Pump Specification/ Data sheet

Sl No Data/ Spec. Required Quoted value by the vendor/

Vendor’s acceptance of
specification
A General data
1 Project Name KAPP-3&4
2 System Plant water
3 Duty Continuous
4 No of pumps 2
5 No of pumps working 2
6 Whether pumps working in Yes, parallel working
parallel
7 Seismic qualification requirement No
8 Applicable NPCIL specifications
a. Pump PC-E-537
b. Motor PC-E-503
9 Design standard IS 6595
10 System design pressure 4.5 Kg/ sq cm
11 System design temp Ambient
B Pump duty parameters
1 Capacity (Cu.Mtr per hr) 2500
2 Total developed head at rated 15 mwc
capacity
3 NPSH available/ suction pressure
m (a)
4 Pump shut off head in mwc 20 mwc
5 Maximum drive speed 1500
(synchronous) rpm
6 Tolerances on rated performance
parameters
6.1 Flow +2.5%, No negative tolerance
6.2 Head +2.5%, No negative tolerance
6.3 H-Q characteristic requirement Continuously rising stable
characteristics towards shut off
through out range only is acceptable.
C Liquid data
1 Liquid handled Raw water/ river water
2 Operating water temperature Ambient
3 Sp. Gravity 1

D Pump construction features

1 Type of pump Horizontal centrifugal pump
2 Type of casing Horizontal split casing
3 Type of impeller Enclosed
4 No of stages Single
5 Components to be designed Yes
against reverse rotation
6 Type of gland lubrication& NA
 sealing
7 Type of pump-motor drive Direct- Spacer coupling/ Flexible pin
coupling & bush
8 Shaft sealing arrangement Mechanical seal
9 Axial thrust balancing required Yes
10 Nozzle details
a. Connection type Flanged
b. Flange drilling standard AWWA C 207 Class D
c. Suction Nozzle pipe size Vendor to specify
d. Discharge Nozzle pipe size Vendor to specify
11 Direction of rotation when Anti-clockwise
viewed from drive end
E Accessories and services required
1 Common base frame and base Yes
plate
2 Foundation bolts, nuts, sleeves Yes
etc.
3 Companion flanges with bolts, Yes
nuts& gaskets
4 Cooling/ sealing/ lubricating Yes
system with all accessories
completely piped, vslved with
instruments
5 Pump- Motor coupling& guard Yes
6 Lifting lugs Yes
7 Earthing clit Yes
8 Special erection & maintenance Yes, as required
tools& tackles
9 Reducer& expander to suit Yes, if required shall be consist of
suction and discharge pipe counter flange with reducer or
expander both suitable for 700NB
size inlet & discharge pipe with 100
mm straight pipe
F Material of construction
1 Casing ASTM A 216 Gr WCB
2 Casing wearing rings ASTM A 351 CF3M (Note-1)
3 Casing liner NA
4 Impeller ASTM A 351 CF8M
5 Impeller wearing ring ASTM A 351 CF3M (Note 1)
6 Shaft AISI 410
7 Shaft sleeves ASTM A 351 CF3M/ SS 316L
8 Mech seal Tungsten carbide Vs Tungsten
Stationary elements carbide/ manufacturer’s
Rotating elements recommendation (PV VALUES SHALL
NOT BE LESS THAN TC Vs. TC)
9 Companion flange ASTM A 515 Gr-60
10 Base frame Carbon steel IS : 2062 E 250 gr A
11 Base plate IS 2062 Gr 250 BR
12 Shaft coupling Carbon steel
 13 Stuffing box/ seal ASTM a 216 Gr WCB
14 Fasteners (Bolts/ nuts) ASTM A 193 Gr B7/ A194 Gr 2H
G Motor data
1 Drive motor type 3Ph squirrel cage induction motor
TEFC (Horizontal)
2 Direction of rotation Bi directional
3 Motor rating Vendor to specify ( As per note-2)
4 Voltage 415 V
H NDT Testing
1 DP Test
a. Parts to be tested Shaft, m/c areas of casing & impeller
b. Testing std ASME Sec-V
c. Acceptance ASME sec-III Div-I, ND
2 UT examination
a. Parts to be tested Shaft 100%
b. Testing std ASME Sec-V
c. Acceptance 2mm flat bottom hole
3 IGC test
a. Parts to be tested Impellers and other Aust. SS parts as
per ASTM A 262 Practice E
J Performance& other tests (CHP)
1 Hydro static test- parts to be tested Casing& assembly
(100%)
2 Hydro test pressure 1.5 times design pressure
3. Static& dynamic balancing (100%) Impeller with shaft as per ISO 1940 gr
6.3 or better
4 Shop performance test (100%) All Pumps shall be tested between 0
to 120% of rated capacity with job
motor. Five point data to be collected
covering shut off head to 120% rated
capacity. H vs Q, P vs Q, effi vs Q, to
be developed to rted speed.
5 Noise level test Shall not exceed 85 dBA measured at
distance of 1.86 mtr from outline of
equipment

Notes:
1. Differential hardness of 50 BHN shall be maintained between two wear rings
2. Motor sizing shall be such that the pump can be started even with 20% reverse flow from other
pump.
3. CHP- Customer hold point
4. Commissioning assistance shall be provided by deputing commissioning Engineer to KAPP site
for 2 days for two times.
5. Maintenance and commissioning manual are required to be submitted.