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We control the
biggest wind-farm
in South-East Asia
That’s smart
control
2
ComAp numbers
More than
>> ComAp’s MRS controllers allow you to >> New level of flexibility enabling customers to >> Get the gen-set under your watch and
effectively operate a single gen-set, either meet any application requirements. control it from basically anywhere using the
manually on the gen-set itself, or remotely. wide range of communication capabilities
that we offer - WebSupervisor, 4G, GPS,
Ethernet, ModBus, SNMP, AirGate and
many more.
PRS
CM-G
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RS 16
ite M
InteliL
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UAE
Byrne Equipment Rental
Byrne Equipment Rental is the largest general rental company in the Middle
East. They provide equipment rental solutions to a variety of industries. Their
power generation equipment has been fitted with InteliLiteNT MRS 15 and
IL-NT GPRS communication modules, enabling remote communications to
be used across the fleet. The use of WebSupervisor and LOCATE technology
allows Byrne to monitor and manage this large fleet remotely and accurately.
“It is a cost effective and easy to use tool for monitoring our machines online,
anytime. The history also provides valuable information for our service
teams, helping us cut many extra costs, and lowering downtime.”
4
Standby system
Remote monitoring via Internet
>> ComAp’s AMF controllers allow you to >> New level of flexibility enabling customers to >> Get the gen-set under your watch and
effectively operate, monitor, and control a meet any application requirements. control it from basically anywhere using the
single gen-set operating in stand-by mode. wide range of communication capabilities
that we offer - WebSupervisor, 4G, GPS,
Ethernet, ModBus, SNMP, AirGate and
many more.
S
MAIN
et
Intern
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CM-E
9
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Qatar
Losail International Circuit
Pramac supplied 44 generators for lighting of the race events. The diesel
generators can generate 330 kVA each, powered by Volvo Penta
engines, are protected by a soundproof enclosure, and equipped with
an automatic control panel unit, a GPRS modem for remote control and
sand trap air filters for the notorious desert storms. A special modified
version of ComAp’s InteliLiteNT AMF 25, (called the AC03) was installed in
the control panel on each of the generators to ensure reliable, and easily
monitored, control for the race organisers.
5
Multiple gen-sets in parallel to grid
Remote monitoring and control via Internet
>> Efficient and automatic power >> Easy to install – if you have experiences >> Whole site monitoring and remote
management – smart power management with our non-parallel controllers, using of control – use our WebSupervisor (web
for gensets with different nominal power InteliCompactNT will be a piece of cake or mobile application) or InteliMonitor PC
and running hours. for you. software for monitoring of the whole site.
T
PLAN
RING
FACTU
MANU
2
CAN
S
GPR
IL-NT
GPRS
IL-NT
NT MIN
T
act
omp
InteliC
S
GPR
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pact
NT
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ro
InteliP NT MIN
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act
omp
InteliC
S
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IL-NT
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InteliC
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MAIN
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ENG
L
TRO
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OTE OM
REM RO
R NET
INTE
Egypt
Arab National Cement Company
Arab National Cement Company is newly built production plant
of multinational company ASEC Cement Holding Co.. The huge
requirement for the uninterrupted power supply is covered by
31 Caterpillar gen-sets, 18 units of 1000 kVA, 8 units 1500 kVA, 4 units
2000 kVA and 1 unit of 2000 kVA used as a emergency stand-by. The
scope of supply of ComAp products consists of 31 InteliCompactNT MINT
units with accessories. The whole site is monitored remotely by
combination of IB-Lite and IL-NT GPRS.
6
Start-up synchro gensets
Quick AMF without standard gen-set synchronization
>> Extremely fast and reliable take-over of >> Saving lifetime of UPS batteries thanks to >> Smooth energizing of transformers by
standby power due to start, synchronization minimized down-time. eliminating of in-rush currents.
and full load of gen-set group within
10 seconds from cold start.
