1437991643-Catálogo Producto Trailer

Commercial Vehicle Systems
Product Catalogue Trailer Handbook

or 2007/2008
/2009 Edit
08
io
20
n
Includes cross reference ...for Trailer Aftermarket
section for OE part numbers
• ABS/EBS Schematic
• A18 & KB4TA ABS Blink Code Information
• LSV Setting Instructions
• Knorr-Bremse Service Centre Information
www.knorr-bremseCVS.com
Trailer Handbook
Disclaimer
The information contained in this document is intended for the exclusive use of trained persons within the commercial vehicle
industry, and must not be passed on to any third party.
All recommendations regarding products and their servicing or usage are with reference to Knorr-Bremse products and should not
be considered applicable to products from other manufacturers.
This information does not purport to be all-inclusive and no responsibility is assumed as a result of its use. We cannot accept any
liability nor offer any guarantee regarding data accuracy, completeness or timeliness. The information does not represent any
guarantee or ensured characteristics of the Products or Systems described.
No liability can be accepted based on the information, its use, recommendations or advice provided. In no event may we be held
liable for any damage or loss except in the case of wilful intent or gross negligence on our part, or if any mandatory legal provisions
apply.
Any legal disputes arising from the use of this information shall be subject to German law.
This disclaimer is an English translation of a German text, which should be

referred to for all legal purposes.
Trailer Handbook
Contents
Contents
Air Brake Grease 15 Air Disc Brakes - SAF 33
Auto Drain Valves 13 Air Disc Brakes - Schmitz 35
Air Disc Brakes

Charging Valves 10 Air Disc Brakes - SMB 34
Coulping Heads 5 Brake Discs 39
Double Check Valves 8 Caliper Tool Kits 39
In-line Filter 5 Carriers 38
Limited Quick Release Valve 9 Grease - For Caliper Assembly 35
Load Sensing Valves (Air) 7 Pad Kits 37
Load Sensing Valves (Mech) 8 Rationalised Calipers 36
Park/Shunt Valves 6
Pressure Limiting Valves 10 Slack Adjusters - Automatic 40
Valves
Pressure Proportioning Valves 11 Slack Adjusters - Axle Sets 41
ASA
Pressure Protection Valves 11 Slack Adjusters - Manual 41
Quick Release Valves 9 Slack Adjusters - Self-Setting 42
Relay Emergency Valves 7
Relay Valves 6 Control Valves 43
Air Suspension
Shut Off Cocks 12 Height Limiting Valves 45
Silencers 14 Levelling Valves 44
Single Check Valves 9 Lift Axle Control Valves 43
Test Points 14 Lift Axle Control Valves - MCE 44
Thread Sealant 15 Linkages 45
Tilt Drain Valves 13 Raise/Lower Valves 43
Trailer Air Dryer 5
Two Way Control Valve 12
ABS Components - KB4T (A18) 16 A18 Trailer System Blink Code Information 47
ABS Components - KB4TA-G2 17 ABS Warning Light Sequences 49
Useful Information
ABS/EBS Components
ABS Modulator 21 Automatic Slack Adjuster Set-up Instructions 53

Diagnostics Equipment - ABS 22 BR550- & BR552 - Setting Instructions 54
Diagnostics Equipment - EBS 22 BR56 (BR5408) Adjustment Instructions 55
EBS Components - TEBS 4 18 EBS Warning Light Sequences 49
EBS Components - TEBS-G2 20 Electrical Plugs - Pin Allocation 46
Head Board Warning Stickers 22 KB4TA-G2 Trailer System Blink Code Information 48
ISO 7638 Connecting Cables 23 Knorr-Bremse Service Centre Information 57
Retrofit Kits - ABS 23 Pipe Connection Identification 56
Retrofit Kits - EBS 23 S-cam Spring Brake Fitting Instructions 50
Trailer Data Plates 22
Wheel Speed Sensor 21 BPW Cross References 60
DaimlerChrysler Cross References 62
Cross References
Brake Chambers - Disc 26 Fruehauf Cross References 63
Brake Actuators
Brake Chambers - S-cam 24 Gigant Cross References 64

Clamp Rings 25 Haldex Cross References 65
Spring Brakes - Anchorlok Disc 27 Hendrickson Cross References 67
Spring Brakes - Anchorlok S-cam 25 Meritor Cross References 68
Spring Brakes - Disc 27 SAF Cross References 68
Spring Brakes - S-cam 24 Schmitz Cross References 70
Yokes 26 SMB Cross References 70
Wabco Cross References 71
Adjuster Cap Kits 37
Air Disc Brakes
Air Disc Brakes - BPW 28 Index 73

Air Disc Brakes - DaimlerChrysler 30
Air Disc Brakes - Gigant 32
Air Disc Brakes - Hendrickson 32
Trailer Handbook
A18 ABS Trailer Braking System - 2S/2M

1. Coupling Head with Filter “Supply” 14. Quick Release Valve
2. Coupling Head with Filter “Control” 15. Spring Brake
3. ABS Connection, ISO 7638 16. Charging Valve without Feedback
4. Relay Emergency Valve 17. Air Reservoir, Suspension
5. Combined Park/Shunt Valve 18. In-line Filter
6. Load Sensing Valve 19. 3/2 Control Valve
7. Air Reservoir, Brakes 20. Lift Axle Valve - Pneumatically Controlled
8. ABS Trailer Module 21. Lift Bellows
9. Brake Chamber 22. Air Suspension Bellows
10. Air Disc Brake 23. Levelling Valve
11. Brake Disc 24. Raise/Lower Valve
12. Sensing Ring and Wheel Speed Sensor 25. Test Connector
13. Double Check Valve
1
Trailer Handbook
KB4TA ABS Trailer Braking System - 2S/2M

1. Coupling Head with Filter “Supply” 11. Air Reservoir, Suspension
2. Coupling Head with Filter “Control” 12. Test Connector
3. ABS Connection, ISO 7638 13. Levelling Valve
4. Relay Emergency Valve 14. Spring Brake
5. Combined Park/Shunt Valve 15. Air Disc Brake
6. Load Sensing Valve 16. Brake Chamber
7. ABS Trailer Module 17. Air Suspension Bellows
8. Air Reservoir, Brakes 18. Brake Disc
9. Charging Valve 19. Sensing Ring & Wheel Speed Sensor
10. In-line Filter
2
Trailer Handbook
TEBS 4 EBS Trailer Braking System - 2S/2M

1. Coupling Head with Filter, “Supply” 12. Wear Sensor
2. Coupling Head with Filter, “Control” 13. Charging Valve
3. EBS Connection, ISO 7638 14. Air Reservoir, Suspension
4. Park/Shunt Valve with Emergency Function 15. Levelling Valve
5. Air Reservoir, Brakes 16. Raise/Lower Valve
6. EBS Trailer Module 17. Lift Axle Valve - Electrically Controlled
7. Brake Chamber 18. Air Suspension Bellows
8. Spring Brake 19. Lift Bellows
9. Air Disc Brake 20. Junction Block
10. Brake Disc 21. Test Connector
11. Sensing Ring and Wheel Speed Sensor 22. 24N Connector ISO1185
3
Trailer Handbook
TEBS-G2 EBS Trailer Braking System - 2S/2M

1. Coupling Head with Filter, “Supply” 11. Sensing Ring and Wheel Speed Sensor
2. Coupling Head with Filter, “Control” 12. In Pad Wear Sensor
3. EBS Connection, ISO 7638 13. Air Reservoir, Suspension
4. Park/Shunt Valve with Emergency Function 14. Levelling Valve
(with built-in charging valve) 15. Raise/Lower Valve
5. Air Reservoir, Brakes 16. Lift Axle Control Valve
6. TEBS G2 Trailer Module 17. Air Suspension Bellows
7. Brake Chamber 18. Lift Bellows
8. Spring Brake 19. Junction Block
9. Air Disc Brake 20. Test Connector
10. Brake Disc 21. 24N Connector ISO 1185
4
Trailer Handbook
Valves
Coupling Heads
fig 1 fig 2 fig 3 fig 4 fig 5 fig 6
Coupling Heads
A - application
A1 - semi-trailers
A2 - centre-axle & draw-bar trailers
Part No Type No Fig Port sizes A Note
K000952 KU1400 1 M16 x 1.5 A1 with built-in filter

II17354 KU1310 3 M16 x 1.5 A1 & A2
K004231 KU4124 3 M16 x 1.5 - tractor unit end only
II17355 KU1311 4 M16 x 1.5 A1 & A2
K004230 KU4128 4 M16 x 1.5 - tractor unit end only
EX5 KU2002 5 M22 x 1.5 A1 & A2
114/1X/5 KU2001 6 M22 x 1.5 A1 & A2
In-line Filter & Trailer Air Dryer
fig 1 fig 2
* - the filter should be cleaned regularly

** - fits between the red supply line & the yellow control line, removes moisture from the trailer braking system
In-line Filter & Trailer Air Dryer

Part No Type No Fig Supply Port (s) Delivery port (s) Note
I99660* LA2103 1 M22 x 1.5 M22 x 1.5 with bypass feature

800765** 2 1/4”NPTF 1/4”NPTF 10 bar max working pressure
5
Trailer Handbook
Valves
Park/Shunt Valves
Park/Shunt Valves
* - instruction plate Pt No: Z006845
** - red button Pt No: EB001473
black button Pt No: EB001471
Part No Type No Fig Port sizes Note
K015849N00* AE4311 1 M16 x 1.5, M22 x 1.5 (x2) replaces K001664

K020123N00* AE4311 2 M16 x 1.5, M22 x 1.5 (x2) includes push in fittings & charging valve (6.0 bar)
K015380N00* AE4311 2 M16 x 1.5, M22 x 1.5 (x2) with charging valve (6.0 bar)
II36129** AE4247 3 M16 x 1.5
II19802 AE4262 4 M16 x 1.5 red control button
II19803 AE4261 5 M16 x 1.5 black control button
II36159 AE4216 6 M22 x 1.5 (voss) often attached to RE valves
II36160 AE4217 6 M16 x 1.5 (voss) often attached to RE valves
Relay Valves
fig 1 fig 2 fig 3
Part No Type No Fig Supply Delivery Control Note
Relay valves
I76204 RE1115 1 M22 x 1.5 M16 x 1.5 M16 x 1.5
I76202 RE1121 1 M22 x 1.5 M16 x 1.5 M16 x 1.5
I85168 RE1131 1 M22 x 1.5 M22 x 1.5 M16 x 1.5
AC574AXY 2 M22 x 1.5 M22 x 1.5 M22 x 1.5 integrated silencer
280375DK 3 1/2”NPTF 3/8”NPTF 1/4”NPTF R6 Valve
6
Trailer Handbook
Valves
Relay Emergency Valves
fig 1 fig 2 fig 3 fig 4
Relay Emergency Valves

* - comes with manoeuvring valve Pt No: AE4232
** - supplied with port adaptors
*** - comes with DR4501 fitted in port 1
Part No Type No Fig Supply Delivery Control Predominance
AS3100A * 1 M22 x 1.5 M22 x 1.5 M22 x 1.5 0.5 bar

AS3050A 2 M22 x 1.5 M22 x 1.5 M22 x 1.5 without
AS3000A 2 M22 x 1.5 M22 x 1.5 M22 x 1.5 0.5 bar
281865N** 3 3/4” NPTF (x1) 1/4”NPTF 1/4”NPTF without
1/2” NPTF (x1)
SEB01162 AS3054 4 M16 x 1.5 (x1) M16 x 1.5 (x4) M16 x 1.5 without
M22 x 1.5 (x1) M22 x 1.5 (x2)
SEB00409 AS3018 4 M22 x 1.5 M16 x 1.5 (x4) M22 x 1.5 0.0 bar
M22 x 1.5 (x2)
SEB00034*** AS3250 4 M16 x 1.5 (x1) M16 x 1.5 (x4) M16 x 1.5 (x2) without
M22 x 1.5 (x1) M22 x 1.5 (x2)
Air Suspension Load Sensing Valves
fig 1 fig 2 fig 3
Air Suspension Load Sensing Valves

* - with relay function & inshot 0.4 bar
** - with relay emergency function
*** - this valve is factory set to match any coded variant.
the code is on the valve’s identification plate e.g. BR56H9G, this code
is CRITICAL and must be quoted when ordering
Part No Type No Fig Supply Delivery Control Signal
II36836 BR5522 1 M22 x 1.5 M16 x 1.5 (x2) - M12 x 1.5 (x2)
SEB00658* BR5503 2 M22 x 1.5 M16 x 1.5 (x4) M16 x 1.5 M12 x 1.5 (x2)
M22 x 1.5 (x2)
SEB00651** BR5504 2 M16 x 1.5 (x1) M16 x 1.5 (x4) M16 x 1.5 M12 x 1.5 (x2)
M22 x 1.5 (x1) M22 x 1.5 (x2)
I73358*** BR56 3 M22 x 1.5 M22 x 1.5 - M12 x 1.5
7
Trailer Handbook
Valves
Mechanical Suspension Load Sensing Valves
Mechanical Suspension Load Sensing Valves

fig 1 fig 2 fig 3 fig 4 fig 5
* - with relay emergency function

** - static operation without relay emergency function
*** - dynamic operation with emergency function
Part No Type No Fig Supply Delivery Control Inshot
KY890/1 1 M22 x 1.5 M22 x 1.5 - without

1111999000* 2 M16 x 1.5 (x1) M16 x 1.5 (x4) M16 x 1.5 without
M22 x 1.5 (x1) M22 x 1.5 (x2)
KY2248/1 3 M22 x 1.5 M22 x 1.5 - 0.5 bar
1111951000 4 M16 x 1.5 M16 x 1.5 - 0.5 bar
SEB00933** BR4370 5 M22 x 1.5 (x2) M16 x 1.5 (x4) M16 x 1.5
SEB00659*** BR4352 5 M16 x 1.5 (x1) M16 x 1.5 (x4) M16 x 1.5
M22 x 1.5 (x1) M22 x 1.5 (x2)
Double Check Valves
Double Check Valves

Part No Type No Fig Port (s) Note
1111419000 1 M16 x 1.5 without mounting bracket

I40405 AE4105 2 M22 x 1.5 without mounting bracket
295358 3 M16 x 1.5 with mounting bracket
I85731 AE4146 4 M16 x 1.5 without mounting bracket
8
Trailer Handbook
Valves
Single Check Valves
fig 1 fig 2
Single Check Valves

f = female thread
m = male thread
Part No Type No Fig Supply Delivery Note
I75598 AE5115 1 M22 x 1.5 (f ) M22 x 1.5 (f )

KW2966/1 2 1/2”NPTF (f ) 1/2”NPTF (m)
KW3205/1 2 1/2”NPTF (f ) 1/2”NPTF (m) slightly longer body than KW2966/1
KW4455/1 2 M22 x 1.5 (f ) M22 x 1.5 (m)
Quick Release Valves
fig 1 fig 2 fig 3
Quick Release Valves

* - can be adjusted with gauges
Part No Type No Fig Supply Delivery Exhaust Note
KX1294/1 1 M22 x 1.5 M16 x 1.5 M16 x 1.5

KX1294/2 1 M16 x 1.5 M16 x 1.5 M16 x 1.5
KX2000/1 1 M22 x 1.5 M22 x 1.5 M22 x 1.5
1194339 2 M16 x 1.5 M16 x 1.5 (x4) M22 x 1.5 4 port quick release valve
I43387* DB2110 3 M22 x 1.5 M22 x 1.5 - limited quick release valve
9
Trailer Handbook
Valves
Charging Valves
fig 1
Charging Valves
Part No Type No Fig Ports Opening Pressure Note
K000630 DR4256 1 M22 x 1.5 6.0 bar limited feedback

K000644 DR4378 1 M22 x 1.5 6.0 bar non-feedback
K000618 DR4155 1 M22 x 1.5 6.0 bar full feedback
Pressure Limiting Valves
fig 1 fig 2
adjustable delivery out
Pressure Limiting Valves

Part No Type No Fig Ports Pressure Setting Note
1111340000 1 M16 x 1.5 - adjustable 1.5 to 8.0 bar

I61236 DB1103 2 M22 x 1.5 5.3 bar adjustable 1.5 to 8.0 bar
10
Trailer Handbook
Valves
Pressure Protection Valves
Pressure Protection Valves

fig 1
Part No Fig Ports Pressure Setting Note
277147N 1 1/4”NPTF 4.4 bar

277148DK 1 1/4”NPTF 5.8 bar adjustable 2.0 to 6.9 bar
277227N 1 1/4”NPTF 5.1 bar

Pressure Proportioning Valves
fig 1
Pressure Proportioning Valves

Note - is available in various ratios & are NOT interchangeable!
correct part number is essential
Part No Type No Fig Ports Reduction Ratio
I86154 DB2115 1 M22 x 1.5 1.50:1

I86155 DB2116 1 M22 x 1.5 1.15:1
I86156 DB2118 1 M22 x 1.5 1.35:1
I86158 DB2122 1 M22 x 1.5 1.25:1
11
Trailer Handbook
Valves
Shut Off Cocks
fig 1
Shut Off Cocks

Part No Type No Fig Ports Note
I28323 AE2100 1 M22 x 1.5 with one shut off position

II33261 AE2110 1 M22 x 1.5 with two shut off positions
Two Way Control Valve
fig 1
Two Way Control Valve

Part No Type No Fig Ports Note
I67763 AE1109 1 M12 x 1.5 black button
12
Trailer Handbook
Valves
Auto Drain Valves
fig 1
Auto Drain Valves

m - male thread
f - female thread
Part No Fig Ports Note
KX2068/1 1 1/2”NPTF (m)

KX2068/2 1 3/8”NPTF (f )
KX2068/8 1 M16 x 1.5 (f )
Tilt Drain Valves
fig 1
Tilt Drain Valves

Part No Fig Ports Note
KW2350/1 1 1/2”NPTF
KW2350/2 1 M22 x 1.5
13
Trailer Handbook
Valves
Test Points
fig 1 fig 2 fig 3
Test Points
m - male thread
Part No Type No Fig Port(s) Note
KW4282/2 1 M16 x 1.5 (m)

KW3405/1 3 1/4”NPTF (m)
SEB00255 ZB1220 3 M16 x 1.5 male & female thread, male thread tapered
Silencers
Silencers
Part No Fig Thread Note
0484210002000 1 M16 x 1.5

