Documente Academic
Documente Profesional
Documente Cultură
FOR
CENTRIFUGAL SEPARATOR
HULL No.: 1832
HULL NO : 1832
Page 1
SEPARATOR FOR HFO
SA871
Page 2
System Data for HFO (SA871) Ref. no. 570290, rev. 3
Media Fuel oil and lube oils for diesel engines
Feed density, max. 1010 kg/m³ at 15°C in Alcap mode
Viscosity, max. 55cSt at 100°C (700cSt at 50°C)
Pressure:
Oil inlet Max. 2 bar
Oil outlet Min. 2,5 bar
Max.
Sludge outlet from separator Open outlet
Sludge outlet from sludge pump Max. 5 bar at 6 bar air pressure
Separated water Max. 4 bar
Feed temperature, max. 100°C(Acc. to capacity table, depending on oil
viscosity)
Ambient temperature Min. +5°C, max. +55°C
Discharge volume SA 871 15,4 litres/discharge
Operating water pressure Min. 2 bar, max. 6 bar
Operating water temp. Min.+5°C, max.+55°C (unheated water)
Operating water consumption 17,2 litres/discharge
(without make-up water) SA 871
Operating water density Max. 1000kg/m³
Operating water flow SA 871 11,0 L/min (SV 10 displacement)
11,0 L/min (SV 15 opening)
2,8 L/min (SV 16 closing)
Air quality Instrument air
Air pressure Min. 5 bar, max. 7 bar
Drain connection size 2x1" (internally threaded)
Mains supply voltage 3x440V ± 10%
EPC supply voltage 230V ± 10%
Control voltage, operating 24 V AC
EPC supply, Frequency 60 Hz ± 5%
Power consumption, startup 29 kW
SA 871
Ambient temperature, EPC Max. 55 °C
Control cabinet max.distance from Separation 50 m
unit
Storage time before use (with bowl removed) Max. 6 months
Storage temp. Min.+ 0°C, max. + 70°C
Storage humidity Relative humidity (RH) 10%- 95% Non Condensing
Control cabinet Enclosure class Min. IP 54
Page 3
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Page 5
Equipment for Separation System SA 871 Spec. No 569592-02
Page 6
Technical Data for S871
Page 7
Marine & Diesel Product Catalogue © Copyright 2004 Alfa Laval
Page 8
Marine & Diesel Product Catalogue © Copyright 2004 Alfa Laval
Page 9
Electric motor for SA871, 23-26,5 kW, 2920-3530 rpm
Dimension Drawing
Page 10
Technical data for SA871
Page 11
SEPARATOR SA836
Page 12
System Data for M/E LO(SA836) Ref. no. 570290, rev. 3
Media Fuel oil and lube oils for diesel engines
Feed density, max. 1010 kg/m³ at 15°C in Alcap mode
Viscosity, max. 55cSt at 100°C (700cSt at 50°C)
Pressure:
Oil inlet Max. 2 bar
Oil outlet Min. 2,5 bar
Max.
Sludge outlet from separator Open outlet
Sludge outlet from sludge pump Max. 5 bar at 6 bar air pressure
Separated water Max. 4 bar
Feed temperature, max. 100°C(Acc. to capacity table, depending on oil
viscosity)
Ambient temperature Min. +5°C, max. +55°C
Discharge volume SA 836 2,4 litres/discharge
Operating water pressure Min. 2 bar, max. 6 bar
Operating water temp. Min.+5°C, max.+55°C (unheated water)
Operating water consumption 3,7 litres/discharge
SA 836
Operating water density Max. 1000kg/m³
Operating water flow SA 836 1,6 L/min (displacement)
11,0 L/min (SV 15 opening)
2,8 L/min (SV 16 closing)
Air quality Instrument air
Air pressure Min. 5 bar, max. 7 bar
Drain connection size 2x1" (internally threaded)
Mains supply voltage 3x440V ± 10%
EPC supply voltage 230V ± 10%
Control voltage, operating 24 V AC
