Documente Academic
Documente Profesional
Documente Cultură
Catalog
2520CT0001R04/09
2010
Class 2520
GV2, GV3, and GV7 Manual Motor Starters, Controllers, and Protectors
Table of Contents
Table of Contents
INTRODUCTION ......................................................................................... 5
SELECTION............................................................................................... 37
Fuse and Circuit Breaker Selection ..................................................... 37
GV2 and GV3 Selection ...................................................................... 38
GV7 Selection ..................................................................................... 39
GV2 and GV3 Accessories .................................................................. 40
GV7 Accessories ................................................................................. 49
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GV2, GV3, and GV7 Manual Motor Starters, Controllers, and Protectors
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GV2, GV3, and GV7 Manual Motor Starters, Controllers, and Protectors
Introduction
Introduction
Schneider Electric offers a complete line of products for the manual control and protection of motors.
This catalog covers those devices designed to meet IEC standards for protection and control.1
The GV2 and GV3 manual starters and protectors provide manual isolation, manual motor control, and
overcurrent protection in one compact unit. Schneider Electric offers four different products that make
up the GV product family:
• The GV2ME manual starter controls motors with full-load currents up to 32 A.
• The GV2P high-performance manual starter offers a higher withstand rating and visible trip indication.
• The GV3P controls larger motors with full-load currents up to 65 A.
• The GV7 controls and protects motors with full-load currents up to 220 A.
These devices are UL Listed as manual motor controllers. The GV2 and GV3 manual starters and
protectors are also UL Listed for group installation applications.
In many European applications, the GV devices are used as motor circuit breakers because they meet
the requirements of IEC 60947-2 for motor circuit breakers. However, the GV starter does not meet North
American circuit breaker standards, such as those of UL, the National Electrical Code (NEC), or CSA.
Standard Features
1
Related catalogs cover the products used in conjunction with manual motor protectors:
IEC Style Contactors and Starters, catalog number 8502CT9901R9/02.
Wiring, Communication and Busbar System, catalog number 8502CT0101.
Manual Starters and Switches, catalog number 2510CT9701.
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GV2, GV3, and GV7 Manual Motor Starters, Controllers, and Protectors
Standard Features
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GV2, GV3, and GV7 Manual Motor Starters, Controllers, and Protectors
Short-Circuit Current Ratings
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GV2, GV3, and GV7 Manual Motor Starters, Controllers, and Protectors
Short-Circuit Current Ratings
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GV2, GV3, and GV7 Manual Motor Starters, Controllers, and Protectors
Short-Circuit Current Ratings
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GV2, GV3, and GV7 Manual Motor Starters, Controllers, and Protectors
Specifications and Operating Curves
GV2 Specifications
Table 7: Environment
Shock resistance
30 g 30 g — —
Conforming to IEC 60068-2-27
Vibration resistance
5 to 150 Hz (5 g) 5 to 150 Hz (5 g) — —
Conforming to IEC 60068-2-6
Storage -40 to +176 °F (-40 to +80 °C) -40 to +176 °F (-40 to +80 °C) — —
Open: -4 to +140 °F (-20 to +60 °C) -58 to +158 °F -58 to +158 °F
Operation Enclosed: -4 to 104 °F (-20 to 40 °C)
-4 to +140 °F (-20 to +60 °C)
(-50 to +70 °C) (-50 to +70 °C)
Open: -4 to +140 °F (-20 to +60 °C)
Temperature compensation Enclosed: -4 to 104 °F (-20 to 40 °C)
-4 to +140 °F (-20 to +60 °C) — —
Flame resistance
1760 °F (960 °C)
Conforming to IEC 60695-2-1
30° 30°
°
°
90
90
Operating positions in
°
90
90
90
90
°
Wiring
Number of conductors and Maximum Minimum Maximum Minimum Maximum Minimum
wire size
Resistance to mechanical
0.5 J 0.5 J
impact
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GV2, GV3, and GV7 Manual Motor Starters, Controllers, and Protectors
Specifications and Operating Curves
Rated operational voltage (Ue) Conforming to IEC 60947-2 690 V 690 V 690 V 690 V
Rated operational frequency Conforming to IEC 60947-2 50/60 Hz 50/60 Hz 50/60 Hz 50/60 Hz
Total power dissipated per pole (W) 2.5 W 2.5 W 3.2 W 3.2 W
12 VA 14 VA
Inrush consumption
8W 10.5 W
3.5 VA 5 VA
Sealed consumption
1.1 W 1.6 W
From the moment the voltage reaches its operational value until
Operating time (ms) Conforming to IEC 60947-1
opening of the GV2•• 10–15 ms
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GV2, GV3, and GV7 Manual Motor Starters, Controllers, and Protectors
Specifications and Operating Curves
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GV2, GV3, and GV7 Manual Motor Starters, Controllers, and Protectors
Specifications and Operating Curves
0 1
Power Pole Contact Open
GVAD••01 N.C.
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GV2, GV3, and GV7 Manual Motor Starters, Controllers, and Protectors
Specifications and Operating Curves
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GV2, GV3, and GV7 Manual Motor Starters, Controllers, and Protectors
Specifications and Operating Curves
Average operating time at 68 °F (20 °C) as a function of multiples of the setting current
Time (s)
10,000
1000
100
1
10
2
3
0.1
0.01
0.001
1 1.5 10 100
x setting current (lr)
15
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GV2, GV3, and GV7 Manual Motor Starters, Controllers, and Protectors
Specifications and Operating Curves
Dynamic stress
1 peak = f (prospective Isc) at 1.05 Ue = 435 V
5
0.2
=
3
0.
=
2
5
0.
4
=
10,000
5
7
0.
=
8 6
0.
=
7
9
0.
=
8
95
0.
