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2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

Overview
ORGANIZATION

The Electrical section of the 2003 & 2004 Medium Duty C Series Body Builder Manual is not split between Family 2 and Family 3 trucks. The
Electrical systems are common between the families. Any family specific requirements are called out in the attached documentation. This
document is organized as follows:
• Systems Operation – How it works.
• Component Locator – Where it is.
• Connectors & Pinouts – What it looks like, and finally,
• Subsystem Schematics – Detailed wiring and electrical schematic information.

WHAT’S NEW FOR THE MEDIUM DUTY C SERIES

• A Component Locator page has been included to show the location of major electronic modules on the truck.
• Upfitter Provision Subsystem – A dedicated Connector is provided for PTO applications requiring additional equipment installed
by the Upfitter.
• Body Builder Connector – A 128k - Pulse Per Mile speed signal has been added for easy interface to equipment requiring this
information.
• Detailed System Operation Instructions are provided for the Fast Idle (UF3) and Power Take Off (PTO) options. Note: These
instructions assume the option has been ordered with the vehicle and are not retrofit procedures.
• Connector Detail and Location Illustrations are provided for many interfaces. Terminal, Cable Seal, and mating connector
information have been added where appropriate.
• Detailed Electrical schematics are provided for many subsystems.
• New LLY 6.6L and LG4 7.8L engine information is added for diesel engines sold after 1/01/2004. (See LLY and LG4 ECM
Connectors and Location Drawings.) The new engines require new Engine Control Modules. The LLY ECM changes from a
2-way (on the LB7 ECM) to a 3-way connector, and the new LG4 ECM from a 5-way to a 2-way connector. Revised schematics
are included for Power and Ground Distribution, PTO Upfitter, Engine, and Transmission Controls.
• New subsystem schematics have been added for subsystems affected by the new Diesel engines. These subsystems include:
Fuel, Heated Fuel/Water in Fuel, Exhaust Brake/Restrictor, Starting & Charging, Cruise Control, Batteries, 2-speed Axle, Serial
data, and HVAC.
(continued on next page)
2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004
2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL
(Overview — continued from previous page)
SPECIAL INTEREST TO UPFITTERS

Connectors have been provided to allow easy interface for upfitter equipment rather than splicing into existing harnesses. These
subsystems and connectors include:
• Upfitter Provision – PTO related functions
• Trailer Wiring – Class two and three vehicles
• Body Builder Connector – exterior lighting and signaling, power, and VSS
• A Ground Block located next to the Body Builder Connector for easy ground termination

Navigation

The Table of Contents and Index items are linked to the actual page. Click on the item of interest and you’ll go to the corresponding page.
You can return with the “previous page” arrow in the upper center of the screen. Other links embedded in the document are hi-lighted
in blue.

Viewing

The size (%) control is located in the lower left corner of the screen. Click the down arrow and select “fit in window” (62%) or “actual size”
(100%) for most viewing applications. You can zoom in schematic detail by selecting a larger percentage.

Printing

Specific pages can be printed out. Be careful to select a print range or “current page” or all 317 pages will try to print out.

Information provided is believed to be accurate at the time of publication. GM reserves the right to change the information at any time.

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Index

SYSTEM OPERATING INSTRUCTIONS


UF3 – Fast Idle Option – Electrical Requirements..........................................................................................................................A-1
OUTLINE ......................................................................................................................................................................................A-1
Overview ..............................................................................................................................................................................A-2
Engine/Transmission Variations...........................................................................................................................................A-2
Factory Installed Equipment................................................................................................................................................A-2
Upfitter Installed Equipment................................................................................................................................................A-3
Operation .............................................................................................................................................................................A-3
Appendix..............................................................................................................................................................................A-4
PTO – Power Take Off Option – Electrical Requirements .............................................................................................................A-5
OUTLINE ......................................................................................................................................................................................A-5
Overview ..............................................................................................................................................................................A-6
Engine/Transmission Variations...........................................................................................................................................A-7
Vocation/Modes...................................................................................................................................................................A-7
Factory Installed Equipment................................................................................................................................................A-8
Upfitter Installed Equipment................................................................................................................................................A-8
Operation .............................................................................................................................................................................A-9
Appendix............................................................................................................................................................................A-17
ELECTRICAL COMPONENT LOCATIONS
Electrical Component Legend .............................................................................................................................................................B-1
Ground Zones ......................................................................................................................................................................................B-2
Underhood Distribution Center............................................................................................................................................................B-3
Maxi Fuse Center.................................................................................................................................................................................B-4

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Index (continued)

ELECTRICAL COMPONENT LOCATIONS (Continued)


IP Distribution Center...........................................................................................................................................................................B-5
IP Distribution/Relay Center.................................................................................................................................................................B-6
Turn Signal Flasher...............................................................................................................................................................................B-7
CONNECTOR LOCATION AND PIN-OUT ILLUSTRATIONS
12-Way Body Builder Connector.........................................................................................................................................................C-1
Body Builder Connector Location .......................................................................................................................................................C-2
10-Way Bus Connector / 2-Way Bus Connector– Family 2 ...............................................................................................................C-3
Bus Connector – Family 2 Location ....................................................................................................................................................C-4
Bus Connector – Family 2 Location ....................................................................................................................................................C-5
(LG4 ’04i) ECE Engine Control Module (ECM) – Connector C-1 ........................................................................................................C-6
(LG4 ’04i) ECE Engine Control Module (ECM) – Connector C-2 ........................................................................................................C-8
(LG4 ’04i) ECE Engine Control Module (ECM) Location ...................................................................................................................C-10
(LLY) Engine Control Module (ECM) – Connector C-1......................................................................................................................C-11
(LLY) Engine Control Module (ECM) – Connector C-2......................................................................................................................C-13
(LLY) Engine Control Module (ECM) – Connector C-3......................................................................................................................C-15
(LLY) Engine Control Module (ECM) Location ...................................................................................................................................C-17
16-Way Serial Data Link Connector ..................................................................................................................................................C-18
Serial Data Link Connector Location.................................................................................................................................................C-19
8-Way Tail Lamp Connector ..............................................................................................................................................................C-20
Tail Lamp Connector Location...........................................................................................................................................................C-21
7-Way Tractor Connector – Family 3.................................................................................................................................................C-22
Tractor Connector – Family 3 Location .............................................................................................................................................C-23

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Index (continued)

CONNECTOR LOCATION AND PIN-OUT ILLUSTRATIONS (continued)


7-Way Trailer Connector – Family 2 ..................................................................................................................................................C-24
Trailer Connector – Family 2 Location...............................................................................................................................................C-25
7-Way Trailer Connector – Family 3 ..................................................................................................................................................C-26
Trailer Connector – Family 3 Location...............................................................................................................................................C-27
10-Way Transmission Optional Connector........................................................................................................................................C-28
Transmission Optional Connector Location ......................................................................................................................................C-29
10-Way Upfitter PTO Connector .......................................................................................................................................................C-30
Upfitter PTO Connector Location......................................................................................................................................................C-31
SUBSYSTEM ELECTRICAL SCHEMATICS
Power Distribution
(L18) 8.1L-Gas/NAPT...................................................................................................................................................................D-1
(LG4-’03-’04) 7.8L-Diesel/Duramax ............................................................................................................................................D-9
(LG4-’04i) 7.8L-Diesel/Duramax ................................................................................................................................................D-17
(LG5) 7.2L-Diesel/CAT ...............................................................................................................................................................D-26
(LB7) 6.6L-Diesel/Duramax........................................................................................................................................................D-34
(LLY) 6.6L-Diesel/Duramax ........................................................................................................................................................D-42
Ground Distribution
(L18) 8.1L-Gas/NAPT — (LB7) 6.6L-Diesel/Duramax ...............................................................................................................D-51
(L18) 8.1L-Gas/NAPT — (LLY) 6.6L-Diesel/Duramax................................................................................................................D-63
(LG4-’03-’04) 7.8L-Diesel/Duramax ..........................................................................................................................................D-75
(LG4-’04i) 7.8L-Diesel/Duramax ................................................................................................................................................D-87
(LG5) 7.2L-Diesel/CAT .............................................................................................................................................................D-100

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Index (continued)

SUBSYSTEM ELECTRICAL SCHEMATICS (continued)


Upfitter Provision
’04i (L18) 8.1L-Gas/NAPT — (LB7) 6.6L-Diesel/Duramax — (LG4) 7.8L-Diesel/Duramax ....................................................D-112
’03-’04 (L18) 8.1L-Gas/NAPT — (LLY) 6.6L-Diesel/Duramax — (LG4) 7.8L-Diesel/Duramax ...............................................D-114
(LG5) 7.2L-Diesel/CAT .............................................................................................................................................................D-116
Engine Controls
(L18) 8.1L-Gas/NAPT...............................................................................................................................................................D-118
(LG4-’03-’04) 7.8L-Diesel/Duramax ........................................................................................................................................D-132
(LG4-’04i) 7.8L-Diesel/Duramax ..............................................................................................................................................D-141
(LG5) 7.2L-Diesel/CAT .............................................................................................................................................................D-153
(LB7) 6.6L-Diesel/Duramax......................................................................................................................................................D-162
(LLY) 6.6L-Diesel/Duramax ......................................................................................................................................................D-175
Fuel
(LG4-’04i) 7.8L-Diesel/Duramax ..............................................................................................................................................D-188
(LLY) 6.6L-Diesel/Duramax ......................................................................................................................................................D-189
Heated Fuel/Water in Fuel
(LG4-’04i) 7.8L-Diesel/Duramax ..............................................................................................................................................D-190
(LLY) 6.6L-Diesel/Duramax ......................................................................................................................................................D-191
Engine Throttle Control
(L18) 8.1L-Gas/NAPT...............................................................................................................................................................D-192
(L18) 8.1L-Gas/NAPT...............................................................................................................................................................D-193
Automatic Transmission
TCM (LCT-’03-’04) ...................................................................................................................................................................D-194

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Index (continued)

SUBSYSTEM ELECTRICAL SCHEMATICS – AUTOMATIC TRANSMISSION (continued)


TCM (LCT-’04i) .........................................................................................................................................................................D-197
TCM MD Trans (LG4-’03-’04) 7.8L-Diesel/Duramax...............................................................................................................D-200
TCM MD Trans (LG4-’04i) 7.8L-Diesel/Duramax ....................................................................................................................D-203
TCM MD Trans (LG5) 7.2L-Diesel/CAT....................................................................................................................................D-206
Exhaust Brake/Restrictor (Diesel)
(LLY) 6.6L-Duramax — (LG4) 7.8L-Duramax — (LG5) 7.2L CAT............................................................................................D-209
Starting & Charging
(LG4-’04i) 7.8L-Diesel/Duramax ..............................................................................................................................................D-210
(LLY) 6.6L-Diesel/Duramax ......................................................................................................................................................D-212
Cruise Control
(L18) 8.1L-Gas/NAPT — (LLY) 6.6L-Diesel/Duramax..............................................................................................................D-215
(LG4-’04i) 7.8L-Diesel/Duramax ..............................................................................................................................................D-216
Batteries / Batteries Bus
(LG4-’04i) 7.8L-Diesel/Duramax ..............................................................................................................................................D-217
(LLY) 6.6L-Diesel/Duramax ......................................................................................................................................................D-218
(LLY) 6.6L-Diesel/Duramax ......................................................................................................................................................D-219
BUS — (LLY) 6.6L-Diesel/Duramax.........................................................................................................................................D-220
2-Speed Axle
(L18) 8.1L-Gas/NAPT — (LG4-’04i) 7.8L-Diesel/Duramax .....................................................................................................D-221
(L18) 8.1L-Gas/NAPT — (LG4-’04i) 7.8L-Diesel/Duramax .....................................................................................................D-222
Serial Data
Diagnostic Tool Connector-’03-’04 .........................................................................................................................................D-223

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Index (continued)

SUBSYSTEM ELECTRICAL SCHEMATICS – SERIAL DATA (continued)


J1939 — (L18) 8.1L-Gas/NAPT — (LG4-’04i) 7.8L-Diesel/Duramax — (LG5) 7.2L CAT .......................................................D-225
J1939 — (LLY) 6.6L-Diesel/Duramax ......................................................................................................................................D-231
HVAC — Active
(L18) 8.1L-Gas/NAPT — (LLY) 6.6L-Diesel/Duramax..............................................................................................................D-233
(LG4-’04i) 7.8L-Diesel/Duramax — (LG5) 7.2L CAT ...............................................................................................................D-235
Exterior Lighting
Exterior Lighting.......................................................................................................................................................................D-237
Trailer Wiring Family 2
Truck Trailer Wiring ..................................................................................................................................................................D-243
Trailer Wiring Family 3
Truck Trailer Wiring ..................................................................................................................................................................D-244
Tractor Wiring...........................................................................................................................................................................D-246
Body Builder Connector
Body Builder Connector ..........................................................................................................................................................D-248
School Bus Upfitter
School Bus Upfitter .................................................................................................................................................................D-249

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System Operating Instructions
UF3 – Fast Idle Option – Electrical Requirements
OUTLINE
• Overview
• Engine/Transmission Variations
• Factory Installed Equipment
• Upfitter Installed Equipment
• Operation
• Appendix
Reprogramming the PCM / Using the Tech 2 Scan Tool – (Attachment 1)
Illustrations
IP Switch Panel (Figure 1)
Fast Idle Switch (Figure 2)

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OVERVIEW

The UF3 fast idle option allows the operator to push a switch and raise the engine speed to a predetermined Idle RPM value. This feature
can only be used when the vehicle is stationary. Examples of Fast Idle applications are battery charging, idle operation of High Electrical
Load vehicles, quick warm ups, and improved AC performance.

Scope

The GM (UF3) option described here is the necessary electrical and electronic content to control the engine idle speed. This is not a
description of how to install these features if not ordered as part of the option. Base factory settings and procedures to change the factory
settings are described here. Responsibility for proper and safe operation for any additional equipment remains with the Upfitter.

(PTO) vs. (UF3) Fast Idle

The (PTO) option allows for increased engine speed operation for increased power output to the PTO unit. The (UF3) fast idle option also
allows for increased engine speed but is used for quick warm up, A/C performance, or battery charging. The (PTO) Power Take Off and
(UF3) fast idle options are mutually exclusive on the same vehicle with the L18/LB7/LG4 engines.

ENGINE/TRANSMISSION VARIATIONS

The 2003 Medium Duty C Series uses 4 engines as shown below:

Engine Description Truck Family Available


L18 8.1 L Gas 2&3
LB7 Duramax 6600 Diesel 2
LG4 Duramax 7.8L Diesel 3
LG5 Caterpillar 7.2L Diesel 3

FACTORY INSTALLED EQUIPMENT

The UF3 fast idle option includes the Fast Idle Switch, the Fast Idle Indicator Lamp and necessary wiring to the ECM for operation.
• Fast Idle Switch - Use to increase Engine speed to a preset value.
• Fast Idle Indicator Lamp – ECM turns on light to indicate operation in the Fast Idle Mode. This indicator is in the switch.

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UPFITTER INSTALLED EQUIPMENT

No upfitter installed equipment is required to operate the function. Responsibility for proper and safe operation for any additional equipment
remains with the Upfitter.

OPERATION

Description

Vehicles ordered with the UF3 (Fast Idle) option come with a dash mounted switch which allows the user to increase the engine idle speed
to a fixed value. The Fast Idle Switch is located to the right of the steering wheel as shown in the illustration (Figure 1). An indicator in the
switch lights to show Fast Idle mode is active.

How To Operate

To enable the Fast Idle, the following conditions must be met:


1. Engine must be running
2. Transmission must be in Park or Neutral
3. Vehicle speed must be less than 5 mph
4. Brake or Clutch must not be depressed.
When the above conditions are met, the operator can activate the Fast Idle mode by pressing the Fast Idle Switch. If the switch is pressed
while the engine is in the Fast Idle mode, the engine will return to normal base idle.

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Engine Calibrations

The factory preset and minimum and maximum programmable speeds are shown in the table below for the L18/LB7/LG4 engines:

PROGRAMMABLE DEFAULT SETTINGS MINIMUM VALUE MAXIMUM VALUE ADJUSTMENT RESOLUTION


PARAMETERS (RPM) (RPM) (RPM) (RPM)
1000
Maximum Fast Idle Speed
2500 Can’t be set below base 3800 25
Accelerator Disables Fast Idle Fast Idle Speed Parameters
600 1300
Base Idle Speed 1200 Normal engine idle will override Cannot be set above the maximum 25
if higher than Fast Idle. Fast Idle Speed Parameter
Note: The Values shown in the above chart are accurate at the time of publication but may change in time for various reasons including
running changes made to the ECM, Calibrations, Tech 2 programming, software. Etc.

Caterpillar LG5 Engine

Base Fast Idle is set at the Factory to 1000 RPM. Fast Idle can be programmed from 700 to 2640 RPM.

Adjusting the Factory Preset Engine Speed

The Above parameters can be reprogrammed with a GM Tech 2 Diagnostic scan tool for the L18/LB7/LG4 engines. The Tech 2 connects
to the Data Link Connector under the dash. Information regarding reprogramming with the Tech 2 tool can be found in the Appendix
(Attachment 1). Reprogramming the LG5 engine requires a Caterpillar electronic service tool.

APPENDIX

Reprogramming the PCM / Using the Tech 2 Scan Tool


Attachment 1

Illustrations
Location of Fast Idle Switch and Indicator – (Figure 1)
Switch Detail – (Figure 2)

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System Operating Instructions
PTO – Power Take Off Option – Electrical Requirements
OUTLINE
• Overview
• Engine/Transmission Variations
• Vocation/Modes
• Factory Installed Equipment
• Upfitter Installed Equipment
• Operation *
Stationary Preset Mode
Stationary Variable Mode
Mobile Variable Mode
PTO Engine Shutdown
Remote Operation
• Appendix
Reprogramming the PCM / Using the Tech 2 Scan Tool – (Attachment 1)
Illustrations
Location of PTO Switch and Indicator – (Figure 1)
PTO Switch Detail – (Figure 3)

Note: *Caterpillar has different programming capability. See your dealer for more information.

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OVERVIEW

A Power Take Off (PTO) is a gearbox or mechanical device used to transmit mechanical power from the powertrain, through gears or a
transmission, to another mechanical or hydraulic device. Examples of PTO applications are: salt spreaders, refuse equipment, plows,
pumps, drills, lifts, wrecker equipment, dump bodies, fire/rescue equipment, etc.

PTO Advantages

• PTO’s are inexpensive, convenient, safe and reliable.


• PTO’s bolt on to the transmission, engine, transfer case or can be incorporated into the accessory belt drive system.
• PTO’s eliminate the need for a complex array of levers, controllers, electric motors, etc., which would be required to duplicate
the operation of a PTO.

Scope

The PTO unit itself is installed by the Upfitter or Specialty Vehicle Assembler on the vehicle. The GM (PTO) option described here is the
necessary electrical and electronic content to control the PTO unit. Responsibility for proper and safe operation remains with the Upfitter.
Other PTO related RPO’s such as V66 (mechanical provisions for Front PTO) are not addressed here.

(PTO) vs. (UF3) Fast Idle

The (PTO) option allows for increased engine speed operation for increased power output to the PTO unit. The (UF3) fast idle option also
allows for increased engine speed but is used for quick warm up, A/C performance, or battery charging. The (PTO) Power Take Off and
(UF3) fast idle options are mutually exclusive on the same vehicle with the L18/LB7/LG4 engines.

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ENGINE/TRANSMISSION VARIATIONS

The 2003 Medium Duty C Series uses 4 engines as shown below:

Engine Description Truck Family Available


L18 8.1 L Gas 2&3
LB7 Duramax 6600 Diesel 2
LG4 Duramax 7.8L Diesel 3
LG5 Caterpillar 7.2L Diesel 3

Many transmissions are available on the 2003 Medium Duty C Series. 13 manual and six automatics are available on Family 3 trucks alone.
The Caterpillar engine and some Allison transmissions have dedicated PTO connectors that interface with their control modules. The Engine
Controller and Transmission Controller communicate with each other on a high-speed serial data link. The PTO functions are interfaced to
the ECM on 2003 Medium Duty C Series to reduce variation in wiring and function. The LG5 Caterpillar engine requires different PTO wiring
from the other engine applications but functions in a similar manner. Specific wiring is supplied with the PTO option.

VOCATION/MODES

The primary difference in PTO operation is whether the vehicle is stationary or moving. Stationary operation can have either preset or
variable PTO speeds. Some examples of modes and vocations are:
• Stationary Preset – Three preset high idle speeds – Refuse & Wrecker equipment, Fire truck pumpers,
• Stationary Variable – Variable high idle speeds - Drills, Lifts,
• Mobile Variable – Allows variable PTO speeds while the vehicle is moving – Salt Spreaders, Plows, Street Cleaners.
Note: The ECM can be programmed to only one of these modes at any given time. Caterpillar has different programming capability. See
your dealer for more information.

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FACTORY INSTALLED EQUIPMENT

The PTO option includes the PTO Enable Switch, PTO Relay, K34 Cruise Control Switch, Upfitter Connector to allow optional Upfitter
installed switches, and necessary wiring.
• PTO Enable Switch – Located on Dash
• PTO Relay – Turned on by ECM, Provides power for Engage Switch and Load Solenoid.
• K34 Cruise Control Switch – Steering column mounted - use to adjust idle speeds under PTO operation.
• Upfitter Connector – allows interconnection of optional Upfitter installed switches.

UPFITTER INSTALLED EQUIPMENT

Optional Upfitter installed equipment includes Remote PTO Up / Down Switches, PTO Load Engage Switch, PTO Load Solenoid, and
Remote Kill Switch. All of these devices interface with the Upfitter Connector.
• Remote PTO Up / Down Switches – Same function as Cruise Control Switches, allows operation outside of Cab for Stationary PTO
applications.
• PTO Load Engage Switch – Allows for positive action feedback to ECM for before idle speed is increased. A 5 sec (calibrated) delay
occurs without this feedback.
Note: The Caterpillar ECM does not provide a feedback for PTO operation.
• PTO Load Solenoid – Causes PTO engagement if so equipped.
• Remote Kill Switch – This Normally Closed Switch allows the operator to stop the engine for remote Applications.

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OPERATION

Description

The PTO RPO is an option that allows the user to raise the engine speed through the use of designated switches and ECM programming.
The ECM can be programmed to one of the following three PTO modes:
• Stationary Preset mode – Three preset high idle speeds. Vehicle must be stationary.
• Stationary Variable mode – Variable high idle speeds. Vehicle must be stationary.
• Mobile Variable mode – Allows variable PTO speeds while vehicle is moving.

These PTO modes are addressed separately and in detail in the following pages.
Please note the ECM can be programmed to only one of the three modes at any one time.

PTO Switches

Vehicles ordered with the PTO option come with a IP mounted switch which allows the user to enable the function. The PTO Switch is located
to the right of the steering wheel as shown in the illustration (Figure 1 & Figure 3). An indicator in the switch lights to show PTO mode is
active. The engine speed can then be changed with either the cruise control switches or upfitter installed remote PTO switches. Cruise
Control Switches come with the PTO option on the 2003 Medium Duty C Series. The following chart shows how the switches operate.

PTO SWITCH CONVERSION CHART


PTO w/Cruise Switch Operation Remote PTO Switch Operation Function
Cruise On/Off N/A Cruise Switch Enable
PTO Enable N/A PTO Enable
SET PTO Down Lower RPM
RES PTO Up Raise RPM

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Stationary Preset Mode

Description

The Stationary Preset Mode allows the user to select from three high idle speeds which are programmed in the ECM. The user can toggle
between three preset speeds using the SET or RES switches or the Remote PTO Switches.

How To Operate

Prior to enabling the Stationary PTO Mode, the following conditions must be met:
1. Engine must be running.
2. Transmission must be in Park or Neutral.
3. Vehicle speed must be less than 5 mph.
4. Brake or Clutch must not be depressed.
When the above conditions are met, the operator can activate the Stationary PTO by the following sequence:
1. Set the Park Brake.
2. Set the Cruise On/Off Switch to the On position – L18 only.
3. Set PTO Enable Switch to On position.

Upon Completion of the above steps, the PTO Stationary Preset Mode will be enabled and the engine speed will increase to the PTO Base
Idle Speed. Toggling the SET and RESume switches will cause the engine RPM to change from normal to either the PTO Preset #1 or PTO
Preset #2 speed depending on which switch is pressed first.

Note: LB7/LG4 – ECM enables PTO relay with switch activation. Once on, the ECM won’t turn the relay off until the switch is turned off.

Any changes in the above conditions, including depressing the brake or clutch pedals or shifting an automatic transmission in gear, will
disable the Stationary Preset Mode causing the engine to return to normal base idle.

Note: L18 - Using the Accelerator to raise the engine above the Maximum Fast Idle Speed will result in disabling the PTO Stationary
Preset Mode.
LB7/LG4 – Engine will be governed to PTO Max engine speed with throttle activation. Engine speed will return to pre-activation
value after the pedal is released.

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Engine Calibrations

The factory preset and minimum and maximum programmable speeds are shown in the table below for the L18/LB7/LG4 engines:

PROGRAMMABLE DEFAULT SETTINGS MINIMUM VALUE MAXIMUM VALUE ADJUSTMENT RESOLUTION


PARAMETERS (RPM) (RPM) (RPM) (RPM)
1000
Maximum Fast Idle Speed 2500 – L18 3800 – L18
Can’t be set below base 50
Accelerator Disables Fast Idle 2200 – LB7/LG4 2200 – LB7/LG4
Fast Idle Speed Parameters
1300 – L18
1200 – L18 600
1400 – LB7/LG4 50
PTO Base Idle Speed 850 – LB7 Normal engine idle will override
Cannot be set above the maximum
1000 – LG4 if higher than Fast Idle. Fast Idle Speed Parameter
1200 – L18 1000
PTO Preset #1 1250 – LB7 Can’t be set below base Maximum Fast Idle Speed 50
1400 – LG4 Fast Idle Speed Parameters
1000
1800 – L18 1700
PTO Preset #2 Can’t be set below base Maximum Fast Idle Speed 50
1700 – LB7/LG4 Fast Idle Speed Parameters
PTO Relay Engage Max Engine Speed 1000 – LB7/LB4 600 Maximum Fast Idle Speed 50
Note: The Values shown in the above chart are accurate at the time of publication but may change in time for various reasons including
running changes made to the ECM, Calibrations, Tech 2 programming, software. Etc.

Caterpillar LG5 Engine

PTO Engine RPM Set Speed is factory set at 1200 rpm. PTO Engine RPM Set Speed can be programmed between 700 and 2640 rpm.

Adjusting the Factory Preset Engine Speed

The Above parameters can be reprogrammed with a GM Tech 2 Diagnostic scan tool for the L18/LB7/LG4 engines. The Tech 2 connects
to the Data Link Connector under the dash. Information regarding reprogramming with the Tech 2 tool can be found in the Appendix
(Attachment 1). Reprogramming the LG5 engine requires a Caterpillar electronic service tool.

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
A-12
Stationary Variable Mode

Description

The Stationary Variable Mode allows the user to retain the engine speed at a desired value through the use of the accelerator pedal and the
SET or RES switch. The engine speed must be greater than the PTO Base Fast Idle Speed and lower than the Maximum Fast Idle Speed.

How To Operate

Prior to enabling the Stationary Variable PTO Mode, the following conditions must be met:
1. Engine must be running
2. Transmission must be in Park or Neutral
3. Vehicle speed must be less than 5 mph
4. Brake or Clutch must not be depressed.
When the above conditions are met, the operator can activate the Stationary Variable PTO by the following sequence:
1. Set the Park Brake.
2. Set the Cruise On/Off Switch to the On position – L18 only.
3. Set PTO Enable Switch to On position.
4. Depress the Accelerator pedal to obtain the desired high idle speed.
5. Press the SET button to hold engine at the desired high idle speed.

The SET and RES switches can then be used to adjust the engine speed within the Maximum and Minimum RPM values shown in the Engine
calibration table (Table A). The adjustment increments are 25 RPM (L18/LG4), 100 RPM (LG7). This function with the remote switches as well
as the cruise control switches.

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
A-13
PTO – STATIONARY VARIABLE MODE FUNCTION CHART
SWITCH SET RES
Engine speed will decrease by 25 RPM (L18/LG4), 100 RPM (LB7) Engine speed will increase by 25 RPM (L18/LG4), 100 RPM (LB7)
PRESSING decrements and will maintain the new engine speed value. Engine increments and will maintain the new engine speed value. Engine
ONCE speed can be decreased down to the engine base idle speed speed can increase up to the maximum fast idle speed value.
value. If engine speed is at this value, all SET inputs will be ignored. If engine speed is at this value, all RES inputs will be ignored.
HELD Decelerates engine down to the engine base idle speed value. Increases engine speed up to the maximum fast idle speed value.

Note: If the Stationary Variable Mode is disabled (i.e., brake depressed), it may be re-enabled by pressing the RES switch. This will cause
the engine to resume the speed it was prior to disabling.

TABLE “A” — Engine Calibrations

The factory preset and minimum and maximum programmable speeds are shown in the table below for the L18/LB7/LG4 engines:

PROGRAMMABLE DEFAULT SETTINGS MINIMUM VALUE MAXIMUM VALUE ADJUSTMENT RESOLUTION


PARAMETERS (RPM) (RPM) (RPM) (RPM)
1000
Maximum Fast Idle Speed 2500 – L18 3800 – L18 25 – L18/L64
Can’t be set below base
Accelerator Disables Fast Idle 2200 – LB7/LG4 2200 – LB7/LG4 100 – LB7
Fast Idle Speed Parameters
1300 – L18
1200 – L18 600
1400 – LB7/LG4 25 – L18/L64
PTO Base Idle Speed 850 – LB7 Normal engine idle will override
Cannot be set above the maximum 100 – LB7
1000 – LG4 if higher than Fast Idle.
Fast Idle Speed Parameter
PTO Relay Engage Max Engine Speed 1000 – LB7/LB4 600 Maximum Fast Idle Speed 50
Note: The Values shown in the above chart are accurate at the time of publication but may change in time for various reasons including
running changes made to the ECM, Calibrations, Tech 2 programming, software. Etc.

Caterpillar LG5 Engine

PTO Engine RPM Set Speed is factory set at 1200 rpm. PTO Engine RPM Set Speed can be programmed between 700 and 2640 rpm.
The PTO bump rate is 50 RPM.

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
A-14
Adjusting the Factory Preset Engine Speed

The Above parameters can be reprogrammed with a GM Tech 2 Diagnostic scan tool for the L18/LB7/LG4 engines. The Tech 2 connects
to the Data Link Connector under the dash. Information regarding reprogramming with the Tech 2 tool can be found in the Appendix
(Attachment 1). Reprogramming the LG5 engine requires a Caterpillar electronic service tool.

Any changes in the above conditions, including depressing the brake or clutch pedals or shifting an automatic transmission in gear, will
disable the Stationary Variable Preset Mode causing the engine to return to normal base idle. Using the Accelerator to raise the engine
above the Maximum Fast Idle Speed will result in disabling the PTO Stationary Variable Mode.

Mobile Variable Mode

Description

The PTO Mobile Mode allows the driver to maintain a desired engine speed (not vehicle speed) while the vehicle is moving. This feature is
available with both manual and automatic transmissions. The engine speed must be greater than the PTO Base Fast Idle Speed and lower
than the Maximum Fast Idle Speed. The Vehicle speed must be between the Minimum and Maximum Vehicle Speed Values.

How To Operate

To engage the PTO Mobile Variable Mode, the following conditions must be met in the following order:
1. Engine must be running
2. Transmission must be in gear.
3. Vehicle speed must be between the Minimum and Maximum Vehicle Speeds
4. Brake or Clutch must not be depressed.
5. PTO Enable Switch must be set to the On position
When the above conditions are met, the operator can activate the Mobile Variable mode by the following sequence:
7. Depress the Accelerator Pedal to obtain the desired engine speed.
8. Press the SET button to hold engine at the desired high idle speed.

The SET and RES switches can then be used to adjust the engine speed within the Maximum and Minimum RPM values shown in the Engine
calibration table (Table B). The adjustment increments are 25 RPM (L18/LG4), 100 RPM (LG7).

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
A-15
PTO – MOBILE VARIABLE MODE FUNCTION CHART
SWITCH SET RES
Engine speed will decrease by 25 RPM (L18/LG4), 100 RPM (LB7) Engine speed will increase by 25 RPM (L18/LG4), 100 RPM (LB7)
decrements and will maintain the new engine speed value. Engine increments and will maintain the new engine speed value. Engine
PRESSING speed can be decreased down to the engine base idle speed value. speed can increase up to the maximum fast idle speed value. If
ONCE If engine speed is at this value, all SET inputs will be ignored. If the engine speed is at this value, all RES inputs will be ignored. If the
vehicle reaches the Minimum Vehicle Speed Value, PTO mode will vehicle reaches the Maximum Vehicle Speed Value, PTO mode will
be disengaged. be disengaged.
Decelerates engine down to the engine base idle speed. Increases engine speed up to the maximum fast idle speed value.
HELD If the vehicle reaches the Minimum Vehicle Speed Value, If the vehicle reaches the Maximum Vehicle Speed Value,
PTO mode will be disengaged. PTO mode will be disengaged.

Note: If the Stationary Variable Mode is disabled (i.e., brake depressed), it may be re-enabled by pressing the RES switch. This will cause
the engine to resume the speed it was prior to disabling.

TABLE “B” — Engine Calibrations

The factory preset and minimum and maximum programmable speeds are shown in the table below for the L18/LB7/LG4 engines:

PROGRAMMABLE DEFAULT SETTINGS MINIMUM VALUE MAXIMUM VALUE ADJUSTMENT RESOLUTION


PARAMETERS (RPM) (RPM) (RPM) (RPM)
1000
Maximum Fast Idle Speed 2500 – L18 3800 – L18 25 – L18/L64
Can’t be set below base
Accelerator Disables Fast Idle 2200 – LB7/LG4 2200 – LB7/LG4 100 – LB7
Fast Idle Speed Parameters
1300 – L18
600
1200 – L18 1400 – LB7/LG4 25 – L18/L64
PTO Base Idle Speed Normal engine idle will override
1000 – LB7/LG4 Cannot be set above the maximum 100 – LB7
if higher than Fast Idle.
Fast Idle Speed Parameter
20 – L18 30 – L18
Maximum Vehicle Speed
80 – LB7 3 MPH 80 – LB7 1
Governing MPH 75 – LG4 255 – LG4
PTO Relay Engage Max Engine Speed 1000 – LB7/LB4 600 Maximum Fast Idle Speed 50
Note: The Values shown in the above chart are accurate at the time of publication but may change in time for various reasons including
running changes made to the ECM, Calibrations, Tech 2 programming, software. Etc.

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
A-16
Caterpillar LG5 Engine

PTO Engine RPM Set Speed is factory set at 1200 rpm. PTO Engine RPM Set Speed can be programmed between 700 and 2640 rpm. The
PTO bump rate is 50 RPM.

Adjusting the Factory Preset Engine Speed

The Above parameters can be reprogrammed with a GM Tech 2 Diagnostic scan tool for the L18/LB7/LG4 engines. The Tech 2 connects
to the Data Link Connector under the dash. Information regarding reprogramming with the Tech 2 tool can be found in the Appendix
(Attachment 1). Reprogramming the LG5 engine requires a Caterpillar electronic service tool.

PTO Engine Shutdown

Description

The PTO option includes provisions for PTO engine fault shutdown. This feature allows the operator to stop the engine while in PTO mode
with an aftermarket installed switch. If the truck is not in PTO mode, pressing the switch will have no effect on engine operation. The
PTO Upfitter Connector (located on the right side of the engine compartment near the right wheel) Component legend has been provided
for installation of remote PTO controls. The upfitter can access the PTO engine fault shutdown circuits through this connector. The upfitter
must provide the mating connector, wiring, and remoter switches shown on the Upfitter (PTO) Connector. To install this feature see the
upfitter provisions schematics. Important. If the PTO engine shutdown feature is to be used, it must be turned on in the ECM. If this
feature is not turned on it will have no effect on the engine.

The Above parameters can be reprogrammed with a GM Tech 2 Diagnostic scan tool for the L18/LB7/LG4 engines. The Tech 2 connects
to the Data Link Connector under the dash. Information regarding reprogramming with the Tech 2 tool can be found in the Appendix
(Attachment 1). Reprogramming the LG5 engine requires a Caterpillar tool or see your Caterpillar Dealer.

Remote Operation

Description

The PTO Upfitter Connector (located on the right side of the engine compartment near the right wheel) Component legend has been
provided for installation of remote PTO idle controls. The upfitter can access the PTO high idle circuits through this connector. The upfitter
must provide the mating connector, wiring, and remoter switches shown on the Upfitter (PTO) Connector. Two momentary switched are
required to duplicate the operation of the SET and RESume switches in the cab. The schematics showing the switches can be found on the
Subsystem Electrical schematics under Upfitter Provisions. PTO UP switches duplicate the RES switch operation and the PTO Down switch
duplicates the SET switch operation. Please note that the PTO high idle must still be enabled from the Cruise On/Off and the PTO
enable switches in the cab.

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
A-17
Separating Stop from Turn Signal Lamps (Amber Turn/Hazard Lamps)

The 2003 Medium Duty C trucks have single red tail lamp assemblies that function as stop/turn/hazard lamps. Many applications call for
separating the brake lamps from the Turn/Hazard function or adding additional Amber Turn / Hazard lamps.

The procedure for implementing Amber Turn /Hazard Lamps is outlined below.
1. Remove the CHMSL ISO relay (Page B6) to eliminate the brake function from the existing lights. Signaling lamps have only the
turn/hazard flasher capability. There are no stop lights on the vehicle when the Relay is removed.
2. Stop lights must be added back by wiring to the 1320 (Stop) circuit in the Body Builder or Bus Connectors (Page C1 & Page C3).
Existing Rear Tail Lamp assemblies may be utilized by directly wiring to them. See Exterior Lighting Subsystem Electrical
Schematic (Page D237).
3. Additional Turn lamps can be wired to 318 (Left Turn) and the 319 (Right Turn) circuits in the Body Builder or Bus Connector.

It is the responsibility of the upfitter to meet all FMVSS lighting requirements. The upfitter must also ensure that the combined current of
any additional lighting does not exceed the circuit fusing.

Note: This procedure eliminates the Brake Lamp function at the 7-way Family 2 Trailer Connector.

APPENDIX

Reprogramming the PCM / Using the Tech 2 Scan Tool – (Attachment 1)

Illustrations
Location Illustrations
IP Switch Panel (Figure 1)
PTO Enable Switch – See Component Locations – (Figure 3)
Upfitter PTO Connector is shown in the connector and pin-out illustrations
Connector Drawings
Upfitter Provisions Connector are shown in the connector and pin-out illustrations

Circuit Schematic References (Circuit Schematics are shown in the Subsystem Electrical Schematic portion of the Body Builders Manual)
Upfitter Provision Connector – L18/LB7/LG4
Upfitter Provision Connector – LG5
L18 Gas Engine
Duramax 6600 and 7.8L Diesel Engines
Caterpillar 7.2L Diesel Engine
PTO Operation w/Duramax 7.4L Diesel Engine

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
A-18
ATTACHMENT 1
REPROGRAMMING THE PCM/ECM FOR FAST IDLE/PTO USING THE TECH 2 SCAN TOOL

The Tech 2 scan tool MUST be used to enable the Fast Idle and PTO options and adjust the factory preset parameters to desired settings.
The Tech 2 menu driven device is a hand held scan tool that plugs into the datalink connector located underneath the dash near the driver’s
seat. Once the Tech 2 is connected, the following chart will guide the user.

STEP CURRENT MENU SELECT


1 MAIN FO: DIAGNOSTICS
2 VEHICLE IDENTIFICATION YEAR OF VEHICLE
3 VEHICLE IDENTIFICATION MEDIUM DUTY TRUCK
4 SYSTEM SELECTION FO: POWERTRAIN
5 VEHICLE IDENTIFICATION LP4 OR L21
6 VEHICLE IDENTIFICATION AUTOMATIC OR MANUAL
7 POWERTRAIN F2: SPECIAL FUNCTIONS
8 SPECIAL FUNCTIONS F3: PTO OPTIONS
9 CURRENT PTO SETTINGS CHANGE OPTIONS
10 PTO OPTIONS SEE PAGE 23

TO ADJUST THE MODE OF OPERATION:

The PTO OPTIONS MENU will appear with the selections:

FO: FAST IDLE

Fl: STATIONARY PRESET FAST IDLE

F2: STATIONARY VARIABLE FAST IDLE

F3: MOBILE VARIABLE FAST IDLE

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
A-19
Once the mode of operation is selected the CURRENT PTO SETTINGS menu will appear with the adjustable parameters for the current
mode.

This screen allows the user to increase or decrease engine RPM values using the INCREASE and DECREASE buttons. If the Engine Fault
Shutdown feature is selected, the YES or NO buttons will determine if this feature is enabled.

After all the settings are adjusted, the user will press the REPROGRAM button and the CURRENT PTO SETTINGS menu will appear with
the changes. The ignition must be turned off for ten seconds to ensure that the program values are stored in the PCM.

SERVICE CONSIDERATIONS

IMPORTANT: Please be aware that UF3 and PTO high idle settings must be reprogrammed in the event that the PCM is replaced. It may
be advisable to provide the PCM settings information to the customer in case the PCM requires servicing during some point
in the life of the vehicle.

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
A-20
IP, Switch Trim Plate, Fast Idle and PTO Switch Location (Figure 1)

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
A-21
Switch – Fast Idle (Figure 2)

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
A-22
PTO Enable Switch (Figure 3)

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
B-1
Electrical Component Legend
DATE ESCR L DESCRIPTION
19OC00 N/A A MAJOR MODULE LOCATIONS

LOCATION LEGEND
1 IP DISTRIBUTION/RELAY CTR.
2 IP DISTRIBUTION CTR.
3 UNDERHOOD DISTRIBUTION CTR.
4 MAXI FUSE CTR.
24 16 4 5 CHIME/RADIO
23 11 3 6 DRL
1 7 EBC AIR/TCS

2 8 EBC HYD./TCS
12
25 22 9 ECU CAT. LG5

17 19 10 ECU ISZ LG4


21 11 ECU ISZ LB7
10 5 14
12 EDU ISZ LB7
13 18 20 13 ETC/PPS
15
9 14 HVAC
6 15 IPC

7 8 16 PCM/LCT TCM/WTEC TCM


17 RFA
18 SDM
19 TTM
20 TRAILER CONNECTOR FAM 2
21 TRAILER CONNECTOR FAM 3
22 BODY BUILDER CONNECTOR
23 TRANS OPTION CONNECTOR
24 PTO UPFITTER CONNECTOR
25 GROUND BLOCK
PRELIM PROTO CHIME - CHIME MODULE PCM - POWERTRAIN CONTROL MODULE - V8
(REFERENCE) FAMILY II: FAMILY III:
PAGE NO. 1a DLC - DATA LINK CONNECTOR PPS - PEDAL POSITION SENSOR
PROPOSAL X PILOT MAJOR MODULE
JE3 : HYDRAULIC BRAKES
L18 : GMPT 8.1L V8 GAS
LB7 : DURAMAX 6600 6.6L V8 DIESEL
JE3 : HYDRAULIC BRAKES
JE4 : AIR BRAKES
L18 : GMPT 8.1L V8 GAS PANEL 1 OF 1
DRL - DAYTIME RUNNING LAMPS
DTC - DIAGNOSTIC TOOL CONNECTOR
EBC - ELECTRONIC BRAKE CONTROL
RADIO - RADIO MODULE
RFA - REMOTE FUNCTION ACTUATOR
SDG - SERIAL DATA GATEWAY
M74/MTW : LCT 1000/2400 AUTO TRANS LG4 : DURAMAX 7800 7.8L L6 DIESEL
RELEASE LEVEL LOCATIONS ML6 : MANUAL TRANS LG5 : CATERPILLAR 7.2L L6 DIESEL ECU - ENGINE CONTROL UNIT - L6
EDU - ELECTRONIC DRIVER UNIT
SDM - SENSING & DIAGNOSTICS MODULE
TCM - TRANSMISSION CONTROL MODULE
WIRE
MX4/MTW : LCT 2000/2400 AUTO TRANS
MNK/MNZ/MP8/MTP : MD AUTO TRANS FAMILY II X ETC - ELECTRONIC THROTTLE CONTROL TCS - TRACTION CONTROL SYSTEM
Reference
PROJECT 03 2003 M. D. C Series
OBJECT ID

h22m_ref_modules
REVISION

017
STAGE

X
VERSION

0
LAST CHANGED BY 9:06:20 am ORGANIZATION
2003 Medium Duty C Series CLASS-2 J1939 GM Proprietary FAMILY VALUES: M69/MM7/MPU/MSC/MSG/MT3 : MANUAL TRANS
MK8/MK9/MKO/MLO/MS9/MUT/MM8 : MANUAL TRANS FAMILY III X
HVAC - HVAC MODULE
IPC - INSTRUMENT PANEL CLUSTER
TTM - TELL TALE MODULE
WTEC - TCM FOR MD TRANS
Panel Set: 1 schematic sheet1 7 $IVEDWORK/h22m_ref_modules__017 Wednesday, July 18, 2001 LCT - LIGHT COMMERCIAL TRANS

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
B-2
Ground Zones
03 560 000 JG PILOT B - INITIAL CREATION 21SE00 001
03 560 000 JG Stacked Gnd Block Conn with S2 21SE00 001

Ground Zones

BATT NEG

5
4B 10
S2
4A 12A
3A 3B 3C 3D
1A

1B S1
12B
8

11

2A 2B

6
7B
9
7A

REFERENCE ONLY
OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 4:14:11 pm ORGANIZATION
Ground Zones
2003 M. D. C Series 03 X h22009a 003 Pilot B 2003 Medium Duty C Series
Panel Set: 1 schematic sheet1 2 $IVEDWORK/h22009a__003 Thursday, September 21, 2000 Panel Set: 1

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
B-3
Underhood Distribution Center

Underhood Distribution Center USAGES:

NOTE 3: HTD FUEL Fuse: LB7/LG4/LG5


ENG 4 Fuse: L18/LB7/LG4
ENG 3 Fuse: REVERSE Relay: MWF (MD Auto Trans)
L18/LG4/LG5: 15A NEUTRAL START Relay: MWF (MD Auto Trans)
LB7: 25A O2A: 2003 Interim L18

NOTE 1:
PCV Mini Relay: LG4
FUEL PUMP Micro Relay: L18/LB7
HEATED FUEL Micro Relay: LG5

RECEPTACLE COVER
Underhood Dist. Center
12146281 005
UPC FNA
A9 A7 A6 A4 A3 A1 CONN_J1
NOTE 1 IGN B STARTER
RELAY RELAY
B9 B8 B7 B6 B5 B4 B3 B2 B1

C6 C4 C3 C1
HORN IGN A
RELAY RELAY
D9 D7 D6 D5 D4 D3 D2 D1
PTO
RELAY
E9 E8 E7
1 2 3 4 5 6 7 8 9 10 11 12

F11 F9 F7 F5 F3 F1 F
30A 10A Note 10A
G 3 REVERSE
G12 G10 G8 G6 G4 G2 RELAY
RR DEFOG ENG 1 ENG 3 PCM-B
B R8 R7 B
H11 H9 H7 H5 H3 H1 H R
10A 15A 20A
J 30A 30A
J12 J10 J8 J6 J4 J2
ENG 4 ENG 2 HTD FUEL NEUTRAL
START P
A P8 P7 K11 K9 K7 K5 K3 K1 K RELAY A
15A 10A
L STUD A STUD B
L12 L10 L8 L6 L4 L2
O2A A/C COMP
1 2 3 4 5 6 7 8
N8 N7 N6 N5 N4 N3 N2 N1
N
40A 40A 40A 50A 40A 20A 20A

M
M8 M7 M6 M5 M4 M3 M2 M1
ABS 1 ABS 2 ABS 3 ENGINE E/A PUMP HORN NOTE 2

NOTE 2:

REFERENCE ONLY FUEL Fuse/CB: L18/LB7


PCV CB: LG4
ECM-B Fuse: LG5

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 3:19:52 pm ORGANIZATION


Power Distribution Centers
2003 M. D. C Series 03 X h22011a 004 Pilot B 2003 Medium Duty C Series
Panel Set: 1 schematic sheet1 62 $IVEDWORK/h22011a__004 Thursday, January 3, 2002 Panel Set: 1

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
B-4
Maxi Fuse Center

Maxi Fuse Center

RECEPTACLE COVER
Maxi Fuse Center
B A 12110415 002
A1 B1 40A 1 UPC FNA
IGN 1 CONN_J1
A2 B2 50A 2
IGN 4
A3 B3 60A 3
IGN 3

A4 B4 60A 4
BATT/HAZ
A5 B5 40A 5
HEADLAMP
A6 B6 40A 6
LIGHTING
A7 B7 50A 7
HVAC
A8 B8 30A 8
NOTE

NOTE:
ELECTRIC BRAKE: FAM2
BRAKE LAMP: FAM3

REFERENCE ONLY
OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 3:19:52 pm ORGANIZATION
Power Distribution Centers
2003 M. D. C Series 03 X h22011a 004 Pilot B 2003 Medium Duty C Series
Panel Set: 2 schematic sheet1 62 $IVEDWORK/h22011a__004 Thursday, January 3, 2002 Panel Set: 2

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
B-5
IP Distribution Center

IP Distribution Center

TERMINAL COMPONENT
IP Electrical Center
NUMBER CIRCUIT BREAKER 12110746 001
UPC FNA
1 STOP CONN_J1
2 CHMSL
1 2 3 4 5 6
M8 K8 H8 F8 D8 B8 3 PARK
A 4 PCM-I
20A 20A 20A 15A 15A 20A
N7 L7 J7 G7 E7 C7 A7 5 AUX WIRE RLY
7 8 9 10 11 12 6 HTR/AC
M6 K6 H6 F6 D6 B6 A6 7 HAZARD
25A 20A 10A 10A 10A 20A 8 PWR POST
N5 L5 J5 G5 E5 C5 9 COURTESY
13 14 15 16 17 18 10 GAUGES
M4 K4 H4 F4 D4 B4 11 START
B
20A 15A 15A 10A 10A 10A
N3 L3 J3 G3 E3 C3 A3 12 AXLE/4WD
13 TRLR TRN/HAZ
19 20 21 22 23 24
M2 K2 H2 F2 D2 B2 A2 14 RADIO/CHIME
20A 20A 20A 15A 10A 10A 15 DRL
N1 L1 J1 G1 E1 C1 16 SIR
17 ILLUM
18 BRAKE
19 PWR ACCY
20 IGN 4
21 MARKER LAMP
22 TURN/BACKUP
23 TRANS
24 CHASSIS
A SPARE
B SPARE

REFERENCE ONLY
OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 3:19:52 pm ORGANIZATION
Power Distribution Centers
2003 M. D. C Series 03 X h22011a 004 Pilot B 2003 Medium Duty C Series
Panel Set: 3 schematic sheet1 62 $IVEDWORK/h22011a__004 Thursday, January 3, 2002 Panel Set: 3

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
B-6
IP Distribution/Relay Center
03 560 000 JG PILOT B - INITIAL CREATION 11OC00 001
03 560 803 JG Underhood Center Label Change 11OC00 001

IP Distribution/Relay Center
03 560 839 JG Headlamp Fuse Rating Change from 50A to 40A 20DE00 001
03 560 854 JG Add Air Heater Relay 17JA01 001
03 560 000 JG Updated UH Center 07MR01 001
03 560 981 JG Family 2 School Bus 03AP01 001
03 560 1056 LR Remove RPO LC8 17JL01 001
03 560 1118 JG Add SEO Content 16OC01 001
03 560 899 JG Merged 2003 & 2003i 19DE01 001

RECEPTACLE
IP Relay Center
12129833 003
30 85 30 85 30 85 30 85 30 85 30 85 30 85 30 85 30 85 UPC FNA

J 87A H 87A G 87A F 87A E 87A D 87A C 87A B 87A A 87A

86 87 86 87 86 87 86 87 86 87 86 87 86 87 86 87 86 87

T8 T7 T6 T5 T4 T3 T2 T1
30 85 30 85 30 85 30 85 30 85
S7 S5 S3 S1
K 87A L 87A M 87A N 87A P 87A S8 S6 S4 S2

86 87 86 87 86 87 86 87 86 87 R8 R7 R6 R5 R4 R3 R2 R1

COVER
8 7 6 5 4 3 2 1
10A 10A 10A 25A R

BRAKE LAMP IGN 4 MARKER LP HTD FUEL AIR HTR RH PARK LP LH PARK LP RADIO U PWR WINDOW
RELAY RELAY RELAY RELAY RELAY 10A 10A S
BRAKE ISO SPARE L-RR TRUCK SPARE
15A 15A 10A T
SEO-B2 SEO-B1 R-RR TRUCK SPARE

ECU MAINTAIN DRL CHMSL ISO HTD MIRR R-TRN TLR L-TRN TLR SPARE SEO-2 SEO-1
RELAY RELAY RELAY RELAY RELAY RELAY RELAY RELAY RELAY

USAGES:
BRAKE LAMP RLY: RQ3/U86 (Family 3 Tractor/Trailer Wiring)
HEATED FUEL RELAY: LB7/LG4
ECU MAINTAIN RELAY: LG4
AIR HEATER RELAY: LG4
CHMSL ISO RELAY: -B3D (School Bus)

REFERENCE ONLY
OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 3:19:52 pm ORGANIZATION
Power Distribution Centers
2003 M. D. C Series 03 X h22011a 004 Pilot B 2003 Medium Duty C Series
Panel Set: 4 schematic sheet1 62 $IVEDWORK/h22011a__004 Thursday, January 3, 2002 Panel Set: 4

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
B-7
Turn Signal Flasher

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
C-1
12-Way Body Builder Connector
TRUCK SIDE BODY BUILDER SIDE
Connector Packard 280 Series
Typical connector 15326910 (F) 15326915 (M)
Typical terminal 15304719 15304731
Typical cable seal 12191221 12191232
Pin Wire Function
Ckt # Color
A 1827 YEL/BLK 128,000 Pulses/Mile*
B 2609 BRN/WHT Right Park Lamp
C 318 YEL Lt Stop/Turn (Fam2), Lt Turn (Fam3)
D 2509 BRN Lt Park Lamp
E 1320 BLU LT Stop
F 641 BRN IGN 3 15A
G 21 GRN DK Marker Lamp 20A
H 350 BLK GND Zone 3B
J TBD — Spare
K 319 GRN DK Rt Stop/Turn (Fam2), Rt Turn (Fam3)
L 24 GRN LT Back Up
M TBD — Spare
* 4000 ppm LG5 only

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
C-2
Body Builder Connector Location
Family 2 Family 3

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
C-3
10-Way Bus Connector (top) / 2-Way Bus Connector (bottom) – Family 2
TRUCK SIDE BODY BUILDER SIDE
Connector Packard GT 280 Series
Typical connector 15326935 (M) 15326931 (F)
Typical terminal 15304722 15304710
Pin Wire Function
Ckt # Color
A 24 GRN LT Back Up
B 2609 BRN/WHT Right Park
C 318 YEL Left Turn
D 2509 BRN Left Park
E 1320 BLU LT Stop
F — — Spare
G — — Spare
H 350 BLK Gnd Zone 3B
J — — Spare
K 319 GRN DK Right Turn

TRUCK SIDE BODY BUILDER SIDE


Connector Packard MP 280 Series
Typical connector 15300027 (F) 15300002
Typical terminal 12129493 12129497
Typical cable seal 15324980 15324980
Pin Wire Function
Ckt # Color
A 24 GRN LT Back Up
B 350 BLK Gnd Zone B

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
C-4
Bus Connector Location – Family 2

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
C-5
Bus Connector Location – Family 2

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
C-6
(LG4 ’04i) ECE Engine Control Module (ECM) – Connector C-1
Connector 96-Way F Bosch (BK)
Typical connector 1928404781 (F)
Color BLK
Typical Terminal –––
Typical Cable Seal –––
Pin Wire Color Circuit No. Function
1 BK CU15 Ground
2 BK CU09 Ground
3 BK CU10 Ground
4 BK CU13 Ground
5 BK CU14 Ground
6 — — Not Used
7 BN CF13 Low Reference
8 VT CF16 Low Reference
9 RD CF19 Low Reference
10 BU/YE DF24 Low Reference
11 — — Not Used
12 BK/YE CF96 Low Reference
13 — — Not Used
14 GY OA19 Ground (Allison® LCT)
14 BK/YE DF41 Drain Wire (M/T)
15-16 — — Not Used
17 BU/WH CF36 CAN High
18 BN CF37 CAN Low
19 — — Not Used
20 GN CF34 ECM Class 2 Serial Data A
21 — — Not Used
22 PK DF55 Ignition 2 Voltage
23 PK CF10 Ignition 1 Voltage
24-25 — — Not Used
26 BK CU11 Ground
27 BK CU12 Ground
28 WH CF22 Engine Speed Signal
29-30 — — Not Used

(continued on next page)


2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004
2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
C-7
(LG4 ’04i) ECE Engine Control Module (ECM) – Connector C-1 (continued)
Pin Wire Color Circuit No. Function Pin Wire Color Circuit No. Function
31 BU CF12 APP Sensor 1 Signal 63 RD/BU DF45 Stop Lamp Switch Signal
32 L-GN CF15 APP Sensor 2 Signal 64 BK/OG CF29 CPP Switch Signal
33 GN CF18 APP Sensor 3 Signal 65 — — Not Used
34 BU/RD DF22 PTO Accel Switch Signal 66 RD/BU DF12 Diagnostic Clear Switch Signal
35-36 — — Not Used 67 WH CF32 Exhaust Brake Request Switch
37 VT CF97 Fuel Level Signal – Primary 68 GN CF24 High Idle Switch Signal
38 BU CF99 Fuel Level Signal – Secondary 69 — — Not Used
39 WH OA16 VSS High Signal (Allison® LCT) 70 L-GN DF61 Low Coolant Level Indicator Control
39 WH DF38 VSS High Signal (M/T) 71 L-GN BA03 Reverse Switch Signal
40 BK DF39 VSS Low Signal (M/T) 72-73 — — Not Used
41 RD/BK DF59 Generator Field Duty Cycle Signal 74 YE HB04 Glow Plug Relay Control
42 — — Not Used 75 VT WB05 PTO Control
43 RD/BU DF56 Shift – Signal 76 YE DF58 Starter Relay Coil Control
44-45 — — Not Used 77 VT DF44 Exhaust Brake Relay Control
46 RD/BK DF50 Cruise Control On Switch Signal 78 RD CF26 High Idle Indicator Control
47 RD DF48 Cruise Control Res/Acc Switch Signal 79 BU CF21 Wait to Start Indicator Control
48 BU DF47 Cruise Control Set/Coast Switch Signal 80 BK/WH CF20 MIL Control
49 BN CF04 Ignition 1 Voltage 81 GN WH CF23 Vehicle Speed Signal
50 BN CF05 Ignition 1 Voltage 82 WH/BK DF57 Vehicle Speed Signal
51 BU/OG CF08 Battery Positive Voltage 83-85 — — Not Used
52 WH CF06 ECM Power Enable Signal 86 WH/BK DF01 Brake/Clutch Switch Override Signal
53 WH CF07 ECM Power Enable Signal 87 — — Not Used
54 WH/BK CF11 5-Volt Reference 88 RD/BK DF02 PTO Disable Switch – Signal – Cab
55 BK/WH CF14 5-Volt Reference 89 BK/WH DF04 PTO Set Switch Signal A
56 YE/BK CF17 5-Volt Reference 90 GN/WH DF03 PTO Set Switch Signal B
57 — — Not Used 91 BK/YE DF05 PTO Set Switch Signal – Remote
58 BU/WH DF22 5-Volt Reference 92 WH/RD DF06 PTO Resume Switch Signal – Remote
59-60 — — Not Used 93 L-GN WB09 PTO On Switch – Signal
61 RD DF60 Charge Indicator Control 94 L-GN WB12 PTO Engine Kill Signal
62 WH DF43 Stop Lamp Switch Signal (JE3) 95 BU/RD WB11 PTO Status Signal
62 WH DF46 Stop Lamp Switch Signal (JE4) 96 YE CF35 PNP/Clutch Start Switch Signal

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
C-8
(LG4 ’04i) ECE Engine Control Module (ECM) – Connector C-2
Connector 58-Way F Bosch (BK)
Typical connector 1928404752 (F)
Color BLK
Typical Terminal –––
Typical Cable Seal –––
Individual Cable Seal –––
Pin Wire Color Circuit No. Function
Turbocharger Vane Position Control
1 BK B1
Solenoid Valve High Control
2 — — Not Used
3 WH B3 Fuel Injector Supply Voltage 1
4 RD B4 Fuel Injector Supply Voltage 2
5 WH B5 Fuel Injector Supply Voltage 1
6 RD B6 Fuel Injector Supply Voltage 2
7 BK/WH B7 EGR Motor U Supply Voltage
8 GN B8 EGR Motor V Supply Voltage
9 RD/YE B9 EGR Motor W Supply Voltage
10 — — Not Used
11 BK B11 Not Used
12 BK B12A Low Reference
13 BK B13A Low Reference
14 BK/YE B14 Low Reference
15 GY B15A Low Reference
16 BK B16A Low Reference
17 WH/BK B17 Ground
18 BK B18A Drain Wire
19 GY B19 Drain Wire
20 RD B20 SCV Low Signal
21 RD B21 SCV Low Signal
22 — — Not Used
23 RD B23 Not Used
24 WH B24 MAP Sensor Signal

(continued on next page)


2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004
2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
C-9
(LG4 ’04i) ECE Engine Control Module (ECM) – Connector C-2 (continued)
Pin Wire Color Circuit No. Function Pin Wire Color Circuit No. Function
25 WH B25A Fuel Pressure Sensor Signal 41 YE B41 Fuel Temperature Sensor Signal
26 WH B26 Fuel Pressure Sensor Signal 42 RD B42 Low Reference
27 GY B27 Oil Pressure Sensor Signal 43 RD B43 Fuel Injector 6 Control
28 WH B28 MAF Sensor Signal 44 BK B44 Fuel Injector 4 Control
29 WH B29 Turbocharger Vane Position Signal 45 BK/RD B45 Fuel Injector 5 Control
30 WH B30 CMP Sensor Low 46 RD B46 5-Volt Reference
31 WH B31 CKP Sensor High 47 RD B47 5-Volt Reference
32 BK B32 CKP Sensor Low 48 WH B48 5-Volt Reference
33 WH B33 SCV High Signal 49 WH B49 5-Volt Reference
34 WH B34 SCV High Signal 50 RD B50 5-Volt Reference
35 BU/WH B35 ECT Sensor Signal 51 RD B51 5-Volt Reference
36 — — Not Used 52 GN B52 Oil Level Switch Signal
37 GN/WH B37 IAT Sensor Signal 53-55 — — Not Used
38 BU/RD B38 EGR Motor Position U Signal 56 WH B56 Fuel Injector 3 Control
39 WH/RD B39 EGR Motor Position V Signal 57 BU B57 Fuel Injector 2 Control
40 YE/RD B40 EGR Motor Position W Signal 58 YE B58 Fuel Injector 1 Control

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
C-10
(LG4 ’04i) ECE Engine Control Module (ECM) Location

ECM

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
C-11
(LLY) Engine Control Module (ECM) – Connector C-1
Connector 56-Way F Micro-Pack 64 Series (BU)
Typical connector 15357147 (F)
Color BLU
Typical Terminal –––
Typical Cable Seal –––
Pin Wire Color Circuit No. Function
1 YE 2361 SAE J1939 Serial Data Bus+
2 D-GN 2362 SAE J1939 Serial Data Bus–
3-4 — — Not Used
5 OG 440 Battery Positive Voltage
6 — — Not Used
7 OG/BK 1057 Low Reference
8 PK/BK 632 Low Reference
9 BK/WH 351 Ground
10 PK 439 Ignition 1 Voltage
11 — — Not Used
12 D-GN 534 High Idle Switch Signal
13 YE 492 MAF Sensor Signal
14 BN/WH 5763 EGR Sensor Signal
15 D-GN 1049 ECM Class 2 Serial Data
16 — — Not Used
17 TN 1274 5-Volt Reference
18 PK 1020 Ignition 0 Voltage
19 PK 439 Ignition 1 Voltage
20 OG 440 Battery Positive Voltage
21-22 — — Not Used
23 TN 5928 5-Volt Reference
24-25 — — Not Used
26 D-BU 507 Wait to Start Indicator Control
27 — — Not Used
28 L-BU 1162 APP Sensor 2 Signal
29 — — Not Used

(continued on next page)


2003 & 2004 Medium Duty C Series Electrical — Revised 1/2005
2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
C-12
(LLY) Engine Control Module (ECM) – Connector C-1 (continued)
Pin Wire Color Circuit No. Function
30 PU 1589 Fuel Level Sensor Signal – Primary
31 WH/BK 2932 5-Volt Reference
32 WH/BK 1164 5-Volt Reference
33 TN 2917 5-Volt Reference
34 GY 2705 5-Volt Reference
35 — — Not Used
36 YE/BK 1275 5-Volt Reference
Fuel Pressure Regulator
37 YE 2834 Solenoid Control
38 — — Not Used
39 GY 597 5-Volt Reference
Fuel Pressure Regulator
40 PU/WH 2530
Solenoid Supply Voltage
41 GY 23 Generator Field Duty Cycle Signal
42 PK 339 Ignition 1 Voltage
43 D-BU 1936 Fuel Level Sensor Signal – Secondary
44 D-GN/WH 465 Fuel Pump Relay Control – Primary
Engine Exhaust Brake Restore
45 PU 2656 Request (w/o NPE)
46 YE/BK 1827 Vehicle Speed Signal
47 GY 2703 5-Volt Reference
48-49 — — Not Used
50 RD 631 12-Volt Reference
Fuel Pressure Regulator
51 YE 2834 Solenoid Control
52 GY 2219 IGN B Relay Control
53 D-GN/WH 817 Vehicle Speed Signal
Fuel Pressure Regulator
54 PU/WH 2530 Solenoid Supply Voltage
55 — — Not Used
56 PK 339 Ignition 1 Voltage

2003 & 2004 Medium Duty C Series Electrical — Revised 1/2005


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
C-13
(LLY) Engine Control Module (ECM) – Connector C-2
Connector 73-Way F Micro-Pack 64 Series (BK)
Typical connector 15357133 (F)
Color BLK
Typical Terminal –––
Typical Cable Seal –––
Pin Wire Color Circuit No. Function
1 — — Not Used
2 OG/BK 2919 Low Reference
3 — — Not Used
4 BN 25 Charge Indicator Control
5-7 — — Not Used
8 BK 2754 Low Reference
9-10 — — Not Used
Engine Exhaust Brake Switch
11 L-GN 2081
Control (K40)
12-13 — — Not Used
14 GY 720 Low Reference
15-16 — — Not Used
17 YE/BK 508 Water in Fuel Indicator Control
18 — — Not Used
19 D-BU 1161 APP Sensor 1 Signal
20-22 — — Not Used
23 L-GN 432 MAP Sensor Signal
24 D-GN 1163 APP Sensor 3 Signal
25 TN/WH 332 Oil Pressure Sensor Signal
26 BN 1174 Oil Level Switch Signal
27 YE 1578 Fuel Temperature Signal
28 L-GN 1867 12-Volt Reference
29 GY/BK 2931 Ground
30 OG/BK 469 Low Reference
Turbocharger Vane Position
31 YE 5947
Sensor Signal

(continued on next page)


2003 & 2004 Medium Duty C Series Electrical — Revised 1/2005
2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
C-14
(LLY) Engine Control Module (ECM) – Connector C-2 (continued)
Pin Wire Color Circuit No. Function Pin Wire Color Circuit No. Function
32 — — Not Used 54 PU 1272 Low Reference
33 OG/BK 5764 EGR Valve High Control 55 L-GN/BK 5746 EGR Valve Low Control
34 D-GN 603 A/C Low Pressure Switch Signal 56 GY 1273 Low Reference
35 L-GN/BK 5746 EGR Valve Low Control 57 BN 2524 Generator 2 Turn On Signal (K65)
36 BK/WH 351 Ground 58 BK 552 Low Reference
37 — — Not Used 59 — — Not Used
38 L-GN 1478 Coolant Level Switch Signal 60 L-BU 1320 Stop Lamp Supply Voltage
39 BK 2755 Low Reference TCC Brake Switch/Cruise Control
61 PU 420
40 BN 1271 Low Reference Release Signal
41 — — Not Used 62 — — Not Used
42 YE 2918 FRP Sensor Signal 63 L-BU 2832 Engine Speed Signal
43 — — Not Used 64 BK 470 Low Reference
44 OG/BK 5929 Low Reference 65 L-GN/BK 1745 Fuel Injector 2 Control
45 — — Not Used 66 RD/BK 877 Fuel Injector 7 Control
46 GY/BK 433 Baro Sensor Signal 67 YE 410 ECT Sensor Signal
47-48 — — Not Used 68 D-BU/WH 878 Fuel Injector 8 Control
Turbocharger Vane Position Control 69 L-BU/BK 844 Fuel Injector 4 Control
49 D-BU 5930 Solenoid Valve Control Circuit 70 BK/WH 845 Fuel Injector 5 Control
50 WH 5931 Low Reference 71 YE/BK 846 Fuel Injector 6 Control
51 — — Not Used 72 BK 1744 Fuel Injector 1 Control
52 PK/BK 1746 Fuel Injector 3 Control 73 BK/WH 351 Ground
53 OG/BK 5764 EGR Valve High Control

2003 & 2004 Medium Duty C Series Electrical — Revised 1/2005


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
C-15
(LLY) Engine Control Module (ECM) – Connector C-3
Connector 56-Way F Micro-Pack 64 Series (GY)
Typical connector 15357148 (F)
Color GRY
Typical Terminal –––
Typical Cable Seal –––
Pin Wire Color Circuit No. Function
1 L-BU 494 Engine Shut Off Signal
2-5 — — Not Used
6 L-GN 488 PTO On Switch Signal
7 BK/WH 1962 Exhaust Brake Telltale Switch Signal (K40)
8-9 — — Not Used
10 PK 339 Ignition 1 Voltage
11 — — Not Used
12 D-BU 2221 VSS High Signal
13 — — Not Used
14 PK 339 Ignition 1 Voltage
15-16 — — Not Used
17 YE 2522 PTO Engage Signal
18 D-GN 1433 Clutch Start Switch Signal
19 D-BU 84 Cruise Control Set/Coast Switch Signal
20 D-GN/WH 762 A/C Request Signal
21 — — Not Used
Cruise Control Resume/Accel
22 GY/BK 87
Switch Signal
23 D-GN 2222 VSS Low Signal (M/T)
24 TN 472 IAT Sensor Signal
25-29 — — Not Used
30 GY 397 Cruise Control On Switch Signal
31 OG/BK 1786 Park/Neutral Signal (A/T)
32-34 — — Not Used
35 YE 447 Starter Relay Coil Control
36 — — Not Used

(continued on next page)


2003 & 2004 Medium Duty C Series Electrical — Revised 1/2005
2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
C-16
(LLY) Engine Control Module (ECM) – Connector C-3 (continued)
Pin Wire Color Circuit No. Function
37 WH 121 Engine Speed Signal
38 — — Not Used
39 PU 2562 PTO Control
40 BN/WH 419 MIL Control
41 D-GN/WH 459 A/C Compressor Clutch Relay Control
42 — — Not Used
43 YE/BK 1868 Low Reference
44 BK/WH 351 Ground
45 L-GN 24 Backup Lamp Supply Voltage
46 — — Not Used
47 BN/WH 379 CPP Switch Signal (M/T)
48 BN 718 Low Reference
49-50 — — Not Used
51 BN/WH 633 CMP Sensor Signal
52 D-BU/WH 1869 CKP Sensor Signal
53-55 — — Not Used
56 RD 2013 High Idle Indicator Control

2003 & 2004 Medium Duty C Series Electrical — Revised 1/2005


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
C-17
(LLY) Engine Control Module (ECM) Location

(1) Engine Control Module (ECM)


(2) Transmission Control Module (TCM)

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
C-18
16-Way Serial Data Link Connector
Connector Packard 150 MP Series
Typical connector 12110256
Typical terminal 12040993
Pin Wire Function
Ckt # Color
1 — — Spare
2 1132 PPL Right Park
3 — — Left Turn
4 750 BLK Left Park
5 1451 BLK/WHT Stop
6 — — Spare
7 1921 TAN/BLK Spare
8 1455 BLK/WHT Gnd Zone 3B
9 — — Spare
10 — — Spare
11 — — Spare
12 — — Spare
13 — — Spare
14 — — Spare
15 1922 WHT/BLK DTC J1708 / J1587(-)
16 840 ORN DLC Power

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
C-19
Serial Data Link Connector Location

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
C-20
8-Way Tail Lamp Connector
TRUCK SIDE BODY BUILDER SIDE
Connector Packard 280 Series
Typical connector 15326906 (F) 15326655 (M)
Typical terminal 15304718 15304730
Typical cable seal 12191232 12191232
Pin Wire Function
Ckt # Color
A 618 YEL LR Stop/Turn
B 2609 BRN Lt Tail / License
C TBD — Spare
D 2609 BRN/WHT RT Tail
E 619 GRN DK RR Stop/Turn
F 24 GRN LT Back Up
G 350 BLK Gnd Zone 3B
H TBD — Spare

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
C-21
Tail Lamp Connector Location

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
C-22
7-Way Tractor Connector – Family 3
Connector Packard 280/630 Series
connector 12077629
terminal 15304720 3mm
seal 15366065 5mm
terminal 15326004 3mm
seal 12191235 5mm
Pin Wire Function
Ckt # Color
1 22 WHT Tractor Gnd Zone 7B
2 1412 BLK Marker Lamp
3 318 YEL Lt Turn/Hazard
4 1411 RED Brake (1)
5 319 GRN DK Rt Turn/Hazard
6 9 BRN Park Lamp
7 1413 BLU DK ABS Power & Multiplexed Signal
NOTES:
(1) 30A maxi fuse. See page B-4.

