Documente Academic
Documente Profesional
Documente Cultură
15-05-07
Secure
Notes
• Before
operaEon,
the
operator
should
carefully
read
operaEng
manual
and
got
trained
,master
how
to
operate
the
equipment
independently.
• The
manual
contains
"warning"
and
"Tip"
in
case
of
incorrect
operaEon,
maintenance
and
repair
leading
to
the
equipment
damage
or
personnel
injury
or
even
death.
• The
"warning"
in
the
manual
is
the
wrong
operaEon
result
in
personal
injury
or
death,
should
be
absolutely
prohibited.
• Tip:
If
you
do
not
follow
the
requirements
of
operaEon,
there
will
be
likely
to
cause
damage
to
the
equipment
and
spare
parts
and
even
been
destroyed.
15-05-07
Safety
rules
• In
order
to
use
equipment
safely,
operators
need
to
be
rained
to
obtain
proficient
skills.
Improper
operaEon
of
the
equipment
or
untrained
persons
to
operate
machine
will
probably
produce
danger,
before
any
operaEon
of
machine,
Operators
should
carefully
read
and
master
the
operaEon
manual,.The
unskilled
operator
should
receive
training
and
guidance
of
a
skilled
operator.
• Engine
operaEon
safety:
engine
operaEon
and
refueling
process
are
quite
dangerous!
Failure
to
comply
with
the
safety
instrucEons
may
result
in
serious
injury
or
death
(details
please
see
the
safety
manual
provided
by
the
engine
manufacturer).
• security
maintenance:
In
order
to
make
the
equipment
safe
and
proper
operaEon
in
a
longer
period
of
Eme,regular
maintenance
and
occasional
repairs
are
necessary.
Equipment
in
poor
repair
will
become
a
safety
hazard.
15-05-07
Plate
Compactor
Safe
operaEon
• It
is
prohibited
to
use
the
device
beyond
its
permiXed
areas,
also
prohibited
to
use
equipments
in
the
areas
where
have
the
passibiliEes
to
explode.
• Before
any
operaEons,
please
according
to
slide
four
to
check
devices
to
prevent
accidents
and
damage
to
equipment.
• A
small
space
without
venElaEon
or
space
with
fire
source
is
prohibited
to
operate
equipments.
• On
site
operaEon,
there
must
be
warning
signs;
prohibit
non-‐operaEng
persons
(especially
children)
to
enter
the
area
within
two
meters
of
the
vibraEng
plate
compactor
workspace
to
prevent
injury,
if
any
non-‐operaEng
persons
got
into
the
operaEng
range,
then
the
device
should
stop
operaEng.
• Do
not
operate
the
equipment
in
the
areas
of
lacking
of
security
and
protecEon
devices
or
device
is
not
in
the
default
locaEon.
• OperaEon
of
the
vibraEng
plate
compactor
should
remain
steady
under
the
premise;
the
Elt
angle
can
not
be
more
than
20
degrees
when
vibraEng
plate
compactor
is
on
working,
otherwise
it
will
cause
fuel
overflow
and
can
not
work
properly.
• When
machine
is
operated
to
retreat,
the
operator
should
be
in
the
side
through
the
guide
handle
to
control
the
machine,
so
as
not
to
take
a
man
caught
between
he
machine
and
possible
obstacles.
Local
surface
is
uneven
or
rough
compacEon
of
the
material
should
be
parEcularly
careful.
When
the
machine
is
operaEng
under
such
condiEons,
It
should
be
fixed;
when
plate
compactor
been
put
on
the
ground,
should
avoid
dumping,
rolling
and
falling.
• There
must
be
an
operator
worked
with
once
machine
got
started;
operaEon,
should
keep
the
people’s
body
with
the
vibraEng
plate
compactor
movement
parts
have
certain
distance.
• Operator
should
wear
protecEve
clothing,
wearing
goggles
and
wear
protecEve
shoes.
15-05-07
Engine
operaEonal
safety
• It
is
prohibited
to
operate
the
machine
in
the
area
with
fire
source
,
especially
in
the
area
of
fire
source
is
prohibited
to
add
engine
fuel.
