Aws A5.10

COPYRIGHT American Welding Society, Inc.
Licensed by Information Handling Services

Key Words-Bare aluminum, filleraluminum
metal, AWS
A5.1O/A5.1OM:1999
rods,
aluminum electrodes, gas metal arc An
American
National
Standard
welding, gas tungsten arc welding, cast
aluminum alloys, oxyfuel gas welding, Approved by
plasma arc welding, classification,
specification
American National Standards Institute
November 23,1999
Specification for
Bare Aluminum and Aluminum-Alloy
Welding Electrodes and Rods
Supersedes ANSI/AWS A5.10-92
Prepared by
AWS Committee on Filler Metals
and Allied Materials
Under the Direction of

AWS Technical Activities Committee
Approved by
AWS Board of Directors
Abstract
This specification prescribes requirements for the classificationof bare, wrought and castaluminum-alloy electrodes, and
rods for use with the gas metal arc, gas tungsten arc, oxyfuel gas, and plasma arc welding processes. This specification
makes use of both U.S. Customary Units and the International Systemof Units (SI). Since these are not equivalent, each
system must be used independently of the other.
American Welding Society

550 N.W. LeJeune Road, Miami, Florida 33126

Statement onUse of AWS American National Standards
All standards (codes, specifications, recommended practices, methods, classifications, and guides) of the American
Welding Society are voluntary consensus standards that have been developed in accordance with rules the of theAmerican
National Standards Institute. When AWS standards are either incorporated in, or made part of, documents that are
included in federal or state laws and regulations, or the regulations of other governmental bodies, their provisions carry
the full legal authority of the statute. In such cases, any changes in those AWS standards must be approved by the
governmental body having statutory jurisdiction before they can become a part of those laws and regulations. In all
cases, these standards carry the full legal authority of the contract or other document that invokes the AWS standards.
Where this contractual relationship exists, changes in or deviations from requirements of an AWS standard must be by
agreement between the contracting parties.
International Standard Book Number: 0-87171-550-35
American Welding Society,550 N.W. LeJeune Road, Miami, FL 33126
O 2000 by American Welding Society. Allrights reserved
Printed in the United States of America
AWS American National Standards are developed through a consensus standards development process that brings
together volunteers representing varied viewpointsand interests to achieve consensus. WhileAWS administers the process
and establishes rules to promote fairness in the development of consensus, it does not independently test, evaluate, or
verify the accuracy of any informationor the soundness of any judgments contained in its standards.
AWS disclaims liability for any injury to persons or to property, or other damagesof any nature whatsoever, whetherspe-
cial, indirect, consequentialor compensatory, directlyor indirectly resulting from the publication, use or
of,reliance on this
standard. AWS also makes no guaranty or warranty as to the accuracyor completeness of any information published herein.
In issuing and making this standard available, AWS is not undertaking to render professional or other services for or on
behalf of any person or entity. Nor is AWS undertaking to perform any duty owed by any person or entity to someone
else. Anyone using these documents should rely on his or her own independent judgmentor, as appropriate, seek the advice
of a competent professional in determining the exercise of reasonable care in any givencircumstances.
This standard may be superseded by the issuance of new editions. Users should ensure that they have the latest edition.
Publication of this standard does not authorize infringement of any patent. AWS disclaims liability for the infringement
of any patent resulting from the useor reliance on thisstandard.
Finally, AWS does not monitor, police,or enforce compliance with this standard, nor does it have the power to do so.
Official interpretations of any of the technical requirements
of this standardmay be obtained by sending a request, in writ-
ing, to the Managing Director Technical Services, American Welding Society, 550 N.W. Laleune Road, Miami, FL 33126
(see Annex B). With regard to technical inquiries madeconcerning AWS standards, oral opinions on AWS standards may
be rendered. However,such opinions represent only the personalopinions of the particular individualsgiving them. These
individuals do not speak on behalf of AWS, nor do these oral opinions constitute official
or unofficial opinions or interpre-
tations of AWS. In addition, oral opinions are informal and shouldnot be used as a substitute for an official interpretation.
This standard is subject to revision at any time by the AWS Committee on Filler Metals and Allied Materials. It must be
reviewed every5 years and if not revised, it must be either reapproved or withdrawn. Comments(recommendations, addi-
tions, or deletions) and any pertinent data that may be of use in improving this standard are required and should be
addressed to AWS Headquarters. Such comments will receive careful consideration by the AWS Committee on Filler
Metals and Allied Materials and the author of the comments will be informed of the Committee’s response to the
comments. Guests are invited to attend all meetings of the AWS Committee on Filler Metals and Allied Materials to
express their comments verbally. Procedures for appeal of an adverse decision concerning all such comments are pro-
vided in the Rules of Operation of the Technical Activities Committee.A copy of these Rules can be obtained from the
American Welding Society,550 N.W. LeJeune Road, Miami, FL 33126.
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Authorization to photocopy items for internal, personal, or educational classroom use only, or the internal, personal, or
educational classroom use only of specific clients, is granted by the American WeldingSociety (AWS) provided thatthe
appropriate fee is paid to the Copyright Clearance Center, 222 Rosewood Drive, Danvers,MA 01923, Tel: 978-750-8400;
online: http:llwww.copyright.com.

Personnel
AWS Committee on Filler Metals and Allied Materials
R. A. LaFave, Chair Elliott Company

J. R Hunt, Ist Vtce Chair Consultant
D. A. Fink, 2nd Kce Chair The Lincoln Electric Company
R. K. Gupta, Secretary American WeldingSociety
*R. L. Baternan Electromanufacturas S . A.
R. S.Brown Carpenter TechnologyCorporation
J. Caprarola, J K Consultant
A. Chatterjee Caterpillar, Incorporated
*L. J. Christensen Consultant
R. J. Christoffel Consultant
c. W cox Cooperweld Miami Division
D. D. Crockett The Lincoln Electric Company
*R. A. Daernen Consultant
D. A. DelSignore Consultant
R. L. Drury III Caterpillar, Incorporated
H. W Ebert Exxon Research andEngineering
J. G. Feldstein Foster Wheeler EnergyCorporation
S. E. Ferree ESAB Welding andCutting Products
R. D. Fuchs Böhler Thyssen Welding
L. Flasche Haynes International, Incorporated
C. E. Fuerstenau Alloy Ring Service
**G. HallStrom, Jr. Hallstrom Consultants
J. A. Henning Deltak, Incorporated
M. Q. Johnson Edison Welding Institute
R. B. Kadiyala Techalloy Company
II: J. Konkol Concurrent Technologies Corporation
D. J. Kotecki The Lincoln Electric Company
D, Y Ku American Bureau of Shipping
N. E. Larson Consultant
A. S. Laurenson Consultant
J. S. Lee Chicago Bridge and Iron Company,Incorporated
G. H. MacShane MAC Associates
W A. Marttila DaimlerChrysler Corporation
R. Menon Stoody Company
M. T. Merlo Select Arc, Incorporated
A. R. Mertes Ampco Metal, IncorporatedI
M. D. Morin ABB Power Generation

C. L. Null Department of the Navy
M. R Parekh ITW Hobart Brothers
J. Payne Consultant
R. L. Peaslee Wall Colmonoy Corporation
E. W Pickering, Jr. Consultant
M. A. Quintana The Lincoln Electric Company
*AdVisor
+*Deceased
...
111

AWS Committee on Filler Metalsand Allied Materials (Continued)
*H. E Reid Consultant
*S. D. Reynolds, Jr. Consultant
L. E Roberts CWB Group
i? K. Salvesen Det Norske Veritas
J. M. Sawhill, Jr. Newport News Shipbuilding
A. P. Seidler Armco Steel
M S. Severance ESAB Welding andCutting Products
* MA. Shopp Consultant
*R. G. Sim The Lincoln Electric Company(Australia)
E. R. Stevens Consultant
R. A. Swain Euroweld, Limited
R. D. Thomas, Jr. R. D. Thomas and Company
K. l? Thornberry J. W. Harris Company, Incorporated
*R. Timerman Conarco, S . A.
*S. Tsutsumi Kobe Steel, Limited
L. T. Vernam AlcoTec WireCorporation
G. J. Vytanovych Mobil Technology Company
T R. Warren Ingalls Shipbuilding, Incorporated
H. D. Wehr Arcos Alloys
* E J. Winsor Consultant
K. G. Wold Tower Automotive, Incorporated
J. B. C. Wu Deloro Stellite Company, Incorporated
AWS Subcommittee on Aluminum and Aluminum-Alloy Filler Metals
L. T. Vernam, Chair AlcoTec Wire Corporation

U! N.Dietzen, Kce Chair Gulf Wire Corporation
R. K. Gupta, Secretary American Welding Society
*B. E. Anderson AlcoTec Wire Corporation
S. A. Collins Maine Maritime Academy
*P. B. Dickerson Consultant
S. Gedeon IntellAction Incorporated
R. M. Henson J. W. Harris Company
L. L. Her1 ESAB Welding and Cutting Products
J. S. Lee Chicago Bridge and Iron Company Incorporated
G. H. Musselman Dana Corporation
E. Pickering Reynolds Metals Company
*R. D. Thomas, Jr. R. D. Thomas and Company
D. A. Wright, Sr. Zephyr Products, Incorporated
'Advisor

Foreword
(This Foreword is not a part of AWS A5.10/A5.10M:1999, Specification for Bare Aluminum and Aluminum-Alloy
Welding Electrodes and Rods, but is included for information purposes only.)
This document is the first of the A5.10 specifications which makesuse of both U.S. Customary Units and the Interna-
tional System of Units (SI). The measurements are not exact equivalents; therefore, each system must be used indepen-
dently of the other, without combining values in any way. In selecting rational metric units, the Metric Practice Guide
for the Welding Industry (ANSI/AWS Al.l), and International Standard IS0 864, Solid Wires for Gas Shielded Metal
Arc Welding of Mild Steel4imensions of Wires, Spools, Rims and Coils, are used where suitable. Tables and figures
make use of both U.S. Customary and SI Units, which with the application of the specified tolerances providesfor inter-
changeability of products in both the U.S. Customary and SI Units.
A5.10/A5.10M:1999 represents the seventh revision of the first bare aluminum filler metal specification issued in
1954 as a joint ASTM/AWS specification. After two revisions and publicationas a joint specification, ASTM agreed to
accept AWS as the sole society responsible for the development and publicationof filler metal specifications.
In recent years, AWS filler metal specifications have been recognized by the American National Standards Institute.
The evolution of this specificationis shown below.
ASTMB285-54TTentativeSpecificationforAluminumandAluminumAlloyWeldingRodsandBareElectrodes
AWS A5.10-54T
ASTMB285-57TTentativeSpecificationforAluminumandAluminumAlloyWeldingRodsandBareElectrodes
AWS A5.10-57T
AWSA5.10-61TTentativeSpecificationforAluminumandAluminumAlloyWeldingRodsandBareElectrodes
ASTM B285-61T
AWSA5.10-69Specification for AluminumandAluminumAlloyWeldingRodsandBare Electrodes
ANSI W5.10-1973
ANSI/AWSA5.10-80Specification for AluminumandAluminumAlloyBareElectrodesandRods
ANSVAWSA5.10-88SpecificationforBareAluminumandAluminumAlloyWeldingElectrodesandRods
ANSI/AWSA5.10-92SpecificationforBareAluminumandAluminumAlloyWeldingElectrodesandRods
Comments and suggestions for the improvement of this standard are welcome. They should be sent to the Secretary,
AWS Committee on Filler Metals and Allied Materials, American Welding Society, 550 N.W. LeJeune Road, Miami, FL
33126.
Official interpretations of any of the technical requirements of this standard may be obtained by sending a request, in
writing, to the Managing Director, Technical Services Division, American Welding Society. A formal reply will be is-
sued after it has been reviewed by the appropriate personnel following established procedures.

