2.2 Specifications
2.2,11S Cod:
Fe
acajcen wire condition tests, the ower il be kept
eer observation. for five minutes afer
qeaded up to ultumate loads, (i.e. 100%)
2.2.2 JEC Code
‘As pet TEC'652, tinder Normal as well 25
conductor conditions of Toading, the time
setae which toads are msinsined may Us ns ston
as possible for each i iate steps of loading,
Piatti’ toads’ (-ie" 100%), the loads Oo
For ad for one mime” The tower can te Pele
mmjoo% loading for a longer period WP Uf
a seam of five minutes, but should the [owe fail
‘daring this period, the test shall be ‘eonsidered valid,
since iW has withstood for one minute
3.0 TOWER. ‘TESTING STATION
(TTS )AT CPRI, BANGALORE.
During the passage of time, CPRI has been actively
engaged in. augmenting, the test facilities with
fninimum cost 19 test even special towers. This way
it has been possible to test number of conventional
towers up to 800 kV and unconventional towers
touch as Guyed tower, composite towers, Rectangular
Based towers, Tubular towers and Narrow based
tower. Perhaps, CPRI Tower Testing Station is the
only one inthe country which has been able to
achieve this feat. The data's available are regularly
tbeing used for Research & development activities
4.0 TESTING OF TOWERS
4.1 Pre-Testing Arrangements
For testing the following protesting activities arc to
tbe carried out viz.,
i) Stub setting & Welding
ii) Erection
iif) Load cell calibration
iv) Attaching haulage wire rope with load
cells to the tower & rigging,
4,2 Testing Procedure
‘The loads are simulated by application through
pretested steel wire ropes..The loads are measured
by calibrated Load cells and indicators. The loads
‘are applied in stages of 25,50,75,90,95 & 100 %.
‘These are kept under obseryation at the end of each
stage of loading. The observation period commences
‘ny afler all the pull of points are. loaded
appropriately corresponding to each stage of loading
“The observation period is monitored by use of
period of observation is as
‘any visible deformation, which is
‘associated with sudden release of loads. Generally
here will be slight release of loads (maximum of
od these are not‘The tower is tested for the following load cases
1. Bott Stip Test
2. Normal Condition Test
3. Broken Wire Test
(On successful completion of the above test the
tower is tested for destruction test.
5.0 ASSESSMENT OF OBSERVATION
PERIOD
About 290 towers have been tested in the
Prototype Tower Testing Station of CPRI. The
‘transmission towers can fail due to number of causes
Failure of tower can be due to improper design,
defective material and fabrication ,faulty erection
and improper procedure followed during. testing
Since testing is the last stage in the process and
failure during testing can be due to one or more or
all of the causes mentioned above .It is reasonable 10
‘adopt amore practical approach to assess the
observation period ‘based on the failure of towers
obiained during Full scale testing
From the data base of tested towers, it was
26 towers had failed during the
Observation period itself after the tower was fully
loaded up to the ultimate loads
Summary of various towers failed during
observation period for different Voltage classes are
‘given in Table - 1, A further analysis has also been
attempted for the voltage classes by considering
See va3, NOS of towers have failed during the
"on Period in each of the of voltage class of
352
5.13 From the Table 1 it canbe seen that
for voltage class of 33 to 220 kV 9 Nos of towers
Cut of 13 (about 70 % ) have failed during the
observation period of 010 60 seconds Only 4 Nos
( about 30% Jof the towers have failed during
‘observation period of 61 to 300 seconds.
