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: RI/QP-09
Rev. No. : 00
INITIAL SUPPLY CONTROL Date : 01.04.2015
Page: 1 of 3.
1.0 PURPOSE:
Special control needs to be exercised during the initial phase of mass production when one of the
above items occurs with the purpose of collection sufficient data on order to judge whether the
mass production can be continued using the existing process.
2.0 SCOPE:
This procedure is applicable to all groups of new development, products manufactured by the
Organization and any ECN change raised by customer.
This procedure is also applicable for new BOP part /change part at supplier end.
3.0 RESPONSIBILITY:
Dev Head is responsible for initiating and terminates the initial supply control activities.
4.0 Definition of Initial Product : The first piece /part or lot that Produced after NPD, ECN
or process change or major change in tool/die is consider as initial part.
4.1-Handling of Initial Product: Initial products handle with extra care during
manufacturing process
Prepared By Approved By
QUALITY SYSTEM PROCEDURE Doc. No. : RI/QP-09
Rev. No. : 00
INITIAL SUPPLY CONTROL Date : 01.04.2015
Page: 1 of 3.
The following activities related to the part (for which initial flow control is being observed) shall
be carried out during this period:
In case of customer issue/complaint 100% inspection to be done for each lot qty.
Special inspection / Process controls that is higher than normal controls. These
could be either added inspection points or inspections at higher frequencies.
Please refer Pre-launch Control plan (FM/QA/16)
Process Capability check. It shall be carried out on special characteristics as
decided by SQA or defined by customer once in a month
Conduct MSA once in a month
Systematic observation and recording of problem and taking countermeasure.
Conduct process audit.
Prepared By Approved By
QUALITY SYSTEM PROCEDURE Doc. No. : RI/QP-09
Rev. No. : 00
INITIAL SUPPLY CONTROL Date : 01.04.2015
Page: 1 of 3.
Inprocess rejection
3 PPM
b) If any of the criteria listed above are not meet continue three month, Initial Flow Control
period shall be extended till the time all criteria are met. Refer Annexure -2 for sign off
sheet.
6.0 RECORD:
Prepared By Approved By