Instruction & Operation Manual: Digital Vacuum Regulator

DVR
Instruction & Operation Manual
Digital
Vacuum
Regulator
i
CONTENTS
1 DVR INTRODUCTION 1
Overview ............................................................................................................................ 1
Product specifications ......................................................................................................... 2
2 UNPACKING THE DVR 3

Safety warnings .................................................................................................................. 3
3 INITIAL SETUP 5
Tubing connections ............................................................................................................. 5
DVR-1000 connections .......................................................................................... 5
DVR-1500 connections .......................................................................................... 6
Vacuum trap ............................................................................................................ 6
Electrical connections ......................................................................................................... 7
4 DVR OPERATION 9
Default settings ................................................................................................................... 9
Accessories ......................................................................................................................... 9
Turning on the DVR ........................................................................................................... 9
Meter Display/key control options ..................................................................................... 9
Selecting a channel ................................................................................................. 9
Adjusting the flow rate ..................................................................................................... 10
Bleeding vacuum .............................................................................................................. 11
Adjusting control set points .............................................................................................. 11
Adjusting HI/LO set points .............................................................................................. 12
CANNON® Digital Vacuum Regulator Instruction & Operation Manual

Version 1.3 — May, 2009; CANNON® Instrument Company
2139 High Tech Road • State College, PA • 16803 • USA
ii
5 DVR CLEANING AND MAINTENANCE 13

Cleaning ............................................................................................................................ 13
Maintenance ..................................................................................................................... 13
Troubleshooting the DVR .................................................................................... 13
6 WARRANTY/RETURN INFORMATION 15
Products limited warranty................................................................................................. 15
Reagent and chemical warranty........................................................................................ 15
Returning a product to CANNON® .................................................................................. 16
A APPENDIX A — REPLACEMENT PARTS 17
B APPENDIX B — CALIBRATION OF THE SETRA GAUGE 19

Removing the differential gauge from the DVR .................................................. 20
Reassembling the DVR unit ................................................................................. 21

1
CHAPTER
1 DVR INTRODUCTION
Overview
Purpose of the manual This manual provides information on the installation and operation of
your DVR 1000 Series Digital Vacuum Regulator (DVR). The informa-
tion provided is applicable to all DVR Series instruments listed in the
table on page two.
DVR function Your CANNON® DVR 1000 Series instrument has been designed to
regulate vacuum at 300 mm Hg below atmospheric pressure. Vacuum may
be adjusted to other settings from 28 to 411 mm Hg. The DVR may be
used with all CANNON® temperature baths including the CT and TE
Series high and low temperature instruments.
Applications Your DVR may be used in conjunction with the Cannon-Manning cali-
brated CMVC series viscometers, the Modified Koppers Calibrated
MKVC Series viscometers, and the Asphalt Institute Vacuum Calibrated
AIVC series viscometers for measurement of highly viscous materials
such as asphalt cement at 60°C (140°F) per ASTM D 2171 specifications.
Both the Cannon-Manning and the Modified Koppers permit viscosity
measurement from 42 to 200,000 poise. The Asphalt Institute AIVC
Series 400R and 800R viscom-
eters, also available from
CANNON®, extend that range
to 1,400,000 poise and
5,800,000 poise respectively
(see ASTM D 2171, Table X2).
Your DVR is also useful in other

laboratory systems where
accurate measurement and
control of vacuum from 28 to
330 mm Hg below atmospheric
pressure is required.
Series differences The DVR-1000 is designed to

regulate the user’s in-house
vacuum system.
The DVR-1500 includes an

internal vacuum pump and does Digital Vacuum Regulator
not require in-house vacuum. with CANNON® CT-1000
Constant Temperature Bath

2
Configuration options The DVR is available from CANNON® in both horizontal and vertical
configurations. With its sturdy steel construction, the horizontal DVR
unit will support any CANNON® CT or TE Series temperature bath. The
vertical configuration offers convenience in locations where work space
is at a premium.
Product specifications
D VR 1000 Series Specifications

Instrument D V R 1000 D V R 1500
D imensions 470 x 175 x 472 mm (18.5 x 6.91 x 18.59 in)
Weight 23 kg (50 lbs) 24 kg (53 lbs)
Operating Point 300 ± 0.5 mm Hg
Expandable Accurate control from 28 to 330 mm Hg
range
D isplay 0- 330 mm Hg
R eading N IST certified and traceable at ± 0.05 percent of full scale
accuracy ± the least significant digit
(includes combined effects of linearity, repeatability,
hysteresis and temperature)
D VR Operational 0 to 40°C (32- 105°F)
temperature
Max. Vacuum 560 ± 50 mm Hg below atmospheric pressure
(if user-supplied)
Min. Vacuum 320 mm Hg below atmospheric pressure
(if user-supplied)
Vacuum 1/8" female N PT, chromed bulkhead at rear of unit
connection
Operating 10- 30°C, 10 to 90% RH N on- Condensing,
Environment Installation Category II, Pollution Degree 2
F u se M 2A 250V; 1¼ x ¼"
R eplacement
C ompliance EMC directive (89/336/EEC), Low voltage
directive (73/23/EEC), HI- PO T (1900 VDC, 60 sec.)
C atalog N umber/ 9726- T20 (horizontal) 9726- T60 (horizontal)
Electrical 115V, 50/60 Hz, 175 watts 115V, 50/60 Hz, 175 watts
R equirements 9726- T25 (vertical) 9726- T65 (vertical)
(± 10 percent of 115V, 50/60 Hz, 175 watts 115V, 50/60 Hz, 175 watts
voltage)
9726- T23 (horizontal) 9726- T63 (horizontal)
230V, 50 Hz, 175 watts 230V, 50 Hz, 175 watts
9726- T27 (vertical) 9726- T67 (vertical)
230V, 50 Hz, 175 watts 230V, 50 Hz, 175 watts

