POLITEKNIK MERLIMAU MELAKA

CHECK LIST REPORT

1. Lab No : 1

2. Title : Amali Report PLC

3.Objective : Learn how to use the PLC trainer

4. Equipment : -CPM2A PLC TRAINING KIT

-OMRON PROGRAMMING CONSOL

5.Theory : 1. a better understanding of how PLC can automate production

equipment

2. hands-on experience of PLC

3. Analog input and output know-how

4. knowledge on Networking

5. knowledge on Positioning Control

Among the benefits participants of this training could have are:

1. Gain the concept and practical experience of factory automation

technology
2. Understand the structure and applications of PLC

3. Understand the hardware configuration and programming

instructions

4. Remove the fear of technology from student's mind

5. Instill confidence and enhance their performance in the work place

Procedure : - Connect OMRON PLC PROGRAMMING CPM2A TO CONSOL TRAINING KIT.
- Input code into the consol training kit.

Installation Method

CPM2A PLC TRAINING KIT

OMRON PROGRAMMING CONSOL

The Connection OMRON PLC PROGRAMMING CPM2A TO CONSOL TRAINING KIT

Q1. Merujuk kepada rajah di bawah, apabila PB1 ditekan Motor 3 akan ON, Motor 2 akan ON apabila
sensor 3 mengesan kehadiran objek. Motor 3 akan OFF dan Motor 1 akan ON apabila sensor 2
mengesan objek dan akhir sekali Motor 2 akan OFF apabila sensor mengesan objek. Berdasarkan
penerangan kendalian motor conveyer di atas:

i. Buat Jadual Peranti Masukan dan Keluaran

ii. Lukiskan Ladder Diagram
iii. Tukarkan ladder diagram kepada Kod Mnemonic

A1.

i. Jadual Peranti Masukan dan Keluaran

Peranti Masukan Keluaran
PB1 (PB1) x (0000)
Sensor 1 (S1) x (0001)
Sensor 2 (S2) x (0002)
Sensor 3 (S3) x (0003)
Motor 1 (M1) x (1000)
Motor 2 (M2) x (1001)
Motor 3 (M3) x (1002)

ii. Ladder Diagram

 PB1 - 0000 S2 - 0002 M3 - 1002
M
3

S3 - 0003 S1 - 0001 M2 - 1001

M
2

S2 - 0002 M1 - 1000
M
1

END

iii. Kod Mnemonik

Address Instruction Data

0000 LD 0000 [PB1]
0001 AND-NOT 0002 [S2]
0002 OUT 1002 [M3]
0003 LD 0003 [S3]
0004 AND-NOT 0001 [S1]
0005 OUT 1001 [M2]
0006 LD 0002 [S2]
0007 OUT 1000 [M1]
0008 END
Q2. Merujuk kepada gambarajah tangga Rajah 7 di bawah;

PB1 - 0000 Tim 000

#0050
(5 saat)
TIM 000 M1 - 01000
M
1

TIM 000 M2 - 01001

M
2

END

i. Tukarkan gambarajah tangga kepada kod mnemonic

ii. Terangkan kendalian/status output 01000 dan output 01001 selepas PB 0000 ditekan.

A2.

i. Kod Mnemonic

Address Instruction Data

0000 LD 0000 [PB1]
0001 TIM 000
#0050
0002 LD TIM 000
0003 OUT 01000 [M10]
0004 LD-NOT TIM 000
0005 OUT 01001 [M2]
0006 END

ii. Kendalian litar

- Apabila PB1 ditekan, Timer TIM 000 akan ON selama 5 saat (#0050). Pada masa yang
sama Motor 1 (01000) akan ON.
- Apabila masa 5 saat telah tamat, Motor 1 (01000) akan OFF manakala Motor 2 (01001)
pula akan ON.
Q3. Rajah di bawah menunjukkan sesi pertandingan kuiz yang melibatkan tiga kumpulan iaitu kumpulan
A, kumpulan B dan kumpulan C. Untuk menjawab soalan yang dikemukakan oleh pengacara/host,
peserta mestilah menekan push button yang berada di atas meja lebih cepat daripada peserta yang lain.
Apabila lampu menyala, ia akan sentiasa menyala sehinggalah pengacara/host menekan push button
PB6. Untuk memberikan kelebihan kepada kumpulan A, lampu L1 akan menyala apabila PB1 atau PB2
ditekan. Manakala bagi kumpulan C, lampu L3 akan menyala apabila kedua-dua push button on iaitu PB4
dan PB5 ditekan serentak dan lampu L2kumpulan B akan menyala jika PB3 ditekan.

Berdasarkan masalah di atas;

i. Lukiskan Ladder Diagram
ii. Tukarkan ladder diagram kepada kod mnemonic

A3.
i. Ladder Diagram

ii. Kod Mnemonic

Address Instruction Data

0000 LD 0000 [PB1]
0001 OR 0001 [PB2]
0002 AND-NOT 0005 [PB6]
0003 OUT 1000 [L1 – Kump A]
0004 LD 0002 [PB3]
0005 AND-NOT 0005 [PB6]
0006 OUT 1001 [L2 – Kump B]
0007 LD 0003 [PB4]
0008 AND 0004 [PB5]
0009 AND-NOT 0005 [PB6]
0010 OUT 1002 [L3 – Kump C]
0011 END
Discussion:

From the practical that have been done, these PLC frequently used in motor and conveyer control in
production lines. Using sensors as input to the PLC then control motor as an output.
PLC also frequently integrate with Timer or Counter for certain function. Timer or Counter used to either
to delay the start or stop time of the operation or output.
For other application also, controlling of sequential output using multiple input also adopt in PLC
application.
Ladder Diagram used to show the logic and to understand the operation sequence. From the Ladder
Diagram, we convert to Mnemonic Code as PLC language or command logic control. Then we able to
downloaded to the before we can run the program. The programming either we can use the console to
key in or using win based application called SysWin.

Conclusion
From these practical we:
- Able to understand the PLC operation and application.
- Able to differentiate between input, process and output
- Able to convert from the request to the logic control using Ladder Diagram
- Able to convert from Ladder Diagram to the Mnemonic code before downloaded to PLC