Documente Academic
Documente Profesional
Documente Cultură
Machine Location
Job Code Manual
MX210, MX230, MX255, MX285
Magnum Series Tractors
Rac 6-14330
MX210, MX230, MX255 & MX285
MAGNUM SERIES AG TRACTORS
INDEX
INTRODUCTION 1
SERVICE CODES 6
ENGINES 2-1
COOLING SYSTEM 2-2
AIR INTAKE SYSTEM 2-4
EXHAUST SYSTEM 2-5
CYLINDER HEADS & VALVES 2-6
SLEEVES, PISTONS & RODS 2-7
CRANKSHAFT, CAMSHAFT & TIMING TRAIN 2-8
LUBRICATION SYSTEM 2-10
ELECTRICAL 4-1
WIRING & HARNESSES 4-1
CIRCUIT BREAKERS, RELAYS, FUSES, RESISTORS & DIODES 4-2
SWITCHES & CONTROLS 4-2
RELAYS 4-3
AUDIBLE WARNING 4-3
STARTER & BATTERY CIRCUITS 4-3
CHARGING SYSTEM 4-4
ELECTRIC LAMPS 4-5
ELECTRIC MOTORS 4-6
ELECTRIC ACCESSORIES & ATTACHMENTS 4-7
ELECTRO - HYDRAULIC CONTROL SYSTEMS 4-8
ENGINE - ELECTRONIC FUEL CONTROL 4-9
ELECTRONIC MONITORS 4-10
HITCH & IMPLEMENT CONTROLS 4-10
STEERING SYSTEM 5-1
STEERING CONTROLS 5-1
STEERING AXLE (NON-DRIVING - 2WD) 5-2
STEERING HYDRAULIC LINES (BETWEEN RESERVOIR & VALVE) 5-3
STEERING VALVES 5-4
STEERING LINES (VALVE TO CYLINDER) 5-5
STEERING CYLINDERS 5-5
STEERING HEAT EXCHANGERS 5-5
BRAKES 7-1
AIR RESERVOIR / TANK 7-1
BRAKE SYSTEM PUMP 7-1
BRAKE LINES 7-1
MASTER CYLINDER / VALVES 7-3
BRAKE CYLINDERS 7-3
BRAKES ( DISCS, ADJUSTERS, ETC) 7-3
OPERATOR CONTROLS 7-4
HYDRAULIC SYSTEMS 8-1
FRONT MOUNTED HITCH HYDRAULIC SYSTEM 8-2
HYDRAULIC RESERVOIRS & FILTERS 8-2
HYDRAULIC PUMPS 8-3
HYDRAULIC LINES (BETWEEN RESERVOIR & VALVE) 8-3
HYDRAULIC VALVES 8-4
HYDRAULIC LINES (VALVE TO CYLINDER OR VALVE) 8-5
HYDRAULIC CYLINDERS 8-6
OIL COOLERS, MANIFOLDS & ACCUMULATORS 8-6
HYDRAULIC EQUIPMENT CONTROLS 8-6
OCTOBER, 2002
INTRODUCTION TO THE CARES
MACHINE LOCATION & JOB CODE SYSTEM
2ND & 3RD DIGITS INDICATE 4TH & 5TH DIGITS INDICATE
MAJOR COMPONENT ASSEMBLY SUBCOMPONENTS
SERVICE PUBLICATIONS
INDEX SYSTEM
2 ENGINES
3 FUEL SYSTEM
4 ELECTRICAL
5 STEERING SYSTEM
6 DRIVE SYSTEM
7 BRAKES
8 HYDRAULIC SYSTEM
3 03 11
LOCATION = FUEL FUEL TANK
DIESEL ENGINE
3 03 11 C
1
MACHINE LOCATION & PRIME PART
THE MACHINE LOCATION MUST BE ENTERED ON A SAR TO IDENTIFY A SPECIFIC AREA OF THE MACHINE
WHERE THE PRIME PART IS LOCATED.
EXAMPLE:
MX MAGNUM SERIES TRACTOR
MX210
MACHINE JOB
LOCATION CODE
MAIN SYSTEM PUMP 86121
PISTON PUMP ASSEMBLY, R&I 3.3 86121 A
PISTON PUMP ASSEMBLY, OVERHAUL 4.5 86121 B
THE ABOVE EXAMPLE SHOWS THE MACHINE LOCATION AS 86121 WHICH REPRESENTS THE MX MAGNUM SERIES
MAIN SYSTEM PUMP.
IF THE PRIME PART IS A NUT, BOLT, O-RING, GASKET, SEAL OR OTHER HARDWARE ITEM, SELECT THE MACHINE
LOCATION CORRESPONDING TO THE LOCATION OF THE COMPONENT WHICH THE ITEM IS A PART OF, OR TO
WHICH IT IS ATTACHED. FOR EXAMPLE, IF A BOLT ON A CONNECTING ROD IS BROKEN, THE BOLT WOULD BE
LISTED AS THE PRIME PART AND THE MACHINE LOCATION OF THE CONNECTING ROD WOULD BE USED.
BE AWARE!!
CODES LISTED BELOW CAN NEVER BE USED AS MACHINE LOCATIONS.
CODES ENDING IN ____01 MAINTENANCE, ____02 TROUBLESHOOTING, AND ____03 REMOVE & INSTALL
OR OVERHAUL, ARE FORJOB CODES ONLY. FOR THESE MACHINE LOCATIONS GO INTO THE BOOK
FOR A MORE SPECIFIC LOCATION.
SERVICE CODES
SERVICE CODES ARE ENTERED ON A SAR TO IDENTIFY "HOW" OR "WHY" THE PRIME PART FAILED.
ONLY THE APPROVED CODES LISTED ON PAGE 6 MAY BE USED.
2
JOB CODE
EXAMPLE:
MX MAGNUM SERIES TRACTOR
MX210
MACHINE JOB
LOCATION CODE
MAIN SYSTEM PUMP 86121
PISTON PUMP ASSEMBLY, R&I 3.3 86121 A
PISTON PUMP ASSEMBLY, OVERHAUL 4.5 86121 B
THE JOB CODE MUST BE ENTERED ON THE SAR FORM IN ORDER TO BE REIMBURSED FOR LABOR COSTS.
SELECTION OF JOB CODES SHOULD COVER ALL REPAIRS PERFORMED IN CORRECTING THE PROBLEM. THE JOB
CODE DOES NOT HAVE TO MATCH THE MACHINE LOCATION CODE USED, BUT IT WILL MOST OF THE TIME.
JOB TIME
THE CODE MANUALS HAVE BEEN WRITTEN SO THAT MOST SARS CAN BE COMPLETED WITH ONE JOB CODE FOR
EACH PRIME PART. WHEN A JOB TIME IS GIVEN, IT COVERS ALL OPERATIONS NECESSARY TO PERFORM THE JOB
DESCRIBED. THE TIME INCLUDES THE R&I OF ALL PARTS OR COMPONENTS NECESSARY TO GAIN ACCESS TO THE
PART OR COMPONENT DESCRIBED.
JOB TIME (LABOR HOURS) IN THE COLUMN UNDER THE MODELS THE JOB CODE APPLIES TO IS GIVEN IN HOURS
AND TENTHS OF HOURS. *** INDICATES THAT JOB CODE DOES NOT APPLY TO THIS MODEL. OPEN BOX
(NO TIME) MEANS A TIME HAS NOT BEEN DETERMINED FOR THIS MODEL, BUT JOB CODE IS APPLICABLE.
BECAUSE THE MANUALS ARE WRITTEN IN THIS STYLE, THERE IS THE OCCASIONAL SAR THAT WILL COMBINE
(OVERLAP) TWO JOB CODES WHICH INCLUDES THE R&I OF THE SAME PART IN EACH JOB TIME GIVEN. THE
COMPUTER WILL APPROVE AND PAY THE HOURS REQUESTED UNDER A JOB CODE AS LONG AS THE REQUESTED
HOURS DO NOT EXCEED THE GIVEN JOB TIMES AND THE LESSER TIME IS REQUESTED.
