Loads On Pot - Ptfe Bearing - 3x17m Span

Design Loads of POT/PTFE bearings
Design Loads (Refer superstructure design):

Effective Span = 17 m
Dead load + SIDL reaction at fixed end = 3325 kN
Dead load + SIDL reaction at free end = 1400 kN
Transverse ecc of dead load = 0m
Transverse ecc of SIDL load = 0m
Impact factor = 1.196 (1+4.5/(6+L))
Bearing Data :
Total number of bearings at each support (n) = 2 nos
C/c length of the span = 17.00 m
Total number of POT bearings at fixed support = 2 nos
Total number of POT bearings at free support = 2 nos
C/c distance of bearings = 3.75 m
Total width of superstructure = 6.55 m
GUIDED SLIDING
GUIDED SLIDING FXED POT GUIDED SLIDING POTCUM PTFE
POTCUM PTFE POTCUM PTFE
3.75
FREE POT FIXED POT FREE POT FREE POT
Free end (Abutment) Fixed end(Pier) Free end(Pier) Free end (Abutment)
Horizontal seismic co-efficient = 0.27
The bearing are designed to cater loads,forces and movement under following condition.
Vertical Loads on POT Fixed Bearing and Guided Sliding POT/PTFE Bearings.
Maximum load on outermost bearings = P/ n + Px e x X

E X^2
Minimum load on outermost bearings = P/ n - Px e x X

E X^2
Summary of vertical loads on Bearings due to D/L + SIDL :
Items P (kN) x (m) e (m) n Ex^2 Max. Load Min. Load

Due to DL+SIDL 3325 1.875 0 2 7.03125 1662.5 1662.5
Due to DL+SIDL 1400 1.875 0 2 7.03125 700 700
Summary of vertical loads on Bearings due to CWLL (70R Wheeled):
P (kN) with
Items P (kN) Impact x (m) e (m) n Ex^2 Max. Load Min. Load
Max. Due 70R Wheele 925 1105.978 1.875 0.155 2 7.031 598.703 507.275
Min. 70R Wheeled -120 -143.478 1.875 0.155 2 7.031 -77.670 -65.809
70R Wheeled (At fixed end) Pmax= 598.7029 kN
Pmin= 507.27536 kN
70R wheeled (At free end) Pmax= -77.66957 kN
Pmin= -65.8087 kN
Maximum CWLL load (70R Wheeled) = 598.7029 kN

Minimum CWLL load (70R Wheeled) = -77.66957 kN
Design loads for Bearings (in Normal Case ) :
Maximum vertical load = 1662.5 + 598.70

2261.203 kN
Minimum vertical load = 1662.5 + -77.670

1584.830 kN
Maximum vertical load(with Live load) = 2261.203 kN

Minimum vertical load(with Live load) = 1584.830 kN
Minimum vertical load(without Live load) = 1662.5 kN
Design loads for Bearings (in Seismic Case : 20 % Live load
Maximum vertical load = 1886.9375 + 119.7406

(with 70-R Wheel load) = 2006.678 kN
Minimum vertical load = 1886.9375 + -15.533913

(with 70-R Wheel load) = 1871.404 kN
Maximum vertical load(with Live load) = 2006.678 kN

Minimum vertical load(with Live load) = 1871.404 kN
Minimum vertical load(without Live load) = 1886.9375 kN
Calculation of rotation :
Grade of concrete = M 30
Sl. No Load Case ad

1 Dead Load 1.000E-03
2 CWLL load 1.000E-03
Total = 2.00E-03
Design Rotation = 2.000E-03 x 1.3

= 2.60E-03 radian
Calculation of translation of superstructure due to temp, shrinkage (At free end)
Coefficient of linear expansion a = 1.170E-05

Due to temperature = 1.170E-05 x 25 x 52200
(Rise & fall of 25o considered) = 1.527E+01 mm
Due to shrinkage = -1.900E-04 x 52200

