Harness 243-1069 Connector and Splice Locations RENR9523-04 Harness And Wire Electrical Schematic Symbols

A-C1 A-C2 A-C9 December 2010

CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG Symbols
GN-16-HV K738-A5 1 180-9340 PU-16-HV T957-A16 1 180-9340 BU-18 C967-A15 1 180-9340
2 - YL-16-HV T958-A17 2 180-9340 PK-18 G833-A45 2 180-9340
GY-18 T852-A32 3 180-9340
BR-16-HV T959-A18 3 180-9340 ACCESSORY TABLE
4 -
BU-18 T855-A34 5 180-9340 BU-16-HV T960-A19 4 180-9340 QTY PART NAME P/N
6 8T-8737 GY-16-HV T858-A23 5 180-9340 1 PLUG AS. 155-2269 T

BR-16-HV K737-A4
7
8
-
180-9340
WH-16-HV T859-A24 6 180-9340 200mm PAINT/PRO 110-3202 Pressure Temperature Level Flow Circuit Breaker
BU-16-HV X983-A7 7 180-9340 1 WEDGE 155-2261
9 -
OR-16-HV X985-A14 8 180-9340 Symbol Symbol Symbol Symbol Symbol
10 8T-8737
11 8T-8737 BR-16-HV X987-A37 9 180-9340
A-C10
BU-18 995-A12
12
13
8T-8737
180-9340
BR-16-HV
GN-16-HV
K737-A54
K738-A5
10
11
180-9340
180-9340
CLR-GA WIRE NAME POS TERM/PLUG Symbols and Definitions
BU-16-HV K739-A3 14 180-9340 YL-18 F421-A13 1 180-9340
BU-16-HV K739-A56 12 180-9340
PK-18 R746-A20 15 180-9340 PK-18 G833-A46 2 180-9340
16 8T-8737 ACCESSORY TABLE Fuse: A component in an electrical circuit that will open the circuit if too much current flows
ACCESSORY TABLE
GN-18 G829-A2 17 180-9340 QTY PART NAME P/N
QTY PART NAME P/N
FRONT VALVE COVER REAR VALVE COVER through it.
18 8T-8737 1 PLUG AS. 155-2252
19 8T-8737 1 PLUG AS. 155-2269 CONNECTOR CONNECTOR
200mm PAINT/PRO 110-3202
20 8T-8737 200mm PAINT/PRO 110-3202 A-C2 Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
21 8T-8737 1 WEDGE 155-2258 INTAKE VALVE ACTUATION A-C3
1 WEDGE 155-2261
A-S4
circle indicates that the component has screw terminals and a wire can be disconnected from it.
22 8T-8737 PRESSURE SOLENOID VALVE
23 8T-8737 (H807 YL-18)
24 8T-8737 A-C3
A-C11
A-C15 Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
BK-18 E963-A27 25 180-9340 CLR-GA WIRE NAME POS TERM/PLUG
WH-18 G856-A8 26 180-9340 CLR-GA WIRE NAME POS TERM/PLUG No circle indicates that the wire cannot be disconnected from the component.
BR-16-HV K737-A55 1 180-9340
27 8T-8737 BU-18 995-A12 1 180-9340
BU-16-HV K739-A57 2 180-9340
GY-18 994-A10 28 180-9340 PK-18 G833-A44 2 180-9340
29 8T-8737 GN-16-HV T961-A28 3 180-9340 Ground (Wired): This indicates that the component is connected to a grounded wire. The
ACCESSORY TABLE
PK-18 G833-A47 30 180-9340 WH-16-HV T962-A29 4 180-9340
31 8T-8737
QTY PART NAME P/N grounded wire is fastened to the machine.
OR-16-HV T860-A25 5 180-9340
32 8T-8737 1 PLUG AS. 155-2269
YL-16-HV X986-A22 6 180-9340
33 8T-8737 200mm PAINT/PRO 110-3202
34 8T-8737
BR-16-HV X984-A30 7 180-9340 INTAKE VALVE ACTUATION FUEL Ground (Case): This indicates that the component does not have a wire connected to ground.
1 WEDGE 155-2261
WH-18 E964-A26 35 180-9340 WH-16-HV T856-A31 8 180-9340 PRESSURE SENSOR TEMPERATURE It is grounded by being fastened to the machine.
YL-18 G857-A9 36 180-9340 GN-16-HV T857-A36 9 180-9340 A-S6 A-S5
37 8T-8737 OR-16-HV X989-A51 10 180-9340 A-C12
A-C13 SENSOR (K739 BU-16-HV) (K737 BR-16-HV)
38 8T-8737
PU-16-HV X988-A52 11 180-9340 CLR-GA WIRE NAME POS TERM/PLUG A-C10 Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
39 8T-8737
40 8T-8737 12 8T-8737 WH-18 G856-A8 1 180-9340 ENGINE COOLANT contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
41 8T-8737 ACCESSORY TABLE YL-18 G857-A9 2 180-9340
TEMPERATURE SENSOR INTAKE MANIFOLD
42
43
44
45
8T-8737
8T-8737
8T-8737
-
QTY
1
200mm
PART NAME
PLUG AS.
PAINT/PRO
P/N
155-2252
110-3202
QTY
1
ACCESSORY TABLE
PART NAME
PLUG AS.
P/N
155-2269
A-C11 AIR TEMPERATURE
SENSOR
C15 On-highway Engine T
Sender: A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
the gauge of the temperature or pressure.
YL-18
BU-18
E966-A49
E965-A48
46
47
48
49
180-9340
180-9340
8T-8737
8T-8737
1 WEDGE

