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X-Y plotters, digital data recording, digital displays. Data conversion: Data acquisition
cards, interfacing and data acquisition and processing software for example LabVIEW.
Prerequisites:
EMG 2312 Metrology
Course Textbooks
Alan S. Morris, (2001), Measurement and Instrumentation Principles – 3rd ed.,
Butterworth-Heinemann
Beckwith R.D. & Lienhard J.H. (1995), Mechanical Measurements, Addison-Wesley
Publishing Co.
Roman Malaric, (2011), Instrumentation and Measurement in Electrical Engineering,
Brown Walker Press
Robert B. Northrob, (2005) Introduction to Instrumentation and Measurements, 2nd
edition, Taylor and Francis Group
Reference Textbooks
Sirohi R.S. & Krishna H.C.R. (1991), Mechanical Measurements, New Age
publishers, 3rd Ed.
Fraser C. & Milne J. (1994), Integrated Electrical and electronic Engineering for Mechanical
Engineers, McGraw-Hill.
Gregory, B.A., An Introduction to Electrical Instrumentation
Martin Reissland, Electrical Measurements‖, New Age International (P) Ltd., 2001.
Charles K. Alexander & Matthew n. o. Sadiku, (2013), Fundamentals Of
Electric Circuits, 5th ed., McGraw-Hill
Francis S. Tse, Ivan E. Morse (1989), Measurement and instrumentation in
engineering: principles and basic laboratory experiments, CRC Press, illustrated Ed.
Journal of Dynamic Systems, Measurement, and Control
TABLE OF CONTENTS
1. NASA's Mars Climate Orbiter. Programming teams in Europe and the USA
used two different measurement systems, imperial and metric, to calculate the
trajectory of the spacecraft. The probe consequently entered the Martian
atmosphere at the wrong angle, and promptly disintegrated.
2. The ‘Gimli Glider’. An Air Canada Boeing 767-233 jet was refueled in Montreal
using 22 300 pounds of fuel instead of 22 300 kilograms. The pilot calculated
how much fuel he needed thinking he was getting his fuel in pounds per litre.
When the plane ran out of fuel mid-flight, the pilot had to make an emergency
'gliding' landing at Gimli Canadian Air Force Base.
All engineers measure things, but try asking yourself the following questions:
With the need to unify systems of units around the word, the International Systems of
Units (SI) was established in 1960.
SI units is that are used in modern metric system have the following features;
Coherence means the basic unit of natural laws is always associated with factor 1
(1x1=1, 1/1 =1).
ii. Unified – All units are defined by unchangeable natural constrains except for
weight.
iii. Uniform – The measurements in the dynamics, electrodynamics, and
thermodynamics can be compared with each other in terms of conservation of
mass and energy.
The SI is a set of Definitions. The standards are the physical objects whose
characteristics agree with the definition of unit.
Note
The first letters of the names of the units are in lower case, e.g. four kilograms
or eight seconds. The one exception is the Celsius, which is capitalized because
its full version is ‘degrees Celsius’ with a small ‘d’.
For clarity, it is normal practice to put a single space between a number and its
unit symbol, e.g. 4mm rather than 4mm.
All measurements can be expressed using combinations of the seven base units (and
angle if needed). These combinations are called derived units.
𝑾
Where, 𝐕 = ; V is the SI unit of Voltage, A (ampere) is the SI unit of Current, W
𝑨
(Watt) is the SI unit of Force. SI unit of Watt is derived from the SI unit of Joule and
Newton, and whose unit are derived from Kilogram, meter, and second. Thus Ohm
is expressed in base units of SI as;
Such applied for all derived SI units. Some of the derived SI units are;
A shorthand system of prefixes was agreed as part of the SI. All prefixes are related to
each other by powers of 10, making them very easy to use.
Mechanical: These instruments are very reliable for static and stable conditions.
But their disadvantage is that they are unable to respond rapidly to measurements
of dynamic and transient conditions.
Electrical: It is faster than mechanical, indicating the output are rapid than
mechanical methods. But it depends on the mechanical movement of the meters.
The response is 0.5 to 24 seconds.
Electronic: It is more reliable than other system. It uses semiconductor devices
and weak signal can also be detected.
Instruments are divided into active or passive ones according to whether the instrument
output is entirely produced by the quantity being measured or whether the quantity
being measured simply modulates the magnitude of some external power source.
The pressure gauge just mentioned is a good example of a deflection type of instrument,
where the value of the quantity being measured is displayed in terms of the amount of
movement of a pointer.
For the first one, it depends on the linearity and calibration of the spring
For the second, it relies on the calibration of the weights.
Instrument
Indirect Direct
(Mode)
Analog Digital
Instrument Instrument
(Indication Mode)
i. Absolute Instrument – These are those which gives the value of parameter
under measurement in terms of physical constant of instrument. They contain
less mechanical movable parts and are highly accurate. They are mostly used to
calibrate the other commonly used instruments.
ii. Secondary Instrument – These instruments base their operation on the direct
methodology of measurement. These instruments are generally used in day to
day measurements. Examples are Ammeter, Voltmeter, etc. They are less
accurate because they contain many mechanical movable parts.
iii. Analog Instrument – This is an instrument whose operations varies
continuously with time all the while maintaining a constant relationship with
output. Example is the deflection-type of pressure gauge.
iv. Digital Instrument - This is an instrument whose operations varies discretely
with time all the while maintaining a constant relationship with output. Any
digital computer system, of which the microcomputer is but one example,
performs its computations in digital form.
v. Deflecting Instruments – Those which indicate their end of measurement with
the deflection of pointer away from the zero position.
vi. Null Deflection Instruments – Those which indicate their end of measurement
with zero or null deflection.
vii. Indicating Instrument – Instrument which give the instantaneous value of the
parameter under measurement. e.g. Ammeter, Voltmeter
viii. Integrating Instrument – Instrument which give the sum or total of the
electrical parameter consumed over the period of time. E.g. Power/Energy
meter, water meter.
ix. Recording Instrument – An instrument which give the historical information
about the measurement in terms of a continuous record of measurements over
a specific period of time. E.g. Recording Voltmeter. Speed Governor.
1.1.8. Calibration
Calibration of all instruments is important since it affords the opportunity to check the
instruments against a known standard and subsequently to find errors and accuracy.
Problem Question:
Answer
If these values are plotted on a graph, the straight-line relationship between resistance
change and temperature change is obvious.
Appendix
Error has to do with uncertainty in measurements that nothing can be done about.
Error is the difference between the measured and the true value.
The difference between the measurement and the accepted value is not what is
meant by error.
Error doesn’t mean a blunder.
Detected error – I can be eliminated or its effect accounted for in the form of
a suitable correction.
Undetected error – Makes the experimental data unreliable.
Systematic Errors
Random Errors
Systematic errors describe errors in the output readings of a measurement system that
are consistently on one side of the correct reading, i.e. either all the errors are
positive or they are all negative.
They tend to shift all measurements in a systematic way so their mean value is displaced.
Even when systematic errors due to the above factors have been reduced or eliminated,
some errors remain that are inherent in the manufacture of an instrument.
These are quantified by the accuracy figure quoted in the published specifications
contained in the instrument data sheet.
Random errors are errors which fluctuate from one measurement to the next. They
yield results distributed about some mean value.
For example, if you were to measure the period of a pendulum many times with a stop
watch, you would find that your measurements were not always the same.
The main source of these fluctuations would probably be the difficulty of judging
exactly when the pendulum came to a given point in its motion, and in starting and
stopping the stop watch at the time that you judge. Since you would not get the same
value of the period each time that you try to measure it, your result is obviously
uncertain.
The absolute error in a measured quantity is the uncertainty in the quantity and has
the same units as the quantity itself. For example if you know a length is 0.428 m ±
0.002 m, the 0.002 m is an absolute error.
The relative error (also called the fractional error) is obtained by dividing the absolute
error in the quantity by the quantity itself. The relative error is usually more significant
than the absolute error. Relative errors are dimensionless. When reporting relative
errors it is usual to multiply the fractional error by 100 and report it as a percentage.
The process of measurement always disturbs the system being measured. The
magnitude of the disturbance varies from one measurement system to the next and is
affected particularly by the type of instrument used for measurement.
Consider a circuit in Figure 2.1 in which the voltage across resistor R5 is to be measured
by a voltmeter with resistance Rm. Here, Rm acts as a shunt resistance across R5,
decreasing the resistance between points AB and so disturbing the circuit. Therefore,
the voltage Em measured by the meter is not the value of the voltage E0 that existed
prior to measurement.
The extent of the disturbance can be assessed by calculating the open circuit voltage E0
and comparing it with Em.
Thevenin’s theorem allows the circuit of Figure 2.1 (a) comprising two voltage sources
and five resistors to be replaced by an equivalent circuit containing a single resistance
and one voltage source.
