Remove and Install Ejector Seat

MH-I50/2001250
lr
Assembly Process of Injection Unit

Step I Loose fixing ropes ofthe ejector seat

Step 2 A. Put ejector seat into material hrbe plate with hoist. (Please refer to attached inigim fl8trEA)
B. Or put eiector seat into material tube plate with two men'

I ) Pay attention to saf'ety and posture'

Z) One man stands on material tube plate, bent his back to get the ejector seat. The position of his

feet should be able to let ejector support go through material tube plate fieely.

Step 3 Set the two set nuts into th¡ead atler ejector seat placed in material tube plate with cotnmon pressure.

f'asten with hammer and then fasten the two set screlvs. (See attached figure B)

Step 4 Install lirnit cam and limit switch. (See attached figure C)

Step 5 Energize electric cutter, set "ternperature controller". If there are plastics in te[rperafl[e material

tube, only the temperature reaches settiug value can lock f-eeding screw to hydraulict nrotor cltttch-

The thread is letl. Turn the screw in anti-clockwise with hand or wrench frstly (See attached figure

D) and then fasten it with hand or wrench.

Step 6 Loose injection speed on hydraulic loop arrd backpressure adjust valve. (Shoot and retreat u'¡i¡ Ue

nnavailable if'they are uot loosened.)

Step 7 First try mantral material, and then try to inject and retreat. Make normal operation if all a¡e rmder

right status.

Step 8 Please ref'er to Manual 2-10 Machine Protjle and Figue for abovementioned relevant positbns-

0-2

Min-Hui flastic Mar:hinery

 Machine
1-1 Move and Install

1-2 Electric Layout

1-3 lnstall Cooling Water LooP

1-4 Fill Oil Reservoir

1-5 Start Steps

1-6 Instatl Mould-A. Install mrculd B. Calibrate and align mould center C. Fix mould.

1-7 Check Safety Device

Adjust & Operating, Machinery Instruction

2-1 Elbctric control sy.t"*- A. Relay B. Timer C- Temperature auto conffol D. Fuser E. Counter F.

Emergency stop button G Motor start button H. Borrl heating cutter I. Power supply cutter

2-2 Set and adjust oil pressure control valve-A. Change of opening pressure and speed. B. the first

injecüon pressure and the second injection pressure C. Adjust screw backpressure D. Injection

speed E. Ejector speed

2-3 Adjust feed rate

2-4 Operate cam and limit sv¡itch and make a mould (apply to moulds with low pressure)

2-5 Manual operation steps

2-6 Working procedures- A. Start to work B. Stop to work-

2-7 Coobngwater loop

1-t

1Ó Min-Hui Plastic Machinery

I
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i.i
r
Maintenance
3-l Dail¡ monthly, every three rnonths, every six months, yearly.

Bad molding and resolutions

4-1 Common reasons for bad molding

4-2 Irregular and limíted feeding quanti§

4-3 Irregular color and dispersion

Oil pressure loop failures and resolution:

5-l Oil pressltre loop failure checklist

5-2 Pressure control valve

5-3 Direction control valve

5-4 Flor,v control valve

Oil pressure, circuit and machine ctlnstruction: see attached figures.

Oil pressure loop tigure: MH-150/2001250/300 6-1

Circuit figr.ne: MH- 1 50/200 1250 1300 6-2

1-2

il Min-Hui Plastic Machinery

 1-1 Move and InstaU

This machine is an industrial machine with high energy. To make fiill exertion of the machine's intensity,

pay attention to its installing status: make sure prepare enough place for operator to operate and maintain it
and take care of the direction of power line and cooling water.

(A) Move

If the machine has been packed there will be a arrow showing upward. Follow this instruction. Pay

attention to the machine's center of gravity and do not incline.

If the machine is not packed, then use soft pad in contacting area between tight-wire and machine's surface

to avoid scuffing. You..can use batten andrug as a substitute for soft pad. Protect all oil pressure and electric

tube from outside collide.

I
Please refer below for lift of machine from carton. If use fork lift truck and roller, below procedures can be

ignored. But pay attention to safety.

(1) Prepare proper tight-wire

(2) The length of tight-wire shouldbe able to avoid machine inclining.

(3) Protect contact area between tight-wire and machine from scuffing with soft pad.

(4) For initial lift, tight-wire should be tighter to ensure machine's balance.

(5) For safety sake, avoid shock, shifting and close ofnot concernedperson.

@) Install

Machine should be stably placed and its levelness should be adjusted with centigrade gradienter.

After machine installed: (1) Release all fixed.

(2) Clean sliding surface, plate and oil them.

(3) Clean all parts.

1-2 Electric layout

Connect wire to input end of "motor non-fuser switch" in electric cabinet.

1-3

L2 Min-Hui Plastic Machinery

I
rl

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 The power line should be 3 ó X 5 Lines 380Y/220X 50IIZ.(For domestic, please use 60HZ).

To avoid electric leaking, please connect ground wire according to loading quantity sectional area.

See figure 1 for wire connection of 3 ó X 5 Lines (R.S.T).

R

1-3 Install cooling water loop

Including cooling of injection rod, mould and oil p essure system,

(l) Cool material tube to prevent temperature from conducting to feedtng. Or else, colloidal parlicles will

attach onto feeding enter because of heat and prevent feeding or increase friction between material tube

and screw.

(2) Cool mould to rnake molding shaping, quick production and stabilize quati§'-

(3) Cool oil pressure system. The temperature of oil pressrrre s)-stem should be under a0fC (be better in 35

C). Keep oil pressure oil under a cefain lubrication to prolong machine's Life sen-ice. 45'C-50'C is

also OK. Please refer to cooling water con-sumption form for corresponding machine.

Please refer to 2-9 Cooling Water Consumption tbr rvater input and output.

1-4 Fill oil reservoir

i

There is an oil filler on oit t¿nk. It is also an air hole. Clean inside of the oil tank while filling oil and the oil ,l
I

l,
level should be the middle of oil sight gavge, no more than upper limit. If multi-oils a¡e needed, please il
I

refer to content to fill in. Oils with different specification can not be mixed. Besides, avoid water and air ll

mixing into it.

The viscosity of the engine oil is 32-68cst/40C. It is the engine oil for general oil pressure machines. The

hydraulic oil adopts recycle machine oil R-46.

Attention: Do not take out the filter of oil filler while filling. Or else, impurities will be mixed into it.

1-5 Start steps

(l) Clean all parts of the machine.

