Manual 1100

V-Series
SIEMENS 828D
NO: P20ADEV40X
VER: OM-V100100
 TABLE OF CONTENTS 
1. OPERATION PANEL
1-1 SINUMERIK 828D OPERATION PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1-2 MCP310C MACHINE CONTROL PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
1-3 NC POWER ON/OFF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11
1-4 CE SETTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12
1-5 SWITCHES FOR POWER SUPPLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-13
1-6 4TH AXIS SETTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-16
2. OPERATION MODE
2-1 REFERENCE POINT APPROACH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
2-2 JOG MODE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
2-3 MDA MODE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
2-4 AUTOMATIC MODE .............................................. 2-8
3. Tool change
3-1 TOOL LIST SCREEN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3-2 TOOL CHANGE COMMAND ...................................... 3-6
3-3 MACRO PROGRAM DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
3-4 ARM TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
4. APPLICATION
4-1 CYCLE832 FUNCTION .......................................... 4-1
4-2 RETURN TO MACHINE ORIGIN .................................... 4-2
5. COMMUNICATION
5-1 PC NETWORK SETTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
5-2 CONFIGURE DRIVES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
5-3 GENERATING AN ARCHIVE IN THE PROGRAM MANAGER . . . . . . . . . . . 5-5
6. M-CODE & G-CODE LIST
6-1 M-CODE LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
6-2 G-CODE LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
7. ALARM LIST
7-1 ALARM MAINTENANCE METHOD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
7-2 SAVE DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-16
7-3 OPTION LIST TABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-17
Ⅰ
OPERATION
1.OPERATION PANEL OPERATION MANUAL
1. OPERATION PANEL
1-1. SINUMERIK 828D OPERATION PANEL
1-1
Symbol Meanings
Recall key
Return to the next menu up. Recall closes a window without saving edited
values.
ETC key
Expand the horizontal softkey bar in the same menu.
Softkey
A key to which a function is assigned in a menu bar displayed on the screen.
Press the key to activate the function.
Alarm cancel
Cancel alarms and messages that are marked with this symbol.
Channel key
If several channels are used , it is possible to switch between them.
Help key
With this key you can call up explanations and information about the current
operating state. The symbol "i" displayed in the dialog line indicates that it is
possible to obtain information on operation by pressing the information key.
Shift key
Press shift key to input the upper left letter on the address/number keys.
Control key
It can be used to select、copy、cut and delete texts using special key
commands. Press "CTRL+P" for screen shot function.
Space key(Blank key)
Backspace key
Delete characters from right to left.
Clear key
Cancel key pressed to delete the input of letters or numbers on the key input
buffer.
1-2
Symbol Meanings
Insert key
When you press "INSERT" , you go into the edit mode and when you
press it again, the edit mode is exited and you go into the navigation
mode.
Tabulator
Indent the cursor by several characters.
Input key
"Input key" pressed to input any address or numberic key in the key input
buffer, then display on the screen.
Machine key
Jump directly to the "Machine" operating area.
Program key
Creation of part programs.
Offset key
Input of offset values and setting data.
Alarm key
Calls the "Diagnosis" operating area.
Not assigned
Window selection key

If several windows are displayed on the screen, it is possible to make the next
window the active one using the window selection key (the window has a thicker
border). Keyboard input e.g. the page key, is possible only in the active window.
PageUp key
With the page keys you can scroll the visible / displayed area of the window that
is active. The scroll bar indicate which part of the program/document/.. is slected.
PageDown key
With the page keys you can scroll the visible / displayed contents of the active
window. The scroll bar indicates which part of the program/ document/.. is
selected.
1-3
Symbol Meanings
Cursor keys
Cursor key used to move cursor to expecting direction.
Selection key/toggle key

Selection key for preset values in input fields and selection lists that are
indicated by this key symbol.(Activate or deactivate a field)
End of line key

The cursor is moved to the end of the line or the active page in input fields and
in the editor.
Alphanumeric keys
Double assignment on the Shift level.
Numeric keys
Double assignment on the Shift level.
Menu select key

Call the main menu for operating area selection.
Menu function key
Menu user key
ALT key
Press "ALT+S" key to select language input method.
1-4
1-2. MCP310C MACHINE CONTROL PANEL
1-5
Symbol Meanings
RESET
Reset key used to reset the CNC to release alarm or other setting.
JOG
Jogging the machine by continuous motion of the axis using the direction keys
or by incremental motion of the axes using the direction keys or the handwhell.
Teach in
Development of programs in a dialog with the machine in "MDA" mode.
MDA(Manual Data Automatic)

Controlling the machine by executing a block or a sequence of blocks. The
blocks are entered via the operator panel.
Automatic
Controlling the machine by automatic execution of programs.
Single block
This function gives you the option of executing a part program block by block.
You can activate the single-block function in "AUTO" or "MDA" mode.
Repos: Reposition
Reposition, re-approach contour in "Jog" mode.
Inc Var: Incremental feed variable

Traversing in incremental mode with variable increment (setting data).
Inc: Incremental feed

Traversing in incremental mode with a preset increment of 1/10/100/1000.
Cycle stop
If you press the "Cycle stop" key, processing of current part program is
interrupted , you can continue processing with "Cycle start".
1-6
Symbol Meanings
Cycle start
If you press the "Cycle start" key, the selected part program is started from the
current block.
Coolant on key
By pressing this key can execute coolant operation manually.
Coolant auto key

Depress this key to execute coolant operation according to program command.
Work lamp key

If you press this key to on position , work lamp is operative.
Door unlock key

Door is only unlocked in JOG mode with push button depressed and zero
spindle speed. All other conditions door remains locked
Automatic power off

When APO led is on and program M30 is executed , it will turn off the power
after 10 seconds.
Screw auger CW
Press the key and chip screw and chip conveyor rotates clockwise. Press the key
again to stop the chip screw. When chip screw is rotating , please don't press "Chip
Screw CCW" key. Work for 10 seconds then rest for 5 seconds (lamp is blanking).
Screw auger CCW
Press the key and chip screw rotates counter-clockwise. Release the key to stop
the chip screw. When chip screw is rotating , please don't press "Chip Screw CW"
key.
Chip conveyor CW
Press the key and chip conveyor rotates clockwise. Press the key again to stop the
chip conveyor. When chip conveyor is rotating , please don't press "Chip conveyor
CCW" key.Work for 10 seconds then rest for 5 seconds (lamp is blanking).
Chip conveyor CCW
Press the key and chip conveyor rotates counter-clockwise. Release the key to
stop the chip conveyor. When chip conveyor is rotating , please don't press "Chip
conveyor CW" key.
1-7
Symbol Meanings
MCS/WCS
You toggle between the machine-coordinate and the tool-coordinate systems.
Tool unclamp
In the JOG mode and door is opened , you can switch tool clamp/unclamp by
pressing the key.
Water-gun key (OPTION)

When door is opened , press this button can execute the water-gun manually.
Chip clean (OPTION)

By pressing this button can execute the chip clean motor manually.
Magazine CW/CCW
When program is not running and pocket is up , press the key combination
MAG.+ + , magazine rotates clockwise, and press MAG.+ - , magazine rotates
counter-clockwise.
Pocket up/down
When program is not running , press the key combination POCKET+ + , the
pocket is at down position , press POCKET+ - the pocket is at up position.
ARM CW/CCW
When program is not running , press the key combination ARM+ + in JOG
mode , the arm motor rotates clockwise , press ARM+ - in JOG mode , arm
rotates counter-clockwise.
Over-travel release
When axis over-travel has touch hardware limit switch , keep pressing this
button and then you can move the machine out of limit area.
Feed stop
Stops execution of the running program and shuts down axis drives.
Feed start
Enable for program execution in the current block and enable for ramp-up to
the feedrate value specified by the program.
Press the button three times within one second for service mode.
1-8
Symbol Meanings
Spindle start CW
If you press the "Spindle CW" key , the spindle speed is accelerated to the value
defined in the program.
Spindle stop
If you press the "Spindle stop" key, the spindle speed is reduced to zero speed.
Spindle start CCW

If you press the "Spindle ccw" key in JOG mode , the spindle speed is
accelerated to the value defined in the program.
Rapid traverse overlay

If you press this key together with one of the keys explained above, the axis is
traversed in rapid traverse.
Spindle Inc.
One touch increase 5% , maximum 120%.
Spindle 100%
Spindle Dec.
One touch decrease 5% , minimum 50%.
Axis move direction select key