Figure 2.1: Analysis of circuit loading: (a) a circuit in which the voltage across R5 is to
be measured; (b) equivalent circuit by Thevenin’s theorem; (c) the circuit used to find
the equivalent single resistance RAB.
Starting at C and D, the circuit to the left of C and D consists of a series pair of
resistances (R1 and R2) in parallel with R3, and the equivalent resistance can be written
as:
2.1
Moving now to A and B, the circuit to the left consists of a pair of series resistances
(RCD and R4) in parallel with R5. The equivalent circuit resistance RAB can thus be
2.2
2.3
Defining I as the current flowing in the circuit when the measuring instrument is
connected to it, we can write:
2.4
2.5
In the absence of the measuring instrument and its resistance Rm, the voltage across AB
would be the equivalent circuit voltage source whose value is E0. The effect of
measurement is therefore to reduce the voltage across AB by the ratio given by:
2.6
The measurement error is given by (E0 – Em), and is mostly expressed in terms of
percentage.
It is thus obvious that as Rm gets larger, the ratio Em/E0 gets closer to unity, showing
that the design strategy should be to make Rm as high as possible to minimize
disturbance of the measured system.
(Note that we did not calculate the value of E0, since this is not required in quantifying
the effect of Rm.)
Example 2.1
Suppose that the components of the circuit shown in Figure 1.1(a) have the following
values:
Solution
Substituting in values:
The magnitude of any environmental input must be measured before the value of the
measured quantity (the real input) can be determined from the output reading of an
instrument.
Systematic errors can frequently develop over a period of time because of wear in
instrument components. Recalibration often provides a full solution to this problem.
D. Connecting leads
Careful consideration needs to be given to the choice of connecting leads to ensure that
they are of adequate cross-section so that their resistance is minimized, as well as they
should be adequately screened if they are thought likely to be subject to electrical or
magnetic fields that could otherwise cause induced noise.
The prerequisite for the reduction of systematic errors is a complete analysis of the
measurement system that identifies all sources of error. Amongst the various methods
of reducing the systematic errors are;
After eliminating or reducing the magnitude of systematic errors, the final action
required is to estimate the maximum remaining error that may exist in a measurement
due to systematic errors.
Positive errors and negative errors occur in approximately equal numbers for a series
of measurements made of the same constant quantity.
Mean – The most probable value of measured variable is the arithmetic mean of the
number of readings taken.
For any set of n measurements x1, x2 … xn of a constant quantity, mean is given by;
𝑥1 + 𝑥2 + ∙ ∙ ∙ 𝑥𝑛 𝑥𝑛
𝑥𝑚𝑒𝑎𝑛 = = ∑ 2.7
𝑛 𝑛
This is valid for all data sets where the measurement errors are distributed equally about
the zero error value, i.e. where the positive errors are balanced in quantity and
magnitude by the negative errors.
Median – An approximation to the mean that can be written down without having to
sum the measurements. The median is the middle value when the measurements in the
data set are written down in ascending order of magnitude.
2.8
The smaller the spread of the measurements, the more confidence we have
in the mean or median value calculated.
The median value tends towards the mean value as the number of measurements
increases.
Deviation – This is the departure of the observed reading from the arithmetic mean of
the group of readings.
2.9
By definition average deviation is the sum of the absolute values of the deviations
divided by the number of readings.
2.10
Variance (V) – This is the square of the sum of the absolute values of the deviations
divided by the number of readings minus 1. In measurements unlike in mathematics,
we are concerned only with finite data sets, thus the use of (n-1).
𝑑12 + 𝑑22 + ∙ ∙ ∙ 𝑑𝑛
2 ∑ 𝑑22
𝑉= = 2.11
𝑛−1 𝑛−1
Standard Deviation (σ) – This is simply the square root of the variance.
A standard deviation close to 0 indicates that the data points tend to be very close
to the mean (also called the expected value) of the set, while a high standard deviation
indicates that the data points are spread out over a wider range of values.
2.12
The simplest way of analyzing random measurement errors using graphical techniques
is by drawing a histogram, in which bands of equal width across the range of
measurement values are defined and the number of measurements within each band is
counted.
K.V. Rop Page 29
Measurement and Instrumentation
For instance in Figure 2.2, there are 11 measurements in the range between 405.5 and
407.5 and so the height of the histogram for this range is 11 units. Also, there are 5
measurements in the range from 407.5 to 409.5 and so the height of the histogram over
this range is 5 units.
As the number of measurements increases, smaller bands can be defined for the
histogram, which retains its basic shape but then consists of a larger number of smaller
steps on each side of the peak.
If the height of the frequency distribution curve is normalized such that the area under
it is unity, then the curve in this form is known as a probability curve, and the height
F(D) at any particular deviation magnitude D is known as the probability density
function (p.d.f.).
The probability that the error in any one particular measurement lies between two levels
D1 and D2 can be calculated by measuring the area under the curve contained between
two vertical lines drawn through D1 and D2, as shown by the right-hand hatched area
in Figure 2.3. This can be expressed mathematically as:
2.13
Gaussian distribution
Measurement sets that only contain random errors usually conform to a distribution
with a particular shape that is called Gaussian.
The shape of a Gaussian curve is such that the frequency of small deviations from the
mean value is much greater than the frequency of large deviations. This coincides with
the usual expectation in measurements subject to random errors that the number of
measurements with a small error is much larger than the number of measurements with
a large error.
Alternative names for the Gaussian distribution are the Normal distribution or Bell-
shaped distribution.
2.14
This formula can be presented in form of the relationship between F(D) and D as;
2.15
The shape of a Gaussian curve is strongly influenced by the value of σ, with the width
of the curve decreasing as σ becomes smaller. As a smaller σ corresponds with the
typical deviations of the measurements from the mean value becoming smaller, this
confirms the earlier observation that the mean value of a set of measurements gets
closer to the true value as σ decreases.
In a set of measurements subject to random error, measurements with a very large error
sometimes occur at random and unpredictable times, which are not termed as random.
Any system that relies on a measurement system will involve some amount of
uncertainty (doubt).
The accuracy of the total system depends on the interaction of components and their
individual accuracies.
Let,
2.16
where x1, x2, x3, … , xn are independent variables. Each variable is defined as
2.17
2.18
where
Since the measurements have been taken, the xi values are known and can be substituted
into the expressions for the partial derivatives and partial derivatives are evaluated at
known values of x1, x2, . , xn.
Limiting Error
Two methods are commonly used for determining the uncertainty. The first one is
called the method of equal effects and it yields the limiting (guarantied) error
(maximum uncertainty possible).
2.19
Where is the partial derivative of the function with respect to x1 calculated at the
nominal value.
The absolute value is used because some of the partial derivatives may be negative and
would have a canceling effect.
If one of the partial derivative is high compared to the others, then a small uncertainty
in the corresponding variable has large effect on the total error.
Hence, the equation also illustrates which of the variable exerts strongest influence on
the accuracy of the overall results.
Example
The voltage generated by a circuit is equally dependent on the value of three resistors
and is given by the following equation: V0 = I(R1R2/R3)
If the tolerance of each resistor is 1 per cent, what is the maximum error of the
generated voltage?
Solution:
The total variation of the resultant voltage is ±0.3 per cent, which is the algebraic sum
of the three tolerances.
The maximum error is slightly different from the sum of the individual tolerances.
On the other hand, it is highly unlikely that all three components of this example would
have the maximum error and in such a fashion to produce the maximum or minimum
voltage.
It is based on the observations stated before for the random errors. It yields the
expected value of the uncertainty and computed as
2.20
Example
Solution
Example
The resistance of a certain size of copper wire is given by R + Ro[1+α(T - 20)] . The
resistance at 20ᵒC is Ro = 6Ω±0.3%, temperature coefficient α = 0.004/ᵒC ± 1%,
temperature T = 30ᵒC ± 1ᵒC.
Solution
Example
Two resistors R1 and R2 are connected first in series, then in parallel. Let R1 = 10 Ω ±
0.5Ω and R2 =10 Ω ± 0.5Ω. Find the maximum and expected values for the uncertainty
in the combination.
A. Series Analysis
The uncertainty:
B. Parallel analysis
Hence,
Limiting error in Rp
Further errors are often created in measurement systems when electrical signals from
measurement sensors and transducers are corrupted by induced noise.
This induced noise arises both within the measurement circuit itself and also
during the transmission of measurement signals to remote points.
The aim when designing measurement systems is always to reduce such induced noise
voltage levels as far as possible.
Noise voltages can exist either in serial mode or common mode forms.
Serial mode noise voltages act in series with the output voltage from a measurement
sensor or transducer, which can cause very significant errors in the output measurement
signal.
The extent to which series mode noise corrupts measurement signals is measured by a
quantity known as the signal-to-noise ratio.
2.21
where Vs is the mean voltage level of the signal and Vn is the mean voltage level of the
noise.
Common mode noise voltages are less serious, because they cause the potential of
both sides of a signal circuit to be raised by the same level, and thus the level of the
output measurement signal is unchanged.
