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Solar Energy Vol. 66, No. 5, pp.

325–335, 1999
 1999 Elsevier Science Ltd
Pergamon PII: S 0 0 3 8 – 0 9 2 X ( 9 9 ) 0 0 0 3 5 – 3 All rights reserved. Printed in Great Britain
0038-092X / 99 / $ - see front matter
www.elsevier.com / locate / solener

MULTILEVEL CONVERTERS FOR SINGLE-PHASE GRID CONNECTED


PHOTOVOLTAIC SYSTEMS: AN OVERVIEW
MARTINA CALAIS* ,†,‡ , VASSILIOS G. AGELIDIS** and MIKE MEINHARDT*** ,‡
*Curtin University of Technology, Centre for Renewable Energy Systems Technology Australia
(CRESTA), GPO Box U 1987, Perth 6845, Western Australia, Australia
**Curtin University of Technology, School of Electrical and Computer Engineering, GPO Box U 1987,
Perth 6845, Western Australia, Australia
***PEI Technologies, National Microelectronics Research Centre (NMRC), Lee Maltings, Cork, Ireland

Received 9 October 1998; revised version accepted 28 March 1999

Communicated by ROBERT HILL

Abstract—Multilevel voltage source inverters offer several advantages compared to their conventional
counterparts. By synthesising the AC output terminal voltage from several levels of DC voltages, staircase
waveforms can be produced, which approach the sinusoidal waveform with low harmonic distortion, thus
reducing filter requirements. The need of several sources on the DC side of the converter makes multilevel
technology attractive for photovoltaic applications. This paper provides an overview on different multilevel
topologies and investigates their suitability for single-phase grid connected photovoltaic systems. Several
transformerless photovoltaic systems incorporating multilevel converters are compared regarding issues such
as component count and stress, system power rating and the influence of the photovoltaic array earth
capacitance.  1999 Elsevier Science Ltd. All rights reserved.

1. INTRODUCTION width modulation (PWM) inverters including


either line or high frequency transformers, often
Grid connected photovoltaic (PV) systems, in
incorporating several stages of power conversion
particular low power, mostly single-phase PV
(Hotopp, 1996). Newest trends in this field are
‘‘rooftop’’ systems and their contribution to clean
string based units with a power rating around
power generation are recognised more and more
1 kW (Keller et al., 1997; Schmid and Kleinkauf,
worldwide. Grid connected PV rooftop systems
1997) and transformerless concepts (Gruß et al.,
are generally privately owned, single-phase sys-
1997; Meinhardt and Mutschler, 1995; Shinohara
tems in a power range of up to 10 kW. The main
et al., 1994). For larger systems the overall
aim of a private operator who owns such a system
efficiency can be increased through application of
is to maximise its energy yield. Issues such as low
several small string inverters replacing a single
cost, reliability, long life time (20 years and
unit which avoids losses through module mis-
longer), high (part-load-) efficiency and good
match and decreases the DC wiring effort. Trans-
environmental conditions (availability of solar
formerless concepts (in particular inverters with
radiation) are hence of importance to the private
high input voltages) are advantageous regarding
operator. Other important requirements for these
their high efficiencies. Their peak efficiencies of
PV systems (see Fig. 1) are the fulfillment of
up to 97% are equivalent to efficiencies reached
standards concerning power quality, electromag-
in drives applications (Keller et al., 1997). Avoid-
netic compatibility, acoustic noise limitations as
ing the transformer has the additional benefits of
well as safety and protection requirements.
reducing cost, size, weight and complexity of the
The first commercially available grid connected
inverter. However, the removal of the transformer
PV inverters were line commutated inverters.
and hence its isolation capability has to be
These were followed by self commutated, pulse
considered carefully.
Multilevel converter technology is based on the
synthesis of the AC voltage from several different
voltage levels on the DC bus. As the number of
†Author to whom correspondence should be addressed. Tel.:
161-8-9266-3369; fax: 161-8-9266-3107; e-mail: voltage levels on the DC side increases, the
pcalaism@cc.curtin.edu.au synthesised output waveform adds more steps,

ISES Member. producing a staircase wave which approaches the

325
326 M. Calais et al.