SIL68B 2 M22 x 1.5
SIL68ASP 3 snap on
1188230 4 3/8”BSP
1188231 4 1/2”BSP
14
Trailer Handbook
Valves
Air Brake Grease
fig 1
Air Brake Grease

Note - Air Brake Grease is NOT to be used on Knorr-Bremse Calipers
Part No Fig Note
DS508/3 1 500 grams

DS508/1 1 3000 grams
Thread Sealant
fig 1
Thread Sealant
Part No Fig
1189001 1
15
Trailer Handbook
ABS/EBS Components
A18 ABS Trailer System (KB4T)
A18 ABS Trailer System (KB4T)

fig 1 fig 2
Note - ECU not sold separately
Part No Type No Fig Description Note
II36413 ES2005 1 ECU & ABS Module complete with ECU & ABS Modulators
II37090N00 BR9233 2 ABS Modulators Only ECU NOT included
A18 Connecting Cables
fig 1 fig 2
A18 Connecting Cables

Part No Fig Description Note
2264462386000 1 15 metre ISO power supply cable complete with ISO 7638 socket
2264462373000 2 modulator & sensor cables complete
16
Trailer Handbook
ABS/EBS Components
KB4TA-G2 ABS Trailer System
KB4TA-G2 ABS Trailer System

fig 1
* - available in retro fit kit Pt No: KB4TA
Part No Type No Fig Description Note
K004246* ES1305 1 KB4TA ABS Module complete no spare parts available

KB4TA -G2 Connecting Cables
KB4TA-G2 Connecting Cables

fig 1 fig 2 fig 2
Part No Type No Fig Description Length Note
2264462398100 1 power supply cable 14 m complete with ISO 7638 socket

K016660N00 2 X1 connecting cable - has stop lamp & warning light cable
II367563000 EK3130 3 sensor extension cable 3 m
17
Trailer Handbook
ABS/EBS Components
TEBS 4 EBS Trailer System
TEBS 4 EBS Trailer System

fig 1
Note - these modules require programming, for this you require Knorr-Bremse ECU Talk® software Pt No: KB915
Part No Type No Fig Description
II39798PG ES2050 1 2S-4M/2M EBS trailer module

II39782PG ES2053 1 2S-4M/2M-3M trailer module with RSP (Roll Stability Program)
TEBS 4 Connecting Cables

fig 1 fig 2 fig 3 fig 4 fig 5 fig 6 fig 7
Note - all cables are available in different lengths & connection, please call Technical Services Tel: 01179 846222
RTR - return to ride height
LAC - lift axle control
Part No Type No Fig Length Description
II3674112000 EK3110 1 12m ISO 7638 power supply cable complete with socket
II3674115000 EK3110 1 15m ISO 7638 power supply cable complete with socket
II367397 EK3100 2 - X1 ISO 7638 & 24N + 6m diagnostic wiring harness

II39815F4 EK3107 3 - X1 ISO 7638 & 24N + 6m diagnostic wiring harness
II40391F2 EK3108 4 - X1 ISO 7638 & 24N wiring harness
II367381 EK3101 5 - X1 ISO 7638 & 6m diagnostic wiring harness
II397873 EK3122 6 6m X2 auxiliary cable - Aux 1: RTR - Aux 2: LAC

K002953 EK3142 7 3m X2 auxiliary cable - Aux 1: control for 3rd modulator (4S/3M)
K002954 EK3142 7 6m X2 auxiliary cable - Aux 1: control for 3rd modulator (4S/3M)
II397883 EK3123 7 6m X2 auxiliary cable - Aux 1: RTR or LAC
18
Trailer Handbook
ABS/EBS Components

fig 1
Note - all cables are available in different lengths & connection, please call Technical Services Tel: 01179 846222
II367563000 EK3130 1 3m sensor extension cable

Trailer Information Module (TIM)
Trailer Information Module (TIM)

fig 1
Note - NOT interchangeable with TEBS G2 TIM
II39810FSP EZ1035 1 TIM with fixed cable (as shown)

KB914 1 TIM with fixed cable + adaptor cable for older trailers
KB925 1 TIM retro fit kit complete with TIM & X1 connecting cable
19
Trailer Handbook
ABS/EBS Components
TEBS G2 EBS Trailer System
TEBS G2 EBS Trailer System

fig 1
Note - these modules require programming, for this you require Knorr-Bremse ECU Talk® software.
For part numbers please call Knorr-Bremse Technical Services Tel: 0117 9846 222
TEBS G2 Connecting Cables
fig 5
Note - NOT interchangeable with TEBS 4 power cables
TEBS G2 Connecting Cables

RTR - Return To Ride height function
LAC - Lift Axle Control
Part No Fig Length Description
K008430N00 1 10m ISO 7638 power supply cable

K008431N00 1 13m ISO 7638 power supply cable
K002274 2 2m X2 Aux cable, RTR or LAC

K002275 2 6.5m X2 Aux cable, RTR or LAC
K002276 2 10m X2 Aux cable, RTR or LAC
K021340N00 3 - X2 Aux cable (RTR/LAC), stop lamp & “Traction Help” with diagnostic
II367563000 4 3m Sensor extension cable

II367564000 4 4m Sensor extension cable
K002287N00 5 - X2 Plug assembly (pins NOT included)
20
Trailer Handbook
ABS/EBS Components
TEBS G2 Trailer Information Module (TIM G2)
TEBS G2 Trailer Information Module (TIM G2)

fig 1
Note - NOT interchangeable with TEBS 4 TIM
Part No Fig Description
K009166N00 1 Trailer Information Module (TIM G2)

ABS Modulator & Wheel Speed Sensor
ABS Modulator & Wheel Speed Sensor

fig 1 fig 2 fig 3
II37091N00 BR9234 1 used for the 3rd ABS Modulator on TEBS 4 & TEBS G2
0486000134000 2 wheel speed sensor with mounting bush

II16774 3 mounting bush for wheel speed sensor
21
Trailer Handbook
ABS/EBS Components
Trailer Data Plates & Warning Stickers
Trailer Data Plates & Warning Stickers

Part No Fig Description
KBP2172/1 1 “EBS with RSP” sticker

KBP2153/2 2 ISO 7638 headboard warning sticker
KBP2146/2 3 aluminium chassis data plate
II39797F 4 silver foil data plate (requires ECU Talk® software to print)
ABS/EBS Diagnostics
ABS/EBS Diagnostics
* - comes with training, which can be carried out on the customers premises
II36381 EZ1022 1 blink code switch used on various ABS system

KBP2240/1 2 ABS diagnostic handbook, contains blink codes & wiring diagrams
for all Knorr-Bremse ABS systems (including truck & buses)
KB914 3 for reading faults codes on TEBS4 ONLY
KB915* 4 diagnostics software for TEBS 4 & all connecting cables
K009166N00 5 for reading fault codes on TEBS G2 ONLY
22
Trailer Handbook
ABS/EBS Components
ABS/EBS Retrofit Kits
ABS/EBS Retrofit kits

fig 1 fig 2 fig 3
* - when carrying out an EBS retrofit kit the ECU of the TEBS Module requires programming, for this you require a
Brake Calculation. For further information contact Knorr-Bremse Technical Services Tel: 01179846222
RSP - Roll Stability Programe
K023164B90 KB4TA 1 ABS retrofit kit, contains ABS ECU/module & all power cables + RE Valve
KB908* 2 EBS retrofit kit, contains TEBS Module without RSP, park/shunt valve & all power cables
KB909* 2 EBS retrofit kit, contains TEBS Module with RSP & park/shunt valve all power cables
KB940* 3 EBS retrofit kit, contains TEBS Module without RSP & all power cables
Note - Installation of a retrofit kit is a notifiable alteration. A VTG10 form must be completed & sent to VOSA. The trailer must also be signed off by
an official Knorr-Bremse service centre or authorised agent (page 57 for Service Centres).
Tractor to Trailer Connecting Cables
Tractor To Trailer Connecting Cables

fig 1 fig 2 fig 3
Part No Fig Description Note
K002290 1 ISO 7638 socket & pins

K018857K50 1 ISO 7638 socket & pins with screw type terminals
1194511SP 2 15 pin to 24N & 24S
KB7638 3 7 pin connecting cable ADR approved
23
Trailer Handbook
Brake Actuators
S-Cam Brake Chambers
Double Diaphragm Brake Chamber
S-Cam Brake Chambers

A - push rod thread
B - push rod length
* - without mounting & push rod nuts, but with push rod bellow
** - double diaphragm chamber
Part No Type No Type Port(s) Stroke A B Diaphragm
II39906FA BZ3259 12 M16 x 1.5 75mm M16 x 1.5 190mm -

II33457A BZ3374 16 M16 x 1.5 75mm M16 x 1.5 190mm 16LS
II33782A BX3419 20 M16 x 1.5 75mm M16 x 1.5 190mm 20LS
30010077/A** 24 1/4”NPTF 75mm 5/8”UNF 190mm -

S-Cam Spring Brake
A - push rod thread
S-Cam Spring Brake

B - push rod length
Note - this spring brake comes complete with yoke (pin dia 14mm) & port adaptors (M22 voss, M22 x 1.5 & M16 x 1.5).
Part No Type No Type Port(s) Stroke A B Diaphragm
II37272 BZ9324 16/24 see note 57/57mm M16 x 1.5 300mm C60491
II37274 BX9400 20/24 see note 57/57mm M16 x 1.5 300mm C60489
II37276 BX9402 20/30 see note 57/57mm M16 x 1.5 300mm C60489
II37029 BX9509 24/24 M16 x 1.5 64/64mm M16 x 1.5 200mm C72337
II37277 BX9519 24/24 see note 57/57mm M16 x 1.5 300mm B64322
II37279 BX9521 24/30 see note 57/57mm M16 x 1.5 300mm B64322
II37281 BZ9657 30/30 see note 64/64mm M16 x 1.5 300mm B75383
24
Trailer Handbook
Brake Actuators
Anchorlok Double Diaphragm Spring Brakes

A - push rod thread
B - push rod length
Part No Type Port(s) Stroke A B Diaphragm Portion
2024GCMSS 20/24 M16 x 1.5 57/57mm M16 x 1.5 241mm 234099K 2024GPM
2024GCSS 20/24 3/8”NPTF 57/57mm 5/8”UNF 241mm 234099K 2024GP
2424GCLS 24/24 3/8”NPTF 64/64mm 5/8”UNF 241mm 234100K 2424GP
2424GCMLS 24/24 M16 x 1.5 64/64mm M16 x 1.5 241mm 234100K 2424GPM
2430GCMEXLS 24/30 M16 x 1.5 75/75mm M16 x 1.5 241mm 24LS 2430GPMEXLS
Clamp Rings
fig 1 fig 2
* - Anchorlok clamp rings
Clamp Rings
Part No Fig Type Note
SK2950/8 1 24 one piece clamp

SK2950/9 1 30 one piece clamp
SK2950/7 2 20 two piece clamp
1133M005-CA* 2 20 two piece clamp
25
Trailer Handbook
Brake Actuators
Yokes
Yokes
Part No Fig Thread Size Pin Dia Jaw Width Note
269700 1 M14 x 1.5 16mm 14.7mm

272917 1 M16 x 1.5 12.60mm 14.7mm
274520 1 5/8”UNF 13.7mm 14.7mm
295517 1 M16 x 1.5 14.0mm 14.7mm
295518 1 M14 x 1.5 14.0mm 14.7mm
205948 1 1/2”UNF 1/2” 9/16”
228791DK 1 5/8”UNF 1/2” 9/16”
267086 1 M16 x 1.5 16.0mm 15.2mm
11M018M 2 M16 x 1.5 14.0mm 14.5mm Anchorlok yoke
1185157 4 M16 x 1.5 12.5mm 14.7mm
228790DK 5 5/8”UNF 1/2” 9/16” longer thread than 228791
SEB01316 6 M16 x 1.5 14.0mm 14.5mm complete with nuts & washers
Air Disc Brake Chambers
Air Disc Brake Chambers

Note - when fitting chamber to caliper always position one drain hole open & facing down
Part No Type No Type Port(s) Stroke Diaphragm Note
II31782SP BS3251 14 M16 x 1.5 (radial) 57mm C67204 with mounting nuts
II38924F BS3361 16 M16 x 1.5 (axial) 57mm C72596 without mounting nuts
II38111F BS3321 16 M16 x 1.5 (radial) 57mm C72596 without mounting nuts
II15229SP BS3350 18 M16 x 1.5 (radial) 57mm B493632 with mounting nuts
II31099 BS3453 22 M16 x 1.5 (radial) 57mm C52066 without mounting nuts
II30618 BS3509 24 M16 x 1.5 (radial) 57mm B64322 without mounting nuts
II31100 BS3551 27 M16 x 1.5 (radial) 57mm C72568 without mounting nuts
26
Trailer Handbook
Brake Actuators
Air Disc Brake Spring Brake
Air Disc Brake Spring Brake

Part No Type No Type Port(s) Stroke Diaphragm
II31783SP BS9297 14/16 M16 x 1.5 57/57mm C67204

II31227SP BS9397 16/16 M16 x 1.5 57/57mm C60491
II38595F BS9375 16/16 M16 x 1.5 57/57mm C60491
II31663 BS9349 18/16 M16 x 1.5 57/57mm B493632
II30619SP BS9304 16/24 M16 x 1.5 57/57mm C60491
II35736 BS9356 18/24 M16 x 1.5 57/57mm C66410
II31407000 BS9404 20/24 M16 x 1.5 57/57mm C60489
II31226 BS9451 22/24 M16 x 1.5 57/57mm C52066
II31097 BS9426 20/30 M16 x 1.5 57/57mm C60489
II31408SP BS9503 24/24 M16 x 1.5 57/57mm B64322

Part No Type No Type Port(s) Stroke Diaphragm Note
II39355FSP BS7309 16/24 M16 x 1.5 57/57mm C72596 with mounting nuts
II38120FSP BS7350 18/24 M16 x 1.5 57/57mm C72596 with mounting nuts
27
Trailer Handbook
Air Disc Brakes
BPW Air Disc Brakes

(1) - These are Jurid pads see page 37 for other pad types.
(2) - User may have fitted metal cap kit, so use II39769F0062 kit.
R C = Rationalised Caliper (Caliper only, NO carrier NO pads).
Note - Pad retaining springs should NEVER be re-used - this can cause excessive abutment wear.
BPW Air Disc Brakes

Type No Part No Pad Kit Guide Pin Kit Tappet/Boot Kit RC Caliper/Carrier
SB6520 II34161 II376580062 (1) II328090062 (2) K010604 K003780 / K001493

II39046F II376580062 (1) II328090062 (2) K010604 K003780 / K001105

SB6530 II34162 II376580062 (1) II328090062 (2) K010604 K003779 / K001493
II39047F II376580062 (1) II328090062 (2) K010604 K003779 / K001105

SB6528 II37690 II376580062 (1) II328090062 (2) K010604 K002923 / K004206
II39048F II376580062 (1) II328090062 (2) K010604 K002923 / K004206
K000005 II376580062 (1) II39769F0062 K010604 K002923 / K004206

SB6538 II37691 II376580062 (1) II328090062 (2) K010604 K002924 / K001497
II39049F II376580062 (1) II328090062 (2) K010604 K002924 / K001497
K000006 II376580062 (1) II39769F0062 K010604 K002924 / K001497
SB6548 II39266F II376580062 (1) II39769F0062 K010604 K003780 / K001105
K000115 II376580062 (1) K000375 K010604 K003780 / K001105
Z0017671 II376580062 (1) II39769F0062 K010604 K003780 / K001105

SB6558 II39267F II376580062 (1) II39769F0062 K010604 K003779 / K001105
K000116 II376580062 (1) K000375 K010604 K003779 / K001105
Z0017672 II376580062 (1) II39769F0062 K010604 K003779 / K001105

SB6582 K000584 II376580062 (1) K000375 K010604 K002923 / K004206

SB6592 K000585 II376580062 (1) K000375 K010604 K002924 / K001497

BPW Air Disc Brakes

SB7581 II19727 II180220062 K000132 K010604 K003784 / K001505

SB7591 II19728 II180220062 K000132 K010604 K003783 /K001505

SB7708 II34598 II180220062 II358510062 K010604 K003784 / K002756

SB7718 II34599 II180220062 II358510062 K010604 K003783 / K002756
SB7762 II37029 II180220062 II328090062 (2) K010604 K003784 / K001521

Z0011581 II180220062 II39769F0062 K010604 K003784 / K001521
K000007 II180220062 II39769F0062 K010604 K003784 / K001521
SB7762 K000719 K004476 II39769F0062 K010604 K003784 / K001521

28
Trailer Handbook
Air Disc Brakes
BPW Air Disc Brakes

BPW Air Disc Brakes

SB7772 II37030 II180220062 II328090062 (2) K010604 K003783 / K001521

Z0011582 II180220062 II39769F0062 K010604 K003783 / K001521
K000008 II180220062 II39769F0062 K010604 K003783 / K001521
K000720 K004476 II39769F0062 K010604 K003783 / K001521
SN6507 K004526 K011469 - Key pad K000472 K010603 K003780 / K004679

K001545 II376580062 (1) K000472 K010603 K003780 / K004679
K003662 K011469 - Key pad K000472 K010603 K003780 / K004679
SN6517 K004527 K011469 - Key pad K000472 K010603 K003779 / K004679

K001546 II376580062 (1) K000472 K010603 K003779 / K004679
K003663 K011469 - Key pad K000472 K010603 K003779 / K004679
SN6529 K003672 K011469 - Key pad K000472 K010603 K003780 / K001105
K001117 II376580062 (1) K000472 K010603 K003780 / K001105
SN6529 K004161 II376580062 (1) K000472 K010603 K003780 / K001105

SN6539 K003673 K011469 - Key pad K000472 K010603 K003779 / K001105
K001118 II376580062 (1) K000472 K010603 K003779 / K001105
K004162 II376580062 (1) K000472 K010603 K003779 / K001105

SN6552 K002515 K011469 - Key pad K000472 K010603 K013204 / K004679

SN6562 K002516 K011469 - Key pad K000472 K010603 K013203 / K004679
BPW Air Disc Brakes

SN7084 K000870 K004476 K000472 K010603 K003784 / K001521

SN7094 K000871 K004476 K000472 K010603 K003783 / K001521

SN7164 K002246 K004476 K000472 K010603 K003786 / K004680
K003664 K004476 K000472 K010603 K003786 / K004680
K009281 K015946 - Key pad K000472 K010603 K003786 / K004680
SN7174 K002247 K004476 K000472 K010603 K003785 / K004680