Table of Contents
Page No .
...
Personnel .................................................................................................................................................................... 111
Foreword ....................................................................................................................................................................... V
...
List of Tables.............................................................................................................................................................. V l l l
...
List ofFigures ............................................................................................................................................................ VU^
1. Scope ................................................................................................................................................................... 1
Part A-General Requirements

2. Normative References ......................................................................................................................................... 1
.
3 Classification ....................................................................................................................................................... 1
4 . Acceptance .......................................................................................................................................................... 4
5 . Certification ......................................................................................................................................................... 4
6. Units of Measure and Rounding-Off Procedure .................................................................................................. 4
Part B.Tests. Procedures. and Requirements

7. Summary of Tests................................................................................................................................................ 4
8. Retest ................................................................................................................................................................... 4
9. Weld Test Assemblies.......................................................................................................................................... 5
10. Chernical Analysis............................................................................................................................................... 5
11. Radiographic Test ................................................................................................................................................ 5
12. Bead-on-Plate Test ............................................................................................................................................... 7
Part C-Manufacture. Identification. and Packaging

13. Method of Manufacture ....................................................................................................................................... 7
14. Standard Sizes ..................................................................................................................................................... 7
15. Finish and Uniformity ......................................................................................................................................... 8
Forms 16. Standard Package ..................................................................................................................................... 8
17. Winding Requirements ........................................................................................................................................ 9
18. Filler Metal Identification .................................................................................................................................... 9
19. Packaging ............................................................................................................................................................ 9
20. Marking of Packages ......................................................................................................................................... 11
Annex A - G u i d e to AWS Specification for Bare Aluminum andAluminum-Alloy Welding Electrodes and Rods
A l . Introduction ....................................................................................................................................................... 15
A2. Classification System ........................................................................................................................................ 15
A3. Acceptance ........................................................................................................................................................ 15
.
A4 Certification ....................................................................................................................................................... 17
A5 . Application of Military and Federal Specifications .......................................................................................... 17
A6. Ventilation Duriag Welding ............................................................................................................................... 18
A7. Welding Considerations..................................................................................................................................... 18
A8. Description and Intended Useof Aluminum Electrodes and Rods................................................................... 19
A9. Special Tests ...................................................................................................................................................... 22
A10. Chemical Analysis............................................................................................................................................. 22
AI 1. Discontinued and Replaced Alloys................................................................................................................... 22
A12. General Safety Considerations.......................................................................................................................... 22
vi

. ~ .
STDOAWS L999 284 D
Page No.
Annex B-Cuidelines forPreparation of Technical Inquiriesfor AWS Technical Committees
B1 . Introduction ....................................................................................................................................................... 27
B2. Procedure ........................................................................................................................................................... 27
B3 . Interpretation of Provisions of the Standard ...................................................................................................... 27
B4. Publication of Interpretations ............................................................................................................................ 28
B5. Telephone Inquiries ........................................................................................................................................... 28
B6 . The AWS Technical Committee........................................................................................................................ 28
AWS Filler Metal Specifications by Material and Welding Process ........................................................................... 29
AWS Filler Metal Specifications and Related Documents .......................................................................................... 31
vii

List of Tables
Table Page No .
1 Chemical Composition Requirementsfor Aluminum Electrodes and Rods.................................................. 2
2 Required Tests................................................................................................................................................ 4
3 Base Metal for Test Assemblies ..................................................................................................................... 7
4 Standard Sizes .............................................................................................................................................. 11
5 Typical Sizes of Flattened Rods................................................................................................................... 11
6 Standard Packages, Dimensions, and Weights ............................................................................................. 12
Al Designation Reference Guide...................................................................................................................... 16
A2 Guide to the Choice of Filler Metal for General Purpose Welding .............................................................. 20
A3 Discontinued Bare Aluminum and Aluminum-Alloy Welding Electrodes and Rods .................................. 22
List of Figures
Figure Page No.
1 Groove WeldTestAssembly for RadiographicTest ...................................................................................... 6
2A Radiographic Acceptance Standards for Test Assernblies-Overhead Welding Position ............................. 8
2B Radiographic Acceptance Standards for Test Assemblies-Overhead Welding Position ............................. 9
3 Radiographic Acceptance Standard for Test Assemblies-Flat Position Welding ...................................... 10
4 Dimensions of4, 8, and 12 in . [loo, 200, and 300 mm] Diameter Spools .................................................. 13
5 Dimensions of Standard 13-1/2 in . [340 mm] Diameter Spool ................................................................... 14
viii

Specification for Bare Aluminum and
Aluminum-Alloy Welding Electrodes andRods
1. Scope ASTM B 209, Standard Specification for Aluminum

and Aluminum-Alloy Sheet and Plate.
This specification prescribesrequirementsforthe
classification of bare aluminum and aluminum-alloy 2.3 The following IS0 standard3 is referenced in the
welding electrodes and rods for use with the gas metal mandatory sections of this document:
arc, gas tungsten arc, oxyfuel gas, and plasma arc weld- IS0 864, Arc WeldingSolid and Tubular Cored
ing processes. Wires which Deposit Carbon and Carbon Manganese
Steel-Dimension of Wires, Spools, Rims, and Coils.
Part A 3. Classification
General Requirements 3.1 The electrodes and rods covered by A5.10/A5.10M
specification are classified using a system that is inde-
pendent of U.S. Customary Units and the International
2. Normative References System of Units (SI). Classification is according to the
chemical composition of the filler metal as specified in
2.1 The following ANSI/AWS' standard is referenced in
Table 1 and their respective usability either as an elec-
the mandatory sections of this document:
trode or rod as specified in Section 9, Weld Test Assem-
ANSVAWS A5.01, Filler Metal Procurement Guidelines. blies, and Table 2.
2.2 The following ASTM2 standards are referenced in 3.2 Any filler metal tested and classified as an electrode
the mandatory sections of this document: shall also be classified as a welding rod. Filler metal
ASTM E 29, Standard Practice for Using Significant tested and classified only as a welding rod shall not be
Digits in Test Data to Determine Conformance with classified as an electrode.
Specifications.
ASTM E 34, Standard Methods for Chemical Analy- 3.3 The electrodes and rods classified under this specifi-
sis ofAluminum and Aluminum Alloys. cation are intended for gas metal arc, gas tungsten arc,
oxyfuel gas, and plasma arc welding, but that is not to
ASTM B 108, Standard Specification for Aluminum
prohibit their use with any other process for which they
Alloy Permanent Mold Castings. are found suitable.
ASTM E 142, Standard Method for Controlling Qual-
ity of Radiographic Testing. 3.4 Filler metal containing more than 0.0008 percent by
weight of beryllium shall not be classified as electrode
and should not be usedas an electrode (see A12.3).
1. ANSI/AWS standards may be obtained from the American
Welding Society, 550 N.W. LeJeune Road, Miami, FL 33126.
2. ASTM standards canbe obtained from the American Society 3. IS0 standards may be obtained from the American National
for Testing and Materials, 100 Barr Harbor Drive, West Con- Standards Institute (ANSI), 11 W. 42nd Street, 13th Floor, New
shohocken, PA 19428-2959. York, NY 10036.

STDlAWS AS-LO/AS.LOM-ENGL 1797 W 078q2bS 0513b18 T73
AWS A5.10/A5.10M:1999
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AWS A5.10/A5.10M:1999
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AWS A5.10/A5.10M:1999
Table 2 product, the manufacturer certifies that the product meets

the requirements of this specification?
Required Tests
Radiographic
Bead-on-Plate
Test AWS Test* Chemical 6. Units of Measure and Rounding-
Classification
(Electrode)
Analysis (Rod)
-
Off Procedure
ER1 100 X X
RllOO X - X 6.1 This specification makes use of both U.S. Customary
ER1 188 X X - Units and the International System of Units (SI). The
R1 188 X - X
ER23 1 9 X X - measurements are not exact equivalents; therefore, each
R2319 X - X system must be used independently of the other without
ER4009 X X - combining values in any way. The specification with the
R4009 X - X designation A5.10 uses the U.S. Customary Units. The
ER40 1O X X - specification A5.10M uses SI Units. The latter are shown
R40 1O X - X
R401 1 X - X in appropriate columns in tables and in figures, and
ER4043 X X - within brackets [ ] when used in the text.
R4043 X - X
ER4047 X X - 6.2 For the purpose of determining conformance with
R4047 X - X this specification, an observed or calculated value shall
ER4145 X X - be rounded to the “nearest unit” in the last right-hand
R4 1 45 X - X place of figures used in expressing the limiting value in
ER4643 X X - accordance with the rounding-off method given in
R4643 X - X
ER5 183 X X - ASTM E 29, Standard Practice for Using Significant
R5183 X - X Digits in Test Data to Determine Conformance with
ER5356 X X - Specijìcations.
R5356 X - X
ER5554 X X -
R5554 X - x
ER5556 X X -
R5556 X - X Part B
ER5654 X X - Tests, Procedures, and Requirements
R5654 X - X
R-206.0 X - X
R-C355.0 X - X
R-A356.0 X - X 7. Summary of Tests
R-357.0 X - X
R-A357.0 X - X The tests required for each classification are specified
in Table 2. The purpose of these tests is to determine the
*Filler metal meeting the radiographic requirement, when tested as an
a rod, as specified in 9.2.
electrode, is not required to be tested as chemical composition of the filler metal, soundness of
the weld metal produced by gas metal arc welding elec-
trodes, and the deposition characteristics of welding
rods. The base metal for the weld test assemblies, the
4. Acceptance welding and testing procedures to be employed, and the
Acceptance4 of the material shall be in accordance results required are given in Sections 9 through 12.
with the provisions of ANSI/AWS A5.01, Filler Metal
Procurement Guidelines.
8. Retest
5. Certification If the results of any test fail to meet the requirement,
that test shall be repeated twice. The results of both re-
By affixing the AWS specification and classification tests shall meet the requirement. Material for retests may
designations to the packaging, or the classification to the be taken fromthe original test sample or from one or two
4. See A3, Acceptance (in the Annex) for further information 5. See A4, Certification (in the Annex) for further infomation
concerningacceptance, testing ofthe material shipped, and concerning certification and the testing called for to meet this
ANSIIAWS ,4501, Filler Metal Procurement Guidelines. requirement.

