Instruction Manual

for Freshwater Generator

Type JWP-26-C80B

Serial No.: N-013972

Shipname

Hull No.: CX4247

Customer: CHNEXI SHIPYARD

Book Number ON-013972.fm

Alfa Laval reserve the right to make changes at any time without prior notice.

Any comments regarding possible errors and omissions or suggestions for improvement of this publication
would be gratefully appreciated.

Copies of this publication can be ordered from your local Alfa Laval company.

Published by: Alfa Laval Copenhagen A/S

Maskinvej 5
DK-2860 Søborg
(Copenhagen) Denmark

© Copyright Alfa Laval Copenhagen.

This document and its content must not be copied, reproduced, transmitted or disclosed to any third party
without consent of Alfa Laval Copenhagen.

2 ON-013972.fm
 Table of Contents

Safety Instructions and Warnings

1.0.0 Safety Instructions and Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 9

Storage
2.0.0 Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 11

System Description
1.0.0 Working Principle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 13
1.1.0 Freshwater Quality . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 13
1.2.0 Main Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 14

Installation
2.0.0 General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 15
2.1.0 Extent of Delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 15
2.2.0 Space Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 15
2.3.0 Ambient Conditions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 15
2.4.0 Vibrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 15
3.0.0 General Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 15
3.1.0 Electric Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 16
3.2.0 Transportation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 16
4.0.0 Installation Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 16
4.1.0 Jacket Water System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 17
4.2.0 Sea Water System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 17
4.3.0 Ejector Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 18
4.4.0 Brine/Cooling Water Discharge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 18
4.5.0 Freshwater System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 18
4.6.0 Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 18
4.7.0 Discharge to Bilge. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 18

Operating Instructions
5.0.0 Starting and Stopping Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 21
5.1.0 Starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 21
5.1.1 Evaporation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 21
5.1.2 Condensation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 22
5.2.0 Adjustment of Hot Water Flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 22
5.3.0 Adjustment of Sea Cooling Water. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 23
5.4.0 Stopping the Plant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 23
5.5.0 Long Term Standstill. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 24

ON-013972TOC.fm 3
Table of Contents

Maintenance
6.0.0 Why you need to perform regular maintenance duties . . . . . . . . . . . . . . . . page 25
6.1.0 Overhaul Intervals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 25
6.2.0 Maintenance of Separator Vessel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 26
6.3.0 Maintenance of Evaporator Section. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 27
6.4.0 Maintenance of Condenser Section. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 28
6.5.0 Renewal of Plate Heat Exchanger Gaskets. . . . . . . . . . . . . . . . . . . . . . . . . page 30
6.5.1 Removal of Old Gaskets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 30
6.5.2 Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 30
6.5.3 Preparation of New Gaskets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 31
6.5.4 Fitting New Gaskets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 31

Chemical Dosing of Scale Control Chemicals

7.0.0 Prevention of Scaling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 33
7.1.0 Feed Water Ratio. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 33
7.2.0 Chemical Dosage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 33
7.2.1 Scale Inhibitor Dosage Equipment for Feed Water . . . . . . . . . . . . . . . . . . page 34
7.2.2 Safety Precautions with the use of Chemicals . . . . . . . . . . . . . . . . . . . . . . page 35

Trouble-Shooting
8.0.0 Test Sheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 37
8.1.0 Trouble Shooting Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 38

Maintenance of Freshwater Pump

9.0.0 Maintenance of Freshwater Pump Types PVVF 1525-1532-2040 . . . . . . . page 41
9.1.0 Overhaul of the Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 41
9.1.1 Clearance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 42
9.1.2 Dismantling Pump Shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 42

Maintenance of Ejector Pump

10.0.0 Maintenance of Ejector Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 45
10.1.0 Overhaul of the Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 45
10.1.1 Clearance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 46
10.1.2 Dismantling Pump Shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 48

Salinometer
11.0.0 Salinometer DS-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 49
11.1.0 Electrode unit Cable Connection for Salinometer DS-20. . . . . . . . . . . . . . page 49

Salinometer
12.0.0 Salinometer Type DS-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 51
12.1.0 Technical Specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 51
12.2.0 Installation (for DS-20). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 51

4 ON-013972TOC.fm
 Table of Contents
12.3.0 Instructions for use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 52
12.3.1 Testing the Instrument . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 52
12.3.2 Adjustment of Alarm Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 52
12.3.3 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 53

Spare Parts
13.0.0 Ordering Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 55
13.1.0 Alfa Laval Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 55

Index

FWG Order Specification

9.2.2.1 General description, JW(S)P-26-C80(B)/C100 . . . . . . . . . . . . . . . . . . . . page 65
9.2.2.2-3 Technical data, JW(S)P-26-C80B. . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 67
9.2.2.5-1 Dimensional drawing, JWP-26-C80(B) . . . . . . . . . . . . . . . . . . . . . . . . . page 69
9.2.8.1 Vertical Plant Positioning, JWP-16/26 and D-PU-(2)-36 . . . . . . . . . . . . . page 71
9.2.2.3-1 Flow Chart, JWP-26-C80(B) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 73
9.2.2.4-1 Equipment specification, JW(S)P-26-C80(B) . . . . . . . . . . . . . . . . . . . . page 75
9.2.5.2-3 Dimensional drawing, CNL 80-80/200 . . . . . . . . . . . . . . . . . . . . . . . . . page 77
9.2.2.2-4 Technical data, Pump and Motor for JW(S)P-26-C80B . . . . . . . . . . . . page 79
9.3.1.1 Included in delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 89

......................................................
Instruction Manual for UV Sterilizer Type UVK-2

Safety Instructions and Warnings

1.0.0 Safety Instructions and Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 125

Storage
2.0.0 Storage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 127

System Description
3.0.0 Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 129
3.1.0 Working principle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 129
3.2.0 Pre-requisition for correct function and to maintain guarantee rights . . . . . page 129
3.3.0 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 129

Technical Specification

Installation
4.0.0 General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 135
4.1.0 Extent of Delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 135

ON-013972TOC.fm 5
Table of Contents

4.2.0 General Safety Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 135

4.3.0 Electric Equipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 135
4.4.0 Transportation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 135
4.5.0 Hydraulic Connection (UVK series) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 136
4.6.0 Installation of Quartz Jacket (UVK-4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 137
4.6.1 Installation of UV-lamp for UVK-4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 138
4.6.2 Installation of UV-sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 139
4.6.3 Preparation: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 140
4.7.0 UV-Control Unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 141
4.7.1 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 141
4.8.0 Running the UV-sterilizer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 142
4.8.1 Adjustment at the system starts-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 142
4.9.0 Electronic Power Supply Board EVG for UVK-4 . . . . . . . . . . . . . . . . . . . . . page 142
4.9.1 Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 142
4.10.0 Technical Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 143
4.11.0 Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 143
4.12.0 Operation and Potentiometer Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 144
4.13.0 Functional Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 144
4.13.1 Error Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 144

Electrical Connection and Initiation

Maintenance

Trouble-Shooting
7.0.0 Trouble Shooting Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 149

Spare Parts
8.0.0 Ordering Spare Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 151
8.1.0 Alfa Laval Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 151
8.2.0 Spare Parts List for UVK-2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 152

......................................................
Instruction Manual for Rehardening Filter Type Jowa F-2

Safety Instructions and Warnings

1.0.0 Safety Instructions and Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 157
1.1.0 General Safety Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 157

Introduction
2.0.0 Filter Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 159
2.1.0 Filter Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 159
2.2.0 Mounting Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 160

6 ON-013972TOC.fm
 Table of Contents
Filter Start Up and Operation
3.0.0 Filter in Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 161
3.1.0 Back-flushing of Filter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 161
3.2.0 Filter Shut Off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 162
3.3.0 stopped. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 162
3.4.0 Refilling the Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 162
3.5.0 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 162

Spare Parts
4.0.0 Ordering Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 163
4.1.0 Alfa Laval Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 163
4.2.0 Spare Parts JOWA F-150-2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 164

ON-013972TOC.fm 7
Table of Contents

8 ON-013972TOC.fm
 Safety Instructions and Warnings

Should you need further clarification regarding this manual, do not hesitate to con-
tact your local Alfa Laval representative - or call Alfa Laval Desalt directly.

Telephone +45 (for Denmark) 39 53 60 00

Telefax +45 (for Denmark) 39 53 65 66

1.0.0 Safety Instructions and Warnings

The following symbols in this manual point out safety precautions. It means your at-
tention is needed and your safety is involved.

WARNING

This symbol is used to indicate the presence of a hazard which can or will
cause severe personal injury, if the warning is ignored.

CAUTION

Certain passages of the text will be marked with a caution mark. This mark
indicates the presence of hazard which will or can cause property damage
if the instructions are not observed.

NOTE

This type of instruction indicates a situation which, if not avoided, could re-
sult in damage to the equipment.

It is the owner’s and operator’s responsibility to see that any person involved
with the use or operation of this equipment follow all safety instructions.

Read all safety instructions carefully and insist that they will be followed by
those working with you and for you. Not following the instructions may cause
severe personal injury or damage the equipment beyond repair.

Do not allow this equipment to be used if it is faulty or the operator does not
understand the proper use.

Samare04.fm 9
Safety Instructions and Warnings

WARNING

The freshwater generator is not to be operated in polluted water or within

20 miles from the coast

Freshwater must not be produced from polluted water, as the produced water can
be unsuitable for human consumption.

If manuals are translated to local language the unit comply with the EEC Machinery
Directive and EN 292-1/2 standards. For EEC land installations manuals MUST be
available in local language before installing and operating the unit.

The unit also comply with EN 50081-2 and EN 50082-2 “Industry” with regards to the
EMC directive from EEC.

WARNING

Noise hazards
• Use ear protection in noisy environments.

Crush hazards
• Use correct lifting tools.
• Do not work under hanging load.

Burn hazard
• Wear gloves to avoid burns by hot surfaces.

Cut hazards
• Wear gloves to avoid cuts by sharp edges when handling machined
parts.
• Wear helmet to avoid cuts by sharp edges during maintenance of the
equipment.

NOTE

• Max. ambient temperature for the equipment is 50°C (122°F).

• Min. ambient temperature for the equipment is 0°C (32°F).

10 Samare04.fm
 Storage

2.0.0 Storage
Unless otherwise agreed, Alfa Laval delivers the equipment ready to be put in ser-
vice upon arrival and after installation.

However, should it be necessary to store the equipment for a longer period (1 month
or more), certain precautions should be made in order to prevent unnecessary wear
of the equipment.

Preferably, the equipment should be stored inside a room with temperature around
15°C to 20°C (59° to 68°F) and humidity around 70%.

NOTE

There should ABSOLUTELY NOT be any OZONEPRODUCING equip-

ment in the room, like electric motors or arc-welding equipment, since
ozone destroys many rubber materials (cracking).

Do not store organic solvents or acids in the room.

Avoid heat- or ultraviolet radiation.

The best solution is often to leave the equipment in the packing until it is time for in-
stallation.

In this case Alfa Laval should be informed, in order that proper preparation can be
done prior to packing.

If the equipment must be stored outdoor, the precautions mention above should be
taken as far as practical. The need for protection against the climate etc. is of course
even more important in this case.

Also, if for any reason the equipment is closed down and taken out of service for a
long period, it is advantageous to follow the advice above, even if it is not moved
from the location.

The heat exchangers, pumps, piping and the separator vessel should be DRAINED
and it is recommended to RINSE AND DRY the equipment by clean fresh water, be-
fore it is left for storage.

Storae01.fm 11
Storage

12 Storae01.fm
 System Description

1.0.0 Working Principle

The combined brine/air ejector driven by the ejector pump creates a vacuum in the
system in order to lower the evaporation temperature of the feedwater.

The feedwater is introduced into the evaporator section through an spring loaded
valve (full open by 2 bar) orifice, and is distributed into every second plate channel
(evaporation channels).

The hot water is distributed into the remaining channels, thus transferring its heat to
the feedwater in the evaporation channels.

Having reached boiling temperature - which is lower than at atmospheric pressure -

the feed water undergoes a partial evaporation, and the mixture of generated vapour
and brine enters the separator vessel, where the brine is separated from the vapour
and extracted by the combined brine/air ejector.

Having passed a demister the vapour enters every second plate channel in the top
of the condenser section.

The sea cooling water supplied to the condenser by the combined cooling/ejector
water pump distributes itself into the remaining condenser channels, thus absorbing
the heat being transferred from the condensing vapour.

From outlet side the condenser, the sea cooling water is used as jet water for the
ejector and as feed water for evaporation.

The produced freshwater is extracted by the freshwater pump and led to the fresh-
water tank.

1.1.0 Freshwater Quality

To continuously check the actual salinity of the produced freshwater, a salinometer
is provided together with an electrode unit fitted on the freshwater pump delivery
side.

If the salinity of the produced freshwater exceeds the chosen maximum value, the
dump valve and alarm are activated to automatically dump the produced freshwater
to the bilge.

If there are no special requirements from the authorities, the produced freshwater
can be used directly as drinking water.

Sy1jwe00.fm 13
System Description

1.2.0 Main Components

The freshwater generator consists of the following components:

1. Evaporator section
The evaporator section consists of a plate heat exchanger and is enclosed in
the separator vessel.

2. Separator vessel
The separator separates the brine from the vapour.

3. Condenser section
Just like the evaporator section the condenser section consists of a plate heat
exchanger enclosed in the separator vessel.

4. Combined brine/air ejector

The ejector extracts brine and incondensable gases from the separator vessel.

5. Ejector pump
Normally, the ejector pump is delivered by Alfa Laval, and the ejector pump is
a single-stage centrifugal pump. This pump supplies the condenser with sea
cooling water and the brine/air ejector with jet water as well as feed water for
evaporation.

6. Freshwater pump
The freshwater pump is a single-stage centrifugal pump. The freshwater pump
extracts the produced freshwater from the condenser, and pumps the water to
the freshwater tank.