EXAMPLE: AN ENGINE SHORT BLOCK IS INSTALLED AND A VALVE GRIND IS NECESSARY ON A MX MAGNUM TRACTOR. JOB
CODE 20303 B AND 20347 B BOTH INCLUDE R&I THE HEAD. THE REQUEST SHOULD BE FOR:
THE TIME REQUESTED UNDER 20347 B IS ITS GIVEN TIME OF 12.0 HOURS, MINUS THE GIVEN TIME FOR
20345 A R&I HEAD 9.3 HOURS.
REMEMBER, AN OVERHAUL JOB CODE SUCH AS 20303 C INCLUDES EVERYTHING COMPLETELY AND NO
ADDITIONAL JOB CODES ARE NEEDED.
THE TIMES IN THIS "MACHINE LOCATION JOB CODE MANUAL" ARE BASED ON TIME STUDIES AND/OR ACTUAL
WARRANTY CLAIMS SUBMITTED BY DEALERS.
THE TIMES GIVEN WILL NOT INCLUDE ANY OF THE ITEMS LISTED AS NON-REIMBURSABLE IN THE
"WARRANTY POLICY MANUAL" (SECTION 4 IN THE DEALER OPERATING GUIDE).
3
TROUBLESHOOTING TIME
TROUBLESHOOTING IS A SPECIFIC JOB. TIMES ARE LISTED IN VARIOUS SECTIONS OF THE MANUAL FOR THE HOOKUP OF
THE TEST INSTRUMENTS AND THE PROPER RUNNING OF THE TESTS REQUIRED.
ONLY IN SPECIFIC CASES IS TROUBLESHOOTING INCLUDED AS PART OF THE JOB TIME. FOR EXAMPLE, R&I MAIN RELIEF
VALVE INCLUDES PRESSURE TESTING AND ADJUSTING JUST AS R&I SECONDARY RELIEF VALVE INCLUDES HAND-PUMPING
AND ADJUSTING. IF TROUBLESHOOTING TIME IS INCLUDED, IT WILL BE NOTED IN THE JOB DESCRIPTION.
WELDING TIME
WITH THE FLAT RATE TIMES, WELDING (WHEN PERFORMED BY THE DEALERSHIP) IS ONLY ADDITIONAL TIME TO BE
CONSIDERED. ALL REQUESTS FOR LABOR MUST BE ACCOMPANIED WITH A JOB CODE.
A REQUEST FOR WELDING LABOR IS TO BE MADE BY PICKING THE JOB CODE FOR THE COMPONENT OR PART ON WHICH THE
WELDING WAS PERFORMED AND THEN ADD "W" AS A SECOND ALPHA TO THE JOB CODE.
EXAMPLE: A MAIN FRAME, R&I JOB CODE IS 90111 A -- WELDING WOULD BE REQUESTED UNDER JOB CODE 90111 AW
AND LABOR CALCULATED BY THE FOLLOWING GUIDELINES :
A JOB CODE MUST ALWAYS BE USED WHEN REQUESTING LABOR; HOWEVER, WHEN NO JOB TIMES ARE GIVEN, USE THE
FOLLOWING GUIDELINES TO CALCULATE:
1. CONSIDER THAT A TRAINED 1ST CLASS MECHANIC PERFORMED THE REPAIRS, IN THE DEALERSHIP'S "CERTIFIED" SHOP.
2. INCLUDE IN THE JOB TIME, CLEANING OF THE AREA TO BE REPAIRED AND THE ACTUAL REPAIR JOB INCLUDING
ASSOCIATED PROBLEMS ENCOUNTERED. TIMES REQUESTED WILL BE CONSIDERED USING THE CURRENT WARRANTY
POLICIES & PROCEDURES.
4. THE JOB TIME IS NOT TO INCLUDE ANY OF THE ITEMS LISTED AS NON-REIMBURSABLE IN THE WARRANTY POLICY MANUAL
(SECTION 4 IN THE DEALER OPERATING GUIDE).
4
DEFINITIONS
R&I - REMOVE AND INSTALL
INCLUDES REMOVING AN EXISTING PART OR COMPONENT AND INSTALLING THE SAME ONE OR A REPLACEMENT.
INCLUDES THE R&I OF ALL PARTS OR COMPONENTS NECESSARY TO GAIN ACCESS TO THE PART OR
COMPONENT DESCRIBED.
REPLACE - INCLUDES REMOVAL OF AN EXISTING PART AND INSTALLING A NEW OR DIFFERENT PART.
EXAMPLE: FILTER ELEMENTS
OVERHAUL - INCLUDES:
- R&I OF THE COMPONENT
- COMPLETE DISASSEMBLY
- INSPECTION FOR WEAR OR DAMAGE
- CLEANING OF ALL PARTS
- REASSEMBLY, CHECKING ALL TOLERANCES
- REPLACING ALL RELATED FILTER ELEMENTS
- RENEWING ALL OILS & LUBRICANTS
- REPLACING ALL SEALS, GASKETS, O-RINGS, ETC.
- PROPER RUN-IN WHEN NECESSARY
- REQUIRED ADJUSTMENTS
EXAMPLE:
MX MAGNUM SERIES TRACTOR
MX210
MACHINE JOB
LOCATION CODE
MAIN SYSTEM PUMP 86121
PISTON PUMP ASSEMBLY, R&I 3.3 86121 A
PISTON PUMP ASSEMBLY, OVERHAUL 4.5 86121 B
5
SERVICE CODES
APPROVED FOR CARES SYSTEM
SCORED/SCRATCHED/GALLED -265
CHATTERS/NOISY - 065 SEIZED - 270
CHIPPED/NICKED - 070 SERVICE MODIFICATION PROGRAM (ONLY)-275
CLAMPING-POOR/NONE - 075 SHEARED - 280
COLLAPSED - 080 SHIFTING DIFFICULT - 285
CONNECTION-POOR - 085 SHORT CIRCUIT (ELECTRICAL) - 290
CONTAMINATED (DESCRIBE) - 090 SLIPPING - 295
CRACKED (DESCRIBE) - 095 SOFT/SPONGY - 300
CREEPING OR LEAKING DOWN - 100 STICKING/BINDING - 305
CUT/TORN - 105 STRETCHED - 310
DOES NOT ENGAGE - 110 STRIPPED/PULLED OUT - 315
DOES NOT RELEASE - 115 SURGING/GALLOPING - 320
6
ENGINES
MX MAGNUM SERIES TRACTORS
MX210 MX230 MX255 MX285
MACHINE
LOCATION JOB CODE
DIESEL ENGINES
NOTE: ALL ENGINE REPAIR JOB CODES INCLUDE
RUN - IN PROCEDURES, ADJUSTMENTS,
CLEANING AND PAINTING IF NECESSARY.
REFER TO INTRODUCTION PAGE I INTRO.
