RP Zap A4 BW l3 VXX

GSM/DCS ZAP - Level 3 Procedure
START
NO
Does the Radio
POWER UP and
GO TO
" NO POWER UP "
ZAP
STAY ON ? on page 4 . TEST
SEQUENCE
YES
NO
Does DISPLAY GO TO "NO
works Ok ? DISPLAY" on page
19.
YES
YES GO TO
Does Display shown Display shown
"PHONE FAILURE "PHONE FAILURE SEE
SEE SUPPLIER" ? SUPPLIER"
on page 21 .
NO
YES
GO TO
Does Display shown
"CHECK CARD"
"CHECK CARD" ?
on page 23 .
NO
Does the phone go NO GO TO

into Service at - " NO RX "
102 dbm ? on page 7 .
YES
Does the phone NO GO TO

initiate a CALL
" NO TX (GSM mode) "
using a GSM
on page 10 .
traffic channel ?
YES
to
A page 2
- MOTOROLA CONFIDENTIAL PROPRIETARY - Page 1

A
ZAP
TEST
SEQUENCE
Does the phone NO GO TO
initiate a CALL
" NO TX (DCS mode) "
using a DCS traffic
on page 13 .
channel ?
YES
CALL the phone from

Analyzer .
NO
Is Ringer tone GO TO
audible ? " NO/LOW RINGER "
on page 20 .
YES
ANSWER CALL .
Is Phase NO GO TO
Frequency within " PHASE ERROR "
Spec. ? on page 19 .
YES
Is the Frequency NO GO TO
error within " FREQUENCY ERROR "
specification ? on page 21 .
YES
to
B page 3

B
ZAP
TEST
SEQUENCE
NO GO TO
Is the Power Burst
" POWER BURST ERROR "
within Spec. ?
on page 21 .
YES
NO
Is the TX Audio OK GO TO " NO MIC "
( MIC ) ? on page 21 .
YES
NO
Is the RX Audio OK ? GO TO " NO/LOW AUDIO "
( Loudspeaker ) on page 20 .
YES
TERMINATE THE
CALL .
Recording a Message using

VOICE ANNOTATION .
Listening the NO GO TO
Message . " NO VOICE ANNOTATION "
Is it OK ? on page 22 .
YES
END

START
The phone
Download in to Emmibox
PWR UP correctly
the correct software for Zap.
. NO POWER UP
Connect the phone with EMMIBOX END
cable
and verify if the Zap Loading the
software from EMMIBOX.
The phone still

NO PWR UP
If you use the Battery, check

Is present the B+ NO Q906 and Battery conn.(NOTE 1)
voltage on C910 ; if you use the External power
(about 4.8V) ? check CR903 and J600.
(NOTE 1)
YES
Make a SHORT C.
between TP1(L2.75)
and
TP18(WATCHDOG)
Is the VSWITCH NO Check

present and without U900,L902,CR910
ripple on (NOTE 1 and for faulty)
C916(about 5.6V) ? if OK replace U900 .
YES
Are there the NO

L2.75,R2.75,L500 and
R4.75 present on Check U900 (NOTE 1)
C902,C908,C901 if OK replace U900 .
and C906 ?
YES
NO NO
Check U220,Y702,CR221
Is present the
Is 13 Mhz present and 13 Mhz components
13Mhz on pin
on pin 37 of U703 ? (NOTE 1 and for faulty)
17 of BIC ?
if OK Replace U220 .
YES
YES
Check U703 (NOTE 1) and its Bias ,

if OK replace it.
to
A page 5 NOTE 1 : CHECK THE COMPONENT/S FOR PHYSICALLY DAMAGE
DRY JOINT AND GOOD POSITION .