You traverse the selected axis (X...Z) in the positive direction/opposite
direction.
※If the spindle is clamped without tool , the spindle should not be rotated too fast.
1-9
Symbol Meanings
Feedrate/rapid traverse override (feedrate override switch)
Control range: 0% to 120% of the programmed feedrate.
In rapid reverse, the 100% value is not exceeded.
Settings: 0%, 1%, 2%, 4%, 6%, 8%, 10%, 20%, 30%, 40%, 50%,
60%, 70%, 75%, 80%, 90%, 95%, 100%, 105%, 110%, 115%, 120%
Emergency stop button
Press the red button in the following emergency situations:
1. If human life is in danger.
2. If there is danger of damage to the machine or workpiece.
As a rule, emergency stop caused all drives to be stopped under control with the
greatest possible braking torque.
For other responses when the emergency stop switch is operated: Please consult
the instructions of the machine-tool manufacturer!
Keyswitch
The keyswitch of the SINUMERIK 828D has 4 position to whitch protection
levels 4 to 7 are assigned.
Position 0 ->Protection level 7 ; Position 1 -> Protection level 6
Position 2 ->Protection level 5 ; Position 3 -> Protection level 4
The protection levels for certain function areas (e.g. Program Editor) are set in display machine
data(USER_CLASS.....) The control system is supplied with default passwords for protection levels
1 to 3. These passwords can be changed by the authorized user as necessary.
Protection level concept

Protection level Encryption method Area
0 Siemens, reserved
1 Password: (default) Expert mode
2 Password: (default) Machine manufacturer
3 Password: CUSTOMER (default) Authorized user, machine setter
No password and no Authorized operator, machine
4 to 7
user interface PLC→NCK setter
Protection levels 1--- 3
Protection levels 1 to 3 require passowed input. The passwords can be changed after activation.
For example, if the passowords are no longer known, a re-initialization (booting with default
machine data) must be carried out. This will reset all passwords to their factory settings of this
software release.
The password remains set until it is reset using the softkey Delete password. POWER ON will
not reset the password.
Protection levels 4--- 7

Protection level 7 sets automatically if no password and no interface signal are set. Without
password, protection levels 4 to 7 can be set from the PLC user program by setting bits in the user
interface.
1-10
1-3. NC POWER ON/OFF

Power ON button
Press the power on button, it can power on the NC unit.
Power OFF button

Before press the power off button, press emergency stop button first.
1-11
1-4. CE SETTING
MANUAL/AUTO KEY
The key switch should turn to AUTO mode before pressing Cycle start
button , or the alarm message "700038 CE Key switch must turn to auto
mode" will be shown on the screen.
EMG RESET BUTTON

a. After power on or press the EMG button, there will be a alarm message
"700039 After EMG SW release , press EMG RESET PB" shown on
the screen . Release the EMG button and press EMG RESET button to
cancel the alarm , then press RESET button and the machine will be ready.
b. When one of the axes (X/Y/Z) bumps into the hardware limit switch,
you must keep pressing down the O.T. RELEASE button , then press the
EMG RESET button to cancel the alarm . You can move the axis
by MPG without the alarm message.
1-12
1-5. SWITCHES FOR POWER SUPPLY

This section deals with the switch for turning on or off the power.
1-5-1. Main Switch (STANDARD TYPE)

This is the main switch to turn on or off power supply
to the machine. It also works as a non-fused circuit
breaker; the switch automatically opens when over
current flows to the machine.
(POWER ON) 1.Operation

Operation of breaker with the door closed.
Turn the handle to the vertical position, then the
breaker will be on (See figure 1).
FIGURE 1
2.Operation
(POWER OFF)
Turn the handle roughly to the horizontal position,
then the breakers will be off (See figure 2).
You can lock the handle at ON or OFF position with
a padlock if needed (prepare a padlock).
Pull out the lock plate in the front of the handle and
hang the padlock.
FIGURE 2
DANGER: Maintenance work inside the NC/electrical cabinet is very dangerous. Pay
sufficient care to ensure safety.
1-13
1-5-2. Main switch (CE TYPE)

This is the main switch to turn on or off power supply
to the machine.
It also works as a non-fused circuit breaker ; the
switch automatically opens when over-current flows to
the machine.
1. Operation
(POWER ON) Operation of breaker with the door closed.
Turn the handle to the vertical position, then the
breaker will be on (See figure 1).
FIGURE 1
2. Operation
(POWER OFF) Turn the handle roughly to the horizontal position,
then the breakers will be off (See figure 2).
Locking of the handle

You can lock the handle at ON or OFF position with a
padlock if needed (prepare a padlock). Pull out the lock
plate in the front of the handle and hang the padlock.
FIGURE 2
1-14
1-5-3. Door Interlock Switch『DOOR INTERLOCK』
This key switch is provided on the NC/electrical

DOOR
cabinet door. Keep the switch in the ON position to
INTERLOCK
ensure safety. With the switch set in the ON position, the
ON door switch will cut off power supply if the door is
opened.
OFF
DANGER: Maintenance work inside the NC/electrical cabinet is very dangerous. Pay
sufficient care to ensure safety.
1-15
1-6. 4TH AXIS SETTING

(A). Siemens 828D 4th function On/Off.
Parameter setting :
Parameter Definition On Off
MD14512[11]#0 4th active 1 0
MD20070[4] AXCONF_MACHAX_USED 5 0
MD30130[AX5] CTRLOUT_TYPE 1 0
MD30240[AX5] ENC_TYPE 1 0
Option " 6FC5800-0AA00-0YB0 additionally 1 axis/spindle" should be set , or the

alarm "8010 Option 'activation of more than 4 axes' not set " is appeared.
4th Gear ratio setting :

Gear ratio 90 : 1 180 : 1
MD31030 4 2
MD31060[0] 90 180
MD31060[1] 90 180
Examples :
MD31030 LEADSCREW_PITCH[AX5]=2
MD31050 DRIVE_AX_RATIO_DENOM[0,AX5]=1
MD31050 DRIVE_AX_RATIO_DENOM[1,AX5]=1
MD31060 DRIVE_AX_RATIO_NUMERA[0,AX5]=180
MD31060 DRIVE_AX_RATIO_NUMERA[1,AX5]=180
1-16
(B). Signals check.
When 4th axis wire is connected , check the following signals :

(B.1) If machine is ready and switch to REF mode or JOG mode(select MPG 4th),
the Q1.0 (4th unclamp solenoid) is on , and I7.1(M41 unclamp Fin signal) should be 1 , I7.0=0 .
(B.2) If 4th axis is not selected , I7.0(M40 clamp Fin signal) is 1 ,

Q1.0 = 0 and I7.1=0 .
(B.3) During 4th axis home search , I7.2 (home signal) change from 1  0  1.
(B.4) When Q1.0 is on , make sure the air tube is working.
(B.5) Initial MD34090 and MD34092=0 .

After home search the I7.2 home signal is 1, if the zero tag is not coincident to zero position , change
the parameter MD34090 (REFP_MOVE_DIST_CORR) or MD34092 (REFP_CAM_SHIFT) .
(C). 4th axis angle range (0~359.999  360~-360).

Parameter (0~359.999) (+360/-360)
MD30300 IS_ROT_AX 1 1
MD30310 ROT_IS_MODULO 1 0
MD30320 DISPLAY_IS_MODULO 1 0
MD30330 MODULO_RANGE 360 360
MD30340 MODULO_RANGE_START 0 0
MD36100 POS_LIMIT_MINUS -100000000 -360
MD36110 POS_LIMIT_PLUS 100000000 360
1-17
Ⅱ
OPERATION
MODE
2.OPERATION MODE OPERATION MANUAL
2. OPERATION MODE
2-1. Reference Point Approach
Turn on the power supply of CNC and machine first . After the control system has powered
up, you are in the "REF POINT" operating area and in Jog Ref mode. The reference point approach
window is active.
Use the Ref key on the machine control panel to activate "reference point approach".
The "Reference point approach" window displays whether or not the axes have been referenced
(approached to their reference points).
Axis must be referenced :
Axis has reached its reference point :
2-1
Press a direction key.