Fig. 1. Issues regarding grid connected PV systems.

sinusoidal wave with minimum harmonic distor- 2. LEAKAGE CURRENTS IN


tion (Bhagwat and Stefanovic, ´ 1983). Multilevel TRANSFORMERLESS PV SYSTEMS
converters are particularly interesting for high
Avoiding the transformer in PV inverter
power applications such as Flexible AC Transmis-
topologies results in a galvanic connection of the
sion Systems (FACTS) since the need of filters is
grid and the PV array. Due to the capacitance
reduced and the efficiency is high because all
between the PV array and earth, potential differ-
devices switch at fundamental frequency (Lai and
ences imposed on the capacitance through switch-
Peng, 1996; Peng et al., 1996). In low power
ing actions of the inverter inject a capacitive earth
applications where switching frequencies are not
current (see Fig. 2). The PV array earth capaci-
as restricted as in high power applications various
tance, Cearth , is then part of a resonant circuit
control methods such as multi-carrier pulse width
consisting of the PV array, DC and AC filter
modulation or multiple hysteresis band control
elements and the grid impedance. Due to neces-
methods can be used to further reduce harmonics
sary efficiency optimisation of PV systems the
in the stepped waveforms (Agelidis et al., 1997;
damping of this resonant circuit can be very small
Marchesoni, 1992). Multilevel converter
so that the earth current can reach amplitudes well
topologies are especially suitable for PV applica-
above permissible levels. Also, the resonant fre-
tions since due to the modular structure of PV
quency is not fixed due to the varying PV array
arrays different DC voltage levels can easily be
earth capacitance, which is dependent on environ-
provided.
mental conditions. Depending on the topology,
This paper provides an overview on various
switch states and environmental conditions the
multilevel topologies which have been suggested
capacitive earth current can cause more or less
or are considered for (transformerless), single-
severe (conducted and radiated) electromagnetic
phase grid connected PV systems. Each topology
interference, distortion of the grid current and
is briefly described, listing advantages and dis-
additional losses in the system. Measures to
advantages regarding issues such as component
minimise this current are mentioned in
count and stress, system power rating and the
(Meinhardt, 1997; Meinhardt and Mutschler,
influence of the photovoltaic array earth capaci-
1995). Besides the implementation of a special
tance. Due to quick voltage and current transitions
control theory, it is suggested to add passive
most power electronic equipment emits distur-
components to dampen the resonant circuit.
bances which propagate either by conduction or
The magnitude of the PV array earth capaci-
radiation. In transformerless systems leakage cur-
tance depends on weather conditions and physical
rents due to the photovoltaic array earth capaci-
structure of the array. It can be estimated accord-
tance can additionally occur and increase electro-
ing to the physical dimensions of the PV array and
magnetic emissions (both conducted and
its grounded frame area. One electrode of the
radiated). Since the paper focuses on transformer-
capacitance is formed by the photovoltaic cells,
less systems the issue of leakage currents in
the other by the grounded frame (see Fig. 3(b)). In
transformerless photovoltaic systems will be dis-
the worst case the complete surface of the PV
cussed first.
Multilevel converters for single-phase grid connected photovoltaic systems: an overview 327

Fig. 2. Grid connected PV system without transformer including the PV array earth capacitance.

Fig. 3. (a) Maximum and (b) minimum PV module earth capacitance.

array is covered by a conducting layer (e.g. IMPP (258C) 3.23 A


formed through humidity or dirt) increasing the VOC (258C) 21.2 V
area of the grounded electrode of the array (see (Length3width3depth) 1004 mm3448
Fig. 3(a)). mm338.5 mm
Table 1 summarises estimates and measurement
results of PV module earth capacitances for mono-
crystalline modules with the following specifica- For the experimental determination of the PV
tions and dimensions: module earth capacitance, a HP 4262 digital LCR
Meter was used and connected to the PV module
Ppeak 55 W as shown in Fig. 4. Different measurements were
Cells in series 36 performed (measurement frequency: 1 kHz) with
VMPP (258C) 17 V up to three modules forming an array, showing
that the capacitances add independently of series
or parallel connection of the modules. In order to
Table 1. PV module earth capacitances. create the worst case, the surface of a PV module
CPVearth,min CPVearth,max was sprayed with salt water and as a result the
Estimated 17.0 pF 6.64 nF highest capacitance of 4.2 nF was recorded. The
Measured 110 pF 4.2 nF
difference between estimated and measured re-
328 M. Calais et al.