MAINTENANCE
FILTER ELEMENT, REPLACE
ENGINE OIL 0.4 0.4 0.4 0.4 20301 A
TROUBLESHOOTING
RUN ENGINE UNTIL IT REACHES OPERATING
TEMPERATURE (INCLUDES VISUAL INSPECTION &
CHECKING ALL INSTRUMENT PANEL INDICATORS) 0.3 0.3 0.3 0.3 20302 A
LOOSEN INJECTOR LINE FITTING TO DETERMINE LOSS
OF POWER IN ENGINE CYLINDERS (ALL) 0.4 0.4 *** *** 20302 B
CHECK INTAKE SYSTEM FOR AIR RESTRICTION OR
INTAKE AIR LEAKS 0.4 0.4 0.4 0.4 20302 C
2-1
ENGINES
MX MAGNUM SERIES TRACTORS
MX210 MX230 MX255 MX285
MACHINE
LOCATION JOB CODE
COOLING SYSTEM
COOLANT HOSES, R&I - TO TOP OF RADIATOR 0.4 0.4 0.4 0.4 20311 B
COOLANT HOSES, R&I - FROM BOTTOM OF RADIATOR 0.6 0.6 0.6 0.6 20311 C
2-2
ENGINES
MX MAGNUM SERIES TRACTORS
MX210 MX230 MX255 MX285
MACHINE
LOCATION JOB CODE
FAN SHROUD, R&I (MOUNTED ON RADIATOR) 1.2 1.2 1.2 1.2 20313 A
2-3
ENGINES
MX MAGNUM SERIES TRACTORS
MX210 MX230 MX255 MX285
MACHINE
LOCATION JOB CODE
INDUCTION SYSTEM CHECK VALVE, R&I 0.3 0.3 0.3 0.3 20323 D
TURBOCHARGER 20325
2-4
ENGINES
MX MAGNUM SERIES TRACTORS
MX210 MX230 MX255 MX285
MACHINE
LOCATION JOB CODE
INTAKE MANIFOLDS /
AFTERCOOLER 20327
INTAKE MANIFOLD CONNECTOR, R&I
(INCLUDES REPLACING GASKET) 1.0 1.0 1.0 1.0 20327 A
AIR TO AIR COOLER ASSEMBLY, R&I 1.4 1.4 1.4 1.4 20327 B
2-5
ENGINES
MX MAGNUM SERIES TRACTORS
MX210 MX230 MX255 MX285
MACHINE
LOCATION JOB CODE
2-6
ENGINES
MX MAGNUM SERIES TRACTORS
MX210 MX230 MX255 MX285
MACHINE
LOCATION JOB CODE
2-7
ENGINES
MX MAGNUM SERIES TRACTORS
MX210 MX230 MX255 MX285
MACHINE
LOCATION JOB CODE
CONNECTING RODS,
BEARINGS, & PINS 20355
CONNECTING ROD BEARING, R&I - ONE
(INCLUDES ENGINE R&I) 9.1 9.1 9.1 9.1 20355 A
CONNECTING ROD BEARING, R&I - ALL
(INCLUDES ENGINE R&I) 10.1 10.1 10.1 10.1 20355 B
CONNECTING ROD ASSEMBLY, R&I - ONE
(INCLUDES ENGINE R&I) 19.5 19.5 20.0 20.0 20355 C
CONNECTING ROD ASSEMBLY, R&I - ALL
(INCLUDES ENGINE R&I) 21.6 21.6 22.1 22.1 20355 D
CRANKSHAFT, CAMSHAFT
& TIMING TRAIN
CRANKSHAFT PULLEY,
TIMING COVER & SEAL 20361
2-8
ENGINES
MX MAGNUM SERIES TRACTORS
MX210 MX230 MX255 MX285
MACHINE
LOCATION JOB CODE
CAMSHAFT RETAINING THRUST PLATE, R&I 11.3 11.3 11.3 11.3 20365 A
2-9
ENGINES
MX MAGNUM SERIES TRACTORS
MX210 MX230 MX255 MX285
MACHINE
LOCATION JOB CODE
LUBRICATION SYSTEM
DRAIN PLUG - OIL PAN, R&I 0.4 0.4 0.4 0.4 20371 D
OIL PAN ASSEMBLY & GASKET, R&I
(INCLUDES ENGINE R&I) 9.1 9.1 9.1 9.1 20371 E
RELIEF VALVE ASSEMBLY - OIL PUMP, R&I 0.5 0.5 0.5 0.5 20373 B
OIL PUMP ASSEMBLY, R&I
(INCLUDES JOB CODE 20361 D) 5.1 5.1 5.1 5.1 20373 C
2-10
ENGINES
MX MAGNUM SERIES TRACTORS
MX210 MX230 MX255 MX285
MACHINE
LOCATION JOB CODE
ENGINE OIL COOLER BYPASS / THERMOSTAT, R&I 0.4 0.4 0.4 0.4 20375 B
EXTERNAL LUBRICATION
TUBES & HOSES 20377
OIL SUPPLY LINE - TURBOCHARGER, R&I 0.9 0.9 0.9 0.9 20377 A
OIL DRAIN LINE - TURBOCHARGER, R&I 0.9 0.9 0.9 0.9 20377 B
2-11
FUEL SYSTEM
MX MAGNUM SERIES TRACTORS
MX210 MX230 MX255 MX285
MACHINE
LOCATION JOB CODE
DIESEL ENGINES
MAINTENANCE
TROUBLESHOOTING
FUEL INJECTION PUMP, CHECK & ADJUST TIMING 1.0 1.0 *** *** 30302 A
FUEL SYSTEM TROUBLESHOOTING WITH
SERVICE TOOL *** *** 1.0 1.0 30302 B
LEFT HAND FUEL TANK, R&I 2.1 2.1 2.1 2.1 30311 C
RIGHT HAND FUEL TANK, R&I 2.1 2.1 2.1 2.1 30311 D
3-1
FUEL SYSTEM
MX MAGNUM SERIES TRACTORS
MX210 MX230 MX255 MX285
MACHINE
LOCATION JOB CODE
FITTING AT FUEL TANK OUTLET, R&I 0.7 0.7 0.7 0.7 30313 A
SHUTOFF VALVE AT FUEL TANK, R&I 0.7 0.7 *** *** 30313 B
FUEL LINE FROM FUEL TANK TO ENGINE 0.6 0.6 0.6 0.6 30313 C
FUEL LINE, R&I - AT FILTER HEAD INLET
(FROM LIFT PUMP) 0.5 0.5 0.5 0.5 30313 D
FUEL LINE, R&I - AT INLET OF FUEL INJECTION PUMP
(FROM FILTER HEAD) 0.4 0.4 0.4 0.4 30313 E
MANIFOLD FOR FUEL RETURN, R&I 1.4 1.4 *** *** 30313 F
CONNECTOR FOR BANJO FITTINGS, R&I (ONE)
(INCLUDES REPLACING WASHERS) 0.3 0.3 0.3 0.3 30313 G
FUEL RETURN LINE, ENGINE TO TANK, R&I 0.6 0.6 0.6 0.6 30313 H
FUEL LINE BETWEEN FUEL TANKS, R&I 1.0 1.0 1.0 1.0 30313 I
3-2
FUEL SYSTEM
MX MAGNUM SERIES TRACTORS
MX210 MX230 MX255 MX285
MACHINE
LOCATION JOB CODE
THROTTLE OR SHUTOFF LEVER AT PUMP, R&I 0.9 0.9 *** *** 30331 B
3-3
FUEL SYSTEM
MX MAGNUM SERIES TRACTORS
MX210 MX230 MX255 MX285
MACHINE
LOCATION JOB CODE
CLAMP ASSEMBLY FOR INJECTOR LINES, R&I 0.4 0.4 0.4 0.4 30333 A
FUEL INJECTOR LINE, R&I - #1 CYLINDER 1.4 1.4 1.4 1.4 30333 B
FUEL INJECTOR LINE, R&I - #2 CYLINDER 1.4 1.4 1.4 1.4 30333 C
FUEL INJECTOR LINE, R&I - #3 CYLINDER 1.6 1.6 1.6 1.6 30333 D
FUEL INJECTOR LINE, R&I - #4 CYLINDER 1.7 1.7 1.7 1.7 30333 E
FUEL INJECTOR LINE, R&I - #5 CYLINDER 1.7 1.7 1.7 1.7 30333 F
FUEL INJECTOR LINE, R&I - #6 CYLINDER 1.6 1.6 1.6 1.6 30333 G
FUEL INJECTOR LINE, R&I - ALL CYLINDERS 2.1 2.1 2.1 2.1 30333 H
3-4
FUEL SYSTEM
MX MAGNUM SERIES TRACTORS
MX210 MX230 MX255 MX285
MACHINE
LOCATION JOB CODE
HAND THROTTLE CONTROL LEVER, R&I 0.5 0.5 0.5 0.5 30343 A
THROTTLE LINKAGE OR CABLE FROM HAND
THROTTLE, R&I 0.6 0.6 *** *** 30343 B
3-5
ELECTRICAL
MX MAGNUM SERIES TRACTORS
MX210 MX230 MX255 MX285
MACHINE
LOCATION JOB CODE
TROUBLESHOOTING
ENGINE & FRONT COMPONENTS HARNESS, R&I 1.3 1.3 1.3 1.3 40140 A
INSTRUMENT PANEL WIRING HARNESS, R&I 1.2 1.2 1.2 1.2 40150 A
4-1
ELECTRICAL
MX MAGNUM SERIES TRACTORS
MX210 MX230 MX255 MX285
MACHINE
LOCATION JOB CODE
CAB FENDER HARNESS, R&I (LAMPS) 0.5 0.5 0.5 0.5 40160 A
AUXILIARY OUTLET HARNESS, R&I (ONE) 0.6 0.6 0.6 0.6 40180 A
FUSES 40520
4-2
ELECTRICAL
MX MAGNUM SERIES TRACTORS
MX210 MX230 MX255 MX285
MACHINE
LOCATION JOB CODE
RELAYS
RELAYS 41531
CAB POWER RELAY, R&I (BEHIND SEAT)
(INCLUDES DISCONNECT BATTERIES) 1.0 1.0 1.0 1.0 41531 A
AUDIBLE WARNING
HORN 42031
INTERMEDIATE RELAY - STARTER MOTOR, R&I 0.5 0.5 0.5 0.5 42510 E
NEUTRAL START SWITCH, R&I
(AT TRANSMISSION CONTROL LEVER) 1.0 1.0 1.0 1.0 42510 F
4-3
ELECTRICAL
MX MAGNUM SERIES TRACTORS
MX210 MX230 MX255 MX285
MACHINE
LOCATION JOB CODE
BATTERY CABLE, R&I (ONE) - POSITIVE 0.7 0.7 0.7 0.7 42550 C
BATTERY CABLE, R&I (ONE) - NEGATIVE 0.5 0.5 0.5 0.5 42550 D
GROUND STRAP, R&I
- ENGINE 0.3 0.3 0.3 0.3 42550 E
CHARGING SYSTEM
ALTERNATOR 43010
REGULATOR 43030
4-4
ELECTRICAL
MX MAGNUM SERIES TRACTORS
MX210 MX230 MX255 MX285
MACHINE
LOCATION JOB CODE
ELECTRIC LAMPS
HEAD LAMP ASSEMBLY, R&I (ONE) 0.6 0.6 0.6 0.6 43510 B
SWITCH - HEAD & TAIL LAMP, R&I 0.5 0.5 0.5 0.5 43510 C
NOTE: SWITCH - HEAD LAMP H I / LO BEAM, R&I
(INCLUDED IN 43530 D - FNRP, TURN SIGNAL,
& HI / LOW ARE ONE ASSY.)