A from
page 4
NO POWER UP
NO
Does the RESET
line on pin 30 of Probably U701 Faulty .
U900 go high ?
YES
Check on test point NOT OK

TP 71 the
presence of CE to Probably U701 Faulty .
the (MICROP.)
FLASH E.
OK

TP 72 and TP73 Probably U704 Faulty .
the presence of CE (FLASH E.)
to the SRAM.
OK

TP 75 the Probably U702 Faulty .
presence of CE to (SRAM).
the EEPROM.
OK
Remove C.C. between L2.75 and

Watchdog.
NOT OK
Is the RESET Probably U704 Faulty .
Timing on page (FLASH E.)
6 correct ?
OK
Check the presence of 13Mhz on

pin 40 of Firestorm ; If Ok check
U500 (NOTE1)
Then replace it.
NOTE 1 : CHECK THE COMPONENT/S FOR PHYSICALLY DAMAGE


to
page 2
RESET SEQUENCE AT POWER ON
The power up RESET sequence is described in the following diagram. Following the activation of the +2.75V
Regulator, the GCAP LITE IC and the 68338 begin a seven state power sequence involving the *RESET line and the
GCAP Lite’s Watchdog input. The figure below depicts the sequence of the states. The figure is not drawn to scale.
State 1
When the GCAP LITE IC detects a power on request (ON/OFF Line ”LOW”), the GCAP LITE will drive the system
*RESET line low. The 68338 Clock line will take approximately 100mS to stabilize after power is applied.
State 2
The 68338, SMoC, and BIC in the radio are connected to the *RESET line. The nominal time *RESET is held low by
the GCAP LITE is 250 milliseconds +/- 50 ms.
State 3
When the GCAP LITE releases *RESET, it is pulled high by an internal resistor. There isa period of approximately
500 nanoseconds when neither the GCAP LITE or 68338 is asserting *RESET.
State 4
When the 68338 reset control logic detects that the system *RESET line is no longer being driven, it drives it low for
an additional 512 cycles (39.6 microseconds). This assertion of *RESET by the 68338 is a feature of the IC and
cannot be modified.
State 5
When the 68338 releases *RESET, it is pulled high by the internal resistor. The 68338 be-gins executing its Boot
Code. If valid code is present, the RESET vector in the radio code is then executed. The Boot Code runs for about 512
cycles (39.6usec) before this new vector is executed.
State 6
The 68338 holds *RESET low for 50usec during this state (an internally generated RE-SET).
State 7
When the 68338 releases *RESET, it is again pulled high by the internal resistor. All the processors in the system,
including the 68338, then begin execution. During this state, the 68338 must drive the GCAP Lite’s Watchdog line

START
NO RX
Is a Rx problem
YES
to
only using GSM A page 8
Band ?
NO
YES
Is a Rx problem
only using DCS
Band ?
B to
page 8
NO
Connect on J600 a RF Signal of -30dbm at Frequency of 947.4 Mhz.
Put the phone in TEST mode and digit 45062#
Check for dry joint or

Is present at output of NO
faulty U401,U403 and
U401 pin 5 the RX signal
also their relative controls
(abaut -35 dbm) ?
.
YES
Is there about 1Volt and is NO

present
the 430 Mhz on E to
page 9
TP14 (test piont) ? .
YES
Is present , stable and

NO Check the presence of B+ on Q221 and the VREF
on pin 16 of U220 (from Gcap) ; if OK replace
correct the Rx2.75 on
Q221.If VREF isn't OK , verify the Gcap for dry joint
Q221
or fault .
YES
Is present and correct NO

Check the components from RX
the 215 Mhz on base
Filter (FL461) to Q460.
of Q460 ?
YES
Check RX_EN signal on Base of

Is there the 215 Mhz NO
Q460 (from microp.)
on input of FL480 with If OK replace Q460 else sent to
the correct level ? HTC
YES
Is the signal at
NO
Replace
base of Q480
FL480
correct ?
YES
Check the signal at output of Q480 :

If it is OK you have an intermittent problem
If not OK look SW_VCC signal on C482 (from pin 33 of
U220) ; then replace the transistor.

from
A page 7
NO RX
Connect on J600 a RF
signal (RX)
of -30dbm at Frequency GO TO "NO MAIN
947.4 Mhz ; put the VCO" gsm mode
Phone in Test Mode and
digit 45062# .
NO
Is there the RX signal YES Is there the YES