=
sϕ
co
9
1000
10
100
100 1000 10,000 15,000 (11) 100,000
Prospective Isc (A)
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GV2, GV3, and GV7 Manual Motor Starters, Controllers, and Protectors
Specifications and Operating Curves
2 2
Sum of I dt (kA s)
100
2
1
3
4
5
10
10
0.1
0.01
0.1 1 10 100
Prospective Isc (kA)
1. 24–32 A 6. 6–10 A
2. 20–25 A 7. 4–6.3 A
3. 17–23 A 8. 2.5–4 A
4. 13–18 A 9. 1.6–2.5 A
5. 9–14 A 10. 1–1.6 A
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GV2, GV3, and GV7 Manual Motor Starters, Controllers, and Protectors
Specifications and Operating Curves
2 2
Sum of I dt (kA s)
100
1
2
3
4
10
0.1
0.01
0.1 1 10 100
Prospective Isc (kA)
1. 24–32 A 6. 6–10 A
2. 20–25 A 7. 4–6.3 A
3. 17–23 A 8. 2.5–4 A
4. 13–18 A 9. 1.6–2.5 A
5. 9–14 A 10. 1–1.6 A
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GV2, GV3, and GV7 Manual Motor Starters, Controllers, and Protectors
Specifications and Operating Curves
kA 50 50
230/240 V >100 kA
% 100 100
kA 15 15 15 15
400/415 V >100 kA
% 50 50 40 40
Breaking capacity kA 50 15 8 8 6 6
440 V Icu
conforming to IEC 60947-2 % 100 100 50 50 50 50
>100 kA
kA 50 10 6 6 4 4
500 V
% 100 100 75 75 75 75
kA >100 kA 3 3 3 3 3 3 3 3
690 V
% >100 kA 75 75 75 75 75 75 75 75
aM 80 80
230/240 V >100 kA
gL 100 100
aM 63 63 80 80
400/415 V >100 kA
gL 80 80 100 100
Associated fuses (if required) aM 50 50 50 50 63 63
if Isc > breaking capacity Icu 440 V A
conforming to IEC 60947-2 gL 63 63 63 63 80 80
>100 kA
aM 50 50 50 50 50 50
500 V
gL 63 63 63 63 63 63
aM >100 kA 16 25 32 32 40 40 40 40
690 V
gL >100 kA 20 32 40 40 50 50 50 50
1
Ics = % of Icu.
kA
230/240 V >100 kA
%
kA 50 50 50
400/415 V >100 kA
% 50 50 50
Breaking capacity kA 50 20 20 20
440 V Ics >100 kA
conforming to IEC 60947-2 % 75 75 75 75
kA 50 42 10 10 10
500 V >100 kA
% 100 75 75 75 75
kA >100 kA 8 8 6 6 6 4 4 4
690 V
% >100 kA 100 100 100 100 100 100 100 100
aM
230/240 V >100 kA
gL
aM 100 100 100
400/415 V >100 kA
gL 125 125 125
Associated fuses (if required) aM 50 63 80 80
if Isc > breaking capacity Icu 440 V A >100 kA
conforming to IEC 60947-2 gL 63 80 100 100
aM 50 50 50 50 50
500 V >100 kA
gL 63 63 63 63 63
aM >100 kA 20 25 40 40 50 50 50 50
690 V
gL >100 kA 25 32 50 50 63 63 63 63
1
Ics = % of Icu.
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GV2, GV3, and GV7 Manual Motor Starters, Controllers, and Protectors
Specifications and Operating Curves
Table 19: GV2P•• Breaking Capacity for European Applications When Used with Current Limiter GV1L3
kA
230/240 V
%
>100 kA
kA
400/415 V
Breaking capacity %
Ics
conforming to IEC 60947-2 kA 100
440 V >100 kA
% 50
kA 100
500 V >100 kA
% 50
1
Ics = % of Icu.
Table 20: GV2ME•• Breaking Capacity for European Applications When Used with Current Limiter GV1L3
kA
230/240 V >100 kA
%
kA 100 100 100 100
400/415 V
Breaking capacity % 50 50 40 40
Ics >100 kA
conforming to IEC 60947-2 kA 50 20 20 20
440 V
% 75 75 75 75
kA 50 42 10 10 10
500 V >100 kA
% 100 100 75 75 75
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GV2, GV3, and GV7 Manual Motor Starters, Controllers, and Protectors
Specifications and Operating Curves
GV3 Specifications
Flame resistance Conforming to IEC 60695-2-1 Conforms for 1760 °F (960 °C)
90
°
Operating position
Wiring
Mininum Maximum
Number of conductors and c.s.a.
Solid cable
Flexible cable without cable end 1 x 16–2 AWG 2 x 1 mm2 1 x 16–4 AWG + 1 x 2 AWG 1 x 25 mm2 and 1 x 35 mm2
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GV2, GV3, and GV7 Manual Motor Starters, Controllers, and Protectors
Specifications and Operating Curves
Manual Starter and Protector Type GV2ME, GV2P, and GV3P GV2ME only GV7R
[1]
Catalog number suffix GVAU GVAS GVAX GV7AU GV7AS
Conforming to IEC 60947-1 690 V 690 V 500 V 690 V 690 V
Rated insulation voltage (Ui) Conforming to
600 V 600 V — 600 V 600 V
CSA C22-2 n° 14, UL 508
Operational voltage (Un) Conforming to IEC 60947-1 0.85–1.1 V 0.7–1.1 V 0.85–1.1 V 0.85–1.1 V 0.7–1.1 V
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GV2, GV3, and GV7 Manual Motor Starters, Controllers, and Protectors
Specifications and Operating Curves
Table 25: Auxiliary Contacts for GV2 and GV3P Manual Motor Starters, Controllers, and Protectors
Power poles: 0 1
Operation of fault signaling contacts
GVAN20 N.O.
N.O.
GVAN11 N.O. GVAM11
N.C.
Change of state following trip on short circuit.
GVAE1 N.O.
N.C.
Operation of instantaneous auxiliary contacts GVAE20 N.O. GVAD10•• and GVAD01••
N.O. Change of state following trip on short circuit,
overload, or undervoltage.
GVAE11 N.O.
N.C.
GVAD 10 N.O.
GVAD 01 N.C.
Contact open
Contact closed
1
C.O. = close–open operations.
2
Add an RC circuit type LA4 D to the load terminals. Consult the Digest.