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
C-23
Tractor Connector – Family 3 Location

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
C-24
7-Way Trailer Connector – Family 2
Connector Packard 280/630 Series
connector 15354653
terminal 12119853 3mm
terminal 15317332 5mm
seal 12015323
Pin Wire Function
Ckt # Color
7 A 24 GRN LT Back Up
2 B 22 WHT Tractor Gnd Zone 12A
3 C 47 BLU DK Aux Elec Brake (1)
4 D 319 GRN DK Rt Turn/Hazard
5 E 642 RED Electric Brake Power (2)
6 F 9 BRN Park Lamp
1 G 318 YEL Lt Turn/Hazard
NOTES:
(1) Blunt cut end found under hood. See UI Bulletin #66.
(2) 30A maxi fuse. See page B-4.

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
C-25
Trailer Connector – Family 2 Location

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
C-26
7-Way Trailer Connector – Family 3
Connector Packard 280/630 Series
connector 12077629
terminal 15304720 3mm
seal 15366065 5mm
terminal 15326004 3mm
seal 12191235 5mm
Pin Wire Function
Ckt # Color
1 22 WHT Tractor Gnd Zone 12B
2 1412 BLK Marker Lamp
3 318 YEL Lt Turn/Hazard
4 1411 RED Brake (1)
5 319 GRN DK Rt Turn/Hazard
6 9 BRN Park Lamp
7 1413 BLU DK ABS Power & Multiplexed Signal
NOTES:
(1) 30A maxi fuse. See page B-4.

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
C-27
Trailer Connector – Family 3 Location

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
C-28
10-Way Transmission Optional Connector
TRUCK SIDE BODY BUILDER SIDE
Typical connector 12065425 (F) 12045808 (M)
Typical terminal 12048074 12177150
Typical cable seal 12048086 15324973
ALLISON LCT TRANS
Pin Wire Function
Ckt # Color
A 1146 PPL Range Indicator
B 1479 YEL Auto Neutral
C 2522 YEL PTO Status
D N/C — —
E N/C — —
F 1147 TAN Range Inhibit
G N/C — —
H 407 BLK Analog Gnd
J 476 BLK Digital Gnd
K 1480 BLU LT PTO Output

ALLISON MD TRANS
A 1146 PPL Range Indicator
B 1479 YEL Auto Neutral
C 915 YEL PTO Enable
D 1481 YEL Aux Hold
E 1148 GRA Sump Temp
F 1147 TAN Range Inhibit
G N/C — —
H 407 BLK Analog Gnd
J 476 BLK Digital Gnd
K 1480 BLU LT PTO Engage

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
C-29
Transmission Optional Connector Location

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
C-30
10-Way Upfitter PTO Connector
TRUCK SIDE BODY BUILDER SIDE
Typical connector 12177081 (F) 12045808 (M)
Typical terminal 15305038 12177150
Typical cable seal 15324976 15324976
L18/LB7/LG4
Pin Wire Function
Ckt # Color
A N/C — —
B 494 BLU LT PTO Kill
C 488 GRN LT PTO Enable
D 250 BLK GND
E 2663 PPL Tap Up
F 488 GRN LT PTO Enable
G 2522 YEL PTO Feedback
H 2561 WHT Engage
J 2664 TAN Tap Down
K N/C — —

LG5
A 250 BLK GND
B 494 BLU LT PTO Kill Switch
C 2664 TAN Tap Down
D 451 BLK/WHT Engine GND
E 451 BLK/WHT Engine GND
F 2663 PPL Tap Up
G 2522 YEL FEED BACK
H 2561 WHT Engage
J 451 BLK/WHT GND
K N/C — —

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
C-31
Upfitter PTO Connector Location

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-1
Power Distribution — (L18) 8.1L-Gas/NAPT

IGN1_MAXI IGN3_MAXI
STEERING COLUMN
26062266 PAGE 8A-
IGNSW 010-1 242 (Page 2)
CRUISE 034-1 (Page 2) 342.
HORN 040-1 RED
SIR 047-2 5.0 TXL
50
19
WIPER 091-1 IP
BEAMSW 100-1
TRNHZ 110-1 D5 D2
KEYMNDR 114-3

BATT 1 BATT 2 Str Col Asm - Ign Sw


560_ign_sw 004
UPC FNA

IGN0 IGN1 CRANK IGN3 IGN4/ACCY


12077822

ACCESSORY
LOCK
OFF
RUN
START
EXTERIOR LIGHT
Head Lamp Sw C1 C5 D1 C6 D6
Page8A-110A - 5
300.
ORN
TXL
5.0 50 19
IP
44 DIMMER SA300

1390. 3. 5. 300. 300. 4.


WHT PNK YEL ORN ORN BRN
5.0 TXL
50
19 5.0 TXL
50
19 5.0 TXL
50
19 5.0 TXL
50
19 5.0 TXL
50
19 5.0 TXL
50
19
IP IP IP IP IP IP

K4 K2 H4 K6 M4 K8 D2

A A A A
C TRANS C START C AUX WIRE RLY C IGN4
P F 12092079 P F 12092079 P F 12092078 P F 12092077
D C 12182112 D C 12182112 D C 12182113 D C 12182114
B 10A B 10A B 15A B 20A

A A A A A A A A A
C ILLUM C PCM-I C GAUGES C SIR C TURN/BACKUP C HTR/AC C AXLE/4WD C BRAKE C CHASSIS
P F 12092079 P F 12092078 P F 12092079 P F 12092079 P F 12092078 P F 12092077 P F 12092077 P F 12092079 P F 12092079
D C 12182112 D C 12182113 D 12182112
D C C 12182112 D C 12182113 D C 12182114 D C 12182114 D C 12182112 D C 12182112
B 10A B 15A B 10A B 10A B 15A B 20A B 20A B 10A B 10A

L3 L1 J7 J5 J3 J1 L5 N7 N5 N3 N1 L7 E1

ILLUM TRANS_P PCM-I_P GAUGES_P TURN_P START_P AXLE_P BRAKE_P CHASSIS_P AUX_WIRE_P IGN4_P

8 1020 439 39 139 806 241 441 541 641 43


(Page 7) (Page 7) (Page 8) (Page 6) (Page 6) (Page 6) 141. (Page 8) (Page 6) (Page 8) (Page 6) (Page 7)
BRN
TXL
1.0 50 19
IP
1139 SDM_P
SA141

141. 141. 141. 141. 141.


SIR BRN BRN BRN BRN BRN
Sdm 1.0 TXL
50
19 TXL
1.0 50 19 1.0 TXL
50
19 TXL
1.0 50 19 TXL
1.0 50 19
CIRCUIT PROTECTION LEGEND
IP IP IP IP IP
Page 8A- 47A/B - 1 HVAC_P TEMP_CNTL_P VAC_PUMP_P HVAC_FOG_P R_HTR_RLY_P
= FAM 2
C CIRCUIT
P PROTECTION
D DEVICE
HVAC HVAC HVAC REAR DEFOGGER REAR HEATER
= FAM 3
Hvac Temperature Motor Vacuum Pump Rear Defog Cntl Rear Heater Rly Coil
Page 8A- 60/65A- 1 Page 8A- 60/65A- 1 Page 8A- 60/65A-1 Page 8A- 61A- 1 Page 8A- 66A- 1
OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 9:44:27 am ORGANIZATION
Power Dist (L18)
2003 M. D. C Series 03 X &L18 h22010a 010 Pilot B 2003 Medium Duty C Series
Panel Set: 1 schematic sheet1 123 $IVEDWORK/h22010a__010 Tuesday, October 30, 2001 Panel Set: 1

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-2
Power Distribution — (L18) 8.1L-Gas/NAPT
STARTING & CHARGING CIRCUIT PROTECTION LEGEND
Battery
Page 8A- 30A/E/G - 2
= FAM 2
C CIRCUIT
Maxi Ring Term B 2 MAXICTR_P P
max_bat 002 A PROTECTION
D DEVICE
FNA UPC
12146366 = FAM 3

MAXBATT

Maxifuse Block Asm


ELEC BRK - FAM 2
560_rly_max 007
A A A A A A A A UPC FNA
IGN1 IGN4 IGN3 BATT/HAZ HEADLAMP LIGHTING HVAC BRAKE LP - FAM 3
12065933 12065934 12065935 12065935 12065933 12065933 12065934 12077843
B B B B B B B B
40A 50A 60A 60A 40A 40A 50A 30A

12092231
IGN1_MAXI

(Page 1)
A1 A2 A3 A4 A5 A6 A7 A8
242. 242. 142. 1142. 1342.
RED RED RED RED RED
5.0 TXL
50
19 5.0 TXL
50
19 5.0 TXL
50
19 3.0 TXL
50
19 3.0 TXL
50
19
IP IP IP IP IP
IGN3_MAXI

342 &RQ3/U86 &FAM2


(Page 1) 542 HVAC_MTR_P 1542. 642.
RED RED
2.0 TXL
50
19 3.0 TXL
50
19
SA242 IGN4_MAX SA142 SA1142 IP IP
TRLR_LP_P ABS_TRLR2_P
1242
(Page 5) HVAC
242 STARTRLY_P 142. 142. 1142 HEADLAMP_P 1142. Blow Motor Rly
RED RED RED Page 8A- 60A/65A - 1
STARTING & CHARGING 5.0 TXL
50
19 5.0 TXL
50
19
EXTERIOR LIGHT 3.0 TXL
50
19
IP IP IP EXTERIOR LIGHT TRAILER WIRING
Starter Rly Head Lamp Sw
Brake Lp Rly Brake
Page 8A-30A/E/G - 1 Page 8A-110A - 5
B4 D6 F4 F8 Page 8A-110A- 2 Page 8A-119A - 1

Block Asm-Ip Pwr 1


560_rly_ip1_g 002
UPC FNA

TRLR
A A A A A A A A A A A
C STOP C HAZARD C TRN/HAZ PWR ACCY C RADIO/CHIME C PWR POST C CHMSL C DRL C MARKER LP C PARK C COURTESY
P F 12092077 P F 12092076 P F 12092077 C 12182114 P F 12092078 P F 12092077 P F 12092077 P F 12092078 P F 12092077 P F 12092077 P F 12092079
D C 12182114 D C 12182116 D C 12182114 B 20A D C 12182113 D C 12182114 D C 12182114 D C 12182113 D C 12182114 D C 12182114 D C 12182112
B 20A B 25A B 20A B 15A B 20A B 20A B 15A B 20A B 20A B 10A
12110746

C7 C5 C3 C1 E3 E5 E7 G3 G1 G7 G5

1140. 1740.
ORN ORN
ACCY_P 0.8 TXL 19 POST TXL
0.8 50 19
50
IP IP
540 840
140 BRK_SW_P 1040 HAZ_P 640 TRLR_HAZ_P (Page 7) (Page 8) CHMSL_ISO_P 340 DRL_BEAM_P 1340 MRK_LPS_P 240 PARK_P 40 DOME_P
SA1140

1140. 1140.
BRAKES EXTERIOR LIGHT EXTERIOR LIGHT ORN ORN EXTERIOR LIGHT DRL EXTERIOR LIGHT EXTERIOR LIGHT INTERIOR LIGHT
Brake Switch Turn Hazard Sw Trailer Rlys 0.8 TXL
50
19 0.8 TXL
50
19
Chmsl Iso Rly Drl Diode Marker Lp Rly Head Lamp Sw Dome Lamps
IP IP
Page 8A-44A/B/C -4 Page 8A-110A - 1 Page 8A-110A- 2 Page 8A-110A- 2 Page 8A- 102A - 1 Page 8A- 110A -4 Page 8A-110A- 5 Page 8A- 114A - 2
1140 RADIO_P IPC1_P CHIME_P

RPO LEGEND
RADIO IP CLUSTER CHIME MDL FAM2 - FAMILY 2
Radio Pwr Ipc (Batt) Chime Mdl RQ3 - TRACTOR
Page 8A-150A - 1 Page 8A-81A - 2 Page 8A-76A - 1 U86 - TRAILER WIRING

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 9:44:27 am ORGANIZATION


Power Dist (L18)
2003 M. D. C Series 03 X &L18 h22010a 010 Pilot B 2003 Medium Duty C Series
Panel Set: 2 schematic sheet1 123 $IVEDWORK/h22010a__010 Tuesday, October 30, 2001 Panel Set: 2

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-3
Power Distribution — (L18) 8.1L-Gas/NAPT

STARTING & CHARGING


Battery
Page 8A- 30A/E/G - 2

BUSBAR_P BUSBAR2_P

2 2
UHDIST_P
(Page 4) (Page 4)

Underhood Distribution Center


12146281 PAGE 8A-
PTO RLY 18A-2
FUEL PUMP RLY 22A/C-1
STARTER RLY 30A/E-1 J3-A J2-A
HORN RLY 40A-1 UHBATT

Family 2 Family 3 Family 2 Family 3

HORN A HORN FUEL A FUEL (L18)


A A
A A A A A A A 12065931 12077842 12065931 PCV (LG4/LC8)
STUD A STUD B ABS 2 ABS 3 ABS 1 ENGINE E/A PUMP
20A 20A 20A ECM-B (LG5)
12065932 12065932 12065933 12065933 12065933 12065934 12065933 B B
B 30A B 30A B 40A B 40A B 40A B 50A B 40A Maxi Maxi Maxi 12077842
B B
Maxi Maxi Maxi Maxi Maxi Maxi Maxi 20A
Maxi

A B J1-M2 J1-M3 J1-M1 J1-M4 J1-M5 J1-M6 J1-M7

&FAM3
SEO_P 1642. 1642. 42. 442. 1042. 1042. 1840. 740. 740. 1640.
RED RED RED RED RED RED ORN ORN ORN ORN
3.0 TXL
50
19 3.0 TXL
50
19 3.0 TXL
50
19 3.0 TXL
50
19 5.0 TXL
50
19 5.0 TXL
50
19 3.0 TXL
50
19 1.0 TXL
50
19 TXL
1.0 50 19 2.0 TXL
50
19
ENG ENG ENG ENG ENG ENG ENG ENG ENG ENG

SEO - SCHWAN'S
Ip2 - Seo Fuses Loop Anchor Loop Anchor Loop Anchor Loop Anchor
Page 8A-155A - 1 Loop Anchor
15355479 15355479 LA1042 LA740 LB740 LA1640
30M GTMXD SLD 30M GTMXD SLD
D4 ENG
A2 A4 D4 ENG LB1042
IP A2 A4 R_CHASSIS
D4 30F GTMXD SLD D4 30F GTMXD SLD
15355480 15355480

1042. 1042.
&RQ3/U86 =&JE3 =&JE3
1642. 1642. 42. RED RED 740. 740. 1640.
RED RED RED 5.0 TXL
50
19 5.0 TXL
50
19
ORN ORN ORN
5.0 TXL 19 3.0 TXL 19 3.0 TXL 19 ENG ENG TXL
1.0 50 19 1.0 TXL 19 2.0 TXL 19
50 50 50 50 50
IP R_CHASSIS R_CHASSIS ENG ENG ENG
IGN_B_P
IGN_A_P
(Page 4)
ABS_TRLR_P HYD_EBC_P EBC2_P 442 EBC_P (Page 4) EAC_MTR_P HORN_P HORN_RLY_P FUEL_RLY_P

RPO LEGEND
JE3 - HYDRAULIC BRAKES
FAM2 - FAMILY 2 TRLR WRG HYDRO BRAKES HYDRO BRAKES BRAKES HYDRO BRAKES HORN HORN FUEL HAND & STOR
FAM3 - FAMILY 3 Trailer Wiring Ebc Ebc Ebc / Rly Elec Air Comp Horn Rly Horn Rly Fuel Pump Rly
RQ3 - TRACTOR Page 8A-119B/C - 1 Page8A-44A/B - 1 Page8A-44A/B -1 Page 8A-44A/B -1 Page 8A- 44A/B - 5 Page 8A- 40A - 1 Page 8A- 40A - 1 Page 8A-22A/C/E - 1
U86 - TRAILER WIRING 44C-2

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 9:44:27 am ORGANIZATION


Power Dist (L18)
2003 M. D. C Series 03 X &L18 h22010a 010 Pilot B 2003 Medium Duty C Series
Panel Set: 3 schematic sheet1 123 $IVEDWORK/h22010a__010 Tuesday, October 30, 2001 Panel Set: 3

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-4
Power Distribution — (L18) 8.1L-Gas/NAPT

539. 339.
PNK PNK
0.8 TXL
50
19 0.8 TXL
50
19
ENG ENG
IGN_COIL1_P 539 INJ1_P 339 INJ2_P IGN_COIL2_P

ENGINE CNTLS ENGINE CNTLS ENGINE CNTLS ENGINE CNTLS


Ign Coils (odd) Fuel Inj (odd) Fuel Inj (even) Ign Coils (even)
Page 8A-20A - 9 Page 8A-20A - 3 Page 8A-20A - 3 Page 8A-20A - 10

BUSBAR2_P BUSBAR_P IGN_A_P IGN_B_P

(Page 3) (Page 3) 1042 1042


(Page 3) (Page 3)
ENG-4_P ENG-1_P IGNA_RLY_P IGNB_RLY_P
2. 2.
RED RED 639 239 439 439
5.0 TXL
50
19 5.0 TXL
50
19 (Page 8) (Page 8) (Page 8) (Page 8)
ENG ENG
J1-F7 J1-H7 J1-K7 J1-F1 J1-G6 J1-J6 J1-J4 J1-G4 J1-C6 J1-C4 J1-A4 J1-A6

Uh - Block Asm
560_fsblk_uh 001
UPC FNA

ENG-3 30 86 86 30
HTD FUEL L18/LG4/LG5 ENG-4 IGNA RLY IGNB RLY
A PCM-B A LB7/LG4/LG5 A A/C COMP A REAR DEFOG B 12092078 B ENG-2 B L18/LB7/LG4 B ENG-1
12092079 12092077 12092079 15092075 15A 12092078 12092079 12092079
12088567 12193604
B 10A B 20A B 10A B 30A A A 15A A 10A A 10A
LB7 87 85 85 87
12092076
25A
J1- 12146281
J2- 12110127
J3- 12110127
J1-G8 J1-J8 J1-L8 J1-G2 J1-F5 J1-H5 J1-F3 J1-H3 J1-D4 J1-D6 J1-B6 J1-B4

1240. 1093. 2000. 2000. 2000. 2000.


ORN PPL PPL PPL PPL PPL
0.8 TXL
50
19 2.0 TXL
50
19 5.0 TXL
50
19 5.0 TXL
50
19 5.0 TXL
50
19 5.0 TXL
50
19
ENG ENG ENG ENG ENG ENG

250 IGNA_RLY_G 250 IGNB_RLY_G


15336173
PCM-B_P 24M GTMXD SLD LA2000
C4 ENG
440 IP
(Page 7) C4 24F GTMXD SLD
15366099 GND DIST GND DIST
Loop Anchor
Gnd Zone #2B Gnd Zone #2B
1093. LB2000 Page 8A-14A - 2 Page 8A-14A - 2
PPL
2.0 TXL
50
19
IP
Loop Anchor

HVAC_RLYA_P DEFOG_P

HVAC REAR DEFOGGER


Enable Rly Rear Defog Cntl
Page 8A-65A - 2 Page 8A- 61A-1

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 9:44:27 am ORGANIZATION


Power Dist (L18)
2003 M. D. C Series 03 X &L18 h22010a 010 Pilot B 2003 Medium Duty C Series
Panel Set: 4 schematic sheet1 123 $IVEDWORK/h22010a__010 Tuesday, October 30, 2001 Panel Set: 4

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-5
Power Distribution — (L18) 8.1L-Gas/NAPT
CIRCUIT PROTECTION LEGEND RPO LEGEND Loop Anchor

FAM2 - FAMILY 2 EXTERIOR LIGHT EXTERIOR LIGHT EXTERIOR LIGHT BRAKES


= FAM 2 FAM3 - FAMILY 3 Head Lamp Sw LA755 Turn Haz Sw Turn Haz Sw Brake Switch
C CIRCUIT
P M74 - LCT 1000 AUTO TRANS Page 8A-110A - 5 Page 8A-110A -1 Page 8A-110A - 1 Page 8A-44A/B/C - 4
PROTECTION
D DEVICE
MX4 - LCT 2000 AUTO TRANS
MTW - LCT 2400 AUTO TRANS
450 IGN4_RLY_G
= FAM 3 B3D - SCHOOL BUS
755.
755. BLK
9 PARK_LP_P BLK 5.0 TXL 19 18 LR_STOP_LP 19 RR_STOP_LP 17 BRAKE_ISO_P
50
5.0 TXL 19 IP
50
IP
GND DIST
Gnd Zone #4B
R5 R1 Page 8A-14A - 5 L86 L30 S3 T3 S7

Block Asm-Circuit Brkr Cntr


560_rly_ip2_g 001 86 30
UPC FNA A A
A A
C RH PARKLAMP C LH PARKLAMP PWR WINDOW C RADIO U Ignition 4 A C L-RR TRUCK A C R-RR TRUCK A C BRAKE ISO
I/P Distribution/Relay Center P F 12092079 P F 12092079 C 12182116 P F 12092079 P F 12092079 P F 12092079 P F 12092079
12129833 PAGE 8A- D C 12182112 D C 12182112 D C 12182112 D C 12182112 D C 12182112 D C 12182112
DRL RLY 102A-1 B 25A 12193604
BRAKE LAMP RLY 110A-2 B 10A B 10A B 10A B 10A B 10A B 10A
CHMSL RLY 110A-2 85 87
LH TURN TRAILER RLY 110A-2
RH TURN TRAILER RLY 110A-2 12129833
MARKER LAMP RLY 110A-4
HEATED MIRROR RLY 147B-1
R8 R6 R2 R4 L85 L87 S4 T4 S8

2609. 2509. 2040. 1242.


BRN/WHT BRN ORN RED
1.0 TXL
50
19 1.0 TXL
50
19 0.8 TXL
50
19 5.0 TXL
50
19
BRAKE_ISO
IP IP 343 WIN_IGN4_P IP IP
1320
IGN4_MAX (Page 8)
(Page 2)

POWER WINDOW IGN4_RLY


&FAM3 &FAM2
Window Switch 618. 618.
Page 8A- 120A/B - 1
Blunt Cut 43 YEL YEL
BA2040 (Page 7)
1.0 TXL
50
19 1.0 TXL
50
19
IP IP
SA618
SA2609 SE2509 &FAM2
618.
YEL
1.0 TXL
50
19
2609. 2509. IP
&M74/MX4/MTW
2609. BRN/WHT BRN 2509. 2509.
BRN/WHT 1.0 TXL
50
19 1.0 TXL
50
19 BRN BRN
1.0 TXL 19 IP IP 0.8 TXL 19 0.5 TXL 7
50 50 50
IP 15392708 IP IP
MRK_RLY_P 40M GTMXD SLD 2509 DOOR_SW_ILL SW_ILLUM ODDS_LP LR_TURN_P 618 LTURN_RLY_P
IP B4 C12
R_CHASSIS
40F GTMXD SLD B4 C12
15392710
= =
EXTERIOR LIGHTING 2609. 2509. INTERIOR LIGHTING INTERIOR LIGHTING LCT TRANSMISSION EXTERIOR LIGHT EXTERIOR LIGHT
Marker Lamp Rly BRN/WHT BRN Door Switch Illum Switch Illum Overdrive Defeat Sw Illum Lr Turn Lp Lh Turn Trailer Rly
Page 8A- 110A - 4 1.0 TXL
50
19 1.0 TXL
50
19
Page 8A-114A - 2 Page 8A-114A - 1 Page 8A-27A - 1 Page 8A-110A - 3 Page 8A-110A - 2
R_CHASSIS R_CHASSIS &FAM2
619.
GRN DK
1.0 TXL
50
19
IP &FAM3
SB2609 SH2509 SA619 619 .
GRN DK
1.0 TXL 19
50
&FAM2 IP
619.
GRN DK
1.0 TXL
50
19
=-B3D = = =-B3D IP
2609. 2609. 2509. 2509.
BRN/WHT BRN/WHT BRN BRN
2.0 TXL
50
19 1.0 TXL
50
19 1.0 TXL
50
19 2.0 TXL
50
19
R_CHASSIS R_CHASSIS R_CHASSIS R_CHASSIS
R_TAIL_P RFR_PARK_P 2609 BB_R_PARK 2509 BB_L_PARK LFR_PARK_P L_TAIL_P 619 RTURN_RLY_P RR_TURN_P

EXTERIOR LIGHTING EXTERIOR LIGHTING BODY BLDR/SCH BUS BODY BLDR/SCH BUS EXTERIOR LIGHTING EXTERIOR LIGHTING EXTERIOR LIGHT EXTERIOR LIGHT
Right Rear Parklamp Right Front Parklamp Right Park Left Park Left Front Parklamp Left Rear Parklamp Rh Turn Trailer Rly Rr Turn Lp
Page 8A- 110A - 3 Page 8A- 110A - 1 Page 8A-119D/E - 1 Page 8A-119D/E - 1 Page 8A- 110A -1 Page 8A- 110A - 3 Page 8A-110A - 2 Page 8A-110A -3

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 9:44:27 am ORGANIZATION


Power Dist (L18)
2003 M. D. C Series 03 X &L18 h22010a 010 Pilot B 2003 Medium Duty C Series
Panel Set: 5 schematic sheet1 123 $IVEDWORK/h22010a__010 Tuesday, October 30, 2001 Panel Set: 5

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-6
Power Distribution — (L18) 8.1L-Gas/NAPT
AUX_WIRE_P GAUGES_P

(Page 1) (Page 1)

641. 39.
BRN PNK
0.8 TXL
50
19 0.5 TXL
50
7
IP IP

SA641 SA39

-T62
641. 641. 641. 641.
BRN BRN BRN BRN
0.8 TXL
50
19 0.8 TXL
50
19 TXL
0.8 50 19 0.8 TXL
50
19
&UXT -T62
IP IP IP IP 39. 39. 39. 39. 39. 39.
PNK PNK PNK PNK PNK PNK
15326762 15392708 0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7
30M GTMXD 40M GTMXD SLD IP IP IP IP IP IP
B10 B2 IP IPC_IGN1_P TELLTALE_P TEMP_GAGE_P DRL_RLY_P ILLUM_P
IP 15304908
B10 IP_EXTN H_MIR_RLY_P DRL_P 641 BAT_ISO_P B2 R_CHASSIS 30F GTMXD
30F GTMXD
40F GTMXD SLD A10 IP
15392710
15304908 XBDY
A10 30M GTMXD
=&DB6/DB8 =-B3D 15326762
641. 641.
BRN BRN IP CLUSTER TELL TALE TELL TALE DRL EXTERIOR LIGHT
0.8 TXL 19 POWER MIRRORS DRL STARTING & CHARGING TXL
0.8 50 19 Ipc Tt Module Trans Temp Gauge Drl Rly Head Lamp SW =&AU0
50 39.
IP_EXTN Htd Mirror Rly Drl Mdl Battery Isolator R_CHASSIS Page 8A-81A - 2 Page 8A-86A - 1 Page 8A-86A - 2 Page 8A-102A - 1 Page 8A-110A - 5 PNK
Page 8A-147B - 1 Page 8A-102A - 1 Page 8A- 30E - 2 0.5 TXL
50
7
XBDY
H_MIR_SW_P BB_P
RFA_IGN1_P

START_P
BRAKE_P
POWER MIRRORS BODY BUILDER
(Page 1)
Htd Mirror Sw Ign 3 (Page 1) KEYLESS ENTRY
Page 8A-147B - 1 Page 8A-119D -1 Rfa Mdl
806.
PPL 441. Page 8A-132A - 1
0.5 TXL 7 BRN
50 0.5 TXL 7
IP 50
IP
SA806 SA441
TURN_P

&JE3 (Page 1)
806. 806. 806. &MWW/MWX &JE4
PPL PPL PPL 441. 441. 441. 441. 441.
139. BRN BRN BRN BRN BRN
0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7
IP IP IP PNK 0.8 TXL
50
19 0.5 TXL
50
7 0.5 TXL
50
7 0.8 TXL
50
19 0.5 TXL
50
7

15366099 15392708 15355480 0.8 TXL 19 IP IP IP IP IP


50
24F GTMXD SLD 40M GTMXD SLD 30F GTMXD SLD IP
C8 IP C9 C5 IP 15355480 15326762 15392708
ENG
IP
ENG
SA139 30F GTMXD SLD
15304908
30M GTMXD 40M GTMXD SLD TCC_P
R_CHASSIS 30F GTMXD
C8 24M GTMXD SLD
C9 40F GTMXD SLD
C5 30M GTMXD SLD
C2 IP
B10 IP
B2 IP A6 IP
15336173 15392710 15355479 ENG XBDY IP_EXTN R_CHASSIS
806 CRANK2_P 139 IGTRNHAZ_P C2 B10 B2 A6 40F GTMXD SLD
30M GTMXD SLD 30M GTMXD 30F GTMXD
=&JE3 139. 15355479 15326762 15304908 15392710
806. 806. PNK
PPL PPL
0.8 TXL 19
BRAKES
0.8 TXL
50
19 0.8 TXL
50
19 50
IP = = =&JE4
ENG R_CHASSIS 15355480 441. 981. 985. 441. Brake Sw
STARTING & CHARGING EXTERIOR LIGHT 30F GTMXD SLD BRN BRN BRN BRN Page 8A-44A/B/C - 4
Turnhaz Sw
D3 IP 0.8 TXL 19 0.5 TXL 7 TXL
0.5 50 7 TXL
0.8 50 19
STARTRLY2_P EBC_CRANK_P 806 CRANK_P Clutch Sw ENG
50
XBDY
50
IP_EXTN R_CHASSIS
ENG
Page 8A-30A/E/G - 1 Page 8A-110A -1 D3 30M GTMXD SLD
15355479 15326835
8F GT150 SLD CR_CLU_P HIS_LED_P EBC_IGN3_P
E ENG
AC
E 8M GT150 SLD
STARTING & CHARGING HYD BRAKES STARTING & CHARGING
15326840
Starter Rly Ebc Start Neutral Sw
Page 8A-30A/E/G - 1 Page 8A-44A/B - 1 Page 8A-30A/E/G - 1 139.
&MWW/MWX&FAM2
139.
&MWW/MWX&FAM3
139.
&M74/MX4/MTW
ENGINE CNTLS ENGINE CNTLS AIR BRAKES
PNK PNK PNK 441. Clutch Sw Hi Idle Led Brake Rly
0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19
BRN Page 8A-20A - 4 Page 8A-20A - 5 Page 8A- 44C - 2
ENG ENG ENG 0.8 TXL 19
50
AC
BU_MAN2_P BU_MAN3_P BU_LCT_P HVAC_R_P RPO LEGEND
B3D - SCHOOL BUS UXT - TRANS TEMP GAUGE
FAM2 - FAMILY 2 JE3 - HYDRO BRAKES
FAM3 - FAMILY 3 JE4 - AIR BRAKES
M74 - LCT 1000 AUTO TRANS DB6 - HTD,LTD,PWR OSRVM
EXTERIOR LIGHT EXTERIOR LIGHT LCT TRANSMISSION HVAC MX4 - LCT 2000 AUTO TRANS T62 - DRL DELETE
Reverse Sw Reverse Sw Nsbu Rev Sw Ac Enable Rly MTW - LCT 2400 AUTO TRANS DB8 - HEATED OSRVM
Page 8A-110A - 6 Page 8A-110A - 6 Page 8A- 27A - 3 Page 8A-65A - 2 MWW/MWX - MANUAL TRANS AU0 - KEYLESS ENTRY

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 9:44:27 am ORGANIZATION


Power Dist (L18)
2003 M. D. C Series 03 X &L18 h22010a 010 Pilot B 2003 Medium Duty C Series
Panel Set: 6 schematic sheet1 123 $IVEDWORK/h22010a__010 Tuesday, October 30, 2001 Panel Set: 6

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-7
Power Distribution — (L18) 8.1L-Gas/NAPT
PCM-B_P TRANS_P
IGN4_P
(Page 4) (Page 1)
ACCY_P (Page 1)

(Page 2) 440. 1020.


43. ORN PNK
YEL TXL
0.8 50 19 0.5 TXL 7
540. 1.0 TXL
50
19
ENG IP
50

ORN IP
1.0 TXL
50
19
SA43
IP SA1020
SA540 SA440
&FAM3
43. 43. 43. 43. 440. 440. 440. &JE4
YEL YEL YEL YEL ORN ORN ORN 1020. 1020. 1020.
TXL 19
0.8
PNK PNK PNK
540. 540. 1.0 50 1.0 TXL
50
19 1.0 TXL
50
19 1.0 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19
IP IP IP IP ENG ENG ENG 0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7
ORN ORN IP IP IP
1.0 TXL
50
19 TXL
1.0 50 19
SDG_2_P IPC_IGN_P
IP IP IGN4_RLY 15355479 15355480
30M GTMXD SLD 30F GTMXD SLD
(Page 5) IGNSW_D2_P WASH_P WIPE_P ENG A2 PCM_BAT2_P PCM_BAT1_P 440 TCM_BAT_P
C4 IP
R_HVAC_P IP C4 ENG
30F GTMXD SLD
A2 30M GTMXD SLD
15355480 15355479
&JE4
SERIAL DATA IP CLUSTER
440. Sdg Mdl Ipc
IP CLUSTER WIPER/WASHER WIPER/WASHER ORN ENGINE CNTLS ENGINE CNTLS TRANSMISSION Page 8A-56A - 1 Page 8A-81A - 2
REAR HEATER Wiper Motor Wiper Switch 0.5 TXL 7
Ipc 50 Pcm Pcm Tcm
Rear Heater Rly 15304908 Page 8A-91A - 1 Page 8A-91A - 1
IP
Page 8A-81A - 2 Page 8A-20A - 6 Page 8A-20A - 6 Page 8A-27A - 1
Page 8A-66A - 1 A9 30F GTMXD
1020.
&M74/MX4/MTW
IP SDG_1_P
XBDY PNK
A9 0.8 TXL 19
30M GTMXD 50
15326762 ENG
&MWW/MWX
1020.
SB1020 PNK
TXL
0.8 50 19
SERIAL DATA
=&AU3/AU0 ENG
540. Sdg Mdl
ORN Page 8A-56A - 1
TXL
1.0 50 19
&M74/MX4/MTW &M74/MX4/MTW &M74/MX4/MTW
XBDY 1020. 1020. 1020.
SB540 PNK PNK PNK
=&DB6-AU3-AU0 0.8 TXL 19 0.8 TXL 19 0.8 TXL 19
540. 50 50 50
ORN ENG ENG ENG
1.0 TXL
50
19
XBDY
=&AU3/AU0 =&AU3 =&AU3 =&AU0
540. 540. 540. 540.
ORN ORN ORN ORN
1.0 TXL 19 1.0 TXL 19 1.0 TXL 19 1.0 TXL 19 LCT1_IGN0_P LCT_IGN0_P PCM_IGN0_P
50 50 50 50
XBDY XBDY XBDY XBDY
LK_RLY_P RFA_P
15317322 15317322
22M GTMXD 22M GTMXD
B11 XBDY B11 XBDY
LCT TRANSMISSION LCT TRANSMISSION ENGINE CNTLS
LDOOR RDOOR Tcm Tcm Pcm
B11 22F GTMXD
B11
22F GTMXD Page 8A-27A - 1 Page 8A-27A - 1 Page 8A-20A - 6
15317325 15317325 PWR DR LK KEYLESS ENTRY
Dr Lk Rly Rfa Mdl
Page 8A-130A - 1 Page 8A-132A - 1

ILLUM
=&DB6-AU3 =&AU3&DB6 =&AU3&DB5 =&AU3
540. 540. 540. 540.
ORN ORN ORN ORN (Page 1)
1.0 TXL
50
19 TXL
1.0 50 19 1.0 TXL
50
19 1.0 TXL
50
19
LDOOR LDOOR LDOOR RDOOR 8.
GRA
SC540 PASS_LK_P
0.5 TXL
50
7
IP

=&AU3&DB6 =&AU3&DB6
540. 540.
ORN ORN PWR DR LK
1.0 TXL 19 1.0 TXL 19 &UXT SA8 &JE4
50 50 Pass Dr Lck Sw 8. 8. 8. 8. 8. 8. 8.
LDOOR LDOOR GRA GRA GRA GRA GRA GRA GRA
Page 8A-130A - 1 7
0.5 TXL 7 0.5 TXL 7 0.5 TXL 7 0.5 TXL 7 0.5 TXL 7 0.5 TXL 7 TXL
0.5 50
IP
50
IP
50
IP
50
IP
50 50
IP IP
50
IP RPO LEGEND
AU3 - POWER DOOR LOCKS
R_HVAC_DIM GAUGE_DIM RADIO_DIM IPC_DIM PSIR_DIM HVAC_DIM GAUGE_DIM2 AU0 - KEYLESS ENTRY
MIR_SW_P DRV_LK_P
DB5 - MANUAL OSRVM
DB6 - HTD,LTD,PWR OSRVM
JE4 - AIR BRAKES
M74 - LCT 1000 AUTO TRANS
REAR HEATER TELL TALE RADIO IP CLUSTER SIR HVAC TELL TALE MX4 - LCT 2000 AUTO TRANS
POWER MIRRORS PWR DR LK MTW - LCT 2400 AUTO TRANS
Rear Heater Sw Trans Temp Gauge Illum Illumination Ip Cluster Defeat Sw Illum Hvac Switch Sys Air Press Gauge Illum
Mirror Switch Drv Dr Lck Sw
Page 8A-66A - 1 Page 8A-86A - 2 Page 8A-150A - 1 Page 8A-81A - 2 Page 8A-47A/B - 2 Page 8A-60/65A - 1 Page 8A-86A - 2 MWW/MWX - MANUAL TRANS
Page 8A-147B - 1 Page 8A-130A - 1 UXT - TRANS TEMP GAUGE

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 9:44:27 am ORGANIZATION


Power Dist (L18)
2003 M. D. C Series 03 X &L18 h22010a 010 Pilot B 2003 Medium Duty C Series
Panel Set: 7 schematic sheet1 123 $IVEDWORK/h22010a__010 Tuesday, October 30, 2001 Panel Set: 7

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-8
Power Distribution — (L18) 8.1L-Gas/NAPT
03 560 000 JG PILOT B - INITIAL CREATION 11OC00 001 03 560 814 JG R. ABS to R. Chassis Inline Update 03NO00 001
POST 03 560 803 JG UNDERHOOD CENTER LABEL CHANGE 11OC00 001 03 560 818 JG Change UH Mini CB's to Fuses 20NO00 001
(Page 2) 03 560 805 JG REMOVE FAMILY 3 SCHOOL BUS CONTENT 27OC00 001 03 560 839 JG Fuse Block & Inline Updates 21DE00 001
03 560 981 JG Add Family 2 School Bus Content 03AP01 001
840. BRAKE_ISO 03 560 1062 JG Update Block Asm Hookup 25JL01 001
ORN 03 560 1118 JG Added SEO Content 04OC01 001
TXL
1.0 50 19 (Page 5)
CHASSIS_P
IP
SA840 1320. (Page 1) 541.
BLU LT BRN
0.5 TXL
50
7 0.5 TXL
50
7
IP IP
=&L18&JE4#&L18&M74/MX4/MTW SA1320
840. 840. 840. 840. 840. SD541
ORN ORN ORN ORN ORN
1.0 TXL
50
19 1.0 TXL
50
19 1.0 TXL
50
19 1.0 TXL
50
19 1.0 TXL
50
19
&RQ3/U86 &JE3
IP IP IP IP IP 1320. 1320. 1320. 541. 541. 541.
BLU LT BLU LT BLU LT BRN BRN BRN
0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7
15326952 DLC_P AUX1_P AUX2_P SERIAL_P IP IP IP IP IP IP
16F GT280
R IP
BRKLP_RLY_P 15392708 CHMSL_RLY_P 1320 BRK_NO_P EAC_RLY_P 541 AIR_DRY_P
BDY 40M GTMXD SLD 15326762
R 16M GT280 30M GTMXD
D3 IP B5 A12
15326956 R_CHASSIS IP
D3 40F GTMXD SLD IP_EXTN
DATA LINK CONN AUX POWER AUX POWER DTC B5 A12 30F GTMXD
15392710
Data Link Conn Aux Power #1 Aux Power #2 Batt + 15304908
Page 8A-50A - 1 Page 8A-19A - 1 Page 8A-19A - 1 Page 8A- 55B - 1 EXTERIOR LIGHT EXTERIOR LIGHT ELEC THROTTLE CNTRL HYDRO BRAKES AIR BRAKES
Brake Lp Rly Chmsl Iso Rly Etc Reservoir Air Press Sw Air Dryer =&NW9 =&JPZ
541. 541.
840 CIGAR_P Page 8A-110A - 2 1320 BB_STOP_P Page 8A-110A - 2 Page 8A-21A - 1 Page 8A- 44A/B - 5 Page 8A-44C -5 BRN BRN
AXLE_P ENG-1_P 0.5 TXL 7 0.5 TXL 7
50 50
IP_EXTN IP_EXTN
(Page 1) (Page 4)
PCM-I_P &FAM3
241.
AUX POWER BRN BODY BUILDER/SCHOOL BUS 239.
(Page 1) PNK TCS_SW_P AIR_SUSP_P
Cigar Lighter 2.0 TXL 19 Stop
50 0.8 TXL 19
Page 8A-19A - 1 IP Page 8A-119D/E - 1 50
ENG
15392708
40M GTMXD SLD
C6 IP
SA239
C6 R_CHASSIS BRAKES REAR AIR SUSP
40F GTMXD SLD Tcs Led Air Susp Sw
&JE3 15392710
439. 239. 239. 239. Page 8A-44A/B/C -2 Page 8A-52A - 1
PNK PNK PNK PNK
0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19
IP ENG ENG ENG
&JE4
SA439 439.
241.
=&JE3&FAM3
241.
=&JE4
L18_MAF_P
PNK ENG-4_P
TXL
0.8 50 19 BRN BRN 15355479
2.0 TXL 19 2.0 TXL 19 30M GTMXD SLD
439.
&JE3
439.
&JE3 IP 50 50
ENG B10 (Page 4)
R_CHASSIS R_CHASSIS
PNK PNK IP B10 639.
0.8 TXL 19 0.8 TXL 19 30F GTMXD SLD
50 50 15326655 15326667 15355480 PNK
IP IP 8M GT280 SLD 16M GT280 SLD ENGINE CNTLS 0.8 TXL 19
G R_CHASSIS R R_CHASSIS 50
Air Meter ENG
R_ABS R_ABS
G 8F GT280 SLD R 16F GT280 SLD
Page 8A-20A - 8 15355479
15326654 15326908 30M GTMXD SLD
15392708 15355480 239.
=&L18&FAM3#&L18&M74/MX4/MTW ENG A1
40M GTMXD SLD 30F GTMXD SLD =&JE3&FAM3 =&JE4 IP
A6 A4 IP 241. 241. PNK A1
IP 0.5 TXL 7 30F GTMXD SLD
R_CHASSIS ENG BRN BRN 50 15355480
A6 40F GTMXD SLD A4 2.0 TXL 19 TXL
2.0 50 19 IP
30M GTMXD SLD 50
15392710 15355479 R_ABS R_ABS 239 PTO1_RLY_P PURGE_P SC239
&FAM2&MWW/MWX 639.
239. PNK
=&JE3
439. 439. PNK
0.5 TXL 7
PNK PNK 0.5 TXL
50
7
IP
50

0.8 TXL 19 0.8 TXL 19


12129565 IP
50 50 =&L18&FAM3#&L18&M74/MX4/MTW
R_CHASSIS ENG 4F MP280 SLD 239. CRUISE_P
B R_ABS UPFITTER PROV ENGINE CNTLS PNK
EBC_IGN1_P B 2SPD Pto Rly Cnstr Purge 0.5 TXL
50
7
239.
&M74/MX4/MTW
239.
&FAM3
4M MP280 SLD Page 8A-18A - 2 Page 8A- 20A - 2 IP
SB439 12129600 PNK PNK
TXL
0.5 50 7 0.5 TXL 7
50
=&HPZ IP IP
241. CRUISE CONTROL
BRN 15326762
RPO LEGEND 30M GTMXD Cruise Cntl Sw
439. 439. 439. 439. 2.0 TXL 19 A8 ODDS_LED_P 2SP_LED_P
HYD BRAKES PNK PNK PNK PNK 50 IP Page 8A-34A - 1
2SPD HPZ - CONTROL RR AXLE IP_EXTN
Ebc 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19
JE3 - HYDRO BRAKES A8 30F GTMXD
Page 8A-44A/B - 1 ENG ENG ENG ENG
JE4 - AIR BRAKES 15304908
ETC_P PCM_IGN1_P 2SP_RLY_P
JPZ - REAR AIR SUSPENSION =
989.
IGNB_RLY_P NW9 - ELECT TRAC CNTRL LCT TRANSMISSION 2 SPEED REAR AXLE
PNK
FAM3 - FAMILY 3 0.5 TXL 7 Overdrive Defeat Sw Led Elec 2Sp Sw Led
(Page 4) 50
IGNA_RLY_P CREWCAB - CREW CAB IP_EXTN Page 8A-27A - 1 Page 8A-37A - 1
M74 - LCT 1000 AUTO TRANS
(Page 4) ELEC THROT CNTL ENGINE CNTLS 2 SPEED REAR AXLE PTO_SW_P
MX4 - LCT 2000 AUTO TRANS
Etc Mdl Pcm 2Speed Rly MTW - LCT 2400 AUTO TRANS
Page 8A-21A -1 Page 8A-20A - 6 Page 8A-37A - 1 UPFITTER PROV
RQ3 - TRACTOR
Pto Enable Sw
U86 - TRAILER WIRING
Page 8A-18A - 1
OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 9:44:27 am ORGANIZATION
Power Dist (L18)
2003 M. D. C Series 03 X &L18 h22010a 010 Pilot B 2003 Medium Duty C Series
Panel Set: 8 schematic sheet1 123 $IVEDWORK/h22010a__010 Tuesday, October 30, 2001 Panel Set: 8

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-9
Power Distribution — (LG4-’03-’04) 7.8L-Diesel/Duramax
STEERING COLUMN IGN1_MAXI IGN3_MAXI
26062266 PAGE 8A-
IGNSW 010-1
CRUISE 034-1 242 (Page 2)
HORN 040-1 (Page 2) 342.
SIR 047-2 RED
WIPER 091-1 TXL
5.0 50 19
BEAMSW 100-1 IP
TRNHZ 110-1
KEYMNDR 114-3
D5 D2

BATT 1 BATT 2 Str Col Asm - Ign Sw


560_ign_sw 004
UPC FNA

IGN0 IGN1 CRANK IGN3 IGN4/ACCY


12077822

ACCESSORY
LOCK
OFF
RUN
START
EXTERIOR LIGHTING
Head Lamp Sw C1 C5 D1 C6 D6
Page 8A- 110A - 5
300.
ORN
5.0 TXL
50
19
IP

44 DIMMER SA300

1390. 3. 5. 300. 300. 4.


WHT PNK YEL ORN ORN BRN
5.0 TXL
50
19 5.0 TXL
50
19 5.0 TXL
50
19 5.0 TXL
50
19 5.0 TXL
50
19 5.0 TXL
50
19
IP IP IP IP IP IP

K4 K2 H4 K6 M4 K8 D2

A TRANS A START A AUX WIRE RLY A IGN4


12182112 12182112 12182113 12182114
B 10A B 10A B 15A B 20A

A A A A A A A A A
ILLUM PCM-I GAUGES SIR TURN/BACKUP HTR/AC AXLE/4WD BRAKE CHASSIS
12182112 12182113 12182112 12182112 12182113 12182114 12182114 12182112 12182112
B 10A B 15A B 10A B 10A B 15A B 20A B 20A B 10A B 10A

L3 L1 J7 J5 J3 J1 L5 N7 N5 N3 N1 L7 E1
ILLUM TRANS_P PCM-I_P GAUGES_P TURN_P START_P AXLE_P BRAKE_P CHASSIS_P AUX_WIRE_P IGN4_P
8 1020 439 39 139 806 241 441 541 641 43
(Page 7) (Page 7) (Page 8) (Page 6) (Page 6) (Page 6) (Page 8) (Page 6) (Page 8) (Page 6) (Page 7)
141.
BRN
1.0 TXL
50
19
1139 SDM_P IP
SA141

141. 141. 141. 141. 141.


SIR BRN BRN BRN BRN BRN
Sdm 1.0 TXL
50
19 TXL
1.0 50 19 1.0 TXL
50
19 TXL
1.0 50 19 1.0 TXL
50
19
IP IP IP IP IP
Page 8A- 47A/B - 1
HVAC_P TEMP_CNTL_P VAC_PUMP_P HVAC_FOG_P R_HTR_RLY_P

HVAC HVAC HVAC REAR DEFOGGER REAR HEATER


Hvac Temperature Motor Vacuum Pump Rear Defog Cntl Rear Heater Rly Coil
Page 8A- 60/65B- 1 Page 8A- 60/65B- 1 Page 8A- 60/65B-1 Page 8A- 61A- 1 Page 8A- 66A-1
OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 9:11:38 am ORGANIZATION
Power Dist (LG4)
2003 M. D. C Series 03 X &LG4 h22010b 009 Pilot B 2003 Medium Duty C Series
Panel Set: 1 schematic sheet1 36 $IVEDWORK/h22010b__009 Thursday, October 11, 2001 Panel Set: 1

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-10
Power Distribution — (LG4-’03-’04) 7.8L-Diesel/Duramax
STARTING & CHARGING
Battery
Page 8A- 30B -2

B A 2 MAXICTR_P
Maxi Ring Term
max_bat 002
UPC FNA
12146366
MAXBATT

Maxifuse Block Asm


ELEC BRK - FAM 2
560_rly_max 007
A A A A A A A A UPC FNA
IGN1 IGN4 IGN3 BATT/HAZ HEADLAMP LIGHTING HVAC BRAKE LP - FAM 3
12065933 12065934 12065935 12065935 12065933 12065933 12065934 12077843
B B B B B B B B
40A 50A 60A 60A 40A 40A 50A 30A

12092231
IGN1_MAXI

(Page 1) A1 A2 A3 A4 A5 A6 A7 A8
242. 242. 142. 1142. 1342.
RED RED RED RED RED
5.0 TXL
50
19 5.0 TXL
50
19 5.0 TXL
50
19 3.0 TXL
50
19 3.0 TXL
50
19
1542.
&RQ3/U86
IP IP IP IP IP RED
IGN3_MAXI
2.0 TXL
50
19
342 IP
(Page 1) 542 HVAC_MTR_P TRLR_LP_P

SA242 IGN4_MAX SA1142


1242 SA142
(Page 5)
HVAC EXTERIOR LIGHT
242 STARTRLY_P 142. 142. 1142 HEADLAMP_P 1142.
RED RED RED Blow Motor Rly Brake Lp Rly
TXL
5.0 50 19 5.0 TXL 19
EXTERIOR LIGHT 3.0 TXL 19 Page 8A- 60A/65B - 1 Page 8A-110A - 2
STARTING & CHARGING 50 50
IP IP IP
Starter Rly Head Lamp Sw
Page 8A- 30B - 1 Page 8A-110A - 5
B4 D6 F4 F8

Ip1 Block Asm


560_rly_ip1 007
UPC FNA

TRLR
A A A A A A A A A A A
STOP HAZARD TRN/HAZ PWR ACCY RADIO/CHIME PWR POST CHMSL DRL MARKER LP PARK COURTESY
12182114 12182116 12182114 12182114 12182113 12182114 12182114 12182113 12182114 12182114 12182112
B 20A B 25A B B 20A 20A B 15A B 20A B 20A B 15A B 20A B 20A B 10A

12110746

C7 C5 C3 C1 E3 E5 E7 G3 G1 G7 G5

1140. 1740.
ORN ORN
ACCY_P 0.8 TXL 19 POST 0.8 TXL 19
50 50
IP IP
540 840
140 BRK_SW_P 1040 HAZ_P 640 TRLR_HAZ_P (Page 7) (Page 8) CHMSL_ISO_P 340 DRL_BEAM_P 1340 MRK_LPS_P 240 PARK_P 40 DOME_P
SA1140

1140. 1140.
BRAKES EXTERIOR LIGHT EXTERIOR LIGHT ORN ORN EXTERIOR LIGHT DRL EXTERIOR LIGHT EXTERIOR LIGHT INTERIOR LIGHT
Brake Switch Turn Hazard Sw Trailer Rlys 0.8 TXL
50
19 0.8 TXL
50
19
Chmsl Iso Rly Drl Diode Marker Lp Rly Head Lamp Sw Dome Lamps
IP IP
Page 8A- 44B/C - 4 Page 8A-110A -1 Page 8A-110A - 2 Page 8A- 110A - 2 Page 8A-102A - 1 Page 8A-110A -4 Page 8A-110A - 5 Page 8A-114A - 2
1140 RADIO_P IPC1_P CHIME_P

RPO LEGEND
RADIO IP CLUSTER CHIME MDL
RQ3 - TRACTOR Radio Pwr Ipc (Batt) Chime Mdl
U86 - TRAILER WIRING Page 8A-150A - 1 Page 8A-81A -2 Page 8A-76A - 1

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 9:11:38 am ORGANIZATION


Power Dist (LG4)
2003 M. D. C Series 03 X &LG4 h22010b 009 Pilot B 2003 Medium Duty C Series
Panel Set: 2 schematic sheet1 36 $IVEDWORK/h22010b__009 Thursday, October 11, 2001 Panel Set: 2

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-11
Power Distribution — (LG4-’03-’04) 7.8L-Diesel/Duramax
RPO LEGEND
K40 - EXHAUST BRAKE
NPE - EXHAUST RESTRICTOR
JE3 - HYDRAULIC BRAKES
RQ3 - TRACTOR WIRING
U86 - TRAILER WIRING
FAM3 - FAMILY 3

STARTING & CHARGING


Battery
Page 8A-30B - 2
BUSBAR_P BUSBAR2_P

2 2
(Page 4) (Page 4)
Underhood Distribution Center UHDIST_P
12146281 PAGE 8A-
PTO RLY 18A-2
PCV RLY 20B-1
STARTER RLY 30B-1
REVERSE RLY 27B-2
NEUTRAL START RLY 27B-2
HORN RLY 40A-1 UHBATT J3-A J2-A

Family 2 Family 3 Family 2 Family 3

HORN A HORN FUEL A FUEL (L18)


A A
A A A A A A A 12065931 12077842 12065931 PCV (LG4/LC8)
STUD A STUD B ABS 2 ABS 3 ABS 1 ENGINE E/A PUMP
20A 20A 20A ECM-B (LG5)
12065932 12065932 12065933 12065933 12065933 12065934 12065933 B B
B 30A B 30A B 40A B 40A B 40A B 50A B 40A Maxi Maxi Maxi 12077842
B B
Maxi Maxi Maxi Maxi Maxi Maxi Maxi 20A
Maxi

A B J1-M2 J1-M3 J1-M1 J1-M4 J1-M5 J1-M6 J1-M7

1642. 42. 442. 1840.