(2) Check wzzles (or oil cups) on lubrication areas and fiIl in lubricant if it is not enough. The lubricant is

general specification. No lubricant is needed if it is not a place needing lubrication.

t-4

13 Min-Hui Plastic Machinery

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,]
I

(3) Press down powgr switch in the control cabinet.

(4) Press ON (motor start) and OFF (emergency stop) several times continuously. lf there is no noise from

motor, let motor continue to run and then operate machine.

§ 1
Make sure motor direction in below three situations:

A intryrun
B after electric wiring

C aftermachined moved

Any change in abovementioned tbree statuses, make sure the right motor direction.

The right direction of the motor is clockwise.

1-6 Install mould

For fixed mould, first measu¡e its thickness to see whether it is in the limit of rnolding machine. If the

mould is too thin, add a block under the mould. The push-out core shaft of ejector cylinder should retreat to

bottom thoroughly.

Install mould in manual method.

(A) Install mould

(1) Up all mould adjusting nuts on machine post and loose nut of zuspender. @lease refer to 2-3 Adjust

mould adjusting nut)

(2) Lift movable plate (upper mould plate) and let sprue lrio ,le be out ofmovable plate.

(3) Place mould in the center of fixed plate (lower mould plate). (First regulate push-out height required.)

(4) Use Adjust mould with low pressure to break the mould and make spnre nozle close to mould.

(5) Calibrate mould from fiont and side to make it aügn with the c€Nrter line of sprue nozzle (or to make

the arch of gibbosity of sprue rozzle to align with the arch of concave ofmoulO.

(6) Reuse Adjust mould with low pressure to make sprue nozzle contact mould spnre hole. If not, then up

movable plate and recalibrate.

(7) If tfrere is a center align ring on mould, then it will be easy to adjust mould

(8) After mould center calibrated, fix lower mould to lower plate and upper mould to movable plate.

Fasten with holders or screws.

1-5

.14 Min-Hui Plastic Machinery

I

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 (9) Down adjusting mould nuts to make movable plate be joint with mould in parallel.

(10) Due to heat extension theory refasten sprue nozzle to avoid material leaking while the temperature of
material tube is rising. (Get rid of U-shaped iron to make opening sprue nozzle separate from movable
plate,Y260/350/450.)
(ll) with low pressure to make upper and lower mould close and fasten suspender nut.
Use Adjust mould
(12) Operate machine after several opening and checking and all settings are in correct value.

(B) Calibrate and align mould center

If the sprue nozzle of material tube does not align with the center line of mould feeding hole and if mould
feeding hoie is smaller than material tube sprue Lozzle, then there willbe lots of pressure missing in
injection and material will not be easy to separate which brings trouble in working. Sigure A)
If there is a center aligt ring on mould, then it will be simple to adjust mould.

ñD
Sprue nozzle dó
--\
Sprue nozz I e *l l*
ll
Movable plate
(Upper mould plate)
R Center ring
l0 Mould
Feed enter pé

ó
'd
Lower mould plate

Figure A

Note refer to spec. on catalogue

1-6

t5 Min-Hü Plastic Machinery

¡r
(C) Fix mould

ex&gon screlY

!lexagon
ess ing plate

plale
plate

Di.rect fixing Indirect fixing

1-7 Check safety device

To prevent accidents from happening, it is important to check the safety conceming eleckic leaking,
emergency stop, opening interlock, adjust mould with low pressure and electric insulation.

Operator presses Start Button with both hands while in operation. Hands can leave Button only after

Opening is from fast to slow.

There is a Emergency opening button beside work bench. It is workable in below emergency situations. But

it is only workable when the"machine is from quick opening to slow opening. It will have no effect if strong
force clamping is established.

(A) There are finished products or eye-winkers in mould.

(B) Mould hasn't been lubricated yet.
(C) Adjust mould with low pressure
There is another Emergency stop button in elechic cabinet. But it is only for danger situation to stop motor.

All works will stop after this button is pressed down.

t-7

.16 Min-Hui Plastic Machinery

2-1 Electric Control SYstem

The whole machine,s electric control system is installed in electric cabinet except "limit switch" and "borrl

heat flake".

(§ Relay (please refer to attached circuit)

@) Timer-installed in electric cabinet

(a) Count sprue time- high-pressure clamping ends and sprue begins. The time should last for machine to

sprue enough plastics needed.

cooling finishes do mould

@) Count cooling time-sprue ends and feerling finishes- Cooling begins. Only
open in auto mode.

(c) Count mould developing time- mould developing time begins wten "o¡»ening stop cad' contacts "limit

switch". Ejector will extrude from lower mould plate at rñi< time mdwill retneat when time ends.

If "opening stop cam" doesn't touch 'limit switcu*, ü€s lte eiector will not extnrde.

(d) Count fetreat time- the upward of feeding screw rchry material makes feeding li¡tit switch touch its

cam and screw retreat ups a distance- The retreat time is also called flash time. This time varies with

plastic property.

Adjust mould with low pressurr rryer mild plafe md material tube will downward slowly after this

button is pressed- Make qrue Me omtact Eflld erúer- Calibrate center line of mould enter often.

Operate machine in InchMode.

l -11

L7 Min-Hui Plastic Machinery

 (C) Temperature auto controller--the controller and temperature sense of "thermocouple" makes plastic

accurate temperature control available.

If the temperature is lower than setting value, the green light will

be ON. Input current to borrl heat flake and begin to heat.

If the temperature is higher than setting value, the red light will be

ON. Current of borrl heat flake is cut and stop to heat.

Thermocouple is a kind of sense line device used to measure

temperature in heating material tube. As the transmission body of

temperature auto controller, the sense line cari not be broken and

damaged. See left figure for ñxing method

(D) Fuser- all fusers are placed in electric cabinet in parallel. They are used to guflrd circuit safety and

protect circuit from short circuit. Do not use bigger fusers at will. Use fusers as circüt diagram

required.

(E) Cor¡nter-count the recycle times of the machine accurately, i.e. molding times.

(F) Emergency stop button- this button is for emergency. Press this button, motor stops to run and machine

will stop to mn either.

(G) Motor start button-press the button gently, motor will run immediately. Pay attention to motor direction.

The direction should be in accord¿nce with the arrow showed on motor cover. If they are not the same,
change power connecting line immediately.

(H) Borrl heat use-it is used to control the general power supply of input borrl heat flake.