S
MAIN
CA
N
2
ox
aseB
sN B n 8
T
Main io
Inteli InteliVis
+
2
CAN
2
CAN
CA
x
NTC Ba
seBo
N
Sys ion 8
1
Inteli InteliVis
+
x
CA
NTC Ba
seBo
N
D Sys ion 8
LOA Inteli InteliVis
1
2
CAN +
#31
x -SET
seBo GEN
CA
NTC Ba
N
Sys ion 8
Inteli InteliVis
1
#3
-SET
CA
x
NTC Ba
seBo GEN
N
Sys ion 8
1
Inteli InteliVis
+
#2
-SET
GEN
#1
-SET
GEN
United Kingdom
London Data Centre
A major telecommunications company in the UK recently expanded
their Data Centre on the outskirts of London. Several ComAp products
were used for the power supply systems. The customer’s maintenance
technicians were extremely pleased with the system and have complete
confidence with the ComAp controllers and using the HMI Panel Interface.
The Operator stated: “The control solution offers easy testing of the
generators, allowing the operator to see exactly what is happening on the
system via the InteliVision 17Touch display in the HMI panel.” The system
was also integrated into the plant BMS system to provide a continuous
status of the condition of the plant, providing alarm indication of any fault
on the system to the company headquarters.
7
Complex installation
Multiple grids
1
OOM
INE R
ENG
eBox
-SET NTC Bas
GEN n8
CA
ys
InteliSInteliVisio
N2
+
9
J193
9
J193
eBox
-SET NTC Bas
GEN ys
InteliSInteliVisio
n8
+
9
J193
LL 1
T HA
S DUC
MAIN PRO
Denmark
Hvidovre hospital
The backup system included five FG Wilson diesel generators, all equipped
with InteliSysNTC BaseBox and InteliVision 8. Although the entire backup
system was monitored from a control room using an InteliVision 17Touch,
an InteliVision 5 display attached to each generator allowed for individual
monitoring of each generator, to ensure the generators were all available
for use, should an emergency arise. In case of a power outage the ComAp
system that was installed has the generators up and running within 8 seconds,
and on-load within 15 seconds.
8
T
ge-N
etBrid
Intern
M2
ROO
INE
ENG sNT Inteli
Pro
Main
InteliaseBox n 5
sNT B liVisio
Main + Inte
InteliaseBox n 5
B liVisio
-SET + Inte
GEN
C
NT
Gen
InteliaseBox n 5 J193
9
B liVisio
te
CA
+ In
N2
-SET
GEN
S
MAIN
NTC
Gen
InteliaseBox n 5 J193
9
B liVisio
+ Inte
-SET
NT GEN
ains
InteliMeBox
Bas ision 5
InteliV
+
C
NT
Gen
InteliaseBox n 5 9
B liVisio J193
BTB
+ Inte
L2
HAL
D UCT
PRO
E
GAT
OTE M
REM L ROO
TRO
CON
RNET
INTE
9
Combined heat and power
>> Preconfigured ready-to-run solution >> Easy to use tools for configuration, scaling >> PC and Web based software tools for
package with the flexibility for individual and operation of the control system. extensive data recording and remote
customization. monitoring for efficient plant and
gen-set analysis.
NT
PLA
RING
CTU
UFA
MAN
E
OUS
ENH
GRE
L
POO
Temperature
Temperature
Pressure
Pump
Exhaust
Heat exchanger
Heating water
Pressure Temperature
Pressure
Temperature
Electrical
panel
Temperature
Temperature
Heat (BTU)
Fuel
line
Fuel
Temperature
Temperature
Pressure
Pressure
Pump
RPM
Temperature
Ventilation
10
Germany
Uhlmann
Configuring for bi-fuel operation
The unique thing about this installation is that it is capable of
simultaneously using two types of gas – biogas and natural gas – for
power generation. Configuration of the PLC to run the CHP generator
in this way is possible through InteliSysNT BaseBox and InteliVision 8,
whose further benefits include extensive data logging which is used to
monitor the plant continuously for maintenance reasons.
al)
ption
Pro (o
Inteli
S
MAIN
2
CAN
1
CAN
Touch
n 17
Visio
Inteli
AIN8
Inteli
rnet
Gas uch / Inte
Sys rnet
Inteli ision 12
To Ethe
liV LAN
TC + Inte
AIN8
Inteli
IO8/8
Inteli
N-4
ECO
or
ervis OM
Sup
Web ROL RO
T
CON
11
Hybrid power plant
>> Fully automatic gen-set control enables the >> Dynamic spinning reserve function allows >> Built in PLC programing allows you to adjust
system to react to changing conditions from the system to automatically start and stop the control system to specific site conditions.
a variable renewable source. the gen-sets without the need to reduce the
power from the PV inverters.