RED RED RED ORN
TXL
3.0 50 19 3.0 TXL 19 3.0 TXL 19 3.0 TXL 19
50 50 1042. 1042. 50
ENG ENG ENG RED RED ENG
5.0 TXL
50
19 TXL
5.0 50 19
ENG ENG
SA1642
740. 740.
ORN ORN 1540.
1642. 1642. Loop Anchor ORN
RED RED 1.0 TXL
50
19 1.0 TXL
50
19
TXL 19 Loop Anchor ENG ENG 1.0 TXL 19
3.0 50 3.0 TXL
50
19
ENG
50
ENG ENG LA1042
15336173 15355479
24M GTMXD SLD 30M GTMXD SLD LB1042
B5 ENG
A2 A4 D4 ENG
IP R_CHASSIS
B5 24F GTMXD SLD A2 A4 D4 30F GTMXD SLD Loop Anchor Loop Anchor Loop Anchor
15366099 15355480
&RQ3/U86 =&JE3&FAM3 =&JE3&FAM3
1642. 1642. 42. 1042. 1042. LA740 LB740 LA1540
RED RED RED RED RED
5.0 TXL
50
19 TXL
3.0 50 19 3.0 TXL
50
19 5.0 TXL
50
19 TXL
5.0 50 19
IP R_CHASSIS R_CHASSIS ENG ENG
740. 740. 1540.
ABS_TRLR_P HYD_EBC_P EBC2_P 442 EBC_P ORN ORN ORN
IGN_B_P 1.0 TXL 19 1.0 TXL 19 1.0 TXL 19
50 50 50
IGN_A_P ENG ENG ENG
(Page 4)
(Page 4) EAC_MTR_P HORN_P HORN_RLY_P PCV_RLY_P

TRLR WRG HYDRO BRAKES HYDRO BRAKES BRAKES


Trailer Wiring Ebc Ebc Ebc / Rly
Page 8A-119B/C - 1 Page 8A-44B - 1 Page 8A-44B -1 Page 8A- 44B-1 ,44C-2
HYDRO BRAKES HORN HORN ENGINE_CNTLS
Elec Air Comp Horn Rly Horn Rly Pcv Rly
Page 8A- 44B - 5 Page 8A- 40A - 1 Page 8A- 40A - 1 Page 8A-20B - 1

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 9:11:38 am ORGANIZATION


Power Dist (LG4)
2003 M. D. C Series 03 X &LG4 h22010b 009 Pilot B 2003 Medium Duty C Series
Panel Set: 3 schematic sheet1 36 $IVEDWORK/h22010b__009 Thursday, October 11, 2001 Panel Set: 3

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-12
Power Distribution — (LG4-’03-’04) 7.8L-Diesel/Duramax

BUSBAR2_P BUSBAR_P IGN_A_P IGN_B_P

(Page 3) (Page 3) 1042 1042


(Page 3) (Page 3)

ENG-3_P ENG-2_P ENG-4_P ENG-1_P IGNA_RLY_P IGNB_RLY_P


2. 2.
RED RED 539 339 639 239 439 439
5.0 TXL
50
19 5.0 TXL
50
19 (Page 5) (Page 6) (Page 8) (Page 8) (Page 8) (Page 8)
ENG ENG

J1-F7 J1-H7 J1-K7 J1-F1 J1-G6 J1-J6 J1-J4 J1-G4 J1-C6 J1-C4 J1-A4 J1-A6

Uh - Block Asm
560_fsblk_uh 001
UPC FNA

ENG-3 30 86 86 30
HTD FUEL L18/LG4/LG5 ENG-4 IGNA RLY IGNB RLY
A PCM-B A LB7/LG4/LG5 A A/C COMP A REAR DEFOG B 12092078 B ENG-2 B L18/LB7/LG4 B ENG-1
12092079 12092077 12092079 15092075 15A 12092078 12092079 12092079
15A 10A 10A
12088567 12193604
B 10A B 20A B 10A B 30A A LB7
A A A
87 85 85 87
12092076
25A
J1- 12146281
J2- 12110127
J3- 12110127
J1-G8 J1-J8 J1-L8 J1-G2 J1-F5 J1-H5 J1-F3 J1-H3 J1-D4 J1-D6 J1-B6 J1-B4

1240. 1093.
ORN PPL 250 IGNA_RLY_G 250 IGNB_RLY_G
0.8 TXL
50
19 2.0 TXL
50
19
ENG ENG
2000. 2000. 2000. 2000.
PPL PPL PPL PPL
5.0 TXL
50
19 5.0 TXL
50
19 5.0 TXL
50
19 TXL
5.0 50 19
ENG ENG ENG ENG
PCM-B_P GND DIST GND DIST
15392709 Gnd Zone #2B Gnd Zone #2B
440 40M GTMXD SLD LA2000 Page 8A-14B - 2 Page 8A-14B - 2
(Page 7) C6 ENG
IP
C6 40F GTMXD SLD
15392711
Loop Anchor
1093. LB2000
PPL
TXL
2.0 50 19
IP
Loop Anchor

1440 H_FUEL_B_P HVAC_RLYB_P DEFOG_P

HTD FUEL/WIF HVAC REAR DEFOGGER


Htd Fuel Rly Enable Rly Rear Defog Cntl
Page 8A- 23B - 1 Page 8A-65B - 2 Page 8A- 61A-1

RPO LEGEND
CREWCAB - CREW CAB

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 9:11:38 am ORGANIZATION


Power Dist (LG4)
2003 M. D. C Series 03 X &LG4 h22010b 009 Pilot B 2003 Medium Duty C Series
Panel Set: 4 schematic sheet1 36 $IVEDWORK/h22010b__009 Thursday, October 11, 2001 Panel Set: 4

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-13
Power Distribution — (LG4-’03-’04) 7.8L-Diesel/Duramax
RPO LEGEND Loop Anchor
MWF - MD AUTO TRANS
FAM3 - FAMILY 3 EXTERIOR LIGHT EXTERIOR LIGHT EXTERIOR LIGHT BRAKES
Head Lamp Sw LA755 Turn Haz Sw Turn Haz Sw Brake Switch
Page 8A-110A - 5 Page 8A-110A - 1 Page 8A-110A - 1 Page 8A- 44B/C - 4

450 IGN4_RLY_G
755.
755. BLK
9 PARK_LP_P BLK 5.0 TXL 19 18 LR_STOP_LP 19 RR_STOP_LP 17 BRAKE_ISO_P
50
5.0 TXL 19 IP
50
IP
GND DIST
Gnd Zone #4B
R5 R1 Page 8A-14B - 5 L86 L30 S3 T3 S7

Block Asm-Circuit Brkr Cntr


560_rly_ip2 005 86 30
UPC FNA A A A A A
RH PARKLAMP A LH PARKLAMP A PWR WINDOW RADIO U Ignition 4 L-RR TRUCK R-RR TRUCK BRAKE ISO
12182112 12182112 12182116 12182112 12182112 12182112 12182112
B 10A B 10A B 25A B 10A 12193604 B 10A B 10A B 10A
I/P Distribution/Relay Center 85 87
12129833 PAGE 8A-
ECU CONTROL RLY 20B-3 12129833
HEATED FUEL RLY 23B-1
DRL RLY 102A-1
BRAKE LAMP RLY 110A-2 R8 R6 R2 R4 L85 L87 S4 T4 S8
CHMSL RLY 110A-2
LH TURN TRAILER RLY 110A-2
RH TURN TRAILER RLY 110A-2 2609. 2509. 2040. 1242. 618. 619.
MARKER LAMP RLY 110A-4 BRN/WHT BRN ORN RED YEL GRN DK
HEATED MIRROR RLY 147B-1 TXL 19
1.0 50 TXL
1.0 50 19 0.8 TXL
50
19 5.0 TXL
50
19 1.0 TXL
50
19 TXL 19
1.0 50 BRAKE_ISO
IP IP IP IP IP IP
1320
(Page 8)
IGN4_RLY
343 WIN_IGN4_P LR_TURN_P RR_TURN_P
Blunt Cut 43
BA2040 (Page 7)

IGN4_MAX
POWER WINDOW EXTERIOR LIGHT EXTERIOR LIGHT
Window Switch (Page 2) Lr Turn Lp Rr Turn Lp
Page 8A- 120A/B - 1 Page 8A-110A - 3 Page 8A-110A - 3
SA2609 SE2509

ENG-3_P
2609. 2609. 2509. 2509. 2509.
BRN/WHT BRN/WHT BRN BRN BRN (Page 4)
1.0 TXL
50
19 1.0 TXL
50
19 1.0 TXL
50
19 0.8 TXL
50
19 0.5 TXL
50
7
IP IP IP IP IP
MRK_RLY_P 15392708 2509 DOOR_SW_ILL SW_ILLUM ODDS_LP
40M GTMXD SLD 539.
B4 C12 IP PNK
R_CHASSIS 0.8 TXL 19
B4 C12 40F GTMXD SLD ENG
50

15392710
=&FAM3 =&FAM3
EXTERIOR LIGHTING 2609. 2509. INTERIOR LIGHTING INTERIOR LIGHTING LCT TRANSMISSION
BRN/WHT BRN Loop Anchor Loop Anchor
Marker Lamp Rly Door Switch Illum Switch Illum Overdrive Defeat Sw Illum
1.0 TXL
Page 8A- 110A - 4 R_CHASSIS 50
19 1.0 TXL
50
19
Page 8A-114A - 2 Page 8A-114A -1 Page 8A-27A -1
R_CHASSIS
LA539
SB2609 SH2509 LB539
&MWF &MWF
539. 539. 539.
PNK PNK PNK
0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19
ENG ENG ENG

=&FAM3 =&FAM3 =&FAM3 =&FAM3


2609. 2609. 2509. 2509.
BRN/WHT BRN/WHT BRN BRN
2.0 TXL 19 1.0 TXL 19 1.0 TXL 19 2.0 TXL 19
50 50 50 50 REV_P PTO_RLY_P
R_CHASSIS R_CHASSIS R_CHASSIS R_CHASSIS

R_TAIL_P RFR_PARK_P 2609 BB_R_PARK 2509 BB_L_PARK LFR_PARK_P L_TAIL_P

MD TRANSMISSION UPFITER PROV


Reverse Rly Pto Rly
Page 8A-27B - 2 Page 8A- 18A - 2
EXTERIOR LIGHTING EXTERIOR LIGHTING BODY BUILDER BODY BUILDER EXTERIOR LIGHTING EXTERIOR LIGHTING
Right Rear Parklamp Right Front Parklamp Right Park Left Park Left Front Parklamp Left Rear Parklamp
Page 8A- 110A - 3 Page 8A- 110A - 1 Page 8A- 119D -1 Page 8A- 119D - 1 Page 8A-110A - 1 Page 8A- 110A - 3

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 9:11:38 am ORGANIZATION


Power Dist (LG4)
2003 M. D. C Series 03 X &LG4 h22010b 009 Pilot B 2003 Medium Duty C Series
Panel Set: 5 schematic sheet1 36 $IVEDWORK/h22010b__009 Thursday, October 11, 2001 Panel Set: 5

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-14
Power Distribution — (LG4-’03-’04) 7.8L-Diesel/Duramax
GAUGES_P AUX_WIRE_P
ENG-2_P
(Page 1) (Page 1)
(Page 4)
39. 641.
PNK BRN
TXL
0.5 50 7 0.8 TXL 19
50
IP IP
SA39
&K40
339.
PNK
SA641 0.8 TXL 19
50
-T62 ENG
641. 641. 641. 641.
-T62 &UXT BRN BRN BRN BRN -K40 SA339
39. 39. 39. 39. 39. 39. 0.8 TXL 19 0.8 TXL 19 0.8 TXL 19 0.8 TXL 19 339.
50 50 50 50
PNK PNK PNK PNK PNK PNK IP IP IP IP PNK
0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7 0.8 TXL
50
19
IP IP IP IP IP IP 15326762 15392708 ENG
&K40 &K40
IPC_IGN1_P DRL_RLY_P TELLTALE_P TEMP_GAGE_P ILLUM_P 15304908 30M GTMXD 40M GTMXD SLD 339. 339.
30F GTMXD B10 IP IP
B2 PNK PNK
A10 IP IP_EXTN R_CHASSIS B2 0.8 TXL 19 0.8 TXL 19
XBDY B10 30F GTMXD 40F GTMXD SLD ENG
50
ENG
50
A10 30M GTMXD 15304908 15392710
15326762
IP CLUSTER DRL TELL TALE TELL TALE EXTERIOR LIGHT =&DB6/DB8 =&FAM3 15336173 15326636
641. 641.
Ipc Drl Rly Tt Module Trans Temp Gauge Headlamp Sw =&AU0
BRN BRN 24M GTMXD SLD 6F GT280 SLD
39. C4 ENG
B ENG
Page 8A-81A - 2 Page 8A-102A - 1 Page 8A-86A - 1 Page 8A-86A - 2 Page 8A- 110A - 5 PNK 0.8 TXL 19 0.8 TXL 19
50 50 IP EXH_BRK
0.5 TXL
50
7 IP_EXTN R_CHASSIS C4 24F GTMXD SLD B 6M GT280 SLD
BRAKE_P XBDY 15366099 15326640
(Page 1) RFA_IGN1_P H_MIR_RLY_P
339.
H_MIR_SW_P DRL_P BB_P PNK
441.
BRN 0.8 TXL
50
19

0.5 TXL 7 EXH_BRK


50
IP
KEYLESS ENTRY POWER MIRRORS
SA441 Rfa Mdl Htd Mirror Rly
POWER MIRRORS DRL BODY BUILDER 339 H_FUEL3_P EXHBRAKE_P
Page 8A-132A - 1 Page 8A-147B - 1
Htd Mirror Sw Drl Mdl Ign 3
Page 8A-147B - 1 Page 8A-102A - 1 Page 8A-119D - 1
&JE4
441. 441. 441. 441.
BRN BRN BRN BRN HTD FUEL/WIF EXH BRAKE/RSTR
0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7 0.8 TXL
50
19 RPO LEGEND Heated Fuel Rly Exhaust Brake/Rstr Sol
IP IP IP IP
DB6 - HTD,LTD,PWR OSRVM MX4 - LCT 2000 AUTO TRANS Page 8A-23B - 1 Page 8A-29A - 1
15326762 15392708 TURN_P DB8 - HEATED OSRVM MTW - LCT 2400 AUTO TRANS
15304908
30F GTMXD 30M GTMXD 40M GTMXD SLD AU0 - KEYLESS ENTRY MWW/MWX - MANUAL TRANS
B10 IP B2 IP A6 IP (Page 1)
K40 - EXHAUST BRAKE START_P
XBDY IP_EXTN A6 R_CHASSIS JE3 - HYDRO BRAKES UXT - TRANS TEMP GAUGE
B10 B2 40F GTMXD SLD 139. (Page 1)
30M GTMXD 30F GTMXD JE4 - AIR BRAKES
15326762 15392710 PNK
15304908
0.8 TXL 19 MWF - MD AUTO TRANS T62 - DRL DELETE
50 806.
TCC_P IP M74 - LCT 1000 AUTO TRANS FAM3 - FAMILY 3 PPL
= = =&JE4
981. 985. 441. SA139 0.5 TXL
50
7
BRN BRN BRN IP
TXL
0.5 50 7 TXL
0.5 50 7 0.8 TXL 19
50
XBDY IP_EXTN R_CHASSIS 139 IGTRNHAZ_P
139.
SA806
BRAKES PNK
Brake Sw 0.8 TXL 19
50
Page 8A- 44B/C - 4 IP &JE3
15366099 806. 806. 806.
CR_CLU_P HIS_LED_P EBC_IGN3_P PPL PPL PPL
EXTERIOR LIGHT 24F GTMXD SLD
A2 IP 0.5 TXL 7 TXL
0.5 50 7 TXL
0.5 50 7
Turnhaz Sw IP
50
Page 8A-110A - 1 A2 ENG IP IP
24M GTMXD SLD 15392708 15366099
15336173 40M GTMXD SLD 24F GTMXD SLD 806 CRANK2_P
C9 IP
B8 C3 IP
ENGINE CNTLS ENGINE CNTLS AIR BRAKES C9 R_CHASSIS B8 C3 ENG
Clutch Sw Hi Idle Sw Brake Rly 40F GTMXD SLD 24M GTMXD SLD
15392710 15336173
Page 8A-20B - 4 Page 8A-20B - 7 Page 8A- 44C - 2

&MWW/MWX &MWF &M74/MX4/MTW


STARTING & CHARGING
139. 139. 139. Clutch Sw
PNK PNK PNK =&JE3&FAM3 &MWF Page 8A-30B - 1
0.8 TXL 19 0.8 TXL 19 0.8 TXL 19 806. 806. 806.
50 50 50
ENG ENG ENG PPL PPL PPL
0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19
R_CHASSIS ENG ENG
BU_MAN3_P BU_MD_P BU_LCT_P EBC_CRANK_P STARTRLY2_P 806 CRANK_B_P N_START_P

EXTERIOR LIGHT MD TRANSMISSION LCT TRANSMISSION HYD BRAKES STARTING & CHARGING STARTING & CHARGING MD TRANSMISSION
Reverse Sw Reverse Rly Nsbu Rev Sw Ebc Starter Rly Nsbu-Start Sw Neutral Start Rly
Page 8A-110A - 6 Page 8A- 27B - 2 Page 8A- 27A - 3 Page 8A-44B -1 Page 8A-30B - 1 Page 8A-30B - 1 Page 8A-27B - 2

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 9:11:38 am ORGANIZATION


Power Dist (LG4)
2003 M. D. C Series 03 X &LG4 h22010b 009 Pilot B 2003 Medium Duty C Series
Panel Set: 6 schematic sheet1 36 $IVEDWORK/h22010b__009 Thursday, October 11, 2001 Panel Set: 6

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-15
Power Distribution — (LG4-’03-’04) 7.8L-Diesel/Duramax
IGN4_P IGN4_RLY ILLUM

(Page 1) (Page 5) (Page 1)


ACCY_P
8.
43. 43. GRA
(Page 2) YEL YEL TXL
0.5 50 7
1.0 TXL
50
19 1.0 TXL
50
19
IP
IP IP
540. SA8
ORN SA43
1.0 TXL
50
19
IP
SA540
&JE4 &UXT
43. 43. 43. 8. 8. 8. 8. 8. 8. 8.
YEL YEL YEL GRA GRA GRA GRA GRA GRA GRA
1.0 TXL
50
19 1.0 TXL
50
19 1.0 TXL
50
19 0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7
IP IP IP IP IP IP IP IP IP IP
540. 540.
ORN ORN
1.0 TXL 19 1.0 TXL 19 IGNSW_D2_P WASH_P WIPE_P GAUGE_DIM2 GAUGE_DIM RADIO_DIM IPC_DIM PSIR_DIM HVAC_DIM 8 SHIFT_DIM R_HVAC_DIM
50 50
IP IP

R_HVAC_P

IP CLUSTER WIPER/WASHER WIPER/WASHER TELL TALE TELL TALE RADIO IP CLUSTER SIR HVAC MD TRANSMISSION REAR HEATER
Ipc Wiper Motor Wiper Switch Sys Air Press Gauge Illum Trans Temp Gauge Illum Illumination Ip Cluster Defeat Sw Illum Hvac Switch Elect Shift Selector Rear Heater Sw
Page 8A-81A - 2 Page 8A-91A - 1 Page 8A-91A - 1 Page 8A-86A - 2 Page 8A-86A - 2 Page 8A-150A - 1 Page 8A-81A - 2 Page 8A- 47A/B - 2 Page 8A-60A/65B - 1 Page 8A-27B -1 Page 8A-66A - 1
REAR HEATER
Rear Heater Rly 15304908
30F GTMXD
Page 8A-66A - 1 A9 IP
XBDY PCM-B_P
A9
30M GTMXD
15326762 (Page 4) TRANS_P

(Page 1)

=&AU3/AU0 1020.
540. PNK
&MWF/M74/MX4/MTW
ORN 440. 0.5 TXL 7
TXL
1.0 50 19 50
ORN IP
XBDY 0.8 TXL 19
50
=&DB6-AU3-AU0
SB540 ENG
540. SA1020
ORN &MWW/MWX SA440
1.0 TXL 19 440.
50
XBDY ORN
=&AU3/AU0 =&AU3 =&AU3 =&AU0 0.8 TXL 19
540. 540. 540. 540. 50 1020. 1020. 1020.
ORN ORN ORN ORN ENG PNK PNK PNK
1.0 TXL
50
19 1.0 TXL
50
19 TXL
1.0 50 19 1.0 TXL
50
19
440.
&MWF/M74/MX4/MTW 0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7
XBDY XBDY XBDY XBDY ORN &MWF IP IP IP
440.
LK_RLY_P RFA_P 0.8 TXL
50
19 ORN
ENG 15366099
0.8 TXL
50
19
24F GTMXD SLD
15317322 15317322
22M GTMXD
ENG IPC_IGN_P C2 IP
SDG_2_P
22M GTMXD
B11 XBDY B11 XBDY C2 ENG
LDOOR RDOOR 24M GTMXD SLD
B11 22F GTMXD
B11 MD_BAT_P 440 TCM_BAT_P
15336173
22F GTMXD
15317325 15317325 PWR DR LK KEYLESS ENTRY
Dr Lk Rly Rfa Mdl
IP CLUSTER SERIAL DATA
Page 8A-130A - 1 Page 8A-132A - 1 15336173
24M GTMXD SLD Ipc Sdg Mdl
ENG B2 Page 8A-81A -2 Page 8A-56A - 1
IP MD TRANSMISSION TRANSMISSION
540.
=&DB6-AU3
540.
=&AU3&DB6
540.
=&AU3&DB5
540.
=&AU3
24F GTMXD SLD
B2 1020 ECU_IGN0_P
Tcm Tcm
ORN ORN ORN ORN 15366099
Page 8A-27B - 1 Page 8A-27A/B - 1
1.0 TXL
50
19 1.0 TXL
50
19 1.0 TXL
50
19 1.0 TXL
50
19
440. 1020.
&M74/MX4/MTW
LDOOR LDOOR LDOOR RDOOR ORN PNK
SC540 PASS_LK_P 0.5 TXL
50
7 0.8 TXL
50
19
IP ENG
&MWF
ENGINE CNTLS
1020. Ecu
SB440 SB1020 PNK
TXL 19
Page 8A-20B - 5
=&AU3&DB6 =&AU3&DB6 0.8 50
540. 540. ENG
ORN ORN PWR DR LK &M74/MX4/MTW
1.0 TXL 19 1.0 TXL 19 1020. &M74/MX4/MTW
50 50 Pass Dr Lck Sw 440. 440. 440. PNK 1020.
LDOOR LDOOR ORN ORN ORN PNK
Page 8A-130A - 1 RPO LEGEND 0.8 TXL 19
0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7
ENG
50 0.8 TXL
50
19
AU3 - POWER DOOR LOCKS IP IP IP ENG
AU0 - KEYLESS ENTRY
DB5 - MANUAL OSRVM
MIR_SW_P DRV_LK_P SDG_1_P ECU_RLY1_P ECU_RLY2_P 440 ECU_BATT_P LCT_IGN0_P LCT1_IGN0_P MD_IGN0_P
DB6 - HTD,LTD,PWR OSRVM
JE4 - AIR BRAKES
MWF - MD AUTO TRANS
M74 - LCT 1000 AUTO TRANS
MX4 - LCT 2000 AUTO TRANS
POWER MIRRORS PWR DR LK MTW - LCT 2400 AUTO TRANS
SERIAL DATA ENGINE CNTLS ENGINE CNTLS ENGINE CNTLS LCT TRANSMISSION LCT TRANSMISSION MD TRANSMISSION
Mirror Switch Drv Dr Lck Sw Sdg Mdl Ecu Rly Ecu Rly Ecu Tcm Tcm Tcm
MWW/MWX - MANUAL TRANS
Page 8A-147B - 1 Page 8A-130A - 1 Page 8A-56A - 1 Page 8A-20B - 3 Page 8A-20B - 3 Page 8A-20B - 5 Page 8A-27A - 1 Page 8A-27A - 1 Page 8A-27B - 1
UXT - TRANS TEMP GAUGE

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 9:11:38 am ORGANIZATION


Power Dist (LG4)
2003 M. D. C Series 03 X &LG4 h22010b 009 Pilot B 2003 Medium Duty C Series
Panel Set: 7 schematic sheet1 36 $IVEDWORK/h22010b__009 Thursday, October 11, 2001 Panel Set: 7

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-16
Power Distribution — (LG4-’03-’04) 7.8L-Diesel/Duramax
03 560 000 TY PILOT B - INITIAL CREATION 10OC00 001
POST 03 560 799 LR REVISED HEATED FUEL AND WATER IN FUEL 10OC00 001
(Page 2) PCM-I_P 03 560 803 JG UNDERHOOD CENTER LABEL CHANGE 11OC00 001
03 560 805 JG REMOVE SCHOOL BUS CONTENT 27OC00 001
(Page 1) 03 560 814 JG R. ABS to R. Chassis Inline Update 03NO00 001
840.
ORN 03 560 839 JG Fuseblock & Inline Updates 21DE00 001
TXL
1.0 50 19 439. 03 560 873 JG Remove Radiator Shutter Content 29JA01 001
IP PNK
TXL
0.8 50 19 03 560 981 JG School Bus Update 04AP01 001
SA840 03 560 1012 JG UH Elec Center Pinout Update 02MY01 001
IP
03 560 1056 LR REMOVE RPO'S LC8 & C30 18JL01 001
SA439 03 560 1109 JG Double-Crimp Update 28SE01 001
ENG-1_P
840. 840. 840. 840. 840.
ORN ORN ORN ORN ORN &JE3 (Page 4)
439. 439.
1.0 TXL
50
19 1.0 TXL
50
19 TXL
1.0 50 19 1.0 TXL
50
19 1.0 TXL
50
19
PNK PNK 239.
IP IP IP IP IP 0.8 TXL 19 0.8 TXL 19
PNK
50 50
15326952 IP IP TXL
0.8 50 19
SERIAL_P AUX1_P AUX2_P DLC_P
16F GT280 ENG
R IP 15392708 15366099
BDY 40M GTMXD SLD
439 ECU_IGN1_P A6
24F GTMXD SLD SA239
R 16M GT280 IP A6 IP
15326956 R_CHASSIS ENG
40F GTMXD SLD
A6 A6 24M GTMXD SLD
DTC AUX POWER AUX POWER DATA LINK CONN 15392710 15336173 239. 239.
Batt + Aux Power #1 Aux Power #2 Data Link Conn PNK PNK
=&JE3&FAM3
Page 8A-55B - 1 Page 8A-19A - 1 Page 8A-19A - 1 Page 8A-50A - 1 439. 439. 0.8 TXL 19 0.8 TXL 19
AXLE_P ENGINE CNTLS 50 50
PNK PNK ENG ENG
840 CIGAR_P (Page 1) 0.8 TXL
50
19 Ecu 0.8 TXL
50
19
R_CHASSIS Page 8A-20B - 5 ENG 15336173
ENG-4_P
24M GTMXD SLD
241. EBC_IGN1_P
SB439 PCV_RLY2_P B6 ENG
(Page 4) BRN IP
639. 1.0 TXL
50
19 B6 24F GTMXD SLD
PNK IP 15366099
AUX POWER
Cigar Lighter 0.8 TXL
50
19
439. 439.
ENG 15392708 PNK PNK 239.
Page 8A-19A - 1 HYD BRAKES PNK
15392709 40M GTMXD SLD TXL
0.8 50 19 TXL
0.8 50 19 ENGINE CNTLS
40M GTMXD SLD C6 IP
Ebc TXL
0.8 50 19
D7 Page 8A-44B - 1
ENG ENG Pcv Rly IP
ENG C6 R_CHASSIS
40F GTMXD SLD Page 8A-20B - 1
IP
D7 15392710 IGNB_RLY_P SC239
40F GTMXD SLD
15392711
(Page 4)
IGNA_RLY_P
639.
PNK (Page 4) 239. 239. 239.
0.5 TXL
50
7
PNK PNK PNK
IP 0.5 TXL 7 0.5 TXL 7 0.5 TXL 7
50 50 50
IP IP IP
CHASSIS_P CRUISE_P =&JE3&FAM3 =&JE4 BRAKE_ISO
241. 241.
BRN BRN ODDS_LED_P 2SP_LED_P
(Page 1) (Page 5) 15326762
TXL
2.0 50 19 TXL
2.0 50 19
30M GTMXD
R_CHASSIS R_CHASSIS A8 IP
541. 1320. IP_EXTN
BRN BLU LT A8 30F GTMXD
CRUISE CONTROL 15326655 15326667
0.5 TXL
50
7
8M GT280 SLD 16M GT280 SLD 0.5 TXL
50
7 15304908
IP Cruise Cntl Sw G R_CHASSIS R R_CHASSIS IP LCT TRANSMISSION 2 SPEED REAR AXLE =
Page 8A-34B - 1 R_ABS R_ABS Overdrive Defeat Sw Led Elec 2Sp Sw 989.
SD541 G 8F GT280 SLD
R 16F GT280 SLD Page 8A-27A - 1 Page 8A-37A - 1 PNK
15326654 15326908 TXL
0.5 50 7
IP_EXTN
241.
=&JE3&FAM3
241.
=&JE4 SA1320
PTO_SW_P
&JE3
541. 541. 541. BRN BRN
BRN BRN BRN 2.0 TXL
50
19 2.0 TXL
50
19

0.5 TXL 7 0.5 TXL 7 0.5 TXL 7 R_ABS R_ABS


50 50 50
IP IP IP &RQ3/U86
1320. 1320. 1320.
BLU LT BLU LT BLU LT UPFITTER PROV
15326762 TXL
0.5 50 7 0.5 TXL 7 0.5 TXL 7
30M GTMXD EAC_RLY_P 541 AIR_DRY_P 12129565 50 50 Pto Enable Sw
A12 B5 IP IP IP
IP 4F MP280 SLD Page 8A-18A - 1
IP_EXTN B R_ABS
A12 B5 30F GTMXD 15392708
15304908
B 2SPD 40M GTMXD SLD
4M MP280 SLD BRKLP_RLY_P 1320 BRK_NO_P D3 CHMSL_RLY_P
12129600 IP
=&JPZ =&NW9 R_CHASSIS
541. 541. HYDRO BRAKES AIR BRAKES D3 40F GTMXD SLD
=&HPZ
BRN BRN Reservoir Air Press Sw Air Dryer 241. 15392710
TXL
0.5 50 7 0.5 TXL 7
50 Page 8A- 44B - 5 Page 8A-44C -5 BRN
IP_EXTN IP_EXTN 2.0 TXL 19
50
2SPD EXTERIOR LIGHT ENGINE CNTLS EXTERIOR LIGHT
AIR_SUSP_P TCS_SW_P
Brake Lp Rly Ecu Chmsl Iso Rly
2SP_RLY_P
Page 8A-110A - 2 Page 8A-20B - 8 Page 8A-110A - 2
1320 BB_STOP_P RPO LEGEND
HPZ - CONTROL RR AXLE
JPZ - REAR AIR SUSPENSION
REAR AIR SUSP BRAKES
NW9 - ELECT TRAC CNTRL
Air Susp Sw Tcs Led 2 SPEED REAR AXLE JE3 - HYDRO BRAKES
Page 8A-52A - 1 Page 8A- 44B/C - 2 2Speed Rly BODY BUILDER FAM3 - FAMILY 3
Page 8A-37A - 1 Stop RQ3 - TRACTOR
Page 8A-119D - 1 U86 - TRAILER WIRING

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 9:11:38 am ORGANIZATION


Power Dist (LG4)
2003 M. D. C Series 03 X &LG4 h22010b 009 Pilot B 2003 Medium Duty C Series
Panel Set: 8 schematic sheet1 36 $IVEDWORK/h22010b__009 Thursday, October 11, 2001 Panel Set: 8

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-17
Power Distribution — (LG4-’04i) 7.8L-Diesel/Duramax
STEERING COLUMN IGN1_MAXI IGN3_MAXI
26062266 PAGE 8A-
IGNSW 010-1
CRUISE 034-1 242 (Page 2)
HORN 040-1 (Page 2) 342.
SIR 047-2 RED
WIPER 091-1 5.0
BEAMSW 100-1
TRNHZ 110-1
KEYMNDR 114-3
D5 D2

BATT 1 BATT 2 Str Col Asm - Ign Sw

IGN0 IGN1 CRANK IGN3 IGN4/ACCY

ACCESSORY
LOCK
OFF
RUN
START
INTERIOR LIGHTS C1 C5 D1 C6 D6
Head Lamp Sw
300.
ORN
5.0

SA300
44 DIMMER

1390. 3. 5. 300. 300. 4.


WHT PNK YEL ORN ORN BRN
5.0 5.0 5.0 5.0 5.0 5.0

K4 K2 H4 K6 M4 K8 D2

A TRANS A START A AUX WIRE RLY A IGN4


12182112 12182112 12182113 12182114
B 10A B 10A B 15A B 20A

A A A A A A A A A
ILLUM PCM-I GAUGES SIR TURN/BACKUP HTR/AC AXLE/4WD BRAKE CHASSIS
12182112 12182113 12182112 12182112 12182113 12182114 12182114 12182112 12182112
B 10A 1 B 15A B 0A B 10A B 15A B 20A B 20A 1 B 0A B 10A

L3 L1 J7 J5 J3 J1 L5 N7 N5 N3 N1 L7 E1
TRANS_P PCM-I_P GAUGES_P SIR_P TURN_P START_P AXLE_P BRAKE_P CHASSIS_P AUX_WIRE_P IGN4_P

1020 439 39 1139 139 806 241 441 541 641 43


(Page 7) (Page 8) (Page 6) (Page 9) (Page 6) (Page 6) (Page 8) (Page 6) (Page 8) (Page 6) (Page 7)
141.
BRN
1.0
SA141

141. 141. 141. 141. 141.


BRN BRN BRN BRN BRN
1.0 1.0 1.0 1.0 1.0

8 ILLUM HVAC_P TEMP_CNTL_P VAC_PUMP_P HVAC_FOG_P R_HTR_RLY_P

INTERIOR LIGHTING HVAC HVAC HVAC REAR DEFOGGER REAR HEATER


Dimmer Signal Dist Hvac Temperature Motor Vacuum Pump Rear Defog Cntl Rear Heater Rly Coil

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 6:11:06 am ORGANIZATION


Power Dist (LG4)
GMT560 04i X h44010b 002 Beta 0 GMT560
Panel Set: 1 schematic sheet1 7 $IVEDWORK/h44010b__002 Tuesday, October 28, 2003 Panel Set: 1

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-18
Power Distribution — (LG4-’04i) 7.8L-Diesel/Duramax
BATTERIES
Battery Positive

B A 1 MAXICTR_P
Maxi Ring Term

MAXBATT

Maxifuse - Block Asm


ELEC BRK - FAM 2
A A A A A A A A
IGN1 IGN4 IGN3 BATT/HAZ HEADLAMP LIGHTING HVAC BRAKE LP - FAM 3
12065933 12065934 12065935 12065935 12065933 12065933 12065934 12077843
B B B B B B B B
40A 50A 60A 60A 40A 40A 50A 30A

IGN1_MAXI

(Page 1) A1 A2 A3 A4 A5 A6 A7 A8
242. 242. 142. 1142. 542 HVAC_MTR_P
RED RED RED RED
5.0 5.0 5.0 3.0 1542.
IGN3_MAXI SEO01 RED
3.0
342 1342
(Page 1) (Page 9) HVAC
TRLR_LP_P
Blow Motor Rly
SA242 IGN4_MAX SA1142
SEO02
1242 SA142
(Page 5) 1342
242 STARTRLY_P 142. 142. 1142 HEADLAMP_P 1142. EXTERIOR LIGHT (Page 9)
RED RED RED Brake Lp Rly
STARTING & CHARGING 5.0 5.0 EXTERIOR LIGHT 3.0
Starter Rly Head Lamp Sw

B4 D6 F4 F8

Ip1 - Block Asm

TRLR
A A A A A A A A A A A
STOP HAZARD TRN/HAZ PWR ACCY RADIO/CHIME PWR POST CHMSL DRL MARKER LP PARK COURTESY
12182114 12182116 12182114 12182114 12182113 12182114 12182114 12182113 12182114 12182114 12182112
B 20A B 25A B B 20A 20A B 15A B 20A B 20A BB 15A B 20A 20A B 10A

C7 C5 C3 C1 E3 E5 E7 G3 G1 G7 G5
1340.
1140. 1740. ORN
ORN ORN
ACCY_P POST 1.0 COURTESY_P
0.8 0.8
540 840 40
140 BRK_SW_P 1040 HAZ_P 640 TRLR_HAZ_P (Page 7) (Page 8) CHMSL_ISO_P 340 DRL_BEAM_P MRK_LPS_P 240 PARK_P (Page 8)
SA1140

1140. 1140. 1140.


BRAKES EXTERIOR LIGHT EXTERIOR LIGHT ORN ORN ORN EXTERIOR LIGHT DRL EXTERIOR LIGHT EXTERIOR LIGHT
Brake Switch Turn Hazard Sw Trailer Rlys 0.8 0.8 0.8 Chmsl Iso Rly Drl Diode Marker Lp Rly Head Lamp Sw

RADIO_P IPC1_P CHIME_P

RPO LEGEND
RADIO IP CLUSTER CHIME MDL
RQ3 - TRACTOR Radio Pwr Ipc (Batt) Chime Mdl
U86 - TRAILER WIRING

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 6:11:06 am ORGANIZATION


Power Dist (LG4)
GMT560 04i X h44010b 002 Beta 0 GMT560
Panel Set: 2 schematic sheet1 7 $IVEDWORK/h44010b__002 Tuesday, October 28, 2003 Panel Set: 2

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-19
Power Distribution — (LG4-’04i) 7.8L-Diesel/Duramax
RPO LEGEND
K40 - EXHAUST BRAKE
NPE - EXHAUST RESTRICTOR
JE3 - HYDRAULIC BRAKES
RQ3 - TRACTOR WIRING
U86 - TRAILER WIRING
FAM3 - FAMILY 3

BATTERIES
Battery Positive

BUSBAR_P BUSBAR2_P

1 1
(Page 4) (Page 4)
UHDIST_P
Underhood Distribution Center
12146281 PAGE 8A-
PTO RLY 18A-2
FUEL PUMP RLY 22A/C-1
STARTER RLY 30A/E-1 J3-A J2-A
HORN RLY 40A-1 UHBATT

Family 2 Family 3 Family 2 Family 3

A HORN A HORN A FUEL A FUEL (L18)


A A A A A A A 12065931 12077842 12065931 ECM-B (LG5)
STUD A STUD B ABS 2 ABS 3 ABS 1 ENGINE E/A PUMP
12065932 12065932 12065933 12065933 12065933 12065934 12065933 20A 20A 20A 12077842
B B B B B B B Maxi B Maxi Maxi B
30A 30A 40A 40A 40A 50A 40A B B 20A
Maxi Maxi Maxi Maxi Maxi Maxi Maxi Maxi

A B J1-M2 J1-M3 J1-M1 J1-M4 J1-M5 J1-M6 J1-M7

1642. 42. 442. 1840.


RED RED RED ORN
SEO_P 3.0 3.0 3.0 1042. 1042. 3.0
RED RED
5.0 5.0
SA1642
SEO - SCHWAN’S / U HAUL 740. 740.
Ip2 - Seo Fuses 1642. 1642. Loop Anchor ORN ORN
RED RED 1.0 1.0
3.0 3.0 Loop Anchor
LA1042
30M GTMXD SLD 30M GTMXD SLD LB1042
D4 A2 A4 D4
D4 30F GTMXD SLD A2 A4 D4 30F GTMXD SLD Loop Anchor Loop Anchor

1642. 1642. 42. 1042. 1042. LA740 LB740


RED RED RED RED RED
3.0 3.0 3.0 5.0 5.0
740. 740.
ABS_TRLR_P HYD_EBC_P EBC2_P 442 EBC_P ORN ORN
IGN_B_P 1.0 1.0
IGN_A_P
(Page 4)
(Page 4) EAC_MTR_P HORN_P HORN_RLY_P

TRLR WRG HYDRO BRAKES HYDRO BRAKES BRAKES


Trailer Wiring Ebc Ebc Ebc / Rly

HYDRO BRAKES HORN HORN


Elec Air Comp Horn Rly Horn Rly

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 6:11:06 am ORGANIZATION


Power Dist (LG4)
GMT560 04i X h44010b 002 Beta 0 GMT560
Panel Set: 3 schematic sheet1 7 $IVEDWORK/h44010b__002 Tuesday, October 28, 2003 Panel Set: 3

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-20
Power Distribution — (LG4-’04i) 7.8L-Diesel/Duramax
IGNB_RLY_P
439
IGN_A_P IGNA_RLY_P IGN_B_P (Page 8)
1042 439 1042
(Page 3) (Page 8) (Page 3)
C6 C4 A4 A6

Uh - Ign Rlys

30 86 86 30
IGNA RLY IGNB RLY

12088567 12193604
87 85 85 87

D4 D6 B6 B4
2000. 2000.
BUSBAR2_P BUSBAR_P PPL PPL
5.0 5.0
(Page 3) (Page 3) 250 IGNA_RLY_G 250 IGNB_RLY_G

Loop Anchor
1. 1. Loop Anchor
RED RED
5.0 5.0 LB2000
LA2000
GND DIST GND DIST
2000. Gnd Zone #2B Gnd Zone #2B 2000.
PPL PPL
5.0 5.0

J1-F7 J1-H7 J1-K7 J1-F1 J1-H3 J1-F3 J1-K5 J1-H5 J1-F5

Uh - Block Asm
&L18/LLY/LG4 &L18
PCM-B ENG-3
L18/LLY/LG5 O2A L18/LG4/LG5
HTD FUEL ENG-4 12092078
A 12092079 A A A/C COMP A REAR DEFOG A A ENG-1 A L18 A ENG-2 A
LLY/LG4/LG5 L18/LLY/LG4 15A
10A 12092079 15092075 12092079 12092078 12092078
12092077 12092079
B B B 10A B 30A B B 10A B 15A B 15A B
LG4 20A 10A LLY
12092078 12092076
25A 25A

J1-G8 J1-J8 J1-L8 J1-G2 J1-J4 J1-G4 J1-L6 J1-J6 J1-G6

1440. 1240. 1093.


ORN ORN PPL
1.0 0.8 2.0 ENG-4_P ENG-1_P ENG-2_P ENG-3_P

639 239 339 539


Loop Anchor (Page 8) (Page 8) (Page 6) (Page 5)
40M GTMXD SLD
C7
PCM-B_P
LA1440 C7 40F GTMXD SLD
440
(Page 7)
1440. 1093.
ORN PPL
1.0 2.0

HFUEL_1_P HVAC_RLYB_P DEFOG_P

HTD FUEL/WIF HVAC REAR DEFOGGER


Htd Fuel Rly Enable Rly Rear Defog Cntl

RPO LEGEND
CREWCAB - CREW CAB

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 6:11:06 am ORGANIZATION


Power Dist (LG4)
GMT560 04i X h44010b 002 Beta 0 GMT560
Panel Set: 4 schematic sheet1 7 $IVEDWORK/h44010b__002 Tuesday, October 28, 2003 Panel Set: 4

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-21
Power Distribution — (LG4-’04i) 7.8L-Diesel/Duramax
RPO LEGEND Loop Anchor
MWF - MD AUTO TRANS
FAM3 - FAMILY 3 EXTERIOR LIGHT EXTERIOR LIGHT EXTERIOR LIGHT BRAKES
Head Lamp Sw LA755 Turn Haz Sw Turn Haz Sw Brake Switch
I/P Distribution/Relay Center
12129833 PAGE 8A-
ECU CONTROL RLY 20B-3
HEATED FUEL RLY 23B-1
DRL RLY 102A-1 450 IGN4_RLY_G
BRAKE LAMP RLY 110A-2 TIMER_P
CHMSL RLY 110A-2 ONSTAR_BAT 755.
LH TURN TRAILER RLY 110A-2 (Page 9) 755. BLK
RH TURN TRAILER RLY 110A-2 (Page 5) 9 PARK_LP_P BLK 5.0 18 LR_STOP_LP 19 RR_STOP_LP 17 BRAKE_ISO_P
MARKER LAMP RLY 110A-4 1342. 1242.
HEATED MIRROR RLY 147B-1 5.0
RED RED
3.0 5.0 GND DIST
Gnd Zone #4B
T1 S5 R5 R1 L86 L30 S3 T3 S7

Block Asm-Circuit Brkr Cntr


86 30
A A A A
A A Ignition 4 A C L-RR TRUCK A C R-RR TRUCK A C BRAKE ISO
SEO-P C ONSTAR C RH PARKLAMP C LH PARKLAMP PWR WINDOW C RADIO U
12182112 P F 12092079 P F 12092079 P F 12092079 C 12182116 P F 12092079 P F 12092079 P F 12092079 P F 12092079
10A D C 12182112 D C 12182112 D C 12182112 25A D C 12182112 12193604 D C 12182112 D C 12182112 D C 12182112
B B B B B B B B B
15A 10A 10A 10A 85 87 10A 10A 10A

T2 S6 R8 R6 R2 R4 L85 L87 S4 T4 S8
640.
ORN 2609. 2509. 2040. 618. 619.
2140. BRN/WHT BRN ORN YEL GRN DK
2.0
ORN 1.0 1.0 0.8 1.0 1.0 BRAKE_ISO
0.8
1320
(Page 8)
SA2140 SA2609 IGN4_RLY
343 WIN_IGN4_P LR_TURN_P RR_TURN_P
Blunt Cut
43
BA2040 (Page 7)
2140. 2140. 2609.
ORN ORN BRN/WHT
0.8 0.8 1.0
POWER WINDOW EXTERIOR LIGHT EXTERIOR LIGHT
ONSTAR_P2 ONSTAR_P1 MRK_RLY_P Window Switch Lr Turn Lp Rr Turn Lp

SE2509

ONSTAR ONSTAR EXTERIOR LIGHTING


OnStar Mdl OnStar Mdl Marker Lamp Rly ENG-3_P
2609. 2509. 2509. 2509.
BRN/WHT BRN BRN BRN (Page 4)
1.0 1.0 0.8 0.5
SP640
2509 DOOR_SW_ILL SW_ILLUM ODDS_LP
40M GTMXD SLD 539.
B4 C12 PNK
640. 640.
ORN ORN B4 C12 1.0
2.0 2.0 40F GTMXD SLD

2609. 2509. INTERIOR LIGHTING INTERIOR LIGHTING LCT TRANSMISSION


BATT_P BATT_P1 BRN/WHT BRN Door Switch Illum Switch Illum Overdrive Defeat Sw Illum
1.0 1.0 SA539

1242.
RED
SEO - Penski SEO - Penski SB2609 SH2509 5.0 539. 539.
Dome Lp Timer Dome Lp Timer PNK PNK
ONSTAR_BAT SA1242 1.0 1.0
1242
(Page 5) 1242. 1242.
2609. 2609. 2509. 2509. RED RED
BRN/WHT BRN/WHT BRN BRN 5.0 5.0
2.0 1.0 1.0 2.0 REV_P PTO_RLY_P

R_TAIL_P RFR_PARK_P 2609 BB_R_PARK 2509 BB_L_PARK LFR_PARK_P L_TAIL_P

IGN4_MAX MD TRANSMISSION UPFITER PROV


Reverse Rly Pto Rly
(Page 2)
EXTERIOR LIGHTING EXTERIOR LIGHTING BODY BUILDER BODY BUILDER EXTERIOR LIGHTING EXTERIOR LIGHTING
Right Rear Parklamp Right Front Parklamp Right Park Left Park Left Front Parklamp Left Rear Parklamp

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 6:11:06 am ORGANIZATION


Power Dist (LG4)
GMT560 04i X h44010b 002 Beta 0 GMT560
Panel Set: 5 schematic sheet1 7 $IVEDWORK/h44010b__002 Tuesday, October 28, 2003 Panel Set: 5

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-22
Power Distribution — (LG4-’04i) 7.8L-Diesel/Duramax
GAUGES_P AUX_WIRE_P
ENG-2_P
(Page 1) (Page 1)
(Page 4)
39. 641.
PNK BRN
0.5 0.8

SA39
339. 339.
SA641 PNK PNK
0.8 0.8
641. 641. 641. 641.
BRN BRN BRN BRN
39. 39. 39. 39. 39. 39. 0.8 0.8 0.8 0.8 Loop Anchor SA339
PNK PNK PNK PNK PNK PNK
0.5 0.5 0.5 0.5 0.5 0.5 LA339

IPC_IGN1_P DRL_RLY_P TELLTALE_P TEMP_GAGE_P ILLUM_P 30M GTMXD 40M GTMXD SLD
30F GTMXD B10 B2 339. 339. 339.
A10 PNK PNK PNK
B10 30F GTMXD 40F GTMXD SLD
B2 0.8 0.8 0.8
A10 30M GTMXD

IP CLUSTER DRL TELL TALE TELL TALE INTERIOR LIGHTS


641. 641.
Ipc Drl Rly Tt Module Trans Temp Gauge Headlamp Sw BRN BRN 6F GT280 SLD
39. B
PNK 0.8 0.8
0.5 B 6M GT280 SLD
BRAKE_P

(Page 1) RFA_IGN1_P H_MIR_RLY_P


H_MIR_SW_P DRL_P
339.
BB_P PNK
441.
BRN 0.8
0.5
KEYLESS ENTRY POWER MIRRORS
SA441 Rfa Mdl Htd Mirror Rly
POWER MIRRORS DRL BODY BUILDER HFUEL_R1_P EXHBRAKE_P
Htd Mirror Sw Drl Mdl Ign 3

441. 441. 441. 441.


BRN BRN BRN BRN HTD FUEL/WIF EXH BRAKE/RSTR
0.5 0.5 0.5 0.8 RPO LEGEND Heated Fuel Rly Exhaust Brake/Rstr Sol
DB6 - HTD,LTD,PWR OSRVM MWF - MD AUTO TRANS
TURN_P DB8 - HEATED OSRVM MX4/MTW - FAM 3 LCT
30F GTMXD 30M GTMXD 40M GTMXD SLD AU0 - KEYLESS ENTRY MWW/MWX - MANUAL TRANS
B10 B2 A6 (Page 1)
K40 - EXHAUST BRAKE FAM3 - FAMILY 3 START_P
B10 B2 A6 40F GTMXD SLD
JE3 - HYDRO BRAKES UXT - TRANS TEMP GAUGE
30M GTMXD 30F GTMXD 139. (Page 1)
PNK JE4 - AIR BRAKES T62 - DRL DELETE
0.8 806.
TCC_P PPL
441. 441. 441. SA139 0.5
BRN BRN BRN
0.5 0.5 0.8
139 IGTRNHAZ_P
139.
SA806
BRAKES PNK
Brake Sw 0.8
806. 806. 806.
CR_CLU_P HIS_LED_P EBC_IGN3_P PPL PPL PPL
EXTERIOR LIGHT 30F GTMXD SLD
D3 IP 0.5 0.5 0.5
Turnhaz Sw
D3 ENG
30M GTMXD SLD
40M GTMXD SLD 40F GTMXD SLD 30F GTMXD SLD 806 CRANK2_P
C9 D1 IP
C5 IP
ENGINE CNTLS ENGINE CNTLS AIR BRAKES C9 D1 ENG C5 ENG
Clutch Sw Hi Idle Sw Brake Rly 40F GTMXD SLD 40M GTMXD SLD 30M GTMXD SLD

STARTING & CHARGING


139. 139. 139. Clutch Sw
PNK PNK PNK
0.8 0.8 0.8 806. 806. 806.
PPL PPL PPL
0.8 0.8 0.8
BU_MAN3_P BU_MD_P BU_LCT_P EBC_CRANK_P STARTRLY2_P 806 CRANK_B_P N_START_P

EXTERIOR LIGHT MD TRANSMISSION LCT TRANSMISSION HYD BRAKES STARTING & CHARGING STARTING & CHARGING MD TRANSMISSION
Reverse Sw Reverse Rly Nsbu Rev Sw Ebc Starter Rly Nsbu-Start Sw Neutral Start Rly

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 6:11:06 am ORGANIZATION


Power Dist (LG4)
GMT560 04i X h44010b 002 Beta 0 GMT560
Panel Set: 6 schematic sheet1 7 $IVEDWORK/h44010b__002 Tuesday, October 28, 2003 Panel Set: 6

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-23
Power Distribution — (LG4-’04i) 7.8L-Diesel/Duramax
IGN4_RLY IGN4_P
(Page 5) (Page 1)
ACCY_P

(Page 2) 43. 43.


YEL YEL
1.0 1.0
540.
ORN SA43
1.0
SA540
43. 43.
43. 43. 43. YEL YEL
YEL YEL YEL 0.5 0.5
1.0 1.0 1.0

540. 540.
ORN ORN IGNSW_D2_P WASH_P WIPE_P
IGN_P1 IGN_P2
1.0 1.0

R_HVAC_P

IP CLUSTER WIPER/WASHER WIPER/WASHER SEO - PENSKI SEO - PENSKI


Ipc Wiper Motor Wiper Switch SEO - Rly SEO - Rly

REAR HEATER 30F GTMXD ENGINE CNTLS ENGINE CNTLS


Rear Heater Rly A9 Ecu Ecu
PCM-B_P TRANS_P
A9
30M GTMXD
(Page 4) (Page 1)

1020.
PNK
540. 0.5
ORN ECU_RLY_1 ECU_RLY_2
440.
1.0 ORN 440. 440.
3.0 ORN ORN SA1020
SB540 3.0 1.0
540.
ORN
1.0 SA440
1020. 1020.
540. 540. 540. PNK PNK 1020.
540. ORN ORN ORN 0.5 0.5 PNK
ORN
1.0 1.0 1.0 0.5
1.0 440.
LK_RLY_P RFA_P ORN
1.0 30F GTMXD SLD
IPC_IGN_P SDG_2_P C4 IP
440. 440. C4 ENG
22M GTMXD 22M GTMXD ORN ORN 30M GTMXD SLD
B11 B11 1.0 1.0
B11 22F GTMXD B11 PWR DR LK KEYLESS ENTRY MD_BAT_P 440 TCM_BAT_P
22F GTMXD ECU_BATT_P
Dr Lk Rly Rfa Mdl IP CLUSTER SERIAL DATA
Ipc Sdg Mdl
1020.
30M GTMXD SLD PNK
ENG A2 0.8
IP MD TRANSMISSION TRANSMISSION ENGINE CNTLS
540. 540. 540. 540. 30F GTMXD SLD
A2
Tcm Tcm Ecu
ORN ORN ORN ORN
1.0 1.0 1.0 1.0
1020.
SC540 PASS_LK_P SB1020 PNK
RPO LEGEND 0.8
AU3 - POWER DOOR LOCKS
AU0 - KEYLESS ENTRY
DB5 - MANUAL OSRVM
540. 540.
ORN ORN DB6 - HTD,LTD,PWR OSRVM
PWR DR LK 440. 1020. 1020. 1020. 1020.
1.0 1.0 ORN JE4 - AIR BRAKES PNK PNK PNK PNK
Pass Dr Lck Sw MWF - MD AUTO TRANS
1.0 0.8 0.8 0.8 0.8
MX4/MTW - FAM 3 LCT
MWW/MWX - MANUAL TRANS
UXT - TRANS TEMP GAUGE
AK5 - DUAL SIR ECU_IGN0_P
MIR_SW_P DRV_LK_P SDG_1_P LCT_IGN0_P LCT1_IGN0_P MD_IGN0_P

LCT TRANSMISSION LCT TRANSMISSION MD TRANSMISSION ENGINE CNTLS


POWER MIRRORS PWR DR LK SERIAL DATA
Tcm Tcm Tcm Ecu
Mirror Switch Drv Dr Lck Sw Sdg Mdl

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 6:11:06 am ORGANIZATION


Power Dist (LG4)
GMT560 04i X h44010b 002 Beta 0 GMT560
Panel Set: 7 schematic sheet1 7 $IVEDWORK/h44010b__002 Tuesday, October 28, 2003 Panel Set: 7

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-24
Power Distribution — (LG4-’04i) 7.8L-Diesel/Duramax
PCM-I_P
POST
(Page 1)
(Page 2)

840.
ORN
1.0
439.
SA840 PNK
0.8
439. SA439
PNK
0.8
840. 840. 840. 840. 840. 439. 439.
ORN ORN ORN ORN ORN PNK PNK
1.0 1.0 1.0 1.0 1.0 0.8 0.8

SERIAL_P AUX1_P AUX2_P DLC_P


16F GT280
R 40M GTMXD SLD ENG-1_P
A6
R 30F GTMXD SLD (Page 4)
16M GT280 A4 IP
A6 40F GTMXD SLD
ENG
DTC AUX POWER AUX POWER DATA LINK CONN
A4 30M GTMXD SLD
239.
Batt + Aux Power #1 Aux Power #2 Data Link Conn 439. PNK
PNK
AXLE_P 439. 0.8
0.8
PNK
840 CIGAR_P (Page 1) 0.8
ENG-4_P
30M GTMXD SLD
241. EBC_IGN1_P B10
(Page 4) BRN SB439
639. 1.0 B10 30F GTMXD SLD
AUX POWER PNK
Cigar Lighter 0.8
439. 439. 439. 239.
PNK PNK PNK HYD BRAKES PNK
40M GTMXD SLD
30M GTMXD SLD C6 0.8 0.8 0.8 Ebc 0.8
A1 C6 40F GTMXD SLD
A1 ECU_IGN1_P
SC239
30F GTMXD SLD
IGNB_RLY_P
IGNA_RLY_P
(Page 4)
639. (Page 4)
PNK 239. 239. 239.
0.5 ENGINE CNTLS PNK PNK PNK
Ecu 0.5 0.5 0.5
CHASSIS_P CRUISE_P
241. 241. 241.
BRN BRN BRN ODDS_LED_P 2SP_LED_P
(Page 1)
2.0 2.0 2.0 A8 30M GTMXD
BRAKE_ISO
541.
BRN (Page 5) A8 30F GTMXD
0.5 CRUISE CONTROL
8M GT280 SLD 16M GT280 SLD
Cruise Cntl Sw G R 1320. LCT TRANSMISSION 2 SPEED REAR AXLE
BLU LT Overdrive Defeat Sw Led Elec 2Sp Sw 239.
SD541 G 8F GT280 SLD R 16F GT280 SLD PNK
0.5
0.5
SA1320
241. 241. PTO_SW_P
541. 541. 541. BRN BRN
BRN BRN BRN 2.0 2.0
0.5 0.5 0.5
1320. 1320.
1320. BLU LT BLU LT UPFITTER PROV
EAC_RLY_P 541 AIR_DRY_P BLU LT 0.5 0.5 Pto Enable Sw
A12 B5 30M GTMXD
4F MP280 SLD 0.5
B
A12 B5 30F GTMXD B 40M GTMXD SLD
4M MP280 SLD BRKLP_RLY_P 1320 BRK_NO_P D3 CHMSL_RLY_P
541. 541. HYDRO BRAKES AIR BRAKES D3 40F GTMXD SLD
BRN BRN Reservoir Air Press Sw Air Dryer 241.
0.5 0.5 BRN
2.0
EXTERIOR LIGHT ENGINE CNTLS EXTERIOR LIGHT
AIR_SUSP_P TCS_SW_P
Brake Lp Rly Ecu Chmsl Iso Rly
2SP_RLY_P
1320 BB_STOP_P RPO LEGEND
HPZ - CONTROL RR AXLE
G40/GSJ/G45 - REAR AIR SUSPENSION
REAR AIR SUSP BRAKES
NW9 - ELECT TRAC CNTRL
Air Susp Sw Tcs Led 2 SPEED REAR AXLE JE3 - HYDRO BRAKES
2Speed Rly BODY BUILDER FAM3 - FAMILY 3
Stop RQ3 - TRACTOR
U86 - TRAILER WIRING

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 6:11:06 am ORGANIZATION


Power Dist (LG4)
GMT560 04i X h44010b 002 Beta 0 GMT560
Panel Set: 8 schematic sheet1 7 $IVEDWORK/h44010b__002 Tuesday, October 28, 2003 Panel Set: 8

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-25
Power Distribution — (LG4-’04i) 7.8L-Diesel/Duramax
SIR_P

(Page 1)

1139.
YEL
0.5

SB1139

1139. 1139.
YEL YEL
0.5 0.5

16F GT280 30M GTMXD


E B6
E 16M GT280 B6 30F GTMXD
SEO01

1342
(Page 2)
Dual SIR Driver only

1139.
YEL 1342.
SEO01 RED
0.5
3.0
1342
SA1139 (Page 2) COURTESY_P
1139.
YEL TIMER_P (Page 2)
0.5
1139. 1139. 1139. SA1342 1342
YEL YEL YEL (Page 5)
0.5 0.5 0.5 1342.
RED 40.
3.0 ORN
1342. 0.5
Driver only Dual SIR RED
3.0 16F GT280
C
SEO02
C 16M GT280
SDM_P SIR_OHM_P PSIR_P 1342
(Page 2) SEO02

1342
(Page 2)

SIR SIR SIR 40.


Sdm Psir Delete Resistor Psir Defeat Sw ORN
0.5

40.
SA40
ORN
0.8
40. 40.
ORN ORN
0.8 0.8

DOME_P RR_DOME_P

INTERIOR LIGHTS INTERIOR LIGHTS


RPO LEGEND Dome Lamp Rear Dome Lamp
AJ3 - DRIVER SIR
AK5 - DUAL SIR
CREWCAB - CREW CAB

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 6:11:06 am ORGANIZATION


Power Dist (LG4)
GMT560 04i X h44010b 002 Beta 0 GMT560
Panel Set: 9 schematic sheet1 7 $IVEDWORK/h44010b__002 Tuesday, October 28, 2003 Panel Set: 9

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-26
Power Distribution — (LG5) 7.2L-Diesel/CAT
IGN1_MAXI IGN3_MAXI
STEERING COLUMN
26062266 PAGE 8A-
IGNSW 010-1 242 (Page 2)
CRUISE 034-1 (Page 2) 342.
HORN 040-1 RED
SIR 047-2 TXL
5.0 50 19
WIPER 091-1 IP
BEAMSW 100-1
TRNHZ 110-1
KEYMNDR 114-3 D5 D2

BATT 1 BATT 2 Str Col Asm - Ign Sw


560_ign_sw 004
UPC FNA

IGN0 IGN1 CRANK IGN3 IGN4/ACCY


12077822

ACCESSORY
LOCK
OFF
RUN
START
EXTERIOR LIGHTING
Head Lamp Sw C1 C5 D1 C6 D6
Page 8A- 110A - 5
300.
ORN
5.0 TXL
50
19
IP

44 DIMMER SA300

1390. 3. 5. 300. 300. 4.


WHT PNK YEL ORN ORN BRN
5.0 TXL
50
19 5.0 TXL
50
19 5.0 TXL
50
19 5.0 TXL
50
19 5.0 TXL
50
19 5.0 TXL
50
19
IP IP IP IP IP IP

K4 K2 H4 K6 M4 K8 D2

A TRANS A START A AUX WIRE RLY A IGN4


12182112 12182112 12182113 12182114
B 10A B 10A B 15A B 20A

A A A A A A A A A
ILLUM PCM-I GAUGES SIR TURN/BACKUP HTR/AC AXLE/4WD BRAKE CHASSIS
12182112 12182113 12182112 12182112 12182113 12182114 12182114 12182112 12182112
B 10A B 15A B 10A B 10A B 15A B 20A B 20A B 10A B 10A

L3 L1 J7 J5 J3 J1 L5 N7 N5 N3 N1 L7 E1
ILLUM TRANS_P PCM-I_P GAUGES_P TURN_P START_P AXLE_P BRAKE_P CHASSIS_P AUX_WIRE_P IGN4_P

8 1020 439 39 139 806 241 441 541 641 43


(Page 7) (Page 7) (Page 8) (Page 6) (Page 6) (Page 6) (Page 8) (Page 6) (Page 8) (Page 6) (Page 7)
141.
BRN
TXL
1.0 50 19
IP
1139 SDM_P
SA141

141. 141. 141. 141. 141.


SIR BRN BRN BRN BRN BRN
TXL
1.0 50 19 1.0 TXL 19 1.0 TXL 19 TXL
1.0 50 19 TXL
1.0 50 19
Sdm 50 50
IP IP IP IP IP
Page 8A- 47A/B - 1
HVAC_P TEMP_CNTL_P VAC_PUMP_P HVAC_FOG_P R_HTR_RLY_P

HVAC HVAC HVAC REAR DEFOGGER REAR HEATER


Hvac Temperature Motor Vacuum Pump Rear Defog Cntl Rear Heater Rly Coil
Page 8A- 60/65B- 1 Page 8A- 60/65B- 1 Page 8A- 60/65B-1 Page 8A- 61A- 1 Page 8A- 66A- 1
OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 9:13:05 am ORGANIZATION
Power Dist (LG5)
2003 M. D. C Series 03 X &LG5 h22010c 006 Pilot B 2003 Medium Duty C Series
Panel Set: 1 schematic sheet1 32 $IVEDWORK/h22010c__006 Thursday, October 11, 2001 Panel Set: 1

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-27
Power Distribution — (LG5) 7.2L-Diesel/CAT
STARTING & CHARGING
Battery
Page 8A- 30C -2

Maxi Ring TermB A 2 MAXICTR_P


max_bat 002
UPC FNA
12146366
MAXBATT

Maxifuse Block Asm


ELEC BRK - FAM 2
560_rly_max 007
A A A A A A A A UPC FNA
IGN1 IGN4 IGN3 BATT/HAZ HEADLAMP LIGHTING HVAC BRAKE LP - FAM 3
12065933 12065934 12065935 12065935 12065933 12065933 12065934 12077843
B B B B B B B B
40A 50A 60A 60A 40A 40A 50A 30A

12092231
IGN1_MAXI

(Page 1) A1 A2 A3 A4 A5 A6 A7 A8
242. 242. 142. 1142. 1342.
RED RED RED RED RED
5.0 TXL
50
19 5.0 TXL
50
19 5.0 TXL
50
19 3.0 TXL
50
19 3.0 TXL
50
19
1542.
&RQ3/U86
IP IP IP IP IP RED
IGN3_MAXI
2.0 TXL
50
19
342 IP
(Page 1) 542 HVAC_MTR_P TRLR_LP_P

SA242 IGN4_MAX SA1142


1242 SA142
(Page 5)
HVAC EXTERIOR LIGHT
242 STARTRLY_P 142. 142. 1142 HEADLAMP_P 1142.
RED RED RED Blow Motor Rly Brake Lp Rly
TXL
5.0 50 19 5.0 TXL 19
EXTERIOR LIGHT 3.0 TXL 19 Page 8A- 60A/65B - 1 Page 8A-110A - 2
STARTING & CHARGING 50 50
IP IP IP
Starter Rly Head Lamp Sw
Page 8A- 30C - 1 Page 8A-110A - 5
B4 D6 F4 F8

Ip1 Block Asm


560_rly_ip1 007
UPC FNA

TRLR
A A A A A A A A A A A
STOP HAZARD TRN/HAZ PWR ACCY RADIO/CHIME PWR POST CHMSL DRL MARKER LP PARK COURTESY
12182114 12182116 12182114 12182114 12182113 12182114 12182114 12182113 12182114 12182114 12182112
B 20A B 25A B B 20A 20A B 15A B 20A B 20A B 15A B 20A B 20A B 10A

12110746

C7 C5 C3 C1 E3 E5 E7 G3 G1 G7 G5

1140. 1740.
ORN ORN
ACCY_P 0.8 TXL 19 POST TXL
0.8 50 19
50
IP IP
540 840
140 BRK_SW_P 1040 HAZ_P 640 TRLR_HAZ_P (Page 7) (Page 8) CHMSL_ISO_P 340 DRL_BEAM_P 1340 MRK_LPS_P 240 PARK_P 40 DOME_P
SA1140

1140. 1140.
BRAKES EXTERIOR LIGHT EXTERIOR LIGHT ORN ORN EXTERIOR LIGHT DRL EXTERIOR LIGHT EXTERIOR LIGHT INTERIOR LIGHT
Brake Switch Turn Hazard Sw Trailer Rlys 0.8 TXL
50
19 0.8 TXL
50
19
Chmsl Iso Rly Drl Diode Marker Lp Rly Head Lamp Sw Dome Lamps
IP IP
Page 8A- 44B/C - 4 Page 8A-110A -1 Page 8A-110A - 2 Page 8A- 110A - 2 Page 8A-102A - 1 Page 8A-110A -4 Page 8A-110A - 5 Page 8A-114A - 2
1140 RADIO_P IPC1_P CHIME_P

RPO LEGEND RADIO IP CLUSTER CHIME MDL


RQ3 - TRACTOR Radio Pwr Ipc Chime Mdl
U86 - TRAILER WIRING Page 8A-150A - 1 Page 8A-81A -2 Page 8A-76A - 1

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 9:13:05 am ORGANIZATION


Power Dist (LG5)
2003 M. D. C Series 03 X &LG5 h22010c 006 Pilot B 2003 Medium Duty C Series
Panel Set: 2 schematic sheet1 32 $IVEDWORK/h22010c__006 Thursday, October 11, 2001 Panel Set: 2

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-28
Power Distribution — (LG5) 7.2L-Diesel/CAT

STARTING & CHARGING


Battery
Page 8A-30C - 2
BUSBAR_P BUSBAR2_P

2 2
(Page 4) (Page 4)
Underhood Distribution Center UHDIST_P
12146281 PAGE 8A-
PTO RLY 18C-2
HEATED FUEL RLY 22C-1
STARTER RLY 30C-1
REVERSE RLY 23C-1
27C-2
NEUTRAL START RLY 27C-2
HORN RLY 40A-1 UHBATT J3-A J2-A

Family 2 Family 3 Family 2 Family 3

HORN A HORN FUEL A FUEL (L18)


A A
A A A A A A A 12065931 12077842 12065931 PCV (LG4/LC8)
STUD A STUD B ABS 2 ABS 3 ABS 1 ENGINE E/A PUMP
20A 20A 20A ECM-B (LG5)
12065932 12065932 12065933 12065933 12065933 12065934 12065933 B B
B 30A B 30A B 40A B 40A B 40A B 50A B 40A Maxi Maxi Maxi 12077842
B B
Maxi Maxi Maxi Maxi Maxi Maxi Maxi 20A
Maxi

A B J1-M2 J1-M3 J1-M1 J1-M4 J1-M5 J1-M6 J1-M7

1642. 42. 442. 1042. 1840.


RED RED RED RED ORN
3.0 TXL
50
19 3.0 TXL
50
19 3.0 TXL
50
19 5.0 TXL
50
19 3.0 TXL
50
19
ENG ENG ENG ENG ENG

SA1642 SA1042

740. 740. 1540.


1642. 1642. 1042. 1042. ORN ORN ORN
RED RED RED RED 1.0 TXL
50
19 1.0 TXL
50
19 1.0 TXL
50
19
TXL
3.0 50 19 3.0 TXL 19 TXL
5.0 50 19 TXL
5.0 50 19 ENG ENG ENG
50
ENG ENG ENG ENG
15355479 15355479
30M GTMXD SLD 30M GTMXD SLD
D4 ENG
A2 A4 D4 ENG IGN_B_P
SA1540
IP R_CHASSIS IGN_A_P
D4 A2 A4 D4 (Page 4)
30F GTMXD SLD 30F GTMXD SLD
(Page 4)
Loop Anchor Loop Anchor
15355480 15355480
&RQ3/U86 =&JE3&FAM3 =&JE3&FAM3
1642. 1642. 42. LA740 LB740
RED RED RED
TXL
5.0 50 19 TXL
3.0 50 19 3.0 TXL 19
50
IP R_CHASSIS R_CHASSIS
740. 740. 1540. 1540.
ABS_TRLR_P HYD_EBC_P EBC2_P 442 EBC_P ORN ORN ORN ORN
1.0 TXL
50
19 1.0 TXL
50
19 1.0 TXL
50
19 1.0 TXL
50
19
ENG ENG ENG ENG

EAC_MTR_P HORN_P HORN_RLY_P CAT_BATA_P CAT_BATB_P

TRLR WRG HYDRO BRAKES HYDRO BRAKES BRAKES


Trailer Wiring Ebc Ebc Ebc / Rly
Page 8A-119B/C - 1 Page 8A-44B -1 Page 8A-44B -1 Page 8A- 44B-1 ,44C-2
HYDRO BRAKES HORN HORN ENGINE CNTLS ENGINE CNTLS
RPO LEGEND Elec Air Comp Horn Rly Horn Rly Ecu Ecu
JE3 - HYDRAULIC BRAKES Page 8A- 44B - 5 Page 8A- 40A - 1 Page 8A- 40A - 1 Page 8A-20C - 5 Page 8A-20C - 5
RQ3 - TRACTOR
U86 - TRAILER WIRING
FAM3 - FAMILY 3

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 9:13:05 am ORGANIZATION


Power Dist (LG5)
2003 M. D. C Series 03 X &LG5 h22010c 006 Pilot B 2003 Medium Duty C Series
Panel Set: 3 schematic sheet1 32 $IVEDWORK/h22010c__006 Thursday, October 11, 2001 Panel Set: 3

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-29
Power Distribution — (LG5) 7.2L-Diesel/CAT

BUSBAR2_P BUSBAR_P IGN_A_P IGN_B_P

(Page 3) (Page 3) 1042 1042


(Page 3) (Page 3)

ENG-3_P ENG-2_P ENG-1_P IGNA_RLY_P IGNB_RLY_P


2. 2.
RED RED 539 339 239 439 439
5.0 TXL
50
19 5.0 TXL
50
19 (Page 8) (Page 6) (Page 8) (Page 8) (Page 8)
ENG ENG

J1-F7 J1-H7 J1-K7 J1-F1 J1-G6 J1-J6 J1-J4 J1-G4 J1-C6 J1-C4 J1-A4 J1-A6

Uh - Block Asm
560_fsblk_uh 001
UPC FNA

ENG-3 30 86 86 30
HTD FUEL L18/LG4/LG5 ENG-4 IGNA RLY IGNB RLY
A PCM-B A LB7/LG4/LG5 A A/C COMP A REAR DEFOG B 12092078 B ENG-2 B L18/LB7/LG4 B ENG-1
12092079 12092077 12092079 15092075 15A 12092078 12092079 12092079
15A 10A 10A
12088567 12193604
B 10A B 20A B 10A B 30A A LB7
A A A
87 85 85 87
12092076
25A
J1- 12146281
J2- 12110127
J3- 12110127
J1-G8 J1-J8 J1-L8 J1-G2 J1-F5 J1-H5 J1-F3 J1-H3 J1-D4 J1-D6 J1-B6 J1-B4

1240. 1093. 2000. 2000. 2000. 2000.