A-C4
155-2258 1
2
200mm
RECEPTACLE AS. 3E-3364
PLUG
PAINT/PRO
8T-8737
110-3202
SECONDARY ENGINE
SPEED/TIMING
SENSOR (CAMSHAFT)
A-C9
Electrical System Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.
1 WEDGE 155-2261 A-S1 A-S3
50 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG It has a coil that makes an electromagnet when current flows through it. The
51 8T-8737 A-C7 (G828 WH-18) (G833 PK18) electromagnet can open or close the switch part of the relay.
PU-16-HV X988-A52
52
53
-
180-9340
WH-18
GN-18
G828-A38
G829-A43
A
B
180-9339
180-9339 A-C13
MXS1-UP
BU-18 G827-A50 54
55
180-9340
8T-8737
GY-18 994-A10
ACCESSORY TABLE
C 180-9339 CLR-GA
BR-18
WIRE NAME POS TERM/PLUG
G826-A21 A 180-9339
A-S2
(G829 GN-18) NXS1-UP Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
BU-18 C967-A15 56 180-9340 coil that makes an electromagnet when current flows through it. The electromagnet
GY-18 R747-A6 57
58
180-9340
8T-8737
QTY
1
PART NAME P/N
RECEPTACLE AS. 3E-3370
BU-18
OR-18
G827-A50
T853-A11
B
C
180-9339
180-9339 TIMING RKS1-UP can open or close a valve or move a piece of metal that can do work.
200mm PAINT/PRO 110-3202 ACCESSORY TABLE BOOST
59 8T-8737 CALIBRATION
60 8T-8737 1 WEDGE 3E-3371 QTY PART NAME P/N PRESSURE Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is
OR-16-HV X989-A51 61 180-9340 1 RECEPTACLE AS. 3E-3370 (TC) PROBE
YL-18 F421-A13 62 180-9340 SENSOR activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
63 8T-8737 A-C5
1 WEDGE 3E-3371
ENGINE OIL CONNECTOR
200mm PAINT/PRO 110-3202 A-C6 that make electromagnet when current flows through them. It also has an internal switch that places
64 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG PRESSURE A-C12
65 8T-8737 the latch coil circuit open at the time the coil latches.
WH-18 G828-A40 A 180-9339
66 8T-8737
GN-18 G829-A42 B 180-9339 A-C14 ATMOSPHERIC SENSOR
67 8T-8737
68
69
8T-8737
-
GY-18 R747-A6 C 180-9339 CLR-GA WIRE NAME POS TERM/PLUG PRESSURE A-C4 Harness and Wire Symbols
ACCESSORY TABLE BU-18 T855-A34 1 180-9340
70 8T-8737 QTY PART NAME P/N YL-18 H807-A35 2 180-9340
SENSOR ENGINE
WH-18 G828-A1
71
72
8T-8737
180-9340 1 RECEPTACLE AS. 3E-3370 ACCESSORY TABLE A-C5 CONTROL 1 Deutsch connector: Typical representation 1 Sure-Seal connector: Typical representation
73 8T-8737 200mm PAINT/PRO 110-3202 QTY PART NAME P/N of a Deutsch connector. The plug contains all of a Sure-Seal connector. The plug and receptacle
OR-18 T853-A11 74 180-9340 1 WEDGE 3E-3371 1 PLUG AS. 155-2269
MODULE 2 sockets and the receptacle contains all pins. 2 contain both pins and sockets.
75 8T-8737 ENGINE COOLANT A-C1
76 -
200mm PAINT/PRO 110-3202
DIVERTER SOLENOID PRIMARY ENGINE Harness Identification Letter(s):
1 WEDGE 155-2261 Wire, Cable, or Harness Assembly Identification:
BR-16-HV X987-A37 77 180-9340 A-C6
VALVE SPEED/TIMING (A, B, C, ..., AA, AB, AC, ...)
78 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG Includes Harness Identification Letters and Harness
YL-18 H807-A33 79 180-9340
WH-18 G828-A39 A 180-9340 A-C15 A-C14 SENSOR (CRANKSHAFT) Connector Serialization Codes Harness Connector Serialization Code: The "C" stands
BR-18 G826-A21 80 180-9340 for "Connector" and the number indicates which
81 8T-8737 GN-18 G829-A41 B 180-9340 CLR-GA WIRE NAME POS TERM/PLUG A-C8 connector in the harness. (C1, C2, C3, .....)
82 8T-8737 PK-18 R746-A20 C 180-9340 GY-18 T852-A32 1 180-9340 Part Number for
83 8T-8737 C-C4 AG-C3 Connector Plug AG-C4 L-C12 Part Number For
ACCESSORY TABLE YL-18 H807-A53 2 180-9340 Connector Recepticle
84 8T-8737 130-6795 130-6795 111-7898 3E-5179
QTY PART NAME P/N ACCESSORY TABLE
85 8T-8737
86 8T-8737 1 PLUG AS. 155-2267 QTY PART NAME P/N 325-AG135 PK-14 1 5A
87 8T-8737 200mm PAINT/PRO 110-3202 1 PLUG AS. 155-2269
Pin Socket
88 8T-8737 1 WEDGE 155-2276 200mm PAINT/PRO 110-3202 Receptacle Fuse
89 8T-8737 Pin or Socket
1 WEDGE 155-2261 Single Wire 9X-1123 (5 Amps)
90 8T-8737 Number
91 8T-8737 A-C7 Connector
Component
92 8T-8737
CLR-GA WIRE NAME POS TERM/PLUG Plug Part Number
93 8T-8737
BU-18 E965-A48 1 180-9340
94 8T-8737 Harness identification code: 2 200-L32 BK-14
95 8T-8737 YL-18 E966-A49 2 180-9340 This example indicates wire
96 8T-8737 ACCESSORY TABLE 135 in harness "AG".
97 8T-8737 Ground Circuit Identification
QTY PART NAME P/N Connection Number Wire Color Wire Gauge
98 8T-8737
1 PLUG AS. 155-2269
OR-16-HV T860-A25 99 180-9340
GN-16-HV T857-A36 100 180-9340 200mm PAINT/PRO 110-3202
YL-16-HV X986-A22 101 180-9340 1 WEDGE 155-2261 © 2010 Caterpillar Printed in U.S.A.
WH-16-HV T856-A31 102 180-9340
BR-16-HV X984-A30 103 180-9340 All Rights Reserved
GY-16-HV T858-A23 104 180-9340 A-C8
WH-16-HV T962-A29 105 180-9340 CLR-GA WIRE NAME POS TERM/PLUG
BR-16-HV T959-A18 106 180-9340
BK-18 E963-A27 1 180-9340
GN-16-HV T961-A28 107 180-9340
BU-16-HV T960-A19 108 180-9340 WH-18 E964-A26 2 180-9340
109 8T-8737 ACCESSORY TABLE
110 8T-8737 QTY PART NAME P/N
BU-16-HV X983-A7 111 180-9340
1 PLUG AS. 155-2269
112 -
OR-16-HV X985-A14 113 180-9340 200mm PAINT/PRO 110-3202
114 - 1 WEDGE 155-2261
WH-16-HV T859-A24 115 180-9340
PU-16-HV T957-A16 116 180-9340
117 - A-C9
YL-16-HV T958-A17 118 180-9340 CLR-GA WIRE NAME POS TERM/PLUG
119 - BU-18 C967-A15 1 180-9340
120 8T-8737
ACCESSORY TABLE PK-18 G833-A45 2 180-9340
QTY PART NAME P/N ACCESSORY TABLE
1 PLUG AS. 227-4002 QTY PART NAME P/N
Connector Tables for Harness 321-4323
200mm PAINT/PRO 110-3202 1 PLUG AS. 155-2269 J-C1 J-C5
200mm PAINT/PRO 110-3202 CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG FRONT VALVE COVER
1 WEDGE 155-2261 PU-16-NW T957-J1 1 180-9339 BU-16-NW T960-J4 1
CONNECTOR INTAKE VALVE
YL-16-NW T958-J2 2 180-9339 WH-16-NW T859-J15 2
BR-16-NW T959-J3 3 180-9339 ACCESSORY TABLE J-C1 ACTUATOR 2 1&2 RETARDER
BU-16-NW T960-J4 4 180-9339 QTY PART NAME P/N J-C7 SOLENOID
GY-16-NW T858-J5 5 180-9339 1 CONNECTOR AS 7E-6513
WH-16-NW T859-J6 6 180-9339 220 TUBE 112-8144
BU-16-NW X983-J7 7 180-9339
J-C8
OR-16-NW X985-J8 8 180-9339 J-C6
BR-16-NW X987-J9 9 180-9339 CLR-GA WIRE NAME POS TERM/PLUG
3&4 RETARDER
Harness 243-2321,248-4233 & 263-9001 Connector and Splice Locations ENGINE COOLANT DIVERTER
BR-16-NW K737-J10 10 180-9339 BU-16-NW X983-J7 A 154-2389 SOLENOID INTAKE VALVE
GN-16-NW K738-J11 11 180-9339 BR-16-NW X987-J20 B 154-2389
J-C9 ACTUATOR 1

(Dimensions: 39 inches 28 inches)

A-C1 A-C2 A-C10 SOLENOID VALVE FRONT VALVE COVER BU-16-NW K739-J12 12 180-9339 ACCESSORY TABLE
J-S3
(NOTE G) CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG
A-C14 CONNECTOR ACCESSORY TABLE QTY PART NAME P/N J-S4 (X987 BR-16-NW) J-C6
CLR-GA WIRE NAME POS TERM/PLUG QTY PART NAME P/N 1 PLUG 153-9693 (K739 BU-16-NW)
PU-16 HV T957-A16 1 180-9340 YL-18 F421-A13 1 180-9340
GN-16 HV K738-A5 1 180-9340
YL-16 HV T958-A17 2 180-9340 PK-18 G833-A46 2 180-9340
A-C2 REAR VALVE COVER
1 RECEPTACLE AS. 290-8858 1 SEAL 154-0877
2 - 1 WEDGE 3E-5180 1 CLIP 154-3769
GY-18 T852-A32 3 180-9340 BR-16 HV T959-A18 3 180-9340 ACCESSORY TABLE
4 -
CONNECTOR
BU-16 HV T960-A19 4 180-9340 QTY PART NAME P/N J-C2

RENR9523-04
J-C7
BU-18 T855-A34 5 180-9340
GY-16 HV T858-A23 5 180-9340 1 PLUG AS. 155-2269 A-C3 CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG
PK-18 386-A61 6 8T-8737
WH-16 HV T859-A24 6 180-9340 200mm PAINT/PRO 110-3202 PU-16-NW T957-J1 1 OR-16-NW X985-J8 A 154-2389
7 -
BR-16 HV K737-A4 8
9
180-9340
-
BU-16 HV
OR-16 HV
X983-A7
X985-A14
7
8
180-9340
180-9340
1 WEDGE 155-2261 GY-16-NW T858-J13 2
ACCESSORY TABLE
BR-16-NW X987-J19 B
ACCESSORY TABLE
154-2389
Harness 321-4323 J-S1
QTY PART NAME P/N QTY PART NAME P/N (T858 GY-16-NW) 3
10
11
8T-8737
8T-8737
BR-16 HV
BR-16 HV
X987-A37
K737-A54
9
10
180-9340
180-9340
1
220
CONNECTOR AS 7E-6513
TUBE 112-8144
1
1
PLUG
SEAL
153-9693
154-0877
Connector and Splice CYLINDER
NUMBER
12 8T-8737 A-C11
BU-18 995-A12
BU-16 HV K739-A3
13
14
180-9340
180-9340
GN-16 HV
BU-16 HV
K738-A5
K739-A56
11
12
180-9340
180-9340
CLR-GA WIRE NAME POS TERM/PLUG
J-C3
1 CLIP 154-3769
Locations J-S2
LABEL