(D Power use-it is used to control the input power source

t-t2

l8 Min-Hü Plastic Machinery

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2-2 Adjust hydraulic control valve setting
(A) Opening pressure and speed change
There are two speeds and powerswhile making a mould: first is speed-high pressure, it will change to low

speed-low pressure (0 pressure) when upper and lower moulds are going to close. After mould closed, it
will change to high-pressure clamping (strong force clamping). The convelsion is realized through the
contact of cam and limit switch. (Please refer to 2-5 Operation of cam and limit switch)
Procedures for adjusting pressure valve: 1. Switch option switch to Manual.
2. Loose the fix nut of adjusting rod (adjusting rod on pressure
valve.)
3. Press general pressure push button with one hand
4. Use the other hand to turn adjusting rod handle and set pressure
to setting value. Tr¡m clockrrise to up pressure, vice versa. You
. can read or¡t the s€fiing value from pressne gauge'

5. Fasten fix scrcws of adjusting rod on pressure valve and leave

Push button frrec- (
You can follow úe above steps to set simple pressr¡re value. No
need to set in mchine operation. The setting value is among
0Kg/cm'-140Kglcmz .

@) Injecüon pressure
The injection pressure can not be hig[er rtnt mould rrulring pressure and it is divided into two pressures:
the first injection pressure and the second injection Fessure. This pressure is used to sprue out melted
plastics to fill in mould cavitY.

Procedures for adjusting: 1. Switch option switch ta lufoaul

2. Loose fix screws of adjusting shaft on injection pressure valve.
3. Press the first press push br¡tton with one hand (on the Computer Control Box)

4. Use the other hand to tum adjusting rod handle and set pressure to setting value.
Turn cloclo¡¡ise to up pressure, vice versa. You can read out the setting value
' frompressure gauge.
5. Fasten fix screws.

You can set the second injection pressure in the same way.
Please see below for the relationship among injection second pressure and second pressufe and injection
speed.

t-t4

19 Min-Hui Plastic Machinery

 Speed is used to adjust the rate of plastic injected to mould cavity. The adjustment will 8lreal,lY improve the'

quality of the surface, joint parts and plastic inner construction for PVC molding product. Suppose the

finished product is thick, if the speed is too fast, the pressure will be large and the feeding will be sprayed,

then there will be charred and black stripe appear inside plastic. Adjust the speed to improve the

phenomenon. If the plastic is 50gm, adjust the contact pressure (second pressure) to compensate the rest
joint substance and bad
5gm when the shot plastic ¡eaches 4G45gm, which can avoid shock or damage to

sprue line of finishedProduct

(C) Screwbackpressure

(1) Adjust with flow valve. If loose adjusting shaft anti-clockwise, then there will be no back pressure. If
loose adjusting shaft clockwise, then the back pressure will be very high. Screw will turn without back. If

the back pressgre is too low, the plastics will not be plasticized and mixed when feeding screw rotate
J
materials.

(2) Adjust with pressure valve. IJse the same method as above'

(D) Injection speed-the speed to sprue. Control it with flow.

Speed slows down if rotate a-djusting shaft cloclo¡¡ise and no injection will be available upon ending.

Speed speeds up if rotate adjusting shaft anti-clockwise.

@) Ejector speed- for crispy plastics, if the speed is too fast,

the product will be easy to break. Therefore,

set proper speed is very imPortant'

This adjustment is also contolled by flow valve. Speed slows down if ¡ore adjusting shaft clockwise, vice

Yersa.

X If you don't need to use the ejector, lock the flow valve and reset ejecúü tiffi in electric cabinet.

1-15

20 Mio-Hü Plastic Machinery

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2-3 Adjust feed rate-feed rate screw upwards while rotating material and move "feed limit switch" and

"feed cam", which will create a distance. The injection capacity is up to

the distance. The longer ftre distance is, the larger the capacity will be,

vice versa. Therefore, you can adjust feed rateby adjusting the distance

of "feed cam". Note: feed cam can make micro adjustment and can

adjust minor feed rate.

Screw rotate and retreat will stop once "feed limit switch" contacts
Fecd cam

(second prress)
"feed cam".

Fasten cam with scrs.ps añer ca¡n is adjusted. (Cam adopts

micro-adjustuent)

2-4 Ca;m and limit switch

(I) Opening system

(1) Fasten limit switch to movable plate.

(2) Fix cam with scr€ws. Loose it before a¿n¡sting md move it to the right position and fasten with

(3 ) Movement explanation

(A). Low speed and low pressure mould opening- mould opening movement will become slow as

"low speed and pressure mould opening cam" touches limit switch. The üstance can be

adjusted by cam.

1_16

2t Min-Hui Plastic Machinery

 (B). High-pressure clamping.-clamping force becomes high-pressure clamping when

"high-pressure clamping oam" touches limit switch.

(C). Stop mould opening- mould opening stops once mould opening cam touches limit

The gap of mould opening can be adjusted here.

(tt) Injection system

(1) Limit switch is ñxed on feed motor seat or injection panel.

(A). flash (counter stops)-the injection volume can be adjusted by the distance between cam and

limit switch.

The longer the distance is, the larger the injection volume will be; vice versa.

(B). Secondary elose- Injection changes from the first pressure injection to the secondary pressure

injection once secondary close valve touches limit switch.

I Mould cl"asing system 2 Injection unit

t,,

[Flini,sri,ch pre§s

vr,
c+
E

{' ciE
ñ
gc
.a
a+
r¡E
o 13I:
f,
ñ.'
Note: high-presswe clamping cam and feed cam adopt mirco-adjushent mode. It can make accurate
micro-adjustment to high pressure distance and injection volume.

t-17

2? Plastic Machinery

h\
 Description to mould opening

1. Quick and high pressure mould adjusting

When quick and high pressure mould adjusting runs for a distance, "low speed and low pressure limit
,'} switch" touches its cam. Slow speed and low pressure begins to count. (Set low pressure of pLC

controller time to be 1 second ).

Suppose slow speed stroke is b, moulds can be closed after x seconds, then we should set the slow
speed and low pressure time to be less than x. High-pressure clamping begins to count only after slow
I
speed and low pressure finishes. (pLC conkoller x{ I second)
I
2. Slow and low pressure mould adjusting

Slow speed and low pressure begins to count when "low speed and low pressure cam" touches its limit

switch. There will be impurities into it (figure a) or there is a distance between upper and lower mould

and the moulds can not be closed. After x seconds, mould opening auto starts. (pLC controller :1
second.)