ORN PPL PPL PPL PPL PPL
0.8 TXL
50
19 2.0 TXL
50
19 5.0 TXL
50
19 5.0 TXL
50
19 5.0 TXL
50
19 5.0 TXL
50
19
ENG ENG ENG ENG ENG ENG

15392709 250 IGNA_RLY_G 250 IGNB_RLY_G


40M GTMXD SLD
C7 ENG
IP LA2000
PCM-B_P C7 40F GTMXD SLD
15392711
440
(Page 7) GND DIST GND DIST
Loop Anchor Gnd Zone #2C Gnd Zone #2C
Page 8A-14C -2 Page 8A-14C - 2
1093. LB2000
PPL
TXL
2.0 50 19
IP
Loop Anchor
1440 H_FUEL_C_P DEFOG_P

HEATED FUEL/WATER IN FUEL REAR DEFOGGER


Htd Fuel Rly Rear Defog Cntl
Page 8A- 23C - 1 Page 8A- 61A- 1

HVAC_RLYB_P

HVAC
Enable Rly
Page 8A-65B - 2
OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 9:13:05 am ORGANIZATION
Power Dist (LG5)
2003 M. D. C Series 03 X &LG5 h22010c 006 Pilot B 2003 Medium Duty C Series
Panel Set: 4 schematic sheet1 32 $IVEDWORK/h22010c__006 Thursday, October 11, 2001 Panel Set: 4

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-30
Power Distribution — (LG5) 7.2L-Diesel/CAT
RPO LEGEND Loop Anchor
FAM3 - FAMILY 3
EXTERIOR LIGHT EXTERIOR LIGHT EXTERIOR LIGHT BRAKES
Head Lamp Sw LA755 Turn Haz Sw Turn Haz Sw Brake Switch
Page 8A-110A - 5 Page 8A-110A - 1 Page 8A-110A - 1 Page 8A- 44B/C - 4

450 IGN4_RLY_G
755.
755. BLK
9 PARK_LP_P BLK 5.0 TXL 19 18 LR_STOP_LP 19 RR_STOP_LP 17 BRAKE_ISO_P
50
5.0 TXL 19 IP
50
IP
GND DIST
Gnd Zone #4B
R5 R1 Page 8A-14C -5 L86 L30 S3 T3 S7

Block Asm-Circuit Brkr Cntr


560_rly_ip2 005 86 30
UPC FNA A A A A A
RH PARKLAMP A LH PARKLAMP A PWR WINDOW RADIO U Ignition 4 L-RR TRUCK R-RR TRUCK BRAKE ISO
12182112 12182112 12182116 12182112 12182112 12182112 12182112
I/P Distribution/Relay Center B 10A B 10A B 25A B 10A 12193604 B 10A B 10A B 10A
12129833 PAGE 8A-
DRL RLY 102A-1 85 87
BRAKE LAMP RLY 110A-2
CHMSL RLY 110A-2 12129833
LH TURN TRAILER RLY 110A-2
RH TURN TRAILER RLY 110A-2
MARKER LAMP RLY 110A-4 R8 R6 R2 R4 L85 L87 S4 T4 S8
HEATED MIRROR RLY 147B-1
2609. 2509. 2040. 1242. 618. 619.
BRN/WHT BRN ORN RED YEL GRN DK
1.0 TXL
50
19 1.0 TXL
50
19 0.8 TXL
50
19 5.0 TXL
50
19 1.0 TXL
50
19 1.0 TXL
50
19
BRAKE_ISO
IP IP 343 WIN_IGN4_P IP IP IP IP
1320
IGN4_RLY (Page 8)

43 LR_TURN_P RR_TURN_P
(Page 7)
POWER WINDOW Blunt Cut
Window Switch BA2040
IGN4_MAX
Page 8A- 120A/B - 1
(Page 2)
EXTERIOR LIGHT EXTERIOR LIGHT
Lr Turn Lp Rr Turn Lp
Page 8A-110A - 3 Page 8A-110A - 3
SA2609 SE2509

2609. 2609. 2509. 2509. 2509.


BRN/WHT BRN/WHT BRN BRN BRN
1.0 TXL
50
19 1.0 TXL
50
19 1.0 TXL
50
19 0.8 TXL
50
19 0.5 TXL
50
7
IP IP IP IP IP
MRK_RLY_P 15392708 2509 DOOR_SW_ILL SW_ILLUM ODDS_LP
40M GTMXD SLD
B4 C12 IP
R_CHASSIS
B4 C12 40F GTMXD SLD
15392710
=&FAM3 =&FAM3
EXTERIOR LIGHTING 2609. 2509. INTERIOR LIGHTING INTERIOR LIGHTING LCT TRANSMISSION
Marker Lamp Rly BRN/WHT BRN Door Switch Illum Switch Illum Overdrive Defeat Sw Illum
1.0 TXL
Page 8A-110A - 4 R_CHASSIS 50
19 1.0 TXL
50
19
Page 8A-114A - 2 Page 8A-114A - 1 Page 8A-27A - 1
R_CHASSIS
SB2609 SH2509

=&FAM3 =&FAM3 =&FAM3 =&FAM3


2609. 2609. 2509. 2509.
BRN/WHT BRN/WHT BRN BRN
TXL 19
2.0 50 1.0 TXL 19 1.0 TXL 19 2.0 TXL 19
50 50 50
R_CHASSIS R_CHASSIS R_CHASSIS R_CHASSIS

R_TAIL_P RFR_PARK_P 2609 BB_R_PARK 2509 BB_L_PARK LFR_PARK_P L_TAIL_P

EXTERIOR LIGHTING EXTERIOR LIGHTING BODY BUILDER BODY BUILDER EXTERIOR LIGHTING EXTERIOR LIGHTING
Right Rear Parklamp Right Front Parklamp Right Park Left Park Left Front Parklamp Left Rear Parklamp
Page 8A-110A - 3 Page 8A- 110A - 1 Page 8A- 119D -1 Page 8A- 119D -1 Page 8A- 110A - 1 Page 8A- 110A - 3

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 9:13:05 am ORGANIZATION


Power Dist (LG5)
2003 M. D. C Series 03 X &LG5 h22010c 006 Pilot B 2003 Medium Duty C Series
Panel Set: 5 schematic sheet1 32 $IVEDWORK/h22010c__006 Thursday, October 11, 2001 Panel Set: 5

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-31
Power Distribution — (LG5) 7.2L-Diesel/CAT
GAUGES_P AUX_WIRE_P ENG-2_P

(Page 1) (Page 1) (Page 4)

39. 641. 339.


PNK BRN PNK
0.5 TXL
50
7 TXL
0.8 50 19 0.8 TXL
50
19
IP IP ENG
SA339
SA39 SA641

339. 339.
-T62 &UXT -T62
39. 39. 39. 39. 39. 39. 641. 641. 641. 641. PNK PNK
TXL
0.8 50 19 0.8 TXL 19
PNK PNK PNK PNK PNK PNK BRN BRN BRN BRN 50
0.5 TXL 7 0.5 TXL 7 TXL
0.5 50 7 0.5 TXL 7 TXL
0.5 50 7 0.5 TXL 7 TXL
0.8 50 19 TXL
0.8 50 19 TXL
0.8 50 19 0.8 TXL 19 ENG ENG
50 50 50 50 50
IP IP IP IP IP IP IP IP IP IP 15326636
6F GT280 SLD
B ENG
15304908 15326762 15392708
30F GTMXD EXH_BRK
IPC_IGN1_P DRL_RLY_P TELLTALE_P TEMP_GAGE_P ILLUM_P
A10
H_MIR_RLY_P 30M GTMXD DRL_P 40M GTMXD SLD B
IP B10 IP B2 IP 6M GT280 SLD
XBDY 15326640
B2 R_CHASSIS H_FUEL2_P
A10 30M GTMXD B10 IP_EXTN
40F GTMXD SLD
15326762 30F GTMXD 15392710
15304908
339.
IP CLUSTER DRL TELL TALE TELL TALE EXTERIOR LIGHT POWER MIRRORS DRL PNK
=&AU0 =&DB6/DB8 =&FAM3 0.8 TXL 19
Ipc Drl Rly Tt Module Trans Temp Gauge Headlamp Sw 39. Htd Mirror Rly 641. Drl Mdl 641. 50
PNK BRN BRN EXH_BRK
Page 8A-81A - 2 Page 8A-102A - 1 Page 8A-86A - 1 Page 8A-86A - 2 Page 8A-110A - 5 Page 8A-147B -1 Page 8A-102A -1 HEATED FUEL
0.5 TXL
50
7 0.8 TXL
50
19 0.8 TXL
50
19
Heated Fuel Rly
XBDY IP_EXTN R_CHASSIS
Page 8A-23C - 1
EXHBRAKE_P
RFA_IGN1_P H_MIR_SW_P BB_P

EXH BRAKE/RSTR
KEYLESS ENTRY POWER MIRRORS BODY BUILDER
Exhaust Brake/Rstr Sol
Rfa Mdl Htd Mirror Sw Ign 3
Page 8A-29A - 1
Page 8A-132A - 1 Page 8A-147B -1 Page 8A-119D - 1
BRAKE_P

(Page 1)

TURN_P
&JE4
441.
BRN (Page 1)
START_P
0.5 TXL
50
7
IP 139. (Page 1)
PNK
TXL
0.8 50 19
806.
IP PPL
SA139 TXL
0.5 50 7
SA441
IP
139 IGTRNHAZ_P
SA806
139.
&JE4 &JE4 PNK
441. 441. 0.8 TXL 19
50
BRN BRN IP &JE3
0.5 TXL 7 0.8 TXL 19
15355480
806. 806.
50 50
IP IP EXTERIOR LIGHT 30F GTMXD SLD PPL PPL
D3 IP 0.5 TXL 7 0.5 TXL 7
Turnhaz Sw IP
50 50
15392708 Page 8A-110A - 1 D3 ENG IP
40M GTMXD SLD 30M GTMXD SLD 15392708 15392711
A6 15355479 40M GTMXD SLD 40F GTMXD SLD 806 CRANK2_P
IP
C9 IP
D1 IP
A6 R_CHASSIS
40F GTMXD SLD C9 R_CHASSIS ENG
15392710 40F GTMXD SLD D1 40M GTMXD SLD
15392710 15392709
=&JE3&FAM3
=&JE4 806. STARTING & CHARGING
441. &MWW/MWX &MWF &M74/MX4/MTW
PPL
BRN 139. 139. 139. Clutch Sw
PNK PNK PNK 0.8 TXL 19
Page 8A-30C - 1
0.8 TXL
50
19
R_CHASSIS
50
806.
&MWF
R_CHASSIS 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19
ENG ENG ENG PPL
0.8 TXL 19
50
ENG RPO LEGEND
TCC_P EBC_IGN3_P BU_MAN3_P BU_MD_P BU_LCT_P EBC_CRANK_P 806 CRANK_C_P N_START_P
FAM3 - FAMILY 3
MWF - MD AUTO TRANS UXT - TRANS TEMP GAUGE
M74 - LCT 1000 AUTO TRANS JE3 - HYDRO BRAKES
MX4 - LCT 2000 AUTO TRANS JE4 - AIR BRAKES
MTW - LCT 2400 AUTO TRANS DB6 - HTD, LTD, PWR OSRVM
AIR BRAKES AIR BRAKES EXTERIOR LIGHT MD TRANSMISSION LCT TRANSMISSION HYD BRAKES STARTING & CHARGING MD TRANSMISSION MWW/MWX - MANUAL TRANS T62 - DRL DELETE
Brake Sw Brake Rly Reverse Sw Reverse Rly Nsbu Rev Sw Ebc Nsbu-Start Sw Neutral Start Rly DB8 - HEATED OSRVM
Page 8A- 44C - 4 Page 8A- 44C - 2 Page 8A-110A - 6 Page 8A- 27C - 2 Page 8A-27A - 3 Page 8A-44B -1 Page 8A-30C -1 Page 8A-27C -2 AU0 - REMOTE KEYLESS ENTRY

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 9:13:05 am ORGANIZATION


Power Dist (LG5)
2003 M. D. C Series 03 X &LG5 h22010c 006 Pilot B 2003 Medium Duty C Series
Panel Set: 6 schematic sheet1 32 $IVEDWORK/h22010c__006 Thursday, October 11, 2001 Panel Set: 6

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-32
Power Distribution — (LG5) 7.2L-Diesel/CAT
PCM-B_P
RPO LEGEND TRANS_P
(Page 4)
AU3 - POWER DOOR LOCKS
(Page 1)
AU0 - KEYLESS ENTRY
ACCY_P DB5 - MANUAL OSRVM
1020.
DB6 - HTD,LTD,PWR OSRVM PNK
(Page 2)
JE4 - AIR BRAKES 0.5 TXL 7
50
MWF - MD AUTO TRANS IP
&MWW/MWX &M74/MX4/MTW/MWF
540. 440. 440. M74 - LCT 1000 AUTO TRANS
ORN ORN ORN MX4 - LCT 2000 AUTO TRANS
1.0 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19
MTW - LCT 2400 AUTO TRANS
SA1020
IP ENG ENG
UXT - TRANS TEMP GAUGE
SA540 MWW/MWX - MANUAL TRANS 1020. 1020. 1020.
SA440 PNK PNK PNK
0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7
&M74/MX4/MTW/MWF &MWF IP IP IP
440. 440.
540. 540. ORN ORN IPC_IGN_P SDG_2_P
ORN ORN
0.8 TXL 19 0.8 TXL 19
1.0 TXL
50
19 1.0 TXL
50
19
ENG
50
ENG
50 15355480
IP IP 30F GTMXD SLD
IP
C4
ENG
R_HVAC_P 15355479 IP CLUSTER 30M GTMXD SLD
C4
30M GTMXD SLD SERIAL DATA
A2 15355479
ENG Ipc Sdg Mdl
IP MD_BAT_P 440 TCM_BAT_P Page 8A-81A - 2 Page 8A-56A - 1
30F GTMXD SLD
A2
15355480
REAR HEATER 15304908
Rear Heater Rly A9 30F GTMXD
440.
Page 8A-66A - 1 IP
XBDY ORN MD TRANSMISSION TRANSMISSION &M74/MX4/MTW
A9 TXL
0.5 50 7 1020.
30M GTMXD
IP
Tcm Tcm PNK
15326762 IGN4_P
Page 8A-27C - 1 Page 8A-27A/C - 1 0.8 TXL
50
19
SDG_1_P ENG
(Page 1) &MWF
SB1020 1020.
=&AU3/AU0 SERIAL DATA PNK
540. 43. TXL
0.8 50 19
ORN Sdg Mdl YEL ENG
1.0 TXL 19 Page 8A-56A - 1 1.0 TXL 19
50 50
XBDY IP &M74/MX4/MTW &M74/MX4/MTW
1020. 1020.
=&DB6-AU3-AU0
SB540 SA43 PNK PNK
540. 0.8 TXL 19 0.8 TXL 19
50 50
ORN ENG ENG
1.0 TXL
50
19
XBDY
=&AU3/AU0 =&AU3 =&AU3 =&AU0 43. 43. 43. 43.
540. 540. 540. 540. YEL YEL YEL YEL LCT_IGN0_P LCT1_IGN0_P MD_IGN0_P
ORN ORN ORN ORN
1.0 TXL 19 1.0 TXL 19 1.0 TXL 19 1.0 TXL 19
1.0 TXL
50
19 1.0 TXL
50
19 TXL
1.0 50 19 1.0 TXL
50
19
IP
50
IP
50
IP
50 50
IP
XBDY XBDY XBDY XBDY
IGN4_RLY IGNSW_D2_P WASH_P WIPE_P
LK_RLY_P RFA_P
15317322 15317322 (Page 5) LCT TRANSMISSION LCT TRANSMISSION MD TRANSMISSION
22M GTMXD 22M GTMXD Tcm Tcm Tcm
B11 XBDY B11 XBDY Page 8A-27A - 1 Page 8A-27A -1 Page 8A-27C - 1
LDOOR RDOOR
B11 22F GTMXD
B11
22F GTMXD IP CLUSTER WIPER/WASHER WIPER/WASHER
15317325 15317325 PWR DR LK KEYLESS ENTRY
Ipc Wiper Motor Wiper Switch
Dr Lk Rly Rfa Mdl
Page 8A-81A - 2 Page 8A-91A - 1 Page 8A-91A - 1
Page 8A-130A - 1 Page 8A-132A - 1

ILLUM
=&DB6-AU3 =&AU3&DB6 =&AU3&DB5 =&AU3
540. 540. 540. 540. (Page 1)
ORN ORN ORN ORN
TXL
1.0 50 19 TXL
1.0 50 19 1.0 TXL 19 1.0 TXL 19
50 50 8.
LDOOR LDOOR LDOOR RDOOR GRA
SC540 PASS_LK_P 0.5 TXL
50
7
IP

=&AU3&DB6 =&AU3&DB6
540. 540.
ORN ORN PWR DR LK
1.0 TXL 19 1.0 TXL 19 SA8
LDOOR
50
LDOOR
50 Pass Dr Lck Sw 8.
&JE4
8.
&UXT
8. 8. 8. 8. 8.
Page 8A-130A - 1 GRA GRA GRA GRA GRA GRA GRA
TXL
0.5 50 7 0.5 TXL
50
7 TXL
0.5 50 7 0.5 TXL
50
7 0.5 TXL
50
7 TXL
0.5 50 7 TXL
0.5 50 7
IP IP IP IP IP IP IP

MIR_SW_P DRV_LK_P GAUGE_DIM2 GAUGE_DIM RADIO_DIM IPC_DIM PSIR_DIM HVAC_DIM 8 SHIFT_DIM R_HVAC_DIM

POWER MIRRORS PWR DR LK TELL TALE TELL TALE RADIO IP CLUSTER SIR HVAC MD TRANSMISSION REAR HEATER
Mirror Switch Drv Dr Lck Sw Sys Air Press Gauge Illum Trans Temp Gauge Illum Illumination Ipc Defeat Sw Illum Hvac Switch Elect Shift Selector Rear Heater Sw
Page 8A-147B - 1 Page 8A-130A - 1 Page 8A-86A - 2 Page 8A-86A - 2 Page 8A- 150A - 1 Page 8A-81A - 2 Page 8A- 47A/B - 2 Page 8A-60A/65B -1 Page 8A-27C - 1 Page 8A-66A - 1

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 9:13:05 am ORGANIZATION


Power Dist (LG5)
2003 M. D. C Series 03 X &LG5 h22010c 006 Pilot B 2003 Medium Duty C Series
Panel Set: 7 schematic sheet1 32 $IVEDWORK/h22010c__006 Thursday, October 11, 2001 Panel Set: 7

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-33
Power Distribution — (LG5) 7.2L-Diesel/CAT
03 560 000 TY PILOT B - INITIAL CREATION 10OC00 001
POST 03 560 799 LR REVISED HEATED FUEL AND WATER IN FUEL 10OC00 001
BRAKE_ISO
(Page 2) 03 560 803 JG UNDERHOOD CENTER LABEL CHANGE 11OC00 001
(Page 5) 03 560 805 JG REMOVE SCHOOL BUS CONTENT 27OC00 001
840. 03 560 814 JG R. ABS to R. Chassis Inline Update 03NO00 001
ORN 03 560 818 JG Change UH Mini CB's to Fuses 20NO00 001
1.0 TXL
50
19
1320. 03 560 839 JG Fuseblock Update 19DE00 001
IP BLU LT 03 560 873 JG Remove Radiator Shutter Content 29JA01 001
SA840 0.5 TXL
50
7
03 560 981 JG School Bus Updates 04AP01 001
IP 03 560 1062 JG Update Block Asm Hookup 25JL01 001

SA1320
840. 840. 840. 840. 840.
ORN ORN ORN ORN ORN
TXL
1.0 50 19 TXL
1.0 50 19 TXL
1.0 50 19 1.0 TXL 19 TXL
1.0 50 19 AXLE_P
50
IP IP IP IP IP &RQ3/U86
1320. 1320. 1320. (Page 1)
15326952 BLU LT BLU LT BLU LT 241.
SERIAL_P AUX1_P AUX2_P DLC_P BRN
16F GT280 0.5 TXL 7 0.5 TXL 7 0.5 TXL 7
R IP
50 50 50 TXL
1.0 50 19
IP IP IP
BDY IP
R 16M GT280 15392708
15326956 40M GTMXD SLD 15392708
CHMSL_RLY_P BRKLP_RLY_P D3 IP
1320 BRK_NO_P 40M GTMXD SLD
DTC AUX POWER AUX POWER DATA LINK CONN C6 IP
Aux Power #1 Aux Power #2 Data Link Conn D3 R_CHASSIS
Batt + 40F GTMXD SLD C6 R_CHASSIS
Page 8A-55B - 1 Page 8A-19A -1 Page 8A-19A - 1 Page 8A-50A - 1 15392710 40F GTMXD SLD
15392710
ENG-3_P
840 CIGAR_P
EXTERIOR LIGHT EXTERIOR LIGHT ENGINE CNTLS
(Page 4)
Chmsl Iso Rly Brake Lp Rly Ecu
Page 8A-110A - 2 Page 8A-110A - 2 Page 8A-20C - 8
539.
PNK PCM-I_P
AUX POWER 0.8 TXL
50
19
241.
=&JE3&FAM3
241.
=&JE4
ENG 1320 BB_STOP_P (Page 1) BRN BRN
Cigar Lighter
Page 8A-19A - 1 2.0 TXL
50
19 2.0 TXL
50
19
SA539 R_CHASSIS R_CHASSIS

15326655 15326667
8M GT280 SLD 16M GT280 SLD
&MWF BODY BUILDER G R_CHASSIS
R R_CHASSIS
539. 539. 539.
PNK PNK PNK Stop &JE3 R_ABS R_ABS
439. G R
0.8 TXL 19 0.8 TXL 19 0.8 TXL 19 Page 8A-119D - 1 PNK 8F GT280 SLD 16F GT280 SLD
50 50 50 15326654 15326908
ENG ENG ENG 0.8 TXL 19
50
IP =&JE3&FAM3 =&JE4
241. 241.
REV_P C_PTO_RLY_P HTR_RLY_P &JE4 BRN BRN
CHASSIS_P 439. SA439 2.0 TXL
50
19 TXL
2.0 50 19
PNK R_ABS R_ABS
(Page 1) TXL
0.8 50 19
ENG-1_P IP
541. &JE3 &JE3
BRN (Page 4) 439. 439.
MD TRANSMISSION UPFITER PROV ENGINE CNTLS PNK PNK
0.5 TXL
50
7
Reverse Rly 239.
IP Pto Rly Htd Air Rly 0.8 TXL
50
19 0.8 TXL
50
19
Page 8A-27C - 2 Page 8A-18C - 2 Page 8A- 20C - 1 PNK IP IP 12129565
0.8 TXL 19 4F MP280 SLD
SD541 50 B R_ABS
ENG
B 2SPD
4M MP280 SLD
15355479 15355480 15392708 12129600
30M GTMXD SLD 30F GTMXD SLD 40M GTMXD SLD
541. 541. 541.
&JE3 B10 ENG A4 IP A6 IP =&HPZ
BRN BRN BRN IP ENG R_CHASSIS 241.
B10 A4 A6 40F GTMXD SLD BRN
0.5 TXL 7 0.5 TXL 7 0.5 TXL 7 30F GTMXD SLD 30M GTMXD SLD
50 50 50 15355480 15355479 15392710 2.0 TXL 19
IP IP IP 50
2SPD
239.
15326762 PNK
30M GTMXD EAC_RLY_P 541 AIR_DRY_P =&JE3&FAM3 2SP_RLY_P
A12 B5 0.5 TXL 7 439. 439.
IP 50
PNK PNK
IP_EXTN IP
A12 B5 30F GTMXD 0.8 TXL
50
19 0.8 TXL
50
19
15304908 SC239 ENG R_CHASSIS

=&JPZ =&NW9
HYDRO BRAKES AIR BRAKES SB439 2 SPEED REAR AXLE
541. 541. Reservoir Air Press Sw Air Dryer 2Speed Rly
BRN BRN 239. 239. 239.
Page 8A- 44B - 5 Page 8A- 44C -5 PNK PNK PNK Page 8A-37C - 1
0.5 TXL 7 TXL
0.5 50 7 439. 439. 439.
IP_EXTN
50
IP_EXTN 0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7
PNK PNK PNK
IP IP IP TXL
0.8 50 19 0.8 TXL 19 TXL
0.8 50 19
50
AIR_SUSP_P TCS_SW_P ENG ENG ENG
RPO LEGEND
ODDS_LED_P PTO_LED_P 2SP_LED_P CAT_IGN1_P EBC_IGN1_P
JPZ - REAR AIR SUSPENSION
NW9 - ELECT TRAC CNTRL
IGNB_RLY_P JE3 - HYDRO BRAKES
JE4 - AIR BRAKES
REAR AIR SUSP BRAKES (Page 4)
HPZ - CONTROL RR AXLE
Air Susp Sw Tcs Led LCT TRANSMISSION UPFITTER PROV 2 SPEED REAR AXLE IGNA_RLY_P ENGINE CNTLS HYD BRAKES MWF - MD AUTO TRANS
Page 8A-52A - 1 Page 8A-44B/C -2 Overdrive Defeat Sw Led Pto Enable Sw Elec 2Sp Sw (Page 4)
Ecu Ebc RQ3 - TRACTOR
Page 8A-27A - 1 Page 8A-18C - 1 Page 8A-37C - 1 Page 8A-20C - 5 Page 8A-44B - 1
U86 - TRAILER WIRING
FAM3 - FAMILY 3

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 9:13:05 am ORGANIZATION


Power Dist (LG5)
2003 M. D. C Series 03 X &LG5 h22010c 006 Pilot B 2003 Medium Duty C Series
Panel Set: 8 schematic sheet1 32 $IVEDWORK/h22010c__006 Thursday, October 11, 2001 Panel Set: 8

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-34
Power Distribution — (LB7) 6.6L-Diesel/Duramax
STEERING COLUMN IGN1_MAXI IGN3_MAXI
26062266 PAGE 8A-
IGNSW 010-1
CRUISE 034-1 242 (Page 2)
HORN 040-1 (Page 2) 342.
SIR 047-2 RED
WIPER 091-1 TXL
5.0 50 19
BEAMSW 100-1 IP
TRNHZ 110-1
KEYMNDR 114-3
D5 D2

BATT 1 BATT 2 Str Col Asm - Ign Sw


560_ign_sw 004
UPC FNA

IGN0 IGN1 CRANK IGN3 IGN4/ACCY


12077822

ACCESSORY
LOCK
OFF
RUN
START
EXTERIOR LIGHT
Head Lamp Sw C1 C5 D1 C6 D6
Page 8A-110A - 5
300.
ORN
5.0 TXL
50
19
IP

44 DIMMER SA300

1390. 3. 5. 300. 300. 4.


WHT PNK YEL ORN ORN BRN
5.0 TXL
50
19 5.0 TXL
50
19 5.0 TXL
50
19 5.0 TXL
50
19 5.0 TXL
50
19 5.0 TXL
50
19
IP IP IP IP IP IP

K4 K2 H4 K6 M4 K8 D2

A TRANS A START A AUX WIRE RLY A IGN4


12092079 12092079 12092078 12092077
B 10A B 10A B 15A B 20A

A ILLUM A PCM-I A GAUGES A SIR A TURN/BACKUP A HTR/AC A AXLE/4WD A BRAKE A CHASSIS


12092079 12092078 12092079 12092079 12092078 12092077 12092077 12092079 12092079
B 10A B 15A B 10A B 10A B 15A B 20A B 20A B 10A B 10A

L3 L1 J7 J5 J3 J1 L5 N7 N5 N3 N1 L7 E1
ILLUM TRANS_P PCM-I_P GAUGES_P TURN_P START_P BRAKE_P CHASSIS_P AUX_WIRE_P IGN4_P
8 1020 439 39 139 806 441 541 641 43
(Page 7) (Page 7) (Page 8) (Page 6) (Page 6) (Page 6) 141. (Page 6) (Page 8) (Page 6) (Page 7)
BRN
1.0 TXL
50
19
IP
1139 SDM_P
SA141

141. 141. 141. 141. 141.


SIR BRN BRN BRN BRN BRN
Sdm 1.0 TXL
50
19 TXL
1.0 50 19 1.0 TXL
50
19 TXL
1.0 50 19 TXL
1.0 50 19
IP IP IP IP IP
Page 8A- 47A/B - 1
HVAC_P TEMP_CNTL_P VAC_PUMP_P HVAC_FOG_P R_HTR_RLY_P

HVAC HVAC HVAC REAR DEFOGGER REAR HEATER


Hvac Temperature Motor Vacuum Pump Rear Defog Cntl Rear Heater Rly Coil
Page 8A- 60/65A- 1 Page 8A- 60/65A- 1 Page 8A- 60/65A-1 Page 8A- 61A- 1 Page 8A- 66A- 1
OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 12:57:38 pm ORGANIZATION
Power Dist (LB7)
2003 M. D. C Series 03 X &LB7 h22010d 008 Pilot B 2003 Medium Duty C Series
Panel Set: 1 schematic sheet1 88 $IVEDWORK/h22010d__008 Tuesday, October 16, 2001 Panel Set: 1

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-35
Power Distribution — (LB7) 6.6L-Diesel/Duramax
STARTING & CHARGING
Battery
Page 8A- 30D/F/H - 2

Maxi Ring Term B A 2 MAXICTR_P


max_bat 002
UPC FNA
12146366
MAXBATT

Maxifuse Block Asm


ELEC BRK - FAM 2
560_rly_max 007
A A A A A A A A UPC FNA
IGN1 IGN4 IGN3 BATT/HAZ HEADLAMP LIGHTING HVAC BRAKE LP - FAM 3
12065933 12065934 12065935 12065935 12065933 12065933 12065934 12077843
B B B B B B B B
40A 50A 60A 60A 40A 40A 50A 30A

12092231
IGN1_MAXI

(Page 1) A1 A2 A3 A4 A5 A6 A7 A8
242. 242. 142. 1142. 1342.
RED RED RED RED RED
5.0 TXL 19 5.0 TXL 19 5.0 TXL 19 3.0 TXL 19 3.0 TXL 19 642.
50 50 50 50 50
IP IP IP IP IP RED
IGN3_MAXI 3.0 TXL 19
50
IP
342
(Page 1) 542 HVAC_MTR_P ABS_TRLR2_P

SA242 IGN4_MAX SA142 SA1142


1242
(Page 5) HVAC TRAILER WIRING
242 STARTRLY_P 142. 142. 1142 HEADLAMP_P 1142. Blow Motor Rly Brake
RED RED RED Page 8A- 60A/65A - 1 Page 8A-119A - 1
STARTING & CHARGING 5.0 TXL
50
19 5.0 TXL
50
19
EXTERIOR LIGHT 3.0 TXL
50
19
IP IP IP
Starter Rly Head Lamp Sw
Page 8A- 30D/F/H - 1 Page 8A-110A - 5
B4 D6 F4 F8

Block Asm-Ip Pwr 1


560_rly_ip1_d 002
UPC FNA

TRLR
A
A STOP A HAZARD A TRN/HAZ PWR ACCY A RADIO/CHIME A PWR POST A CHMSL A DRL A MARKER LP A PARK A COURTESY
12092077 12092076 12092077 12182114 12092078 12092077 12092077 12092078 12092077 12092077 12092079
B 20A B 25A B 20A B 20A B 15A B 20A B 20A B 15A B 20A B 20A B 10A

12110746

C7 C5 C3 C1 E3 E5 E7 G3 G1 G7 G5

1140. 1740.
ORN ORN
ACCY_P TXL
0.8 50 19 POST TXL
0.8 50 19
IP IP
540 840
140 BRK_SW_P 1040 HAZ_P 640 TRLR_HAZ_P (Page 7) (Page 8) CHMSL_ISO_P 340 DRL_BEAM_P 1340 MRK_LPS_P 240 PARK_P 40 DOME_P
SA1140

1140. 1140.
BRAKES EXTERIOR LIGHT EXTERIOR LIGHT ORN ORN EXTERIOR LIGHT DRL EXTERIOR LIGHT EXTERIOR LIGHT INTERIOR LIGHT
Brake Switch Turn Hazard Sw Trailer Rlys 0.8 TXL
50
19 0.8 TXL
50
19
Chmsl Iso Rly Drl Diode Marker Lp Rly Head Lamp Sw Dome Lamps
IP IP
Page 8A- 44A/B -4 Page 8A-110A - 1 Page 8A-110A - 2 Page 8A-110A - 2 Page 8A-102A - 1 Page 8A-110A - 4 Page 8A-110A - 5 Page 8A-114A - 2
1140 RADIO_P IPC1_P CHIME_P

RADIO IP CLUSTER CHIME MDL


Radio Pwr Ipc (Batt) Chime Mdl
Page 8A-150A - 1 Page 8A-81A -2 Page 8A-76A - 1

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 12:57:38 pm ORGANIZATION


Power Dist (LB7)
2003 M. D. C Series 03 X &LB7 h22010d 008 Pilot B 2003 Medium Duty C Series
Panel Set: 2 schematic sheet1 88 $IVEDWORK/h22010d__008 Tuesday, October 16, 2001 Panel Set: 2

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-36
Power Distribution — (LB7) 6.6L-Diesel/Duramax

STARTING & CHARGING


Battery
Page 8A- 30D/F/H - 2
BUSBAR_P BUSBAR2_P

2 2
(Page 4) (Page 4)
UHDIST_P
Underhood Distribution Center
12146281 PAGE 8A-
PTO RLY 18A-2
FUEL PUMP RLY 22D-1
STARTER RLY 30D/F-1 J3-A J2-A
HORN RLY 40A-1 UHBATT

Family 2 Family 3 Family 2 Family 3

HORN A HORN FUEL A FUEL (L18)


A A
A A A A A A A 12065931 12077842 12065931 PCV (LG4/LC8)
STUD A STUD B ABS 2 ABS 3 ABS 1 ENGINE E/A PUMP
20A 20A 20A ECM-B (LG5)
12065932 12065932 12065933 12065933 12065933 12065934 12065933 B B
B 30A B 30A B 40A B 40A B 40A B 50A B 40A Maxi Maxi Maxi 12077842
B B
Maxi Maxi Maxi Maxi Maxi Maxi Maxi 20A
Maxi

A B J1-M2 J1-M3 J1-M1 J1-M4 J1-M5 J1-M6 J1-M7

1642. 42. 442. 1840.


RED RED RED 1042. ORN
3.0 TXL
50
19 3.0 TXL
50
19 3.0 TXL
50
19
RED 3.0 TXL
50
19
ENG ENG ENG TXL
5.0 50 19 ENG
ENG
SA1042
740. 740. 1640.
ORN ORN ORN
1.0 TXL
50
19 1.0 TXL
50
19 2.0 TXL
50
19
1042. ENG ENG ENG
RED
5.0 TXL
50
19
ENG
15355479 1042.
30M GTMXD SLD RED Loop Anchor Loop Anchor Loop Anchor
ENG A2 A4 D4 TXL
5.0 50 19
IGN_B_P
R_CHASSIS ENG
A2 A4 D4 1042. LA740 LB740 LA1640
30F GTMXD SLD RED (Page 4)
15355480 IGN_A_P
5.0 TXL
50
19
=&FAM2 =&FAM2 ENG
1642. 42. (Page 4) 740. 740. 1640.
RED RED IGNB_RLY_P ORN ORN ORN
3.0 TXL
50
19 3.0 TXL
50
19 TXL
1.0 50 19 1.0 TXL
50
19 TXL
2.0 50 19
R_CHASSIS R_CHASSIS (Page 4) ENG ENG ENG

HYD_EBC_P EBC2_P 442 EBC_P EAC_MTR_P HORN_P HORN_RLY_P FUEL_RLY_P

HYDRO BRAKES HYDRO BRAKES BRAKES HYDRO BRAKES HORN HORN FUEL HAND & STOR
Ebc Ebc Ebc / Rly Elec Air Comp Horn Rly Horn Rly Fuel Pump Rly
RPO LEGEND Page8A-44A/B -1 Page 8A-44A/B -1 Page 8A-44A/B -1 Page 8A- 44A/B - 5 Page 8A- 40A - 1 Page 8A- 40A - 1 Page 8A- 22D - 1
K40 - EXHAUST BRAKE
NPE - EXHAUST RESTRICTOR
FAM2 - FAMILY 2

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 12:57:38 pm ORGANIZATION


Power Dist (LB7)
2003 M. D. C Series 03 X &LB7 h22010d 008 Pilot B 2003 Medium Duty C Series
Panel Set: 3 schematic sheet1 88 $IVEDWORK/h22010d__008 Tuesday, October 16, 2001 Panel Set: 3

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-37
Power Distribution — (LB7) 6.6L-Diesel/Duramax

BUSBAR2_P BUSBAR_P IGN_A_P IGNB_RLY_P IGN_B_P

(Page 3) (Page 3) 1042 1042 1042


(Page 3) (Page 3) (Page 3)

ENG-3_P ENG-2_P ENG-4_P ENG-1_P IGNA_RLY_P


2. 2.
RED RED 539 339 639 239 439
5.0 TXL
50
19 5.0 TXL
50
19 (Page 8) (Page 6) (Page 8) (Page 8) (Page 8)
ENG ENG

J1-F7 J1-H7 J1-K7 J1-F1 J1-G6 J1-J6 J1-J4 J1-G4 J1-C6 J1-C4 J1-A4 J1-A6

Uh - Block Asm
560_fsblk_uh 001
UPC FNA

ENG-3 30 86 86 30
HTD FUEL L18/LG4/LG5 ENG-4 IGNA RLY IGNB RLY
A PCM-B A LB7/LG4/LG5 A A/C COMP A REAR DEFOG B 12092078 B ENG-2 B L18/LB7/LG4 B ENG-1
12092079 12092077 12092079 15092075 15A 12092078 12092079 12092079
15A 10A 10A
12088567 12193604
B 10A B 20A B 10A B 30A A LB7
A A A
87 85 85 87
12092076
25A
J1- 12146281
J2- 12110127
J3- 12110127
J1-G8 J1-J8 J1-L8 J1-G2 J1-F5 J1-H5 J1-F3 J1-H3 J1-D4 J1-D6 J1-B6 J1-B4

1240. 1093. 2000. 2000. 2000. 2000.


ORN PPL PPL PPL PPL PPL
0.8 TXL
50
19 2.0 TXL
50
19 5.0 TXL
50
19 5.0 TXL
50
19 5.0 TXL
50
19 5.0 TXL
50
19
ENG ENG ENG ENG ENG ENG

15336173 250 IGNA_RLY_G 2219 IGNB_P


24M GTMXD SLD LA2000
C4 ENG
IP
C4 24F GTMXD SLD
15366099
Loop Anchor GND DIST ENG CNTLS
1093. LB2000
Gnd Zone #2B Pcm
PPL Page 8A-14A - 2 Page 8A-20D -5
2.0 TXL
50
19
IP
PCM-B_P
Loop Anchor
440
(Page 7)

1440 H_FUEL_P HVAC_RLYA_P DEFOG_P

HEATED FUEL HVAC REAR DEFOGGER


Htd Fuel Rly Enable Rly Rear Defog Cntl
Page 8A-23D - 1 Page 8A-65A - 2 Page 8A- 61A- 1

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 12:57:38 pm ORGANIZATION


Power Dist (LB7)
2003 M. D. C Series 03 X &LB7 h22010d 008 Pilot B 2003 Medium Duty C Series
Panel Set: 4 schematic sheet1 88 $IVEDWORK/h22010d__008 Tuesday, October 16, 2001 Panel Set: 4

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-38
Power Distribution — (LB7) 6.6L-Diesel/Duramax
RPO LEGEND Loop Anchor
M74 - LCT 1000 AUTO TRANS
MX4 - LCT 2000 AUTO TRANS
EXTERIOR LIGHT EXTERIOR LIGHT EXTERIOR LIGHT BRAKES
MTW - LCT 2400 AUTO TRANS
Head Lamp Sw LA755 Turn Haz Sw Turn Haz Sw Brake Switch
FAM2 - FAMILY 2
Page 8A-110A -5 Page 8A-110A - 1 Page 8A-110A - 1 Page 8A- 44A/B - 4
B3D - SCHOOL BUS

450 IGN4_RLY_G
755.
755. BLK
9 PARK_LP_P BLK TXL
5.0 50 19 18 LR_STOP_LP 19 RR_STOP_LP 17 BRAKE_ISO_P
5.0 TXL 19 IP
50
IP
GND DIST
Gnd Zone #4B
R5 R1 Page 8A-14A - 5 L86 L30 S3 T3 S7

Block Asm-Circuit Brkr Cntr


I/P Distribution/Relay Center
86 30 560_rly_ip2_d 001
12129833 PAGE 8A- A UPC FNA
HEATED FUEL RLY 23D-1 A RH PARKLAMP A LH PARKLAMP PWR WINDOW A RADIO U Ignition 4 A L-RR TRUCK A R-RR TRUCK A BRAKE ISO
DRL RLY 102A-1
BRAKE LAMP RLY 110A-2 12092079 12092079 12182116 12092079 12092079 12092079 12092079
CHMSL RLY 110A-2 B 10A B 10A B 25A B 10A 12193604 B 10A B 10A B 10A
LH TURN TRAILER RLY 110A-2
RH TURN TRAILER RLY 110A-2 85 87
MARKER LAMP RLY 110A-4
HEATED MIRROR RLY 147B-1 12129833
R8 R6 R2 R4 L85 L87 S4 T4 S8
2040. 1242. 618. 619.
2609. 2509. ORN RED YEL GRN DK
BRN/WHT BRN TXL 19 5.0 TXL 19 TXL 19
0.8 50 50 1.0 50 1.0 TXL 19
1.0 TXL
50
19 1.0 TXL
50
19
IP IP IP IP
50
BRAKE_ISO
IP IP 343 WIN_IGN4_P
1320
(Page 8)

IGN4_MAX
POWER WINDOW (Page 2)
Window Switch
Page 8A-120A/B - 1 IGN4_RLY

Blunt Cut 43
BA2040 (Page 7)

SA2609 SE2509

2609. 2609. 2509. &M74/MX4/MTW


BRN/WHT BRN/WHT BRN 2509. 2509.
BRN BRN
1.0 TXL
50
19 1.0 TXL
50
19 1.0 TXL
50
19
TXL 7
IP IP IP 0.8 TXL
50
19 0.5 50
IP IP
MRK_RLY_P 15392708 2509 DOOR_SW_ILL
40M GTMXD SLD SW_ILLUM ODDS_LP
B4 C12 IP
R_CHASSIS
B4 C12 40F GTMXD SLD
15392710
=&FAM2 =&FAM2
EXTERIOR LIGHTING 2609. 2509. INTERIOR LIGHTING
BRN/WHT BRN INTERIOR LIGHTING LCT TRANSMISSION
Marker Lamp Rly Door Switch Illum
1.0 TXL 19 1.0 TXL 19 Switch Illum Overdrive Defeat Sw Illum
Page 8A- 110A - 4 R_CHASSIS 50 50 Page 8A-114A - 2
R_CHASSIS Page 8A-114A - 1 Page 8A-27A - 1
SB2609 SH2509 SA618 SA619

=&FAM2-B3D =&FAM2 =&FAM2 =&FAM2-B3D


2609. 2609. 2509. 2509. 618. 619.
BRN/WHT BRN/WHT BRN BRN YEL GRN DK
2.0 TXL
50
19 1.0 TXL
50
19 1.0 TXL
50
19 2.0 TXL
50
19 1.0 TXL
50
19 1.0 TXL
50
19
R_CHASSIS R_CHASSIS R_CHASSIS R_CHASSIS IP IP
R_TAIL_P RFR_PARK_P 2609 BB_R_PARK 2509 BB_L_PARK LFR_PARK_P L_TAIL_P 618 LTURN_RLY_P LR_TURN_P RR_TURN_P 619 RTURN_RLY_P

EXTERIOR LIGHTING EXTERIOR LIGHTING BODY BLDR/SCH BUS BODY BLDR/SCH BUS EXTERIOR LIGHTING EXTERIOR LIGHTING EXTERIOR LIGHT EXTERIOR LIGHT EXTERIOR LIGHT EXTERIOR LIGHT
Right Rear Parklamp Right Front Parklamp Right Park Left Park Left Front Parklamp Left Rear Parklamp Lh Turn Trailer Rly Lr Turn Lp Rr Turn Lp Rh Turn Trailer Rly
Page 8A- 110A - 3 Page 8A- 110A - 1 Page 8A- 119D/E - 1 Page 8A- 119D/E - 1 Page 8A-110A - 1 Page 8A- 110A - 3 Page 8A-110A -2 Page 8A-110A - 3 Page 8A-110A - 3 Page 8A-110A - 2

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 12:57:38 pm ORGANIZATION


Power Dist (LB7)
2003 M. D. C Series 03 X &LB7 h22010d 008 Pilot B 2003 Medium Duty C Series
Panel Set: 5 schematic sheet1 88 $IVEDWORK/h22010d__008 Tuesday, October 16, 2001 Panel Set: 5

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-39
Power Distribution — (LB7) 6.6L-Diesel/Duramax
AUX_WIRE_P ENG-2_P GAUGES_P

(Page 1) (Page 4) (Page 1)

641. 339. 39.


BRN PNK PNK
0.8 TXL
50
19 TXL
0.8 50 19 0.5 TXL
50
7
IP ENG IP

SA641 SA39
RPCV_P

-T62
641. 641. 641. 641.
BRN BRN BRN BRN -T62 &UXT
0.8 TXL 19 TXL
0.8 50 19 TXL
0.8 50 19 TXL
0.8 50 19 39. 39. 39. 39. 39. 39.
50
IP IP IP IP PNK PNK PNK PNK PNK PNK
ENGINE CNTLS 0.5 TXL
50
7 TXL
0.5 50 7 0.5 TXL
50
7 0.5 TXL
50
7 TXL
0.5 50 7 TXL
0.5 50 7

15326762 H_MIR_RLY_P DRL_P 15392708 Pcm IP IP IP IP IP IP


30M GTMXD 40M GTMXD SLD Page 8A-20D - 5 15304908
B10 IP B2 IP IPC_IGN1_P DRL_RLY_P TELLTALE_P TEMP_GAGE_P ILLUM_P 30F GTMXD
IP_EXTN B2 R_CHASSIS A10 IP
B10 40F GTMXD SLD XBDY
30F GTMXD 15392710 A10
15304908 30M GTMXD
POWER MIRRORS DRL 15326762
=&FAM2-B3D
Htd Mirror Rly Drl Mdl 641.
=&DB6/DB8
641. Page 8A- 147B -1 Page 8A- 102A - 1 BRN IP CLUSTER DRL TELL TALE TELL TALE EXTERIOR LIGHT =&AU0
BRN 0.8 TXL 19 39.
50 Ip Cluster Drl Rly Tt Module Trans Temp Gauge Headlamp Sw PNK
0.8 TXL 19 R_CHASSIS
IP_EXTN
50 Page 8A-81A - 2 Page 8A-102A - 1 Page 8A-86A - 1 Page 8A-86A - 2 Page 8A- 110A - 5 0.5 TXL
50
7
641 BAT_ISO_P BB_P XBDY
H_MIR_SW_P
RFA_IGN1_P

STARTING & CHARGING BODY BUILDER


POWER MIRRORS Battery Isolator Ign 3
Htd Mirror Sw Page 8A- 30F - 2 Page 8A-119D - 1 KEYLESS ENTRY
Page 8A-147B - 1 START_P
Rfa Mdl
BRAKE_P Page 8A-132A - 1
(Page 1)
(Page 1)

806.
441. PPL
BRN 0.5 TXL 7 TURN_P
50
0.5 TXL 7 IP
50 (Page 1)
IP
SA441 SA806
139.
PNK
0.8 TXL
50
19
&MWW/MWX IP
441. 441. 441. 441.
BRN BRN BRN BRN 806. 806. 806. SA139
PPL PPL PPL
0.8 TXL
50
19 0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7
IP IP IP IP 0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7
IP IP IP 139 IGTRNHAZ_P
15366099 15392708 15355480 139.
15355480 15326762 15304908 24F GTMXD SLD 40M GTMXD SLD 30F GTMXD SLD
30F GTMXD SLD 30M GTMXD 30F GTMXD C8 IP C9 C5 IP
PNK
C2 IP
B2 IP
B10 IP
IP 0.8 TXL 19
ENG R_CHASSIS ENG 50
ENG IP_EXTN XBDY C8 24M GTMXD SLD
C9 40F GTMXD SLD
C5 30M GTMXD SLD IP
C2 30M GTMXD SLD B2 30F GTMXD B10 30M GTMXD 15336173 15392710 15355479 15355480
15355479 15304908 15326762 806 CRANK2_P EXTERIOR LIGHT 30F GTMXD SLD
TCC_P =&FAM2 Turnhaz Sw
D3 IP
806. 806. ENG
441. PPL PPL Page 8A-110A - 1 D3
BRN = = 30M GTMXD SLD
985. 981. 0.8 TXL 19 0.8 TXL 19 15355479
0.8 TXL
50
19
BRN BRN ENG
50
R_CHASSIS
50
ENG 0.5 TXL 7 0.5 TXL 7
IP_EXTN
50
XBDY
50 STARTING & CHARGING
15326835 BRAKES STARTRLY2_P EBC_CRANK_P 806 CRANK_P
Clutch Sw
8F GT150 SLD Brake Sw Page 8A- 30D/F/H -1
E ENG Page8A- 44A/B - 4 HIS_LED_P CR_CLU_P
&MWW/MWX &M74/MX4/MTW
AC 139. 139.
E 8M GT150 SLD PNK PNK
15326840
0.8 TXL
50
19 0.8 TXL
50
19

441. STARTING & CHARGING HYD BRAKES STARTING & CHARGING ENG ENG
BRN Starter Rly Ebc Start Neutral Sw RPO LEGEND
ENGINE CNTLS ENGINE CNTLS
0.8 TXL 19 Page 8A-30D/F/H - 1 Page 8A-44A/B -1 Page 8A-30D/F/H - 1 BU_MAN2_P BU_LCT_P M74 - LCT 1000 AUTO TRANS
AC
50 Hi Idle Lp Clutch Sw
Page 8A-20D - 5 Page 8A-20D - 4 MX4 - LCT 2000 AUTO TRANS
HVAC_R_P MTW - LCT 2400 AUTO TRANS
MWW/MWX - MANUAL TRANS
DB6 - HTD,LTD,PWR OSRVM
EXTERIOR LIGHT LCT TRANSMISSION DB8 - HEATED OSRVM
Reverse Sw Nsbu Rev Sw AU0 - KEYLESS ENTRY
HVAC Page 8A-110A - 6 Page 8A- 27A - 3 UXT - TRANS TEMP GAUGE
Ac Enable Rly T62 - DRL DELETE
Page 8A-65A -2 FAM2 - FAMILY 2
B3D - SCHOOL BUS

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 12:57:38 pm ORGANIZATION


Power Dist (LB7)
2003 M. D. C Series 03 X &LB7 h22010d 008 Pilot B 2003 Medium Duty C Series
Panel Set: 6 schematic sheet1 88 $IVEDWORK/h22010d__008 Tuesday, October 16, 2001 Panel Set: 6

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-40
Power Distribution — (LB7) 6.6L-Diesel/Duramax
IGN4_P
PCM-B_P TRANS_P
(Page 1)
ACCY_P (Page 4) (Page 1)

(Page 2) 43.
440. YEL 1020.
ORN 1.0 TXL 19 PNK
540. 0.8 TXL
50
19 50
IP 0.5 TXL
50
7

ORN ENG IP
1.0 TXL
50
19 SA43
IP SA440 SA1020
SA540
43. 43. 43. 43.
440. 440. YEL YEL YEL YEL
ORN ORN 1.0 TXL
50
19 1.0 TXL
50
19 1.0 TXL
50
19 1.0 TXL
50
19
1020. 1020.
540. 540. 0.8 TXL 19 0.8 TXL 19 IP IP IP IP PNK PNK
50 50
ORN ORN ENG ENG TXL
0.5 50 7 0.5 TXL 7
1.0 TXL
50
19 1.0 TXL
50
19
IP
50
IP
IP IP
IPC_IGN_P 15355480
IGNSW_D2_P WASH_P WIPE_P
30F GTMXD SLD
R_HVAC_P PCM_BAT2_P PCM_BAT1_P 440 TCM_BAT_P C4 IP
IGN4_RLY ENG
C4 30M GTMXD SLD
(Page 5) 15355479
IP CLUSTER
IP CLUSTER WIPER/WASHER WIPER/WASHER
TRANSMISSION Ip Cluster
REAR HEATER ENGINE CNTLS ENGINE CNTLS Ip Cluster Wiper Motor Wiper Switch
Tcm Page 8A-81A - 2
Rear Heater Rly 15304908 Pcm Pcm Page 8A-81A - 2 Page 8A-91A - 1 Page 8A-91A - 1
Page 8A-66A - 1 30F GTMXD Page 8A-20D - 6 Page 8A-20D -6 Page 8A-27A - 1
A9 IP &M74/MX4/MTW
XBDY 1020.
A9 PNK
30M GTMXD
15326762 0.8 TXL
50
19
ENG
&MWW/MWX
1020.
=&AU3/AU0 PNK
540. SB1020 TXL
0.8 50 19
ORN ENG
TXL
1.0 50 19
XBDY
&M74/MX4/MTW &M74/MX4/MTW &M74/MX4/MTW
=&DB6-AU3-AU0
SB540 1020. 1020. 1020.
540. PNK PNK PNK
TXL
0.8 50 19 0.8 TXL 19 TXL
0.8 50 19
ORN 50
1.0 TXL 19 ENG ENG ENG
50
XBDY
=&AU3/AU0 =&AU3 =&AU3 =&AU0
540. 540. 540. 540.
ORN ORN ORN ORN
1.0 TXL
50
19 1.0 TXL
50
19 1.0 TXL
50
19 1.0 TXL
50
19
XBDY XBDY XBDY XBDY LCT_IGN0_P LCT1_IGN0_P PCM_IGN0_P
LK_RLY_P RFA_P
15317322 15317322
22M GTMXD 22M GTMXD
B11 XBDY B11 XBDY
LDOOR RDOOR TRANSMISSION TRANSMISSION ENGINE CNTLS
B11 22F GTMXD
B11 Tcm Tcm Pcm
22F GTMXD
15317325 15317325 PWR DR LK KEYLESS ENTRY Page 8A-27A - 1 Page 8A-27A - 1 Page 8A-20D - 6
Dr Lk Rly Rfa Mdl
Page 8A-130A - 1 Page 8A-132A - 1

=&DB6-AU3 =&AU3&DB6 =&AU3&DB5 =&AU3 ILLUM


540. 540. 540. 540.
ORN ORN ORN ORN (Page 1)
1.0 TXL
50
19 1.0 TXL
50
19 TXL
1.0 50 19 TXL
1.0 50 19
LDOOR LDOOR LDOOR RDOOR
8.
SC540 PASS_LK_P GRA
0.5 TXL
50
7
IP
SA8
=&AU3&DB6 =&AU3&DB6
540. 540.
ORN ORN PWR DR LK
1.0 TXL
50
19 1.0 TXL
50
19
Pass Dr Lck Sw &UXT
LDOOR LDOOR 8. 8. 8. 8. 8. 8.
Page 8A-130A - 1 GRA GRA GRA GRA GRA GRA
TXL
0.5 50 7 TXL
0.5 50 7 0.5 TXL 7 TXL
0.5 50 7 0.5 TXL 7 0.5 TXL 7
50 50 50
IP IP IP IP IP IP RPO LEGEND
AU3 - POWER DOOR LOCKS
MIR_SW_P DRV_LK_P R_HVAC_DIM GAUGE_DIM RADIO_DIM IPC_DIM PSIR_DIM HVAC_DIM
AU0 - KEYLESS ENTRY
DB5 - MANUAL OSRVM
DB6 - HTD,LTD,PWR OSRVM
M74 - LCT 1000 AUTO TRANS
MX4 - LCT 2000 AUTO TRANS
POWER MIRRORS PWR DR LK REAR HEATER TELL TALE RADIO IP CLUSTER SIR HVAC MTW - LCT 2400 AUTO TRANS
Mirror Switch Drv Dr Lck Sw Rear Heater Sw Trans Temp Gauge Illum Illumination Ip Cluster Defeat Sw Illum Hvac Switch MWW/MWX - MANUAL TRANS
Page 8A-147B - 1 Page 8A-130A - 1 Page 8A-66A - 1 Page 8A-86A - 2 Page 8A-150A - 1 Page 8A-81A - 2 Page 8A- 47A/B - 2 Page 8A-65A - 1 UXT - TRANS TEMP GAUGE

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 12:57:38 pm ORGANIZATION


Power Dist (LB7)
2003 M. D. C Series 03 X &LB7 h22010d 008 Pilot B 2003 Medium Duty C Series
Panel Set: 7 schematic sheet1 88 $IVEDWORK/h22010d__008 Tuesday, October 16, 2001 Panel Set: 7

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-41
Power Distribution — (LB7) 6.6L-Diesel/Duramax
03 560 000 JG PILOT B - INITIAL CREATION 11OC00 001
POST 03 560 803 JG UNDERHOOD CENTER LABEL CHANGE 11OC00 001
ENG-1_P 03 560 839 JG Fuseblock & Inline Updates 21DE00 001
(Page 2)
(Page 4) 03 560 873 JG Change gauge to MAF Sensor 0.8 to 0.5 06FE01 001
840. 03 560 981 JG Add Family 2 School Bus Content 03AP01 001
ORN 239.
1.0 TXL
50
19
PNK
IP 0.8 TXL 19 PCM-I_P
50
SA840 ENG
(Page 1)
439.
PNK
SA239 0.8 TXL
50
19
IP
&M74/MX4/MTW &K40
SA439
840. 840. 840. 840. 840. 239. 239. 239. 239. 239.
ORN ORN ORN ORN ORN PNK PNK PNK PNK PNK
1.0 TXL
50
19 1.0 TXL
50
19 1.0 TXL
50
19 TXL
1.0 50 19 TXL
1.0 50 19 0.8 TXL
50
19 TXL
0.8 50 19 TXL
0.8 50 19 0.5 TXL
50
7 0.8 TXL
50
19
IP IP IP IP IP ENG ENG ENG ENG ENG 439. 439.
PNK PNK
15326952 AUX1_P AUX2_P DLC_P SERIAL_P 239 PTO1_RLY_P HTR_RLY_D_P
16F GT280 0.8 TXL
50
19 0.8 TXL
50
19

IP
R 15355479 15326636
LB7_MAF_P IP IP
15355479
BDY 30M GTMXD SLD 6F GT280 SLD 30M GTMXD SLD
R B10 ENG B ENG A5 ENG 15392708 15355480
16M GT280
15326956 B10 IP EXH_BRK IP 40M GTMXD SLD 30F GTMXD SLD
30F GTMXD SLD B A5 A6 IP
A4 IP
6M GT280 SLD 30F GTMXD SLD
AUX POWER AUX POWER DATA LINK CONN DTC UPFITTER PROV 15355480 ENGINE CNTLS 15326640 15355480 R_CHASSIS A4 ENG
A6 40F GTMXD SLD
Aux Power #1 Aux Power #2 Data Link Conn Batt + Pto Rly Glow Plug Cntrl ENGINE CNTLS 30M GTMXD SLD
15392710 15355479
Page 8A-19A - 1 Page 8A-19A - 1 Page 8A-50A - 1 Page 8A-55B - 1 Page 8A-18A - 2 Page 8A-20D - 11 Maf Sense 239.
Page 8A-20D - 8 PNK
840 CIGAR_P 0.5 TXL
50
7
439.
=&FAM2
439.
IP PNK PNK
&M74/MX4/MTW 0.8 TXL
50
19 0.8 TXL
50
19
239. R_CHASSIS ENG
PNK 239 EXHBRAKE1_P H_FUEL1_P
0.5 TXL 7 EBC_IGN1_P
50
AUX POWER IP
&MWW/MWX
Cigar Lighter SC239 239.
Page 8A-19A - 1 PNK
0.5 TXL
50
7
IP EXH BRAKE/RSTR HEATED FUEL
239.
&M74/MX4/MTW
239.
&M74/MX4/MTW
Exhaust Brake/Rstr Sol
HYD BRAKES SB439
Heated Fuel Rly Ebc
PNK PNK Page 8A-29A - 1 Page 8A-23D - 1
0.5 TXL 7 0.5 TXL 7 Page 8A-44A/B - 1
50 50
IP IP
439. 439.
ODDS_LED_P PNK PNK
0.8 TXL
50
19 0.8 TXL
50
19
ENG ENG
BRAKE_ISO
15326762 IGNA_RLY_P
(Page 5) 30M GTMXD
A8 (Page 4) PCM_IGN1_P
LCT TRANSMISSION IP
1320. Overdrive Defeat Sw Led A8 IP_EXTN
BLU LT 30F GTMXD CHASSIS_P ENG-3_P
Page 8A-27A - 1
0.5 TXL 7 15304908
50 (Page 1) (Page 4)
IP =
989.
PNK 541. 539. ENGINE CNTLS
SA1320 0.5 TXL
50
7
BRN PNK Pcm
IP_EXTN TXL
0.5 50 7 TXL
2.0 50 19 Page 8A-20D - 6
IP ENG
PTO_SW_P
ENG-4_P
1320. 1320. SD541 SA539
BLU LT BLU LT (Page 4)
0.5 TXL
50
7 0.5 TXL
50
7
IP IP 639.
UPFITTER PROV 541. 541. 539. 539. PNK
15392708 Pto Enable Sw BRN BRN PNK PNK 0.8 TXL
50
19
40M GTMXD SLD 0.5 TXL 7 0.5 TXL 7 2.0 TXL 19 2.0 TXL 19 ENG
D3 IP Page 8A-18A - 1 50
IP IP
50
ENG
50
ENG
50
R_CHASSIS 15355479
D3 40F GTMXD SLD A1
30M GTMXD SLD
15392710 15326762 ENG
30M GTMXD EAC_RLY_P EDU1_P EDU2_P IP
B5 A1
IP 30F GTMXD SLD
IP_EXTN 15355480
B5
30F GTMXD
15304908 639.
=&NW9 PNK
541. HYDRO BRAKES ENGINE CNTLS ENGINE CNTLS 0.5 TXL 7
50
BRN Reservoir Air Press Sw Edu Edu IP
0.5 TXL
50
7
Page 8A- 44A/B - 5 Page 8A-20D - 4 Page 8A-20D - 4
IP_EXTN CRUISE_P

1320 BRK_NO_P 1320 BB_STOP_P CHMSL_RLY_P TCS_SW_P

RPO LEGEND CRUISE CONTROL


Cruise Cntl Sw
NW9 - ELECT TRAC CNTRL ENGINE CNTLS BODY BLDR/SCH BUS EXTERIOR LIGHT BRAKES Page 8A-34A - 1
K40 - EXHAUST BRAKE Pcm Stop Chmsl Iso Rly Tcs Led
FAM2 - FAMILY 2 Page 8A-20D -4 Page 8A-119D/E -1 Page 8A- 110A - 2 Page 8A- 44A/B -2

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 12:57:38 pm ORGANIZATION


Power Dist (LB7)
2003 M. D. C Series 03 X &LB7 h22010d 008 Pilot B 2003 Medium Duty C Series
Panel Set: 8 schematic sheet1 88 $IVEDWORK/h22010d__008 Tuesday, October 16, 2001 Panel Set: 8

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-42
Power Distribution — (LLY) 6.6L-Diesel/Duramax
STEERING COLUMN IGN1_MAXI IGN3_MAXI
26062266 PAGE 8A-
IGNSW 010-1
CRUISE 034-1 242 (Page 2)
HORN 040-1 (Page 2) 342. IP
SIR 047-2 RED
WIPER 091-1 5.0 TXL
50
19
BEAMSW 100-1
TRNHZ 110-1
KEYMNDR 114-3
D5 D2

BATT 1 BATT 2 Str Col Asm - Ign Sw


560_ign_sw 004
UPC FNA

IGN0 IGN1 CRANK IGN3 IGN4/ACCY


12077822

ACCESSORY
LOCK
OFF
RUN
START
INTERIOR LIGHTS C1 C5 D1 C6 D6
Head Lamp Sw
300. IP
Page 8A-114A - 5 ORN
5.0 TXL
50
19

SA300
44 DIMMER

1390. IP 3. IP 5. IP 300. IP 300. IP 4. IP


WHT PNK YEL ORN ORN BRN
5.0 TXL
50
19 5.0 TXL
50
19 5.0 TXL
50
19 5.0 TXL
50
19 5.0 TXL
50
19 5.0 TXL
50
19

K4 K2 H4 K6 M4 K8 D2

A TRANS A START A AUX WIRE RLY A IGN4


12092079 12092079 12092078 12092077
B 10A B 10A B 15A B 20A

A ILLUM A PCM-I A GAUGES A SIR A TURN/BACKUP A HTR/AC A AXLE/4WD A BRAKE A CHASSIS


12092079 12092078 12092079 12092079 12092078 12092077 12092077 12092079 12092079
B 10A B 15A B 10A B 10A B 15A B 20A B 20A 1 B 0A 1 B 0A

L3 L1 J7 J5 J3 J1 L5 N7 N5 N3 N1 L7 E1
TRANS_P PCM-I_P GAUGES_P SIR_P TURN_P START_P BRAKE_P CHASSIS_P AUX_WIRE_P IGN4_P

1020 439 39 1139 139 806 441 541 641 43


(Page 7) (Page 8) (Page 6) (Page 9) (Page 6) (Page 6) 141. IP (Page 6) (Page 8) (Page 6) (Page 7)
BRN
TXL
1.0 50 19

SA141

&C49 &C36
141. IP 141. IP 141. IP 141. IP 141. IP
BRN BRN BRN BRN BRN
1.0 TXL
50
19 TXL
1.0 50 19 1.0 TXL
50
19 1.0 TXL
50
19 1.0 TXL
50
19

8 ILLUM HVAC_P TEMP_CNTL_P VAC_PUMP_P HVAC_FOG_P R_HTR_RLY_P

INTERIOR LIGHTING HVAC HVAC HVAC REAR DEFOGGER REAR HEATER


Dimmer Signal Dist Hvac Temperature Motor Vacuum Pump Rear Defog Cntl Rear Heater Rly Coil
Page 8A- 114A - 1 Page 8A- 60/65A- 1 Page 8A- 60/65A-1 Page 8A- 60/65A- 1 Page 8A- 61A- 1 Page 8A- 66A- 1
OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 7:14:02 am ORGANIZATION
Power Dist (LLY)
GMT560 04i X &LLY h44010d 001 Beta 0 GMT560
Panel Set: 1 schematic sheet1 62 $IVEDWORK/h44010d__001 Friday, June 20, 2003 Panel Set: 1