LAN
ouch
n 17T
BUS Visio
MOD U Inteli
RT
n8+
GE Visio id
TORA Inteli sNTC Hybr
ERY S Sy
BATT Inteli
BUS
MOD /IP
TCP
lus
112 P
BUS UC-7
MOD /IP
TCP 2
CAN
ERY
BATT MENT
AGE
MAN STEM
SY
R
ERTE
C INV
DC/A
R
ERTE
C INV
DC/A
LS
ANE
AR P
SOL
CA
N1
x
NTC Ba
seBo
teliGen liVision 5
In
+ Inte
#1
-SET
GEN
LS
DMIL
WIN
12
Vanuatu
Wind/Diesel power plant controls
Vanuatu used two 4 MW gen-sets to generate electricity. However they
also have a 3 MW wind farm, and the output of this obviously varies
greatly from zero to 3 MW. An additional issue which needed to be
countered is that if the wind gets too fast the wind farm automatically
shuts down to protect itself, but this means that the output goes
from 3 MW to zero in 30 seconds. ComAp designed a system where
four spare 800 kW Cummins sets were upgraded with InteliGenNT
controllers and these run in a power management mode. Most of the
time one set is running but as the wind drops off, other sets will start up
through ComAp’s standard power management. Normally it takes only
15 seconds to get the idle gen-set running and synchronized. All relevant
data can be seen through ComAp InteliMonitor SCADA system.
S
MAIN
MCB
B
MCG
LOAD
2
CAN
-NT
ridge
netB
Inter
CA
N1
x
NTC Ba
seBo
Gen ion 5
Inteli InteliVis
+
CA
N1
x
NTC Ba
seBo
Sys ion 8
Inteli InteliVis
+
tank
#3 Fuel
-SET
GEN
#2
-SET
GEN
13
Marine power management and propulsion engine system
VY
HEA MER
SU
CON CKING
BLO
O
AUT
UAL
MAN
AUX OR 1
ERAT
GEN
M
TOR ROO
ERA INE
FT GEN ENG
SHA
2
TOR
ERA
GEN
GE
OR1 BRID
ERAT
GEN
INE2
ENG
INE1
ENG
BOW ER
UST
THR
14
ATOR
ENER
HAFT G CTION
S E
PROT
OR
2 ERAT R
CAN GEN E
AUX NTROLL
CO
INE
ENG LLER
TRO
CON
OR
ERAT R
GEN E
AUX NTROLL R
CO AKE
BRE
-TIE
AUX OR 2 BUS
ERAT
GEN
FT
SHA TOR
ERA
GEN
IAL
ENT S
ESS R
NON NSUME
C O
IAL
ENT
ESS UMERS
S
CON
EN
FT G
SHA
2
GEN
AUX
1 INE
GEN ENG
AUX ULS
ION
OP
PR
Denmark
Marine solution for the ferry Faaborg III
Nordhavn, one of the largest marine gen-set builders in Scandinavia,
installed two new engines and gen-sets equipped with ComAp controllers
and displays on the ferry Faaborg III. All five onboard engines are fitted with
InteliDrive DCU Marine controllers which communicate with the ferry’s SCADA
system provided by Emerson. The InteliDrive DCU Marine controllers operate
in three application modes (Propulsion, Auxiliary and Emergency) allowing the
controllers to control, monitor and protect every engine and also to integrate
fully into the ferry’s power management and monitoring systems.