Noise can be generated from sources both external and internal to the measurement
system.
External sources
i. Inductive Coupling
o Proximity to mains-powered equipment and cables (causing noise at the
mains frequency).
o Proximity to fluorescent lighting circuits (causing noise at twice the mains
frequency).
o Proximity to equipment operating at audio and radio frequencies (causing
noise at corresponding frequency).
ii. Capacitive (electrostatic) coupling
o Occur between the signal wires in a measurement circuit and a nearby
mains-carrying conductor.
o Switching of nearby d.c. and a.c. circuits.
iii. Noise due to multiple earths
o Large currents machinery connected to the same earth plane can cause the
potential to vary between different points on the earth plane.
iv. Noise in the form of voltage transients
o When motors and other electrical equipment (both a.c. and d.c.) are
switched on and off, large changes of power consumption suddenly occur
in the electricity supply system.
o Corona discharge (both of the latter causing induced spikes and
transients).
v. Electrochemical potentials
o Arise within measurement systems due to electrochemical action. Poorly
soldered joints are a common source.
Internal Sources
o In the first loop, wire A is closest to the noise source and has a voltage V1
induced in it, whilst wire B has an induced noise voltage V2. For loop 2,
wire B is closest to the noise source and has an induced voltage V1 whilst
wire A has an induced voltage V2. Thus the total voltage induced in wire
A is V1 + V2 and in wire B it is V2 + V1 over these two loops. This
pattern continues for all the loops and hence the two wires have an
identical voltage induced in them.
ii. Earthling
o Power earth: provides a path for fault currents due to power faults.
o Logic earth: provides a common line for all logic circuit potentials.
o Analogue earth (ground): provides a common reference for all analogue
signals.
o Safety earth: connected to all metal parts of equipment to protect
personnel should power lines come into contact with metal enclosures.
iii. Shielding
o Enclosing the signal wires in an earthed, metal shield that is itself isolated
electrically from the signal wires.
Others
2.5. Calibration
Calibration is a set of operations that establish the relationship between the values that
are indicated by the measuring instrument and corresponding known values of
measured.
All measuring instruments are to prove themselves their ability to measure reliably and
accurately.
If the instrument is calibrated against primary standards, then the calibration is called
primary calibration.
After the primary calibration, the instrument can be used as a secondary calibration
instrument.
This type of instruments are used in general laboratory practice as well as in the industry
because they are practical calibration sources.
Direct calibration
Indirect calibration
Direct calibration with a known input source is in general of the same order of accuracy
as primary calibration.
So, the instrument which are calibrated directly are also used as secondary calibration
instruments
This procedure is based on the equivalence of two different devices adopting same
similarity concept.
These Primary standards are absolute standards of high accuracy that can be used as
ultimate reference standard.
Secondary standards are basic reference standards used by measurement and calibration
laboratories in industries.
These secondary standards are maintained by the particular industry to which they
belong.
Each industry has its own secondary standard to the National Standards Laboratory for
calibration, the National Standards Laboratory returns the secondary standards to the
particular industrial laboratory with a certification of measuring accuracy in terms of a
primary standards.
These standards are used to check and calibrate laboratory instruments for accuracy
and performance for example, manufactures of electronic components such as
capacitors resistors etc. use a standard called a working standard for checking the
component values being manufactured a standard resistor for checking of resistance
value manufactured.
Review Questions
Electrical Voltage and Current are two important quantities in an electrical network.
The current is the flow variable that represents net motion of the charged particles
(electrons in solids, ions in a liquid) in a given direction.
The product of the two yields the instantaneous electrical power. The ratio of the
voltage to the current is the impedance.
The current generates a magnetic field around the current carrying conductor.
It is also possible to check out the size of the current by sensing the magnetic field
strength. This is carried out by clamp-on type ammeters.
Voltmeters and ammeters display the results as deflections of dials on calibrated screens
or numerical values on alphanumeric displays. Both types are connected to the circuit
via sensing leads and indicate the voltage. However, their internal operations and user interfaces
are different.
Many measuring instruments use operational amplifiers and similar electronic devices
for signal amplification and processing.
Analogue meters
Are relatively simple and inexpensive and are often used instead of digital
instruments, especially when cost is of particular concern.
Suffer less from noise and isolation problems as compared to their digital
counterparts.
Are electromechanical devices that drive a pointer against a scale.
Are prone to measurement errors from a number of sources that include
inaccurate scale marking during manufacture, bearing friction, bent
pointers and ambient temperature variations.
Further human errors are introduced through parallax error (not reading the
scale from directly above) and mistakes in interpolating between scale markings.
There are three essential forces that are required by an indicating instrument in order
to efficiently indicate the value of parameter under measurement namely;
i. Deflecting torque (Td) – The deflecting torque causes the moving system to
move from zero position to indicate the value of the electrical quantity
being measured on a graduated scale. The actual method of producing the
deflecting torque depends upon the type of instrument.
ii. Controlling torque (Tc) - is produced by spring or gravity and opposes the
deflecting torque. The pointer comes to rest at a position, where these two
opposing torques are equal.
If the deflecting torque were acting alone, the pointer will continue to move
indefinitely and would swing over to the maximum deflected position
irrespective of the magnitude of the electrical quantity to be measured. This
necessitates providing some form of controlling or opposing torque. This
controlling torque should increase with the deflection of the moving system. The
pointer will be brought to rest at a position where the two opposing torques are
equal. ie, Td = Tc .
It increases with the deflection of the moving system so that, the final
position of the pointer on the scale will be according to the magnitude of
the electrical quantity to be measured.
It brings the pointer back to zero position, when the deflecting torque is
removed. If it were not provided, the pointer once deflected would not return
to zero position on removing the deflecting torque.
iii. Damping torque (Tdamp) - It ensures that, the pointer comes to the final
position, without oscillations, thus
If the moving system is acted upon by deflecting and controlling torques alone,
then due to inertia, the pointer will oscillate about its final deflected position for
some time before coming to rest.
In order to avoid these oscillations of the pointer and to bring it quickly to its
final deflected position, a damping torque is provided in the indicating
instruments. The damping do not affect the stationary pointer, as the damping
torque acts only when the pointer is in motion and always opposes the
motion.
a. The permanent magnet moving coil type which can only be used for direct
current, voltage measurements and
b. The dynamometer type which can be used on either direct or alternating
current, voltage measurements.
In PMMC meter or (D’Arsonval) meter or galvanometer (all are the same instrument),
a coil of fine wire is suspended in a magnetic field produced by permanent
magnet.
According to the fundamental law of electromagnetic force, the coil will rotate in the
magnetic field when it carries an electric current by electromagnetic (EM) torque effect.
When the instrument is connected in the circuit to measure current or voltage, the
operating current flows through the coil. Since the current carrying coil is placed in
the magnetic field of the permanent magnet, a mechanical torque acts on it. As a result
of this torque, the pointer attached to the moving system moves in clockwise
direction over the graduated scale to indicate the value of current or voltage being
measured.
The magnitude of the force on the conductor depends on the magnitude of the current
which it carries. The force is a maximum when the current flows perpendicular to the
field and it is zero when it flows parallel to the field as illustrated in diagrams A and B
respectively in Figure 3.2.
If the permanent magnet field is uniform and the spring linear, then the pointer
deflection is also linear.
This type of instruments can be used to measure direct current only. This is because,
since the direction of the field of permanent magnet is same, the deflecting
torque also gets reversed, when the current in the coil reverses. Consequently, the
pointer will try to deflect below zero.
The coil is suspended in a uniform magnetic field and rotates due to the
electromagnetic torque TEM. This torque is opposed by spiral control springs
mounted on each end of the coil.
Assume there are (N) turns of wire and the coil is (L) in long by (W) in wide. The
force (F) acting perpendicular to both the direction of the current flow and the
direction of magnetic field is given by:
F=N⋅B⋅I⋅L
where N - turns of wire on the coil; I - current in the movable coil; B - flux density in
the air gap L - vertical length of the coil; A - effective coil area
This torque will cause the coil to rotate until an equilibrium position is reached at an
angle θ with its original orientation. At this position
TI = Ts
TS = kθ
T1 = TS yielding NBIA = kθ
𝑁𝐴𝐵
𝜃= ( ) 𝐼 = 𝑆𝐼
𝑘
In this respect, the moving coil instrument can be considered as a transducer that
converts the electrical current to angular displacement.
Example 3.1
A moving coil has following parameters: Area A= 2 cm2, N=90 turns, B= 0.2 Tesla,
coil resistance = 50Ω, current I= 1 mA. Calculate:
Solution
= 50μW.
T1=NBAI
= 3.6x10-6 N-m
θ= T1 / k
= 100 ᵅ
Example 3.2
A moving coil instrument has the following data: number of turns of the coil = 100,
width of the coil = 2 cm, length of the coil = 3 cm, flux density in the air gap = 0.1
Wb/m2 (Tesla).
a. A = LxW = 6 cm2
b. T1 = 60x10-6 N-m
c. θ= T1 / k = 30 ᵅ
3.2.2. DC Measurements
3.2.2.1. D.C. Ammeter
An Ammeter is always connected in series with a circuit branch and measures the
current flowing in it.
