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PROJECT: BSL AGN Project

System : Co Gas / BF Gas / MG Gas Header & branch Material: IS 2062 E250 BR / SAIL CRLA

Header NB 3000 mm Header outside dia(Do): 3020 mm Header thk. (specified): 10 mm

Branch NB : 600 mm Branch outside dia: 610 mm Branch thk. (specified): 8 mm


Branch inside dia (d1): 594 mm Negative mill tol.: 12.5 %

2 O
Design Pressure (P): 0.15 Kg/cm (g) Design Temp.: 60 C S= 1173 Kg/cm2
(As per CTS) (50% of Yield Stress - IS 2062 E250 BR)
Calculation for minimum wall thickness using ASME B31.1 clause 104.1 Eq.(3)
Where :-
Formula used : tm = PxDo +A P = Design pressure.= Kg/cm2
2(SE+Py) Do = Pipe O.D.
S= Allowable stress.
tmh = 2.23 mm E= Efficiency factor. = 0.85 (For straight or spiral seam)
tm = Min thickness.
tmb = 2.05 mm tn,tb = Actual thickness after mill tolerence.
A= Corrosion allowance = 2 mm (As per GTS)
y= Coefficient = 0.4

th = 0.875 x 10.00 = 8.75 mm > tmh OK


tb = 0.875 x 8.00 = 7.00 mm > tmb OK

Calculation of compensation for welded nozzles as per fig.104.3.1(D) of ASME B31.1

Required reinforcement area (A7) = tmhd1x(2-sinα)= 1323.0 sq.mm Angle of branch in degree = 90 =a
tr = thickness of pad = 0
Area provided by excess pipe wall in the Half width of reinforcing zone(mm)(d2)= 594.00
run (A1) =(2d2-d1)x(Th-tmh) = 3874.5115 sq.mm (d2=greater of d1 or tb+th+d1/2 but not more than Do)
Altitude of reinforcement zone outside of run(mm)(L4) = 17.5
Area provided by excess pipe wall in the (L4 = smaller of 2.5 tb+tr or 2.5th)
branch for a distance L4 above the run (A2)= 173.39342 sq.mm Fillet length(mm)= 7.00
Where A2=2xL4x(Tb-tmb)/sinα (smaller of tb or th)
Aggregate area provided by deposited weld metal
beyond the O.D. of the run & branch
(A3)= 49 sq.mm
Where A3 = 2x1/2x(tb or th)x(tbxth)
Compensating area (A1+A2+A3)= 4096.9049 sq.mm

Compensating area>Required reinforcement area No pad is required