15
Pump system
>> Easy to install, configure and operate >> Complex control made simple >> No PC required
IPC
Drive
Inteli
Pre
Tem
Bat r
ssu
Sta soleno
Fue
per
tery
re
rte
l
atu
Volt
re
age
id
J19
39
CAN
P
PUM
INE
ENG
OR
ENS
EL S
LEV
Australia
Mobile Acid Pump for the Mining Industry
Dynapumps of Perth have supplied a mobile engine driven pump for acid
movement to the Western Australian mining industry. The Cummins 6BT
engine is connected to a stainless steel self-priming centrifugal pump
specially designed for pumping acid.
The engine speed can be varied between 1600 and 2100 rpm based on
pressure inputs. All control signals are sent to the InteliDrive via telemetry
in Modbus protocol utilizing the high level communications capabilities
of the controller. As well as providing engine protection the InteliDrive
controller also monitors and provides protection for pump pressure
and flow.
16
Bi-fuel powered remote solution using stored gas
>> Lower fuel costs >> Simply adaptive >> Environmentally friendly
ANT
G PL
URIN
FACT
MANU
NOX
l DE
Bifue
Inteli
ifuel
InteliB
9
J193
N
TRAI
GAS
NOX
l DE
Bifue
Inteli
ifuel
InteliB
9
J193
N
TRAI
GAS
TANK
GAS
RAL
NATU
NK
S TA
RAL GA
NATU
TANK
GAS
RAL
NATU
NK
EL TA
DIES
Ghana
Trojan Power
25 megawatt Bi-fuel conversion
Trojan Power, a wholly owned, independent power generation company
in Ghana, Africa have completed ComAp’s largest Bi-fuel conversions
to date. Twenty four Caterpillar C32 and eight Caterpillar 3508 generators
were converted to Bi-fuel for a total power output of 25 megawatts.
The 32 bi-fuel generators are housed in two power houses with
16 generators in each and regularly function at a 70 % gas to 30 % diesel
ratio, giving significant financial savings. This huge power plant quickly
provides reliable power for the surrounding area for customers who were
previously relied on aging mains power electricity infrastructure.
17
Product features
Controllers for single gen-set applications
InteliNanoNT PLUS inteliNanoNT MRS 3 InteliLiteNT MRS 3 InteliLiteNT MRS 4
Analog inputs 3 3 3 3
Magnetic pickup – • – –
Generator protections • • • •
History file • • • •
PLC – – – –
Remote control – –
4G – – – –
AirGate – – – –
WebSupervisor – – – –
Plug-in modules – – 8) 8)
Fuel pump – – – –
Analog calibration – – – –
18
InteliLiteNT AMF 8 InteliLiteNT AMF 9 InteliLite MRS 11 InteliLite MRS 16 InteliLite AMF 20 InteliLite AMF 25
3 3 3 4 3 4
– – • • • •
• • • • • •
• • • • • •
• • • • • •
• • • • • •
– – –
• • • • • •
– – • • • •
– –
– – – –
– –
• – –
• • • •
– • • • • •
/ / / / /–/– / / /–/– / /
– – • • • •
– • – • – •
– – – • – •
• • – • – •
• • – • – •
• • – • – •
– – • • • •
– – • • • •
8) IL-NT RS232, IL-NT RS232-485, 10) Only for model with order code: 13) The same as 8) plus
IL-NT GPRS, IL-NT S-USB, IL1A9USBXAB IB-Lite and IC-NT CT-BIO7
IL-NT AOUT8, IL-NT BIO8 11) Plug-in module required 14) CM-RS232-485, CM-GPRS, CM-4G-GPS,
9) Available in Q4 2017 12) The same as 8) plus IB-Lite CM-Ethernet, EM-BIO8-EFCP
19
Controllers for parallel gen-set applications