5.14 From the Table 1 it can also be Seen that for
‘Voltage class of 400 kV and multicircuit only 7 Nos
of towers out of 13 (about 54% ) have failed during
the observation period of 0 to 60 seconds However
12 Nos.( about 92% Jof the towers have failed during,
observation period of 0 to 180 seconds,
failed during observation period
for 33 to 220 kV and 400kv & multicircuit towers
From Table I it can be seen "that
‘number of and angle towers for 33
to 220 kV voltage class that have failed during
Observation period of 0 t0 60 seconds are 3 out of
4 (73%) and 6 out of 9 (about 67%)
From Table Il it can be scen that number of
Suspension and angle towers for 400kv é& multi
Sireuit towers that have failed during observation
Period of 0 to 60 seconds are quite low ,
however it is found that towers failing between
0 to 180 seconds are very well represented 3 gut of
4(75%) and 8 out of 9 (about 89 %) respectively.
5.16 Table IV and V show number of towers failed
during different type of test for 33 t0 220 kV and
KV & multicircuit towers. It can be seen that
umber of failures under broken wire condition are
‘more than normal condition,
Table IV shows that number of towers for 33 to 220
KY voltage class that have failed during observation
Period of 0 to 60 seconds are 3 out of 4 (75%) and 6
Out of 9 (about 67%) for normal condition and
broken wire condition tests respectively,
Table V shows that number of towers for 400 kV
and ticircuilt towers that have failed during
bservation period of 0 to 180 seconds are very well
Feoscnted 4 out of 4 (100%) and 8 out of 9 (about
89%) respectively.33-220 kV and 400 kV and multicircuit,
5.2 Findings of the study
5.2.1 It can be stated from the above analysis that
very few towers in the voltage range of 33-220 kV
have failed beyond 60 seconds. However for towers
in the range of 400 KV & multicircuits there are
failures during observation period beyond 60
seconds, however except for a freak case most of the
towers that have failed are between 0 to 180 seconds.
5.2.2. Analysis based on type of tower for 33-220 kV
& multicircuits show that more number of angle
towers have failed then suspension tower during
‘observation period.
No distinction in observation period for suspension
and angle towers could be brought out as can be seen
that most of suspension and angle towers in the
voltage range of 33-220 kV have failed during 0 to
60 seconds and for towers in the range of 400 kV &
__multicircuits have failed between 0 to 180 seconds
5.2.3. Analysis based on type of tests for 33-220kV
and 400 KV & multicircuits show that more number
of towers have failed under broken wire condition
then normal condition during observation period
‘No distinction in observation period for type of tests
could be brought out As can be seen that most of
the towers in the voltage range of 33-220kV have
failed during 0 to 60 seconds and 400 kV &
‘multicircuits have failed between 0 180 seconds for
broken wire condition and normal condition.
5.2.4To sum up the observation period can be
classified for the two categories 33-220kV and 400
KV & multicircuits No distinction can be made for
the different type of towers and tests and the
‘observation period can be as identified for the two
categories,
6.0 DISCUSSION
‘The probability based Design of overhead
transmission lines are increasingly being
recommended by various national standards in place
of Deterministic method. In view of the above review
‘on the observation period for the towers subjected to
full scale testing as per (IS: 802 or IEC 652) national
or international standards is most essential. .
353
‘The main reason behind this is to design towers as
supports to ensure more reliable and cost effective
‘economic power supply.
In validating the design, by prototype testing, the
‘most important factor to be considered and being
debated in various forums is the waiting period
duration. The transmission line Engineers in the
field of design of tower in power sectors shall throw
@ new light on the subject “Waiting period for
towers subjected to full scale testing” by thoroughly
reviewing existing national and international codes.
‘The present IS code recommends $ minutes against
‘one minute period by IEC. Most of the countries
follow the later. Many towers have been tested for
exports in our tower testing station. Though the
towers are tested as per IEC standards. Clients!
purchasers from Gulf Countries and Australia
insisted for 5 minutes waiting period as they are
concerned about the safety and reliability of power
‘transmission, This clearly shows the utilities aroutd
the world pay much attention towards this subject to
avoid failures.
It can be seen from Table 1, among the towers that
failed during waiting period. though many towers
failed during first minute of the waiting period,
‘some towers failed during 2, 3", 4 and 5* minute
also. It confirms that if the tower withstood the