Quality Control Plan

Client:

Project:

RFL Enquiry No.: All

Job No.:
Author Approved by Client Approval
Name
Title
Date

1) Applies to Percentage Activity. Petrofac / ICB to be advised when activity is to commence.

2) Applies to Safety Critical Fabrications only.
Client: Rev: 1
Project: Pipe Spools & Supports Fabrications Page: Page 2 of 7

Document Approval

Acceptance Verification Inspection

Ref Process Activity QA / QC Activity QP Ref
Criteria Documents
RFL Client ICB
P.E. Order Receipt-Review Contract Register-Allocate Unique Conformance to QP-02 Contract Review
R
P.M. and Job Specifications. Job No. Original Quote. QP-03 Documents

Acknowledge Receipt by
P.E. Receive Drawings and QP-02 Client
Signing and Dating Client N/A R
P.M. Specification. QP-03 Drawings/Specifications
Transmittal.

QP-02
P.M. Review Drawing and Contract. Finalise Full Work scope. N/A Contract Documentation R
QP-03

Register Drawings & Drawing

Check Approved for Construction
P.M. Documents. Identify N/A QP-05 Register/Transmittal R
Drawings & Documentation
Issue & Revision Status. Sheets.

Prepare NDT Schedule From Client

Supplied AFC Drawings & Data. Check AFC Drawings Clients acceptance
Q.C QP-05 AFC Drawings & Data. H/R
Prepare Material Traceability Issue/REV Status. criteria
sheets.

PM Submit Weld Procedures For Client Ensure Compliance with Weld Procedures
Approved procedures QP-09 H/R H/A R (2)
Q.C Approval. Client Requirements. Approval Sheets.

Ensure Welders
Welder Qualifications
Q.C Review Welder Qualifications Qualified To Approved N/A QP-09 H/R R R (2)
Matrix.
Weld Procedure.

Material Control
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Project: Pipe Spools & Supports Fabrications Page: Page 3 of 7

Acceptance Verification Inspection

Ref Process Activity QA / QC Activity QP Ref
Criteria Documents
Client
Receive Client Free Issue Material Identify Shortages,
& Check RFL Supplied Material. Damage, Quantity &
Material Material Receipt Sheets,
S/MC Perform Materials Receipt Report. Check
Specifications/ QP-10 Test Certification, H/R R R (2)
Inspection-Mark Identification Material/Test
Certificates. Delivery Notes.
Numbers Against Supplied Test Certificates & Verify
Certificates & Delivery Note. Conformance to Specs.

S/MC Report Non-Conformances on Carry Out 2nd Inspection- Non-Conformance

Material Specifications QP-10 H/R H/A
Material Damage Etc. Raise NCR Report.

Material & Goods To Be Stored In

S/MC Check Storage/Handling Client/Suppliers
Accordance With Clients QP-14 Relevant Specification. H/R M
Of Goods & Materials. Specifications.
Requirements.

S/MC Issue Material/Items For

N/A AFC Drawings QP-08 Material Control M M
Fabrication

S/MC Check Material

Material Allocation/Traceability Material Receipt Logs QP-08 Material Control Sheets M M (2) M (2)
Index/Traceability Logs

Fabrication
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Project: Pipe Spools & Supports Fabrications Page: Page 4 of 7