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-43
Power Distribution — (LLY) 6.6L-Diesel/Duramax
BATTERIES
Battery Positive
Page 8A- 35D/F -1

Maxi Ring Term B A 1 MAXICTR_P


max_bat 002
UPC FNA
12146366
MAXBATT

Maxifuse - Block Asm


ELEC BRK - FAM 2
560_rly_max 007
UPC FNA
A A A A A A A A
IGN1 IGN4 IGN3 BATT/HAZ HEADLAMP LIGHTING HVAC BRAKE LP - FAM 3
12065933 12065934 12065935 12065935 12065933 12065933 12065934 12077843
B B B B B B B B
40A 50A 60A 60A 40A 40A 50A 30A

12092231
IGN1_MAXI
(Page 1) A1 A2 A3 A4 A5 A6 A7 A8
242. IP 242. IP 142. IP 1142. IP 1342. IP
RED RED RED RED RED &U86
TXL
5.0 50 19 5.0 TXL 19 5.0 TXL 19 3.0 TXL 19 3.0 TXL 19 642. IP
50 50 50 50
RED
IGN3_MAXI 3.0 TXL 19
50
342
(Page 1) 542 HVAC_MTR_P ABS_TRLR2_P

SA242 IGN4_MAX SA142 SA1142


1242
(Page 5) HVAC TRAILER WIRING
242 STARTRLY_P 142. IP 142. IP 1142 HEADLAMP_P 1142. IP Blow Motor Rly Brake
RED RED RED Page 8A- 60A/65A - 1 Page 8A-119A - 1
TXL
5.0 50 19 5.0 TXL 19 3.0 TXL 19
STARTING & CHARGING 50 EXTERIOR LIGHT 50
Starter Rly Head Lamp Sw
Page 8A- 30D - 1 Page 8A-110A -5
B4 D6 F4 F8

Ip1 - Block Asm


560_rly_ip1_d 002
UPC FNA

TRLR
A
A STOP A HAZARD A TRN/HAZ PWR ACCY A RADIO/CHIME A PWR POST A CHMSL A DRL A MARKER LP A PARK A COURTESY
12092077 12092076 12092077 12182114 12092078 12092077 12092077 12092078 12092077 12092077 12092079
B 20A B 25A B 20A B 20A B 15A B 20A B 20A B 15A B 20A B 20A B 10A

12110746

C7 C5 C3 C1 E3 E5 E7 G3 G1 G7 G5
-KB5
1340. IP
1140. IP 1740. IP ORN
ORN ORN
ACCY_P POST 1.0 TXL 7
COURTESY_P
0.8 TXL
50
19 TXL
0.8 50 19 50

540 840 40
140 BRK_SW_P 1040 HAZ_P 640 TRLR_HAZ_P (Page 7) (Page 8) CHMSL_ISO_P 340 DRL_BEAM_P MRK_LPS_P 240 PARK_P (Page 8)
SA1140

&UXZ
1140. IP 1140. IP 1140. IP
BRAKES EXTERIOR LIGHT EXTERIOR LIGHT ORN ORN ORN EXTERIOR LIGHT DRL EXTERIOR LIGHT EXTERIOR LIGHT
Brake Switch Turn Hazard Sw Trailer Rlys 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19
Chmsl Iso Rly Drl Diode Marker Lp Rly Head Lamp Sw
Page 8A-44A/B - 4 Page 8A-110A -1 Page 8A-110A - 2 Page 8A-110A - 2 Page 8A-102A - 1 Page 8A-110A - 4 Page 8A-110A - 5
RADIO_P IPC1_P CHIME_P

RADIO IP CLUSTER CHIME MDL


Radio Pwr Ipc (Batt) Chime Mdl
Page 8A-150A - 1 Page 8A-81A - 2 Page 8A-76A - 1

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 7:14:02 am ORGANIZATION


Power Dist (LLY)
GMT560 04i X &LLY h44010d 001 Beta 0 GMT560
Panel Set: 2 schematic sheet1 62 $IVEDWORK/h44010d__001 Friday, June 20, 2003 Panel Set: 2

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-44
Power Distribution — (LLY) 6.6L-Diesel/Duramax

BATTERIES
Battery Positive
Page 8A- 35D/F -1
BUSBAR_P BUSBAR2_P

1 1
(Page 4) (Page 4)
UHDIST_P
Underhood Distribution Center
12146281 PAGE 8A-
PTO RLY 18A-2
FUEL PUMP RLY 22A/C-1
STARTER RLY 30A/E-1 J3-A J2-A
HORN RLY 40A-1 UHBATT

Family 2 Family 3 Family 2 Family 3

A HORN A HORN A FUEL A FUEL (L18)


A A A A A A A 12065931 12077842 12065931 ECM-B (LG5)
STUD A STUD B ABS 2 ABS 3 ABS 1 ENGINE E/A PUMP
12065932 12065932 12065933 12065933 12065933 12065934 12065933 20A 20A 20A 12077842
B B B B B B B Maxi B Maxi Maxi B
30A 30A 40A 40A 40A 50A 40A B B 20A
Maxi Maxi Maxi Maxi Maxi Maxi Maxi Maxi

A B
J1-M2 J1-M3 J1-M1 J1-M4 J1-M5 J1-M6 J1-M7

1642. ENG 42. ENG 442. ENG 1840. ENG


RED RED RED 1042. ENG ORN
3.0 TXL
50
19 TXL 19
3.0 50 TXL 19
3.0 50 RED TXL 19
3.0 50
5.0 TXL
50
19

SA1042
740. ENG 740. ENG 1640. ENG
ORN ORN ORN
1.0 TXL
50
19 1.0 TXL
50
19 TXL 19
2.0 50
1042. ENG
RED
5.0 TXL
50
19

15450272 1042. ENG


30M GTMXD SLD RED Loop Anchor Loop Anchor Loop Anchor
A2 A4 D4 TXL 19
5.0 50 IGN_B_P
A2 A4 D4 1042. ENG LA740 LB740 LA1640
30F GTMXD SLD RED (Page 4)
15355480 IGN_A_P
5.0 TXL
50
19

1642. R_CHASSIS 42. R_CHASSIS (Page 4) 740. ENG 740. ENG 1640. ENG
RED RED IGNB_RLY_P ORN ORN ORN
3.0 TXL
50
19 TXL 19
3.0 50 1.0 TXL
50
19 TXL 19
1.0 50 2.0 TXL
50
19
(Page 4)

HYD_EBC_P EBC2_P 442 EBC_P EAC_MTR_P HORN_P HORN_RLY_P FUEL_RLY_P

HYDRO BRAKES HYDRO BRAKES BRAKES HYDRO BRAKES HORN HORN FUEL HAND & STOR
Ebc Ebc Ebc / Rly Elec Air Comp Horn Rly Horn Rly Fuel Pump Rly
Page8A-44A/B - 1 Page 8A-44A/B -1 Page 8A-44A/B -1 Page 8A- 44A/B - 5 Page 8A- 40A - 1 Page 8A- 40A - 1 Page 8A- 22D - 1

RPO LEGEND
K40 - EXHAUST BRAKE
NPE - EXHAUST RESTRICTOR
FAM2 - FAMILY 2

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 7:14:02 am ORGANIZATION


Power Dist (LLY)
GMT560 04i X &LLY h44010d 001 Beta 0 GMT560
Panel Set: 3 schematic sheet1 62 $IVEDWORK/h44010d__001 Friday, June 20, 2003 Panel Set: 3

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-45
Power Distribution — (LLY) 6.6L-Diesel/Duramax
IGNB_RLY_P

1042
IGN_A_P (Page 3) IGNA_RLY_P IGN_B_P

1042 439 1042


(Page 3) (Page 8) (Page 3)
C6 C4 A4 A6

Uh - Ign Rlys
560_fsblk_2000 001
UPC FNA

30 86 86 30
IGNA RLY IGNB RLY

12088567 12193604
87 85 85 87

12146281

D4 D6 B6 B4
2000. ENG 2000. ENG
BUSBAR2_P BUSBAR_P PPL PPL
(Page 3) (Page 3) 5.0 TXL
50
19 5.0 TXL
50
19
250 IGNA_RLY_G 2219 IGNB_P

Loop Anchor
Loop Anchor
LB2000
&C49
GND DIST ENG CNTLS
LA2000
1. ENG 1. ENG Gnd Zone #2B Pcm
RED RED 2000. ENG 2000. ENG
PPL Page 8A-14A - 2 Page 8A-20D - 2 PPL
5.0 TXL
50
19 5.0 TXL
50
19
5.0 TXL
50
19 5.0 TXL
50
19

J1-F7 J1-H7 J1-K7 J1-F1 J1-H3 J1-F3 J1-K5 J1-H5 J1-F5

Uh - Block Asm
560_fsblk_uh_04i 001
&L18/LLY/LG4 &L18
UPC FNA
PCM-B ENG-3
L18/LLY/LG5 O2A L18/LG4/LG5
HTD FUEL ENG-4 12092078
A 12092079 A A A/C COMP A REAR DEFOG A A ENG-1 A L18 A ENG-2 A
LLY/LG4/LG5 L18/LLY/LG4
10A 12092079 15092075 12092079 12092078 12092078 15A
12092077 12092079
B B B 10A B 30A B B 10A B 15A B 15A B
LG4 20A 10A LLY
12092078 12092076 12146281
15A 25A J2- 12110127
J3- 12110127
J1-G8 J1-J8 J1-L8 J1-G2 J1-J4 J1-G4 J1-L6 J1-J6 J1-G6

&C49
1440. ENG 1240. ENG 1093. ENG
ORN ORN PPL ENG-4_P ENG-1_P ENG-2_P ENG-3_P
1.0 TXL
50
19 0.8 TXL
50
19 2.0 TXL
50
19
639 239 339 539
(Page 8) (Page 8) (Page 6) (Page 8)
15336173 15336173
24M GTMXD SLD 24M GTMXD SLD
A4 C4
A4 24F GTMXD SLD C4 24F GTMXD SLD
PCM-B_P 15366099 15366099

440 &C49
(Page 7) 1440. IP 1093. IP
ORN PPL
1.0 TXL
50
19 2.0 TXL
50
19

HFUEL_3_P HVAC_RLYA_P DEFOG_P

HEATED FUEL HVAC REAR DEFOGGER


Htd Fuel Rly Enable Rly Rear Defog Cntl
Page 8A-23D - 1 Page 8A-65A - 2 Page 8A- 61A- 1

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 7:14:02 am ORGANIZATION


Power Dist (LLY)
GMT560 04i X &LLY h44010d 001 Beta 0 GMT560
Panel Set: 4 schematic sheet1 62 $IVEDWORK/h44010d__001 Friday, June 20, 2003 Panel Set: 4

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-46
Power Distribution — (LLY) 6.6L-Diesel/Duramax
RPO LEGEND Loop Anchor
M74/MTX - FAM 2 LCT
FAM2 - FAMILY 2
EXTERIOR LIGHT EXTERIOR LIGHT EXTERIOR LIGHT BRAKES
B3D - SCHOOL BUS
Head Lamp Sw LA755 Turn Haz Sw Turn Haz Sw Brake Switch
ANC - SHUTTLE BUS
Page 8A-110A - 5 Page 8A-110A - 1 Page 8A-110A - 1 Page 8A- 44A/B - 4

450 IGN4_RLY_G
ONSTAR_BAT 755. IP
I/P Distribution/Relay Center 755. IP BLK
12129833 PAGE 8A- (Page 5) 9 PARK_LP_P BLK 5.0 TXL 19 18 LR_STOP_LP 19 RR_STOP_LP 17 BRAKE_ISO_P
&UE1 50
HEATED FUEL RLY 23D-1 1242. IP 5.0 TXL 19
DRL RLY 102A-1 50
RED
BRAKE LAMP RLY 110A-2 TXL 19 GND DIST
CHMSL RLY 110A-2 5.0 50
LH TURN TRAILER RLY 110A-2 Gnd Zone #4B
RH TURN TRAILER RLY 110A-2 S5 R5 R1 Page 8A-14A - 5 L86 L30 S3 T3 S7
MARKER LAMP RLY 110A-4
HEATED MIRROR RLY 147B-1
Ip2 - Block Asm
86 30 560_rly_ip2_d_04 001
A UPC FNA
A ONSTAR A RH PARKLAMP A LH PARKLAMP PWR WINDOW A RADIO U Ignition 4 A L-RR TRUCK A R-RR TRUCK A BRAKE ISO
12092078 12092079 12092079 12182116 12092079 12092079 12092079 12092079
B 15A B 10A B 10A B 25A B 10A 12193604 B 10A B 10A B 10A
85 87
12129833
S6 R8 R6 R2 R4 L85 L87 S4 T4 S8
2040. IP 618. IP 619. IP
2609. IP 2509. IP ORN YEL GRN DK
&UE1 BRN/WHT BRN 0.8 TXL 19 TXL 19 TXL 19
2140. 50 1.0 50 1.0 50
1.0 TXL
50
19 1.0 TXL
50
19
BRAKE_ISO
ORN 343 WIN_IGN4_P
TXL
0.8 50 19
1320
IP (Page 8)
IGN4_RLY SA619
SA2140 SA2609 43
(Page 7)
&UE1 &UE1 POWER WINDOW
2140. 2140. 2609. IP 619. IP
ORN ORN BRN/WHT Window Switch GRN DK
0.8 TXL 19 TXL
0.8 50 19 TXL 19
1.0 50 Page 8A-120A/B - 1 TXL
1.0 50 19
50
IP IP
Blunt Cut
ONSTAR_P2 ONSTAR_P1 MRK_RLY_P BA2040 RR_TURN_P 619 RTURN_RLY_P

ONSTAR ONSTAR EXTERIOR LIGHTING EXTERIOR LIGHT EXTERIOR LIGHT


OnStar Mdl OnStar Mdl Marker Lamp Rly SE2509 Rr Turn Lp Rh Turn Trailer Rly
Page 8A- 85A - 1 Page 8A- 85A - 1 Page 8A- 110A - 4 Page 8A-110A - 3 Page 8A-110A - 2

2609. IP 2509. IP &M74/MTX SA618


BRN/WHT BRN 2509. IP 2509. IP
TXL 19 TXL 19 BRN BRN 618. IP
1.0 50 1.0 50
0.8 TXL
50
19 0.5 TXL
50
7
YEL
1.0 TXL
50
19
15392708
40M GTMXD SLD
B4 C12 2509 DOOR_SW_ILL SW_ILLUM 618 LTURN_RLY_P
ODDS_LP LR_TURN_P
B4 C12 40F GTMXD SLD
2609. R_CHASSIS 15392710
BRN/WHT 2509. R_CHASSIS
TXL 19
1.0 50 BRN &UE1
1.0 TXL 19 INTERIOR LIGHTING INTERIOR LIGHTING LCT TRANSMISSION 1242. IP EXTERIOR LIGHT EXTERIOR LIGHT
50 RED
Door Switch Illum Switch Illum Overdrive Defeat Sw Illum Lr Turn Lp Lh Turn Trailer Rly
Page 8A-114A - 2 Page 8A-114A - 1 Page 8A-27A - 1 5.0 TXL
50
19
Page 8A-110A - 3 Page 8A-110A - 2
SB2609 SH2509
ONSTAR_BAT SA1242
1242
-B3D-ANC -B3D-ANC (Page 5) &UE1 -UE1
2609. R_CHASSIS 2609. R_CHASSIS 2509. R_CHASSIS 2509. R_CHASSIS 1242. IP 1242. IP
BRN/WHT BRN/WHT BRN BRN RED RED
TXL 19
2.0 50 1.0 TXL
50
19 1.0 TXL
50
19 TXL 19
2.0 50 5.0 TXL
50
19 5.0 TXL
50
19

R_TAIL_P RFR_PARK_P 2609 BB_R_PARK 2509 BB_L_PARK LFR_PARK_P L_TAIL_P

IGN4_MAX
EXTERIOR LIGHTING EXTERIOR LIGHTING BODY BLDR/SCH BUS BODY BLDR/SCH BUS EXTERIOR LIGHTING EXTERIOR LIGHTING
Right Rear Parklamp Right Front Parklamp Right Park Left Park Left Front Parklamp Left Rear Parklamp (Page 2)
Page 8A- 110A - 3 Page 8A- 110A - 1 Page 8A- 119D/E - 1 Page 8A- 119D/E - 1 Page 8A- 110A -1 Page 8A- 110A - 3

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 7:14:02 am ORGANIZATION


Power Dist (LLY)
GMT560 04i X &LLY h44010d 001 Beta 0 GMT560
Panel Set: 5 schematic sheet1 62 $IVEDWORK/h44010d__001 Friday, June 20, 2003 Panel Set: 5

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-47
Power Distribution — (LLY) 6.6L-Diesel/Duramax
AUX_WIRE_P GAUGES_P

(Page 1) (Page 1)

641. IP 39. IP
BRN TURN_P PNK
0.8 TXL
50
19 TXL
0.5 50 7
(Page 1)

SA641 139. IP
SA39
PNK
0.8 TXL
50
19

&DB6/DB8 &DB6/DB8 -T62


641. IP 641. IP 641. IP 641. IP SA139
BRN BRN BRN BRN -T62 &UXT &AU0
TXL
0.8 50 19 0.8 TXL 19 0.8 TXL 19 0.8 TXL 19 39. IP 39. IP 39. IP 39. IP 39. IP 39. IP
50 50 50
PNK PNK PNK PNK PNK PNK
139. IP 0.5 TXL
50
7 0.5 TXL
50
7 TXL
0.5 50 7 0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7

15326762 H_MIR_RLY_P DRL_P 15392708 139 IGTRNHAZ_P PNK


30M GTMXD 40M GTMXD SLD 0.8 TXL 19 15304908
B10 B2 50
IPC_IGN1_P DRL_RLY_P TELLTALE_P TEMP_GAGE_P ILLUM_P 30F GTMXD
B2 15355480 A10
B10 40F GTMXD SLD 30F GTMXD SLD
30F GTMXD 15392710 D3 IP
A10 30M GTMXD
15304908
POWER MIRRORS DRL EXTERIOR LIGHT ENG 15326762
Htd Mirror Rly Turnhaz Sw
D3
Drl Mdl 30M GTMXD SLD
Page 8A-147B - 1 Page 8A- 102A - 1 Page 8A-110A - 1 15450272 INTERIOR LIGHTS
&DB6/DB8
641. IP_EXTN
-B3D-ANC
641. R_CHASSIS IP CLUSTER DRL TELL TALE TELL TALE &AU0
39. XBDY
BRN BRN Ip Cluster Drl Rly Tt Module Trans Temp Gauge Headlamp Sw PNK
0.8 TXL 19 641 BAT_ISO_P TXL 19
0.8 50 Page 8A-81A - 2 Page 8A-102A - 1 Page 8A-86A - 1 Page 8A-86A - 2 Page 8A-114A - 5 0.5 TXL 7
50 50

&MWW/MWX &M74/MTX
139. ENG 139. ENG
PNK PNK
BATTERIES 0.8 TXL 19 0.8 TXL 19
50 50
Battery Isolator
Page 8A- 35D - 2
ENG-2_P
H_MIR_SW_P BB_P BU_MAN2_P BU_LCT_P RFA_IGN1_P
(Page 4)
BRAKE_P

(Page 1) 339. ENG


PNK
0.8 TXL
50
19
POWER MIRRORS 441. IP BODY BUILDER EXTERIOR LIGHT LCT TRANSMISSION KEYLESS ENTRY
Htd Mirror Sw BRN Ign 3 Reverse Sw Nsbu Rev Sw Rfa Mdl
Page 8A-147B -1 0.5 TXL
50
7
Page 8A-119D - 1 Page 8A-110A - 6 Page 8A-27A - 3 Page 8A-132A - 1
SA441
START_P
SA339
(Page 1)
&MWW/MWX
441. IP 441. IP 441. IP 441. IP
BRN BRN BRN BRN 806. IP
PPL 339. ENG 339. ENG 339. ENG 339. ENG
0.8 TXL
50
19 TXL
0.5 50 7 0.5 TXL
50
7 0.5 TXL
50
7
PNK PNK PNK PNK
0.5 TXL
50
7
0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19

15355480 15326762 15304908 SA806


30F GTMXD SLD 30M GTMXD 30F GTMXD
C2 B2 B10
C2 B2 B10 RPCV_P2 EGRDCMTR_P EGRDCMTR_P2 RPCV_P
30M GTMXD SLD 30F GTMXD 30M GTMXD
15450272 15304908 15326762
806. IP 806. IP 806. IP
441. ENG PPL PPL PPL
&MWW/MWX 0.5 TXL 7 0.5 TXL 7 0.5 TXL 7
BRN 441. IP_EXTN 441. XBDY 50 50 50
0.8 TXL
50
19
BRN BRN ENGINE CNTLS ENGINE CNTLS ENGINE CNTLS ENGINE CNTLS
15366099 15392708 15355480
0.5 TXL
50
7 TXL 7
0.5 50 24F GTMXD SLD 40M GTMXD SLD 30F GTMXD SLD Pcm Pcm Pcm Pcm
C8 C9 C5
15326835 Page 8A-20D - 5 Page 8A-20D - 5 Page 8A-20D - 5 Page 8A-20D - 5
8F GT150 SLD C8 C9 C5
E HIS_LED_P CR_CLU_P
24M GTMXD SLD 40F GTMXD SLD 30M GTMXD SLD
806 CRANK2_P
15336173 15392710 15450272
E 8M GT150 SLD
15326840 806. ENG 806. R_CHASSIS
PPL PPL
441. AC 0.8 TXL
50
19 0.8 TXL
50
19

BRN ENGINE CNTLS ENGINE CNTLS STARTING & CHARGING


TXL
0.8 50 19 RPO LEGEND
Hi Idle Lp Clutch Sw Clutch Sw
Page 8A-20D - 5 Page 8A-20D - 4 Page 8A- 30D - 1 M74/MTX - FAM 2 LCT
HVAC_R_P TCC_P STARTRLY2_P EBC_CRANK_P 806 CRANK_P MWW/MWX - MANUAL TRANS
DB6 - HTD,LTD,PWR OSRVM
DB8 - HEATED OSRVM
AU0 - KEYLESS ENTRY
UXT - TRANS TEMP GAUGE
HVAC BRAKES STARTING & CHARGING HYD BRAKES STARTING & CHARGING T62 - DRL DELETE
Ac Enable Rly Brake Sw Starter Rly Ebc Start Neutral Sw FAM2 - FAMILY 2
Page 8A-65A - 2 Page8A-44A/B - 4 Page 8A- 30D -1 Page 8A-44A/B - 1 Page 8A- 30D - 1 B3D - SCHOOL BUS
ANC - SHUTTLE BUS

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 7:14:02 am ORGANIZATION


Power Dist (LLY)
GMT560 04i X &LLY h44010d 001 Beta 0 GMT560
Panel Set: 6 schematic sheet1 62 $IVEDWORK/h44010d__001 Friday, June 20, 2003 Panel Set: 6

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-48
Power Distribution — (LLY) 6.6L-Diesel/Duramax
IGN4_P
PCM-B_P TRANS_P
(Page 1)
ACCY_P (Page 4) (Page 1)
(Page 2) 43. IP
440. ENG YEL 1020. IP
ORN 1.0 TXL 19 PNK
=&LLY&C36#&LLY&DB6#&LLY&AU3 0.8 TXL 19 50 0.5 TXL 7
540. IP 50 50
ORN
1.0 TXL
50
19 SA43
SA440 SA1020
SA540
43. IP 43. IP 43. IP 43. IP
440. ENG 440. ENG YEL YEL YEL YEL
&C36 =&LLY&DB6#&LLY&AU3 ORN ORN 1.0 TXL
50
19 1.0 TXL
50
19 1.0 TXL
50
19 1.0 TXL
50
19
1020. IP 1020. IP
540. IP 540. IP TXL 19
0.8 50 0.8 TXL 19
PNK PNK
50
ORN ORN 0.5 TXL 7 0.5 TXL 7
1.0 TXL
50
19 1.0 TXL
50
19 50 50

IPC_IGN_P 15355480
IGNSW_D2_P WASH_P WIPE_P
30F GTMXD SLD
R_HVAC_P LB7_BAT2_P LB7_BAT1_P 440 TCM_BAT_P C4 IP
IGN4_RLY ENG
C4 30M GTMXD SLD
(Page 5) 15450272
15304908 IP CLUSTER
IP CLUSTER WIPER/WASHER WIPER/WASHER
A9 30F GTMXD
TRANSMISSION Ip Cluster
REAR HEATER ENGINE CNTLS ENGINE CNTLS Ip Cluster Wiper Motor Wiper Switch
Tcm Page 8A-81A - 2
Rear Heater Rly A9 Pcm Pcm Page 8A-81A - 2 Page 8A-91A - 1 Page 8A-91A - 1
Page 8A-66A - 1 30M GTMXD Page 8A-20D - 2 Page 8A-20D - 2 Page 8A-27A - 1
15326762 &M74/MTX
1020. ENG
PNK
0.8 TXL
50
19

&MWW/MWX
1020. ENG
&AU3 PNK
540. XBDY SB1020 TXL 19
0.8 50
ORN
TXL 19
1.0 50
&M74/MTX &M74/MTX &M74/MTX
SB540 1020. ENG 1020. ENG 1020. ENG
&DB6-AU3
540. XBDY PNK PNK PNK
TXL 19
0.8 50 TXL 19
0.8 50 TXL 19
0.8 50
ORN
TXL 19
1.0 50
&AU3 &AU3 &AU3 &AU0
540. XBDY 540. XBDY 540. XBDY 540. XBDY
ORN ORN ORN ORN
1.0 TXL
50
19 TXL 19
1.0 50 1.0 TXL
50
19 1.0 TXL
50
19
LCT_IGN0_P LCT1_IGN0_P LB7_IGN0_P
LK_RLY_P RFA_P
15317322 15317322
22M GTMXD 22M GTMXD
B11 B11
TRANSMISSION TRANSMISSION ENGINE CNTLS
B11 22F GTMXD
B11 Tcm Tcm Pcm
22F GTMXD
15317325 15317325 PWR DR LK KEYLESS ENTRY Page 8A-27A - 1 Page 8A- 27A - 1 Page 8A-20D -2
Dr Lk Rly Rfa Mdl
Page 8A-130A - 1 Page 8A-132A - 1

&DB6-AU3 &AU3&DB6 &AU3-DB6 &AU3


540. LDOOR 540. LDOOR 540. LDOOR 540. RDOOR
ORN ORN ORN ORN
TXL 19
1.0 50 1.0 TXL 19 TXL 19
1.0 50 TXL 19
1.0 50
50

SC540 PASS_LK_P

&AU3&DB6 &AU3&DB6
540. LDOOR 540. LDOOR
ORN ORN PWR DR LK
1.0 TXL
50
19 1.0 TXL
50
19
Pass Dr Lck Sw
Page 8A-130A - 1

RPO LEGEND
MIR_SW_P DRV_LK_P
AU3 - POWER DOOR LOCKS
AU0 - KEYLESS ENTRY
DB5 - MANUAL OSRVM
DB6 - HTD,LTD,PWR OSRVM
M74/MTX - FAM 2 LCT
POWER MIRRORS PWR DR LK MWW/MWX - MANUAL TRANS
Mirror Switch Drv Dr Lck Sw
Page 8A-147B -1 Page 8A-130A - 1 AK5 - DUAL SIR

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 7:14:02 am ORGANIZATION


Power Dist (LLY)
GMT560 04i X &LLY h44010d 001 Beta 0 GMT560
Panel Set: 7 schematic sheet1 62 $IVEDWORK/h44010d__001 Friday, June 20, 2003 Panel Set: 7

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-49
Power Distribution — (LLY) 6.6L-Diesel/Duramax
POST
ENG-1_P
(Page 2)
(Page 4)
BRAKE_ISO
840. IP
ORN 239. ENG (Page 5)
1.0 TXL
50
19
PNK
0.8 TXL
50
19
1320. IP
SA840 BLU LT
0.5 TXL
50
7

SA239
&M74/MTX &K40/NPE
SA1320
840. IP 840. IP 840. IP 840. IP 840. IP 239. ENG 239. ENG 239. ENG 239. ENG 239. ENG
ORN ORN ORN ORN ORN PNK PNK PNK PNK PNK
1.0 TXL
50
19 TXL
1.0 50 19 1.0 TXL
50
19 1.0 TXL
50
19 TXL
1.0 50 19 0.8 TXL
50
19 0.8 TXL
50
19 TXL 19
0.8 50 0.5 TXL
50
7 0.8 TXL
50
19

1320. IP 1320. IP
15326952 AUX1_P AUX2_P DLC_P SERIAL_P 239 PTO1_RLY_P HTR_RLY_D_P BLU LT BLU LT
16F GT280 0.5 TXL 7 0.5 TXL 7
R 15450272 15326636
LB7_MAF_P 50 50
30M GTMXD SLD 6F GT280 SLD 15450272
R B10 ENG B 30M GTMXD SLD
16M GT280
IP A5 ENG 15392708
15326956 B10 B IP 40M GTMXD SLD
30F GTMXD SLD 6M GT280 SLD A5 D3
AUX POWER AUX POWER DATA LINK CONN DTC UPFITTER PROV 15355480 ENGINE CNTLS 15326640 30F GTMXD SLD
Aux Power #1 Aux Power #2 Data Link Conn Batt + Pto Rly Glow Plug Cntrl ENGINE CNTLS 15355480 D3 40F GTMXD SLD
Page 8A-19A - 1 Page 8A-19A - 1 Page 8A-50A - 1 Page 8A- 55B - 1 Page 8A-18A - 2 Page 8A-20D - 10 Maf Sense 239. IP 15392710
Page 8A-20D - 8 PNK
840 CIGAR_P 0.5 TXL
50
7

&M74/MTX
239. IP
PNK 239 EXHBRAKE1_P HFUEL_R3_P CHMSL_RLY_P 1320 BB_STOP_P 1320 BRK_NO_P
TXL
0.5 50 7
AUX POWER &MWW/MWX
Cigar Lighter SC239 239. IP
Page 8A-19A - 1 PNK
TXL
0.5 50 7
PCM-I_P EXH BRAKE/RSTR HEATED FUEL EXTERIOR LIGHT BODY BLDR/SCH BUS ENGINE CNTLS
&M74/MTX &M74/MTX
239. IP 239. IP Exhaust Brake/Rstr Sol Heated Fuel Rly Chmsl Iso Rly Stop Pcm
(Page 1) PNK PNK
439. IP Page 8A-29A - 1 Page 8A-23D - 1 Page 8A-110A - 2 Page 8A-119D/E - 1 Page 8A-20D -4
TXL
0.5 50 7 0.5 TXL 7
PNK 50
0.8 TXL
50
19

SA439 ODDS_LED_P

439. IP 439. IP 15326762


PNK PNK 30M GTMXD
LCT TRANSMISSION A8
0.8 TXL
50
19 0.8 TXL
50
19
Overdrive Defeat Sw Led A8 CHASSIS_P ENG-3_P
Page 8A-27A - 1 30F GTMXD
15392708 15355480 15304908
(Page 1) (Page 4)
40M GTMXD SLD 30F GTMXD SLD
A6 A4 IP
239. IP_EXTN
A4 ENG PNK 541. IP 539. ENG
A6 40F GTMXD SLD 0.5 TXL 7
BRN PNK
30M GTMXD SLD 50
15392710 15450272 0.5 TXL
50
7 2.0 TXL
50
19

PTO_SW_P
439. R_CHASSIS 439. ENG ENG-4_P
PNK PNK SD541 SA539
0.8 TXL 19 0.8 TXL 19 (Page 4)
50 50
639. ENG
EBC_IGN1_P UPFITTER PROV 541. IP 541. IP 539. ENG 539. ENG PNK
Pto Enable Sw BRN BRN PNK PNK 0.8 TXL
50
19
TXL
0.5 50 7 TXL
0.5 50 7 2.0 TXL 19 2.0 TXL 19
Page 8A-18A - 1 50 50
15450272
30M GTMXD SLD
15326762 A1 ENG
HYD BRAKES SB439 30M GTMXD EAC_RLY_P EDU1_P EDU2_P
A1
IP
Ebc B5 30F GTMXD SLD
Page 8A-44A/B - 1 15355480
B5
30F GTMXD
439. ENG 439. ENG 439. ENG 15304908 639. IP
PNK PNK PNK &NW9 PNK
0.8 TXL 19 0.8 TXL 19 0.8 TXL 19 541. IP_EXTN HYDRO BRAKES ENGINE CNTLS ENGINE CNTLS TXL
0.5 50 7
50 50 50
BRN Reservoir Air Press Sw Edu Edu
0.5 TXL
50
7
Page 8A- 44A/B - 5 Page 8A-20D - 4 Page 8A-20D - 4
IGNA_RLY_P CRUISE_P
(Page 4) LB7_IGN1_P LB7_IGN1_P2 TCS_SW_P

RPO LEGEND
NW9 - ELECT TRAC CNTRL
CRUISE CONTROL
K40 - EXHAUST BRAKE
Cruise Cntl Sw
ENGINE CNTLS ENGINE CNTLS FAM2 - FAMILY 2 BRAKES Page 8A-34A - 1
Pcm Pcm M74/MTX - FAM 2 LCT Tcs Led
Page 8A-20D - 2 Page 8A-20D - 2 MWW/MWX - MANUAL TRANS Page 8A- 44A/B -2

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 7:14:02 am ORGANIZATION


Power Dist (LLY)
GMT560 04i X &LLY h44010d 001 Beta 0 GMT560
Panel Set: 8 schematic sheet1 62 $IVEDWORK/h44010d__001 Friday, June 20, 2003 Panel Set: 8

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-50
Power Distribution — (LLY) 6.6L-Diesel/Duramax
04 560 000 TY BETA - INITIAL CREATION 18SE01 001
04 560 1149 JG TRANS RPO UPDATE 13DE01 001
04 560 1106 JG Update 900 ckts 08FE02 001
04i 560 1198 JG Changed LB7 to LLY 26MR02 001
03 560 1228 JG Added RPO ANC 07MY02 001

SIR_P
(Page 1)

&AJ3/AK5
1139. IP
YEL
TXL
0.5 50 7
COURTESY_P

(Page 2)
SB1139

40. IP
ORN
&AJ3/AK5 &AK5 0.5 TXL
50
7
1139. IP 1139. IP
YEL YEL 15326952
0.5 TXL 7 0.5 TXL 7 16F GT280
50 50 C
C 16M GT280
15326952 15326762
16F GT280 30M GTMXD 15326956
E B6
E 16M GT280 B6 30F GTMXD
15326956 15304908
&CREWCAB
40. BDY
ORN
Dual SIR Driver only 0.5 TXL
50
7

-CREWCAB SA40
40. BDY
&AJ3
1139. BDY ORN
YEL 0.8 TXL
50
19

0.5 TXL 7 &CREWCAB &CREWCAB


50 40. BDY 40. BDY
ORN ORN
SA1139 TXL 19
0.8 50 0.8 TXL 19
&AK5 50
1139. BDY
YEL
TXL
0.5 50 7
&AJ3 &AJ3 &AK5
1139. BDY 1139. BDY 1139. IP_EXTN
YEL YEL YEL
TXL 7
0.5 50 TXL 7
0.5 50 TXL 7
0.5 50
DOME_P RR_DOME_P

Driver only Dual SIR

INTERIOR LIGHTS INTERIOR LIGHTS


Dome Lamp Rear Dome Lamp
SDM_P SIR_OHM_P PSIR_P Page 8A- 114A -5 Page 8A- 114A - 5

SIR SIR SIR


Sdm Psir Delete Resistor Psir Defeat Sw
Page 8A- 47A - 2 Page 8A- 47A - 2 Page 8A- 47A - 2

RPO LEGEND
AJ3 - DRIVER SIR
AK5 - DUAL SIR
CREWCAB - CREW CAB

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 7:14:02 am ORGANIZATION


Power Dist (LLY)
GMT560 04i X &LLY h44010d 001 Beta 0 GMT560
Panel Set: 9 schematic sheet1 62 $IVEDWORK/h44010d__001 Friday, June 20, 2003 Panel Set: 9

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-51
Ground Distribution — (L18) 8.1L-Gas/NAPT — (LB7) 6.6L-Diesel/Duramax
TRANSMISSION
Nsbu Sw
Page 8A- 27A - 3

NSBU_G

=&L18&M74/MX4/MTW
251.
BLK/WHT
0.8 TXL
50
19
251.
=&LB7&M74/MX4/MTW
ENG BLK/WHT
0.8 TXL
50
19
ENG
2A_LB7

(Page 2)
GND ZONE #2A
2A_L18

(Page 2)

ENGINE TO FRAME GND


GND ZONE #S1

A Gz S1f Clip
&GNDSTRAP
50. B 08917180 002
BLK UPC FNA
50.0 BARE
50
1008
08917180
FRAME
M12

FRAME
A Gz S1e Clip
(Page 7)
B 08917180 002
UPC FNA
08917180
M12

ZONE_S1
RPO LEGEND
L18 - GMPT 8.1L V8 GAS ENG STUD
LB7 - DURAMAX 6600 DIESEL ENG
ENG GND
M74 - LCT 1000 AUTO TRANS
MX4 - LCT 2000 AUTO TRANS
P - LCT 2400 AUTO TRANS
MTW

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 12:52:12 pm ORGANIZATION


Ground Dist (L18/LB7)
2003 M. D. C Series 03 X &L18/LB7 h22014a 010 Pilot B 2003 Medium Duty C Series
Panel Set: 1 schematic sheet1 113 $IVEDWORK/h22014a__010 Tuesday, October 16, 2001 Panel Set: 1

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-52
Ground Distribution — (L18) 8.1L-Gas/NAPT — (LB7) 6.6L-Diesel/Duramax
POWER DIST FUEL HAND & STOR L18 POWER DIST EXH BRAKE/RSTR UPFITTER PROVISIONS HVAC AIR BRAKES L18 ENG CNTLS 2SP AXLE L18 ENG CNTLS
Ign A Rly Fuel Pump Rly Ign B Rly Exhaust Brake/Rstr Sol Pto Kill Sw Ac Clutch/Lo Pr Sw Air Brake Rly Ign Coils - Even 2sp Axle Sw Ign Coils - Odd
Page 8A-10A/D - 4 Page 8A- 22A/C/D - 1 Page 8A- 10A - 4 Page 8A-29A - 1 Page 8A-18A - 1 Page 8A-65A - 2 Page 8A-44C - 2 Page 8A-20A -10 Page 8A-37A - 1 Page 8A-20A - 9

IGNA_RLY_G F_PMP_RLY_G IGNB_RLY_G EXH_SOL_G PTO_G CLUTCH_G AIR_BRK_G IGN_EVEN_G 250 2SP_SW_G IGN_ODD_G

=&L18 =&JE4 =&L18 =&L18


250. 250. 250. 250. 250. 250. 250. 250.
BLK BLK BLK BLK BLK BLK BLK BLK
0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 TXL
0.8 50 19 0.8 TXL
50
19 1.0 TXL
50
19 1.0 TXL
50
19
ENG ENG ENG EXH_BRK AC R_CHASSIS ENG ENG
15326840
8M GT150 SLD
15326640 AC
G
6M GT280 SLD ENG 15355480
EXH_BRK
A 8F GT150 SLD G 30F GTMXD SLD
ENG 15326835 B5 R_CHASSIS
6F GT280 SLD
A ENG
15326636 B5 30M GTMXD SLD
15355479

&K40 =&LB7 =&L18 =&L18 &FAM3


250. 250. 250. 250. 250.
BLK BLK BLK BLK BLK
0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19
ENG ENG ENG ENG ENG
(Page 2)
250 CG
SS250

(Page 2) CG

=&LB7 =&L18
250. 250.
BLK BLK
0.8 TXL
50
19 TXL
2.0 50 19
ENG ENG L18 ENG CNTLS
Low Oil Lvl Sw
Page 8A-20A - 8
SV250

LOW_OIL_G

=&L18 =&L18
250. 250.
BLK BLK
2.0 TXL
50
19 0.8 PTFE
50
19
ENG ENG

2A_LB7
=&LB7&M74/MX4/MTW =&LB7&MWW/MWX
250. 250.
251 BLK BLK
(Page 1) 2A_L18
2.0 TXL
50
19 TXL
2.0 50 19
ENG ENG
251
(Page 1)
A Gz 2 Term Lb7 A Gz 2 Term Lb7
12103501 003 12103505 002
B UPC FNA B UPC FNA A Gz 2 Term L18
12103501 12103505
M10 M10 15358896 002
B UPC FNA
15358896
M10
GND ZONE #2B

ZONE_2
RPO LEGEND
STUD Ground - Engine L18 - GMPT 8.1L V8 GAS ENGINE
560_gnd_eng 003 LB7 - DURAMAX 6600 DIESEL ENG
ENG GND UPC FNA JE4 - AIR BRAKES
K40 - EXHAUST BRAKE
FAM3 - FAMILY 3

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 12:52:12 pm ORGANIZATION


Ground Dist (L18/LB7)
2003 M. D. C Series 03 X &L18/LB7 h22014a 010 Pilot B 2003 Medium Duty C Series
Panel Set: 2 schematic sheet1 113 $IVEDWORK/h22014a__010 Tuesday, October 16, 2001 Panel Set: 2

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-53
Ground Distribution — (L18) 8.1L-Gas/NAPT — (LB7) 6.6L-Diesel/Duramax
RPO LEGEND IP CLUSTER DTC EXTERIOR LIGHTS EXTERIOR LIGHTS DLC UPFITTER PROVISION EXH BRAKE/RSTR ENGINE CNTRLS 2 SPEED AXLE
UZA - MARKER LAMP DELETE Ipc Pwr Gnd Bat Rtn Turn/Haz/Flash Headlamp Sw Dlc Pwr Gnd Pto Enable Sw/Led Exhaust Brake Sw High Idle Sw Elec 2 Speed Sw
JE4 - AIR BRAKES Page 8A- 81A - 2 Page 8A-55B - 1 Page 8A- 110A - 1 Page 8A- 110A - 5 Page 8A- 50A - 1 Page 8A-18A -1 Page 8A- 29A - 1 Page 8A- 20A/D - 5 Page 8A- 37A - 1
K40 - EXHAUST BRAKE
T62 - DRL DELETE
ZONE7A
M74 - LCT 1000 AUTO TRANS
MX4 - LCT 2000 AUTO TRANS (Page 9)
MTW - LCT 2400 AUTO TRANS IP_PWR_G 750 SERIAL_G TRNHAZ_G HEADLPSW_G DATA1_G PTO_LED_G EXH_SW_G HIS_G 2SP_SW1_G

= =&K40 = = =
988. 983. 983. 983. 750.
BLK BLK BLK BLK BLK
0.5 TXL
50
7 TXL
0.5 50 7 0.5 TXL
50
7 0.5 TXL
50
7 2.0 TXL
50
19
IP_EXTN IP_EXTN IP_EXTN IP_EXTN IP_EXTN
SA983

=
983.
BLK
TXL
0.5 50 7
IP_EXTN 15304908
30F GTMXD
750. 750. 750. 750.
B12 B4 B7 IP_EXTN
BLK BLK BLK BLK IP
B12 B4 B7 30M GTMXD
1.0 TXL
50
19 1.0 TXL
50
19 0.8 TXL
50
19 0.5 TXL
50
7
15326762
IP IP IP IP
750. 750. 750.
BLK BLK BLK
0.5 TXL
50
7 0.5 TXL
50
7 2.0 TXL
50
19
IP IP IP

SY750
TELL TALE DRL WIPERS CHIME LCT TRANSMISSION LCT TRANSMISSION
AUXILLARY PWR EXTERIOR LIGHTS 750. Ttm - Exhaust Drl Mdl Wiper Mtr Chime Mdl Overdrive Defeat Sw Overdrive Defeat Sw Illum
Cigar Lighter Roof Marker Lps BLK Page 8A- 86A - 1 Page 8A-102A - 1 Page 8A-91A - 1 Page 8A- 76A - 1 Page 8A-27A - 1 Page 8A-27A - 1
Page 8A- 19A - 1 Page 8A- 110A - 4 3.0 TXL 19
50
IP

EXH_TT_G DRL_G WPR_MTR_G CHIME_G ODDS_SW_G ODDS_ILL_G


CIGAR_G MARKERS_G
-T62
750. 750. 750.
&M74/MX4/MTW &M74/MX4/MTW
BLK BLK BLK 750. 750. 750.
0.8 TXL
50
19 0.8 TXL
50
19 1.0 TXL
50
19
BLK BLK BLK
IP IP IP 0.8 TXL 19 0.5 TXL 7 0.5 TXL 7
50 50 50
IP IP IP

=-UZA =-UZA
750. 750.
BLK BLK SM750
1.0 TXL
50
19 1.0 TXL
50
19
BDY BDY
HORN PARK BRAKE WIPERS WIPERS TELL TALE
SC750 Park Brake Sw
750.
Horn Switch Washer Pump Low Wash Fluid Sw Diff Lk Sw BLK
Page 8A-40A - 1 Page 8A- 46A/B/C - 1 Page 8A-91A - 1 Page 8A- 91A - 1 Page 8A-86A - 1 TXL
3.0 50 19
IP
=&UZA =-UZA
750. 750.
BLK BLK
1.0 TXL
50
19 1.0 TXL
50
19 TRACTOR WIRING
BDY BDY Tractor Conn
HORN_SW_G 750 P_BRK_G WSHR_PMP_G LOW_WASH_G DIFF_LK_G
Page 8A- 119C - 1
&JE4
750. 750. 750. 750.
BLK BLK BLK BLK
0.5 TXL 7 1.0 TXL 19 0.5 TXL 7 0.5 TXL 7 750.
50 50 50 50
IP IP IP IP BLK
15326956 TXL 19 TRACTOR_G
16M GT280 3.0 50
B BDY
IP
IP
B 16F GT280 SN750 A Gz 7a Term
15326952
15326158 002
UPC FNA
750. GND ZONE #7A B
BLK 15326158
1.0 TXL
50
19
M6.3 GND ZONE #7B
IP

ZONE_7

STUD

BDY GND

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 12:52:12 pm ORGANIZATION


Ground Dist (L18/LB7)
2003 M. D. C Series 03 X &L18/LB7 h22014a 010 Pilot B 2003 Medium Duty C Series
Panel Set: 3 schematic sheet1 113 $IVEDWORK/h22014a__010 Tuesday, October 16, 2001 Panel Set: 3

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-54
Ground Distribution — (L18) 8.1L-Gas/NAPT — (LB7) 6.6L-Diesel/Duramax
POWER WINDOWS
POWER WINDOWS POWER DOORS POWER MIRRORS POWER MIRRORS POWER MIRRORS INTERIOR LIGHTING POWER DOORS POWER MIRRORS POWER MIRRORS Pass Win Sw INTERIOR LIGHTING
Drv Window Sw Drv Dr Lck Sw Drv Htd Mir Head Lh Mirror Mrkr Lp Mirror Sw Drv Door Jamb Sw Pass Dr Lck Sw Pass Htd Mir Head Rh Mirror Mrkr Lp Page 8A- 120A-1 Pass Door Jamb Sw
Page 8A-120A/B - 1 Page 8A-130A - 1 Page 8A- 147B - 2 Page 8A- 147B - 2 Page 8A-147B - 1 Page 8A- 114A -3 Page 8A- 130A - 1 Page 8A- 147B - 2 Page 8A- 147B
2- , 120B-2 Page 8A- 114A - 3

550 DR_WIN_G DRV_LK_G L_H_MIR_G LH_MRK_G MIR_SW_G LDOORJAM_G PASS_LK_G R_H_MIR_G RH_MRK_G PASS_WIN_G RDOORJAM_G

=&AU3 = = =&DB6/DB7/DB8 =&AU3 = = =&A31


550. 550. 550. 550. 550. 550. 550. 550.
BLK BLK BLK BLK BLK BLK BLK BLK
0.5 TXL
50
7 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 0.5 TXL
50
7 0.8 TXL
50
19 0.8 TXL
50
19 0.5 TXL
50
7
LDOOR OSRVM OSRVM LDOOR RDOOR OSRVM OSRVM RDOOR

12065398 =&AU3/A31/DB6/DB7/DB8 12065398 =&AU3/A31/DB6/DB7/DB8


8F MP150 550. 8F MP150 550.
A B OSRVM BLK A SAME AS LEFT B OSRVM BLK
LDOOR 0.5 TXL 7 RDOOR 0.5 TXL 7
A B 8M MP150
50 A B 8M MP150
50
LDOOR RDOOR
12162427 12162427

=&DB6/DB7/DB8 =&DB6/DB7/DB8 =&DB6/DB7/DB8 =&DB6/DB7/DB8


550. 550. 550. 550.
BLK BLK BLK BLK
0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19
LDOOR LDOOR RDOOR RDOOR

SA550 SB550

=&AU3/A31 =&DB6/DB7/DB8-AU3-A31 =&DB5-AU3-A31 =&AU3/A31 =&DB6/DB7/DB8-AU3-A31 =&DB5-AU3-A31


550. 550. 550. 550. 550. 550.
BLK BLK BLK BLK BLK BLK
3.0 TXL
50
19 1.0 TXL
50
19 TXL
0.5 50 7 3.0 TXL
50
19 1.0 TXL
50
19 0.5 TXL
50
7
LDOOR LDOOR LDOOR RDOOR RDOOR RDOOR

15317325 15317325
22F GTMXD KEYLESS ENTRY 22F GTMXD
B8 LDOOR B8 RDOOR
XBDY
Rfa Mdl XBDY
POWER DOORS B8 22M GTMXD
ZONE5 Page 8A- 132A - 1 B8 22M GTMXD
Drv Door Rly 15317322 15317322
(Page 12)
Page 8A- 130A - 1

=&AU3/A31 =-AU3-A31 =&CREWCAB RFA_G =&AU3/A31 =-AU3-A31


550. 550. 550. 550. 550.
BLK BLK BLK =&AU0 BLK BLK
LK_RLY_G 3.0 TXL 19 1.0 TXL 19 1.0 TXL 19 550. 3.0 TXL 19 1.0 TXL 19
50 50 50 50 50
XBDY XBDY XBDY BLK XBDY XBDY
=&AU3 TXL
1.0 50 19
550.
BLK XBDY
1.0 TXL
50
19
XBDY

SC550

=&AU3/A31 =-AU3-A31
550. 550.
BLK BLK
3.0 TXL
50
19 1.0 TXL
50
19
XBDY XBDY RPO LEGEND
Gz 5 Term A A Gz 5 Term AU3 - POWER DOOR LOCKS
A31 - POWER WINDOWS
15326158 002 GND ZONE #5 15355522 002
AU0 - KEYLESS ENTRY
UPC FNA B B UPC FNA
DB5 - MANUAL OSRVM
15326158 15355522 DB6 - HTD, LTD, PWR OSRVM
M6.3 M6.3 DB7 - LIGHTED OSRVM
DB8 - HEATED OSRVM
ZONE_5 CREWCAB - CREW CAB

STUD

BDY GND

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 12:52:12 pm ORGANIZATION


Ground Dist (L18/LB7)
2003 M. D. C Series 03 X &L18/LB7 h22014a 010 Pilot B 2003 Medium Duty C Series
Panel Set: 4 schematic sheet1 113 $IVEDWORK/h22014a__010 Tuesday, October 16, 2001 Panel Set: 4

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-55
Ground Distribution — (L18) 8.1L-Gas/NAPT — (LB7) 6.6L-Diesel/Duramax
HVAC AUX POWER AUX POWER EXTERIOR LIGHTS EXTERIOR LIGHTS REAR DEFOGGER TELL TALE POWER MIRRORS HVAC TELL TALE EXTERIOR LIGHTS
Temp Mtr Aux Outlets Aux Outlets Rh Trailer Rly Lh Trailer Rly Rear Defog Cntrl Sys Air Press Gauge Illum Htd Mirror Rly Hvac Head Trans Temp Gauge Illum Chmsl Rly
Page 8A- 60A-1 / 65A-1 Page 8A- 19A - 1 Page 8A- 19A - 1 Page 8A- 110A - 2 Page 8A- 110A - 2 Page 8A-61A - 1 Page 8A-86A - 2 Page 8A- 147B - 1 Page 8A-60A-1 / 65A-1 Page 8A-86A - 2 Page 8A-110A - 2

TEMP_CNTL_G AUX2_G AUX1_G RH_HAZ_G LH_HAZ_G HVAC_FOG_G PNEUTC_G H_MIR_RLY_G HVAC_G GAUGES_G CHMSL_RLY_G

450. 450. 450. 450. 450. &JE4 &UXT 450.


BLK BLK BLK BLK BLK 450. 450. 450. 450. 450. BLK
0.8 TXL 19 1.0 TXL 19 1.0 TXL 19 0.8 TXL 19 TXL
0.8 50 19 BLK BLK BLK BLK BLK 0.5 TXL 7
50 50 50 50 1.0 TXL 19 0.5 TXL 7 0.8 TXL 19 1.0 TXL 19 0.5 TXL 7 50
IP IP IP IP IP 50 50 50 50 50 IP
IP IP IP IP IP

SH450

SK450

HTD FUEL/WATER IN FUEL EXTERIOR LIGHTS HVAC POWER DIST SEO - SCHWAN'S SEO - SCHWAN'S
Heated Fuel Rly Brake Lp Rly Blower Mtr Ign4 Rly Seo Connector Seo Connector
Page 8A- 23D - 1 Page 8A- 110A - 2 Page 8A-60A-1 / 65A-1 Page 8A- 10A/D - 5 Page 8A- 155A - 1 Page 8A- 155A - 1

HFUEL_G BRKLP_RLY_G BLWR_RLY_G IGN4_RLY_G SEO1_G SEO2_G

SIR
=&LB7 &RQ3/U86 &SWN&UJA &SWN&UJA Sdm
450. 450. 450. 450. 450. 450. 450. 450.
BLK BLK BLK BLK BLK BLK BLK BLK Page 8A- 47A/B - 1
TXL
0.5 50 7 0.5 TXL 7 TXL
1.0 50 19 5.0 TXL 19 TXL
0.8 50 19 2.0 TXL 19 0.8 TXL 19 TXL
0.8 50 19
50 50 50 50
IP IP IP IP IP IP IP IP

SDM_G
SJ450
=&AJ3/AK5
1751.
BLK/WHT
0.5 TXL
50
7
450. BDY
BLK 15326956
5.0 TXL 19 16M GT280
50 P BDY
IP
IP
P 16F GT280
15326952
A Gz 4b Term
15317690 001 1751.
UPC FNA ZONE4A BLK/WHT
B TXL 19
0.8 50
15317690 (Page 6) IP
M6.3

PARK BRAKE
GND ZONE #4B Foot Park Brake Sw
Page 8A- 46A - 1

A Gz 6 Term
15355522 002
FOOT_G
B UPC FNA
RPO LEGEND 15355522
JE4 - AIR BRAKES M6.3
LB7 - DURAMAX 6600 DIESEL ENG
RQ3 - TRACTOR
FOOT PARK BRAKE CASE GND
U86 - TRAILER WIRING
(Family 2) GND ZONE #6
CREWCAB - CREW CAB
UXT - TRANS TEMP GAUGE
AJ3 - DRIVER SIR
AK5 - DUAL SIR
ZONE_4 CASE_P ZONE_6

STUD CASE STUD

BDY GND

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 12:52:12 pm ORGANIZATION


Ground Dist (L18/LB7)
2003 M. D. C Series 03 X &L18/LB7 h22014a 010 Pilot B 2003 Medium Duty C Series
Panel Set: 5 schematic sheet1 113 $IVEDWORK/h22014a__010 Tuesday, October 16, 2001 Panel Set: 5

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-56
Ground Distribution — (L18) 8.1L-Gas/NAPT — (LB7) 6.6L-Diesel/Duramax
RPO LEGEND
JE4 - AIR BRAKES
CREWCAB - CREW CAB

IP CLUSTER DATA LINK CONN RADIO SERIAL DATA GATEWAY


Ip Signal Gnd Dlc Sig Gnd Radio Signal Gnd Sdg
Page 8A-81A - 1 Page 8A-50A - 1 Page 8A- 150A - 1 Page 8A- 56A - 1

IP_SIGNAL_G DATA2_G RADIO_G SDG_G

&JE4
1451. 1451. 1451. 1451.
BLK/WHT BLK/WHT BLK/WHT BLK/WHT
0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19
IP IP IP IP

BODY TO FRAME GND


GND ZONE #S2
SB1451

1451.
BLK/WHT
1.0 TXL
50
19
=&GNDSTRAP
IP 50.
BLK
50.0 BARE
50
1008
CAB
A Gz 4a Term
12162100 002
B UPC FNA
12162100
M6.3
REAR DEFOGGER A Gz S2b Term A Gz S2f Term
Rear Defog Grid
B 08917180 002 B 08917180 002
Page 8A- 61A - 1 GND ZONE #4A UPC FNA UPC FNA
08917180 08917180
ZONE4A
M8 M12
RADIO
(Page 5) Antenna Shield
DEFOG_G
Page 8A- 150A - 1
=&CREWCAB
850.
BLK
TXL
2.0 50 19
DEFOG_GND
RDOANT_G

A GND ZONE #8
Gz 8 Term
15354753 003
B UPC FNA
15354753
M6.3

ZONE_S2
ZONE_8 CASE1_P ZONE_S2
STUD
STUD CASE STUD Ground-Body
560_gnd_bdy 003
BDY GND UPC FNA

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 12:52:12 pm ORGANIZATION


Ground Dist (L18/LB7)
2003 M. D. C Series 03 X &L18/LB7 h22014a 010 Pilot B 2003 Medium Duty C Series
Panel Set: 6 schematic sheet1 113 $IVEDWORK/h22014a__010 Tuesday, October 16, 2001 Panel Set: 6

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-57
Ground Distribution — (L18) 8.1L-Gas/NAPT — (LB7) 6.6L-Diesel/Duramax
STARTING & CHARGING AIR BRAKES HYDRO BRAKES HYDRO BRAKES HYDRO BRAKES HYDRO BRAKES
Battery (Neg) Ebc Hydromax Sw Ebc Ebc Hydromax Mtr
Page 8A-30A/D/E/F/G/H - 2 Page 8A-44C - 2 Page 8A-44B - 2 Page 8A- 44A/B - 1 Page 8A- 44A/B - 1 Page 8A-44B - 2

50 BATTNEG_G AIR_G HYMAX2_G HYD_B_G HYD_A_G HYMAX1_G


A Gz B Term
05291571 001
B UPC FNA
=&JE4 =&HYDROMAX =&HYDROMAX
05291571 151. 151. 150.
M12 BLK/WHT BLK/WHT BLK
5.0 TXL
50
19 0.8 TXL
50
19 5.0 TXL
50
19
R_CHASSIS HYD_BST HYD_BST
&B3D -B3D
15326907 12110666
10F GT280 SLD 2M MP630 SLD
G HYD_BST B HYD_BST
ZONE_B R_CHASSIS R_CHASSIS
G 10M GT280 SLD B 2F MP630 SLD
15326661 12085030
STUD Ground - Left Frame B3D FUEL HAND & STOR FAM 2 FUEL HAND & STOR
gnd_l_frame 001 Fuel Pump/Tank Fuel Pump/Tank
UPC FNA Page 8A- 22E-1 Page 8A- 22A-2 , 22D-1 =&JE3 =&JE3 =&JE3 =&JE3
LEFT FRAME GROUND 151.
BLK/WHT
151.
BLK/WHT
151.
BLK/WHT
150.
BLK
0.8 TXL
50
19 TXL 19
3.0 50 TXL 19
3.0 50 TXL
5.0 50 19
STUD R_CHASSIS R_CHASSIS R_CHASSIS R_CHASSIS

350 B3D_FUEL_G 350 FUEL_PMP_G


ZONE_B2 SD151 SB151

&B3D -B3D =&JE3 =&JE3


151. 151.
Left Frame Term BLK/WHT BLK/WHT
TXL 19
8.0 50 TXL 19
8.0 50
B 02977548 001 A
UPC FNA Fuel Gnd Term A Fuel Gnd Term R_CHASSIS R_CHASSIS
02977548 15355302 002 B 15359065 001 SA151
A E 1/2 B UPC FNA UPC FNA
15355302 15359065
=&B3D
M12 M12
50.
=&JE3
BLK 151.
103.0 CPE
50
342
A BLK/WHT
BATNEG_EXTN Gz 1a Term STX 75
13.0 50
15355302 002 R_CHASSIS
B UPC FNA
A Right Frame Term 15355302 A Gz 1a Term A Gz 1b Term
02977548 001 M12 12176671 001 15355302 002
UPC FNA B
B UPC FNA B UPC FNA
02977548 GND ZONE #1A 12176671 15355302
E 1/2 TRAILER WIRING M12 M12
Trailer Conn
Page 8A- 119A/B -1
STD_CONN_G GND ZONE #1B
(Page 8)
=
TRAILER_G 50.
BLK
13.0 STX
50
75
R_CHASSIS

FRAME

(Page 1) GND ZONE #12A (FAM 2) A


GND ZONE #B GND ZONE #12B (FAM 3) Gnd Stud Conn Term
15336763 001
B UPC FNA
15336763
M12

ZONE_S1 ZONE_B ZONE_12 GND_CONN ZONE_1


RPO LEGEND
STUD STUD STUD STUD STUD Ground-Frame B3D - SCHOOL BUS
560_gnd_frame 003 JE3 - HYDRAULIC BRAKES
FRAME GND UPC FNA JE4 - AIR BRAKES
HYDROMAX - HYDROMAX
UJ1 - BRAKE WARN SYS

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 12:52:12 pm ORGANIZATION


Ground Dist (L18/LB7)
2003 M. D. C Series 03 X &L18/LB7 h22014a 010 Pilot B 2003 Medium Duty C Series
Panel Set: 7 schematic sheet1 113 $IVEDWORK/h22014a__010 Tuesday, October 16, 2001 Panel Set: 7

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-58
Ground Distribution — (L18) 8.1L-Gas/NAPT — (LB7) 6.6L-Diesel/Duramax
2SPD AXLE
2spd Axle Mtr
Page 8A-37A - 1

2SP_MTR_G

=&HPZ
350.
BLK
REAR AIR SUSP 2.0 TXL
50
19
Rear Air Susp Sol 2SPD
Page 8A- 52A - 1 12129600
4M MP280 SLD
C 2SPD
R_ABS
C 4F MP280 SLD
12129565
SUSP_SOL_G

=&JPZ =&JPZ
350. 350.
BLK BLK
0.8 TXL
50
19 2.0 TXL
50
19
R_ABS R_ABS
=&FAM3-JPZ
FAM 3 FUEL HAND & STOR
SC350 350.
SCHOOL BUS UPFITTER EXTERIOR LIGHTS BLK
Fuel Pump/Tank Back Up Alarm Tail Lamps 2.0 TXL 19
50
Page 8A- 22C - 2 Page 8A-119E - 1 Page 8A-110A - 3 R_ABS

350 FUEL_SEND_G BU_G TAIL_LP_G =&JE3&JPZ =&JE4&JPZ


350. 350.
BLK BLK
2.0 TXL
50
19 2.0 TXL
50
19
R_ABS R_ABS

15326654 15326908
8F GT280 SLD 16F GT280 SLD
=&B3D =&FAM2-B3D =&FAM3
D R_ABS S R_ABS
350. 350. 350. R_CHASSIS R_CHASSIS
BLK BLK BLK D 8M GT280 SLD S 16M GT280 SLD
2.0 TXL
50
19 2.0 TXL
50
19 2.0 TXL
50
19 15326655 15326667
R_CHASSIS R_CHASSIS R_CHASSIS
=&JE3&FAM3 =&JE4
350. 350.
BLK BLK
ZONE3A 2.0 TXL
50
19 2.0 TXL
50
19
R_CHASSIS R_CHASSIS
351
(Page 10)

ZONE3B

350 SB350
(Page 11)

=&FAM3
350.
GND ZONE #3C BLK
5.0 TXL
50
19
R_CHASSIS
GND ZONE #3D
J1-A J2-A J3-A J4-A J5-A J6-A
Gnd Blk Connector Asm
ZONE ZONE ZONE ZONE UP UP 12066545 001
#3A #3B #3C #3D FITTER FITTER UPC FNA

A B C D E F J1- 12065172
J2- 12065172
J3- 12065172
J4- 12065172 RPO LEGEND
BATT GND
J5- 12065172
B3D - SCHOOL BUS
J6- 12065172 HPZ - ELECTRONIC 2 SPEED AXLE
J7- 12066545
FAM2 - FAMILY 2
J7-A
FAM3 - FAMILY 3
STD_CONN_G
JE3 - HYDRAULIC BRAKES
50 JE4 - AIR BRAKES
(Page 7) JPZ - REAR AIR SUSPENSION

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 12:52:12 pm ORGANIZATION


Ground Dist (L18/LB7)
2003 M. D. C Series 03 X &L18/LB7 h22014a 010 Pilot B 2003 Medium Duty C Series
Panel Set: 8 schematic sheet1 113 $IVEDWORK/h22014a__010 Tuesday, October 16, 2001 Panel Set: 8

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-59
Ground Distribution — (L18) 8.1L-Gas/NAPT — (LB7) 6.6L-Diesel/Duramax
BRAKES REAR AIR SUSP REAR AIR SUSP POWER MIRRORS POWER MIRRORS EXHAUST BRAKE RPO LEGEND
Traction Cntrl Sw Air Susp Sw/Led Air Susp Sw/Illum Htd Mirr Sw/Illum Htd Mirr Sw/Led Exh Brk Sw/Illum NW9 - ELECTRONIC TRAC CNTRL
Page 8A- 44A/B/C - 2 Page 8A- 52A - 1 Page 8A- 52A - 1 Page 8A-147B - 1 Page 8A-147B - 1 Page 8A- 29A - 1 JPZ - REAR AIR SUSPENSION
AK5 - DRIVER AND PASSANGER SIR
DB6 - HTD, LTD, PWR OSRVM
DB8 - HEATED OSRVM
K40 - EXHAUST BRAKE
TCS_G SUSP_LED_G SUSP_ILL_G H_MIR_ILL_G H_MIR_LED_G EXH_ILL_G

=&NW9 =&JPZ =&JPZ =&DB6/DB8 =&DB6/DB8 =&K40


750. 750. 750. 750. 750. 750.
BLK BLK BLK BLK BLK BLK
0.5 TXL
50
7 TXL
0.5 50 7 TXL
0.5 50 7 0.5 TXL
50
7 TXL
0.5 50 7 0.5 TXL
50
7
IP_EXTN IP_EXTN IP_EXTN IP_EXTN IP_EXTN IP_EXTN

SB750

=&NW9/JPZ/DB6/DB8/K40
750.
BLK
2.0 TXL
50
19
IP_EXTN
INTERIOR LIGHTS EXTERIOR LIGHTS EXTERIOR LIGHTS ENGINE CNTRLS UPFITTER PROVISION SIR 2 SPEED AXLE 2 SPEED AXLE
Tandem Axle/Diff Lk Sw Illum Mkr Lmp Sw Mkr Lmp Sw/Illum Hi Idle Sw Illum Pto Enable Sw/Illum Psir Defeat Sw Elec 2 Speed Sw Air 2 Speed Sw
Page 8A- 114A - 1 Page 8A-110A - 4 Page 8A-110A - 4 Page 8A- 20A/D - 5 Page 8A-18A - 1 Page 8A-47A/B - 2 Page 8A-37A - 1 Page 8A-37A - 2