(947.4 Mhz) at FL461 Main VCO signal Replace
(from C412) correct (732.4 Mhz) FL461
and clear ? on input1 of FL461.
NO
YES Check the Bias on collector of Q410 (RX2.75) and

the MUTE signal from Q411 ;
Is there on base of Q410
if they are correct, replace Q410,
the RX signal ?
if they aren't correct check Q411 and Q412
for faulty.
NO
Is there the RX signal

YES
from
on input of FL400
Replace
FL400
B page 7
and is correct ?
Connect on J600 a
NO
RF signal (RX) of -50dbm
GO TO "NO MAIN at Frequency of
VCO" dcs mode 1842.8Mhz,
Check for dry joint or put the Phone in Test
faulty U401,U403 and and digit 45700# .
J600.
NO
YES Is there the Main YES Is there the RX signal

Replace VCO signal (1842.8 Mhz) at
FL462 (1627.8Mhz) FL462 (from C432)
on input2 of FL462. correct and clear ?
NO
Check the Bias on collector of Q430 (RX2.75) and
YES
the MUTE signal from Q431 ;
Is there on base of Q430
if they are correct, replace Q430,
the RX signal ?
if they aren't correct check Q431 and Q412
for faulty.
NO
YES Is there the RX signal

Replace
on input of FL401
FL401
and is it correct ?
NO
Check for dry joint or faulty U401,U403

and J600.

from
C page 7 NO RX
Are RXI and RXQ

NO
Signals present
and correct on pin D
46 and 48 of U220
?
YES
Set RF Generation to
-100dbm Level and
digit on Zap 25000# NOT OK Check
then verify the correct L221,C230,U220 for
presence of RXQ and Faulty .
RXI on pin 46 and 47
of U220 .
OK
Check U500 for dry joint

Turn on the Phone NOT in then the following Bias:
Test Mode and Check
NOT OK
pin 5 = L2.75 from U900
data signals on pin 9,10 pin 35 mdm_ana_vcc
and 11(from microp.) of from Q222;
U500 . if they are ok
Replace U500 (Smoc)
OK
Rephase the Zap and

if the problem persist
Replace U500
(Smoc ).
Is the IQREF NO
signal present on
pin 47 of U220 ?
(about 1.3V c.c.)
YES NOT OK
Check U220 for dry joint Check the following Bias on U220:
OK problem then if OK turn
Check RX L.O. on pin OK pin 35,34,49 = RX_2.75
41 of U220 the Phone NOT in Test from Q221
( signal at 430 Mhz) Mode and check data on pin 11 = R4.75 from U900 .
pin 52,53 of U220. If they are OK replace U220 .
(signal from U500)
E
NOT OK
Phone NOT in Test Mode and check data on pin

52,53 of U220. (signal from U500)
Check U220 and RX_LOCAL OSC components
for dry joint ;
if OK check CR220,L220 and U220 for Fault .

- Connect on J600 a RF Spectrum analizer.

NO TX
GSM MODE - Put the Phone in TEST Mode and digit 110062#,1215#,40#.
- Remove U301 and Check witx tx ON the correct PA Bias :
START - Pin 2,3,4 = about B+(modulated by DM_CS) ;

if NOT OK check on Pin 4 of Q301 the presence of
DM_CS signal (from Q300) then Replace Q301.
Is TX YES - Pin 10 = about B+(modulated by DM_CS) ;

POWER DOWN If NOT OK check L310,L309 .
Problem ?
- Pin 13,14,15 = Negative Bias (from -3V to -1V)
If NOT OK Check Q305,Q306 circuit (for dry joint or fault)
and EXC Signal from U340 Pin 7,
NO
If NOT OK go to H (page 11) .
- IF ALL OK Replace U301 .
Is there TX NO
Frequency but to
the Level is G page 12
LOW ?
Without remove U301

YES Check the following signals
NO to
page 11
Do you have the
YES Is present at Pin YES
Correct Level and
2,3,4 of U301
Frequency of TX
Signal (902.4 Mhz)
the correct level E
of Tx signal ?
on Pin 8 of U301 ?
from L
NO page 12
Verify TX VCO components for dry joint

NO and the following signals :
Do you have the
correct level and
NO
Is Correct the
Bias R2.75 on Collector of Q351 and Q350 ,
Freq. of level on Base
the control signals on Base of Q351 and Q350 .
Tx signal on of Q331 ?
(by LOGIC_GSM_*DCS,DM_CS, LOGIC_*GSM_DCS)
Base of Q330 ?
YES Check L367,VR354,VR353 and Q351,Q350 for faulty .