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GV2, GV3, and GV7 Manual Motor Starters, Controllers, and Protectors
Specifications and Operating Curves
Average operating times at 68 °F (20 °C) related to multiples of the setting current
NOTE: GV3ME is not available in the USA.
Time (s)
10,000
1000
100
10
0.1
0.01
0.001
1 10 100
x the setting current (Ir)
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GV2, GV3, and GV7 Manual Motor Starters, Controllers, and Protectors
Specifications and Operating Curves
Dynamic stress
I peak = f (prospective Isc) at 1.05 Ue = 435 V
NOTE: GV3ME is not available in the USA.
10
1
1 10 15 100
Prospective Isc (kA)
25
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GV2, GV3, and GV7 Manual Motor Starters, Controllers, and Protectors
Specifications and Operating Curves
2 2
Sum of I dt (kA s)
1000
100
10
1
1 10 15 100
Prospective Isc (kA)
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GV2, GV3, and GV7 Manual Motor Starters, Controllers, and Protectors
Specifications and Operating Curves
GV7 Specifications
Degree of protection
IP405 with terminal shields
Conforming to IEC 60529
Operating position
d d
h
e L L
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GV2, GV3, and GV7 Manual Motor Starters, Controllers, and Protectors
Specifications and Operating Curves
GV7
Type
RE20–RE100 RS40–RS100 RE150 RS150 RE220 RS220
Conforming to
A A A
IEC 60947-2
Utilization category
Conforming to
AC-3 AC-3 AC-3
IEC 60947-4-1
Rated operational voltage (Ue) conforming to IEC 60947-2 690 V 690 V 690 V
Rated insulation voltage (Ui) conforming to IEC 60947-2 750 V 750 V 750 V
Rated voltage conforming to CSA C22.2 No. 14, UL 508 600 V 600 V 600 V
Rated operational frequency [1] conforming to IEC 60947-2 50/60 Hz 50/60 Hz 50/60 Hz
Rated impulse withstand voltage (U imp)
8 kV 8 kV 8 kV
conforming to IEC 60947-2
Total power dissipated per pole 5W 8.7 W 14.5 W
Electrical durability 440 V In/2 50,000 C.O. 40,000 C.O. 20,000 C.O.
(C.O. = close-open cycles) 440 V In 30,000 C.O. 20,000 C.O. 10,000 C.O.
Rated duty, conforming to IEC 60947-4-1 Continuous duty Continuous duty Continuous duty
GV7
Type
RE40–RE100 RS40–RS100 RE150 RS150 RE220 RS220
Rating 25–40 A to 60–100 A 90–150 A 90–150 A 132–220 A 132–220 A
Icu [2] 85 kA 100 kA 85 kA 100 kA 85 kA 100 kA
230/240 V
Ics% [3] 100% 100% 100% 100% 100% 100%
Icu [2] 25 kA 70 kA 35 kA 70 kA 35 kA 70 kA
400/415 V
Ics% [3] 100% 100% 100% 100% 100% 100%
SCCR
Type Range
240 V [3] 480 V [3] 600 V [3]
GV7RE40 25–40 A 25 25 10
GV7RE50 30–50 A 25 25 10
GV7RE80 48–80 A 25 25 10
GV7RE100 60–100 A 25 25 10
GV7RE150 90–150 A 25 25 10
GV7RE220 132–220 A 25 25 10
GV7RS40 25–40 A 65 65 10
GV7RS50 30–50 A 65 65 10
GV7RS80 48–80 A 65 65 10
GV7RS100 60–100 A 65 65 10
GV7RS150 90–150 A 65 65 10
GV7RS220 132–220 A 65 65 10
1
Group Installation: Maximum NTD fuse size: 1200 A. Maximum manual starter and protector rating: 1200 A.
2
Suitable for use on a circuit with an available SCCR no greater than the SCCR of the manual motor controller or manual starter
and protector, whichever is less.
3
Nominal system voltage.
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Specifications and Operating Curves
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GV2, GV3, and GV7 Manual Motor Starters, Controllers, and Protectors
Specifications and Operating Curves
The current limiting capacity of the motor starter and protector is expressed by two curves that
illustrate the following, as a function of the prospective short-circuit current (the current that would flow
if no protection devices were installed):
• The actual peak current (limited)
• The thermal stress (in A2s), that is, the energy dissipated by the short-circuit in a conductor with a
resistance of 1 Ω
Example—The actual peak value of a 70 kA prospective short-circuit current limited by a
GV7RS220 is 20 kA. See page 32.
PVC Cu 2.97 x 104 8.26 x 104 2.12 x 105 4.76 x 105 1.32 x 106 3.4 x 106 8.26 x 106 1.62 x 107 3.31 x 107
Insulation Al — — 5.41 x 105 1.39 x 106 3.38 x 106 6.64 x 106 1.35 x 107 — —
4 5
Cu 4.10 x 10 1.39 x 10 2.92 x 105 6.56 x 105 1.82 x 106 4.69 x 106 1.39 x 107 2.23 x 107 4.56 x 107
PRC [1]
Al — — 7.52 x 105 1.93 x 106 4.70 x 106 9.23 x 106 1.88 x 107 — —
1 PRC = Cross-linked polyethylene
Example—For a GV7RS220, the peak value is limited to 20 kA for a prospective Isc of 40 kA.
Example—For a GV7RS220, and with a prospective Isc of 40 kA, an I2t of 7.5 x 105 A2s is
obtained, which requires the use of a PVC insulated copper cable with a wire size of 10 mm2
(8 AWG).