K003665 K004476 K000472 K010603 K003785 / K004680
K009282 K015946 - Key pad K000472 K010603 K003785 / K004680
SN7183 K002517 K004476 K000472 K010603 K003786 / K004680
SN7193 K002518 K004476 K000472 K010603 K003785/ K004680
29
Trailer Handbook
Air Disc Brakes
BPW Air Disc Brakes

BPW Air Disc Brakes

SK7001 K001908 K015947 - Key pad K000472 K010603 K012633 / K012619

K009746 K015947 - Key pad K000472 K010603 K012633 / K012619

SK7011 K001909 K015947 - Key pad K000472 K010603 K012634 / K012619
K009747 K015947 - Key pad K000472 K010603 K012634 / K012619
SK7004 K009744 K015947 - Key pad K000472 K010603 K012633 / K012619

K003453 K004169 K000472 K010603 K012633 / K012619

SK7014 K009745 K015947 - Key pad K000472 K010603 K012634 / K012619
K003454 K004169 K000472 K010603 K012634 / K012619
DaimlerChrysler Air Disc Brakes

SB6540 II39036F II376580062 (1) K000132 K010604 K003780 / K001494

SB6550 II39037F II376580062 (1) K000132 K010604 K003779 / K001494

SB6566 K000212 II376580062 (1) II39769F0062 K010604 K013174 / K000690

SB6576 K000213 II376580062 (1) II39769F0062 K010604 K013173 / K000690

SB7724 II35401 II180220062 II328090062 (2) K010604 K003782 / K000026
II38350F II180220062 II328090062 (2) K010604 K003782 / K000026
II39264F II180220062 (1) II328090062 (2) K010604 K003782 / K000026

SB7800 Z0017521 II180220062 II39769F0062 K010604 K003782 / K000027
SB7810 Z0017522 II180220062 II39769F0062 K010604 K003781 / K000027

30
Trailer Handbook
Air Disc Brakes


SB7734 II35402 II180220062 II328090062 (2) K010604 K003781 / K000026

II38351F II180220062 II328090062 (2) K010604 K003781 / K000026
II39265F II180220062 (1) II328090062 (2) K010604 K003781 / K000026
SN6527 K001081 II376580062 (1) K000472 K010603 K013174 / K000690

SN6537 K001082 II376580062 (1) K000472 K010603 K013173 / K000690

SN7028 Z0010911 II180220062 K000472 K010603 K003782 / K000027

SN7038 Z0010912 II180220062 K000472 K010603 K003781 / K000027
SN7029 K000447 II180220062 (1) K000472 K010603 K013182 / K001275
K000445 II180220062 K000472 K010603 K003782 / K001275
SN7039 K000448 II180220062 (1) K000472 K010603 K013181 / K001275

K000446 II180220062 K000472 K010603 K003781 / K001275
SK7007 K010277 K013745 K004100 K010603 K012633 / K013742
SK7017 K010278 K013745 K004100 K010603 K012634 / K013742

31
Trailer Handbook
Air Disc Brakes
Gigant Air Disc Brakes

Gigant Air Disc Brakes

SB7929 K000822 II180220062 (1) K000375 K010604 K003782 / K000026

SB7939 K000823 II180220062 (1) K000375 K010604 K003781 / K000026
SN6542 K001338 II376580062 (1) K000472 K010603 K003780 / K000690

SN6552 K001339 II376580062 (1) K000472 K010603 K003779 / K000690

SN7105 K001115 II180220062 (1) K000472 K010603 K003782 / K000026

SN7115 K001116 II180220062 (1) K000472 K010603 K003781 / K000026

SN7142 K001413 II180220062 K000472 K010603 K003782 / K000026

SN7152 K001414 II180220062 K000472 K010603 K003781 / K000026

Hendrickson Air Disc Brakes
Hendrickson Air Disc Brakes

SB7904 K000320 II180220062 K000375 K010604 K003784 / K004678

SB7914 K000321 II180220062 K000375 K010604 K003783 / K004678
32
Trailer Handbook
Air Disc Brakes
SAF Air Disc Brakes

SAF Air Disc Brakes

SB6527 II37686 II376580062 K000132 K010604 K003780 / K001494

Z0011451 II376580062 II39769F0062 K010604 K003780 / K001496
Z0016511 II376580062 II39769F0062 K010604 K003780 / K000690

SB6537 II37687 II376580062 K000132 K010604 K003779 / K001494
Z0011452 II376580062 II39769F0062 K010604 K003779 / K001496
Z0016512 II376580062 II39769F0062 K010604 K003779 / K000690

SB7767 II37080 II180220062 II328090062 (2) K010604 K003784 / K000026
II37421 II180220062 II328090062 (2) K010604 K003784 / K000026
Z0011471 II180220062 II39769F0062 K010604 K003784 / K000026
SB7777 II37081 II180220062 II328090062 (2) K010604 K003783 / K000026

II37422 II180220062 II328090062 (2) K010604 K003783 / K000026
Z0011472 II180220062 II39769F0062 K010604 K003783 / K000026
SB7801 II37808 II180220062 II328090062 (2) K010604 K003782 / K000026
Z0011491 II180220062 II39769F0062 K010604 K003782 / K000026

SB7811 II37809 II180220062 II328090062 (2) K010604 K003781 / K000026
Z0011492 II180220062 II39769F0062 K010604 K003781 / K000026
SN6546 K001442 II376580062 K000472 K010603 K003780 / K000690

SN6556 K001443 II376580062 K000472 K010603 K003779 / K000690

SN7067 K000476 II180220062 K000472 K010603 K003782 / K000026

SAF Air Disc Brakes

SN7077 K000477 II180220062 K000472 K010603 K003781 / K000026
SN7085 K000872 II180220062 K000472 K010603 K003784 / K000026

SN7095 K000873 II180220062 K000472 K010603 K003783 / K000026
SK7002 K003400 K004169 K004100 K010603 K012633 / K004099

SK7012 K003401 K004169 K004100 K010603 K012634 / K004099
33
Trailer Handbook
Air Disc Brakes
SMB Air Disc Brakes

SMB Air Disc Brakes

SB6520 K002142 II376580062 (1) K000375 K010604 K003780 / K002979

SB6530 K002143 II376580062 (1) K000375 K010604 K003779 / K002979
SB7784 II37390 II180220062 (1) II328090062 (2) K010604 K003782 / K001525

SB7794 II37391 II180220062 (1) II328090062 (2) K010604 K003781 / K001525

SB7901 K000138 II180220062 (1) II328090062 (2) K010604 K003782 / K001531
K000550 II180220062 (1) K000375 K010604 K003782 / K001531
K002118 II180220062 (1) K000375 K010604 K003782 / K001531
SB7911 K000139 II180220062 (1) II328090062 (2) K010604 K003781 / K001531

K000551 II180220062 (1) K000375 K010604 K003781 / K001531
K002119 II180220062 (1) K000375 K010604 K003781 / K001531
SB7903 K002144 II180220062 (1) K000375 K010604 K003782 / K001525

SB7913 K002145 II180220062 (1) K000375 K010604 K003781 / K001525
SN7106 K001142 II180220062 (1) K000472 K010603 K003782 / K001531

SN7116 K001143 II180220062 (1) K000472 K010603 K003781 / K001531

SN7163 K002167 II180220062 (1) K000472 K010603 K003782 / K001525

SN7173 K002168 II180220062 (1) K000472 K010603 K003781 / K001525
SMB Air Disc Brakes

34
Trailer Handbook
Air Disc Brakes
Schmitz Air Disc Brakes

Schmitz Air Disc Brakes

SK7026 K001481 K004169 K004100 K010603 K012633 / K007475

SK7036 K001482 K004169 K004100 K010603 K012634 / K007475
Assembly Grease
fig 1 fig 2
Part No Fig Qty Colour Note
Assembly Grease
II14525 - 5 g white used on caliper guide pins
II32868 1 500 g white used on caliper guide pins
II32793 - 5 g green used on SB type rubber bush ONLY
Z000046 2 500 g green used on SB type rubber bush ONLY
35
Trailer Handbook
Air Disc Brakes
Rationalised Calipers
Type No Part No Pad Kit Guide Pin Kit Tappet/Boot Kit
SB6401RC K002923 II376580062 K000375 K010604

SB6411RC K002924 II376580062 K000375 K010604

SN6555RC K003825 K000464 K000472 K010603

SN6565RC K003826 K000464 K000472 K010603

SN6573RC K003779 K000464 K000472 K010603

SN6563RC K003780 K000464 K000472 K010603

SN6570RC K013173 K004476 K000472 K010603

SN6580RC K013174 K004476 K000472 K010603

SN6571RC K013204 K011469 K000472 K010603
SN6581RC K013203 K0011469 K000472 K010603

SN7185RC K003781 II180220062 K000472 K010603

SN7195RC K003782 II180220062 K000472 K010603

SN7186RC K003783 K001104 K000472 K010603

SN7196RC K003784 K001104 K000472 K010603

SN7187RC K003785 K004476 K000472 K010603

SN7197RC K003786 K004476 K000472 K010603

SN7189RC K003795 II180220062 K000472 K010603

SN7199RC K003796 II180220062 K000472 K010603
SN7300RC K013181 K001104 K000472 K010603

SN7310RC K013182 K001104 K000472 K010603

SK7042RC K012633 K015947 K004100 K010603
SK7052RC K012634 K015947 K004100 K010603

36
Trailer Handbook
Air Disc Brakes
Pad Kits
92.5mm 92.5mm 109.5mm 109.5mm

210.8mm 210.8mm 247.6mm 247.6mm
Pad Kit Contents:
- Axle set of brake pads fitted with patended pad retaining springs
102.1mm 102.1mm - Two pad retainer bars
- Two sets of retaining pin, washer & split pin
- Two new adjuster caps (to suit both old & new style caliper)
fig 5 210.8mm
fig 6 - Adjuster adapter
210.8mm
Pad Kits
Part No Fig Caliper Material Note
II180220062 3 SB/SN 7 Jurid-539FF Not for SN calipers using keypad

K001104 3 SB/SN 7 Ferodo-455 Not for SN calipers using keypad
K000543 3 SB 7 Ferodo-4569 For some SMB axles - no keypad
K015946 4 SN 7 Textar-T3030 Keypad BPW
K004476 3 SB/SN 7 Textar-T3030
K015947 5 SK 7 Textar-T3030 Keypad BPW

K004169 6 SK 7 Jurid-539-FF29 For caliper without keypad

II376580062 2 SB/SN 6 Jurid-539-20 Not for SN calipers using keypad
K000464 2 SB/SN 6 Ferodo-4550 Not for SN calipers using keypad
K002733 2 SB/SN 6 Textar-T3030 Not for SN calipers using keypad
K011469 1 SN 6 Textar-T3030 Keypad - BPW
Adjuster Cap Kits
fig1
Breakaway Adjuster Old Level Cap New Level Cap
Part No Fig A Note
Adjuster Cap Kits

K000945 1 38mm contains new level cap, old level cap & breakaway adjuster (10 off each)
K000029 1 38mm SB/SN contains new level cap & breakaway adjuster (10 off each)
K003902 1 35mm SK7 contains new level cap & breakaway adjuster (10 off each)
37
Trailer Handbook
Air Disc Brakes
Carriers
fig 5 fig 6 fig7 fig 8
Carriers
A - Number of mounting holes
B - Carrier to axle threads
C - Carrier to caliper threads
D - Counter sunk holes
fig 9 fig 10
Part No Fig Caliper A B C D Main User
K000690 1 SB6/SN6 6 M16 x 1.5 M16 x 1.5 1L, 1R SAF

K002979 1 SB6/SN6 6 M16 x 1.5 M16 x 1.5 none SMB
K001105 1 SB6/SN6 6 M16 x 1.5 M16 x 1.5 none BPW
K000027 2 SB7/SN7 6 M16 x 1.5 M16 x 1.5 1L, 1R DC (Discos axles)
K000026 6 SB7/SN7 6 M16 x 1.5 M16 x 1.5 1L, 1R SAF, DC (Discos axles)
K004099 7 SK7 6 M16 x 1.5 M16 x 1.5 1L, 1R SAF
K004678 9 SB7/SN7 6 M20 x 1.5 M16 x 1.5 none Hendrickson
K001275 10 SB7/SN7 6 M16 x 1.5 M16 x 1.5 1L, 1R DC
K001494 - SB6/SN6 6 M16 x 1.5 M16 x 1.5 none DC (Discos axle)
K001493 - SB6/SN6 6 M16 x 1.5 M16 x 1.5 none BPW
K001496 - SB6/SN6 6 M16 x 1.5 M16 x 1.5 1L, 1R SAF
K001497 - SB6/SN6 5 M16 x 1.5 M16 x 1.5 1R BPW
K004206 - SB6/SN6 5 M16 x 1.5 M16 x 1.5 1L BPW
Carriers
38
Trailer Handbook
Air Disc Brakes
Brake Discs
BPW & Schmitz SB7/SN7 DaimlerChrysler SB7/SN7 SAF SB7/SN7
Brake Discs
Fig 1 Fig 2 Fig 3
Part No Fig D T(t) T(k) T(i) S(new) S(min) L(k) B
II379830061 1 430 159.5 335 290 45 37 12 10 x Ø23

II376380061 2 430 132.5 238 197 45 37 12 10 x M14 x 1.5
K005938 3 430 130 168 131 45 37 12 12 x Ø19 & 3 x M12 x 1.5
Note - all measurements are in Millimeters (mm)

Air Disc Brake Tool Kits
Fig 1 Fig 2
Part No Fig A Note
Caliper Tool Kits

II37951004EN ZB9032 1 for servicing “SB” type calipers, includes service manual & video
K016947 ZB9036 2 for servicing “SN” type calipers, includes service manual & video
39
Trailer Handbook
Slack Adjusters (Automatic)
fig 1 fig 2 fig 3 fig 4 fig 5 fig 6 fig 7 fig 8 fig 9 fig 10 fig 11

fig 12 fig 13 fig 14 fig 15 fig 16 fig 17 fig 18 fig 19 fig 20 fig 21
A - 10 SAE 1-1/2”-10c
B - 37 Spline (fine)
Part No Fig Spline Hole(s) Hand Hole Centre Opposite side
KB1000 1 A 14.0 x 5 L & R 115/127/140/153/205 -

KB1005 2 A 14.0 x 6 L & R 120/135/150/165/180/250 -
KB1010 3 A 14.0 x 6 L & R 120/135/150/165/180/250 -
KB1015 4 A 14.0 x 4 L & R 125/150/180/210 -
KB1020 5 B 14.0 x 3, 16.0 x 1 L & R 105/129/153/215 -
KB1025 17 A 14.0 x 3, 16.0 x 1 L & R 105/129/153/215 -
KB1030 - A 14.0 x 6 L & R 105/125/140/155/180/250 -
KB1035 3 A 14.0 x 5 L & R 125/150/180/210/250 -
KB1040 14 A 14.0 x 5 L & R 105/129/153/181/215 -
KB1045 19 A 14.0 x 6 L & R 120/135/150/165/180/250 -
KB1050 5 B 14.0 x 3, 16.0 x 1 L & R 105/129/153/215 -
KB1055 8 A 14.0 x 5 L & R 105/129/153/181/215 -
KB1060 14 A 12.8 x 5 L & R 105/129/153/181/215 -
KB1065 13 A 12.8 x 4 L & R 127/152/178/203 -
KB1070 15 A 14.0 x 2, 16.0 x 1 L & R 118/142/215 -
KB1075 16 A 14.0 x 5 L & R 125/150/180/210/250 -
KB1080 10 A 14.0 x 4 L & R 127/152/176/200 -
KB1085 7 A 14.0 x 3 L 125/150/180 KB1090
KB1090 7 A 14.0 x 3 R 125/150/180 KB1085

KB1095 9 A 14.0 x 3 L & R 105/129/153 -
KB1100 8 A 14.0 x 5 L & R 105/129/153/181/215 -
KB1110 20 A 14.0 x 3 R 127/152/178 KB1160
KB1115 18 A 14.0 x 3 R 151/179/203 KB1120
KB1120 11 A 14.0 x 3 L 153/181/205 KB1115
KB1130 21 A 14.0 x 3 R 127/152/178 KB1135
KB1135 21 A 14.0 x 3 L 127/153/179 KB1130
KB1160 20 A 14.0 x 3 L 127/152/178 KB1110
KB1170 6 A 14.0 x 3 L & R 127/141/153 -
40
Trailer Handbook
Slack Adjusters (Automatic) Axle Sets
Slack Adjusters (Automatic) Axle Sets

fig 1 fig 2 fig 3 fig 4 fig 5 fig 6 fig 7 fig 8
A - 10 SAE 1-1/2”-10c
KB1000D 1 A 14.0 x 5 L & R 115/127/140/153/205 -

KB1005D 2 A 14.0 x 6 L & R 120/135/150/165/180/250 -
KB1010D 3 A 14.0 x 6 L & R 120/135/150/165/180/250 -
KB1015D 4 A 14.0 x 4 L & R 125/150/180/210 -
KB1020D 5 B 14.0 x 3, 16.0 x 1 L & R 105/129/153/215 -
KB1025D 7 A 14.0 x 3, 16.0 x 1 L & R 105/129/153/215 -
KB1030D A 14.0 x 6 L & R 105/125/140/155/180/250 -
KB1045D 6 A 14.0 x 6 L & R 120/135/150/165/180/250 -
Slack Adjusters (Manual)
fig 1 fig 2
A - 10 SAE 1-1/2”-10c
Slack Adjusters (Manual)

1194360 1 A 14.0 x 4 L & R 127/152/177/203 -

1194361 1 A 1/2” x 4 L & R 127/152/177/203 -
1194362 2 A 1/2” x 4 L & R 127/152/177/203 -
1194363 2 A 14.0 x 4 L & R 127/152/177/203 -
41
Trailer Handbook
Self-setting Automatic Slack Adjusters

fig 1 fig 2 fig 3 fig 4 fig 5 fig 6 fig 7 fig 8
A - 10 SAE 1-1/2”-10c
KB1500 1 A 14.0 x 6 L & R 120/135/150/165/180/250 -

