Documente Academic
Documente Profesional
Documente Cultură
1 of 9
Part Name / Description : CASING Material Spec : LM6 Customer Quality Approval / Date ( if Req'd.)
Drawing Code : 01 Organization / Plant: Organization Code Organization / Plant Approval / Data
Inticore VJP Advanced Systems
Pvt Ltd.,
METHODS
PART/ CHARACTERISTICS
PROCESS NAME/ MACHINE, DEVICE, SPECIAL SAMPLE
PROCES PRODUCT / PROCESS EVALUATION /
OPERATION JIG, TOOLS FOR CHARA. CONTROL REACTION PLAN
S SPECIFICATION / MEASUREMENT
DESCRIPTION MFG. No: PRODUCT PROCESS CLASS SIZE FREQ. METHOD
NUMBER TOLERANCE TECHNIQUE
3 Magnesium – – 0.10%
APPROVED BY Mr.Apalaraju
Note :
Special characteristic: Product characteristic or manufacturing process parameter which can affect safety or compliance with regulations, fit, function performance or subsequent processing of product.
© - Critical character.
- Key Character.
AS 9100 requirement - critical , key character applies and which are include under the section of special character.
Document No :DEV /D / 06-00
Control Plan Number : Key Contact / Phone : Date (Orig.): Date (Rev.): 21.11.2016 / 01
CP/ CASING / 01 PARTHIBAN - 9944736996 07.09.2016
Part Number / Rev Level : CAS0001 / Rev 09 Core Team :Mr.Apalaraju,Mr.Sai Shankar,Mr.Parthiban,Mr.Sasi Kumar,Mr.Rajesh Kumar Customer Engineering Approval / Date (if Req'd.)
Part Name / Description : CASING Material Spec : LM6 Customer Quality Approval / Date ( if Req'd.)
Drawing Code : 01 Organization / Plant: Organization Code Organization / Plant Approval / Data
Inticore VJP Advanced
Systems Pvt Ltd.,
PART/ METHODS
PROCESS NAME/ MACHINE, DEVICE, CHARACTERISTICS SPECIAL
PROCES EVALUATION / SAMPLE
OPERATION JIG, TOOLS FOR CHARA. PRODUCT / PROCESS SPECIFICATION / CONTROL REACTION PLAN
S MEASUREMENT
DESCRIPTION MFG. CLASS TOLERANCE METHOD
NUMBER No: PRODUCT PROCESS TECHNIQUE SIZE FREQ.
CHECKED BY Mr.Parthiban
APPROVED BY Mr.Apalaraju
Note :
Special characteristic: Product characteristic or manufacturing process parameter which can affect safety or compliance with regulations, fit, function performance or subsequent processing of product.
© - Critical character.
- Key Character.
AS 9100 requirement - critical , key character applies and which are include under the section of special character.
DEV /D / 06
Revision.No : 01
CONTROL PLAN Page 03 of 09 Date :28.10.15
Control Plan Number : Key Contact / Phone : Date (Orig.): Date (Rev.): 21.11.2016 / 01
CP/ CASING / 01 PARTHIBAN - 9944736996 07.09.2016
Part Number / Rev Level : CAS0001 / Rev 09 Core Team : Mr.Apalaraju,Mr.Sai Shankar,Mr.Parthiban,Mr.Sasi Kumar,Mr.Rajesh Kumar Customer Engineering Approval / Date (if Req'd.)
Part Name / Description : CASING Material Spec : LM6 Customer Quality Approval / Date ( if Req'd.)
Drawing Code : 01 Organization / Plant: Organization Code Organization / Plant Approval / Data
Inticore VJP Advanced Systems
Pvt Ltd.,
METHODS
CHARACTERISTICS
PART/ PROCESS NAME/ SPECIAL PRODUCT / SAMPLE
MACHINE, DEVICE, EVALUATION /
PROCESS OPERATION CHARA. PROCESS CONTROL REACTION PLAN
JIG, TOOLS FOR MFG. MEASUREMENT
NUMBER DESCRIPTION No: PRODUCT PROCESS CLASS SPECIFICATION / SIZE FREQ. METHOD
TECHNIQUE
TOLERANCE
12 Aluminum – Remainder
CHECKED BY Mr.Parthiban
APPROVED BY Mr.Apalaraju
Note :
Special characteristic: Product characteristic or manufacturing process parameter which can affect safety or compliance with regulations, fit, function performance or subsequent processing of product.