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GV2, GV3, and GV7 Manual Motor Starters, Controllers, and Protectors
Specifications and Operating Curves
Average operating time at 68 ºF (20 ºC) as a function of multiples of the setting current
Time (s)
10,000
5000
2000
1000
500
200
100
50
20
10
5
1
2
2
1
0.5
3
0.2
0.1
0.05
0.02
0.01
0.005
0.002
0.001
1 1.12 2 3 4 5 7 10 20 30 40 50 70 100
x setting current (lr)
31
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GV2, GV3, and GV7 Manual Motor Starters, Controllers, and Protectors
Specifications and Operating Curves
Dynamic stress
1 peak = f (Prospective Isc)
100
For GV7RE only
80
Limited peak current (kA)
70
1. GV7RE220
60
2. GV7RE150
50 3. GV7RE100
40
30
20
1
2
3
10
8
7
6
5
4
2 3 4 5 6 10 20 30 40 50 60 70 100
30
20
1
2
3
10
8
7
6
5
4
2 3 4 5 6 10 20 30 40 50 60 70 100
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GV2, GV3, and GV7 Manual Motor Starters, Controllers, and Protectors
Specifications and Operating Curves
3 x 10 5 3
2 x 10 5
10 5
5 x 10 4
3 x 10 4
2 x 10 4
2 3 4 5 6 10 20 30 40 50 60 70 100
6
10
1
2
5
5 x 10
3 x 10 5 3
5
2 x 10
5
10
4
5 x 10
4
3 x 10
4
2 x 10
2 3 4 5 6 10 20 30 40 50 60 70 100
33
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GV2, GV3, and GV7 Manual Motor Starters, Controllers, and Protectors
Specifications and Operating Curves
20
1
2
10
8
7
4
2 3 4 5 6 9 10 20
30
20
1
2
10
8
7
4
2 3 4 5 6 10 20
Prospective short-circuit current, Isc (kA)
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GV2, GV3, and GV7 Manual Motor Starters, Controllers, and Protectors
Specifications and Operating Curves
10 6
5 1
5 x 10
2
5
3 x 10
5
2 x 10
5
10
2 3 4 5 6 8 10 20
Prospective short-circuit current, Isc (kA)
10 6
5 1
5 x 10
2
5
3 x 10
5
2 x 10
10 5
2 3 4 5 6 10 20
35
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GV2, GV3, and GV7 Manual Motor Starters, Controllers, and Protectors
Specifications and Operating Curves
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GV2, GV3, and GV7 Manual Motor Starters, Controllers, and Protectors
Selection
Selection
Example 1: Eight motors with the sizes shown in Table 45 are installed on a conveying system. Time-delay fuses
are used.
Table 45: Example 1—Motor Sizes
Motor Quantity Rating (hp) Voltage FLA Starter Selected
1 5 460 7.6 GV2ME14
2 3 460 4.8 GV2ME10
5 2 460 3.4 GV2ME08
In accordance with NEC section 430-52, section 430-53, and table 430-152, the time-delay fuse must
be sized as follows:
175% FLA for largest motor + sum of FLAs for all other motors
⇒ (1.75 x 7.6) + (2 x 4.8) + (5 x 3.4) = 39.9 A
NEC 430-52 allows use of the next largest standard-size fuse—which in this case is 40 A. If nuisance
tripping is a problem with this fuse selection, NEC does allow 225% of the largest motor FLA to be
used in lieu of 175% when calculating the size. In this case, the calculation is as follows (the next
largest standard fuse size in this case is 45 A):
(2.25 x 7.6) + (2 x 4.8) + (5 x 3.4) = 43.7 A
Example 2: Ten motors with the sizes shown in Table 46 are installed on a packaging machine. Choose the proper
size inverse-time circuit breaker for this application.
Table 46: Example 2——Motor Sizes
Motor Quantity Rating (hp) Voltage FLA
2 10 460 14
1 5 460 7.6
2 3 460 4.8
5 2 460 3.4
In accordance with NEC section 430-52, section 430-53, and NEC table 430-152, the inverse-time
circuit breaker must be sized as follows (the next largest standard-size inverse-time circuit breaker
is 90 A):
250% FLA for largest motor + sum of FLAs for all other motors
⇒ (2.5 x 14) + 14 +7.6 + (2 x 4.8) + (5 x 3.4) = 83.2 A
If nuisance tripping is a problem, the NEC allows for inverse-time circuit breaker sizes that “shall in no
case exceed 400% for full-load currents of 100 amps or less, or 300% for full-load current greater than
100 amps.” In this case, the calculation is as follows (the next largest standard inverse-time circuit
breaker size in this case is 110 A):
(4.0 x 14) + 14 +7.6 + (2 x 4.8) + (5 x 3.4) = 104.2 A
37
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GV2, GV3, and GV7 Manual Motor Starters, Controllers, and Protectors
Selection
Table 47: GV2 Manual Motor Controller and Protector Horsepower Ratings
Table 48: GV3P Manual Motor Controller and Protector Horsepower Ratings
NOTE: For GV2 and GV3 accessories and enclosures, see pages 40–47.
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GV2, GV3, and GV7 Manual Motor Starters, Controllers, and Protectors
Selection
GV7 Selection
Standard manual controllers and protectors include terminal and device mounting hardware. Cable
clamps and accessories are listed on page 49.
Table 49: GV7R•••• Manual Motor Controller and Protector Horsepower Ratings
39
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GV2, GV3, and GV7 Manual Motor Starters, Controllers, and Protectors
Selection
GV2V02••
GV1L3
GV2AK00
GV2ME
GVAD••
GVAM11
GVAU
GV2P
GVAM11
GVAS
40
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GV2, GV3, and GV7 Manual Motor Starters, Controllers, and Protectors
Selection
GV3G364
GV3G264
GVAU••
GVAD••
GVAM11
GV3P
GVAS••
GVAM11
GVAE113, GVAE203,
GVAED1013, GVAED0113
GVAE11, GVAE20,
GVAED101, GVAED011
GVAN••
GVAN••
GVAE
Flip the window cover
GVAE1
180° to change from N.O.
to N.C. or vice versa.
GV2V03
41
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GV2, GV3, and GV7 Manual Motor Starters, Controllers, and Protectors
Selection
Description Mounting Location Max. No. of Blocks Catalog No. Weight, lb (kg)
Visible isolation block [1] Front [2] 1 GV2AK00 0.33 (0.150)
At top (GV2ME and GV2P) 1 GV1L3 0.29 (0.130)
Limiters
Independent 1 LA9LB920 0.70 (0.320)
1 Provides visible isolation of the 3 poles upstream of the GV2P controller.
2
The mounting location of a GV2AK00 visible isolation block on a GV2P controller (refer to Figure 1 on page 40).