BU-18 995-A12 1 180-9340 CLR-GA WIRE NAME POS TERM/PLUG

PK-18 R746-A20 15 180-9340 ACCESSORY TABLE
A-S5
J-C8 (T859 WH-16-NW)
16 8T-8737 PK-18 G833-A44 2 180-9340 YL-16-NW T958-J2 1 CLR-GA WIRE NAME POS TERM/PLUG
QTY PART NAME P/N (K739 BN-16-HV)
GN-18 G829-A2 17 180-9340
1 PLUG AS. 155-2252
ACCESSORY TABLE ENGINE COOLANT GY-16-NW T858-J14 2 BR-16-NW K737-J10 A 154-2389
18 8T-8737 QTY PART NAME P/N ACCESSORY TABLE BU-16-NW K739-J17 B 154-2389
19 8T-8737 200mm PAINT/PRO 110-3202 TEMPERATURE SENSOR QTY PART NAME P/N ACCESSORY TABLE
1 PLUG AS. 155-2269
20 8T-8737 1 WEDGE 155-2258 A-C11 1 CONNECTOR AS 7E-6513
200mm PAINT/PRO 110-3202
A-S6 QTY PART NAME P/N INJECTOR 4 INJECTOR 1
21 8T-8737 220 TUBE 112-8144
(K739 BU-16-HV) 1 PLUG 153-9693
22 8T-8737 1 WEDGE 155-2261 1 SEAL 154-0877 J-C5 J-C2
23 8T-8737 A-C3 J-C4 1 CLIP 154-3769
24 8T-8737
CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG
BK-18 E963-A27 25 180-9340
WH-18 G856-A8 26 180-9340 BR-16 HV K737-A55 1 180-9340
A-C12
FUEL BP-16-NW T959-J3 1 J-C9
27 8T-8737 BU-16 HV K739-A57 2 180-9340 INTAKE VALVE ACTUATION TEMPERATURE
WH-16-NW T859-J16 2 CLR-GA WIRE NAME POS TERM/PLUG
CLR-GA WIRE NAME POS TERM/PLUG ACCESSORY TABLE GN-16-NW K738-J11 A 154-2389
GY-18 994-A10 28 180-9340 GN-16 HV T961-A28 3 180-9340
WH-18 G856-A8 1 180-9340
PRESSURE SOLENOID VALVE INTAKE VALVE ACTUATION SENSOR QTY PART NAME P/N BU-16-NW K739-J18 B 154-2389
29 8T-8737 WH-16 HV T962-A29 4 180-9340
PK-18 G833-A47 30 180-9340 YL-18 G857-A9 2 180-9340 A-C15 PRESSURE SENSOR A-C10
1 CONNECTOR AS 7E-6513 ACCESSORY TABLE
31 8T-8737 OR-16 HV T860-A25 5 180-9340 220 TUBE 112-8144 QTY PART NAME P/N
ACCESSORY TABLE
32 8T-8737 YL-16 HV X986-A22 6 180-9340 A-C13 1 PLUG 153-9693
QTY PART NAME P/N
33 8T-8737 BR-16 HV X984-A30 7 180-9340 1 SEAL 154-0877 INJECTOR 2
34 8T-8737 1 PLUG AS. 155-2269 1 CLIP 154-3769
WH-18 E964-A26 35 180-9340
WH-16 HV T856-A31 8 180-9340
1 RECEPTACLE AS. 3E-3364
J-C3
GN-16 HV T857-A36 9 180-9340
YL-18 G857-A9 36 180-9340 2 PLUG 8T-8737 INJECTOR 3
37 8T-8737 OR-16 HV X989-A51 10 180-9340
38 8T-8737 PU-16 HV X988-A52 11 180-9340
200mm PAINT/PRO 110-3202 J-C4
1 WEDGE 155-2261
39 8T-8737 12 8T-8737
40 8T-8737
ACCESSORY TABLE A-C13
41 8T-8737
42 8T-8737 QTY PART NAME P/N CLR-GA WIRE NAME POS TERM/PLUG HARNESS 243-2321
1 PLUG AS. 155-2252