TURN SIGNAL / HAZARD LAMP ASSEMBLY, R&I 0.6 0.6 0.6 0.6 43530 B
LENS - TURN SIGNAL, R&I (ONE) 0.3 0.3 0.3 0.3 43530 C
SWITCH - TURN SIGNAL, HORN & HIGH BEAM
LAMPS, R&I (INCLUDES STEERING R&I) 1.0 1.0 1.0 1.0 43530 D
LAMP SWITCH, R&I (HAZARD - STROBE / BEACON) 0.4 0.4 0.4 0.4 43530 E
TURN SIGNAL / HAZARD LAMP MODULE , R&I 0.5 0.5 0.5 0.5 43530 F
STROBE / BEACON LAMP ASSEMBLY, R&I 0.3 0.3 0.3 0.3 43530 G
4-5
ELECTRICAL
MX MAGNUM SERIES TRACTORS
MX210 MX230 MX255 MX285
MACHINE
LOCATION JOB CODE
FLOOD LAMP ASSEMBLY, R&I (FRONT OR REAR) 0.5 0.5 0.5 0.5 43550 B
DOME OR NIGHT LAMP ASSEMBLY, R&I 0.4 0.4 0.4 0.4 43560 A
BULB - DOME OR NIGHT LAMP, R&I 0.2 0.2 0.2 0.2 43560 B
ELECTRIC MOTORS
MAIN CONTROL SWITCH - BLOWER MOTOR, R&I 0.3 0.3 0.3 0.3 44010 C
RESISTOR - BLOWER MOTOR, R&I
(NON AUTO TEMP ONLY) 0.4 0.4 0.4 0.4 44010 D
TEMPERATURE HAND CONTROL SWITCH - AIR
CONDITIONING, R&I 0.4 0.4 0.4 0.4 44010 E
SWITCH - AIR CONDITIONING, R&I
- LOW PRESSURE 0.7 0.7 0.7 0.7 44010 F
SWITCH - AIR CONDITIONING, R&I
- HIGH PRESSURE 0.3 0.3 0.3 0.3 44010 G
A / C CONTROLLER BOX (AUTO CONTROL), R&I 0.6 0.6 0.6 0.6 44010 H
4-6
ELECTRICAL
MX MAGNUM SERIES TRACTORS
MX210 MX230 MX255 MX285
MACHINE
LOCATION JOB CODE
4-7
ELECTRICAL
MX MAGNUM SERIES TRACTORS
MX210 MX230 MX255 MX285
MACHINE
LOCATION JOB CODE
OPERATOR CONVENIENCE &
ACCESSORIES 44580
ELECTRO - HYDRAULIC
CONTROL SYSTEMS
OPERATOR CONTROL SWITCH - MFD, R&I 0.5 0.5 0.5 0.5 46039 A
SOLENOID / COIL ASSEMBLY - MFD LOW, MED,
HIGH, INCHING, ODD, EVEN, CREEP PARK, R&I
(INCLUDES CAB LIFT) 2.4 2.4 2.4 2.4 46039 B
SOLENOID / COIL ASSEMBLY, R&I (ONE)
(SPEED TRANSMISSION) 0.5 0.5 0.5 0.5 46039 C
SOLENOID - DIFFERENTIAL LOCK OR PTO, R&I 1.2 1.2 1.2 1.2 46039 D
ELECTRONIC PTO CONTROL BOX, R&I
(INCLUDES CONFIGURATION & CALIBRATION) 1.5 1.5 1.5 1.5 46039 E
SENSOR - PTO SHAFT SPEED, R&I 0.4 0.4 0.4 0.4 46039 G
SENSOR - PTO SHAFT SIZE, R&I 0.4 0.4 0.4 0.4 46039 H
TRANSMISSION CONTROL BOX, R&I
(INCLUDES CONFIGURATION & CALIBRATION) 1.0 1.0 1.0 1.0 46039 I
SWITCH - ARMREST, R&I (ONE)
(GEAR SPEED SELECTION, CREEP, MFD, DIFF LOCK) 1.0 1.0 1.0 1.0 46039 J
SWITCH - TRANSMISSION SHIFT, R&I
(DIRECTION CONTROL LEVER) 0.5 0.5 0.5 0.5 46039 K
SWITCH - CLUTCH PEDAL, R&I
(INCLUDES ADJUSTMENT) 0.8 0.8 0.8 0.8 46039 L
4-8
ELECTRICAL
MX MAGNUM SERIES TRACTORS
MX210 MX230 MX255 MX285
MACHINE
LOCATION JOB CODE
SENSOR - INCHING PEDAL POSITION, R&I 1.5 1.5 1.5 1.5 46039 M
SENSOR - ENGINE SPEED / RPM, R&I *** *** 0.5 0.5 46041 C
SENSOR - ENGINE INTAKE TEMPERATURE, R&I *** *** 0.5 0.5 46041 E
SENSOR - ENGINE BOOST PRESSURE, R&I *** *** 0.5 0.5 46041 F
ENGINE CONTROLS - HAND THROTTLE
POTENTIOMETER, R&I *** *** 1.3 1.3 46041 G
ENGINE CONTROLS - FOOT THROTTLE
POTENTIOMETER, R&I *** *** 0.5 0.5 46041 H
4-9
ELECTRICAL
MX MAGNUM SERIES TRACTORS
MX210 MX230 MX255 MX285
MACHINE
LOCATION JOB CODE
ELECTRONIC MONITORS
SWITCH - HYDRAULIC FILTER RESTRICTION, R&I 0.5 0.5 0.5 0.5 47011 C
SENSOR - TRUE GROUND SPEED, R&I 0.3 0.3 0.3 0.3 47011 F
SWITCH - AIR FILTER INDICATOR, R&I 0.3 0.3 0.3 0.3 47011 G
SENDER - ENGINE OIL PRESSURE, R&I 0.5 0.5 0.5 0.5 47011 H
SENDER - ENGINE COOLANT TEMPERATURE, R&I 0.7 0.7 0.7 0.7 47011 I
OPERATOR CONTROLS - HITCH - LOAD, R&I 1.3 1.3 1.3 1.3 47025 A
OPERATOR CONTROLS - HITCH - TRAVEL, R&I 1.3 1.3 1.3 1.3 47025 B
OPERATOR CONTROLS - HITCH - UPPER LIMIT
CONTROL, R&I 1.1 1.1 1.1 1.1 47025 C
OPERATOR CONTROLS - HITCH - DROP -SPEED, R&I 1.1 1.1 1.1 1.1 47025 D
OPERATOR CONTROLS - HITCH - UP / DOWN
- OVERRIDE BYPASS, R&I 0.7 0.7 0.7 0.7 47025 E
CONTROLLER - ELECTRONIC HITCH , R&I (MODULE)
(INCLUDES PROGRAMMING) 1.0 1.0 1.0 1.0 47025 F
4-10
ELECTRICAL
MX MAGNUM SERIES TRACTORS
MX210 MX230 MX255 MX285
MACHINE
LOCATION JOB CODE
COIL / CORE - HITCH LOWER CONTROL VALVE, R&I 0.5 0.5 0.5 0.5 47025 G
COIL / CORE - HITCH RAISE CONTROL VALVE, R&I
