Instalacion de Tuberia

PreBilge Bilge Water Cleaning System
Installation System Reference

Printed Jan 2011
Book No. 596265-02 V 1
Alfa Laval reserves the right to make changes at any time without
prior notice.
Any comments regarding possible errors and omissions or
suggestions for improvement of this publication would be
gratefully appreciated.
Copies of this publication can be ordered from your local
Alfa Laval company.
Published by: Alfa Laval Tumba AB
Marine & Diesel Equipment
SE - 147 80 Tumba
Sweden
© Copyright Alfa Laval Tumba AB 2011.
Original instructions
Contents
1 Product Description ............................................................................................. 5

1.1 Connection List................................................................................................... 7
1.2 Quality Specification, Air ................................................................................ 9
1.3 Quality Specification, Operating Water .................................................... 10
1.4 Feed pump installation................................................................................... 11
2 Drawings ................................................................................................................. 15
2.1 Flow Chart .......................................................................................................... 15
2.2 Lifting Separator .............................................................................................. 16
2.3 Lifting separator module ............................................................................... 17
2.4 Dimension drawing .......................................................................................... 18
2.5 Installation Drawing ........................................................................................ 19
2.6 Separator Dimensions .................................................................................... 20
2.7 Pump Unit Dimensions ................................................................................... 21
2.8 Control Cabinet ................................................................................................. 22
2.9 Cable List ............................................................................................................ 23
2.10 Circuit Diagram ................................................................................................. 25
2.11 Interconnection Diagram............................................................................... 35
3 Installing Settling Tanks ............................................................................... 39
4 PreBilge Check List .......................................................................................... 49
596265-02
596265-02
PREBILGE BILGE WATER CLEANING SYSTEM INSTALLATION SYSTEM REFERENCE 1 PRODUCT DESCRIPTION
1 Product Description
Alfa Laval ref. 595279, rev 0
Application:
Cleaning of bilge water
Technical Design:
Concentrator
Machine bottom part for belt drive.
Intended for marine and land applications.
Sealings available in Nitrile.
Directives and standards, Template This partly completed machinery complies with the essential health and safety
for declaration: requirements of
2006/42/EC Machinery Directive

2004/108/EC Electromagnetic Compatibility
2006/95/EC Low Voltage Directive
To meet these requirements the following standards have been used.
EN 60204-1 Electrical equipment of machines, part 1

EN ISO 14121-1 Safety of machinery – Principles of risk assessment
EN ISO 12100-1,-2 Safety of machinery - Basic concepts, general principles for
design
ISO 3744 Acoustic determination
Restrictions:
Discharge intervall: 2 - 60 minutes
Feed temperature: 0°C to 100 °C
Ambient temperature 5°C to 55 °C
Not to be used for liquids with flashpoint below 60 °C.
Risks for corrosion and erosion have to be investigated in each case by the application centre.
Further restrictions and instructions are found in set of complementary documents.
596265-02 5
1 PRODUCT DESCRIPTION PREBILGE BILGE WATER CLEANING SYSTEM INSTALLATION SYSTEM REFERENCE
Machine Unit (Name and description) Machine unit No. Qty.

COMPULSORY MACHINE UNITS:
1 MACHINE BOTTOM PART 561371-02
2 SEPARATOR BOWL 558432-06 1
3 IN- AND OUTLET DEVICE 559410-01 1
4 MOTOR MOUNTING ASSEMBLY 1
50Hz 547255-05
60Hz 547255-06
NEMA standard (type 182TC "C-flange") 547255-02
5 MOTOR as per order (2,2kW) 552807 1
6 SET OF PLATES 549572-44 1
OPTIONS:
7 SET OF TOOLS 546166-07 1
8 INTERLOCKING SWITCH 559889-01 1
9 INTERMEDIATE SERVICE KIT 546669-07 1
(Recommended service interval 2000 h or
3 months)
10 MAJOR SERVICE KIT 1
50 Hz 546670-11
60 Hz 546670-12
(Recommended service interval 8000 h or 1 year)
11 3-YEARS SERVICE KIT 555613-01 1
12 MANUALS 5999467 1
6 596265-02
1.1 Connection List