30 Page,
43 8T-8737 BR-18 G826-A21 1 180-9340
44 8T-8737 200mm PAINT/PRO 110-3202
ONLY
BU-18 G827-A50 2 180-9340
45 - 1 WEDGE 155-2258 OR-18 T853-A11 3 180-9340
YL-18 E966-A49 46 180-9340
ACCESSORY TABLE
BU-18 E965-A48 47 180-9340
BOOST PRESSURE AIR SHUTOFF
48 8T-8737 QTY PART NAME P/N
A-C4 INTAKE MANIFOLD
49 8T-8737 1 PLUG AS. 230-4013 SENSOR A-C16
50 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG
51 8T-8737 WH-18 G828-A38 1 180-9340
200mm PAINT/PRO 110-3202 A-C6 AIR TEMPERATURE
52 - GN-18 G829-A43 2 180-9340 SENSOR
PU-16 HV X988-A52 53 180-9340
BU-18 G827-A50 54 180-9340
GY-18 994-A10 3 180-9340 A-C14 A-C9
ACCESSORY TABLE CLR-GA WIRE NAME POS TERM/PLUG
55 8T-8737
BU-18 C967-A15 56 180-9340 QTY PART NAME P/N BU-18 T855-A34 1 180-9340 AIR SHUTOFF
GY-18 R747-A6 57 180-9340 1 PLUG AS. 237-0227
58 8T-8737
YL-18 H807-A35 2 180-9340 SWITCH
59 8T-8737
200mm PAINT/PRO 110-3202 ACCESSORY TABLE SECONDARY ENGINE A-C17
QTY PART NAME P/N
60 8T-8737
1 PLUG AS. 155-2269
SPEED/TIMING
OR-16 HV X989-A51 61 180-9340 A-C5
YL-18 F421-A13 62 180-9340
CLR-GA WIRE NAME POS TERM/PLUG
200mm PAINT/PRO 110-3202 SENSOR (CAMSHAFT)
63 8T-8737 1 WEDGE 155-2261 A-C7 A-S7
64 8T-8737 WH-18 G828-A40 1 180-9340 A-S1 A-S3 (386 PK-18)
65 8T-8737 GN-18 G829-A42 2 180-9340 (G828 WH-18) (G833 PK-18)
66 8T-8737 GY-18 R747-A6 3 180-9340 A-C15
Connector Tables for Harness 321-4324 REAR VALVE COVER
67 8T-8737 A-S4
ACCESSORY TABLE CLR-GA WIRE NAME POS TERM/PLUG (H807 YL-18) E-C1 E-C5
68 8T-8737
QTY PART NAME P/N CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG INTAKE VALVE CONNECTOR
69 - GY-18 T852-A32 1 180-9340 A-S2
70 8T-8737 1 PLUG AS. 230-4013 YL-18 H807-A53 2 180-9340 (G829 GN-18) BR-16-NW K737-E1 1 180-9339 BR-16-NW X984-E7 A 154-2389
ACTUATOR 5 E-C1 INTAKE VALVE
71 8T-8737 BU-16-NW K739-E2 2 180-9339 OR-16-NW X989-E12 B 154-2389
200mm PAINT/PRO 110-3202
WH-18 G828-A1 72 180-9340
ACCESSORY TABLE
GN-16-NW T961-E3 3 180-9339 ACCESSORY TABLE 5&6 RETARDER E-C6 ACTUATOR 4
QTY PART NAME P/N WH-16-NW T962-E4 4 180-9339 QTY PART NAME P/N
73 8T-8737
1 PLUG AS. 155-2269 OR-16-NW T860-E5 5 180-9339 1 PLUG 153-9693
SOLENOID E-C5
OR-18 T853-A11 74 180-9340 A-C6
75 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG
200mm PAINT/PRO 110-3202 YL-16-NW X986-E6 6 180-9339 1 SEAL 154-0877 E-C8 E-S2
76 - BR-16-NW X984-E7 7 180-9339 1 CLIP 154-3769
WH-18 G828-A39 1 180-9340
1 WEDGE 155-2261
TIMING (X989 OR-16-NW) INTAKE VALVE
BR-16 HV X987-A37 77 180-9340 WH-16-NW T856-E8 8 180-9339 INTAKE VALVE
GN-18 G829-A41 2 180-9340
78 8T-8737 CALIBRATION GN-16-NW T857-E9 9 180-9339 E-C6
ACTUATOR 6 ACTUATOR 3
YL-18 H807-A33 79 180-9340 PK-18 R746-A20 3 180-9340 A-C16 OR-16-NW X989-E10 10 180-9339 CLR-GA WIRE NAME POS TERM/PLUG
BR-18 G826-A21 80 180-9340 ACCESSORY TABLE (SPECIFIC TO HARNESS PRIMARY ENGINE ENGINE OIL (TC) PROBE PU-16-NW X988-E11 11 180-9339 WH-16-NW T856-E8 A 154-2389 E-C7 E-S3 E-C4
81 8T-8737 12 180-9339 PU-16-NW X988-E15 B 154-2389
82 8T-8737
QTY PART NAME P/N 243-2321 ONLY)
SPEED/TIMING PRESSURE SENSOR CONNECTOR ACCESSORY TABLE ACCESSORY TABLE
(X988 PU-16-NW)
1 PLUG AS. 237-0227 CLR-GA WIRE NAME POS TERM/PLUG
83 8T-8737
PK-18 386-A59 1 180-9340 SENSOR (CRANKSHAFT) A-C4 A-C12 ENGINE CONTROL QTY PART NAME P/N QTY PART NAME P/N
84 8T-8737 200mm PAINT/PRO 110-3202 1 RECEPTACLE AS. 290-8858 1 PLUG 153-9693
85 8T-8737 BU-18-HV K739-A58 2 180-9340 A-C8 MODULE 1 WEDGE 3E-5180 1 SEAL 154-0877
86 8T-8737 ACCESSORY TABLE 1 CLIP 154-3769
87 8T-8737
A-C7
QTY PART NAME P/N
A-C1 E-C2
88 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG
1 PLUG AS. 155-2269 E-C7
89 8T-8737 BU-18 E965-A48 1 180-9340
90 8T-8737 YL-18 E966-A49 2 180-9340
200mm
1
PAINT/PRO
WEDGE
110-3202
155-2261
GN-16-NW T961-E3
OR-16-NW T860-E17
1
2
CLR-GA WIRE NAME POS TERM/PLUG
GN-16-NW T857-E9 A 154-2389 Harness 321-4324
91 8T-8737 ACCESSORY TABLE ATMOSPHERIC ACCESSORY TABLE PU-16-NW X988-E14 B 154-2389 E-S1
92
93
8T-8737
8T-8737
QTY PART NAME P/N PRESSURE SENSOR
QTY
1
PART NAME P/N
CONNECTOR AS 7E-6513 QTY
ACCESSORY TABLE
PART NAME P/N
Connector and Splice (T860 OR-16-NW)
1 PLUG AS. 155-2269 A-C17
94
95
8T-8737
8T-8737 200mm PAINT/PRO 110-3202 (SPECIFIC TO HARNESS
243-2321 ONLY)
A-C5 220 TUBE 112-8144 1
1
PLUG
SEAL
153-9693
154-0877
Locations
96 8T-8737 1 WEDGE 155-2261 E-C3 1 CLIP 154-3769
97 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG
98 8T-8737 PK-18 386-A60 1 180-9339 WH-16-NW T962-E4 1
OR-16 HV T860-A25
GN-16 HV T857-A36
99
100
180-9340
180-9340
A-C8
CLR-GA WIRE NAME POS TERM/PLUG
2 8T-8737 Harness 243-2321,248-4233 OR-16-NW T860-E16 2
E-C8
CLR-GA WIRE NAME POS TERM/PLUG
ACCESSORY TABLE
ACCESSORY TABLE BR-16-NW K737-E1 A 154-2389 INJECTOR 6
YL-16 HV X986-A22
WH-16 WH T856-A31
101
102
180-9340
180-9340
BK-18
WH-18
E963-A27
E964-A26
1
2
180-9340
180-9340
QTY PART NAME P/N & 263-9001 Connector and QTY
1
PART NAME P/N
CONNECTOR AS 7E-6513
BU-16-NW K739-E2 B
ACCESSORY TABLE
154-2389
E-C3
BR-16 HV X984-A30 103 180-9340 1 RECEPTACLE AS. 3E-3364
GY-16 HV T858-A23
WH-16 HV T962-A29
104
105
180-9340
180-9340 QTY
ACCESSORY TABLE
PART NAME P/N
200mm PAINT/PRO 110-3202 Splice Locations 220 TUBE 112-8144 QTY
1
PART NAME
PLUG
P/N
153-9693
1 WEDGE 3E-3365 E-C4 1 SEAL 154-0877
BR-16 HV T959-A18 106 180-9340 1 PLUG AS. 155-2269 CLR-GA WIRE NAME POS TERM/PLUG 1 CLIP 154-3769
GN-16 HV T961-A28 107 180-9340 200mm PAINT/PRO 110-3202 YL-16-NW X986-E6 A 154-2389
BU-16 HV T960-A19 108 180-9340
1 WEDGE 155-2261 OR-16-NW X989-E13 B 154-2389
109 8T-8737
110 8T-8737 ACCESSORY TABLE
BU-16 HV X983-A7 111 180-9340 QTY PART NAME P/N
A-C9 1 PLUG 153-9693
112 -
OR-16 HV X985-A14 113 180-9340 CLR-GA WIRE NAME POS TERM/PLUG 1 SEAL 154-0877
114 - BU-18 C967-A15 1 180-9340 1 CLIP 154-3769
WH-16 HV T859-A24 115 180-9340 PK-18 G833-A45 2 180-9340
PU-16 HV T957-A16 116 180-9340
117 -
ACCESSORY TABLE INJECTOR 5
QTY PART NAME P/N
YL-16 HV T958-A17 118 180-9340 E-C2
119 - 1 PLUG AS. 155-2269
120 8T-8737 *1 *PLUG AS. *230-4011
ACCESSORY TABLE
200mm PAINT/PRO 110-3202
QTY PART NAME P/N
1 PLUG AS. 227-4002 1 WEDGE 155-2261
 A-C13
2304013
INTAKE VALVE ACTUATION +5 VOLTS A G826-A21 BR-18 J-C2
PRESSURE SENSOR GROUND B G827-A50 BU-18 7E6513
223-0099 SIGNAL C T853-A11 OR-18 T957-J1 PU-16-NW
T858-J13 GY-16-NW
1
2 INJECTOR 1
CIRCUITS WITHIN THIS AREA ARE RECOMMENDATIONS
TYPICAL VEHICLE HARNESS WIRING DIAGRAM
AIR INLET AIR INLET SHUTOFF
N/O
SHUTOFF SOLENOID RELAY (N/O) RELAY
A-C13 213-1626 241-8371 J-C6
3E3370 NOTE H NOTE H 1539693 TO VEHICLE
INTAKE VALVE +5 VOLTS OR-16 A G826-A21 BR-18 COMPONENTS
X983-J7 BU-16-NW A KEY SWITCH
ACTUATION PRESSURE GROUND YL-16 B G827-A50 BU-18 RD-12 TO +BATTERY X987-J20 BR-16-NW B INTAKE VALVE ACTUATOR 1
SIGNAL GN-16 C T853-A11 OR-18 211-7888 OFF TO +BATTERY
SENSOR 224-4535 ON
NOTE H P1
HARNESS 243-1069 START CHECK ENGINE LAMP TWISTED 1607689
L994-YL
J-C3 PAIRS
1
GROUND 7E6513 G879-OR 2 +5V
T958-J2 YL-16-NW 1 993-BR 3 INPUT SENSOR RETURN #2
INJECTOR 2 WARNING LAMP 659-PK
T858-J14 GY-16-NW 2 L994-YL C985-BU 4 +8V
A-C13 A-C16 9 PIN CAB 659-PK H795-PK 5 AP SENSOR/SWITCH RETURN(NOTE L)
INTAKE 2304013 1552269 CONNECTOR NOTES B AND E G843-OR 6 INPUT #6
+5 VOLTS 1 G826-A21 BR-18 386-A59 PK-18 1 +BATTERY B SPEEDOMETER
VALVE ACTUATION NOTE Z G841-GN 7 INPUT #4
GROUND 2 G827-A50 BU-18 K739-A58 BU-16-HV 2 TOP VIEW J-C7 -BATTERY A SIGNAL+ C974-PU C974-PU E794-YL 8 J1587 DATA LINK POSITIVE
PRESSURE SENSOR SIGNAL 3 J
T853-A11 OR-18 1539693 ALTERNATOR C973-GN E793-BU 9 J1587 DATA LINK NEGATIVE
248-2168 STARTER H
AIR INLET X985-J8 OR-16-NW A NOTES B AND E SIGNAL- C973-GN E718-PK 10 OUTPUT #2
HARNESS 248-4233 A-C17 A-C18 AIR INLET INTAKE VALVE ACTUATOR 2 MOTOR J1587 - G E793-BU G837-YL 11 OUTPUT #5
3E-3364 155-2269 SHUTOFF X987-J19 BR-16-NW B GROUND
J1587 + F E794-YL TACHOMETER
SHUTOFF SOLENOID E991-GY 12 OUTPUT #3
386-A60 PK-18 1 J1939 SHIELD E A249-BK SIGNAL+ 450-YL G836-WH 13 OUTPUT #4
RELAY J1939 - D K990-GN
2 450-YL 14
MOMENTARY J-C4 NOTE D J1939 + C K900-YL SIGNAL- 451-BR 451-BR 15
A-C15 PUSHBUTTON (NO) 7E6513 NOTE D 16
1552269 TO +BATTERY T959-J3 BR-16-NW 1 F713-OR 17 INPUT #14
INTAKE VALVE ACTUATION T859-J16 WH-16-NW 2 INJECTOR 3 E793-BU L901-GY 18 INPUT SENSOR RETURN #1(NOTE L)
RD-16 1 T957-J1 PU-16-NW - 12V + - 12V + - 12V + E794-YL G838-BR 19 OUTPUT #6
PRESSURE SOLENOID VALVE T852-A32 GY-18 MANUAL AIR INLET
RD-16 2 H807-A53 YL-18 T958-J2 YL-16-NW A249-BK G839-BU 20 OUTPUT #7
231-3269(12V) SHUTOFF SWITCH TO CHASSIS
T959-J3 BR-16-NW J1939 DATALINK K990-GN G840-PU 21 OUTPUT #8
BATTERY 3 BATTERY 2 BATTERY 1
T960-J4 BU-16-NW K900-YL C977-BU 22 CLUTCH PEDAL POSITION SWITCH
J-C8 B-C1 B-C2 J906-BR E716-GY 23 RETARDER SOLENOID LOW/HI SWITCH
INTAKE VALVE ACTUATION J-S1
GN-16 1 T858-J5 GY-16-NW T858-J13 GY-16-NW 1552269 3E3364 7E6513 G834-PU 24 INPUT #15 NEGATIVE
PRESSURE SOLENOID VALVE 1&2 RETARDER G835-OR
GN-16 2 T858-J14 GY-16-NW K737-J10 BR-16-NW A K737-B1 BR-16 1 25 INPUT #15 POSITIVE
236-9837(24V) 14 AWG GXL 101-RD 26 INPUT #10
K739-J17 BU-16-NW B K739-B2 BU-16 2 SOLENOID 10A
J-S2 G933-YL 27 INPUT #9
T859-J6 WH-16-NW T859-J15 WH-16-NW 14 AWG GXL 101-RD L994-YL 28 CHECK ENGINE LAMP
10A
A-C14 T859-J16 WH-16-NW 659-PK 29 WARNING LAMP
J-C9 B-C1 B-C2 ENGINE 14 AWG GXL
1552269 10A 101-RD K998-BU 30 OUTPUT #1
ENGINE COOLANT DIVERTER 1552269 3E3364 7E6513 BLOCK
X983-J7 BU-16-NW G880-PK 31 OUTPUT #9
SOLENOID VALVE RD-16 1 T855-A34 BU-18 G808-BU VEHICLE SPEED IN POSITIVE(NOTE F)
RD-16 2 X985-J8 OR-16-NW K738-J11 GN-16-NW A K737-B1 BR-16 1 3&4 RETARDER 32
H807-A35 YL-18 14 AWG GXL 229-BK G809-GN 33 VEHICLE SPEED IN NEGATIVE
240-7339(12V) J-S3 K739-J18 BU-16-NW B K739-B2 BU-16 2 SOLENOID 14 AWG GXL
X987-J9 BR-16-NW X987-J20 BR-16-NW 229-BK K990-GN 34 J1939 DATA LINK NEGATIVE
ENGINE COOLANT DIVERTER AIR SHUTOFF MANUAL AIR X987-J19 BR-16-NW 14 AWG GXL 229-BK C978-BR
C974-PU
35
36
SET
SPEEDOMETER POSITIVE
GN-16 1 INLET SHUTOFF J-C5
SOLENOID VALVE
240-6822(24V)
GN-16 2 CIRCUIT SWITCH CONNECTOR K737-J10 BR-16-NW
7E6513
H795-PK
C978-BR C978-BR
C973-GN
450-YL
37
38
SPEEDOMETER NEGATIVE
TACHOMETER POSITIVE
K738-J11 GN-16-NW T960-J4 BU-16-NW 1 C979-OR C979-OR 451-BR 39 TACHOMETER NEGATIVE
T859-J15 WH-16-NW 2 INJECTOR 4 E717-GN 40 RETARDER SOLENOID MED/HI SWITCH
J-S4
LEFT VIEW K739-J12 BU-16-NW K739-J18 BU-16-NW
SET/RESUME SWITCH SERVICE BRAKE PEDAL POSITION SWITCH N/C E971-GN 41 INPUT #11
K739-J17 BU-16-NW H795-PK C992-PU C992-PU A249-BK 42 J1939 DATA LINK SHIELD
43
A-C14 C979-OR 44 RESUME
1552269 (PEDAL RELEASED POSITION) C992-PU 45 SERVICE BRAKE PEDAL POSITION SWITCH
ENGINE COOLANT DIVERTER
SOLENOID VALVE RD-16 1 T855-A34 BU-18 E-C4 H795-PK C975-WH C975-WH G844-PK 46 INPUT #7
RD-16 2 H807-A35 YL-18 1539693 G842-GY 47 INPUT #5
240-6825(12V) CRUISE CONTROL ON/OFF SWITCH 101-RD 48 UNSWITCHED +BATTERY
A-C2 J-C1 NOTE X LO E716-GY C983-WH 49 ENGINE COOLANT LEVEL NORMAL
1552252 290-8858 X986-E6 YL-16-NW A MED
ENGINE COOLANT DIVERTER INTAKE VALVE ACTUATOR 3 H795-PK K900-YL 50 J1939 DATA LINK POSITIVE
GN-16 1 X989-E13 OR-16-NW B HI 51
SOLENOID VALVE T957-A16 PU-16-HV 1 T957-J1 PU-16-NW RETARDER SOLENOID ON/OFF SWITCH
GN-16 2 LO 101-RD 52 UNSWITCHED +BATTERY
240-6822(24V) T958-A17 YL-16-HV 2 T958-J2 YL-16-NW MED 101-RD 53 UNSWITCHED +BATTERY
T959-A18 BR-16-HV 3 T959-J3 BR-16-NW E-C5 HI
E717-GN
T960-A19 BU-16-HV 4 T960-J4 BU-16-NW K737-E1 BR-16-NW 1539693 C984-YL 54 ENGINE COOLANT LEVEL LOW
CLUTCH PEDAL POSITION SWITCH N/C
HARNESS 243-1069 T858-A23 GY-16-HV 5 T858-J5 GY-16-NW K739-E2 BU-16-NW NOTE X 55
T859-A24 WH-16-HV 6 T859-J6 WH-16-NW T961-E3 GN-16-NW H795-PK C977-BU C977-BU K999-GN 56 INPUT #1
X984-E7 BR-16-NW A
X983-A7 BU-16-HV 7 X983-J7 BU-16-NW T962-E4 WH-16-NW X989-E12 OR-16-NW B INTAKE VALVE ACTUATOR 4 57
8 (PEDAL RELEASED POSITION) K980-PK 58 INPUT #2
X985-A14 OR-16-HV X985-J8 OR-16-NW E-S1
X987-A37 BR-16-HV 9 X987-J9 BR-16-NW T860-E5 OR-16-NW T860-E16 OR-16-NW C975-WH 59 CRUISE CONTROL ON/OFF SWITCH
A-C11 K737-A54 BR-16-HV 10 K737-J10 BR-16-NW T860-E17 OR-16-NW K982-YL 60 INPUT #3
A/C HIGH PRESSURE SWITCH N/C TWISTED PAIRS 61
2304011 K738-A5 GN-16-HV 11 K738-J11 GN-16-NW E-C2
K739-A56 BU-16-HV 12 K739-J12 BU-16-NW X986-E6 YL-16-NW 7E6513 H795-PK E971-GN E971-GN G881-BU 62 INPUT #12
ENGINE COOLANT
SIGNAL 1 995-A12 BU-18 X984-E7 BR-16-NW 229-BK 63 -BATTERY
TEMPERATURE SENSOR FRONT VALVE COVER T961-E3 GN-16-NW 1 PASSIVE MAGNETIC G882-WH INPUT #13
GROUND 2 G833-A44 PK-18 T856-E8 WH-16-NW T860-E17 OR-16-NW 2 INJECTOR 5 NOTE C G808-BU 1 G808-BU 64
234-5012 CONNECTOR VEHICLE SPEED 229-BK 65 -BATTERY
T857-E9 GN-16-NW NOTE F G809-GN 2 G809-GN
COMPONENTS WITHIN THIS AREA ARE CATERPILLAR PROVIDED/OEM INSTALLED SENSOR C986-BR 66 ACCELERATOR PEDAL POSITION
E-S2
X989-E10 OR-16-NW X989-E13 OR-16-NW E-C6 ACCELERATOR PEDAL SENSOR/SWITCH SENSOR RETURN BK B H795-PK H795-PK 229-BK 67 -BATTERY
X989-E12 OR-16-NW +8 V RD A C985-BU C985-BU G845-PU 68 INPUT #8
A-C11 1539693 69
1552269 E-S3 NOTE X ACCELERATOR PEDAL POSITION WH C C986-BR C986-BR
X988-E11 PU-16-NW X988-E14 PU-16-NW G837-YL J906-BR 70 IGNITION KEY SWITCH
ENGINE COOLANT T856-E8 WH-16-NW A ACCELERATOR PEDAL POSITION SENSOR J403 P403 COOLING FAN
A-C3 E-C1 X988-E15 PU-16-NW INTAKE VALVE ACTUATOR 5 ARC
SIGNAL 1 995-A12 BU-18 X988-E15 PU-16-NW B
TEMPERATURE SENSOR GROUND 2 1552252 2908858 SOLENOID SUPPRESSOR
G833-A44 PK-18 ENGINE CONTROL MODULE (ECM) J1
130-9811
HARNESS 243-1069 K737-A55 BR-16-HV 1 K737-E1 BR-16-NW
K739-A57 BU-16-HV 2 K739-E2 BU-16-NW E-C3
T961-A28 GN-16-HV 3 T961-E3 GN-16-NW 7E6513
T962-A29 WH-16-HV 4 T962-E4 WH-16-NW T962-E4 WH-16-NW 1
T860-A25 OR-16-HV 5 T860-E5 OR-16-NW T860-E16 OR-16-NW 2 INJECTOR 6
X986-A22 YL-16-HV 6 X986-E6 YL-16-NW
X984-A30 BR-16-HV 7 X984-E7 BR-16-NW
A-C9 T856-A31 WH-16-HV 8 T856-E8 WH-16-NW E-C7
2304011 T857-A36 GN-16-HV 9 T857-E9 GN-16-NW 1539693
INTAKE MANIFOLD AIR X989-A51 OR-16-HV 10 X989-E10 OR-16-NW
SIGNAL 1 C967-A15 BU-18 NOTE X
TEMPERATURE SENSOR GROUND 2 X988-A52 PU-16-HV 11 X988-E11 PU-16-NW
G833-A45 PK-18 T857-E9 GN-16-NW A
234-5013 12
X988-E14 PU-16-NW B INTAKE VALVE ACTUATOR 6
REAR VALVE COVER
CONNECTOR
A-C9 E-C8
B-C1 B-C2
1552269 1539693
INTAKE MANIFOLD AIR 3E3364 7E6513
SIGNAL 1 C967-A15 BU-18 NOTE X
TEMPERATURE SENSOR GROUND 2 K737-E1 BR-16-NW A K737-B1 BR-16 1 5&6 RETARDER
G833-A45 PK-18
130-9811 K739-E2 BU-16-NW B K739-B2 BU-16 2 SOLENOID
HARNESS 243-1069