= -9.918E+00 mm
Total movement in contraction = -1.527E+01 + -9.92E+00 = -2.519E+01 mm
Total movement in elongation = 1.527E+01 + -9.92E+00 = 5.351E+00 mm
Design movement(Guide Brg) = -2.519E+01 x 1.3 = -3.274E+01 mm
CALCULATION OF HORIZONTAL FORCES
17.0 m 17 m 17.0 m
Free Fixed Free Free
Free
Fixed
Location -----> suppor
support
t
Dead Loads :
Self weight = 1150 2725
SIDL = 250 600
Live loads (without Impact) :

Maximum case 680 925
Minimum case -61 -120
Live loads (with Impact) :

Maximum case 813 1106
Minimum case -73 -143
No. of free supports on the right side of fixed end (mR) = 2

No. of free supports on the left side of fixed end (mL) = 1
Case 1 (Normal Case with Max. CWLL) :-
Horizontal force at fixed bearing level :

Intermi End
End
diate suppor
support
support t
Self weight (kN) = 1150.0 2725.0 1150.0
SIDL (kN) = 250.0 600.0 250.0
L.L (kN) corresponding = 813.0 1106.0 813.0
Sum = R (kN) = 2213 4431 2213
Coefficient of friction m : 0.05
izontal force at free bearing : 110.7 221.5 110.7
mL = 110.7 kN mR = 221.5 + 110.7 = 332.2 kN
Horizontal force at bearing level in the case of fixed bearing :
Fh 2 Fh 1

Fh due to braking force :
Class 70R (1 lane)
Fh1 = 20.0% of 1000 = 200.0 kN

Fh2 = 10.0% of 1000 = 100.0 kN
Total Fh : 300.0 kN
<< As per Cl.211.5.2 of IRC:6-2010, the horizontal force at fixed

bearing is maximum of the following >>
Case (1) :
(mR - mL) +ve and Fh acting in +ve direction

a). If Fh>2 mR then Fh - (mR + mL)
b). If Fh<2 mR then (Fh/(1+SnR))+(mR - mL)
Case (2) :
(mR - mL) +ve and Fh acting in -ve direction
a). If Fh > 2 mL then Fh - (mR + mL)
b). If Fh < 2 mL then (Fh/(1+mnL))-(mR - mL)
Case (1) :
2 x mR = 2x ( 332 ) = 664 kN
Fh = 300.0 kN
Case (1.b) governs
Horizontal force = (Fh/(1+mnR))+(mR - mL)
(mR-mL)= ( 332.2 -110.7 )= 221.5 kN
Fh/(1+mnR) = 300.0 / (1+ 2 ) = 100.0 kN
(mR - mL) = 221.5 kN
Horizontal force = 100 + 221.549 = 322 kN

Case 2 (Normal Case with Min. CWLL) :
Horizontal force at fixed bearing level :-

Intermi End
End
diate suppor
support
support t
Self weight (kN) = 1150.0 2725.0 1150.0
SIDL (kN) = 250.0 600.0 250.0
L.L (kN) corresponding = -72.9 -120.0 -72.9
Sum = R (kN) = 1327 3205 1327
mL = 66.4 kN mR = 160.3 + 66.4 = 226.6 kN
Fh 2 Fh 1
Class 70R (1 lane)
Fh1 = 20.0% of 1000 = 200.0 kN

Fh2 = 10.0% of 0 = 0.0 kN
Total Fh : 200.0 kN
Case (1) :
2 x mR = 2x ( 227 ) = 453 kN
Fh = 200.0 Kn
Case (1.b) governs
Fh/(1+mnR) = 200.0 / (1+ 2 ) = 66.7 kN
(mR - mL) = 160.3 kN
Horizontal force = 66.667 + 160 = 227 kN

Case 3 (Seismic Case with 20% of Max. CWLL) :
Horizontal seismic coefficient ( a ) : 0.27