YES
- Check the presence of B+ on

Collector of Q330. YES
Do you have at replace
Collector of Q331 Q331
- Check the EXC Signal from PAC IC
the DM_CS signal ?
(U340) at Base of Q330.
- If NOT OK go to H (page 11) .

NO
- If ALL OK replace Q330.
Check the path from Q520/pin2

SMOC and the relative components
(as L351,L332)

from
E page 10
NO TX
GSM MODE
Check the path and Filters circuit

Is present at NO (CR301,302,304 and relative components)
input of FL301
If OK check the TX_GSM signal from
the correct level
Q304 pin 4 and relative controls
of TX signal ?
(LOGIC_GSM_DCS,TX_EN,FLTR_-10 V).
YES
Is correct the
NO
level at output
Replace FL301
of FL301 ?
YES
Check for dry joint or faulty

U401,U403 and also check their
relative controls
(TX_EN,RX_EN,RX_2.75,-10 V).
from
H page 10
PIN 14 = DET_SW from SMOC PIN 14 PIN 14 , 4 = TX_EN from Q501 (as Bias)
If NOT OK go to NOTE 1
U340
PIN 12 = SAT_DET ( saturation signal ) PAC IC PIN 8 , 9 = AOC from PIN 39 of SMOC
to SMOC. If NOT OK go to NOTE 1 (PWR_CNTRL) If NOT OK go to NOTE 1
PIN 8 = EXC signal to PIN 10 = TX_KEY from SMOC PIN 16

LEVEL SHIFT Circuit (Q305 and Q306) If NOT OK go to NOTE 1
PIN 2 = RF_IN (RF TX signal Feed back)

NOTE 1 : CHECK SMOC (U500) FOR DRY JOINT from FL301.
THEN VERIFY ITS CORRECT BIAS , IF OK REPLACE IT .

from
G page 10
NO TX
GSM MODE
YES
Are there on TP13
about 1.2V and the
340 Mhz ?
NO
NO YES
Is there on Pin 4 of Check U220 for dry
Is there the 340 Mhz
U370 the 170 Mhz joint then replace it .
on Pin 6,7 of U220 ?
from Pin 4 of U220 ?
YES NO
Check TX Local Oscillator for

dry joint then control
CR261,CR223 and L261 for
faulty .
PIN 14 = TX_VCO FEEDBACK (Freq.on CH 62 902.4 Mhz)

If NOT OK go to TX VCO problem L (page 10) .
U370
TIC IC PIN 2 , 12 = R2.75 from Pin 28 of U900(GCAP)
PIN 7 = DM_CS from Q520/PIN 2 of SMOC
PIN 1 = MAIN VCO FREQ.(Freq.732.4 Mhz using CH 62)

If NOT OK check path from R245 to TIC .
If ALL OK Check for intermittent

problem then sent to HTC.

NO TX - Connect on J600 a RF Spectrum analizer.

DCS MODE
- Put the Phone in TEST Mode and digit 110700#,1215#,40#.
- Remove U301 and Check witx tx ON the correct PA Bias :
START - Pin 2,3,4 = about B+(modulated by DM_CS) ;

if NOT OK check on Pin 4 of Q301 the presence of
DM_CS signal (from Q300) then Replace Q301.
Is TX YES - Pin 10 = about B+(modulated by DM_CS) ;

POWER DOWN If NOT OK check L310,L309 .
Problem ?
- Pin 13,14,15 = Negative Bias (from -3V to -1V)
If NOT OK Check Q305,Q306 circuit (for dry joint or fault)
and EXC Signal from U340 Pin 7,
NO
If NOT OK go to H (page 14) .
- IF ALL OK Replace U301 .
Is there TX NO
Frequency but to
the Level is G page 15
LOW ?
Without remove U301