Binary Inputs / Outputs 9 / 8 (up to 25/24)2) 9 / 8 (up to 25/24)2) 12 / 12 (108 / 108)10) 12 / 12 (108 / 108)10) 12 / 12 (108 / 108)10) 16 / 16 (112 / 112)10)
Analog Inputs / 3 / 0 (83 / 32)10) 3 / 0 (83 / 32)10) 3 / 0 (83 / 32)10) 4 / 1 (84 / 33)10)
Outputs 3 / 0 (up to 73) / 94)) 3 / 0 (up to 73) / 94))
(configurable as tristate) (configurable as tristate) (configurable as tristate) (configurable as tristate)
Input configuration • • • • • •
Output configuration • • • • • •
Voltage measurement 3 ph / 3 ph 3 ph / 3 ph 3 ph / 3 ph 3 ph / 3 ph 3 ph / 3 ph 3 ph / 3 ph
Gen / Mains (bus) 277V 277V 277V 277V 120V / 277V 120V / 277V
3 ph + 15), IDMT 3 ph + 15), IDMT 3ph + 1 / 6w IDMT 3ph + 1 / 6w IDMT 3ph + 1 / 6w IDMT 3ph + 1 / 6w IDMT
Current measurement overcurrent overcurrent overcurrent overcurrent overcurrent overcurrent
5A 5A 1A / 5A 5A 1A / 5A 1A / 5A
kW / kWh / kVA
measurement •/•/• •/•/• •/•/• •/•/• •/•/• •/•/•
Extension plug-in IL-NT AOUT8, IL-NT BIO8, IL-NT AOUT8, IL-NT BIO8,
– – – –
modules IC-NT CT-BIO77) IC-NT CT-BIO7
ECU support • • • • • •
Active call /
SMS support /• /• • • • •
Forward / Reverse
synchronizing / Mains •/•/• • / •9) / •9) •/•/• •/•/• •/•/• •/•/•
parallel operation
Multiple operation /
Power Management – • •14) •14) •14) •14)
System
Display LCD 128×64 LCD 128×64 LCD 128×64 External External External
20
Controllers for engine driven and bi-fuel applications
16 Digital inputs
9 Digital inputs
5× Digital inputs 5× Digital inputs 7× Digital inputs 14× Digital inputs 14× Digital inputs (4× BW detection)
Binary inputs 3× RPM inputs
1× RPM 1× RPM 1× RPM 1× RPM 1× RPM 4× RPM
3× Impulses Inputs
2× Impulse inputs
8× Hi-side 3 A
switches with BW
8× Hi side 0,5 A
detection
8× Hi-Side/Low
8× 3 A switches
5 Side
Binary outputs 5 7 14 14 configurable as:
(2× 10 A) or PWM switches 3A
• Hi-side
2× Hi-Side Safety
switches
switches 3A
• Low-side
• PWM
10 configurable
(0 – 5 V, 0 – 20
8 configurable 8 configurable mA, 0 – 24 V,
16 configurable
9 6 Configurable 9× Configurable (V, mA, Ω, (V, mA, Ω, 0 – 2500 Ohm,
Analog inputs (V, mA, Ω,
(3× Ω, 3× mA, 3× V) (V, Ω) (V, Ω) thermocoupler, thermocoupler, PT1000, isolated
PT100/1000)
PT100/1000) PT100/1000) thermocouple),
3 Non isolated
thermocouple inputs
8× configurable 6× configurable
On external modules On external modules On external modules On external modules (V, mA) (0 – 10 V, 0 – 20 mA)
Analog outputs 1× PWM (1× IL-NT AIO (1× IL-NT AIO (e.g. 2x ID-SCM, (e.g. 2× ID-SCM,
or 8× IL-NT AOUT8) or 8× IL-NT AOUT8) 8× I-AOUT8) 8× I-AOUT8) 1× Speed Governor 1x PWM 5V
(V, PWM) 450-3000Hz
ECU values Fix set Fix set Fix set Configurable Configurable Configurable Configurable
Displays text or/and Displays text or/and Displays text or/and Displays text or/and Displays text or/and Displays text or/and Displays text or/and
ECU – fault codes
numeric codes numeric codes numeric codes numeric codes numeric codes numeric codes numeric codes
KEY • Included
– Excluded
21
Color displays
InteliVision 5 InteliVision 5 CAN InteliVision 8 InteliVision 8 Marine InteliVision 12Touch InteliVision 17Touch
Resolution 320 × 240 px 320 × 240 px 800 x 600 px 800 x 600 px 1280 x 800 px 1280 × 1024 px