Alfa Laval ref. 559843 rev. 1
No. Description Requirements/limits

201 Inlet for process liquid to feed pump
flash point: above 100 °C
oil density: 830 − 980 kg/m3 at 15°C
oil viscosity: 1.5 − 400 cSt at 40°C
water density: 1000 − 1035 kg/m3 at 15°C
solids content: 0-1% (wet)
Flow range: 500 l/h
acidity of the feed: ≥ pH 5
allowed temperature: 20 − 65°C
max inlet pressure: 200 kPa
NPSHr (net positive suction head required): 4m
201.1 Inlet for process liquid to module
flow, max 500 l/h
density of sediment/feed max 1690/1100 kg/m3
allowed temperature 0 to 100 °C
inlet pressure, min 50 kPa
220 Outlet for light phase
counter pressure, max 140 kPa
221 Outlet for heavy phase
counter pressure, max 260 kPa
222 Outlet for solid phase
discharge volume approx. 1 litre
discharge interval 2 - 60 minutes
note The outlet must always be arranged to prevent the
sediment deflection from being filled up with sludge
(Guidance of sludge pump or open outlet)
372 Inlet for discharge liquid
type of liquid water, see 1.3 Quality Specification, Operating Water,
page 10
flow, min 18 litres/minutes
pressure 150 kPa - 600 kPa
time 1 second
376 Inlet for make-up liquid
type of liquid water, see 1.3 Quality Specification, Operating Water,
page 10
flow, min 0,9 litres/minutes
pressure 150 kPa - 600 kPa
volume to replace approx. 0,5 litres
377 Outlet for operating liquid no counter pressure
596265-02 7
No. Description Requirements/limits

462 Drain of frame top part, lower no counter pressure
463 Drain of frame top part, upper no counter pressure
701 Motor for separator
speed motor shaft, max 3000/3600 r/min 50Hz/60Hz
power consumption at starting up, max 2,8 kW
allowed deviation from nominal frequency ±5%
±10% (momentarily during maximum 5 s)
761 Interlocking switch See interface description
Type Mechanical switch
Switch rating, resistive load max. AC DC
12V 75 VA 7W
24V 200 VA 7W
48V 280 VA 9W
127V 500 VA 13 W
230V 550 VA -
8 596265-02
1.2 Quality Specification,

Air
Alfa Laval ref. 553407, rev. 5
The supply of compressed air to separator discharge system, valve

actuators, positioners, instruments etc. must be of such a quality that
satisfactory function is ensured for a reasonable time.
To this end three conditions must be fulfilled:
1 Dirt in the form of solid particles down to a size below 10 micron (0,01
mm) must be removed from the air. This is preferably done by means of
special filters or reducing valves provided with filters.
2 Oil is always transferred to the compressed air from oil-lubricated
compressors and must be removed to the highest possible degree. It
constitutes a serious contamination, which it is difficult to remove from
the instruments. Special filters or oil separators must, therefore, be
provided before the instruments. In small plants, oil-free compressors
can be used as an alternative.
3 In the compressed-air system a condensation takes place at various
rates, depending on the moisture content at the air inlet, the
temperature before and after the compressor, partially lower
temperature in any cold zone passed by the pipe (outdoor, cellar etc.)
and the like.
4 The air must thus be dried with regard to the lowest temperature
existing after the drying device, so that condensate in the instruments
is avoided. Note that the air will also be cooled through expansion after
passing constrictions and nozzles in the instruments, with
condensation as a result. In view of the above, the following must be
observed:
5 At the inlet to an instrument, the dew point of the compressed air should
lie at least 10 °C below the lowest ambient temperature. This is usually
obtained by using an absorption drier of suitable capacity. If the air
contains much water, provide a primary separator before the filter.
Air filters should be placed so as to be easily surveyable and accessible in
order to facilitate daily condition checks, and exchange of the filter
cartridge.
NOTE
Alfa Laval accepts no liability for consequences

arising from unsatisfactorily purified compressed air
supplied by the customer.
596265-02 9
1.3 Quality Specification,