3
CHAPTER
2 UNPACKING THE DVR
Unpacking procedure 1. Remove all components from the shipping container(s).
2. Remove any and all packing materials (styrofoam, etc.) from the
components.
3. Verify reception of shipped materials by comparing equipment items

with packing/parts list(s). Report missing items to CANNON®
Instrument Company immediately.
4. Inspect each component for signs of damage. Report damages to the

shipper and to the CANNON® Instrument Company immediately.
Damaged items Retain all packing materials until the instrument is connected and func-
tioning properly. If any component(s) must be returned to
CANNON® Instrument Company, the damaged item(s) should be pack-
aged in the original shipping container. Refer to the final chapter of this
manual for instructions on returning defective equipment. Customers
outside the United States should contact the local CANNON® agent for
procedures on returning products to CANNON® .
Safety warnings
Please observe the following safety procedures and notices for proper
operation of your DVR unit:
• Make sure that you read and understand all operating instructions
and safety precautions listed in this manual before installing or
operating your unit. If you have questions regarding instrument
operation or documentation, contact CANNON® Instrument
Company.
• Take appropriate precautions when lifting and moving the unit.
• Position the unit on a sturdy table or workbench.
• Provide at least 15 cm (6”) of ventilation space to the rear of the unit.
• Do not turn the power switch on and off rapidly and repeatedly.
• Transport the unit with care. Sudden jolts may damage components.
• Observe all warning labels. Never remove warning labels.
• Always turn off the unit and disconnect the mains cable from the
power source before accessing the electronics drawer or moving the
unit.
• Never operate the equipment with damaged mains power cables.
• Refer all service and repairs to qualified personnel.

4
NOTE Deviation from the installation or operation procedures described in this

manual may result in a hazardous situation.
In addition to the previous warnings, additional cautions are posted in the

manual. These warnings may be designated by an appropriate symbol
inside an equilateral triangle. General cautions are indicated with an
General Caution exclamation point (see diagram, left).
Turning off vacuum It is advisable to turn off the vacuum source when changing DVR meter
settings. For the DVR-1000 instrument it will be necessary to disconnect
the connection to the in-house vacuum source or turn the vacuum off. For
the DVR-1500 unit, which includes a built-in vacuum pump, the vacuum
can be shut off by switching the DVR front panel switch to the METER
position. Turning off the vacuum prevents vacuum from building up
while the meter gauge settings are being altered.

5
CHAPTER
3 INITIAL SETUP
Your DVR is shipped from CANNON® fully assembled. Only vacuum

and electrical power connections must be made before your DVR unit is
fully operational.
Positioning the DVR Place the DVR instrument on a sturdy laboratory bench or table at its
desirable location, close to the constant temperature bath with ample
space for rear ventilation. Temporarily orient the unit for easy access to
the front and rear panels.
NOTE The horizontal DVR models may be used as a base for any CANNON®
CT or TE Series bath.
Tubing connections
Tubing connections for the DVR vary depending on the specific model.
Follow the instructions appropriate for your unit. Make sure that there is
adequate slack in the tubing to avoid kinks in the line which might
prevent optimal control.
DVR-1000 connections
Vacuum source connection Ensure that your vacuum source meets the specifications listed on page
two (A vacuum regulator may be required). To connect the DVR-1000 to
your in-house vacuum, secure the tubing to the 1/8” NPT PORT connec-
tion on the DVR rear panel using an appropriate fitting (not supplied).
The DVR rear panel
(PORT connection}
Connecting to your application Connect the DVR-1000 to your vacuum manifold or application using
the 4' length of 1/4" x 5/8" o.d. rubber vacuum tubing provided by
CANNON®. Secure the tubing to the Vacuum Manifold Inlet on the
front panel of the DVR (see photo, next page). Push the tubing firmly
into place over the barbed nipple fitting. Attach the other end of the tube
to your manifold/application, clamping the connection if necessary.
Check all vacuum connections to make sure they are secure.

6
DVR front panel vacuum connection
DVR-1500 connections
The DVR-1500, although it has its own internal vacuum pump, uses the
identical front panel connection (see photo). Connect the DVR-1500 to
your vacuum manifold or application using the 4' length of 1/4" x 5/8"
o.d. rubber vacuum tubing provided by CANNON®. Secure the tubing to
the Vacuum Manifold Inlet on the front panel of the DVR. Push the
tubing firmly into place over the barbed nipple fitting. Attach the other
end of the tube to your manifold/application, clamping the connection if
necessary. Check the vacuum connections to make sure they are secure.
NOTE The PORT connection on the rear of the DRV-1500 (see photo,
previous page) is used as an exhaust port for the vacuum. On this
model, use the CANNON®-supplied muffler to seal the port. Screw the
muffler onto the PORT connection, tightening the muffler finger-tight.
Vacuum trap
The glass bottle vacuum trap at the front of the DVR is designed to
prevent liquids from being pulled into the system and damaging the
internal components. The trap will only “catch” about two ounces of
fluid; it is not suitable for use as a reservoir or waste receptacle. In the
event that a small amount of fluid does enter the vacuum system, imme-
diately power down the unit and empty the glass bottle. You may also
wish to clean the 10’ rubber tubing with appropriate solvent(s). Thor-
oughly dry the tubing before reconnecting it to the DVR.
CAUTION Pulling liquid solvent past the vacuum trap may cause internal damage
to DVR components and create a safety hazard.

7
Electrical connections
After vacuum tubing connections have been made successfully, use the
power cord provided with the DVR to supply electricity to the unit.
WARNING When supplying power to this instrument, connect the protective ground
(earth) terminals of the instrument to the protective conductor of the
(supplied) line (MAINS) power cord. The main plug for the power cord
should only be inserted in a socket outlet (receptacle) provided with a
protective ground (earth) contact. Do not use an extension cord (power
cable) without a protective conductor (grounding).
The ~MAINS symbol indicates instructions or connections for the AC

power supply. The AC Power input must match the electrical specifica-
tions listed on the label on the rear panel of the instrument. The supplied
AC Mains power cord must be attached to the connector labelled
~MAINS. This connection serves as a means of disconnect and should be
readily accessible.
The (O) symbol indicates the OFF position for the electrical switches for
your unit (AC Mains or accessories).
Connecting power cable 1. Make sure that the 3-position switch on the front panel is set to the
center STANDBY position.
2. Plug the power cord into the DVR rear panel IEC power inlet con-
nector.
3. Plug the other end of the cord into an appropriate electrical outlet.