7. Salinometer
The salinometer continuously checks the salinity of the produced water. The
alarm set point is adjustable.

8. Control panel
Normally, the control panel is delivered by Alfa Laval. It contains motor starters,
running lights, salinometer, contacts for remote alarm and is prepared for start/
stop.

14 Sy1jwe00.fm
 Installation

2.0.0 General Information

2.1.0 Extent of Delivery

The extent of delivery appears from the installation (PI-) diagram, see “FWG Order
Specification”. The distiller is delivered as a unit which can be either bolted or welded
to the floor plate.

The control panel with starters for electric motors is normally delivered separately to
be fitted on site. The salinometer is delivered built into the control panel while termi-
nals for the salinometer must be connected on site.

Please refer to installation diagram for recommended pipe dimensions.

2.2.0 Space Requirements

The space requirements are indicated on the dimensional drawings of the distiller
and ejector pump, see “FWG Order Specification”.

2.3.0 Ambient Conditions

When determining where to place the freshwater distiller in the engine room, due
consideration must be paid to a number of ambient conditions such as vibrations,
service space, allowable back pressure, and pressure loss. See also enclosed draw-
ings.

2.4.0 Vibrations
It is recommended not to place the plant in an area known to be subject to frequent
and very high vibrations.

However, under normal engine room conditions no further precautions are neces-
sary.

3.0.0 General Safety Precautions

Always handle the equipment with great care. Make sure not to damage the parts
during transportation or installation.

During erection all inlets and outlets must be covered to be protected from dirt and
particles.

Injwe03.fm 15
Installation

3.1.0 Electric Equipment

All electric installations must be carried out by a professional electrician in full accor-
dance with local regulations.

Before initial start-up

• check all connections and cables to make sure that the frequency and voltage
agrees with the electrical specifications.

WARNING

Check that all connections are properly earthened (grounded) in accor-

dance with local regulations, and properly insulated.

3.2.0 Transportation
All transportation of the equipment must be in accordance with local regulations.

The freshwater distiller must be lifted using lifting brackets as illustrated on drawing
(FWG Order Specification).

WARNING

Make sure that the straps have the required breaking strength to lift the unit
in empty condition.

See weight in dimension drawing (FWG Order Specification).

4.0.0 Installation Instructions

The distiller should be mounted according to diagram “Vertical plant positioning”,
see “FWG Order Specification”.

CAUTION

The ejector pump/motor must be mounted vertically.

The ejector pump is not self-priming and must be mounted below lowest
water line.

Pressure on suction side of ejector pump under working conditions must

be minus 0.2 bar g minimum.

16 Injwe03.fm
 Installation

4.1.0 Jacket Water System

The branches for jacket water inlet and outlet to the evaporator section are marked
C3 and C4, respectively. They should be connected to the jacket water system ac-
cording to the PI-diagram, see “FWG Order Specification”.

CAUTION

A thermometer must be fitted 0.5 m from respectively branch C3 and

branch C4.

4.2.0 Sea Water System

The sea water supplied to the unit has to pass a filter (Yard supply) in the sea water
line before the ejector pump.

Fresh water generator type: Filter mesh size:

D-PU-36-C100/125 3 - 3.5 mm
JWP-36-C200 3 - 3.5 mm
JWP-26-C80/100 1 - 1.5 mm
JWP-16-C40/50 1 mm

CAUTION

Pressure on suction side of ejector pump under working conditions must be

minus 0.2 bar g minimum including pressure drop cross the filter.

The branch for sea water (cooling water) inlet to the condenser is marked C1 this
branch has to be connected to the ejector pump according to the PI-diagram.

CAUTION

A thermometer must be fitted 0.5 m from branch C1.

Injwe03.fm 17
Installation

4.3.0 Ejector Pump

The inlet and outlet pipes must be fitted according to our PI-diagram. The suction
branch B2 and the discharge branch B1 for the ejector pump have to be fitted with
reducers if necessary. Branch dimensions in accordance with pump dimensional
drawing, see “FWG Order Specification”. Inlet and outlet pipes according to installa-
tion (PI) diagram.

4.4.0 Brine/Cooling Water Discharge

Sea cooling water and brine are discharged overboard through the same pipe (B7).

Maximum back pressure 0.6 bar g (60 kPa) (0,6 kp/cm²).

CAUTION

A pressure gauge must be fitted 0.5 m from branch B7.

4.5.0 Freshwater System

The discharge branch for produced water to tank is marked D1.

• Max. back pressure according to installation (PI) diagram.

Remember to establish a drain below the distiller in case the solenoid valve opens,
e.g. due to high salinity of the produced freshwater.

4.6.0 Control Panel

The control panel is delivered for wall mounting.

4.7.0 Discharge to Bilge

Discharge branch D4. A drain from the foundation of the distiller should be made in
case of opening of the solenoid valve (High salinity of the produced water).

The distiller can as an optional extra be delivered with a return pipe. In this case it is
not necessary to make drain.

18 Injwe03.fm
 Installation

CAUTION

In order to avoid malfunctions, we recommend to follow the pipe dimen-

sions indicated in our PI-diagram, see “FWG Order Specification”.

For further information please refer to the drawing “VERTICAL PLANT POSITION-
ING” drawing.

Injwe03.fm 19
Installation

20 Injwe03.fm
 Operating Instructions

WARNING

DO NOT operate the plant in polluted water.

Freshwater must not be produced from polluted water, as the produced water will be
unsuitable for human consumption.

5.0.0 Starting and Stopping Procedure

CAUTION

Before starting up please observe instructions for feedwater treatment, see

“Chemical dosing of scale control chemicals”.

Please refer to PI-diagram (see “FWG Order Specification”).

5.1.0 Starting
1. Open valves on the suction and discharge side of the ejector pump
PU-SC-01.

2. Open overboard valve for combined brine/air ejector.

3. Close air screw VA-E1-01 on the separator.

4. Start ejector pump PU-SC-01 to create a vacuum of min. 90%.

Pressure at combined brine/air ejector inlet minimum 300 kPa (3.0 kp/cm²).
Back pressure at combined brine/air ejector outlet maximum 60 kPa (0.6 kp/
cm²).

5.1.1 Evaporation
When there is a minimum of 90% vacuum (after maximum 10 minutes).

5. Open valve for feedwater treatment, if any.

Opjwe00.fm 21
Operating Instructions

6. Open hot water inlet and outlet valves.

7. Start hot water supply to distiller by adjusting bypass valve or hot water pump
if any, step-wise 10°C, until the desired jacket water temperature is reached.

The boiling temperature now rises, while the obtained vacuum drops to approx.
85%.

This indicates that evaporation has started.

5.1.2 Condensation
After approx. 3 minutes the boiling temperature will drop again, and normal vacuum
is reestablished.

8. Open valve to freshwater tank.

9. Switch on salinometer.

10. Start freshwater pump PU-FR-01/PU-FR-02.

NOTE

The freshwater pump discharge pressure will be between 120 and 160 kPa
(1.2 - 1.6 kp/cm²).

After starting the freshwater pump the flow sight glass in the air suction pipe must
be empty.

CAUTION

If water remains in the flow sight glass in the air suction pipe, please refer
to “Trouble shooting”.

5.2.0 Adjustment of Hot Water Flow

Please refer to “FWG Order Specification” for specified hot water flow.

In order to obtain the specified flow of hot water, it is necessary to adjust the bypass
valve until desired flow is achieved.

22 Opjwe00.fm
 Operating Instructions

The flow can be calculated as follows:

MJW = KJW × cap.m³/24h =m³/h

ΔtJW

Where:

MJW = Flow of hot water in one hour.

KJW = Constant =25.6 for 1-stage freshwater generator.

KJW = Constant =15.52 for 2-stage freshwater generator.

ΔtJW = Difference in temperature of hot water in and out.

Cap.m³/24h = Freshwater production in 24 hours, i.e. production in 5

min. times 288.

Example: cap. m³/24h = 15 m³

TSW = 32°C
ΔtJW =18.4°C

MJW = 25.6 × 15 ................= 20.9 m³/h

18.4

5.3.0 Adjustment of Sea Cooling Water

The sea cooling water flow is correct, when the pressure at the inlet side of the com-
bined air/brine ejector is between 300 and 400 kPa (3.0 - 4.0 kp/cm²).

5.4.0 Stopping the Plant

1. Stop hot water supply to distiller.

2. Close valve for feedwater treatment, if any.

3. Stop freshwater pump PU-FR-01/PU-FR-02.

4. Switch off salinometer.

5. Stop ejector pump PU-SC-01.

6. Open air screw VA-E1-01.

Opjwe00.fm 23
Operating Instructions

7. Close valves on the suction and discharge side of the ejector pump.

8. Close overboard valve for combined brine/air ejector.

9. Close the valve to freshwater tank.

CAUTION

All valves must be shut, while the distiller is out of operation. Except air
screw.

5.5.0 Long Term Standstill

If the distiller is out of operation for a period longer than 14 days.

• Open front covers and clean unit inside with freshwater.

• Let the unit dry out completely, before closing covers.

Please observe “Maintenance of separator vessel”.

24 Opjwe00.fm
 Maintenance

6.0.0 Why you need to perform regular maintenance duties

Regular maintenance of the plant will improve performance and availability.

The maintenance schedule on the following pages will tell you how often service
should be performed on the main components.

As the actual operating conditions of the plant are of major influence on the life time,
the overhaul dates are not obligatory but only recommended intervals.

When the plant has been in operation for a longer period of time and experience has
been established as to the actual performance, it will be possible to adapt the main-
tenance schedule.

For service on minor components please refer to component instructions.

6.1.0 Overhaul Intervals

Component Operating Hours Action

Evaporator section As required Clean in inhibited acid bath

Condenser action As required Clean with pure freshwater and

brush

Separator vessel with an- 2000 h See separator instructions

odes

Combined ejector/cool- 8000 h Measure seal ring and impeller.

ing water pump with mo- Examine mechanical shaft
tor seal, cooling water pipe pas-
sage.
Megger-test electric motor.
Clean pump thoroughly before
reassembly.

Freshwater extraction 8000 h See above

pump with motor

Combined air/brine ejec- 8000 h Measure nozzles and diffuser

tor and compare to measurements
in technical specification.
Max. wear 20% on diffuser cy-
lindrical bore.

Majwpe00.fm 25
Maintenance

Component Operating Hours Action

MV-valves 4000 h Disassembly and inspect for

damage

Demister 8000 h Clean in inhibited acid bath

Manometers 8000 h Adjust with control manometer

Salinometer See “Maintenance See “Maintenance of salinome-

of salinometer type ter type DS-20”
DS-20”

6.2.0 Maintenance of Separator Vessel

The front cover and the pressure plates for the heat exchanger sections (evaporator
and condenser) are made of stainless steel with a special chemical treatment. This
treatment will reestablish normal surface oxidation after work- up at the factory. The
preparation is a natural protection of the stainless steel.

CAUTION

To preserve this natural protection DO NOT scrape or scratch the inside

surface of the front cover.

Whenever the separator vessel is opened,

• check that the anodes are functioning.

If the anodes are not functioning and/or scarified, replace them.

NOTE

If the unit is stopped for a longer period than 14 days.

• Open front covers and clean unit inside with freshwater.

• Let the unit dry out completely, before closing covers.

26 Majwpe00.fm
 Maintenance

6.3.0 Maintenance of Evaporator Section

Clean evaporator as follows:

1. Remove bolts in front cover, and open.

2. Loosen the

2 nuts for P-16 distiller

4 nuts for P-26 distiller

in plate stack gradually, so that no nut is carrying the entire load alone.

3. Remove plate stack.

NOTE

If some of the gaskets come loose on removing plate stack, please see
section 1.5.2

4. Submerge plates completely in a hot, inhibited acid bath at maximum 50ºC. For
further instructions see “Chemical dosing of scale control chemicals”.

WARNING

Always follow carefully the suppliers instructions when using inhibited ac-
ids.

Remember to neutralize according to suppliers instructions.

5. Examine plates and gaskets for possible damage, and remove damaged plates
and/or replace damaged gaskets.

6. If a defective plate is found, remove the plate together with one of the adjacent
plates.

Majwpe00.fm 27
Maintenance

NOTE

The assembly measurements must be reduced with

2.8 mm for P-16 distiller

3.5 mm for P-26 distiller

per plate, if plates are removed from plate stack.

CAUTION

The ES and EE plate cannot be removed but must always be replaced with
a corresponding plate.

7. Reassemble evaporator section in accordance with assembly scheme.

8. Tighten plate stack to measurements stated in technical specification.

9. Pressure test evaporator section before closing front cover.

The evaporator section is pressure tested by letting hot water circulate through
the section with bypass valve for hot water in normal running position.

10. When the evaporator section is found to be tight, close front cover and tighten
bolts.

11. Retighten cover, when vacuum has been reestablished.

6.4.0 Maintenance of Condenser Section

Clean condenser as follows:

1. Remove bolts in front cover, and open.

2. Loosen the

2 nuts for P-16 distiller

6 nuts for P-26 distiller

in plate stack gradually, so that no nut is carrying the entire load alone.

3. Remove plate stack.

28 Majwpe00.fm
 Maintenance

NOTE

If some of the gaskets come loose on removing plate stack, please see
section 1.5.2

4. Scrub plates with a soft brush and plain hot water at maximum 50ºC.

5. Examine plates and gaskets for possible damage, and remove damaged plates
and/or replace damaged gaskets.

6. If a defective plate is found, remove the plate and one of the adjacent plates.

NOTE

The assembly measurements must be reduced with

2.8 mm for P-16 distiller

3.5 mm for P-26 distiller

per plate, if plates are removed from plate stack.

CAUTION

The KS and KE plate cannot be removed but must always be replaced with
a corresponding plate.