KB1505 2 A 14.0 x 5 L & R 115/127/140/153/205 -
KB1510 3 B 14.0 x 3,16.0 x 1 L & R 105/129/153/215 -
KB1515 4 A 14.0 x 6 L & R 105/125/140/155/180/250 -
KB1520 5 A 14.2 x 3, 16.2 x 1 L & R 105/129/153/215 -
KB1525 6 A 14.0 x 4 L & R 125/150/180/210 -
KB1530 7 B 12.7 x 2 L & R 125/150 -
KB1535 8 A 14.2 x 4 L & R 125/140/155/180 -
42
Trailer Handbook
Air Suspension/Lift Axle Control
Raise/Lower Valves
fig 1 fig 2 fig 3
Raise/Lower Valves
* - handle repair kit Pt No: TS660
** - handle repair kit Pt No: II36226004
Part No Type No Fig Supply Port(s) Delivery Port(s) Note
I86024* SV3115 1 M16 x 1.5 M16 x 1.5 single circuit valve with one lever
I83153* SV3111 2 M16 x 1.5 M16 x 1.5 dual circuit valve with one lever
K002018 ** SV3240 3 M22 x 1.5 M16 x 1.5 manual operation with test point
Lift Axle Control Valves

* - solenoid kit Pt No: II36167008
** - all ports are 8mm push fits
Lift Axle Control Valves

Part No Type No Fig Supply Port(s) Delivery Port(s) Control Port(s) Note
SEB00662 AE1124 1 M12 x 1.5 M12 x 1.5 -

K008546* AE1141 2 M16 x 1.5 M16 x 1.5 - used on TEBS 4
1194130 3 M14 x 1.5 M14 x 1.5 M10 x 1.5 normally open
1194131 3 1/4” BSP 1/4” BSP 1/8” BSP normally closed
I30092 WKV-2I30092 3 M14 x 1.5 M14 x 1.5 M10 x 1.5 normally open
I30093 WKV-2I30093 3 1/4” BSP 1/4” BSP 1/8” BSP normally open
K017224N00** AE1141 4 - - - used on TEBS-G2
43
Trailer Handbook
MCE Lift Axle Control Valves
MCE Lift Axle Control Valves

Part No Type No Port(s) Note
LS1500 MCE1 8mm (push in fittings) semi automatic, manual raise, automatic lower
LS1500-10 MCE1 10mm (push in fittings) semi automatic, manual raise, automatic lower
LS2000 MCE2 8mm (push in fittings) fully automatic, automatic raise, automatic lower
LS2000-10 MCE2 10mm (push in fittings) fully automatic, automatic raise, automatic lower
Levelling Valves
fig 1 fig 2
* - with datum adjustment & height limitation (adjustable 20 to 50 degrees)
Part No Type No Fig Supply Port(s) Delivery Port(s) Control Port(s) Note
Levelling Valves
I87823 SV1307 1 M12 x 1.5 M12 x 1.5 -
II19425 SV1395 1 M12 x 1.5 M12 x 1.5 - with increased flow rate
II36114* SV1465 2 M12 x 1.5 M12 x 1.5 x2 M12 x 1.5
M16 x 1.5 M16 x 1.5 x1
II36115* SV1466 2 M12 x 1.5 M12 x 1.5 x2
M16 x 1.5 M16 x 1.5 x1 -
44
Trailer Handbook
Height Limiting Valves
Height Limiting Valves

Part No Type No Port(s) Upper Connection Lower Connection
I83425 AE1122 M12 x 1.5 M8 threaded rod 4.2mm hole

I60496 AE1103 M12 x 1.5 M8 threaded rod M8 threaded rod
Linkages
Linkages
fig 7 fig 8
Part No Type No Fig Note
KW3027/1 1 SKW3027/1 comes with mounting nuts

SEB00256 ZB3117 2
K001406 3
KX1037/1 4 single axle LSV lower linkage
KX1178/1 5 tandem/tri axle LSV lower linkage
KX1125/1 6
II19099 ZB3130 7 300mm lever length
II19422 ZB3131 8 300mm lever length
45
Trailer Handbook
Useful Information
Electrical Plugs - Pin Allocation
Haldex, Knorr, Wabco EBS Systems
Electrical Plugs - Pin Allocation

ISO 7638 ISO 1185 (24N-24V) ISO 3731 (24S-24V)
1(red) - Positive (modulator) 1(white) - Common return 1(white) - Common return

2(black) - Positive (ECU) 2(black) - L/H side lights 2(black) - Spare
3(yellow) - Negative (ECU) 3(yellow) - L/H indicator lamps 3(yellow) - Reversing lamps
4(brown) - Negative (modulator) 4(red) - Stop lamps 4(red) - Power supply
5(white) - Warning device (lamp) 5(green) - R/H indicator lamps 5(green) - Sensing device with
6(white/green) - Data line CAN H 6(brown) - R/H side lights common return
7(white/brown)- Data line CAN L 7(blue) - Trailer braking control 6(brown) - Spare
7(blue) - Rear fog lamps
ISO 7638 5 Pin Wiring
Knorr Haldex Wabco
Spare Spare Spare

Spare Spare Spare
Electrical Plugs-Pin Allocation

1(red) - Positive (modulator) 1(purple) - Positive (modulator) 1(red) - Positive (modulator)
2(black) - Positive (ECU) 2(red) - Positive (ECU) 2(red/white)- Positive (ECU)
3(yellow) - Negative (ECU) 3(yellow) - Negative (ECU) 3(brown/blue)- Negative (ECU)
4(brown) - Negative (modulator) 4(white) - Negative (modulator) 4(brown) - Negative (modulator)
5(white) - Warning device (lamp) 5(black) - Warning device (lamp) 5(yellow/blue) - Warning device (lamp)
6 - Spare 6 - Spare 6 - Spare
7 - Spare 7 - Spare 7 - Spare
Note: Haldex pin 1 is a 12 Amp fused pin
46
Trailer Handbook
Useful Information
A18 Trailer System Blink Code Information
ECU Part No.: ES2005 / II36413

By the means of a blink code adaptor (Part No.: EZ1022), connected to the diagnostic socket fitted as standard in the wiring harness,
A blink code display may be initiated (i.e. a sequence of flashes on the LED built into the blink code adaptor switch or on the towing
vehicles trailer ABS warning lamp).
With the ECU powered (ignition on), Wait at least 1 second then press the diagnostic button of the blink code adaptor switch for
between 2 & 5 seconds, then release.
Note: ECU stores only one fault code.
To erase the stored fault code the diagnostic button must be pressed & held during & for approx 2 seconds after power up of the
system.
If the blink code adaptor switch is connected to a system that has no faults stored, then the LED will flash constantly indicating a
correctly functioning system.
Note: If the ECU is replaced with a new unit, the trailer ABS warning lamp will stay on even though there are no stored faults in the
ECU. This is normal for safety reasons. A new ECU needs to confirm that both wheel speed sensors are physically working, therefore ,
it will not turn the warning lamp off until the trailer moves.
The following procedure should be followed:
-Connect the electrical plugs ISO 7638 & ISO 1185 (24N) to the trailer
-Drive the vehicle combination to approx 30 km/h, apply the footbrake & bring the trailer to a complete stop, with the foot brake
constantly applied. Release the foot brake. The warning lamp will go out providing the dynamic sensor check has been successfully
completed.
Block 1 Block 2
Blink code Configuration Blink code ABS Fault
2 2S/2M 1 No faults
2* Wheel speed sensor (left)
3* Wheel speed sensor (right)

8 Modulator valve (left)
9 Modulator valve (right)
11 ECU/Modulator ground
12 Power supply
13 Fault in equipment connected
“UNI” circuit
14 ECU internal fault
* If the ECU detects an excessive air gap between the sensor & sensing ring, the last pulse is of double the normal length (approx. 0.4s)
47
Trailer Handbook
Useful Information
KB4TA Trailer System Blink Code Information
ECU Pt No: ES1305/K004246

- Ensure that the ABS is powered via the IS0 7638 connection.
- Apply and release the brake pedal at 1 second intervals:
a) 3 times to read current active faults
b) 4 times to read stored faults
- After a period of 5 seconds the blink codes will be displayed.
- Observe the trailer ABS lamp in the towing vehicle and record the blink code sequence.
- A description of each blink code is shown in the table below.
- After rectifying any faults, check that the trailer ABS warning lamp in the towing vehicle is not illuminated after turning the
ignition off & on. This may necessitate driving the vehicle over 10km/h.
Note: Blink code information is only available when the stop lamp power option and either 2S/2M or 4S/3M ABS are configured.
1st Blink Code 2nd Blink Code
Code Location Code Description
1 All 1 No faults present

2 Sensor SL 1 Wheel speed sensor air gap too big
3 Sensor SR 2 Loss of wheel speed sensor signal
4 Sensor SAL 3 Noisy wheel speed sensor signal
5 Sensor SAR 4 Short or open circuit wheel speed sensor
5 Tyre size differential out of range

6 Wheel speed sensor configuration error
6 Power 1 Voltage too high

2 Voltage too low
3 Excessive resistance on ISO 7638 pin 1
7 Modulator 22 2 Exhaust solenoid short or open circuit

8 Modulator 21 3 ABS valve installation error
9 AUXI01/Modulator 2 4 Valve configuration error
10 Common 1 Internal short to ground

2 AUXI01 or modulator 2 short to ground
3 ABS valve dynamic error-all valves
4 Excessive ABS activity
5 AUXI01 or modulator 2 short to battery
11 ECU 1 Internal error

2 Configuration error
12 AUXI01 1 Short or open circuit

13 AUXI02
14 System 2 Service interval exceeded
48
Trailer Handbook
Useful Information
ABS Warning Light Sequences

ABS A18 System KB4TA ABS System
ECU Part no: ES2005/II36413
ABS Warning Light Sequences

Note: If the light continues to stay on, Note: If the light continues to stay on,
this indicates there is an active fault in this indicates there is an active fault in
the ABS system. the ABS system.
Ignition On Ignition On
Approx 2s Approx 2s
ABS KB3-TA System OR

ECU Part no: ES2001/II36383
ES2002/II36384
Not shown in catalogue
Note: If the light continues to stay on, Light will stay on until approx 7-10 km/h
this indicates there is an active fault in
the ABS system.
Note: If the light continues to stay on,
Ignition On Ignition On the ABS system.
Approx 2s Approx 2s
EBS Warning Light Sequences
TEBS 4 EBS System TEBS-G2 EBS System
Note: If the light continues to stay on, Note: If the light continues to stay on,
EBS Warning Light Sequences

this indicates there is an active fault in this indicates there is an active fault in
the EBS system. the EBS system.
Ignition On Ignition On
Approx 2s Approx 2s
OR
Light will stay on until approx 7-10 km/h
Note: If the light continues to stay on,

Ignition On the EBS system.
Approx 2s
49
Trailer Handbook
Useful Information
S-Cam Spring Brake Fitting Instructions

Safety instructions for service work
Please carefully follow the instructions on the next pages & also refer to the relevant safety instructions for repair work on commercial
vehicles, especially for jacking up & securing the vehicle.

DO NOT under take any of this work, unless you have been trained.
Before starting service work on a brake actuator, ensure the service brake & parking brake are not applied and the wheels are chocked
to ensure the vehicle the cannot roll away.
1. Removal of old spring brake

Fig 1 Fig 2
Check that the hand brake valve lever is in the “run” position (brakes released).
Fully wind off the parking brake spring using the release bolt - see fig 1 (NG3 type) fig 2 (Anchorlok type).
NG3 type - Using a 24mm spanner, rotate the wind off bolt in an anti-clockwise direction DO NOT EXCEED 35Nm TORQUE.
Anchorlok type - Remove the dust cover plug from the rear of the chamber to uncover the release tool keyhole.
Remove release tool assembly from the side pocket of the chamber.
Insert the release tool through the keyhole on the rear of the chamber.
Turn release tool 1/4 turn clockwise to lock in position.
Pull on release tool to ensure the tool is properly seated in the pressure plate.
Assemble release tool stud washer & nut on release tool finger tight.
To wind off the spring brake tighten release tool nut clockwise with a hand wrench & make certain push rod is
retracting, DO NOT EXCEED 47Nm TORQUE
Make sure hand valve is in the “off” - Park position. Disconnect air hoses from ports 11 & 12 taking careful note of which hose is
Connected to each port.
Remove split pin & yoke pin from yoke assembly.
Unscrew & remove spring brake mounting nuts & remove washers (if fitted) -NUTS & WASHERS MUST NOT BE RE-USED.
Remove spring brake from vehicle.

2. Determine the correct push rod length from the old unit
In order to measure the push rod length , the parking brake spring MUST be in the fully wound off condition - See section 1 for
instructions.
Measure the distance between the push rod end & the mounting face. If the old unit has a yoke welded to the push rod, measure
between the yoke pin centre line & the mounting face
Note: If the old unit is damaged, it is possible that the push rod is not fully retracted. To check for this, push the push rod into the unit
& hold it there whilst taking this measurement.
3. Selection of correct size of replacement spring brake
Refer to actuator section of this catalogue, if you have problems identifying the chamber, Please call Technical Service 01179 846222.
Continued on next page...
50
Trailer Handbook
Useful Information
4. Installation of replacement spring brake
A. Check parking brake spring is fully wound off.

Important - Do not cut the push rod to length until the parking brake spring is fully wound off. Check that the wind off bolt is fully
wound out as shown in section 1, fig 1/2. If it is not. Follow the instructions in section 1 - Removal of old spring brake.
B. Push rod length.
The measured length, from section 2 above, should now be marked on the push rod of the replacement unit. However, if the
dimension included the old welded yoke, firstly screw on a new yoke & adjust it to the same dimension - measured to the yoke pin
centre line. Mark the push rod to allow for full thread engagement of the yoke.
Saw the push rod to the marked length with a hacksaw & finally, using a suitable file, clean the end thread to accept the yoke.
C. Air port & clamp ring orientations.
If the replacement spring brake clamp & air port positions are different to those on the original unit, the following procedure must
be carefully followed.
IMPORTANT - Before any adjustments are made to the air port or clamp ring angles, the parking brake spring MUST be fully wound
off - see instructions in section 1 above.
Remove the push rod lock nut & place a suitable metal tube (not supplied by Knorr-Bremse) over the push rod.
Replace & hand tighten the lock nut against the tube end then rotate it 2 or 3 more turns to relieve the load of the service return
spring. The clamp ring fasteners can now be loosened so that it is possible to reposition the spring case & clamp ring as required.
Ensure the clamp ring is correctly located before tightening the fasteners. Tighten the clamp ring fasteners to 12+/-2Nm.
Remove the lock nut & the tube from the push rod.
Fully apply & release air to port 11 approximately 10 times.

Re-tigthen the clamp ring fasteners to NG3 type: 17 +/-2Nm, Anchorlok type: 40Nm.
Check for leakage by applying a soap solution around the clamp ring. NO LEAKAGE IS ALLOWED.
D. Preparation of the replacement unit before installation.
Make a final check that the replacement unit matches the original in respect of air port angle, clamp angle & push rod length.
Fit the yoke assembly but do not tighten the lock nut.
Check that the parking brake spring is fully wound off - see instructions in section 1 above.
Check that the mounting bracket surface is not cracked, damaged or bent. Assemble the spring brake to the mounting bracket
Tighten the mounting nuts to 180 +/- 20Nm.
Do not re-use the old nuts.
Important: Washers are not supplied. In case you decide to use washers, they must fitted between the mounting nuts & the
mounting bracket - NEVER between the spring brake & the mounting bracket.
Continued on next page...
51
Trailer Handbook
Useful Information
E. Setting of yoke assembly
Check that the yoke thread is fully engaged on the push rod.
Rotate the yoke assembly so that its jaw is correctly aligned with the slack adjuster.

Wind the slack adjuster to meet the yoke. Never pull the yoke & push rod to meet the slack adjuster.
Note: This applies to manual & to auto slack adjusters.
After applying grease to the yoke pin & yoke holes, insert yoke pin into yoke assembly & fit the new split pin. Ensure the legs of the
split pin are spread so that it cannot fall out.
Finally, tighten the push rod nut to a maximum of 70Nm.
F. Connection to the air circuit
Pipes can now be connected, take care to connect the service brake hose to air port 11 & the parking brake hose to air port 12.
Fittings should be tightened to 40+/-5 Nm & checked to ensure no leakage.
G. Release the power spring
Move the hand control valve lever to the “run” position (brakes released).
Rotate the release bolt clockwise for NG3 type chamber (Max 30Nm) or wind the nut anti-clockwise for Anchorlok type chamber.
Move hand control lever to the “park” position (brakes applied).
Before driving the vehicle, perform several applications of the service & parking brake.
Note: Refer to the vehicle manufacturers instruction for any further recommendations regarding correct adjustment of the brakes &
checks for correct operation.

52
Trailer Handbook
Useful Information
Auto Slack Adjuster Set-up Instructions

Stage 1
A. Grease the camshaft spline
B. Check that the brake chamber push rod is in its fully released
position. With spring brakes a minimum pressure of 6 bar is
Auto Slack Adjuster Set-up Instructions

required in the system to ensure that the piston is fully released.
C. The new slotted anchor bracket supplied with the auto slack
adjuster should be fitted to the existing camshaft bracket but
not tighten.
Note: Different brackets, which may be handed, are used with
different axles. Knorr-Bremse ASA are supplied with the
Appropriate bracket.
Stage 2
D. Fit the ASA onto the camshaft, so that the arrow on the
Housing points in the direction of the application of the ASA &
the control arm end mates with the anchor bracket.
E. Wind the ASA into the clevis on the brake chamber piston rod
by rotating the hexagon on the ASA in a clockwise direction
until the hole in the ASA coincides with the holes in the clevis.
F. Fit the clevis pin into the clevis through the ASA & secure . The
pin should rotate freely when no load is applied.
Stage 3
G. Rotate the control arm as far as possible, following the
Direction of the arrow cast on the ASA body. Do not hammer
the control arm.
The indicator A on the control arm should now be aligned with
notch B in the cover plate.
H. With out moving the position of the control arm, fix the
anchor bracket in place by tightening the mounting bolts.
Auto Slack Adjuster Setup Instructions

Stage 4
I. Adjust the clearance by rotating the hexagon on the ASA
clockwise (1) until the brake lining touches the drum, then back
off by rotating the hexagon a 3/4 turn anti-clockwise (2).
Backing off produces a loud clicking noise.
J. Fit the lining wear indicator (C) in a vertical position.
K. Secure the ASA on the camshaft ensuring it is not pinched or

restricted.
L. Check that the ASA is functioning by applying the brakes a

few times. The ASA is working when the hexagon rotates
Clockwise on the return stroke.
53
Trailer Handbook
Useful Information
BR550- & BR552- Setting Instructions
V1

V2
Before Setting Valve
1) Read and understand these instructions fully before starting work.

