ELEVATOR GUIDE RAILS

Contents
1. Introduction
2. Quality and certificates
3. Guide rails
3.1 Cold drawn guide rails
3.2 Machined guide rails
3.3 High quality machined guide rails
4. Accessories
5. Cabin profiles
Introduction
VOL-Stahl is a subsidiary
of Omutninsk Metallurgical
Plant, the leading producer
of elevator guide rails and
special steel profiles in
Russia and CIS countries
with the overall produc-
tion experience of more
than 230 years.
On the steel mill in Russia we have
our own steelmaking furnaces, rolling
mills, cold drawing benches, planing and
grinding machines. The unique tech-
nological completeness allows us to
control the production processes on all
stages of the value-added chain.
As a producer of special steel profiles
for automotive and machine build-
ing industries Omutninsk Metallurgical
Plant is committed to continuous im-
provement of production technologies
in order to maintain the highest level of
quality of our products.
Quality
Quality obtains tremendous attention on the Omutninsk Metal-
lurgical Plant, the ultimate parent company of VOL-Stahl GmbH.
The continuous control over the technological processes is conducted on all
stages of the production - from steel making to final drawing - and timely adjust-
ments are carried out if needed.
In order to be labeled as finished, elevator guide rails go through several inspec-
tion points, which include stream inspection, sample checks on defectoscopes
and manual control before packaging. Such approach allows completely exclude
products that do not comply with the specified parameters.
All business processes on the enterprise are in line with the international quality
standard ISO 9001:2001 and ISO TS 16949, the standard for automotive produc-
tion and relevant service part organizations.

From our service center in Hoyerswerda and office in Dresden

we are able to promptly react to the customer needs and provide
the full range of pre- and post-sales services to our clients on the
markets of Central and Western Europe.

Omutninsk
Russia
Dresden,
Hoyerswerda
Germany
Guide rails Technical characteristics of cold-drawn, parallel foot-and-blade flange guide rails

Designation S q1 e Ix-x Wx-x ix-x Iy-y Wy-y iy-y

cm2 kg/m cm cm4 cm3 cm cm4 cm3 cm
VOL-Stahl supplies cold drawn, machined and high quality guide
T45/A 4,25 3,34 1,31 8,08 2,53 1,38 3,84 1,71 0,95
rails. All guide rails can be commissioned to the particular eleva- RO 45 M/A 4,25 3,34 1,31 8,08 2,53 1,38 3,84 1,71 0,95
tor column and packed to meet the requirements of transporta- T50/A 4,75 3,73 1,43 11,24 3,15 1,54 5,25 2,1 1,05
RO 50 M/A 4,75 3,73 1,43 11,24 3,15 1,54 5,25 2,1 1,05
tion safety or installation time optimization. RO 50.9/A 7,07 5,55 1,7 17,36 5,26 1,57 7,02 2,81 0,99
T70-1/A 9,51 7,47 2,04 41,3 9,24 2,09 18,65 5,35 1,40
RO 70.9/A 11,25 8,83 2,11 52,81 1,79 2,16 24,62 7,03 1,48
T75-3/A 10,99 8,63 1,86 40,35 9,29 1,92 26,49 7,06 1,55
Cold drawn guide rails Dimensions and tolerances of cold-drawn, parallel foot-and-blade flange guide rails
Omutninsk Metallurgical Plant pro- Deep expertise in the production of spe-
cial steel profiles enable us to employ for Designation b1 h1 k p rs l2g l3g m1 m2 u1 u2 d b3 n c
duced its first cold drawn guide rails
in 1983, after 25 years of production production of guide rails the same tech-
nologies as for products that are delivered T45/A 45 45 5 5 1 65 15 - - - - 9 25 - -
experience our product line includes RO 45 M/A 45 45 5 5 1 65 15 2 1,95 2,5 2 9 25 - -
to automotive and machine building indus-
the whole range of sizes. tries. T50/A 50 50 5 5 1 75 25 - - - - 9 30 - -
RO 50 M/A 50 50 5 5 1 75 25 2 1,95 2,5 2 9 30 - -
RO 50.9/A 50 50 9 6,5 1 75 25 3 2,95 3,5 3 9 30 35 7,5
T70-1/A 70 65 9 7 1,5 105 25 3 2,95 3,5 3 13 42 34 6
k k RO 70.9/A 70 70 9 8,5 1,5 90 30 3 2,95 3,5 3 13 42 35 7,9
T75-3/A 75 62 10 7,5 1,5 105 25 3 2,97 3,5 3 13 42 30 8
Tolerance ±1 ±0,2 ±0,15 ±0,5 - ±0,2 ±0,2 ±0,06 ±0.06 ±0,1 ±0,1 - ±0,2 - -
n