• To
refuel,
must
be
in
the
venElated
area;
must
re-‐Eghten
the
fuel
tank
cap
aaer
refueling;
must
check
the
equipment
to
see
whether
there
is
oil
leakage
before
starEng
the
machine,
It
is
prohibited
to
start
device
if
have
any
oil
leakage
.
• It
is
prohibited
to
refuel
while
the
engine
is
sEll
residual
heat
or
running;
tank
fuel
work
must
be
clean
and
not
add
too
full,
otherwise
it
will
throw
even
clogged
carburetor;
oil
overflow
tank,
must
be
completely
clean
and
dry
before
starEng
the
engine
.
• Engine
fuel
have
to
be
drained
while
equipment
is
under
transportaEon
or
don’t
use
for
not
a
short
Eme
,because
gasoline
is
flammable
and
explosive
materials.
• Must
be
familiar
with
the
fast
stop;
It
is
prohibited
to
use
clogged
method
to
stop
the
engine.
• Do
not
use
the
device
under
condiEons
of
no
air
cleaner.
• The
temperature
is
high
while
engine
work,
It
is
not
prohibited
to
touch
the
hot
parts:muffler,cylinder,
and
heat
sink
while
engine
is
on
working
or
just
stopped,And
must
wait
for
parts
got
cool
enough
before
transport
and
store.
15-05-07
NoEce
of
Safe
Maintenance
• It
is
prohibited
to
clean
or
maintain
the
plate
compactor
while
it
is
under
operaEon.
• It
is
prohibited
to
change
the
technical
parameters
of
the
machine,
if
really
need
to
adjust,
and
then
adjusted
to
technical
parameters
within
the
range
specified
.
• Reset
the
safety
and
protecEon
devices
aaer
maintenance
or
repair
• Must
to
do
regular
maintenance
in
accordance
with
the
recommendaEons
of
the
operaEng
manual
• Maintenance
and
repair
of
machinery,
should
open
the
spark
plug
cover.
• Frequently
clean
engine
air
filter
and
clean
the
engine
cooling
fins
dust.
• It
is
prohibit
to
use
plate
compactor
equipment
and
accessories
that
TEKPAC
not
recommended
,
so
as
not
to
cause
damage
to
plate
compactor
and
not
caused
operaEng
personnel
casualEes.
• Please
use
TEKPAC
designed
specifically
for
the
maintenance
and
upkeep
of
vibratory
plate
compactors
and
recommended
parts
to
replace
worn
and
damaged
parts.
15-05-07
Use
• TP5020
Hydraulic
reversible
vibratory
plate
compactor
has
a
large
vibratory
force
and
can
forward,
backward,
non-‐mover-‐
able
vibratory
compacEon
funcEon
can
be
widely
applied
to
the
soil,
sand,
asphalt,
gravel,
silt
material
compacEon
.
CompacEon
coverage
in
various
types
of
trench
-‐low
surface
bonded
sand
soil,
semi-‐bonded
sand
soil,
high
bonding
sand
soil
and
gravel
materials.
• Tip:
vibratory
plate
compactor
can
not
be
used
for
hard
or
sharp
surface,
such
as
concrete
floor,
stones,
otherwise
it
will
damage
to
the
vibratory
plate
compactors.
15-05-07
Working
Principle
• The
internal
combusEon
engine
through
Clutch,Pulley
and
eccentric
block
to
generate
vibrator
force,
the
base
plate
and
the
eccentric
block
been
fixed
together,
it
is
possible
to
change
the
direcEon
of
the
vibraEon
by
rotaEng
the
eccentric
block
.
Through
this
method
can
make
it
possible
let
machine
vibrator
in
forward,in-‐site,and
back
direcEons.
15-05-07
InspecEon
before
working
• Check
the
engine
lubricaEng
oil:
unscrew
the
oil
scale,
clean
it
and
insert,check
the
oil
scale
level,
If
oil
is
insufficient,
shall
be
added
to
the
predetermined
posiEon.
• Check
the
air
filter:
View
the
filter
is
clogged
or
not,
check
the
sponge
is
broken
or
not.