2) The values of the Inlet pressure and the Laden and Unladen Outlet pressures will be needed, along with the corresponding
Air Bag pressures. These will be available from the Load Sensing Valve Plate or the Vehicle Manufacturer.
3) Ensure that all normal safety precautions are observed, particularly when setting the Valve in situ on a vehicle.
4) A source of clean dry air at the Inlet port will be needed.
5) Only BR550- Valves have the Static/Dynamic switch. This must be set to ‘S’ for trailer applications.
6) For BR550- Valves, the Outlet pressures should be measured at the Test Connection. There is no need to plug the Delivery ports.
7) For BR552- Valves, the Outlet pressure must be measured at a Delivery Port 2 and the other Port 2 must be plugged.
8) All references to clockwise/anticlockwise refer to looking directly at the adjuster.
9) There must be ready access to Port 43, the Valve’s Air Suspension Test Connection, if fitted, and all of the adjusting screws.
Note: The position of Port 43 will vary from one part number to another.
Setting The Unladen Brake Pressure
10) Slacken locknut (a) and unscrew (A) to the dimension to suit the part number as shown in the drawing above. Retighten
Locknut (a) to prevent leakage during testing.
11) Undo screws (b) and (c) using a 2.5mm Allen key.
12) Apply V2 to give the required Unladen Air Bag pressure on gauge PG2.
13) Apply V1 to give the required Inlet pressure on gauge PG1.
14) Check that gauge PG3 shows the required Unladen Outlet pressure.
15) If adjustment is necessary, release V1 and V2, hold (C) with a suitable spanner and turn (B) (clockwise to increase the pressure).

16) Repeat steps 13 to 15 as necessary.
17) Release V1 and V2.
Setting The Laden Brake Pressure
18) Apply V2 to give the required Laden Air Bag pressure on PG2.
19) Apply V1 to give the required Inlet pressure on PG1.
20) Check that PG3 shows the required Laden Outlet pressure.
20.1) If the pressure is too low release V1 and V2, hold (B) with a suitable spanner and turn (C) (anticlockwise to increase
pressure).
Or
20.2) If the pressure is correct release V1 and move to step 22.
21) Repeat steps 19 and 20 as necessary.
22) Using V2, reduce the pressure on PG2 to approximately 0.3 bar below the Laden Air Bag pressure.
23) Apply V1 to give the required Inlet pressure on PG1 and check that PG3 shows a pressure lower than the Laden Outlet pressure.
23.1) If the pressure has dropped release V1 and V2 and move to step 25.
OR
23.2) If PG3 still shows the laden Outlet pressure release V1, hold (B) with a suitable spanner and turn (C) clockwise. Then repeat
steps 19 to 23.
24) Release V1 and V2. Continued on next page...
54
Trailer Handbook
Useful Information
Final Check
25) Repeat the “Setting the Unladen Brake pressure” section.

26) Repeat the “Setting the Laden Brake pressure” section.

27) PLEASE NOTE: It may be necessary to repeat the adjustments of (B) and (C) several times in order to set the valve correctly
for the Unladen and Laden conditions.
Setting The Minimum Brake Pressure (simulation of failed air suspension)
28) Ensure that zero pressure is shown on PG2.

29) Apply V1 to give the required Inlet pressure on PG1.
30) Slacken locknut (a) and adjust (A) until PG3 shows a pressure of 0.2 bar lower than the Unladen Outlet pressure.
31) Release V1.
32) Apply V2 to give the Unladen Bag pressure. Tighten the screws (b) and (c).
33) Release V2.
34) Tighten locknut (a).
Every effort has been made to ensure that this information is correct but we reserve the right to amend or change it without notice.
BR56 (BR5408) Adjustment Instructions
Fig 1
Port 1
Port 2
Port 4
BR56 (BR5408) Adjustment Instructions

This valve can NOT be re-set ONLY adjusted, due to the internal workings
Note: Release brake input pressure during each adjustment to screws A & B.
Adjusting Procedure Adjusting Unladen Pressure
1. Please read safety instructions on page 4 1. Remove connection from port 4.
before carrying out any work on the vehicle. 2. Ensure that screw A is in contact with spring.
2. Connect test rig as shown in fig 1. 3. Apply inlet pressure to port 1. Read outlet pressure at port 2.
3. Refer to chassis plate for pressure settings. 4. Adjust stop screw B as required.
5. Repeat steps 3 & 4 as necessary.
Adjusting Laden Pressure Check

1. Connect port 4. Apply laden suspension pressure. 1. Apply unladen suspension pressure.
2. Apply inlet pressure to port 1. Read outlet pressure at port 2. 2. Read brake inlet & outlet pressures.
3. Adjust screw A as required. 3. Apply laden suspension pressure.
4. Repeat steps 2 & 3 as necessary. 4. Read brake inlet & outlet pressures.
55
Trailer Handbook
Useful Information
Pipe Connection Identification

International Standard ISO6786 (1980) is used to ensure the uniform identification of the pipe connections on air braking system
components.
These Connections Are:
Pipe Connection Identification

0 -Suction Connection
1 -Supply or Inlet Port
2 -Delivery Port
3 -Exhaust to Atmosphere
4 -Pilot or Signal Connection
5 -Spare
6 -Spare
7 -Antifreeze Liquid Connection
8 -Compressor Lubricating Oil Connection
9 -Compressor Coolant Connection
A second digit may be used to identify similar connections, i.e.,
21 -Would be delivery port No 1,
22 -Would be delivery port No 2,
41 -Would be signal connection No 1,
42 -Would be signal connection No 2, etc.
56
Trailer Handbook
At Your Service!
Knorr-Bremse UK Service Centres
Aberdeen Carlisle Essex
H.F. Moir Titterington Truck & Trailer BCS
Derek Moir Peter Titterington Barry Craven
Birchwood Works, Kinellar, Aberdeen Unit 7 Sandysike, Longtown, Carlisle 9 New Rd, Rainham, Essex
AB21 0SH CA6 5SR RM13 8DH
01224 790 411 01228 792 600 01708 522 101
Ayrshire Cardiff Essex
Grant Welsh Commercials Tanners Electrics Crusely Trailer Engineering Ltd

Grant Welsh Phil Tanner Dave Ely
Unit 12B, Olympic Buss Pk, Drybridge Rd, Whittle Rd, Leckworth Ind Est, Cardiff Botany Way, Beacon Hill Ind Est, Purfleet,
Dundonald, Kilmarnock, Ayrshire, KA2 9BE CF11 8AT Essex, RM19 1SR
01563 851 015 02920 225 580 01708 861 144
Belfast Dewsbury Fife

Rent-A-Merc H & P Lister Sealand Trailers
Norman McBride Peter Lister Stephen Addison
87 Dargan Rd, Harbour Ind Est,Belfast Embassy Garage, Battye St, Off Leeds Rd, Unit 5&6 Forties Campus, Rosyth, Fife
BT3 9JU Dewsbury, WF13 1PD KY11 2XB
028 9077 9755 01924 454 595 01383 419 205
Berwickshire Cheshire Glasgow

Billy Cowe AM Bell Mackenzies Ltd
Billy Cowe Sam Greaves Gordon Mackenzie
Tower Farm, Cockburnspath, Berwickshire Hawkshead Quarry, Leek Old Rd, Sutton, Somerville Street, Cambuslang, Glasgow
TD13 5YU Macclesfield, Cheshire, SK11 0JB G72 7EB
01368 830 242 01260 253 232 0141 641 9504
Billingham Cleveland Cheshire Gloucestershire

North East Truck & Van Bibbys Commercials Collett Transport Services
Walter Whealdon Colin Murray Andy Collett
Cowpen Bewley Rd, Haverton Hill, Sherbrook House, Winwick House,Warrington, Bibstone Farmhouse, Cromhall,
Billingham Cleveland, TS23 4EX Cheshire, WA3 7EW Wotton Under Edge,Gloucestershire, GL12 8AE
01642 370 555 01925 762 143 01454 269 606
Bristol Co.Antrim Gloucestershire
Halls Electrical Neville Graham Mark Edgeworth
Tony Hall Neville Graham Mark Edgeworth
Unit 16, Dean Court, Great Western Buss Pk, Woodside, 6 St Edwards Rd, Stow on the wold,
Units1-9, The Creamery, 29 Church Road
Yate, Bristol, BS37 5NJ Cheltenham, Gloucestershire, GL54 1AP
01454 319 722
Ballynure, BT39 9UF 07977 849 436
0289 334 2427
Buckingham Cheshire Hampshire
Ring Road Truck Services R & M Commercials
Stuart Chalmers Darran Tarrant Russell Blackman
Gawcott Rd, Buckingham Springvale Ind Est, Millbuch Way, Sandbach, Bell Rd, Daneshill East Ind Est,Basingstoke,
MK18 1DR Cheshire, CW11 3HT Hampshire, RG24 8FB

01280 814 741 01270 768 370 01256 840 404
Bungay Darlaston Herts

Brake Geometry Truck Engineering Foulger’s CVS Ltd
Scott Parker Craig Wilson Peter Foulger
82 Nethergate Street, Bungay, Unit 4, Holland Ind Park, Brentley Road Melda Farm, Bury Lane, Melbourn, Royston,
NR35 1HE South, WS10 8LN Herts, SG8 6DF
07920 0420 74 01215 683 820 01763 262 826
Cambridgeshire Derbyshire Kent

R.J. Flack & Son Ltd Transcare 28 Ltd Coombe Valley
Reg Flack Darren Parkin Martin Husk
19 Longhill Rd, March, Cambridgeshire Unit 1, Lydford Rd 16a Primerose Rd, Dover, Kent
PE15 0BL Meadow Lane Ind Est, Alferton, Derbyshire CT17 0JA
01354 657 235 DE55 7RQ 01304 206 498
01773 832 697
Derbyshire Kidderminster
Trucktec TPS Automotives
Mark Pollock John Heidt
The Elms, Moorfarm Rd East, Ashbourne, Hoobrook Trading Est, Worcester Rd,
Derbyshire, DE6 1HD Kidderminster, DY10 1HY
01335 340 510 01562 822 446
57
Trailer Handbook
At Your Service!
Lancashire Moray Staffs

Lynch Trucks Elgin Truck & Van Dr Air Brake
Steven Lynch Sandy Kennedy Jeff Lowe
Barnfield Way, Altham, Acrington, Lancashire Grampian Rd, Elgin, Moray The Brake Centre, Lyne Hill Ind Est,
BB5 5YT IV30 1XN Penkridge, ST19 5NU
01282 773 377 01343 542 171 01785 714 447
Leeds Northern Ireland Suffolk

Williams Tanker Services Ltd O’Hare Truck & Trailer Services & Rental SPR Trailer Services Ltd

Dave Crisp Dan O’Hare Simon Rivers
Howley Park Road East, Leeds 41 Omeath Rd, Newry, Northern Ireland 5 Walton Avenue, Felixstowe, Suffolk
West Yorkshire, LS27 0BS BT35 8QN IP11 3HH
0113 289 7990 028 3026 1272 01394 275 590
Lancashire Northern Ireland East Sussex

Kidds Transport McLoughlin Coachworks Mick Gould Commercials Ltd
Martin Morris John McLoughlin Toby Goldsmith
Caton Road, Lancaster, 270 Battleford Road, Dungannon, The Royal Oak Garage, London Rd, Flimwell,
Lancashire, LA1 3PE BT71 7NP East Sussex, TN5 7PJ
01524 34 334 0283 754 8418 01580 879 333
Leicestershire Northants West Sussex

Midland Commercial Services Ltd Northampton Commercials Alex Freeman
James Brown Alan Buckle Alex Freeman
Hazel Way, Barwell, Leicestershire Stoke Rd, Rothwell Unit M+N, Ditching Common Ind Est, Hassocks
LE9 8GR Northants, NN14 2SR BN6 8SG
01455 840 994 0785 668 6363 01444 253 312
Lincolnshire N.E. Lincs West Sussex

M.V. Greatrix Clayden Engineering A.J. Freeman
Merv Greatrix David Moffitt Phil Matthews
Main Rd, Stickney, Nr Boston, Lincolnshire Kiln Lane Ind Est, Stallingborough, Immingham, Unit 1 Forgewood Ind Est, Gatwick Rd,
PE22 8AE N.E. Lincs, DN41 8DU Crawley, West Sussex, RH10 9PG
01205 480 459 01469 571 203 01293 544 006
Lincolnshire Pembrokeshire Tyne & Wear
R & A Scott Auto Services Ltd Mansell Davies & Son Braketech (Northern) Ltd
Andrew Scott Dan Standing Dave Lee
5 Sandars Road, Heapham Road Ind Est, Station Yard, Llanfyrnach, Pembrokeshire Hetton Lyons Ind Est, Hetton-le-Hole,
Gainsborough, DN21 1RZ SA35 0BZ Tyne & Wear, DH5 0RH
01427 612 210 01239 831631 0191 526 3753
Manchester Poole
The Hulme Group PLC Commercial
Lee Drummond Andy Burridge
Warren Rd, Trafford Park, Manchester 14 St Georges Avenue, Parkstone, Poole
M17 1QR BH12 4ND

01618 776 071 01202 722 288
Merseyside Somerset
FM Engineering Martock Commercials Ltd
Ken Flower Malcolm Timbrell
Burtonhead Rd, St Helens, Merseyside Great Western Rd, Martock, Somerset
WA9 5EA TA12 6HB
01744 746 800 01935 823 901
Midlothian Southampton
George Stout T.Faulkner EBS/ABS Specialist
George Stout Trevor Faulkner
4 Eskvale Court, Penicuik, Midlothian 1 Mandela Way, Four Post
EH26 8HT Mill,Southampton, SO15 5RZ
07841 533 617 07977 132 833
Middlesex
Phoenix Motors & Recovery Ltd
John O’Neill
Phoenix House, Rivers Garden, North Feltham
Trading Est,Feltham, Middlesex, TW14 0RD
0208 890 8230
58
Trailer Handbook
At Your Service!
Knorr-Bremse Ireland Service Centres
Armagh Dublin Kerry

Toal Truck Services CP Commercials Kerry Coach Services
John Toal Peter Costello Michael Buckley
21-23 Rathtrillick Rd, Middleton, 42B Baldoyle Ind Est,Dublin, Eire Woodlands Ind Est, Park Rd, Killarney, Eire
Co. Armagh, BT60 4HT 00353 (0) 1832 1316 00353 (0) 64 31945
0044 (0) 28 3756 9701
Cork Dublin Kilkenny
Knorr-Bremse Ireland Service Centres

Jay Commercials Ring Road Ltd Keogh Commercials
John McCarthy Shay Murphy Liam Keogh
Unit 9 Ballycurreen Ind Est, Kinsale Rd, J19 Greenogue Buss Park, Rothcoole, Eire Growine, Waterford Rd, Kilkenny, Eire
Cork, Eire 00353 (0) 1401 3643 00353 (0) 5677 29983
00353 (0) 2143 1295
Dublin Offaly
Cork Argent Tullamore Test & Repair Centre
Transport Services Scott Fletcher Jones Kieran McManus
Sean Loftus Unit 10, Parkmore Ind Est, Long Mile Rd, Cloncollig Ind Est, Tullamore, Co. Offaly
Ballyvolane, Cork, Eire Dublin 12, Eire 00353 (0) 506 52057
00353 (0) 21450 7377 00353 (0) 1450 4090
Roscommon
Donegal Limerick Kelly Trucks
D & M Motor Services Paddy Dore Commercials Jimmy Kelly
Doug Peach Margaret Dore Drummond, Strokestown, Co Roscommon
Assoroe Rd, Ballyshannon, Co. Donegal, Eire Dock Road, Limerick, Eire Eire
00353 (0) 71 985 1242 00353 (0) 61 228 422 00353 (0) 71963 7070
59
Trailer Handbook
Cross References
BPW Cross References

Note 1 - The OE number was a full Air Disc Brake , this part number is a rationalised caliper
Note 2 - KB parts are dual stroke diaphragms, do not fit Wabco in place!
* - NOT shown in catalogue
BPW Knorr-Bremse Page BPW Knorr-Bremse Page
02.011.50.30.0 ZB3117 - SEB00256 45 05.174.82.24.0 KB1010 40

02.032.74.50.0 BS3453 - II31099 26 05.174.82.24.2 KB1010 40

02.032.74.60.0 BS9451 - II31226 27 05.174.82.31.0 KB1010 40
02.032.74.70.0 BS3551 - II31100 26 05.174.82.31.2 KB1010 40
02.032.74.80.0 BS9349 - II31663 27 05.174.82.47.0 KB1010 40
02.032.75.00.0 BS3350 - II15229SP 26 05.174.82.47.2 KB1010 40
02.032.75.10.0 BS3404 - II31098SP 26 05.174.82.49.0 KB1005 40
02.032.75.20.0 BS3509 - II30618SP 26 05.174.82.49.2 KB1005/KB1045 40
02.032.75.30.0 BS3601 - II31101 * 05.174.82.63.2 KB1045/KB1005 40
02.032.75.40.0 BS9397 - II31227SP 27 05.174.82.67.2 KB1045/KB1005 40
02.032.75.50.0 BS9304 - II30619SP 27 05.362.70.01.0 K003784 see note 1 36
02.032.75.60.0 BS9404 - II31407000 27 05.362.70.02.0 K003783 see note 1 36
02.032.75.80.0 BS9503 - II31408SP 27 05.362.70.12.0 K003784 see note 1 36
02.032.75.90.0 BS3300 - II14535SP 26 05.362.70.13.0 K003783 see note 1 36
02.032.76.00.0 BS3251 - II31782SP 26 05.362.70.16.0 K003780 see note 1 36
02.032.76.10.0 BS9297 - II31783SP 27 05.362.70.17.0 K003779 see note 1 36
02.032.76.60.0 BS9404 - II31407000 27 05.362.70.22.0 K002923 see note 1 36
02.032.76.70.0 BS9404 - II31407A000 27 05.362.70.22.1 K002923 see note 1 36
02.032.77.00.0 BS3300 - II14535SP 26 05.362.70.23.0 K002924 see note 1 36
02.032.77.40.0 BS3404 - II31098SP 26 05.362.70.23.1 K002924 see note 1 36
02.032.77.50.0 BS3404 - II31098SP 26 05.362.70.24.0 K003783 see note 1 36
02.032.78.60.0 BS9383 - II38122F * 05.362.70.25.0 K003784 see note 1 36
02.032.78.70.0 BS9375 - II38595F 27 05.362.70.26.0 K003780 see note 1 36
02.033.20.90.0 BR5522 - II36836 7 05.362.70.26.1 K003780 see note 1 36
02.182.40.40.0 KU1311 - II17355 5 05.362.70.26.2 K003780 see note 1 36
02.431.00.50.0 SV1307 - I87823 44 05.362.70.27.0 K003779 see note 1 36
02.431.03.90.0 AE1103 - I60496 45 05.362.70.27.1 K003779 see note 1 36
02.431.07.80.0 BR4370 - SEB00933 8 05.362.70.27.2 K003779 see note 1 36
02.431.09.20.0 SV1395 - II19425 44 05.362.70.36.0 K003780 see note 1 36
02.431.12.60.0 AE1124 - SEB00662 43 05.362.70.36.1 K003780 see note 1 36