If you select the wrong approach direction, no motion is carried out. Approach the reference
points for each axis one after the other. Quit the function by switching the mode (MDA、AUTO or
JOG). Note : "Reference point approach" is only possible in Jog Ref mode.
After turn on the machine , you need to go home first to create reference coordinate of the
system. There are two ways to go home :
1.Three axes go home automatically :
A. Select JOG mode first.
B. Select REF mode.
C. The screen displays "REF POINT" mode.
D. Press Cycle start button , z-axis will return to home point first. After z-axis return to home
point , then X and Y-axis start to go home.
2. X/Y/Z-axis go home individually :

A. Select JOG mode first.
B. Select REF mode.
C. The screen displays "REF POINT" mode.
D. Press directional keys to select axis to go home , if select the wrong directional key , it will not
work.
2-2
2-2. JOG MODE
Functionality：Move axis manually.
Operating sequence：
Use the JOG key on the machine control panel to select the Jog mode.
Manual JOG movement：

To traverse the axes, press the appropriate key of the X/Y/Z axis to select axis , then press -/+
direction . The axes will traverse continuously at the velocity stored in the setting data until the key
is released. If the value of the setting data is zero, the value stored in the machine data is used.
Feedrate override switch：

If necessary set the velocity using the override switch.
Manual rapid：
When you additionally press the RAPID key, the selected axis will be traversed at rapid traverse
speed until both keys are released, the rapid feedrate is only active when 3-axes home return is
reached.
2-3
Traverse axes by a defined increment.

You can traverse the axes in manual mode via the Increment and Axis keys or handwheels.
Procedure：
1. Select the "Machine" operating area.
2. Press the JOG key.
3. Press keys VAR、1、10、100、1000 in order to move the axis in a defined increment.
The numbers on the keys indicate the traverse path in micrometers or micro-inches.
Example Press the "100" button for a desired increment of 100 (= 0.1 mm).
4. Select the axis to be traversed.
5. Press the <+> or <-> key.
Each time you press the key the selected axis is traversed by the defined increment.
Feedrate and rapid traverse override switches can be operative.
Variable increment value is setup in the Settings dialog screen.
MPG movement：
In the JOG mode, you can traverse by select axis and increment(X1、X10、X100) on MPG
box. It only works in JOG mode.
2-4
T, S, M windows.
For the preparatory actions in manual mode, tool selection and spindle control are both
performed centrally in a screen form. In manual mode, you can select a tool either by its name or its
location number. If you enter a number, a search is performed for a name first, followed by a location
number. This means that if you enter "1", for example, and no tool with the name "1" exists, the tool
is selected from location number "1".
Selecting a tool.
Procedure：
1. Select the "JOG" operating mode.
2. Press the "T, S, M" softkey.
3. Enter the name or the number of the tool T in the input field. Press the "Tool" softkey to open
the tool list, position the cursor on the desired tool and press the "To Manual" softkey. The tool
is transferred to the "T, S, M... window" and displayed in the field of tool parameter "T".
4. Select tool edge D or enter the number directly in field "D".
5. Press the <CYCLE START> key. The tool is loaded into the spindle.
Starting and stopping a spindle manually.

Procedure：
1. Select the "JOG" operating mode.
3. Select the desired spindle (e.g. S1) and enter the desired spindle speed (rpm) in the adjacent
input field. The spindle remains stationary.
4. If the machine has a gearbox for the spindle, set the gear stage (e.g. auto).
5. Select a spindle direction of rotation (clockwise or counterclockwise) in
the "Spindle M function" field.
6. Press the <CYCLE START> key. The spindle rotates.
7. Select the "Stop" setting in the "Spindle M function" field.
Press the <CYCLE START> key. The spindle stops.
Position spindle.
Procedure：
1. Select "JOG" mode.
3. Select the "Stop Pos." setting in the "Spindle M function" field.
The "Stop Pos." entry field appears.
4. Enter the desired spindle stop position. The spindle position is specified in degrees.
5. Press the <CYCLE START> key. The spindle is moved to the desired position.
2-5
2-3. MDA MODE
Functionality : In the MDA mode, you can create or execute a part program.
Operating sequences：
Select MDA mode through the machine control panel.
Enter one or several blocks using the keyboard.Press Cycle start to start machining. During
machining, editing of the blocks is no longer possible.After machining, the contents are preserved so
that the machining can be repeated by pressing Cycle start once more.
The G function window displays G functions whereby each G function is assigned to a group
and has a fixed position in the window. Use the PageUp or PageDown keys to display additional G
functions. Selecting the softkey repeatedly will close the window.
This window displays the auxiliary and M functions currently active. Selecting the softkey
repeatedly will close the window.
2-6
Use this function to delete blocks from the program window.
The workpiece and machine coordinate for the MDA mode are displayed depending on the
selected coordinate system. Use this softkey to switch between the two coordinate systems.
Program control.
You can change the program sequence in the "AUTO" and "MDA" modes.
Abbreviation Scope
Program control
PRT The program is started and executed with auxiliary function outputs and
no axis motion dwell times. In this mode, the axes are not traversed. The programmed
axis positions and the auxiliary function outputs are controlled this way.
Note: Program processing without axis motion can also be activated
with the function "Dry run feedrate".
DRY The traversing velocities programmed in conjunction with G1, G2, G3,
Dry run feedrate CIP and CT are replaced by a defined dry run feedrate. The dry run
feedrate also applies instead of the programmed revolutional feedrate.
Caution: Workpieces must not be machined when "Dry run feedrate" is
active because the altered feedrates might cause the permissible tool
cutting rates to be exceeded and the workpiece or machine tool could
be damaged.
RG0 In the rapid traverse mode, the traversing speed of the axes is reduced
Reduced rapid traverse to the percentage value entered in RG0.
M01 The processing of the program stops at every block in which
Programmed stop 1 supplementary function M01 is programmed. In this way you can check
the already obtained result during the processing of a workpiece.
Note: In order to continue executing the program, press the <CYCLE
START> key again.
SKP Skip blocks are skipped during machining.
2-7
2-4. Automatic mode
Functionality : Start the execution of the part program.
1.Operating sequence：
Select AUTO mode by pressing the "AUTO" key on the machine control panel. The AUTO
start screen appears, displaying the position、feedrate、spindle and tool values, as well as the block
currently active.
Displaying a basic block.
If you want precise information about axis positions and important G functions during testing
or program execution, you can call up the basic block display. This is how you can check,
when using cycles, for example, whether the machine is actually traversing.
Display program level.
If you have programmed several program run throughs, i.e. subprograms are run through
several times one after the other by specifying the additional parameter P, then during
processing, the program runs still to be executed are displayed in the "Program Levels"
window.
2-8
Correcting a program.
As soon as a syntax error in the part program is detected by the controller, program execution
is interrupted and the syntax error is displayed in the alarm line.
Starting machining at a specific point.
If you would only like to perform a certain section of a program on the machine, then you
need not start the program from the beginning. You can also start the program from a specified
program block.
Simple search target definition.
The program is selected and the controller is in Reset mode.
Procedure ：
1. Press the "Block search" softkey.
2. Place the cursor on a particular program block.
Press the "Search for text" softkey, select the search direction, enter the search text and
confirm with "OK".
3. Press the "Start search" softkey.
The search starts. Your specified search mode will be taken into account.
The current block will be displayed in the "Program" window as soon as the target is found.
2-9
4. If the located target (for example, when searching via text) does not correspond to the program
block, press the "Start search" softkey again until you find your target.
Press the <CYCLE START> key twice.
Processing is continued from the defined position.
2-10
2. Selection and start of a part program：

Select Automatic mode by pressing the "AUTO" key on the machine control panel.
General sequence：
1. Use the Program manager to select the desired program.
2. Select the desired program under "NC", "Local drive", "USB" or set-up
network drives.
3. Press the "Select" softkey.

The program is selected for execution and automatically switched to the "Machine"
operating area.
4. Press the <CYCLE START> key.
The program is started and executed.
2-11
Ⅲ
Tool change
3.Tool change (ARM) OPERATION MANUAL
3. Tool change(ARM)
3-1. Tool list screen
All tools and also all magazine locations that have been created or configured in the NC are
displayed in the lists in the Tool area.
All lists display the same tools in the same order. When switching between the lists, the cursor
remains on the same tool in the same screen segment. The lists have different parameters and softkey
assignments. Switching between lists is a specific change from one topic to the next.
Tool list：
All parameters and functions required to create and set up tools are displayed.
Tool wear：
All parameters and functions that are required during operation, e.g. wear and monitoring
functions, are listed here.
Magazine：
You will find the magazine and magazine location-related parameters and functions for the
tools/magazine locations here. You can also set oversized checkbox (No input possible when tool
are loaded.) for manual tool to upload to tool list.
3-1
3-1-1. Tool list screen description

Press OFFSET to enter the parameter setting screen.
Press Tool list to enter the tool list screen shown as above.
Definition:
1. Type : The type of the tool.
2. Loc. : The magazine location numbers.