TAN_DIFF_G MRKR_SW_G MRKR2_SW_G HIS_ILL_G PTO_ILL_G PSIR_G 2SP_LP_G 2SP_PNU_G


= = = = = =&AK5 = =
750. 750. 750. 750. 750. 750. 750. 750.
BLK BLK BLK BLK BLK BLK BLK BLK
0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7 0.8 TXL
50
19 0.5 TXL
50
7 0.5 TXL
50
7
IP_EXTN IP_EXTN IP_EXTN IP_EXTN IP_EXTN IP_EXTN IP_EXTN IP_EXTN

SA750

ZONE7A
To: GND ZONE #7A 750
(Page 3)

L18 ENG CNTLS L18 ENG CNTLS STARTING & CHARGING STARTING & CHARGING STARTING & CHARGING
Even Knock Sensor Odd Knock Sensor Starter Motor 2nd Generator Gnd Generator Gnd
Page 8A-20A - 8 Page 8A-20A - 8 Page 8A- 30A/D/E/F/G/H - 1 Page 8A- 30A/D/E/F/G/H - 3 Page 8A-30A/D/E/F/G/H - 3

EVEN_KNK_G ODD_KNK_G STARTER_G 2ND_GEN_G GEN_G

CASE_1 CASE_2 CASE_3 CASE_4 CASE_5 CASE_6 CASE_7 CASE_8 CASE_9

Ground-Engine Case
560_gnd_case 002
ENGINE CASE GND UPC FNA

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 12:52:12 pm ORGANIZATION


Ground Dist (L18/LB7)
2003 M. D. C Series 03 X &L18/LB7 h22014a 010 Pilot B 2003 Medium Duty C Series
Panel Set: 9 schematic sheet1 113 $IVEDWORK/h22014a__010 Tuesday, October 16, 2001 Panel Set: 9

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-60
Ground Distribution — (L18) 8.1L-Gas/NAPT — (LB7) 6.6L-Diesel/Duramax

ELEC THROT CNTRL TRANSMISSION TRANSMISSION L18 ENG CNTLS ENG CNTLS
Etc Tcm Tcm Maf Sense Low Coolant Sw L18 ENG CNTLS L18 ENG CNTLS L18 ENG CNTLS L18 ENG CNTLS
Pcm Gnd 1 Pcm Gnd 1 Pcm Gnd 1 Pcm Gnd 1
Page 8A-21A - 1 Page 8A- 27A-1 Page 8A- 27A-1 Page 8A-20A - 8 Page 8A- 20A-12 / 20D-8
Page 8A- 20A - 12 Page 8A- 20A - 12 Page 8A- 20A - 12 Page 8A- 20A - 12

ETC_G 351 TCM1_G LCT_G MAF_G LOW_COOL_G


L18_1_G L18_2_G L18_3_G L18_4_G

=&L18 &M74/MX4/MTW =&L18


351. 351. 351. 351. =&L18 =&L18 =&L18 =&L18
BLK/WHT BLK/WHT BLK/WHT BLK/WHT 351. 351. 351. 351.
BLK/WHT BLK/WHT BLK/WHT BLK/WHT
0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19
ENG ENG ENG ENG 0.8 TXL
50
19 TXL 19
0.8 50 TXL 19
0.8 50 TXL 19
0.8 50
ENG ENG ENG ENG

SA351

LB7 ENG CNTLS LB7 ENG CNTLS LB7 ENG CNTLS LB7 ENG CNTLS
Pcm Gnd 1 Pcm Gnd 1 Pcm Gnd 1 Pcm Gnd 1
Page 8A- 20D - 12 Page 8A- 20D - 12 Page 8A- 20D - 12 Page 8A- 20D - 12

=&L18
351.
BLK/WHT
0.8 TXL
50
19
ENG LB7_1_G LB7_2_G LB7_3_G LB7_4_G

=&LB7 =&LB7 =&LB7 =&LB7


351. 351. 351. 351.
BLK/WHT BLK/WHT BLK/WHT BLK/WHT
SB351 0.8 TXL
50
19 TXL 19
0.8 50 0.8 TXL
50
19 0.8 TXL
50
19
ENG ENG ENG ENG

HYDRO BRAKES TELL TALE


Fluid Lvl Sw Trans Temp Snsr
Page 8A- 44A/B - 1 Page 8A-86A - 2 FUEL HAND & STOR
Prim Tank Static Gnd FUEL HAND & STOR
Page 8A- 22A/C-2 Sec Tank Static Gnd
22D/E-1 Page 8A-22C - 2

FLS_G TEMP_SNSR_G

350 PFTANK_G 350 SFTANK_G

=
351. 351.
BLK/WHT =&FAM2 =&FAM3 BLK/WHT
0.8 TXL 19 351. 351. 1.0 TXL 19 A A
50 BLK/WHT BLK/WHT 50 Primary Tank Term Secondary Tank Term
HYD_BST ENG
0.8 TXL
50
19 0.8 TXL
50
19 12015907 001 12015907 001
15326907 ENG_FAN ENG_FAN
15355479 B UPC FNA B UPC FNA

A 10F GT280 SLD


C1 30M GTMXD SLD 12015907 12015907
HYD_BST 15326636 15326910 ENG M8 M8
R_CHASSIS 6F GT280 SLD 12F GT280 SLD R_CHASSIS
A C ENG_FAN G ENG_FAN C1
10M GT280 SLD 30F GTMXD SLD
15326661 R_CHASSIS R_CHASSIS 15355480
C 6M GT280 SLD G 12M GT280 SLD GND ZONE #11 (MID TANKS)
=&JE3 15326640 15326915 =
351.
BLK/WHT
351.
BLK/WHT
GND ZONE #10 (SIDE TANKS) GND ZONE #9 (SIDE TANKS)
=&FAM2 =&FAM3
0.8 TXL 19 351. 351. 1.0 TXL 19
50 50
R_CHASSIS BLK/WHT BLK/WHT R_CHASSIS
0.8 TXL
50
19 0.8 TXL
50
19
SC351 TANK_P TANK_S
R_CHASSIS R_CHASSIS

Primary Fuel Tank Secondary Fuel Tank


p_fuel_tank 005 s_fuel_tank 005
RPO LEGEND = UPC FNA UPC FNA
351.
L18 - GMPT 8.1L V8 GAS ENG BLK/WHT FUEL TANK FUEL TANK
LB7 - DURAMAX 6600 DIESEL ENG 2.0 TXL
50
19
R_CHASSIS
JE3 - HYDRAULIC BRAKES
M74 - LCT 1000 AUTO TRANS ZONE3A
MX4 - LCT 2000 AUTO TRANS
(Page 8)
MTW - LCT 2400 AUTO TRANS GND ZONE #3A
OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 12:52:12 pm ORGANIZATION
Ground Dist (L18/LB7)
2003 M. D. C Series 03 X &L18/LB7 h22014a 010 Pilot B 2003 Medium Duty C Series
Panel Set: 10 schematic sheet1 113 $IVEDWORK/h22014a__010 Tuesday, October 16, 2001 Panel Set: 10

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-61
Ground Distribution — (L18) 8.1L-Gas/NAPT — (LB7) 6.6L-Diesel/Duramax
HORNS HVAC AIR BRAKES IP CLUSTER IP CLUSTER HEADLAMPS HEADLAMPS EXTERIOR LIGHTS HEADLAMPS HEADLAMPS EXTERIOR LIGHTS
Horns Vacuum Pmp Air Dryer Low Air Press Sw - Prim Low Air Press Sw - Sec Left Headlamp Left High Beams Lf Turn/Park Lmps Right Headlamp Right High Beams Rf Turn/Park Lmps
Page 8A-40A - 1 Page 8A-60A-1 / 65A-1 Page 8A- 44C - 5 Page 8A-81A-1 Page 8A-81A-1 Page 8A- 100A/B -1 Page 8A- 100B - 1 Page 8A- 110A - 1 Page 8A- 100A/B - 1 Page 8A- 100B - 1 Page 8A- 110A- 1

HORN_A_G VAC_PUMP_G AIR_DRY_G AIR_PR_SW_G AIR_SW_G 350 BEAM_G HI_BEAM_G LTRNPRK_G 350 BEAM_G HI_BEAM_G RTRNPRK_G

= =&JE4 =&JE4 =&JE4 =&HPR = =&HPR =


350. 350. 350. 350. 350. 350. 350. 350.
BLK BLK BLK BLK BLK BLK BLK BLK
1.0 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 1.0 TXL
50
19 TXL
1.0 50 19 1.0 TXL
50
19 1.0 TXL
50
19
R_CHASSIS R_CHASSIS R_CHASSIS R_CHASSIS FWDLP FWDLP FWDLP FWDLP
SF350 SF350

Splice for Ether Injector


See: 14C-11
= =
=&FAM3 350. 350.
350. BLK BLK
BLK BODY BLDR/SCH BUS HYDRO BRAKES
Gnd 2.0 TXL 19
Elec Air Comp 2.0 TXL 19
1.0 TXL
50
19
FWDLP
50
FWDLP
50
ENG_FAN Page 8A-119D/E - 1 Page 8A-44A/B -5
15409273 15409273
SD350 C
5M GT280 SLD
C
5M GT280 SLD
SAME AS LEFT
L_FWDLP R_FWDLP
R_CHASSIS C R_CHASSIS
C 5F GT280 SLD 5F GT280 SLD
15326642 15326642
=&FAM2 =&FAM3 350 BB_G EAC_G
350. 350.
BLK BLK
1.0 TXL
50
19 1.0 TXL
50
19
ENG_FAN ENG_FAN

15326636 15326910
6F GT280 SLD 12F GT280 SLD = =&JE3 =
A ENG_FAN A ENG_FAN 350. 350. 350.
R_CHASSIS R_CHASSIS
BLK BLK BLK
A 6M GT280 SLD A 12M GT280 SLD 2.0 TXL
50
19 3.0 TXL
50
19 2.0 TXL
50
19

15326640 15326915 R_CHASSIS AIR_COMP R_CHASSIS

=&FAM2 =&FAM3 15300003


350. 350. 3M MP280 SLD
BLK BLK C AIR_COMP
TXL
1.0 50 19 1.0 TXL 19 R_CHASSIS
R_CHASSIS R_CHASSIS
50 C 3F MP280 SLD
12040977

=&JE3-B3D
350.
BLK
3.0 TXL
50
19
R_CHASSIS

SE350

=
350.
BLK
5.0 TXL
50
19
R_CHASSIS

ZONE3B

(Page 8)

RPO LEGEND
GND ZONE #3B B3D - SCHOOL BUS
JE3 - HYDRAULIC BRAKES
JE4 - AIR BRAKES
HPR - QUAD HEADLAMPS

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 12:52:12 pm ORGANIZATION


Ground Dist (L18/LB7)
2003 M. D. C Series 03 X &L18/LB7 h22014a 010 Pilot B 2003 Medium Duty C Series
Panel Set: 11 schematic sheet1 113 $IVEDWORK/h22014a__010 Tuesday, October 16, 2001 Panel Set: 11

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-62
Ground Distribution — (L18) 8.1L-Gas/NAPT — (LB7) 6.6L-Diesel/Duramax

HEATED FUEL ENGINE CNTLS ENGINE CNTLS ENGINE CNTLS ENGINE CNTLS ENGINE CNTLS ENGINE CNTLS ENGINE CNTLS HEATED FUEL ENGINE CNTLS ENGINE CNTLS
Heated Fuel Htr Edu Crank Snsr Shield Edu 57x Shield Rail Press Snsr Shield Edu Cam Snsr Shield Rpcv Shield Water In Fuel Snsr Glow Plug Cntls Oil Level Sw
Page 8A-23D - 1 Page 8A-20D - 4 Page 8A-20D - 10 Page 8A-20D - 4 Page 8A-20D - 12 Page 8A-20D - 4 Page 8A-20D - 10 Page 8A-20D - 5 Page 8A-23D - 1 Page 8A-20D - 10 Page 8A-20D - 8

HFUEL_SW_G EDU_A_G CRANK_SH 57X_SH RAIL_SH EDU_B_G CAM_SH RPCV_SH WIF_G GLO_CNTL_G LOW_OIL_G

=&LB7 =&LB7 =&LB7 =&LB7 =&LB7 =&LB7 =&LB7 =&LB7 =&LB7 =&LB7
IC96. IZ17. IZ05. IZ09. IZ08. IZ18. IZ06. IZ07. IC91. HB03.
BLK BLK/YEL BARE BARE BARE BLK/GRN DK BARE BARE YEL PNK/YEL
1.25 TXL
50
19 2.5 TXL
50
19 NONE
50
NONE
50
NONE
50 2.5 TXL
50
19 NONE
50
NONE
50 0.85 TXL
50
16 0.85 TXL
50
16
ISUZU ISUZU ISUZU ISUZU ISUZU ISUZU ISUZU ISUZU ISUZU ISUZU
ISUZU
SPLICE SPLICE ISUZU2

=&LB7 =&LB7 =&LB7 =&LB7


IZ17. IZ18. HB403. IC469.
BLK/YEL BLK/GRN DK PNK/YEL GRN LT/WHT
TXL 19
2.5 50 2.5 TXL 19 0.85 TXL 16 0.85 TXL 16
50 50 50
ISUZU ISUZU ISUZU2 ISUZU2

ENGINE EARTH A ENGINE EARTH B ENGINE EARTH C Note:


Isuzu
Supplied
Rear Heater Rear Heater Rear Heater Rear Heater
Rear Heater Relay Rear Heater Motor Water Valve Solenoid Rear Htr Sw Ill POWER WINDOWS INTERIOR LIGHTS POWER WINDOWS INTERIOR LIGHTS
L R Win Sw Illum L R Door Jamb Sw R R Win Sw Illum R R Door Jamb Sw
Page 8A-66A - 1 Page 8A-66A - 1 Page 8A-66A - 1 Page 8A-66A - 1
Page 8A-120B - 2 Page 8A- 114A - 4 Page 8A- 120B - 2 Page 8A-114A - 4

LR_WIN_G LRDOORJAM_G RR_WIN_G RRDOORJAM_G

R_HTR_RLY_G R_HTR_MTR_G WATER_VAL_G R_HVAC_G

=&C36 =&C36 =&C36 =&C36 =&A31&CREWCAB =&A31&CREWCAB =&A31&CREWCAB =&A31&CREWCAB


550. 550. 550. 550. 550. 550. 550. 550.
BLK BLK BLK BLK BLK BLK BLK BLK
1.0 TXL
50
19 1.0 TXL
50
19 1.0 TXL
50
19 0.5 TXL
50
7 1.0 TXL
50
19 0.8 TXL
50
19
=&CREWCAB-A31 1.0 TXL
50
19 0.8 TXL
50
19
=&CREWCAB-A31
BDY BDY BDY BDY REAR_DOOR REAR_DOOR 550. REAR_DOOR REAR_DOOR 550.
SD550 BLK SD550 BLK
TXL
0.8 50 19 TXL
0.8 50 19
REAR_DOOR REAR_DOOR
=&A31&CREWCAB =&A31&CREWCAB
550. 550.
BLK BLK
1.0 TXL
50
19 TXL
1.0 50 19
REAR_DOOR REAR_DOOR

15326018 15326018
12M GT280 12M GT280
K REAR_LDOOR
Same as left K REAR_RDOOR
BDY BDY
K 12F GT280 K
12F GT280
15326021 15326021
=&CREWCAB =&CREWCAB
550. 550.
BLK BLK
1.0 TXL
50
19 1.0 TXL
50
19
BDY BDY

SF550

=&CREWCAB
550.
BLK
1.0 TXL
50
19
BDY

15326935
10M GT280
J BDY RPO LEGEND
XBDY
ZONE5 J 10F GT280 C35 - REAR HEATER
15326931 LB7 - DURAMAX 6600 DIESEL ENG
550
(Page 4) To: GND ZONE #5 A31 - POWER WINDOWS
CREWCAB - CREW CAB

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 12:52:12 pm ORGANIZATION


Ground Dist (L18/LB7)
2003 M. D. C Series 03 X &L18/LB7 h22014a 010 Pilot B 2003 Medium Duty C Series
Panel Set: 12 schematic sheet1 113 $IVEDWORK/h22014a__010 Tuesday, October 16, 2001 Panel Set: 12

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-63
Ground Distribution — (L18) 8.1L-Gas/NAPT — (LLY) 6.6L-Diesel/Duramax
ENGINE CNTLS ENGINE CNTLS TRANSMISSION
Pcm (O2 Snsr Gnd) Pcm (O2 Snsr Gnd) Nsbu Sw
Page 8A- 20A -7 Page 8A- 20A - 7 Page 8A- 27A - 3

L18 L18

O2_HTRA_G O2_HTRB_G NSBU_G

=&L18-NM2 =&L18-NM2 =&L18&M74/MX4/MTX/MTW-NM2 =&LLY&M74/MTX


251. ENG 251. ENG 251. ENG 251. ENG
BLK/WHT BLK/WHT BLK/WHT BLK/WHT
0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19

=&L18&M74/MX4/MTX/MTW&NM2
251. ENG
BLK/WHT
SB251 0.8 TXL
50
19

2A_LB7
=&L18-NM2
251. ENG
BLK/WHT (Page 2)
0.8 TXL
50
19

GND ZONE #2A

2A_L18

(Page 2)

ENGINE TO FRAME GND


GND ZONE #S1

A
&GNDSTRAP
Gz S1f Clip
50. FRAME B 08917180 002
BLK UPC FNA
50.0 BARE
50
1008
08917180
M12

FRAME
A
Gz S1e Clip
(Page 7)
B 08917180 002
UPC FNA
08917180
M12

ZONE_S1
RPO LEGEND
L18 - GMPT 8.1L V8 GAS ENG STUD
LLY - DURAMAX 6600 DIESEL ENG
ENG GND
M74 - LCT 1000 AUTO TRANS
MX4 - LCT 2000 AUTO TRANS
MTW - LCT 2400 AUTO TRANS

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 12:03:47 pm ORGANIZATION


Ground Dist (L18/LLY)
GMT560 04i X &L18/LLY h44014a 001 Beta 0 GMT560
Panel Set: 1 schematic sheet1 67 $IVEDWORK/h44014a__001 Monday, September 1, 2003 Panel Set: 1

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-64
Ground Distribution — (L18) 8.1L-Gas/NAPT — (LLY) 6.6L-Diesel/Duramax
POWER DIST FUEL HAND & STOR POWER DIST EXH BRAKE/RSTR UPFITTER PROVISIONS HVAC AIR BRAKES ENGINE CNTLS 2SP AXLE ENGINE CNTLS
Ign A Rly Fuel Pump Rly Ign B Rly Exhaust Brake/Rstr Sol Pto Kill Sw Ac Clutch/Lo Pr Sw Air Brake Rly Ign Coils - Even 2sp Axle Sw Ign Coils - Odd
Page 8A-10A/D - 4 Page 8A-22A/C/D - 1 Page 8A- 10A - 4 Page 8A-29A - 1 Page 8A-18A - 1 Page 8A-65A - 2 Page 8A-44C - 2 Page 8A-20A - 10 Page 8A-37A - 1 Page 8A-20A -9

L18 L18 L18

IGNA_RLY_G F_PMP_RLY_G IGNB_RLY_G EXH_SOL_G PTO_G CLUTCH_G AIR_BRK_G IGN_EVEN_G 250 2SP_SW_G IGN_ODD_G

=&L18 &K40/NPE &JE4-JVA =&L18 =&L18


250. ENG 250. ENG 250. ENG 250. EXH_BRK 250. AC 250. R_CHASSIS 250. ENG 250. ENG
BLK BLK BLK BLK BLK BLK BLK BLK
0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 1.0 TXL
50
19 1.0 TXL
50
19

15326840
8M GT150 SLD
15326640 G
6M GT280 SLD 15355480
A 8F GT150 SLD
G 30F GTMXD SLD
15326835
B5
6F GT280 SLD
A
15326636
B5 30M GTMXD SLD
15450272

&K40/NPE =&LLY =&L18 =&L18 &JE4


250. ENG 250. ENG 250. ENG 250. ENG 250. ENG
BLK BLK BLK BLK BLK
0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 TXL
0.8 50 19

(Page 2)
250 CG
SS250

(Page 2) CG

=&LLY =&L18
250. ENG 250. ENG
BLK BLK
TXL 19
0.8 50 TXL 19
2.0 50
ENGINE CNTLS
Low Oil Lvl Sw
Page 8A-20A - 8
SV250
L18

LOW_OIL_G

=&L18 =&L18
250. ENG 250. ENG
BLK BLK
TXL 19
2.0 50 0.8 PTFE 19
50

2A_LB7
=&LLY&M74/MTX =&LLY&MWW/MWX
250. ENG 250. ENG
251 BLK BLK
(Page 1) 2A_L18
2.0 TXL
50
19 TXL 19
2.0 50
251
(Page 1)
A A
Gz 2 Term Lb7 Gz 2 Term Lb7
12103501 003 12103505 002
B UPC FNA B UPC FNA A
12103501 12103505 Gz 2 Term L18
M10 M10 15358896 002
B UPC FNA
15358896
M10
GND ZONE #2B

ZONE_2
RPO LEGEND
STUD Ground - Engine L18 - GMPT 8.1L V8 GAS ENGINE
560_gnd_eng 003 LLY - DURAMAX 6600 DIESEL ENG
ENG GND UPC FNA JE4 - AIR BRAKES
K40 - EXHAUST BRAKE
FAM3 - FAMILY 3

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 12:03:47 pm ORGANIZATION


Ground Dist (L18/LLY)
GMT560 04i X &L18/LLY h44014a 001 Beta 0 GMT560
Panel Set: 2 schematic sheet1 67 $IVEDWORK/h44014a__001 Monday, September 1, 2003 Panel Set: 2

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-65
Ground Distribution — (L18) 8.1L-Gas/NAPT — (LLY) 6.6L-Diesel/Duramax
RPO LEGEND IP CLUSTER DTC EXTERIOR LIGHTS INTERIOR LIGHTS DLC UPFITTER PROVISION EXH BRAKE/RSTR ENGINE CNTRLS 2 SPEED AXLE SEO VERIZON
UZA - MARKER LAMP DELETE Ipc Pwr Gnd Bat Rtn Turn/Haz/Flash Headlamp Sw Dlc Pwr Gnd Pto Enable Sw/Led Exhaust Brake Sw High Idle Sw Elec 2 Speed Sw Seo Sw
JE4 - AIR BRAKES Page 8A- 81A - 2 Page 8A-55B - 1 Page 8A- 110A - 1 Page 8A-114A - 5 Page 8A- 50A - 1 Page 8A-18A - 1 Page 8A- 29A - 1 Page 8A- 20A/D - 5 Page 8A- 37A - 1 Page 8A-155f - 1
K40 - EXHAUST BRAKE
T62 - DRL DELETE
M74 - LCT 1000 AUTO TRANS
MX4 - LCT 2000 AUTO TRANS
MTW - LCT 2400 AUTO TRANS IP_PWR_G 750 SERIAL_G TRNHAZ_G HEADLPSW_G DATA1_G PTO_LED_G EXH_SW_G HIS_G 2SP_SW1_G 750 SEO_SW_3
&K40
750. IP_EXTN 750. IP_EXTN 750. IP_EXTN 750. IP_EXTN
BLK BLK BLK BLK
0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7

SD750

750. IP_EXTN
BLK ZONE7A
0.5 TXL
50
7
(Page 9)
750. IP_EXTN
B12 B4 BLK
750. IP 750. IP 750. IP 750. IP
BLK BLK BLK BLK B12 B4 2.0 TXL
50
19

1.0 TXL
50
19 1.0 TXL
50
19 0.8 TXL
50
19 0.5 TXL
50
7
15304908
750. IP 750. IP 30F GTMXD
BLK BLK B7
0.5 TXL
50
7 0.5 TXL
50
7
B7 30M GTMXD
15326762
750. IP
SY750 BLK
TELL TALE DRL WIPERS 2.0 TXL 19
AUXILLARY PWR EXTERIOR LIGHTS 750. IP Ttm - Exhaust Drl Mdl Wiper Mtr
50
Cigar Lighter Roof Marker Lps BLK Page 8A- 86A - 1 Page 8A- 102A - 1 Page 8A-91A - 1
Page 8A-19A - 1 Page 8A- 110A - 4 3.0 TXL 19 CHIME LCT TRANSMISSION LCT TRANSMISSION
50
Chime Mdl Overdrive Defeat Sw Overdrive Defeat Sw Illum
Page 8A- 76A - 1 Page 8A-27A - 1 Page 8A-27A - 1

EXH_TT_G DRL_G WPR_MTR_G


CIGAR_G MARKERS_G
-T62
750. IP 750. IP 750. IP
BLK BLK BLK CHIME_G ODDS_SW_G ODDS_ILL_G
TXL
0.8 50 19 0.8 TXL 19 1.0 TXL 19
50 50 &UXZ &M74/MX4/MTW/MTX &M74/MX4/MTW/MTX
750. IP 750. IP 750. IP
BLK BLK BLK
0.8 TXL
50
19 0.5 TXL
50
7 0.5 TXL
50
7

-UZA -UZA
750. BDY 750. BDY
BLK BLK SM750
1.0 TXL
50
19 1.0 TXL
50
19

HORN PARK BRAKE WIPERS WIPERS TELL TALE


SC750 750. IP
Horn Switch Park Brake Sw Washer Pump Low Wash Fluid Sw Diff Lk Sw BLK
Page 8A-40A - 1 Page 8A- 46A/B/C - 1 Page 8A-91A - 1 Page 8A- 91A - 1 Page 8A-86A - 1 3.0 TXL 19
50
&UZA -UZA
750. BDY 750. BDY
BLK BLK
TXL 19
1.0 50 1.0 TXL
50
19 TRACTOR WIRING
Tractor Conn
HORN_SW_G 750 P_BRK_G WSHR_PMP_G LOW_WASH_G DIFF_LK_G
Page 8A- 119C - 1
&JE4
750. IP 750. IP 750. IP 750. IP
BLK BLK BLK BLK
0.5 TXL 7 1.0 TXL 19 0.5 TXL 7 0.5 TXL 7 750. IP
50 50 50 50
BLK
15326956 TRACTOR_G
16M GT280 3.0 TXL
50
19
B
B 16F GT280 SN750 A Gz 7a Term
15326952
15326158 002
UPC FNA
750. IP GND ZONE #7A B
BLK 15326158
1.0 TXL
50
19
M6.3 GND ZONE #7B

ZONE_7

STUD

BDY GND

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 12:03:47 pm ORGANIZATION


Ground Dist (L18/LLY)
GMT560 04i X &L18/LLY h44014a 001 Beta 0 GMT560
Panel Set: 3 schematic sheet1 67 $IVEDWORK/h44014a__001 Monday, September 1, 2003 Panel Set: 3

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-66
Ground Distribution — (L18) 8.1L-Gas/NAPT — (LLY) 6.6L-Diesel/Duramax
POWER WINDOWS
POWER WINDOWS POWER DOORS POWER MIRRORS POWER MIRRORS POWER MIRRORS INTERIOR LIGHTING POWER DOORS POWER MIRRORS POWER MIRRORS Pass Win Sw INTERIOR LIGHTING
Drv Window Sw Drv Dr Lck Sw Drv Htd Mir Head Lh Mirror Mrkr Lp Mirror Sw Drv Door Jamb Sw Pass Dr Lck Sw Pass Htd Mir Head Rh Mirror Mrkr Lp Page 8A- 120A-1 Pass Door Jamb Sw
Page 8A-120A/B - 1 Page 8A-130A - 1 Page 8A-147B - 2 Page 8A- 147B - 2 Page 8A-147B - 1 Page 8A- 114A - 3 Page 8A-130A - 1 Page 8A- 147B - 2 Page 8A- 147B
2- , 120B-2 Page 8A- 114A - 3

550 DR_WIN_G DRV_LK_G L_H_MIR_G LH_MRK_G MIR_SW_G LDOORJAM_G PASS_LK_G R_H_MIR_G RH_MRK_G PASS_WIN_G RDOORJAM_G

=&AU3 =&DB6/DB8 =&DB6/DB7 =&DB6 =&AU3 =&DB6/DB8 =&DB6/DB7 =&A31


550. LDOOR 550. OSRVM 550. OSRVM 550. LDOOR 550. RDOOR 550. 550. 550. RDOOR
BLK BLK BLK BLK BLK BLK BLK BLK
0.5 TXL
50
7 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 0.5 TXL
50
7 0.8 TXL
50
19 0.8 TXL
50
19 TXL
0.5 50 7
OSRVM OSRVM

12065398 =&AU3/A31#&DB6/DB7/DB8 12065398 =&AU3/A31#&DB6/DB7/DB8


8F MP150 550. LDOOR 8F MP150 550. RDOOR
A B BLK A SAME AS LEFT B OSRVM BLK
A B 0.5 TXL
50
7
A B 0.5 TXL
50
7
8M MP150 8M MP150
12162427 12162427

=&DB6/DB8 =&DB6/DB7 =&DB6/DB8 =&DB6/DB7


550. LDOOR 550. LDOOR 550. RDOOR 550. RDOOR
BLK BLK BLK BLK
0.8 TXL
50
19 TXL 19
0.8 50 TXL 19
0.8 50 TXL 19
0.8 50

SA550 SB550

=&AU3/A31 =&DB6/DB7/DB8-AU3-A31 =-AU3-A31-DB6-DB7-DB8 =&AU3/A31 =&DB6/DB7/DB8-AU3-A31 =-AU3-A31-DB6-DB7-DB8


550. LDOOR 550. LDOOR 550. LDOOR 550. RDOOR 550. RDOOR 550. RDOOR
BLK BLK BLK BLK BLK BLK
3.0 TXL
50
19 1.0 TXL
50
19 0.5 TXL
50
7 3.0 TXL
50
19 1.0 TXL
50
19 0.5 TXL
50
7

15317325 15317325
22F GTMXD KEYLESS ENTRY 22F GTMXD
B8 B8
Rfa Mdl
POWER DOORS B8 22M GTMXD
ZONE5 Page 8A- 132A - 1 B8 22M GTMXD
Drv Door Rly 15317322 15317322
(Page 12)
Page 8A- 130A -1

=&AU3/A31 =-AU3-A31 =&CREWCAB RFA_G =&AU3/A31 =-AU3-A31


550. XBDY 550. XBDY 550. XBDY 550. XBDY 550. XBDY
BLK BLK BLK =&AU0 BLK BLK
LK_RLY_G 3.0 TXL 19 1.0 TXL 19 1.0 TXL 19 550. XBDY 3.0 TXL 19 1.0 TXL 19
50 50 50 50 50
BLK
=&AU3 1.0 TXL 19
550. XBDY 50
BLK
1.0 TXL
50
19

SC550

=&AU3/A31 =-AU3-A31
550. XBDY 550. XBDY
BLK BLK
3.0 TXL
50
19 1.0 TXL
50
19

RPO LEGEND
Gz 5 Term A A Gz 5 Term AU3 - POWER DOOR LOCKS
A31 - POWER WINDOWS
15326158 002 GND ZONE #5 15355522 002
AU0 - KEYLESS ENTRY
UPC FNA B B UPC FNA
DB5 - MANUAL OSRVM
15326158 15355522
DB6 - HTD, LTD, PWR OSRVM
M6.3 M6.3
DB7 - LIGHTED OSRVM
DB8 - HEATED OSRVM
ZONE_5 CREWCAB - CREW CAB

STUD

BDY GND

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 12:03:47 pm ORGANIZATION


Ground Dist (L18/LLY)
GMT560 04i X &L18/LLY h44014a 001 Beta 0 GMT560
Panel Set: 4 schematic sheet1 67 $IVEDWORK/h44014a__001 Monday, September 1, 2003 Panel Set: 4

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-67
Ground Distribution — (L18) 8.1L-Gas/NAPT — (LLY) 6.6L-Diesel/Duramax
HVAC AUX POWER AUX POWER EXTERIOR LIGHTS EXTERIOR LIGHTS REAR DEFOGGER TELL TALE POWER MIRRORS HVAC TELL TALE EXTERIOR LIGHTS
Temp Mtr Aux Outlets Aux Outlets Rh Trailer Rly Lh Trailer Rly Rear Defog Cntrl Sys Air Press Gauge Illum Htd Mirror Rly Hvac Head Trans Temp Gauge Illum Chmsl Rly
Page 8A- 60A-1 / 65A-1 Page 8A- 19A - 1 Page 8A- 19A - 1 Page 8A- 110A - 2 Page 8A- 110A - 2 Page 8A-61A - 1 Page 8A-86A - 2 Page 8A-147B - 1 Page 8A- 60A-1 / 65A-1 Page 8A-86A - 2 Page 8A-110A - 2

TEMP_CNTL_G AUX2_G AUX1_G RH_HAZ_G LH_HAZ_G HVAC_FOG_G PNEUTC_G H_MIR_RLY_G HVAC_G GAUGES_G CHMSL_RLY_G

450. IP 450. IP 450. IP 450. IP 450. IP &C49 &JE4 &DB6/DB8 &UXT 450. IP
BLK BLK BLK BLK BLK 450. IP 450. IP 450. IP 450. IP 450. IP BLK
BLK BLK BLK BLK BLK
0.8 TXL
50
19 1.0 TXL
50
19 1.0 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19
TXL 19 TXL 7 0.5 TXL 7
1.0 50 0.5 50 0.8 TXL
50
19 TXL
1.0 50 19 0.5 TXL
50
7 50

SH450

SK450

HTD FUEL/WATER IN FUEL EXTERIOR LIGHTS SEO - UHAUL HVAC POWER DIST SEO - SCHWAN’S SEO - SCHWAN’S
Heated Fuel Rly Brake Lp Rly SEO Connector Blower Mtr Ign4 Rly Seo Connector Seo Connector
Page 8A- 23D - 1 Page 8A- 110A - 2 Page 8A- 155C - 1 Page 8A-60A-1 / 65A-1 Page 8A-10A/D - 5 Page 8A- 155A - 1 Page 8A- 155A - 1

SEO SEO SEO

HFUEL_R3_G BRKLP_RLY_G UHAUL_G BLWR_RLY_G IGN4_RLY_G SEO1_G SEO2_G

SIR
=&LLY &FAM3&RQ3/U86 &UHAUL &SWN&UJA &SWN&UJA Sdm
450. IP 450. IP 450. IP 450. IP 450. IP 450. IP 450. IP 450. IP 450. IP
BLK BLK BLK BLK BLK BLK BLK BLK BLK Page 8A- 47A -1
TXL
0.5 50 7 0.5 TXL 7 TXL
0.8 50 19 1.0 TXL 19 5.0 TXL 19 0.8 TXL 19 2.0 TXL 19 TXL
0.8 50 19 TXL
0.8 50 19
50 50 50 50 50

SJ450 SDM_G

&AJ3/AK5
1751. BDY
BLK/WHT
0.5 TXL
50
7
450. IP
BLK 15326956
5.0 TXL 19 16M GT280
50 P
P 16F GT280
15326952
A Gz 4b Term &AJ3/AK5
15317690 001 1751. IP
UPC FNA ZONE4A BLK/WHT
B 0.8 TXL
50
19
15317690 (Page 6)
M6.3

PARK BRAKE
GND ZONE #4B Foot Park Brake Sw
Page 8A-46A - 1

A Gz 6 Term
15355522 002
FOOT_G
B UPC FNA
RPO LEGEND 15355522
JE4 - AIR BRAKES M6.3
LLY - DURAMAX 6600 DIESEL ENG
RQ3 - TRACTOR FOOT PARK BRAKE CASE GND
U86 - TRAILER WIRING
(Family 2) GND ZONE #6
CREWCAB - CREW CAB
UXT - TRANS TEMP GAUGE
AJ3 - DRIVER SIR
ZONE_4 CASE_P ZONE_6
AK5 - DUAL SIR

STUD CASE STUD

BDY GND

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 12:03:47 pm ORGANIZATION


Ground Dist (L18/LLY)
GMT560 04i X &L18/LLY h44014a 001 Beta 0 GMT560
Panel Set: 5 schematic sheet1 67 $IVEDWORK/h44014a__001 Monday, September 1, 2003 Panel Set: 5

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-68
Ground Distribution — (L18) 8.1L-Gas/NAPT — (LLY) 6.6L-Diesel/Duramax
RPO LEGEND
JE4 - AIR BRAKES
CREWCAB - CREW CAB

IP CLUSTER DATA LINK CONN ONSTAR ONSTAR RADIO/CHIME SERIAL DATA GATEWAY
Ip Signal Gnd Dlc Sig Gnd OnStar Mdl OnStar Mdl Radio/Chime Module Sdg
Page 8A-81A - 1 Page 8A-50A - 1 Page 8A- 85A - 1 Page 8A- 85A - 1 Page 8A-76A-1/150A-1 Page 8A- 56A - 1

IP_SIGNAL_G DATA2_G ONSTAR_1_G ONSTAR_2_G RADIO_G SDG_G

&UE1 &UE1 &JE4


1451. IP 1451. IP 1451. IP 1451. IP 1451. IP 1451. IP
BLK/WHT BLK/WHT BLK/WHT BLK/WHT BLK/WHT BLK/WHT
0.8 TXL
50
19 0.8 TXL
50
19 TXL 19
0.8 50 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19

SB1451
BODY TO FRAME GND
1451. IP GND ZONE #S2
BLK/WHT
REAR DEFOGGER 1.0 TXL
50
19

Rear Defog Grid


Page 8A- 61A - 1
A &GNDSTRAP
Gz 4a Term 50. CAB
12162100 002 BLK
B UPC FNA RADIO 50.0 BARE
50
1008

DEFOG_G
12162100 Antenna Shield
M6.3 Page 8A-150A - 1
&C49
GND ZONE #4A
850. DEFOG_GND
BLK
TXL 19
2.0 50
RDOANT_G
ZONE4A
A Gz S2b Term A Gz S2f Term
A
Gz 8 Term
GND ZONE #8 B 08917180 002 B 08917180 002
(Page 5)
UPC FNA UPC FNA
15354753 003 08917180 08917180
B UPC FNA
M8 M12
15354753
M6.3

ZONE_S2
ZONE_8 CASE1_P ZONE_S2
STUD
STUD CASE STUD Ground-Body
560_gnd_bdy 003
BDY GND UPC FNA

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 12:03:47 pm ORGANIZATION


Ground Dist (L18/LLY)
GMT560 04i X &L18/LLY h44014a 001 Beta 0 GMT560
Panel Set: 6 schematic sheet1 67 $IVEDWORK/h44014a__001 Monday, September 1, 2003 Panel Set: 6

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-69
Ground Distribution — (L18) 8.1L-Gas/NAPT — (LLY) 6.6L-Diesel/Duramax
BATTERIES AIR BRAKES HYDRO BRAKES HYDRO BRAKES HYDRO BRAKES HYDRO BRAKES
Battery (Neg) Ebc Hydromax Sw Ebc Ebc Hydromax Mtr
Page 8A- 35A/D/E/F/G - 1 Page 8A-44C - 2 Page 8A-44B - 2 Page 8A- 44A/B - 1 Page 8A- 44A/B - 1 Page 8A-44B - 2

50 BATTNEG_G AIR_G HYMAX2_G HYD_B_G HYD_A_G HYMAX1_G


A
Gz B Term
05291571 001
B UPC FNA
05291571
M12
Bus Not Bus

ZONE_B

STUD Ground - Left Frame FAM 2 FUEL HAND & STOR


gnd_l_frame 001 Fuel Pump/Tank
UPC FNA Page 8A- 22A-2 , 22D-1 &JE4-JVA &JE3&HYDROMAX &JE3 &JE3 &JE3&HYDROMAX
LEFT FRAME GROUND 151. R_CHASSIS
BLK/WHT
151. R_CHASSIS
BLK/WHT
151. R_CHASSIS
BLK/WHT
151. R_CHASSIS
BLK/WHT
150. R_CHASSIS
BLK
TXL 19
5.0 50 TXL 19
0.8 50 TXL 19
3.0 50 TXL 19
3.0 50 5.0 TXL 19
50
STUD

350 FUEL_PMP_G
ZONE_B2 SD151 SB151

&JE3 &JE3
151. R_CHASSIS 151. R_CHASSIS
Left Frame Term BLK/WHT BLK/WHT
B 02977548 001 8.0 TXL
50
19 TXL 19
8.0 50
A
UPC FNA Fuel Gnd Term
02977548 B 15359065 001 SA151
A E 1/2 UPC FNA
15359065
&B3D/ANC
M12
50. BATNEG_EXTN
&JE3
BLK 151. R_CHASSIS
103.0 CPE
50
342
A BLK/WHT
Gz 1a Term 13.0 STX
50
75
15355302 002
B UPC FNA
A Right Frame Term 15355302 A Gz 1a Term A Gz 1b Term
02977548 001 M12 15336763 001 15355302 002
UPC FNA B
B UPC FNA B UPC FNA
02977548 15336763 15355302
E 1/2 TRAILER WIRING
GND ZONE #1A M12 M12
Trailer Conn
Page 8A-119A/B - 1
STD_CONN_G GND ZONE #1B
(Page 8)

TRAILER_G 50. R_CHASSIS


BLK
13.0 STX
50
75

FRAME

(Page 1) GND ZONE #12A (FAM 2) A Gnd Stud Conn Term


GND ZONE #B GND ZONE #12B (FAM 3) 15336763 001
B UPC FNA
15336763
M12

ZONE_S1 ZONE_B ZONE_12 GND_CONN ZONE_1 RPO LEGEND


B3D - SCHOOL BUS
STUD STUD STUD STUD STUD Ground-Frame JE3 - HYDRAULIC BRAKES
560_gnd_frame 003 JE4 - AIR BRAKES
FRAME GND UPC FNA HYDROMAX - HYDROMAX
UJ1 - BRAKE WARN SYS
ANC - SHUTTLE BUS

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 12:03:47 pm ORGANIZATION


Ground Dist (L18/LLY)
GMT560 04i X &L18/LLY h44014a 001 Beta 0 GMT560
Panel Set: 7 schematic sheet1 67 $IVEDWORK/h44014a__001 Monday, September 1, 2003 Panel Set: 7

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-70
Ground Distribution — (L18) 8.1L-Gas/NAPT — (LLY) 6.6L-Diesel/Duramax
2SPD AXLE
2spd Axle Mtr
Page 8A-37A - 1

2SP_MTR_G
ZONE3A
&HPZ
350. 2SPD
351 BLK
(Page 10) BUS UPFITTER EXTERIOR LIGHTS REAR AIR SUSP
Back Up Alarm Tail Lamps Rear Air Susp Sol 2.0 TXL
50
19

Page 8A-119E - 1 Page 8A-110A - 3 Page 8A- 52A - 1


12129600
4M MP280 SLD
ZONE3B
C

350 C 4F MP280 SLD


(Page 11) BU_G TAIL_LP_G SUSP_SOL_G 12129565
With ABS ABS Delete

ABS Delete With ABS

IP CLUSTER
With Rear Air Susp Without Rear Air Susp
Low Air Press Sw - Sec
Page 8A-81A-1
FUEL HAND & STOR
Fuel Pump/Tank
&G40/GSJ/G45-JVA &HPZ&G40/GSJ/G45-JVA
Page 8A- 22C - 2 350. R_ABS 350. R_ABS
BLK BLK
0.8 TXL
50
19 TXL 19
2.0 50 AIR_SW_G
FAM 3
&HPZ&JE4-G40-GSJ-G45-JVA
SC350 350. R_ABS
&JE4
350 FUEL_SEND_G BLK 350. R_CHASSIS
2.0 TXL
50
19
BLK
0.8 TXL
50
19
Hydro Brakes Air Brakes

&G40/GSJ/G45&JVA &JE3&HPZ&G40/GSJ/G45
350. R_CHASSIS 350. R_ABS
&JE4&HPZ&G40/GSJ/G45-JVA &JE4&HPZ&JVA
BLK BLK 350. R_ABS 350. R_CHASSIS
0.8 TXL
50
19 TXL 19
2.0 50 BLK BLK
2.0 TXL
50
19 2.0 TXL
50
19

15326654 15326908
8F GT280 SLD 16F GT280 SLD
D S
D 8M GT280 SLD S 16M GT280 SLD BODY BUILDER BUS UPFITTER
GND ZONE #3C 15326655 15326667 Gnd Gnd
&B3D/ANC &FAM2-B3D-ANC &FAM3
350. R_CHASSIS 350. R_CHASSIS 350. R_CHASSIS &JE3&FAM3 &JE4-JVA Page 8A- 119D - 1 Page 8A- 119E - 1
BLK BLK BLK 350. R_CHASSIS 350. R_CHASSIS
2.0 TXL
50
19 2.0 TXL
50
19 2.0 TXL
50
19
BLK BLK
2.0 TXL
50
19 2.0 TXL
50
19

BB_G SB_G

GND ZONE #3D &FAM3-B3D-ANC


350. R_CHASSIS
&B3D/ANC
350. R_CHASSIS
BLK BLK
TXL 19
0.8 50 3.0 TXL 19
50
SB350
&FAM3
350. R_CHASSIS
BLK
J1-A J2-A J3-A J4-A J5-A J6-A 5.0 TXL
50
19
Gnd Blk Connector Asm
ZONE ZONE ZONE ZONE UP UP 12066545 001
#3A #3B #3C #3D FITTER FITTER UPC FNA

A B C D E F
12065172
J2- 12065172
J3- 12065172
J4- 12065172
BATT GND
J5- 12065172 RPO LEGEND
J6- 12065172
B3D - SCHOOL BUS
J7- 12066545 HPZ - ELECTRONIC 2 SPEED AXLE
J7-A
FAM2 - FAMILY 2
STD_CONN_G
FAM3 - FAMILY 3
50 JE3 - HYDRAULIC BRAKES
(Page 7) JE4 - AIR BRAKES
G40/GSJ/G45 - REAR AIR SUSPENSION
ANC - SCHOOL BUS

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 12:03:47 pm ORGANIZATION


Ground Dist (L18/LLY)
GMT560 04i X &L18/LLY h44014a 001 Beta 0 GMT560
Panel Set: 8 schematic sheet1 67 $IVEDWORK/h44014a__001 Monday, September 1, 2003 Panel Set: 8

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-71
Ground Distribution — (L18) 8.1L-Gas/NAPT — (LLY) 6.6L-Diesel/Duramax
BRAKES REAR AIR SUSP REAR AIR SUSP POWER MIRRORS POWER MIRRORS EXHAUST BRAKE RPO LEGEND
Traction Cntrl Sw Air Susp Sw/Led Air Susp Sw/Illum Htd Mirr Sw/Illum Htd Mirr Sw/Led Exh Brk Sw/Illum NW9 - ELECTRONIC TRAC CNTRL
Page 8A- 44A/B/C - 2 Page 8A- 52A - 1 Page 8A- 52A - 1 Page 8A-147B - 1 Page 8A-147B - 1 Page 8A- 29A - 1 G40/GJS/G45 - REAR AIR SUSPENSION
AK5 - DRIVER AND PASSANGER SIR
DB6 - HTD, LTD, PWR OSRVM
DB8 - HEATED OSRVM
K40 - EXHAUST BRAKE
TCS_G SUSP_LED_G SUSP_ILL_G H_MIR_ILL_G H_MIR_LED_G EXH_ILL_G

=&NW9 =&G40/GSJ/G45 =&G40/GSJ/G45 =&DB6/DB8 =&DB6/DB8 =&K40


750. IP_EXTN 750. IP_EXTN 750. IP_EXTN 750. IP_EXTN 750. IP_EXTN 750. IP_EXTN
BLK BLK BLK BLK BLK BLK
TXL 7
0.5 50 0.5 TXL 7 0.5 TXL 7 TXL 7
0.5 50 0.5 TXL 7 0.5 TXL 7
50 50 50 50

SB750

=&NW9#&G40/GSJ/G45#&DB6/DB8#&K40
750. IP_EXTN
BLK
2.0 TXL
50
19

INTERIOR LIGHTS EXTERIOR LIGHTS EXTERIOR LIGHTS ENGINE CNTRLS UPFITTER PROVISION SIR 2 SPEED AXLE
Pneumatic Sw Illum Mkr Lmp Sw Mkr Lmp Sw/Illum Hi Idle Sw Illum Pto Enable Sw/Illum PSIR Defeat Sw Elec 2 Speed Sw
Page 8A- 114A - 1 Page 8A- 110A - 4 Page 8A- 110A - 4 Page 8A- 20A/D - 5 Page 8A-18A - 1 Page 8A- 47A - 2 Page 8A-37A - 1

PNEU_SW_G MRKR_SW_G MRKR2_SW_G HIS_ILL_G PTO_ILL_G PSIR_G 2SP_LP_G

= = = = = =&AK5 =
750. IP_EXTN 750. IP_EXTN 750. IP_EXTN 750. IP_EXTN 750. IP_EXTN 750. IP_EXTN 750. IP_EXTN
BLK BLK BLK BLK BLK BLK BLK
0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7 0.8 TXL
50
19 0.5 TXL
50
7

SA750

ZONE7A
To: GND ZONE #7A 750
(Page 3)

L18 ENG CNTLS L18 ENG CNTLS STARTING & CHARGING STARTING & CHARGING STARTING & CHARGING
Even Knock Sensor Odd Knock Sensor Starter Motor 2nd Generator Gnd Generator Gnd
Page 8A-20A - 8 Page 8A-20A - 8 Page 8A- 30A/D - 1 Page 8A- 30A/D - 3 Page 8A- 30A/D - 3

EVEN_KNK_G ODD_KNK_G STARTER_G 2ND_GEN_G GEN_G

CASE_1 CASE_2 CASE_3 CASE_4 CASE_5 CASE_6 CASE_7 CASE_8 CASE_9

Ground-Engine Case
560_gnd_case 002
ENGINE CASE GND UPC FNA

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 12:03:47 pm ORGANIZATION


Ground Dist (L18/LLY)
GMT560 04i X &L18/LLY h44014a 001 Beta 0 GMT560
Panel Set: 9 schematic sheet1 67 $IVEDWORK/h44014a__001 Monday, September 1, 2003 Panel Set: 9

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-72
Ground Distribution — (L18) 8.1L-Gas/NAPT — (LLY) 6.6L-Diesel/Duramax

ELEC THROT CNTRL TRANSMISSION TRANSMISSION


Tcm Tcm ENGINE CNTLS ENGINE CNTLS ENGINE CNTLS ENGINE CNTLS ENGINE CNTLS ENGINE CNTLS ENGINE CNTLS
Etc
Low Coolant Sw Maf Sense Low Coolant Sw Pcm Gnd 1 Pcm Gnd 1 Pcm Gnd 1 Pcm Gnd 1
Page 8A-21A - 1 Page 8A- 27A-1 Page 8A- 27A-1
Page 8A-20A - 12 Page 8A-20A - 8 Page 8A-20D - 8 Page 8A- 20A - 12 Page 8A- 20A - 12 Page 8A- 20A - 12 Page 8A- 20A - 12

L18
L18 L18 L18 L18 L18

ETC_G TCM1_G LCT_G


LOW_COOL_GG MAF_G LOW_COOL L18_1_G L18_2_G L18_3_G L18_4_G

=&L18 &M74/MX4/MTX/MTW =&L18 =&L18 =&LLY


351. ENG 351. ENG 351. ENG 351. ENG 351. ENG =&L18 =&L18 =&L18 =&L18
BLK/WHT BLK/WHT BLK/WHT BLK/WHT BLK/WHT 351. ENG 351. ENG 351. ENG 351. ENG
BLK/WHT BLK/WHT BLK/WHT BLK/WHT
0.8 TXL
50
19
351.
&M74/MX4/MTX/MTW
ENG 0.8 TXL
50
19 TXL 19
0.8 50 0.8 TXL
50
19 0.8 TXL
50
19
TXL 19
0.8 50 0.8 TXL
50
19 TXL 19
0.8 50 TXL 19
0.8 50
BLK/WHT
0.8 TXL
50
19

SA351

ENGINE CNTLS ENGINE CNTLS ENGINE CNTLS ENGINE CNTLS


Pcm Gnd 1 Pcm Gnd 1 Pcm Gnd 1 Pcm Gnd 1
Page 8A- 20D - 12 Page 8A- 20D - 12 Page 8A- 20D - 12 Page 8A- 20D - 12

=&L18
351. ENG LLY LLY LLY LLY
BLK/WHT
0.8 TXL
50
19
LB7_1_G LB7_2_G LB7_3_G LB7_4_G

=&LLY =&LLY =&LLY =&LLY


351. ENG 351. ENG 351. ENG 351. ENG
BLK/WHT BLK/WHT BLK/WHT BLK/WHT
SB351 0.8 TXL
50
19 TXL 19
0.8 50 0.8 TXL
50
19 0.8 TXL
50
19

HYDRO BRAKES TELL TALE


Fluid Lvl Sw Trans Temp Snsr
Page 8A- 44B - 1 Page 8A-86A - 2 FUEL HAND & STOR
Prim Tank Static Gnd FUEL HAND & STOR
Page 8A- 22A/C-2 Sec Tank Static Gnd
22D-1 Page 8A-22C - 2

FLS_G TEMP_SNSR_G

350 PFTANK_G 350 SFTANK_G

351. ENG
&JE3 &FAM2 &FAM3 BLK/WHT
351. R_CHASSIS 351. ENG_FAN 351. ENG_FAN 1.0 TXL
50
19 A Primary Tank Term A Secondary Tank Term
BLK/WHT BLK/WHT BLK/WHT
0.8 TXL 19 0.8 TXL 19 0.8 TXL 19 12015907 001 12015907 001
50 50 50
15450272 B UPC FNA B UPC FNA
30M GTMXD SLD 12015907 12015907
15326636 15326910 C1
6F GT280 SLD 12F GT280 SLD
M8 M8
C G C1
30F GTMXD SLD
15355480
C 6M GT280 SLD G 12M GT280 SLD GND ZONE #11 (MID TANKS)
15326640 15326915
351. R_CHASSIS
BLK/WHT
GND ZONE #10 (SIDE TANKS) GND ZONE #9 (SIDE TANKS)
&FAM2 &FAM3
351. R_CHASSIS 351. R_CHASSIS TXL 19
1.0 50
BLK/WHT BLK/WHT
0.8 TXL
50
19 0.8 TXL
50
19
SC351 TANK_P TANK_S

Primary Fuel Tank Secondary Fuel Tank


p_fuel_tank 005 s_fuel_tank 005
RPO LEGEND 351. R_CHASSIS UPC FNA UPC FNA
BLK/WHT FUEL TANK FUEL TANK
L18 - GMPT 8.1L V8 GAS ENG
LLY - DURAMAX 6600 DIESEL ENG 2.0 TXL
50
19

JE3 - HYDRAULIC BRAKES


M74 - LCT 1000 AUTO TRANS ZONE3A
MX4 - LCT 2000 AUTO TRANS
(Page 8)
MTW - LCT 2400 AUTO TRANS GND ZONE #3A
OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 12:03:47 pm ORGANIZATION
Ground Dist (L18/LLY)
GMT560 04i X &L18/LLY h44014a 001 Beta 0 GMT560
Panel Set: 10 schematic sheet1 67 $IVEDWORK/h44014a__001 Monday, September 1, 2003 Panel Set: 10

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-73
Ground Distribution — (L18) 8.1L-Gas/NAPT — (LLY) 6.6L-Diesel/Duramax
HORNS HVAC AIR BRAKES IP CLUSTER HEADLAMPS HEADLAMPS EXTERIOR LIGHTS HEADLAMPS HEADLAMPS EXTERIOR LIGHTS
Horns Vacuum Pmp Air Dryer Low Air Press Sw - Prim Left Headlamp Left High Beams Lf Turn/Park Lmps Right Headlamp Right High Beams Rf Turn/Park Lmps
Page 8A-40A - 1 Page 8A-60A-1 / 65A-1 Page 8A- 44C - 5 Page 8A-81A-1 Page 8A-100A/B - 1 Page 8A- 100B - 1 Page 8A- 110A - 1 Page 8A- 100A/B - 1 Page 8A- 100B - 1 Page 8A-110A- 1

HORN_A_G VAC_PUMP_G AIR_DRY_G AIR_PR_SW_G 350 BEAM_G HI_BEAM_G LTRNPRK_G 350 BEAM_G HI_BEAM_G RTRNPRK_G

&JE4 &JE4 &HPR


350. R_CHASSIS 350. R_CHASSIS 350. R_CHASSIS 350. FWDLP 350. FWDLP 350. 350.
BLK BLK BLK BLK BLK BLK BLK
1.0 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 1.0 TXL
50
19 1.0 TXL
50
19 1.0 TXL
50
19 TXL
1.0 50 19
FWDLP FWDLP
SF350 SF350

Splice for Ether Injector


See: 14C-11 BODY BUILDER HYDRO BRAKES
&FAM3 Gnd Elec Air Comp 350. FWDLP 350.
350. ENG_FAN BLK BLK
BLK Page 8A- 119D - 1 Page 8A- 44B - 5
2.0 TXL 19 2.0 TXL 19
1.0 TXL
50
19 50
FWDLP
50

15409273 15409273
SD350 C
5M GT280 SLD
C
5M GT280 SLD
SAME AS LEFT
R_FWDLP
BB_G EAC_G
C 5F GT280 SLD
C
5F GT280 SLD
15326642 15326642
&FAM2 &FAM3
350. ENG_FAN 350. ENG_FAN
BLK BLK &FAM2-B3D-ANC
1.0 TXL 19 1.0 TXL 19 350. R_CHASSIS
50 50
BLK
0.8 TXL
50
19 &JE3-B3D-ANC
350. AIR_COMP 350. R_CHASSIS 350. R_CHASSIS
15326636 15326910 BLK BLK BLK
6F GT280 SLD 12F GT280 SLD 3.0 TXL 19 2.0 TXL 19 2.0 TXL 19
A A 50 50 50

A 6M GT280 SLD A 12M GT280 SLD


15326640 15326915
15300003
3M MP280 SLD
C
&FAM2 &FAM3
350. R_CHASSIS 350. R_CHASSIS C
BLK BLK 3F MP280 SLD
TXL 19 12040977
1.0 50 1.0 TXL
50
19

&JE3-B3D-ANC
350. R_CHASSIS
BLK
3.0 TXL
50
19

SE350

350. R_CHASSIS
BLK
5.0 TXL
50
19

ZONE3B

(Page 8)

RPO LEGEND
B3D - SCHOOL BUS
GND ZONE #3B JE3 - HYDRAULIC BRAKES
JE4 - AIR BRAKES
HPR - QUAD HEADLAMPS
ANC - SHUTTLE BUS

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 12:03:47 pm ORGANIZATION


Ground Dist (L18/LLY)
GMT560 04i X &L18/LLY h44014a 001 Beta 0 GMT560
Panel Set: 11 schematic sheet1 67 $IVEDWORK/h44014a__001 Monday, September 1, 2003 Panel Set: 11

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-74
Ground Distribution — (L18) 8.1L-Gas/NAPT — (LLY) 6.6L-Diesel/Duramax

HEATED FUEL ENGINE CNTLS ENGINE CNTLS ENGINE CNTLS ENGINE CNTLS ENGINE CNTLS ENGINE CNTLS ENGINE CNTLS HEATED FUEL ENGINE CNTLS ENGINE CNTLS
Heated Fuel Htr Edu Crank Snsr Shield Edu 57x Shield Rail Press Snsr Shield Edu Cam Snsr Shield Rpcv Shield Water In Fuel Snsr Glow Plug Cntls Oil Level Sw
Page 8A-23D - 1 Page 8A-20D - 4 Page 8A-20D - 10 Page 8A-20D - 4 Page 8A-20D - 12 Page 8A-20D - 4 Page 8A-20D - 10 Page 8A-20D - 5 Page 8A-23D - 1 Page 8A-20D - 10 Page 8A-20D - 8

HFUEL_SW_G EDU_A_G CRANK_SH 57X_SH RAIL_SH EDU_B_G CAM_SH RPCV_SH WIF_G GLO_CNTL_G LOW_OIL_G

=&LB7 =&LB7 =&LB7 =&LB7 =&LB7 =&LB7 =&LB7 =&LB7 =&LB7 =&LB7
IC96. IZ17. IZ05. IZ09. IZ08. IZ18. IZ06. IZ07. IC91. HB03.
BLK BLK/YEL BARE BARE BARE BLK/GRN DK BARE BARE YEL PNK/YEL
TXL
1.25 50 19 2.5 TXL 19 NONE NONE NONE TXL 19
2.5 50 NONE NONE 0.85 TXL 16 0.85 TXL 16
50 50 50 50 50 50 50 50
ISUZU ISUZU ISUZU ISUZU ISUZU ISUZU ISUZU ISUZU ISUZU ISUZU
ISUZU
SPLICE SPLICE ISUZU2

=&LB7 =&LB7 =&LB7 =&LB7


IZ17. IZ18. HB403. IC469.
BLK/YEL BLK/GRN DK PNK/YEL GRN LT/WHT
2.5 TXL
50
19 TXL 19
2.5 50 0.85 TXL
50
16 0.85 TXL
50
16
ISUZU ISUZU ISUZU2 ISUZU2

ENGINE EARTH A ENGINE EARTH B ENGINE EARTH C Note:


Isuzu
Supplied
Rear Heater Rear Heater Rear Heater Rear Heater
Rear Heater Relay Rear Heater Motor Water Valve Solenoid Rear Htr Sw Ill POWER WINDOWS INTERIOR LIGHTS POWER WINDOWS INTERIOR LIGHTS
L R Win Sw Illum L R Door Jamb Sw R R Win Sw Illum R R Door Jamb Sw
Page 8A-66A - 1 Page 8A-66A - 1 Page 8A-66A - 1 Page 8A-66A - 1
Page 8A- 120B - 2 Page 8A- 114A - 4 Page 8A- 120B - 2 4 8A- 114A -
Page

LR_WIN_G LRDOORJAM_G RR_WIN_G RRDOORJAM_G

R_HTR_RLY_G R_HTR_MTR_G WATER_VAL_G R_HVAC_G

=&C36 =&C36 =&C36 =&C36 =&A31&CREWCAB =&A31&CREWCAB =&A31&CREWCAB =&A31&CREWCAB


550. BDY 550. BDY 550. BDY 550. BDY 550. REAR_DOOR 550. REAR_DOOR 550. 550.
BLK BLK BLK BLK BLK BLK BLK BLK
1.0 TXL
50
19 1.0 TXL
50
19 1.0 TXL
50
19 0.5 TXL
50
7 TXL 19
1.0 50 0.8 TXL
50
19
=&CREWCAB-A31 1.0 TXL
50
19 0.8 TXL
50
19
=&CREWCAB-A31
550. REAR_DOOR REAR_DOOR REAR_DOOR 550.
SD550 BLK SD550 BLK
TXL 19
0.8 50 0.8 TXL 19
50
REAR_DOOR

=&A31&CREWCAB =&A31&CREWCAB
550. REAR_DOOR 550.
BLK BLK
1.0 TXL
50
19 1.0 TXL
50
19
REAR_DOOR

15326018 15326018
12M GT280 12M GT280
K Same as left K REAR_RDOOR

K 12F GT280 K
12F GT280
15355586 15355586
=&CREWCAB =&CREWCAB
550. BDY 550. BDY
BLK BLK
TXL 19
1.0 50 TXL 19
1.0 50

SF550

=&CREWCAB
550. BDY
BLK
1.0 TXL
50
19

15326935
10M GT280
J
RPO LEGEND
ZONE5 J 10F GT280 C35 - REAR HEATER
15326931 LB7 - DURAMAX 6600 DIESEL ENG
550
(Page 4) To: GND ZONE #5 A31 - POWER WINDOWS
CREWCAB - CREW CAB

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 12:03:47 pm ORGANIZATION


Ground Dist (L18/LLY)
GMT560 04i X &L18/LLY h44014a 001 Beta 0 GMT560
Panel Set: 12 schematic sheet1 67 $IVEDWORK/h44014a__001 Monday, September 1, 2003 Panel Set: 12

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-75
Ground Distribution — (LG4-’03-’04) 7.8L-Diesel/Duramax

LCT TRANSMISSION
Nsbu Sw
Page 8A-27A - 3

NSBU_G

&M74/MX4/MTW
251.
BLK/WHT
0.8 TXL
50
19
ENG

GZ_2A

(Page 2)
GND ZONE #2A
ENGINE TO FRAME GND
GND ZONE #S1

A Gz S1f Clip
&GNDSTRAP
50. B 08917180 002
BLK UPC FNA
50.0 BARE
50
1008
08917180
FRAME
M12

FRAME
A Gz S1e Clip
(Page 7)
B 08917180 002
UPC FNA
08917180
M12

ZONE_S1

STUD
RPO LEGEND
M74 - LCT 1000 AUTO TRANS
ENG GND
MX4 - LCT 2000 AUTO TRANS
P - LCT 2400 AUTO TRANS
MTW

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 9:40:31 am ORGANIZATION


Ground Dist (LG4)
2003 M. D. C Series 03 X &LG4 h22014b 009 Pilot B 2003 Medium Duty C Series
Panel Set: 1 schematic sheet1 55 $IVEDWORK/h22014b__009 Tuesday, September 11, 2001 Panel Set: 1

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-76
Ground Distribution — (LG4-’03-’04) 7.8L-Diesel/Duramax
MD TRANSMISSION AIR BRAKES POWER DIST POWER DIST ENG CNTLS EXH BRAKE/RSTR 2SP AXLE 2 SP AXLE HVAC
Neutral Start Rly Air Brake Rly Ign A Rly Ign B Rly Pcv Rly Exhaust Brake/Rstr Sol 2sp Psi Sw 2sp Axle Sw Ac Clutch
Page 8A-27B - 2 Page 8A-44C - 2 Page 8A-10B - 4 Page 8A-10B - 4 Page 8A-20B - 1 Page 8A- 29A - 1 Page 8A-37A - 2 Page 8A-37A - 1 Page 8A-65B - 2

N_START_G AIR_BRK_G IGNA_RLY_G IGNB_RLY_G PCV_RLY_G EXH_SOL_G 2SP_PSI_G 250 2SP_SW_G CLUTCH_G

=&JE4
250. 250. 250. 250. 250. 250. 250.
&MWF
250. BLK BLK BLK BLK BLK BLK BLK
BLK 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19
0.8 TXL 19 R_CHASSIS ENG ENG ENG EXH_BRK ENG AC
50
ENG 15355480 15326640 15326820
30F GTMXD SLD 6M GT280 SLD 4M GT150 SLD
B5 R_CHASSIS
A EXH_BRK C AC
ENG ENG ENG
B5 A C
30M GTMXD SLD 6F GT280 SLD 4F GT150 SLD
15355479 15326636 15326815
&K40
250.
250. BLK 250.
BLK 0.8 TXL
50
19
BLK
0.8 TXL 19 ENG 0.8 TXL 19
50 50
ENG ENG

SS250

EXH BRAKE/RSTR UPFITTER PROVISIONS


Exhaust Brake/Rstr Rly Pto Kill Sw 250.
Page 8A- 29A - 1 Page 8A-18A - 1 BLK
TXL
2.0 50 19
ENG

250 ABS_DEL_G PTO_G

250.
BLK
0.8 TXL
50
19
ENG

SV250

&LCT Trans -LCT Trans

&M74/MX4/MTW &MWF/MWW/MWX
GZ_2A 250. 250.
BLK BLK GND ZONE #2B
251 2.0 TXL 19 2.0 TXL 19
50 50
(Page 1) ENG ENG

A Gz 2 Term A Gz 2 Term
15358896 002 15355130 003
B UPC FNA B UPC FNA
15358896 15355130
M10 M10