STD-AWS A5=LO/AS=LOtl-ENGL
AWS A5.10lA5.10M:1999
new samples. For chemical analysis, retest need be only electrode diameter being tested. The backing material
for those specific elements that failed to meet the test re- shall be of the same type of base metal as the test plate
quirement. If the results of one or both retests fail to meet base metal.
the requirement, the material under test shall be consid-
93.4 The test assembly shall be at a temperature of
ered as not meeting the requirements ofthis specification
not less than 60°F [16"C] when commencing the initial
for that classification.
or subsequent weld passes. Also, the initial or interpass
In the event that, during preparation or after comple-
temperatures shall not exceed 150°F [66"C].
tion of anytest, it is clearly determined that prescribedor
proper procedures were not followed in preparing the test 9.4 Bead-on-Plate Weld Test for Usability of Welding
sample@),or in conducting the test, the testshall be con- Rods
sidered invalid, without regard to whether the test was
9.4.1 The testassemblyshall consist of a sheet or
actually completed, or whether test results met, or failed
plate approximately 6 in. [150 mm] by 12 in. [300 mm]
to meet, the requirement. Thattest shall be repeated fol-
upon which a weld shall be made as specified in 9.4.2,
lowing proper prescribed procedures. In this case, the re-
using base metal of the appropriate type specified in
quirement for doubling the number of test specimens
Table 3. Examination of the assembly shall be as speci-
does not apply.
fied in Section 12, Bead-on-Plate Test.
9.4.2 Welding of the assembly shall be donein the flat
9. Weld Test Assemblies position with the gas tungsten arc welding processem-
ploying alternating current and argon gas shielding. The
9.1 Two weld test assemblies are required:
test plate thickness and the welding current shall be
com-
(1) The groove weld test assemblyfor the usability of patible with the rodbeing tested.
electrodes and the soundness of the weld metal (see Fig-
9.43 The completed bead-on-plate welds shall be ex-
ure 1).
amined with the unaided eye (corrected to normalvision)
(2) The bead-on-plate weld test assembly for the us-
and shall meet the requirements specified in Section 12,
ability of rods (see 9.4).
Bead-on-Plate Test.
9.2 Usability tests shall be made using electrodes and
9.4.4 A welding rod satisfactorily meeting the bead-
welding rods of each size. A filler metal that satisfacto-
on-plate test requirement using gas tungsten arc welding
rily meets the requirements of the radiographic sound-
is also suitable for use with the oxyfuel gas and plasma
ness test, when tested as an electrode, may also be
arc welding processes.
classified as awelding rod without being subjected to the
bead-on-plate test required for a welding rod. A filler
metal that satisfactorily meets the bead-on-plate weld
test requirements, when tested as a welding rod, shall 10. Chemical Analysis
also be tested as an electrode and meet the requirements 10.1 A sampleof the filler metal,or the stock from which
of the radiographic soundness test in order to be classi- it is made, shall be prepared for chemical analysis.
fied as an electrode.
10.2 The sampleshall be analyzed by accepted analytical
9.3 Groove Weld for Soundness and Usability of methods.6 The referee method shall be ASTM E 34,
Electrodes Standard Methods for Chemical Analysisof Aluminum
93.1 A test assembly shall be prepared and welded, as and AluminumAlloys.
specified in Figure 1 and 9.3.2 through 9.3.4, using base 10.3 The results of the analysis shall meet the require-
metal of the appropriate type specified in Table 3. The ments of Table 1 for the classification of electrode or rod
welding position shall be as specified in Figure 1 for the under test.
different electrode sizes and classifications. Testing of
the assembly shall be as specified in Section 1 1 , Radio-
graphic Test.
11. Radiographic Test
93.2 Welding of the test assembly shall be done using
the gas metal arc welding process with techniques and 11.1 The groove weld described in 9.3 and shown in Fig-
procedures specified by the manufacturer as to the fac- ure 1 shall be radiographed to evaluate the soundness of
tors not covered herein.
9.3.3 Dimensions of the groove weldjoint and the po- 6 . See Section A10 (in the Annex) for further information con-
sition of welding shall be as specified in Figure l for the cerning acccptcd analytical methods.

1O in.
i250 mm]
I_ 10 in. [250mm] MIN 4
L
I 3. T
L - T 'T
L 2 1 in. [25 mm] MIN
Electrode
Diameter
Plate
Thickness,
(Note
T C) Nominal
Root
Opening, R
Welding Position
in. in. mm
0.030
0.035 { or3111146 56.5
or 1 114 6.5 Overhead
1.o
3/64 1.2
114
114
6.5
6.5
114
114 6.5 1 Overhead
1/18 1.6 318 10 318

Overhead
2.0 318 10 318 10
2.4 3132 10 318 10
Flat
2.5 31a 10 318 10
1I8
318 3.2 1 10 Flat
12 13
General Notes:
a. Assembly shall be welded employing the gas metal arc welding process.
b. Assembly may be machined or extruded as a single piece if the dimensions shown are maintainedfor the specfic electrode size
being tested.
c. A variation of 25 percent in the specified plate thickness
is acceptable.
Figure 1 P r o o v e Weld Test Assembly for Radiographic Test

AWS A5.10/A5.10M:1999
Table 3 Aroundedindication is an indication on theradio-

graph whose length is no more than three times its width.
Base Metalfor Test Assemblies
Rounded indications may be circular, elliptical, conical,
Base Metal' or irregular in shape and they may have tails. The size of
(Aluminum
Electrode and Rod Association the rounded indication is the largest dimension of the in-
esignations)*
Classification)
(AWS dication including any tail that may be present. Indica-
tions whose largest dimension does not exceed 1/64 in.
ER1100,R1100,ER1188,R1188 1060,1100,1350,or3003
[0.4 mm] shall be disregarded. Testassemblies with indi-
ER2319,R2319,ER4145,R41452014,2219, or 3003 cations larger than the large indications permitted in the
radiographic standards do not meet the requirements of
ER4009, R4009, ER4010, R4010
R401 1, ER4043, R4043
ER4047, R4047, ER4643, R4643 I 3003 or h061 this specification.
11.4 An electrode that produces a groove weld which
isfactorily meets these radiographic requirements may
sat-
ER5183,
R5183,
ER5554,
ER5356,
R5554,
ER5556
R5356
R5556, ER5654, R5654

}{ 3004,5052,5083,
50862:544jS54j4, also be classified as a welding rod under this specifica-
tion without conducting the test specified in 9.4.
206.0,2014,2219,
R-206.0 or 3003
R-C355.0 355.0, C355.0, or 3003 12. Bead-on-Plate Test
356.0, A356.0,357.0, 12.1 Welding rod tested in accordance with 9.4 shall pro-
R-A356.0, R357.0, R-A357.0 { A357.0, or 3003 duce weld metal that flows freely and uniformly without
sputtering or other irregularities. The resultant weld
Notes: metal shall be smooth and uniform with no visible evi-
1. All wrought base alloys lM0, 1 1 0 0 , 2014, 2219, 3003, 3004,5052,
5083,5086,5154,5454, and 6061 are included in ASTM 8209. Cast dence of cracks or porosity.
base alloys 355.0, C355.0, 356.0, A356.0, 357.0.and A357.0 are
included in ASTM 8108.
12.2 If a filler metal satisfactorily meets the weld bead-
2. The Aluminum Association, Inc., 900 19th Street, N.W., Suite 300, on-plate test requirements when tested as a welding rod,
Washington, DC 20006. it also shall be tested as an electrode, if it is to be classi-
fied as an electrode.
Part C
the weld metal and to determine the usability of the elec- Manu facture, Identification,
trode. In preparation for radiography, the backing shall and Packaging
be removed and both surfaces of the weld shall be ma-
chined or ground smooth. Both surfaces of the test as-
sembly, in the area of the weld, shall be smooth enough 13. Method of Manufacture
to avoid difficulty in interpreting the radiograph.
Theelectrodesandrodsclassified according to this
11.2 The weld shall be radiographed in accordance with specification may be manufactured by any method that
ASTM E 142, Standard Method for Controlling Quality will produce material that meets the requirements of this
ofRadiographic Tesring. The quality level of inspection specification.
shall be 2-2T.
113 The soundness of the weld metal and the usabilityof 14. Standard Sizes
the electrode meet the requirements of this specification
if the radiograph shows no cracks, no incomplete fusion, 14.1 Standard sizes for round filler metal in the different
and n o rounded indications in excess of those permitted package forms of straight lengths, coils without support,
by the radiographic standards in Figure 2 for test assem- and spools are as shown in Table 4. Diameters of cast
blies welded in the overhead position for electrode sizes rods in straight lengths are approximate with no specified
up to and including 1/16 in. [ 1.6 mm] and Figure 3 for tolerance.
test assemblies welded in the flat position for electrode 14.2 Typical sizes for flattened shapes of straight length
sizes larger than 1/16 in. [1.6 mm]. In evaluating the welding rod are shown in Table 5. The cross-sectional
radiograph, the center 6 in. [I50 mm] of the test speci- area of such shapes shall be equivalent to that of corre-
men shall be considered, and all extra weld shall be sponding round rods of the same nominal diameter as
disregarded. listed in Table 5.

e
- * a -
O
O . .. * . e
. .. * O
O
ASSORTED ROUNDED INDICATIONS
SIZE PERMllTED IS 0.050 in. [1.3 mm] MAXIMUM

NUMBER PERMUTED IN ANY 6 in. [150 mm]OF WELD IS 29 WITH THE FOLLOWING RESTRICTIONS:
LARGE:UPTO0.050 in. [1.3 m m 1 4 PERMllTED
MEDIUM: UP TO 0.031 in. (0.8 mm]-5 PERMllTED
SMALL:UPTO0.020in.[0.5mm]-1 8 PERMllTED
e O . a * e O
e . e 0 . O m e * a 0 .
. a
e * o e e * e O O o * e e e O e O
MEDIUM ROUNDED INDICATIONS
SIZE PERMllTED IS 0.030in. p.8 mm] MAXIMUM

NUMBER PERMllTED IN ANY 6 in. [150 mm]OF WELD IS 39
. . . . . . . . . . . .
I .. ... .. .. . -. . . . . " . . . . . . . . . . . . .. .. .. .. .. .. .. . . . ' - : :I
. . v .
~~ ~ ~~
SMALL ROUNDED INDICATIONS
SIZE PERMITTEDIS 0.020in. [0.5 mm] MAXIMUM

IS 72
NUMBER PERMllTED IN ANY 6 in. [150 mm] OF WELD
Notes:
1. In using these standards, the chart that is most representative of the size of the rounded indications present in the test specimen
radiograph shall be used for determining conformance to these radiographic standards.
2. Indications which do not exceed 1/64 [0.4
in. mm] diameter or length, or both, shallbe disregarded.
50 mm]length of weld is 0.0225 sq in. [14.52 sq mm] basedon 1.5% T per in. [25 mm] where
3. Totalarea of porosity in a 6 in.[i T is the
base metalthickness.
RADIOGRAPHIC ACCEPTANCE STANDARDFOR 3/16 in. [5 mm] AND 1/4 ln. [6.4 mm] THICK TEST ASSEMBLIES
Figure 2A"Radiographic Acceptance Standards

for
Test AssemblieFverhead Welding Position
15. Finish
and
Uniformity 16. Standard
Package
Forms
15.1 All filler metal shall have a smooth finish thatis free 16.1 Standard package forms are straight lengths, coils
from slivers, depressions, scratches, scale, seams, laps, without support, and spools. Standard package dimen-
and foreign matter that would adversely affect the weld- sions and weights for each form are given in Table 6.
ing characteristics, the operation of the welding equip- Package forms, sizes, and weights other than these shall
ment, or the properties of the weld metal. be as agreed between purchaser and supplier.
15.2 Each continuous length of filler metal shall be from 16.2 Dimensions of the standard spool sizes shall be as
a single lot of material, and welds, when present, shall shown in Figures 4 and 5.Spools shall be designed and con-
have been made so as not to interfere with the uniform, structed to prevent distortion of themselves and ofthe filler
uninterrupted feeding of the filler metal onautomatic and metal during normal handling and use and shallbe clean and
semiautomatic equipment. dry enough to maintain the cleanliness of filler
the metal.