(INCLUDES VALVE R&I) 1.5 1.5 1.5 1.5 47025 H
SENSOR - HITCH LOAD PIN, R&I 1.4 1.4 1.4 1.4 47025 J
SWITCH - REMOTE HITCH CONTROL, R&I 0.6 0.6 0.6 0.6 47025 M
HARNESS - REMOTE HITCH SWITCH, R&I 0.8 0.8 0.8 0.8 47025 N
OPERATOR CONTROLS - REMOTE (AUX)
HYDRAULICS - LEVERS #1-4, R&I 1.2 1.2 1.2 1.2 47025 O
OPERATOR CONTROLS - REMOTE (AUX)
HYDRAULICS - SWITCH FOR #5, R&I 1.2 1.2 1.2 1.2 47025 P
OPERATOR CONTROLS - REMOTE (AUX)
HYDRAULICS - FLOW CONTROL POT, R&I 1.2 1.2 1.2 1.2 47025 Q
OPERATOR CONTROLS - REMOTE (AUX)
HYDRAULICS - DETENT TIMER POT, R&I 1.1 1.1 1.1 1.1 47025 R
SOLENOIDS - REMOTE VALVE, R&I (ONE) 2.0 2.0 2.0 2.0 47025 S
CONTROLLER - REMOTE (AUX) HYDRAULICS, R&I
(INCLUDES PROGRAMMING) 1.0 1.0 1.0 1.0 47025 T
4-11
STEERING SYSTEM
MX MAGNUM SERIES TRACTORS
MX210 MX230 MX255 MX285
MACHINE
LOCATION JOB CODE
TROUBLESHOOTING
TEST & ADJUST STEERING SYSTEM PRESSURE 0.8 0.8 0.8 0.8 50002 A
STEERING CONTROLS
TIE ROD ASSEMBLY, R&I (ONE) - MFD AXLE 0.8 0.8 0.8 0.8 50150 A
TIE ROD ASSEMBLY, R&I (ONE) - (2WD TRACTOR) 0.7 0.7 0.7 0.7 50150 B
TUBE SECTION FOR TIE ROD, R&I 1.1 1.1 1.1 1.1 50150 C
TIE ROD END, R&I (ONE) 0.8 0.8 0.8 0.8 50150 D
BALL JOINT FOR TIE ROD END, R&I (ONE) 0.8 0.8 0.8 0.8 50150 E
5-1
STEERING SYSTEM
MX MAGNUM SERIES TRACTORS
MX210 MX230 MX255 MX285
MACHINE
LOCATION JOB CODE
STEERING AXLE
(NON-DRIVING - 2WD)
CENTER SECTION - FRONT AXLE, R&I 2.0 2.0 2.0 2.0 50310 A
BUSHINGS - AXLE PIVOT PIN, R&I 1.7 1.7 1.7 1.7 50310 D
BUSHINGS - SPINDLE, R&I (ONE SIDE) 1.8 1.8 1.8 1.8 50310 F
STEERING ARM - SPINDLE, R&I (ONE) 0.6 0.6 0.6 0.6 50310 G
CENTER STEERING ARM ASSEMBLY, R&I 1.2 1.2 1.2 1.2 50310 H
5-2
STEERING SYSTEM
MX MAGNUM SERIES TRACTORS
MX210 MX230 MX255 MX285
MACHINE
LOCATION JOB CODE
STEERING LINES BETWEEN
(RESERVOIR & VALVES)
LINE - INLET OF STEERING PRIORITY VALVE, R&I 1.0 1.0 1.0 1.0 50731 A
FITTING - INLET OF STEERING PRIORITY VALVE, R&I 1.0 1.0 1.0 1.0 50731 B
5-3
STEERING SYSTEM
MX MAGNUM SERIES TRACTORS
MX210 MX230 MX255 MX285
MACHINE
LOCATION JOB CODE
LINE - PRIORITY VALVE TO OIL COOLER, R&I 3.1 3.1 3.1 3.1 50737 A
LINE - OIL COOLER BESIDE ENGINE, R&I
(INCLUDES CAB LIFT) 3.0 3.0 3.0 3.0 50737 B
LINE - OIL COOLER, R&I (ONE) 1.5 1.5 1.5 1.5 50737 C
LINE - FILTER BASE, R&I (ONE) 2.0 2.0 2.0 2.0 50737 D
FITTING - FILTER BASE, R&I (ONE) 1.4 1.4 1.4 1.4 50737 E
STEERING VALVES
STEERING CONTROL VALVE / HAND PUMP, R&I 1.8 1.8 1.8 1.8 50743 A
STEERING CONTROL VALVE / HAND PUMP, SEAL, R&I
(INCLUDES JOB CODE 50743 A) 2.5 2.5 2.5 2.5 50743 B
STEERING PRIORITY / REGULATOR VALVE, R&I 3.3 3.3 3.3 3.3 50747 A
STEERING PRIORITY / REGULATOR VALVE, OVERHAUL
(INCLUDES JOB CODE 50747 A) 3.7 3.7 3.7 3.7 50747 B
5-4
STEERING SYSTEM
MX MAGNUM SERIES TRACTORS
MX210 MX230 MX255 MX285
MACHINE
LOCATION JOB CODE
STEERING LINES
(VALVE TO CYLINDER)
LINE - STEERING CYLINDER, R&I (ONE) 0.7 0.7 0.7 0.7 50751 C
STEERING CYLINDERS
BALL JOINT - STEERING CYLINDER, R&I (ONE) 0.9 0.9 0.9 0.9 50761 E
PIVOT BUSHINGS - STEERING CYLINDER, R&I
(INCLUDES JOB CODE 50761 B) 1.9 1.9 1.9 1.9 50761 F
5-5
POWER TRAIN
MX MAGNUM SERIES TRACTORS
MX210 MX230 MX255 MX285
MACHINE
LOCATION JOB CODE
MAINTENANCE
DRAIN & FILL OIL - TRANSMISSION 0.6 0.6 0.6 0.6 60001 A
DRAIN & FILL OIL - FRONT DIFFERENTIAL 0.4 0.4 0.4 0.4 60001 B
DRAIN & FILL OIL - FRONT PLANETARY (ONE) 0.4 0.4 0.4 0.4 60001 C
TROUBLESHOOTING
TRANSMISSION PRESSURE / LEAK - TESTS
(INCLUDES MFD & PARK BRAKE) 1.0 1.0 1.0 1.0 60002 A
PTO / DIFF LOCK PRESSURE / LEAK - TESTS 0.5 0.5 0.5 0.5 60002 B
SPEED TRANSMISSION ASSEMBLY, R&I - 2WD 18.3 18.3 18.3 18.3 60003 A
SPEED TRANSMISSION ASSEMBLY, R&I - 4WD
(MFD OR SUSPENDED) 19.0 19.0 19.0 19.0 60003 B
SPEED TRANSMISSION ASSEMBLY, OVERHAUL 2WD
(INCLUDES R&I JOB CODE 60003 A) 33.5 33.5 33.5 33.5 60003 C
SPEED TRANSMISSION ASSEMBLY, OVERHAUL 4WD
(MFD OR SUSPENDED)
(INCLUDES R&I JOB CODE 60003 B) 35.0 35.0 35.0 35.0 60003 D