ECM
MOUNTING
A-S5 BOLT
K737-A54 BR-16-HV K737-A4 BR-16-HV A-C1 ECM
A-C10 K737-A55 BR-16-HV 2274002 GROUND
P2/J2 STRAP
FUEL 230-4011
SIGNAL 1 A-S6 K738-A5 GN-16 1 RETARDER SOLENOID LOW/HI
TEMPERATURE SENSOR F421-A13 YL-18 K739-A56 BU-16-HV K739-A3 BU-16-HV 2
GROUND 2 G833-A46 PK-18 K739-A57 BU-16-HV
234-5013 T852-A32 GY-18 3 INTAKE VALVE ACTUATOR OIL VALVE
K739-A58 BU-16-HV 4
T855-A34 BU-18 5 COOLANT DIVERTER SOLENOID VALVE
386-A61 PK-18 6 AIR SHUTOFF
7
A-C10
1552269 A-S7 K737-A4 BR-16-HV 8 RETARDER SOLENOID MED/HI
9
FUEL TEMPERATURE SIGNAL 1 F421-A13 YL-18 386-A59 PK-18 386-A61 PK-18
10
GROUND 2 G833-A46 PK-18 386-A60 PK-18
SENSOR 130-9811 HARNESS 243-1069 11
12
ONLY
HARNESS 243-1069 995-A12 BU-18 13 ENGINE COOLANT TEMPERATURE
K739-A3 BU-16 14 RETARDER COMMON
K738-A5 GN-16-HV R746-A20 PK-18 15 BOOST PRESSURE SENSOR
T856-A31 WH-16-HV 16 INTAKE MANIFOLD AIR
T857-A36 GN-16-HV G829-A2 GN-18 17 PRESSURE SENSOR RETURN
A-C12 T858-A23 GY-16-HV TEMPERATURE SENSOR REAR VALVE COVER
18 FRONT VALVE COVER
1552269 T860-A25 OR-16-HV 19 SECONDARY ENGINE A-C9 CONNECTOR
T957-A16 PU-16-HV BOOST PRESSURE CONNECTOR
TIMING CALIBRATION(TC) 1 G856-A8 WH-18 20 SPEED/TIMING A-C3
PROBE CONNECTOR 2 G857-A9 YL-18
T958-A17 YL-16-HV 21 SENSOR A-C2
T959-A18 BR-16-HV 22 SENSOR (CAMSHAFT) A-C6
T960-A19 BU-16-HV 23 A-C7
HARNESS 243-2321 & 248-4233 ONLY T961-A28 GN-16-HV COLOR ABBREVIATIONS
24 INTAKE VALVE ACTUATION
T962-A29 WH-16-HV E963-A27 BK-18 25 PRIMARY ENGINE SPEED/TIMING-
X983-A7 BU-16-HV G856-A8 WH-18 26 TIMING CALIBRATION PROBE(+)
PRESSURE SENSOR ABBREV COLOR
X984-A30 BR-16-HV 27 A-C13
X985-A14 OR-16-HV 994-A10 GY-18 28 ENGINE OIL PRESSURE SENSOR RD RED
X986-A22 YL-16-HV 29
A-C7 X987-A37 BR-16-HV G833-A47 PK-18 30 TEMPERATURE SENSOR COMMON WH WHITE
1552269 X988-A52 PU-16-HV
SECONDARY T859-A24 WH-16-HV
31
INTAKE VALVE ACTUATION OR ORANGE
32
ENGINE SPEED/TIMING SENSOR SIGNAL- BK-18 1 E965-A48 BU-18 X989-A51 OR-16-HV PRESSURE SOLENOID VALVE
(CAMSHAFT) SIGNAL+ WH-18 2 E966-A49 YL-18
33 YL YELLOW
34 A-C15
201-6616 E964-A26 WH-18 35 PRIMARY ENGINE SPEED/TIMING+ ENGINE COOLANT DIVERTER PK PINK
G857-A9 YL-18 36 TIMING CALIBRATION PROBE(-) SOLENOID VALVE
A-C8 37 BK BLACK
PRIMARY 1552269 G856-A8 WH-18 38 A-C14
G857-A9 YL-18
GY GRAY
ENGINE SPEED/TIMING SENSOR SIGNAL- BK-18 1 E963-A27 BK-18 39
(Dimensions: 39 inches x 28 inches)