AWS A5.10/A5.10M:1999
O e o o
0 - .
SIZE PERMITTEDIS 0.075in. [1.9 mm] MAXIMUM

NUMBER PERMIlTED IN ANY 6 in. (150 mm]OF WELD IS 26 WITH THE FOLLOWING RESTRICTIONS:
. LARGE: UP TO 0.075in.[1.9 m m 1 4 PERMllTED
MEDIUM: UP TO 0.049 in. [1.3 mm]-5 PERMllTED
SMALL: UP TO 0.020in. [ O S mm]-17 PERMllTED
.. .. .. .. .. .. -. * . . . . . . .. .. .. .. . , .. . . . . . . . .- * ' .-
. ... . .
. * . *. . . * . S .
S .
S . .
* .
. * * . . ' ' -
SIZE PERMllTED IS 0.020in. [0.5mm] MAXIMUM

NUMBER PERMITTED IN ANY 6 in. [150 mm] OF WELD IS 108
Notes:
1. In using these standards, the chart that is most representative of the size of the rounded indications present in the test specimen
2. Indications which do not exceed 1/64 in. [0.4 mm] diameter or length, or both,shall be disregarded.
3. Total area of porosity in a 6 in. [150mm] length of weld is 0.0337 sq in. [21.7sq mm] based on 1.5 percent T per in.[25mm] where
T is the base metal thickness.
RADIOGRAPHIC ACCEPTANCE STANDARDSFOR 318 IN. [lo mm] THICK TEST ASSEMBLIES
These radiographic acceptance standards are identical

to those previously incorporatedin MIL-E-16053L (Amendment2,20 October
1980) and as Class 3 NAVSEA 0900-LP-003-9000. (See AnnexA5.)
Figure 2J3-Radiographic Acceptance Standards for

Test Assembliedverhead Welding Position
17. Winding Requirements 18. Filler Metal Identification

18.1 The product information and the precautionary in-
17.1 Filler metal on spools and in coils without support
formation required in Section 20, Marking of Packages,
shall be wound so that kinks, waves, sharp bends, over-
shall also appear on each coil and spool.
lapping, or wedging are not encountered, leaving the
filler metal free to unwind without restriction. The out- 18.2 Coils without support shall have a tag containing
side end of the filler metal (the end with which welding this information securely attached to the filler metal at
is to begin) shall be identified so it can be located readily the inside end of the coil.
and shall be fastened to avoid unwinding. 18.3 Spools shall have the information securely affixed
in a prominent location on the outside of at least one
17.2 The outermostlayer of spooled electrode or spooled flange of the spool.
rod shall not be closer than 1/8in. [3 mm] to the outside
diameter of the flanges.
19. Packaging
173 The cast and helix of filler metal on spools shall be Fillermetal shall besuitablypackagedto ensure
such that the filler metal will feed in an uninterrupted against damage during shipmentand storage under nor-
manner in automatic and semiautomatic equipment. mal conditions.

AWS A5.10/A5.10M:1999
SIZE PERMllTED IS 0.075 in. [I .9 mm] MAXIMUM

NUMBER PERMITTEDIN ANY 6 in. (150 mm] OF WELDIS 17 WITH THE FOLLOWING RESTRICTIONS:
URGE: UPTO 0.075in. [1.9mm]-3 PERMllTED
MEDIUM: UP TO 0.049 in. [1.3 m m 1 3 PERMllTED
SMALL:UPTO 0.020in. [0.5mm]-1 1 PERMITTED
O e
e O
e
LARGE ROUNDED INDICATIONS
SIZE PERMITTEDIS 0.075in. [I .9 mm] MAXIMUM

NUMBER PERMllTED IN ANY 6 in. [150mm] OF WELD IS 5
MEDIUM ROUNDED INDICATIONS
SIZE PERMITTED IS 0.049 in. [1.3 mm] MAXIMUM

NUMBER PERMITTEDIN ANY 6 in. [I 50 mm] OF WELD IS 11
SIZE PERMITTED IS 0.020in. [0.5mm] MAXIMUM

NUMBER PERMllTED IN ANY 6 in. [I50mm] OF WELD IS 72
Notes:
1. In using these standards, the chart that is most representativeof the size of the rounded indications present in the test specimen
2. Indications which do not exceed 1/64 in. [0.4 mm] diameter or length, or both,shall be disregarded.
3. Total area of porosity in a 6 in. [150 mm] lengthof weld is 0.0225sq in. [14.52sq mm] based upon .O% 1 T per in.[25mm] where Tis
the base metal.thickness.
This radiographic acceptance standard is identical to that previously incorporatedin MIL-E-16053L (Amendment2, October
20 1980)
and as Class 1 NAVSEA 0900-LP-003-9000. (See AnnexA5.)
Figure 3-Radiographic Acceptance Standard for Test Assemblie+Flat Position Welding
10

AWS A5.10/A5.10M:1999
Table 4
Standard Sizes(a)
Diameter Tolerances
Standard Package Forms in.’ mm in. mm
1.6 (0.062) 1/16
2.0 (0.079)
2.4c (0.094) 3/32
Straight Lengths and 2.5 (0.098)
Coils without Support (0.125) 118 3.2 +0.001,+0.03,
-0.002 -0.05
(Notes c, d) 5/32 (O. 156) 4.0
3/16 (O. 188) 4.8e
5.0(O. 197)
114 (0.250) 6.4C
0.030 0.8
4-in. [I00 mm] and
0.035 0.9
(0.039) 1.o +0.001,-0.002
-0.05
+0.03,
8-in. [200 mm] Spools
3/64
1.2 (0.047)
1.6 (0.0622 1/16
0.030 0.8
0.035 0.9
(0.039) 1.o
(0.047) 3/64 1.2
12-in. [300 mm] Spools (0.062)1/16 +0.001,
1.6 -0.002 +0.03, -0.05
(0.079) 2.0
(0.094) 3/32 2.4‘
(0.098) 2.5
118 3.2 (O. 125)
1.6 (0.062) 1/16
(0.07d) 2.0
13-112 [340mm] Spools (0.094)3/32 2.4C +0.001, +0.03,
-0.002 -0.05
(0.098) 2.5
118 (O. 125) 3.2
Notes:
a. Dimensions, tolerances, and package forms (for round filler metal) other than those shown shall be as agreed by purchaser and supplier.
b. Decimal inch are exact conversions with appropriate rounding.
c. There is no specified tolerance for cast rod in straight lengths.
d. Length of wrought rods shall be 36 in., +O, -1/2 in. [9(x)mm 2 2%]. Length of cast rods shall be 18 in., 2 1/2 in. 1450 mm 2 2%].
e. Metric sizes not shown in I S 0 864.
Table 5 20. Marking of Packages

Typical Sizes of Flattened Rods 20.1 The following product information (asa minimum)
shall be legibly marked so as to be visible from the out-
Equivalent side of each unit package:
Round Diameter Thickness Width
(1) AWS specification’ and classification designation
(year of issue may be excluded)
mm in. in. mm in. mm
(2) Supplier’s name and trade designation
2 1.2 0.047 1.6 1/16 (3) Size and net weight
1.5 2.0h (4) Lot, control, or heat number
05 1.8 0.070 2.4 3/32 2.7
2.5‘ 1 .Y 2.6 20.2 The following precautionary information(as a mini-
3.2 118 0.095 2.4 3.6 0.142 mum) shall be predominantly displayed in legible print
2.9 0.115 4.0 5/32 4.4 on all packages of welding material, including individual
0 3.6 0.140 4.8 3/16 unit packages enclosed withina larger package:
3.8 5.0’ 5.2
6.4 1147.1 0.280 4.8 0.187
Notes: 7. Products supplied in U.S. Customary Units shall be marked
a. Standard length shall be 36 in., +O, -1/2 in. [900 mm 2 2%]. A5.10. If all dimensional and other requirements of A5.10M
b. Metric sizes not normally available in the U.S.A. are met, the product may be marked A5.10/A5.10M.
11

AWS A5.10/A5.10M:1999
WARNING: Table 6
Protect yourself and others. Read and understand this label. Standard Packages, Dimensions,
FUMES and GASES can be hazardous to your health.
and Weightsa
ARC RAYS can injure eyes and burn skin. Nominal Net Weight
ELECTRIC SHOCK can KILL.
Package Formh Ib kg
Before use,readandunderstand the manufacturer’s
instructions, Material Safety Data Sheets (MSDSs), Straight LÆngths 5 2.5
and your employer’s safety practices. 10 5
25 10
Keep your head out of the fumes. 50 25
Use enough ventilation, exhaust at the arc, or both, to Coils Without 10 25
keep fumes and gases away from your breathing zone Support” 50 25
and the general area.
Spools~ in. mm
Wear correct eye, ear, and body protection.
4 100 1 0.5
Do not touch live electrical parts. 8 200 5 2.5
See American National Standard, ANSI 249.1, Safety in 300 12 10-26 5-12
15
Welding, Cutting, and Allied Processes, published by the 30 340 13-112
American Welding Society, 550 N.W. LeJeune Road, Notes:
Miami, FL 33126; and OSHA Safety and Health Sran- a. Filler metal diameters for all forms and lengths are given in Table 4.
b. No morethanoneclassification or size shall be included in each
dards, available from theU.S. Government PrintingOffice, package.
Washington, DC 20402. c. Dimensions of coilsshallbeasagreedbetweenpurchaserand
supplier.
DO NOT REMOVE THIS INFORMATION d. Dimensions of standardspools are shown in Figures 4 and 5.
12

AWS A5.10/A5.10M:1999
SECTION A-A
A
DIMENSIONS OF STANDARD 4 in. [lo0 mm] SPOOL
"7 I
_I
I
SEE NOTE 1
SECTION A-A
A
DIMENSIONS OF STANDARD 8 AND 12 in.[200AND 300 mm] SPOOLS
Notes:
1. Outside diameterof barrel shallbe such as to permit feeding of the filler metals.
2. Inside diameter of the barrel shall be such that swellingof the barrel or misalignment of the barrel and flanges will not resultin the
inside diameterof the barrel being less than the inside diameter of the flanges.
3. Holes are providedon each flange, but they need not be aligned.No driving holes required for 4 in. [loo mm] spools.
4. Metric dimensions and tolerances conform toIS0 864 except that "A"specifies + tolerances on the nominal diameter, rather than a
plus tolerance only, whichis shown here asa maximum.
Figure &Dimensions of 4,8, and 12 in. [loo, 200, and 300 mm] Diameter Spools
13

SECTION A-A
A 4J
in. mm
Diameter 342 13.50
A
Tolerance -0.063, +o f1
B Width 5.125 I 30
Tolerance 20.063 21.6
Diameter 50.5 2.03

C -0, +0.06
Tolerance +2.5, -0
Distance between axes 44.5 1.75
D
Tolerance 20.5 k0.02
E I Diameter
Tolerance
0.44
+O, -0.06 I 10
+1, -0
Diameter
Tolerance
Diameter
I 7.0
f 0.031
5.0
177.5
+I
127
G Tolerance +0.031 k0.8
~~
H Recess 1.125 31
Tolerance +0.125, -0 k2
Note:
a. Holes are provided on each flange, but they need not be aligned.
Figure %Dimensions of Standard 13-1/2 in. [340mm] Diameter Spool
14