Operating Water
Operating water is used in the separator for several different functions: e.g. to
operate the discharge mechanism, to lubricate and cool mechanical seals.
Poor quality of the operating water may with time cause erosion, corrosion and/or
operating problem in the separator and must therefore be treated to meet certain
demands.
The following requirements are of importance:

1 Turbidity-free water, solids content <0,001% by volume.
Deposits must not be allowed to form in certain areas in the separator.
Max particle size 50 μm.
2 Total hardness less than 180 mg CaCO3 per litre, which corresponds to 10 °dH or
12,5 °E.
Hard water may with time form deposits in the operating mechanism. The
precipitation rate is accelerated with increased operating temperature and low
discharge frequency. These effects become more severe the harder the water is.
3 Chloride content max 100 ppm NaCl (equivalent to 60 mg Cl/l).
Chloride ions contribute to corrosion on the separator surfaces in contact with
the operating water, including the spindle. Corrosion is a process that is
accelerated by increased separating temperature, low pH, and high chloride ion
concentration.
A chloride concentration above 60 mg/l is not recommended.
4 pH>6
Increased acidity (lower pH) increases the risk for corrosion; this is accelerated
by increased temperature and high chloride ion content.
NOTE
Alfa Laval accepts no liability for consequences

arising from unsatisfactorily purified operating water
supplied by the customer.
10 596265-02
1.4 Feed pump installation
Suggestions to avoid cavitation:

• Keep pressure drop in the inlet line to a
minimum i.e. keep length of suction line as
short as possible. (The pump shall be
installed as close as possible to the bilge
water tank.) Keep the diameter as large as
possible, and keep the use of pipe fittings
such as bends, valves, strainers etc. to a
minimum.
• Maintain a static head as high as possible.
• Reduced fluid temperature. Caution is needed
as this may have the effect of increasing fluid
viscosity, thereby increasing the pressure
drop.
NOTE
If a suction strainer is installed before the feed pump,

the mesh size should not be less than 3 mm in order
to avoid unnecessary pressure drop.
Net Positive Suction Head (NPSH)

The total head, capacity, power and efficiency
requirements, as well as the conditions at the
pump inlet, are critical. The system on the inlet
side of the pump must allow a smooth flow of
fluid to enter the pump at a sufficiently high
pressure to avoid cavitation. This is called the
Net Positive Suction Head, generally
abbreviated NPSH.
Pump manufacturers supply data about the net
positive suction head required by their pumps
(NPSHr) for satisfactory operation. When
selecting a pump it is critical that the net
positive suction head available (NPSHa) in the
system is greater than the Net Positive Suction
Head required by the pump.
NPSHa is also referred to as N.I.P.A. (Net Inlet
Pressure Available) and NPSHr is also referred
to as N.I.P.R. (Net Inlet Pressure Required).
596265-02 11
The value of NPSHa or N.I.P.A. in the system

is dependent upon the characteristic of the
fluid being pumped, inlet piping, the location of
the suction vessel, and the pressure applied to
the fluid in the suction vessel. This is the
actual pressure seen at the pump inlet. It is
important to note that it is the inlet system
that sets the inlet conditions, and not the
pump.
The units used for calculating NPSHa or
N.I.P.A. must be consistent i.e. the total figures
should be in m or ft.
For low temperature applications the vapour
pressure is generally not critical and can be
assumed to be negligible.
If the NPSHa is less than NPSHr, cavitation
will occur but if the NPSHa is greater than
NPSHr, no cavitation will occur.
12 596265-02
Formula:
Pa = Absolute pressure above fluid level
hs = Static suction head
hfs = Pressure drop in suction line
Pvp Vapour pressure for liquid as process temp
NPSHa = Pa + hs – hfs – Pvp
Examples:
Flooded Inlet – Positive Effect (correct

installation)
Pa = Pressure absolute above fluid 10 m (33 ft)