Acceptance Verification Inspection

Ref Process Activity QA / QC Activity QP Ref
Criteria Documents
RFL Client ICB
Check Structural/Piping Confirm all Structural
Q.C AFC Drawings AFC Drawings, Piping
Drwgs/Procedures Revision Status- /Piping Drwgs are QP-10 R M
WS Procedures. Isometrics.
Issue for Fabrication. Current Status.
Check-Mark Out-
Draw Material From Stores &
Transfer Identification AFC Drawings AFC Drawings Piping
WP Return all Surplus Materials to Job Spec M M
No’s To All Off Cuts. Isometrics.
Stores
Check Material Type.
Check Prep Angles
Prep & Clean Weld Ends on Approved Weld
WP Against Relevant Weld Job Spec Weld/NDT Logs. H/M M (2) M (2)
Material. Procedure
Procedure.
AFC Drawings.
Sample Check Fit Up
WP Approved Weld
Assemble & Fit Up Components. Dimension-Root-Gap. Job Spec Weld/NDT Logs. M M (2) M (2)
QC Procedures.
Tack Welding.
Check Welders Qualified
- Ensure WPS Correct -
Consumables Comply
With WPS. Check Pre-
Job Spec, NDT
Heat Requirements,
WP Weld Components. Drawings, Piping QP-9 Weld/NDT Logs. M M (2) M (2)
Weld Parameters,
Isometrics.
Consumables, Interpass
Temperature, Weld
Interruption & Record
Welder Indents.

Fabrication cont.
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Project: Pipe Spools & Supports Fabrications Page: Page 5 of 7

Hydrotesting

Acceptance Verification Inspection

Ref Process Activity QA / QC Activity QP Ref
Criteria Documents
RFL Client ICB
Visual
ClientExamination
Approval forOf Approved QP-05
QC
WS Submit Hydrotest
Check / Procedure
Completed Welds. Job Spec QP-09 Approved Procedure
Weld/NDT Logs. H
H/R/W MR(2) MR(2)
Welds.
Hydrotest Procedures Procedures QP-10

CarryCheck Welds
Out Dimensional
QC Dimensional Control. Complete Monitor Job Spec QP-09 AFC Drawings M/R M M (2)
Survey.
Test in Accordance
ClientProcedure.
Approval ofCarry
NDT Clients Specs Hydrotest
QC
WS Hydrotest Pipespools.
Submit NDT Items
Procedures. with Approved Procedures QP-10 NDT Procedures. W/R
H/R W (1)
R (2) WR(1)
(2)(2)
Procedures. Reports/Graphs
Out Final Visual. Carry
OutCheck
NDT NDT
where QP-05
QC Carry out NDT On Welds required.
Requirements. Raise PO Client spec QP-09 NDT Reports/Radiographs H/R/M R R (2)
For NDT Sub Contractor. QP-10

Check Reports for

Accuracy & Legibility, QP-09 NDT Reports/Radiographs
QC NDT Client spec H/R/M R R (2)
Identify Repairs/Area QP-10
Where Found.

Identify Non-Conforming
Welds, Place on Hold QP-09 NDT Reports/Radiographs
WP Repair Welds As Required. Job Spec H/R/M R
Until Disposition QP-10
Actioned.

Check Loadtest
QP-05
Requirements/Raise PO
QC Load testing Job spec QP-09 Reports H/R/M R R (2)
for Loadtest Sub
QP-10
Contractor
Check Reports for QP-09
QC Loadtest / Post load test ndt Client spec Reports H/R/M R R (2)
Accuracy QP-10
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Acceptance Verification Inspection

Ref Process Activity QA / QC Activity QP Ref
Criteria Documents
RFL Client ICB
Final Visual Ensure compliance
WS
Final Inspection Inspection, Review with contract QP-14 Contract requirements R/W H R (2)
QC
all Documentation requirements
Cleanliness, Flange Faces
& Machined Surfaces
are Protected, Items Are
QC Contract Release And Dispatch
Despatch Ready For Shipping Etc. QP-14 H/M W
WS Requirements Notes.
Prepare: Release
Dispatch Notes. Ship To
Client.
Coating

Sample Check On
Completion That
WS Submit Coating Requirements QP-05
Coating Is Per Client spec Coating Reports. R/W R/W
QC Procedure. QP-10
PO/Procedure. Carry
Out Visual.

Final Inspection and Despatch

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Documentation

Check All QC
Documentation Is In
Order, Prepare Contract QC Documentation
QC Documentation QP-15 H/R R/A R (2)
Completed Contract Requirements. Package
QC Pack. Submit To
Client For Acceptance.