8
This page intentionally left blank.

9
CHAPTER
4 DVR OPERATION
Default settings
The DVR is designed to display and regulate vacuum for viscometry
applications per ASTM D 2171 specifications. The DVR regulates
vacuum using set points preset at CANNON® for efficient regulation of
vacuum at 300 mm Hg below atmospheric pressure.
To adjust the control settings to regulate at other pressures, see

section on adjusting HI/LO Setpoints.
Accessories
The DVR may be used in conjunction with the CANNON® 3VM and
4VM vacuum manifolds. The 3VM manifold (catalogue # 9726-V10) has
three valves and is intended for use with the CANNON® CT-500 Con-
stant Temperature Bath. The 4VM manifold (catalogue # 9726-V05) has
four valves and is intended for use with the CANNON® CT-1000 and
CT-2000 Constant Temperature Baths.
Turning on the DVR
Applying power 1. Make sure the instrument power cord is connected to an appropriate
power source (electrical requirements are specified on the rear panel
of the DVR unit).
2. Make sure that all vacuum connections are secure.
3. Toggle the POWER switch on the DVR front panel to the RUN
position (see photo). The gauge LCD will be activated and the
solenoid valves will “click” open. On DVR-1500 models, the internal
vacuum pump will engage.

10
Meter Display/Key control options

Adjusting the flow rate
Solenoid regulators Vacuum in the DVR system is regulated by two solenoid valves mounted
inside the DVR unit. The valves operate in tandem to maintain consistent
vacuum at the desired setting. Control set points for the solenoid valves are
preset at CANNON® to regulate vacuum at 300 mm Hg below atmo-
spheric pressure. If it is necessary to adjust these settings, see Chapter 5.
Rate Adjust knob Solenoid valve efficiency is influenced by the rate of flow in the DVR
vacuum/pressure valve system. The flow rate is regulated with an internal
needle valve. This valve is adjusted manually from the DVR front panel
using the Rate Adjust knob.
Recovery/overshoot The flow rate also affects the recovery time (the amount of time required
to restore desired vacuum settings when a significant change has oc-
curred) and the amount of overshoot (the degree of vacuum change in
excess of the desired reading observed before the vacuum stabilizes at the
desired setting).
Using the Rate Adjust knob Set the Rate Adjust knob so that the instrument attains the desired
setting as quickly as possible without overshooting the control target by
more than 0.5 mm Hg. Turn the knob clockwise to decrease the flow rate
or counterclockwise to increase the flow rate.
Limiting overshoot For example, if you are controlling at 300 mm Hg, increase the flow rate
until the overshoot produces a gauge reading greater than 300.5 mm Hg.
Than reduce the flow rate until the overshoot drops to less than 0.5 mm
Hg. You can check the new setting by opening and closing switches on
the vacuum manifold, causing a drop in vacuum. Then observe the
recovery time and overshoot.
CAUTION It is impossible to totally close the needle valve controlled by the Rate
Adjust knob. Do not try to force the valve closed using to the Rate Adjust
knob, or you may damage the valve components.
NOTE For the needle valve to function efficiently, the solenoid SET 2 value
must be higher than the solenoid SET 1 value (see Chapter 5).
Bleeding vacuum
If the DVR instrument will not be used for a period of time, you may
toggle the front panel switch to the center STANDBY position. This
action disengages solenoid operation (both models) and turns off the
DVR-1500 vacuum pump.

11
It is advisable to bleed off residual DVR system vacuum to 250 mm or

lower when the instrument is in the center STANDBY position. This will
prevent the unit from overshooting the target vacuum (default 300 mm
Hg) when the toggle switch is returned to the RUN position.
Adjusting OFFSET
“OFFSET” The “OFFSET” command allows the user to adjust the reading relative to
a known value. To set the “OFFSET” use the following procedure:
1. Press and hold the SCAN/adj and HOLD/mode keys for 8 seconds,
then release; the display will alternate between “cal” and “noYes” for
ten seconds.
2. To specify “yes” and select “CH1”, press and hold the HOLD/mode
key to display “CH1” .
3. Press the HOLD/mode key to display “ALAr”.
4. Press the SCAN/adj key to display “OFFST”.
5. Press the HOLD/mode key to display the number “0”.
6. Set the value you wish the meter to display at the presently applied
pressure.
Press the SCAN/adj key to move the numbers up (+).
Press the HOLD/mode key to move the numbers down (-).
When the desired number is reached, press the SCAN/adj and
HOLD/mode keys at the same time. The number will flash
repeatedly. Then, press the SCAN/adj key to readjust the number
or the HOLD/mode key to accept it. After the number is ac-
cepted, the meter will display “bUSY” for 10 seconds and then
resume normal operation.
Adjusting HI/LO setpoints
NOTE The HI/LO alarm setpoints are used as control setpoints
“ALAr” The “ALAr” command allows you to set high and low pressure alarm
points. The HI or LO indicator light is lit if the applied pressure exceeds
the set values. The alarm output signals are available at the terminal strip.
To set the Hi and Lo , use the following procedure:

12
Setting procedure
1. Press and hold the SCAN/adj and HOLD/mode keys for 8 seconds,
then release; the display will alternate between “cal” and “noYes” for
ten seconds.
2. To specify “yes” and select “CH1”, press and hold the HOLD/mode
key to display “CH1”.
3. Press the HOLD/mode key to display “ALAr”.
4. Press the HOLD/mode key to display the present value of the Low
Alarm point.
5. Set the LO ALARM Point.
NOTE The decimal point that was set during calibration (CAL_U, CAL_C) will
be displayed.
Press the SCAN/adj key to move the numbers up (+).

Press the HOLD/mode key to move the numbers down (-).
When the desired number is reached, press the SCAN/adj and
HOLD/mode keys at the same time. The number will flash
repeatedly. Then, press the SCAN/adj key to readjust it or the
HOLD/mode key to accept it.
6. Repeat the same procedure as in Step 5 to set the HI ALARM Point.

After the number is accepted the DATUM 2000™ will resume normal
operation.
Selecting set point values
Control set points for the DVR have been determined empirically.
Selecting new set points to control at a different level of vacuum or at a
different unit of measurement, will involve some trial and error.
Once your control point (desired vacuum setting) is known, you must
select and test new set points. Normal factory set points may provide a
useful reference. The unit is shipped from CANNON® with a value of
292.5 mm Hg for LO and a value of 299.6 mm Hg for HI These settings
allow the DVR to control at 300 mm Hg ± the tolerance factor of 0.5 mm
Hg.
Mechanically, the DVR is plumbed so that the solenoid controlled by the Lo

register allows air to bypass the Rate Adjust valve. This feature makes it
possible to achieve a vacuum very close to the desired value in a very short
time. For the HI solenoid, the vacuum source is routed through the Rate
Adjust valve, permitting a finer adjustment. For accurate control, both set
points and the Rate Adjust valve must be set properly.
Remember that the Rate Adjust valve setting will vary depending on the
values chosen for the solenoid set points. When resetting the control
points you must also check/adjust the Rate Adjust knob.