level
hs = Static suction head 1.5 m (5 ft)
hfs = Pressure drop in suction line 3m (10 ft)
1.5 m
Pvp = Vapour pressure for liquid at 3.9 m (13 ft)

process temp
NPSHa = 10 + 1.5 – 3 – 3.9 = (33 + 5 – 10 – 13)
X0 23 18 4A
= 4.6 m = (15 ft)
NPSHr =4m = (13 ft)
As NPSHa is higher than NPSHr, no cavitation will occur
under the conditions stated.
Lift Inlet – Negative Effect (correct

installation)
Pa = Pressure absolute above fluid level 10 m (34 ft)

hs = Static suction head -1.5 m (-5 ft)
1.5 m

process temp
X02 3 18 3A
NPSHa = 10 – 1.5 – 3 – 1.2 = (33 – 5 – 10 – 4)

= 4.3 m = (14 ft)
NPSHr =4m = (13 ft)z
As NPSHa is higher than NPSHr, no cavitation will occur
under the conditions stated.
596265-02 13
Lift Inlet – Negative Effect (incorrect

installation)
Pa = Pressure absolute above fluid level 10 m (34 ft)

hs = Static suction head -1.5 m (-5 ft)
1.5 m
process temp
X0 23 18 3A
NPSHa = 10 – 1.5 – 3 – 3.9 = (33 – 5 – 10 – 13)
= 1.6 m = (5 ft)
NPSHr =4m = (13 ft)z
As NPSHa is less than NPSHr, cavitation will occur under the
conditions stated.
NOTE
Do not install the pump according to above stated

conditions.
14 596265-02
PREBILGE BILGE WATER CLEANING SYSTEM INSTALLATION SYSTEM REFERENCE 2 DRAWINGS
2 Drawings
2.1 Flow Chart
Alfa Laval ref. 595637 Rev. 0
X02 66 2 1A
596265-02 15
2 DRAWINGS PREBILGE BILGE WATER CLEANING SYSTEM INSTALLATION SYSTEM REFERENCE
2.2 Lifting Separator

X0 26 62 2 A
16 596265-02
2.3 Lifting separator

module
X 02 66 47 A
596265-02 17
2.4 Dimension drawing

X 02 66 23 A
18 596265-02
2.5 Installation Drawing

X0 26 64 6A
596265-02 19
2.6 Separator Dimensions

X0 26 62 5 A
20 596265-02
2.7 Pump Unit Dimensions

X02 6 62 6A
596265-02 21
2.8 Control Cabinet

X 02 66 27 A
1 Control Cabinet 14Steam Heater kit

2 Cover Interlock kit 15Vibration Switch Kit
3 ESD kit 17Extra I/O board kit
4 Motor Starter 0,35-1,4A 18Electrical Heater kit
5 Motor Starter 1,25-5A 19Transformer
7 Relay kit 2c/o 24VAC
13Ammeter kit 10A
22 596265-02
2.9 Cable List

No Type Dim. Con. Point A Con. Point B Remark
1 MPRXCX 3x4 Mains Supply EPC 60 1)
3 MPRXCX 3x1,5 EPC 60 Sep. Motor
11 RFE-HF 1x2x0,75 EPC 60 SV1
17 RFE-HF 1x2x0,75 EPC 60 PT1
21 RFE-HF 1x2x0,75 EPC 60 PT5
22 RFE-HF 1x2x0,75 EPC 60 Common Alarm 1)
23 RFE-HF 4x2x0,75 EPC 60 TT1/TT2
25 RFE-HF 1x4x0,75 EPC 60 SS 1)
26 RFE-HF 1x2x0,75 EPC 60 SV221.1
30 RFE-HF 1x4x0,75 EPC 60 YS 1)
Optional Feed pump (As ordered)
4 MPRXCX 3x1,5 EPC 60 Feed pump 1)
27 RFE-HF 1x2x0,75 EPC 60 SV301 1)
Optional Sludge handling (As ordered)
35 RFE-HF 1x4x0,75 EPC 60 GS
36 RFE-HF 1x2x0,75 EPC 60 LSH
37 RFE-HF 1x2x0,75 EPC 60 SV222
39 RFE-HF 1x2x0,75 EPC 60 LSHH
Optional Electric Heater (As ordered)
40 RFE-HF 4x2x0,75 EPC 60 Power Unit
45 RFE-HF 1x2x0,75 EPC 60 Power Unit
Optional Electric Heater (As ordered)
41 RFE-HF 4x2x0,75 EPC 60 Steam regulating valve
44 RFE-HF 1x2x0,75 EPC 60 Shut-off valve
Optionals (As ordered)
38 MPRXCX 4x1,5 EPC 60 System Emergency 1,2)
100 MPRXCX 4x1,5 EPC 60 Separator Em. stop 1,2)
50 Ethernet EPC 60 CPU Client remote data 1)