YES Check the following signals
NO to
page 14
Do you have the
YES Is present at Pin YES
Correct Level and
2,3,4 of U301
Frequency of TX
Signal (1747.8 Mhz)
the correct level E
of Tx signal ?
on Pin 8 of U301 ?
from
L
NO page 15
Verify TX VCO components for dry joint

NO and the following signals :
Do you have the
NO
correct level and Is Correct the
Bias R2.75 on Collector of Q351 and Q350 ,
Freq. of level on Base
the control signals on Base of Q351 and Q350 .
Tx signal on of Q331 ?
(by LOGIC_GSM_*DCS,DM_CS, LOGIC_*GSM_DCS)
Base of Q330 ?
YES Check L367,VR354,VR353 and Q351,Q350 for faulty .

YES
- Check the presence of B+ on

Collector of Q330. YES
Do you have at replace
Collector of Q331 Q331
- Check the EXC Signal from PAC IC
the DM_CS signal ?
(U340) at Base of Q330.
- If NOT OK go to H (page 14) .

NO
- If ALL OK replace Q330.
Check the path from Q520/pin2

SMOC and the relative components
(as L351,L332)

from
E page 13 NO TX
DCS MODE
Check the path and Filters circuit

Is present at NO (CR301,302,304 and relative components)
input of FL301
If OK check the TX_GSM signal from
the correct level
Q304 pin 4 and relative controls
of TX signal ?
(LOGIC_GSM_DCS,TX_EN,FLTR_-10 V).
YES
Is correct the
NO
level at output
Replace FL301
of FL301 ?
YES
Check for dry joint or faulty

U401,U403 and also check their
relative controls
(TX_EN,RX_EN,RX_2.75,-10 V).
from
H page 13
PIN 14 = DET_SW from SMOC PIN 14 PIN 14 , 4 = TX_EN from Q501 (as Bias)
If NOT OK go to NOTE 1
U340
PIN 12 = SAT_DET ( saturation signal ) PAC IC PIN 8 , 9 = AOC from PIN 39 of SMOC
to SMOC. If NOT OK go to NOTE 1 (PWR_CNTRL) If NOT OK go to NOTE 1
PIN 8 = EXC signal to PIN 10 = TX_KEY from SMOC PIN 16

LEVEL SHIFT Circuit (Q305 and Q306) If NOT OK go to NOTE 1
PIN 2 = RF_IN (RF TX signal Feed back)

NOTE 1 : CHECK SMOC (U500) FOR DRY JOINT from FL301.
THEN VERIFY ITS CORRECT BIAS , IF OK REPLACE IT .

from
G page 13
NO TX
DCS MODE
YES
Are there on TP13
about 1.5V and the
240 Mhz ?
NO
NO YES
Is there on Pin 4 of Check U220 for dry
Is there the 240 Mhz
U370 the 120 Mhz joint then replace it .
on Pin 6,7 of U220 ?
from Pin 4 of U220 ?
YES NO
Check TX Local Oscillator for

dry joint then control
CR261,CR223 and L261 for
faulty .
PIN 14 = TX_VCO FEEDBACK (Freq.on CH 700 1747.8 Mhz)

If NOT OK go to TX VCO problem L (page 13) .
U370
TIC IC PIN 2 , 12 = R2.75 from Pin 28 of U900(GCAP)
PIN 7 = DM_CS from Q520/PIN 2 of SMOC
PIN 1 = MAIN VCO FREQ.(Freq.1627.8 Mhz using CH 700)

If NOT OK check path from R250 to TIC .
If ALL OK Check for intermittent

problem then sent to HTC.