7. Reassemble condenser section in accordance with assembly scheme.

8. Tighten plate stack to measurements stated in technical specification.

9. Pressure test condenser section before closing front cover.

The condenser section is pressure tested by letting sea water from the com-
bined cooling water/ejector pump circulate through the section.

Majwpe00.fm 29
Maintenance

CAUTION

Before starting the combined ejector/cooling water pump, the feed water
must be sealed off.

10. When the condenser section is found to be tight, close front cover and tighten
bolts.

11. Retighten, when vacuum has been reestablished.

12. Do not forget to remove the feed water sealing as mentioned above.

6.5.0 Renewal of Plate Heat Exchanger Gaskets

6.5.1 Removal of Old Gaskets

Pull the old gaskets out of groove.

If the gasket cannot come off directly, heat the back of the gasket groove with a
hot-air blower or butane gas burner.

Pay attention not to overheat the plates.

You will obtain a suitable temperature, if the flame is held 10 to 15 cm behind the
plate.

WARNING

DO NOT use acetylene gas.

6.5.2 Cleaning
Charred or loose glue and rubber remains must be removed, e.g. using a rotating
stainless steel brush. The width should be adapted (Ø40-50 mm, width 8-10 mm).
Thin layers of glue which are difficult to remove, may remain.

Clean the gasket groove with a clean cloth, dipped in a solvent (acetone, methyl eth-
yl ketone, trichlorethylene etc.).

30 Majwpe00.fm
 Maintenance

WARNING

Be careful when handling these solvents, as they may be hazardous to

your health.

Observe suppliers’ instructions.

Gaskets, that have loosened, can be glued on. Clean gasket groove carefully with a
sharp tool. Then clean the loose part of the gasket with emery cloth or sandpaper.
Finally clean groove and gasket with a solvent, and glue.

6.5.3 Preparation of New Gaskets

Dry new gaskets with a clean cloth that has been slightly moistened with a solvent.

6.5.4 Fitting New Gaskets

1. Apply a thin layer of glue to both gasket and groove.

2. Let the glue dry for 10-15 minutes.

3. Fit new gasket into groove.

Gaskets may sometimes be slightly short or long.

Short gaskets should be stretched before being fitted into the groove.

Long gaskets should be fitted into the grooves at the plate ends first and then grad-
ually be pushed into the groove towards the middle.

If necessary, tape gasket into groove.

Majwpe00.fm 31
Maintenance

32 Majwpe00.fm
 Chemical Dosing of Scale Control Chemicals

7.0.0 Prevention of Scaling

During the evaporation of sea water there is always a risk of scaling on the heating
surfaces. This will lead to a reduction of the K-values of the heating surface and de-
creasing freshwater production and reduction of plant efficiency.

In order to effectively prevent scaling the operators must be aware of the factors in-
fluencing the scale formation.

7.1.0 Feed Water Ratio

The feedwater ratio is an extremely important factor. It is defined by the relationship
between the feedwater amount fed into the plant and the produced amount of fresh-
water.

If the feedwater ratio is reduced, the concentration will rise in the plant subsequently
resulting in scale formations.

Two things may shift the feedwater ratio: first of all direct adjustment of the feedwater
system, and secondly exceeding the maximum freshwater production laid out for the
plant. The operators must observe the following rules at all times.

CAUTION

DO NOT adjust feedwater system. Feedwater pressure min. 3.0 max. 4.0
bar g.

7.2.0 Chemical Dosage

In order to control scale formations on the heating surfaces and continuously ensure
long operation periods without acid cleaning the plant, it is absolutely necessary to
dose scale control additives to the feedwater. The operators must follow the instruc-
tions for chemical dosing given by the chemical supplier carefully.

Cdgnpe00.fm 33
Chemical Dosing of Scale Control Chemicals

CAUTION

If the distiller is operated at boiling temperatures above 45°C without chem-

icals, frequent cleaning of the evaporator will be necessary.

We recommend that you do not operate the freshwater distiller without rec-
ommended chemical dosage at boiling temperatures above 45°C. Even at
lower temperatures it can be recommended.

7.2.1 Scale Inhibitor Dosage Equipment for Feed Water

Please refer to drawing, see “FWG Order Specification”.

• When adding chemicals mix thoroughly to ensure a homogenous blend of

chemicals and water.

Use a fully soluble scale inhibitor, e.g. on polymer basis. The following products can
be recommended:

NALFLEET Evaporator treatment 9-913

AMEROYAL EVAPORATOR TREATMENT

HEXAMETHAPHOSPHATE

1. Mix the required quantity for 24 hours operation in the tank according to mak-
er’s instructions.

2. Adjust flowmeter to cover the maximum freshwater output from the distiller.

3. Flush the dosage system regularly.

34 Cdgnpe00.fm
 Chemical Dosing of Scale Control Chemicals

7.2.2 Safety Precautions with the use of Chemicals

WARNING

1 USE eye protection and gloves. Avoid direct skin contact, eye contact
or contact with clothes.

2 CLEAN empty containers before disposal.

3 If chemicals are spilled on clothes, rinse with water and dispose off
clothes.

4 If chemicals are spilled on the floor, rinse with water and suck remain-
ing chemicals off with sand. Clean the spot immediately afterwards.

5 Scale inhibitor is hazardous, if consumed in a concentrated solution.

If consumed by mistake.
IMMEDIATELY SEEK MEDICAL ATTENTION.

6 If eyes get in contact with the chemicals, rinse for at least 20 minutes.
IMMEDIATELY SEEK MEDICAL ATTENTION.

Cdgnpe00.fm 35
Chemical Dosing of Scale Control Chemicals

36 Cdgnpe00.fm
 Trouble-Shooting

8.0.0 Test Sheet

Before taking any action, please fill in a test sheet to find possible causes of malfunc-
tions.

Test sheets can be found in the back of this binder.

Trw26e03.fm 37
Trouble-Shooting

8.1.0 Trouble Shooting Table

Problem Cause Action

Drop in production. Partially blocked feed water Dismantle evaporator section,

orifice and/or sludge deposits and clean evaporator and ori-
on hot water side. fice.

Sludge on the heat exchanger Dismantle condenser section,

plates on the sea water side. and clean.

Inlet channel in evaporator/ Dismantle evaporator/ con-

condenser plate stack denser section, and clean.
blocked, e.g. with rust scales,
gasket fragments etc.

Too low ejector pump pres- See instructions for “Low Sea
sure. Cooling water/Ejector pump
flow / pressure”, below.

Leakages Carry out a pressure test at

max. 150 kPa (1.5 kp/cm²)
(21.8 PSI).a

Foreign bodies in ejector noz- Inspect nozzles, and clean.

zles. Replace nozzles, if damaged.

Too high back pressure on Check overboard pipe and

ejector outlet side. Max 60 valves for blocking / function-
kPa (0.6 kp/cm²) (8.7 PSI). ability.

Non-return valve in air extrac- Replace non-return valve.

tion pipe defect.

Hot water temperature too Reduce to specified tempera-

high. ture.

Defective water clock. Examine water clock. Let the

produced water flow through
water clock into a 10 l pail, and
check production with a stop
watch.

38 Trw26e03.fm

Problem
Low Sea Cooling water/Ejector
pump flow / pressure.
Minimum pressure 300 kPa
(3.0 kp/cm²) (43.5 PSI).
At inlet side of ejector.
Sight glass overflow. Normal
back pressure for freshwater
pump is 120 - 160 kPa (1.2 -
1.6 kp/cm²) (17.4 - 23.2 PSI).
Except for JWP-16-C40 gener-
ator type, where the max. back
pressure is 80 kPa (0.8 kp/cm²)
(11.6 PSI).
Salinity too high (more than 2.0
ppm).
Trw26e03.fm
Cause
Too low ejector pump pres-
sure.
Suction strainer blocked.
Valves on suction or pressure
pipe defect.
Leakage from suction pipe to
pump.
Impeller / seal ring defective.
Clocked up condenser plate
stack.
Pump rotating in wrong direc-
tion.
Suction pipe leakage.
Mechanical seal in freshwater
pump defect.
Impeller / seal ring in freshwa-
ter extraction pipe defect.
Pump rotating in wrong direc-
tion.
Valves to freshwater tank
closed.
Inlet filter for water clock
blocked.
Demister not fitted correctly.
Front cover gasket defect or
not fitted correctly.
Insufficient brine extraction.
Electrode unit defective or
dirty.
Trouble-Shooting
Action
Clean, or replace pressure
gauge.
Clean suction strainer.
Examine and overhaul defec-
tive valves.
Repair.
Check pump maximum clear-
ance See “Maintenance of
Ejector Pump”
Dismantle condenser plate
stack and clean.
Interchange phases.
Check suction pipe especially
unions and connections. Re-
pair.
Replace mechanical seal.
Check pump maximum clear-
ance See “Maintenance of
Freshwater Pump”
Interchange phases.
Check all valves.
Clean filter.
Check that demister is fitted
against baffle and front cover.
Replace front cover gasket.
See separate instructions for
insufficient brine extraction,
below.
Examine electrode unit for
cracks. Check that it is fitted
correctly. Clean, if necessary.
39
Trouble-Shooting
Problem
Insufficient brine extraction -
brine level in sight glass higher
than 20 mm.
Frequent refill of freshwater
expansion tank due to loss of
hot water.
Abnormal amperage con-
sumption of ejector pump mo-
tor.
40
Cause
Leakage in condenser sec-
tion.
Ejector pump pressure too
low.
Foreign bodies in ejector noz-
zles.
Too high back pressure down-
stream of ejector.
Wrong dimension of feedwa-
ter orifice.
Non-return valve in brine suc-
tion pipe of ejector defect.
Leakage in evaporator sec-
tion.
Ejector nozzles defective.
Wrong dimension of feedwa-
ter inlet orifice.
Bearings in motor defective.
Contactor defective.
Breaking of phases.
Action
Open distiller and pressure test
condenser. Max. 600 kPa (6.0
kp/cm²) (87 PSI). If there is a
defective plate, remove togeth-
er with adjacent plate assem-
ble plate stack according to
new plate number with re-
duced assembly measure-
ments. Check plate gaskets
and replace, if necessary.
See special instructions for
“Low Sea Cooling water/Ejec-
tor pump flow / pressure”,
above.
Check nozzles, and clean. Re-
place damaged nozzles.
Examine overboard pipe and
valves.
Examine orifice dimension -
check technical specification.
Examine valve and repair, or
replace.
Open distiller and pressure test
condenser. Max. 600 kPa (6.0
kp/cm²) (87 PSI).
If there is a defective plate, re-
move together with adjacent
plates assemble plate stack
according to new plate number
with reduced assembly mea-
surements. Check plate gas-
kets and replace, if necessary.
Replace nozzles.
Check dimensions on spare
parts list, See List of spare part
drawings”, and replace if nec-
essary.
Examine with stetoscope, and
replace bearings, if defective.
Examine and replace contactor
set, if defective.
Max. 5% difference in amper-
age between phases.
Trw26e03.fm
 Maintenance of Freshwater Pump

9.0.0 Maintenance of Freshwater Pump Types PVVF 1525-1532-2040

The following instructions must be carefully observed whenever it becomes neces-
sary to overhaul or repair the freshwater pump.

Please refer to drawing for item references in the text.

9.1.0 Overhaul of the Pump

1. Remove the nuts 14 on the pump casing 1.

2. Lift motor with pump cover 4 and impeller 2 clear of pump casing 1.

3. Unscrew countersunk screw 20 (right hand thread).

4. Remove impeller. Normally, it can be removed without using dismantling tools.

5. Remove key 19.

6. Remove the mechanical shaft seal 22.

7. Inspect the ceramic ring, the carbon ring and the spring.

8. Replace mechanical shaft seal, if necessary. It is recommended to grease the

shaft and seat for the ceramic ring with glycerine in order to make it easier to
assemble the mechanical shaft seal. Please also observe separate instruc-
tions for mechanical shaft seal delivered together with the seal.

Mapvfe00.fm 41
Maintenance of Freshwater Pump

9. Fit carbon ring, spring and spring holder on pump shaft.

10. Inspect impeller and the drilled sealing water channel for clogging, and clean.

11. Remember to replace gasket 3.

12. Reassemble in reverse order.

9.1.1 Clearance
In connection with the inspection be sure to measure the impeller and wear ring 17
in order to secure that the clearance is no more than 0.5 mm on the diameter.

CAUTION

The pump shaft 11 must only be dismantled, if pump shaft or electric mo-
tor bearing has to be replaced.

In this case carefully observe “Dismantling pump shaft”.

9.1.2 Dismantling Pump Shaft

1. Dismantle the pump as described above.

2. Unscrew pointed screws 11.

3. Carefully insert two screw drivers behind the pump shaft, and loosen it.

If the pump shaft does not come loose, use the special dismantling tools shown
below.

The tool is not Alfa Laval Desalt supply.

42 Mapvfe00.fm
 Maintenance of Freshwater Pump

The tool consists of a pipe (A), a disc (B) with hole for the screw (C) and a nut
(D), washer (E).

Please note that the length L must be longer than the length l.

Place pipe around the shaft. Fasten the screw with nut and washer into the
threaded hole (M12) on the shaft end.

Loosen shaft by tightening the nut while holding on to the screw.

CAUTION

DO NOT grind the motor shaft.

4. Mount the new pump shaft on the motor shaft.

5. Make sure that the pump shaft fits the motor shaft without any obstructions, be-
fore final shaft fitting as follows:

• Tap onto the end of the pump shaft slightly with a RUBBER hammer.

6. Tighten pointed screws 11 as follows:

Mapvfe00.fm 43
Maintenance of Freshwater Pump

NOTE

The torque should be 5 Nm (0.5 kpm) and the maximum wobble 60 μ.m.