The magazine number is specified first, followed by the location number in the magazine.
If there is only one magazine, only the location number is displayed.
3. Tool name : The tool is identified by the name and the replacement tool number. You
may enter the names as text or numbers..
4. Length : The length of the tool.

Example : End mill.
3-2
5. Press Tool wear to enter the tool wear screen shown as above.
△Length : The wear compensation value of the tool.
6. Press Magazine to enter the magazine screen shown as above:

Tool oversized : It indicates the tool is oversized tool or standard tool.
Note : Standard tool : Tool diameter is smaller than 80mm , only occupy 1 pocket position.
Oversized tool : Tool diameter is between 80mm and 100mm , the neighbor pocket
number must not be used.
3-3
Icons in the tool list：
3-4
3-1-2. Creating a new tool
When creating a new tool, the "New Tool" window offers you a number of selected tool types.
Procedure ：
1. The tool list is opened.
2. Place the cursor in the tool list at the position where the new tool should be stored.
For this, you can select an empty magazine location or the NC tool memory outside
of the magazine.
You may also place the cursor on an existing tool in the NC tool memory region.
Data from the displayed tool will not be overwritten.
3. Press the "New tool" softkey.

The "New Tool" window appears on the screen.
4. Select the tool by placing the cursor on the corresponding icon.
5. Press the "OK" softkey.

The tool is added to the tool list with a predefined name. If the cursor is located on
an empty magazine location in the tool list, then the tool is loaded to this magazine
location.
3-5
3-2. Tool change command
1. Follow-on tool function (T-code)：

When tool change with follow-on tool in the program (ex: T10) , the magazine will rotate until
tool 10 is in the prepared position and ready for tool change.
2. Tool change function：

When execute M6 command , it will change the prepared tool in magazine to the spindle.
3. Actual tool change procedure：

Before you execute the tool change cycle , you should first input T-code command then M6 .
For example：T1M6
3-6
3-3. Macro program description
1. MAGTOOL
Function : When the tool table is wrong, you should execute this macro program to initialize the
tool table.
Example : Execute MAGTOOL in MDA mode, it will initialize the tool table .
2. L6
Function : M6 tool change macro program.
When execute the M6 command , it will change the tool.
3-7
3-4. ARM Troubleshooting

If the following alarm message appears :
"700028 Tool data error, adjust tool table! "
"700136 Tool changer not at home, Z axis locked."
"700156 Tool changer not at home, Spindle stop."
In general it usually happens when tool change procedure is interrupted, such as press EMG
button or power off , it means that the tool change procedure is not finished, so the tool number in
tool table is not correct , please follow the steps to clear the alarm message.
Step 1 : If the arm is not in origin position, please take off the the tool from the arm, in order to
prevent tool dropping.
Step 2 : Press the Feed start push button three times within one second , it will show the message
"700095 *** Service mode ***". If the arm is not at spindle tool change position , press manual
tool unclamp button(tool unclamp status) , then press key ARM + +/- until the arm is in tool
change position , press manual tool unclamp button again (tool clamp status), then press key ARM +
+/- to change the arm in origin position.
Step 3 : Finally , the user should check tool list screen , unload the tool (ex. tool 11) from the
gripper and then load the tool to correct location (Loc. = 11).
Magazine home point setting :

(A) During home search , the magazine will automatically search the home position.
(B) Press MAG and + in REF mode , the magazine rotates to home sensor position ,
and set this position as pocket 1.
(C) In MDA mode , execute M20 command to search the home position.
3-8
IⅤ
APPLICATION
4.APPLICATION OPERATION MANUAL
4. APPLICATION
4-1. CYCLE832 FUNCTION
Definition：CYCLE832
Description : Tolerance is the CAM tolerance * 120% , for example : MASTER CAM
global tolerance setting is 0.1 , then TOL is 0.1* 120% = 0.12. Input the
value 0.12 in the Tolerance column of the High-speed setting.
Point Disturbance enables you to alter the point disturbance of the toolpath.
The tolerance used to calculate the toolpath is displayed in the Tolerances area :
Example：
T1
M6
M3S4000
CYCLE832(0.01, 2, 1);
......
4-1
4.APPLICATION OPERATION MANUAL
4-2. Return to Machine Origin

Sometimes the operator want the axis to approach the reference point then start the next
machining procedure in order to prevent tool collision.
Sample program :
G0G54X0Y0
...
X-50Y20
...
Z100
G74Z0  G75Z0
...
M30
But the Siemens (G74) reference point approaching time during machining work-piece is slower.
By using G75, a fixed point on the machine, e.g. tool change point, can be approached. Z axis will
reach fixed point on the machine. The position is stored permanently in the machine data (MD30600)
for all axes. No offset is effective. The speed of each axis is its rapid traverse.
Parameter setting :
ARM :
MD30600 FIX_POINT_POS[0] = 0
MD30600 FIX_POINT_POS[1] = 0
4-2
V
COMMUNICATION
5.COMMUNICATON OPERATION MANUAL
5. COMMUNICATION
5-1. PC Network setting

Select "Obtain an IP address automatically".
PS. Remember to turn off the Windows Firewall.
5-1
Setup C:\tmp as a shared directory for example.
PS. Select □ Allow network users to change my files.

Connect the network cable to the NC system X127.
5-2
5-2. Configure drives
The "Configure drives" window is available in the "Start-up" operating area for configuration.
The created configuration data is stored in the "logdrive.ini" file. This file is located in the
/user/sinumerik/hmi/cfg directory.
Procedure：
1. Press "Menu Select" then select the "Start-up" operating area.
2. Press the "HMI" and "Log. drives" softkeys.
Then the "Configure drives" window opens.
5-3
3. Select the data for the corresponding drive or enter the necessary data.
Entry Meaning
Type NW Windows Network drive.
Path Start direct directory of the data carrier that is connected via
the local drive. Network path to a directory that has been
released in the network. This path must always start with "//",
e.g. //192.168.215.2/tmp.
Access level Assign access rights to the connections: From protection level
7 (key switch position 0) to protection level 1 (password:
Manufacturer). The particular assigned protection level applies
to all operating areas.
Softkey text Two lines are available as labeling text for the softkey. %n is
accepted as a line separator. If the first line is too long, then it
is automatically separated into several lines. If a blank is
present, then this is used as line separator.
Softkey icon sk_local_drive.png Icon file name . Is displayed on the softkey.
Text file slpmdialog File for softkey dependent on the language. If nothing is
Text context SlPmDialog specified in the input fields, the text appears on the softkey as
was specified in the input field "Softkey text". If your own text
files are saved, then the text ID, which is used to search for the
text file, is specified in the "Softkey text" input field.
User name Enter the user name "123" and the corresponding password
Password "123" for which the directory is enabled on the server. The
password is displayed in encoded form as as string of "*"
characters and is stored in the "logdrive.ini" file.
4. Press the "Activate drive" softkey.

The drive is activated.
The operating system now checks the entered data and whether the
connection is established. An OK message is output in the dialog line if
an error is not identified.
The drive can be accessed.
If the operating system identifies an error, then you receive an error message.
Press the "OK" softkey.
You then return to the "Configure drives" window. Check and correct
your entries and re-activate the drive.
If you press the "OK" softkey, the modified data are accepted without
any feedback message. You do not receive any message about a
successful or unsuccessful connection.
If you press the "Cancel" softkey, then all of the data that has not been
activated is rejected.
5-4
5-3. Generating an archive in the Program Manager
Software option：
To set up network drives, you need the "Network drive management" option.
Procedure：
1. Select the "Program manager" operating area.
2. Select the storage location for the file/files to be archived.
3. In the data tree, select the required file from which you want to create an archive.
If you want to back up several files or directories, press the "Select"
softkey and, using the cursor keys or the mouse, select the required
directories or files.
5-5
4. Press the ">>" and "Archive" softkeys.
5. Press the "Generate archive" softkey.

The "Generate archive: select storage loc." window opens.
6. Select the required folder or the memory medium and press the "New
directory" softkey to create a subdirectory and then press the "OK"
softkey. The "New directory" window is opened.
7. Enter the directory name and press "OK".

