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a thorough
horough examination
of circuit Breaker Health
Hydro-Québec TransÉnergie explores alternative
diagnostic methods in its high-voltage circuit
breaker maintenance program.
By olivier turcotte
t and robert gauthier
authier, Hydro-Québec TransÉnergie
1.5
tinuous improvement process of practices, Average resistance of
Average resistance of the arcing (Ra)
methods and tools done in collaboration with the main contacts (Rp)
1.0
the manufacturers of circuit breakers and test
instruments. Main contacts separate here
0.5
Maintenance descriptions Arcing contacts
Corrective and conditional maintenance separate here (Pa)
0.0
are related to tasks performed to repair an ap- 10.0 15.0 20.0 25.0 30.0 35.0 40.0 45.0 50.0
paratus following a fault or a defect. In the first Main contact travel distance (Dp) Arcing contact travel distance (Da)
Area below the dynamic
case, the primary function of the apparatus (mm) resistance curve (Ra x Da)
cannot be maintained; while in the other case,
Fig. 1. A typical dynamic-resistance curve.
it is still possible to operate the equipment.
Whether it is corrective or conditional maintenance, the im-
Faulty arcing contact
pact of these internventions is significant as they concern the 3
safety of personnel and the operation of the power network.
Systematic maintenance is based on a specific predefined
time frame or number of breaker operations, depending on
2
the first occurrence. The content and frequency of these in-
R (m7)
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3.0
R (m6)
1.5
1.0
(a) (b)
0.5
Fig. 3. The arcing contact on the moving part is misaligned (a) and the
fixed side is worn (b).
0.0
dynaMic contact-resistance MeasureMent 0.02 0.025 0.03 0.035 t(s) 0.04
The original approach for dynamic contact resistance was ?????
to measure the resistance during a slow open operation of the
Fig. 4. Partial separation of Phase C’s arcing contact.
breaker. Tests were done at low speed, so the partial contact
separation was not present, making it easy to measure the re- breaker confirmed the diagnosis determined during the test.
sistance with a direct current of 100 A. However, during a field In fact, one of the arcing contact fingers on the moving side
test, a minor incident occurred on the spring operating mech- was misaligned, while the fixed side clearly showed abnormal
anism due to the slow operation of the breaker. Moreover, ex ex- wear due to excessive arcing (Fig. 3).
tremely high resistance values were measured due to the accre-
tion of SF6 byproducts on the contacts. Although this method tungsten tip of arcing contact unscrewed
was interesting because of the simplicity of its implementation, In another case, a 120-kV circuit breaker on a capacitor
the measurement at 100 A could not be universally applied to bank cumulated more than 4000 operations. The measure-
all types of breakers. ment indicated a partial separation of the arcing contact prior
A complementary study was launched to validate the mea- to the other phase (Fig. 4). An internal inspection showed that
surement at nominal speed and high current. On one hand, the tungsten arcing tip had begun to unscrew as illustrated in
tests on the electrical network confirmed that a continuous cur
cur- Fig. 5.
rent source of 2800 A could burn the SF6 powders, verifying the In the two previous cases, an internal diagnosis of the inter-
actual condition of the breaker contacts. On the other hand, rupting chambers allowed a necessary and well-timed inter-
validation tests at nominal opening speed were performed on vention, which avoided an eventual breaker failure.
various types of SF6 breakers. A direct current of 700 A was
determined to be sufficient to avoid the partial contact separa- ViBration analysis
tion and produce a clean dynamic-resistance curve. According to a recent CIGRÉ survey on high-voltage circuit
The dynamic-resistance measurement allows a precise breakers, 44% of major failures and 39% of minor failures are
evaluation of the wear of both the arcing and main contacts of mechanical origin. These figures reflect the actual situa-
without having to open the breaker. The static-resistance tion prevailing at Hydro-Québec TransÉnergie. In fact, new
measurement gives information on the status of the perma- market regulations result in additional operations on specific
nent contacts, but the wear mainly occurs on the arcing con- applications of circuit breakers (power plants, capacitor banks
tacts, which are subjected to the heat and energy produced by and shunt inductors).
arcing during each breaker operation. This measurement is The improvement of mechanical reliability can be achieved
applicable to high-voltage circuit breakers (69 kV to 735 kV) by two separate means. For the products in the certification
insulated with SF6 and fitted with two sets of parallel contacts process, mechanical endurance requirements can be up-
(main and arcing). For dead tank breakers, this method is graded. As for the existing equipment, the strategy relies on
only applicable if necessary precautions are taken to avoid the having tools with better detection capabilities to find prob-
magnetization of the current transformers. Figure 1 shows a lems before major defects can occur.
typical dynamic contact-resistance curve. The initial strategy consisted of analyzing the market to
know what was available. In this case, the products offered did
arcing contact MisalignMent not fulfill Hydro-Québec TransÉnergie’s needs. In fact, the
A series of tests allowed Hydro-Québec TransÉnergie to sampling frequency, resolution and vibration analysis software
establish threshold levels that are easily interpretable by the were inadequate for diagnosing the mechanical condition of
users of the equipment. For example, the utility was able to the various types of SF6 circuit breakers. For these reasons,
detect an anomaly on a 120-kV circuit breaker on a capacitor IREQ, Hydro-Québec’s
Hydro-Québec’s research center, was given the man- man-
bank. The results of the dynamic contact-resistance measure- date to develop a measuring device prototype. The method
ment are presented in Fig. 2. An internal inspection of this and algorithms were validated through real cases simulated in
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February 2008 31
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