© - Critical character.
- Key Character.
AS 9100 requirement - critical , key character applies and which are include under the section of special character.
DEV /D / 06
Date :28.10.15
CONTROL PLAN Page 04 of 09
Control Plan Number : Key Contact / Phone : Date (Orig.): Date (Rev.): 21.11.2016 / 01
CP/ CASING / 01 PARTHIBAN - 9944736996 07.09.2016
Part Number / Rev Level : CAS0001 / Rev 09 Core Team :Mr.Apalaraju,Mr.Sai Shankar,Mr.Parthiban,Mr.Sasi Kumar,Mr.Rajesh Kumar Customer Engineering Approval / Date (if Req'd.)
Part Name / Description : CASING Material Spec : LM6 Customer Quality Approval / Date ( if Req'd.)
Drawing Code : 01 Organization / Plant: Organization Code Organization / Plant Approval / Data
Inticore VJP Advanced Systems
Pvt Ltd.,
METHODS
CHARACTERISTICS
PART/ PROCESS NAME/ SPECIAL PRODUCT / SAMPLE
MACHINE, DEVICE, EVALUATION /
PROCESS OPERATION CHARA. PROCESS REACTION PLAN
JIG, TOOLS FOR MFG. MEASUREMENT CONTROL METHOD
NUMBER DESCRIPTION No: PRODUCT PROCESS CLASS SPECIFICATION / SIZE FREQ.
TECHNIQUE
TOLERANCE
As per WI -
GDC Machine & Verify the die Die closing, open & Die Closing gap Every piece Inform to supervisor, stop &
b. Die assembly 1 - visual 1 WI/PRO/02
Mechanisum mechanism & fit ment Ejection Locating pin fit ment & assembly correct
(Resp.-Production)
As per WI -
Burner with LPG Gas Infared Inform to supervisor, stop &
c. Die pre heating 1 - Die heating - 200°C-250°C 1 Every load WI/PRO/02
cylinder thremometer correct
(Resp.-Production)
30 : 70 % (30% die
Die Coating Every Piece As per WI -
coat, 70% water), Measurment cup, Inform to supervisor, stop &
d. (Die coat 140 & Die Spray gun 1 Surface finish Ratio - 1 pouring & WI/PRO/02
Smooth & Even Visual correct
coat 11) Ejection (Resp.-Production)
coating
Every As per WI -
Asbestos coating on Asbestos coating on 100 % surface Inform to supervisor, stop &
e. Visual 1 - - Visual - Startup &50 WI/PRO/02
runner & riser Runner & riser Coverage correct
Shotos once (Resp.-Production)
CHECKED BY Mr.Parthiban
DEV /D / 06
Date :28.10.15
APPROVED BY Mr.Apalaraju
Note :
Special characteristic: Product characteristic or manufacturing process parameter which can affect safety or compliance with regulations, fit, function performance or subsequent processing of product.
© - Critical character.
- Key Character.
AS 9100 requirement - critical , key character applies and which are include under the section of special character.
DEV /D / 06
Revision.No : 01
CONTROL PLAN Page 05 of 09 Date :28.10.16
Control Plan Number : Key Contact / Phone : Date (Orig.): Date (Rev.): 21.11.2016 / 01
CP/ CASING / 01 PARTHIBAN - 9944736996 07.09.2016
Part Number / Rev Level : CAS0001 / Rev 09 Core Team : Mr.Apalaraju,Mr.Sai Shankar,Mr.Parthiban,Mr.Sasi Kumar,Mr.Rajesh Kumar Customer Engineering Approval / Date (if Req'd.)
Part Name / Description : CASING Material Spec : LM6 Customer Quality Approval / Date ( if Req'd.)