13
CHAPTER
5 DVR CLEANING AND

MAINTENANCE
Cleaning
CAUTION Before cleaning the DVR, turn off the instrument and unplug the power
cord. Do not clean the instrument while it is in operation.
Periodically clean the outside of the unit with a cloth moistened with
water and/or a mild detergent solution. Do not permit water or detergent
solution to drip into the unit electrical drawer. Wipe down the front panel,
sides and top. Remove the vacuum trap jar and wipe out the vacuum trap
enclosure and the glass jar. If there is oil or residue in the glass jar, use
the appropriate solvent and drying agent to clean the jar. Reattach the jar
after cleaning. The unit will be inoperable unless the vacuum trap is in
place.
Maintenance
Do not allow oil to accumulate in the vacuum trap. Remove the jar,
empty and clean as often as necessary. Make sure to remove power
from the instrument BEFORE removing the vacuum trap.
Periodically inspect the line cord for fraying and/or exposed wiring.
When removing the cord from the power outlet, pull it out by the
plug. Do not pull on the cord.
Troubleshooting the DVR

When you initially encounter a problem with the DVR, make sure that all
tubing and electrical connections are correct and secure, and that the
power switch is in the correct position.
Vacuum system leak If the vacuum system is leaking, check the vacuum trap jar and make
certain that it is screwed tightly into position with the lip of the jar
contacting the cork seal on all sides.

DVR Manual – Chapter 5
Chapter 5 of DVR-1500 Manual: Altering

Factory Settings
The Meriam gauge installed on your DVR unit offers several programmable registers for adjusting the
operating parameters of the instrument. For a full description of programming options, consult the
Meriam manual included with your DVR instrument.
Changing the engineering unit of measurement

One of nine different units of measurement may be selected for the LCD.
Table 1: Engineering Units
Display Unit of Measure
mm Hg Millimeters of mercury
In ℎ2 0 Inches ℎ2 0
psi Pounds per square inch
Kg/cm2 Kilograms per square centimeter
kPa Kilopascals
mbar Millibars
bar Bars
cmℎ2 0 Centimeters ℎ2 0
In Hg Inches of mercury
None* User units
*when user units are selected no engineering unit is displayed. See section Setting User Units for
instructions on defining User Units.
Changing engineering units (lockout not enabled)

1. To change engineering units when front panel lockout is not enabled (no password necessary)
press the UP (ENG UNITS) key when the gauge is in Measurement mode. The current
engineering unit will begin flashing.
2. Press the UP/DOWN arrow keys until the desired engineering unit is flashing.
3. Press the PRGM key. The gauge will return to Measurement mode with the new unit of
measure. The set point measurement values in the P registers will automatically be reset to
display and function using the selected engineering units.
Adjusting Control Set Points

To adjust the control set points you will set the P5 register to correspond to your desired set point
selection. Then you will change the numeric values for each set point. The decimal point location for
each set point will be determined after you have set the numeric value.
Note: During any programming operation, if there is no keypad activity for approximately one minute
the current programming operation will be aborted and the gauge will return to the Measurement
mode.
Adjustment Procedure: to adjust the control set points (SET 1 and SET 2)
1. Make certain the gauge is in the measurement mode displaying the current vacuum/pressure
reading.
2. Turn the DVR front panel switch to the METER setting.
3. Press the PRGM key. The gauge will display the P0 register indicator.
Note: if lockout is enabled, you will be prompted to enter the lockout code. See Front Panel Lockout.
4. Use the UP/DOWN arrow keys to scroll though the register options until you get to the P5
register.
5. When the gauge LCD displays P5, press the PRGM key again to display the current register
setting.
6. Use the UP/DOWN arrow keys to scroll through the P5 program options until the desired
setting (3, if both set points are desired) is displayed. See below. Then press the PRGM key.
a. Select 0 to disable control for both set points
b. Select 1 to enable Set Point 1 only (P6 register)
c. Select 2 to enable Set Point 2 only (P7 register)
d. Select 3 to enable Set Points 1 & 2 (P6 & P7 registers)
7. Use the UP/DOWN arrow keys to scroll through the register options until the P6 register is
displayed.
8. Press the PRGM key to display the current setting for the set point. Notice that the left-most
digit is flashing.
9. Use the UP/DOWN arrow keys to change the digit to the desired value. Then press PRGM
again. The next numeral will begin flashing.
10. Repeat step 9 until all numeric values have been reset and the decimal point is flashing.
11. Press the UP/DOWN keys to relocate the decimal point until the desired value for the set point
is displayed on the LCD.
12. Press PRGM to save the new value to the register. The LCD will display the P register.
13. Press the UP key to display the P7 register.
14. Repeat steps 8 through 12 to adjust the P7 set point value.
15. When both set points have been set correctly press the ON/OFF key to return to the
measurement mode.
Selecting Set Point Values

Control set points for the DVR have been determined empirically. Selecting new set points to control at
a different level of vacuum or at a different unit of measurement will involve some trial and error.
Once your control point (desired vacuum setting) is known, you must select and test new set points.
Normal factory set points may provide a useful reference. The unit is shipped from CANNON® with a
value of 292.5 mm Hg for SET1 and a value of 299.6 mm Hg for SET2. These settings allow the DVR to
control at 300 mm Hg ± the tolerance factor of 0.5 mm Hg.
Mechanically, the DVR is plumbed so that that solenoid controlled by the SET1 register allows air to
bypass the Rate Adjust valve. This feature makes it possible to achieve a vacuum very close to the
desired value in a very short time. For the SET2 solenoid, the vacuum source is routed through the Rate
Adjust valve, permitting a finer adjustment. For accurate control, both set points and the Rate Adjust
valve must be set properly.
Remember that the Rate Adjust valve setting will vary depending on the values chosen for the solenoid
set points. When resetting the control points you must also check/adjust the Rate Adjust knob.
14