Interm
End
End idiate
suppo
support suppo
rt
rt
Self weight (kN) = 1150.0 2725.0 1150.0
SIDL (kN) = 250.0 600.0 250.0
FPLL (kN) corresponding = 0.0 0.0 0.0
Sum = R (kN) = 1563 3510 1563
mL = 78.1 kN mR = 175.5 + 78.1 = 253.6 kN
Total mass (excluding LL) : 2 x 1400 + 3325 = 6125 kN
Fh 2 Fh 1
Class 70R (1 Lane) :-
Fh1 = 20.0% of 200 = 40.0 kN

Fh2 = 10.0% of 200 = 20.0 kN
Total Fh : 60.0 kN
m W= 0.27 x 6125 = 1654 kN
Total horizontal force =
60 + 1654 = 1714 kN
Seismic Transverse force(FT) at bearing level in the case of fixed bearing :

FT = 0.27 x 3510 = 947.7 kN
Seismic Transverse force(FT) at bearing level in the case of free bearing :

FT = 0.27 x 1563 = 421.904 kN
Case 4 (Seismic Case with 20% of Min. CWLL) :
Horizontal seismic coefficient ( m ) : 0.27

Intermi End
End
diate suppor
support
support t
Self weight (kN) = 1150.0 2725.0 1150.0
SIDL (kN) = 250.0 600.0 250.0
L.L (kN) corresponding = -14.6 -24.0 -14.6
Sum = R (kN) = 1385 3301 1385
Total mass : 2 x 1400 + 3325 = 6125 kN
Fh 2 Fh 1
Class 70R (1 lane) :-
Fh1 = 20.0% of 200 = 40.0 kN
Total Fh : 40.0 kN
m W= 0.27 x 6125 = 1653.8 kN
40.0 + 1654 = 1694 kN

FT = 0.27 x 3301 = 891.27 kN

FT = 0.27 x 1385 = 374.062 kN
CALCULATION OF HORIZONTAL FORCES
17.0 m 17 m 17.0 m
Free
Fixed
Location -----> suppor
support
t
Dead Loads :
Self weight = 1150 2900
SIDL = 300 600
No. of free supports on the right side of fixed end (mR) = 2

No. of free supports on the left side of fixed end (mL) = 1
Case 1 (Normal Case without CWLL) :-
Horizontal force at fixed bearing level :

Intermi End
End
diate suppor
support
support t
Self weight (kN) = 1150.0 2900.0 1150.0
SIDL (kN) = 300.0 600.0 300.0
Sum = R (kN) = 1450 3500 1450
mL = 72.5 kN mR = 175.0 + 72.5 = 247.5 kN
Fh 2 Fh 1

Class 70R (1 lane)
Fh1 = 20.0% of 0 = 0.0 kN

Fh2 = 10.0% of 0 = 0.0 kN
Total Fh : 0.0 kN
<< As per Cl.211.5.2 of IRC:6-2010, the horizontal force at fixed

bearing is maximum of the following >>
Case (1) :
(mR - mL) +ve and Fh acting in +ve direction

a). If Fh>2 mR then Fh - (mR + mL)
b). If Fh<2 mR then (Fh/(1+mnR))+(mR - mL)
Case (2) :
(mR - mL) +ve and Fh acting in -ve direction
a). If Fh > 2 mL then Fh - (mR + mL)
b). If Fh < 2 mL then (Fh/(1+mnL))-(mR - mL)
Case (1) :
2 x mR = 2x ( 248 ) = 495 kN
Fh = 0.0 kN
Case (1.b) governs
(mR-mL)= ( 247.5 -72.5 )= 175.0 kN
Fh/(1+mnR) = 0.0 / (1+ 2 ) = 0.0 kN
(mR - mL) = 175.0 kN
Horizontal force = 0 + 175 = 175 kN

Case 2 (Seismic Case ) :
Horizontal seismic coefficient ( m ) : 0.27

Interm
End
End idiate
suppo
support suppo
rt
rt
Self weight (kN) = 1150.0 2900.0 1150.0
SIDL (kN) = 300.0 600.0 300.0
FPLL (kN) corresponding = 0.0 0.0 0.0
Sum = R (kN) = 1450 3500 1450
mL = 72.5 kN mR = 175.0 + 72.5 = 247.5 kN
Total mass (excluding LL) : 2 x 1450 + 3500 = 6400 kN
Fh 2 Fh 1
Class 70R (1 Lane) :-
Fh1 = 20.0% of 0 = 0.0 kN