RANGE TRANSMISSION ASSEMBLY, R&I - 2WD 19.0 19.0 19.0 19.0 60003 E
RANGE TRANSMISSION ASSEMBLY, R&I - 4WD
(MFD OR SUSPENDED) 19.7 19.7 19.7 19.7 60003 F
RANGE TRANSMISSION ASSEMBLY, OVERHAUL 2WD
(INCLUDES R&I JOB CODE 60003 E) 39.5 39.5 39.5 39.5 60003 G
6-1
POWER TRAIN
MX MAGNUM SERIES TRACTORS
MX210 MX230 MX255 MX285
MACHINE
LOCATION JOB CODE
AXLE ASSEMBLY, R&I - FRONT (MFD OR SUSPENDED) 2.9 2.9 2.9 2.9 60003 N
AXLE ASSEMBLY, R&I - REAR (ONE) 2.8 2.8 2.8 2.8 60003 O
AXLE ASSEMBLY, OVERHAUL (COMPLETE) - FRONT
(MFD OR SUSPENDED)
(INCLUDES R&I JOB CODE 60003 N) 17.1 17.1 17.1 17.1 60003 P
AXLE ASSEMBLY, OVERHAUL - REAR (COMPLETE)
(INCLUDES R&I JOB CODE 60003 O) 6.3 6.3 6.3 6.3 60003 Q
AXLE PLANETARY ASSEMBLY, R&I - FRONT
(MFD OR SUSPENDED) 1.9 1.9 1.9 1.9 60003 R
AXLE PLANETARY ASSEMBLY, R&I - REAR AXLE 3.3 3.3 3.3 3.3 60003 S
AXLE PLANETARY END / STEERING ASSEMBLY,
OVERHAUL - FRONT AXLE (MFD OR SUSPENDED)
(INCLUDES R&I, SEALS AND BUSHINGS) 4.8 4.8 4.8 4.8 60003 T
AXLE PLANETARY, OVERHAUL (REAR)
(INCLUDES R&I JOB CODE 60003 S) 5.4 5.4 5.4 5.4 60003 U
6-2
POWER TRAIN
MX MAGNUM SERIES TRACTORS
MX210 MX230 MX255 MX285
MACHINE
LOCATION JOB CODE
HYDRAULIC LINES
(LUBE & COOLING) 62315
6-3
POWER TRAIN
MX MAGNUM SERIES TRACTORS
MX210 MX230 MX255 MX285
MACHINE
LOCATION JOB CODE
HYDRAULIC LINES
(CLUTCH CIRCUIT) 62316
6-4
POWER TRAIN
MX MAGNUM SERIES TRACTORS
MX210 MX230 MX255 MX285
MACHINE
LOCATION JOB CODE
MFD CLUTCH, R&I AND OVERHAUL 8.0 8.0 8.0 8.0 62321 C
6-5
POWER TRAIN
MX MAGNUM SERIES TRACTORS
MX210 MX230 MX255 MX285
MACHINE
LOCATION JOB CODE
HOUSINGS 62335
SPLIT TRACTOR TO RE-SEAL (BETWEEN DROP BOX
HOUSING & SPEED TRANSMISSION) 9.0 9.0 9.0 9.0 62335 A
SPLIT TRACTOR TO RE-SEAL (BETWEEN SPEED
TRANSMISSION & RANGE TRANSMISSION) 16.0 16.0 16.0 16.0 62335 B
SPLIT TRACTOR TO RE-SEAL (BETWEEN RANGE
TRANSMISSION & REAR AXLE FRAME HOUSING) 17.4 17.4 17.4 17.4 62335 C
RE-SEAL (BETWEEN PTO OUTPUT COVER PLATE &
REAR AXLE FRAME HOUSING) 1.0 1.0 1.0 1.0 62335 D
REAR AXLE HOUSING (REAR FRAME), REPLACE
(COMPLETE - WITH HITCH) 38.0 38.0 38.0 38.0 62335 E
6-6
POWER TRAIN
MX MAGNUM SERIES TRACTORS
MX210 MX230 MX255 MX285
MACHINE
LOCATION JOB CODE
OIL SEAL - REAR AXLE SHAFT, R&I (ONE) 2.3 2.3 2.3 2.3 63111 C
OIL SEAL - MFD DIFFERENTIAL PINION SHAFT, R&I 1.3 1.3 1.3 1.3 63111 D
UNIVERSAL JOINT - MFD STEERING KNUCKLE, R&I
(INCLUDES JOB CODE 63111 A - BEARINGS & SEALS) 3.6 3.6 3.6 3.6 63111 E
PIVOT PIN - FRONT (MFD) AXLE, R&I 2.0 2.0 2.0 2.0 63119 B
BUSHINGS - PIVOT PIN (MFD) AXLE, R&I
(INCLUDES JOB CODE 63119 B) 2.5 2.5 2.5 2.5 63119 C
KING PIN CAP - (MFD) STEERING KNUCKLE, R&I
(INCLUDES BEARING R&I) 1.5 1.5 1.5 1.5 63119 D
SUSPENDED FRONT AXLE CRADLE / SWING ARM
ASSEMBLY, R&I 63119 E
SUSPENDED FRONT AXLE CRADLE / SWING ARM
ASSEMBLY, OVERHAUL
(INCLUDES JOB CODE 63119 E) 63119 F
6-7
POWER TRAIN
MX MAGNUM SERIES TRACTORS
MX210 MX230 MX255 MX285
MACHINE
LOCATION JOB CODE
AXLE PLANETARIES
PLANETARY RING GEAR, R&I (ONE) - REAR AXLE 2.8 2.8 2.8 2.8 63123 D
PLANETARY PINION GEARS, R&I (ONE SIDE)
- FRONT (MFD) AXLE 2.5 2.5 2.5 2.5 63123 E
PLANETARY PINION GEARS, R&I (ONE SIDE)
- REAR AXLE 5.2 5.2 5.2 5.2 63123 F
NOTE: FOR OTHER REPAIRS IN 63123 MACHINE
LOCATION, REFER TO 60003 JOB CODES.
FRONT DRIVE SHAFT, R&I (MFD) 0.9 0.9 0.9 0.9 63161 A
DRIVE SHAFT – ENGINE TO TRANSMISSION
(INCLUDES SHIELD R&I) 3.1 3.1 3.1 3.1 63161 B
DRIVE SHAFT PLATE, R&I – ENGINE TO TRANSMISSION 3.1 3.1 3.1 3.1 63161 C
6-8
POWER TRAIN
MX MAGNUM SERIES TRACTORS
MX210 MX230 MX255 MX285
MACHINE
LOCATION JOB CODE
WHEELS 63171
WHEELS & TIRES, R&I (ONE) - FRONT 0.6 0.6 0.6 0.6 63171 A
WHEELS & TIRES, R&I (ONE) - REAR 1.2 1.2 1.2 1.2 63171 B
HUBS 63175
UNIVERSAL HUB / BUSHING FOR REAR WHEEL, R&I
(ONE) 1.2 1.2 1.2 1.2 63175 A
OPERATOR CONTROLS
(POWER TRAIN)
NOTE: FOR ELECTRICAL POWERTRAIN CONTROLS,
SEE SECTION 46039.