Fig. 4. PV module earth capacitance measurement.

sults can be explained as follows: The measure- as part of a single-phase transformerless grid
ment for the lowest capacitance was conducted on connected PV system as suggested in (Hinz and
a PV module which was not in a perfectly clean Mutschler, 1996). With simultaneous switching on
condition, resulting in a higher capacitance than the switches S1 and S2, a positive voltage can be
estimated. For the measurement of the worst case, created at the inverter output terminal. A zero
the PV module was sprayed with salt water and output voltage is created by switching on S2 and
not completely submerged in salt water, resulting S3 and a negative voltage is created by switching
in a lower capacitance than estimated. on S3 and S4 respectively. In order to allow
An analysis of different standards addressing power transfer into the grid, the DC bus voltages
the grounding of PV systems shows that US VPVA1 and VPVA2 must always be higher than the
standards require all exposed, non-current-carry- grid voltage amplitude vˆ grid . Since currently avail-
ing metal parts to be grounded (National Electri- able PV modules have operating voltages around
cal Code, USA, 1999; The Institute of Electrical 17 V a large number of modules is required
and Electronics Engineers, 1998). The European resulting in a minimum system size of approxi-
standards (International Electrotechnical Commis- mately 3 kW. An advantage of this system is that
sion, 1997) only require grounding if the follow- the midpoint of the PV array is grounded which
ing conditions do not apply: eliminates capacitive earth currents and their
• The system voltage is equal to or below 50 V negative influence on the electromagnetic com-
(Safety Extra Low Voltage, SELV). patibility of the circuit.
• The system has an electrical separation. The half-bridge diode clamped inverter can be
• The insulation class is II or equivalent. expanded from three-levels to five-levels as
Where grounding of the frames is a require- shown in Fig. 5(b). Five switch combinations,
ment, the PV array earth capacitance needs to be where four switches are always switched simul-
considered in transformerless topologies. Where taneously, generate five different voltage levels at
grounding is not a requirement and / or where the AC output of the inverter, e.g. switching on
frameless modules are used the PV array earth S1, S2, S3 and S4 at the same time generates
capacitance is reduced in value and hence its VPVA1 1VPVA2 at the AC output, switching on S2,
influence will be reduced. However, each PV
S3, S4 and S5 generates VPVA2 at the AC output
system will have some PV array earth capacitance
and so forth. In Xu (1998) a three phase grid
which is dependent on its location and environ-
connected PV system using a diode clamped five-
ment, and may cause interference.
level inverter is discussed. By adding more levels
on the DC bus, the number of levels of the
3. MULTILEVEL INVERTER TOPOLOGIES voltage at the inverter output terminals are also
increased. This allows for reduced distortion of
3.1. Half-bridge diode clamped the output waveform. To further reduce harmonics
Fig. 5(a) shows a half-bridge diode clamped an extra degree of freedom is given by choosing
three-level inverter (HBDC) (Nabae et al., 1981) the number of cells in series (and thus the
Multilevel converters for single-phase grid connected photovoltaic systems: an overview 329

Fig. 5. Grid connected PV systems with (a) half-bridge diode clamped three-level inverter (HBDC) and (b) half-bridge diode
clamped five-level inverter.

voltages) of the outer PV subarrays (1 and 4) to be A transformerless PV system with similar


different than those of the middle PV subarrays (2 characteristics can be realised with a full-bridge
and 3). Drawbacks of this topology, however, are single leg diode clamped inverter (SLDC) as
the high number of semiconductor devices re- shown in Fig. 6(b) (Hinga et al., 1994). With the
quired, the DC wiring effort of four PV subarrays, single leg diode clamped configuration the de-
and since the loading of the outer PV subarrays (1 vices Da1 , Da2 , Sa1 , Sa2 , Sa3 and Sa4 all can be
and 4) is different to that of the middle PV rated for half the blocking voltage of switches Sb1
subarrays (2 and 3) careful sizing of each PV and Sb2 . However, with the single leg switch
subarray is necessary to ensure maximum power clamped configuration, this only applies to the
transfer from each subarray. devices Da1 , Da2 , Sa3 and Sa4 , and not to Sa1 and
Sa2 . In both systems both PV subarrays are
3.2. Full-bridge single leg clamped symmetrically loaded.
In Agelidis et al. (1997) and Hinga et al.
(1994) a full-bridge single leg switch clamped 3.3. Cascaded ( CC)
inverter (SLSC) is described and suggested for Fig. 7 shows a transformerless grid connected
residential PV systems. The topology (see Fig. PV system where a cascaded inverter (Marchesoni
6(a)) is comprised of a conventional full-bridge et al., 1988) is used for DC to AC power
(switches Sa1 , Sa2 , Sb1 and Sb2 ) where a bi-direc- conversion. The topology comprises of two full-
tional switch (realised with Sa3 , Sa4 , Da1 and Da2 ) bridges with their AC outputs connected in series.
is added controlling current flow to and from the Each bridge can create three different voltage
midpoint of the DC bus. When applied in a levels at its AC output allowing for an overall
transformerless PV system, the minimum system five-level AC output voltage. The advantage of
size with this topology is approximately 1.5 kW. this topology is the modular character. In Gruß et
330 M. Calais et al.