For Use In Terminal Description For Fuse Type Sold in Catalog Weight,
Lots of Number lb (kg)
Screw clamp, 3-pole CC, KTK-R 0.41 x 1.5 (10.3 x 38 mm) 1 LS1D30
US Markets
Spring, 3-pole CC, KTK-R 0.41 x 1.5 (10.3 x 38 mm) 1 LS1D303
0.23 (0.50)
Screw clamp, 3-pole aM, gG 0.39 x 1.5 (10 x 38 mm) 1 LS1D32
European Markets
Spring, 3-pole aM, gG 0.39 x 1.5 (10 x 38 mm) 1 LS1D323
42
6/2010 © 2001–2010 Schneider Electric
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GV2, GV3, and GV7 Manual Motor Starters, Controllers, and Protectors
Selection
LAD96570
LAD96575
LAD7X3
43
© 2001–2010 Schneider Electric 6/2010
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GV2, GV3, and GV7 Manual Motor Starters, Controllers, and Protectors
Selection
GV1G10
GV2G05
LA9E07
GV2AF01 GV2AF4
GV2AF3
LAD311
GK2AF01
GV2AF02
GV1G02
GV2AP02
.
TRIP
T
GV2V03
RESE
44
6/2010 © 2001–2010 Schneider Electric
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GV2, GV3, and GV7 Manual Motor Starters, Controllers, and Protectors
Selection
Busbars
Description No. of GV No. of Side-Mounted Busbar Sold in Catalog Weight,
Starters Auxiliary Blocks on Each Pitch (mm) Lots of Number lb (kg)
GV Starter
none 45 1 GV2G245 0.08 (0.036)
1 GV2AN, AM, AD 54 1 GV2G254 0.084 (0.038)
2
GV2GH7
1 or 2 GV2AN, AM, AD;
72 1 GV2G272 0.09 (0.042)
or 1 GV2AS, AU
None 45 1 GV2G345 0.12 (0.058)
3
Sets of 3-pole, 63 A busbars 1 GV2AN, AM, AD 54 1 GV2G354 0.13 (0.060)
None 45 1 GV2G445 0.17 (0.077)
1 GV2AN, AM, AD 54 1 GV2G454 0.19 (0.085)
4
1 or 2 GV2AN, AM, AD;
72 1 GV2G472 0.21 (0.094)
or 1 GV2AS, AU
5 1 GV2AN, AM, AD 54 1 GV2G554 0.22 (0.100)
Additional GV2 Wiring Accessories
Description Application Sold in Catalog Weight,
Lots of Number lb (kg)
Protective end cover For unused busbar outlets 5 GV1G10 0.01 (0.005)
LAD31 Terminal blocks for supply to Connects from the top 1 GV1G09 0.09 (0.040)
one or more GV2G• busbar Connects from the bottom. The connector can be fitted with
sets 1 GV2G05 0.25 (0.115)
a GV1L3 current limiter.
Cover for terminal block For mounting in modular panels 10 LA9E07 0.01 (0.005)
For connecting a GV2 / LS1D30 to an LC1D09–D25 AC
Flexible 3-pole connector 10 GV1G02 0.03 (0.013)
contactor
Clip-in marker holders
(provided with each motor For GV2P, 0.31 x 0.87 in. (8 x 22 mm) 100 LA9D92 0.02 (0.001)
starter)
Incoming line insulator For GV2P when used in UL 508 Type E applications 10 GV2GH7 0.09 (0.040)
GV2 Mounting Accessories
Description Application Sold in Catalog Weight,
Lots of Number lb (kg)
With a 3-pole connector for mounting a GV2 controller to an
Motor starter adapter plate 10 GK2AF01 0.26 (0.120)
LC1D09–D25 contactor
For screw mounting a GV2ME controller or an LS1D30 fuse
10 GV2AF02 0.05 (0.021)
holder
Adapter plate
For mounting a GV2ME or GV2P controller to an
1 LAD31 0.09 (0.040)
LC1D09–LC1D32 contactor with front faces aligned
For mounting a GV2ME or GV2P controller to an
Mounting bracket 1 LAD311 0.09 (0.040)
LAD311 LC1D09–D38 contactor on a common base using 2 DIN rails
7.5 mm height compensation For mounting a GV2ME or GV2P controller on a common
10 GV1F03 0.007 (0.003)
plate busbar
Between a GV2ME controller or an LS1D30 fuse holder and
10 GV2AF01 0.04 (0.021)
a LC1K or LP1K contactor
Between a GV2 controller or an LS1D30 fuse holder and a
Combination block 10 GV2AF3 0.03 (0.016)
LC1D09–D38 contactor
Between a GV2 controller or an LS1D30 fuse holder mounted
10 GV2AF4 0.03 (0.016)
on an LAD31 mounting plate and an LC1D09–D38 contactor
GV2 Padlocking Options
Description Catalog Weight,
Number lb (kg)
Padlockable External Black handle, blue legend plate IP54 GV2AP01
Operator
GV2AF3 / GV2AF4 0.44 (0.200)
For GV2P controllers Red handle, yellow legend plate IP54 GV2AP02
6.0–11.4 in. (150–290 mm)
Padlocking Device Accommodates up to 6 padlocks (not supplied)
GV2V03 0.20 (0.092)
For all GV2 controllers Maximum shank Ø 6 mm
45
© 2001–2010 Schneider Electric 6/2010
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GV2, GV3, and GV7 Manual Motor Starters, Controllers, and Protectors
Selection
GV2V01
GV2MC•
GV2K•
GV2MP••
GV2SN•
GV2E01•
46
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GV2, GV3, and GV7 Manual Motor Starters, Controllers, and Protectors
Selection
47
© 2001–2010 Schneider Electric 6/2010
All Rights Reserved
GV2, GV3, and GV7 Manual Motor Starters, Controllers, and Protectors
Selection
48
6/2010 © 2001–2010 Schneider Electric
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GV2, GV3, and GV7 Manual Motor Starters, Controllers, and Protectors
Selection
GV7 Accessories
Standard manual controllers and protectors include terminal- and device-mounting hardware. Select
cable clamps and accessories from Table 59.