RPO LEGEND
ZONE_2 MWF - MD AUTO TRANS
MWW/MWX - MANUAL TRANS
STUD Ground - Engine M74 - LCT 1000 AUTO TRANS
560_gnd_eng 003 MX4 - LCT 2000 AUTO TRANS
ENG GND UPC FNA MTW - LCT 2400 AUTO TRANS
K40 - EXHAUST BRAKE
JE4 - AIR BRAKES

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 9:40:31 am ORGANIZATION


Ground Dist (LG4)
2003 M. D. C Series 03 X &LG4 h22014b 009 Pilot B 2003 Medium Duty C Series
Panel Set: 2 schematic sheet1 55 $IVEDWORK/h22014b__009 Tuesday, September 11, 2001 Panel Set: 2

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-77
Ground Distribution — (LG4-’03-’04) 7.8L-Diesel/Duramax
UPFITTER PROVISION EXH BRAKE/RSTR ENGINE CNTRLS 2 SPEED AXLE
IP CLUSTER DTC EXTERIOR LIGHTS EXTERIOR LIGHTS DLC Pto Enable Sw/Led Exhaust Brake Sw High Idle Sw Elec 2 Speed Sw
Ipc Pwr Gnd Bat Rtn Turn/Haz/Flash Headlamp Sw Dlc Pwr Gnd Page 8A-18A - 1 Page 8A- 29A -1 Page 8A- 20B - 7 Page 8A- 37A - 1
Page 8A- 81A - 2 Page 8A-55B - 1 Page 8A- 110A - 1 Page 8A- 110A - 5 Page 8A- 50A - 1

ZONE7A

(Page 9)
PTO_LED_G EXH_SW_G HIS_G 2SP_SW1_G
IP_PWR_G 750 SERIAL_G TRNHAZ_G HEADLPSW_G DATA1_G
= =&K40 = = =
988. 983. 983. 983. 750.
BLK BLK BLK BLK BLK
0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7 TXL
0.5 50 7 2.0 TXL
50
19
IP_EXTN IP_EXTN IP_EXTN IP_EXTN IP_EXTN
SA983

=
983.
BLK
0.5 TXL
50
7
IP_EXTN 15304908
30F GTMXD
B12 B4 B7 IP_EXTN
750. 750. 750. 750. IP
BLK BLK BLK BLK B12 B4 B7 30M GTMXD
1.0 TXL 19 1.0 TXL 19 0.8 TXL 19 TXL
0.5 50 7 15326762
50 50 50
IP IP IP IP 750. 750. 750.
BLK BLK BLK
0.5 TXL
50
7 TXL
0.5 50 7 TXL
2.0 50 19
IP IP IP

SY750
TELL TALE DRL WIPERS CHIME LCT TRANSMISSION LCT TRANSMISSION
AUXILLARY PWR EXTERIOR LIGHTS 750. Ttm - Exhaust Drl Mdl Wiper Mtr Chime Mdl Overdrive Defeat Sw Overdrive Defeat Sw Illum
Cigar Lighter Roof Marker Lps BLK Page 8A- 86A - 1 Page 8A-102A - 1 Page 8A-91A - 1 Page 8A- 76A - 1 Page 8A-27A - 1 Page 8A-27A - 1
Page 8A-19A - 1 Page 8A- 110A - 4 3.0 TXL 19
50
IP

EXH_TT_G DRL_G WPR_MTR_G CHIME_G ODDS_SW_G ODDS_ILL_G


CIGAR_G MARKERS_G
-T62
750. 750. 750.
BLK BLK BLK 750. 750. 750.
0.8 TXL
50
19 0.8 TXL
50
19 1.0 TXL
50
19
BLK BLK BLK
IP IP IP 0.8 TXL 19 0.5 TXL 7 0.5 TXL 7
50 50 50
IP IP IP

=-UZA =-UZA
750. 750.
BLK BLK
1.0 TXL
50
19 1.0 TXL
50
19
SM750
BDY BDY
HORN PARK BRAKE WIPERS WIPERS TELL TALE
SC750 Park Brake Sw
750.
Horn Switch Washer Pump Low Wash Fluid Sw Diff Lk Sw BLK
Page 8A-40A - 1 Page 8A-46A/B/C - 1 Page 8A-91A - 1 Page 8A- 91A - 1 Page 8A-86A - 1 TXL
3.0 50 19
IP
=&UZA =-UZA
750. 750.
BLK BLK
TXL
1.0 50 19 TXL
1.0 50 19
BDY BDY
TRACTOR WIRING
HORN_SW_G 750 P_BRK_G WSHR_PMP_G LOW_WASH_G DIFF_LK_G Tractor Conn
Page 8A- 119C - 1
&JE4
750. 750. 750. 750.
BLK BLK BLK BLK
0.5 TXL
50
7 1.0 TXL
50
19 0.5 TXL
50
7 0.5 TXL
50
7

15326956 IP IP IP IP
16M GT280 TRACTOR_G
B BDY 750.
IP BLK
B 16F GT280 SN750
15326952 3.0 TXL
50
19
IP
750. GND ZONE #7A A Gz 7a Term
BLK
1.0 TXL
50
19 15326158 002
IP UPC FNA
B
15326158
M6.3 GND ZONE #7B

ZONE_7
RPO LEGEND
UZA - MARKER LAMP DEFEAT STUD
JE4 - AIR BRAKES
K40 - EXHAUST BRAKE BDY GND
T62 - DRL DELETE

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 9:40:31 am ORGANIZATION


Ground Dist (LG4)
2003 M. D. C Series 03 X &LG4 h22014b 009 Pilot B 2003 Medium Duty C Series
Panel Set: 3 schematic sheet1 55 $IVEDWORK/h22014b__009 Tuesday, September 11, 2001 Panel Set: 3

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-78
Ground Distribution — (LG4-’03-’04) 7.8L-Diesel/Duramax
POWER WINDOWS
POWER WINDOWS POWER DOORS POWER MIRRORS POWER MIRRORS POWER MIRRORS INTERIOR LIGHTING POWER DOORS POWER MIRRORS POWER MIRRORS Pass Win Sw INTERIOR LIGHTING
Drv Window Sw Drv Dr Lck Sw Drv Htd Mir Head Lh Mirror Mrkr Lp Mirror Sw Drv Door Jamb Sw Pass Dr Lck Sw Pass Htd Mir Head Rh Mirror Mrkr Lp Page 8A- 120A-1 Pass Door Jamb Sw
Page 8A-120A/B - 1 Page 8A-130A - 1 Page 8A- 147B - 2 Page 8A- 147B - 2 Page 8A-147B - 1 Page 8A- 114A -3 Page 8A- 130A - 1 Page 8A- 147B - 2 Page 8A- 147B - 2 , 120B-2 Page 8A- 114A - 3

550 DR_WIN_G DRV_LK_G L_H_MIR_G LH_MRK_G MIR_SW_G LDOORJAM_G PASS_LK_G R_H_MIR_G RH_MRK_G PASS_WIN_G RDOORJAM_G

=&AU3 = = =&DB6/DB7/DB8 =&AU3 = = =&A31


550. 550. 550. 550. 550. 550. 550. 550.
BLK BLK BLK BLK BLK BLK BLK BLK
0.5 TXL
50
7 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 0.5 TXL
50
7 0.8 TXL
50
19 TXL
0.8 50 19 0.5 TXL
50
7
LDOOR OSRVM OSRVM LDOOR RDOOR OSRVM OSRVM RDOOR

12065398 =&AU3/A31/DB6/DB7/DB8 12065398 =&AU3/A31/DB6/DB7/DB8


8F MP150 550. 8F MP150 550.
A B OSRVM BLK A SAME AS LEFT B OSRVM BLK
LDOOR 0.5 TXL 7 RDOOR 0.5 TXL 7
A B 8M MP150
50 A B 8M MP150
50
LDOOR RDOOR
12162427 12162427

=&DB6/DB7/DB8 =&DB6/DB7/DB8 =&DB6/DB7/DB8 =&DB6/DB7/DB8


550. 550. 550. 550.
BLK BLK BLK BLK
0.8 TXL
50
19 TXL
0.8 50 19 0.8 TXL
50
19 0.8 TXL
50
19
LDOOR LDOOR RDOOR RDOOR

SA550 SB550

=&AU3/A31 =&DB6/DB7/DB8-AU3-A31 =&DB5-AU3-A31 =&AU3/A31 =&DB6/DB7/DB8-AU3-A31 =&DB5-AU3-A31


550. 550. 550. 550. 550. 550.
BLK BLK BLK BLK BLK BLK
3.0 TXL
50
19 1.0 TXL
50
19 0.5 TXL
50
7 3.0 TXL
50
19 1.0 TXL
50
19 0.5 TXL
50
7
LDOOR LDOOR LDOOR RDOOR RDOOR RDOOR

15317325 15317325
22F GTMXD KEYLESS ENTRY 22F GTMXD
B8 LDOOR B8 RDOOR
XBDY
Rfa Mdl XBDY
POWER DOORS B8 22M GTMXD
ZONE5 Page 8A- 132A - 1 B8 22M GTMXD
Drv Door Rly 15317322 15317322
(Page 12)
Page 8A- 130A - 1

=&AU3/A31 =-AU3-A31 =&CREWCAB RFA_G =&AU3/A31 =-AU3-A31


550. 550. 550. 550. 550.
BLK BLK BLK =&AU0 BLK BLK
LK_RLY_G 3.0 TXL 19 1.0 TXL 19 1.0 TXL 19 550. 3.0 TXL 19 1.0 TXL 19
50 50 50 50 50
XBDY XBDY XBDY BLK XBDY XBDY
=&AU3 1.0 TXL 19
550. 50
BLK XBDY
1.0 TXL
50
19
XBDY

SC550

=&AU3/A31 =-AU3-A31
550. 550.
BLK BLK
3.0 TXL
50
19 1.0 TXL
50
19
XBDY XBDY
A A RPO LEGEND
Gz 5 Term Gz 5 Term AU3 - POWER DOOR LOCKS
15326158 002 GND ZONE #5 15355522 002
A31 - POWER WINDOWS
UPC FNA B B UPC FNA
AU0 - KEYLESS ENTRY
15326158 15355522 DB5 - MANUAL OSRVM
M6.3 M6.3 DB6 - HTD, LTD, PWR OSRVM
DB7 - LIGHTED OSRVM
DB8 - HEATED OSRVM
ZONE_5 CREWCAB - CREW CAB

STUD

BDY GND

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 9:40:31 am ORGANIZATION


Ground Dist (LG4)
2003 M. D. C Series 03 X &LG4 h22014b 009 Pilot B 2003 Medium Duty C Series
Panel Set: 4 schematic sheet1 55 $IVEDWORK/h22014b__009 Tuesday, September 11, 2001 Panel Set: 4

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-79
Ground Distribution — (LG4-’03-’04) 7.8L-Diesel/Duramax
HVAC AUX PWR AUX PWR EXTERIOR LIGHTS EXTERIOR LIGHTS REAR DEFOG TELL TALE POWER MIRRORS HVAC TELL TALE EXTERIOR LIGHT
Temp Mtr Auxilary Outlets Auxilary Outlets Rh Trailer Rly Lh Trailer Rly Rear Defog Ctrl Sys Air Press Gauge Illum Htd Mirror Rly Hvac Head Trans Temp Gauge Illum Chmsl Rly
Page 8A- 60A-1 / 65B-1 Page 8A- 19A -1 Page 8A- 19A - 1 Page 8A- 110A -2 Page 8A- 110A - 2 Page 8A-61A - 1 Page 8A-86A - 2 Page 8A-147B - 1 Page 8A-60A-1 / 65B-1 Page 8A-86A - 2 Page 8A-110A - 2

TEMP_CNTL_G AUX2_G AUX1_G RH_HAZ_G LH_HAZ_G HVAC_FOG_G PNEUTC_G H_MIR_RLY_G HVAC_G GAUGES_G CHMSL_RLY_G

&JE4 &UXT
450. 450. 450. 450. 450. 450. 450. 450. 450. 450. 450.
BLK BLK BLK BLK BLK BLK BLK BLK BLK BLK BLK
0.8 TXL
50
19 TXL
1.0 50 19 1.0 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 1.0 TXL
50
19 0.5 TXL
50
7 TXL
0.8 50 19 1.0 TXL
50
19 TXL
0.5 50 7 TXL
0.5 50 7
IP IP IP IP IP IP IP IP IP IP IP
SK450

SH450

MD TRANSMISSION HTD FUEL/WATER IN FUEL EXTERIOR LIGHT HVAC POWER DIST


Elec Shift Sel Heated Fuel Rly Brake Lp Rly Blower Mtr Ign4 Rly
Page 8A- 27B - 1 Page 8A-22B - 1 Page 8A- 110A - 2 Page 8A- 60A-1 / 65B-1 Page 8A-10B - 5

SHIFT_LP_G HFUEL_G BRKLP_RLY_G BLWR_RLY_G IGN4_RLY_G

&RQ3/U86
450. 450. 450. 450. 450. 450. 450.
BLK BLK BLK BLK BLK BLK BLK
TXL
0.5 50 7 0.5 TXL 7 0.5 TXL 7 1.0 TXL 19 5.0 TXL 19 0.8 TXL 19 2.0 TXL 19
50 50 50 50 50 50
IP IP IP IP IP IP IP SIR
Sdm
Page 8A- 47A/B - 1

SDM_G

=&AJ3/AK5
1751.
BLK/WHT
SJ450 TXL 7
0.5 50
BDY
15326956
16M GT280
P BDY
IP
P 16F GT280
450. 15326952
BLK
5.0 TXL
50
19
1751.
IP BLK/WHT
0.8 TXL
50
19
IP
A Gz 4b Term
15317690 001
UPC FNA ZONE4A
B
15317690 (Page 6)
M6.3
A Gz 6 Term
15355522 002
GND ZONE #4B B UPC FNA
RPO LEGEND 15355522
JE4 - AIR BRAKES
M6.3
CREWCAB - CREW CAB
UXT - TRANS TEMP GAUGE
AJ3 - DRIVER SIR
AK5 - DUAL SIR
GND ZONE #6
FAM3 - FAMILY 3
RQ3 - TRACTOR
U86 - TRAILER WIRING
ZONE_4 CASE_P ZONE_6

STUD CASE STUD

BDY GND

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 9:40:31 am ORGANIZATION


Ground Dist (LG4)
2003 M. D. C Series 03 X &LG4 h22014b 009 Pilot B 2003 Medium Duty C Series
Panel Set: 5 schematic sheet1 55 $IVEDWORK/h22014b__009 Tuesday, September 11, 2001 Panel Set: 5

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-80
Ground Distribution — (LG4-’03-’04) 7.8L-Diesel/Duramax
RPO LEGEND
IP CLUSTER DATA LINK CONNECTOR RADIO SERIAL DATA GATEWAY CREWCAB - CREW CAB
Ip Signal Gnd Dlc Signal Gnd Radio Signal Gnd Sdg
Page 8A-81A - 1 Page 8A-50A - 1 Page 8A- 150A - 1 Page 8A- 56A - 1

IP_SIGNAL_G DATA2_G RADIO_G SDG_G

1451. 1451. 1451. 1451.


BLK/WHT BLK/WHT BLK/WHT BLK/WHT
TXL 19
0.8 50 0.8 TXL 19 0.8 TXL 19 0.8 TXL 19
50 50 50
IP IP IP IP

SB1451
ENGINE CNTLS ENGINE CNTLS ENGINE CNTLS ENGINE CNTLS ENGINE CNTLS ENGINE CNTLS ENGINE CNTLS
Ecu Ecu Ecu Ecu Ecu Ecu Ecu
Page 8A-20B - 5 Page 8A-20B - 5 Page 8A-20B -5 Page 8A-20B - 7 Page 8A-20B - 5 Page 8A-20B - 5 Page 8A-20B - 5

ECU_PWR3_G ECU_PWR4_G ECU_SNSR2_G ECU_G ECU_PWR1_G ECU_PWR2_G ECU_SNSR1_G

1451. 1451. 1451. 1451. 1451. 1451. 1451. 1451.


BLK/WHT BLK/WHT BLK/WHT BLK/WHT BLK/WHT BLK/WHT BLK/WHT BLK/WHT BODY TO FRAME GND
0.5 TXL 7 0.5 TXL 7 1.0 TXL 19 1.0 TXL 19 0.5 TXL 7 0.5 TXL 7 0.5 TXL 7 1.0 TXL 19
50
IP
50
IP IP
50
IP
50
IP
50
IP
50 50
IP IP
50
GND ZONE #S2

SL1451 SA1451

=&GNDSTRAP
1451. 1451. 50.
BLK/WHT BLK/WHT BLK
1.0 TXL
50
19 1.0 TXL
50
19 50.0 BARE
50
1008
IP IP CAB

A
Gz 4a Term A A
REAR DEFOGGER 12103511 003 Gz S2b Term Gz S2f Term
Rear Defog Grid B UPC FNA B 08917180 002 B 08917180 002
Page 8A- 61A - 1 12103511 UPC FNA UPC FNA
M6.3 08917180 08917180
M8 M12
RADIO
ZONE4A GND ZONE #4A Antenna Shield
DEFOG_G Page 8A-150A - 1
(Page 5)
=&CREWCAB
850.
BLK
2.0 TXL
50
19
DEFOG_GND RDOANT_G

A Gz 8 Term
GND ZONE #8
15354753 003
B UPC FNA
15354753
M6.3

ZONE_S2
ZONE_8 CASE1_P ZONE_S2
STUD

STUD CASE STUD Ground-Body


560_gnd_bdy 003
BDY GND UPC FNA

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 9:40:31 am ORGANIZATION


Ground Dist (LG4)
2003 M. D. C Series 03 X &LG4 h22014b 009 Pilot B 2003 Medium Duty C Series
Panel Set: 6 schematic sheet1 55 $IVEDWORK/h22014b__009 Tuesday, September 11, 2001 Panel Set: 6

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-81
Ground Distribution — (LG4-’03-’04) 7.8L-Diesel/Duramax
RPO LEGEND AIR BRAKES HYDRO BRAKES HYDRO BRAKES HYDRO BRAKES HYDRO BRAKES
HYDROMAX - HYDROMAX Ebc Hydromax Sw Ebc Ebc Hydromax Mtr
JE3 - HYDRAULIC BRAKES Page 8A-44C - 2 Page 8A-44B - 2 Page 8A- 44A/B -1 Page 8A- 44A/B - 1 Page 8A- 44B - 2
JE4 - AIR BRAKES
FAM3 - FAMILY 3

AIR_G HYMAX2_G HYD_B_G HYD_A_G HYMAX1_G

=&HYDROMAX =&HYDROMAX
151. 150.
BLK/WHT BLK
0.8 TXL
50
19 5.0 TXL
50
19
HYD_BST HYD_BST

15326907 12110666
10F GT280 SLD 2M MP630 SLD
G HYD_BST B HYD_BST
R_CHASSIS R_CHASSIS
G 10M GT280 SLD B 2F MP630 SLD
15326661 12085030

=&JE4 =&JE3&FAM3 =&JE3&FAM3 =&JE3&FAM3 =&JE3&FAM3


151. 151. 151. 151. 150.
BLK/WHT BLK/WHT BLK/WHT BLK/WHT BLK
5.0 TXL
50
19 0.8 TXL
50
19 3.0 TXL
50
19 3.0 TXL
50
19 5.0 TXL
50
19
R_CHASSIS R_CHASSIS R_CHASSIS R_CHASSIS R_CHASSIS

SD151 SB151

=&JE3&FAM3 =&JE3&FAM3
151. 151.
BLK/WHT BLK/WHT
8.0 TXL
50
19 TXL 19
8.0 50
R_CHASSIS R_CHASSIS
STARTING & CHARGING TRAILER WIRING
Battery (Neg) Fam 3 Trailer Conn SA151
Page 8A-30B - 2 Page 8A- 119B - 1
A Gz 1a Term
15355302 002
B UPC FNA
151.
=&JE3&FAM3
15355302 BLK/WHT
50 BATTNEG_G TRAILER_G M12 13.0 STX
50
75
R_CHASSIS

A Gz 1a Term A Gz 1b Term
12176671 001 15355302 002
UPC FNA B
B UPC FNA
12176671 15355302
GND ZONE #1A M12 M12

A Gz B Term
05291571 001
STD_CONN_G GND ZONE #1B
B UPC FNA (Page 8)
05291571 50.
=&FAM3
M12 BLK
13.0 STX
50
75
GND ZONE #B GND ZONE #12B R_CHASSIS

FRAME

(Page 1)
A Gnd Stud Conn Term
15336763 001
B UPC FNA
15336763
M12

ZONE_S1 ZONE_B ZONE_12 GND_CONN ZONE_1

STUD STUD STUD STUD STUD Ground-Frame


560_gnd_frame 003
FRAME GND UPC FNA

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 9:40:31 am ORGANIZATION


Ground Dist (LG4)
2003 M. D. C Series 03 X &LG4 h22014b 009 Pilot B 2003 Medium Duty C Series
Panel Set: 7 schematic sheet1 55 $IVEDWORK/h22014b__009 Tuesday, September 11, 2001 Panel Set: 7

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-82
Ground Distribution — (LG4-’03-’04) 7.8L-Diesel/Duramax
2SPD AXLE
2spd Axle Mtr
Page 8A-37A - 1

2SP_MTR_G

=&HPZ
350.
BLK
REAR AIR SUSP TXL
2.0 50 19
Rear Air Susp Sol 2SPD
Page 8A- 52A - 1 12129600
4M MP280 SLD
C 2SPD
R_ABS
C 4F MP280 SLD
12129565
SUSP_SOL_G

=&JPZ =&JPZ
350. 350.
BLK BLK
0.8 TXL
50
19 2.0 TXL
50
19
R_ABS R_ABS
=&FAM3-JPZ
SC350 350.
BLK
TXL
2.0 50 19
R_ABS

=&JE3&JPZ =&JE4&JPZ
350. 350.
BLK BLK
2.0 TXL
50
19 2.0 TXL
50
19
R_ABS R_ABS

FUEL HAND & STOR EXTERIOR LIGHTS


Fuel Tank Tail Lamps 15326654 15326908
Page 8A-22B - 1 Page 8A-110A - 3 8F GT280 SLD 16F GT280 SLD
D R_ABS S R_ABS
R_CHASSIS R_CHASSIS
D 8M GT280 SLD S 16M GT280 SLD
15326655 15326667

350 FUEL_SEND_G TAIL_LP_G =&JE3&FAM3 =&JE4


350. 350.
BLK BLK
2.0 TXL
50
19 2.0 TXL
50
19
=&FAM3 R_CHASSIS R_CHASSIS
ZONE3A 350.
BLK
351 2.0 TXL 19
50
(Page 10) R_CHASSIS

ZONE3B

350 SB350
(Page 11)

=&FAM3
350.
BLK
GND ZONE #3C 5.0 TXL
50
19
R_CHASSIS

GND ZONE #3D


J1-A J2-A J3-A J4-A J5-A J6-A
Gnd Blk Connector Asm
ZONE ZONE ZONE ZONE UP UP 12066545 001
#3A #3B #3C #3D FITTER FITTER UPC FNA

A B C D E F
J1- 12065172
J2- 12065172
J3- 12065172
J4- 12065172
J5- 12065172
BATT GND
J6- 12065172
J7- 12066545 RPO LEGEND
J7-A
HPZ - ELECTRONIC 2 SPEED AXLE
STD_CONN_G FAM3 - FAMILY 3
JE3 - HYDRAULIC BRAKES
50
(Page 7) JE4 - AIR BRAKES
JPZ - REAR AIR SUSPENSION

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 9:40:31 am ORGANIZATION


Ground Dist (LG4)
2003 M. D. C Series 03 X &LG4 h22014b 009 Pilot B 2003 Medium Duty C Series
Panel Set: 8 schematic sheet1 55 $IVEDWORK/h22014b__009 Tuesday, September 11, 2001 Panel Set: 8

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-83
Ground Distribution — (LG4-’03-’04) 7.8L-Diesel/Duramax
BRAKES REAR AIR SUSP REAR AIR SUSP POWER MIRRORS POWER MIRRORS EXHAUST BRAKE RPO LEGEND
Traction Cntrl Sw Air Susp Sw/Led Air Susp Sw/Illum Htd Mirr Sw/Illum Htd Mirr Sw/Led Exh Brk Sw/Illum NW9 - ELECTRONIC TRAC CNTRL
Page 8A- 44B/C - 2 Page 8A- 52A - 1 Page 8A- 52A - 1 Page 8A-147B - 1 Page 8A-147B - 1 Page 8A- 29A - 1 JPZ - REAR AIR SUSPENSION
AK5 - DRIVER AND PASSANGER SIR
DB6 - HTD, LTD, PWR OSRVM
DB8 - HEATED OSRVM
K40 - EXHAUST BRAKE
TCS_G SUSP_LED_G SUSP_ILL_G H_MIR_ILL_G H_MIR_LED_G EXH_ILL_G

=&NW9 =&JPZ =&JPZ =&DB6/DB8 =&DB6/DB8 =&K40


750. 750. 750. 750. 750. 750.
BLK BLK BLK BLK BLK BLK
0.5 TXL
50
7 0.5 TXL
50
7 TXL
0.5 50 7 0.5 TXL
50
7 TXL
0.5 50 7 TXL
0.5 50 7
IP_EXTN IP_EXTN IP_EXTN IP_EXTN IP_EXTN IP_EXTN

SB750

=&NW9/JPZ/DB6/DB8/K40
750.
BLK
2.0 TXL
50
19
IP_EXTN
INTERIOR LIGHTS EXTERIOR LIGHTS EXTERIOR LIGHTS ENGINE CNTRLS UPFITTER PROVISION SIR 2 SPEED AXLE 2 SPEED AXLE
Tandem Axle/Diff Lk Sw Illum Mkr Lmp Sw Mkr Lmp Sw/Illum Hi Idle Sw Illum Pto Enable Sw/Illum Psir Defeat Sw Elec 2 Speed Sw Air 2 Speed Sw
Page 8A- 114A - 1 Page 8A- 110A - 4 Page 8A-110A - 4 Page 8A- 20B -7 Page 8A-18A - 1 Page 8A-47A/B - 2 Page 8A-37A - 1 Page 8A-37A -2

TAN_DIFF_G MRKR_SW_G MRKR2_SW_G HIS_ILL_G PTO_ILL_G PSIR_G 2SP_LP_G 2SP_PNU_G


= = = = = =&AK5 = =
750. 750. 750. 750. 750. 750. 750. 750.
BLK BLK BLK BLK BLK BLK BLK BLK
0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7 0.8 TXL
50
19 0.5 TXL
50
7 0.5 TXL
50
7
IP_EXTN IP_EXTN IP_EXTN IP_EXTN IP_EXTN IP_EXTN IP_EXTN IP_EXTN

SA750

ZONE7A
To: GND ZONE #7A 750
(Page 3) STARTING & CHARGING STARTING & CHARGING
Starter Motor Generator Gnd
Page 8A-30B - 1 Page 8A-30B - 3

STARTER_G GEN_G

CASE_1 CASE_2 CASE_3 CASE_4 CASE_5 CASE_6 CASE_7 CASE_8 CASE_9

Ground-Engine Case
560_gnd_case 002
ENGINE CASE GND UPC FNA

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 9:40:31 am ORGANIZATION


Ground Dist (LG4)
2003 M. D. C Series 03 X &LG4 h22014b 009 Pilot B 2003 Medium Duty C Series
Panel Set: 9 schematic sheet1 55 $IVEDWORK/h22014b__009 Tuesday, September 11, 2001 Panel Set: 9

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-84
Ground Distribution — (LG4-’03-’04) 7.8L-Diesel/Duramax
HTD FUEL/WATER IN FUEL TELL TALE MD TRANSMISSION TRANSMISSION MD TRANSMISSION LCT TRANSMISSION ENG CNTLS HYDRO BRAKES
Wif Snsr Trans Temp Snsr Elec Shift Select Tcm Tcm Tcm Low Coolant Sw Fluid Lvl Sw
Page 8A-23B - 1 Page 8A-86A - 2 Page 8A-27B - 1 Page 8A- 27A-1 / 27B-2 Page 8A- 27B - 2 Page 8A- 27A - 1 Page 8A- 20B - 8 Page 8A- 44B - 1

WIF_G TEMP_SNSR_G SHIFT_G 351 TCM1_G MD_G LCT_G LOW_COOL_G FLS_G

=&FAM3 &MWF &M74/MX4/MTW


351. 351. 351. 351.
BLK/WHT BLK/WHT BLK/WHT BLK/WHT
0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19
351.
&MWF/M74/MX4/MTW
351.
&MWW/MWX
ENG_FAN IP ENG ENG BLK/WHT BLK/WHT
0.8 TXL
50
19 0.8 TXL
50
19
ENG ENG

Loop Anchor
SB351
LA351
&MWF/M74/MX4/MTW =
351. 351.
&MWW/MWX
BLK/WHT 351. BLK/WHT
0.8 TXL
50
19
BLK/WHT 0.8 TXL
50
19
ENG 0.8 TXL 19 HYD_BST
50
ENG
15326910 15392708 15326907
12F GT280 SLD 40M GTMXD SLD 10F GT280 SLD
G ENG_FAN
D2 IP
A HYD_BST
R_CHASSIS R_CHASSIS R_CHASSIS
G 12M GT280 SLD
D2 40F GTMXD SLD A 10M GT280 SLD
15326915 15392710 15355479 15326661
30M GTMXD SLD
C1 ENG
R_CHASSIS
C1
30F GTMXD SLD
15355480

=&FAM3 =&FAM3 =&FAM3 =&FAM3 =&JE3&FAM3


351. 351. 351. 351. 351.
BLK/WHT BLK/WHT BLK/WHT BLK/WHT BLK/WHT
TXL 19
0.8 50 0.8 TXL 19 0.8 TXL 19 1.0 TXL 19 0.8 TXL 19
50 50 50 50
R_CHASSIS R_CHASSIS R_CHASSIS R_CHASSIS R_CHASSIS
SC351

=&FAM3
FUEL HAND & STOR FUEL HAND & STOR
351. Pri Tank Static Gnd Sec Tank Static Gnd
BLK/WHT Page 8A- 22B - 1 Page 8A-22B - 1
2.0 TXL
50
19
R_CHASSIS

350 PFTANK_G 350 SFTANK_G

ZONE3A

(Page 8)

GND ZONE #3A GND ZONE #10 GND ZONE #9


A Primary Tank Term A Secondary Tank Term
12015907 001 12015907 001
B UPC FNA B UPC FNA
12015907 12015907
M8 M8

TANK_P TANK_S

RPO LEGEND Primary Fuel Tank Secondary Fuel Tank


JE3 - HYDRAULIC BRAKES p_fuel_tank 005 s_fuel_tank 005
MWF - MD AUTO TRANS UPC FNA UPC FNA
FUEL TANK FUEL TANK
MWW/MWX - MANUAL TRANS
M74 - LCT 1000 AUTO TRANS
MX4 - LCT 2000 AUTO TRANS
MTW - LCT 2400 AUTO TRANS
FAM3 - FAMILY 3

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 9:40:31 am ORGANIZATION


Ground Dist (LG4)
2003 M. D. C Series 03 X &LG4 h22014b 009 Pilot B 2003 Medium Duty C Series
Panel Set: 10 schematic sheet1 55 $IVEDWORK/h22014b__009 Tuesday, September 11, 2001 Panel Set: 10

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-85
Ground Distribution — (LG4-’03-’04) 7.8L-Diesel/Duramax
HORNS HVAC AIR BRAKES IP CLUSTER IP CLUSTER HEADLAMPS EXTERIOR LIGHTS HEADLAMPS EXTERIOR LIGHTS
Horns Vacuum Pmp Air Dryer Low Air Press Sw - Prim Low Air Press Sw - Sec Left Headlamp Lf Turn/Park Lmps Right Headlamp Rf Turn/Park Lmps
Page 8A-40A - 1 Page 8A-60A-1 / 65B-1 Page 8A- 44C -5 Page 8A-81A-1 Page 8A-81A-1 Page 8A- 100A - 1 Page 8A- 110A - 1 Page 8A- 100A - 1 Page 8A-110A- 1

HORN_A_G VAC_PUMP_G AIR_DRY_G AIR_PR_SW_G AIR_SW_G 350 BEAM_G LTRNPRK_G 350 BEAM_G RTRNPRK_G
Splice for Ether Injector
See: 14C-11 =&FAM3 =&FAM3
350. 350.
=&FAM3
350. BLK BLK
BLK 1.0 TXL
50
19 1.0 TXL
50
19

1.0 TXL 19 FWDLP FWDLP


50
ENG_FAN
SF350 SF350
SD350

BODY BLDR =&FAM3 HYDRO BRAKES =&FAM3


350. 350.
=&FAM3 =&FAM3 =&JE4 =&JE4 =&JE4 Gnd BLK Elec Air Comp BLK
350. 350. 350. 350. 350.
BLK BLK BLK BLK BLK Page 8A- 119D - 1 2.0 TXL 19 Page 8A- 44B - 5 2.0 TXL 19
50 50
1.0 TXL 19 1.0 TXL 19 0.8 TXL 19 0.8 TXL 19 0.8 TXL 19 FWDLP FWDLP
50 50 50 50 50
R_CHASSIS ENG_FAN R_CHASSIS R_CHASSIS R_CHASSIS 15409273 15409273
5M GT280 SLD 5M GT280 SLD
C L_FWDLP C R_FWDLP SAME AS LEFT
R_CHASSIS C R_CHASSIS
350 BB_G C 5F GT280 SLD EAC_G
5F GT280 SLD
15326642 15326642

=&JE3&FAM3
350.
BLK
3.0 TXL
50
19
15326910 AIR_COMP
12F GT280 SLD
A ENG_FAN
R_CHASSIS 15300003
A 12M GT280 SLD 3M MP280 SLD
15326915 C AIR_COMP
R_CHASSIS
C 3F MP280 SLD
12040977

=&FAM3 =&FAM3 =&JE3&FAM3 =&FAM3


350. 350. 350. 350.
BLK BLK BLK BLK
1.0 TXL
50
19 2.0 TXL
50
19 3.0 TXL
50
19 2.0 TXL
50
19
R_CHASSIS R_CHASSIS R_CHASSIS R_CHASSIS

SE350

=&FAM3
350.
BLK
5.0 TXL
50
19
R_CHASSIS

ZONE3B

(Page 8)

GND ZONE #3B

RPO LEGEND
JE3 - HYDRAULIC BRAKES
JE4 - AIR BRAKES
FAM3 - FAMILY 3

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 9:40:31 am ORGANIZATION


Ground Dist (LG4)
2003 M. D. C Series 03 X &LG4 h22014b 009 Pilot B 2003 Medium Duty C Series
Panel Set: 11 schematic sheet1 55 $IVEDWORK/h22014b__009 Tuesday, September 11, 2001 Panel Set: 11

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-86
Ground Distribution — (LG4-’03-’04) 7.8L-Diesel/Duramax
03 560 000 JG PILOT - INITIAL CREATION 09FE00 001
03 560 682 LR REVISED PILOT MECH RELEASE REV A 15MY00 001
03 560 805 JG Misc. Updates 30OC00 001
03 560 814 JG R_ABS to R_CHASSIS inline update 02NO00 001
03 560 818 JG Various Grounding Updates 28NO00 001
03 560 839 JG Gz 6 Updates (Ring Term & Gauge) 19DE00 001
03 560 873 JG Remove V04; Inline Update, Gauge Update 06FE01 001
03 560 983 JG Engine Ground Strap Update 10AP01 001
03 560 1012 JG Ground Zone 2 Ring Terminal Update 02MY01 001
03 560 1056 LR REMOVE LC8 18JL01 001
03 560 1058 JG Ground Block Ring Terminal Update 20JL01 001
03 560 1096 JG Ground Zone #5 Ring Term Update 11SE01 001

Rear Heater Rear Heater Rear Heater Rear Heater POWER WINDOWS INTERIOR LIGHTS POWER WINDOWS INTERIOR LIGHTS
Rear Heater Relay Rear Heater Motor Water Valve Solenoid Rear Htr Sw Ill L R Win Sw Illum L R Door Jamb Sw R R Win Sw Illum R R Door Jamb Sw
Page 8A-66A -1 Page 8A-66A - 1 Page 8A-66A -1 Page 8A-66A - 1 Page 8A- 120B - 2 Page 8A- 114A - 4 Page 8A- 120B - 2 Page 8A- 114A - 4

R_HTR_RLY_G R_HTR_MTR_G WATER_VAL_G R_HVAC_G LR_WIN_G LRDOORJAM_G RR_WIN_G RRDOORJAM_G

=&C36 =&C36 =&C36 =&C36 =&A31&CREWCAB =&A31&CREWCAB =&A31&CREWCAB =&A31&CREWCAB


550. 550. 550. 550. 550. 550. 550. 550.
BLK BLK BLK BLK BLK BLK BLK BLK
1.0 TXL
50
19 1.0 TXL
50
19 1.0 TXL
50
19 0.5 TXL
50
7 1.0 TXL
50
19 0.8 TXL
50
19
=&CREWCAB-A31 1.0 TXL
50
19 TXL
0.8 50 19
=&CREWCAB-A31
BDY BDY BDY BDY REAR_DOOR REAR_DOOR 550. REAR_DOOR REAR_DOOR 550.
SD550 BLK SD550 BLK
TXL
0.8 50 19 TXL
0.8 50 19
REAR_DOOR REAR_DOOR

=&A31&CREWCAB =&A31&CREWCAB
550. 550.
BLK BLK
1.0 TXL
50
19 1.0 TXL
50
19
REAR_DOOR REAR_DOOR

15326018 15326018
12M GT280 12M GT280
K REAR_LDOOR Same as left K REAR_RDOOR
BDY BDY
K 12F GT280 K
12F GT280
15326021 15326021
=&CREWCAB =&CREWCAB
550. 550.
BLK BLK
TXL
1.0 50 19 1.0 TXL 19
50
BDY BDY

SF550

=&CREWCAB
550.
BLK
TXL
1.0 50 19
BDY

15326935
10M GT280
J BDY
XBDY
ZONE5 J 10F GT280
15326931
550
(Page 4) To: GND ZONE #5

RPO LEGEND
A31 - POWER WINDOWS
C35 - REAR HEATER
CREWCAB - CREW CAB

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 9:40:31 am ORGANIZATION


Ground Dist (LG4)
2003 M. D. C Series 03 X &LG4 h22014b 009 Pilot B 2003 Medium Duty C Series
Panel Set: 12 schematic sheet1 55 $IVEDWORK/h22014b__009 Tuesday, September 11, 2001 Panel Set: 12

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-87
Ground Distribution — (LG4-’04i) 7.8L-Diesel/Duramax

LCT TRANSMISSION
Nsbu Sw

NSBU_G

251.
BLK/WHT
0.8

GZ_2A

(Page 2)
GND ZONE #2A
ENGINE TO FRAME GND
GND ZONE #S1

A
Gz S1f Clip
50. B
BLK
50.0
M12

FRAME
A Gz S1e Clip
(Page 7)
B

M12

ZONE_S1

STUD
RPO LEGEND
M74 - LCT 1000 AUTO TRANS
ENG GND
MX4 - LCT 2000 AUTO TRANS
MTW - LCT 2400 AUTO TRANS

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 1:18:48 pm ORGANIZATION


Ground Dist (LG4)
GMT560 04i X h44014b 002 Beta 0 GMT560
Panel Set: 1 schematic sheet1 33 $IVEDWORK/h44014b__002 Wednesday, December 3, 2003 Panel Set: 1

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-88
Ground Distribution — (LG4-’04i) 7.8L-Diesel/Duramax
MD TRANSMISSION AIR BRAKES POWER DIST POWER DIST HEATED FUEL EXH BRAKE/RSTR 2SP AXLE 2 SP AXLE HVAC
Neutral Start Rly Air Brake Rly Ign A Rly Ign B Rly Heated Fuel Rly Exhaust Brake/Rstr Sol 2sp Psi Sw 2sp Axle Sw Ac Clutch

N_START_G AIR_BRK_G IGNA_RLY_G IGNB_RLY_G HFUEL_R1_G EXH_SOL_G 2SP_PSI_G 250 2SP_SW_G CLUTCH_G

250. 250. 250. 250. 250. 250. 250.


250. BLK BLK BLK BLK BLK BLK BLK
BLK 0.8 0.8 0.8 0.8 0.8 0.8 0.8
0.8
30F GTMXD SLD 6M GT280 SLD 4M GT150 SLD
B5 A C
B5 A C
30M GTMXD SLD 6F GT280 SLD 4F GT150 SLD

250.
250. BLK 250.
BLK 0.8 BLK
0.8 0.8

SS250

UPFITTER PROVISIONS
Pto Kill Sw 250.
BLK
2.0

PTO_G

250.
BLK
0.8

SV250

&LCT Trans -LCT Trans

GZ_2A 250. 250.


BLK BLK GND ZONE #2B
251 2.0 2.0
(Page 1)

A A
Gz 2 Term Gz 2 Term

B B
M10 M10

RPO LEGEND
ZONE_2 MWF - MD AUTO TRANS
MWW/MWX - MANUAL TRANS
STUD Ground - Engine M74 - LCT 1000 AUTO TRANS
MX4 - LCT 2000 AUTO TRANS
ENG GND MTW - LCT 2400 AUTO TRANS
K40 - EXHAUST BRAKE
JE4 - AIR BRAKES

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 1:18:48 pm ORGANIZATION


Ground Dist (LG4)
GMT560 04i X h44014b 002 Beta 0 GMT560
Panel Set: 2 schematic sheet1 33 $IVEDWORK/h44014b__002 Wednesday, December 3, 2003 Panel Set: 2

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-89
Ground Distribution — (LG4-’04i) 7.8L-Diesel/Duramax
INTERIOR LIGHTS UPFITTER PROVISION EXH BRAKE/RSTR ENGINE CNTRLS 2 SPEED AXLE
IP CLUSTER DTC EXTERIOR LIGHTS DLC Pto Enable Sw/Led Exhaust Brake Sw High Idle Sw Elec 2 Speed Sw
Ipc Pwr Gnd Bat Rtn Turn/Haz/Flash Headlamp Sw Dlc Pwr Gnd

ZONE7A

(Page 9)
PTO_LED_G EXH_SW_G HIS_G 2SP_SW1_G
IP_PWR_G 750 SERIAL_G TRNHAZ_G HEADLPSW_G DATA1_G

750. 750. 750. 750. 750.


BLK BLK BLK BLK BLK
0.5 0.5 0.5 0.5 2.0

SD750

750.
BLK
0.5
30F GTMXD
B12 B4 B7
750. 750. 750. 750.
BLK BLK BLK BLK B12 B4 B7 30M GTMXD
1.0 1.0 0.8 0.5
750. 750. 750.
BLK BLK BLK
0.5 0.5 2.0

SY750
TELL TALE DRL WIPERS
AUXILLARY PWR EXTERIOR LIGHTS 750. Ttm - Exhaust Drl Mdl Wiper Mtr CHIME LCT TRANSMISSION LCT TRANSMISSION
Cigar Lighter Roof Marker Lps BLK Chime Mdl Overdrive Defeat Sw Overdrive Defeat Sw Illum
3.0

EXH_TT_G DRL_G WPR_MTR_G


CIGAR_G MARKERS_G CHIME_G ODDS_SW_G ODDS_ILL_G
750. 750. 750.
BLK BLK BLK
0.8 0.8 1.0 750. 750. 750.
BLK BLK BLK
0.8 0.5 0.5

750. 750.
BLK BLK
1.0 1.0 SM750
HORN PARK BRAKE WIPERS WIPERS TELL TALE
SC750 750.
Horn Switch Park Brake Sw Washer Pump Low Wash Fluid Sw Diff Lk Sw BLK
3.0
750. 750.
BLK BLK
1.0 1.0 TRACTOR WIRING
HORN_SW_G 750 P_BRK_G WSHR_PMP_G LOW_WASH_G DIFF_LK_G Tractor Conn

750. 750. 750. 750.


BLK BLK BLK BLK
0.5 1.0 0.5 0.5
16M GT280 TRACTOR_G
B
750.
B BLK
16F GT280 SN750 3.0

750. GND ZONE #7A A Gz 7a Term


BLK
1.0
B
M6.3 GND ZONE #7B

ZONE_7
RPO LEGEND
UZA - MARKER LAMP DEFEAT STUD
JE4 - AIR BRAKES
K40 - EXHAUST BRAKE BDY GND
T62 - DRL DELETE

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 1:18:48 pm ORGANIZATION


Ground Dist (LG4)
GMT560 04i X h44014b 002 Beta 0 G MT560
Panel Set: 3 schematic sheet1 33 $IVEDWORK/h44014b__002 Wednesday, December 3, 2003 Panel Set: 3

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-90
Ground Distribution — (LG4-’04i) 7.8L-Diesel/Duramax
POWER WINDOWS
POWER WINDOWS POWER DOORS POWER MIRRORS POWER MIRRORS POWER MIRRORS INTERIOR LIGHTING POWER DOORS POWER MIRRORS POWER MIRRORS Pass Win Sw INTERIOR LIGHTING
Drv Window Sw Drv Dr Lck Sw Drv Htd Mir Head Lh Mirror Mrkr Lp Mirror Sw Drv Door Jamb Sw Pass Dr Lck Sw Pass Htd Mir Head Rh Mirror Mrkr Lp Pass Door Jamb Sw
Page 8A- 147B - 2 Page 8A- 147B - 2

550 DR_WIN_G DRV_LK_G L_H_MIR_G LH_MRK_G MIR_SW_G LDOORJAM_G PASS_LK_G R_H_MIR_G RH_MRK_G PASS_WIN_G RDOORJAM_G

=&DB6/DB8 =&DB6/DB7
550. 550. 550. 550. 550. 550. 550. 550.
BLK BLK BLK BLK BLK BLK BLK BLK
0.5 0.8 0.8 0.8 0.5 0.8 TXL
50
19 0.8 TXL
50
19 0.5
OSRVM OSRVM

12065398
8F MP150 550. 8F MP150 550.
A B BLK A SAME AS LEFT B OSRVM BLK
A B 0.5 A B 0.5
8M MP150 8M MP150

550. 550. 550. 550.


BLK BLK BLK BLK
0.8 0.8 0.8 0.8

SA550 SB550

550. 550. 550. 550. 550. 550.


BLK BLK BLK BLK BLK BLK
3.0 1.0 0.5 3.0 1.0 0.5

22F GTMXD KEYLESS ENTRY 22F GTMXD


B8 B8
Rfa Mdl
POWER DOORS B8 22M GTMXD
ZONE5 B8 22M GTMXD
Drv Door Rly
(Page 12)

RFA_G
550. 550. 550. 550. 550.
BLK BLK BLK BLK BLK
LK_RLY_G 3.0 1.0 1.0 550. 3.0 1.0
BLK
550. 1.0
BLK
1.0

SC550

550. 550.
BLK BLK
3.0 1.0

A A RPO LEGEND
Gz 5 Term Gz 5 Term AU3 - POWER DOOR LOCKS
GND ZONE #5 A31 - POWER WINDOWS
B B AU0 - KEYLESS ENTRY
DB5 - MANUAL OSRVM
M6.3 M6.3
DB6 - HTD, LTD, PWR OSRVM
DB7 - LIGHTED OSRVM
DB8 - HEATED OSRVM
ZONE_5
CREWCAB - CREW CAB

STUD

BDY GND

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 1:18:48 pm ORGANIZATION


Ground Dist (LG4)
GMT560 04i X h44014b 002 Beta 0 GMT560
Panel Set: 4 schematic sheet1 33 $IVEDWORK/h44014b__002 Wednesday, December 3, 2003 Panel Set: 4

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-91
Ground Distribution — (LG4-’04i) 7.8L-Diesel/Duramax
HVAC AUX PWR AUX PWR EXTERIOR LIGHTS EXTERIOR LIGHTS
Temp Mtr Auxilary Outlets Auxilary Outlets Rh Trailer Rly Lh Trailer Rly

REAR DEFOG TELL TALE POWER MIRRORS HVAC TELL TALE EXTERIOR LIGHT
Rear Defog Ctrl Sys Air Press Gauge Illum Htd Mirror Rly Hvac Head Trans Temp Gauge Illum Chmsl Rly
TEMP_CNTL_G AUX2_G AUX1_G RH_HAZ_G LH_HAZ_G

450. 450. 450. 450. 450.


BLK BLK BLK BLK BLK
0.8 1.0 1.0 0.8 0.8 HVAC_FOG_G PNEUTC_G H_MIR_RLY_G HVAC_G GAUGES_G CHMSL_RLY_G

450. 450. 450. 450. 450. 450.


BLK BLK BLK BLK BLK BLK
1.0 0.5 0.8 1.0 0.5 0.5
SH450
SK450
SEO - PENSKI MD TRANSMISSION EXTERIOR LIGHT
SEO Timer Elec Shift Sel Brake Lp Rly

TIMER_G SHIFT_LP_G BRKLP_RLY_G


HVAC POWER DIST SEO - SCHWAN’S SEO - SCHWAN’S SEO - PENSKI SEO - PENSKI
Blower Mtr Ign4 Rly Seo Connector Seo Connector Seo Rly Seo Rly
450. 450. 450. 450.
BLK BLK BLK BLK
0.8 0.5 0.5 1.0 SEO SEO SEO SEO

BLWR_RLY_G IGN4_RLY_G SEO1_G SEO2_G SEO1_RLY_G SEO2_RLY_G

450. 450. 450. 450. 450. 450. 450.


BLK BLK BLK BLK BLK BLK BLK
5.0 0.8 2.0 0.8 0.8 0.8 0.8

SJ450 SIR
Sdm

450.
BLK SDM_G
5.0
1751.
BLK/WHT
0.5
A Gz 4b Term
16M GT280
P
ZONE4A
B P
(Page 6) 16F GT280
M6.3
1751.
BLK/WHT
0.8
GND ZONE #4B A
RPO LEGEND Gz 6 Term
JE4 - AIR BRAKES
CREWCAB - CREW CAB B
UXT - TRANS TEMP GAUGE
AJ3 - DRIVER SIR M6.3
AK5 - DUAL SIR
FAM3 - FAMILY 3 GND ZONE #6
RQ3 - TRACTOR
ZONE_4 CASE_P ZONE_6
U86 - TRAILER WIRING

STUD CASE STUD

BDY GND

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 1:18:48 pm ORGANIZATION


Ground Dist (LG4)
GMT560 04i X h44014b 002 Beta 0 GMT560
Panel Set: 5 schematic sheet1 33 $IVEDWORK/h44014b__002 Wednesday, December 3, 2003 Panel Set: 5

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-92
Ground Distribution — (LG4-’04i) 7.8L-Diesel/Duramax
RPO LEGEND
CREWCAB - CREW CAB

IP CLUSTER DATA LINK CONN ONSTAR ONSTAR RADIO/CHIME SERIAL DATA GATEWAY
Ip Signal Gnd Dlc Sig Gnd OnStar Mdl OnStar Mdl Radio/Chime Module Sdg

IP_SIGNAL_G DATA2_G ONSTAR_1_G ONSTAR_2_G RADIO_G SDG_G

1451. 1451. 1451. 1451. 1451. 1451.


BLK/WHT BLK/WHT BLK/WHT BLK/WHT BLK/WHT BLK/WHT
0.8 0.8 0.8 0.8 0.8 0.8

SB1451 BODY TO FRAME GND


GND ZONE #S2
1451.
BLK/WHT
1.0
REAR DEFOGGER
Rear Defog Grid
A
Gz 4a Term
50.
BLK
B 50.0

DEFOG_G M6.3
GND ZONE #4A
850. RADIO
BLK Antenna Shield
2.0 Page 8A-150A - 1
A A
ZONE4A Gz S2b Term Gz S2f Term
B B
A (Page 5)
Gz 8 Term
RDOANT_G
B M8 M12
M6.3
GND ZONE #8
ZONE_S2
ZONE_8 CASE1_P ZONE_S2
STUD
STUD CASE STUD Ground-Body
BDY GND

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 1:18:48 pm ORGANIZATION


Ground Dist (LG4)
GMT560 04i X h44014b 002 Prod 0 GMT560
Panel Set: 6 schematic sheet1 33 $IVEDWORK/h44014b__002 Wednesday, December 3, 2003 Panel Set: 6

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-93
Ground Distribution — (LG4-’04i) 7.8L-Diesel/Duramax
RPO LEGEND AIR BRAKES HYDRO BRAKES HYDRO BRAKES HYDRO BRAKES HYDRO BRAKES
HYDROMAX - HYDROMAX Ebc Hydromax Sw Ebc Ebc Hydromax Mtr
JE3 - HYDRAULIC BRAKES
JE4 - AIR BRAKES
FAM3 - FAMILY 3

AIR_G HYMAX2_G HYD_B_G HYD_A_G HYMAX1_G

151.
BLK/WHT
0.8

151. 151. 151. 150.


BLK/WHT BLK/WHT BLK/WHT BLK
5.0 3.0 3.0 5.0

SD151 SB151

151. 151.
BLK/WHT BLK/WHT
8.0 8.0

BATTERIES TRAILER WIRING


Battery (Neg) Fam 3 Trailer Conn SA151
A
Gz 1a Term

B 151.
BLK/WHT
50 BATTNEG_G TRAILER_G M12 13.0

A Gz 1a Term A
Gz 1b Term
B
B
GND ZONE #1A M12 M12

A
Gz B Term STD_CONN_G GND ZONE #1B
B (Page 8)
50.
M12 BLK
13.0
GND ZONE #B GND ZONE #12B
FRAME

(Page 1)
A
Gnd Stud Conn Term

B
M12

ZONE_S1 ZONE_B ZONE_12 GND_CONN ZONE_1

STUD STUD STUD STUD STUD Ground-Frame


FRAME GND

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 1:18:48 pm ORGANIZATION


Ground Dist (LG4)
GMT560 04i X h44014b 002 Beta 0 GMT560
Panel Set: 7 schematic sheet1 33 $IVEDWORK/h44014b__002 Wednesday, December 3, 2003 Panel Set: 7

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-94
Ground Distribution — (LG4-’04i) 7.8L-Diesel/Duramax
2SPD AXLE
2spd Axle Mtr

2SP_MTR_G

350.
REAR AIR SUSP BLK
Rear Air Susp Sol 2.0

4M MP280 SLD
C
C 4F MP280 SLD
SUSP_SOL_G
With ABS ABS Delete

ABS Delete With ABS

With Rear Air Susp Without Rear Air Susp

350. 350.
BLK BLK
ZONE3A 0.8 2.0
351
(Page 10) SC350 350.
BLK
ZONE3B 2.0
BODY BLDR IP CLUSTER
350 Hydro Brakes Air Brakes
(Page 11)
Gnd Low Air Press Sw - Se

FUEL HAND & STOR


350. 350.
Fuel Tank BLK BLK 350. 350.
0.8 2.0 BLK BLK
2.0 2.0 BB_G AIR_SW_G

EXTERIOR LIGHTS
Tail Lamps 350. 350.
350 FUEL_SEND_G
8F GT280 SLD 16F GT280 SLD BLK BLK
D S
0.8 0.8
D 8M GT280 SLD S 16M GT280 SLD

TAIL_LP_G
350. 350.
BLK BLK
2.0 2.0
350.
BLK
2.0
GND ZONE #3C

GND ZONE #3D SB350


350.
BLK
J1-A J2-A J3-A J4-A J5-A J6-A 5.0
Gnd Blk Connector Asm
ZONE ZONE ZONE ZONE UP UP
#3A #3B #3C #3D FITTER FITTER

A B C D E F

BATT GND
J6- 12065172
J7- 12066545 RPO LEGEND
J7-A
HPZ - ELECTRONIC 2 SPEED AXLE
STD_CONN_G FAM3 - FAMILY 3
JE3 - HYDRAULIC BRAKES
50
(Page 7) JE4 - AIR BRAKES
G40/GSJ/G45 - REAR AIR SUSPENSION

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 1:18:48 pm ORGANIZATION


Ground Dist (LG4)
GMT560 04i X h44014b 002 Beta 0 GMT560
Panel Set: 8 schematic sheet1 33 $IVEDWORK/h44014b__002 Wednesday, December 3, 2003 Panel Set: 8

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-95
Ground Distribution — (LG4-’04i) 7.8L-Diesel/Duramax
BRAKES REAR AIR SUSP REAR AIR SUSP POWER MIRRORS POWER MIRRORS EXHAUST BRAKE RPO LEGEND
Traction Cntrl Sw Air Susp Sw/Led Air Susp Sw/Illum Htd Mirr Sw/Illum Htd Mirr Sw/Led Exh Brk Sw/Illum NW9 - ELECTRONIC TRAC CNTRL
G40/GSJ/G45 - REAR AIR SUSPENSION
AK5 - DRIVER AND PASSANGER SIR
DB6 - HTD, LTD, PWR OSRVM
DB8 - HEATED OSRVM
K40 - EXHAUST BRAKE
TCS_G SUSP_LED_G SUSP_ILL_G H_MIR_ILL_G H_MIR_LED_G EXH_ILL_G

750. 750. 750. 750. 750. 750.


BLK BLK BLK BLK BLK BLK
0.5 0.5 0.5 0.5 0.5 0.5

SB750

750.
BLK
2.0
INTERIOR LIGHTS EXTERIOR LIGHTS EXTERIOR LIGHTS ENGINE CNTRLS UPFITTER PROVISION SIR 2 SPEED AXLE
Pneumatic Sw Illum Mkr Lmp Sw Mkr Lmp Sw/Illum Hi Idle Sw Illum Pto Enable Sw/Illum PSIR Defeat Sw Elec 2 Speed Sw

PNEU_SW_G MRKR_SW_G MRKR2_SW_G HIS_ILL_G PTO_ILL_G PSIR_G 2SP_LP_G

750. 750. 750. 750. 750. 750. 750.


BLK BLK BLK BLK BLK BLK BLK
0.5 0.5 0.5 0.5 0.5 0.8 0.5

SA750

ZONE7A
To: GND ZONE #7A 750
(Page 3) STARTING & CHARGING STARTING & CHARGING
Starter Motor Generator Gnd

STARTER_G GEN_G

CASE_1 CASE_2 CASE_3 CASE_4 CASE_5 CASE_6 CASE_7 CASE_8 CASE_9

Ground-Engine Case
ENGINE CASE GND

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 1:18:48 pm ORGANIZATION


Ground Dist (LG4)
GMT560 04i X h44014b 002 Beta 0 GMT560
Panel Set: 9 schematic sheet1 33 $IVEDWORK/h44014b__002 Wednesday, December 3, 2003 Panel Set: 9

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-96
Ground Distribution — (LG4-’04i) 7.8L-Diesel/Duramax
HTD FUEL/WATER IN FUEL TELL TALE MD TRANSMISSION HYDRO BRAKES
Wif Snsr Trans Temp Snsr Elec Shift Select Fluid Lvl Sw

WIF_G TEMP_SNSR_G SHIFT_G FLS_G

351. 351.
BLK/WHT BLK/WHT
0.8 0.8

3A_ENG

351
12F GT280 SLD 40M GTMXD SLD (Page 13)
G D2
G 12M GT280 SLD
D2 40F GTMXD SLD
30M GTMXD SLD
C1
C1
30F GTMXD SLD

351. 351. 351. 351. 351.


BLK/WHT BLK/WHT BLK/WHT BLK/WHT BLK/WHT
0.8 0.8 0.8 1.0 0.8

SC351

FUEL HAND & STOR FUEL HAND & STOR


351. Pri Tank Static Gnd Sec Tank Static Gnd
BLK/WHT
2.0

350 PFTANK_G 350 SFTANK_G

ZONE3A

(Page 8)

GND ZONE #3A GND ZONE #10 GND ZONE #9


A A
Primary Tank Term Secondary Tank Term

B B
M8 M8

TANK_P TANK_S

RPO LEGEND Primary Fuel Tank Secondary Fuel Tank


JE3 - HYDRAULIC BRAKES
MWF - MD AUTO TRANS
FUEL TANK FUEL TANK
MWW/MWX - MANUAL TRANS
M74 - LCT 1000 AUTO TRANS
MX4 - LCT 2000 AUTO TRANS
MTW - LCT 2400 AUTO TRANS
FAM3 - FAMILY 3

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 1:18:48 pm ORGANIZATION


Ground Dist (LG4)
GMT560 04i X h44014b 002 Beta 0 GMT560
Panel Set: 10 schematic sheet1 33 $IVEDWORK/h44014b__002 Wednesday, December 3, 2003 Panel Set: 10

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-97
Ground Distribution — (LG4-’04i) 7.8L-Diesel/Duramax
HORNS HVAC AIR BRAKES EXH BRAKE/RSTR IP CLUSTER HEADLAMPS EXTERIOR LIGHTS HEADLAMPS EXTERIOR LIGHTS
Horns Vacuum Pmp Air Dryer Exhaust Brake/Rstr Rly Low Air Press Sw - Prim Left Headlamp Lf Turn/Park Lmps Right Headlamp Rf Turn/Park Lmps
Page 8A- 100A - 1 Page 8A-110A- 1

HORN_A_G VAC_PUMP_G AIR_DRY_G 350 ABS_DEL_G AIR_PR_SW_G 350 BEAM_G LTRNPRK_G 350 BEAM_G RTRNPRK_G
Splice for Ether Injector
See: 14C-11
350. 350. 350.
350. BLK BLK BLK
BLK 0.8 1.0 1.0 TXL
50
19

1.0 FWDLP
SF350 SF350
SD350

HYDRO BRAKES
350. 350.
BLK Elec Air Comp BLK
350. 350. 350.
2.0 TXL
2.0 50 19
BLK BLK BLK
1.0 1.0 0.8 FWDLP
15409273
5M GT280 SLD 5M GT280 SLD
C C R_FWDLP SAME AS LEFT

C 5F GT280 SLD
EAC_G C
5F GT280 SLD

350.
BLK
3.0
12F GT280 SLD
A
A 12M GT280 SLD 3M MP280 SLD
C
C 3F MP280 SLD

350.
BLK
1.0
350. 350. 350.
BLK BLK BLK
2.0 3.0 2.0

SE350

350.
BLK
5.0

ZONE3B

(Page 8)

GND ZONE #3B

RPO LEGEND
JE3 - HYDRAULIC BRAKES
JE4 - AIR BRAKES
FAM3 - FAMILY 3

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 1:18:48 pm ORGANIZATION


Ground Dist (LG4)
GMT560 04i X h44014b 002 Beta 0 GMT560
Panel Set: 11 schematic sheet1 33 $IVEDWORK/h44014b__002 Wednesday, December 3, 2003 Panel Set: 11

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-98
Ground Distribution — (LG4-’04i) 7.8L-Diesel/Duramax

Rear Heater Rear Heater Rear Heater Rear Heater POWER WINDOWS INTERIOR LIGHTS POWER WINDOWS INTERIOR LIGHTS
Rear Heater Relay Rear Heater Motor Water Valve Solenoid Rear Htr Sw Ill L R Win Sw Illum L R Door Jamb Sw R R Win Sw Illum R R Door Jamb Sw
Page 8A- 120B - 2 Page 8A- 114A - 4

R_HTR_RLY_G R_HTR_MTR_G WATER_VAL_G R_HVAC_G LR_WIN_G LRDOORJAM_G RR_WIN_G RRDOORJAM_G

=&A31&CREWCAB =&A31&CREWCAB
550. 550. 550. 550. 550. 550. 550. 550.
BLK BLK BLK BLK BLK BLK BLK BLK
1.0 1.0 1.0 0.5 1.0 0.8 1.0 TXL
50
19 0.8 TXL
50
19
=&CREWCAB-A31
550. REAR_DOOR REAR_DOOR 550.
SD550 BLK SD550 BLK
0.8 TXL
0.8 50 19
REAR_DOOR
=&A31&CREWCAB
550. 550.
BLK BLK
1.0 1.0 TXL
50
19
REAR_DOOR

15326018
12M GT280 12M GT280
K Same as left K REAR_RDOOR

K 12F GT280 K
12F GT280

550. 550.
BLK BLK
1.0 1.0

SF550

550.
BLK
1.0

10M GT280
J
ZONE5 J 10F GT280
550
(Page 4) To: GND ZONE #5

RPO LEGEND
A31 - POWER WINDOWS
C35 - REAR HEATER
CREWCAB - CREW CAB

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 1:18:48 pm ORGANIZATION


Ground Dist (LG4)
GMT560 04i X h44014b 002 Beta 0 GMT560
Panel Set: 12 schematic sheet1 33 $IVEDWORK/h44014b__002 Wednesday, December 3, 2003 Panel Set: 12

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-99
Ground Distribution — (LG4-’04i) 7.8L-Diesel/Duramax
04 560 000 TY BETA - INITIAL CREATION 18SE01
04 560 1115 LR REMOVE 2SPD AIR CKT. 08OC01
04 560 1136 JG Pneumatic Switch Update 15NO01
04 560 1149 JG TRANS RPO UPDATE 13DE01
03 560 1151 LR REMOVE HYD_BST JMPR 14DE01
04 560 1106 JG Update 900 ckts 08FE02
04 560 000 JG Obsolete Connector Update 13FE02
04 560 1228 JG Delete R_ABS Harness with ABS Delete 02MY02

MD TRANSMISSION LCT TRANSMISSION MD TRANSMISSION LCT TRANSMISSION ENG CNTLS


Tcm Tcm Tcm Tcm Low Coolant Sw

TCM2_G TCM1_G MD_G LCT_G LOW_COOL_G

351. 351. 351. 351.


BLK/WHT BLK/WHT BLK/WHT BLK/WHT
0.8 0.8 0.8 0.8 351. 351.
BLK/WHT BLK/WHT
0.8 0.8

SB351

351.
BLK/WHT
0.8
ENGINE CNTLS ENGINE CNTLS ENGINE CNTLS ENGINE CNTLS ENGINE CNTLS ENGINE CNTLS ENGINE CNTLS
Ecu Ecu Ecu Ecu Ecu Ecu Ecu

ECU_PWR3_G ECU_PWR4_G ECU_SNSR2_G ECU_G ECU_PWR1_G ECU_PWR2_G ECU_SNSR1_G

351. 351. 351. 351. 351. 351. 351.