EPC supply, Frequency 60 Hz ± 5%
Power consumption, startup
SA 836 standard Max. 11 kW
Ambient temperature, EPC Max. 55 °C
Control cabinet max.distance from Separation 50 m
unit
Storage time before use (with bowl removed) Max. 6 months
Storage temp. Min.+ 0°C, max. + 70°C
Storage humidity Relative humidity (RH) 10%- 95% Non Condensing
Control cabinet Enclosure class Min. IP 54
Page 13
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Page 15
Equipment for Separation System SA 836 Spec. No 567889-03
Page 16
Technical Data for S836
Page 17
Marine & Diesel Product Catalogue © Copyright 2004 Alfa Laval
Page 18
Marine & Diesel Product Catalogue © Copyright 2004 Alfa Laval
Page 19
Electric motor for SA836, 7,5-8,6 kW, 2830-3430 rpm
Dimension Drawing
Page 20
Technical data
Type M3AA 132 SB
Size 132 SB
Starting current Increasing from 15A to 19A during 2 minutes starting
Mechanical power at drive end 4.6 kW
Winding heating capacity 36V/290VA/85W, calc. current 5.4A
Poles 2
Insulation Class F
Bearings
D-end 62 08 - 2Z/C3
N-end 62 06 - 2Z/C3
Standard IEC 34-series, 72, 79 & 85
Method of cooling IEC 34-6, IC 411
Enclosure IEC 34-5 See Dimension drawing
Cable connection Knockout openings for M25 + M20 cable glands on
both sides
Weight 42 kg
Dimensions See Dimension drawing
Mounting style IEC 34-7
Document no. 561356
Page 21
ANCILLARY PARTS
for
SA871/SA836
Page 22
Valve Block, water for SA871/836 Spec. No. 567940-04/-02
Page 23
Solenoid Valve Block, Water for SA871/SA836
Article No. Name Remarks
1765927-01 Valve block, water Voltage 24 V 60 Hz
Technical Data
Media Media, fresch water max. 10OC dH
Media temperature Min. 5OC, Max. 55OC
Water pressure 200-600 kPa (2-6 bar)
Ambient temp. Min. 10OC, Max. 55OC
Material
Body: Brass
Resilients: NBR (Buna - N)
Power consumption 6-9 Watts
Connection acc. to DIN 43 650 - A
Cable connection Pg 11 (for cable Ø9-Ø11
Enclosure IP 65
Mounting style Upright as shown
Weight 2,8 kg
Dimensions See dimension drawing
Page 24
Dimension Drawing
Page 25
Page 26
Page 27
Solenoid Valve Block, Air (for SA871/SA836)
Dimension Drawing
Page 28
Media Air
Air pressure Max. 8,5 bar
Media temperature min. 10OC, max. 55OC
Power supply 24 V AC, 60 Hz
Power consumption nom. 6,3 W
Enclosure IP 65
Cable connection acc. to DIN 43 650-B
Orifice Ø1,2
Ambient temperature min. 10OC, max. 55OC
Material
Body Brass
Seals NBR (Buna-N)
Dimensions See dimension drawing above
Mounting style Upright as shown
Page 29
Page 30
Complete Valve Block, Oil DN 40 (for SA871)
Page 31
Basic Equipment for SA871 Spec. No. 567854-18
Page 32
Complete Valve Block, Oil DN 25 (for SA836)
Yard supply
Page 33
Basic Equipment for SA871 Spec. No. 567854-18
Page 34
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Page 36
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Page 38
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Page 40
Page 41
Page 42
SA871/SA836
Page 43
Page 44
Shut-off Valve G 1/2 for SA871/836
Technical Data
Media Water, oil
Operating media Air operated, 420 - 800 kPa (4,2 - 8 bar)
Material
Housing: Brass
Sealing: Viton rubber
Weight 1,1 kg
Dimensions See Dimension drawing
Mounting style Valve may be mounted in any position.