communication
NOTE
Cable not included in the Alfa Laval delivery.

Max length 25m (to avoid voltage drop)
596265-02 23
Other equivalent and approved cables may be

used.
Cable areas are calculated with correction factor
0,7.
Cables used are Shipboard Cables designed
according to IEC 60092-3.
Flame retardant according to IEC 60332-1-2 and
IEC 60332-3-22.
Halogen-free according to IEC 60754 series.
Smoke emission according to IEC 61034 series.
All power cables should be a Signal Shielded

Cable with the shield properly connected to
earth as shown in the electrical drawings.
For power cables armour must be connected to

the earth bar provided the armour is connected
to earth as shown in the electrical drawings and
gives sufficient EMI protection.
Copper Wire Armouring is normally used
24 596265-02
2.10 Circuit Diagram

Alfa Laval ref. 595692 Sheet 1 Rev. 0
X0 26 62 8A
596265-02 25
Alfa Laval ref. 595692 Sheet 2 Rev. 0.
X0 26 62 9 A
26 596265-02
X0 26 63 0 A
596265-02 27
X02 6 63 1A
28 596265-02
X02 66 3 2A
596265-02 29
X0 2 66 37 A
30 596265-02
X02 6 63 8A
596265-02 31
X02 6 63 9A
32 596265-02
X0 2 66 40 A
596265-02 33
X02 6 64 1A
34 596265-02
2.11 Interconnection
Diagram
X02 6 64 2A
596265-02 35
X 02 66 43 A
36 596265-02
X 02 66 44 A
596265-02 37
X0 26 64 5 A
38 596265-02
PREBILGE BILGE WATER CLEANING SYSTEM INSTALLATION SYSTEM REFERENCE 3 INSTALLING SETTLING TANKS
3 Installing Settling Tanks

Alfa Laval provides the following general
guidelines regarding settling tank arrangement
and installation:
• Heat the settling tank to make pre-treatment
more effective (approx. 50 °C is
recommended).
• Skim off separated oil from the surface to
make pre-treatment more effective by
preventing from oil building up. Skimming
should occur easily and in a manner that
allows uninterrupted processing.
• Drain solids and sludge from the bottom to
make pre-treatment more effective by
preventing solids from building up. Solids
removal should occur easily and in a manner
that allows uninterrupted processing.
• Use a regular and consistent schedule for oil
and solids removal to keep the system running
properly and minimise disturbances.
• The suction point should be positioned close
to the bottom of the tank, but allowing
clearance for solids build-up (minimum 300
mm from the bottom of the tank is
recommended).
596265-02 39
3 INSTALLING SETTLING TANKS PREBILGE BILGE WATER CLEANING SYSTEM INSTALLATION SYSTEM REFERENCE
Tank design (general)