15
CHAPTER
6 WARRANTY/RETURN
INFORMATION
Products limited warranty

In addition to other manufacturers’ warranties, CANNON® Instrument
Company (“the Company”) warrants all products (other than reagents
and chemicals) delivered to and retained by their original purchasers to
be free from defect in material and workmanship for one year from the
date of the Company’s invoice to the purchaser. For a period of one year
from the date of such invoice, the Company will correct, either by repair
or replacement at the Company’s sole election, any defect in material or
workmanship (not including defects due to misuse, abuse, abnormal
conditions or operation, accident or acts of God, or to service or modifi-
cation of the product without prior authorization of the Company)
without charge for parts and labor. The determination of whether any
product has been subject to misuse or abuse will be made solely by the
Company.
The Company shall not be liable for any special, incidental, or conse-
quential damages, or any damage to plant, personnel, equipment or
products, directly or indirectly resulting from the use or misuse of any
product. Representations and warranties made by any person, including
dealers and representatives of the Company, which are inconsistent, in
conflict with, or in excess of the terms of this warranty shall not be
binding upon the Company unless placed in writing and approved by an
officer of the Company.
Reagent and chemical warranty

CANNON® Instrument Company (“the Company”) warrants all reagents
and chemicals sold by the Company and delivered to and retained by
their original purchasers to conform to the weight, specifications and
standards stated on the package. The Company will, at its sole option,
either replace or refund the price (net of freight, handling charges and
taxes), of any reagent or chemical sold by the Company which does not
conform to such weight, specifications and standards upon the prompt
return of the unused portion. Except for replacement or refund of the net
price, the Company shall not be liable for any damages occurring as a
consequence of the failure of any reagent or chemical sold by the Com-
pany to conform to the weight, specifications and standards stated on the
package.

16
Returning a product to CANNON®

Procedure Before returning a CANNON® product for repair or service, make every
attempt to identify the problem. If, after careful checking, the problem
remains unidentified or unsolved, telephone CANNON® Instrument
Company (or the local service agent) to consult with a product specialist.
If the specialist cannot recommend a simple solution or repair, CAN-
NON® will authorize the return of the product through the issuance of a
Return Authorization number (RA).
CANNON® Telephone Number 814-353-8000

CANNON® Fax Number 814-353-8007
Products returned to CANNON® must be carefully packed. Ship prepaid

to the following address:
CANNON Instrument Company

ATTN: Return Authorization # __________
2139 High Tech Road
State College, PA 16803 USA
Please include the following:
Required information • The Return Authorization number (RA).

• The name and telephone number of the person at your company to
contact regarding the product.
• Shipping and billing instructions for the return of the product to your
location.
• A detailed explanation of the reason for the return.
If the product is not covered by warranty, the customer will be provided

with an estimate of the repair costs and asked for approval before any
repairs are made. The customer will be required to issue a purchase order
for the cost of the repairs.
Hazardous materials Stringent government regulations restrict the shipment of mercury. Please
contact CANNON® before returning a product that could possibly
contain mercury.
Shipping notification Products returned without prior notification (by either telephone or fax),
or without Cannon’s authorization, will not be accepted.
The customer may be billed a testing fee if a product is returned to

CANNON® and found to be working properly.

17
CHAPTER
A APPENDIX A — REPLACEMENT
PARTS
Replacement parts are available from CANNON® Instrument Company.

Identify the part number below when ordering DVR replacement parts.
PART # ITEM DESCRIPTION
P41.2013 solenoid valve #2, 1/16" orifice

P41.2014 solenoid valve #1, 3/32" orifice
P41.2023 fuse, 1/4" x 1-1/4" 2A 250V MDL
P41.2057 100/115 Volt vacuum pump
P41.2058 220/240 Volt vacuum pump
P41.39 exhaust muffler
P42.9 tubing, 5/16 i.d. x 1/8 Neoprene
P61.217 vacuum trap, 3/4 oz. jar, 1/8" NPT
P74.2110* cord, line USA IEC320
*international customers please contact CANNON® for equivalent part #
If other parts are required please contact the CANNON® customer

service department

18

19
CHAPTER
B APPENDIX B — CALIBRATION OF
THE SETRA GAUGE
Calibration options A primary concern with any digital manometer is calibration. There are
numerous NIST-traceable vacuum calibrators and dead weight testers on
the market, which could be used to check the DVR’s calibration. When
choosing a reference, make sure that the accuracy of the calibration unit
is superior to the accuracy of the SETRA gauge.
To check the calibration of the DVR:
1. Attach the measuring device you have selected to the Vacuum

Manifold Inlet port on the front panel with appropriate tubing.
Clamp if necessary.
2. Turn on the DVR and allow it to regulate vacuum at 300±0.5 mm Hg

or whatever target you’ve selected.
3. While the DVR is controlling the amount of vacuum in the system,

compare the reading on the DVR’s LCD screen to that of your
calibrated reference.
CAUTION Make sure that both instruments are using the same unit of measure-
ment!
4. Check the display readings several times while the DVR display is
relatively steady. If there is a difference greater than 0.06% of full
scale between the instruments (in this case that would be ± 0.2 mm
Hg) the differential gauge is out of calibration and it will be neces-
sary to contact CANNON® Instrument Company for assistance.

20
Removing the differential gauge from the DVR

If it is necessary to repair or replace the SETRA differential gauge, it
may be possible to do so without returning the DVR instrument to
CANNON®. To remove the gauge from the DVR, follow the instructions
below:
1. Turn off power to the DVR and unplug the line cord from the DVR
unit.
2. For DVR-1000 units, remove the in-house vacuum connection from

the port on the rear panel of the DVR.
3. Allow the system to equilibrate to atmospheric conditions.
NOTE At this point it may be necessary to relocate the DVR unit in order to
access the inner drawer unit. There must be adequate room to access
the rear panel, and enough space in front of the unit (2 feet) to slide the
inner drawer unit out.
4. Use a screwdriver to unscrew the three ‘captive’ set screws on the

lower rear panel of the DVR.
5. Slide the inner drawer straight out by pulling smoothly on the two
handles on the front panel.
6. Place the inner drawer unit on a workbench with the rear of it facing
you.
NOTE Be careful not to kink the Poly-Flo® tubing or strain any of the tubing
connections in the following steps.
7. Gently pull the 4 pin 24 Vdc power supply connector out.
8. Gently pull the 5 pin connector out from the solenoid valve switching
board.
9. Lift the wires from the gray wire channel mounted to the bottom
panel.
10. Using a 7/16”wrench, remove the Poly-Flo® tubing fitting from the
straight fitting on the ‘low’ side of the differential gauge.