Note: the setting of strong force clamping is the most accurate when upper and lower mould is closed

and strong force clamping cam touches its limit switch.

If a<b, no protection due to high-pressure has

formed. If a>b, low pressure can not make strong

force clamping limit switch touch cam.

Value b is the distance of strong force clamping

after limit switch is micro-adjusted and cam is

moved.

I
t 3. Strong force clamping

If there is no impurity in mould cavity, strong force clamping cam touches limit switch. Strong force
clamping timer begins to work. Sprue begins immediately after timer finished. (Generally
speaking,
high pressure is formed in an instant, therefore, it is better to set the time within 0.8sec.).

1-18

23 Min-Hui Plastic Machinery

[;*
 2-5 ManuaI oPeration

See below fbr stePs:

1. Place pow'er cutter and input power supply for engine'

2. Place power cutter and input power supply for borrl heat
flake'

motor run for

3. Press mofor start bufton,motor begins to run. Make other preparations after

minutes.
move all cams to theit own positions'
4. Regulate all pressure adjusting valves to setting value and

operatemachinewithmanualmodeafterallsettingvaluesarewellse[.
hands to press the 2 mould closing
5. Establish strong tbrce clamp.ing in manual mode. Use both

I Description of electric control system)' Leave the

push buttons simultaneously (please refer to 2-

buttons free after mould closing speed begins to slow down'

Attention: switch ManuaUAuto switch to Marutal

6. Open hopper door. Add plastics to material tube in advance'

'l Select switch direction Sprue and shoot melted plastics'

upwards gradua§ to highest point'

8. Select Rotary Feed, then screw begins to rotate f'eed and
a distance automatically to
g. If flash timer is used, after screw rotation stops, the screw will up

avoid f1ash.

10. Select switch direction Mould opening to open a mould'

from lower mould plate'
11. Push button presses to Mould developing. Ejector will extrude
touch its limit switch'
X Note: If Mould developing is needed, mould opening stop cam should
as well as close its speed control
X If mould cleveloping is not nee«led, reset mould <leveloping limer

valve.
automatically'
X The manual operations are independent. The machine can not nrn-cycle

i
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24 Min-Hui Piastic Machinery

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2-6 Working procedures

A Start operatinn

(1) Up the tempetature of material tube to requited value for plastic molding.

(2) Use mould opening and make sprue nozzle be 50m/m or above from mould.

(3) Put an iion pan or sheet above upper mould plate to hold injection or flashed meltecl plastics.

(4) Rotate scre'uv to feed and send feed to tube. If screw slow's down or stops, maybe the temperature

of the tube is too low. Stop rotate screw until temperahrre rises or reset other operation values such

as temperature and back pressure etc.

(5) Adjust f'eed rate to the best injection volume.

(6) Melteclplastics will be flashed out from nozzle for screw rotary feed-

(7) When screw rofates stably, press retreat button with hand sprue cylinder will retreat, screw'moves

upward to the highest point, or set flash time to makc screw rrporur8Uy itself after rotation stops

to recluce tube's inner pressure and avoid flash- (Spnr rcde overflows plastics).

(8) Feed screw Lrps and its rotation stops after feed ffi ca¡r touches its limit switch.

(9) Move iron pan or sheet away and clcm sprue nozdc ¡nd mould sprue-

(10) Command Fe€d t¡bc down to make muld múñ ¡lign with sprue nozzle.
(11) Command Manual mould closing to make surc corrcct oper¿tion and clamping.

(12) Command Auto mould closing to finish half back movement inside mould.

(13) Take finished product out after ejector ejects it automatically.

(14) Check w.hether mould surfáce is clean. Take out residues left in mould. If necessary, spray some

lubricant on surface.

(15) Repeat initial.program: close a mould- sprue- feed-cool-open a mould

(I 6) The above steps can be finished in Auto mode.

t-23

25 Min-Hui Plastic Machinery

 B Idle phase
(1) Close hopper door, stop feeding and cut offborrl heat switch.
(2) Continue to operate, feed screw shoot no plastics, it rotates but not back.
(3) If there is no feed, take out finished product and turn operation switch to "turn to manual"
(4) Let sprue nozzle separate from mould mouth.
(5) Let upper mould plate mould place on lower mould plate, command Mould opening.
(6) Shoot out all the plastics in the tube'
(7) Until no plastics flows out, place feed screw to the lowest position and machine downs to lowest
position (Manual 1ow pressure mould adjusting)
(8) Switch offpower switch.
(9) Close cooling water source. If necessary get rid of left moisture in mould to avoid begriming and

freezing.

2.7 Install cooling water looP

Water to cooler.and to water distribution panel should be divided in the headstream. Water distribution
panel is relative higher than cooler, if the water from the same headstream, most of the water will flow
to cooler and small flow to distribution panel, which will cause bad effect on controlling temperature
to mogld and tube feeding area. Please refer to values recorded in rnlchine brochure for cooling water
quantity.
The distribution panel can adopt plastic tubes and reserve backup'

3/S orL/ ?lul¡e *arer

wili.er (tnt.eli (upper nroul.d)

3/8 &r I / ltut'e
'exit.
ryat e1'
ratet' erltet' ( lowel llou.l d)

uater exit (upper Bqulcl)

val.ve
water exi t ( loq.er mcrU J rt)

1-*
I

llat er input ffatet ouput

Itutcr distril:rution ¡:ancI

3 / 4tu¡', rrooler' §¿1rr enl.er'

I / $ ul:e ccol.<'r Í¿ier exit

l-24

26 Min-Hui Plastic Machinery

 Maintenance Precautions
Check monthly Check monthly Check every three months
1. Pump error 1. Coupler error 1. Temperature of pump

2. Oil temperature 2. Oil level of oil scupper enclosure

3. Emergency stop button 3. Hydraulic motor noise 2. Pump output pressure

4. Add lubricant to oil tank. 4. Properry of operating oil 3. Attached substance in filter

5. Leaking of tubing and oil 4. Sediments in oil scupper

pressure line

Check every six months Check every year

1. All movements and indications 1. Wearing status of coupler

ofall pressure gauges. 2.. Corrections to pressrre

2. Operation speed of actuation Bauge, timer and thermometer.

paft 3. Whole hydrauüc loop

3. Temperature of bearing part. device

4. Check all rubbertubes 4. Electric system insulation

5. All machines' set screws and

fixing of tubing.