RETURN SPRING - CLUTCH PEDAL, R&I 0.5 0.5 0.5 0.5 65010 B
6-9
POWER TRAIN
MX MAGNUM SERIES TRACTORS
MX210 MX230 MX255 MX285
MACHINE
LOCATION JOB CODE
PTO COMPONENTS
OUTPUT SHAFT OIL SEAL, R&I 0.7 0.7 0.7 0.7 66010 B
CARRIER ASSEMBLY - PTO CLUTCH & BRAKE, R&I 4.0 4.0 4.0 4.0 66020 A
CARRIER ASSEMBLY - PTO CLUTCH & BRAKE,
OVERHAUL (INCLUDES JOB CODE 66020 A) 66020 B
CONTROL VALVE - PTO, DIFF LOCK R&I 3.0 3.0 3.0 3.0 66020 C
CONTROL VALVE - PTO, DIFF LOCK OVERHAUL
(INCLUDES JOB CODE 66020 C) 3.7 3.7 3.7 3.7 66020 D
6-10
BRAKES
MX MAGNUM SERIES TRACTORS
MX210 MX230 MX255 MX285
MACHINE
LOCATION JOB CODE
TROUBLESHOOTING
BRAKE LINES
FITTING - INLET OF BRAKE VALVE, R&I 0.7 0.7 0.7 0.7 71041 C
RETURN FITTING - OUTLET OF BRAKE VALVE, R&I 0.7 0.7 0.7 0.7 71041 D
RETURN LINE - OUTLET OF BRAKE VALVE, R&I
(INCLUDES CAB LIFT) 2.9 2.9 2.9 2.9 71041 E
RETURN LINE - BRAKE VALVE AT TRANSMISSION, R&I
(INCLUDES CAB LIFT) 2.9 2.9 2.9 2.9 71041 F
7-1
BRAKES
MX MAGNUM SERIES TRACTORS
MX210 MX230 MX255 MX285
MACHINE
LOCATION JOB CODE
FITTING - WORK PORT OF BRAKE VALVE, R&I 0.7 0.7 0.7 0.7 71041 G
LINE - WORK PORT OF BRAKE VALVE, R&I
(INCLUDES CAB LIFT) 2.9 2.9 2.9 2.9 71041 H
LINE - INLET OF TRANSMISSION HOUSING FOR
BRAKES, R&I 0.7 0.7 0.7 0.7 71041 I
7-2
BRAKES
MX MAGNUM SERIES TRACTORS
MX210 MX230 MX255 MX285
MACHINE
LOCATION JOB CODE
PARK / EMERGENCY BRAKE VALVE, R&I 1.2 1.2 1.2 1.2 71053 C
PARK / EMERGENCY BRAKE VALVE, OVERHAUL
(INCLUDES JOB CODE 71053 C) 1.5 1.5 1.5 1.5 71053 D
BRAKE CYLINDERS
ACCUMULATORS 71067
PARK BRAKE VALVE ACCUMULATOR, R&I 0.5 0.5 0.5 0.5 71067 A
7-3
BRAKES
MX MAGNUM SERIES TRACTORS
MX210 MX230 MX255 MX285
MACHINE
LOCATION JOB CODE
OPERATOR CONTROLS
RETURN SPRING - BRAKE PEDAL, R&I 0.5 0.5 0.5 0.5 71083 A
7-4
HYDRAULIC SYSTEMS
MX MAGNUM SERIES TRACTORS
MX210 MX230 MX255 MX285
MACHINE
LOCATION JOB CODE
MAINTENANCE
SPIN-ON HYDRAULIC OIL FILTER, REPLACE 0.5 0.5 0.5 0.5 80001 A
INLET SCREEN FOR CHARGE & LUBE PUMP, R&I
(INCLUDES WASHING) 1.0 1.0 1.0 1.0 80001 B
INSTALL PORTABLE FILTER TO FILTER HYDRAULIC
SYSTEM OIL (INCLUDES JOB CODE 80001 A) 1.2 1.2 1.2 1.2 80001 C
TROUBLESHOOTING
TEST HYDRAULIC CHARGE CIRCUIT PRESSURE 1.0 1.0 1.0 1.0 80002 A
TEST & ADJUST - REGULATED CIRCUIT PRESSURE 1.0 1.0 1.0 1.0 80002 B
TEST & ADJUST - SYSTEM FUNCTION TEST
(OPERATIONAL CHECKS) 0.8 0.8 0.8 0.8 80002 C
TEST & ADJUST- STANDBY PRESSURES
(HIGH & LOW) 0.8 0.8 0.8 0.8 80002 D
TEST CHARGE & LUBE PUMP WITH FLOWMETER 1.5 1.5 1.5 1.5 80002 E
TEST PISTON PUMP WITH FLOWMETER AT COUPLER 0.8 0.8 0.8 0.8 80002 F
TEST COMPLETE HYDRAULIC SYSTEM WITH
FLOWMETER 1.5 1.5 1.5 1.5 80002 G
TEST REMOTE OUTLET PRESSURE (ALL) 0.6 0.6 0.6 0.6 80002 H
HITCH TEST - INCLUDES LEAKDOWN TEST 1.0 1.0 1.0 1.0 80002 I
8-1
HYDRAULIC SYSTEMS
MX MAGNUM SERIES TRACTORS
MX210 MX230 MX255 MX285
MACHINE
LOCATION JOB CODE
8-2
HYDRAULIC SYSTEMS
MX MAGNUM SERIES TRACTORS
MX210 MX230 MX255 MX285
MACHINE
LOCATION JOB CODE
HYDRAULIC PUMPS
CHARGE & LUBE PUMP, R&I (DUAL GEAR) 2.5 2.5 2.5 2.5 86125 A
CHARGE & LUBE PUMP, OVERHAUL
(INCLUDES JOB CODE 86125 A) 3.5 3.5 3.5 3.5 86125 B
GEAR & PISTON PUMP DRIVE HOUSING, R&I 4.4 4.4 4.4 4.4 86129 A
GEAR & PISTON PUMP DRIVE HOUSING, OVERHAUL
(INCLUDES JOB CODE 86129 A) 8.2 8.2 8.2 8.2 86129 B
PUMP DRIVE GEAR ASSEMBLY, R&I & OVERHAUL
(ON COUNTERSHAFT CAGE)
(INCLUDES TRANSMISSION SPLIT) 24.5 24.5 24.5 24.5 86129 C
HYDRAULIC LINES
(BETWEEN RESERVOIR & VALVE)
LINE - PISTON PUMP OUTLET, R&I 2.9 2.9 2.9 2.9 86133 A
FITTING - PISTON PUMP OUTLET, R&I (ONE)
(INCLUDES CAB LIFT) 2.5 2.5 2.5 2.5 86133 B
LINE - CHARGE PUMP OUTLET, R&I 1.0 1.0 1.0 1.0 86133 C
LINE - STEERING / REGULATED, PUMP OUTLET, R&I 1.0 1.0 1.0 1.0 86133 D
FITTING - CHARGE OR LUBE PUMP OUTLET, R&I 0.7 0.7 0.7 0.7 86133 E
LINE - PUMP COMPENSATOR (SIGNAL), R&I (ONE) 1.0 1.0 1.0 1.0 86135 A
FITTING - COMPENSATOR LINES, R&I (ONE) 0.7 0.7 0.7 0.7 86135 B
RETURN LINE OR ANY REMOTE VALVE LINE TO
FILTER HEAD, R&I 1.0 1.0 1.0 1.0 86135 C
INTERMEDIATE LINE, R&I
(INCLUDES CAB LIFT) 2.9 2.9 2.9 2.9 86135 D
HYDRAULIC VALVES
COLD OIL RELIEF VALVE (LUBE PUMP), R&I 0.5 0.5 0.5 0.5 86145 A
8-4
HYDRAULIC SYSTEMS
MX MAGNUM SERIES TRACTORS
MX210 MX230 MX255 MX285
MACHINE
LOCATION JOB CODE
HYDRAULIC FILTER BYPASS VALVE, R&I 1.0 1.0 1.0 1.0 86147 A
LOAD CHECK - REMOTE VALVE, R&I (ONE) 3.2 3.2 3.2 3.2 86149 A
HYDRAULIC LINES
(VALVE TO CYLINDER OR VALVE)
LINE - OUTLET OF HITCH VALVE TO TEE, R&I 2.6 2.6 2.6 2.6 86151 E
LINE - TEE TO HITCH CYLINDERS, R&I 0.6 0.6 0.6 0.6 86151 F
LINE - OUTLET OF HITCH VALVE, R&I 3.5 3.5 3.5 3.5 86151 G
LINE - TOP OF HITCH CYLINDER, R&I 0.6 0.6 0.6 0.6 86151 H
PILOT LINE BETWEEN HITCH VALVE & REMOTE
VALVE SIGNAL PORT, R&I
(INCLUDES CAB LIFT) 2.2 2.2 2.2 2.2 86151 I
LINE - PUMP COMPENSATOR VALVE TO
RIDE CONTROL VALVE, R&I 86151 J
LINE - RIDE CONTROL VALVE TO RIDE CONTROL
CYLINDERS, R&I (ONE) 86151 K
LINE - RH RIDE CONTROL CYLINDER TO LH RIDE
CONTROL CYLINDER, R&I (ONE) 86151 L
8-5
HYDRAULIC SYSTEMS