21
11. Use a screwdriver to unscrew the four screws (2 each side) holding
the front panel
12. Use a 5/16 nut driver to remove the nut from the back of the front
panel
13. Lower the front panel for easy access to the gauge
14. Remove the 4 panel mount tabs to complete the procedure.
Retain the 4 panel mount tabs and all screws for future reassemble
15. Please contact CANNON® Instrument Company (or your local

service agent) for calibration information and to receive a Return
Authorization (RA) number. The digital differential gauge must be
re-calibrated by the manufacturer. Failure to do so will invalidate the
certification and may damage the unit.
CANNON® Telephone Number 814-353-8000

CANNON® Fax Number 814-353-8007
The Customer Service Department will assign you a Return Authori-

zation number. The digital differential gauge is sensitive to jarring
and shock. After issuing an RA number, CANNON® will ship you
appropriate packing materials for your gauge. Use those materials to
ship your gauge to the following address:
Cannon Instrument Company

ATTN: Return Authorization Number:________
2139 High Tech Road
State College, PA 16803 USA
When returning your gauge please include the following information:
The Return Authorization number

The name and telephone number of the person in your company to
contact regarding the gauge.
Shipping and billing instructions for the return of the gauge to your
location.
Reassembling the DVR unit
Reverse the previous steps to reassemble the unit.

22

DVR Manual - Appendix C
Appendix C - Calibration of the Meriam

Gauge
Front Panel Lockout

The front panel lockout is a useful option for the digital gauge. The lockout limits access to the program
registers which affect operation of the gauge. With multiple DVR users, the lockout function may be
used to prevent alteration of those set values. The lockout is set by programming a code number
between 01 and 99 into the P0 register.
You may encounter the lockout when trying to edit control features or enter the Program (PRGM)
mode.
Determining Lockout Status

To determine if lockout is disabled, turn the switch on the DVR front panel to the meter position and
wait until the DVR is reading normally in the Measurement (default) mode. Then press the PRGM key.
One of two things will happen:
If the lockout is disabled, then the PRGM indicator will appear at the top of the LCD screen and the P0
register will be displayed. At this point you may proceed to alter register values per manual instructions.
If the lockout is enabled, the PRGM indicator will appear at the top of the LCD screen but instead of P0,
the LCD screen will display the L (lockout) indicator and a 00 display.
Engaging Front Panel Lockout

mode.
To engage front panel lockout, the lockout code must be changed from the default 00 (lockout disabled)
to any value between 01 and 99.
Use the following procedure to engage the front panel lockout:

1. While the gauge is in the Measurement mode, press the PRGM key. The P0 register will be
displayed.
2. Press PRGM again to access the lockout set screen.
1
3. Use the UP/DOWN keys to change the value of the flashing digit. When the desired value is
displayed, press PRGM to select it.
Note: if you wish to reset the first digit of the lockout code at this point, press the ON/OFF key to
backspace the first lockout value. Then reset the value per the step 3 procedure.
4. Use the UP/DOWN keys to change the value of the flashing digit. When the desired value is
displayed press PRGM to select it. Write down the two digit lockout code you have selected and
keep the written record in a secure location.
5. Press the ON/OFF key to exit the lockout set screen and return the gauge to the Measurement
mode.
Lockout has been enabled. To access gauge registers and display options, the user will be required to
enter the correct lockout code per the procedure in the following section.
Accessing Registers with Lockout Enabled

Follow this procedure to access gauge registers P0 through P8 when front panel lockout is enabled.
1. Press the PRGM key while the gauge is in Measurement mode. The lockout screen will be
displayed.
2. Use the UP/DOWN arrow keys to scroll until the first digit of the lockout code is displayed in the
LCD. Then press PRGM to select it.
3. Use the UP/DOWN arrow keys to scroll until the second digit of the lockout code is displayed in
the LCD. Then press PRGM to select it. The P0 register indicator will appear and you will be able
to resume the normal procedure for altering register values. (see chapter 5)
Disabling Lockout
To disable front panel lockout, the lockout code must be reset to 00. Use the following procedure to
disable front panel lockout.
1. While the gauge is in the Measurement mode, press the PRGM key. The lockout screen will be
displayed.
2. Use the UP/DOWN arrow keys to change the value of the flashing digit to match the
corresponding digit of the current lockout code. When the desired value is displayed press
PRGM to select it. You will be returned to the P0 registry key.
3. Press PRGM again to reenter the lockout screen. The current lockout code will be displayed.
Use the UP/DOWN arrow keys to change the value of the flashing digit to 0. Then press PRGM.
4. Press the ON/OFF key to exit the P register and return to Measurement mode.
Lockout has been disabled. The user will not be required to enter a lockout code to access gauge
functions.
Changing the Lockout Code

To change the lockout code you must first disable lockout by entering the correct lockout code. Then
you must access the P0 register and reset the lockout code to the new value.
1. While the gauge is in the Measurement mode press the PRGM key. The lockout display will
appear and the first digit will flash.
2
2. Use the UP/DOWN arrow keys to scroll until the first digit of the current lockout code is
displayed in the LCD. Then press PRGM to select it.
3. Use the UP/DOWN arrow keys to scroll until the second digit of the lockout code is displayed in
the LCD. Then press PRGM to select it. The lockout screen will disappear and the P0 register will
be displayed.
4. Press PRGM again to reenter the lockout display. The current lockout code will be displayed and
the first digit of the code will begin flashing.
5. Use the UP/DOWN arrows to change the display value for the first digit of the new lockout
code. Then press PRGM to select it. The second digit will being flashing.
6. Use the UP/DOWN keys to change the display value for the second digit of the new lockout
code. Then press PRGM to select it. The lockout screen will disappear and the P0 register
indicator will reappear.
7. Press the ON/OFF key to exit from the register options.
The lockout feature will be enabled using the new code number.
Note: Be sure to write down and remember the new code number. Without it, you will be unable to
access gauge control functions.
Calibration Options
A primary concern with any digital manometer is calibration. There are numerous NIST-traceable
calibrators and dead weight testers on the market, which could be used to check the DVR’s calibration.
When choosing a reference, ensure that the accuracy of the calibration unit is superior to the accuracy
of the Meriam gauge.
Meriam offers the Meri-Cal auto calibration unit as a calibration tool.
Zeroing the Gauge