7. Check the wobble of the pump shaft with a dial indicator.

8. Assemble the pump as described above.

44 Mapvfe00.fm
 Maintenance of Ejector Pump

10.0.0 Maintenance of Ejector Pump

(If supplied from Alfa Laval)

The following instructions must be carefully observed whenever it becomes neces-

sary to overhaul or repair the above mentioned pump. Please refer to drawing for
item references in the text.

10.1.0 Overhaul of the Pump

1. Remove the set screws 19 in pump cover 2.

Motor with motor bracket 6, pump cover 2, and impeller 5 can now be lifted
clear of the pump casing 1.

2. Unscrew the screw 22 (right-hand thread).

3. Remove impeller.

Macnle00.fm 45
Maintenance of Ejector Pump

NOTE

Normally, the impeller can be removed without using dismantling tools.

If not, you can fit dismantling screws into the two threaded holes in the im-
peller.

4. Remove the key 26 and the mechanical seal 8 (including spring holder, spring
and carbon ring).

5. Inspect the ceramic ring, the carbon ring and the spring. Replace, if necessary

If mechanical seal has to be replaced, proceed as follows:

• Unscrew set screw 20 to remove pump cover 2 from motor bracket 6

in order to gain access to ceramic ring.

In order to make it easier to assemble the mechanical seal, the shaft and ring
seat may be greased with glycerine. Please also refer to separate instructions
for mechanical seal delivered together with the seal.

• After fitting the ceramic ring, fit pump cover 2 to motor bracket 6.

• Fit carbon ring, spring and spring holder.

6. Clean drilled cooling water channel in pump cover 2.

7. Inspect impeller and threaded holes for clogging.

8. Remember to change the O-ring 7.

9. Reassemble in reverse order.

10.1.1 Clearance
In connection with the inspection, the impeller 5 and wear rings 10 are measured
in order to secure that the clearance is not larger than stated in the diagram below.

46 Macnle00.fm
 Maintenance of Ejector Pump

Wear ring Ø Clearance maximum Clearance minimum

100 mm 0.5 mm 0.15 mm

150 mm 0.6 mm 0.2 mm

200 mm 0.7 mm 0.25 mm

250 mm 0.8 mm 0.28 mm

300 mm 0.85 mm 0.3 mm

350 mm 0.9 mm 0.3 mm

If the clearance is too big, replace wear rings as follows:

1. Unscrew countersunk screws 25.

2. Pull out wear (seal) rings.

3. Fit new wear rings and tighten countersunk screws.

CAUTION

The pump shaft may only be dismantled, if pump shaft or bearings, in the
electric motor have to be replaced.

Carefully observe instructions for “Dismantling pump shaft”.

Macnle00.fm 47
Maintenance of Ejector Pump

10.1.2 Dismantling Pump Shaft

If the shaft 4 has to be dismantled due to a defect or if electric motor bearing has to
be replaced, proceed as follows:

1. Unscrew pointed screws 16.

2. Remove shaft 4. Normally this can be done without using dismantling tools.

CAUTION

DO NOT grind the motor shaft.

3. Fit shaft 4.

4. In order to make sure that the coupling is fitted correctly, tap slightly at the shaft
end with a RUBBER hammer.

5. Tighten pointed screws 16 with a torque of 35 Nm (3.5 kpm).

48 Macnle00.fm
 Salinometer

11.0.0 Salinometer DS-20

The salinometer is normally fitted in the control panel and wired internal.

11.1.0 Electrode unit Cable Connection for Salinometer DS-20

Use a four-wire screened cable (min. 4 x 0,75 mm) for connection between the Elec-
trode unit and the control panel of the freshwater generator (or the salinometer, if
this is supplied separately).

Use five wire plugs with numbers 1 to 5 to be fastened to their respective wire and
screen as stated below, when the cable is cut to its correct length from the electrode
unit to the panel.

The cable is then to be connected to the panel according to the electrical diagram of
same.

To obtain maximal diastase from salinometer to electrode unit (20 m) 4 wires should
be arranged in the cable as shown:

Terminals example:

Wire Colors:
1. Yellow to 41 or 11 B. Four-wire cable with screen
2. White to 42 or 12 C. Wire Plugs
3. Green to 43 or 13
4. Brown to 44 or 14
5. Screen

Insale00.fm 49
Salinometer

50 Insale00.fm
 Salinometer

12.0.0 Salinometer Type DS-20

12.1.0 Technical Specification

Function Measuring (Dot Bar) and supervising salinity of

freshwater produced by seawater desalination.

Supply voltage 90-120 V or 200-240 V AC.

Frequency 50/60 Hz

Power consumption Salinometer 10 VA.

Relay contacts Max. load 100 VA.

Salinity display 0,5 - 20 ppm (Dot Bar).

Temperature correction Automatic in the range 5 - 85°C.

Alarm level Can be set to any value between 0,5 - 20 ppm.

Test Can be checked by test switch, 10 ppm.

Output 4-20 mA Current Loop.

Max. ambient tempera- 55°C.

ture
Protection degree IP 54.

12.2.0 Installation (for DS-20)

1. Open front cover.

2. Select correct voltage select according to the main supply voltage 115 V or 230
VAC.

3. Screw salinometer on to bulkhead with six nuts.

4. Connect necessary cables to the terminals.

5. Close front cover.

6. Test salinometer function (see instructions for use).

Salise00.fm 51
Salinometer

12.3.0 Instructions for use

1. Switch on mains.

2. Switch on sec. alarm.

Green pilot LED should light up. Dot. Bar displays the measured salinity.

12.3.1 Testing the Instrument

WARNING

The salinometer must be tested at least once a month, and the electrode
unit must be cleaned.

Push TEST switch on.

The Dot Bar should read 10 ppm.

If the alarm level is less than 10 ppm, the salinometer will give an alarm.

12.3.2 Adjustment of Alarm Level

1. Switch “MAINS” on.

2. Push sec. alarm off.

3. Adjust Alarm Set to desired alarm level by using the switches.

4. Switch “Sec. Alarm” on.

The salinometer is now ready for use.

If the salinity exceeds the alarm level,

• The two red alarm LEDS flash.

• Solenoid valve is activated.

• Buzzer (if fitted) and external alarm system is activated.

Cancel buzzer and external alarm system by switching “Sec. Alarm” off. Solenoid
valve is not affected.

Switch “Sec. Alarm” on as soon as the salinity is normal again; i.e. when the two red

52 Salise00.fm
 Salinometer

LEDS are off.

12.3.3 Maintenance

CAUTION

Remove electrode unit and inspect/clean after every 1000 hours of opera-
tion. Use a clean and dry rag. Avoid touching the electrodes with the fin-
gers.

Salise00.fm 53
Salinometer

54 Salise00.fm
 Spare Parts

13.0.0 Ordering Spare Parts

When ordering spare parts please always state:

1. Serial number.

2. Capacity.

3. Designation.

4. Spare parts drawing number.

5. Position number.

6. Article number.

In order to identify article numbers, please refer to FWG Order Specification and oth-
er drawings.

When ordering parts for pumps proceed as follows:

1. Find article number in the list of drawings.

2. Check spare part drawing and item list with corresponding article number to
identify the item to be ordered.

13.1.0 Alfa Laval Service

The Alfa Laval group is represented in all major ports of the world.

DO NOT hesitate to contact your Alfa Laval representative if you have any ques-
tions, problems or require spare parts.

Spmare01.fm 55
Spare Parts

56 Spmare01.fm
 Index

Numerics
9.2.2.1 General description, JW(S)P-26-C80(B)/C100 . . . . . . . . . . . . . . . . . . . . page 65
9.2.2.2-3 Technical data, JW(S)P-26-C80B . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 67
9.2.2.2-4 Technical data, Pump and Motor for JW(S)P-26-C80B . . . . . . . . . . . . page 79
9.2.2.4-1 Equipment specification, JW(S)P-26-C80(B) . . . . . . . . . . . . . . . . . . . . page 75
9.2.5.2-3 Dimensional drawing, CNL 80-80/200 . . . . . . . . . . . . . . . . . . . . . . . . . page 77
9.2.8.1 Vertical Plant Positioning, JWP-16/26 and D-PU-(2)-36 . . . . . . . . . . . . . page 71

A
Adjustment of alarm level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 52
Adjustment of hot water flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 22
Adjustment of sea cooling water . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 23
Alfa Laval service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 55,
page 151, . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 163
Ambient conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 15

B
Before initial start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 16,
page 135
Brine/cooling water discharge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 18

C
Cable Connection for Salinometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 49
Chemical dosage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 33
Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 30
Clearance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 46
Condensation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 22
Control panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 18
Cooling Water Discharge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 18

D
Discharge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 18
Discharge to bilge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 18
Dismantling pump shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 48

E
Ejector Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 45
Ejector pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 18
Electric equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 16,
page 135
Electrode unit Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 49
Evaporation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 21

ON-013972IX.fm 57
Index
Extent of delivery ................................................ page 15,
page 135

F
Feed water ratio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 33
Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 17
Filter mesh size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 17
Fitting new gaskets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 31
Freshwater Pump Types PVVF 1525-1532-2040 . . . . . . . . . . . . . . . . . . . . . . . . page 41
Freshwater quality . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 13
Freshwater system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 18
FWG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 61

G
General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 15,
page 135
General safety precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 15,
page 135

H
High salinity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 18
HWL Order Specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 61

I
Installation (for DS-20) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 51
Installation instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 16
Instructions for use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 52

J
Jacket water system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 17

L
Long term standstill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 24

M
Main Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 129
Main components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 14
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 53
Maintenance of condenser section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 28
Maintenance of ejector pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 45
Maintenance of evaporator section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 27
Maintenance of Freshwater pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 41
Maintenance of freshwater pump types PVVF 1525-1532-2040 . . . . . . . . . . . . page 41
Maintenance of separator vessel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 26

58 ON-013972IX.fm
 Index
O
Ordering spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 55,
page 151, . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 163
Overhaul intervals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 25
Overhaul of the pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 45

P
Preparation of new gaskets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 31
Prevention of scaling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 33

R
Removal of old gaskets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 30
Renewal of plate heat exchanger gaskets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 30
Return pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 18

S
Safety instructions and warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 9,
page 125, . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 157
Safety precautions with the use of chemicals . . . . . . . . . . . . . . . . . . . . . . . . . . . page 35
Salinometer DS-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 49
Salinometer type DS-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 51
Scale inhibitor dosage equipment for feed water . . . . . . . . . . . . . . . . . . . . . . . . page 34
Sea water system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 17
Space requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 15
Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 55,
page 151, . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 163
Starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 21
Starting and stopping procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 21
Stopping Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 21
Stopping the plant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 23
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 11,
page 127
Straps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 16
System description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 13,
page 129

T
Technical specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 51
Telefax . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 9,
page 125
Telephone . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 9,
page 125
Test sheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 37
Testing the instrument . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 52
Transportation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 16,
page 135
Trouble shooting table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 38,

ON-013972IX.fm 59
Index
page 149

V
Vibrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 15

W
Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 9,
page 125, . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 157
Why you need to perform regular maintenance duties . . . . . . . . . . . . . . . . . . . . page 25
Wire Colors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 49
Working principle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 13

60 ON-013972IX.fm
 FWG Order Specification

FPSS - FWG Purchase Specification - Page 2

INI.: Date: BPCS N°: Serial N°:
JJN Edition N° 1
25-07-07 N-013972
Calculation Date: 31-07-07
Technical data
Type of FWG: Single-stage
TRUE Double-stage
FALSE
Heating media: Std. Jacket
TRUE Water With Steam
FALSE With HWL
FALSE
Starter for FWG: Manual motor starter
FALSE Control FALSE
panel TRUE
Optional Ctrl Panel No starter
FALSE
Control panel: LooseTRUE
supply (Std.) Build onFALSE
FWG-Left Build on FWG-Right (Std. opt.)
FALSE
No HWL !!! Manual
Manual motorstarter
motor
FALSE starter Motor starter
FALSE Motor st & D.T.R.
FALSE NoTRUE
starter

Build FALSE
into FWG SeparateFALSE
HWL Ctrl Separate starter
FALSE
Main equipment: JWP-26-C80B Capacity: 20,0 m³/24h NE 60 NK 60
Power supply; main/control 440Volt / 60Hz Control: 220 Volt
Jacket water temperature Inlet: 80 °C Outlet: 68,6 °C
Jacket water flow/pressure drop Flow: 45,1 m³/h Pressure drop: 0,4 bar
Heat consumption from jacket water 516 Mcal/h or: 600 kW
Seawater temperature Inlet: 32 °C Outlet: 41,4 °C
Seawater flow/pressure drop Flow: 49,0 m³/h Pressure drop: 0,5 bar
Alternative heating Capacity:
Steam flow/pressure Alternative 6-7 barg Flow: 950 kg/h Pressure: 0
Type of Calculation FWG HWL
1.Automatic FWG Type: FW Cap, JW & SW MM-31 Automatic calculation
(Standard certificate - Workshop test)
Class test certificate : Standard certificate - Workshop test
Connections: DIN

FWG-013972.fm 61
FWG Order Specification

Item N° Item Documentation N°

MM-31-01 General description, basic 9.2.2.1
MM-31-01 Technical data, basic 9.2.2.2.3
MM-31-01 Dimension drawing, basic 9.2.2.5.1
MM-31-01 Vertical plant positioning, basic 9.2.8.1
MM-31-01 Flow chart 9.2.2.3.1
MM-31-01 Equipment specification 9.2.2.4.1
MM-31-11 Dimension drawing, ejector pump 9.2.5.2.3
MM-31-12 Technical data, pump and motor 9.2.2.2.4
MM-31-37 Technical data, 9.2.6.1-4.1
Additional for control panel -
MM-31-37 Dimension drawing, 9.2.6.2.4.1
Option A
MM-31-37 Electrical diagram, 9.2.6.3.4.1
MM-31-16 Dimension drawing, feed water treatment 9.2.9.3.2
MM-31-01 Standard spare parts incl. in delivery 9.3.1.1

