Documente Academic
Documente Profesional
Documente Cultură
College of Education
Industrial Education
Basic Electronics 102 Theory of Amplifier
CBLM
Submitted By:
Ryan P. Manga
Jimboy S. Debuyan
Lowell Faigao
Romil Bantang
Ferdinand Wasin
Exuperio Galopo
Roger Faigao
Romel O. Toribio
Ericson Casañare
Nolie Felipe
Submitted to:
0
Adventist University of the Philippines
College of Education
Industrial Education
Basic Electronics 102 Theory of Amplifier
CBLM
Contents: Page
Foreword: …………………………………………. 1
Foreword:
Indeed, education has long been considered a major force for people
social change righting the wrongs of our society. The big role of
reading is one of the best teachers to a good reader. This behavior is
making a man to be knowledgeable in all aspect of life. Moreover, the
book discusses the ASSEMBLING AND TROUBLESHOOTING OF 8
WATTS AMPLIFIER.
At the end of this course the students will able to make their
own 8watts mono power amplifier and kwon how to repair his/her
project, especially in PCB layout, reading of simple schematic
diagram, and the most important is to assemble and finishing the
project.
1
ASSEMBLING AND TROUBLESHOOTING OF 8 WATTS AMPLIFIER
Objectives:
At the end of the course the students will be able to:
1. Understand what Amplifier is.
2. Value God creation and appreciate His masterpiece.
3. Learn to read and understand the simple schematic diagram.
4. Know how to troubleshoot the amplifier problem.
5. Know how to repair the problem about amplifier.
6. Apply the knowledge that learned.
Introduction to Amplifier
http://www.bakatronics.com/images/fk672.jpg
figure1.1
Amplifier (electronic equipment that increases strength of
signals passing through it
http://wordnetweb.princeton.edu/perl/webwn?s=amplifier)
2
usually voltage or current. ...
en.wikipedia.org/wiki/Amplifier
Part 1
INTRODUCTION
This study is all about parts and function of an 8wts mono amplifier.
GOAL:
To know the different parts and each function that is needed in assembling an
8wts mono amplifier.
3
I.F.L:
Psalm139:14 I praise you because I am fearfully and wonderfully made; your
works are wonderful, I know that full well.
BODY CONTENT:
Parts list
Parts Value Pc. Schem. symbol
IC KIA7217AP 1
heat sink 1
PCB MYK-ICPA8M 1
optional MYT-7M122 1
transformer
power supply MPS9/12 1
4
Integrated circuit (IC)
Capacitor
Types of capacitor
Figure: 1.2
Figure: 1.3
http://dictionary.reference.com/browse/capacitor
Resistor
An electronic component that resists the flow of current in an electronic circuit.
Resistors are often made out of chunks of carbon or thin films of carbon or other resistive
5
materials. They can also be made of wires wound around a cylinder. The common resistor
is a two-wire package with a fixed resistance measured in ohms; however, different types
of resistors are adjustable by the circuit designer or the user.
http://dictionary.zdnet.com/definition/resistor.html
Types of Resistor
Figure: 1.4
Figure: 1.5
Heat sink
6
A heat sink (or heat sink) is an environment or object that absorbs and dissipates heat
from another object using thermal contact (either direct or radiant). Heat sinks are used in
a wide range of applications wherever efficient heat dissipation is required; major
examples include refrigeration, heat engines and cooling electronic devices.
PCB
Stands for’ Printed Circuit Board. A PCB is a thin board made of fiberglass or a
similar material.
Power supply
A power supply is a device or system that supplies electrical or other types of
energy to an output load or group of loads. The term is most commonly applied to
electrical energy supplies, less often to mechanical ones, and rarely to others
Assembling
1. Make a visual check of the P.C.Board to ensure no damage has happened in
transit. Continuity of the tracks can be checked with a multimeter or an
electronic Circuit Tester. Any breaks can be bridged with solder.