The sub-directory is created in the selected directory.
8. Press "OK".
The "Generate archive: name" window opens.
9. Select the format (e.g. archive ARC (binary format)), enter the desired
name and press the "OK" softkey to archive the file/files.
A message informs you if archving was successful.
5-6
VI
M-CODE &
G-CODE LIST
6. M-CODE & G-CODE LIST OPERATION MANUAL
6. M-CODE & G-CODE LIST

6-1. M-CODE LIST
S:STANDARD O:OPTION
M CODE ENGLISH FUNCTION
M00 Programmed stop S
M01 Optional stop S
M02 End of program S
M03 Spindle CW rotation S
M04 Spindle CCW rotation S
M05 Spindle stop S
M06 Tool change S
M07 C.T.S coolant on O
M08 Coolant on S
M09 Coolant & C.T.S off S
M10 Chip clean O
M11
M12
M13
M14 4th axis on (Macro) O
M15 4th axis off (Macro) O
M16 4th axis air tail off (Macro) O
M17
M18 4th axis air tail on (Macro) O
M19 Orientation on S
M20 Magazine home O
M21 Magazine right (DRUM) S
M22 Magazine left (DRUM) S
M23
M24
M25 Tool clamp S
M26 Tool unclamp S
M27 Renishaw OMP60 on O
M28 Renishaw OMP60 off O
M29
M30 Program rewind S
M31
M32
6-1

M33 Chuck clamp O
M34 Chuck unclamp O
M35 Program Nozzle Home O
M36 Program Nozzle CW O
M37 Program Nozzle CCW O
M38
M39
M40 4th axis clamp O
th
M41 4 axis unclamp O
M42
M43 Water gun on O
M44 Water gun off O
M45 Chip conveyor cw O
M46 Chip conveyor stop O
M47 Spindle air blow on O
M48 Spindle air blow off O
M49
M50
M51
M52
M53
M54
M55
M56
M57
M58
M59
M60
M61
M62
M63
M64
M65
M66
M67
6-2

M68
M69
M70
M71
M72
M73
M74
M75
M77
M78
M79
M80
M81
M82
M83
M84
M85
M86
M87
M88
M89
M90
M91 4th axis air tail out O
M92 4th axis air tail in O
M93 Parts counter (Macro) S
M94 Pocket Down S
M95 Pocket Up S
M96
M97 Parts counter (System) S
M98
M99
6-3
6-2. G-CODE LIST
Group 1 : Motion commands (type of interpolation) modally effective

Name Meaning
G0 Linear interpolation with rapid traverse
G1 Linear interpolation with feedrate
G2 Circular interpolation in clockwise direction
G3 Circular interpolation in counterclockwise direction
CIP Circular interpolation through intermediate point
G33 Thread cutting, tapping with constant pitch
G331 Thread interpolation
G332 Thread interpolation - retraction
CT Circular interpolation; tangential transition
Group 2 : Special motions,non-modal
G4 Dwell time
G63 Tapping with compensating chuck
G74 Reference point approach
G75 Fixed point approach
G147 SAR - Approach with a straight line
G247 SAR - Approach with a quadrant
G347 SAR - Approach with a semicircle
G148 SAR - Retract with a straight line
G248 SAR - Retract with a quadrant
G348 SAR - Retract with a semicircle
Group 3 : Write memory non-modal
TRANS Translation, programmable
ROT Rotation, programmable
SCALE Programmable scaling factor
MIRROR Programmable mirroring
ATRANS Additive translation, programming
AROT Additive programmable rotation
ASCALE Additive programmable scaling factor
AMIRROR Additive programmable mirroring
G25 Lower spindle speed limitation or lower working area limitation
G26 Upper spindle speed limitation or upper working area limitation
G110 Pole specification, relative to the last programmed setpoint position
G111 Pole specification, relative to origin of current workpiece coordinate system
G112 Pole specification, relative to the last valid POLE
ROTS Absolute rotation, defined by two angles.
AROTS Incremental rotation, relative to the currently active frame, angles as for ROTS
Group 4 : FIFO
STARTFIFO Start of fast machining step
STOPFIFO Stops the fast machining step
Group 5 : Reserved
Group 6 : Plane selection modally effective
G17 X/Y plane
6-4
G18 Z/X plane

G19 Y/Z plane
Group 7 : Tool radius compensation modally effective
G40 Tool radius compensation OFF
G41 Tool radius compensation left of contour
G42 Tool radius compensation right of contour
Group 8 : Settable zero offset modally effective
G500 Settable work offset OFF
G54 First settable zero offset
G55 Second settable work offset
G56 Third settable work offset
G57 Fourth settable work offset
G58 Fifth settable work offset
G59 Sixth settable work offset
G507. . .G5054 55 settable zero offset
Group 9 : Suppression of settable work offset non-modal
G53 Non-modal skipping of the settable work offset
G153 Non-modal skipping of the settable work offset including base frame
Group 10 : Approach behavior modally effective
G60 Exact stop
G64 Continuous-path mode
G641 Blending clearance
G642 Blending with single-axis tolerances
Group 11 : Exact stop, non-modal
G9 Non-modal exact stop
Group 12 : Exact stop window modally effective
G601 Exact stop window, fine, with G60, G9
G602 Exact stop window, coarse, with G60, G9
G603 Block change at the end of interpolation
Group 13 : Inch / metr.dimension input modally effective
G70 Inch dimension data input
G71 Metric dimension data input
G700 Inch dimension data input; also for feedrate F
G710 Metric dimension data input; also for feedrate F
Group 14 : Absolute / incremental dimension modally effective
G90 Absolute dimension data input
G91 Incremental dimension data input
Group 15 : Feedrate / spindle modally effective
G93 Inverse time
G94 Inches/min or mm/min
G95 Inches, mm per spindle revolution
G96 Constant cutting rate
Group 16 : Feed override modally effective
CFC Feedrate override with circle ON
CFTCP Feedrate override OFF
Group 17 : Reserved
Group 18 : Behavior at corners when working with tool radius compensation modally effective
6-5
G450 Transition circle

G451 Point of intersection
Group 19 : Reserved
Group 20 : Reserved
Group 21 : Acceleration profile modally effective
BRISK Jerking path acceleration
SOFT Jerk-limited path acceleration
Group 22 : 2-1/2-D
CUT2D 2-1/2 D Compensation with compensation plane determined using G17-G19
CUT2DF 2-1/2 D Compensation with compensation plane determined using a frame
Group 23 : Reserved
Group 24 : Feedforward control modally effective
FFWOF Feedforward control OFF
FFWON Feedforward control ON
Group 25 : Reserved
Group 26 : Reserved
Group 27 : Reserved
Group 28 : Working area limitation modally effective
WALIMON Working area limitation ON
WALIMOF Working area limitation OFF
Group 29 : Reserved
Group 30 : Compressor modally effective functions available only with SINUMERIK 802D sl pro.
COMPOF Compressor OFF
COMPCAD Surface-optimized compressor (constant acceleration)
Group 31 : Reserved
Group 32 : Reserved
Group 33 : Reserved
Group 34 : Reserved
Group 35 : Reserved
Group 36 : Reserved
Group 37 : Reserved
Group 38 : Reserved
Group 39 : Reserved
Group 40 : Reserved
Group 41 : Reserved
Group 42 : Reserved
Group 43 : Reserved
Group 44 : Path segmentation with SAR modally effective
G340 Approach and retraction in space (SAR)
G341 Approach and retraction in the plane (SAR)
Group 45 : Reserved
Group 46 : Reserved
Group 47 : External NC languages modally effective
G290 SIEMENS mode
G291 External mode
Group 48 : Reserved
Group 49 : Reserved
6-6
Group 50 : Reserved
Group 51 : Reserved
Group 52 : Reserved
Group 53 : Reserved
Group 54 : Reserved
Group 55 : Reserved
Group 56 : Reserved
Group 57 : Reserved
Group 58 : Reserved
Group 59 : Technology G groups
DYNNORM Standard dynamic, as previously
DYNPOS Positioning mode, tapping
DYNROUGH Roughing
DYNSEMIFIN Finishing
DYNFINISH Smooth-finishing
Group 60 : Reserved
Group 61 : Reserved
Group 62 : Reserved
6-7
VII
ALARM LIST
7.ALARM LIST OPERATION MANUAL
7. ALARM LIST
7-1. ALARM MAINTENANCE METHOD
Alarm No. Alarm
700000 Emergency stop button pressed, release it and press reset key on MCP!
Description
Emergency push buttom is pressed, release it and press reset key on MCP.
Alarm No. Message

