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Do you want to know about Transformer Oil Purification? How to do transformer oil filtration? Or
what is oil purification process of transformer oil?
In this article you will know about transformer oil purification / transformer oil dehydration process,
steps and methods involved in oil purification process.
Transformer oil filtration machine
Transformer oil purification is a process to remove sludge, dissolved moisture and dissolved gases
from the oil.
Before we move to process details, let’s see why transformers need purified Oil?
Improved insulation properties of the oil and hence the other media like paper/cellulose
insulation
Better the insulation of transformer, increase the life of the transformer and lesser the
breakdown of the transformer
increase the life of the transformer asset, good returns on investment
Lesser breakdowns and failure of the transformer results in uninterrupted power supply
For best performance of transformers we require dehydration and centrifuging machines designed
and manufactured with standards.
Now let’s move to, Transformer Oil purification / Dehydration Procedure
A good oil purification system is able to deliver filtered oil with parameters as per the standard
specifications.
However, this revival of the oil by oil filtration or oil dehydration plant to standard oil parameters is
based on the quality of unprocessed oil and its initial process. In case the unprocessed oil does not
match the standard oil parameters, then the effort of transformer oil filtration is all in vain. Alternate
method of regeneration of transformer oil should be adopted in this case.
Here we shall look at the method of the transformer oil filtration by vacuum type
dehydration and centrifuge type removal of solids and water separation.
Transformer oil conditioning is a stream line oil filtration process of sludge purification, moisture
removal and gas removal.
The second step of transformer oil purification plant is removal of sludge and dirt from the
transformer oil.
Both methods of cartridge type filtration are prevalent and owe certain advantages and
disadvantages.
The edge type filter system can be cleaned and be reused for at least three to four times, however,
cleaning and fitting of the edge filters involves considerable time and human effort. This system is
robust to handle large quantity of sludge. Edge filters can be cleaned by reverse pressurized dry
air/nitrogen flow in order to remove the contamination. After de-sludging the paper stack is removed
and dried in oven/ bright sunlight and reused. This operation demands experience and skill set.
New trends and technology in the market have driven transformer oil filter machines to use filter
cartridges instead edge type paper stacked filters. These cartridges are similar to those of the water
filter cartridges and can be selected from a variety of purification range say from 500 micron to 0.5
micron size.
An alternate method used for dirt separation from oil is centrifuge. Routine transformer oil filtration
or transformer oil conditioning is often confused with transformer oil centrifuging. Transformer oil
centrifuging is all together a different technology and has a little impact on improving the oil
parameters. Centrifuges used for disengagement of dirt from the transformer oil can be slow speed
type centrifuges that do not require extra electric motor to spin the centrifuge cone at high speed.
However, the dirt separation from oil with such centrifuging has limitations since these centrifuges
cannot remove the dirt less than 10 micron level. Thus a power driven centrifuge becomes evitable
which scales up the cost of the oil conditioning machine.
Only advantage of the centrifuges is that the recurring cost of changing filter elements is saved.
Power driven centrifuges can remove water from the oil of transformer that is in free form but not the
dissolved moisture. Manufacturers of power driven centrifuge also often do not guarantee removal of
moisture to a level less than 5 ppm.
The third step in the oil filter machine is dehydration of transformer oil and degasification of the
transformer oil.
At prime trade we understand the requirements of the oil filtration and are committed for resulting a
good transformer performance. Feel free to contact us, we shall be happy to help you and provide
you a quick response.