Tank design is controlled by several important
elements. For instance, a proper design will
consider flow rate, retention time, size, and
removal ability of oil and solids. The information
given below provides some general guidance, but
all aspects applicable to a specific vessel should
be taken into account in the design of the bilge
water tank system.
• A bilge water tank should preferably be a
freestanding, superstructure or as a minimum
a split double-bottom tank
• A cascading (multi-compartment) tank design
improves settling performance. Through
proper baffling, disturbances and poor
separation can be avoided.
• Tanks with a slanted bottom have better solids
handling.
• The tank system should be able to hold at
least three to seven days’ bilge water
production, depending on trading pattern,
time in port, etc.
The installation of the PreBilge depends on the
bilge water treatment system layout onboard. All
installations should allow the PreBilge to run
continuously, like a LO-purifier. The PreBilge
should only be stopped for service and not, for
example, because the bilge tank is empty.
Below are some different installation options
depending on the bilge water treatment layout
onboard.
40 596265-02
Example 1: Dirty- and Clean Bilge tanks
From
bilge
pump
ows
X0 26 6 33 A
The bilge pump pumps bilge water from the bilge
wells to the dirty bilge tank. The existing OWS
take suction from the clean bilge tank. PreBilge
should be installed in following manner:
– PreBilge should have suction from the dirty
bilge tank.
– PreBilge is continuously removing oil and
particles from the bilge water.
– The separated clean water is discharged to
the clean department.
– The level in the dirty bilge tank will slowly be
reduced and the level in the clean bilge
tank will slowly increase.
– PreBilge will start to remove the oil from the
top layer of dirty bilge tank as the level is
being reduced
596265-02 41
– The top layer of the clean bilge tank should

overflow back to the dirty when the clean
compartment is full. The overflow pipe
should end in the middle of the dirty bilge
tank to avoid oil from the top layer of the
dirty bilge tank to overflow to the clean bilge
tank if the dirty tank would get full.
– Suction of the existing OWS should
minimum 200 mm from bottom of the clean
bilge tank
– Manual drain of collected solids should
possible from both compartments. Drain
should be routed to sludge tank.
PRO:
• Clean department always clean from particle
and oil
• You can reach the oil phase from the top of the
dirty compartment if the level goes down low
enough
• The separator can always be in continuous
operation as long as there is enough bilge
water in the tank
CON:
• This is the ideal set up – no con’s
This layout is very similar to the settling- and
service tank for the HFO treatment onboard.
42 596265-02
Example 2:
Bilge water treatment system is according to
IMO-guideline IBTS and have thus a primary
bilge tank and bilge holding tank
From
bilge
pump
Bilge holding
tank
Primary bilge tank
ows
X0 26 6 34 A
The bilge pump pumps bilge water from the bilge
wells to the primary bilge tank. The OWS is
taking suction from the bilge holding tank to
discharge water overboard.
– PreBilge should have suction from the
primary bilge tank.
– Clean water is normally routed back to the
primary bilge but clean water can also be
routed to the bilge holding tank by
changing position of a manual 3-way valve
(not Alfa Laval supply).
596265-02 43
PRO:
• All bilge water passes the separator before it
reaches the bilge holding tank
• Possibility to regulate how many times you
want the bilge water to pass the PreBilge
before it is discharged to the bilge holding
tank.
• Bilge holding tank
• is free from oil and particles (depending on
how much you recirculate)
• The separator is in continuous operation as
long as you don’t empty the primary bilge tank
completely.
CON:
• Manual control of the 3-way valve
• If bilge water is quickly accumulating in the
bilge wells you don’t have time to recirculate
the primary bilge tank before it is time to fill it
up again with the bilge pump
44 596265-02
Example 3:
Single compartment bilge holding tank
From
bilge
pump
To bilge well(s) or
other tank
ows
X02 6 63 5A
This layout is rather common but it is not ideal
from a PreBilge point of view. The PreBilge
should be installed in following manner if
example 1 or 2 can’t be applied:
– PreBilge should have suction from one side
of the bilge holding tank, from the bottom
part of the tank but no closer than 300 mm
from the tank bottom.
– The clean water should be discharged
close to the suction point of the existing
OWS. This to ensure that the suction area of
the OWS is clean.
– The clean water should normally be routed
back to the bilge holding tank it should also
be possible to route it to another tank or
back to bilge well if no other tank is
available by changing position of a manual
3-way valve (not AL-supply)
596265-02 45
– It is required to be able to empty the bilge