Fig. 6. Grid connected PV systems with (a) full-bridge single leg switch clamped inverter (SLSC) and (b) full-bridge single leg
diode clamped inverter (SLDC).

al. (1997) the concept is suggested for trans- ¨


to the AC output. In Muller (1994) a topology
formerless PV systems using more than two full- using five arrays with nominal voltages of 11 V,
bridges connected in series on the AC side with 22 V, 44 V, 88 V and 176 V is suggested for a grid
small DC bus voltages of e.g. 40 V each. High connected PV system as shown in Fig. 8. A first
power applications using cascaded inverters are conversion stage generates a rectified AC voltage
described in (Joos et al., 1997; Peng et al., 1996). waveform with 32 different voltage levels, a
second conversion stage switches the polarity of
3.4. Step every second half-wave generating an AC voltage
The step converter (Schmid and Schatzle, ¨ with 63 different voltage levels. The energy
1982) switches PV subarrays of different voltages delivered from each of the PV subarrays increases

Fig. 7. Grid connected PV system with a cascaded inverter (CC).


Multilevel converters for single-phase grid connected photovoltaic systems: an overview 331

Fig. 8. Grid connected PV system with a step inverter.

with increasing voltage. Each PV subarray has different voltages across the primary winding
different sizing requirements in order to ensure ( 1VPVA , 2VPVA and 0), the voltage at the AC
maximum power extraction of each individual PV terminals can be comprised of 27 levels. The
array during operation. A major drawback of this advantage of this circuit is the relatively accurate
topology is the high and complicated DC wiring replica of a sine wave accomplished with low
effort due to the five differently sized PV subar- switching frequencies. A major drawback of the
rays. circuit, however, is the need for three transfor-
mers.
3.5. Magnetic coupled
Fig. 9 shows a single-phase PV system with a 3.6. Flying capacitor ( FC)
magnetic coupled inverter as described in Thomas In Fig. 10 a half-bridge three-level flying
(1994). The inverter consists of three full-bridges capacitor inverter is suggested for a transformer-
each with their midpoints connected to a primary less grid connected PV system. Flying capacitor
winding of a transformer. The secondary windings converters (which are also referred to as floating
of the transformers are connected in series. Due to capacitor or imbricated cell multilevel converters)
different turn ratios of each of the transformers are described in (Lai and Peng, 1996; Meynard et
and the ability of each full-bridge to create three al., 1997). The features of this topology are
332 M. Calais et al.

Fig. 9. Grid connected PV systems with magnetic coupled inverter.

similar to the diode clamped topology. Important magnetic coupled topology since it focuses on
for the operation of this converter is a stable transformerless systems. Only those topologies,
voltage ratio of VPVA1 /VC2 5VPVA2 /VC2 51. There- where the amounts of energy extracted from each
fore control methods are required which ensure PV subarray are equal are considered. This con-
that the average current flowing in the capacitor dition simplifies the design of the systems, hence
C2 is zero. This complicates the control of the the step and the half-bridge diode clamped five-
inverter and excludes solutions with varying duty- level topology are not included in the comparison.
cycles (e.g. hysteresis control). Table 2 compares the remaining topologies re-
garding minimum rated power, Pr,min , number of
PV modules and PV subarrays, number of DC bus
4. DISCUSSION
capacitors, number of semiconductor devices and
The following system comparison does not their ratings, possible levels of the AC voltage at
include all described topologies. It excludes the the inverter output terminals and the negative