t-2s

.27 Min-Hui Plastic Maohinerv

I;
i

I
L Moldin
4-L General Bad
Phenomenon Reason Molding Condition, ShaPer Moltling Product, Moulil Design Resin
. Enlarge sprue, runner and gate. . High flow
I
Bad filling 'Insufficient feed rate ' Adjust volume and Cushion
I

of resin . Advance temperaturo of resin .Designenoughair-bleed grooves . Lubrication

I
I . Insufficient flow rate and mould in ideal position treatment

f, of resin . Increase injection pressure, shot . The air-bleed grooves should be

.Large flow resistant of time and injection speed proper§ designed.

resin . Select injection capacity . Avoid extreme weak Part to lessen

. Resin "flow stop" . Check whether there are flow resistance

impurities mixed in nuzzle. . ThickenbodyoraddRlB
. Increase nvzzle üemeter . Enlarge cool material bag
. Improve mould closing force . Change gate position

(avoid forcing mould) . Add runner properly

' Keep resin injection smooth. . Pay attention to the balaoce of

runner and gate in one mould multi
cavities or one cavity multi gates.
' Lengfhen rurmer end
. Set proper gates

Bur . Mould closing force < 'Improve msuld slssing force, . Make air-bleed groove to be a . Low flow (high

I projection area X reduce injection pressure and little light witt a good mesh viscosity)
I

I efficient injection iqjection speed . Adjust gates'size

I
pressure (not enough . Decrease teÍlperature of resin . Shortenrurmer Ó
I
I
closing force) and mould . Get rid of impwities on mould
. Bad mould assembly . Reduce volume joint and make good clamping.
. Shorten shot time . Reduce projection area
' High flow resin
. Too much resin . Avoid installing too large or too . Simplifymouldjoint
small mould ' Good clamping
. Make the strain of the 4 radius ' The whole mould would be better
rods to be mean 16 align pould center
. Proper mo ble mesh
Part gaP
such as ejection pio and ejection
busing etc.
. Good hardness of mould material
to avoid wearing in movable Part

' Enough §trengfh of mould

oonstructioo
. in . Improve injection presswe, shot . Enlarge the size of sprue, runner . Use resin with low
Sbrink, nest, Difference resin
empfy hole volume shrinkage time (prolong pressure holding and gatn, eqrecially gato. flow
. Uneven cooling speed time) . Equal all body thickness . Low shrinkage

. Bad resin . Increase volume and Cushion . The desip ofcooling hole should . Add in filling
compensation ability or . Advance injection speed enable the thick and thin body materials such as

obstacle .Reduce temp€rature ofresin and section to cool simultaneously. fiber glass
. Bad design mould

t-26

'28 Min-Hui Plastic Machinery

L*
 Phenomenon Reason Molding Condition, ShaPer Moftling Protlucl Mould Design Resin

l
.I
Shdxk, nest,

empty hole
. Difference

vohune shrinkage
in

. l-Ineven cooling speed

resin . Prolong cooling tirne

' Adjust water

temperature and tubing method
volume,
. Gate should be designed to thick

part.

. Set corner to be R to avoid

,,,1
Bad resln ' Avoid resin back flow in heat intense thiclaress change which may

compensation abilitY or cylinder reduce flow

obstacle . Up mould closiag force and . Enlarge the runner th-ickness

. Bad desigrr iqjection pressure (runner section) between gate and

. Enlarge the sprue diameter of product shrinking area.

shaper to reduce resistance

Flow mark . Melted resin in mould 'Advance temperature of resin

. Avoid intense change of bodY lmprove flow

with low humidity or and mould thickness, design shape with good Low volatility

high üsqosity, which . Improve injection speed and flow Low shrinkage

leads to force injection injection pressure . Enlarge sprue, runner and gate

and procluce flow rnark . Eliminate resistance of sprue . Design cooling constnrction for

because of push and part runner end to advance its

fliction . Increase voh¡me temperature

I . Not enough flo*' . Adjust §'ater I'olume. . Enlarge cool material bag

promotion capaciry temperature and tubing method . Increase gates number

. Bad flow' etc to increase the temPerature of .Improve air-bleed status of cavity

flow end

€nlarge sprue diameter of shaper

. Too low melting . Advance temperatúe of ¡esin . Proper body thickness change to Lnprove flow

.Ioint temperature for two and mould avoid creating joint Low volatility

mnners Low shrinkage

. Not enough. flow . Improve injection speed and . Enlarge sprue, mnner and gate Adjust lubricant

promotion capacity injection pressure Dry fully

' Bad flow (sub-flow)

. Design a cooLing coostruction

. Eliminate resistance of sprue which is able to improve joint Part

part temperatufe

. Prolong shot time

. Increase volume

. Adjust cooling water volume,

16
1-27
29 Min-Hui Plastic Machinery
 Phenomenon Reason Molding Condition, Shaper Molding Product, Mould Design Resin

.Ioint ' Too low melting temperatwe and tubing method . Enlarge cool material bag

temperature for two etc to improve the temperature of . Small L/T

nrmers joint area. . Design air-bleed hole in joint area

. Not enough flow . Reduce usage ofshape agent . Design plastic resin resort in joint
,»
promotion capacity area
. Bad flow 'The flow distance between gate
and joint can't be too long
. Select gate tlpe, position and

number properly.

Spray flow . Narrow and long . Advance temperature of resin . Enlarge cool material bag Adjust flow

cavity and mould . Increase the section area ofgate Adjust lubricant
. Adjust injection speed, adoPt . Place gate to area where it can not Dry tully
low speed while going through touch mould wall immediately after
gate and adopt high speed before plastic is injected into the cavity.

and after via gate. . Select the right position and style

' lmprove temperatue of flow for gate.

end.
. Eliminate resistance of sprue.
. Enlarge diameter of sprue

Bullion, a1r ' Moisture mked . Decrease resin temperature to ' Good air-bleedirg design ' Dry tully
. Air and volatile gas avoid volatile gas forming (including ru::ner) . Lorv volatility
bubble,
. . Enlarge sprue. runner and gate .Add heat stabilizing
needle hole mixed Increase screw backpressure
. L:npurities mixed . Increase mould temperature .Recti! the mesh befq'een nuzzle R agent

. Moisture or air stayed . Reduce injection speed and sprue bush R . Pay attention to
.V/rong flow in flowing . Increase injection capacity and . Check $'ater leaking additive and humidity

plasticizing capability . A'r'oid intense body thickness . Pay attention to

. Shorten stay time in heating change extra resins or
cylinder . Design "air stay area" and "resirr impurities mi-xed in
. Decrease mould release stay area" . Uniform shape of
. Reduce screw rotation and . Avoid wrong flow in mould resin parlicle.