MX MAGNUM SERIES TRACTORS
MX210 MX230 MX255 MX285
MACHINE
LOCATION JOB CODE
HYDRAULIC CYLINDERS
ACCUMULATORS 86185
HYDRAULIC EQUIPMENT
CONTROLS
8-6
CHASSIS / STRUCTURE
MOUNTED EQUIPMENT MX MAGNUM SERIES TRACTORS
MX210 MX230 MX255 MX285
MACHINE
LOCATION JOB CODE
CHASSIS MAINTENANCE
CAPTURE, EVACUATE & CHARGE AIR
CONDITIONING SYSTEM 1.3 1.3 1.3 1.3 90001 A
TROUBLESHOOTING
TEST AIR CONDITIONING SYSTEM USING LEAK
DETECTOR & MANIFOLD GAUGES 1.0 1.0 1.0 1.0 90002 A
CAB LIFT TOOL, R&I (LIFT & LOWER CAB) 1.5 1.5 1.5 1.5 90115 G
9-1
CHASSIS / STRUCTURE
MOUNTED EQUIPMENT MX MAGNUM SERIES TRACTORS
MX210 MX230 MX255 MX285
MACHINE
LOCATION JOB CODE
AUTO HITCH
AUTO HITCH LIFT ROD, R&I 0.3 0.3 0.3 0.3 90117 J
AUTO HITCH LIFT ROD BRACKET, R&I 0.3 0.3 0.3 0.3 90117 K
AUTO HITCH BOWDEN CABLE, R&I 0.6 0.6 0.6 0.6 90117 L
AUTO HITCH LEVER ASSEMBLY, R&I 0.4 0.4 0.4 0.4 90117 M
9-2
CHASSIS / STRUCTURE
MOUNTED EQUIPMENT MX MAGNUM SERIES TRACTORS
MX210 MX230 MX255 MX285
MACHINE
LOCATION JOB CODE
PROTECTIVE COVERINGS
APPEARANCE / CONVENIENCE
HOOD & SIDE PANELS 90131
FIXED HOOD PANEL, R&I - TOP & RIGHT SIDE 0.4 0.4 0.4 0.4 90131 B
LH HOOD DOOR PANEL, R&I (AIR CLEANER ACCESS) 0.2 0.2 0.2 0.2 90131 C
LIFT CYLINDER ASSEMBLY FOR HOOD, R&I (ONE) 0.5 0.5 0.5 0.5 90131 D
LOWER SIDE PANELS, R&I (ONE) 0.3 0.3 0.3 0.3 90131 E
LATCH FOR AIR CLEANER SERVICE DOOR , R&I 0.4 0.4 0.4 0.4 90132 B
CAB FRONT WINDOW STEP, R&I 0.4 0.4 0.4 0.4 90133 E
SHIELD, R&I - FRONT DRIVE SHAFT 0.4 0.4 0.4 0.4 90135 A
CONTROLLERS / HARNESSES REAR COVER, R&I 0.3 0.3 0.3 0.3 90135 C
9-3
CHASSIS / STRUCTURE
MOUNTED EQUIPMENT MX MAGNUM SERIES TRACTORS
MX210 MX230 MX255 MX285
MACHINE
LOCATION JOB CODE
PAINTING 90137 A
CAB / PROTECTIVE
STRUCTURES
9-4
CHASSIS / STRUCTURE
MOUNTED EQUIPMENT MX MAGNUM SERIES TRACTORS
MX210 MX230 MX255 MX285
MACHINE
LOCATION JOB CODE
LATCH FOR SIDE OR REAR WINDOWS, R&I 0.4 0.4 0.4 0.4 90313 E
ASSIST CYLINDER FOR DOOR OR WINDOW, R&I 0.3 0.3 0.3 0.3 90313 G
DOOR HANDLE & LATCH ASSEMBLY, R&I 1.0 1.0 1.0 1.0 90313 H
ARM / BLADE FOR WINDSHIELD WIPER, R&I 0.3 0.3 0.3 0.3 90313 M
9-5
CHASSIS / STRUCTURE
MOUNTED EQUIPMENT MX MAGNUM SERIES TRACTORS
MX210 MX230 MX255 MX285
MACHINE
LOCATION JOB CODE
HEATER CONTROL VALVE - AT ENGINE, R&I 0.9 0.9 0.9 0.9 90315 B
HEATER HOSES, R&I - AT HEATER CORE 1.2 1.2 1.2 1.2 90315 D
FRONT SEAL FOR COMPRESSOR, R&I 1.6 1.6 1.6 1.6 90317 I
A/C CLUTCH ASSEMBLY - COMPRESSOR, R&I 1.8 1.8 1.8 1.8 90317 J
OPERATOR CONSOLE,
INSTRUMENT PANEL &
STEERING COLUMN HOUSING 90318
COVERS - STEERING PANEL, R&I - SIDE 0.3 0.3 0.3 0.3 90318 A
COVERS - STEERING PANEL, R&I - UPPER 0.3 0.3 0.3 0.3 90318 B
COVERS - STEERING PANEL, R&I - FRONT 0.7 0.7 0.7 0.7 90318 C
COVER, R&I – RELAY / FUSE PANEL COVER 0.2 0.2 0.2 0.2 90318 G
9-7
CHASSIS / STRUCTURE
MOUNTED EQUIPMENT MX MAGNUM SERIES TRACTORS
MX210 MX230 MX255 MX285
MACHINE
LOCATION JOB CODE
CUSHION ASSEMBLY FOR SEAT, R&I 1.0 1.0 1.0 1.0 90331 E
ARM REST ASSEMBLY, R&I (RIGHT HAND) 0.4 0.4 0.4 0.4 90331 G
ARM REST ASSEMBLY, R&I (LEFT HAND) 0.9 0.9 0.9 0.9 90331 H
BOOT OR COVER FOR SUSPENSION, R&I 0.4 0.4 0.4 0.4 90331 I
FORE / AFT ISOLATOR / LATCH ASSEMBLY, R&I 1.3 1.3 1.3 1.3 90331 J
9-8
CHASSIS / STRUCTURE
MOUNTED EQUIPMENT MX MAGNUM SERIES TRACTORS
MX210 MX230 MX255 MX285
MACHINE
LOCATION JOB CODE
FORE / AFT ISOLATOR SHOCK, R&I 1.0 1.0 1.0 1.0 90331 T
FORE / AFT ISOLATOR LOCK CABLE, R&I 1.3 1.3 1.3 1.3 90331 Y
UPPER PIN FOR LIFT CYLINDER, R&I 0.3 0.3 0.3 0.3 94421 C
LOWER PINS FOR LIFT CYLINDER, R&I 0.4 0.4 0.4 0.4 94421 D
9-9
CHASSIS / STRUCTURE
MOUNTED EQUIPMENT MX MAGNUM SERIES TRACTORS
MX210 MX230 MX255 MX285
MACHINE
LOCATION JOB CODE
ROCKSHAFT HOUSING & ROCKSHAFT, R&I 5.0 5.0 5.0 5.0 96120 A
BUSHINGS FOR ROCKSHAFT, R&I
(INCLUDES JOB CODE 96120 A) 5.5 5.5 5.5 5.5 96120 B
UPPER / THIRD LINK MOUNTING BRACKET, R&I 0.6 0.6 0.6 0.6 96120 D
UPPER / THIRD LINK, R&I AND OVERHAUL 0.6 0.6 0.6 0.6 96120 E
LIFT LINK, R&I AND OVERHAUL (ONE) 0.6 0.6 0.6 0.6 96120 F
SWAY STOP ON DRAFT ARM, R&I (ONE) 0.3 0.3 0.3 0.3 96133 C
9-10
CHASSIS / STRUCTURE
MOUNTED EQUIPMENT MX MAGNUM SERIES TRACTORS
MX210 MX230 MX255 MX285
MACHINE
LOCATION JOB CODE
QUICK HITCH COUPLER ASSEMBLY, R&I 0.4 0.4 0.4 0.4 96135 A
LATCH ASSEMBLY FOR QUICK HITCH COUPLER,
OVERHAUL (ONE) (INCLUDES JOB CODE 96135 A) 0.5 0.5 0.5 0.5 96135 B
MECHANICAL CONTROL
LINKAGE
LINKAGE / BRACKET, R&I - HITCH POSITION SENSOR - 0.4 0.4 0.4 0.4 96137 A
9-11
REQUEST FOR ADDITIONAL JOB CODE
_________________________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
Dealer Name_____________________________________
City, State & Zip___________________________________
Phone No.________________________________________
Dealer Signature__________________________________
Date_____________________________________________
Labor hour adjustment requests for a specific Job Code can be submitted to the
Territory Service Manager. All related documentation MUST BE INCLUDED, i.e.,
copies of work orders, time sheets, etc.