c
h1

h
Technical characteristics of cold-drawn, inclined flange guide rails
h1

rs
rs
e

f
g
e

b1
p

L
Designation S q1 e Ix-x Wx-x ix-x Iy-y Wy-y iy-y
b1
b3 cm2 kg/m cm cm4 cm3 cm cm4 cm3 cm
b3 m2 k T82/A 10,91 8,564 1,998 49,31 10,27 2,126 30,17 7,358 1,663
u2

T89/A 15,77 12,38 2,032 59,83 14,35 1,948 52,41 11,78 1,823
T90/A 17,25 13,54 2,612 102,00 20,86 2,431 52,48 11,66 1,744
l3g

l3g

T125/A 22,83 17,9 2,43 151 26,2 2,57 159 25,4 2,64
h1
d

R
d
l2g

Dimensions and tolerances of cold-drawn, inclined flange guide rails

l2g

b1

Designation b1 h1 k n c f g m1 m2 u1 u2 d d1 b3 l2g l3g rs

d1

Material: E235B
T82/A 82 68 9 34 7,5 8,25 6 3,00 2,97 3,50 3,00 13 26 50,8 81 27 3
Speed: up to 2m/sec
u1

T89/A 89 62 16 34 10 11,1 7,9 6,40 6,37 7,14 6,35 13 26 57,2 114,3 38,1 3
Length: 5000 +/- 2mm
m1
T90/A 90 75 16 42 10 10 8 6,40 6,37 7,14 6,35 13 26 57,2 114,3 38,1 4
T125/A 125 82 16 42 10 12 9 6,4 6,37 7,14 6,35 17 33 79,4 114,3 38,1 4
Tolerance ±1,5 ±0,1 ±0,1 ±3 - ±0,75 ±0,75 ±0,06 ±0 ±0,10 ±0,10 - - ±0,2 ±0,2 ±0,2 -
 Technical characteristics for machined guide rails

Designation S q1 e Ix-x Wx-x ix-x Iy-y Wy-y iy-y

cm2 kg/m cm cm4 cm3 cm cm4 cm3 cm
T75-3/B 10.91 8.56 1.86 40.29 9.29 1.92 26.47 7.06 1.56
T89/B 15,77 12,38 2,032 59,83 14,35 1,948 52,41 11,78 1,823
T90/B 17,25 13,54 2,612 102,0 20,86 2,431 52,48 11,66 1,744
T125/B 22,82 17,91 2,430 151,0 26,16 2,572 159,1 25,46 2,641
T127-1/B 22,74 17,85 2,770 187,9 30,65 3,065 149,9 23,61 2,361
T127-2/B 28,72 22,55 2,478 201,7 31,17 2,640 229,9 36,20 2,829
T127-2c14/B 29,53 23,18 2,500 198,8 31,10 2,590 229,6 36,20 2,780
T140-1/B 35.15 27.59 3.24 403.30 53.32 3.39 309.70 44.24 2.97
Machined guide rails T140-2/B 43.21 33.92 3.48 456.70 68.01 3.25 358.20 51.18 2.88