Annex A
Guide to AWS Specification for Bare Aluminum and
Aluminum-Alloy Welding Electrodes and Rods
(This Annex is not a part of AWS A5.10/A5.10M:1999,Specificationfor Bare Aluminumand Aluminum-Alloy Welding
Electrodes and Rods, but is included for information purposes only.)
Al. Introduction A2.4 An international system for designating welding

filler metals is under development by the International
Thisguide is designed to correlate thefillermetal Institute of Welding (IIW) for use in future specifications
classifications with their intended applications so the to be issued by the International Standards Organization
specification can be used more effectively. Reference to (ISO). Table A l shows the proposed designations for
appropriate base metal alloys is made whenever that can aluminum filler metals. In that system, the initial “S”
be done and when it would be helpful. Such references designates a solid wire or rod, the letter “A” the alloy
are intended as examplesrather than complete listings of
system, followed by a four-digit number. For aluminum
the materials for which each filler metalis suitable.
alloys, the four-digit number is the same as that com-
monly recognized worldwide, except for the cast rods,
A2. Classification System which adopt the first four digits of the UNS number (see
A2.1 Both welding electrodes and rods are classified Table Al).
upon the basis of the chemical composition of the alumi- A2.5 Minor changes in procedures used in the manufac-
num filler metal anda usability test. The AWS classifica- ture of aluminum filler metals can affect their surfacequal-
tions used in this specification are based as follows: ity and significantly affect the resultant weld soundness.
A2.2 The Aluminum Association alloy designation no- Usability testing of the electrodeis desirable on a periodic
menclature is used for the numerical portion to identify basis to assure that the product classifiedin this specifica-
the alloy and thusits registered chemical composition. tion continues to meet the soundness requirement.
A2.3 A letter prefix designates usability of the filler The supplier should perform the usability tests of this
metal. The letter systera for identifying the filler metal specification on an annual basis, as a minimum, to assure
classifications in this specification follows the standard that the specified soundness and operating characteristics
pattern used in other AWS filler metal specifications. criteria are maintained. ANSIIAWS A5.01, Filler Metal
The prefix “E” indicates the filler metal is suitable for Procurement Guidelines, should be used by a purchaser
use as an electrode and the prefix “R” indicates suitabil- for definition of lot and frequency of testing references
ity as welding rod. Since some of these filler metals are when purchasing aluminum filler metals.
used as electrodes in gas metal arc welding, and as weld-
ing rods in oxyfuel gas, gas tungsten arc, and plasma arc
welding, both letters, “ER,” are used to indicate suitabil-
A3. Acceptance
ity as an electrode or a rod. In all cases, a product which Acceptance of all welding materials classified under
meets the test requirements for an electrode in this speci- this specification is in accordance with ANSI/AWS
fication, that meets the test requirements for a welding A5.01, Filler Metal Procurement Guidelines, as the spec-
rod, must also pass the test for an electrode before being ification states. Any testing a purchaser requires of the
classified as an electrode. supplier, for material shipped i n accordance with this
15

AWS &.lO/A5.10M:1999
Table A l
Designation ReferenceGuide
AWS I S 0 Number +
Composition Proposed IS0Test
Usability
Classification Usability
Designationa Designation
Designation”
UNS Number Numbef Designationd
11 0 0 A91 100 SAI1 0 0 ER ER1100 ER SA1100

R R1100 R SA1100
1188 A91 188 SA1 188 ER ER1 188 ER SA1188
R R1188 R SA1188
2319 A92319 SA2319 ER ER2319 ER SA2319
R R23 19 R SA2319
4009 A94009 SA4009 ER ER4009 ER SA4009
R R4009 R SA4009
4010 A9401O SA4010 ER ER4010 ER SA4010
R R4010 R SA4010
401 1 A9401 1 SA4011 R R4011 R SA4011
4043 A94043 SA4043 ER ER4043 ER SA4043
R R4043 R SA4043
4047 A94047 SA4047 ER ER4047 ER SA4047
R R4047 R SA4047
4145 A94145 SA4145 ER ER4145 ER SA4145
R R4145 R SA4145
4643 A94643 SA4643 ER ER4643 ER SA4643
R R4643 R SA4643
5183 A95 183 SA5183 ER ER5183 ER SA5 183
R R5183 R SA5 183
5356 A95356 SA5356 ER ER5356 ER SA5356
R R5356 R SA5356
5554 A95554 SA5554 ER ER5554 ER SA5554
R R5554 R SA5554
5556 A95556 SA5556 ER ER5556 ER SA5556
R R5556 R SA5556
5654 A95654 SA5654 ER ER5654 ER SA5654
R R5654 R SA5654
206.0 AO2060 SA0206 R R206.0 R SA0206
(355.0 A33550 SA3355 R RX355.0 R SA3355
A356.0 A13560 SA1356 R R-A356.0 R SA1356
357.0 A03570 SA0357 R R357.0 R SA0357
A357.0 A13570 SA1357 R R-A357.0 R SA1357
Notes:
a. AWS chemical composition designation numberis the same as the Aluminum Association designation number.
b. The proposed I S 0 designation number contains the last four digitsof the UNS number for wrought alloys (IIW doc. XII-1232-91). For cast alloys
the first four digits of the UNS number are herein proposed forIS0 designations.
c. The AWS classification number is a combination of AWSchemical composition designation plusAWS usability test designation.
d. The AWS usability lest designationis applied as a prefix to the IS0 designation.
16

AWS A5.10/A5.10M:1999
specification, shall be clearly stated in the purchase or- Federal Specification QQ-R-566B, R o h and Elec-
der, according to the provisions of ANSI/AWS A5.01, trodes, Welding, Aluminum, and Aluminum Alloys, was
Filler Metal Procurement Guidelines. In the absence of technically the same as AWS A5.10 when it was issued
any such statement in the purchase order, the supplier July 5, 1973, and was in the process of being updated at
may ship the material with whatever testing the supplier the time the MIL-E-16053L cancellation. On November
normally conducts on material of that classification, as 29, 1982, Federal Specification QQ-R-566B was also
specified in Schedule F, Table 1, of ANSI/AWS A5.01, canceled with the recommendation, “The ANSI/AWS
Filler Metal Procurement Guidelines. Testing in accor- Standard A5.10, latest issue in effect, concerning Alumi-
dance with any other Schedule in that Table must be spe- num Alloy Bare Welding Rods and Electrodes should be
cifically required by the purchase order. In such cases, used.” Straight length, coiled, and spooled rod for oxy-
acceptance of the material shipped will be in accordance fuel gas and gas tungsten arc welding were included in
with those requirements. QQ-R-566B, as well as the spooled electrode for gas
metal arc welding. Thus the total coverage was the same
as ANWAWS A5.10.
AWS A5.10/A5.10M is a classification document,
A4. Certification which defines tests and acceptance criteria to determine
The act of placing the AWS specification and classifi- that the product meets the requirements for classification.
cation designations on the packaging enclosing the prod- These tests need to be repeated only if a significant
uct or the classification on the product itself, constitutes change is made in the manufacturing process. These tests
the supplier’s (manufacturer’s) certification that the prod- become a part of the specific procurement only when
uct meets all of the requirements of the specification. used in combination with ANSI/AWS A5.01, Filler
Metal Procurement Guidelines, which identifies lot clas-
The only testing requirement implicit in this certifica- sifications, level of testing and the frequencyof tests.
tion is that the manufacturer has actually conducted the
To order the specific tests previouslyrequired by
tests required by the specification on material that is rep-
MIL-E-16053L and QQ-R-566B specifications, the fol-
resentative of that being shipped and that the material
lowing Lot Classification and Levelof Testing defined in
met the requirements of the specification. Representative
ANSI/AWS A5.01 document apply:
material, in this case, is any production run of that classi-
fication using the same formulation. “Certification” is
not to be construed to mean that tests of any kind were ANSYAWS A5.01
necessarily conducted on samples of the specific materialDefinitionLot Lot Classification
shipped. Tests on such material may or may not have
been made. The basis for the certification required by the A lot consists of bare solid Class S2
specification is the classification test of representative electrodes or rods, not exceeding
material cited above and the “Manufacturer’s Quality 100 O 0 0 Ib [45 O00 kg] of one
Assurance Program” in ANSI/AWS A5.01, Filler Metal classification, size, form and
Procurement Guidelines. temper identified by controlled
chemical composition
Level of
AS. Application
Scheduleof Military and
Testing Tests
Federal Specifications Conformance to chemical Sch. H, I, or J
At the time of cancellation (June 7, 1982) of Military composition limits
Specification MIL-E-l6053L, Amendment 2 (October Welding tests upon the lot Sch. I or J
20, 1980), Electrodes, Welding, Bare, Aluminum Alloys, shipped
the technical requirements were identical to those of
AWS A5.10-80. They both covered the same aluminum Visual Examination, diameters A5.10 Requirement
alloys, compositions, welding tests, and radiographic and finish
standards. The MIL-E-16053L cancellation notice can-
Filler wire tension test Identify as part of
celed the Qualified Products List QPL-16053 as well as
Sch. K
the specification and stated, “Future acquisition of re-
placement electrodes should be made under ANSI/AWS
A5.10-80, Aluminum and AluminumAlloy Bare Welding The minimum tensile requirement for the test shall be as
Rods and Electrodes.” agreed upon between the supplier and purchaser.
17

AWS A5.101A5.10M:1999
Purchase Order Information have high thermal conductivity, the reduction of distor-
tion is greater than would be the case with ferrous base
In addition to stating the AWS classification, AWS metals. Cracking of welds in the aluminum alloys is re-
Specification (A5.10), diameter, form, and quantity, the
duced if the cooling rate is high.
purchase order should state that the material is to con-
The gas metal arc process permits the welding of al-
form to ANWAWS A5.01, Lot Class S2, Schedule K.
loys that have a wide melting range, which heretofore
Schedule K must be stated to be, “Schedule J plus ten-
have been difficultto weld without cracking.
sion tests of the filler wire for each lot of 2000 Ib
[900 kg] supplied.” When referencing level of testing A7.2 The high melting and solidification rate of the weld
Schedules I or J, certification of performance to the metal from the gas metal arc process can result in en-
chemical compositionlimits and acceptable welding test trapped gas in the welds. Control ofthis factor should be
results will be supplied. Quantitative results of the ten- understood to obtain good results. Gas in the welds can
sion test can be requested on the purchase order. be caused by contaminating influences, such as grease,
hydrocarbon cleaning agents, or moisture on the elec-
trode or on the base metal. Moistair leaking into the inert
A6. Ventilation During Welding gas lines may also cause this condition. Improper adjust-
ment of electrode speed, welding current, or other
A6.1 Five major factors govern the quantity of fumes in machine variables may have a similar effect. The intro-
the atmosphere to which welders and welding operators duction of gas in the weld metal from any ofthese causes
are exposed during welding: can result in porosity, because the solidification rate is
(1) Dimensions of the space in which welding isdone high and the gas may not have time to escape before the
(with special regard to the heightof the ceiling) molten metal solidifies.
(2) Number of welders and welding operators work-
ing in that space A7.3 Welds can be made in all positions with the gas
(3) Rate of evolution of fumes, gases, or dust, accord- metal arc process. Edge preparation similar to that used
ing to the materials andprocesses involved for gas tungsten arc welding is satisfactory. Either argon
(4) The proximity of the welder or welding operator or helium, or mixtures of these gases may be used as
to the fumes as they issue from the welding zone, and to shielding. Semiautomatic welding,in which the welding
the gases and dusts in the space in which the welder or gun is moved by a welder, is difficult to control on metal
welding operator is working thicknesses below 0.08 in. [2 mm] with constant amper-
(5) The ventilation provided to the space in which the age. The use of a pulsed power supply permits the weld-
welding is done. ing of base metal as thin as 0.03 in. [0.8 mm]. No upper
limit on metal thickness has been established. Welds in
A6.2 ANSI 249.1, Safety in Welding, Cutting, andAllied plate up to 8 in. [200 mm] in thickness have been made.
Processes, published by the American Welding Society, Automatic gas metal arc welding is suitable for all thick-
discusses the ventilation that is required during welding nesses welded, and particularly for 1/8 in. [3.2 mm] or
and should be referred to for details. Attention is drawn less in thickness.
particularly to the sections of that document covering
Ventilation and Confined Spaces. A7.4 Gas metal arc welding is done with direct current
(electrode positive). Almost all drooping volt-ampere
characteristic DC motor-generatorsets and DC rectifier
welding machines used for shielded metal arc welding
A7. Welding Considerations with covered electrodes are suitable sources of power.
The electrodes and rods described in this specification
are primarily for use with the inert gas arc weldingpro- Constant-voltage power supplies are also suitable. An
cesses. However, they may be used with other welding electrode feeding mechanism, in which electrode speed
processes such as electron beam or oxyfuelgas welding. can be adjusted between 50 and 500 in./min. [21 and
210 mm/s] is needed. Electrode feeders possessing
A7.1 The gas metal arc process permits the successful “touch-start” or “slow run-in” features, or both, are nec-
welding of aluminum alloys that are crack-sensitive essary when using a drooping volt-amperage characteris-
when welded by oxyfuel gas or other manual welding tic power supply, and aredesirable with constant-voltage
processes. The reasons for this might be described power sources.
briefly as follows: Radiused top and bottom electrode feed rolls are pre-
Distortion is reduced to a minimum because the in- ferred in both manual and mechanized equipment. Stabi-
crease in temperature of the parts being welded is con- lization of the arc with high-frequency current is not
fined to a narrow zone. Because the aluminum alloys required.
18

