SIMPLEX

INFRASTRUCTURES LIMITED
[Formerly Simplex Concrete Piles (India) Limited]
(Quality Construction since 1924)

Welcomes
you
to this presentation

“SIMPLEX HOUSE”, 27, Shakespeare Sarani, Kolkata – 700 017, India

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 KEY INPUTS FOR ACCLERATED DEVELOPMENT OF
INDIAN POWER SECTOR FOR 12TH PLAN AND BEYOND
18 – 19TH AUGUST 2009
NEW DELHI

EXECUTING AGENCIES FOR CONSTRUCTION OF

CIVIL WORKS OF THERMAL POWER PLANTS

BY

D.N. BASU
TECHNICAL DIRECTOR
SIMPLEX INFRASTRUCTURES LIMITED

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 BUSINESS GROWTH
(In INR Million)

5 0 ,0 0 0

4 5 ,0 0 0

4 0 ,0 0 0

3 5 ,0 0 0

3 0 ,0 0 0

47000
2 5 ,0 0 0

2 0 ,0 0 0

1 5 ,0 0 0

28081
17082
1 0 ,0 0 0

13,427
5,479

6,413

9,990

5 ,0 0 0

0
2002- 2003- 2004- 2005- 2006- 2007- 2008-
2003 2004 2005 2006 2007 2008 2009

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 ORDER BOOKING
Order Book as
on 31.03.09 Amount in Crores
Total
Segment %
Amount

Bld & Hsg 1,667 16.8%

Bridges 1,422 14.4%
Industrial 1,884 19.0%
Marine 627 6.3%
Piling 357 3.6%
Power 1,904 19.2%
Railways 117 1.2%
Roads 203 2.1%
Urban 1,720 17.4%
Total 9,903 100% 4
 POWER PLANTS UNDER EXECUTION

PROJECT SCOPE OF WORK CAPACITY

1) UMPP Mundra Civil & Structural works for main Power 5 X 800 MW
House, Boiler and Auxiliaries and other major
off site works.

2) Adani Power Civil & Structural Works, Power Island and 2 X 660 MW
Limited, Ph. III BOP

3) Adani Power Civil & Structural Works for 275 M. high 2 X 660 MW
Limited, Ph. IV Multiflue Chimney

4) Essar Power - Pile Foundations, Civil & Structural Works of 1 X 600 MW

Mahan Main Power House and BOP

5) TNEB, NCTPS Construction of Piling and Pile Cap for Power 1 X 600 MW
Unit I Stage II Island and Boiler Auxiliary
BHEL PS-SR

6) Maithon Power Civil & Structural Works for Power Island, 2 X 525 MW
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Limited BOP and Chimney
 POWER PLANTS UNDER EXECUTION

PROJECT SCOPE OF WORK CAPACITY

7) NTPC Rihand III Pile Foundations, Civil & Structural Works 2 X 500 MW
for Power Island, BOP and Chimney
8) NTPC Vindhyachal Pile Foundations, Civil & Structural Works 2 X 500 MW
Phase III for Power Island, BOP and Chimney

9) Balco Sepco I Power Island and Cooling Tower (IDCT) 2 X 330 MW

Sterlite Korba
10) Adani Power Ph. I Civil & Structural Works for 4 Nos. of 4 X 330 MW
and II Chimney
11) Abhijeet Power Civil & Structural Works for Power Island, 2 X 270 MW
Jharkhand BOP
12) Vedanta Aluminum Construction of complete civil works 210 MW
Ltd., Orissa Co-generation
PP
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 POWER PLANTS UNDER EXECUTION

PROJECT SCOPE OF WORK CAPACITY

13) JSPL Raigarh Civil & Structural Works for Power Island, 4 X 135 MW
BOP and Chimney for 2 X 135 MW
14) JSPL Angul Civil & Structural Works for Power Island, 6 X 135 MW
BOP and Chimney

15) Hindalco, Renukoot Civil & Structural Works for Power Island 5 X 135 MW
and BOP
16) Sepco III Vedanta, Civil, Structural, Piping and BOP Works for 9 X 135 MW
Orissa Unit 4, 5, 6 & 7

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Contd……

 Simplex is associated with capacity addition of

about 16600 MW during 11th Plan.

 The execution of Civil & Structural Works for

all the above jobs will be completed
progressively much before March 2012.