Machined guide rails for heavy duty The in- house steelmaking, hot rolling, plan-
ing and milling allow VOL-Stahl to guar- Dimensions and tolerances of machined guide rails
and high speed applications must
meet specific requirements both for antee chemical composition, mechanical Designation b1 h1 k n c f g rs m1 m2
properties, geometry and surface quality of
surface and material quality.
the guide rails.
T75-3/B 75 62 10 30 8.00 9 7 3 3 2,97
T89/B 89 62 16 34 10 11,1 7,9 3 6,4 6,37
T90/B 90 75 16 42 10 10 8 4 6,4 6,37
T125/B 125 82 16 42 10 12 8 4 6,4 6,37
k k
T127-1/B 127 89 16 45 10 11 8 4 6,4 6,37
T127-2/B 127 89 16 51 10 15,9 12,7 5 6,4 6,37
T127-2c14/B 127 88,9 15,88 50,8 14 15,9 12,7 5 6,4 6,37
n

c
T140-1/B 140 108 19 51 12,7 15,9 12,7 5 6,4 6,37
h1

h
T140-2/B 140 102 28,6 51 17,5 17,5 12,7 5 6,4 6,37
h1

Tolerance ±1,5 ±0,75 +0,1 +3 — ±0,75 ±0,75 — +0,06 -0,06

rs
rs
e

f
g
e

b1
p

b1 Designation u1 u2 d d1 b3 l2g l3g l h

b3

b3 m2 k

T75-3/B 3,50 3 13 26 42 105 25 138 61

u2

T89/B 7,14 6,35 13 26 57,2 114,3 38,1 156 61

l3g

T90/B 7,14 6,35 13 26 57,2 114,3 38,1 156 74

l3g

h1
d

R
T125/B 7,14 6,35 17 33 79,4 114,3 38,1 156 81
d
l2g

l2g

T127-1/B 7,14 6,35 17 33 79,4 114,3 38,1 156 88

p

b1
T127-2/B 7,14 6,35 17 33 79,4 114,3 38,1 156 88
T127-2c14/B 7,14 6,35 17 33 79,4 114,3 38,1 156 88
d1

T140-1/B 7,14 6,35 21 40 92,1 152,4 31.8 193 107

Material: E275B T140-2/B 7,14 6,35 21 40 92,1 152,4 31,8 193 101
Speed: up to 6m/sec
u1

Tolerance ±0,1 ±0,1 — — ±0,2 ±0,2 ±0,2 +3 +0,1

m1
Length: 5000 +/- 2mm
 Technical characteristics for high quality machined guide rails

Designation S q1 e Ix-x Wx-x ix-x Iy-y Wy-y iy-y

cm2 kg/m cm cm4 cm3 cm cm4 cm3 cm
T75-3/BE 10,99 8,63 1,86 40,35 9,29 1,92 26,49 7,06 1,55
T89/BE 15,77 12,38 2,032 59,83 14,35 1,948 52,41 11,78 1,823
T90/BE 17,25 13,54 2,612 102,0 20,86 2,431 52,48 11,66 1,744
T125/BE 22,82 17,91 2,430 151,0 26,16 2,572 159,1 25,46 2,641
T127-1/BE 22,74 17,85 2,770 187,9 30,65 3,065 149,9 23,61 2,361
T127-2/BE 28,72 22,55 2,478 201,7 31,17 2,640 229,9 36,20 2,829
T140-1/B 35,15 27,59 3,24 403,30 53,32 3,39 309,70 44,24 2,97
T140-2/B 43,21 33,92 3,48 456,70 68,01 3,25 358,20 51,18 2,88
High quality machined guide rails T127-2c14/BE 29,53 23,18 2,500 198,8 31,10 2,590 229,6 36,20 2,780

Excellent geometry, high smoothness Tightened tolerances in conjunction with

Dimensions and tolerances of high quality machined guide rails
of the surface, perfect joining - these outstanding mechanical properties of the
material are the key factors for the safety in
are the requirements for high quality the environment of extraordinary pressures
Designation b1 h1 k n c f g rs m1 m2
machined guide rails. and speed.
T75-3/BE 75 62 10 30 8.00 9.00 7.00 3 3.00 2.95
T89/BE 89 62 16 34 10 11,1 7,9 3 6,4 6,37
T90/BE 90 75 16 42 10 10 8 4 6,4 6,37
T125/BE 125 82 16 42 10 12 8 4 6,4 6,37
k k T127-1/BE 127 89 16 45 10 11 8 4 6,4 6,37
T127-2/BE 127 89 16 51 10 15,9 12,7 5 6,4 6,37
T127-2c14/BE 127 88,9 15,88 50,8 14 15,9 12,7 5 6,4 6,37
n