02.431.12.80.0 SV3111 - I83153 43 05.362.70.36.2 K003780 see note 1 36
02.431.13.10.0 SV3111 - I83153 43 05.362.70.37.0 K003779 see note 1 36
05.174.54.41.0 KB1220 * 05.362.70.37.1 K003779 see note 1 36
05.174.54.42.0 KB1215 * 05.362.70.37.2 K003779 see note 1 36
05.174.82.02.0 KB1005 40 05.362.70.38.0 K003783 see note 1 36
05.174.82.02.1 KB1005 40 05.362.70.38.2 K003783 see note 1 36
05.174.82.02.2 KB1005 40 05.362.70.39.0 K003784 see note 1 36
05.174.82.03.0 KB1010 40 05.362.70.39.2 K003784 see note 1 36
05.174.82.03.1 KB1010 40 05.362.70.40.0 K002923 see note 1 36
05.174.82.03.2 KB1010 40 05.362.70.40.1 K002923 see note 1 36
05.174.82.12.0 KB1010 40 05.362.70.41.0 K002924 see note 1 36
05.174.82.12.2 KB1010 40 05.362.70.41.1 K002924 see note 1 36
05.174.82.14.0 KB1010 40 05.362.70.42.0 K003784 see note 1 36
05.174.82.14.2 KB1010 40 05.362.70.42.2 K003784 see note 1 36
05.174.82.21.0 KB1005 40 05.362.70.42.3 K003784 see note 1 36
05.174.82.21.2 KB1005 40 05.362.70.43.0 K003783 see note 1 36
05.174.82.22.0 KB1005 40 05.362.70.43.2 K003783 see note 1 36
05.174.82.22.2 KB1005 40 05.362.70.43.3 K003783 see note 1 36
60
Trailer Handbook
Cross References

BPW Knorr-Bremse Page BPW Knorr-Bremse Page
05.362.70.60.0 K003779 see note 1 36 05.444.40.02.0 BS7309 - II39355FSP 27

05.362.70.60.2 K003779 see note 1 36 05.444.42.01.0 BS7350 - II38120FSP 27

05.362.70.60.3 K003779 see note 1 36 05.444.42.02.0 BS7355 - K001962 *
05.362.70.61.0 K003780 see note 1 36 05.444.43.01.0 BS9404 -II31407000 27
05.362.70.61.2 K003780 see note 1 36 05.444.43.02.0 BS9404 -II31407000 27
05.362.70.61.3 K003780 see note 1 36 05.574.82.02.1 KB1005 40
05.362.70.62.0 K012634 see note 1 36 05.574.82.03.1 KB1010 40
05.362.70.62.1 K012634 see note 1 36 05.574.82.12.1 KB1005 40
05.362.70.63.0 K012633 see note 1 36 05.574.82.19.0 KB1005 40
05.362.70.63.1 K012633 see note 1 36 05.574.82.20.0 KB1010 40
05.362.70.64.0 K003785 see note 1 36 05.574.82.22.0 KB1005 40
05.362.70.64.2 K003785 see note 1 36 05.574.82.27.0 KB1010 40
05.362.70.64.3 K003785 see note 1 36 05.574.82.43.0 KB1005 40
05.362.70.65.0 K003786 see note 1 36 05.574.82.43.2 KB1005 40
05.362.70.65.2 K003786 see note 1 36 05.574.82.43.3 KB1005D 41
05.362.70.65.3 K003786 see note 1 36 05.574.82.44.0 KB1010 40
05.362.70.66.0 K013203 see note 1 36 05.574.82.44.2 KB1010 40
05.362.70.67.0 K013204 see note 1 36 05.574.82.55.2 KB1005 40
05.362.70.68.0 K003785 see note 1 36 05.574.82.59.2 KB1010 40
05.362.70.68.1 K003785 see note 1 36 05.574.82.65.2 KB1005 40
05.362.70.69.0 K003786 see note 1 36 05.574.82.67.2 KB1010 40
05.362.70.69.1 K003786 see note 1 36 05.574.82.68.2 KB1005 40
05.362.70.70.0 K012634 see note 1 36 05.574.82.87.2 KB1005 40
05.362.70.70.1 K012634 see note 1 36 05.574.82.93.2 KB1005 40
05.362.70.71.0 K012633 see note 1 36 09.801.02.57.0 II180220062 37
05.362.70.71.1 K012633 see note 1 36 09.801.02.58.0 II328090062 28-34
05.444.12.01.0 BZ3259 - II39906FA 24 09.801.02.63.0 K010604 28-36
05.444.13.01.0 BZ3374 - II33457A 24 09.801.02.75.0 II376580062 37
05.444.16.01.0 BX3607 - II33488A 24 09.801.02.88.0 II328090062 28-34
05.444.18.01.0 BZ9324 - II37272 24 09.801.02.92.0 II180220062 37

05.444.19.01.0 BX7408 - II36950 * 09.801.02.93.0 II376580062 37
05.444.20.01.0 2430GCMEXLS 25 09.801.06.20.0 II180220062 37
05.444.20.04.0 2430GCMEXLS 25 09.801.06.21.0 K002733 37
05.444.20.11.0 2430GCMEXLS 25 09.801.06.43.0 K011469 37
05.444.21.01.0 3030GCMLS 25 09.801.06.44.0 K015947 37
05.444.21.04.0 3030GCMLS 25 09.801.06.45.0 K015946 37
05.444.21.11.0 3030GCMLS 25
05.444.32.01.0 BS3320 - II38105F *
05.444.32.02.0 BS3331 - II38589F *
05.444.33.01.0 BS3356 - II38106F *
05.444.33.02.0 BS3360 - II38590F *
05.444.34.01.0 BS3430 - II38107F *
05.444.34.02.0 BS3440 - II38591F *
05.444.36.01.0 BS3509 - II30618 26
05.444.36.02.0 BS3509 - II30618 26
05.444.38.01.0 BS9290 - II38121F *
05.444.38.02.0 BS9284 - II38594F *
05.444.40.01.0 BS7309 - II39355FSP 27
61
Trailer Handbook
Cross References
DaimlerChrysler Cross References

DC Knorr-Bremse Page DC Knorr-Bremse Page

A 000 420 23 82 K010603 28-36 A 942 420 68 01 K003781 see note 1 36
A 000 420 25 82 K000133 * A 942 420 69 01 K013182 see note 1 36
A 000 420 32 48 K003902 37 A 942 420 70 01 K013181 see note 1 36
A 000 420 34 82 K000472 28-36 A 942 421 12 12 II376380061 37
A 000 420 49 82 K010603 28-36 A 942 421 21 12 II376380061 37
A 000 420 50 82 K004100 28-36 A 944 420 28 01 K013182 see note 1 36
A 000 421 25 06 K001275 38 A 944 420 29 01 K013181 see note 1 36
A 000 421 39 06 K013742 * A 946 420 03 01 K013174 see note 1 36
A 002 420 36 83 K003780 see note 1 36 A 946 420 04 01 K013173 see note 1 36
A 002 420 49 20 II180220062 37 A 946 420 14 01 K013173 see note 1 36
A 002 420 78 20 II376580062 37 A 946 420 17 01 K013174 see note 1 36
A 002 420 79 20 II376580062 37 A 946 420 18 01 K013173 see note 1 36
A 002 542 31 18 0486000134000 21 A 946 420 19 01 K013174 see note 1 36
A 003 420 22 20 K001104 37 A 946 420 20 01 K013173 see note 1 36
A 003 420 49 20 II180220062 37 A 975 420 26 01 K003779 see note 1 36
A 003 420 91 83 SK7007 - K010277 31 A 975 420 27 01 K003780 see note 1 36
A 003 420 92 83 SK7017 - K010278 31 A 975 420 28 01 K003779 see note 1 36
A 004 420 70 20 K004169 37 A 975 420 29 01 K003780 see note 1 36
A 006 420 52 24 BS3300 - II14535SP 26
A 006 420 53 24 BS3361 - II38924F 26
A 007 420 12 24 BS3404 - II31098SP 26
A 007 420 13 24 BS3453 - II31099 26
A 007 420 14 24 BS3509 - II30618 26
A 017 420 88 18 BS9397 - II31227SP 27
A 017 420 89 18 BS9397 - II31227SP 27
A 017 420 91 18 BS9390 - II37138 *

A 017 420 92 18 BS9391 - II37139000 *
A 018 420 52 18 BS9304 - II30619SP 27
A 018 420 53 18 BS9304 - II30619SP 27
A 018 420 55 18 BS9404 - II31407000 27
A 018 420 56 18 BS9404 - II31407000 27
A 355 542 02 73 II16774 21
A 942 420 25 01 K003782 see note 1 36
A 942 420 26 01 K003781 see note 1 36
A 942 420 39 01 K003782 see note 1 36
A 942 420 40 01 K003781 see note 1 36
A 942 420 41 01 K003782 see note 1 36
A 942 420 42 01 K003781 see note 1 36
A 942 420 43 01 K003782 see note 1 36
A 942 420 44 01 K003781 see note 1 36
A 942 420 45 01 K003782 36
A 942 420 46 01 K003781 36
A 942 420 65 01 K013182 see note 1 36
A 942 420 66 01 K013181 see note 1 36
A 942 420 67 01 K003782 see note 1 36
62
Trailer Handbook
Cross References
Fruehauf Cross References

Fruehauf Knorr-Bremse Page Fruehauf Knorr-Bremse Page
AJB0092001 KB1050/KB1020 40 CF3510555 AC784D *

AJB0743001 KB1510 42 CF3510568 1185157 26
CF151640 SV1307 - I87823 44 CF351101 DR4375 - K000641 *
CF350087 281865N 7 CF3511017 DR4375 - K000641 *
CF3500879 281865N 7 CF3511062 Obsolete 3 port Anchorlok *
CF3500895 274998 * CF3511231 274520 26
CF3500921 KW718/2 * CF351145 BX3605 - II33445 *
CF3500950 KX2068/5 13 CF351148 KB1175 *
CF350098 KY2248/1 8 CF351193 AS3054 - SEB01162 7
CF3500989 KY2248/1 8 CF3511936 AS3054 - SEB01162 7
CF350099 KX1037/1 45 CF351198 DR4378 - K000644 *
CF3500992 KX1037/1 45 CF3511981 DR4378 - K000644 *
CF350100 KX1178/1 45 CF3512016 234100K 25
CF3501001 KX1178/1 45 CF351208 AE1103 - I60496 45
CF350155 SKW3027/1 45 CF3512087 AE1122 - I83425 45
CF3501551 KW3027/1 45 CF351225 SEB00256 45
CF3501742 234100K 25 CF3512252 SEB00256 45
CF3501797 234101K 25 CF351250 KX1125/1 45
CF3502217 228790DK 26 CF3512508 KX1125/1 45
CF3502316 KW2783/1 * CF3512605 1111980000 *
CF350707 SV3111 - I83153 43 CF351271 WKV-2 - I30092 43
CF3507076 SV3111 - I83153 43 CF351272 DR4120 - I69841 *
CF3507597 LA2103 - I99660 5 CF3512728 DR4120 - I69841 *
CF3507885 24LS 24/25 CF351278 BR4370 - SEB00933 8
CF350909 1111980000 * CF351291 SV3115 - I86024 43
CF350928 KU1311 - II17355 5 CF3512919 SV3115 - I86024 43
CF3509281 KU1311 - II17355 5 CF351323 AS3018 - SEB00409 7
CF350929 KU1310 - II17354 5 CF3513235 AS3054 - SEB01162 7
CF3509294 KU1310 - II17354 5 CF351350 1111999000 8
CF3509304 KW4282/2 * CF3513507 1111999000 8

CF350933 KX2000/1 9 CF351373 1142405000 *
CF3509333 KX2000/1 9 CF3513730 1142405000 *
CF350938 BX3538 - II33783A 24 CF351375 1111951000 8
CF350939 BX3419 - II33782A 24 CF3514687 1111340000 10
CF350943 1111419000 8 CF351530 KB1020 40
CF3509430 1111419000 8 CF351588 2430GCMLS 25
CF350963 AS3054 - SEB01162 7 CF351674 2024GCMSS 25
CF3509634 AS3054 - SEB01162 7 CF351737 WKV-2 - I30092 43
CF350970 274998 * CF3517370 1194130 43
CF3509702 274998 * CF351765 AE1122 - I83425 45
CF351005 KW2350/2 13 CF351802 SV1307 - I87823 44
CF3510270 AC574AXY 6 CF3518269 BR5522 - SEB01326 7
CF3510306 20LS 24 CF3518971 AE4105 - I40405 8
CF3510364 Obsolete 3 port Anchorlok * CF351901 TS660 43
CF351043 AE1109 - I67763 12 CF3519019 TS660 43
CF3510500 234101K 25 CF351931 AC574AXY 6
CF351054 AS3000A 7 CF351933 3030GCMLS 25
CF3510542 AS3000A 7 CF351937 2430GCMEXLS 25
63
Trailer Handbook
Cross References

Fruehauf Knorr-Bremse Page
CF351950 SV1395 - II19425 44

CF351962 KX1294/1 9
CF351995 SV1307 - I87823 44
CF351996 AS3000A 7
CF351997 KU4128 - K004230 5
CF352067 1111340000 10
CF352068 AE1124 - SEB00662 43
CF352131 SV1410 - I98289 *
CF352169 LA2103 - I99660 5
CF352170 LA2103 - I99660 5
CF352193 267114 *
CF352197 AS3250 - SEB00034 7
CF352234 KB1020 40
CF352285 KB1020 40
CF950149 281865N 7
CF950153 30010077/A 24
Gigant Cross References
Gigant Knorr-Bremse Page
2100090 K003781 see note 1 36

2100091 K003782 see note 1 36
2100192 K003781 see note 1 36
2100193 K003782 see note 1 36
9285022 K003782 see note 1 36
Gigant Cross References

9285023 K003781 see note 1 36
92850312 K003779 see note 1 36
92850322 K003780 see note 1 36
9285098 K003780 see note 1 36
9285099 K003779 see note 1 36
9285157 K003781 see note 1 36
9285158 K003782 see note 1 36
9285159 K003783 see note 1 36
9285160 K003784 see note 1 36
9285165 K003779 see note 1 36
9285166 K003780 see note 1 36
64
Trailer Handbook
Cross References
Haldex Cross References

Haldex Knorr-Bremse Page Haldex Knorr-Bremse Page
70618 KB1105 * 72569 KB1030 40

70698 KB1075 40

72576 KB1030 40
70709 KB1105 * 72581 KB1040 40
70802 KB1115 40 72702 KB1030 40
70803 KB1120 40 72702 KB1075 40
70804 KB1015 40 72703 KB1005 40
70818 KB1105 * 72763 KB1010 40
70874 KB1035/KB1030 40 72788 KB1000 40
70877 KB1075 40 72875 KB1005 40
70882 KB1065 40 72876 KB1010 40
70949 KB1080 40 72948 KB1035 40
70960 KB1160 40 79004 KB1025 40
70961 KB1110 40 79005 KB1030 40
70969 KB1215 * 79006 KB1095 40
70970 KB1220 40 79022 KB1020 40
70983 KB1075 40 79023 KB1015 40
70984 KB1040 40 79028 KB1205 *
70984 KB1030 40 79029 KB1210 *
72007 KB1135 40 79030 KB1225 *
72008 KB1130 40 79031 KB1230 *
72010 KB1010 40 79035 KB1040 40
72053 KB1125 * 79051 KB1185 40
72057 KB1015 40 79052 KB1140 *
72066 KB1015 40 79053 KB1145 *
72103 KB1175 * 79097 KB1085 40
72104 KB1165 * 79098 KB1090 40
72119 KB1150 * 79160 KB1180 *
72238 KB1160 40 79183 KB1170 40
72239 KB1110 40 79235 KB1000 40
72250 KB1075 40 79314 KB1080 40

72251 KB1030/KB1035 40 79315 KB1215 *
72253 KB1105 * 79316 KB1220 *
72254 KB1015 40 79317 KB1135 40
72255 269717 * 79318 KB1130 40
72256 KB1065 40 79319 KB1160 40
72258 KB1040/KB1030 40 79320 KB1110 40
72261 KB1055 40 79321 KB1075 40
72263 KB1010 40 79322 KB1095 40
72266 KB1050 40 79323 KB1030 40
72267 KB1000 40 79324 KB1040 40
72268 KB1060 40 79325 KB1000 40
72269 KB1030 40 79326 KB1030 40
72270 KB1095 40 79327 KB1005 40
72271 KB1010 40 79330 KB1035/KB1030 40
72274 KB1025 40 79331 KB1030 40
72282 KB1100 40 79333 KB1040 40
72359 KB1070 40 79338 KB1140 *
72359 KB1000 40 79459 KB1000 40
65
Trailer Handbook
Cross References

Haldex Knorr-Bremse Page Haldex Knorr-Bremse Page
79502 KB1125 * 314 013 006 DR4152 - K000614 *