(CRANKSHAFT) SIGNAL+ WH-18 2 E964-A26 WH-18 T853-A11 OR-18 40 PU PURPLE

G826-A21 BR-18 41
201-6615 G827-A50 BU-18 42 BR BROWN
995-A12 BU-18 43
F421-A13 YL-18 44 GN GREEN
P401 C967-A15 BU-18 45
TIMING CALIBRATION (TC)
1552269 T852-A32 GY-18 E966-A49 YL-18 46 SECONDARY ENGINE SPEED/TIMING+
BU BLUE
PRIMARY ENGINE PROBE CONNECTOR
T855-A34 BU-18 E965-A48 BU-18 47 SECONDARY ENGINE SPEED/TIMING-
SPEED/TIMING SENSOR SIGNAL- 1 E963-A27 BK-18 48 A-C12
(CRANKSHAFT) SIGNAL+ 2 E964-A26 WH-18
RENR9523-04

A-S4 49
191-8303 H807-A35 YL-18 H807-A33 YL-18 50
HARNESS 243-1069 H807-A53 YL-18 51
52
A-S3 X988-A52 PU-16 53 INTAKE VALVE ACTUATOR 5&6 SYMBOL DESCRIPTION
G833-A44 PK-18 G833-A47 PK-18 G827-A50 BU-18 54 IVA OIL SENSOR COMMON
G833-A46 PK-18 55
CIRCUIT CONNECTED
A-C6 G833-A45 PK-18 C967-A15 BU-18 56 INTAKE MANIFOLD AIR TEMPERATURE
2370227 R747-A6 GY-18 57 ATMOSPHERIC PRESSURE
BOOST +5 VOLTS 1 G828-A39 WH-18 58
CIRCUIT NOT CONNECTED
PRESSURE SENSOR GROUND 2 G829-A41 GN-18 59