It
filter
is
too
dirt,then
the
air
filter
will
be
clogged,
resulEng
in
the
inability
of
the
engine
work
and
can
not
even
start.
• Check
the
device
juncEon
screws,
must
Eghten
if
loose.
• Check
the
fuel
tank
empty
or
not,We
recommended
use
93
#
unleaded
gasoline,
can
not
use
the
Petrol
/Engine
mixing
oil,
not
dust,
dirt
and
water
to
is
not
allowed
to
be
got
into
the
tank.
15-05-07
Check
the
lubricaEng
oil
• Engine
lubricants:
unscrew
the
oil
scale,
clean
it
and
insert,check
the
oil
scale
level,
If
oil
is
insufficient,
shall
be
• Note:
if
use
non-‐ added
to
the
detergent
oil
or
four-‐ predetermined
stroke
lubricaEng
oil,
posiEon.
will
shorten
the
life
of
the
engine.
• The
engine
oil
capacity
of
580ML.
Adding
lubricaEng
oil
to
Vibratory
parts
15-05-07
Hydraulic
control
B,
adjusEng
hydraulic
pressure:
A. Check the hydraulic
1)
Turn
the
lever
to
the
lowest
pressure level
1) control lever 2)
open
the
oiler
hole
bolt.
becomes weak. 3)
Add
46
#
hydraulic
oil
about
360ML,
added
it
for
twice.
2) open the oiler hole 4)
Slowly
add
200ML,at
the
bolt. meanEme,Rotate
the
control
lever
back
and
forth,
and
add
3) Add 46 # hydraulic the
rest
160ML
hydraulic
oil
while
the
first
200ML
sinking.
oil about 360ML, added
5)
Rotate
the
lever
again
back
and
it for twice. forth
unEl
it
can
not
easily
4) Reinstall the bolts move
of the filling hole.
OperaEon
• Engine
start
15-05-07
Engine start
15-05-07
Engine start
15-05-07
Engine start
• 4)
Move
forward
the
control
handle
of
throXle
slightly
• 5)
Gently
Pull
starter
handle
unEl
you
feel
strong,
then
quickly
pull
the
rope
to
start
the
engine.
Note:While
pulling
the
rope,firstly
pulled
out
the
rope
slowly
unEl
feeling
the
resistance
and
then
quickly
pull
in
order
to
protect
the
starter
ratchet.
Please
don’t
let
go
the
rope
suddenly,or
it
will
hit
the
engine,the
rope
should
be
let
go
according
to
the
bounce
of
starter
rope
itself.
15-05-07
Use of plate compactor
15-05-07
Use
of
plate
compactor
• 2)
Turn
the
throXle
control
handle
in
the
maximum
posiEon.
• 3)
By
operaEng
the
handle
to
guide
plate
compactor
to
move
forward
(backward),the
compacEng
effects
will
be
good
while
plate
compactor
working
in
a
balanced
state,don’t
lia
the
operaEng
handle,
by
operaEng
the
throXle
control
lever
to
achieve
variable
engine
speed.
Movement
direcEons
can
be
changed
by
controlling
the
hydraulic
handle,to
enable
plate
compactor
have
three
types
of
compacEon-‐forward,backword
and
in-‐site.
15-05-07
Use plate compactor
• 4)
While
working
on
surface
compacEon
(slopes,
dams,
etc.)
should
observe
the
following
points:
• 1.CompacEon
work
should
start
from
the
boXom
up
(man-‐made
slopes
compacted
up
works
like
this,
also
can
be
compacted
down).
• 2.The
operator
standing
on
the
below
posiEon
of
slope
is
strictly
prohibited.
• 3.Maximum
angle
of
inclinaEon
can
not
more
than
20°.
15-05-07
The
use
of
plate
compactor:
• Ground
condiEons:
Maximum
compacEon
depth
depends
on
several
factors
associated
with
ground,
such
as
humidity,
parEcle
size
distribuEon.
Therefore,
it
can
not
provide
an
accurate
value.
• RecommendaEon:
To
determine
the
maximum
compacEon
depth
in
accordance
with
compacEon
tests
and
soil
samples.