GV7AC03 GV7AC01
GV7AC02
GV7AC04
GV7RE, RS
GV7AC01
GV7AC04
[2]
Connect to LC1F115–185 contactor 1 LC1F115 to F185 GV7AC06
Busbars and covers
Connect to LC1F225–265 contactor 1 LC1F225 and F265 GV7AC07 1.21 (0.550)
Connect to LC1D115–150 contactor 1 LC1D115 and D150 GV7AC08
1
Terminal shields cannot be used together with phase barriers.
2 The kit contains links, a protective shield, and an adjustable-depth metal bracket for the protector.
49
© 2001–2010 Schneider Electric 6/2010
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GV2, GV3, and GV7 Manual Motor Starters, Controllers, and Protectors
Selection
Auxiliary Contacts
Auxiliary contacts remotely indicate the state of the contacts in the starter. The auxiliary contacts can
be used for signaling, electrical locking, or relaying. Standard and low-level versions are available. The
auxiliary contacts include a terminal block. A hole is provided for wiring exit.
An auxiliary contact can perform any of the functions listed in Table 60, depending on where the
contact is located in the starter.
4
3
2
1
GV7AE11, AB11
GV7RE, RS
GV7AU, AS
GV7AD••
50
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GV2, GV3, and GV7 Manual Motor Starters, Controllers, and Protectors
Selection
The undervoltage trip opens the motor starter when the control voltage drops below the trip threshold
of 0.35–0.7 times the rated voltage. The starter contacts close again when the control voltage rises
above 0.85 times the rated voltage. The GV7AU undervoltage trip unit meets the requirements of
IEC 60947-2. For the location of the undervoltage trip unit, see Figure 5 on page 50.
The shunt trip opens the motor starter when the control voltage rises above 0.7 times the rated
voltage. For location of the shunt trip unit, see Figure 5 on page 50.
When the motor starter has been tripped by a GV7AU or AS trip unit, it must be reset either locally or
by remote control. For information on remote control, consult your local sales office.
Tripping has priority over manual closing. When a trip condition is present, manual action does not
close the contacts, even temporarily.
51
© 2001–2010 Schneider Electric 6/2010
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GV2, GV3, and GV7 Manual Motor Starters, Controllers, and Protectors
Selection
GV7AP03
Direct rotary handle
ON
GV7RE, RS
Starter
O
OFF
ON
ON
O
OFF
GV7AP04 O
OFF
Direct rotary handle
ON
GV7AP05
Conversion accessory
O
OFF
GV7AP01, AP02
Extended rotary handle
ON
O
OFF
ON
GV7V01
Locking device
O
OFF
52
6/2010 © 2001–2010 Schneider Electric
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GV2, GV3, and GV7 Manual Motor Starters, Controllers, and Protectors
Selection
The direct rotary handle accessory replaces the front cover of the starter and is secured by screws.
Refer to Figure 6 on page 52. The handle includes a device for padlocking the starter in the Off (O)
position. As many as three padlocks with a shank diameter of 5–8 mm (0.2–0.3 in.) can be used. The
padlocks are not supplied. The conversion accessory allows the direct rotary handle to be mounted on
an enclosure door. This accessory is designed to prevent the opening of the door when the manual
motor starter is in the ON position.
The extended rotary handle makes it possible for a door-mounted rotary handle to operate controllers
installed on the inside back panel of an enclosure. Refer to Figure 6 on page 52. The extended rotary
handle consists of the following:
— a unit that screws onto the front cover of the starter
— an assembly (handle and front plate) that fits on the enclosure door
— an extension shaft which must be adjusted according to the distance between the mounting
surface and the door: 185 mm (7.28 in.) minimum, 600 mm (23.62 in.) maximum
The extended rotary handle includes a device for padlocking the starter in the Off (O) position. As
many as three padlocks with a shank diameter of 5–8 mm (0.2–0.3 in.) can be used. The padlocks are
not supplied. Using the padlocks prevents the enclosure door from being opened.
Locking Device
The locking device allows controllers with no rotary handle installed to be padlocked in the Off (O)
position. As many as three padlocks with a shank diameter of 5–8 mm (0.2–0.3 in.) can be used. The
padlocks are not supplied. Refer to Figure 6 on page 52.
Environment
53
© 2001–2010 Schneider Electric 6/2010
All Rights Reserved
GV2, GV3, and GV7 Manual Motor Starters, Controllers, and Protectors
Mounting Dimensions and Wiring Diagrams
X1
Block GV2AU, AS 3.92
.59 101
15
=
.39
10
1.8
45
···
3.5
89
3.5
1.8
45
89
GV2ME··3:
=
=
3.92 1.8 63
1.8
.43 .63 1.7 101 44.5 .37 .37 .71 16 46
X1
44.5
11 16 44 9.3 9.3 18
X1
Block GV2AU, AS
14 98
32
1.3
=
3.5
89
2.4
1.8
45
61 =
Mounting of GV2M
On Pre-Slotted
On Panel with Adapter Plate, On Mounting Rail,
On 35 mm (1.4 in.) Rail Mounting Plate,
GV2AF02 DZ5MB201
AM1PA
GV2AF02
1.7 AF1EA4
DZ5MB201 DZ5ME8
4.2
44.5
1.8
1.1/2.4
1.1/2.4
50/60
50/60
44.5
1.8
1.1
2.4
50
60
3.1
C 80 1.4
35 1.4
35 .59 1.4
15 35
54
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GV2, GV3, and GV7 Manual Motor Starters, Controllers, and Protectors
Mounting Dimensions and Wiring Diagrams
Mounting of GV2P
On Pre-Slotted
On Adapter Plate,
On 35 mm (1.4 in.) Rail On Panel Mounting Plate,
GK2AF01
AM1PA
AF1EA4
1.38
35
.2
5
44.5
1.8
2.2
55
Ø5.5
45 .22
3.3
84
135
5.3
4.13 ±.2
1.77
105 ±5
3.3
84
44.5
1.8
1.8
45
1.38
.53
35
C 13.5
.53 .94 .37 54
13.5 24 9.5 2.13
40 X1
1.6
152
6.0
39
1.5
129
5.1
1.8
45
.51
3.5
89
1.4
13 35
1.8
3.0 44.5
X1
X1 = 0.40 in. (10 mm) for Ue = 230 V or 1.2 in. (30 mm) for 230 V < Ue ≤ 690 V
c1 45
c c1 45
d1 c in.