2. Turn the Board over, track down, and push the 10 pin I.C. socket into place.
3. Identify the resistors either by their colour bands, or with a multimeter. Bend the
legs to match their holes and assemble them. It is a good idea to solder
progressively as 4 or 5 components are mounted to the board. Resistor has no
polarity.
4. The 10K trim pot will fit the three holes in the board. Push the legs right down.
5. There are seven electrolytic capacitors, four 100/16v, 1000/16v, 10/16v, and
o.1/50v. On each body you will find an arrow pointing down one leg. This leg is
the -ve pole. From the drawing find the + and/or - signs and mount the capacitors
in their correct positions. Bend the legs on the back to hold them in place and
solder. The ceramic and Mylar capacitor has no polarity, so you can fix it into the
board in any position.
You are now ready to test your Amplifier. Connect a 12V power ssupply and plug the
jack into the output socket of your machine. Adjust the volume of your radio to a
comfortable level and use a small screwdriver to adjust the trimpot to get clean
undistorted sound from the speaker. Speakers work best in an airtight box
made of particle board or similar, and glued together. The hole for the speaker in the
front panel of the box should be a neat size to suit the speaker, and can be
covered with speaker cloth to give a neat finish. Your Library will likely have
information about Speaker Boxes that you can research before you design your box.
REFERENCES:
7
http://searchcio-
midmarket.techtarget.com/sDefinition/0,,sid183_gci213503,00.html
http://dictionary.zdnet.com/definition/resistor.html
http://cdselectronics.com/Kits/Mono%20Amp.htm
http://dictionary.reference.com/browse/capacitor
8
SELF CHECK:
Instruction: multiple choice, write the correct letter only.
a. Resistor
b. Capacitor
c. IC
d. Diode
2. An environment or object that absorbs and dissipates heat from another object
using thermal contact (either direct or radiant)?
a. IC
b. Diode
c. Heatsink
d. Transformer
a. Capacitor
b. Resistor
c. Diode
d. Power supply
a. Power supply
b. Diode
c. Capacitor
d. Resistor
9
Part 2 Schematic Diagram
By: Roger Faigao
Figure: 1.6
PCB LAYOUTING
Romil Bantang
Ferdinand Wasin
I. Objectives
“Whatsoever thy hand findeth to do; do it with all thy might for there
is no work, nor device, nor knowledge, nor wisdom, in the grave; whither
thou goest.” Eccl. 9:10
10
IV. Steps on how to layout.
11
V. Evaluation
Self test.
VI. References
http: //sound.westhost.com/projecto4.htm
http: //sound.westhost.com/power-suppplies.htm
Part 4
ASSEMBLING:
By: Exuperio Galopo
Goal:
Connect all parts properly.
Insert all components carefully following the parts placement guide on the PCB starting
from the smallest one onto the larger and son. Carefully observe proper placement of
parts specially the polarized ones. Soldered and cut the excess leads neatly to avoid
possible shorts that could cause failure in work. Install heatsink to the IC after all the rest
have been assembled.
I.F.L.
Romans 8:28
And we know that in all things God works for the good of those who love him,
who have been called according to his purpose.
References:
Bible Romans 8:28
12
Part 5 Power Supply for Amplifiers
By: Nolie Felipe
I. Objectives
After the lessons, the students will be able to:
A. Define the Power supply system and other term
B. Identify the materials used power supply
C. Demonstrate how the power supply works for amplifiers
D. Enjoy the art of power supply
I strongly suggest that the reader has a look at the article on power supply design for
additional background and far more information than provided here.
A power supply suitable for use with the 60W amplifier presented in the preceding
project is perfectly simple, and no great skill is required to build (or design) one. There
are a few things one should be careful with, such as the routing of high current leads, but
these are easily accomplished.
The first thing to choose is a suitable transformer. I suggest tropical transformers rather
than the traditional "EI" laminated types because they radiate less magnetic flux and are
flatter, allowing them to be installed in slimmer cases. They do have some problems,
such as higher inrush current at switch on, which means that slow blow fuses must be
used.
