PROPOSAL

THE APPLICATION QUALITY MANAGEMENT

SYSTEM OF CONCRETE PRODUCTION
at THE CERTAINLY PROJECT

by aman 1
 THE APPLICATION QUALITY MANAGEMENT SYSTEM
AT MONUMENTAL PROJECT

The very big or monumental project usually needs sophtiscated system of

construction. In monumental project not only sophisticated construction
system should be used but also the concrete material-used should be
considered and may be design as high perfomance concrete (HPC) .The HPC
concrete is designed based on the function of the building or component of
the building , fullfill good behaviour of concrete such as less srinkage, creep,
no crack, flowable, and high strength, durable and so compromise with
environment condition. The designing mixs of HPC depend upon on the
environment, transportation, the condition of weather , method of pouring,
strength, durability, workability and etc.
In order fullfill the specification, of HPC requirement the management system
should be applied in this construction project.
The goal the implementation quality management system in great project is to
keep the consistency of concrete production in order comply with design
requirement and specification.

by aman 2
There are three stages that considered in sustained or keep
the production concrete quality . Those stages are :

1. Material quality and proses production included mix design of HPC

2. Excecution phase or construction process
3. Quality of test result

Those activities above should be followed the standart and specification that
is used in the project.

by aman 3
THE ADVANTAGES OF QUALITY MANAGEMENT APPLICATION.

1. To keep consistency the production quality

2. Decrease cost
3. To decrease defective production of concrete
4. To make production smoothly and easily
5. For evaluating the production comply with
specification and standart requirement or not.
6. To make more understand the importance of quality
7. To decrease or minimize the customer complain
8. To train someone has processive thinking

by aman 4
CEMENT FLY ASH FINE COARSE WATER ADDITIVE
AGREGAT AGREGAT

QUALITY SPECIFICATION

MIX DESIGN

TRIAL MIX-LABORATORYY

TRIAL MIX-PRODUCTIONBATCHING PLAN

no
VISUAL CHECK
yes

PRODUCTION BATCHING PLAN CALIBRATION

BATCHING PLAN
TRANSPORTATION TO PRJECTLOCATION

SPECIMEN COLLECTING ON SITE CURING

SPECIMEN TESTING & EVALUATION

DEVIATION TREND MONITOR FOR THE

NEXT PRODUCTION CONTROL

by aman 5
1. CONCRETE PRODUCTION FLOWCHART
 Data Mix Satuan
Varible Tambahan
Reference
ditetapkan Imformasi Parameter Campuran

Tegangan
1.1 Karakteristik Standar Gambar 3
1.2 Deviasi c1 1.3 Margin
Margin yang
TAHAP 1
1.3 ditetapkan c2
Tabel 2 Target Mean
1.4
15 Tipe Semen Tipe
Strength
1.6 Agregat Gambar 4
W/C Fee-W/C
1.8 1.7 Rasio
maksimum

2.1 Slump
TAHAP 2 Tabel 3 2.3 Kadar air
Maksimum
2.2 Agregat

Maksimum
3.2
TAHAP3
Semen c3
Minimum Modifikasi
3.3 Semen 3.4 3.1 Kadar semen
W/C
SBerat Jenis
Berat jenis 4.2 Beton
4.1 Agregat Gambar 5
TAHAP 4
c4
Kadar
4.3 Agregat

5.3 Jumlah Pasir

Jumlah
TAHAP 5
Gradasi
Gambar 6 5.2 Pasiri c5 5.3 Jumlah batu pecah
5.1 Pasir

by aman 6
Flowchart prosedure mix desain (BS)
Concrete production facility has field strengh record for specified class or within 1000 psi of the spcified class of concrete
DESIGN MIX
no

yes
Two group of consecutive test
30 consecutive test ( total  30) 15 to 29 consecutive test

no yes no no

yes
Calculate S Calculate nad icreased using table 7-10
Calculate average S

Required average strength Eq.(7-1) or (7-2) Required average strength from Table 7-11
or

Field record of at least ten consecutive test result using similar

or
materials and under similar conditiomn is available

no
yes Make trial mixer using at least tree different w/c
ratios or cement content
Result represent one mixer

no Plot average strength versus proportions and

Result represent two or more mixer
interpolation for required average strengh
yes

Average average Plot average strength versus proportions and

Detemine the mixture proportions using table 7-4 (
interpolation for required average strengh
requires special permission)
no
yes

Submmit for approval

by aman 7
1. FLOWCHART FOR SELECTION AND DOCUMENTATION OF CONCRETE PROPORTION (ACI)
 CEMENT
Spcific gravity
Seeting time
LABORATORY BATCHING PLAN
TRIAL MIX TRANSPORTATION

MIX DESIGN
Balance material & cemwnt
Flowmweter water & additive Send to project location
Slump test
FLY ASH Unit Weight Water content of agregat
Specific gravity Unit weight
LOI Setting Time Slumt test
Air Content Visual check
FINE AGREGAT Strenght
Grading Visual Check
Absorbtion
Specific gravity
Silt content
Hardness
Organic Impuritis
Water content