Since the coil winding in PMMC meter is small and light, they can carry only small
currents (μA-1mA). Measurement of large current requires a shunt external resistor
to connect with the meter movement, so only a fraction of the total current will passes
through the meter.
Example 3.3:
If PMMC meter have internal resistance of 10Ω and full scale range of 1mA.
Assume we wish to increase the meter range to 1A, calculate the Shunt resistance.
Solution
The current range of d.c ammeter can be further extended by a number of shunts
selected by a range switch
Example 3.4
Design a multirange ammeter by using direct method to give the following ranges
10mA, 100mA, 1A, 10A, and 100A. If d’Arsonval meter have internal resistance of 10Ω
and full scale current of 1mA.
Solution
Rm=10Ω Im=1mA
Example 3.5
Solution
Rm=50Ω , IFSD=Im=1mA
For 1A Range:
For 5A Range:
, where
But, Ra=R-(Rb+Rc)
Where r =Rc
A voltmeter is always connect in parallel with the element being measured, and
measures the voltage between the points across which it is connected.
Most d.c voltmeter employ PMMC meter with series resistor as shown.
The series resistance should be much larger than the impedance of the circuit being
measured, and they are usually much larger than Rm.
Im=IFSD
Rv = VFSD x Sensitivity
Example 3.6
We have a micro ammeter and we wish to adapted it so as to measure 1volt full scale,
the meter has internal resistance of 100Ω and IFSD of 100μA.
Solution
In this method each series resistance of multirange voltmeter is connected in direct with
PMMC meter to give the desired range.
Example 3.6
Design d.c voltmeter by using direct method with d’Arsonval meter of 100Ω and full
scale deflection of 100μA to give the following ranges: 10mV, 1V, and 10V.
Solution
In this method one or more series resistances of multirange voltmeter is connected with
PMMC meter to give the desired range.
Example 3.7
Design a basic d’Arsonval movement with internal resistance of 100Ω and half scale
current deflection of 0.5 mA and is to be converted by indirect method into a multirange
d.c voltmeter with voltages ranges of 10V, 50V, 250V, and 500V.
Solution
Analog ohmmeter can be designed simply by adding a battery and a variable resistor in
series with the moving coil instrument as shown in Figure 3.10. The unknown resistance
is connected to the terminals of the device to complete the electrical circuit.
The output terminals are shorted together with the leads (wires) used in connecting the
external resistor.
The variable resistance is adjusted until the full-scale deflection current passes through
the coil. This is marked as the “0” resistance. When the leads are separated from each
other, no current flows indicating an open-circuit which means “infinite ∞” resistance.
Hence, the scale is non-linear with resistance increases on the right side (opposite to
ammeter).
Methods used;
It has several multiple scales, usually color-coded in some way to make it easier to
identify and read.
Generally, it has a single multipurpose switch to select the function and the range.
Example
A moving coil has 100 turns, 5 cm2 coil area, and air-gap magnetic flux density of 0.1
Tesla (Wb/m2). The control spring exerts a torque of 5x10-6 N-m at the full-scale
deflection of 90ᵒ. The potential difference across the coil terminals at the full-scale
deflection is 100 mV. Using the above movement, design a multi-range DC ammeter
with ranges 0-50 mA, 0-1 A and multi-range DC voltmeter with ranges 0-10 V and 0-
200 V.
Solution
IFSD=TSP/NBA = 1 mA,
All measuring instruments draw energy from the source of measurement –this is
loading effect of the instrument.
Hence, all measurements include errors due to instrument loading. If the energy taken
by the instrument is negligibly small compared to the energy existing at the source, then
the measurement is assumed to be close to perfect, and the loading error is ignored.
Ideal ammeter has zero internal resistance and no voltage across it.
Ideal voltmeter has infinite internal (meter) resistance and draws no current from
the circuit.
The practical ammeter can be represented by an ideal ammeter with added series
resistance that represent the meter resistance. Similarly, the practical voltmeter can be
represented by an ideal voltmeter in parallel with the meter resistance. These two
models are illustrated below.
Any electrical circuit can be modeled by a voltage source VT and a series resistance RT.
The circuit is completed when the load resistance RL is connected across the output
terminals and a load current RL flows through the load.
An ammeter can be placed in series with the load to measure this current as shown in
Figure 3.12. Current in the circuit can be calculated as
The error is the difference between the measured value and the true value, and generally
expressed as the percentile error which is:
The true value of the voltage across the resistor is (without the meter)
As the meter is connected, RM becomes in parallel with RL and effective load resistance
becomes
Example
has a sensitivity 1000Ω/V, while voltmeter-B has a sensitivity 20000 Ω/V. Both meters
have 0 – 50 V range.
Solution
Example
A voltmeter has a resistance of 20 kΩ/V is used to measure the voltage on the circuit
shown on a 0 - 10 V range. Find the percentage loading error.
VTRUE = 10 x 20/40 = 5 V
Therefore,
This instrument is suitable for the measurement of direct and alternating current,
voltage and power.
3.2.4.2. AC Voltmeters
This process can be quite complex. Most low cost instrumentation and signal converters
carry out this conversion by rectifying and filtering the signal into an average value and
applying a correction factor.
Averaging and
True RMS types.
Hence, the average power is equivalent to the power that would be generated by a DC
current called the effective current that is
Due to squaring, averaging (mean) and square-rooting operations, this is called the
“RMS.” Value of the current IRMS is the true value of the current that we want to
measure. The r.m.s value of a waveform refers to its power capability. It refer to the
effective value of a.c signal because the r.m.s value equal to the value of a d.c
signal which would deliver the same power if it replaced with a.c signal.
The averaging time must be sufficiently long to allow filtering at the lowest frequencies
of operation desired. Hence, in electrical terms, the AC RMS value is equivalent to the
DC heating value of a particular waveform – voltage or current.
Clamp on meter is used to measured a.c current, voltage in a wire without having to
break the circuit being measured.
The meter having use the transformer principle to detect the current. That is, the clamp
on device of the meter serves as the core of a transformer. The current carrying wire is
the primary winding of the transformer, while the secondary winding is in the meter.
The alternating current in the primary is coupled to the secondary winding by the core,
and after being rectified the current is sensed by a d’Arsonval meter.
Figure 3.16: Clamp-on Meter.
Current induced in the secondary winding is
rectified and applied to a moving-coil meter.
Although it is a very convenient instrument to use, the clamp-on meter has low
sensitivity & the minimum current measurable is usually about 1 amp.
3.3. Oscilloscope
the time. A voltage waveform shows time on the horizontal axis and voltage on the
vertical axis.
The cathode ray oscilloscope (CRO) is a device that allows the amplitude of
electrical signals, whether they are voltage, current; power, etc., to be displayed
primarily as a function of time. An oscilloscope measures voltage waves.
The trajectory looks like a bouncing ball that moves across the screen and the human
eye can follow it if the motion is slow. If the light ball draws the same trajectory on the
screen for more than about 24 times a second, the human eye cannot follow the motion
and it will see it as a fixed trace on the screen.
The oscilloscope is a versatile instrument that can be used for measuring signal voltages
from a few millivolts up to hundreds of volts. Thus CRO can be regarded as a fast x-y
plotter.
It then uses this digital information to reconstruct the waveform on the screen.
Components
The electron beam produced by the electron gun is used to produce a visual image on
the screen.
The power supply block provides voltages required by the CRT and the rest of the
oscilloscope circuitries.
The CRT requires high voltages in the order of a few thousand volts for the
acceleration of the electron,
K.V. Rop Page 76
Measurement and Instrumentation
Low voltage are used for the electron gun, which emits the electrons.
Fluorescent (phosphor) Screen – The light produced by the screen does not
disappear immediately when bombardment by electrons ceases, i.e., when the signal
becomes zero. The time period for which the trace remains on the screen after the
signal becomes zero is known as "persistence". The persistence may be jS short as a few
microsecond, or as long as tens of seconds ~en minutes. Long persistence traces are
used in the study of transients. Long persistence helps in the study of transients since
the trace is still seen on the screen after the transient has disappeared.
Deflection System - Two signals are needed to deflect the beam on the screen
horizontally and vertically.
The time-base circuitry – Used to generate the sawtooth voltage, required to deflect
the beam in the horizontal section. This voltage deflects the spot at a constant time
dependent rate. Thus the x-axis' on the screen can be represented as time, which, helps
to display and analyses the time varying signals.
The voltage waveform is named commonly as the sweep signal and it has the
appearance of a repetitive ramp function.
Triggering circuit – used to synchronize the horizontal deflection with the vertical
input, so that the horizontal deflection starts at the same point of the vertical input
signal each time it runs (sweeps). It converts the incoming signal into the triggering
pulses, which are used for the synchronization.