increase computation time cavity . Avoid using resin

' lncrease screw reduction ration with air bubble or
. Make sure feed cylinder has ho11ow resin particles

enough drying power

t-28

30 Min-Hui Plastic Machinery

 Phenomenon Reason Molding Condition, Shaper Molding Product Moulil Design Resin

. Resin is force ill. . Add in plasticizer

. Property changed by . Dry fully
outside force
Impurities .Irnproper management . Get rid of residues in heating . Pay attention to abnormal friction .Check the quality of

mixed in to resin cylinder, repair scratches left in aÍea additive and colorant
. Error in heating heating cylinder and abnormal

cylinder friction
. Improper ambient . Prevent impurities mixed in and
resort

Peel off Impurities mlxed . Reduce injection presswe . Enlarge gate . Pay attention to
Di¡ection strain . Advance temperafure of resin . Change gate's numbers and resins with bad
i
and mould positions intermiscibillity to
. Increase injecüon speed mix in.
. Clean impurities in heating . Avoid impurities
cylinder and feeding canister mix in-

Bad . Inconsistent mesh
embedding . Bad material
' Bad design to product
a:rd embedded product
. Design "embedded product", ' Pay attention to mesh precision . Pay attention to
avoid g1'ration and loose. . Pay attention to the accuracy of resins rvith bad
. Preheat"embeddedproduct" height, length and diameter intermiscibillity to
. Reduce injection pressrue . Design embedded product to be mixin.
. Advance temperature of resin free of concentration of around . Avoid impurities
and mould strain mix in.
' Get rid of oil content in . Pay attention to the supporting . Reduce heat

embedded product. method of embedded product. extension.

Bacl releasing . Bad mould su¡face . Reduce volume . Increase withdrawal angle . Inc:rease lubricant

polishing . Decrease injection pressure and ' Polish mould thoroughly . Select rc:sin with
. Bad withdrawal angle speed . Polish sprue thoroughly sfiong rigidily

' Bad mesh il sprue ' Shorten injection and . Shorten gate
. Adhesion power pressure-holding time . Select proper ejecrion construction

between furished .Reduce temperature ofresin and . Select proper ejection position
product and mould too mould (place it in area with strong release
strong ' Cool ñrlly resistance)
. Improve mesh status in sprue
. Use releasing agent

i,
t-29

31 Min-Hui Plastic Machinery

I

!.r
Phenomenon Reason Molding Condition, Shaper Molding Product Mould Design Resin
. Resin breaks down .Reduce temperature of ¡esin and . Good exhaust on flow end . Reduce lubricant

Black strip, because ofheat mould . Good exhaust on joint part . Add in heat

' Additive dissolves . Decrease iniection pressure and . Design stay area at the end of flow stabilizing agent

because ofheat speed end andjoint part . Reduce volatility

charred,
. . Enlarge cool ruaterial bag . Dry tul1y
' Volatile gas adiabatic Reduce g¡,nation times of screw

color compression . Shorten molding cycle and ' Enlarge sprue, n¡nner and gate

changilg . The friction between interval time ' Get rid of antirust thoroughlY

the metal anomalies .Shorten resin stay line in heating . Repair the mesh between sprue R

cylinder and sprue bush R

Cet rid of residues 1eft in heathg . Increase gates' number

cylinder .Prepare proper gates and their right

. Reducebackpressure position
-
. Change screw reduction ratio
and check valve
. Avoid overusing char-proof
agent on sprue and at the top of
screw

' Repair erosion and mark on

screw and heating cylinder

Bending, . Bad basic design to . Advance resin temperature and . Make symmetric design according Good flow

warping frnished product reduce injection pressure to mechanics principle Low reduction rate
. lnfluence from left . Reduce mould temperature . Design according to Strong rigidity
strain . Increase injection speed plastic-reducing orientation
. Spring back and . Reduce holding pressure and . Rib and wave desigrr to reduce

plasticizing deform shorten pressure holding time sfi'ain

because of outside . Prolong cooling time . Shorten gate or increase gate's

pressure . Use equipments nrmber

.The reduction ratio for . Do back fire treatment . Select proper gate position and
each part is not uniform . High-speed tubing, cool ¡¡/ater numbers

temperature to achieve unifo¡m ' Change ejection way

cooling speed . Cooling loop design to make

cooling speed unifotm

. Make finished product body
thickness as uniform as possible

1-30

32 Min-Hui Plastic Machinery

J
 Phenomenon Reason Molding Condition, Shaper Molding Produc! Mould Design Resin
' Bad process of mould . Avoid forced release or ejection . Gate should not be too large
' Bad withdrawal angle ' Proper backfire treatment ' Avoid acute design
and design. . Reduce injection pressure
.>
. Defonn and wearing . Avoid volume not enough . Increase withdrawal angle of . Use lubricanl
Chap, of rnould . Adjust cooling time (for short finished product (release agent)
whiten, . Difference in release time, defonn will occur, for long . Avoid undercut wtrile releasing
broken and ejection setting time, over adhesion will occur) . Avoid mo*1d damaging. (the steel
. Over ñlling which should reach to a hardness)
cause cling and . Reduce hold pressure and 'Joint area deform and wearing,
adhesion shorten pressure holding time rectiry burr
. Bad relationship . Rectiff the mesh belween sprue . Good adhesion in galvanized
between sprue and R, diameter and sprue bush R" coating.
sprue bush diameter ' Change ejection method and its
position
' Strengthen polishing in release
direction

'Not enough contact area for ejector

pin

Color ' Unstable flow speed . Adjust temperature of resin and ' Polish mould surface thoroughly . Reduce
changing, . Bad mould process mould . knprove exhaust hygroscopiciry
' Caused by colorant . Adjust injection speed ' Enlarge sprue, nrnner and gate
d¿rk, and volatile content . Get rid of oil, moisture or gas . Select corrosion resistant steel . Reduce volatility
. Bad keafu:ent to resin residues attached on caüty while using corrosion resistant resin. ' Change colorant
bad luster ' Bad color dispersion surface (check release agent) ' Design cool material bag and gas and dispersant and
. Improper molding 'Dry fillly ¡etention area lubricant
condition . Reduce resistance on spfl.re
. Badmouldmaterial
' High florv
. Bad regeneration in . Avoid impurities
mould surface mi-ring in
' Resin breaks down
because ofoverheating