Drawing Code : 01 Organization / Plant: Organization Code Organization / Plant Approval / Data
Inticore VJP Advanced Systems
Pvt Ltd.,
METHODS
PART/ CHARACTERISTICS
PROCESS NAME/ SPECIAL SAMPLE
PROCES MACHINE, DEVICE, JIG, EVALUATION /
OPERATION CHARA. PRODUCT / PROCESS CONTROL REACTION PLAN
S TOOLS FOR MFG. MEASUREMENT
DESCRIPTION No: PRODUCT PROCESS CLASS SPECIFICATION / TOLERANCE SIZE FREQ. METHOD
NUMBER TECHNIQUE
Temperature Melting
Every 1
1 Metal Temperature 750°C ± 10°C indicator / 2 no temperature run
Hour
Pyrometer chart/Trail sheet
Die temperature
Infared Every 1
2 Defect free casting Die Temperature 280°C - 320°C 2 no monitoring
thremometer Hour
chart/Trail sheet
Every 1
3 Pouring Time 10 - 15 sec Stop watch 2 no
Hour
CHECKED BY Mr.Parthiban
APPROVED BY Mr.Apalaraju
Note :
Special characteristic: Product characteristic or manufacturing process parameter which can affect safety or compliance with regulations, fit, function performance or subsequent processing of product.
© - Critical character.
- Key Character.
AS 9100 requirement – critical , key character applies and which are include under the section of special character.
Revision.No : 01
CONTROL PLAN Page 06 of 09
Date :28.10.15
Control Plan Number : Key Contact / Phone : Date (Orig.): 07.09.2016 Date (Rev.): 21.11.2016 / 01
CP/ CASING / 01 PARTHIBAN - 9944736996
Part Number / Rev Level : CAS0001 / Rev 09 Core Team : Mr.Apalaraju,Mr.Sai Shankar,Mr.Parthiban,Mr.Sasi Kumar,Mr.Rajesh Kumar Customer Engineering Approval / Date (if Req'd.)
Part Name / Description : CASING Material Spec : LM6 Customer Quality Approval / Date ( if Req'd.)
Drawing Code : 01 Organization / Plant: Organization Code Organization / Plant Approval / Data
Inticore VJP Advanced Systems
Pvt Ltd.,
METHODS
PART/ CHARACTERISTICS
PROCESS NAME/ MACHINE, DEVICE, SPECIAL
PROCES EVALUATION / SAMPLE
OPERATION JIG, TOOLS FOR CHARA. PRODUCT / PROCESS REACTION PLAN
S MEASUREMENT CONTROL METHOD
DESCRIPTION MFG. No: PRODUCT PROCESS CLASS SPECIFICATION / TOLERANCE SIZE FREQ.
NUMBER TECHNIQUE
Instruments and
5 Distance - - 267.10 ± 0.50 Vernier caliper 1 no
gauges
No handling damage,
No blow holes,
No Shrinkage,
No crack,
Manual 10 Surface Finish - - Visual 100%
No Drag mark,
Year code, Part no, heat no,
letter unfilling,
Casting shift,ect..
CHECKED BY Mr.Parthiban
APPROVED BY Mr.Apalaraju
Note :
Special characteristic: Product characteristic or manufacturing process parameter which can affect safety or compliance with regulations, fit, function performance or subsequent processing of product.
© - Critical character.
- Key Character.
AS 9100 requirement - critical , key character applies and which are include under the section of special character.
Revision.No : 01
Date :28.10.15
Control Plan Number : Key Contact / Phone : Date (Orig.): Date (Rev.): 21.11.2016 / 01
CP/ CASING / 01 PARTHIBAN - 9944736996 07.09.2016
Part Number / Rev Level : CAS0001 / Rev 09 Core Team : Mr.Apalaraju,Mr.Sai Shankar,Mr.Parthiban,Mr.Sasi Kumar,Mr.Rajesh Kumar Customer Engineering Approval / Date (if Req'd.)
Part Name / Description : CASING Material Spec : LM6 Customer Quality Approval / Date ( if Req'd.)
Drawing Code : 01 Organization / Plant: Organization Code Organization / Plant Approval / Data
Inticore VJP Advanced Systems
Pvt Ltd.,
METHODS
PART/ CHARACTERISTICS
PROCESS NAME/ MACHINE, DEVICE, SPECIAL
PROCES EVALUATION / SAMPLE
OPERATION JIG, TOOLS FOR CHARA. PRODUCT / PROCESS CONTROL REACTION PLAN
S MEASUREMENT
DESCRIPTION MFG. CLASS SPECIFICATION / TOLERANCE METHOD
NUMBER No: PRODUCT PROCESS TECHNIQUE SIZE FREQ.
No excess runner,
Protable grinder 1 - – Reference sample
No damage
CHECKED BY Mr.Parthiban
APPROVED BY Mr.Apalaraju
Note :
Special characteristic: Product characteristic or manufacturing process parameter which can affect safety or compliance with regulations, fit, function performance or subsequent processing of product.