249-0096 SIGNAL 3 R746-A20 PK-18 60

ELECTRICAL CONNECTION TO
X989-A51 OR-16 61 INTAKE VALVE ACTUATOR 3&4
F421-A13 YL-18 62 FUEL TEMPERATURE MACHINE STRUCTURE
A-S2 63
A-C6 G829-A42 GN-18 G829-A2 GN-18 64
INTERNAL ELECTRICAL CONNECTION
155-2267 G829-A43 GN-18 65 TO SURFACE OF COMPONENT
BOOST +5 VOLTS OR-18 A G829-A41 GN-18 66
G828-A39 WH-18
PRESSURE SENSOR GROUND YL-18 B G829-A41 GN-18 67 CONNECTOR
239-3478 SIGNAL GN-18 C R746-A20 PK-18 68
69
HARNESS 243-1069 70 H# CIRCUIT GROUPING DESIGNATION
A-S2 71
G829-A42 GN-18 G829-A2 GN-18 G828-A1 WH-18 72 PRESSURE SENSOR SUPPLY +5V
G829-A41 GN-18 73 ATCH WIRE, CABLE, COMPONENT
A-C6 G829-A43 GN-18 T853-A11 OR-18 74 INTAKE VALVE ACTUATION OIL PRESSURE
2370227 75
BOOST +5 VOLTS 1 G828-A39 WH-18 HARNESS 243-1069 76 CIRCUIT CONNECTED
PRESSURE SENSOR GROUND 2 G829-A41 GN-18 X987-A37 BR-16 77 INTAKE VALVE ACTUATOR 1&2
248-2165 SIGNAL 3 R746-A20 PK-18 78
H807-A33 YL-18 79 CDV & IVA OIL VALVE RETURN SPLICE
HARNESS 248-4233 G826-A21 BR-18 80 IVA OIL PRESSURE SENSOR +5V
A-S2 81
G829-A41 GN-18 G829-A2 GN-18 BLADE, SPADE, RING OR SCREW
82
G829-A42 GN-18 83
TERMINAL
G829-A43 GN-18 84 ENGINE COOLANT
85
HARNESS 248-4233 TEMPERATURE SENSOR
A-C5 86
2304013 87 A-C11
ATMOSPHERIC +5 VOLTS 1 G828-A40 WH-18 88
PRESSURE SENSOR GROUND 2 G829-A42 GN-18 89 J1
SIGNAL 3 R747-A6 GY-18 90 (+) BATTERY
249-0094
A-S1 91
G828-A39 WH-18 G828-A1 WH-18 92 (+) BATTERY SWITCHED
G828-A40 WH-18 93
30 Page,

A-C5 G828-A38 WH-18 94 STARTING CIRCUIT

3E3370 95
ATMOSPHERIC +5 VOLTS OR-18 A G828-A40 WH-18 96 (-) BATTERY / SENSOR RETURN
PRESSURE SENSOR GROUND YL-18 B G829-A42 GN-18 97
ENGINE CONTROL
194-6722 SIGNAL GN-18 C R747-A6 GY-18 A-S1 98 PRIMARY ENGINE SENSOR / ACTUATOR SUPPLY
G828-A39 WH-18 G828-A1 WH-18 T860-A25 OR-16 99 INJECTOR 5&6 SUPPLY SPEED/TIMING MODULE (ECM)
HARNESS 243-1069 G828-A40 WH-18 T857-A36 GN-16 100 INTAKE VALVE ACTUATOR 6 RETURN SIGNAL TO ECM
G828-A38 WH-18 X986-A22 YL-16 101 INTAKE VALVE ACTUATOR 3 RETURN SENSOR (CRANKSHAFT)
T856-A31 WH-16 102 INTAKE VALVE ACTUATOR 5 RETURN A-C8 FUEL ATMOSPHERE CONTROL (POSITIVE) FROM ECM
HARNESS 243-1069 X984-A30 BR-16 103 INTAKE VALVE ACTUATOR 4 RETURN TEMPERATURE PRESSURE SENSOR CONTROL (NEGATIVE) FROM ECM
A-C5 T858-A23 GY-16 104 INJECTOR 1&2 SUPPLY SENSOR A-C5
2304013 T962-A29 WH-16 105 INJECTOR 6 RETURN TIMING ENGINE OIL CAT DATA LINK
ATMOSPHERIC +5 VOLTS 1 T959-A18 BR-16 106 INJECTOR 3 RETURN A-C10 PRESSURE SENSOR
G828-A40 WH-18
T961-A28 GN-16 107 INJECTOR 5 RETURN
CALIBRATION HIGHWAYS
PRESSURE SENSOR GROUND 2 G829-A42 GN-18 A-C4
SIGNAL 3 R747-A6 GY-18 A-S1 T960-A19 BU-16 108 INJECTOR 4 RETURN PORT A-C1
248-2162 109
G828-A39 WH-18 G828-A1 WH-18
110
ECM P2/J2
HARNESS 248-4233 G828-A40 WH-18
G828-A38 WH-18 X983-A7 BU-16 111 INTAKE VALVE ACTUATOR 1 RETURN
112
HARNESS 248-4233 X985-A14 OR-16 113 INTAKE VALVE ACTUATOR 2 RETURN

A-C4
2370227
T859-A24 WH-16
T957-A16 PU-16
114
115
116
INJECTOR 3&4 SUPPLY
INJECTOR 1 RETURN
LEFT SIDE VIEW RIGHT SIDE VIEW Related Electrical Service Manuals
994-A10 GY-18
ENGINE OIL +5 VOLTS A G828-A38 WH-18 E963-A27 BK-18 117 Title Form Number
PRESSURE SENSOR GROUND B G829-A43 GN-18 E964-A26 WH-18 T958-A17 YL-16 118 INJECTOR 2 RETURN
249-0098 SIGNAL C 994-A10 GY-18 E965-A48 BU-18 119 Troubleshooting RENR5088
120
E966-A49 YL-18
R746-A20 PK-18 Systems Operation / Testing and Adjusting SENR9692
R747-A6 GY-18
A-C4
3E3370
ATMOSPHERIC +5 VOLTS OR-18 A G828-A40 WH-18
PRESSURE SENSOR GROUND YL-18 B G829-A42 GN-18
194-6725 SIGNAL GN-18 C R747-A6 GY-18
HARNESS 243-1069