Assembly scheme 985 16610

Spare parts for FWG 985 17907-80

MM-201-05 pH adjustment filter (Rehardening): Type F-150-2, Capacity 9.2.9.4.3

MM-204-13 Ultra-violet Sterilizer: Type UVK 2, Caoacity 3.0 - 5.0 m3/h 9.2.9.7.7
Optional:
Manuals Del. date HardCopy Language By E-mail CD-ROM Language
Installation manuals: 0 pcs. English Yes 0 pcs. English
Instruction manuals: 0 pcs. English Yes 0 pcs. English
Technical remarks: AL-Hong Kong AFVENTER GO

Title: FWG - Purchase Specification 7.1 Author: Jakob Löve - Doc.No. 985 18590
Valid from July to December 2007 Page 2/6

62 FWG-013972.fm
 N-012642

Bill Of Material
Parent item no.: Description: Date:
N-013972 R: 00 JWP-26-C80B, FW-GENERATOR 20080328 Page 1 of 2
Drawing no.: 440/220V, 60HZ, NE/NK 60/60 Ini
DRAWING NO. 985 17907
DKSOHKN
BUBL QTY U/M DESCRIPTION DRAWING NO. ARTICLE NO. MATERIAL REMARKS
1.000000 EA ASSEMBLY DRAWING P-26 C80(B) 985 17907-R01 985 17907-80
1.000000 EA GALVANIZED PARTS FOR BED FRAME 985 12705 985 00015-05
1.000000 EA NAME PLATE, FWG 985 13505 985 13505-01 Stanless steel, AISI304
1.000000 EA P26 PALLET 140X140 # 18.000000.29
1.000000 EA P26 PLYWOOD BOX 140X140X140 18.000000.30
3 1.000000 EA MOTOR 71B-2 440-480V, 60HZ 985 21012 985 63002-04
10 1.000000 EA COMBINED BRINE/AIR EJECTOR 984 12200-R05 984 12288-00
19 1.000000 EA FRONT COVER P-26 984 58054-R05 984 58054-80
32 1.000000 EA ORIFICE D=10,0 (FEED WATER) 984 57863-R04 984 57863-17
43 1.000000 EA SOLENOID VALVE 1/2" EV220B 15 984 23482 984 23486-00
48 1.000000 EA FRESHWATER PUMP 984 10230 984 10231-00
49 8.000000 EA CLAMPING BOLT L=345 MM P-26 984 58083-R05 984 58083-03 Stainles Steel A4, min. tensile
52 29.000000 EA PLATE P-26 KV 984 70192-R06 39502661-03 TITAN/NITRIL
52 29.000000 EA PLATE P-26 KD 984 70192-R06 39502665-03 TITAN/NITRIL
52 1.000000 EA PLATE P-26 KS/ES 984 70192-R06 39503804-83 TITAN/NITRIL ASS.MEASURE = 198MM
52 1.000000 EA PLATE P-26 KE/EE 984 70192-R06 39503805-76 TITAN/NITRIL
54 4.000000 EA SUPPORTING SHAFT 984 58182-R03 984 58182-03 ISO 683/13/74 ; TYPE 11
56 1.000000 EA DEMISTER 984 58034-R04 984 58034-80
57 29.000000 EA PLATE P-26 EV 984 70192-R06 39502663-03 TITAN/NITRIL
57 29.000000 EA PLATE P-26 ED 984 70192-R06 39502664-03 TITAN/NITRIL
57 1.000000 EA PLATE P-26 KS/ES 984 70192-R06 39503804-83 TITAN/NITRIL ASS.MEASURE = 198MM
57 1.000000 EA PLATE P-26 KE/EE 984 70192-R06 39503805-76 TITAN/NITRIL
500 .000000 EA ACCESSORIES: ACCESSORIES

Alfa Laval Copenhagen A/S

Bank: SEB, Landemarket 10, Copenhagen
BIC/SWIFT ESSEDKKK
Maskinvej 5
DK-2860 Søborg, Denmark Accounts: DKK IBAN Acc. DK5752950010008069
CVR/VAT No. 10134285 EUR IBAN Acc. DK4552950013000735
Ph /F 45 3953 6000 / 45 3953 6568 USD IBAN A DK4252950015000929
 Bill Of Material
Parent item no.: Description: Date:
N-013972 R: 00 JWP-26-C80B, FW-GENERATOR 20080328 Page 2 of 2
Drawing no.: 440/220V, 60HZ, NE/NK 60/60 Ini
DRAWING NO. 985 17907
DKSOHKN
BUBL QTY U/M DESCRIPTION DRAWING NO. ARTICLE NO. MATERIAL REMARKS
501 1.000000 EA CONTROL PANEL - FWG - OPT.A 985 20877 985 64120-00
502 1.000000 EA EJECTOR PUMP 984.10302.00 984 10337-00
502 1.000000 EA MOTOR 160M-2B 440-480V, 60HZ 985 21081 985 63011-04
503 1.000000 EA FEED WATER TREATMENT, SCALE 985 14867 985 14867-80
504 1.000000 EA SPARE PARTS STD. KIT TOTAL 985 21191 985 21191-80
505 1.000000 EA UV STERILIZER UVK2 3.1-5.0M3/H 985 00036-63
506 1.000000 EA MINERALIZING FILTER F-150-2 985 14308-R00 984 09533-00

Alfa Laval Copenhagen A/S

Bank: SEB, Landemarket 10, Copenhagen
BIC/SWIFT ESSEDKKK
Maskinvej 5
DK-2860 Søborg, Denmark Accounts: DKK IBAN Acc. DK5752950010008069
CVR/VAT No. 10134285 EUR IBAN Acc. DK4552950013000735
Phone/Fax: +45 3953 6000 / +45 3953 6568 USD IBAN Acc. DK4252950015000929
Alfa Laval Marine & Power
9.2 Production Information 9.2.2 Freshwater Generator
JW(S)P-26-C80(B)/C100
Edition 99-01

9.2.2.1 General description, JW(S)P-26-C80(B)/C100

Application
Conversion of seawater into fresh water by vacuum distillation, for drinking, process water, and domestic use on
ships and rigs, and in small power stations. Max. salinity 2 ppm.

Capacity
The JW(S)P-26-C80(B)/C100 covers a capacity range from 4 to 35 m³/24h, depending on the heating medium and
seawater temperature. The capacities shown below are at a seawater temperature of 32°C.

Working principle
The seawater to be distilled evaporates at a temperature of about 40°C as it passes between the hot plates in the
evaporator.
This evaporating temperature corresponds to a vacuum of approximately 93% which is maintained by the brine/
air ejector.
The vapours generated pass through a demister where any drops of seawater entrained are removed and fall to
the bottom of the distiller chamber.
The vapours continue to the condenser where they condense to fresh water as they pass between the cold plates.

Basic Equipment
Titanium plate heat exchanger in evaporator and condenser.
Red brass separator and stainless steel demister, front cover and pressure plates.
Seawater pipes in CuNi.
The freshwater generator is equipped for jacket water heating and with a combined condenser cooling and ejector
water system. Furthermore the freshwater generator is equipped with dump valve, water clock, automatic feed wa-
ter regulator, combined brine/air ejector, instruments, freshwater pump with electric motor, internal piping and bed
frame.

Options
Flanges: DIN, JIS or ANSI

Power/control: 3 x 380 V 50 Hz 100/110/220 V

3 x 440 V 60 Hz 100/110/220 V
3 x 460 V 60 Hz 110 V (ul)

9.2.2.1 General description, JW(S)P-26-C80(B)/C100 Page 65

Illustrations, indications of material, dimensions and weights etc. herein, do not constitute any commitment on our part.
We reserve the right to change such specifications when necessary.
Additional equipment necessary for operation
- Ejector pump/electric motor.
- Control panel with motorstarters and salinometer.
- Feed water treatment.

Optional equipment/design
- Steam heating systems type JWSP.
- Hot Water Loop Module for steam boosting of jacket water.
- Salinometer.
- Manual motor starters and salinometer.
- Remote start/stop.
- Water clock by-pass.
- Return pipe to brine sump.
- Electric panel build-on the unit.
- Optional spares kit for 1, 2 or 5 years of operation.
- Steel box for spares kit.
- Class test certificate.
- Freshwater treatment equipment.

9.2.2.1 General description, JW(S)P-26-C80(B)/C100 Page 66

Illustrations, indications of material, dimensions and weights etc. herein, do not constitute any commitment on our part.
We reserve the right to change such specifications when necessary.
Alfa Laval Marine & Power
9.2 Production Information 9.2.2 Freshwater Generator
JW(S)P-26-C80(B)/C100
Edition 99-01

9.2.2.2-3 Technical data, JW(S)P-26-C80B

Power consumption
Ejector and freshwater pump:
NE/NK 50 Hz 60 Hz
60/60 - 70/70: 12.6 kW 12.8 kW

Pressure
bar(g) lbs/in²
Max. jacket water pressure: 4.0 58
Max. back pressure to freshwater tank: 1.3 19
Max. seawater pressure to inlet condenser: 4.0 58
Min. seawater pressure to ejector: 3.0 43
Max. back pressure at ejector outlet: 0.6 8.7
Max. back pressure for safety valve on
steam equipment: 1.0 14.5
Max. steam pressure for steam equipment: 7.0 101
Normal operation pressure for steam equipment: 2-4.5 29-65
Back pressure to condensate well for
steam equipment: 0.6-0.8 8.7-11-6

Temperature
Seawater temperature: 0-32°C Jacket water temperature: 55-95°C

Flow
Seawater flow: 49 m³/h Jacket water flow: 39-50 m³/h

Materials
Separator: Red brass
Front cover: Stainless steel
Bed frame: Steel (hot dip galvanized)
Pipe for brine discharge: Red brass
Evaporator/condenser plates: Titanium
Demister: Stainless steel
Pipe for seawater: CuNi 90/10
Pipe for fresh water: CuNi 90/10
Combined brine/air ejector housing: Red brass
Combined brine/air ejector nozzle: Stainless steel
Flange for evaporator/condenser: SG-iron (hot dip galvanized)

Steam equipment type JWSP and SP.

Pipe: Steel (hot dip galvanized)
Steam injector housing: Cast iron (painted)
Steam injector nozzle: Stainless steel

Shipping data
Freshwater generator, complete with ejector pump, electrical panel, dosing unit and standard spares.

Weight: net: 700 kg, gross: 790 kg

Dimensions: l x w x h: 2200 x 1300 x 1620 mm
Volume: 4.6 m³

9.2.2.2-3 Technical data, JW(S)P-26-C80B Page 67

Illustrations, indications of material, dimensions and weights etc. herein, do not constitute any commitment on our part.
We reserve the right to change such specifications when necessary.
9.2.2.2-3 Technical data, JW(S)P-26-C80B Page 68
Illustrations, indications of material, dimensions and weights etc. herein, do not constitute any commitment on our part.
We reserve the right to change such specifications when necessary.
9.29.2
Product Information
Product Information 9.2.2 Freshwater Generator
9.2.2 Freshwater Generator
Edition:
Edition: 97-01
97-01 JW(S)P-26-C80(B)/C100 JW(S)P-26-C80(B)/C100

9.2.2.5-1 Dimensional drawing, JWP-26-C80(B)

9.2.2.5-1 Dimensional drawing, JWP-26-C80(B) Page 69

Illustrations, indications of material, dimensions and weights etc. herein, do not constitute any commitment on our part.
We reserve the right to change such specifications when necessary.
9.2.2.5-1 Dimensional drawing, JWP-26-C80(B) Page 70
Illustrations, indications of material, dimensions and weights etc. herein, do not constitute any commitment on our part.
We reserve the right to change such specifications when necessary.
Alfa Laval Marine & Power
9.2 Production Information 9.2.8 Freshwater Generator
JWP-16/26 and D-PU-(2)-36
Edition 96-04

9.2.8.1 Vertical Plant Positioning, JWP-16/26 and D-PU-(2)-36

9.2.8.1 Vertical Plant Positioning, JWP-16/26 and D-PU-(2)-36 Page 71

Illustrations, indications of material, dimensions and weights etc. herein, do not constitute any commitment on our part.
We reserve the right to change such specifications when necessary.
9.2.8.1 Vertical Plant Positioning, JWP-16/26 and D-PU-(2)-36 Page 72
Illustrations, indications of material, dimensions and weights etc. herein, do not constitute any commitment on our part.
We reserve the right to change such specifications when necessary.
 9.2 Product Information 9.2.2 Freshwater Generator
Edition: 98-01 JW(S)P-26-C80(B)/C100

9.2.2.3-1 Flow Chart, JWP-26-C80(B)

9.2.2.3-1 Flow Chart, JWP-26-C80(B) Page 73

Illustrations, indications of material, dimensions and weights etc. herein, do not constitute any commitment on our part.
We reserve the right to change such specifications when necessary.
9.2.2.3-1 Flow Chart, JWP-26-C80(B) Page 74
Illustrations, indications of material, dimensions and weights etc. herein, do not constitute any commitment on our part.
We reserve the right to change such specifications when necessary.
Alfa Laval Marine & Power
9.2 Product Information 9.2.2 Freshwater Generator
JW(S)P-26-C80(B)/C100
Edition 99-01

9.2.2.4-1 Equipment specification, JW(S)P-26-C80(B)

9.2.2.4-1 Equipment specification, JW(S)P-26-C80(B) Page 75

Illustrations, indications of material, dimensions and weights etc. herein, do not constitute any commitment on our part.
We reserve the right to change such specifications when necessary.
9.2.2.4-1 Equipment specification, JW(S)P-26-C80(B) Page 76
Illustrations, indications of material, dimensions and weights etc. herein, do not constitute any commitment on our part.
We reserve the right to change such specifications when necessary.
Alfa Laval Marine & Power
9.2 Production Information 9.2.5 Ejector pump/motor