Before calibrating the DVR, the differential gauge must first be zeroed. (see page 11 of DVR manual)
To check the calibration of the DVR:
1. Attach the measuring device you have selected to the Vacuum Manifold inlet port on the front
panel with appropriate tubing. Clamp if necessary.
2. Turn on the DVR and allow it to regulate vacuum at 300 ± 0.5 mm Hg or whatever target you’ve
selected.
3. While the DVR is controlling the amount of vacuum in the system, compare the reading on the
DVR’s LCD screen to that of your calibrated reference.
Caution: Make sure that both instruments are using the same unit of measurement
4. Check the display readings several times while the DVR display is relatively steady.
3
If there is a difference greater than 0.05% of full scale between the instruments (in this case that would
be ± 0.1 in H20 or ± 0.19 mm Hg) the differential gauge is out of calibration and it is necessary to contact
CANNON Instrument Company® for assistance.
Removing the differential gauge from the DVR

If it is necessary to repair or replace the Meriam differential gauge, it may be possible to do so without
returning the DVR instruments to CANNON®. To remove the gauge from the DVR, follow the instructions
below:
1. Unplug the MAINS power and turn off the power to the DVR unit.
2. For DVR-1000 units, remove the in-house vacuum connection from the port on the rear panel of
the DVR.
3. Allow the system to equilibrate to atmospheric connections.
Note: At this point is may be necessary to relocate the DVR unit in order to access the inner drawer unit.
There must be adequate room to access the rear panel and enough space in front of the unit (two feet)
to slide the inner drawer unit out.
4. Use the screwdriver to unscrew the three “captive” set screws on the lower rear panel of the
DVR.
5. Slide the inner drawer straight out by pulling smoothly on the two handles on the front panel.
6. Place the inner drawer unit on a workbench with the rear of it facing you. To gain access to the
rear of the differential gauge, remove the ballast tank.
7. Partially unscrew the two tank straps screws and flip the screw assembly up.
8. Pull the tank straps out of the screw assembly.
Note: Use care not to kink the Poly-Flo® tubing or strain any of the tubing connections in the following
steps.
9. Lift the tank up and out of the straps while the tubing is still connected. Carefully place the tank
on top of the inner drawer unit.
10. Unscrew and remove the two screws holding in the terminal strip on the rear of the differential
gauge.
11. Gently pull the terminal strip (with wiring intact) straight out and place to the side.
12. Using a 7/16” wrench, remove the Poly-Flo® tubing fitting from the brass elbow on the “low”
side of the differential gauge.
13. Using a hex wrench or driver, remove the two screws holding the gauge’s rails against the front
panel of the drawer unit.
14. Push the gauge through the opening in the front panel.
4
15. Remove the brass elbow from the “low” port and remove the brass filter from the “high” port of
the differential gauge to complete the procedure.
16. Please contact CANNON Instrument Company® (or your local service agent) for calibration
information and to receive a Return Authorization (RA) number. The digital differential gauge
must be re-calibrated by the manufacturer. Failure to do so will invalidate the certification and
may damage the unit.
CANNON® Telephone: 814-353-8000

CANNON® Fax: 814-353-8007
The customer service department will assign you a Return Authorization number. The digital differential
gauge is sensitive to jarring and shock. After issuing an RA number, CANNON® will ship you appropriate
packing materials for your gauge. Use these materials to ship your gauge to the following address:
Cannon Instrument Company

ATTN: Return Authorization Number _________
2139 High Tech Road
State College, PA 16803, USA
When returning your gauge please include the following information:

• The return authorization number
• The name and telephone number of the person in your company to contact regarding the gauge
• Shipping and billing instructions for the return of the gauge to your location
Reassembling the DVR Unit

Reverse the previous steps to reassemble the unit. You will need to reapply Teflon tape to the threads of
the brass elbow before attaching it to the “low” port.
Also, make sure to orient the notched portion of the flange on the mounting rails toward the front of
the gauge when replacing the gauge in the DVR housing.
Gauge Display Errors

Your Meriam gauge has an error/message feature to inform the operator of problems with the
operation or programming of the gauge. Error codes, messages and recommended procedures are
detailed in the table below:
Table 1: Gauge Display Errors

LCD Explanation Action
OP Overpressure warning. The Promptly reduce
measured pressure exceeds the pressure/vacuum feed.
full scale pressure by more than
5
LCD Explanation Action

20%. Sensor is at risk of
permanent damage.
E002 Requested ZERO value is not Meriam gauge may require
within 5% of full scale pressure. replacing.
The value is ignored.
E003 Requested SET1 or SET2 points Alter the set point values.
are out of range. The values
must be between 0.0 and 120%
of the full scale reading.
E004 Requested SET1 and SET2 To disable output for one or
values are identical. This is not both set points, adjust the P5
an acceptable configuration. register value per manual
instructions.
E005 Requested User Units full scale This value is not acceptable. The
range is 0.0. value must be greater than 0.
Alter the full scale value for
User Units.
E006 User entered an incorrect Enter the correct lockout code
lockout code. If Program mode to obtain access to register
was requested, the user will be values and meter settings.
able to access register settings
in a “view-only” mode.
E010 Full scale range for engineering Reset register setting.
units selected is beyond the
power scale of the display.
E020 Power supply warning Confirm function of power
supply.
E030 or greater Hardware or EEProm error. Contact a CANNON® service
representative
Setting User Units

The Meriam meter provides a register for defining unique User Units for your application. The P4
programmable register stores a value corresponding to the full scale reading for the Engineering Unit of
your choice.
Consult the chart below to determine the full scale reading for your meter in the available engineering
units. Then convert the value from the Engineering Unit to your desired User Unit.
Table 2: User Units