holding tank using the PreBilge
– To be able to reach the oil phase in the top
tank. Once the level is lowered the 3-way
valve can be changed back to recirculation.
PRO:
• Suction point of the OWS is kept clean from
particle
• Possibility to regulate how much you want to
recirculate
• The separator can always be in operation
CON:
• Difficult reach the oil phase in the top of the
tank
• Oil slug can reach the existing OWS
• if the PreBilge can’t reach the top layer first
46 596265-02
Example 4:
Double bottom tank as bilge holding tank
To bilge well(s) or
dirty bilge tank
ows
From
bilge
pump
X0 26 6 36 A
This layout is rather common but it is not ideal
from a PreBilge point of view. The PreBilge
should be installed in following manner if
example 1 or 2 can’t be applied:
– PreBilge should have suction from one side
of the double bottom tank, from the bottom
part of the tank but no closer than 300 mm
from the tank bottom.
– The clean water should be discharged
close to the suction point of the existing
OWS. This to ensure that the suction area of
the OWS is clean.
– The clean water should normally be routed
back to the bilge holding tank it should also
be possible to route it to another tank or
back to bilge well if no other tank is
available by changing position of a manual
3-way valve (not AL-supply)
– It is required to be able to empty the bilge
holding tank using the PreBilge t
596265-02 47
– o be able to reach the oil phase in the top

tank. Once the level is lowered the 3-way
valve can be changed back to recirculation.
PRO:
– Suction point of the OWS is kept clean from
particles
– Possibility to regulate how much you want to
recirculate
– The separator can always be in operation
CON:
– Difficult reach the oil phase in the top of the
tank
– Oil slug can reach the existing OWS
– if the PreBilge can’t reach the top layer first
– Not possible to drain the holding tank from
particles
48 596265-02
PREBILGE BILGE WATER CLEANING SYSTEM INSTALLATION SYSTEM REFERENCE 4 PREBILGE CHECK LIST
4 PreBilge Check List
Vessel:
Customer:
Serial numbers: Location on board:
Equipment:
.................................................... ...................................................
PreBilge module:
Yes or No
Sludge removal kit:
50Hz 60Hz
Frequency:
220 230 380 400 415 440 460
Voltage:
480 660 690
Reference information:
The System Manual (including the Installation System Reference – ISR) includes all of the information and
drawings needed to install the module.
The process layout should be as per Chapter 3 in the Installation System Reference
Installation completed:
Name: .................................................................. .................................................................

(Print) (Signature)
Date: ..................................................................
Comments:
596265-02 49
4 PREBILGE CHECK LIST PREBILGE BILGE WATER CLEANING SYSTEM INSTALLATION SYSTEM REFERENCE
No. T Description Limits Results

SECTION A - GENERAL INSTALLATION / FOUNDATION ISSUES
1 Check the complete installation for securing to deck Complete
Write comments on last page
2 T Is the separator secured to frame? Yes No
3 T Is there enough service space? (As per above Dimension Yes No
Drawing)
4 Check if anything is broken or damaged on the installation Complete
SECTION B – PROCESS LIQUID CONNECTIONS
5 T Verify connections for Valve & Piping rack:
Line Description
201 Oily Water to feed pump DN25 Correct
201.1 Oily Water from feed pump DN25 Correct
209 Recirculation (un-separated oily water) DN20 Correct
221 Clean water DN20 Correct
222 & 220Sludge outlet (with SRK) ISO G1” Correct
222 & 220Sludge outlet (without SRK) DN50 Correct
371 Operating water ISO G¾“ Correct
451 Heating media inlet (steam) DN15 Correct
456 Heating media outlet (steam) DN15 Correct
460 & 463Drain ISO G1“ Correct
501 Operating air ISO G½“ Correct