Edition 97-02

9.2.5.2-3 Dimensional drawing, CNL 80-80/200

9.2.5.2-3 Dimensional drawing, CNL 80-80/200 Page 77

Illustrations, indications of material, dimensions and weights etc. herein, do not constitute any commitment on our part.
We reserve the right to change such specifications when necessary.
9.2.5.2-3 Dimensional drawing, CNL 80-80/200 Page 78
Illustrations, indications of material, dimensions and weights etc. herein, do not constitute any commitment on our part.
We reserve the right to change such specifications when necessary.
Alfa Laval Marine & Power
9.2 Production Information 9.2.2 Freshwater Generator
JW(S)P-26-C80(B)/C100
Edition 99-01

9.2.2.2-4 Technical data, Pump and Motor for JW(S)P-26-C80B

No. of plates NE/NK: 60/60-70/70

Pump function Freshwater Ejector
Pump Type PVVF-1532 CNL 80-80/200
Motor type 71 B 160 M
3
Nom. flow x pressure m /h x mwc 1.05 x 24 49 x 42
Impeller size 50 Hz : mm ø135 ø205
Impeller size 60 Hz : mm ø116 ø172
Rotating speed 50 Hz : RPM 2820 2905
Rotating speed 60 Hz : RPM 3360 3505
3 x 380 V 50 Hz:
Rated output power kW 0.55 15.5
Consumed power kW 0.52 12.1
Current (full load) A 1.4 28.5
Current (start) A 7 157
3 x 440 V 60 Hz:
Rated output power kW 0.75 17.8
Consumed power kW 0.56 12.2
Current (full load) A 1.6 28.5
Current (start) A 7 157
3 x 460 V 60 Hz:
Rated output power kW 0.75 17.8
Consumed power kW 0.56 12.2
Current (full load) A 1.5 27.2
Current (start) A 7 157

9.2.2.2-4 Technical data, Pump and Motor for JW(S)P-26-C80B Page 79

Illustrations, indications of material, dimensions and weights etc. herein, do not constitute any commitment on our part.
We reserve the right to change such specifications when necessary.
9.2.2.2-4 Technical data, Pump and Motor for JW(S)P-26-C80B Page 80
Illustrations, indications of material, dimensions and weights etc. herein, do not constitute any commitment on our part.
We reserve the right to change such specifications when necessary.
 Marine & Diesel Product Catalogue © Copyright 2003 Alfa Lav

Edition: 01-01 9 Fresh water generators - 2 Product Information - 6 Electrical panel

Released MDPC

9.2.6.1-4.1 Technical data, Control panel Option A for Freshwater Generator

General

Control panel Option A for single- and two-stage freshwater generators. Include start/stop of
pumps and salinity supervision. The panel is internally connected, and needs only to be
connected to main power and to the electrical components on the freshwater generator.

Standard Design

Standard design consists of a box with the following components built in:

Main switch (locks panel if power is on)

Push button for freshwater and ejector pump
- Start (green)
- Stop (red)

Signal lamp for freshwater and ejector pump running (green)

Signal lamp for source on (white)

Thermal relay and contractor for:

- Freshwater pump(s)
- Ejector pump

Operating transformer
Salinometer
Mini circuit breaker to protect freshwater pump(s)
Ammeter for ejector pump
Running hour meter for ejector pump
Nameplate (inside panel)
Painting: RAL 7032/DIN 43656

Marine & Diesel Product Catalogue Page: 1

Illustrations, indications of material, dimensions and weights etc. herein, do not constitute any commitment on our part.
We reserve the right to change such specifications when necessary.
Alfa Laval Marine & Power
9.2 Product Information 9.2.6 Electrical panel
Edition: 97-01

9.2.6.2-41 Dimensional drawing, Panel for Single-stage FWG (option A)

Illustrations, indications of material, dimensions and weights etc. herein, do not constitute any commitment on our part.
We reserve the right to change such specifications when necessary.
Illustrations, indications of material, dimensions and weifhts etc. herein, do not constitute any commitment on our part.
We reserve the right to change such specifications when necessary.
Alfa Laval Marine & Power
9.2 Product Information 9.2.6 Electrical panel
Edition: 99-01

9.2.6.3-41 Electrical diagram, Control panel for Single-stage FWG (option A)

Illustrations, indications of material, dimensions and weights etc. herein, do not constitute any commitment on our part.
We reserve the right to change such specifications when necessary.
Illustrations, indications of material, dimensions and weifhts etc. herein, do not constitute any commitment on our part.
We reserve the right to change such specifications when necessary.
88 9293-2.fm
Alfa Laval Marine & Power
9.3 Standard spare parts 9.3.1 Freshwater Generator

Edition 99-01

9.3.1.1 Included in delivery

Description
Content:

a) 1 Rubber joint for front cover.

b) For each of the pumps.

1 Mechanical seal

c) For each electric motor:

1 Ball bearing (D-end)

9.3.1.1 Included in delivery Page 89

Illustrations, indications of material, dimensions and weights etc. herein, do not constitute any commitment on our part.
We reserve the right to change such specifications when necessary.
9.3.1.1 Included in delivery Page 90
Illustrations, indications of material, dimensions and weights etc. herein, do not constitute any commitment on our part.
We reserve the right to change such specifications when necessary.
985 16610
92 985 16610 R05.fm
985 17907-80
 Alfa Laval Marine & Power
9.2 Product Information 9.2.9 Design/Optional/Ancillary equipment
Edition: 97-01

9.2.9.4-3 pH adjustment filter (Rehardening) Type F-150-2

Illustrations, indications of material, dimensions and weights etc. herein, do not constitute any commitment on our part.
We reserve the right to change such specifications when necessary.
Illustrations, indications of material, dimensions and weifhts etc. herein, do not constitute any commitment on our part.
We reserve the right to change such specifications when necessary.
Alfa Laval Marine & Power
9.2 Product Information 9.2.9 Design/Optional/Ancillary equipment
Edition:98-01

9.2.9.7-7 Ultra-violet sterilizer Type UVK-2

Illustrations, indications of material, dimensions and weights etc. herein, do not constitute any commitment on our part.
We reserve the right to change such specifications when necessary.
Illustrations, indications of material, dimensions and weifhts etc. herein, do not constitute any commitment on our part.
We reserve the right to change such specifications when necessary.
985 17907
102 985 17907 R01.fm
984 12200
104 984 12200 R05.fm
984 12288-00
106 984 12288-00 R04.fm
984 23482 R01
108 984 23482 R01.fm
984 23486-00
110 984 23486-00 R01.fm
984 10230
112 984 10230 R02.fm
984 10231-00
114 984 10231-00 R02.fm
984 10302
116 984 10302 R06.fm
984 10337-00
985 14867
120 985 14867 R09.fm
985 14867-80
122 985 14867-80 R07.fm
 Instruction Manual
for UV Sterilizer
Type UVK-2

Instruction Manual for UV Sterilizer Type UVK-2

Book Number O-UVK-1.fm

Alfa Laval reserve the right to make changes at any time without prior notice.

Any comments regarding possible errors and omissions or suggestions for improvement of this publication
would be gratefully appreciated.

Copies of this publication can be ordered from your local Alfa Laval company.

Published by: Alfa Laval Copenhagen A/S

Maskinvej 5
DK-2860 Søborg
Denmark

© Copyright Alfa Laval Copenhagen.

This document and its content must not be copied, reproduced, transmitted or disclosed to any third party
without consent of Alfa Laval Copenhagen.

124 O-UVK-1.fm
 UV Sterilizer Type UVK-2

Safety Instructions and Warnings

Should you need further clarification regarding this manual, do not hesitate to con-
tact your local Alfa Laval representative - or call Alfa Laval Copenhagen directly.

Telephone +45 (for Denmark) 39 53 60 00

Telefax +45 (for Denmark) 39 53 65 66
Website www.alfalaval.com

1.0.0 Safety Instructions and Warnings

The following symbols in this manual point out safety precautions. It means your at-
tention is needed and your safety is involved.

WARNING

This symbol is used to indicate the presence of a hazard which can or will
cause severe personal injury, if the warning is ignored.

CAUTION

Certain passages of the text will be marked with a caution mark. This mark
indicates the presence of hazard which will or can cause property damage
if the instructions are not observed.

NOTE

This type of instruction indicates a situation which, if not avoided, could re-
sult in damage to the equipment.

It is the owner’s and operator’s responsibility to see that any person involved
with the use or operation of this equipment follow all safety instructions.

Read all safety instructions carefully and insist that they will be followed by
those working with you and for you. Not following the instructions may cause
severe personal injury or damage the equipment beyond repair.

Do not allow this equipment to be used if it is faulty or the operator does not

SaWa.fm Marine & Diesel Equipment 125

UV Sterilizer Type UVK-2

understand the proper use.

.

WARNING

The freshwater generator is not to be operated in polluted water or within

20 miles from the coast

If manuals are translated to local language the unit comply with the EEC Machinery
Directive and EN 292-1/2 standards. For EEC land installations manuals MUST be
available in local language before installing and operating the unit.

The unit also comply with EN 61000-6-04 and EN 61000-6-2 “Industry” with regards
to the EMC directive from EEC.

WARNING

Noise hazards
• Use ear protection in noisy environments.

Crush hazards
• Use correct lifting tools.
• Do not work under hanging load.

Burn hazard
• Wear gloves to avoid burns by hot surfaces.

Cut hazards
• Wear gloves to avoid cuts by sharp edges when handling machined
parts.
• Wear helmet to avoid cuts by sharp edges during maintenance of the
equipment.

NOTE

• Max. ambient temperature for the equipment is 45°C.

• Min. ambient temperature for the equipment is 0°C (32°F).

126 Marine & Diesel Equipment SaWa.fm

 UV Sterilizer Type UVK-2

Storage

2.0.0 Storage
Unless otherwise agreed, Alfa Laval delivers the equipment ready to be put in ser-
vice upon arrival and after installation.

However, should it be necessary to store the equipment for a longer period (1 month
or more), certain precautions should be made in order to prevent unnecessary wear
of the equipment.

Preferably, the equipment should be stored inside a room with temperature around
15°C to 20°C (59° to 68°F) and humidity around 70%.

NOTE

There should ABSOLUTELY NOT be any OZONE PRODUCING equip-

ment in the room, like electric motors or arc-welding equipment, since
ozone destroys many rubber materials (cracking).

Do not store organic solvents or acids in the room.

Avoid heat- or ultraviolet radiation.

The best solution is often to leave the equipment in the packing until it is time for in-
stallation.

In this case Alfa Laval should be informed, in order that proper preparation can be
done prior to packing.

If the equipment must be stored outdoor, the precautions mention above should be
taken as far as practical. The need for protection against the climate etc. is of course
even more important in this case.

Also, if for any reason the equipment is closed down and taken out of service for a
long period, it is advantageous to follow the advice above, even if it is not moved
from the location.

The heat exchangers, pumps, piping and the separator vessel should be DRAINED
and it is recommended to RINSE AND DRY the equipment by clean fresh water, be-
fore it is left for storage.

Storage.fm Marine & Diesel Equipment 127

UV Sterilizer

128 Marine & Diesel Equipment Storage.fm

 UV Sterilizer Type UVK-2

System Description

3.0.0 Application
To disinfect seawater while conversing into fresh water by UV sterilisation, for drink-
ing, process water and domestic use.

CAUTION

UV-radiation is dangerous to eyes and skin, even if reflected or diffused!

Therefore, never handle with ignited UV-lamps without wearing all-round

close protective glasses and textile fabric gloves!

Start UV-lamps only after they have been inserted completely into the
quartz jackets in the irridation chamber!

3.1.0 Working principle

The sterilization process is microprocessor-controlled via data from the UV-sensor.

The intelligent lamp monitoring system will, in case of any lamp failure, inform the
user of this occurrence as well as the location of the broken lamp.

The sterilising unit should be installes in a by-pass line to the main pipeline comaing
from the production unit.

A normally closed solenoid valve should be installed in this pipeline, upstream of the
branch-off to the sterilizing unit.

3.2.0 Pre-requisition for correct function and to maintain guarantee

rights
1. Local electric power, flow capacity, working pressure and water quality corre-
sponding with purchase data and rating

2. System initiation and operation exactly to this Instruction Manual

3. The following water distribution system to be fed, has conventionally been

sterilized before the start-up of UV-sterilizer

3.3.0 Safety

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The following parts are fregile and must be unpacked, stored and installed with
special care:
• UV-lamps
• Quartz jacket
• UV-sensors

2.0.0 Capacity
The UVK units cover a capacity range from 0,5 to 16 m3/h depending on the
maximum water temperature.

Capacity depends on:

• Flow capacity (m3/h)
• UV-transmission in the water
• Water temperature (60°C)
• Water-contained iron and/or maganese
• Absence of suspended matter in the water, resp. minimization in case of
clarified waste water
• Voltage constancy: nominal voltage: +/- 15%
• Total running time of the UV-lamps
• Continuous operation of the UV-lamps (ignitions)

2.1.0 Options

Power supply: 230 V for UVK series

Power consumption:
• 40 W for UVK-1 and UVK2
• 140 W for UVK-3
• 200 W for UVK-4

Optional extra execution for 110 / 115 V / 60 Hz

2.2.0 Basic equipment

Radiation chamber installation, manufactured from stainless steel 1.4571 (V4A, AiSi
316T), inert gas shielded welded, surface polished.

With QUICK-service-jacket glands it is easy to clean service without the risk of glass
damage.

1. UV-lamp

• UVK-1 / UVK-2: 40 W / 15 W UVC (at 254 nm, after 100h)

• UVK-3: 140 W / 37 W UVC (at 254 nm, after 100h)
• UVK-4: 200 W / 55 W UVC (at 254 nm, after 100h)

2. UV-control system: UV-sensor within PTFE-screw-in plug for easy cleaning

service is interconnected with cable with 3-pole-plug.