15-05-07
The
use
of
plate
compactor:
• Warning:
• Aaer
engine
start
and
warm-‐up,
do
not
turn
the
throXle
grip
too
slow,
and
even
put
throXle
grip
in
the
middle
posiEon
for
a
long
Eme.
At
this
stage,
the
plate
compactor
vibrates
irregularly,
and
the
clutch
is
in
a
half-‐clutch
state,
which
will
reduce
the
life
of
clutch
and
cause
damage
to
the
engine.
• Uneven
surface
may
cause
the
plate
compactor
overturned.
Please
pay
aXenEon
when
operate
the
machine,
in
order
to
avoid
spraining
operator’s
wrist
or
injury
to
other
part
of
body.
• Operator
must
hold
the
handrail
when
operates
machine.
• Operator
must
stop
engine
before
leave
the
machine.
• If
slope
exceeds
Maximum
gradient(20°),
it
will
cause
the
engine
lubricaEng
system
not
work,
and
it
will
cause
damages
to
important
engine
parts.
15-05-07
Shutdown
• Please
turn
off
engine
switch
directly
in
emergency.
• Under
normal
circumstances,
the
following
steps
to
shut
down:
• Move
the
throXle
handle
backward
to
the
end.
• Put
engine
switch
in
the
OFF
(OFF)
posiEon.
• Put
the
fuel
valve
in
the
OFF
(OFF)
posiEon.
• Warning:
• Do
not
stop
engine
immediately
when
machine
is
working
with
high
speed
work.
Otherwise,
it
may
cause
the
lubricant
deteriorated,
or
make
engine
parts
killed
each
other
because
of
a
sudden
increase
in
engine
temperature.
15-05-07
InspecEon
and
Maintenance
• Please
use
the
original
parts
from
Tekpac
Engineering
Co.,
Ltd.
It
should
ask
for
the
permission
of
Tekpac,
before
you
want
to
change
machine,
or
adjust
the
maximum
speed
of
engine.
Otherwise,
Tekpac
will
not
be
responsible
for
the
subsequent
result
caused
by
it.
• It
should
turn
off
all
of
the
drive
unit
in
maintenance,
unless
otherwise
requirement
of
engine
running
in
maintenance
or
repair.
• Oil
pressure
should
be
relieved
before
the
maintenance
of
the
hydraulic
pipe.
Warning:
It
should
be
very
careful
when
remove
the
hydraulic
lines,
because
the
oil
temperature
can
be
very
high
(up
to
1000°).
It
should
avoid
oil
spraying
into
the
eyes
of
the
operator.
• All
safety
devices
should
be
immediately
re-‐installed
correctly,
aaer
maintenance
and
repair
work
is
completed.
15-05-07
InspecEon
and
Maintenance
• Warning:
The
engine
must
be
stopped
during
the
inspecEon
and
maintenance.
• Engine
spark
plug
cover
should
be
removed
during
maintenance,
in
order
to
prevent
accidents.
15-05-07
Vibratory
plates
must
be
regular
inspecEon
and
maintenance
L 1, engine maintenance Periodic Table
Before use
Every month or Every 3 month Every 6 month Every year or
Maintenance Period
Maintenance content
20hours using
time
or 50hours
using time
or 100hours
using time
300hours using
time
• Warning:
• Cancer
risk
exists,
if
skin
frequent
exposure
to
oil.
Please
wash
with
soap
aaer
touch
with
oil.
• Oil
should
be
filled
into
a
container
when
draining.
Do
not
spill
the
oil
in
order
to
avoid
polluEon.
15-05-07
Plate
compactor
should
be
maintained
and
inspected
regularly
• A dirty air filter may limit air into the carburetor. To avoid
carburetor malfunction, the air filter should be maintained
regularly. If the engine is running in dusty place, it needs more
maintenance.
• After unscrew the butterfly nut and open the air filter housing,
take out the filter and check carefully whether the filter is
damaged Please replace it If damaged.
• Paper filter: Tap the paper filter on a firm ground to remove dust
accumulated on it. Or use high-pressure air blowing from the
inside to the outside. Never use a brush to remove dust. The dust
will be extruded into fibers when brush dust. Please replace the
paper filter, If it is very dirty.