AWS A5.10/A5.10M:1999
A7.5 Gas tungsten arc welds can be made i n all posi- AS. Description and Intended Useof
tions. Welding travel speed is reduced compared to GMA
welding, however, this is beneficial in several aspects.
Aluminum Electrodes and Rods
The process is more maneuverable for manually welding AS.1 The selection of the proper classification of filler
small tubes or piping than CMAW, entrapment of gases metal depends primarily on the aluminum alloy used in
is minimized to permit production of sound welds; short the parts to be welded; and secondly on the welding pro-
repair welds can be made more easily; and the reduced cess, the geometryof the joints, the resistance to corrosion
concentration of heat input allows welding aluminum required in service, and on the finish or appearance de-
base metal thicknesses as thin as 0.02 in. [ O S mm] or sired on the welded part. For example, welded vessels for
less. Corner and edgejoints in sheet gauges can be made holding hydrogen peroxide require special aluminum al-
more satisfactorily than with GMAW due to the better loys, quite frequently a high-purity alloy, in order to have
control of the filler metal additions. good resistance to corrosion or to prevent contamination
of the product contained. In this case, the properchoice of
filler metal is an alloy that has at least as high a purity as
A7.6 Gas tungsten arc welds are most commonly made
the base metal. Another example is the foundry welding
with alternating-current power and argon (AWS
of castings, wherean alloy meeting the compositionlimits
A5.32/A5.32M Class SC-A) gas shielding. Helium
of the castings is,in most cases, the best choice; for exam-
(AWS A5.32/A5.32M Class SC-He) additions to the ex-
ple, as in the repair and fabrication of cast alloys including
tent of 25 to 50 percent of the mixture with argon are 206.0, C355.0, A356.0,357.0, and A357.0.
used to increase the rateof initial melting and the amount
of melting in thick base metal. Pure tungsten (AWS AS.2 Experience has shown that certain classifications of
A5.12/A5.12M Class EWP or zirconia-tungsten (AWS filler metal are suitable for welding specific base metals
A5.12/A5.12M Class EWZr-I) electrodes are preferred and combinations of base metals. These are listed in
for AC-GTAW. The positive electrode polarity of the AC Table A2. If it is desired to weld othercombinations than
power provides an arc cleaning action to remove the sur- those listed, they should be evaluated as to suitability for
face oxide; however, thick aluminum oxides caused by the purpose intended. The alloy combinations listed will
weathering, thermal treatments, or anodic treatments be suitable for most environments; some are preferable
need to be reduced by chemical or mechanical means from one or more standpoints. In the absence of specific
prior to welding to obtain uniform results and proper fu- information, consultation with the material supplier is
sion. As stated in A7.2, sources of hydrogen, such as recommended. Additional information may be found in
moisture on the base or filler metals or in the gas shield- the aluminum chapter of Welding Handbook, Volume 3,
ing and residual hydrocarbons on the base or filler met- Eighth Edition.
als, must be removed to avoid porosity in the welds. AS3 Filler metal in the form of straight lengths and coils
without support is used as welding rod with a number of
A7.7 Direct current power can also be used toGTA weld welding processes. These include oxyfuel gas welding,
aluminum. DCEP power can be used to weld sheet plasma arc welding, and gas tungsten arc welding. The
gauges; however, a 1/4 in. [6.40 mm] diameter tungsten filler metal is usually fed by hand, although mechanized
electrode is required to carry the 125 amperesneeded to welding in these processes may involve either manual
weld 1/8 in. [3.2 mm] thickness, so this polarity is sel- feeding of the welding rod or use of a feeding mechanism.
dom used. DCEN power is used with helium (AWS A8.4 Spooled filler metal is used most commonly as
AS.32/A5.32M Class SC-He) gasshielding and a thoria- electrode for the gas metal arc welding process. It also is
tungsten electrode for welding aluminum-base alloys. used as filler rod when mechanized feeding systems are
This negative electrode polarity provides a deep, narrow employed for gas tungsten arc, plasma-arc welding and
melting pattern, which is advantageous for repair of thick other processes. Finite lengths of filler metal can be re-
weldments or castings and for increased welding speeds moved from the spools for use as a high-quality, hand-
in all thicknesses. Higher as-welded strength is obtained fed filler rod with manual gas tungsten arc, plasma-arc or
with DCEN-GTA welds in the heat treatable aluminum oxyfuel gas welding processes.
alloys due to the reduced heat input compared to AC- ASS The cleanliness and minimal surface oxidation of
CTAW. the filler metal are important with all welding processes.
Since no arc cleaning action occurs i n the DCEN arc, Oil, or other organic materials, as well as a heavy oxide
special attention must be given to minimizing the oxide film on the rod, will interfere with coalescence of the
thickness immediately before welding, such as mechani- weld and also are sources of porosity. Because of this, it
cal scraping or arc cleaning all base metal surfaces is necessary to clean the welding rod and electrode be-
within the fusion zone. fore packaging.
19

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AWS A5.10/A5.10M:1999
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AWS A5.10/A5.10M:1999
A8.6 Proper storage of welding rods andelectrodes is es- Table A3

sential to avoid contamination which may affect their Discontinued Bare Aluminum
performance. Packagesof filler metal should not be left
and Aluminum-Alloy Welding
outdoors or in unheated buildings because the greater
variations in temperature and humidity increase the pos- Electrodes andRods
sibility of condensation to create hydrated surface ox-
Replacement Discontinued
ides. Experience has demonstrated that undesirable
storage conditions may adversely affect filler metal per- AWS A5.10 AWS A5.10
formance. Investigation of the effect of storage time on Classification Issue Classification Issue
electrode performance indicates that packaged elec-
trodes, stored under good conditions (dry places i n ER1060 1961 - -
ER 1260 1980 ER1 188 1988
heated buildings), are satisfactory after extended storage. ER2014 1961 - -
A8.7 Contamination offiller metal from handling orstor- ER3004 1961 - -
ER5039 1980 -
age may occur. In most cases, the contaminating influ- 1967 - -
ER5052
ences will dictate the cleaning method. The practice of ER5 154 1969 ER5654 1969
giving the welding rod,if it has been exposed to theshop ER5254 1969 ER5654 1969
atmosphere for long periods of time, a rub with stainless ER5652 1969 ER5654 1969
steel wool just before welding isquite widely followed. R242.0 1988 - -
R295.0 1988 - -
R355.0 1988 R-C355.0 1988
ER4009 & R4009 1992
A9. Special Tests R356.0 1988 R-A356.0 1988
ER4010 & R4010 1992
This specification classifies those aluminum and alu- R-990A 1957 ER1 100 1992
minum alloy filler metals used most extensively at the E-!BOA 1957 ER1100 1992
time of issuance of the specification. It is recognized that R-996A 1957 ER 1Oh0 1957
supplementary tests may be necessary to determine the E-996A 1957 ER1060 1957
suitability of these weldingelectrodes and rods forappli- R-C4A 1980 R295.0 1980
R-CN42A 1980 R242.0 1980
cations involving properties not considered in this speci- R-C541A 1957 ER2014 1957
fication. In such cases, additional tests to determine such E-CS41 A 1957 ER2014 1957
specific properties as corrosionresistance, mechanical R-G 1A 1961 - -
properties at high and low temperature, wear resistance, E-G 1A 1961 - -
and suitability for welding combinations of dissimilar R-GMSOA 1957 ER5356 1957
E-GM5OA 1957 ERS356 1957
metals may need to be conducted. R-GR20A 1957 ER5052 1957
E-GR20A 1957 ERS052 1957
R-GR40A 1957 ER5154 1957
Alo. Chemical Analysis E-GR40A 1957 ER5154 1957
R-MG11A 1957 ER3004 1957
The most widely used methodfor chemical analysis is E-MG1 1A 1957 ER3004 1957
ASTM E 227, Optical Emission Spectrometric Analysis R-SG70A 1980 R356.0 1980
of Aluminum and Aluminum Alloy by the Point-to-Plane
Technique, but other established analytical methods are
acceptable. The ASTM E 227 method analyzes a bulk
sample and all elements simultaneously. The ASTM
E 34 standard method prescribes individual test methods A12. General Safety Considerations
for which each element is tested. The ASTM E 34 tests
methods are used as a referee method if a dispute arises A12.1 Burn Protection. Molten metal, sparks, slag, and
concerning a specific element analysis. hot work surfaces are produced by welding, cutting, and
allied processes. These can cause burns if precautionary
measures are not used. Workers should wear protective
A l l . Discontinued and Replaced clothing made of fire-resistant material. Pant cuffs, open
pockets, orother places onclothing that can catch and re-
Alloys tain molten metalor sparks should not be worn. High-top
Compositions of aluminum alloy welding electrodes shoes or leather leggings and fire-resistantgloves should
and rods have been discontinued and/orreplaced as new be worn. Pant legs should be worn over the outside of
editions of A5.10 have been issued (see TableA3). high-top shoes. Helmetsor hand shields that provide pro-
22