Page 45
Pressure Transmitter for SA871/836
Page 46
Flexible hose, water for SA871/836
Technical Data
Media Water
Media temperature Max. 80°C
Media pressure Max. 15 bar
Material
Hose Nitrile rubber with hose braide of galvanized steel wire
Connection Ni. plated brass
Gasket Fibre
Hose inner diam. Ø12
Page 47
Page 48
Page 49
(SA836/SA871)
Page 50
SA871, SA836
Page 51
Page 52
Page 53
SEPARATOR FOR G/E L.O
PA625
Page 54
System Data for G/E L.O, PA625
Media Fuel oil and lube oils for diesel engines
Feed density,max. 991kg/m³ at 15°C
Viscosity, max. 50 cSt av 100°C (600 cSt at 50°C)
Pressure:
- Oil inlet Max. 2 bar at separator inlet
- Oil outlet Max. delivery height 2.5 bar
- Sludge outlet from separator Open outlet
- Water outlet Open outlet
Separated water Max. 4 bar
Feed temperature, max. 100°C
Ambient temperature Min. +5°C, max. +55°C
Discharge volume 1.7 litre/discharge
Operating water pressure Min. 2 bar, max. 6 bar
Operation water temp. Min. +5°C, max. +55°C (unheated water)
Operating water consumption (without make- 2.9 litre/discharge
up water)
Make up water 1.1 litre/hour
Operating water flow to SV 10: 15 l/m
to SV 15: 11 l/m
to SV 16: 2.8 l/m
Air quality Instrument air
Air pressure Min. 5 bar, max. 7 bar
Mains supply voltage 3x440 V ± 10%
EPC supply voltage (from starter) 230 V ± 10% A, max fuse 10 A
Control voltage, operating 24 V AC
Power consumption, startup 7.2 kW
Power consumption, idling/max. capacity 2.5 kW/4.9 kW
Frequency 50 or 60 Hz ± max. 5%
Enclosure class Min. IP 54
Storage time before use (with bowl removed) Max. 6 months
Storage temp. Min.+ 0°C, max. + 70°C
Storage humidity Relative humidity (RH) 10%- 95% Non Condensing
Service Intervals: Note! Regularly check connections.
Tighten if necessary.
- Separator Inspection every 4000 hours or 6 months operation
Overhaul every 12000 hours or 18 months operation
Page 55
Marine & Diesel Product Catalogue © Copyright 2003 Alfa Laval
1 Oil Separators - 4 PA
MDPC Acrobat Enclosure
1.4.4 Flow chart, PA 625
Yard supply
Yard supply
Yard supply
Yard supply
Yard supply
Yard supply
yard supply
Yard supply
Yard supply
Yard supply
Page 56
Marine & Diesel Product Catalogue © Copyright 2005 Alfa Laval
1 Oil separators - 4 PA
MDPC Acrobat Enclosure
1.4 Mounting drawing, PA 625 JIS
220V AC
Yard supply
Yard supply
Yard supply
Yard supply
Yard supply
Yard supply
Page 57
Equipment for Separation System PA 625 Spec. No 574123-01
Item Qty Article No. Name Remarks
Per set Per ship
1 1 1 881201-04-01 Separator P 625 --
1 1 1817337-02 System Manual English
2 1 1 567940-08 Valve Block Water --
3 1 1 574090-81 Oil Ancillary ( LO ) JIS
4 1 1 573623-80 Discharge pipe JIS
5 1 1 568304-04 EPC 50 P-controller --
6 1 1 568307-02 Set of labels
7 1 1 558533-81 Tool Box --
1 1 1763946-01 Emergency stop enclosed Loose
supply
Page 58
Technical Data for P625
Page 59
Marine & Diesel Product Catalogue ©Copyright 2005 Alfa Laval
Page 60
Marine & Diesel Product Catalogue © Copyright 2003 Alfa Laval
Page 61
Electric motor for PA625, 5,5-6,4 kW, 2835-3400 rpm
Dimension Drawing
Page 62
Technical data
Type M3AA 112 MB
Size 112 MB
Poles 2
Starting current Increasing from 12A to 15A during 2 minutes starting
Mechanical power at drive end 4.2 kW
Winding heating capacity 36V/150VA/50W, calc. current 2.8A
Insulation Class F
Bearings
D-end 6206 - 2Z/C3
N-end 6206 - 2Z/C3
Standard IEC 34-series, 72, 79 & 85
Method of cooling IEC 34-6, IC 411
Enclosure IEC 34-5 See Dimension drawing
Cable connection Knockout openings for M20 + M25 cable glands on
both sides
Weight 33 kg
Dimensions See Dimension drawing
Mounting style IEC 34-7
Document no. 565595
Page 63
ANCILLARY PARTS
for
G/E L.O (PA625)
Page 64
Valve Block, water for PA 625 Spec. No. 567940-08