80019 KB1500 42

314 014 001 DR4253 - K000627 *
80020 KB1505 42 314 014 002 DR4253 - K000627 *
80021 KB1510 42 314 014 003 DR4260 - K000634 *
80022 KB1515 42 314 014 005 DR4255 - K000629 *
80023 KB1520 42 314 014 008 DR4382 - K000648 *
80024 KB1525 42 315 008 022 SEB01326 - AS3250 7
80037 KB1530 42 315 019 001 KW2350/1 13
80041 KB1535 42 315 019 011 KW2350/2 13
102 060 001 1194362 41 333 001 001 AE4105 - I40405 8
102 172 001 1194363 41 333 001 501 AE4100 - I14911 *
103 007 001 1194360 41 334 047 001 AE2110 - II33261 12
120 330 201 BZ3374 - II33457A 24 334 054 201 KU1311 - II17355 5
120 340 203 BX3419 - II33782A 24 334 054 211 0484150114000 *
120 341 101 BX3419 - II33782A 24 334 055 201 KU1310 - II17354 5
120 341 201 295361 * 338 021 001 SV3111 - I83153 43
120 350 201 BZ3419 - II33782A 24 346 181 002 2430GCMEXLS 25
120 350 203 BX3538 - II33783A 24 346 182 011 3030GCMLS 25
120 351 101 BX3538 - II33783A 24 350 026 001 AS3100A 7
120 351 201 BX3533 - II33442A * 350 026 002 AS3100A 7
120 361 101 BX3607 - II33488A 24 351 008 022 AS3000A 7
120 361 201 BX3607 - II33488A 24 351 008 023 AS3000A 7
121 254 003 30010077/A 24 351 009 021 AS3000A 7
124 100 101 11M018M 26 351 022 001 AS3018 - SEB00409 7
135 162 400 BS9304 - II30619000 27 352 005 401 AE4257 - II18068 *
201 002 001 281865 7 352 006 101 AE4257 - II18068 *
201 015 011 281865 7 352 018 011 AE4217 - II36160 6
201 015 021 AS3018 - SEB00409 7 352 019 001 AE4262 - II19802 6
201 016 011 AS3018 - SEB00409 7 352 019 011 AE4262 - II19802 6
201 020 020 267114 * 352 030 001 AE4262 - II19802 6

205 001 001 KW2966/1 9 352 044 001 AE4247 - II36129 6
205 004 001 1111419000 8 355 018 001 AC574AXY 6
206 005 001 KW2350/2 13 355 018 011 AC574AXY 6
207 012 001 AE4257 - II18068 6 355 018 071 RE1115 - I76204 6
207 013 001 AE4262 - II19802 6 355 023 061 AC574AXY 6
207 013 021 AE4262 - II19802 6 355 023 071 RE1121 - I76202 6
310 005 001 I99660+ M22-M16 reducer 5 355 093 001 AC586AY *
310 005 011 LA2100 - I99660 5 356 006 001 KX2000/1 9
314 001 001 1194016 * 356 006 011 KX2000/1 9
314 012 001 DR4373 - K000639 * 356 009 001 DB2110 - I43387 *
314 012 002 DR4375 - K000641 * 356 009 011 DB2135 - II14891 *
314 012 003 DR4377 - K000643 * 356 012 061 KX2000/1 9
314 012 004 DR4378 - K000644 10 356 022 001 1194339 9
314 012 005 DR4385 - K000651 * 356 022 011 1194339 9
314 013 001 DR4152 - K000614 * 357 012 021 DB1132 - I63963 *
314 013 002 DR4155 - K000618 10 357 012 022 DB1132 - I63963 *
314 013 003 DR4153 - K000616 * 612 017 001 SV1307 - I87823 44
314 013 005 DR4156 - K000619 * 612 017 061 SV1307 - I87823 44
66
Trailer Handbook
Cross References

Haldex Knorr-Bremse Page
612 017 071 SV1307 - I87823 44

612 017 091 SV1395 - II19425 44

612 018 001 SV1418 - I99633 *
612 032 001 SV1410 - I98289 *
612 035 011 SV1307 - I87823 44
612 035 021 SV1395 - II19425 44
950 364 012 0486000134000 21
950 364 408 II156398000 *
950 364 503 0486000134000 21
950 364 720 KB7638 23
136 2430 001 2430GCMEXLS 25
136 3030 001 3030GCMLS 25
Hendrickson Cross References
Hendrickson Knorr-Bremse Page Hendrickson Knorr-Bremse Page

HB100410 K013222 see note 1 36 HB100406 K003793 see note 1 36
HB100411 K013221 see note 1 36 HB100407 BS3444 - II39694F *
HB100055 DR4150 - K000613 * S-26923-1L K003783 see note 1 36
HB100102 BS3301 - II30614 * S-26923-1R K003784 see note 1 36
Hendrickson Cross References

HB100125 DB2122 - I86158 11
HB100125 I86158 - DB2122 11
HB100134 BZ9324 - II37272 24
HB100135 DB2115 - I86154 11
HB100135 I86154 - DB2115 11
HB100137 SV1343 - I87432 *
HB100138 SV1344 - I87433 *
HB100198 BS3300 - II14535SP 26
HB100199 BS8309 - II40496F *
HB100200 BS8310 - II40497F *
HB100202 BS3251 - II31782SP 26
HB100213 BS9304 - II30619SP 27
HB100214 BS9304 - II30619SP 27
HB100259 DB2121 - I86157 *
HB100329 DB2118 - I86156 11
HB100329 I86156 - DB2118 11
HB100339 II376580062 37
HB100402 BZ9324 - II37272 24
HB100405 K003794 see note 1 36
67
Trailer Handbook
Cross References
Meritor Cross References

Meritor Knorr-Bremse Page
21217568 KB1070 40
21217569 KB1055 40
Meritor Cross References

21222694 KB1000 40
21222873 KB1115 40
21222874 KB1120 40
21223694 KB1000 40
21224345 KB1170 40
21225221 KB1085 40
21225222 KB1090 40
21229249 KB1505 42
40877596 KB1055 40
Y537146 KB1060 40
SAF Cross References
SAF Knorr-Bremse Page SAF Knorr-Bremse Page

2 175 0156 00 KB1075 40 3 080 0048 20 K003787 see note 1 36
2 175 0168 00 KB1075 40 3 080 0049 20 K003788 see note 1 36
2 175 0169 00 KB1010 40 3 080 0054 20 K012634 see note 1 36
2 175 0202 00 KB1075 40 3 080 0055 20 K012633 see note 1 36
2 175 0219 00 KB1040 40 3 454 1041 30 BS9404 - II31407000 27
3 057 0077 00 II180220062 37 3 454 1043 30 BS3404 - II31098SP 26

3 057 0078 00 II376580062 37 3 454 1044 30 BS3509 - II30618 26
3 080 0004 21 K003783 see note 1 36 3 454 1045 30 BS3361 - II38924F 26
3 080 0005 21 K003784 see note 1 36 3 454 1046 30 BS9397 - II31227SP 27
3 080 0006 23 K003779 see note 1 36 3 454 1047 30 BS9397 - II31227SP 27
3 080 0007 23 K003780 see note 1 36 3 454 1048 30 BS9338 - II30619 *
3 080 0010 22 K003781 see note 1 36 3 454 1049 30 BS9349 - II31663 27
3 080 0011 22 K003782 see note 1 36 3 454 1050 30 BS9304 - II30619SP 27
3 080 0026 20 K003781 see note 1 36 3 454 1051 30 BS9404 - II31407 27
3 080 0027 20 K003782 see note 1 36 3 454 1054 30 BS9503 - II31408SP 27
3 080 0030 20 K003783 see note 1 36 3 454 1056 30 BS9503 - II31408SP 27
3 080 0031 20 K003784 see note 1 36 3 454 1059 30 BS3251 - II31782SP 26
3 080 0040 20 K003783 see note 1 36 3 454 1060 30 BS3350 - II15229SP 26
3 080 0041 20 K003784 see note 1 36 3 454 1061 30 BS3453 - II31099 26
3 080 0042 20 K003781 see note 1 36 3 454 1062 30 BS9297 - II31783SP 27
3 080 0043 20 K003782 see note 1 36 3 454 1063 30 BS9349 - II31663 27
3 080 0044 20 K003779 see note 1 36 3 454 1064 30 BS3251 - II31782SP 26
3 080 0045 20 K003780 see note 1 36 3 454 1065 30 BS3300 - II14535SP 26
68
Trailer Handbook
Cross References

SAF Knorr-Bremse Page SAF Knorr-Bremse Page
3 454 1066 30 BS3350 - II15229SP 26 4 454 1049 30 BS9349 - II31663 27

3 454 1067 30 BS3404 - II31098SP 26 4 454 1050 30 BS9304 - II30619SP 27

3 454 1068 30 BS3453 - II31099 26 4 454 1051 30 BS9404 - II31407000 27
3 454 1069 30 BS3509 - II30618 26 4 454 1054 30 BS9503 - II31408SP 27
3 454 1070 30 BS9297 -II31783SP 27 4 454 1056 30 BS9503 - II31408SP 27
3 454 1071 30 BS7309 - II39355FSP 27 4 454 1059 30 BS3265 - II33887 *
3 454 1072 30 BS7309 - II39355FSP 27 4 454 1060 30 BS3350 - II15229SP 26
3 454 1073 30 BS7350 - II38120FSP 27 4 454 1061 30 BS3453 - II31099 26
3 454 1074 30 BS7351 - II38525F * 4 454 1062 30 BS9297 - II31783SP 27
4 079 0005 01 K005938 39 4 454 1063 30 BS9349 - II31663 27
4 080 0004 00 K003783 see note 1 36 4 454 1064 30 BS3251 - II31782SP 26
4 080 0005 00 K003784 see note 1 36 4 454 1065 30 BS3300 - II14535SP 26
4 080 0006 00 K003779 see note 1 36 4 454 1066 30 BS3350 - II15229SP 26
4 080 0006 01 K003779 see note 1 36 4 454 1068 30 BS3453 - II31099 26
4 080 0007 00 K003780 see note 1 36 4 454 1069 30 BS3509 - II30618 26
4 080 0007 01 K003780 see note 1 36 4 454 1070 30 BS9297 - II31783 27
4 080 0010 00 K003781 see note 1 36 4 454 1071 30 BS7309 - II39355FSP 27
4 080 0011 00 K003782 see note 1 36 4 454 1072 30 BS7309 - II39355FSP 27
4 175 0085 00 KB1030 40 4 454 1074 30 BS7351 - II38525F *
4 175 0085 01 KB1075 40 4 454 1075 30 BS3361 - II38924F 26
4 175 0139 00 KB1160 40 4 454 1076 30 BS7309 - II39355FSP 27
4 175 0140 00 KB1110 40 5 317 0024 00 II376580062 37
4 175 0141 00 KB1080 40 8 531 7002 100 II328090062 28-34
4 175 0144 00 KB1095 40 8 531 7002 200 II328090062 28-34
4 175 0149 00 KB1135 40 8 531 7002 400 II376580062 37
4 175 0150 00 KB1130 40 8 531 7002 500 K000945 37
4 175 0154 01 KB1030 40 8 531 7002 600 K000129 *
4 175 0184 00 KB1010 40 8 531 7002 800 K010604 28-36
4 175 0208 00 KB1120 40 8 531 7002 900 K003784 see note 1 36
4 175 0209 00 KB1115 40 8 531 7003 000 K003783 see note 1 36
4 175 0211 00 KB1040 40 8 531 7003 400 K001494 38

4 175 0215 00 KB1215 * LL0095 KB1115 40
4 175 0216 00 KB1220 * LL0096 KB1120 40
4 175 0228 00 KB1030 40
4 175 0239 00 KB1005 40
4 175 0240 00 KB1035 40
4 175 0247 00 KB1095 40
4 175 0248 00 KB1040 40
4 175 0249 00 KB1515 42
4 175 0251 00 KB1145 *
4 175 0252 00 KB1140 *
4 175 0262 00 KB1535 42
4 454 1043 30 BS3404 - II31098SP 26
4 454 1044 30 BS3509 - II30618 26
4 454 1045 30 BS3361 - II38924F 26
4 454 1046 30 BS9397 - II31227SP 27
4 454 1047 30 BS9397 - II31227SP 27
4 454 1048 30 BS9304 - II30619SP 27
69
Trailer Handbook
Cross References
SMB Cross References

SMB Knorr-Bremse Page SMB Knorr-Bremse Page
7000327W KB1025 40 M200164-22 K003782 see note 1 36

M023565 KB1025 40 M200164-31 K003781 see note 1 36
SMB Cross References

M076154 BS9397 - II31227SP 27 M200164-32 K003782 see note 1 36
M076634 K003782 see note 1 36 M200177-02 K003779 see note 1 36
M076642 K003781 see note 1 36 M200192-01 K003780 see note 1 36
M079056 BS9397 - II31227SP 27 M910001-01 K000464
M200024-01 BS8518 - II39220F * M910045-02 II180220062
M200024-02 BS8517 - II39219F * MO023565 KB1025
M200124-01 K003781 see note 1 36 MO02416 KB1520
M200124-02 K003782 see note 1 36
M200124-11 K003781 see note 1 36
M200124-12 K003782 see note 1 36
M200124-41 K003781 see note 1 36
M200124-42 K003782 see note 1 36
M200164-01 K003781 see note 1 36
M200164-02 K003782 see note 1 36
M200164-21 K003781 see note 1 36
Schmitz Cross References
Schmitz Knorr-Bremse Page
114153 BS3300 - II14535SP 26

050408 2430GCMEXLS 25
051012 BX3535 - II33442A 24
051222 BS3300 - II14535SP 26
051223 BS9397 - II31227SP 27
Schmitz Cross References

052380 BS9304 - II30619SP 27
052508 BS3404 - II31098 26
052509 BS9404 - II31407000 27
054080 BS9335 - II38110F *
054081 BS3321 - II31098 26
70
Trailer Handbook
Cross References
Wabco Cross References

Wabco Knorr-Bremse Page Wabco Knorr-Bremse Page
280375 280375DK 6 464 006 002 0 SV1395 - II19425 44

281672 281865N 7 464 006 100 0 SV1410 - I98289 *
234099A 234099K see note 2 25 473 301 000 0 DB2114 - I86153 *
234100A 234100K see note 2 25 473 301 001 0 DB2115 - I86154 11
234101A 234101K see note 2 25 473 301 001 0 I86154 - DB2115 11
234189A 234189K see note 2 25 473 301 002 0 I86156 - DB2118 11
423 103 900 0 BZ3259 - II39906FA 24 473 301 003 0 DB2116 - I86155 11
423 104 710 0 BS3300 - II14535SP 26 473 301 005 0 I86156 - DB2118 11
423 104 900 0 BZ3374 - II33457A 24 475 010 001 0 DB1103 - I61236 -reset 10
423 105 298 0 BX3419 - II33782A 24 475 010 002 0 DB1147 - I97953 *
423 105 900 0 BX3419 - II33782A 24 475 010 003 0 DB1102 - I61235 *
423 106 298 0 BX3535 - II33442A 24 475 010 008 0 DB1116 - I61707 *
423 106 900 0 BX3538 - II33783A 24 475 010 013 0 DB1103 - I61236 10
423 107 900 0 BX3607 - II33488A 24 475 010 026 0 DB1147 - I97953 *
423 110 710 0 BS3453 - II31099 26 475 010 309 0 DB1102 - I61235 *
423 112 710 0 BS3363 - II39602F * 475 010 313 0 DB1116 - I61707 *
423 114 710 0 BS3251 - II31782SP 26 475 702 022 0 BR4370 - SEB00933 8
423 505 000 0 BS3404 - II31098SP 26 475 713 500 0 BR4370 - SEB00933 8
423 506 001 0 BS3509 - II30618 26 571 040 000 0 WKV-2 - I30092 43
432 500 020 0 LA2103 - I99660 5 890 110 349 0 BX9402 - II37276 24
433 302 002 0 KX1125/1 45 895 801 513 2 11M018M 26
433 401 003 0 ZB3117 - SEB00256 45 897 120 526 4 20LS 24
434 014 000 0 AE5115 - I75598 9 897 120 530 4 234100K 25
434 100 022 0 DR4152 - K000614 * 897 120 535 4 234101K see note 2 25
434 100 024 0 DR4155 - K000618 10 897 120 536 4 24LS 24/25
434 100 122 0 DR4373 - K000639 * 897 120 540 4 234101K see note 2 25
434 100 124 0 DR4377 - K000643 * 897 120 546 4 30LS *
434 100 125 0 DR4378 - K000644 10 899 760 510 4 II16774 21
434 100 126 0 DR4370 - K000636 -reset * 925 370 300 0 BX7408 - II36950 *
434 100 220 0 DR4253 - K000627 * 925 370 307 0 BX7408 - II36950 *

434 100 221 0 DR4250 - K000624 -reset * 925 371 300 0 2430GCMEXLS 25
434 100 222 0 DR4260 - K000634 * 925 371 308 0 2430GCMEXLS 25
434 100 232 0 VPC3L * 925 372 300 0 3030GCMLS 25
434 208 009 0 1111419000 8 925 372 307 0 3030GCMLS 25
434 208 021 0 AE4105 - I40405 8 925 424 100 0 BZ9324 - II37272 24
434 208 029 0 AE4100 - I14911 * 925 424 800 0 BS9396 - II32160 *
434 208 050 0 AE4252 - I90168 * 925 424 801 0 BS9395 - II32159 *
435 100 025 0 DR4155 - K000618 10 925 426 100 0 BS9197 - II33885 *
441 032 578 0 0486000134000 21 925 426 200 0 BS9296 - II33648 *
441 032 808 0 0486000134000 21 925 430 100 0 K2B0504X50 *
441 032 809 0 0486000136000 * 925 431 100 0 K2B0506X50 *
452 002 107 0 AE2100 - I28323 12 925 432 200 0 K2B0522X50 *
452 401 000 0 KU1900 - I14585 * 925 432 300 0 K2B0520X50 *
452 402 000 0 KU1901 - I16490 * 925 454 001 0 BZ9324 - II37272 24
453 004 007 0 I74282 * 925 460 100 0 BS9404 - II31407000 27
463 032 020 0 SV3111 - I83153 43 925 460 101 0 BS9404 - II31407000 27
464 002 330 0 SV1307 - I87823 44 925 460 102 0 BS9404 - II31407000 27
464 002 441 0 SV1395 - II19425 44 925 460 103 0 BS9404 - II31407000 27
71
Trailer Handbook
Cross References

Wabco Knorr-Bremse Page Wabco Knorr-Bremse Page
925 460 104 0 BS9404 - II31407000 27 APSA7440A KX2068/2 13