15-05-07
Air
Filter
Maintenance
Warning:
• Do
not
use
gasoline
or
low
flash
point
solvents
to
clean
the
air
filter,
otherwise,
it
may
cause
a
fire
or
explosion.
• It’s
forbidden
to
use
plate
compactor
without
air
filter.
Otherwise
it
will
seriously
damage
the
engine.
15-05-07
Plate
compactor
should
be
maintained
and
inspected
regularly
•
• Close
the
fuel
valve,
remove
the
precipitaEon
cup
and
O-‐ring,
and
with
non-‐combusEble
or
high
point
solvents
such
as
cleaning
agent,
to
dry
completely
installed
and
Eghten.
And
then
open
the
throXle
switch
checks
the
seal
is
good.
Warning:
Smoking
and
fire
source
is
forbidden
when
clean,
because
gasoline
is
flammable
and
explosive
materials.
.
Check
whether
the
seal
is
good
aaer
the
oil
precipitaEon
cup
is
re-‐installed.
Do
not
start
engine
unEl
ensure
no
leakage.
15-05-07
Plate
compactor
should
be
maintained
and
inspected
regularly
• Plate
compactor
should
be
maintained
and
inspected
regularly
• Spark
Plug
Maintenance
• Remove
the
spark
plug
cover,
unscrew
the
spark
plug
with
the
socket
wrench.
• Spark
plug
should
be
replaced
if
the
spark
plug
is
corroded
by
electricity
or
insulaEon
part
is
broken.
• Please
clean
it
with
metal
brush,
if
excessive
carbon
deposits
is
found,
and
then
re-‐install
it.
• Check
the
spark
plug
gap
with
a
feeler,
and
adjust
gap
within
the
normal
size
:0.7-‐0.8
mm.
• Check
whether
the
spark
plug
gasket
is
damaged.
• Screw
spark
plug
with
hand
firstly,
in
order
to
avoid
arbitrary
buckle.
Then
Eghten
it
with
a
wrench.
• Warning:
• Do
not
to
use
the
incorrect
igniEon
spark
plug.
• To
ensure
that
the
engine
work
properly,
the
spark
plug
must
have
a
certain
gap,
and
any
foreign
body
can
not
be
in
it.
• If
the
engine
has
just
shut
down,
the
temperature
of
exhaust
pipe
is
very
high.
Please
maintain
it
aaer
cooling.
• Spark
plug
must
be
Eghtened,
otherwise
it
will
damage
the
engine.
15-05-07
Plate
compactor
should
be
maintained
and
inspected
regularly
15-05-07
Plate
compactor
should
be
maintained
and
inspected
regularly
• 7.
Adjust
V
-‐
belt
• Remove
the
belt
guard.
• Replace
the
V-‐belt.
• Suitable
tension
of
the
belt
can
be
judged
through
experience.
When
fingers
press
the
belt,
it
is
suitable
if
the
displacement
is
around
a
belt
thickness
(12mm).
• Re-‐install
engine
mount
and
belt
cover.
15-05-07
Plate
compactor
should
be
maintained
and
inspected
regularly
• 8.
Lubricant
ExaminaEon:
• A
Exciter
• Check
the
exciter
oil
leaks
every
day.
• Check
the
oil
level
every
150
hours
if
the
oil
level
is
low,
you
need
to
add.
• Replace
the
exciter
oil
every
250
hours.
15-05-07
Plate
compactor
transportaEon
• 1.
Short-‐distance
transportaEon:
Fuel
switch
must
be
turned
off,
and
ensure
that
the
engine
is
in
a
horizontal
posiEon,
in
order
to
prevent
the
leakage
of
fuel
and
engine
oil.
• 2.
Long-‐distance
transportaEon:
Drain
gasoline
from
fuel
tank
completely,
and
drain
engine
oil
completely.
• 3.
TP5020
transportaEon
condiEons:
• Use
suitable
liaing
equipment
with
a
carrying
capacity
of
not
less
than
200kg,
when
transport
TP5020.