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People & Management
People Driven System Driven

 Professional Board of Directors  Robust planning and monitoring systems

 Experienced and long associated  In-house developed Management Information
Professional Managers (Average 14 years System
of association)  Implementing ERP system

Senior
management
1%
Non-technical
29%

Technical
70%

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Total Manpower Strength ~ 7800 (As on May 2009)
 LIST OF CO. OWNED MAJOR MACHINERY
QTY. S. No. MAJOR MACHINE NAME QTY.
S.No. MAJOR MACHINE NAME
1 BATCHING PLANT - LARGE 78 20 PAVER - ASPHALT 3
2 BATCHING PLANT - MINI 18 21 PAVER - CONCRETE 3
3 BITUMIN SPRAYER 5 22 PAVER - WMM 3
4 BOOM PLACER 9 23 PLANT - CRUSHER 11
5 CEMENT SILO 40 24 PLANT - HOT MIX 1
6 CONCRETE PUMP 56 25 PLANT - ICE 3
7 CONVEYOR PLACER 5 26 PLANT - WMM 3
8 CRANE - CRAWLER 32 27 PNEUMATIC ROLLER 2
9 CRANE - GANTRY 9 28 RIG - DRIVEN PILING 68
10 CRANE - GOLLIATH 25 29 RIG - HYDRAULIC 85
11 CRANE - HYDRA 53 30 RIG - MARINE PILLING 13
12 CRANE - TOWER 36 31 RIG - MECHANICAL 3
13 DIESEL GENERATOR - (50 KVA-1000 KVA) 151 32 ROCK BREAKER 5
14 DOZER 7 33 VIBRO COMPACTOR 14
15 EXCAVATOR 14 34 TANDEM ROLLER 12
16 KERB LAYING MACHINE 5 35 TIPPER 61
17 LOADER - BACKHOE 30 36 TRANSIT MIXER 181
18 LOADER - WHEEL 18 37 VIBRO HAMMER 8
19 MOTOR GRADER 7 38 WEIGH BRIDGE 16
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 KUDANKULAM NUCLEAR POWER PLANT 2 X 1000 MW
SIMPLEX SCOPE OF WORK
Simplex Infrastructures Limited was the contractor for Civil
Works comprising of Package -4, Turbine Buildings, Emergency
Power Supply Buildings, 220 KV & 400 KV Switch Yards, Cable &
Piping Tunnels, Fuel Storage Building etc. covering both the Units.

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2 X 1000 MW KUDANKULAM POWER PROJECT AT
CONSTRUCTION STAGE

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NTPC SIMHADRI SUPER THERMAL POWER PROJECT
2X500 MW

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TG DECK AT NTPC SIMHADRI – CONSTRUCTION
STAGE

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 SCOPE OF WORK
JINDAL POWER
Simplex Infrastructures Limited was the contractor for Civil Works
comprising mainly of Power House Building, Mill Building, Circulating
Water System, DMPT Plant, Cooling Tower, Fuel Oil System, Turbine
Buildings, Switch-Yards, and all Auxiliary Buildings Raw Water / Fire Water
Pump House, Air Compressor, Ash Slurry Pump House, Covering Structural
Steel Works for Power House, Turbine & Auxiliary Buildings, Roads &
Drainage Works, Pipe Rack & Cable Rack, Piling Works etc.

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JSPL POWER PROJECT, RAIGARH, AT
CONSTRUCTION STAGE

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630 MW CCPP OF NTPC AT GANDHAR, GUJARAT

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4000 MW UMPP AT MUNDRA FOR CGPL (TATA POWER)
- CONSTRUCTION OF 800 MW TG RAFT

Reinforcement Binding Shuttering and Staging Work

Concrete Casting Work Finished T.G. Raft

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PROGRESS PHOTOGRAPHS OF 2 X 525 MW TPP OF MAITHON POWER

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PROGRESS PHOTOGRAPHS OF 2 X 525 MW TPP OF MAITHON POWER

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 SUGGESTED APPROACHES FOR ACCELERATED
DEVELOPMENT OF POWER PROJECTS

 Availability of required Land

 Appropriate R&R Programme

 Vendor Selection for Equipments and Services

 Firming up and finalization of Engineering Inputs

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 SUGGESTED APPROACHES FOR ACCELERATED
DEVELOPMENT OF POWER PROJECTS

 Execution of project on total EPC basis with single

point responsibility

 Adoption of latest technology and processes

 Innovative construction and erection methodologies

 Use of pre-fabricated structures for TG Building and

other Auxiliary structures

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 SUGGESTED APPROACHES FOR ACCELERATED
DEVELOPMENT OF POWER PROJECTS

 Back up arrangements to augment situations when

contractors are ill-equipped in terms of man power and
resources

 The concept of developing UMPP by installing more

numbers of large capacity units at one location takes
care of all project related issues in one go

 Strict adherence to Quality and Safety Standards

 Training of Manpower - both staff and skilled

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