THIS SCHEMATIC IS FOR THE C15 ON-HIGHWAY ENGINE

(S/N: MXS1-UP, NXS1-UP, AND RKS1-UP)
A-C4
2370227 Part Number: 267-4805 Chg00
ENGINE OIL +5 VOLTS 1 G828-A38 WH-18 Diagnostic Code Listing
PRESSURE SENSOR GROUND 2 G829-A43 GN-18
SIGNAL 3 Flash Flash Flash Flash IDENT HARNESS CHG
248-2167 994-A10 GY-18 PID-FMI Description PID-FMI Description PID-FMI Description PID-FMI Description
160-7689 A 248-4233 01 (J2 / ENGINE / EARLY PRODUCTION)
Codes Codes Codes Codes
HARNESS 248-4233 A 243-1069 01 (J2 / ENGINE / EARLY PRODUCTION)
N/A No Diagnostic Codes Detected 55 0084-00 Vehicle Overspeed Warning 41 0111-11 Very Low Coolant Level 62 Intake Valve Actuation System Oil Pressure
0283-05 97 A 263-9001 05 (J2 / ENGINE)
Solenoid current low
0001-05 Cylinder #1 Injector current low 72 0084-01 Vehicle Speed loss of signal 31 0111-14 Low Coolant Level Warning A 243-2321 00 (J2 / ENGINE /AIR SHUTOFF)
13 1 Intake Valve Actuation System Oil Pressure E 321-4324 00 (REAR - IVA/INJECTOR/RETARDER)
23 14 0001-06 Cylinder #1 Injector current high 72 0084-02 Vehicle Speed signal invalid 36 0121-05 Low/High Retarder current low 14 0283-06 Solenoid current high 97
155-2267 3E-3370 J 321-4323 00 (FRONT - IVA/INJECTOR/RETARDER)
31 24 7E-6513 153-9693 (NOTE X) 0002-05 Cylinder #2 Injector current low 72 0084-08 Vehicle Speed signal out of range 36 0121-06 Low/High Retarder current high 14 0283-07 Intake Valve Actuation Oil Pressure not responding 91
39 32 NOTE B: FOR SPEEDOMETERS OR TACHOMETERS WITH A SINGLE SIGNAL INPUT
0002-06 Cylinder #2 Injector current high 72 0084-10 Vehicle Speed signal rate of change 36 0122-05 Med/High Retarder current low 14 0284-05 Engine Coolant Diverter current low 98 TERMINAL, EITHER ONE OF THE TWO SIGNAL OUTPUT LINES FROM
47 40
B A 57 48 Wire 1 0003-05 Cylinder #3 Injector current low 73 0084-14 Quick Stop Occurrence 0122-06 Med/High Retarder current high 14 0284-06 Engine Coolant Diverter current high 98 THE ECM CAN BE USED. LEAVE THE REMAINING LINE DISCONNECTED,
B 70 58 0003-06 Cylinder #3 Injector current high 73 0091-08 Throttle Position Invalid 32 0166-14 Rated Engine Power Special Instructions DO NOT CONNECT TO GROUND.
A 0285-05 Intake Valve Actuator #1 current low 92
NOTE C: "SINGLE" WINDING MAGNETIC PICKUP SENSOR RECOMMENDED.
A B B 0004-05 Cylinder #4 Injector current low 73 0091-13 Throttle Position out of calibration 28 0168-01 Low ECM Battery Power 17 0285-06 Intake Valve Actuator #1 current high 92
C NOTE D: THESE CONNECTIONS ARE UNSWITCHED, DIRECT CONNECTION
C Wire 2 0004-06 Cylinder #4 Injector current high 73 0100-01 Low Oil Pressure Warning 46 0171-03 Ambient Air Temperature voltage high 0285-07 Intake Valve Actuator #1 not responding 92 TO THE BATTERY IS NOT REQUIRED.
0005-05 Cylinder #5 Injector current low 74 0100-03 Oil Pressure voltage high 24 0171-04 Ambient Air Temperature voltage low NOTE E: THE ECM SPEEDOMETER AND TACHOMETER OUTPUT SIGNAL LINE
0286-05 Intake Valve Actuator #2 current low 92
VOLTAGES ARE ZERO-CROSSING SQUARE WAVES. THE SPEEDOMETER
0005-06 Cylinder #5 Injector current high 74 0100-04 Oil Pressure voltage low 24 0171-11 Ambient Air Temperature Data Lost 0286-06 Intake Valve Actuator #2 current high 92
155-2252 SIGNALS AT J1-37 AND J1-36 ARE COMPLEMENTS OF EACH OTHER.
0006-05 Cylinder #6 Injector current low 74 0100-11 Very Low Oil Pressure 46 0174-00 High Fuel Temperature Warning 65 0286-07 Intake Valve Actuator #2 not responding 92 THE TACHOMETER SIGNALS AT J1-38 AND J1-39 ARE COMPLEMENTS
227-4002 OF EACH OTHER. MAXIMUM SIGNAL AMPLITUDE OF J1-36, J1-37,
155-2269 230-4011 0006-06 Cylinder #6 Injector current high 74 0102-03 Boost Pressure voltage high 25 0174-03 Fuel Temperature voltage high 13 0287-05 Intake Valve Actuator #3 current low 93
12 11 10 9 8 7 J1-38, AND J1-39 IS +/- 10 VOLTS. AMPLITUDE WILL BE +/- 5 VOLTS
0022-11 Primary to Secondary Engine Speed Calibration 42 0102-04 Boost Pressure voltage low 25 0174-04 Fuel Temperature voltage low 13 0287-06 Intake Valve Actuator #3 current high 93 OR GREATER IF LOAD CURRENT IS LESS THAN 4mA.
0022-13 Engine Speed Signal Calibration Not Performed 42 0105-00 High Intake Manifold Air Temperature Warning 64 0190-00 Engine Overspeed Warning 35 0287-07 Intake Valve Actuator #3 not responding 93 NOTE F: IF AN ELECTRONIC SIGNAL IS PROVIDED IN PLACE OF A PASSIVE
10 9 8 7 6 5 4 3 2 1 0030-08 PTO Throttle signal invalid 29 0105-03 Intake Manifold Air Temperature voltage high 38 0190-08 Primary Engine Speed Loss of Signal 34 0288-05 Intake Valve Actuator #4 current low 93 MAGNETIC SENSOR, CONNECT THE ELECTRONIC SIGNAL INPUT TO
22 21 20 19 18 17 16 15 14 13 12 11 2 1
0105-04 Intake Manifold Air Temperature voltage low 38 THE +SIGNAL PIN, THE -SIGNAL PIN SHOULD NOT BE CONNECTED
1 2 3 4 5 6 0030-13 PTO Throttle out of calibration 29 0191-07 Transmission Not Responding 68 0288-06 Intake Valve Actuator #4 current high 93
32 31 30 29 28 27 26 25 24 23 2 1
OR GROUNDED WITH ELECTRONIC SIGNAL INPUTS.
0041-03 8 Volt Supply voltage high 21 0105-11 Very High Intake Manifold Air Temperature 64 0224-11 Theft Deterrent Active 00 0288-07 Intake Valve Actuator #4 not responding 93 NOTE G: WIRE NUMBER 386 IS FOR AIR SHUTOFF AND IS SPECIFIC TO HARNESS
44 43 42 41 40 39 38 37 36 35 34 33
52 51 50 49 48 47 46 45
0041-04 8 Volt Supply voltage low 21 0108-03 Barometric Pressure voltage high 26 0224-14 Theft Deterrent Active with Engine Cranking 00 0289-05 Intake Valve Actuator #5 current low 94 243-2321. WIRE NUMBERS G856 AND G857 ARE FOR THE TIMING
0043-02 Key Switch Fault 71 0108-04 Barometric Pressure voltage low 26 0231-02 J1939 Data Incorrect 58 CALIBRATION(TC) PROBE AND ARE SPECIFIC TO HARNESSES 243-2321 AND
60 59 58 57 56 55 54 53
290-8858 0289-06 Intake Valve Actuator #5 current high 94 248-2433.
0054-05 Auxiliary Output #06 current low 66 0110-00 High Coolant Temperature Warning 61 0231-12 J1939 Device Not Responding 0289-07 Intake Valve Actuator #5 not responding 94 NOTE H: ONLY APPLIES TO ENGINES WITH AIR SHUTOFF OPTION.
68 67 66 65 64 63 62 61
237-0227 230-4013 0054-06 Auxiliary Output #06 current high 66 0110-03 Coolant Temperature voltage high 27 0232-03 5 Volt Supply voltage high 21 NOTE X: USE KIT 156-7106 WHEN REPLACING CONNECTOR 153-9693.
76 75 74 73 72 71 70 69 0290-05 Intake Valve Actuator #6 current low 94
0055-05 Auxiliary Output #07 current low 67 0110-04 Coolant Temperature voltage low 27 0232-04 5 Volt Supply voltage low 21 REFER TO REHS1809 FOR REPAIR AND INSTALLATION DETAILS.
88 87 86 85 84 83 82 81 80 79 78 77 7 8 9 10 11 12 0290-06 Intake Valve Actuator #6 current high 94
NOTE Z: THE CONNECTOR ON THIS SCHEMATIC IS BLACK
98 97 96 95 94 93 92 91 90 89 0055-06 Auxiliary Output #07 current high 67 0110-11 Very High Coolant Temperature 61 0246-11 Brake Pedal Switch #1 Fault 0290-07 Intake Valve Actuator #6 not responding 94 AND CONNECTS DIRECTLY TO SERVICE TOOL CABLE 157-4829.
110 109 108 107 106 105 104 103 102 101 100 99 0111-01 Low Coolant Level Warning 62
0064-08 Secondary Engine Speed loss of signal 34 0247-11 Brake Pedal Switch #2 Fault 0385-01 Low Intake Valve Actuation System Oil Pressure THE DIAGNOSTIC CONNECTOR NOT SHOWN HAS +BATTERY ON PIN (A) AND
120 119 118 117 116 115 114 113 112 111 -BATTERY ON PIN (B). THIS CONNECTOR IS GRAY AND CONNECTS TO SERVICE
6 5 4 3 2 1 GRAY RED 0071-00 Idle Shutdown Override 01 0111-02 Coolant Level signal invalid 12 0252-11 Engine Software Incorrect 59 0385-03 Intake Valve Actuation System Oil Pressure voltage high 95
3 2 1 3 2 1 TOOL CABLE 139-4166.
0071-01 Idle Shutdown 47 0111-03 Coolant Level voltage high 12 0253-02 Check Customer or System Parameters 56 0385-04 Intake Valve Actuation System Oil Pressure voltage low 95
0071-14 PTO Shutdown 47 0111-04 Coolant Level voltage low 12 0253-11 Check Transmission Customer Parameters 56