COARSE AGREGAT LABORATORY TEST ON SITE

Grading
Spesific Gravity Curing Slump test
Absorbtion Compression Test To make specimen
CUSTOMER/ Temperature test
Silt content Evaluation
Abrasion CONTRACTOR Data Record Curing
Water Content Air content
Test Result Reporting
Mode failue
WATER Rate of loading
PH
Cloride Content
CApping

ADDITIVE
Specific Gravity 2. QUALITY CONTROL FLOW CHART
Visccity by aman 8
 QUANTITY

3. MATERIAL QUAARY
QUALITY OF MATERIAL

MATERIAL QUARRY LOCATION

STOCK OF MATERIAL

STONE CRUSHER PLANE & PROCESS

TRANSPORTATION
by aman 9
STOCK OF MATERIAL 4. STONE CRUSHER PLANT

HOPPER WASHED

GIZZY FEEDER WASHED

SAND WASHER CONVEYOR CONE CRUSHER

FINE SPLIT
JAW WASHER

SCREENING

SPLIT 2-3 CM FILLER SPLIT 1-2 CM

by aman 10
 MATERIAL SAMPLE
FROM SUPPLIER

QUALITY REPORTED TO ENGINEER

(DIVISION CHIEF)

REPORTED TO ENGINEER
(DIVISION CHIEF)

ARRIVING PLANT

CHECKED VOLUME BY QC PLANT

PLACED AND STORAGE IN

PROPERLY PLACE

5. CONCRETE MATERIALS STORAGE AND ACCEPTANCE

by aman 11
STOCK OF CONCRETE MATERIALS
6. MIXING METHOD & BATCHING
CONCRETE MATERIALS
CONCRETE MATERIALS ISOLATOR

CONCRETE MATERIALS WEIGHING SUITABLE WITH BACTHING

PLANT CAPACITY

BATCHING OF CONCRETE MATERIALS

IN BATCHING PLANT

FINE AGREGAT COARSE AGREGAT

CEMENT FLY ASH

WATER

ADDITIVE

TRUCK MIXER
by aman 12
 7. DOSERING OF CONCRETE MATERIALS

BATCHING PLANT CONTROL

CHECKING STOCK MATERIALS CAPACITY & QUALITY

MIX DESIGN ( JOB MIX )

COMPOSITION OF BATCH &EQUIPMENT OF BATCHING

PLANT

BATCHING PLANT OPERATOR

PRODUCTION

CHECKING YIELD AND VISUAL AND SLUMP

TRANSPORT TO PROJECT LOCATION

by aman 13
8. POURING, PLACING AND CONSOLIDATING OF CONCRETE

BATCHING PLANT

TRUCK MIXER

TRANSPORTATION TO PROJECT
LOCATION TRANSPORTED BY:
Tower crane
AT PROJECT LOCATION Concrete pump
Manual
PLACING CONCRETE TO THE LOCATION Talang, etc
(FORMWOK)

CONSOLIDATED BY:
Rodding
Internal vibrator
External vibrator

by aman 14
9. TESTING AT PROJECT LOCATION

Slump test requirement

FRESH CONCRETE 1. The mould should be in good condition and
precision
2. Should be made of flat metal , strongth and
TAKING SAMPLES FOR TESTING
watertight
3. Rod diameter 16 mm, the egde rod is smooth
SLUMP , TEMPERATURE TEST, VISUAL 4. The base plate is made from metal is strong
surface and watertight.
5. Before concete to fills to the mould, concrete
should be batch to avoid segregation
Temperature The test requirement 6. Filling the concerete in three layaers and strokes
25 time each layer by tamping rod.

 Termometer shold good condition 7. Measure the slump acording to standart is used

 Put termocouple in each 25 cm, at the steel

bar
 Check and list temperature priodically unti
temperature slow down or decrease

by aman 15
 10. SAMPLING

FRESH CONCRETE

Supevising the
LABORANT ON SITE placement
According
specification/standa TO TAKE SAMPLES
rt is used If there is deviation from
concrete specification
Making specimens
acorrding specification
Coordinate with plant
and batching plant
Record location and control and enginerr too
something importance
that affected plaement
result.
Action plant to keep
production requirement

by aman 16

11. MAKING SPECIMENS
FRESH CONCRETE
TAKING FOR SPECIMENS
CILYNDER, CUBE, BEAM
Laboratory or field technision
by aman
SPECIFICATION OF MAKING SPECIMENS
 Mould should be good condition and dimension
 Dimention is used are,
cube (150x150 mm2 ),
cilynder (150X300 mm),
Beam (150x150x750 mm)
 It should be made from strong, flat and smooth
surface metal and also watertight.
 Surface interrior of the mould should be cooted
slightly by oil.
 Befofore placing to the mould avoid segregation
the by retempred the .concrete
 Placing the concrete in three layers and stroked
25 times each layer by tomping rod
 Mark the top surface specimen with time pouring,
class, and project, location etc.
 The specimen plced in flat place without vibration
17
Manfaat Quality control
1. Menjaga konsistensi kualitas
2. Menekan beaya
3. Mengurangi produk yang cacat
4. Memperlancar proses produksi
5. Mengevaluasi apakah prosess seuai dengan
standart
6. Menyadarkan pentingnya arti kualitas
7. Mengurangi klaim dari pelanggan
8. Melatih berfikir secara proses
9. Berorientasi pada kebutuhan konsumen

by aman 18