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3. UV-monitor has installed UV-valve-operation-status Led-display (red - yellow -

green).

4. Electronic control box: steel plate cubicle, mounted onto the radiation chamber,
stove enamelled, RAL 7032 (grey).

The following are included: digital operation hour meter, ballast for safe ignition
and operation of the UV-lamp, main switch on / off, terminal skip with connec-
tions for power supply, potential-free remote (make and break), safety-solenoid
valve.

5. Solenoid valve

Each unit is functional tested before shipment (including workshop certificate ac-
cording DIN 50094, if requested).

A licenced electrician shall carry out installation and initiation of a UV-system only.
Competent personnel shall do system operation and maintenance only.

3.0.0 Insufficient water quality

If the water should result unsuitable for this UV disinfection method, the system
manufacturer can give advice on how to improve the water quality, e.g. by means of
pre-filters, etc.

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132 Manual & Diesel Equipment SyDe.fm

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Technical Specification

UVK-2
Ident. no. 50 Hz 985 00036-60
Ident. no. 60 Hz 985 00036-63
Capacity (1) m3/h 3,1 - 5
Nominal pressure bar 10
Power (2) supply - V 230
Power consumption - Watt 40
Current - A 0,4
Pipe connection G 1’’
Max. water temperature - C 25
Max. ambient temperature - C 45
Weight dry - kg 17

(1) Calculation: minimum UV dose H = 400 J/m2 at a minimum transmission

T1cm>98% after 8800 operation hours

(2) Optional extra execution for 110 / 115 V / 60 Hz

TeSp.fm Marine & Diesel Equipment 133

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134 Marine & Diesel Equipment TeSp.fm

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Installation

4.0.0 General Information

4.1.0 Extent of Delivery

The extent of delivery appears from the installation diagram, see fig. 1 (page 13).
The UVK sterilizer is delivered as a unit.

4.2.0 General Safety Precautions

Always handle the equipment with great care. Make sure not to damage the parts
during transportation or installation.

During erection all inlets and outlets must be covered to be protected from dirt and
particles.

4.3.0 Electric Equipment

All electric installations must be carried out by a professional electrician in full
accordance with local regulations.

Before initial start-up

• check all connections and cables to make sure that the frequency and voltage
agrees with the electrical specifications.

WARNING

Check that all connections are properly earthened (grounded) in accor-

dance with local regulations, and properly insulated.

4.4.0 Transportation
All transportation of the equipment must be in accordance with local regulations.

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4.5.0 Hydraulic Connection (UVK series)

Fig. 1: UV-sterilizer - hydraulic connections

Description:
1. Radiation Chamber
2. Mounting Clamps (not supplied with UVK.4)
3. UV-sensor
4. Thrust Collar
5. AirVent Screw M6 Chamber
6. Drain G1 / 4’’
7. Solenoid Valve (optional)
8. Switchboard
9. UV-control
10. Hour meter
11. Switch ON / OFF
HS = 1900 mm

1. Handle with care! Both the quartz jacket and the UV-lamp are already installed.
The system shall not drop down.

2. As shown on the drawing, the system must be installed in a vertical position.

3. Provide the necessary free head “HS” = 1,9 m for UV-lamp replacement.

4. Secure the unit with two stainless steel clamps (2). Otherwise use non-metallic
linings (corrosion risk).

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5. Provide the inlet and outlet for UV-radiation chamber with a gate valve each.

6. Thoroughly deaerate the UV-radiation chamber when filling.

7. Important: never exceed the nominal pressure!

The system must not be subjected to pressure shocks. The system must be in-
stalled virtually vibration-free. If necessary, use elastic pipe joints and vibration
dampers at the mounting supports.

The manufacturer can offer an expert advice.

8. At intermediate steam or hot water disinfection, observe the following point:

• at switched off UV lamps and at a small temperature gradient, the system

must be heated up to maximally 90° C

4.6.0 Installation of Quartz Jacket (UVK-4)

1. Unpack the quartz jacket carefully and check it on integroty and dimensions.
A=ø30 mm, L=1200 mm. Round-closed on one side.

2. Check quartz jacket on cleanliness. It shall not show any dirt and, even less,
fingerprints, as these would burn in and reduce UV-transmission.

The jacket inside must be also clean and dry. If needed, clean it with a cloth and
white spirit.

Always handle the jacket with textile gloves.

3. Before installing the radiation chamber, look first through the water inlet flange
opening and check before all retainer latches in the rear end flow strainer are
fittingly bent in the slide in direction of the quartz jacket.

The jacket must sit free from radial play in the flow striner opening.

This will avoid water turbulance-caused vibrations. If necessary, bend the latch-
es fittingly, but be sure to draw the quartz jacket out first.

4. With 14 mm distance from the jacket edge, slip the O-ring (inner Æ=ø29 mm,
d=4,5 mm) over the open end of the jackets.

Carefully insert the quartz jacket through the openings of the chamber cover
and the front and rear end flow strainers until the O-ring will sit against the
chamber wall. Check whether the white teflon stopper ring has been placed into
the thrust collar.

Then, with the 4 screws fasten the thrust collar until the stop and tighten.

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5. A 30 minutes Pressure Test under operational conditions must be carried

out!

Working test under 15 bar test pressure, was executed for nominal pressure of
10 bar.

6. The thrust collars are made of seawater-proof material ALmG 4,5 Mn, the
screws of 1,4571 (V4A).

Fig. 3: Quartz Jacket for UVK-4

Description:
7. Thrust Collar
8. Flow Strainer
9. Flow Strainer
11. Quartz Jacket
12. Retainer Latches
13. Chamber Cover
14. O-ring (inner-Æ=ø29 mm, d=4,5 mm)
16. 4 Screws

4.6.1 Installation of UV-lamp for UVK-4

1. Make sure that all quartz jackets are installed and a pressure test has been car-
ried out!

2. Carefully unpack the UV-lamps (for UVK-4), check on cleanness, integrity and
correct type. The uUV-lamp type, the serial and individual numbers are shown
on the quartz tube and in the delivery note.

The UV-lamp must be dry and clean. Wear cotton gloves. Clean with white
spirit.

Do not touch quartz tubes with bare hands!

Avoid the fingerprints, since they under UV-radiation will burn into the quartz
glass, and reduce the UVC-output.

3. First switch the switchboard off and disconnect the main fuses.
At delivery of the unit the lamp cables and plugs have already been inserted
through the cable glands and covers and connected to the EVG 7099 in the
switchboard.

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Put plug on lamp socket until the stop. Gently slide in UV-lamp into quartz
jacket and screw on cover. The lamp cable is water-tight sealed inside the ca-
ble gland.

Fig. 5: UV-lamp for UVK-4

Description:
7. Thrust Collar
11. Quartz Jacket
17. Lamp Sockets
18. Plugs
19. Cable Glands
20. Covers
21. Screw

4.6.2 Installation of UV-sensor

The UV-sensor serves for relative measuring of the germicidal UV-light intensity.

The UV-control permits reading:

• the actual UV-output drop through lamp-aging

• build-up of soilings on the quartz jacket and sensor plug
• as well as alteration of the UV-transmission in the water

The front end of the sensor plug intruding into the radiation chamber is thin-walled
and translucent for UV-rays; it serves as “sensor window”.

ATTENTION

A sensitive measuring diode sits inside the UV-sensor. Shock or moisture

may destroy the diode.

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Fig. 6: UV-sensor

Description:
22. UV-sensor
23. Sensor Plug
24. O-ring 24 x 3 mm
25. Sensor Cable
26. Cable Gland
27. Sensor Sight-Port

4.6.3 Preparation:
• carefully unpack the UV-sensor with sensor and cable gland and check
on integrity.
• check the sensor sight-port in the radiation chamber on cleanness and in-
tegrity (thread M22x1,5).

1. Place O-ring 24x3 mm into its seats in the sensor sight-port of the radiation-
chamber and by-hand screw the sensor plug tightly in until stop.

This provides a pressure-tight sealing.

2. Loosen the cable gland and slide the sensor into the sensor plug. Screw the
cable gland into the sensor plug.

Push the sensor at the cable in until stop; tighten the cable gland until.

3. Plug the sensor cable with the diode plug into the corresponding socket in the
switchboard.

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4.7.0 UV-Control Unit

Fig. 7: UV-control Unit

4.7.1 Description

The monitoring system comprises all electronic components for plant

monitoring.

Front panel:
Read-out of the relative UVC metering through a 3-stage condition monitoring
reffered to a new UV-lamp. Taken into account in the process is the capacity
drop resulting from operating times, the 100 h-value and the actual UVC
transmission into the water.

The condition stages are indicated by diodes with different colours.

The colours stand for:

• Green: proper operation. No service required

• Yellow: pre-alarm. Possible soiling. As a precaution, dismount and cleanse the
quartz jacket and the sensor window.
• Red: main alarm. The solenoid valve closes. Considerable soiling, the 8800 ser-
vice hours exceeded, or worsening water quality through strong turbidity, for ex-
ample. Check causes and clear!

Alarm resetting proceeds automatically after elimination of cause(s).

Rear side: connection and setting area:

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UV Sterilizer Type UVK-2

• plug 1, 2-pole: 230 V - operating voltage

• plug 2, 8-pole: connection for UV-sensor and solenoid valve
• setting screw with control diode

4.8.0 Running the UV-sterilizer

After having switched on the plant the UV-lamp is ignited.

The indication of the UV-control flashes 3 seconds, then the red LED is lighting,
when the UV-sensor measures sufficient radiation, the LED display changes to “yel-
low” resp. “green”.

4.8.1 Adjustment at the system starts-up

Due to the different transmission values of the water to be treated, the following
settings must be carries out at plant initiation with a new, not used lamp:

• Rinse clean, fill and deaerate the radiation chamber. Switch the UV-lamp on
and let it warm up for some 10 minutes.
• Slowly turn up the setting screw until the control diode just lights up. It it is light-
ing already, screw back again past the dark state and repeat again from that
point.

4.9.0 Electronic Power Supply Board EVG for UVK-4

4.9.1 Safety Instructions

Adjust the EVG potentiometer with a non-conduction tool.

Safety and correct operation are ensured only when no changes are carried out in
the electronics or electronic components except the necessary adjustments.

The lamps must be connected with the supplied lamp cables. Do not place contact
assemblies, capacitors or starters between the EVG and the lamps.

Disregard of the security information or inappriopriate handling of the power supply

board may cause personal injury or damage to property.

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 UV Sterilizer Type UVK-2

4.10.0 Technical Data

Supply voltage 230 V +/- 15%

Frequency 50 / 60 Hz
Ambient temperature 0 - 50°C
Fuse 1,6 A / medium acting
Power factor 0,97
Operation efficiency > 90%
For UV-lamp type 98500068-50 (amalgam lamp)
Lamp power 200 W
Lamp current 1,5 A +/- 0,5 A
Lamp voltage 55 V - 120 V +10%
Pre-heat time 12 seconds
Ignition voltage max. 1200 V
Operating frequency 33 kHz - 70 kHz
Output short-circuit resistance
Function control zero-current signal (open-collector-sig-
nal), 24 V / 20 mA LED

4.11.0 Function

After the power has been applied an automatic run with a constant pre-heating time
of approximately 12 seconds begins.

The lamp electrodes are pre-heated, and then the lamp is lit with a minimal increase
of energy. After an effective ignition, the green LED indicates lamp operation. At the
same time at the terminal X4 a zero-current signal (open-collector-signal) is released.

The internal controller continuously evaluates both lamp voltage and current. When
the lamp voltage or the present lamp current is exceeded, the output of the EVG 7099
will be switched off.

The LED goes out, and the zero-current-signal (open-collector-signal) at the terminal
X4is turned off.

The EVG is resistant to non-load running and power failure. The lamp voltage adjust
itself depending on the connected lamp.

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UV Sterilizer Type UVK-2

4.12.0 Operation and Potentiometer Setting

The pre-set UV-lamp current is appropriate for the UV-lamp type 98500068-50.

If the lamp is operated in hot water exceeding 30°C, the recommendation is to re-
duce the lamp current by the EVG potentiometer according to the supplier’s advice.

EVG potentiometer settings:

1. By turning it clockwise: the current decreases (!)

2. By turning it anti-clockwise: the current increases

Normal adjustment:

1. Turn anti-clockwise maximum until stop.

4.13.0 Functional Control

The yellow LED H2 lights up once the supply voltage is connected on.

The green LED H1 lights up after a successful ignition; then it may be used as a func-
tion control.

The zero-current-signal (open-collector-signal) at the terminal X4 will be released

only after the pre-heat time of 12 seconds and a successful ignition; then it may be
used as a function control.

In this system the relay for the pilot lamps of the UV-lamp (green: “lamp ON” and red:
“lamp OFF”) and the collecting UV alarm is controlled by this signal.

4.13.1 Error Function

The EVG recognizes the following:

1. Interruption of lamp circuit

2. Lamp failure during operation

3. Electrode short-circuit, breakage of the electrode

4. Exceeding of lamp voltage

5. Exceeding of the present lamp current

The error is indicated by the LED (light off), the signal at terminal X4 will be switched
off.
•

144 Marine & Diesel Equipment InUVK-2.fm

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Electrical Connection and Initiation

Authorized specialists shall exclusively carry out electric connections, initiations and
maintenance works. After initiation of the unit, the operation personnel must be
instructed and the Operation Manual handed over against receipt.

1. Relevant documents

Type Article No Electrical Dimensional Spare Parts

diagram drwg List no
UVK-2 (50 Hz) 98500036-60 985 20237-80 985 18443 985 00068-93
UVK-2 (60 Hz) 98500036-63 985 20238-80 985 18443 985 00068-94

2. Electrical connections

The unit is ready for switch on when shipped.