For the 60W amplifier, a nominal (full load) supply of +/- 35V is required, so a 25-0-25
secondary is ideal - however, see Updates, below. The circuit for the supply is shown
below, and uses separate rectifiers, capacitors and fuses for each channel. Only the
transformer is shared, so channel interactions are minimized. A single ±35V supply (i.e.
using only a single bridge and set of filter capacitors) will work just as well in the
majority of cases.
13
Figure 1.8- +/-35V Dual Power Supply
The capacitance used is not critical, but is somewhat dependent upon one's budget. I
suggest 10,000uF capacitors, but they are rather expensive so at a pinch 4,700uF caps
should be fine - especially in the arrangement shown.
When unloaded (or with only light load), the voltage will normally be somewhat higher
than 35 Volts. This is Ok, and should not cause distress to any amp. The voltage will fall
as more current is drawn, and may drop below 35V if a small transformer (or one with
unusually poor regulation) is used.
Mains wiring must be cabled using approved 240V rated insulated cable, and all
terminations must be insulated to prevent accidental contact. The mains earth
must be securely fastened to the chassis, after scraping away any paint or other
coating which might prevent reliable contact.
The centre-tap of the transformer and the ground points of each capacitor must be
connected to the main signal earth point via heavy duty copper wire, or
(preferably) a copper bus-bar. Large currents flow in this part of the circuit,
containing nasty current waveforms which are quite happy to invade your
amplifier. The supply voltages must be taken from the capacitors (not the bridge
rectifiers) to prevent unwanted hum and noise.
When wiring the bridge rectifiers to the transformer, connect exactly as shown to ensure
that ripple voltages (and currents) are in phase for each amp. If not, mysterious hum
14
signals may be injected into the amp's signal path from bypass capacitors and the like.
This is somewhat unlikely unless huge caps are used on the amp board(s) - not
recommended; by the way - but why take the risk?
Bridge rectifiers should be the big bolt-down 35A types (or something similar) to ensure
lowest possible losses (these will not require an additional heat sink - the chassis will
normally be quite sufficient). The transformer primary voltage will obviously be
determined by the supply voltage in your area (i.e. 120, 220 or 240) and be suited to the
local supply frequency. Note that all 50Hz transformers will work just fine at 60Hz, but
some 60Hz devices will overheat if used at 50Hz.
The transformer should be rated at a minimum of 120VA (Volt-Amps) for home use, but a
300VA transformer is recommended due to its superior regulation. Going beyond 300VA
will serve no useful purpose, other than to dim the lights as it is turned on.
Where it is possible, the signal and power ground should be the same (this prevents the
possibility of an electric shock hazard should the transformer develop a short circuit
between primary and secondary. Where this will give rise to ground loops and hum in
other equipment, use the method shown.
The resistor R1 (a 5W wire wound resistor is suggested) isolates the low-voltage high-
current ground loop circuit, and the diodes D1 & D2 provide a protective circuit in the
event of a major problem. These diodes need only be low voltage, but a current rating of
5A or greater is required. The 100nF capacitor (C1) acts as a short circuit to radio
frequency signals, effectively grounding them. This should be a device with very good
high frequency response, and a 'monolithic' ceramic is recommended.
Updates:
The transformer secondary voltage will probably need to be higher than described above.
I tested some stock and custom transformers I have, and found that unless the transformer
has extraordinarily good regulation, a nominal 28-0-28 secondary will be needed, more
with an average (i.e. poor) regulation unit. Also be careful when you test, since a
relatively small (10%) variation in the mains voltage makes a big difference to measured
output power - the secondary voltage also falls by 10%, so 60W becomes 48W if the
mains is 10% low.
You also need to remember that the output voltage of transformers is typically quoted at
full power with a resistive load. This means two things:
15
and supply line impedance will cause the peak voltage to fall, and the DC voltage cannot
exceed the peak output voltage (less two diodes forward voltage drops).
Somewhat surprisingly perhaps, the fundamental requirements of the final design are not
greatly influenced by the different loading presented by the two amp types described
above. The continuous rating of a Class-A amp means that you must design the supply for
a continuous (rather than transient) current, but since we are discussing properly
designed, quality power supplies, the final result will often be quite similar.