Page 65
Solenoid Valve Block, Water for PA625
Article No. Name Remarks
1765927-02 Valve block, water Voltage 24 V 50/60 Hz
Technical Data
Media Media, fresch water max. 10OC dH
Media temperature Min. 5OC, Max. 55OC
Water pressure 200-600 kPa (2-6 bar)
Ambient temp. Min. 10OC, Max. 55OC
Material
Body: Brass
Resilients: NBR (Buna - N)
Power consumption 6-9 Watts
Connection acc. to DIN 43 650 - A
Cable connection Pg 11 (for cable Ø9-Ø11
Enclosure IP 65
Mounting style Upright as shown
Weight 2,8 kg
Dimensions See dimension drawing
Page 66
Dimension Drawing
Page 67
Flexible hose, water for PA625
Technical Data
Media Water
Media temperature Max. 80°C
Media pressure Max. 15 bar
Material
Hose Nitrile rubber with hose braide of galvanized steel wire
Connection Ni. plated brass
Gasket Fibre
Hose inner diam. Ø12
Page 68
Page 69
Oil Ancillary Kit for PA625
Page 70
Page 71
Page 72
3-way Electric Solenoid Valve for PA625
Dimensions
Technical Data
Media Air
Air pressure Max. 20 bar
Ambient temperature Max. +50°C
Orifice Ø1,5
Power consumption, nom. 7,5 W
Cable gland PG 11 for cable Ø9-Ø11
Enclosure IP 65
Material
Body Brass
Seals FKN (Viton)
Operation Normally closed
Weight 0,35 kg
Type EV310A-NC Man
Dimensions See Dimension drawing
Page 73
Flexible hose (oil/water) G 1 for PA625
Technical Data
Media Mineral oil, water
Media temperature 98OC
Media pressure Max. 0,6 MPa (6 bar)
Nom. bend radius 290 mm
Material
Inner tube Stainless steel
Braiding Stainless steel
Connections Steel
Page 74
Pressure transmitter for PA625
Technical Data
Ambient temperature max. 85ºC
Media temp. with needle valve -25ºC to +120ºC
Pressure range -1/+5 bar relative
Outsignal 4-20 mA
Housing material Stainless steel
Power supply 12,5-28 VDC, max. 28 mA
Electric connection acc. to DIN 43 650-A
Accuracy + 0,1% FS
Hysteresis < + 0,1% FS
Enclosure IP 65
Weight 0,16 kg
Page 75
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Page 77
(PA625)
Page 78
Page 79
Page 80
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Page 82
BY CONTROLS, INC. 2005-12-28
MODEL RV02
CLASS. CERT. MTR
Fluid Condition Fluid WATER
Stats / Mol wt, Sp, gr, Vis. L / 1.00
Temp. (In / Out) - / 20 ℃
Working P. (Min/Nor/Max) / / 8.0 ㎏/㎠
Inlet Press.(Max/Nor.) 8 / 8.0 ㎏/㎠
Differential Pressure 3.0 ㎏/㎠
Secondary Pressure 5.0 ㎏/㎠
Flow Rate ㎥/h
Calculated Cv 0.00
Noise (dBA) - dBA
Body Valve Size 25 A
Inlet JIS 16K FF
Connection
Outlet JIS 16K FF
Material (Body / Trim) BC6 / SUS304
Design Pressure 16 ㎏/㎠
Design Temperature 100 ℃
Rated Cv 3.5
Valve Capacity 5.19 ㎥/h
Applicable Code -
Actuator Operated Type Direct
Actuator Type Diaphragm
Accessory Y-Type Strainer No
Remarks
Voltage 660 V AC
Nominal operating voltage
Current 2,5 A at 380 V AC
Nominal operating current
Enclosure IP 65 to IEC 529
Cable connection Min. Ø7mm
2 connections Max. Ø17 mm
Ambient temperature -25OC to +60OC
Dimensions See Dimension drawing
Article No. 1763946-01
Page 85
Tool Box for SA871/836, PA625
REF. 558533
Article No. Name B L H
558533-81 (for PA625/SA836) Tool box, small 400 500 200
558533-82 (for SA871) Tool box, extra large 600 900 300
Page 86
SPARES, TOOLS &
ACCESSORY
Page 87
1 SEPARATOR SA 871 SEPARATION SYSTEM SPARE PARTS CATALOGUE
32 1811013-02
Page 88
1 SEPARATOR SA 871 SEPARATION SYSTEM SPARE PARTS CATALOGUE
36 1811013-02
Page 89
SEPARATOR
ACCESSORY LIST
Page 90
1 SEPARATOR SA 836 SEPARATION SYSTEM SPARE PARTS CATALOGUE
22 1811025-02
Page 91
1 SEPARATOR SA 836 SEPARATION SYSTEM SPARE PARTS CATALOGUE
28 1811025-02
Page 92
SEPARATOR
ACCESSORY LIST
Page 93
SEPARATOR
SPARE PART LIST ( COMMISSIONING KIT )
Page 95
SEPARATOR
ACCESSORY LIST
Separator Type : PA 625
Set/Ship : 2
Page 96
SPARE PART LIST(MOTOR BEARING OF SEPARATOR )
Page 97