6 T Check for any blinds to be removed. Complete.
7.1 T The suction line for the feed pump should be positioned close Min. 0.3m above
from the bottom of the bilge tank, but allowing clearance for solids tank bottom
build-up.
m
Max 0.6 m above
tank bottom
7.2 T Feed pump cavitation must be avoided. The conditions stated in State feed pump
Pump Module Installation chapter in Feed Pump Module Manual suction height m
must be met when PureBilge is supplied with feed pump module
from Alfa Laval. State approx total
The pump should be mounted as low and as close to the bilge suction length m
water tank connection as possible, as a guide.
8 Check for a suction strainer, such a strainer must have a mesh Complete
size of 3 mm or greater.
50 596265-02
PREBILGE BILGE WATER CLEANING SYSTEM INSTALLATION SYSTEM REFERENCE 4 PREBILGE CHECK LIST
No. T Description Limits Results

SECTION C – ASSOCIATED EQUIPMENT
9 T Locate oil for separator. Refer to Separator instruction book, Location:
Section 6.3.2
10 T Locate special tools. Refer to Spare Parts Catalogue in System Location:
Reference manual for a list of tools.
596265-02 51
4 PREBILGE CHECK LIST PREBILGE BILGE WATER CLEANING SYSTEM INSTALLATION SYSTEM REFERENCE
Notes/comments:
52 596265-02

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PreBilge Bilge Water Cleaning System

Installation System Reference

1 Product Description ............................................................................................. 5

3 Installing Settling Tanks ............................................................................... 39

4 PreBilge Check List .......................................................................................... 49

Machine bottom part for belt drive.

Intended for marine and land applications.

Sealings available in Nitrile.

2006/42/EC Machinery Directive

To meet these requirements the following standards have been used.

EN 60204-1 Electrical equipment of machines, part 1

Feed temperature: 0°C to 100 °C

Ambient temperature 5°C to 55 °C

Not to be used for liquids with flashpoint below 60 °C.

Further restrictions and instructions are found in set of complementary documents.

Machine Unit (Name and description) Machine unit No. Qty.

1.1 Connection List

No. Description Requirements/limits

No. Description Requirements/limits

1.2 Quality Specification,

The supply of compressed air to separator discharge system, valve

Alfa Laval accepts no liability for consequences

1.3 Quality Specification,

The following requirements are of importance:

Alfa Laval accepts no liability for consequences

1.4 Feed pump installation

Suggestions to avoid cavitation:

If a suction strainer is installed before the feed pump,

Net Positive Suction Head (NPSH)

The value of NPSHa or N.I.P.A. in the system

Pa = Absolute pressure above fluid level

hs = Static suction head

hfs = Pressure drop in suction line

Pvp Vapour pressure for liquid as process temp

NPSHa = Pa + hs – hfs – Pvp

Flooded Inlet – Positive Effect (correct

Pa = Pressure absolute above fluid 10 m (33 ft)

Pvp = Vapour pressure for liquid at 3.9 m (13 ft)

NPSHa = 10 + 1.5 – 3 – 3.9 = (33 + 5 – 10 – 13)

Lift Inlet – Negative Effect (correct

Pa = Pressure absolute above fluid level 10 m (34 ft)

hfs = Pressure drop in suction line 3m (10 ft)

NPSHa = 10 – 1.5 – 3 – 1.2 = (33 – 5 – 10 – 4)

Lift Inlet – Negative Effect (incorrect

Pa = Pressure absolute above fluid level 10 m (34 ft)

Do not install the pump according to above stated

2.2 Lifting Separator

2.3 Lifting separator

2.4 Dimension drawing

2.5 Installation Drawing

2.6 Separator Dimensions

2.7 Pump Unit Dimensions

2.8 Control Cabinet

1 Control Cabinet 14Steam Heater kit

2.9 Cable List

50 Ethernet EPC 60 CPU Client remote data 1)

Cable not included in the Alfa Laval delivery.

Other equivalent and approved cables may be

All power cables should be a Signal Shielded

For power cables armour must be connected to

2.10 Circuit Diagram

Alfa Laval ref. 595692 Sheet 2 Rev. 0.

Alfa Laval ref. 595692 Sheet 3 Rev. 0.