700008 Feed not enabled ? (MCP)
Description
Feed is not enabled.
Alarm No. Message

700009 Waiting for spindle 1 speed . . .
Description
When spindle 1 speed changes , the spindle need a little time to reach the setting value.
Alarm No. Message

700011 Automatic power off active, servo off!
Description
If automatic power off led is on , when execute the M02/M30 command it will show this message
to remind the user that the system will shut down after 10 seconds.
Alarm No. Alarm

700016 Hydraulic pump overloaded.
Description
Hydraulic motor overload , check motor and input voltage , press the reset button on the overload
relay to reset the alarm message.
Alarm No. Alarm

700017 Hydraulic pressure cannot reach.
Description
Hydraulic pressure can't reach after hydraulic power on for 5 seconds.
Alarm No. Alarm

700018 M code is not active.
Description
The M-code is not active.
7-1
Alarm No. Alarm

700019 Press cycle start after tool is clamped.
Description
Press cycle start after tool is clamped.
Alarm No. Alarm

700020 Tool change error.
Description
T-code is bigger than the max tool setting of the turret or tool search time out.
Alarm No. Alarm

700021 Spindle fan overload.
Description
Spindle fan motor overload , check fan motor and input voltage , press the reset button on the
overload relay to reset the alarm message.
Alarm No. Alarm
700022 Axis %D PLC positioning error.
Description
Axis PLC positioning error
Alarm No. Alarm

700024 Tool clamp/release error.
Description
Tool clamp/unclamp can't reach its position for a few seconds.
Alarm No. Alarm

700025 Arm rotate error.
Description
Arm rotate error.
Alarm No. Alarm

700026 Tool pocket up/down error.
Description
Tool pocket up/down error.
Alarm No. Alarm

700027 Tool magazine position error.
Description
Tool magazine position error.
7-2
Alarm No. Alarm

700028 Tool data error, adjust tool table!
Description
Tool data error, adjust tool table!
Alarm No. Alarm

700029 ATC gate open/close error.
Description
ATC gate open/close error.
Alarm No. Alarm

700030 MCP error,check type/MD/connection.
Description
Check the MCP type (MCP310 or MCP483C).
Alarm No. Alarm

700031 Spindle oil cooler error.
Description
Spindle oil cooler motor overload or power is not turned on , check motor and input voltage ,
press the reset button on the overload relay to reset the alarm message.
Alarm No. Message

700032 Waiting for SINAMICS ready . . .
Description
Waiting for NC drive ready.
Alarm No. Message

700033 Safty door needs test, open then close it again.
Description
When the machine is power on , if safty door is opened , it shows the alarm message. If the door
is closed, the alarm is cleared.
Alarm No. Message

700034 Please turn off water gun. (pressure too high)
Description
Press Water gun button on the operation panel to activate water gun function. When pressure
switch is on over 5 seconds , it shows the message that pressure is enough and pump motor is turned
off. After water gun is pressed , the pressure switch is off and pump motor is turned on
automatically.
7-3
Alarm No. Message

700035 Press tool unclamp key in JOG mode.
Description
Press tool unclamp key in JOG mode.
Alarm No. Message

700036 Press tool unclamp key after safety door is opened.
Description
Press tool unclamp key after safety door is opened.
Alarm No. Message

700037 CE Key switch must turn to manual mode.
Description
When door is opened , you should press ENABLE DEVICE button (not released) and EMG
RESET button to make machine ready. If the key switch is AUTO mode , you can operate spindle.
The spindle speed is limited to 100 rpm and feedrate is limited to 20%. When door open and key
switch is MANUAL mode , you can't operate spindle or it will generate a alarm message.
Alarm No. Message

700038 CE Key switch must turn to auto mode.
Description
When door is closed and key switch is AUTO mode, you can press Cycle start button to execute
the program. If the door is open or key switch is MANUAL mode , press Cycle start button will
generate a alarm message.
Alarm No. Message

700039 MSG : After EMG SW release , press EMG RESET PB
Description
If you power on the machine or press EMG button when the machine is ready , it will generate
a alarm message. After you release the EMG button , you should press EMG RESET button to clear
the alarm and press reset key then the machine will be ready.
Alarm No. Message
700040 Waiting for tool clamped.
Description
Execute tool clamp command ,waiting for tool clamp.
Alarm No. Message

700041 Waiting for tool released.
Description
Execute tool unclamp command ,waiting for tool unclamp.
7-4
Alarm No. Message

700042 Waiting for 4th-axis clamp.
Description
Waiting for 4th-axis clamp.
Alarm No. Message

700043 Waiting for 4th-axis released.
Description
Waiting for 4th-axis released.
Alarm No. Alarm

700048 Coolant motor overloaded.
Description
Coolant motor overload , check motor and input voltage , press the reset button on the overload
Alarm No. Alarm

700049 Chip clean motor overloaded.
Description
Chip clean motor overload , check motor and input voltage , press the reset button on the
Alarm No. Alarm

700050 Coolant level low.
Description
Coolant level low.
Alarm No. Alarm

700051 CTS coolant motor overloaded
Description
CTS coolant motor overload , check motor and input voltage , press the reset button on the
Alarm No. Alarm

700052 CTS suck motor overloaded
Description
CTS suck motor overload , check motor and input voltage , press the reset button on the
7-5
Alarm No. Alarm

700053 CTS sub-tank level low,suck no coolant.
Description
CTS sub-tank level low,suck no coolant.
Alarm No. Alarm

700054 CTS outlet filter clog.
Description
CTS outlet filter clog.
Alarm No. Alarm

700057 Magazine motor overloaded.
Description
Magazine motor overload , check motor and input voltage , press the reset button on the overload
Alarm No. Alarm
700058 Arm motor overloaded.
Description
Arm motor overload , check motor and input voltage , press the reset button on the overload relay
to reset the alarm message.
Alarm No. Alarm
700060 4th cl/uncl sensor are both on.
Description
4th clamp/unclamp sensors are both on.
Alarm No. Alarm

700061 4th clamp over-time.
Description
When 4th-axis is clamped for 4 seconds and clamp sensor is still not on.
Alarm No. Alarm

700062 4th unclamp over-time.
Description
When 4th-axis is unclamped for 4 seconds and unclamp sensor is still not on.
Alarm No. Alarm

700063 4th cl/uncl sensor are both off.
Description
4th clamp/unclamp sensor are both off for 4 seconds.
7-6
Alarm No. Message

700064 Waiting for tool change . . .
Description
During tool change , it needs a little time to finish the action, display the message to tell user the
procedure is not finished. Or when you press EMG button during tool change , you can only clear
the message under emergency state , follow the trouble-shooting procedure to restore the tool.
Alarm No. Message
700065 Waiting for coolant transfer . . .
Description
Coolant level low,wait for coolant transfer.
Alarm No. Message

700068 Waiting for magazine gate . . .
Description
Waiting for magazine gate . . .
Alarm No. Alarm
700080 ASUP1 initial error,check PLCASUP1.SPF
Description
Asup1 initial error, check PLCASUP1.SPF
Alarm No. Alarm

700081 ASUP2 initial error,check PLCASUP2.SPF
Description
Asup2 initial error, check PLCASUP2.SPF
Alarm No. Alarm

700082 ASUP1 execution error.
Description
Asup1 execution error.
Alarm No. Alarm

700083 ASUP2 execution error.
Description
Asup2 execution error.
Alarm No. Alarm

700084 Magazine rotation error.
Description
Magazine rotation error.
7-7
Alarm No. Alarm

700085 Magazine go home error.
Description
Magazine go home error.
Alarm No. Message

700088 Clear tool in the spindle again for safty.
Description
Clear tool in the spindle again for safty. Execute MAGTOOL in MDA mode.
Alarm No. Message

700089 Magazine gate manual operation active.
Description
Magazine gate manual operation active.
Alarm No. Message

700090 Magazine manual rotation active.
Description
Magazine manual rotation active.
Alarm No. Message

700091 Spindle tool release manually,NC start disabled.
Description
Spindle tool release manually,NC start disabled.
Alarm No. Message

700092 Tool pocket manual up/down active.
Description
Tool pocket manual up/down active.
Alarm No. Message

700093 Arm manual rotation active.
Description
Arm manual rotation active.
Alarm No. Message

700094 Safty door not locked, NC start disabled.
Description
With safety door option , if the front door is not locked , Cycle start is disabled.
7-8
Alarm No. Message