Put the Phone in TEST Mode and Digit 45062#

START
NO MAIN
Is present on YES It is probable you have an VCO
intermittent problem,
Pin 26 of U220 the
Check U220 and Main VCO GSM MODE
732.4 Mhz ?
components for dry joint .
NO
Check U220 for dry

NO Check the presence of B+ on Q221
joint and
then replace it.
Is present on Q221
If still NOT OK replace U220.
the RX 2.75 ?
YES
Is present on Q222 NO Check the presence of B+

the onQ222 then replace it.
MDM_ANA_VCC ? If still NOT OK replace U220.
YES
Is present on NO Is present on NO
pin 21 of U220 Pin 22 of U220 Check R233 and R4.75 (from
the SF_OUT ? the R4.75 ? Pin 41 of U900)
YES YES
Replace
U220
Check U500 for dry joint then

DATA the following Bias :
Turn ON the
Phone NOT in Test AREN'T OK L2.75 on Pin 5 and
Mode and check MDM_ANA_VCC on Pin 35
data on Pin 9,10 (from Q222) .
and 11 of U500 If they are OK replace U500 .
DATA
ARE OK
Check the Voltage on Pin 23 of U220 :

Is correct the
YES If it is LOW check
voltage on
C247,C248,CR202 and CR203 for faulty
Collector of Q206
If it is HIGH check
(from Q205) ?
Main VCO components for dry joint and
CR202,CR203,Q202,Q201 for faulty .
NO
Q = GSM/DCS MATRIX.
page 18

Put the Phone in TEST Mode and Digit 45700#
START
It is probable you have an
NO MAIN
Is present on YES
Pin 26 of U220 the
intermittent problem, VCO
Check U220 and Main VCO DCS MODE
1627.8 Mhz ?
components for dry joint .
NO
Check U220 for dry

NO Check the presence of B+ on Q221
joint and
then replace it.
Is present on Q221
If still NOT OK replace U220.
the RX 2.75 ?
YES
Is present on Q222 NO Check the presence of B+

the onQ222 then replace it.
MDM_ANA_VCC ? If still NOT OK replace U220.
YES
Is present on NO Is present on NO
Check R233 and R4.75
pin 21 of U220 Pin 22 of U220
(from Pin 41 of U900)
the SF_OUT ? the R4.75 ?
YES YES
Replace
U220
Check U500 for dry joint then

DATA the following Bias :
Turn ON the
Phone NOT in Test AREN'T OK L2.75 on Pin 5 and
Mode and check MDM_ANA_VCC on Pin 35
data on Pin 9,10 (from Q222) .
and 11 of U500 If they are OK replace U500 .
DATA
ARE OK
Check the Voltage on Pin 23 of U220 :

Is correct the YES If it is LOW check
voltage on
C247,C248,CR202 and CR203 for faulty
Collector of Q206
If it is HIGH check
(from Q205) ?
Main VCO components for dry joint and
CR202,CR203,Q202,Q201 for faulty .
NO
Q = GSM/DCS MATRIX.
page 18

NOTE :
- WHEN YOU HAVE A SIGNAL WITH THE SYMBOL STAR ( * ) ES. GSM_*DCS ,
from IT MEANING THAT IF YOU SELECT THE BAND WERE THERE IS THAT SYMBOL ,
page 16/17 Q THE LEVEL WILL BE LOW ; SO IF YOU SELECT THE OTHER BAND THE LEVEL WILL BE HIGH .
( ES. GSM_*DCS SIGNAL IS LOW IF YOU SELECT A DCS CH AND HIGH WITH A GSM CH ) .
GSM_DCS
NOT OK MATRIX
Is there the
Check R118 and the
FLTR_-10 V level
path to U101 Pin 4
ALL MODE
on R118 ?
OK
Check the NOT OK

LOGIC_GSM_*DCS sent to
signal on Base of Q105 HTC
(from microp.)
OK
Check the SW_VCC NOT OK Check for dry joint on

signal from U220 on
U220 ,
Collector of Q105
if OK replace it .
and Pin 3 of Q100 .
OK
Is it correct the NO
*GSM_DCS signal Replace
on collector of Q105
Q105 ?
YES
Is correct the signal

GSM_*DCS on Pin YES
The Problem could
2 of Q100 and
be elsewere .
LOGIC_*GSM_DCS
on Pin 1 ?
NO
Replace
Q100

NO
START DISPLAY
NO
Replace pcb KEYPAD
Display/Keyboard END
Is still no display ?
NO
YES START
YES
Check Replace pcb
Check on ZAP the REED_SWITCH and Display/Keyboard
correct matching
NO MYLAR Is KEYPAD works
between the Software if OK replace pcb fine?
and the PCB Display END display.
and Reflex the Phone .
Is still NO Display ?
NO
YES
NO Check J500 and the KEYPAD