• Engine
must
be
switched
off
in
the
process
of
transportaEon.
• Lia
at
the
machine
central
liaing
point
provided
with
suitable
equipment.
• Keep
machine
stable
in
the
car
when
transport.
• Liaing
point
must
not
be
located
in
the
handle.
15-05-07
Plate
compactor
transportaEon
• Remark:
If
engine
oil
is
not
drained
completely,
the
inclinaEon
of
machine
can
not
be
more
than
30
degrees,
nor
can
make
machine
lying.
Otherwise,
the
oil
may
enter
the
cylinder,
carburetor
and
air
filter,
and
cause
the
engine
not
working
properly.
15-05-07
Storage
• 1
Drain
gasoline
completely
from
the
tank
before
storage.
The
storage
place
must
be
dry
and
clean.
• 2
Close
the
throXle,
and
then
open
oil
precipitaEon
cup.
• 3
Open
the
throXle,
make
the
gasoline
go
into
the
prepared
container.
• 4
Drain
gasoline
completely,
and
then
re-‐Eghten
oil
precipitaEon
cup.
• 5
Remove
the
spark
plug,
and
put
a
tablespoon
of
oil
into
the
cylinder
inside,
then
pull
starter
rope
gently
several
Emes,
to
make
oil
equal
distribuEon.
Install
the
spark
plug.
• 6
Pull
starter
rope
unEl
you
feel
resistance,
then
close
the
valve,
in
order
to
prevent
dust
and
rust.
ConEnue
pulling
unEl
the
arrow
on
the
starter
aims
the
hole
on
the
recoil
starter,
at
this
Eme
the
exhaust
valve
is
closed,
which
helps
to
prevent
rust
inside
the
engine.
• 7
Cover
the
machine
in
order
to
prevent
dust.
15-05-07
Fault
Analysis
1、The engine does not start, difficult to start or irregular motion
No oil in tank Check oil level and fill oil
Engine switch not turn on Switch on
Fuel valve switch off Switch on
Fuel filter clogging Wash fuel filter
Ail filter is too dirty Clean air filter
No oil into the carburetor Loosen the carburetor emissions screws and
switch on valve to check
reason Oil supply not smooth recovery Wash carburetor
through carburetor
Recoil starter is damaged repair
Spark plug not work Unplug the plug cap, and remove the dust
from spark plugs. Pull starter to observe
whether there is a fire in the gap where the
side in contact with the engine. no fire, then
replace it
Piston rings, valve wear replace
15-05-07
Fault
Analysis
2、Vibration plate not working at full speed or poor compaction effect
Check The engine throttle control recovery Adjust the throttle control lever to the
lever is not fully open maximum position
The ground is too wet, and Dry soil before compaction
base plate is stuck.
Belt is too loose or worn Replace or adjust the belt
Poor lubrication of the exciter’s Add or replace oil in excitor
bearing
3、Engine work, but no vibration
Reason The engine throttle not open Recovery Open the throttle
Belt is too loose or worn Replace or adjust the belt
The engine speed is too slow Check engine speed
Clutch wear Repair or replace
Too much lubrication in exciter Adjust the amount of oil to the right
level
Eccentric fault repair
15-05-07
Fault
Analysis
4、Vibration plate runout or compaction disequilibrium
Reason The ground is too hard Recovery Do not use on too hard ground
Bumper Block loose or damaged Replace bumper block
5、TP5020 not move forward
Reason Engine mounting bolts loose Recovery Tighten the bolts, adjust the engine
center of gravity
Exciter bolt loose Tighten the bolts, adjust the exciter
Center of gravity
6、TP5020 Forward speed too slow
Reason Hydraulic oil is too little In the control Recovery Fill oil
rod
Air in hydraulic control device Discharge gas
7、TP5020 Backward speed too slow or not move backward:
Reason Too much hydraulic oil in the control Recovery Adjust oil level correctly According to the
rod scale
Mechanical failure Contact with a professional technician
8、TP5020 Hydraulic oil leakage
Reason Problem with hydraulic hose Recovery Replace defective parts (Note: The
system bleeding must be carried out after
a disassembly operation every time)
15-05-07