DATA POINT SUMMARY FOR CHILLER PLANT MANAGER (CPM)

Sr. No Description Qty Total Points

DI DO AI AO SW
A Chiller Plant (Air Cooled Chiller) 4

1 Chiller On/Off command 4

2 Chiller Run status 4
3 Chiller Fault/Alarm status 4
4 Chiller Outlet isolation valve Open/Close command 4
5 Chiller Outlet isolation valve Open/Close status 4
6 Common CHW supply header temperature 2
7 Common CHW return header temperature 2
8 Flow transmitter 2
9 BTU Meter (2 Sets) 8
10 Supply/return header Bypass valve cmd 2 2
11 Diff. pressure 4
12 Outside Air Temp/Humidity 2
# Total points for Chiller Plant 12 8 14 2 8

B Primary Constant Flow Pump 4 DI DO AI AO SW

1 Pump Auto/Manual status 4

2 Pump On/Off command 4
3 Pump run status 4
4 Pump trip status 4
5 Supply/ return Diff. pressure 4
# Total points for Condenser Water Pumps 12 4 4 0 0

C Secondary Variable Chilled Water Pumps 3 DI DO AI AO SW

1 Pump Auto/Manual status 3

2 Pump On/Off command 3
3 Pump run status 3
4 Pump trip status 3
5 Supply/ return Diff. pressure 3
6 Pump VFD control 3
7 Pump VFD feedbback 3
8 Pump VFD control 33
# Total points for Chilled Water Pumps 9 3 6 3 33

D Chiller Diagnostic Points (for both Air cooled Chillers) DI DO AI AO SW

1 Leaving chilled liquid - setpoint 4

2 Motor current limit -setpoint 4
3 Leaving chilled liquid - temperature 4
4 Entering chilled liquid - temperature 4
 5 Leaving condensor liquid - temperature 4
6 Entering condensor liquid - temperature 4
7 Evaporator pressure 4
8 Condensor pressure 4
9 Oil – low differential pressure 4
10 Motor FLA current 4
11 Discharge pressure 4
12 Operating hours 4
13 Unit safety fault code 4
14 Unit cycling fault code 4
15 Opreation code 4
16 Evaporator – low pressure 4
17 Evaporator – low-pressure – smart freeze 4
18 Evaporator – transducer or leaving liquid probe 4
19 Condenser – high pressure 4
20 Condenser – pressure transducer out of range 4
22 Discharge – low temperature 4
23 Oil – high temperature 4
24 Oil – low differential pressure 4
26 Oil – clogged filter 4
27 Motor controller – loss of current 4
28 Oil – high pressure 4
29 Oil – separator – low level 4
30 Leaving chilled liquid - low temperature 4
31 Motor controller – loss of current 4
32 Sys Oil Temperature 4
33 Sys Oil Pressure 4
34 Sys Oil Filter Pressure 4
35 Slide Valve Position 4
36 Sys Discharge Temp 4
37 SYS.EVAPORATOR SATURATION TEMPERATURE 4
38 SYS.EVAPORATOR SUB TEMPERATURE 4
39 SYS.CONDENSER SATURATION TEMPERATURE 4
40 EVAPORATOR REFRIGERANT TEMPERATURE 4
41 EVAPORATOR SMALL TEMPERATURE DIFFERENCE 4
42 CONDENSER SMALL TEMPERATURE DIFFERENCE 4
43 SYS. START TIMES 4
Total diagnostic points
164

Total 33 15 24 5 205

20% Spare 40 18 29 6 246

 Required signal/Field Devices

NO/NC Potential free contact to Chiller Microprocessor

NO/NC Potential free contact from Chiller Microprocessor
NO/NC Potential free contact from Chiller Microprocessor
NO/NC Relay Command to Valve
NO/NC Potential free contact from Valve
TE-632AM-1+WZ 1000-5
TE-632AM-1+WZ 1000-5
0-10 VDC or 4-20mA from Flow Meter
2 Nos BTU meter
NO/NC Relay Command to Valve
0-10VDC from Pressure sensor(P499VAP-105K)
0-10VDC from RH cum temp sensor(HE-67N3-0N0BT)

NO/NC Potential free contact from MCC Panel/Pump VFD

NO/NC Potential free contact from MCC Panel/Pump VFD
NO/NC Potential free contact from MCC Panel/Pump VFD
NO/NC Potential free contact from MCC Panel/Pump VFD
0-10VDC from Pressure sensor(P499VAP-105K)

NO/NC Potential free contact from MCC Panel/Pump VFD

NO/NC Potential free contact from MCC Panel/Pump VFD
NO/NC Potential free contact from MCC Panel/Pump VFD
NO/NC Potential free contact from MCC Panel/Pump VFD
0-10VDC from Pressure sensor(P499VAP-105K)
0-10VDC or 4-20mA to Pump VFD
0-10VDC or 4-20mA from Pump VFD
Soft Integration