AWS A5.10/A5.10M:1999
tection for the face, neck, and ears, and a head covering operation and maintenance of electrical equipment are all
to protect the head should be used. In addition, appropri- sources of danger.
ate eye protection should be used. The spool of electrode should be insulated from the
When welding overhead or in confined spaces, ear welding equipment by an insulated spindle. All electrical
plugs to prevent weld spatter from entering the ear canal equipment and the workpieces should be grounded. The
should be worn. Goggles or equivalent should also be workpiece lead is not a ground lead. It is used only to
worn to protect eyes. Clothing should be kept free of complete the welding circuit. A separate connection is
grease and oil. Combustible materials should not be car- required to ground the workpiece. The workpiece should
ried in pockets. If any combustible substance has been not be mistaken for a ground connection.
spilled on clothing, a change to clean, fire-resistant cloth- The correct cable size should be used, since sustained
ing should be made before working with open arcs or overloading will cause cable failure and result in possible
flame. Aprons, cape-sleeves, leggings, and shoulder cov- electrical shock or fire hazard. All electrical connections
ers with bibs designed for welding service should be should be tight, clean, and dry. Poor connections can
used. overheat and even melt. Further, they can produce haz-
Where welding or cutting of unusually thick base ardous arcs and sparks. Water, grease, or dirt should not
metal is involved, sheet metal shields should be used for be allowed to accumulate on plugs, sockets, or electrical
extra protection. Mechanization of highly hazardous pro- units. Moisture can conduct electricity. To prevent shock,
cesses or jobs should be considered. Other personnel in the work area,equipment, and clothing should be kept dry
the work area should be protected by the use of noncom- at all times. Welders should wear dry gloves and rubber-
bustible screens or by the useof appropriate protection as soled shoes,or stand ona dry board or insulated platform.
described in the previous paragraph. Before leaving a Cables and connections should be kept in good condi-
work area, hot work pieces should be marked to alert tion. Improper or wornelectrical connections may create
other persons of this hazard. No attempt should be made conditions that could cause electrical shock or short cir-
to repair or disconnect electrical equipment when it is cuits. Worn, damaged, or bare cables should not be used.
under load. Disconnection under load produces arcing of Open-circuit voltage should be avoided. When several
the contacts that may cause burns or shock, or both. welders are working with arcs of different polarities, or
(Note: Burns can be caused by touching hot equipment when a number of alternating-current machines are being
such as electrode holders, tips, and nozzles. Therefore, used, the open-circuit voltages can be additive. The
insulated gloves should be worn when these items are added voltages increase the severity of the shock hazard.
handled, unless an adequate cooling period has been al- In case of electric shock, the power should be turned
lowed before touching.) off. If the rescuer must resort to pulling the victim from
The following sources are for more detailed informa- the live contact, nonconducting materials should be used.
tion on personal protection: If the victim is not breathing, cardiopulmonary resuscita-
(1) ANSI 249.1, Safety in Welding, Cutting, and Allied tion (CPR) should be administered as soon as contact
Processes, published by the American Welding Society, with the electrical source is broken. A physician should
550 N.W. LeJeune Road, Miami, FL 33126. be called and CPR continued until breathing has been re-
(2) Code of Federal Regulations, Title 29 Labor, stored, or until a physician has arrived. Electrical burns
Chapter XVII, Part 1910, OSHA General Industry Stan- are treated as thermal burns; that is, clean, cold (iced)
dards, available from the U.S. Government Printing compresses should be applied. Contamination should be
Office, Washington, DC 20402. avoided; the area should be covered with a clean, dry
(3) ANSIIASC 287.1, Practice for Occupational and dressing; and the patient should be transported to medi-
Educational Eye and Face Protection, American cal assistance.
National Standards Institute, 1 1 W. 42nd Street, 13th Recognized safety standards such as ANSI 249.1,
Floor, New York, NY 10036. Safety in Welding, Cutting, and Allied Processes; Na-
(4) ANSI 241, American National Standard for Per- tional Electrical Code; and NFPA No. 70,available from
sonal Protectiondrotective Footwear, American National Fire Protection Association, 1 Batterymarch
National Standards Institute, 11 W. 42nd Street, 13th Park, Quincy, MA 02269, should be followed.
Floor, New York, NY 10036.
A12.3 Fumes and Gases. Many welding, cutting, and
A12.2 Electrical Hazards. Electric shock can kill. How- allied processes produce fumes and gases which may be
ever, it can be avoided. Live electrical parts should not be harmful to health. Fumes are solid particles which origi-
touched. The manufacturer's instructions and recom- nate from weldingfiller metals and fluxes, the base metal,
mended safe practices should be read and understood. and any coatings present on the base metal. Gases are
Faulty installation, improper grounding, and incorrect produced during the welding process or may be produced
23

AWS A5.101A5.10M:1999
by the effects of process radiation on the surrounding More detailed information on fumes and gases pro-
environment. Management, personnel and welders alike duced by the various welding processesmay be found in
should be aware of the effects of these fumes and gases. the following:
The amount and composition of these fumes and gases (1) The permissible exposure limits required by
depend upon the composition of the filler metal and base OSHA can be found in CFR Title 29, Chapter XVII Part
metal, welding process, flux, current level, arc length, 1910. The OSHA General Industry Standards are avail-
and other factors. Fluxes, used for oxyfuel gas welding able from the Superintendent of Documents, U.S. Gov-
of aluminum alloys, are composed primarily of chlorides ernment Printing Office, Washington,DC 20402.
plus small fluoride additions. (2) The recommended threshold limit values for these
The possible effects of overexposure range from irri- fumes and gases may be found in Threshold Limit Values
tation of eyes, skin, and respiratory system to more se- for Chemical Substances and Physical Agentsin the
vere complications. Effects may occur immediately or at Workroom Environment, published by the American
some later time. Fumes cancause symptomssuch as nau- Conference of Governmental Industrial Hygienists
sea, headaches, dizziness, and metal fume fever.The pos- (ACGIH), 1330 Kemper Meadow Drive, Suite 600, Cin-
sibility of more serious health effects exists when cinnati, OH 45240-1634.
especially toxic materials are involved. In confined (3) The results of an AWS-funded study are available
spaces, the shielding gases and fumes might displace in a report entitled, Fumes and Gases in the Welding
breathing air and cause asphyxiation. One’s head should Environment, available from the American Welding
always be kept out of the fumes. Sufficient ventilation, Society, 550 N.W. LeJeune Road, Miami, FL,33126.
exhaust at the arc or flame, or both, should be used to
A12.4 Radiation. Welding, cutting, and allied operations
keep fumes and gases from your breathing zone and the
may produce radiant energy (radiation) harmful to
general area.
health. One should become acquainted with theeffects of
In some cases, naturalairmovementwillprovide this radiant energy.
enough ventilation. Where ventilation may be question- Radiant energy may be ionizing (such as X-rays), or
able, air sampling should be used to determine if correc- nonionizing (such as ultraviolet, visible light, or infra-
tive measures should be applied. red). Radiation can producea variety of effects such as
Forced ventilation or exhaust oftheweldingatmo- skin burns and eye damage, depending on the radiant
sphere is most desirable when gas metal arc welding with energy’s wavelength and intensity, if excessive exposure
the ERSXXX series aluminum electrodes. The ERSXXX occurs.
electrodes can create high concentrations of metallic par-
ticulates as evidenced by the smoky fumes when GMA A12.4.1 IonizingRadiation. Ionizing radiation is
welding with these electrodes. produced by the electron beam welding process. It is
All bare aluminum electrodes possess a compositional ordinarily controlled within acceptance limits by use of
control of 0.0008 percent maximum beryllium content. suitable shielding enclosing the welding area.
This provides a check by the manufacturer that the filler A12.4.2 NonionizingRadiation. The intensityand
metal is essentially free of this element and thus avoids wavelengths of nonionizing radiant energy produced de-
the presence ofconcentrations of this highly toxic metal- pend on many factors, such as the process, welding pa-
lic particulate during the filler metal transfer across the rameters, electrode and base metal composition, fluxes,
arc. Since the spooled electrodes are all fabricated as and any coating or plating on the base metal. Some pro-
drawn, wrought aluminum wire, thesame beryllium con- cesses such as resistance welding and cold pressure
trol has been applied to all wrought filler metals covered welding ordinarily produce negligible quantities of radi-
by this ANSI/AWS A510 specification where beryllium ant energy. However, most arc welding and cutting pro-
is not stated as a range (as in R4011). Thus, all wrought cesses (except submerged arc when used properly), laser
aluminum rods except R4011 also possess a 0.0008 per- welding and torch welding,cutting, brazing, or soldering
cent Be maximum limit. can produce quantities of nònionizing radiation such that
When melting the filler metal in the weld pool, as in precautionary measures are necessary.
gas tungsten arc welding, instead of spraying the filler Protectionfrom possible harmful effects caused by
metal across an arc gap,the metallic particulates have nonionizing radiant energy from weldinginclude the fol-
been quite low when welding the aluminum alloys. Re- lowing measures:
gardless of this fact however, when welding with R401 1 (1) Oneshouldnotlookat welding arcs except
or R-A357.0, which possess beryllium asa deliberately through welding filter plates which meet the require-
added element, the user should sample the atmosphere ments of ANSIIASC 287.1,Practice for Occupational
under the actual welding conditions to assure thata satis- and Education Eye and Face Protection, published by
factory environment exists. American National Standards Institute,11W. 42nd Street,
24

AWS A5.1O/A5.10M:1999
13th Floor, New York, NY 10036. It should be noted that (2) NonionizingRadiationProtection Special Study
transparent welding curtains are not intended as welding No. 42-0053-77, Evaluation of the Potential Hazards
filter plates, but rather are intended to protect passersby from Actinic Ultraviolet Radiation Generated by Electric
from incidental exposure. Welding and Cutting Arcs, available from the National
(2) Exposed skin should be protected with adequate Technical Information Service, Springfield, VA 22161,
gloves and clothing as specified in ANSI 249.1, Safety in ADA-033768.
Welding, Cutting, and Allied Processes, published by (3) NonionizingRadiation Protection Special Study
American Welding Society, 550 N.W. LeJeune Road, No. 42-0312-77, Evaluation of the Potential Retina Haz-
Miami, FL 33126. ards from Optical Radiation Generated by Electrical
(3) Reflections from welding arcs should be avoided, Welding and Cutting Arcs, available from the National
and all personnel should be protected from intense re- Technical Information Service, Springfield, VA 22161,
flections. (Note: Paints using pigments of substantially ADA-043023.
zinc oxide or titanium dioxide have a lower reflectance (4) Moss, C. E., and Murray, W. E. “Optical Radiation
for ultraviolet radiation.) Levels Produced in Gas Welding, Torch Brazing, and
(4)Screens, curtains, or adequate distance from Oxygen Cutting.” Welding Journal, September 1979.
aisles, walkways, etc., should be used to avoid exposing (5) “Optical Radiation LevelsProduced by Air-
passersby to welding operations. Carbon Arc Cutting Processes,” Welding Journal, March
(5) Safetyglasses withUV-protective side shields 1980.
have been shown to provide some beneficial protection (6) ANSI 2136.1, Safe Use of Lasers, published by
from ultraviolet radiation produced by welding arcs. American National Standards Institute, 11 W. 42nd Street,
13th Floor, New York, NY 10036.
A12.43 Ionizing radiation information sources include:
(1) AWS F2.1-78, Recommended Safe Practices for (7) ANSI 249.1, Safety in Welding, Cutting, andAllied
Processes, published by American Welding Society, 550
Electron Beam Welding and Cutting, available from
American Welding Society, 550 N.W. LeJeune Road, N.W. LeJeune Road, Miami, FL33126.
Miami, FL 33126. (8) ANSIIASC 287.1, Practice for Occupational and
(2) Manufacturer’s product information literature. Educational Eye and Face Protection, published by
American National Standards Institute, 11 W. 42nd Street,
A12.4.4 Nonionizing radiation information sources 13th Floor, New York, NY 10036.
include: (9) Moss, C. E. “Optical Radiation Transmission
(1) Hinrichs, J. F. Project Committee on Radiation- Levels through Transparent Welding Curtains,” Welding
Summary Report. Welding Journal, January 1978. Journal, March 1979.
25