© - Critical character.
- Key Character.
AS 9100 requirement - critical , key character applies and which are include under the section of special character.
Revision.No : 01
CONTROL PLAN Page 08 of 09
Date :28.10.15
Control Plan Number : Key Contact / Phone : Date (Orig.): 07.09.2016 Date (Rev.): 21.11.2016 / 01
CP/ CASING / 01 PARTHIBAN - 9944736996
Part Number / Rev Level : CAS0001 / Rev 09 Core Team : Mr.Apalaraju,Mr.Sai Shankar,Mr.Parthiban,Mr.Sasi Kumar,Mr.Rajesh Kumar Customer Engineering Approval / Date (if Req'd.)
Part Name / Description : CASING Material Spec : LM6 Customer Quality Approval / Date ( if Req'd.)
Drawing Code : 01 Organization / Plant: Organization Code Organization / Plant Approval / Data
Inticore VJP Advanced
Systems Pvt Ltd.,
METHODS
PART/ CHARACTERISTICS
PROCESS NAME/ MACHINE, DEVICE, SAMPLE
PROCES SPECIAL CHARA.
OPERATION JIG, TOOLS FOR PRODUCT / PROCESS EVALUATION / REACTION PLAN
S CLASS CONTROL METHOD
DESCRIPTION MFG. No: PRODUCT PROCESS SPECIFICATION / TOLERANCE MEASUREMENT TECHNIQUE SIZE FREQ.
NUMBER
No handling damage,
No blow holes,
No Shrinkage,
No crack,
Manual 1 Surface Finish - - Visual 100%
No Drag mark,
Year code, Part no, heat no,
letter unfilling,
Casting shift,ect..
15
CHECKED BY Mr.Parthiban
APPROVED BY Mr.Apalaraju
Note :
Special characteristic: Product characteristic or manufacturing process parameter which can affect safety or compliance with regulations, fit, function performance or subsequent processing of product.
© - Critical character.
- Key Character.
AS 9100 requirement - critical , key character applies and which are include under the section of special character.
Revision.No : 01
CONTROL PLAN Page 09 of 09 Date :28.10.15
Control Plan Number : Key Contact / Phone : Date (Orig.): 07.09.2016 Date (Rev.): 21.11.2016 / 01
CP/ CASING / 01 PARTHIBAN - 9944736996
Part Number / Rev Level : CAS0001 / Rev 09 Core Team : Mr.Apalaraju,Mr.Sai Shankar,Mr.Parthiban,Mr.Sasi Kumar,Mr.Rajesh Kumar Customer Engineering Approval / Date (if Req'd.)
Part Name / Description : CASING Material Spec : LM6 Customer Quality Approval / Date ( if Req'd.)
Drawing Code : 01 Organization / Plant: Organization Code Organization / Plant Approval / Data
Inticore VJP Advanced
Systems Pvt Ltd.,
METHODS REACTION
PART/ CHARACTERISTICS PLAN
PROCESS NAME/ MACHINE, DEVICE, SPECIAL SAMPLE
PROCES EVALUATION /
OPERATION JIG, TOOLS FOR CHARA. PRODUCT / PROCESS CONTROL
S MEASUREMENT
DESCRIPTION MFG. No: PRODUCT PROCESS CLASS SPECIFICATION / TOLERANCE SIZE FREQ. METHOD
NUMBER TECHNIQUE
Corrugated Box
4 - - NA Visual 100% Every lot
Size
Packing & Dispatch Wooden pallet with
120
to customer carton partition 5 Partition size - - NA Visual 100% Every box
Stop & Inform to
Visual Inspection
supervisior
6 No. of items / layer - - Visual 100% Every box
CHECKED BY Mr.Parthiban
APPROVED BY Mr.Apalaraju
Revision.No : 01
Date :28.10.15
Note :
Special characteristic: Product characteristic or manufacturing process parameter which can affect safety or compliance with regulations, fit, function performance or subsequent processing of product.
© - Critical character.
- Key Character.
AS 9100 requirement - critical , key character applies and which are include under the section of special character.
CONTROL PLAN Document No: DEV /D /06
Revision Revision
Revision Details
No Date
Drawing Code : 01
NO OF PARTITIONS Nill
2 SECONDARY PACKAGE
PREPARED BY APPROVED BY
SARAVANA KUMAR.M PARTHIBAN.S