Fh2 = 10.0% of 0 = 0.0 kN
Total Fh : 0.0 kN
m W= 0.27 x 6400 = 1728 kN
0 + 1728 = 1728 kN

FT = 0.27 x 3500 = 945 kN

FT = 0.27 x 1450 = 391.5 kN

Loads On Pot - Ptfe Bearing - 3x17m Span

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Loads On Pot - Ptfe Bearing - 3x17m Span

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Design Loads of POT/PTFE bearings

Design Loads (Refer superstructure design):

FREE POT FIXED POT FREE POT FREE POT

Maximum load on outermost bearings = P/ n + Px e x X

Minimum load on outermost bearings = P/ n - Px e x X

Items P (kN) x (m) e (m) n Ex^2 Max. Load Min. Load

Summary of vertical loads on Bearings due to CWLL (70R Wheeled):

Maximum CWLL load (70R Wheeled) = 598.7029 kN

Maximum vertical load = 1662.5 + 598.70

Minimum vertical load = 1662.5 + -77.670

Maximum vertical load(with Live load) = 2261.203 kN

Maximum vertical load = 1886.9375 + 119.7406

Minimum vertical load = 1886.9375 + -15.533913

Maximum vertical load(with Live load) = 2006.678 kN

Sl. No Load Case ad

Design Rotation = 2.000E-03 x 1.3

Calculation of translation of superstructure due to temp, shrinkage (At free end)

Coefficient of linear expansion a = 1.170E-05

Due to shrinkage = -1.900E-04 x 52200

Live loads (without Impact) :

Live loads (with Impact) :

No. of free supports on the right side of fixed end (mR) = 2

Case 1 (Normal Case with Max. CWLL) :-

Horizontal force at fixed bearing level :

mL = 110.7 kN mR = 221.5 + 110.7 = 332.2 kN

Horizontal force at bearing level in the case of fixed bearing :

Free Fixed Free Free

Class 70R (1 lane)

Fh1 = 20.0% of 1000 = 200.0 kN

<< As per Cl.211.5.2 of IRC:6-2010, the horizontal force at fixed

(mR - mL) +ve and Fh acting in +ve direction

b). If Fh<2 mR then (Fh/(1+SnR))+(mR - mL)

b). If Fh < 2 mL then (Fh/(1+mnL))-(mR - mL)

Case (1.b) governs

Horizontal force = (Fh/(1+mnR))+(mR - mL)

(mR-mL)= ( 332.2 -110.7 )= 221.5 kN

Fh/(1+mnR) = 300.0 / (1+ 2 ) = 100.0 kN

(mR - mL) = 221.5 kN

Horizontal force = 100 + 221.549 = 322 kN

Horizontal force at fixed bearing level :-

mL = 66.4 kN mR = 160.3 + 66.4 = 226.6 kN

Horizontal force at bearing level in the case of fixed bearing :

Free Fixed Free Free

Fh due to braking force :

Class 70R (1 lane)

Fh1 = 20.0% of 1000 = 200.0 kN

Case (1.b) governs

Horizontal force = (Fh/(1+mnR))+(mR - mL)

Fh/(1+mnR) = 200.0 / (1+ 2 ) = 66.7 kN

(mR - mL) = 160.3 kN

Horizontal force = 66.667 + 160 = 227 kN

Horizontal seismic coefficient ( a ) : 0.27

Horizontal force at fixed bearing level :-

mL = 78.1 kN mR = 175.5 + 78.1 = 253.6 kN

Total mass (excluding LL) : 2 x 1400 + 3325 = 6125 kN

Horizontal force at bearing level in the case of fixed bearing :

Free Fixed Free Free

Fh due to braking force :

Class 70R (1 Lane) :-

Fh1 = 20.0% of 200 = 40.0 kN

m W= 0.27 x 6125 = 1654 kN

Total horizontal force =