Fragile . Left strain . Advance temperature of resin . Design the thickness of body of . Avoid impurities
' Plasticizing and mould molded product to be uniform, mixirg in
unifomr . Reduce injection pressure and especially fo¡ thin area . High florv
holding presswe ' Enlarge sprue, ruuler and gate. . Shong weather
.Increase injection speed to avoid resistance
orientation

1-3 I

JJ Min-Hui Plastic Machinery

Et
4-2 Írregular and insufficient feeding

Reason Resolution
Failure
bY big torque Insufficient feed in feed end but high (l) Increase tube temperature to hopper
Phenonrenon oaused
(otteD suitable tbr PC injection and plasücizing ability. screv- turns quickly (Z) Reduce temperature in tube

compressed area
moldine)
(3) Redur:e screw speed and incre¿rse

rotary time

Plastic particles stack up in feeding (l) Clean screw

Unstable feeding (often suitable for
area and falling area' which leads to (2) Reduce temperature in f'eeding area
inj ection and moldilg of "Nailong")
melted plastic back flow. Besides, (3) Redur:e feeding bar:k Pressure

screw and fltbe are olten damaged at (4) Check shape ofplastic particle

the same time. (5) Check whether there is wearing on

screw or hrbe?

Ñ.,|trlPla.sticparticlesaremeltedintoa|(l)ReducetempeIatufeinfeedirrgarea
particle car rot enter tube. because of high temperature, lZt Cttun screw and tube
I stack I
I which prevents parricle injection.
temperahue
| {l) R.du". lbeding machine's
I (z) plast¡" parricles are melred rnto aI to kecp leetling parricle.

I *t*k because of machine's nigh I

[ **"."*., thus unable to enter tube I

1-33

35 Min-Hui Plastic' Machinery

4-3 frregular color and dispersion

Failure Reason Resolution

Color highlighted on product surface, Don't crush color paficles while l. Reduce temperature near hopper

usually green mixing them into plastics. 2. Mix colors after colors are crushed.

3. Increase rotary feed back pressure

Irregular color strip appeared Color doesn't mix v¡ith plastics tenperature at ttre top of
|. Increase
molded product, usually pink. thoroughly hopper

2. Increase rotary feed back pressure

t-34

36 Min-Hü Plastic Machinery

5-1 Ilydraulic loop failures checklist

Failure Reason Resolution

Oil level in oil t¿trk is too low Check oil level. Inject required operating oil and make
sure whether i¡hale pipe is totally irnmersed.

Inhale pipe or filter is blocked Clean pipe or filer

Pump does not pump oil
Air leaks in from inhale pipe Check inhale pipe system, avoid air bleeding. in to
prevent noise from creating or irregular movement of
control device.
Dust attached in control valve Clean control valve

The above mentioned reasons lead Check oil mass in tank. Open the taphole of latest ptunp
to pump notpump oil. pressrue loop valve to check whether there is hydraulic
cycle.

Insufficient setting pressure in Block pressure pipe and measure it pressure with
No pressure in loop escape valve manometer
Escape valve is in open stafus Check escape valve and all parts'function.

There is l6alcing in hydraulic system Close and lock hydraulic loop qücHy and make separate

(there is free back flow in hydraulic test to each valve.

cylinder or pipe) Check direction position of selector valve and electric
lóop
lnhale pipes or inhale fiIter are Clean it and make oil pipe smooth. Avoid vortex and
blocked vfrcuum.

Air mix in through pump shaft seal Spray oil to joint in running, listen to its sound to discem.
area or inhale pipes

There a¡e ¿irbubbles in inhaled oil The pipe mouth of oil back pipe should be lower than oil
mass and keep a certain distance with inhale pipe mouth.
Noise inpump
Air filter on oil tark is blocked. Clean air filter
Rotation speed ofoil pump exceeds Recheck the highest rotation speed of pump
rated speed.

The allowed flow of oil filter is not Use oil frlter with proper capacity in cleanhg, but it is
enough better to select filter with larger capacity in design to
reduce block because oflong use.

i_35

)t Min-Hui Plastic Machinery

 Block pres$re conducting hole, adjust
pressure with escape valve.

(6) Badpump Check pump.

(l) Piston O: bad actuation Remove cover and reassemble.

(2) Puppet valve @: abnormal wearing Change it.
(3) Pressure loop: air mixed in Operate pressure valve to dispel air in the

pump

(4) Flow oil rnass exceeds the rated flow Change to a valve with big capaci§.

Micro-change of manometer of escape valve

finger and emission of noise
(5) Resonate with other valves Stagger setting pressure. (Resonation will be

easy to occur if the deüation between setting

pressures is within 5kg/cm)

(6) Bad assembly in oil return line Oil return line should not be bent vertically
near valve exit.

(7) There is back pressure in oil return Use outside dispel valve.

line

(8) Vibraüon of manometer Change irstaning method of manometer ol

s¡¡pport it free from machine's influence or
install it in a¡eawithout übration.

(9) Selector valve for conducting pressur€ Shorten hole diameter or put bore in pressure
(or other control valves) reson:rt€s loop or change the shape of puppet valve @
or comect L joint in pipe's proper area in
tandem.

(10) O seal ring in sealing area aged or Change seal ring. (Change it for heavy repair,
wom if oil leaks in short te¡m, the ha¡dness of O
seal rings except O seal ring for bar @
should be above 90 " . As the deüce for
settingpressure, O sealringforbar @ is very

easy to wear, therefore, it is better to change it

earlier. )

1-36

38 Min-Hü Plastic Machinery

 5-2 Pressure valve failures and resolutions

(l) Improper pressure setting Adjust se.tting pressure

(2) Manometerdistortion Check manometer (Manometer should be
calibrated once a year)
';>

(3) Bad mesh between puppet valve If the conical surface of puppet valve is worn or

Low or high pressure @ andvalveseat @ scratched, change it. lf the valve is new, remove
adjusting screw, support bar @ with screw
starter, push and press several times to reset seat.

(4) Piston @ ta¿ actu¿tion Remove cover to check whether there is dust
blocked in piston bore Y and whether there is
eccentric press between body and cover.
Check the flexibility of piston

(5) Spring @ too weak Change it

(6) Puppet valve @ or piston valve Change valve seat or clean it.
seat damaged or blocked by
impurity

(1) Piston O ta¿ actuatjon Refer to previous resolution.