in. Dimensions:
d Dimensions: mm
mm
GV2ME + LC2D09 to D18 LC2D25 and D32 GV2P + LC2D09 to D18 LC2D25 and D32
b 7.4 (188.6) 7.8 (199) b 6.61 (169.1) 7.9 (199.5)
c1 3.6 (92.7) 3.9 (99) c1 4.6 (116.8) 4.6 (116.8)
c 3.9 (98.2) 4.11 (104.5) c 4.8 (122.3) 4.8 (122.3)
d1 3.9 (98.3) 3.9 (98.3)
d 4.1 (103.8) 1.4 (103.8)
55
© 2001–2010 Schneider Electric 6/2010
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GV2, GV3, and GV7 Manual Motor Starters, Controllers, and Protectors
Mounting Dimensions and Wiring Diagrams
(
4x0.14 1.7
4x3.5 43
.28
=
7
2.6
2.1
65
54
=
.06-20 .20
2.1 1.5-5 .24 5.2 = =
53 (1) 6 = = 2.1
54
1. 135 mm minimum, 284 mm maximum with operating rod uncut, 88 with operating rod cut.
Surface Mounting Enclosure GV2MC0• Front Plate GV2CP21
= =
11.5
.45
2x0.21x0.25 2x0.13
(1) 2x5.3x6.3
2x3.3
.83
21
0.70
=
17
2.4
133
118
5.2
62
4.6
147
130
5.1
5.8
1. 4 knock-outs for 0.63 in. (16 mm) plastic cable entries or n° 16 conduit
Flush Mounting Enclosure GV2MP0• (bracket cut-out dimensions)
.37
9.5
a
127
140
5.5
133
117
5.2
4.6
5
.04-.24
1-6 = 3.7 = 2.8 .26
=
93.5 71 6.5
.47 4.2 3.7
12 a1 106.5 93
GV2 a a1 in.
Dimensions:
MP01, MP02 — mm
2.8 in. (71 mm)
MP03, MP04 3.4 in. (86 mm)
56
6/2010 © 2001–2010 Schneider Electric
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GV2, GV3, and GV7 Manual Motor Starters, Controllers, and Protectors
Mounting Dimensions and Wiring Diagrams
Sets of Busbars GV2G445, GV2G454, and GV2G472 with Terminal Block GV2G05
a
.12
3 l p
.71
18
2.5
63
1.8
45
l p
GV2G454 0.16 x 2.1 in. (4 x 54 mm) 8.1 in. (206 mm) 2.1 in. (54 mm)
GV2G445 0.16 x 1.8 in. (4 x 45 mm) 7.0 in. (179 mm) 1.8 in. (45 mm)
GV2G472 0.16 x 2.8 in. (4 x 72 mm) 10.2 in. (260 mm) 2.8 in. (72 mm)
No. of Taps 5 6 7 8
GV2G454 10.2 in. (260 mm) 12.4 in. (314 mm) 14.5 in. (368 mm) 16.6 in. (422 mm)
GV2G445 8.8 in. (224 mm) 10.6 in. (269 mm) 12.4 in. (314 mm) 14.1 in. (359 mm)
GV2G472 13.1 in. (332 mm) 15.9 in. (404 mm) 18.7 in. (476 mm) 21.6 in. (548 mm)
Sets of Busbars with Terminal Block GV1G09 Sets of Busbars GV2G245, GV2G254, and GV2G272
l
1.2
30
I
GV2G254 0.08 x 2.1 in. (2 x 54 mm) 3.9 in. (98 mm)
GV2G245 0.08 x 1.8 in. (2 x 45 mm) 3.5 in. (89 mm)
GV2G272 0.08 x 2.8 in. (2 x 72 mm) 4.6 in. (116 mm)
10.2 6.0
260 152
57
© 2001–2010 Schneider Electric 6/2010
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GV2, GV3, and GV7 Manual Motor Starters, Controllers, and Protectors
Mounting Dimensions and Wiring Diagrams
Dimensions
3.94 1.89
(1)
X1
100 47.9
(2)
0.45
11.4
63.55
GV3G66 Shroud
2.68
2.5
68
132
5.2
145.5
5.73
2.52
64
136 9 18
55
X1 = Electrical clearance (ISC max) 1. Blocks GVAN••, GVAD•• and GVAM11 The GV3G66 add-on line terminal shroud must be
40 mm for Ue < 500 V, 50 mm for Ue < 690 V 2. Blocks GV3AU•• and GV3AS•• installed on the GV3P for it to meet UL 508 Type E
requirements for standalone applications. The shield
snaps into place on the line side of the GV3P.
NOTE: Between two manual motor starters, leave a 9 mm gap, either an empty space or side-mounting add-on contact blocks.
Horizontal mounting is possible up to 40 °C.
NOTE: If the GV3G66 add-on line terminal shroud is installed, the GV3G busbars cannot be installed.
Mounting
Side-by-Side Mounting
(S-shape Busbar System GV3S)
9.09
231
5.43
138
4.72
120
Mounting on Rail AM1DE200 or AM1ED201 Panel Mounting, using M4 Screws Mounting on Pre-Slotted Plate AM1 PA
2.68
68
137.5
137.5
5.41
5.41
2.52
64
5.67 3xØ4
5.35 1.48 5.35 0.74 0.74 AF1EA4
144
136 37.5 136 18.7 18.7
Busbar Systems
Set of Busbars GV3G264 Set of Busbars GV3 G364
4.69 7.2
119 183
0.63
0.63
16
16
in.