Eventually, the beam moves at a constant time-dependant rate horizontally and the
image generated on the screen indicates the time variation of the input signal.
Delay line – The delay line is used to delay the signal for some time in the vertical
sections. Each block in a signal path causes certain time delay. Hence, the beam does
not start moving horizontally immediately following the detection of the trigger point.
The delay line delays the signal applied to the vertical plates by an amount equal to the
time delay for the sweep signal applied to the horizontal deflection plates. Eventually,
the vertical signal is displayed on the screen always starting at the trigger point.
Meanwhile, the input signal (sinusoidal type in the figure) is amplified and applied to
the vertical deflection plates.
The second sweep follows the first one immediately indicating that the retrace time is
negligible compared to the trace time.
Vertical settings are in ranges of V/cm while the horizontal time base setting is in
ms/cm.
Example
Solution
yields the relative accuracy for the period and the frequency
are the same as 1%. Hence, f = 40± 0.4 Hz = 40 Hz ± 1%
Among the two traces, the one that assumes its maximum first is called the
leading trace. Hence, V1 is leading V2 (also can be said as V2 is lagging V1).
Yielding
The dominant factor in ∆θ/θ is ∆d/d since it is much larger than ∆T/T
Most laboratory oscilloscopes display two more traces simultaneously although they
have a single electron gun. Each trace can represent an independent input signal.
There are identical input connector, attenuator and amplifier for each input. Outputs
of vertical amplifiers are selected one-by- one by an electronic switch and applied to the
driver amplifier for the vertical deflection plate.
Chopped
Alternate.
In the alternate mode, the switch remains in one of the channel throughout the
complete sweep duration and it picks the other one in the next sweep.
Since switch displays each channel at alternate cycles of the sweep signal, the name
alternate mode is used.
Digital oscilloscopes allow us to capture and view events that may happen only
once.
They can process the digital waveform data or send the data to a computer for
processing.
Also, they can store the digital waveform data for later viewing and printing.
The waveform to be stored is digitized, stored in a digital memory, and retrieved for
displayed on the storage oscilloscope.
The digitized waveform can be further analyzed by either the oscilloscope or by loading
the content of the memory into a computer.
They provide markers, called the cursors, to help the user in measurements in
annotation (detailing) of the measured values.
Modes of operation:
a. Roll mode
b. Store mode
c. Hold or save mode.
The virtual instrument is a system that uses customizable software and modular
measurement hardware to create user-defined measurement systems as opposed to
traditional hardware instrumentation systems such as digital multimeters and
oscilloscopes that are made up of pre-defined hardware components.
Figure 3.27: An Example Design Screen for the Virtual Instrumentation in Labview
(National Instruments)
Figure 3.28: An Example of a Test and Analysis Screen for Virtual Instrumentation in Labview
(National Instruments)
4.1. Measurements
Potentiometers
Bridge Resistance
Low Resistance(<1Ω)
o Ammeter voltmeter method
o Kelvin’s double bridge method
o Potentiometer method
Medium Resistance(1 Ω to 0.1M Ω)
o Ammeter-voltmeter method
o Substitution method
o Wheatstone bridge method
o Ohmmeter method
High Resistance(> 0.1M Ω)
o Direct deflection method
o Loss of charge method
o Meg ohm bridge
Inductance
Capacitance
De sauty’s bridge
Schering bridge
Frequency
Wien’s Bridge.
Normally, excitation of the bridge is by a d.c. voltage for resistance measurement and
by an a.c. voltage for inductance or capacitance measurement.
Bridges types;
The bridge circuit compares the value of an unknown component with that of an
accurately known standard component.
Thus the accuracy depends on the bridge components and not on the null
indicator.
Hence high degree of accuracy can be obtained.
i. The balance equation is independent of the magnitude of the input voltage or its
source impedance. These quantities do not appear in the balance equation
expression.
ii. The measurement accuracy is high as the measurement is done by comparing
the unknown value with the standard value.
iii. The accuracy is independent of the characteristics of a null detector and is
dependent on the component values.
iv. The balance equation is independent of the sensitivity of the null detector, the
impedance of the detector or any impedance shunting the detector.
v. The balance condition remains unchanged if the source and detector are
interchanged.
The DC null techniques are used with Wheatstone bridges, Kelvin bridges and
potentiometers to obtain increased measurement accuracy.
A null method of measurement is a simple, accurate and widely used method which
depends on an instrument reading being adjusted to read zero current only. The method
assumes:
Hence it is unnecessary for a meter sensing current flow to be calibrated when used in
this way. A sensitive milliammeter or microammeter with centre zero position setting
is called a galvanometer.
Present day dc null sensing devices make use of electronic amplification and display
devices.
The bridge consists of four resistive arms together with a source of e.m.f. and a null
detector. The galvanometer is used as a null detector.
The four arms of the bridge consist of the unknown resistance Ru, two equal value
resistors R2 and R3 and a variable resistor Rv. A d.c. voltage Vi is applied across the
points AC and the resistance Rv is varied until the voltage measured across points BD
is zero. This null point is usually measured with a high sensitivity galvanometer.
To analyze the Wheatstone bridge, define the current flowing in each arm to be I1 . . .
I4 as shown in Figure 4.1.
4.1
4.2
Thus;
4.3
4.4
This condition can be used to determine the exact value of an unknown resistor. It is
placed into one the arms and others are adjusted until a zero volt is obtained at the
output. This is called “the null mode of operation”
Example 4.1
Assume that the bridge shown in Figure 4.2 below is used to determine the resistance
of an unknown resistance Rx. The variable resistance is the resistance box that allows
selection of several resistors in series to obtain the total resistance and it is set until null
position in the meter observed. Calculate the unknown resistance if the variable
resistance setting indicates 625.4Ω.
Solution
Hence,
R4 = Rx = R1/(R2/R3)
= 1000x625.4/600
= 1042.3 Ω.
A deflection-type bridge with d.c. excitation differs from the Wheatstone bridge mainly
in that the variable resistance Rv is replaced by a fixed resistance R1 of the same
value as the nominal value of the unknown resistance Ru.
As the resistance Ru changes, so the output voltage V0 varies, and this relationship
between V0 and Ru must be calculated.
The analysis is then exactly the same as for the preceding example of the Wheatstone
bridge, except that Rv is replaced by R1.
4.5
When Ru is at its nominal value, i.e. for Ru = R1, it is clear that V0 = 0 (since R2 = R3).
For other values of Ru, V0 has negative and positive values that vary in a non-linear way
with Ru.
Example 4.2
A certain type of pressure transducer, designed to measure pressures in the range 0–10
bar, consists of a diaphragm with a strain gauge cemented to it to detect diaphragm
deflections. The strain gauge has a nominal resistance of 120Ω and forms one arm of a
Wheatstone bridge circuit, with the other three arms each having a resistance of 120Ω.
The bridge output is measured by an instrument whose input impedance can be
assumed infinite. If, in order to limit heating effects, the maximum permissible gauge
current is 30 mA,
Solution
This is the type of bridge circuit shown in Figure 4.3 in which the components have the
following values:
Defining I1 to be the current flowing in path ADC of the bridge, we can write:
Hence:
For a pressure of 10 bar applied, the resistance change is 3.38Ω, i.e. Ru is then equal to
123.38Ω.
Thus, if the maximum permissible bridge excitation voltage is used, the output voltage
is 50mV when a pressure of 10 bar is measured.
Where the change in the unknown resistance Ru is typically small compared with the
nominal value of Ru, we can calculate the new voltage V’0 when the resistance Ru in
equation 4.5 changes by an amount δRu, we have:
4.6
4.7
4.8
It is not always possible to meet the condition that the impedance of the instrument
measuring the bridge output voltage is sufficiently large for the current drawn by it to
be negligible.
Using Th´evenin’s theorem, the voltage source Vi in Figure 4.4(a) is replaced by a zero
internal resistance produces the circuit shown in Figure 4.4(b), or the equivalent
representation shown in Figure 4.4(c).
It is apparent from Figure 4.4(c) that the equivalent circuit resistance consists of a pair
of parallel resistors Ru and R3 in series with the parallel resistor pair R1 and R2.
Figure 4.5: (A) A Bridge Circuit; (B) Equivalent Circuit By The´Venin’s Theorem; (C)
Alternative Representation; (D)
4.9
The equivalent circuit derived via Th´evenin’s theorem with the resistance Rm of the
measuring instrument connected across the output is shown in Figure 4.4(d). The open
circuit voltage across DB, E0, is the output voltage calculated earlier eq. 4.5 for the case
of Rm = 0:
4.10
4.11
4.12
Substituting for E0 and RDB in equation 4.12, using the relationships developed in
equations 4.10 and 4.11), we obtain:
4.13
4.14
Example 4.3
A bridge circuit shown in figure 4.5 below is used to measure the value of the unknown
resistance Ru of a strain gauge of nominal value 500Ω. The output voltage measured
across points DB in the bridge is measured by a voltmeter. Calculate the measurement
sensitivity in volts/ohm change in Ru if
Solution
For Ru = 500Ω, Vm = 0.