Annex B
Guidelines for Preparation of Technical Inquiries for
AWS Technical Committees
(This Annex is nota part of AWS A5.10/A5.10M:1999,Specificationfor Bare Aluminum andAluminum-Alloy Welding
Electrudes and Rods, but is included for information purposes only.)
B1. Introduction B2.2 Purpose of the Inquiry. The purpose of the inquiry
must be stated in this portion of the inquiry. The purpose
The AWS Board of Directors hasadopted a policy can be either to obtain an interpretation of a Standard re-
whereby all official interpretations of AWS standards quirement, or to request the revision of a particular pro-
will be handled in a formal manner. Under that policy, all vision in the Standard.
interpretations are made by the committee that is respon-
sible for the standard. Official communication concern- B2.3 Content of the Inquiry. The inquiry should be
ing an interpretation is through the AWS staff member concise, yet complete, to enable the committee to quickly
who works with that committee. The policy requires that and fully understand the point of the inquiry. Sketches
all requests for an interpretation be submitted in writing. should be used when appropriate and all paragraphs, fig-
Such requests will be handled as expeditiously as possi- ures, and tables (or the Annex), which bear on the in-
ble but due to the complexity of the work and the proce- quiry must becited. If the point of the inquiry is to obtain
dures that must be followed, some interpretations may a revision of the Standard, the inquiry must provide tech-
require considerable time. nical justification for that revision.
B2.4 Proposed Reply. The inquirer should, as a pro-
posed reply, state an interpretation of the provision that is
B2. Procedure the pointof the inquiry,or the wording for a proposed re-
All inquiries must be directed to: Managing Director, vision, if that is what inquirer seeks.
Technical Services, American Welding Society, 550
N.W. LeJeune Road, Miami, FL 33126.
All inquiries must contain the name, address, and af- B3. Interpretation of Provisions of the
filiation of the inquirer, and they must provide enough Standard
information for the committee to fully understand the
Interpretations of provisions of the Standard are made
point of concern in the inquiry. Where that point is not by the relevant AWS Technical Committee. The secre-
clearly defined, the inquiry will be returned for clarifica-
tary of the committee refers all inquiries to the chairman
tion. For efficient handling, all inquiries should be type-
of the particular subcommittee that has jurisdiction over
written and should also be in the format used here.
the portion of the Standard addressed by the inquiry. The
B2.1 Scope. Each inquiry must address one single pro- subcommittee reviews the inquiry andthe proposed reply
vision of the Standard, unless the point of the inquiry to determine what the response to the inquiry should be.
involves two or more interrelated provisions. That provi- Following the subcommittee’s development of the re-
sion must be identified in the Scope of the inquiry, along sponse, the inquiry and the response are presented to the
with the edition of the standard that contains the provi- entire committee for review and approval. Upon ap-
sions or that the Inquireris addressing. proval by the committee, the interpretation will be an
27
Previous page is blank
AWS A5.101A5.10M:1999
official interpretation of the Society, and the secretary only through a written request. The Headquarters Staff
will transmit the response to the inquirer and to the
Weld- cannot provide consultingservices. The staff can, how-
ing Journal for publication. ever, refer a caller to any of those consultants whose
names are onfile at AWS Headquarters.
B4. Publication of Interpretations

B6. The AWS Technical Committee
All official interpretations will appear in the Welding
Journal. The activitiesof AWS Technical Committees in regard
to interpretations, are limited strictly to the Interpretation
of provisions of Standards prepared by the Committee or
to consideration of revisions toexisting provisions on the
B5. Telephone Inquiries basis of new data or technology. Neither the committee
Telephone inquiries to AWS Headquarters concerning nor the Staff is in a position to offer interpretive or con-
AWS Standards shouldbe limited to questions of a gen- sulting services on: (1) specific engineering problems, or
eral nature or to matters directly related to the use of the (2) requirements of Standards applied to fabrications out-
Standard. TheBoard of Directors’ Policy requires that all side the scope of the document or points not specifically
A W S Staff members respond to a telephone request for covered by the Standard. In such cases, the inquirer
an official interpretation of any A W S Standard with the should seek assistance froma competent engineerexperi-
information that such an interpretation can be obtained enced in the particular field of interest.
28

AWS A5.10/A5.10M:1999
AWS Filler Metal Specificationsby Material and Welding Process
29

AWS Filler Metal Specifications and Related Documents
AWS Designation Title
FMC Filler Metal Comparison Charts
UGFM User’s Guide to Filler Metals
A4.2M/A4.2 Standard Procedures for Calibrating Magnetic Instruments to Measure the Delta Ferrite Content of Austenitic and
Duplex Ferritic-Austenitic Stainless Steel Weld Metal
A4.3 Standard Methods for Determination of
the Diffusible Hydrogen Content of Martensitic, Bainitic, and Ferritic
Steel Weld Metal Produced by Arc Welding
A5.01 Filler Metal Procurement Guidelines
M.1 Specification for Carbon Steel Electrodes for Shielded Metal Arc Welding
A5.2 Specification for Carbon and
Low-Alloy Steel Rods for Oxyfuel Gas Welding
A5.3IA5.3M Specification for Aluminum and Aluminum-Alloy Electrodes for Shielded Metal Arc Welding
A5.4
SDecification for
Stainless Steel Electrodes for Shielded Metal Arc Welding
A5.5 Specification for Low-Alloy Steel Electrodes for Shielded Metal Arc Welding
A5.6 Specification for Covered Copper and Copper Alloy Arc Welding Electrodes
A5.7 Specification for Copper and Copper Alloy Bare Welding Rods and Electrodes
~ ~
A5.8 Specification for Filler Metals for Brazing and Braze Welding
A5.9 Specification for Bare Stainless Steel Welding Electrodes and Rods
A5.10/A5.10M Specification for Bare Aluminum and Aluminum-Alloy Welding Electrodes and Rods
A5.11/A5.11M Specification for Nickel and Nickel-Alloy Welding Electrodes for Shielded Metal Arc Welding
A5.12/A5.12M Specification for Tungsten and Tungsten-Alloy Electrodes for Arc Welding and Cutting
A5.13 Specification for Solid Surfacing Welding Rods and Electrodes
A5.14/A5.14M Specification for Nickel and Nickel-Alloy Bare Welding Electrodes andRods
~~ _______ ~ ~~ ~ ~~
A5.15 Specification for Welding Electrodes and

Rods for Cast Iron
A5.16 Specification for Titanium and Titanium Alloy Welding Electrodes and Rods
A5.17/A5.17M Specification for Carbon Steel Electrodes and Fluxes for Submerged Arc Welding
A518 Specification for Carbon Steel Electrodes and Rods for Gas Shielded Arc Welding
A5.19 Specification for Magnesium Alloy Welding Electrodes and Rods
A5.20 Specification for Carbon Steel Electrodes for Flux Cored Arc Welding
A5.21 Specification for Composite Surfacing Welding Rods and Electrodes
A5.22 Specification for Stainless Steel Electrodes for Flux Cored Arc Welding and Stainless Steel Flux Cored Rods for
Gas Tungsten Arc Welding
A5.23/A5.23M Specifkation for Low-Alloy Steel Electrodes and Fluxes for Submerged Arc Welding
A5.24 Specification for Zirconium and Zirconium Alloy Welding Electrodes and Rods
~ _ _ _ _ _ _ _ ~ ~ ~~
A5.25/A5.25M Specification for Carbon and Low-Alloy Steel Electrodes and Fluxes for EÏectroslag Welding
A5.26/A5.26M Specification for Carbon and Low-Alloy Steel Electrodes for Electrogas Welding
A5.28 Specification for Low-Alloy Steel Electrodes and Rods for Gas Shielded Arc Welding
A5.29 Specification for Low-Alloy Steel Electrodes for Flux Cored Arc Welding
A5.30 Specification for Consumable Inserts
A5.31 Specification for Fluxes for Brazing and Braze Welding
A5.32/A5.32M Specification for Welding Shielding Gases
For ordering information, contact the AWS Order Department, American Welding Society, 550 N.W. LeJeune Road,
Miami, FL 33126. Telephones: (800) 334-9353, (305) 443-9353, ext. 280; FAX (305) 443-7559.
31 Previous page is blank


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COPYRIGHT American Welding Society, Inc.

Licensed by Information Handling Services

Supersedes ANSI/AWS A5.10-92

Under the Direction of

American Welding Society

COPYRIGHT American Welding Society, Inc.

COPYRIGHT American Welding Society, Inc.

R. A. LaFave, Chair Elliott Company

M. D. Morin ABB Power Generation

COPYRIGHT American Welding Society, Inc.

AWS Subcommittee on Aluminum and Aluminum-Alloy Filler Metals

L. T. Vernam, Chair AlcoTec Wire Corporation

COPYRIGHT American Welding Society, Inc.

COPYRIGHT American Welding Society, Inc.

Part A-General Requirements

Part B.Tests. Procedures. and Requirements

Part C-Manufacture. Identification. and Packaging

COPYRIGHT American Welding Society, Inc.

STDOAWS L999 284 D

COPYRIGHT American Welding Society, Inc.

COPYRIGHT American Welding Society, Inc.

1. Scope ASTM B 209, Standard Specification for Aluminum

COPYRIGHT American Welding Society, Inc.

COPYRIGHT American Welding Society, Inc.

COPYRIGHT American Welding Society, Inc.

Table 2 product, the manufacturer certifies that the product meets

COPYRIGHT American Welding Society, Inc.

COPYRIGHT American Welding Society, Inc.

I_ 10 in. [250mm] MIN 4

1/18 1.6 318 10 318

Figure 1 P r o o v e Weld Test Assembly for Radiographic Test

COPYRIGHT American Welding Society, Inc.

Table 3 Aroundedindication is an indication on theradio-

R5556, ER5654, R5654

COPYRIGHT American Welding Society, Inc.

ASSORTED ROUNDED INDICATIONS

SIZE PERMllTED IS 0.050 in. [1.3 mm] MAXIMUM

MEDIUM ROUNDED INDICATIONS

SIZE PERMllTED IS 0.030in. p.8 mm] MAXIMUM

SMALL ROUNDED INDICATIONS

SIZE PERMITTEDIS 0.020in. [0.5 mm] MAXIMUM

Figure 2A"Radiographic Acceptance Standards

COPYRIGHT American Welding Society, Inc.

SIZE PERMITTEDIS 0.075in. [1.9 mm] MAXIMUM

SMALL ROUNDED INDICATIONS

SIZE PERMllTED IS 0.020in. [0.5mm] MAXIMUM

These radiographic acceptance standards are identical

Figure 2J3-Radiographic Acceptance Standards for

17. Winding Requirements 18. Filler Metal Identification

COPYRIGHT American Welding Society, Inc.

ASSORTED ROUNDED INDICATIONS

SIZE PERMllTED IS 0.075 in. [I .9 mm] MAXIMUM

SIZE PERMITTEDIS 0.075in. [I .9 mm] MAXIMUM

MEDIUM ROUNDED INDICATIONS

SIZE PERMITTED IS 0.049 in. [1.3 mm] MAXIMUM

SMALL ROUNDED INDICATIONS

SIZE PERMITTED IS 0.020in. [0.5mm] MAXIMUM

Figure 3-Radiographic Acceptance Standard for Test Assemblie+Flat Position Welding

COPYRIGHT American Welding Society, Inc.

Table 5 20. Marking of Packages

COPYRIGHT American Welding Society, Inc.

COPYRIGHT American Welding Society, Inc.

DIMENSIONS OF STANDARD 4 in. [lo0 mm] SPOOL