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Nama : Muhammad Darma Raditya

NIM : 13710022

5. Buat MRP spreadsheet record untuk enam periode menggunakan parameter-parameter


tersebut
Period 1 2 3 4 5 6
Gross Requirements 20 20 40 30 30 30
Lead Time = 1 Period
Lot size = 50 units
Safety Stock = 0 Units
Inventory = 2 Units
Scheduled receipt = 50 units in period 1

a. Pada periode ke-berapa terdapat Planned Order Release?

Period 1 2 3 4 5 6
Gross Requirements 20 20 40 30 30 30
Scheduled receipt 50
Projected Available Balance 2 32 12 22 42 12 32
Planned Order Release 50 50 50
Lead Time = 1 Period
Lot size = 50 units
Safety Stock = 0 Units
Inventory = 2 Units
Scheduled receipt = 50 units in period 1

b. Apa yang akan terjadi pada timing, jumlah planned order release, dan rata-rata
inventory (untuk periode 1 – 6) jika dibutuhkan 15 unit safety stock?

Period 1 2 3 4 5 6
Gross Requirements 20 20 40 30 30 30
Scheduled receipt 50
Projected Available Balance 2 32 62 22 42 62 32
Planned Order Release 50 50 50
Lead Time = 1 Period
Lot size = 50 units
Safety Stock = 15 Units
Inventory = 2 Units
Scheduled receipt = 50 units in period 1
c. Apa yang akan terjadi pada timing, jumlah planned order release, dan rata-rata
inventory (untuk periode 1 – 6) jika dibutuhkan safety lead time selama satu minggu
daripada menggunakan safety stock?

Period 1 2 3 4 5 6
Gross Requirements 20 20 40 30 30 30
Scheduled receipt 50
Projected Available Balance 2 32 12 22 42 12 32
Planned Order Release 50 50 50
Lead Time = 1 Period
Lot size = 50 units
Safety Stock = 0 Units
Inventory = 2 Units
Scheduled receipt = 50 units in period 1
Safety Lead Time = one week

7. Lengkapi MRP records untuk part A, F, dan G pada diagram struktur Traci’s Tomahawk
yang ditunjukkan dibawah ini menggunakan data-data yg telah tersedia

A F

G
C D G H
(2 required)

Week
Part A 1 2 3 4 5
Gross Requirements 5 3 10 15 15
Scheduled Receipts 5
Projected Available Balance 10 10 7 0 0 0
Planned Order Release 3 15 15
Q= L4L
LT = 1
SS = 0
Week
Part F 1 2 3 4 5
Gross Requirements 10 20 25 15 5
Scheduled Receipts 15
Projected Available Balance 15 5 0 0 0 0
Planned Order Release 25 15 5
Q= L4L
LT = 2
SS = 0

Week
Part G 1 2 3 4 5
Gross Requirements 25 21 35 30
Scheduled Receipts 20
Projected Available Balance 30 25 24 29 19 19
Planned Order Release 20 40 20
Q= 20
LT = 1
SS = 10

13. Lengkapi MRP time-phased record dibawah ini

Week
Item : Toaster 1 2 3 4 5 6 7 8
Gross Requirements 20 20 35 25 35 35 35 35
Scheduled Receipts 50
Projected Available Balance 10 40 20 35 10 25 40 5 20
Planned Order Release 50 50 50 50
Q= 50
LT = 2
SS = 5

Following Events yang terjadi selama week 1 :

1. Actual Demand selama week 1 hanya 5 unit


2. Sebuah Scheduled receipt 45 diterima selama week 1
3. Cycle count of on-hand units sebesar 17 unit pada awal week 1
4. Marketing forecast 40 toasters akan dihasilkan pada week 9
Update Data record diatas setelah rolling through time
Projected Available Balance = Scheduled Receipt – Actual Demand + Cycle count of on-hand
Projected Available Balance = 45 -5 +17 = 57
Week
Item : Toaster 2 3 4 5 6 7 8 9
Gross Requirements 20 35 25 35 35 35 35 40
Scheduled Receipts 50
Projected Available Balance 57 37 52 27 42 7 22 37 47
Planned Order Release 50 50 50 50
Q= 50
LT = 2
SS = 5