700095 *** Service mode ***
Description
When tool change is not finished , push feed start button three times within one second for service
mode , cycle start button is disabled .
Alarm No. Alarm
700128 Z axis is not referenced, positioning by PLC impossiable.
Description
Z axis is not referenced, positioning by PLC impossiable.
Alarm No. Message

700136 Tool changer not at home, Z axis locked.
Description
Tool changer not at home, Z axis locked.
Alarm No. Message

700140 Renishaw device : error
Description
Renishaw OMP60 error signal.
Alarm No. Message

700141 Renishaw device : low voltage
Description
Renishaw OMP60 low voltage signal.
Alarm No. Message

700152 Spindle not enabled? (MCP) Only for MCP483.
Description
Spindle is not enabled.
Alarm No. Message

700153 Spindle paused.
Description
When press spindle stop button during spindle rotating.
Alarm No. Message

700154 Tool not clamped, spindle stop.
Description
When the program is running , press spindle stop button or door open command from M01 , the
spindle is paused .
7-9
Alarm No. Message

700156 Tool changer not at home, Spindle stop.
Description
Tool changer not at home position, Spindle stop.
Alarm No. Message

700157 Spindle controlled by PLC.
Description
Spindle controlled by PLC.
Alarm No. Alarm

700160 Tool clamp/release position sensor fault.
Description
Tool clamp and unclamp sensor are both on.
Alarm No. Alarm

700161 Lubrication time setting error, check MD14510[1] ... [3]
Description
MD14510[1]=0 and MD14510[3]=0 , lubrication parameter setting error.
If MD14510[1]=0 and MD14510[2]=0 , then lubrication is depend on moving distance
MD33050[X]/[Y]/[Z] , when moving distance is arrived , then start to lubricate. When lubrication
pressure is reached , it will delay for MD14510[3] then stop lubricating.When MD14510[1] = 15
and MD14510[2] = 9000 , then lubrication time = 15 seconds and rest for 15 minutes.
Alarm No. Alarm

700162 Lubricant level low. (I1.0=0)
Description
Lubrication low level error.
Alarm No. Alarm

700163 Lubrication pressure cannot reach.
Description
If MD14510[3]>=1 , when lubrication pressure detect time is over 40 seconds , then shows the
alarm.
Alarm No. Alarm

700164 Chip conveyor motor overloaded.
Description
Chip conveyor motor overload , check motor and input voltage , press the reset button on the
7-10
Alarm No. Alarm

700166 Screw auger motor overloaded.
Description
Screw auger motor overload , check motor and input voltage , press the reset button on the
Alarm No. Alarm
700168 Magazine counter too fast(%F second), position value is not
safe.
Description
Magazine counter too fast(%F second), position value is not safe.
Alarm No. Alarm

700169 Magazine stop but not in position, position value is not safe.
Description
Magazine stop but not in position, position value is not safe.
Alarm No. Alarm

700170 Magazine needs to go reference.
Description
After the machine is start-up for first time , press MAG and + button in REF mode , the magazine
will go to reference automatically.
Alarm No. Alarm
700171 Magazine rotation control mode not at auto,tool change
interrupted.
Description
Magazine rotation control mode not at auto,tool change interrupted.
Alarm No. Alarm

700172 Magazine location for return tool is not free, tool change not
possible.
Description
Magazine location for return tool is not free, tool change not possible.
Alarm No. Alarm

700176 Arm position sensor fault.
Description
Arm position sensor fault.
Alarm No. Alarm

700180 Air pressure low.
Description
The air pressure is not enough , check the air pressure system or air unit.
7-11
Alarm No. Alarm

700181 Coolant not enough in system.
Description
Coolant not enough in system.
Alarm No. Message

700200 Handwheel 1 is active. (External)
Description
The user can move axis by external MPG.
Alarm No. Message

700201 Handwheel 1 is active. (HMI)
Description
The user can move axis by external MPG1.
Alarm No. Message

700202 Handwheel 2 is active. (HMI)
Description
The user can move axis by external MPG2.
Alarm No. Message

700203 Feed rate override=0.
Description
The feedrate override is 0% , axis movement is inhibited.
Alarm No. Message

700205 Chip conveyor cannot move now, close door/release emergency stop.
Description
Chip conveyor cannot move now, close door/release emergency stop.
Alarm No. Message

700206 Screw auger cannot move now, close door/release emergency
stop.
Description
Screw auger cannot move now, close door/release emergency stop.
Alarm No. Message

700207 Manual tool release cannot use now, stop spindle and program before use it.
Description
Tool unclamp cannot use now, stop spindle and program before use it.
7-12
Alarm No. Message

700209 Magazine gate cannot operate now.
Description
Magazine gate cannot operate now.
Alarm No. Message

700210 Magazine referencing . . .
Description
Magazine referencing . . .
Alarm No. Message

700211 Magazine cannot jog now, close door/reset program in advance.
Description
Magazine cannot jog now, close door/reset program or pocket up in advance!
Alarm No. Message

700212 Door cannot open now, stop program/spindle in advance.
Description
Door cannot open now, stop program/spindle in advance!
Alarm No. Message

700213 Tool pocket manually up/down disabled, stop program,check magazine and
arm.
Description
Tool pocket manually up/down disabled, stop program,check magazine and arm.
Alarm No. Message
700214 Arm rotate manually disabled, stop program and let pocket
down in advance.
Description
Arm rotate manually disabled, stop program and let pocket down in advance.
Alarm No. Message
700215 Spindle is not referenced , please turn at least one revolution.
Description
Spindle is not referenced or synchronized , please turn at least one revolution when the machine is
powered on .
In JOG/REF mode , turn the spindle at least one revolution and the reference point is found.
In MDA mode , execute M19 command to find the reference point of the spindle.
Alarm No. Message
700216 ALM status: EP is ON (Q2.6)
Description
ALM status: EP is ON.
7-13
Alarm No. Message

700217 ALM status: OFF1 is ON (Q2.4)
Description
ALM status: OFF1 is ON.
Alarm No. Message

700218 ALM status: OFF3 is ON (Q2.5)
Description
ALM status: OFF3 is ON.
Alarm No. Message

700219 Caution: Coolant auto is not enabled?
Description
Caution: Coolant auto is not enabled?
Alarm No. Message

700220 ASUP1 initializing . . .
Description
ASUP1 initializing .
Alarm No. Message

700221 ASUP2 initializing . . .
Description
ASUP2 initializing .
Alarm No. Message

700222 Spindle clamp without tool, speed limited.
Description
When spindle clamp and tool sensor is not detected , it will show the message.
Alarm No. Message

700223 Delete password.
Description
Delete password.
Alarm No. Message

700224 Checking tool change position . . .
Description
Checking tool change position . . .
7-14
Alarm No. Message

700225 Release spindle to continue . . .
Description
Release spindle to continue . . .
Alarm No. Message

700226 Clamp spindle to continue . . .
Description
Clamp spindle to continue . . .
Alarm No. Message

700227 Arm reverse from home position is not allowed.
Description
Arm reverse from home position is not allowed.
Alarm No. Message

700229 Please go reference!
Description
After the machine is turned on , you need to go home first to create reference coordinate of the
system.
Alarm No. Message

700230 Maintenance warning : clean air condition filter.
Description
Maintenance message for clean air condition filter , press Reset key or Maintenance completed
softkey to cancel the message.
Alarm No. Message

700231 Maintenance alarm : clean air condition filter.
Description
Maintenance message for clean air condition filter press Reset key and Maintenance completed
softkey to cancel the message.
User Alarm No. Message

65000
Description
Grippers have tool(s) before tool change , unload tools in the grippers and restart again.
7-15
7-2. Save Data
After shutdown for long period of time , for example : the machine was not working well after
shipment, and the machine data will be lost . After restore the backup files , remember to press the soft-
key "save data" . This function will save the contents of the volatile memory into a nonvolatile memory
area. At the end of last week that you have to press the soft-key "save data" if the machine will have no
power next weeks. Do not miss this procedure and the system was not able to reload saved files.
Requirement: There is no program currently executed.
Do not carry out any operator actions while the data backup is running!
When the customer restores the backup file ("0810.ard" for example) to NC system , the laser
compensation data will not be set and still be zero , so the laser compensation file "LASER_X.MPF"、
"LASER_Y.MPF"、"LASER_Z.MPF" should to be executed to install the laser compensation data .
7-16
7-3. Option list table (828DFM-B1-001-02)