Dimensions:
mm
NOTE: Between two manual motor starters, leave a 9 mm gap, either an empty space or side-mounting add-on contact blocks. Horizontal mounting is possible up to 40 °C.
NOTE: If the GV3G66 add-on line terminal shroud is installed, the GV3G busbars cannot be installed.
58
6/2010 © 2001–2010 Schneider Electric
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GV2, GV3, and GV7 Manual Motor Starters, Controllers, and Protectors
Mounting Dimensions and Wiring Diagrams
Motor Controllers Motor Controllers with Terminal Shields and Phase Barriers
GV7R GV7R + GV7AC01 + GV7AC04
(2)
(3)
1.38
35
= =
=
=
=
=
=
= 161 =
6.34
161
4.92
14.06
125
6.34
357
12.64
321
=
=
=
3.19 = =
=
81 3.39
=
4.13
4.37 86 105
3.19
111 (1)
81
Safety Clearance x1 x2
in.
Dimensions:
mm
59
© 2001–2010 Schneider Electric 6/2010
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GV2, GV3, and GV7 Manual Motor Starters, Controllers, and Protectors
Mounting Dimensions and Wiring Diagrams
2xØ0.24 DZ5-ME5
2xØ6
=
4.92
5.31
4.92
125
135
125
=
1.38 1.38 1.38
35 35 35 0.59 1.38
15 35
Flush Mounting
1 Starter Controllers GV7R
GV7R Side by Side
1.85
3.0 47
=
4.25
4.25
108
108
76
=
1.14
29
3.46 == 3.27 = =
88 1.14 83 4.25
29 108
GV7R + LC1F165 +
1.89 (48) 3.35 (85) 4.72 (120)
GV7AC06
GV7R + LC1F225 +
2.24 (57) 3.35 (85) 4.72 (120)
GV7AC07
E
GV7R + LC1F265 +
2.36 (60) 3.35 (85) 4.72 (120)
GV7AC07
in.
Dimensions:
mm
60
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GV2, GV3, and GV7 Manual Motor Starters, Controllers, and Protectors
Mounting Dimensions and Wiring Diagrams
4.49
114
1.77 1.77
45 45
Z
1.61
41
a
0.41
10.5
1.18 Z Z
30 X
0.75
19
2.76
2.76
70
70
X X
a
GV7R• 0.77 in. (19.5 mm)
GV7R•220 0.85 in. (21.5 mm)
I
60
1.77
2.87 45
1.85
DD
3.0 47
73
60
0
76
1.10
28 1.14
4.76 2.17 1.42 29
6.10 121 55 36 3.5 = =
3.58
155 91
89
3.82
97
Direct Rotary Handle GV7AP03 or GV7AP04 with Front Fuse Center Enclosure viewed
conversion accessory GV7AP05 from Top
e 0.36
9.25
h
2.32
=
59
4.72
120
3.94
100
d
0.35
=
0.36
9.25
60 0.35
9
I
=
2.95
75
=
60
L = =
2.95
75
L: 7.28 in. (185 mm) minimum, 23.62 in. (600 mm) maximum. in.
Dimensions:
mm
61
© 2001–2010 Schneider Electric 6/2010
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GV2, GV3, and GV7 Manual Motor Starters, Controllers, and Protectors
Mounting Dimensions and Wiring Diagrams
1/L1
3/L2
5/L3
1/L1
3/L2
5/L3
1/L1
3/L2
5/L3
2/T1
4/T2
6/T3
2/T1
4/T2
6/T3
Front Mounting Add-on Contact Blocks
Instantaneous Auxiliary Contacts
21
13
13
23
11
13
22
14
14
24
12
14
95
51
97
51
97
53
96
96
52
54
98
52
98
54
(73)
(61)
(73)
08
06
33
43
31
43
(74)
(64)
(74)
(62)
05
44
34
44
32
D2
D1
C1
D2
C2
E1
E2
62
6/2010 © 2001–2010 Schneider Electric
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GV2, GV3, and GV7 Manual Motor Starters, Controllers, and Protectors
Mounting Dimensions and Wiring Diagrams
GVAM1 GVAD10
Short-circuit
signaling
GV3P
1/L1
3/L2
5/L3
2/T1
4/T2
6/T3
13
23
33
13
23
33
13
23
31
23
31
13
21
13
23
13
14
24
34
14
24
34
14
24
32
24
32
14
22
14
24
14
Fault Signaling Contacts
GV3A08 GV3A09
95
97
96
98
GV3B•• GV3D••
C1
D1
U
C2
D2
63
© 2001–2010 Schneider Electric 6/2010
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GV2, GV3, and GV7 Manual Motor Starters, Controllers, and Protectors
Mounting Dimensions and Wiring Diagrams
84
82
14
12
94
92
24
22
1/L1
3/L2
5/L3
81
11
91
21
A self-adhesive label, supplied with the contact, can be affixed to the front face of the starter to
6/T3
2/T1
C1
97
50 ms
C2
98
D4
97
97
50 ms 50 ms
13
– KA1
14
98
98
23
21
– KA1
24
A1 22
A1
B1
– KA1 – KM1
– KA1 A2
A2
64
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GV2, GV3, and GV7 Manual Motor Starters, Controllers, and Protectors
65
© 2001–2010 Schneider Electric 6/2010
All Rights Reserved
GV2, GV3, and GV7 Manual Motor Starters, Controllers, and Protectors
66
6/2010 © 2001–2010 Schneider Electric
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GV2, GV3, and GV7 Manual Motor Starters, Controllers, and Protectors
67
© 2001–2010 Schneider Electric 6/2010
All Rights Reserved
Schneider Electric USA, Inc.
8001 Knightdale Blvd.
Knightdale, NC 27545
1-888-Square D
1-888-778-2733 2520CT0001R04/09 © 2001–2010 Schneider Electric All Rights Reserved
www.schneider-electric.us Replaces 2520CT0001R9/02 dated October 2002
6/2010