Where Vo = Vm
Thus, if the resistance of the measuring circuit is neglected, the measurement sensitivity
is 5.00mV per ohm change in Ru.
Thus, if proper account is taken of the 10 kΩ value of the resistance of R m, the true
measurement sensitivity is shown to be 4.76mV per ohm change in Ru.
Similarly, the minimum possible value of Ru is calculated, and the required error band
is then the span between these maximum and minimum values.
Example 4.5
In the Wheatstone bridge circuit of Figure 4.1, Rv is a decade resistance box with a
specified inaccuracy ±0.2% and R2 = R3 = 500Ω ±0.1%. If the value of Rv at the null
position is 520.4Ω, determine the error band for Ru expressed as a percentage of its
nominal value.
Solution
we get:
we get:
The cumulative effect of errors in individual bridge circuit components is clearly seen.
Although the maximum error in any one component is ±0.2%, the possible error in the
measured value of Ru is ±0.4%. Such a magnitude of error is often not acceptable, and
special measures are taken to overcome the introduction of error by component-value
tolerances. One such practical measure is the introduction of apex balancing. This is
one of many methods of bridge balancing that all produce a similar result.
One form of apex balancing consists of placing an additional variable resistor R5 at the
junction C between the resistances R2 and R3, and applying the excitation voltage Vi to
the wiper of this variable resistance, as shown in Figure 4.6.
For calibration purposes, Ru and Rv are replaced by two equal resistances whose values
are accurately known, and R5 is varied until the output voltage V0 is zero.
At this point, if the portions of resistance on either side of the wiper on R5 are R6 and
R7 (such that R5 = R6 = R7), we can write:
We have thus eliminated any source of error due to the tolerance in the value of R2 and
R3, and the error in the measured value of Ru depends only on the accuracy of one
component, the decade resistance box Rv.
Example 4.6
A potentiometer R5 is put into the apex of the bridge shown in Figure 4.6 to balance
the circuit. The bridge components have the following values:
Determine the required value of the resistances R6 and R7 of the parts of the
potentiometer track either side of the slider in order to balance the bridge and
compensate for the unequal values of R2 and R3.
Solution
For balance,
R2 + R7 = R3 + R6;
Also, because R6 and R7 are the two parts of the potentiometer track R5 whose
resistance is 100Ω:
R6 + R7 = 100;
thus
Thus,
R7 = 32.5Ω;
hence,
As in the case of dc null methods, ac methods are used to obtain accurate measurements
of component values based on the accuracy of the bridge components.
5.1. Introduction
In power systems, currents and voltages handled are very large. Direct measurements
are not possible with the existing equipment’s. Hence it is required to step down
currents and voltages with the help of instrument transformers so that they can be
measured with instruments of moderate sizes
Instrument Transformers are used in AC system for measurement of electrical
quantities i.e. voltage, current, power, energy, power factor, frequency.
Instrument transformers are also used with protective relays for protection of power
system.
Basic function of Instrument transformers is to step down the AC System voltage
and current. The voltage and current level of power system is very high. It is very
difficult and costly to design the measuring instruments for measurement of such high
level voltage and current. Generally measuring instruments are designed for 5 A and
110 V.
The secondary current is usually much smaller in magnitude than the primary current.
The design of CT depends on which type of instrument is connected to its secondary
winding.
Measuring instrument CT is expected to give accurate results up to a
maximum of 125% of its normal full-load rated current.
Protective instrument CT is expected to be accurate for up to 20 times of its
normal full-load rated current (about 2000% of its full-load rated current).
If we know the current ratio and the reading of an a.c. ammeter, the primary current
can be calculated as:
Primary Current = CT ratio × ammeter reading
CT Turns-ratio (TR)
Polarity
CT Metering Accuracy
Since actual secondary current ≠ Rated secondary current, then the difference in %
is known as the “Accuracy” or “Class” of the CT
ZT = RCT + RL + ZB
Where ZT - Total burden in ohms (vector summation of resistance and inductance
components), RCT - CT secondary resistance in ohms @75 deg C , RL - Resistance of
leads in ohms (Total loop distance), ZB - Device impedance in ohms
A potential transformer has many primary winding turns but few number of secondary
winding turns that makes it a step-down transformer.
A Voltmeter is connected to the secondary winding is usually a voltmeter of 150 V.
Primary terminals are connected in parallel across the line to which the voltage
is to be measured.
The voltmeter reading gives the transformed value of the voltage across the
secondary terminals.
The deflection of the voltmeter when divided by the transformed ratio gives the
actual voltage across the primary winding as:
Since the secondary of a p.t. is connected to relays, their ratings are usually 40 to 100
Watts.
For safety purpose the secondary should be completely insulated from the high
voltage primary and should be in addition grounded.
Rating Type
1. Below 5000 v Shell type
2. 5000-13800 v Dry type and oil type
3. Above 13800 v only oil type
i. Never open circuit a current transformer secondary while the primary is energized
ii. Never short circuit the secondary of an energized VT - Damaging current will result from
short circuiting the secondary circuit of an energized VT.
iii. CT secondary leads must be added to the CT burden - Electronic relays usually represent
very little burden to the CT secondary circuit. In many cases the major burden
is caused by the CT secondary leads.
6.1. Transducers
A transducer is a device that convert one form of energy to other form. It converts
the measurand to a usable electrical signal.
In other words, a transducer is a device that is capable of converting the physical quantity into a
proportional electrical quantity such as voltage or current and vice versa.
Transducer contains two parts that are closely related to each other i.e. the sensing
element and transduction element.
The sensing element is called as the sensor. It is device producing measurable response
to change in physical conditions.
The transduction element convert the sensor output to suitable electrical form.
Ruggedness Linearity
Repeatability Accuracy
High stability and reliability Speed of response
Sensitivity Small size
i. Operating Principle: The transducer are many times selected on the basis
of operating principle used by them. The operating principle used may be
resistive, inductive, capacitive, optoelectronic, piezo electric etc.
ii. Sensitivity: The transducer must be sensitive enough to produce detectable
output.
iii. Operating Range: The transducer should maintain the range requirement
and have a good resolution over the entire range.
iv. Accuracy: High accuracy is assured.
v. Cross sensitivity: It has to be taken into account when measuring
mechanical quantities. There are situation where the actual quantity is being
measured is in one plane and the transducer is subjected to variation in
another plane.
vi. Errors: The transducer should maintain the expected input-output
relationship as described by the transfer function so as to avoid errors.
vii. Transient and frequency response: The transducer should meet the
desired time domain specification like peak overshoot, rise time, setting time
and small dynamic error.
viii. Loading Effects: The transducer should have a high input impedance and
low output impedance to avoid loading effects.
ix. Environmental Compatibility: It should be assured that the transducer
selected to work under specified environmental conditions maintains its
input- output relationship and does not break down.
x. Insensitivity to unwanted signals: The transducer should be minimally
sensitive to unwanted signals and highly sensitive to desired signals.
Active Transducers
These transducers do not need any external source of power for their operation.
Therefore they are also called as self-generating type transducers.
As the output of active transducers we get an equivalent electrical output signal e.g.
temperature or strain to electric potential, without any external source of energy being
used.
Passive Transducers
These transducers need external source of power for their operation. So they are not
self-generating type transducers.
These transducers produce the output signal in the form of variation in resistance,
capacitance, inductance or some other electrical parameter in response to the quantity
to be measured.
Primary Transducers – these are those devices which actually sense the parameter
under measurement. These are generally mechanical transducers that convert the sensed
parameter into a proportional mechanical signal. They deal with the physical quantity
to be measured.
Secondary Transducers – these are those devices which sense the output of primary
transducer and converts it into an analogous electrical signal.
i. Capacitive Transducer:
The purpose of the dielectric is to help the two parallel plates maintain their stored
electrical charges.
The motion between a piece of magnet and an electromagnet is responsible for the
change in flux
It is achieved by displacing the core of the coil that is attached to a mechanical sensing
element
v. Photovoltaic Transduction:
It is converted into electrical current or voltage using resistive, inductive, capacitive and
piezoelectric sensors and related circuitries.
Capacitive sensors consist of two parallel metal plates in which the dielectric between
the plates is either air or some other medium.
C = ε0εrA/d,
The motion of a moveable capacitive plate relative to a fixed one changes the
capacitance.
Can be used to measure pressure, sound, or acceleration. It can also measure moisture
content, humidity values, and liquid levels.
Figure 6.9: Capacitive Type Displacement Sensor Its Symbol and Characteristic
We can change the capacitance by changing any one of the defining parameters.
In many applications, one of the capacitance plates is kept fixed while the other one
can move.
Resistive sensors rely on the variation of the resistance of a material when the measured
variable is applied to it.