Check U101 (NOTE 1) LINE components (NOTE 1)
Is there on pin 4 of Check on pin 6 the L500 from pin 3 R770 to R778 and CR702/3/4/5.
U101 the -10 V ? of U900 . If OK probable U701 fault.
If OK check J500 (NOTE 1).
YES
Check J500 (NOTE 1)

If ok probable U701 fault.
Phase
Error OUT
of Spec.
START
NO YES
Are the TXI and TXQ
Check U500 (NOTE 1) Check U220 (NOTE 1)
signal on pin 61,62,63,64
If OK replace it. If OK replace it.
of U220 correct ?


START
With PCB in Test mode digit : NO/LOW

- 481000# generate tone 1Khz AUDIO or RINGER
- 4707# Volume level
- For Ringer digit 432#
- For Audio digit 434#
NO
Is present at pin 49 Check U500 (NOTE 1)
of U500 the 1Khz ? If OK replace it .
END
YES
NO
YES NO NO
Replace
Replace Ringer.
LOUDSPEAKER.
Is still NO/LOW Is a ringer problem ? END
Is still NO/LOW
RINGER ?
AUDIO ?
YES YES
NO NO
Is present at pin 6 of Check the components from Is present at pin 21
U900 1Khz ? U500 to U900 (NOTE 1) . of U900 1Khz ?
YES
YES
Is present the 1 Khz on pin 5 of U900 ? Is present the 1 Khz on pin 19 of U900 ?
If OK Check components from Gcap to If OK Check components from Gcap to
Ringer (NOTE 1). Loudspeaker (NOTE 1).
If NOT OK Check U900 (NOTE 1) then If NOT OK Check U900 (NOTE 1) then
Replace it . Replace it .


START
With PCB in Test mode digit : NO MIC
- 434# Audio Signal to Loudspeaker
- 4707# Audio Volume
- 36# Loop Back mode
NO Check U900 and the

Is present the
components between Mic
Mic signal at pin
and U900 (NOTE 1)
10 of U900 ?
If OK replace U900 .
YES
If the Mic signal is present at pin 45

of U500 Check Smoc (NOTE 1) FREQUENCY
then replace it . OUT OF SPEC.
If NOT present Check C816,R812
and track for faulty .
Replace Y702 then if still

NOT OK replace CR221 .
TX POWER
PHONE FAILED
BURST OUT OF
SEE SUPPLIER
SPEC.
Set the GATE 22 Station to the correct parametres

(Voltage,Cable loss,ecc) and rephase the phone; then Check Put in TEST mode the phone and Digit 7100# .
PA (U301),PAC IC (U390), SMOC (U500) NOTE 1 and Read the Return code :
Compare the control signals with a good pcb.
INFO INFO
00 : 03,04 or 05 00 : 07
Reflexing the phone using

Check U500 Emmibox or Master card
(NOTE1) IF OK then 57#.
replace it . If the problem persist sent to
HTC

START
Put PCB in Test mode ,

Use GSM Keypad Simulator and digit : NO VOICE
- 481000# Generate BF signal (1Khz)
- 891# Start Recording mode ANNOTATION
NO
Check on pin 49 of U500 the 1Khz ;
Is present the BF signal If OK check U982 and the relative
(1Khz, with off set of 1.1 V) components (NOTE 1 and faulty) .
on pin 25 of U980 ? If NOT OK check U500 (NOTE1 and faulty)
YES
- Remain enought time in recording state (20 sec.)

then Digit :
- 892# Stop Recording mode Check U701 (NOTE 1) ,
if OK replace it.
- 16# Turn OFF generate tone 1Khz
- 893# Start Play mode
NO
NO
Is there the BF Is there activity on pin
signal (1Khz) on 8,9,10 of U980 during
pin 20 of U980 the play mode time ?
YES
YES
Check U980 and relative

components (NOTE 1)
Check the the presence of 1Khz from
If OK Replace it.
pin 7 of U982 to pin 46 of U500 ;
If OK check U500 (NOTE 1 and faulty).
If NOT OK check U982 and
relative components (NOTE 1 and faulty).