When a power supply is used with an amplifier, the basic things we need to know before
starting are as follows
IV. Evaluation
Self-test:
1. Draw a schematic diagram of a complete power supply?
References:
http://sound.westhost.com/project04.htm
http://sound.westhost.com/power-supplies.htm
16
ADVENTIST UNIVERSITY OF THE PHILIPPINES
COLLEGE OF EDUCATION
INDUSTRIAL EDUCATION
Basic information
Name: Debuyan, Jimboy S.
Course BSEIE
E-mail add jhem_slasher@yahoo.com
Objectives
Whatsoever thy hand findeth to do; do it with thy might for there is no work,
nor device nor knowledge, nor wisdom and the grave whether do goest.
Ecc. 9:10
17
Part 6
SCHEMATIC DIAGRAM
Part list:
1. IC -----------------------KIA7217AP--------------------------------1-----
2. CAPACITOR
ELECT -----------------------1000/16 --------------------------------1-----
100/16 -------------------------------4----
10/16 -------------------------------1----
0.1/50 -------------------------------1----
3. CER/MYLAR -------------------122(.0012) -------------------------------1----
180PF -------------------------------2----
18
4. RESISTOR ----------------------1 OHM --------------------------------1-------
1K -------------------------------1-------
5K -------------------------------1-------
5. TRIMMWR RESISTOR -------10K -------------------------------1-------
6. HEATSINK ---------------------------------------------------------------------1
7. PCB ---------------------------MYK-ICPA8M----------------------------1
OPTIONAL
8. TRANSFORMER ---------------MYT-7M122------------------------------1
9. POWER SUPPLY ----------------MPS9/12 ---------------------------------1
OPERATION:
A single IC plus a very few external components for coupling and filtering
comprise the whole amplifier circuit. The signal which comes in through R1
is fed to the input. Pin 6 of the amplifier controlled by volume control VR1
Pin 10 delivers the output to the speakers through the output coupling
capacitor C9
19
WIRING DIAGRAM
TESTING:
1. 220 VOLTS
2. POWER SWICTH
3. TRANSFORMER
5. TAPE TUNER
6. SPEAKER
TROUBLESHOOTING
20
Adventist University of the Philippines
Goal:
To guide the student the proper trouble shooting procedure, in order for them to
make easier, and learned to known the trouble shooting step by step to
prepare them as worker of God in the days to come.
Objectives:
1. To be able to known the proper trouble shooting procedure and learned
the value of work, to make them productive and creative worker of God.
2. To be able to detect replace the defective part,
Luke 1:37
21
Voltmeter/Multimeter
If we are mainly concern with the input and the amplified output voltage, and
distortion in signal is not our concern then multimeter is a decent choice.
Scope
If the amplifier belong to an area where distortion, and noise count e.g. CD
player, Computer monitor etc, then for debugging scope can be used. They also
allow you to observe input and output signal at same time.
Distortion meter
To troubleshoot a Hi-Fi stereo audio system distortion meter will be required. This
will help you to monitor the amount of noise and harmonics associated with audio
signal.
Frequency response
Frequency response should be check where frequency is also our concern, like
in case of frequency modulation and demodulation.
Check the DC biasing voltage i.e. VBE and VCE.If these voltages differ from
nominal value then possible causes are:
Short resisters
Open resistors
Short across bypass and decoupling capacitor, causing to shift the DC level.
22
Check for ac voltage on emitter W.R.T ground. Use oscilloscope to monitor the
signal. The reason is that scope also shows signal distortion. If there is any
voltage, it means bypass capacitor that ground the ac signal is not working. This
create voltage across Re,which appear as emitter voltage.