c T140-1/B 140 108 19 51 12,7 15,9 12,7 5 6,4 6,37

h1

h
T140-2/B 140 102 28,60 51 17,5 17,5 12,7 5 6,4 6,37
h1

rs
rs
e

Tolerance ±1,5 ±0,75 +0,05 +3 — ±0,75 ±0,75 — +0,03 -0,03

f
g
e

b1
p

b1
b3 Designation u1 u2 d d1 b3 l2g l3g l h
b3 m2 k
u2

T75-3/BE 3,5 3 13 26 43 105 25 123 61

T89/BE 7,14 6,35 13 26 57,2 114,3 38,1 156 61
l3g

l3g

h1

T90/BE 7,14 6,35 13 26 57,2 114,3 38,1 156 74

d

R
d

T125/BE 7,14 6,35 17 33 79,4 114,3 38,1 156 81

l2g

l2g

b1
T127-1/BE 7,14 6,35 17 33 79,4 114,3 38,1 156 88
T127-2/BE 7,14 6,35 17 33 79,4 114,3 38,1 156 88
T127-2c14/BE 7,14 6,35 17 33 79,4 114,3 38,1 156 88
d1

Material: E275B T140-1/B 7,14 6,35 21 40 92,1 152,4 31,8 193 107
Speed: over 6m/sec T140-2/B 7,14 6,35 21 40 92,1 152,4 31,8 193 101
u1

Length: 5000 +/- 2mm Tolerance ±0,1 ±0,1 — — ±0,2 ±0,2 ±0,2 +3 +0,05
m1
Accessories Dimensions of the T-Clips
Desig- Guide rail 0 mm A mm B mm C mm D mm E mm F mm G mm H mm S mm
nation size ±1,3 ±1,3 ±1,5 ±1 ±1 ±0,5 ±1 ±1,3 ±2

T40 50
H1
T45
M10 28 22 15 12 5,5 5 11 23 55
T50 60
T65 75
T70 - RO70.9 83
H2 T75 M12 32 26 16 15 7,3 6,5 13 27 88
T82 95

T80 96
H3 T78
M14 38 29 16 18,5 9,5 8 13 34 94
T89 105
T90 106

Fishplates, bolt sets, T-clips H4

T114
T125 M16 42 34 16 20,5 10,5 8,5 15 40
131
142
T127-1/2 144
RO127-2 c14
Upon customers request all guide rails can be supplied with
H5 M18 44 37 18 23 13 11 17 42 162
relevant accessories, such as fishplates, bolt sets and T-clips.
T140-1 - T140-2

Dimensions of the fish plates

Guide rail type d b2 b3 I1 I2f I3f v

T45/A 9 50 25 160 65 15 8
d T50/A 9 50 30 200 75 25 8
RO50.9/A
RO50 M/A
RO 70.9/A 13 75 43 240 90 30 10
b3
b2

T75-3/A
T70-1/A 13 70 42 250 105 25 10
T75/A
L3 L3 T75/B
T82/A 13 80 50,8 216 81 27 10
L2 L2 V
T89/A 13 90 57,2 305 114,3 38,1 13
L1 T89/B
T90/A
T90/B
G F
T125/B 17 130 79,4 305 114,3 38,1 18
T127-1/B
T127-2/B
E
D
B C
RO127-2c14/B
T140-1/B 21 140 92.1 380 152.4 31.8 28
H T140-2/B
A
Tolerance - ±1,5 ±0,2 ±3/0 ±0,2 ±0,2 ±3/-0
S

0
Cabin profiles
As a producer of special steel profiles we deliver
not only guide rails, but also other cold drawn pro-
files that are employed in the production of eleva-
tors and door elements, in particular.
Contacts
VOL-Stahl GmbH
Königsbrückerstr. 31-33 Tel: +49 351 796 633 90
01099 Dresden Fax: +49 351 796 645 93
Deutschland Email: info@vol-stahl.de