Parameter Bit Set Description (Encoder type)
MD14512[0] 0 1 : X axis use linear scale.
1 1 : Y axis use linear scale.
2 1 : Z axis use linear scale.
3
4
5
6
7
Parameter Bit Set Description (Lubrication)
MD14512[1] 0 1 : No lubrication pressure switch.
1
2
3
4
5
6
7
Parameter Bit Set Description (Magazine)
MD14512[2] 0 (1:Magzine motor is single phase , 0 : 3-phase motor.)
1 (1:Magazine counter1 is low active.)
2 (1:Magzine counter 1/2 is A/B phase.)
3 (1:DRUM magzine has brake sensor.)
4 1:Magazine has home switch.
5
6
7 1:No tool magazine.
Parameter Bit Set Description (Coolant)
MD14512[3] 0 1 : Chip clean is active.
1 1 : M02 stop M8 function.
2
3
4
5 1 : Coolant on without Spindle rotating.
6
7
Parameter Bit Set Description ( )
MD14512[4] 0
1
2
3
4
5
6
7
7-17
Parameter Bit Set Description (Chip conveyor)

MD14512[5] 0 1 : Chip conveyor is active.(M45/M46)
1 1 : Chip conveyor can be cancelled by M30/M02.
2 1 : Chip conveyor CW is activated by Screw auger CW PB.
3
4
5
6
7
Parameter Bit Set Description (Tool)
MD14512[6] 0 1 : Tool manual release with no air clean.
1
2
3
4 1 : Tool manual release toggle mode.
5
6
7
Parameter Bit Set Description (CE2)
MD14512[7] 0 1 : CE2 is active.
1
2
3 1 : MPG X100 can work when door is opened.
4
5
6
7
Parameter Bit Set Description (Safety door)
MD14512[8] 0 1 : Door function is active.
1 1 : Door lock signal is active.
2 1 : Door open needs test.
3 1 : Door open without axis standstill.
4 1 : Door open command from M30.
5 1 : Door open command from M00/M01.
6 1 : Door function switch NC active. (Water Gun)
7
Parameter Bit Set Description (ARM type - tool change)
MD14512[9] 0 (1 : Pocket solenoid is single.)
1 (1 : Pocket keeps at down position)
2
3
4 1 : Arm sensor is low active.
5 1 : Arm with quick tool release function.
6
7
7-18
Parameter Bit Set Description (Alarm lamp)

MD14512[10] 0 1 : Program running green light flash.
1 1 : M30 finish lamp flash.
2 1 : Alarm red lamp no flash.
3
4
5
6
7
Parameter Bit Set Description (Others-1)
MD14512[11] 0 1: 4th axis is active.
1 1: 5th axis is active.
2
3
4
5
6
7
Parameter Bit Set Description (Others-2)
MD14512[12] 0 1: Oil cooler unit active.
1 1: CTS unit active.
2 1: When CTS off , begin sp air blast.
3 1: M30 POFF function active.
4
5
6
7
MD14512[13] 0
1
2
3
4
5
6
7
MD14512[14] 0
1
2
3
4
5
6
7
7-19
Parameter Bit Set Description (Renishaw measure system)

MD14512[15] 0
1 1: OMP60 work-piece measuring system is active.
2
3
4
5
6
7
Parameter Bit Set Description (Water gun)
MD14512[16] 0 1: Water gun function is active.
1 1: Water gun pressure is low active.
2 1: Water gun without front door sw
3
4
5
6
7
MD14512[17] 0
1
2
3
4
5
6
7
Parameter Bit Set Description (Spindle air blow)
MD14512[18] 0 1: Spindle BERO switch active
1
2
3
4 1: Programmable spindle air blow.
5 1: Spindle ring air.
6
7
MD14512[19] 0
1
2
3
4
5
6
7
7-20

MD14512[20] 0
1
2
3
4
5
6
7
Parameter Bit Set Description (Spindle)
MD14512[21] 0 1 : When SP axis is virtual , disable 700009 alarm.
1 1 : Spindle clamp with tool sensor is active.
2
3
4
5
6
7
Parameter Bit Set Description (CTS+suck motor)
MD14512[22] 0 1 : CTS and suck motor is active
1
2
3
4
5
6
7
Parameter Bit Set Description (4th Hydraulic motor)
MD14512[23] 0 1 : Hydraulic 4th-axis motor active.
1 1 : Hydraulic 4th-axis pressure switch active.
2
3
4
5
6
7
Parameter Bit Set Description (Speed control when door open)
MD14512[24] 0 1:Speed Override % control is active.
1
2
3
4
5
6
7
7-21
Parameter Bit Set Description (Speed Override)

MD14512[25] 0 1:Speed Override = 10%
1 1:Speed Override = 20%
7-22
Parameter Set Description

MD14510[0] 24 Number of magazine locations.
MD14510[1] 0 Lubricator on time. (unit: 1sec)
MD14510[2] 0 Lubricator wait time. (unit: 1 sec)
MD14510[3] 5 Lubricator pressure hold time. (unit: 1 sec)
MD14510[4] 150 Lubricator on pressure detect time. (unit: 0.1sec)
MD14510[5] 1000 Lubricator off pressure release time. (unit: 0.01sec)
MD14510[6] 250 When CTS off , delay about 2.5 sec then start air blow. (unit : 0.01sec)
MD14510[7] 300 Delay about 3 sec for CTS off. (unit : 0.01sec)
MD14510[8] 400 Delay time for water gun pressure reached. (unit: 0.01sec)
MD14510[9] 30 Delay time for tool unclamp timer. (unit: 0.1sec)
PS. If MD14510[1]=0 and MD14510[2] = 0 , then lubrication is depended by moving distance , for
example MD33050[X]/[Y]/[Z] = 30000 , when moving distance is over 30000mm then start to
lubricate. When lubrication pressure is reached , it will delay for 14510[3] (5 seconds) then stop
lubricating.
When MD14510[1] = 15 and MD14510[2] = 9000 , then lubrication time = 15 seconds and rest for
15 minutes. When lubrication motor is on and lubrication pressure detect time is over 40 seconds ,
then shows alarm message "700163 Lubrication pressure cannot reach".
Parameter Set Description

MD14514[0] 0 Tool change position.
7-23
MEMO

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V-Series

Space key(Blank key)

Window selection key

Selection key/toggle key

End of line key

Menu select key

Menu function key

Menu user key

1-2. MCP310C MACHINE CONTROL PANEL

MDA(Manual Data Automatic)

Inc Var: Incremental feed variable

Inc: Incremental feed

Coolant auto key

Work lamp key

Door unlock key

Automatic power off

Water-gun key (OPTION)

Chip clean (OPTION)

Spindle start CCW

Rapid traverse overlay

Axis move direction select key

Protection level concept

Protection levels 4--- 7

1-3. NC POWER ON/OFF

Power OFF button

EMG RESET BUTTON

1-5. SWITCHES FOR POWER SUPPLY

1-5-1. Main Switch (STANDARD TYPE)

(POWER ON) 1.Operation

1-5-2. Main switch (CE TYPE)

Locking of the handle

1-5-3. Door Interlock Switch『DOOR INTERLOCK』

This key switch is provided on the NC/electrical

1-6. 4TH AXIS SETTING

Option " 6FC5800-0AA00-0YB0 additionally 1 axis/spindle" should be set , or the

4th Gear ratio setting :

(B). Signals check.

When 4th axis wire is connected , check the following signals :

(B.2) If 4th axis is not selected , I7.0(M40 clamp Fin signal) is 1 ,

(B.4) When Q1.0 is on , make sure the air tube is working.

(B.5) Initial MD34090 and MD34092=0 .

(C). 4th axis angle range (0~359.999  360~-360).

Axis must be referenced :

Axis has reached its reference point :

Press a direction key.

2. X/Y/Z-axis go home individually :

2-2. JOG MODE

Functionality：Move axis manually.

Manual JOG movement：

Feedrate override switch：

Traverse axes by a defined increment.

Variable increment value is setup in the Settings dialog screen.

Starting and stopping a spindle manually.

2-3. MDA MODE

Use this function to delete blocks from the program window.

2-4. Automatic mode

Functionality : Start the execution of the part program.

Displaying a basic block.

Display program level.

Starting machining at a specific point.

2. Selection and start of a part program：

1. Use the Program manager to select the desired program.

3. Press the "Select" softkey.

3-1-1. Tool list screen description