Fig. 10. Grid connected PV system with a half-bridge three-level flying capacitor inverter (FC).
Multilevel converters for single-phase grid connected photovoltaic systems: an overview 333

Table 2. System comparison


FB SLSC SLDC CC FC HBDC HB
Pr,min / kWp 1.5 1.5 1.5 1.5 3 3 3
No. of PV modules 28 28 28 28 54 54 54
No. of PV subarrays 1 2 2 2 2 2 2
No. of Capacitors 1 2 2 2 3 2 2
No. of Switches 4 6 6 8 4 4 2
No. of Diodes 0 2 2 0 0 2 0
Vblock,max / kV 0.7 0.7 or 0.35 0.7 or 0.35 0.35 0.7 0.7 1.4
Imax /A 9 9 9 9 18 18 18
AC voltage levels 3 5 5 5 3 3 2
Capacitive Earth Currents Yes Yes Yes Yes No No No

influence of the PV array earth capacitance. cells connected in series, the highest possible
Additionally, transformerless systems incorporat- voltage, the open circuit voltage on the coldest
ing full-bridge (FB) and half-bridge (HB) day has to be calculated since it determines the
topologies as shown in Fig. 11 are included. voltage rating of the DC bus capacitors as well as
The determination of the minimum rated power those of the semiconductor devices. For silicon
of the systems, Pr,min , and respectively the num- solar cells the temperature behaviour and hence
ber of required PV modules is based on a maxi- the voltage variations can be estimated according
]
mum grid voltage amplitude of vˆ grid,max 51.1?Œ2? to Wenham et al. (1994). The system sizes listed
240 V. All listed topologies have step-down in Table 2 have been calculated for environmental
characteristics. Therefore, for the ‘‘half-bridge’’ conditions for Perth, Western Australia (maximum
topologies (HBDC, FC, HB), the DC bus voltages ambient temperature in summer: 458C, minimum
VPVA1 5VPVA2 must always be higher than vˆ grid,max . ambient temperature in winter: 08C) and for
For the ‘‘full-bridge’’ topologies (SLSC, SLDC, typical, available PV modules as specified in
CC), VPVA1 5VPVA2 .vˆ grid,max / 2 applies. Since the section 2. Major drawbacks regarding the mini-
operating voltage of silicon cells reduces with mum size of all discussed systems are the lack of
increasing temperature, the DC bus voltage is flexibility and the relatively high number of
lowest on hot summer days. This lowest operating modules required (For half-bridge topology sys-
voltage determines the minimum number of cells tems, twice as many modules are required as for
which have to be connected in series to ensure full-bridge topology systems). By adding addi-
energy transfer from the PV array to the grid at all tional step up conversion stages, sizing flexibility
times. Then, based on the minimum number of can be enhanced, however, overall system ef-

Fig. 11. Grid connected PV system with (a) a full-bridge inverter (FB) and (b) a half-bridge inverter (HB).
334 M. Calais et al.

Table 3. Number of switches system sizes of 1.5 kW upwards in transformerless


Topology Vblock,max 5700 V Vblock,max 5350 V applications due to the relatively low operating
Imax 59 A Imax 59 A
voltages of most currently available PV modules.
SLSC 4 2 Availability of PV modules with higher operating
SLDC 2 4
CC 0 8 voltages is desirable since this would reduce
system costs. An additional step-up conversion
stage between PV array and inverter can increase
ficiencies will decrease. Modules with higher the flexibility regarding the system size, but will
operating voltages are favourable for the dis- reduce the systems’ overall efficiency.
cussed systems since installation costs can be
reduced. Today’s availability of high voltage
modules with operating voltages above 30 V, Acknowledgements—The authors wish to acknowledge the
valuable discussions with Mr. M. Dymond and Mr. A. Ruscoe,
however, is still limited. PowerSearch Ltd, Perth, Western Australia, with Mr T.
For minimising leakage currents topologies Spooner, University of New South Wales, Sydney, Australia,
where the PV array can be grounded are advan- and with Mrs J. Myrzik, ISET, University of Kassel, Germany.
This work was supported by the Australian Cooperative
tageous. Here the HBDC topology is more favour- Research Centre for Renewable Energy (ACRE).
able than the FC topology, where there is need to
control the floating capacitor voltage.
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