The inductive transducers are of the self-generating or the passive type. The self-
generating inductive transducers use the basic generator principle i.e. the motion
between a conductor and magnetic field induces a voltage in the conductor.
Variation in self-inductance
Variation in mutual inductance
AN LVDT transducer comprises a coil former on to which three coils are wound.
The excitation is applied to the primary winding and the armature assists the induction
of current in to secondary coils.
When the core is exactly at the center of the coil then the flux linked to both the
secondary winding will be equal.
Due to equal flux linkage the secondary induced voltages (eo1 & eo2) are equal but they
have opposite polarities. Output voltage eo is therefore zero. This position is called
“null position”
Figure 6.10: LVDT Schematic. Note dot notation on the output coils.
Figure 6.11: LVDT When the Core Is Exactly At the Center of the Coil
Now if the core is displaced from its null position toward sec1 then flux linked to sec.1
increases and flux linked to sec.2 decreases. Therefore eo1 > eo2 and the output voltage
of LVDT eo will be positive
Similarly if the core is displaced toward sec.2 then the eo2 > eo1 and the output voltage
of LVDT eo will be negative.
Magnetic sensors utilize the magnetic phenomena of inductance, reluctance and eddy
currents to indicate the value of the measured quantity, which is usually some form of
displacement.
Movements of the plate alter the flux paths and hence cause a change in the current
flowing in the winding.
By Ohm’s law, the current flowing in the winding is given by I = V/ωL. For fixed values
of w and V, this equation becomes I = 1/KL, where K is a constant.
The relationship between L and the displacement, d, applied to the plate is a non-linear
one, and hence the output-current/displacement characteristic has to be calibrated.
As the tip of each tooth on the gearwheel moves towards and away from the pick-up
unit, the changing magnetic flux in the pick-up coil causes a voltage to be induced in
the coil whose magnitude is proportional to the rate of change of flux.
Thus, the output is a sequence of positive and negative pulses whose frequency is
proportional to the rotational velocity of the gearwheel.
This allows the sensor to work with very thin targets, such as the steel diaphragm of a
pressure sensor.
The eddy currents alter the inductance of the probe coil, and this change can be
translated into a d.c. voltage output that is proportional to the distance between the
probe and the target.
Measurement resolution as high as 0.1 μm can be achieved. The sensor can also work
with a non-conductive target if a piece of aluminium tape is fastened to it.
The magnitude of this field changes when the device becomes close to any ferrous metal
object or boundary.
The Hall Effect is also commonly used in keyboard pushbuttons, in which a magnet is
attached underneath the button. When the button is depressed, the magnet moves past
a Hall-effect sensor. The induced voltage is then converted by a trigger circuit into a
digital output.
Such pushbutton switches can operate at high frequencies without contact bounce.
They are frequently used as ultrasonic receivers and also as displacement transducers,
particularly as part of devices measuring acceleration, force and pressure.
q = kf
This distortion causes a reorientation of electric charges within the material, resulting
in a relative displacement of positive and negative charges.
The charge displacement induces surface charges on the material of opposite polarity
between the two sides.
By implanting electrodes into the surface of the material, these surface charges can be
measured as an output voltage.
The polarity of the induced voltage depends on whether the material is compressed or
stretched.
Natural materials
o quartz,
Synthetic Materials
o Lithium sulphate
o Ferroelectric ceramics such as barium titanate.
o Polymeric films such as polyvinylidine
Dimension of stress is the same as that of the pressure. Figure 6.18: Bar With Tension
6.3.3. Strain
where Ey is called the modulus of elasticity, also called the Young’s modulus.
Example 5.1
Axial Stress
Elongation
Summary
Strain gauges are devices that experience a change in resistance when they are stretched
or strained.
They are able to detect very small displacements, usually in the range 0–50 μm.
They are typically used as part of other transducers, for example diaphragm pressure
sensors that convert pressure changes into small displacements of the diaphragm.
Measurement inaccuracies as low as ±0.15% of full-scale reading are achievable and the
quoted life expectancy is usually three million reversals.
Strain gauges are manufactured to various nominal values of resistance, of which 120Ω,
350 Ω and 1000 Ω are very common.
Optical sensors are based on the modulation of light travelling between a light source
and a light detector.
The transmitted light can travel along either an air path or a fibre-optic cable.
Light sources suitable for transmission across an air path include tungsten-filament
lamps (prone to interference from the sun and other sources since its visible part of the
light frequency spectrum), laser diodes and light-emitting diodes (LEDs).
The main forms of light detector used with optical systems are photocells (cadmium
sulphide or cadmium selenide being the most common type of photocell),
phototransistors and photodiodes.
These are all photoconductive devices, whose resistance is reduced according to the
intensity of light to which they are exposed.
Air-path optical sensors are commonly used to measure proximity, translational motion,
rotational motion and gas concentration.
The basis of operation of fibre-optic sensors is the translation of the physical quantity
measured into a change in one or more parameters of a light beam.
The light parameters that can be modulated are one or more of the following:
intensity
phase
polarization
wavelength
Transmission time.
Fibre-optic sensors usually incorporate either glass/plastic cables or all plastic cables.
Plastic cables have particular advantages for sensor applications because they are cheap
and have a relatively large diameter of 0.5–1.0mm, making connection to the transmitter
and receiver easy.
Advantages
Fibre-optic sensors characteristically enjoy long life. For example, the life
expectancy of reflective fibre-optic switches is quoted at ten million operations.
Their accuracy is also good, with, for instance, ±1% of full-scale reading being
quoted as a typical inaccuracy level for a fibre-optic pressure sensor.
Simplicity, low cost, small size, high reliability and capability of working in
many kinds of hostile environment.
Ultrasound is a band of frequencies in the range above 20 kHz, that is, above the sonic
range that humans can usually hear.
Measurement devices that use ultrasound consist of one device that transmits an
ultrasound wave and another device that receives the wave.
Measuring the change in time taken for the ultrasound wave to travel between
the transmitter and receiver,
Measuring the change in phase of the transmitted wave.
Measuring the change in frequency of the transmitted wave.
Ultrasonic devices are used in for measuring fluid flow rates, liquid levels, translational
displacements, and in imaging systems among others.
The transmission speed of ultrasound varies according to the medium through which
it travels.
The velocity of sound through air varies with temperature according to:
Humidity changes have a much smaller effect. Air currents can alter the direction of
travel of ultrasound waves
The main applications of ultrasound in imaging are found in medical diagnosis and in
industrial testing procedures.
A short burst of ultrasonic energy is transmitted from the ultrasonic element into the
medium being investigated and the energy that is reflected back into the element is
analyzed.
Ultrasound is reflected back at all interfaces between different materials, with the
proportion of energy reflected being a function of the materials either side of the
interface.
The principal components inside a human body are water, fat, muscle and bone, and
the interfaces between each of these have different reflectance characteristics.
Measurement of the time between energy transmission and receipt of the reflected
signal gives the depth of the interface according.
Such flaws cause an interface between air and the material that the component is made
of. By timing the reflections of ultrasound from the flaw, the depth of each flaw is
determined.
There, the signal can be monitored and used to control a process at the remote site.
Electronic devices are widely used in telemetry and can be wireless or hard-wired,
analog or digital.
Noise
Interference
At the remote site, a sensor or sensors are typically the data source. The output of the
sensor(s) is converted to digital data by a small
computer device or RTU (Remote Terminal
Unit).
After the remote sends its data, it goes back to a receive mode waiting for further
instructions to come from the base.
Once the base receives the remote site information, it may send additional instructions
to that site or continue on to request data from the next remote site.
This polling process continues until all the remotes in the system have sent their data.
7.2.1. Applications
The simplest mode of transmission is to maintain the signals in the same form.
This kind of transmission uses the various copper wired transmission mediums
to relay the information.
In this case, voltage signals are transmitted as varying current signals, thus the
signal-attenuation effect of conductor resistances is minimized. Currents in the
range between 4mA and 20mA are used to represent the voltage level of the
analogue signal.
Low level d.c. voltage signals can be transferred into an a.c. carrier system before
transmission and extract it from the carrier at the end of the transmission line. Both
amplitude modulation (AM) and frequency modulation (FM) can be used.
After shifting the d.c. signal onto a high-frequency a.c. carrier, a high-pass filter can be
applied to the AM signal. This successfully rejects noise in the form of low-frequency
drift voltages and mains interference. At the end of the transmission line, demodulation
is carried out to extract the measurement signal from the carrier.
Frequently, the initial signal is in the form of a varying voltage level that is converted
into a corresponding pneumatic pressure.
In most cases, current to pressure converter is used to convert the 4–20mA current
signals into 0.2 – 1 bar pneumatic signals prior to transmission and vice versa.
Figure 7.2: Current to Pressure Converter (I/P) and Pressure to Current Converter
(P/I)
Pneumatic transmission has the advantage of being intrinsically safe, and provides
similar levels of noise immunity to current loop transmission.