925 460 105 0 BS9404 - II31407000 27 SC1004 KW3027/1 45
925 460 107 0 BS9404 - II31407000 27
925 460 108 0 BS9404 - II31407000 27
925 460 230 0 BS9433 - II36962 *
925 461 010 0 BS9504 - K002862 *
925 464 000 0 BS9308 - II32700 *
925 464 450 0 BS9397 - II31227SP 27
925 464 451 0 BS9397 - II31227SP 27
925 464 452 0 BS9397 - II31227SP 27
925 464 500 0 BS9304 - II30619SP 27
925 464 501 0 BS9304 - II30619SP 27
925 466 010 0 BS9201 - II37523 *
934 300 001 0 KW2350/2 13
934 300 002 0 KW2350/1 13
934 300 003 0 KW2350/2 13
934 300 029 0 KW2350/1 13
952 200 021 0 KU1310 - II17354 5
952 200 022 0 KU1311 - II17355 5
952 200 221 0 KU4124 - K004231 5
952 200 222 0 KU4128 - K004230 5
963 001 012 0 AE4215 - II36134 *
963 001 013 0 AE4232 - II36133 *
963 001 052 0 AE4247 - II36129 6
963 006 001 0 AE4217 - II36160 6
964 001 002 0 AE1103 - I60496 45
971 002 000 0 AS3000A 7
971 002 150 0 AS3000A 7
971 002 152 0 AS3054 - SEB01162 7
971 002 300 0 AS3000A 7

971 002 301 0 AS3000A 7
971 002 303 0 AS3000A 7
971 002 304 0 AS3000A 7
971 002 307 0 AS3000A 7
971 002 533 0 AS3100A 7
971 002 700 0 AS3100A 7
971 002 701 0 AS3100A 7
971 002 702 0 AS3100A 7
973 001 010 0 AC574AXY 6
973 001 020 0 RE1121 - I76202 6
973 001 200 0 RE1121 - I76202 6
973 011 000 0 AC574AXY 6
973 500 000 0 KX2000/1 9
975 001 000 0 DB2111 - I50402 *
975 001 001 0 DB2110 - I43387 *
975 001 002 0 DB2110 - I43387 9
975 001 500 0 DB2113 - I53929 *
975 700 203 0 BR4370 - SEB00933 8
72
Trailer Handbook
Index
Index
Knorr-Bremse Type No Page Knorr-Bremse Type No Page
800765 5 30010077/A 24
0484210002000 14 3030GCLS 25
0486000134000 21 3030GCMLS 25
1111340000 10 AC574AXY 6
1111419000 8 AS3000A 7
Index
1111951000 8 AS3050A 7
1111999000 8 AS3100A 7
1126M005-CA 25 DS508/1 15
1127M005-CA 25 DS508/3 15
1133M005-CA 25 EX5 KU2002 5
114/1X/5 KU2001 5 I28323 AE2100 12
1185157 26 I30092 WKV-2I30092 43
1188230 14 I30093 WKV-2I30093 43
1188231 14 I40405 AE4105 8
1189001 15 I43387 DB2110 9
1194130 43 I60496 AE1103 45
1194131 43 I61236 DB1103 10
1194339 9 I67763 AE1109 12
1194360 41 I73358 BR56 7
1194361 41 I75598 AE5115 9
1194362 41 I76202 RE1121 6
1194363 41 I76204 RE1115 6
11M018M 26 I83153 SV3111 43
2024GCMSS 25 I83425 AE1122 45
2024GCSS 25 I85168 RE1131 6
205948 26 I85731 AE4146 8
2264462373000 16 I86024 SV3115 43
2264462386000 16 I86154 DB2115 11
2264462398100 17 I86155 DB2116 11
228790DK 26 I86156 DB2118 11
228791DK 26 I86158 DB2122 11
2424GCLS 25 I87823 SV1307 44
2424GCMLS 25 I99660 LA2103 5
Index
2430GCLS 25 II14525 35
2430GCMEXLS 25 II14535SP BS3300 26
2430GCMLS 25 II15229SP BS3350 26
267086 26 II16774 21
269700 26 II17354 KU1310 5
272917 26 II17355 KU1311 5
274520 26 II180220062 37
277147N 11 II19099 ZB3130 45
277148DK 11 II19422 ZB3131 45
277227N 11 II19425 SV1395 44
280375DK 6 II19727 SB7581 28
281865N 7 II19728 SB7591 28
295358 8 II19802 AE4262 6
295517 26 II19803 AE4261 6
295518 26 II30618 BS3509 26
73
Trailer Handbook
Index
Index
II30619SP BS9304 27 II37081 SB7777 33

II31097 BS9426 27 II37090N00 BR9233 16
II31098SP BS3404 26 II37091N00 BR9234 21
II31099 BS3453 26 II37272 BZ9324 24
II31100 BS3551 26 II37274 BX9400 24
Index
II31226 BS9451 27 II37276 BX9402 24
II31227SP BS9397 27 II37277 BX9519 24
II31407000 BS9404 27 II37279 BX9521 24
II31408SP BS9503 27 II37281 BZ9657 24
II31663 BS9349 27 II37390 SB7784 34
II31782SP BS3251 26 II37391 SB7794 34
II31783SP BS9297 27 II37421 SB7767 33
II32793 35 II37422 SB7777 33
II328090062 28-34 II376380061 39
II32868 35 II376580062 37
II33261 AE2110 12 II37686 SB6527 33
II33442A BX3535 24 II37687 SB6537 33
II33457A BZ3374 24 II37690 SB6528 28
II33488A BX3607 24 II37691 SB6538 28
II33782A BX3419 24 II37808 SB7801 33
II34161 SB6520 28 II37809 SB7811 33
II34162 SB6530 28 II37951004EN ZB9032 39
II34598 SB7708 28 II379830061 39
II34599 SB7718 28 II38111F BS3321 26
II35401 SB7724 30 II38120FSP BS7350 27
II35402 SB7734 31 II38350F SB7724 30
II35736 BS9356 27 II38351F SB7734 31
II358510062 28 II38595F BS9375 27
II36114 SV1465 44 II38924F BS3361 26
II36115 SV1466 44 II39036F SB6540 30
II36129 AE4247 6 II39037F SB6550 30
II36159 AE4216 6 II39046F SB6520 28
II36160 AE4217 6 II39047F SB6530 28
Index
II36381 EZ1022 22 II39048F SB6528 28
II36413 ES2005 16 II39049F SB6538 28
II367381 EK3101 18 II39264F SB7724 30
II367397 EK3100 18 II39265F SB7734 31
II3674112000 EK3110 18 II39266F SB6548 28
II3674115000 EK3110 18 II39267F SB6558 28
II3675612000 EK3130 17 II39355FSP BS7309 27
II367563000 EK3130 17 II39769F0062 28-33
II367563000 EK3130 17 II39782PG ES2053 18
II367564000 EK3130 17 II397873 EK3122 18
II36836 BR5522 7 II397883 EK3123 18
II37029 BX9509 24 II39797F 22
II37029 SB7762 28 II39798PG ES2050 18
II37030 SB7772 29 II39810FSP EZ1035 19
II37080 SB7767 33 II39815F4 EK3107 18
74
Trailer Handbook
Index
Index
II39906FA BZ3259 24 K000957 KU1413 5

II40391F2 EK3108 18 K001081 SN6527 31
K000005 SB6528 28 K001082 SN6537 31
K000006 SB6538 28 K001104 37
K000007 SB7762 28 K001105 38
Index
K000008 SB7772 29 K001115 SN7105 32
K000026 38 K001116 SN7115 32
K000027 38 K001117 SN6529 29
K000029 37 K001118 SN6539 29
K000115 SB6548 28 K001142 SN7106 34
K000116 SB6558 28 K001143 SN7116 34
K000132 28-34 K001275 38
K000138 SB7901 34 K001338 SN6542 32
K000139 SB7911 34 K001339 SN6552 32
K000212 SB6566 30 K001406 45
K000213 SB6576 30 K001413 SN7142 32
K000320 SB7904 32 K001414 SN7152 32
K000321 SB7914 32 K001442 SN6546 33
K000375 28-36 K001443 SN6556 33
K000445 SN7029 31 K001481 SK7026 35
K000446 SN7039 31 K001482 SK7036 35
K000447 SN7029 31 K001493 38
K000448 SN7039 31 K001494 38
K000464 37 K001496 38
K000472 28-36 K001497 38
K000476 SN7067 33 K001505 38
K000477 SN7077 33 K001521 38
K000543 37 K001525 38
K000550 SB7901 34 K001531 38
K000551 SB7911 34 K001545 SN6507 29
K000584 SB6582 28 K001546 SN6517 29
K000585 SB6592 28 K001908 SK7001 30
K000618 DR4155 10 K001909 SK7011 30
Index
K000630 DR4256 10 K002018 SV3240 43
K000644 DR4378 10 K002118 SB7901 34
K000690 38 K002119 SB7911 34
K000719 SB7762 28 K002142 SB6520 34
K000720 SB7772 29 K002143 SB6530 34
K000822 SB7929 32 K002144 SB7903 34
K000823 SB7939 32 K002145 SB7913 34
K000870 SN7084 29 K002167 SN7163 34
K000871 SN7094 29 K002168 SN7173 34
K000872 SN7085 33 K002246 SN7164 29
K000873 SN7095 33 K002247 SN7174 29
K000945 37 K002274 20
K000952 KU1400 5 K002275 20
K000953 KU1401 5 K002276 20
K000954 KU1410 5 K002287N00 20
75
Trailer Handbook
Index
Index
K002515 SN6552 29 K008430N00 20

K002516 SN6562 29 K008431N00 20
K002517 SN7183 29 K008546 AE1141 43
K002518 SN7193 29 K009166N00 21
K002733 37 K009281 SN7164 29
Index
K002923 SB6401RC 36 K009282 SN7174 29
K002924 SB6411RC 36 K009744 SK7004 30
K002953 EK3142 18 K009745 SK7014 30
K002954 EK3142 18 K009746 SK7001 30
K002979 38 K009747 SK7011 30
K003400 SK7002 33 K010277 SK7007 31
K003401 SK7012 33 K010278 SK7017 31
K003453 SK7004 30 K010603 28-36
K003454 SK7014 30 K010604 28-36
K003662 SN6507 29 K011469 37
K003663 SN6517 29 K012633 SK7042RC 36
K003664 SN7164 29 K012634 SK7052RC 36
K003665 SN7174 29 K013173 SN6570RC 36
K003672 SN6529 29 K013174 SN6580RC 36
K003673 SN6539 29 K013181 SN7300RC 36
K003779 SN6573RC 36 K013182 SN7310RC 36
K003780 SN6563RC 36 K013203 SN6581RC 36
K003781 SN7185RC 36 K013204 SN6571RC 36
K003782 SN7195RC 36 K015380N00 AE4311 6
K003783 SN7186RC 36 K015384N00 AE1141 43
K003784 SN7196RC 36 K015849N00 AE4311 6
K003785 SN7187RC 36 K015946 37
K003786 SN7197RC 36 K015947 37
K003795 SN7189RC 36 K016660N00 17
K003796 SN7199RC 36 K016947 ZB9036 39
K003825 SN6555RC 36 K017224N00 AE1141 43
K003826 SN6565RC 36 K019882N00 AE1141 43
K003902 37 K020123N00 AE4311 6
Index
K004099 38 K021340N00 20
K004100 28-36 K023164B90 KB4TA 23
K004161 SN6529 29 KB1000 40
K004162 SN6539 29 KB1000D 41
K004169 37 KB1005 40
K004206 38 KB1005D 41
K004230 KU4128 5 KB1010 40
K004231 KU4124 5 KB1010D 41
K004246 ES1305 17 KB1015 40
K004476 37 KB1015D 41
K004526 SN6507 29 KB1020 40
K004527 SN6517 29 KB1020D 41
K004678 38 KB1025 40
K004680 38 KB1025D 41
K005938 39 KB1030 40
76
Trailer Handbook
Index
Index
KB1030D 41 KW4455/1 9
KB1035 40 KX1037/1 45
KB1040 40 KX1125/1 45
KB1045 40 KX1178/1 45
KB1045D 41 KX1294/1 9
Index
KB1050 40 KX1294/2 9
KB1055 40 KX2000/1 9
KB1060 40 KX2068/1 13
KB1065 40 KX2068/2 13
KB1070 40 KX2068/8 13
KB1075 40 KY2248/1 8
KB1080 40 KY890/1 8
KB1085 40 LS1500 MCE1 44
KB1090 40 LS1500-10 MCE1 44
KB1095 40 LS2000 MCE2 44
KB1100 40 LS2000-10 MCE2 44
KB1110 40 SEB00034 AS3250 7
KB1115 40 SEB00255 ZB1220 14
KB1120 40 SEB00256 ZB3117 45
KB1130 40 SEB00409 AS3018 7
KB1135 40 SEB00651 BR5504 7
KB1160 40 SEB00658 BR5503 7
KB1170 40 SEB00659 BR4352 8
KB1500 42 SEB00662 AE1124 43
KB1505 42 SEB00933 BR4370 8
KB1510 42 SEB01162 AS3054 7
KB1515 42 SEB01316 26
KB1520 42 SIL68ASP 14
KB1525 42 SIL68B 14
KB1530 42 SK2950/7 25
KB1535 42 SK2950/8 25
KB908 23 SK2950/9 25
KB909 23 Z000046 35
Index
KB914 22 Z0010911 SN7028 31
KB915 22 Z0010912 SN7038 31
KB925 19 Z0011451 SB6527 33
KB940 23 Z0011452 SB6537 33
KBP2146/2 22 Z0011471 SB7767 33
KBP2153/2 22 Z0011472 SB7777 33
KBP2172/1 22 Z0011491 SB7801 33
KBP2240/1 22 Z0011492 SB7811 33
KW2350/1 13 Z0011581 SB7762 28
KW2350/2 13 Z0011582 SB7772 29
KW2966/1 9 Z0016511 SB6527 33
KW3027/1 45 Z0016512 SB6537 33
KW3205/1 9 Z0017521 SB7800 30
KW3405/1 14 Z0017522 SB7810 30
KW4282/2 14 Z0017671 SB6548 28
77
Trailer Handbook
Index
Index
Knorr-Bremse Type No Page
Z0017672 SB6558 28
Index
78
Commercial Vehicle Systems
Knorr-Bremse Systeme für China Hungary Netherlands Sweden
Nutzfahrzeuge GmbH Knorr-Bremse Knorr-Bremse Knorr-Bremse Benelux B.V.BA. Knorr-Bremse
Moosacher Straße 80 Brake Equipment (Shanghai) Fékrendszerek Kft. Mydrecht System for Tunga Forden AB
80809 Munich Co.Ltd. Kecskemét Tel: +31 297 239-330 Malmö
Germany Shanghai Tel: +36 76 511 100 Fax: +31 297 239-339 Tel: +46 40 680 5880
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Tel: +43 2236 409-436 Tel: +33 2 3132 1200 Tel: +39 039 6075-1 Systeme für Nutzfahrzeuge GmbH
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Fax: +7 495 234-4996 Knorr-Bremse
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Heist-op-den-berg Berlin Commercial Vehicle Systems Knorr-Bremse S.A. Pty. Ltd. Tel: +44 1179846-100
Tel: +32 1525 7900 Tel: +49 30 9392-3101 Japan Ltd. Kempton Park Fax: +44 117 9846-101
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Knorr-Bremse Knorr-Bremse Spain Systems LLC
Sistemas para Veículos Asia Pacfic (Holding) Ltd Korea Bost Ibérica, S.L. Elyria, OH
Comeriais Brasil Ltda. Truck Brake Systems Division Knorr-Bremse Irun (Guipuzcoa) Tel: +1 440 329-9100
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KBP2264/2
Fax: +82 2 2273-1184
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Air Disc Brakes

Pressure Proportioning Valves 11 Slack Adjusters - Axle Sets 41

ABS Modulator 21 Automatic Slack Adjuster Set-up Instructions 53

Brake Chambers - S-cam 24 Gigant Cross References 64

Air Disc Brakes - BPW 28 Index 73

A18 ABS Trailer Braking System - 2S/2M

KB4TA ABS Trailer Braking System - 2S/2M

TEBS 4 EBS Trailer Braking System - 2S/2M

TEBS-G2 EBS Trailer Braking System - 2S/2M

fig 1 fig 2 fig 3 fig 4 fig 5 fig 6

Part No Type No Fig Port sizes A Note

K000952 KU1400 1 M16 x 1.5 A1 with built-in filter

* - the filter should be cleaned regularly

In-line Filter & Trailer Air Dryer

I99660* LA2103 1 M22 x 1.5 M22 x 1.5 with bypass feature

fig 1 fig 2 fig 3 fig 4 fig 5 fig 6

Part No Type No Fig Port sizes Note

K015849N00* AE4311 1 M16 x 1.5, M22 x 1.5 (x2) replaces K001664

fig 1 fig 2 fig 3

Part No Type No Fig Supply Delivery Control Note

Relay Emergency Valves

fig 1 fig 2 fig 3 fig 4

Relay Emergency Valves

Part No Type No Fig Supply Delivery Control Predominance

AS3100A * 1 M22 x 1.5 M22 x 1.5 M22 x 1.5 0.5 bar

fig 1 fig 2 fig 3

Air Suspension Load Sensing Valves

Part No Type No Fig Supply Delivery Control Signal

Mechanical Suspension Load Sensing Valves

Mechanical Suspension Load Sensing Valves

* - with relay emergency function

Part No Type No Fig Supply Delivery Control Inshot

KY890/1 1 M22 x 1.5 M22 x 1.5 - without

fig 1 fig 2 fig 3 fig 4

Double Check Valves

1111419000 1 M16 x 1.5 without mounting bracket

Single Check Valves

Single Check Valves

Part No Type No Fig Supply Delivery Note

I75598 AE5115 1 M22 x 1.5 (f ) M22 x 1.5 (f )

fig 1 fig 2 fig 3

Quick Release Valves

Part No Type No Fig Supply Delivery Exhaust Note

KX1294/1 1 M22 x 1.5 M16 x 1.5 M16 x 1.5

K000630 DR4256 1 M22 x 1.5 6.0 bar limited feedback

Pressure Limiting Valves

1111340000 1 M16 x 1.5 - adjustable 1.5 to 8.0 bar

Pressure Protection Valves

Pressure Protection Valves

Part No Fig Ports Pressure Setting Note

277147N 1 1/4”NPTF 4.4 bar

Pressure Proportioning Valves

Part No Type No Fig Ports Reduction Ratio

I86154 DB2115 1 M22 x 1.5 1.50:1

Shut Off Cocks

Shut Off Cocks

I28323 AE2100 1 M22 x 1.5 with one shut off position

Two Way Control Valve

I67763 AE1109 1 M12 x 1.5 black button

Auto Drain Valves

Auto Drain Valves