• Install 10 Amp pre-fuses

• Connect power supply
• connect potential-free remote alarm

3. Set ON / OFF switch S1 to “OFF”.

Fill radiation chamber with water, deaerate and shut off flow-through.

4. Initiation of the unit (read the intruction of “UV-control Unit!” first):

• Switch S1 into “ON” position

• Carry out adjustment of UV-control unit

After setting switch S1 in “ON” position, the UV-lamp is ignited 5 seconds long
through the time relay (K1). If the lamp does not start within this 5 seconds, then re-
set switch S1 into “OFF” position and restart again.

5. Open shut off valves after lighting of the green diode.

6. After a net black-out the unit will restart automatically.

7. UV-lamps live longer if they are operating uninterruptedly.

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146 Marine & Diesel Equipment ElConIn_UVK-2.fm

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Maintenance

The unit will operate maintenance-free.

However, the following matters must be observed:

1. UV-lamps are parts subject to wear and tear and must be replaced every 8800-
operation hour.

2. Maintenance is only necessary in case of:

• The yellow pre-alarm diode is burining

Possible soiling. As a precauition, dismount and cleanse the quartz jacket and
the sensor window.

• The red main-alarm diode is lighting, then the solenoid valve is shut off.

It may be caused by:

• 8800 service hours of UV-lamp exceed
• Considerable soiling of quartz jacket or sensor plug
• Worsening water quality through strong tubidity

Check causes and clear.

Alarm resetting proceeds automatically after elimination of cause(s).

Madpue01.fm Marine & Diesel Equipment 147

UV Sterilizer

148 Marine & Diesel Equipment Madpue01.fm

 UV Sterilizer Type UVK-2

Trouble-Shooting

7.0.0 Trouble Shooting Table

Fault Possible Cause

Main Alarm (red diode burning)

UV lamp does not ignite

Water leaks through lamp gland collar

Solenoid valve does not open

No water flow through unit

UV lamp burned out by early

The source of troubles can be found

by using of the following key and by
the consultation of the Wiring Dia-
gram

1 No voltage from the net

2 Wrong voltage and/or frequency

3 Not inserted or loose fuses

4 Burned fuse(s)

5 UV lamp cable not orderly connected

on terminals, broken or defect core(s)

6 Solenoid valve does not open

7 Water penetrated into quartz jacket,

quartz jacket cracked

8 O-ring leaking, not orderly inserted or

wrong (dimensions) O-ring used

9 Damaged quartz jacket

10 Thrust collar not orderly screwed on

11 No UV lamp installed

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12 UV lamp plug not orderly on the pins or

oxidized pins

13 Life time of UV-lamp exceeded

14 Defect UV lamp (loose sockets, dam-

aged tungsten)

15 At brand new UV possible: one

concentrated mass of quicksilver at one
point, not yet stabilized

16 UV control unit defect (alarm relays)

17 No UV sensor installed

18 No UV sensor or not orderly connected

19 Electronic lamp ballast defect

20 Heavy vibrations, too many lamp starts

21 Solenoid valve defect

22 Solenoid valve not orderly connected

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Spare Parts

8.0.0 Ordering Spare Parts

When ordering spare parts please always state:

1. Sterilizer UVK-2.

2. Capacity.

3. Designation.

4. Position number.

5. Article number.

Check spare part drawing and item list with corresponding article number to identify
the item to be ordered.

8.1.0 Alfa Laval Service

The Alfa Laval group is represented in all major ports of the world.

DO NOT hesitate to contact your Alfa Laval representative if you have any ques-
tions, problems or require spare parts.

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UV Sterilizer Type UVK-2

8.2.0 Spare Parts List for UVK-2

• for 50 Hz 985 00068-93
• for 60 Hz 985 00068-94

Designation Stck. pcs. Part no

UV-lamp 1 985 00068-40
UV-lamp wire harness 1 985 00068-41
(incl. cover for thrust col-
lar)
Quartz Jacket L 933; ø25 1 985 00067-88
mm
O-ring for quartz jacket 1 985 00068-27
23x4,5 mm
Thrust collar 1 985 00068-28
Imbus screws M4x16 DIN 4 985 00068-29
912 for thrust collar 90511
Imbus screws M4x10 DIN 4 985 00068-30
912 for cover
UV-sensor with cable and 1 985 00068-31
plug
UV-sensor plug, PTFE 1 985 00068-32
O-ring 24x3mm for UV- 1 985 00068-33
sensor plug
Deaeration screws imbus 1 985 00068-34
M6x10 DIN 912
Gasket for deaeration 1 985 00068-35
screw 10x6 mm
UV-control 1 985 00068-36
Operating hour meter 1 985 00068-37 / 50 Hz
985 00068-63 / 60 Hz
Start up electronics EVG 1 985 00068-42
40 Watts
Fuse wire insert 2A 5x25 1 985 00068-38
with indicator (F1, F2)
Fuse wire insert 1A 5x25 1 985 00068-39
with indicator (F3, F4)

152 Marine & Diesel Equipment SpParts.fm

 Instruction Manual
for Rehardening Filter
Type Jowa F-2

Instruction Manual for Rehardening Filter Type Jowa F-2

Reharding Filter Type Jowa F-2.fm

Alfa Laval reserve the right to make changes at any time without prior notice.

Any comments regarding possible errors and omissions or suggestions for improvement of this publication
would be gratefully appreciated.

Copies of this publication can be ordered from your local Alfa Laval company.

Published by: Alfa Laval Copenhagen A/S

Maskinvej 5
DK-2860 Søborg
Denmark

© Copyright Alfa Laval Copenhagen.

This document and its content must not be copied, reproduced, transmitted or disclosed to any third party
without consent of Alfa Laval Copenhagen.

154 Rehardening Filter Type Jowa F-2

 Table of Contents

......................................................
Instruction Manual for Rehardening Filter Type Jowa F-2

Safety Instructions and Warnings

1.0.0 Safety Instructions and Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4
1.1.0 General Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4

Introduction
2.0.0 Filter Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5
2.1.0 Filter Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5
2.2.0 Mounting Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6

Filter Start Up and Operation

3.0.0 Filter in Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 7
3.1.0 Back-flushing of Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 7
3.2.0 Filter Shut Off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 8
3.3.0 stopped. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 8
3.4.0 Refilling the Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 8
3.5.0 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 8

Spare Part
4.0.0 Ordering Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 9
4.1.0 Alfa Laval Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 9
5.0.0 Spare Parts JOWA F-75-2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 10

Spare Parts
6.0.0 Ordering Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 10
6.1.0 Alfa Laval Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 10
6.2.0 Spare Parts JOWA F-150-2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 11

Spare Parts
1.0.0 Ordering Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 10
1.1.0 Alfa Laval Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 10
2.0.0 Spare Parts JOWA F-300-2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 11

Spare Parts
1.0.0 Ordering Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 10

F-2TOC.fm 155
Table of Contents

1.1.0 Alfa Laval Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 10

2.0.0 Spare Parts JOWA F-500-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 11

Spare Parts
1.0.0 Ordering Spare Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 10
1.1.0 Alfa Laval Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 10
2.0.0 Spare Parts JOWA F-750-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 11

Spare Parts
1.0.0 Ordering Spare Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 10
1.1.0 Alfa Laval Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 10
2.0.0 Spare Parts JOWA F-2000-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 11

Index

156 F-2TOC.fm
 JOWA F-2

Safety Instructions and Warnings

1.0.0 Safety Instructions and Warnings

The following symbols in this manual point out safety precautions. It means your at-
tention is needed and your safety is involved.

WARNING

This symbol is used to indicate the presence of a hazard which can or will
cause severe personal injury, if the warning is ignored.

CAUTION

Certain passages of the text will be marked with a caution mark.

This mark indicates the presence of hazard which will or can cause prop-
erty damage if the instructions are not observed.

It is the responsibility of owner and operator to ensure that any person in-
volved with the erection or operation of this equipment follows all safety in-
struction, and local legislation.

Read all instructions carefully and insist that those working with you and for
you follow them.

Not following the instructions may cause severe personal injuries or damage
the equipment beyond repair.

In order to make the information clear, only foreseeable conditions have been
considered. No warnings are given therefore for situations arising from the
equipment and its tools being used for purpose other than for which they are
intended.

1.1.0 General Safety Precautions

Always handle the equipment with care. Make sure not to damage any parts during
erection, operation or maintenance.

During transport and erection all inlets and outlets - not in use - must be covered for
protection against dirt and particles.

Samare.fm Marine&Diesel Equipment 157

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158 Marine&Diesel Equipment Samare.fm

 JOWA F-2

Introduction

The JOWA F-2 re-hardening filter is manufactured to remove solid particles and
contaminants and to adjust pH value of desalinated water to7.0 - 8.5 in order to re-
duce corrosion of pipes, heat exchangers, pressure tanks, etc. to a minimum.

2.0.0 Filter Description

The filter vessel contains filter media for the removal of solid particles as well as
alteration of the pH-value.

The filter tank is made of stainless steel (SIS 2353), corresponding to (AISI 316L).

The filter is equipped internally with a feed-pipe with strainer at the top as well as at
the bottom. The filter material is normally delivered separately to be filled into the
vessel after installation.

The filter is delivered complete in accordance to drawing: 50-0060-01-01.

2.1.0 Filter Installation

The filter tank should preferably be installed between the evaporator and the fresh
water storage tanks.

To prevent self-draining the back pressure should be at least 0,2 bar. The water inlet
pipe should be connected to the vertical pipe (between the three-way valves).

The outlet water supply pipe should be connected to the connection at the lower
three-way valve. the backflush-water outlet pipe should be connected to the upper
three-way valve. According to drawing: 50-0090-99-02.

When filter tank has been installed, it should be filled with the JOWA filter material,
consisiting of special filter sand and pH-adjusting material. Filling should be done
carefully through the upper manhole, first the sand to cover approx. 10 cm over the
bottom strainer and then the pH-adjusting material to approx. 15 cm from the top
strainer.

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JOWA F-2

2.2.0 Mounting Instructions

The tank should be secured to the floor by means of tightening bolts in the
supporting legs. At the top of the 750 -2000 l tank stay supports shall be attached to
the liftings lugs on the tank. The stay supports should in the other end be fastened
to ships bulkhead. Min. service area see fig. 1

160 Marine&Diesel Equipment Intro.fm

 JOWA F-2

Filter Start Up and Operation

When the filter material has been filled in to the tank it should be filled with water
through the inlet and then flushed as described in 2.0.0 below. When clear water
comes out through the outlet the filter is ready for operation and the valves should be
set as described in 1.0.0 below.

The filter should be back-flushed regularly. The frequency will depend on the
extent of water contamination and varies from once a week to twice a week. The
adjusting media is used up in proportion to the alkanity of water and should be
refilled in proportion to the consumption. It is therefore necessary to check the
pH-value regularly. New filter material should be filled through the upper manhole.

3.0.0 Filter in Operation

When filter is in operation both handles of the three-way valves should point
downwards. See fig. 2.

3.1.0 Back-flushing of Filter

During back-flushing the handles should be turned to an upward position (see fig. 3)
and the water direction in the filter is changed.

Flushing process should proceed for about 10 minutes or until relatively clear water
comes out through the flushing outlet. After flushing, the handles should be re-set as
described in 1.0.0 above.

Oper.fm Marine&Diesel Equipment 161

JOWA F-2

3.2.0 Filter Shut Off

When shutting off the filter for example when refilling, both handles on the three way
valve should be turned to an intermediate position so that the water flow is complete-
ly

3.3.0 stopped.

3.4.0 Refilling the Filter

Remove all of old filter material, open the lower manhole on the filter, remove all the
filter material and rinse with fresh water.

3.5.0 Safety
For safety reasons a sefaty valve is installed on the top of the tank together with a
manual air release valve (normally closed).

The safety valve will open at a pre-set value, the valves open automatically and
release the pressure.

162 Marine&Diesel Equipment Oper.fm

 JOWA F-2

Spare Parts

4.0.0 Ordering Spare Parts

When ordering spare parts please always state:

1. Serial number.

2. Capacity.

3. Designation.

4. Spare parts drawing number.

5. Position number.

6. Article number.

In order to identify article numbers, please refer to FWG Order Specification and oth-
er drawings.

When ordering parts for pumps proceed as follows:

1. Find article number in the list of drawings.

2. Check spare part drawing and item list with corresponding article number to
identify the item to be ordered.

4.1.0 Alfa Laval Service

The Alfa Laval group is represented in all major ports of the world.

DO NOT hesitate to contact your Alfa Laval representative if you have any ques-
tions, problems or require spare parts.

SpF-150-2.fm Marine&Diesel Equipment 163

JOWA F-2

4.2.0 Spare Parts JOWA F-150-2

17002-40000 Filter Material pH Adjusting ** 50 kg

17001-30000 Filter Sand ** 60 kg
50150-21002 Streamer Top Complete 1 pce
50150-22002 Streamer Bottom Complete 1 pce
10109-00002 Manometer 0 - 10 bar 1 pce
50000-60003 Safety Valve 6 bar 1 pce
(50000-80003 Safety Valve 8 bar 1 pce)
(50000-90003 Safety Valve 9 bar 1 pce)
(50000-10003 Safety Valve 10 bar 1 pce)
19001-15156 Ball Valve Top 2 way dn 15 1 pce
19059-25256 Ball Valve Side 30 way dn 25 2 pce
50150-16013 Type Plate 1 pce
50150-14003 Tank 150 l 1 pce
50150-12002 Rubber Seal * 2 pce
50150-13003 Hatch 2 pce
10001-15203 Bolt 16 pce
10001-15103 Nut 16 pce

** - recommended spare parts

* - consumables

164 Marine&Diesel Equipment SpF-150-2.fm

985 14308
166 985 14308 R00.fm
984 09533-00
168 984 09533-00 R00.fm
Test Sheet