Some time in an audio system we hear hum and noise. This is due to
electromagnetic interference that induces a noise spike that travel to base, there
by amplify itself and appear as an unwanted signal at the output of amplifier. This
noise may also due to noise in power supply. It means that a filter capacitor of
power source is malfunctioning.
http://www.brighthub.com/engineering/electrical/articles/51296.aspx#ixzz0VDMus
CTh
Troubleshooting the system
Symptom Solution
No output
Blown fuse Replace
Bad RCA cables Replace
+12 at power terminal Check connection
+12 remote terminal Check connection
Grounding point clean and tight Check ground with meter
Head unit fader not in center Set to center position
position
Low output
Check level adjust Re-adjust
Bad RCA cables Replace
+12 at power terminal Check connection
23
+12 remote terminal Check connection
Improper level matching Re-adjust
Engine noise
Grounding point are clean and tight Check for ground with meter
Ground all component at same Ground at same point
point
Try different grounding point Change for better ground
Bad RCA cables Replace
Use high quality shielded RCA Reject inducted noise
cables
Red protection L.E.D. illuminated
Speaker short Check speaker connection for short circuit
Speaker grounding out Make sure speaker wires do not touch
Independence to low Check speaker independence
Overheating Check mounting location for adequate air
circulation
http://sound.westho
Self check:
__ 2. If we are mainly concern with the input and the amplified output voltage,
and distortion in signal is not our concern then multimeter is a decent choice?
__ 3.To troubleshoot a Hi-Fi stereo audio system scope meter will be required?
__4. Frequency response should be check where frequency is also our concern,
like in case of frequency modulation and demodulation?
__5. . This noise may also due to noise in power supply. It means that a filter
capacitor of power source is malfunctioning.
Answer key:
1. T
2. T
3. F
4. T
24
5. T
__7. if the +12 remote terminal not properly function, , what should we do?
Answer key:
6. b
7.c
8. c
9. a
10. c
Prepared by:
Romel O. Toribio
Ericson Casañare
25
Submitted to:
Bibliography:
Ceramics
Any of various hard, brittle, heat-resistant and corrosion-resistant materials made
by shaping and then firing a nonmetallic mineral, such as clay, at a high temperature.
Electrolytic Capacitor
(electrolytic condenser (a fixed capacitor consisting of two electrodes separated
by an electrolyte http://wordnetweb.princeton.edu/perl/webwn?s=electrolytic
%20capacitor).
I.C.
“Another name for a chip, an integrated circuit (IC) is a small
electronic device made out of a semiconductor material. The first
integrated circuit was developed in the 1950s by Jack Kilby of Texas
Instruments and Robert Noyce of Fairchild Semiconductor.”
V = IR
Heat Sink
A substance or device used to dissipate or absorb unwanted
heat, as from a manufacturing process (or, with lasers, from
26
reflected rays http://www.timbercon.com/Fiber-Optic-
Glossary/alphabet-process.html?keyword=H).
PCB
Transformer
(an electrical device by which alternating current of one voltage is changed to
another voltage http://wordnetweb.princeton.edu/perl/webwn?s=transformer).
Power supply
“Is a reference to a source of electrical power. A device or system that
supplies electrical or other types of energy to an output load or group of loads is
called a power supply unit or PSU. The term is most commonly applied to
electrical energy supplies, less often to mechanical ones, and rarely to others
http://en.wikipedia.org/wiki/Power_supply.”
I.F.L.
Integration Faith and Learning it is the ability to integrate the real word of God
that is sharing the goodness of our Lord Jesus Christ.
REFERENCES:
Bible
Miyama
http://www.bakatronics.com/images/fk672.jpg
en.wikipedia.org/wiki/Amplifier
www.pcta.com/about/glossary.php
www.ossidian.com/glossary/a.html
www.empiremagnetics.com/glossary/glossary_a_e.htm
(http://searchcio-midmarket.techtarget.com/sDefinition/0,,sid183_gci213503,00.html)
http://dictionary.zdnet.com/definition/resistor.html
27
http://dictionary.reference.com/browse/capacitor
http: //sound.westhost.com/projecto4.htm
http: //sound.westhost.com/power-suppplies.htm
http://wordnetweb.princeton.edu/perl/webwn?s=electrolytic%20capacitor).
28