Optical fibre consists of thin glass fibres that can carry information at frequencies in
the visible light spectrum and beyond.
The typical optical fibre consists of a very narrow strand of glass called the core.
Around the core is a concentric layer of glass called the cladding.
Light travels in a straight line as long as it is moving through a single uniform substance.
If a ray of light traveling through one substance suddenly enters another substance (of
a different density), the ray changes direction as shown in Figure 5.6.
Greater capacity: The potential bandwidth, and hence data rate, of optical fiber
is immense; data rates of hundreds of Gbps over tens of kilometers have been
demonstrated.
Smaller size and lighter weight: Optical fibers are considerably thinner than
coaxial cable or bundled twisted-pair cable
Lower attenuation: Attenuation is significantly lower for optical fiber than for
coaxial cable or twisted pair and is constant over a wide range.
Electromagnetic isolation: Optical fiber systems are not affected by external
electromagnetic fields.
Greater repeater spacing: Fewer repeaters mean lower cost and fewer sources
of error.
Security: cannot tap into cable - Fibers do not radiate energy, so there is little
interference with other equipment and there is a high degree of security from
eavesdropping. In addition, fiber is inherently difficult to tap.
No corrosion
Distance - Longer distances than copper wire
Transmission Rate - Faster transmission rate
This is the wireless transmission of optical signals by using either radio or light
waves to carry the transmitted signal across a plain air path between a transmitter and
a receiver. It consists of a light source (usually infrared) transmitting encoded data
information across an open, unprotected air path to a light detector.
Radio telemetry is normally used over transmission distances up to 400 miles, though
this can be extended by special techniques to provide communication through space
over millions of miles.
In radio telemetry, data are usually transmitted in a frequency modulated (FM) format.
Radio telemetry is very reliable because, although the radio frequency waveband is
relatively crowded, specific frequencies within it are allocated to specific usages thus,
there is no interference to other licensed users of the same frequency in other areas.
Mechanical chart recorders are either of the galvanometric type or potentiometric type.
These work on the same principle as a moving-coil meter except that the pointer draws
an ink trace on paper, as illustrated in Figure 8.1, instead of merely moving against a
scale.
Neglecting friction, the torque equation for a galvanometric recorder in steady state can
be expressed as:
The current flowing in steady state is given by: I = Vt/(Rt + Rr). When the transducer
voltage Vt is first applied to the recorder coil, the coil will accelerate and, because the
coil is moving in a magnetic field, a backward voltage will be induced in it given by
8.4
Hence, the coil current is now given by:
8.5
Now substituting for I in the system Eq. 5.3
8.6
This is the standard equation of a second order dynamic system, with natural
frequency ω and damping factor ξ given by:
8.7
In steady-state, and equation 5.7reduces to:
8.8
which is an expression describing the measurement sensitivity of the system.
Errors often occur in reading this type of chart, as interpolation for points drawn
between the curved grid lines is difficult. The electromechanical system gives the
instrument a slow response time. This means that potentiometric recorders are only
suitable for measuring d.c. and slowly time-varying signals.
They consist of a rotating circular paper chart which typically turns through one full
revolution in 24 hours, allowing charts to be removed once per day and stored.
The pen in such instruments is often driven pneumatically to record 200–1000 mbar
(3–15 psi) pneumatic process signals, although versions with electrically driven pens
also exist.
Apart from single channel versions, models recording up to six channels, with traces in
six different colours, can be obtained.
This mirror reflects a beam of ultra-violet light onto ultra-violet sensitive paper. It is
usual to find several of these mirror-galvanometer systems mounted in parallel within
one instrument to provide a multi-channel recording capability, as illustrated in Figure
8.5.
Magnetic tape recorders can record analogue signals up to 80 kHz in frequency. As the
speed of the tape transport can be switched between several values, signals can be
recorded at high speed and replayed at a lower speed. Such time scaling of the recorded
information allows a hard copy of the signal behavior to be obtained from instruments
such as ultra-violet and galvanometric recorders whose bandwidth is insufficient to
allow direct signal recording.
Instrumentation tape recorders typically have between four and ten channels, allowing
many signals to be recorded simultaneously.
The two basic types of analogue tape recording technique are direct recording and
frequency-modulated recording.
Direct recording offers the best data bandwidth but the accuracy of signal
amplitude recording is quite poor, and this seriously limits the usefulness of this
technique in most applications.
The frequency-modulated technique offers better amplitude-recording
accuracy, with a typical inaccuracy of ±5% at signal frequencies of 80 kHz. In
consequence, this technique is very much more common than direct recording.
The two formats available for presenting data on paper are tabular and graphical ones.
A tabular presentation allows data values to be recorded in a precise way that exactly
maintains the accuracy to which the data values were measured. In other words, the
data values are written down exactly as measured.
Besides recording the raw data values as measured, tables often also contain further
values calculated from the raw data.
An example of a tabular data presentation is given in Table 8.1. This records the results
of an experiment to determine the strain induced in a bar of material that is subjected
to a range of stresses. Data were obtained by applying a sequence of forces to the end
of the bar and using an extensometer to measure the change in length. Values of the
stress and strain in the bar are calculated from these measurements and are also included
in the table. The final row, which is of crucial importance in any tabular presentation,
is the estimate of possible error in each calculated result.
i. The table should have a title that explains what data are being presented within
the table.
ii. Each column of figures in the table should refer to the measurements or
calculations associated with one quantity only.
iii. Each column of figures should be headed by a title that identifies the data values
contained in the column.
iv. The units in which quantities in each column are measured should be stated at
the top of the column.
v. All headings and columns should be separated by bold horizontal (and
sometimes vertical) lines.
vi. The errors associated with each data value quoted in the table should be given.
Figure 8.6 shows a graph drawn from the stress and strain values given in the Table 8.1.
Construction of the graph involves first of all marking the points corresponding to the
stress and strain values.
Figure 8.6: Sample graphical presentation of data: graph of stress against strain.
The graph should have a title or caption that explains what data are being
presented in the graph.
Both axes of the graph should be labelled to express clearly what variable is
associated with each axis and to define the units in which the variables are
expressed.
The number of points marked along each axis should be kept reasonably small –
about five divisions is often a suitable number.
No attempt should be made to draw the graph outside the boundaries
corresponding to the maximum and minimum data values measured
9. SIGNAL CONDITIONING
9.1. Introduction
A transducer is a device that performs the initial measurement and energy conversion
of a physical component into analogous electrical or pneumatic information.
Figure 9.1: A block diagram of a typical instrumentation system with several different
output devices
A typical modern instrumentation system can be split into the three functional blocks,
a sensor, signal conditioning circuits and an ADC.
The digital output from the ADC can then be processed in a programmable digital
processor to extract information that can be displayed to an operator, stored in a
memory or transmitted via a data link or used in feedback control.
For passive transducers, the signal conditioning circuit mainly includes excitation
and amplification circuitry, while for active transducers, only amplification circuitry
is needed and the excitation is not needed.
In general, Signal conditioning circuits are used to process the output signal from
sensors of a measurement system to be suitable for the next stage of operation
The function of the signal conditioning circuits include the following items:
Signal conditioning system enhances the quality of signal coming from a sensor in terms
of:
9.2. Amplification/Attenuation
Operational amplifiers (op-amp) are widely used for amplification of input signals.
Often abbreviated as op-amp, it is a high gain voltage amplifier with a differential input.
The gain is of the order of 100000 or more.
It has five terminals. Two voltages are applied at two input terminals. The output
terminal provides the amplified value of difference between two input voltages. Op-
amp works by using the external power supplied at Vs+ and Vs- terminals.
In general op-amp amplifies the difference between input voltages (V+ and V-). The
output of an operational amplifier can be written as
The circuit is designed to control temperature with a certain range. When the
temperature is below certain value, the thermistor R1 is more than R2 and the bridge is
out of balance, it gives an output at its lower saturation limit which keeps the transistor
OFF. When temperature rises and R1 falls the op-amp switch to positive saturation
value and switch the transistor ON
9.2.2. Filtering
Output signals from sensors contain noise due to various external factors like improper
hardware connections, environment etc.
Noise gives an error in the final output of system. Therefore it must be removed.
Low Pass Filter – Used to allow low frequency content and to reject high
frequency content of an input signal.
High Pass Filter – They allow high frequencies to pass through it and block
the lower frequencies.
Band Pass Filter – Band pass filter can be developed by connecting a low-pass
and a high-pass filter in series in some applications, we need to filter a particular
band of frequencies from a wider range of mixed signals.
Band Reject Filter - These filters pass all frequencies above and below a
particular range set by the operator/manufacturer. They are also known as band
stop filters or notch filters. They are constructed by connecting a low-pass and a
high-pass filter in parallel
Figure 9.6: Characteristics of ideal filters: (a) low-pass filter, (b) high-pass filter, (c)
band-pass filter, (d) band-stop filter