Backlit Display / Intensity control •/– •/• •/– •/– •/• •/•
Front Panel Dimensions 245 × 164 mm 245 × 164 mm 289,5 × 186 mm 289,5 × 186 mm 337 × 232 mm 420 × 358 mm
IP65 Protection – Front / Rear •/– •/• •/– •/– •/– •/–
Voltage Supply 8–36 VDC 8–36 VDC 8–36 VDC 8–36 VDC 8–36 VDC 9–30 VDC
Consumption 0,7A at 8 VDC 0,7A at 8 VDC 1A at 8 VDC 1A at 8 VDC 2A at 12 VDC max. 41W at 24V
Operating Temp. –40 to +70°C –20 to +70°C –20 to +70°C –20 to +70°C –30 to +70°C –20 to +60°C
RS485 – • • • –
RS232 – • • – 4×
NFC – – – – •1) –
IP65 Connector – – – – –
Internal Buzzer – • – – • –
1× AI (Backlight)
I/O – 1× BO (Horn) – – –
1 × BO (Horn)
Backlit Buttons – – – – –
InteliMonitor – – – – – •
Trends – – • • • •
History • • • • • •
Alarm List • • • • • •
Easy Login – – • • • 1) –
User Images – – • • • •
Adjustable Service Screen – – – – • –
Skins – – – – • –
UL • • • • • 1)
•
Marine certification – – – • – –
Gen / Sys • • • • •2) •
compatibility
Display
KEY • Included 1) Available in Q2 2016 Gen / Sys: InteliGenNT, InteliGenNT BaseBox, InteliGenNTC BaseBox,
– Excluded 2) InteliVision 12Touch is only compatible with selected InteliSysNT, InteliSysNTC BaseBox. Other models from
Optional InteliSys models. Please visit www.comap.cz the InteliGen and InteliSys range are also compatible
for details. with this product, please visit www.comap.cz
for more details.
Drive DCU: InteliDrive DCU Industrial, InteliDrive DCU Marine
Mobile / Bifuel: InteliDrive Mobile, InteliBifuel
22
Mains protection
ANSI
Under/overvoltage and asymmetry (two stage setting) 27, 59, 47 • • •
Overfrequency, Underfrequency (two stage setting) 81H, 81L • •1) •
Instantaneous over current, Time over current 50, 51 • •1) –
Current asymmetry 46 • –
Earth fault current 50N + 51N • •1) –
Ground surge current 50GS + 51GS • •1) –
Directional/Reverse power with time delay 32 • • –
Breaker failure • • •
Phase sequence supervision • •
Auto fault reset • • •
Battery voltage protection • • •
Synch Check 25 •1) • –
Time over current with voltage control 51V •1) –
KEY • Included 1) Optional feature, activation via ComAp application. Please contact your nearest ComAp distributor
– Excluded to get more information.
– Excluded Lite: InteliLiteNT AMF 25, InteliLiteNT MRS 16, InteliDrive Lite. InteliSysNT, InteliSysNTC BaseBox. Other models from the
1) The product is suitable only for new generation of Other models from the InteliLiteNT and InteliDrive Lite InteliGen and InteliSys range are also compatible with
InteliLite models: InteliLite MRS 11, InteliLite MRS 16, range could be also compatible with this product, please this product, please visit www.comap.cz for more details.
InteliLite AMF 20, InteliLite AMF 25 visit www.comap.cz for more details. Drive DCU: InteliDrive DCU Industrial, InteliDrive DCU Marine
2) The product is suitable only for selected models from Compact: InteliCompactNT Mobile / Bifuel: InteliDrive Mobile, InteliBifuel
the InteliLiteNT and InteliDrive Lite range. Please visit
www.comap.cz for more details.
23
New products
© ComAp. Features and specification are subject to change without prior notice. 2016-05/CPBEPROV