START
Insert a card and connect to Ground CHECK
the Thermistor line (use C830 PIN) . CARD
NO
Is present and Check VSWITCH
correct the components and U900
VSWITCH Voltage (NOTE 1)
on pin 1 of U902 ? If OK replace U900 .
YES
Is present the Enable NO

signal on pin 3 of U902
from pin 7 of BIC Check U703 (NOTE 1)
during the Power ON If OK replace U703 .
instant ?
YES
Is present the
correct voltage on NO
pin 5 of U902 Check U902 (NOTE1)
during the Power If OK replace U902 .
ON instant ?
YES
Check the J900 connector , U703 and

R724/5 (NOTE 1);
If OK replace U703 .
Remember to remove the connection
between ground and thermistor line.




RP Zap A4 BW l3 VXX

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RP Zap A4 BW l3 VXX

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GSM/DCS ZAP - Level 3 Procedure

Does the phone go NO GO TO

Does the phone NO GO TO

- MOTOROLA CONFIDENTIAL PROPRIETARY - Page 1

CALL the phone from

- MOTOROLA CONFIDENTIAL PROPRIETARY - Page 2

Recording a Message using

- MOTOROLA CONFIDENTIAL PROPRIETARY - Page 3

The phone still

If you use the Battery, check

Is the VSWITCH NO Check

Are there the NO

Check U703 (NOTE 1) and its Bias ,

- MOTOROLA CONFIDENTIAL PROPRIETARY - Page 4

Check on test point NOT OK

Check on test point NOT OK

Check on test point NOT OK

Remove C.C. between L2.75 and

Check the presence of 13Mhz on

NOTE 1 : CHECK THE COMPONENT/S FOR PHYSICALLY DAMAGE

- MOTOROLA CONFIDENTIAL PROPRIETARY - Page 5

RESET SEQUENCE AT POWER ON

- MOTOROLA CONFIDENTIAL PROPRIETARY - Page 6

Check for dry joint or

Is there about 1Volt and is NO

Is present , stable and

Is present and correct NO

Check RX_EN signal on Base of

Check the signal at output of Q480 :

- MOTOROLA CONFIDENTIAL PROPRIETARY - Page 7

Is there the RX signal YES Is there the YES

YES Check the Bias on collector of Q410 (RX2.75) and

Is there the RX signal

YES Is there the Main YES Is there the RX signal

YES Is there the RX signal

Check for dry joint or faulty U401,U403

- MOTOROLA CONFIDENTIAL PROPRIETARY - Page 8

Are RXI and RXQ

Check U500 for dry joint

Rephase the Zap and

Phone NOT in Test Mode and check data on pin

- MOTOROLA CONFIDENTIAL PROPRIETARY - Page 9

- Connect on J600 a RF Spectrum analizer.

- Remove U301 and Check witx tx ON the correct PA Bias :

START - Pin 2,3,4 = about B+(modulated by DM_CS) ;

Is TX YES - Pin 10 = about B+(modulated by DM_CS) ;

- IF ALL OK Replace U301 .

Without remove U301

Verify TX VCO components for dry joint

YES Check L367,VR354,VR353 and Q351,Q350 for faulty .

- Check the presence of B+ on

- If NOT OK go to H (page 11) .

Check the path from Q520/pin2

- MOTOROLA CONFIDENTIAL PROPRIETARY - Page 10

Check the path and Filters circuit

Check for dry joint or faulty

PIN 8 = EXC signal to PIN 10 = TX_KEY from SMOC PIN 16

PIN 2 = RF_IN (RF TX signal Feed back)

- MOTOROLA CONFIDENTIAL PROPRIETARY - Page 11

Check TX Local Oscillator for

PIN 14 = TX_VCO FEEDBACK (Freq.on CH 62 902.4 Mhz)

PIN 7 = DM_CS from Q520/PIN 2 of SMOC

PIN 1 = MAIN VCO FREQ.(Freq.732.4 Mhz using CH 62)