(2) Puppet valve @: unstable seat Change puppet valve @ and spring @ (the

vertical degree of spring is very important, it may

be worn because of long use or the precision may
be affected because cf washing.)
Unstable pressure

(3) Abnonnal wear of puppet valve Change it and measüe the pollution degree of oil.
@ Check whettrer there is air mixed in pipe joint and
pump shaft seal area or not. (Puppet valve @ is

easy to wear working in polluted or air mixed

actuation oil. Escape valve failure is often caused
by this.)

(4) Air mired in oil Check air mixed area by oil spraying. Besides,
check oil m2ss in oil tank, filter status, oil return
line status and tubing in tank status. (Air is often
mixed in due to loosening oil retum line)

(5) Bad actuation ofselectorvalve fo¡ Dismantle oil return line of selector valve while
pressure loop escape valve is loaJing, check whether there is
leaking. If the large leaking is cause by escape
valve, then change it; if leaking is caused by bad
selector operation, then repair it. Remove
pressure pipe, fill in with bolt.

7-37
39 Min-Hui Plastic Machinerv
-l

5-3 Selector valve failures and resolutions

F ailure Reason Resolution

Main valve unable to work (1) Main shaft blocked by I Dismantle mai¡ valve. clean all parts and grind.

f| impurities

(2) Body inside valve is deformed Check valve accessory plate is deformed or not
because of installation or tubiag (there will be

deform in accessory plate solder, for small failure'

oil leaks between valve door and the plate, for
heavy failure, bad shaft stopper actuation').

(3) Sprine @ is broken Dissolve it and change it.

(4) Insufficient ftont conducting Increase front conducting pressure least

pressure 3-skg/cÑ.

{5) Push pir: of solenoid valve@ and Dissolve it and change it.
damaged.
I

lead ri¡g @ are

The shaft stopper of manu¿l I

(6) Embolism inside main valve is Lock it or block it (the failure does not often
I

selector valve is pushed out ,

loosed, front conducting nressure happen, but should pay attention to it)'
I

back flows. I

I
i

I
I

Solenoid bobbin burned (l) There is back presswe in oil retum Back pressure should be no ruore than 0.35ks/cmr.
I

the (super high back pressure will lead to shaft seal

I

dam¿_qe.)
it.
]

(2) Connect pressure pipe to oil return Check tubing connection and rectifu
I

gate
necessary.
I

(3) No duct placed. lnstall duct if '

I

(1) Bad bobbin irsulation Change it. Bad ixsulation is often occurred if the
actuation oil is water + glycol whose leaking can
]
I

erode movable iron core, which will burn bobbin.

Change bobbin button. Dismantle joint screw,
]

(2) Bobbin ro11 @ locked with check whether bobbin ro11 is deformed because of
]

movable iron core @ o,*o temperature, w'hich locks movable iron

::r.::

(3) Voltage changed. Stipulate the tolerance of voltage to be +/-10%.

pressue. I

(4) Direction pressure too high. Reduce

capacitY.
]

(5) Flow exceeds stipulation Use valve with large I

(6) Reversing frequency too high Reduce reversing frequency to rated. (with tbe
I

improvement of installation, reversing times are

in limit of
I

i very high, practice, the reversing ]

I
1-38
I
40 Min-Hui Plastic Machinery
I

t_

(7) Screws loose in bobbin
(8) Bobbin soaked because of
actuation leaking
Noise in direction operation
(9) Back pressure in oil return line
(10) Dust attached on shaft stopper
and burr existed insids 5ftffi stopper
and valve body.
(f) Frontpessre too high
(2) Screms loce in mlenoid boñin
(3)Airmixed iü act¡ation oil
(4) Someparts damaged orworn
(5) Resonated with other parts
4t
frequency for one second is one. Bobbin's seryice
life will be greatly affected if reversing frequency
exceeds one time/second. For actual test, the
reversing ftequency ca¡ reach 4 times/second.)
Lock bobbin to avoid it loose. (Make regular check
to area with intense vibration and shock.
Chañge push pin @ or O-ring @. Bake them
todry. Oil leaking and dust will lead to adhesion,
low suction and burning bobbin. O-ring @
should be protected as early as possible because it
is easiest to be wom).
Keep it within rated pressure. @ay attention to
iastant back pressure)
Clean it 6¡ sfuange it. @o not use emery cloth to
grind stopper and valve body, which may damage
their out of roundness and cause leaking. Use oil
stone to grind the bur. Do not over press shaft
$qper while taking it out or inserting it.)
Use outside front conducting method or inst¿ll
frront conducting resistance valve.
Please refer to previous.
Dispel air from the oil.
Check it. Pay attention to wearirg of push pin.
Please refer to previous.
1-39
Min-Hui Plastic Machinery
5-4 Flow control valve failures and resolutions

Failure Reason Resolution

Flow is affected by the change of (1) Piston O is locked. Dismantle it and clean or break it in to
pressrre (temperature) make it be able to work smoothly.
(2) Bore @ ofbushing is blocked Dismantle it and clean or break it in to
make it be able to work smoothly.
(3) Spring @ loses balance for lack of Chang,e it.
elasticity
(4) Not enough pressure deviation Keep the deviation between the fust
between enter and exit. pressure and the second pressure to be
7kglcm2 or above
(5) Pressure compensating mechanism Change it. Pay attention to its precision.
is deformed or damaged.
(1) Improper valve Use proper valve.

Adjustment failed (2) Back flow check valve @ is Clearl or renew it.

blocked because of impurities or over

worn.
(3) Wrong direction of adjusting shaft Dissolve, reorganize and rectifu. (Pay
c5). atteotion to direction)
(4) Racing between scale disk (or Dissolve, repair and lock.
handle) and adjusting shaft.
(1) Adjusting shaft is blocked by Dissolve and clean
Scale disk or rotary handle hard to impurities.
operate (2) The side pressure of the second Readjust after pressure down.

pressure in loop is too high.

(3) Set pressrue to be the first side
pressure below flow start poinl
(4) Valve inst¿Iled improperly, which
lead to its deformation.
(1) Duct is not installed or it is blocked.
Scale plate up (2) There is back pressure in duct.
Avoid using it under lowest flow
Check whether all bolts are locked.
Dismantle duqt and try it. The duct
can't be merged with other ducts and
oil retum line. It should be tabbed
independently. Do not make the back
pressure to be 3.5kg/cm2 or above.

1-40

42 Min-Ilui Plastic Machinery