Engineering Unit Value
InH20 (20° C) 200
Psi 7.212
6
Kg/𝑐𝑐𝑐𝑐2 0.5071
Mbar 497.28
Bar 0.4973
CmH20 508
InHg 14.685
MmHg 372.99
After determining the full scale value for your User Unit, follow the procedure below to input the full
scale value for the User Unit and define the User Unit as the unit of measure for the Meriam gauge.
Note that you need to set the numeric value for the full scale reading in User Units. Then position the
decimal point. Then select User Units as the desired unit of measure.
mode.
Procedure:
1. Make certain the gauge is in the measurement mode displaying the current vacuum/pressure
reading.
2. Turn the DVR front panel switch to the METER reading
3. Press the PRGM key. The meter will display the P0 register indicator.
Note: If lockout is disabled, you will be prompted to enter the lockout code to access the registers.
4. Use the UP and/or DOWN keys to scroll through the register options until the LCD indicates the
P4 register.
5. Press the PRGM key to select the P4 register. The current P4 value will display.
6. Use the UP and/or DOWN keys to change the flashing digit to match the desired value for your
desired User Unit; then press PRGM to accept the value; the next number will being flashing.
7. Repeat step 6 until all LCD numbers conform to the desired value and the decimal point is
flashing.
8. Use the UP and/or DOWN keys to change the position of the decimal point until it has been
placed in the correct position.
9. Press the PRGM key to accept the displayed value and return to the P4 register display.
10. Press the ON/OFF key to exit the Program mode and return to the Measurement mode.
11. Press the UP key until all the engineering units in the display are blinking.
12. Press PRGM. The meter will return to the Measurement mode and no engineering unit will
display on the LCD, indicating that User Units are the current unit of measurement.
7
Replacement Parts
Replacement parts are available from CANNON Instrument Company®. Identify the part number below
when ordering DVR replacement parts.
Table 3: Replacement Parts
Part Number Item Description
P41.2013 Solenoid valve #2, 1/16” orifice
P41.2014 Solenoid valve #1, 3/32” orifice
P41.2023 Fuse, 1/4 “ x 1 ¼” 2A 250V MDL
P41.2057 100/115 volt vacuum pump
P41.2058 220/240 volt vacuum pump
P41.39 Exhaust muffler
P42.9 Tubing, 5/16 i.d. x 1/8 neoprene
P61.217 Vacuum trap, ¾ oz. jar, 1/8” NPT
P74.2110* Cord, line USA IEC320
*international customers please contact CANNON® for equivalent part number.

If other parts are required please contact the CANNON® customer service department.
The following replacement parts are offered by the Meriam Instrument Company:
Sensor board for 2110-DN0200-01-1
8
Figure 1: Meriam display
9
Figure 2: Meriam display with vacuum
10

Instruction & Operation Manual: Digital Vacuum Regulator

Încărcat de

Informații document

Titlu original

Drepturi de autor

Formate disponibile

Partajați acest document

Partajați sau inserați document

Opțiuni de partajare

Vi se pare util acest document?

Este necorespunzător acest conținut?

Drepturi de autor:

Formate disponibile

Instruction & Operation Manual: Digital Vacuum Regulator

Încărcat de

Drepturi de autor:

Formate disponibile

DVR

Instruction & Operation Manual

2 UNPACKING THE DVR 3

CANNON® Digital Vacuum Regulator Instruction & Operation Manual

5 DVR CLEANING AND MAINTENANCE 13

A APPENDIX A — REPLACEMENT PARTS 17

B APPENDIX B — CALIBRATION OF THE SETRA GAUGE 19

CANNON® Digital Vacuum Regulator Instruction & Operation Manual

Your DVR is also useful in other

Series differences The DVR-1000 is designed to

The DVR-1500 includes an

CANNON® Digital Vacuum Regulator Instruction & Operation Manual

D VR 1000 Series Specifications

CANNON® Digital Vacuum Regulator Instruction & Operation Manual

2 UNPACKING THE DVR

Unpacking procedure 1. Remove all components from the shipping container(s).

3. Verify reception of shipped materials by comparing equipment items

4. Inspect each component for signs of damage. Report damages to the

CANNON® Digital Vacuum Regulator Instruction & Operation Manual

NOTE Deviation from the installation or operation procedures described in this

In addition to the previous warnings, additional cautions are posted in the

CANNON® Digital Vacuum Regulator Instruction & Operation Manual

Your DVR is shipped from CANNON® fully assembled. Only vacuum

CANNON® Digital Vacuum Regulator Instruction & Operation Manual

DVR front panel vacuum connection

CANNON® Digital Vacuum Regulator Instruction & Operation Manual

The ~MAINS symbol indicates instructions or connections for the AC

CANNON® Digital Vacuum Regulator Instruction & Operation Manual

This page intentionally left blank.

CANNON® Digital Vacuum Regulator Instruction & Operation Manual

To adjust the control settings to regulate at other pressures, see

Turning on the DVR

2. Make sure that all vacuum connections are secure.

CANNON® Digital Vacuum Regulator Instruction & Operation Manual

Meter Display/Key control options

CANNON® Digital Vacuum Regulator Instruction & Operation Manual

It is advisable to bleed off residual DVR system vacuum to 250 mm or

3. Press the HOLD/mode key to display “ALAr”.

4. Press the SCAN/adj key to display “OFFST”.

5. Press the HOLD/mode key to display the number “0”.

Adjusting HI/LO setpoints

NOTE The HI/LO alarm setpoints are used as control setpoints

CANNON® Digital Vacuum Regulator Instruction & Operation Manual

3. Press the HOLD/mode key to display “ALAr”.

5. Set the LO ALARM Point.

 Press the SCAN/adj key to move the numbers up (+).

6. Repeat the same procedure as in Step 5 to set the HI ALARM Point.

Mechanically, the DVR is plumbed so that the solenoid controlled by the Lo

CANNON® Digital Vacuum Regulator Instruction & Operation Manual

5 DVR CLEANING AND

Troubleshooting the DVR

CANNON® Digital Vacuum Regulator Instruction & Operation Manual

Chapter 5 of DVR-1500 Manual: Altering

Changing the engineering unit of measurement

Changing engineering units (lockout not enabled)

Adjusting Control Set Points

Selecting Set Point Values

This page intentionally left blank.

CANNON® Digital Vacuum Regulator Instruction & Operation Manual

Products limited warranty

Reagent and chemical warranty

CANNON® Digital Vacuum Regulator Instruction & Operation Manual

Returning a product to CANNON®

Press the SCAN/adj key to move the numbers up (+).

The Return Authorization number