BLK/WHT BLK/WHT BLK/WHT BLK/WHT BLK/WHT BLK/WHT BLK/WHT
0.8 0.8 1.0 0.8 0.8 0.8 1.0

SD351 SE351

351. 351.
BLK/WHT BLK/WHT
1.0 1.0

SF351

351.
BLK/WHT
1.0

3A_ENG
(Page 10)

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 1:18:48 pm ORGANIZATION


Ground Dist (LG4)
GMT560 04i X h44014b 002 Beta 0 GMT560
Panel Set: 13 schematic sheet1 33 $IVEDWORK/h44014b__002 Wednesday, December 3, 2003 Panel Set: 13

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-100
Ground Distribution — (LG5) 7.2L-Diesel/CAT
ENG CNTLS LCT TRANSMISSION ENG CNTLS
Ecu Nsbu Sw Ecu
Page 8A-20C - 5 Page 8A-27A - 3 Page 8A-20C - 5

CAT_A_G NSBU_G CAT_B_G

-LCT &LCT &LCT &LCT -LCT

&M74/MX4/MTW &M74/MX4/MTW &M74/MX4/MTW


251. 251. 251.
BLK/WHT BLK/WHT BLK/WHT
TXL 19
0.8 50 TXL 19
0.8 50 TXL 19
0.8 50
ENG ENG ENG

SA251

STARTING & CHARGING


Starter Motor
Page 8A- 30C - 1
&MWF/MWW/MWX &M74/MX4/MTW &MWF/MWW/MWX
251. 251. 251.
BLK/WHT BLK/WHT BLK/WHT
1.0 TXL
50
19 1.0 TXL
50
19 1.0 TXL
50
19
ENG ENG ENG
START_G

A Gz 2a Term
12004483 001 Start Gnd Term
B
UPC FNA GND ZONE #2A 05291571 001 START_G
12004483 B UPC FNA (Page 2)
E 1/2 05291571
A M12 GND ZONE #2C
ENGINE TO FRAME GND
GND ZONE #S1

A Gz S1f Clip
&GNDSTRAP
50. B 08917180 002
BLK UPC FNA
50.0 BARE
50
1008
08917180
FRAME 50.
M12 BLK
CPE 266
62.0 50
STARTER

A FRAME A Gz 2b Term
Gz S1e Clip 05291571 001
(Page 7)
B 08917180 002
UPC FNA
B UPC FNA
08917180 05291571
M12
M12
GND ZONE #2B
ZONE_S1 ZONE_2B
RPO LEGEND
M74 - LCT 1000 AUTO TRANS STUD STUD Ground - Engine
cat_gnd_eng 002
MX4 - LCT 2000 AUTO TRANS ENG GND UPC FNA
MTW - LCT 2400 AUTO TRANS
MWF - MD AUTO TRANS
P
MWW/MWX - MANUAL TRANS

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 9:32:17 am ORGANIZATION


Ground Dist (LG5)
2003 M. D. C Series 03 X &LG5 h22014c 006 Pilot B 2003 Medium Duty C Series
Panel Set: 1 schematic sheet1 59 $IVEDWORK/h22014c__006 Tuesday, September 11, 2001 Panel Set: 1

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-101
Ground Distribution — (LG5) 7.2L-Diesel/CAT
MD TRANSMISSION AIR BRAKES POWER DIST POWER DIST EXH BRAKE/RSTR HVAC
Neutral Start Rly Air Brake Rly Ign A Rly Ign B Rly Exhaust Brake/Rstr Sol Ac Clutch
Page 8A-27C - 2 Page 8A-44C - 2 Page 8A-10C - 4 Page 8A-10C - 4 Page 8A-29A - 1 Page 8A-65B - 2

N_START_G AIR_BRK_G IGNA_RLY_G IGNB_RLY_G EXH_SOL_G CLUTCH_G

&MWF =&JE4
250. 250. 250. 250. 250.
BLK BLK BLK BLK BLK 250.
0.8 TXL 19 0.8 TXL 19 0.8 TXL 19 0.8 TXL 19 0.8 TXL 19 BLK
50 50 50 50 50 0.8 TXL 19
ENG R_CHASSIS ENG ENG EXH_BRK 50
AC

15355480 15326640 15326820


30F GTMXD SLD 6M GT280 SLD 4M GT150 SLD
B5 R_CHASSIS
A EXH_BRK C AC
HEATED FUEL HTD FUEL/WIF EXH BRAKE/RSTR UPFITTER PROVISIONS ENG ENG ENG
Heated Fuel Rly Heated Fuel Sw Exhaust Brake/Rstr Rly Pto Solenoid B5 30M GTMXD SLD A 6F GT280 SLD C 4F GT150 SLD
Page 8A-23C - 1 Page 8A-23C - 1 Page 8A-29A - 1 Page 8A-18C - 1 15355479 15326636 15326815

250. 250. 250.


BLK BLK BLK
0.8 TXL
50
19 0.8 TXL
50
19 TXL
0.8 50 19
ENG ENG ENG
HFUEL_RLY_G HFUEL_SW_G 250 ABS_DEL_G PTO_LOAD_G

250. 250. 250.


BLK BLK BLK SS250
0.8 TXL
50
19 1.0 TXL
50
19 0.8 TXL
50
19
ENG ENG ENG

250.
BLK
2.0 TXL
50
19
ENG
SV250

250.
BLK
2.0 TXL
50
19
ENG

A Gz 2c Term
12004483 001
START_G B UPC FNA

(Page 1) 12004483
E 1/2 GND ZONE #2C

RPO LEGEND
JE4 - AIR BRAKES

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 9:32:17 am ORGANIZATION


Ground Dist (LG5)
2003 M. D. C Series 03 X &LG5 h22014c 006 Pilot B 2003 Medium Duty C Series
Panel Set: 2 schematic sheet1 59 $IVEDWORK/h22014c__006 Tuesday, September 11, 2001 Panel Set: 2

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-102
Ground Distribution — (LG5) 7.2L-Diesel/CAT
DLC IP CLUSTER DTC EXTERIOR LIGHTS EXTERIOR LIGHTS
Dlc Pwr Gnd Ipc Pwr Gnd Bat Rtn Turn/Haz/Flash Headlamp Sw
Page 8A- 50A - 1 Page 8A- 81A - 2 Page 8A-55B - 1 Page 8A- 110A - 1 Page 8A-110A - 5
ENGINE CNTRLS
Hi Idle Sw Illum
Page 8A- 20C - 7
DATA1_G IP_PWR_G 750 SERIAL_G TRNHAZ_G HEADLPSW_G ZONE7A

(Page 9)

HIS_LED_G
750. 750. 750. 750.
BLK BLK BLK BLK
0.5 TXL
50
7 1.0 TXL
50
19 1.0 TXL
50
19 0.8 TXL
50
19
= =
IP IP IP IP 984. 750.
RED BLK
TXL
0.5 50 7 TXL
2.0 50 19
LCT TRANSMISSION LCT TRANSMISSION DRL WIPERS IP_EXTN IP_EXTN CHIME TELL TALE
Overdrive Defeat Sw Illum Overdrive Defeat Sw Drl Mdl Wiper Mtr Chime Mdl Ttm - Exhaust
Page 8A-27A - 1 Page 8A-27A - 1 Page 8A- 102A - 1 Page 8A-91A - 1 Page 8A- 76A - 1 Page 8A- 86A - 1
15304908
30F GTMXD
A2 B7 IP_EXTN
IP
A2 B7 30M GTMXD
15326762
ODDS_ILL_G ODDS_SW_G DRL_G WPR_MTR_G CHIME_G EXH_TT_G
SY750
-T62
AUXILLARY PWR EXTERIOR LIGHTS 750. 750. 750. 750. 750. 750. 750. 750. 750.
Cigar Lighter Roof Marker Lps BLK BLK BLK BLK BLK BLK BLK BLK BLK
Page 8A- 19A - 1 Page 8A- 110A - 4 3.0 TXL
50
19 0.5 TXL
50
7 0.5 TXL
50
7 0.8 TXL
50
19 1.0 TXL
50
19 0.5 TXL
50
7 2.0 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19
IP IP IP IP IP IP IP IP IP
SM750

CIGAR_G MARKERS_G

WIPERS WIPERS TELL TALE HORN PARK BRAKE


Low Wash Fluid Sw Washer Pump Diff Lk Sw Horn Switch Park Brake Sw
Page 8A- 91A - 1 Page 8A-91A - 1 Page 8A-86A -1 Page 8A-40A - 1 Page 8A- 46B/C - 1
=-UZA =-UZA
750. 750.
BLK BLK
1.0 TXL
50
19 1.0 TXL
50
19
BDY BDY
LOW_WASH_G WSHR_PMP_G DIFF_LK_G HORN_SW_G 750 P_BRK_G
SC750
&JE4
750. 750. 750. 750. 750.
BLK BLK BLK BLK BLK
=&UZA =-UZA 0.5 TXL 7 1.0 TXL 19 0.5 TXL 7 3.0 TXL 19 0.5 TXL 7
750. 750. 50 50 50 50 50
BLK BLK IP IP IP IP IP
1.0 TXL
50
19 1.0 TXL
50
19 SN750
BDY BDY

TRACTOR WIRING
Tractor Conn
15326956 Page 8A- 119C - 1
16M GT280 750.
B BDY BLK
B IP 3.0 TXL
50
19
16F GT280 IP
15326952
TRACTOR_G
750.
BLK A Gz 7a Term
1.0 TXL 19
15326158 002
50
IP GND ZONE #7B B
UPC FNA
GND ZONE #7A 15326158
M6.3

ZONE_7

RPO LEGEND STUD


JE4 - AIR BRAKES
BDY GND
UZA - MARKER LAMP DEFEAT
T62 - DRL DELETE

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 9:32:17 am ORGANIZATION


Ground Dist (LG5)
2003 M. D. C Series 03 X &LG5 h22014c 006 Pilot B 2003 Medium Duty C Series
Panel Set: 3 schematic sheet1 59 $IVEDWORK/h22014c__006 Tuesday, September 11, 2001 Panel Set: 3

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-103
Ground Distribution — (LG5) 7.2L-Diesel/CAT
POWER WINDOWS
POWER WINDOWS POWER DOORS POWER MIRRORS POWER MIRRORS POWER MIRRORS INTERIOR LIGHTING POWER DOORS POWER MIRRORS POWER MIRRORS Pass Win Sw INTERIOR LIGHTING
Drv Window Sw Drv Dr Lck Sw Drv Htd Mir Head Lh Mirror Mrkr Lp Mirror Sw Drv Door Jamb Sw Pass Dr Lck Sw Pass Htd Mir Head Rh Mirror Mrkr Lp Page 8A- 120A-1 Pass Door Jamb Sw
Page 8A-120A/B - 1 Page 8A-130A - 1 Page 8A- 147B - 2 Page 8A- 147B - 2 Page 8A-147B - 1 Page 8A- 114A -3 Page 8A- 130A - 1 Page 8A- 147B - 2 Page 8A- 147B - 2 , 120B-2 Page 8A- 114A - 3

550 DR_WIN_G DRV_LK_G L_H_MIR_G LH_MRK_G MIR_SW_G LDOORJAM_G PASS_LK_G R_H_MIR_G RH_MRK_G PASS_WIN_G RDOORJAM_G

=&AU3 = = =&DB6/DB7/DB8 =&AU3 = = =&A31


550. 550. 550. 550. 550. 550. 550. 550.
BLK BLK BLK BLK BLK BLK BLK BLK
0.5 TXL
50
7 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 0.5 TXL
50
7 0.8 TXL
50
19 0.8 TXL
50
19 0.5 TXL
50
7
LDOOR OSRVM OSRVM LDOOR RDOOR OSRVM OSRVM RDOOR

12065398 =&AU3/A31/DB6/DB7/DB8 12065398 =&AU3/A31/DB6/DB7/DB8


8F MP150 550. 8F MP150 550.
A B OSRVM BLK A SAME AS LEFT B OSRVM BLK
LDOOR 0.5 TXL 7 RDOOR 0.5 TXL 7
A B 8M MP150
50 A B 8M MP150
50
LDOOR RDOOR
12162427 12162427

=&DB6/DB7/DB8 =&DB6/DB7/DB8 =&DB6/DB7/DB8 =&DB6/DB7/DB8


550. 550. 550. 550.
BLK BLK BLK BLK
0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19
LDOOR LDOOR RDOOR RDOOR

SA550 SB550

=&AU3/A31 =&DB6/DB7/DB8-AU3-A31 =&DB5-AU3-A31 =&AU3/A31 =&DB6/DB7/DB8-AU3-A31 =&DB5-AU3-A31


550. 550. 550. 550. 550. 550.
BLK BLK BLK BLK BLK BLK
3.0 TXL
50
19 1.0 TXL
50
19 TXL
0.5 50 7 3.0 TXL
50
19 1.0 TXL
50
19 0.5 TXL
50
7
LDOOR LDOOR LDOOR RDOOR RDOOR RDOOR

15317325 15317325
22F GTMXD KEYLESS ENTRY 22F GTMXD
B8 LDOOR B8 RDOOR
XBDY
Rfa Mdl XBDY
POWER DOORS B8 22M GTMXD
ZONE5 Page 8A- 132A - 1 B8 22M GTMXD
Drv Door Rly 15317322 15317322
(Page 12)
Page 8A- 130A - 1

=&AU3/A31 =-AU3-A31 =&CREWCAB RFA_G =&AU3/A31 =-AU3-A31


550. 550. 550. 550. 550.
BLK BLK BLK =&AU0 BLK BLK
LK_RLY_G 3.0 TXL 19 1.0 TXL 19 1.0 TXL 19 550. 3.0 TXL 19 1.0 TXL 19
50 50 50 50 50
XBDY XBDY XBDY BLK XBDY XBDY
=&AU3 1.0 TXL 19
550. 50
BLK XBDY
1.0 TXL
50
19
XBDY

SC550

=&AU3/A31 =-AU3-A31
550. 550.
BLK BLK
3.0 TXL
50
19 1.0 TXL
50
19
XBDY XBDY RPO LEGEND
Gz 5 Term A A Gz 5 Term AU3 - POWER DOOR LOCKS
A31 - POWER WINDOWS
15326158 002 GND ZONE #5 15355522 002
AU0 - KEYLESS ENTRY
UPC FNA B B UPC FNA
DB5 - MANUAL OSRVM
15326158 15355522 DB6 - HTD, LTD, PWR OSRVM
M6.3 M6.3 DB7 - LIGHTED OSRVM
DB8 - HEATED OSRVM
ZONE_5 CREWCAB - CREW CAB

STUD

BDY GND

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 9:32:17 am ORGANIZATION


Ground Dist (LG5)
2003 M. D. C Series 03 X &LG5 h22014c 006 Pilot B 2003 Medium Duty C Series
Panel Set: 4 schematic sheet1 59 $IVEDWORK/h22014c__006 Tuesday, September 11, 2001 Panel Set: 4

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-104
Ground Distribution — (LG5) 7.2L-Diesel/CAT
HVAC AUX PWR AUX PWR EXTERIOR LIGHTS EXTERIOR LIGHTS ENG CNTLS REAR DEFOGGER TELL TALE POWER MIRRORS HVAC TELL TALE EXTERIOR LIGHTS
Temp Mtr Auxilary Outlets Auxilary Outlets Rh Trailer Rly Lh Trailer Rly Elec Fan Rear Defog Cntl Sys Air Press Gauge Illum Htd Mirror Rly Hvac Head Trans Temp Gauge Illum Chmsl Rly
Page 8A- 60A-1 / 65B-1 Page 8A- 19A -1 Page 8A- 19A - 1 Page 8A- 110A - 2 Page 8A- 110A - 2 Page 8A-20C - 4 Page 8A-61A - 1 Page 8A-86A - 2 Page 8A-147B - 1 Page 8A-60A-1 / 65B-1 Page 8A-86A - 2 Page 8A-110A - 2

TEMP_CNTL_G AUX2_G AUX1_G RH_HAZ_G LH_HAZ_G ELEC_FAN_G HVAC_FOG_G PNEUTC_G H_MIR_RLY_G HVAC_G GAUGES_G CHMSL_RLY_G

=&FAM3 &JE4 &UXT


450. 450. 450. 450. 450. 450. 450. 450. 450. 450. 450. 450.
BLK BLK BLK BLK BLK BLK BLK BLK BLK BLK BLK BLK
0.8 TXL
50
19 TXL
1.0 50 19 1.0 TXL
50
19 0.8 TXL
50
19 TXL
0.8 50 19 0.8 TXL
50
19 TXL
1.0 50 19 0.5 TXL
50
7 0.8 TXL
50
19 TXL
1.0 50 19 0.5 TXL
50
7 0.5 TXL
50
7
IP IP IP IP IP ENG_FAN IP IP IP IP IP IP

15326910 SK450
12F GT280 SLD
E ENG_FAN
SH450 R_CHASSIS
E 12M GT280 SLD
15326915
MD TRANSMISSION =&FAM3
Elec Shift Sel 450.
Page 8A- 27C - 1 BLK
0.8 TXL
50
19
R_CHASSIS

15392710
40F GTMXD SLD
SHIFT_LP_G
B12 R_CHASSIS
IP
B12 40M GTMXD SLD
15392708

450.
POWER DIST EXTERIOR LIGHTS HVAC BLK
Ign4 Rly Brake Lp Rly Blower Mtr 2.0 TXL 19
50
Page 8A-10C - 5 Page 8A- 110A - 2 Page 8A- 60A-1 / 65B-1 IP SIR
Sdm
Page 8A- 47A/B - 1

IGN4_RLY_G BRKLP_RLY_G BLWR_RLY_G

&RQ3/U86 SDM_G
450. 450. 450. 450. 450. 450.
BLK BLK BLK BLK BLK BLK
0.5 TXL
50
7 0.8 TXL
50
19 0.5 TXL
50
7 1.0 TXL
50
19 5.0 TXL
50
19 TXL
0.8 50 19
1751.
=&AJ3/AK5
IP IP IP IP IP IP BLK/WHT
TXL 7
0.5 50
BDY

15326956
16M GT280
P BDY
IP
P 16F GT280
SJ450 15326952

450.
BLK 1751.
TXL
5.0 50 19
BLK/WHT
IP 0.8 TXL 19
50
IP

A Gz 4b Term
15317690 001
UPC FNA ZONE4A
B A Gz 6 Term
RPO LEGEND 15317690 (Page 6)
15355522 002
M6.3
JE4 - AIR BRAKES B UPC FNA
CREWCAB - CREW CAB GND ZONE #4B 15355522
UXT - TRANS TEMP GAUGE M6.3
AJ3 - DRIVER SIR
AK5 - DUAL SIR GND ZONE #6
FAM3 - FAMILY 3
RQ3 - TRACTOR
U86 - TRAILER WIRING
ZONE_4 CASE_P ZONE_6

STUD CASE STUD

BDY GND

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 9:32:17 am ORGANIZATION


Ground Dist (LG5)
2003 M. D. C Series 03 X &LG5 h22014c 006 Pilot B 2003 Medium Duty C Series
Panel Set: 5 schematic sheet1 59 $IVEDWORK/h22014c__006 Tuesday, September 11, 2001 Panel Set: 5

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-105
Ground Distribution — (LG5) 7.2L-Diesel/CAT
RPO LEGEND
CREWCAB - CREW CAB IP CLUSTER DATA LINK CONNECTOR RADIO SERIAL DATA GATEWAY
Ip Signal Gnd Dlc Signal Gnd Radio Signal Gnd Sdg
Page 8A-81A -1 Page 8A-50A - 1 Page 8A- 150A - 1 Page 8A- 56A - 1

IP_SIGNAL_G DATA2_G RADIO_G SDG_G

1451. 1451. 1451. 1451.


BLK/WHT BLK/WHT BLK/WHT BLK/WHT
0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19
IP IP IP IP

SB1451

1451.
BLK/WHT
1.0 TXL
50
19
IP

BODY TO FRAME GND


GND ZONE #S2
A Gz 4a Term
12162100 002
B UPC FNA
12162100
=&GNDSTRAP
M6.3 50.
GND ZONE #4A BLK
50.0 BARE
50
1008
CAB

ZONE4A

(Page 5)
A Gz S2b Term A Gz S2f Term
REAR DEFOGGER B 08917180 002 B 08917180 002
Rear Defog Grid UPC FNA UPC FNA
Page 8A- 61A - 1 08917180 08917180
M8 M12

RADIO
Antenna Shield
DEFOG_G
Page 8A-150A - 1
=&CREWCAB
850.
BLK
TXL
2.0 50 19
DEFOG_GND
RDOANT_G

A
Gz 8 Term
15354753 003
B UPC FNA
15354753
M6.3

ZONE_S2
ZONE_8 CASE1_P ZONE_S2
STUD
STUD CASE STUD Ground-Body
560_gnd_bdy 003
BDY GND UPC FNA

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 9:32:17 am ORGANIZATION


Ground Dist (LG5)
2003 M. D. C Series 03 X &LG5 h22014c 006 Pilot B 2003 Medium Duty C Series
Panel Set: 6 schematic sheet1 59 $IVEDWORK/h22014c__006 Tuesday, September 11, 2001 Panel Set: 6

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-106
Ground Distribution — (LG5) 7.2L-Diesel/CAT
RPO LEGEND AIR BRAKES HYDRO BRAKES HYDRO BRAKES HYDRO BRAKES HYDRO BRAKES
Ebc Hydromax Sw Ebc Ebc Hydromax Mtr
JE3 - HYDRAULIC BRAKES
Page 8A-44C - 2 Page 8A-44B - 2 Page 8A- 44A/B - 1 Page 8A- 44A/B - 1 Page 8A- 44B - 2
JE4 - AIR BRAKES
HYDROMAX - HYDROMAX
FAM3 - FAMILY 3

AIR_G HYMAX2_G HYD_B_G HYD_A_G HYMAX1_G

=&HYDROMAX =&HYDROMAX
151. 150.
BLK/WHT BLK
TXL 19
0.8 50 TXL
5.0 50 19
HYD_BST HYD_BST

15326907 12110666
10F GT280 SLD 2M MP630 SLD
G HYD_BST B HYD_BST
R_CHASSIS R_CHASSIS
G 10M GT280 SLD
B 2F MP630 SLD
15326661 12085030

=&JE4 =&JE3&FAM3 =&JE3&FAM3 =&JE3&FAM3 =&JE3&FAM3


151. 151. 151. 151. 150.
BLK/WHT BLK/WHT BLK/WHT BLK/WHT BLK
5.0 TXL
50
19 0.8 TXL
50
19 3.0 TXL
50
19 3.0 TXL
50
19 5.0 TXL
50
19
R_CHASSIS R_CHASSIS R_CHASSIS R_CHASSIS R_CHASSIS

SD151 SB151
TRAILER WIRING
Fam 3 Trailer Conn
Page 8A- 119B - 1 =&JE3&FAM3 =&JE3&FAM3
151. 151.
BLK/WHT BLK/WHT
8.0 TXL
50
19 8.0 TXL
50
19
R_CHASSIS R_CHASSIS

STARTING & CHARGING TRAILER_G SA151


Battery (Neg)
Page 8A-30C - 2
A Gz 1a Term =&JE3&FAM3
151.
15355302 002 BLK/WHT
B UPC FNA 13.0 STX
50
75
50 BATTNEG_G 15355302 R_CHASSIS
M12
A Gz 1a Term A Gz 1b Term
12176671 001 15355302 002
UPC FNA B
B UPC FNA
12176671 15355302
M12 M12
GND ZONE #1A

A Gz B Term STD_CONN_G
GND ZONE #1B
05291571 001
(Page 8)
B UPC FNA
05291571 50.
=&FAM3
M12 BLK
13.0 STX
50
75
GND ZONE #B GND ZONE #12B R_CHASSIS

FRAME

(Page 1)
A Gnd Stud Conn Term
15336763 001
B UPC FNA
15336763
M12

ZONE_S1 ZONE_B ZONE_12 GND_CONN ZONE_1

STUD STUD STUD STUD STUD Ground-Frame


560_gnd_frame 003
FRAME GND UPC FNA

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 9:32:17 am ORGANIZATION


Ground Dist (LG5)
2003 M. D. C Series 03 X &LG5 h22014c 006 Pilot B 2003 Medium Duty C Series
Panel Set: 7 schematic sheet1 59 $IVEDWORK/h22014c__006 Tuesday, September 11, 2001 Panel Set: 7

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-107
Ground Distribution — (LG5) 7.2L-Diesel/CAT
2SPD AXLE
2spd Axle Mtr
Page 8A-37C - 1

2SP_MTR_G

=&HPZ
350.
BLK
REAR AIR SUSP 2.0 TXL
50
19
Rear Air Susp Sol 2SPD
Page 8A- 52A - 1 12129600
4M MP280 SLD
C 2SPD
R_ABS
C 4F MP280 SLD
12129565
SUSP_SOL_G

=&JPZ =&JPZ
350. 350.
BLK BLK
0.8 TXL
50
19 2.0 TXL
50
19
R_ABS R_ABS
=&FAM3-JPZ
SC350 350.
BLK
2.0 TXL
50
19
R_ABS

=&JE3&JPZ =&JE4&JPZ
350. 350.
BLK BLK
2.0 TXL
50
19 2.0 TXL
50
19
R_ABS R_ABS

FUEL HAND & STOR


Fuel Tank EXTERIOR LIGHTS 15326654 15326908
8F GT280 SLD 16F GT280 SLD
Page 8A- 22B - 1 Tail Lamps D R_ABS S R_ABS
Page 8A-110A - 3 R_CHASSIS R_CHASSIS
D 8M GT280 SLD S 16M GT280 SLD
15326655 15326667

=&JE3&FAM3 =&JE4
350 FUEL_SEND_G 350. 350.
TAIL_LP_G BLK BLK
2.0 TXL
50
19 2.0 TXL
50
19
R_CHASSIS R_CHASSIS
ZONE3A
=&FAM3
350.
351 BLK
(Page 10) 2.0 TXL 19
50
R_CHASSIS
ZONE3B

350 SB350
(Page 11)

=&FAM3
350.
GND ZONE #3C BLK
5.0 TXL
50
19
R_CHASSIS
GND ZONE #3D
J1-A J2-A J3-A J4-A J5-A J6-A
Gnd Blk Connector Asm
ZONE ZONE ZONE ZONE UP UP 12066545 001
#3A #3B #3C #3D FITTER FITTER UPC FNA

A B C D E F
J1- 12065172
J2- 12065172
J3- 12065172
J4- 12065172
BATT GND
J5- 12065172
J6- 12065172
J7- 12066545 RPO LEGEND
J7-A HPZ - ELECTRONIC 2 SPEED AXLE
FAM3 - FAMILY 3
STD_CONN_G
JE3 - HYDRAULIC BRAKES
50 JE4 - AIR BRAKES
(Page 7) JPZ - REAR AIR SUSPENSION

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 9:32:17 am ORGANIZATION


Ground Dist (LG5)
2003 M. D. C Series 03 X &LG5 h22014c 006 Pilot B 2003 Medium Duty C Series
Panel Set: 8 schematic sheet1 59 $IVEDWORK/h22014c__006 Tuesday, September 11, 2001 Panel Set: 8

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-108
Ground Distribution — (LG5) 7.2L-Diesel/CAT
BRAKES REAR AIR SUSP REAR AIR SUSP POWER MIRRORS POWER MIRRORS EXHAUST BRAKE RPO LEGEND
Traction Cntrl Sw Air Susp Sw/Led Air Susp Sw/Illum Htd Mirr Sw/Illum Htd Mirr Sw/Led Exh Brk Sw/Illum
NW9 - ELECTRONIC TRAC CNTRL
Page 8A- 44B/C - 2 Page 8A- 52A - 1 Page 8A- 52A - 1 Page 8A-147B - 1 Page 8A-147B - 1 Page 8A- 29A - 1
JPZ - REAR AIR SUSPENSION
AK5 - DRIVER AND PASSANGER SIR
DB6 - HTD, LTD, PWR OSRVM
DB8 - HEATED OSRVM
K40 - EXHAUST BRAKE
TCS_G SUSP_LED_G SUSP_ILL_G H_MIR_ILL_G H_MIR_LED_G EXH_ILL_G

=&NW9 =&JPZ =&JPZ =&DB6/DB8 =&DB6/DB8 =&K40


750. 750. 750. 750. 750. 750.
BLK BLK BLK BLK BLK BLK
0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7
IP_EXTN IP_EXTN IP_EXTN IP_EXTN IP_EXTN IP_EXTN

SB750

=&NW9/JPZ/DB6/DB8/K40
750.
BLK
2.0 TXL
50
19
IP_EXTN
INTERIOR LIGHTS EXTERIOR LIGHTS EXTERIOR LIGHTS ENGINE CNTRLS UPFITTER PROVISION SIR 2 SPEED AXLE 2 SPEED AXLE
Tandem Axle/Diff Lk Sw Illum Mkr Lmp Sw Mkr Lmp Sw/Illum Hi Idle Sw Illum Pto Enable Sw/Illum Psir Defeat Sw Elec 2 Speed Sw Air 2 Speed Sw
Page 8A- 114A -1 Page 8A- 110A - 4 Page 8A-110A - 4 Page 8A- 20C - 7 Page 8A-18C - 1 Page 8A-47A/B - 2 Page 8A-37C - 1 Page 8A-37C - 2

TAN_DIFF_G MRKR_SW_G MRKR2_SW_G HIS_ILL_G PTO_ILL_G PSIR_G 2SP_LP_G 2SP_PNU_G

= = = = = =&AK5 = =
750. 750. 750. 750. 750. 750. 750. 750.
BLK BLK BLK BLK BLK BLK BLK BLK
TXL
0.5 50 7 TXL
0.5 50 7 TXL
0.5 50 7 TXL
0.5 50 7 0.5 TXL 7 TXL
0.8 50 19 TXL
0.5 50 7 0.5 TXL 7
50 50
IP_EXTN IP_EXTN IP_EXTN IP_EXTN IP_EXTN IP_EXTN IP_EXTN IP_EXTN

SA750

ZONE7A
To: GND ZONE #7A 750
STARTING & CHARGING
(Page 3) Generator Gnd
Page 8A-30C - 3

GEN_G

CASE_1 CASE_2 CASE_3 CASE_4 CASE_5 CASE_6 CASE_7 CASE_8 CASE_9

Ground-Engine Case
560_gnd_case 002
ENGINE CASE GND UPC FNA

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 9:32:17 am ORGANIZATION


Ground Dist (LG5)
2003 M. D. C Series 03 X &LG5 h22014c 006 Pilot B 2003 Medium Duty C Series
Panel Set: 9 schematic sheet1 59 $IVEDWORK/h22014c__006 Tuesday, September 11, 2001 Panel Set: 9

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-109
Ground Distribution — (LG5) 7.2L-Diesel/CAT
HTD FUEL/WATER IN FUEL TELL TALE MD TRANSMISSION TRANSMISSION MD TRANSMISSION LCT TRANSMISSION HYDRO BRAKES
Wif Snsr Trans Temp Snsr Elec Shift Select Tcm Tcm Tcm Fluid Lvl Sw
Page 8A-23C - 1 Page 8A-86A - 2 Page 8A-27C - 1 Page 8A-27A-1 / 27C-2 Page 8A- 27C - 2 Page 8A- 27A - 1 Page 8A-44B - 1

WIF_G TEMP_SNSR_G SHIFT_G 351 TCM1_G MD_G LCT_G FLS_G

=&FAM3 &MWF &M74/MX4/MTW


351. 351. 351. 351.
BLK/WHT BLK/WHT BLK/WHT BLK/WHT
0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19
=
ENG_FAN IP ENG ENG 351.
BLK/WHT
0.8 TXL
50
19
HYD_BST

SB351

&MWF/M74/MX4/MTW
351.
BLK/WHT
0.8 TXL
50
19
ENG
15326910 15392708 15355479 15326907
12F GT280 SLD 40M GTMXD SLD 30M GTMXD SLD 10F GT280 SLD
G ENG_FAN
D2 IP
C1 ENG
A HYD_BST
R_CHASSIS R_CHASSIS C1 R_CHASSIS R_CHASSIS
G 12M GT280 SLD D2 40F GTMXD SLD 30F GTMXD SLD A 10M GT280 SLD
15326915 15392710 15355480 15326661
=&FAM3 =&FAM3 =&FAM3 =&FAM3 =&JE3
351. 351. 351. 351. 351.
BLK/WHT BLK/WHT BLK/WHT BLK/WHT BLK/WHT
0.8 TXL
50
19 TXL 19
0.8 50 0.8 TXL
50
19 TXL 19
1.0 50 TXL 19
0.8 50
R_CHASSIS R_CHASSIS R_CHASSIS R_CHASSIS R_CHASSIS

SC351

=&FAM3
351.
BLK/WHT
2.0 TXL
50
19
FUEL HAND & STOR FUEL HAND & STOR
R_CHASSIS
Pri Tank Static Gnd Sec Tank Static Gnd
Page 8A-22B - 1 Page 8A-22B - 1

ZONE3A

(Page 8)
350 PFTANK_G 350 SFTANK_G

GND ZONE #3A

GND ZONE #10 GND ZONE #9


A A
Primary Tank Term Secondary Tank Term
12015907 001 12015907 001
B UPC FNA B UPC FNA
12015907 12015907
M8 M8

TANK_P TANK_S

Primary Fuel Tank Secondary Fuel Tank


p_fuel_tank 005 s_fuel_tank 005
RPO LEGEND UPC FNA UPC FNA
M74 - LCT 1000 AUTO TRANS FUEL TANK FUEL TANK
MX4 - LCT 2000 AUTO TRANS
MTW - LCT 2400 AUTO TRANS
MWF - MD AUTO TRANS
JE3 - HYDRAULIC BRAKES
FAM3 - FAMILY 3

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 9:32:17 am ORGANIZATION


Ground Dist (LG5)
2003 M. D. C Series 03 X &LG5 h22014c 006 Pilot B 2003 Medium Duty C Series
Panel Set: 10 schematic sheet1 59 $IVEDWORK/h22014c__006 Tuesday, September 11, 2001 Panel Set: 10

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-110
Ground Distribution — (LG5) 7.2L-Diesel/CAT

HORNS HVAC ENG CNTLS AIR BRAKES IP CLUSTER IP CLUSTER HEADLAMPS EXTERIOR LIGHTS HEADLAMPS EXTERIOR LIGHTS
Horns Vacuum Pmp Ether Sol Air Dryer Low Air Press Sw - Prim Low Air Press Sw - Sec Left Headlamp Lf Turn/Park Lmps Right Headlamp Rf Turn/Park Lmps
Page 8A-40A -1 Page 8A-60A-1 / 65B-1 Page 8A-20C -5 Page 8A- 44C - 5 Page 8A-81A-1 Page 8A-81A-1 Page 8A- 100A - 1 Page 8A- 110A - 1 Page 8A- 100A - 1 Page 8A- 110A- 1

HORN_A_G VAC_PUMP_G ETHER_G AIR_DRY_G AIR_PR_SW_G AIR_SW_G 350 BEAM_G LTRNPRK_G 350 BEAM_G RTRNPRK_G

=&FAM3 =&FAM3
350. 350.
BLK BLK
1.0 TXL
50
19 1.0 TXL
50
19
FWDLP FWDLP
=&FAM3 =&FAM3
350. 350.
BLK BLK SF350 SF350
TXL
1.0 50 19 0.8 TXL 19
50
ENG_FAN ENG_FAN

=&FAM3 =&FAM3
350. 350.
BLK BLK
2.0 TXL
50
19 2.0 TXL
50
19
SD350 FWDLP FWDLP
BODY BLDR 15409273 HYDRO BRAKES 15409273
5M GT280 SLD 5M GT280 SLD
Gnd C L_FWDLP Elec Air Comp C R_FWDLP SAME AS LEFT
Page 8A- 119D -1 R_CHASSIS Page 8A- 44B - 5 R_CHASSIS
C 5F GT280 SLD
C
5F GT280 SLD
15326642 15326642
=&FAM3 =&FAM3 =&JE4 =&JE4 =&JE4
350. 350. 350. 350. 350.
BLK BLK BLK BLK BLK
1.0 TXL
50
19 1.0 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19
350 BB_G EAC_G
R_CHASSIS ENG_FAN R_CHASSIS R_CHASSIS R_CHASSIS

=&JE3&FAM3
350.
BLK
3.0 TXL
50
19
AIR_COMP

15300003
3M MP280 SLD
15326910 C AIR_COMP
12F GT280 SLD
A ENG_FAN C R_CHASSIS
R_CHASSIS 3F MP280 SLD
A 12M GT280 SLD 12040977
15326915

=&FAM3 =&FAM3 =&JE3&FAM3 =&FAM3


350. 350. 350. 350.
BLK BLK BLK BLK
1.0 TXL
50
19 2.0 TXL
50
19 3.0 TXL
50
19 2.0 TXL
50
19
R_CHASSIS R_CHASSIS R_CHASSIS R_CHASSIS

SE350

=&FAM3
350.
BLK
5.0 TXL
50
19
R_CHASSIS

ZONE3B

(Page 8) RPO LEGEND


JE3 - HYDRAULIC BRAKES
JE4 - AIR BRAKES
FAM3 - FAMILY 3

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 9:32:17 am ORGANIZATION


Ground Dist (LG5)
2003 M. D. C Series 03 X &LG5 h22014c 006 Pilot B 2003 Medium Duty C Series
Panel Set: 11 schematic sheet1 59 $IVEDWORK/h22014c__006 Tuesday, September 11, 2001 Panel Set: 11

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-111
Ground Distribution — (LG5) 7.2L-Diesel/CAT
03 560 000 TY PILOT B - INITIAL CREATION 10OC00 001
03 560 799 LR Revised Heated Fuel and Water In Fuel 10OC00 001
03 560 805 JG Misc. Updates 30OC00 001
03 560 814 JG R_ABS to R_CHASSIS inline update 02NO00 001
03 560 818 JG Various Grounding Updates 28NO00 001
03 560 839 JG Gz 6 Updates (Ring Term & Gauge) 19DE00 001
03 560 873 JG Remove V04, Gauge & Connector Update 06FE01 001
03 560 959 JG Starter Ground Update 28MR01 001
03 560 1012 JG Ground Zone 2A Ring Terminal Update 26AP01 001
03 560 1058 JG Ground Block Ring Terminal Update 20JL01 001
03 560 1062 JG Update Ether Injector Ground 25JL01 001
03 560 1096 JG Ground Zone #5 Ring Term Update 11SE01 001

Rear Heater Rear Heater Rear Heater Rear Heater POWER WINDOWS INTERIOR LIGHTS POWER WINDOWS INTERIOR LIGHTS
Rear Heater Relay Rear Heater Motor Water Valve Solenoid Rear Htr Sw Ill L R Win Sw Illum L R Door Jamb Sw R R Win Sw Illum R R Door Jamb Sw
Page 8A-66A - 1 Page 8A-66A - 1 Page 8A-66A - 1 Page 8A-66A -1 Page 8A- 120B - 2 Page 8A- 114A - 4 Page 8A- 120B - 2 Page 8A- 114A - 4

R_HTR_RLY_G R_HTR_MTR_G WATER_VAL_G R_HVAC_G LR_WIN_G LRDOORJAM_G RR_WIN_G RRDOORJAM_G

=&C36 =&C36 =&C36 =&C36 =&A31&CREWCAB =&A31&CREWCAB =&A31&CREWCAB =&A31&CREWCAB


550. 550. 550. 550. 550. 550. 550. 550.
BLK BLK BLK BLK BLK BLK BLK BLK
1.0 TXL
50
19 1.0 TXL
50
19 1.0 TXL
50
19 0.5 TXL
50
7 1.0 TXL
50
19 0.8 TXL
50
19
=&CREWCAB-A31 1.0 TXL
50
19 TXL
0.8 50 19
=&CREWCAB-A31
BDY BDY BDY BDY REAR_DOOR REAR_DOOR 550. REAR_DOOR REAR_DOOR 550.
SD550 BLK SD550 BLK
TXL
0.8 50 19 0.8 TXL 19
50
REAR_DOOR REAR_DOOR

=&A31&CREWCAB =&A31&CREWCAB
550. 550.
BLK BLK
1.0 TXL
50
19 1.0 TXL
50
19
REAR_DOOR REAR_DOOR

15326018 15326018
12M GT280 12M GT280
K REAR_LDOOR Same as left K REAR_RDOOR
BDY BDY
K 12F GT280 K
12F GT280
15326021 15326021
=&CREWCAB =&CREWCAB
550. 550.
BLK BLK
TXL
1.0 50 19 1.0 TXL 19
50
BDY BDY

SF550

=&CREWCAB
550.
BLK
TXL
1.0 50 19
BDY

15326935
10M GT280
J BDY
XBDY
ZONE5 J 10F GT280
15326931
550
(Page 4) To: GND ZONE #5

RPO LEGEND
A31 - POWER WINDOWS
C35 - REAR HEATER
CREWCAB - CREW CAB

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 9:32:17 am ORGANIZATION


Ground Dist (LG5)
2003 M. D. C Series 03 X &LG5 h22014c 006 Pilot B 2003 Medium Duty C Series
Panel Set: 12 schematic sheet1 59 $IVEDWORK/h22014c__006 Tuesday, September 11, 2001 Panel Set: 12

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-112
Upfitter Provision-’04i — (L18) 8.1L-Gas/NAPT — (LB7) 6.6L-Diesel/Duramax — (LG4) 7.8L-Diesel/Duramax
ENGINE CNTLS ENGINE CNTLS
Pcm/Ecu Pcm/Ecu
Page 8A- 20A/D-12 , 20B-7 Page 8A- 20A/D-12 , 20B-3

488 PTO_ENABLE 494 PTO_ENG_DIS

SA488

2522 PTO_FEDBACK

=&LG4 =&L18/LB7
488. 488.
GRN LT GRN LT
0.8 TXL 19 0.8 TXL 19 488. 488. 488.
50 50
ENG ENG GRN LT GRN LT GRN LT ENGINE CNTLS
0.8 TXL 19 0.8 TXL 19 TXL
0.8 50 19
ENG
50
ENG
50
ENG
Pcm/Ecu
15336173 15336173
24M GTMXD SLD 24M GTMXD SLD
Page 8A- 20A/D-12 , 20B-3
C1 ENG
C1 ENG
ENBL_RLY
IP IP
C1 24F GTMXD SLD C1 24F GTMXD SLD
(Page 2)
12177081
15366099 15366099 10F MP150 SLD
F C B G ENG
=&LG4 =&L18/LB7 F C B G PTO_UPFIT
488. 488. 10M MP150 SLD
GRN LT GRN LT 12129589
0.5 TXL 7 0.5 TXL 7 494.
50 50
IP IP BLU LT
0.8 TXL 19 2522.
INTERIOR LIGHTING 50
YEL
PTO_UPFIT
Headlamp Illum 0.8 TXL 19
50
Page 8A- 114A -1 A PTO_UPFIT
SPLICE
Pto Kill Sw
488. 488. pto_kill 001
GRN LT GRN LT 2522. 2522.
UPC FNA
0.8 TXL
50
19 0.8 TXL
50
19
YEL YEL
2509 PTO_LP SB488 PTO_UPFIT PTO_UPFIT TBD TXL
0.8 50 19 0.8 TXL 19
50
PTO_UPFIT PTO_UPFIT
B
A A A
488. 488. Tap Down Switch Pto Load
GRN LT GRN LT Tap Up Switch 250. Load Engage Switch
0.5 TXL 7 0.5 TXL 7 tap_up_sw 001 tap_dn_sw 001 BLK pto_solenoid 001 ld_engage_sw 001
50 50 UPC FNA UPC FNA TXL
0.8 50 19 UPC FNA
IP IP UPC FNA
TBD TBD PTO_UPFIT TBD TBD
15326762
A14 A1 30M GTMXD SPLICE
IP B B B
A14 A1 IP_EXTN 2561.
250. WHT
30F GTMXD 250. BLK
2663. 2664. TXL 19
= = 15304908 BLK
0.8 TXL 19 0.8 50
987. 488. PPL TAN
TXL 19 0.8 TXL 19
PTO_UPFIT
50 PTO_UPFIT
GRN DK GRN LT 0.8 50 0.8 TXL
50
19
PTO_UPFIT
50
0.5 TXL 7 0.5 TXL 7 PTO_UPFIT PTO_UPFIT
50 50 12129589
IP_EXTN IP_EXTN 10M MP150 SLD
E J D H PTO_UPFIT
B D C
E J D H ENG
10F MP150 SLD
ILLUM Pto Enable Switch 12177081
15010304 002
14H FNA 2663. 2664. 2561.
PPL TAN WHT
0.8 TXL
50
19 TXL
0.8 50 19 0.8 TXL
50
19
ENG ENG ENG
GND GND IGN
12177196

E F A ENGAGE

(Page 2)
POWER DIST
Uh - Eng1
750 PTO_ILL_G 988 PTO_LED_G RES_ACCEL SET_COAST 250 PTO_G
Page 8A-10A/B/D - 8

10A
RPO LEGEND
GND DIST GND DIST CRUISE CNTL CRUISE CNTL GND DIST L18 - GMPT 8.1L V8 GAS ENG
989 PTO_SW_P
Gnd Zone #7A Gnd Zone #7A Cruise Cntl Sw Cruise Cntl Sw Gnd Zone #2B LB7 - DURAMAX 6600 DIESEL ENG
Page 8A-14A/B -9 Page 8A-14A/B - 3 Page 8A-34A/B - 1 Page 8A-34A/B - 1 Page 8A-14A/B - 2 LC8 - DURAMAX 7200 DIESEL ENG
LG4 - DURAMAX 7800 DIESEL ENG

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 8:37:07 am ORGANIZATION


Upfitter (L18/LB7/LG4)
2003 M. D. C Series 03 X &L18/LB7/LG4 h22018a 008 Pilot B 2003 Medium Duty C Series
Panel Set: 1 schematic sheet1 24 $IVEDWORK/h22018a__008 Friday, September 28, 2001 Panel Set: 1

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-113
Upfitter Provision-’04i — (L18) 8.1L-Gas/NAPT — (LB7) 6.6L-Diesel/Duramax — (LG4) 7.8L-Diesel/Duramax
03 560 000 TY PILOT B - INITIAL CREATION 27NO00 001
ENBL_RLY 03 560 818 JG REPLACED CBs WITH MINI-FUSES. 27NO00 001
488 03 560 839 JG Inline Update 21DE00 001
(Page 1) 03 560 1056 LR REMOVE LC8 18JL01 001
03 560 1109 JG Double-Crimp Update 28SE01 001

POWER DIST POWER DIST


Uh - Eng1 Uh - Eng 3
Page 8A- 10A/D - 8 Page 8A-10B - 5

10A 15A

PTO1_RLY_P 539 PTO_RLY_P

=&L18/LB7
239.
PNK
0.8 TXL
50
19
ENG

Note:
Double-Crimp &LG4&MWF

D9 D7

Uh - Pto Rly
30 86 560_fsblk_2562 004
UPC FNA
PTO Relay

12193604
87 85
12146281
E7 E9

ENGINE CNTLS
ENGAGE Pcm/Ecu
2561
Page 8A- 20A/D-12 , 20B-3
(Page 1)

2562 PTO_ENGAGE

RPO LEGEND
L18 - GMPT 8.1L V8 GAS ENG
LB7 - DURAMAX 6600 DIESEL ENG
LC8 - DURAMAX 7200 DIESEL ENG
LG4 - DURAMAX 7800 DIESEL ENG

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 8:37:07 am ORGANIZATION


Upfitter (L18/LB7/LG4)
2003 M. D. C Series 03 X &L18/LB7/LG4 h22018a 008 Pilot B 2003 Medium Duty C Series
Panel Set: 2 schematic sheet1 24 $IVEDWORK/h22018a__008 Friday, September 28, 2001 Panel Set: 2

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-114
Upfitter Provision-’03-’04 — (L18) 8.1L-Gas/NAPT — (LLY) 6.6L-Diesel/Duramax — (LG4) 7.8L-Diesel/Duramax
ENGINE CNTLS ENGINE CNTLS
Pcm/Ecu Pcm/Ecu
Page 8A- 20A/D-12 , 20B-7 Page 8A- 20A/D-12 , 20B-3

488 PTO_ENABLE 494 PTO_ENG_DIS

SA488

&LG4
488. ENG 2522 PTO_FEDBACK
GRN LT
TXL 19
=&LG4 =&L18/LLY -LG4 1.0 50
488. ENG 488. ENG 488. ENG
GRN LT GRN LT GRN LT
TXL 19
0.8 50 TXL 19
0.8 50 488. ENG 488. ENG 1.0 TXL 19 RLY2
50
GRN LT GRN LT ENGINE CNTLS
TXL 19
0.8 50 0.8 TXL 19 (Page 2)
50 Pcm/Ecu
15392709 15336173 Page 8A- 20A/D-12 , 20B-3
40M GTMXD SLD 24M GTMXD SLD
C3 C1 ENBL_RLY

C3 40F GTMXD SLD C1 24F GTMXD SLD


(Page 2)
12177081
15392711 15366099 10F MP150 SLD
F C B G
=&LG4 =&L18/LLY F C B G PTO_UPFIT
488. IP 488. IP
GRN LT
0.5 TXL 7
GRN LT
TXL
0.5 50 7 494.
10M MP150 SLD
12129589 Upfitter Supplied
50
BLU LT
0.8 TXL 19 2522.
INTERIOR LIGHTING 50
YEL
PTO_UPFIT
Headlamp Illum TXL
0.8 50 19
Page 8A-114A - 1 A PTO_UPFIT
SPLICE
Pto Kill Sw
488. 488. pto_kill 001
GRN LT GRN LT 2522. 2522.
UPC FNA
0.8 TXL
50
19 TXL
0.8 50 19
YEL YEL
2509 PTO_LP SB488 PTO_UPFIT PTO_UPFIT TBD 0.8 TXL 19 TXL
0.8 50 19
50
PTO_UPFIT PTO_UPFIT
B
A A A
488. IP 488. IP Tap Down Switch Pto Load
GRN LT GRN LT Tap Up Switch 250. Load Engage Switch
0.5 TXL 7 0.5 TXL 7 tap_up_sw 001 tap_dn_sw 001 BLK pto_solenoid 001 ld_engage_sw 001
50 50 UPC FNA UPC FNA 0.8 TXL 19 UPC FNA
50 UPC FNA
TBD TBD PTO_UPFIT TBD TBD
15326762
A14 A1 30M GTMXD SPLICE
B B B
A14 A1 2561.
250. WHT
30F GTMXD 250. BLK
15304908 2663. 2664. BLK 0.8 TXL 19
488. IP_EXTN 488. IP_EXTN PPL TAN 0.8 TXL 19 50
0.8 TXL 19
PTO_UPFIT
50 PTO_UPFIT
GRN LT GRN LT 0.8 TXL
50
19 0.8 TXL
50
19
PTO_UPFIT
50
TXL 7
0.5 50 0.5 TXL 7 PTO_UPFIT PTO_UPFIT
50 12129589
10M MP150 SLD
B D C E J D H PTO_UPFIT
E J D H
10F MP150 SLD
ILLUM Pto Enable Switch 12177081
15010304 002
14H FNA 2663. ENG 2664. ENG
PPL TAN
0.8 TXL
50
19 0.8 TXL
50
19
ENGAGE

GND GND IGN (Page 2)


12177196

E F A

POWER DIST
Uh - Eng1
750 PTO_ILL_G 750 PTO_LED_G RES_ACCEL SET_COAST 250 PTO_G
Page 8A-10A/B/D - 8

10A
RPO LEGEND
GND DIST GND DIST CRUISE CNTL CRUISE CNTL GND DIST L18 - GMPT 8.1L V8 GAS ENG
239 PTO_SW_P
Gnd Zone #7A Gnd Zone #7A Cruise Cntl Sw Cruise Cntl Sw Gnd Zone #2B LLY - DURAMAX 6600 DIESEL ENG
Page 8A-14A/B - 9 Page 8A-14A/B - 3 Page 8A-34A/B - 1 Page 8A-34A/B - 1 Page 8A-14A/B - 2 LC8 - DURAMAX 7200 DIESEL ENG
LG4 - DURAMAX 7800 DIESEL ENG

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 7:56:39 am ORGANIZATION


Pto (l18/Lly/Lg4)
GMT560 04i X &L18/LLY/LG4 h44018a 002 Beta 0 GMT560
Panel Set: 1 schematic sheet1 6 $IVEDWORK/h44018a__002 Tuesday, January 13, 2004 Panel Set: 1

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-115
Upfitter Provision-’03-’04 — (L18) 8.1L-Gas/NAPT — (LLY) 6.6L-Diesel/Duramax — (LG4) 7.8L-Diesel/Duramax

ENBL_RLY
488 RLY2
(Page 1)
488
(Page 1)

POWER DIST
Uh - Eng 3
Page 8A-10B - 5

15A

539 PTO_RLY_P
POWER DIST
Uh - Eng1 15392709
Page 8A- 10A/D- 8 40M GTMXD SLD
B10 B1
10A B10 B1 40F GTMXD SLD
15392711

PTO1_RLY_P
&LG4
488. IP
GRN LT
-LG4 0.8 TXL 19
239. ENG 50
PNK &LG4
0.8 TXL 19 539. IP
50
PNK
1.0 TXL
50
19

D9 D7 J87 J85

Uh - Pto Rly IP2 - Pto Rly


30 86 560_fsblk_2562 004 87 85 560_rly_1120 004
UPC FNA
FNA UPC
PTO Relay PTO Relay

12193604 12193604
87 85 30 86
12146281 12129833
E7 E9 J30 J86

2561. ENG
-LG4 ENGINE CNTLS 2561. IP
&LG4

WHT Pcm/Ecu WHT


TXL 19
0.8 50 Page 8A- 20A/D- , 12 1.0 TXL 19
50
&LG4
2562. IP
PPL
1.0 TXL
50
19

ENGAGE 2562 PTO_ENGAGE 15392711


40F GTMXD SLD
2561
C10 C11
(Page 1) ENGINE CNTLS
C10 C11 40M GTMXD SLD Pcm/Ecu
15392709 Page 8A- 20B- , 3
&LG4
2561. ENG
WHT
1.0 TXL
50
19

2562 PTO_ENGAGE_1
ENGAGE
2561
(Page 1)
RPO LEGEND
L18 - GMPT 8.1L V8 GAS ENG
LLY - DURAMAX 6600 DIESEL ENG
LC8 - DURAMAX 7200 DIESEL ENG
LG4 - DURAMAX 7800 DIESEL ENG

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 7:56:39 am ORGANIZATION


Pto (l18/Lly/Lg4)
GMT560 04i X &L18/LLY/LG4 h44018a 002 Beta 0 GMT560
Panel Set: 2 schematic sheet1 6 $IVEDWORK/h44018a__002 Tuesday, January 13, 2004 Panel Set: 2

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-116
Upfitter Provision — (LG5) 7.2L-Diesel/CAT
POWER DIST ENGINE CNTLS ENGINE CNTLS ENGINE CNTLS ENGINE CNTLS TRANSMISSION
Uh - Eng1 Ecu Ecu Ecu Ecu Body Bldr Trans Conn
Page 8A-10C - 8 Page 8A-20C - 8 Page 8A-20C - 8 Page 8A-20C - 8 Page 8A-20C - 8 Page 8A- 27A-3

10A

239 PTO_LED_P 488 PTO_ENABLE TAP_UP TAP_DOWN 494 PTO_ENG_DIS BB_TRANS

&M74/MX4/MTW
2522.
SA488 YEL
0.8 TXL
50
19
ENG
SA2522

488. 2663. 2664. 2522 TCM_PTOSTAT


&M74/MX4/MTW
GRN LT PPL TAN 2522.
TXL
0.8 50 19 0.8 TXL 19 TXL
0.8 50 19
INTERIOR LIGHTING 50 YEL
ENG ENG ENG 0.8 TXL 19
Headlamp Illum 50
ENG
Page 8A- 114A - 1 488. ENBL_RLY
GRN LT TRANSMISSION
0.8 TXL 19 (Page 2)
50 12177081 Tcm
ENG 10F MP150 SLD Page 8A- 27A-3
15392709 F C B G ENG
40M GTMXD SLD
2509 PTO_LP C3 ENG
F C B G PTO_UPFIT
10M MP150 SLD
C3 IP 12129589
40F GTMXD SLD
15392711
2522.
488. YEL
GRN LT
0.8 TXL 19
0.5 TXL
50
7
PTO_UPFIT
50
IP
SPLICE
15326762 2663. 2664. 494.
30M GTMXD PPL TAN BLU LT
A14 A1 IP TXL 19
2522. 2522.
IP_EXTN
0.8 50 0.8 TXL
50
19 TXL
0.8 50 19
YEL YEL
A14 A1 PTO_UPFIT PTO_UPFIT PTO_UPFIT 0.8 TXL 19 TXL
0.8 50 19
30F GTMXD 50
15304908 PTO_UPFIT PTO_UPFIT
B B B A
= =
987. 488.
GRN DK GRN LT Tap Up Switch Tap Down Switch Pto Kill Sw Pto Solenoid Load Engage Switch
0.5 TXL 7 0.5 TXL 7 tap_up_sw 001 tap_dn_sw 001 pto_kill 001 pto_solenoid 001 ld_engage_sw 001
50 50 UPC FNA
IP_EXTN IP_EXTN UPC FNA UPC FNA UPC FNA UPC FNA
TBD TBD TBD TBD TBD
B D C
A A B
A 2561.
ILLUM Pto Enable Switch
15010304 001 WHT
451. 451. 451. 250. TXL
0.8 50 19
14H FNA BLK/WHT BLK/WHT BLK/WHT BLK PTO_UPFIT
0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 TXL
0.8 50 19
PTO_UPFIT PTO_UPFIT PTO_UPFIT PTO_UPFIT
12129589
10M MP150 SLD
GND GND IGN E J D A H PTO_UPFIT
12177196
E J D A H ENG
10F MP150 SLD
E F A 12177081

2561.
WHT
0.8 TXL
50
19
ENG

ENGAGE

(Page 2)

451 PTO_UP_PPS 451 PTO_DN_PPS 451 PTO_KIL_PPS 250 PTO_LOAD_G


750 PTO_ILL_G 988 PTO_LED 989 PTO_SW_PPS

ENGINE CNTLS ENGINE CNTLS ENGINE CNTLS GND DIST


GND DIST ENGINE CNTLS ENGINE CNTLS
Ecu Ecu Ecu Gnd Zone #2C
Gnd Zone #7A Ecu Ecu
Page 8A-20C - 9 Page 8A-20C - 9 Page 8A-20C - 9 Page 8A-14C - 2
Page 8A- 14C - 9 Page 8A-20C - 8 Page 8A-20C - 9

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 4:25:21 pm ORGANIZATION


Upfitter (LG5)
2003 M. D. C Series 03 X &LG5 h22018c 007 Pilot B 2003 Medium Duty C Series
Panel Set: 1 schematic sheet1 22 $IVEDWORK/h22018c__007 Wednesday, July 18, 2001 Panel Set: 1

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-117
Upfitter Provision — (LG5) 7.2L-Diesel/CAT
03 560 000 TY PILOT B - INITIAL CREATION 27NO00 001
03 560 818 JG REPLACED CBs WITH MINI-FUSES. 27NO00 001
03 560 1055 LR Update RPO 18JL01 001

ENGINE CNTLS POWER DIST


Ecu Uh - Eng 3
Page 8A-20C - 8 Page 8A-10C - 8

15A

ENGAGE_PTO 539 C_PTO_RLY_P

ENGAGE
2561
(Page 1)

2665.
D9 D7
GRN DK/WHT
0.8 TXL
50
19 Uh - Pto Rly
ENG 560_fsblk_2562 004
30 86
UPC FNA
PTO Relay

12193604
87 85
12146281
E7 E9

ENBL_RLY
488
(Page 1)

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 4:25:21 pm ORGANIZATION


Upfitter (LG5)
2003 M. D. C Series 03 X &LG5 h22018c 007 Pilot B 2003 Medium Duty C Series
Panel Set: 2 schematic sheet1 22 $IVEDWORK/h22018c__007 Wednesday, July 18, 2001 Panel Set: 2

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-118
Engine Controls — (L18) 8.1L-Gas/NAPT
RPO LEGEND
NM2 - EXPORT EMISSION SYSTEM-LEADED FUEL

TEMP Sen Asm-Cool Temp


12560234 004
12F 4000K
REF
LOW 12110293
A
C B D E

5V Sensor - Map 5V Sen - Oil Press 5V EGR Valve Asm-EGR


REF 09359409 001 OIL
REF
12562858 003 REF HI 17200256 002
MAP 12F 5000A PRESS 6L 3 0050A
12F 4750A

LOW REF EGR EGR EGR


REF LOW RET POS LO
12129946 12078090 12186057
B A C A B C A
-NM2
1456.
BRN
0.5 TXL
50
7
ENG
-NM2 -NM2 -NM2 -NM2
410. 720. 597. 432. 469. 332. 407. 705. 719. 257. 1676. 596.
YEL GRA GRA GRN LT ORN/BLK TAN/WHT BLK GRA PPL WHT RED GRA
0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7
ENG ENG ENG ENG ENG ENG ENG ENG ENG ENG ENG ENG

J1-74 J1-80 J1-48 J2-32 J1-54 J2-24 J1-8 J2-58 J1-63 J1-7 J1-41 J1-55 J2-41 J2-7 J1-47

VCC
VREF 1 B VREF 1 D VREF 1 C VREF 1 A
VREF RTN E VREF RTN B VREF RTN C VREF RTN A LEGR1 LO IGN

ECL TEMP MAP TPS


PCM EOPRESS LEGR1 POS LEGR1 HI

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 3:19:19 pm ORGANIZATION


Engine Controls (L18)
2003 M. D. C Series 03 X &L18 h22020a 010 Pilot B 2003 Medium Duty C Series
Panel Set: 1 schematic sheet1 70 $IVEDWORK/h22020a__010 Wednesday, June 6, 2001 Panel Set: 1

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-119
Engine Controls — (L18) 8.1L-Gas/NAPT
Trans Speed Snsr (Man) RPO LEGEND
trans_spd_snsr 002 M74 - LCT 1000 AUTO TRANS
TOSS
MX4 - LCT 2000 AUTO TRANS
UPC FNA
MTW - LCT 2400 AUTO TRANS
MWW/MWX - MANUAL TRANS
FAM2 - FAMILY 2
FAM3 - FAMILY3
LO HI
15336024
2 1

(Page 2) (Page 2)
=&FAM3&MWW/MWX =&FAM3&MWW/MWX
2222. 2222 FAM2- 2221 FAM2+ 2221.
GRN DK BLU LT
0.8 TXL
50
19 0.8 TXL
50
19
M_TRANS M_TRANS

15326636
6F GT280 SLD
B C M_TRANS
ENG
POWER DIST B C 6M GT280 SLD
Uh - Eng1 15326640
Page 8A-10A - 8

10A

239 PURGE_P

(Page 2) FAM2- (Page 2) FAM2+


TRANSMISSION
Tcm
Page 8A-27A - 1
A
Valve Asm-Cnstr Purge
01997304 002
8D 0660A
REP_TOSS_HI
12052643
B

&FAM2&MWW/MWX &FAM3&MWW/MWX
2222. 2221. &M74/MX4/MTW
GRN DK BLU LT 2221.
0.8 TXL 19 0.8 TXL 19 BLU LT
50 50 0.8 TXL 19
428. ENG ENG 50
GRN DK/WHT ENG
0.8 TXL
50
19
&FAM3&MWW/MWX &FAM2&MWW/MWX
ENG 2222. 2221.
GRN DK BLU LT
0.8 TXL
50
19 0.8 TXL
50
19
ENG ENG

J2-45 J2-34 J2-4 J2-36 J2-23 J2-22 J2-20 J2-21 J2-42 J1-79

LOW HI LOW HI

FUEL TANK
VENT SOLENOID
CANISTER PURGE
SOLENOID
AIR
SOLENOID
AIR PUMP
RELAY TISS
PCM TOSS TCCEN 3-2 SHIFT
RELAY TRANS MOD SKIP SHIFT
RELAY

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 3:19:19 pm ORGANIZATION


Engine Controls (L18)
2003 M. D. C Series 03 X &L18 h22020a 010 Pilot B 2003 Medium Duty C Series
Panel Set: 2 schematic sheet1 70 $IVEDWORK/h22020a__010 Wednesday, June 6, 2001 Panel Set: 2

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-120
Engine Controls — (L18) 8.1L-Gas/NAPT
POWER DIST POWER DIST
Uh - Eng3 Uh - Eng2
Page 8A-10A - 4 Page 8A-10A - 4

15A 15A

INJ1_P INJ2_P

539. 339.
PNK PNK
TXL
0.8 50 19 0.8 TXL 19
50
ENG ENG
12065425
10F MP150 SLD
J K ENG
J INJ
K 10M MP150 SLD
12045808
539. 339.
PNK PNK
1.0 TXL
50
19 1.0 TXL
50
19
INJ INJ

SPLICE SPLICE

539. 539. 539. 539. 339. 339. 339. 339.


PNK PNK PNK PNK PNK PNK PNK PNK
0.8 TXL
50
19 0.8 TXL
50
19 TXL
0.8 50 19 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 TXL
0.8 50 19
INJ INJ INJ INJ INJ INJ INJ INJ

B B B B

Fuel Inj #1 Fuel Inj #3 Fuel Inj #2 Fuel Inj #4


17124607 002 17124607 002
X0036 6M6 6M6 X0036 X0036 6M6 6M6 X0036

pe058332 pe058332 pe058332 pe058332

A A B B A A B B

Fuel Inj #5 Fuel Inj #7 Fuel Inj #6 Fuel Inj #8


X0036 6M6 6M6 X0036 X0036 6M6 6M6 X0036
pe058332 pe058332 pe058332 pe058332

A A A A
1744. 1746. 845. 877. 1745. 844. 846. 878.
BLK PNK/BLK BLK/WHT RED/BLK GRN LT/BLK BLU LT/BLK YEL/BLK BLU DK/WHT
Rail Asm - Inkn Fuel 0.8 TXL 19 0.8 TXL 19 0.8 TXL 19 0.8 TXL 19 0.8 TXL 19 0.8 TXL 19 TXL 19
0.8 50 0.8 TXL 19
50 50 50 50 50 50 50
17200041 INJ INJ INJ INJ INJ INJ INJ INJ
6M8 0100A 12045808
10M MP150 SLD
12065425 A D F G H C E B INJ
A D F C G H E B ENG
10F MP150 SLD
12065425
1744. 1746. 845. 877. 1745. 844. 846. 878.
BLK PNK/BLK BLK/WHT RED/BLK GRN LT/BLK BLU LT/BLK YEL/BLK BLU DK/WHT
0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7
ENG ENG ENG ENG ENG ENG ENG ENG
J1-53 J1-36 J1-3 J1-76 J1-43 J1-4 J1-44 J1-37 J1-77

VREF RTN F

INJECTOR INJECTOR INJECTOR INJECTOR INJECTOR INJECTOR INJECTOR INJECTOR


PCM A H F C D G E B

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 3:19:19 pm ORGANIZATION


Engine Controls (L18)
2003 M. D. C Series 03 X &L18 h22020a 010 Pilot B 2003 Medium Duty C Series
Panel Set: 3 schematic sheet1 70 $IVEDWORK/h22020a__010 Wednesday, June 6, 2001 Panel Set: 3

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-121
Engine Controls — (L18) 8.1L-Gas/NAPT
RPO LEGEND
M74 - LCT 1000 AUTO TRANS
MX4 - LCT 2000 AUTO TRANS
MTW - LCT 2400 AUTO TRANS
MWW/MWX - MANUAL TRANS

POWER DIST
Ip1 - Brake
Page 8A-10A - 6

Family 2
10A
has Fuse

981 CR_CLU_P

Man Cltch Sw Top Of Trvl


22547838 003
6N4 5835A
12048272
A

=
379.
BRN/WHT
0.5 TXL 7 BRAKES
50
TRANSMISSION XBDY Brake Sw STARTING & CHARGING
Tcm Page 8A- 44A/B-4 Generator Assembly
Page 8A-27A - 2 44C-5 Page 8A- 30A/E - 3
15326762
30M GTMXD
A11 XBDY
IP
A11 30F GTMXD
REQ_TORQ 15304908 TCC_PCM 25 L_TERM_L18

&MWW/MWX
379.
TRANSMISSION BRN/WHT STARTING & CHARGING
Tcm 0.5 TXL
50
7
Generator Assembly
IP
Page 8A-27A - 2 Page 8A- 30A/E - 3
15355480
30F GTMXD SLD
B6 IP 420.
ENG PPL
B6 0.5 TXL 7
30M GTMXD SLD 50
DEL_TORQ 15355479 ENG F_TERM_MON

&M74/MX4/MTW
464.
&M74/MX4/MTW &MWW/MWX
TAN/BLK 463. 379. 23.
0.8 TXL
50
19
ORN/BLK BRN/WHT GRA
ENG 0.8 TXL 19 0.5 TXL 7 0.8 TXL 19
50 50 50
ENG ENG ENG

J2-5 J1-13 J1-35 J1-33 J2-13 J1-62 J2-15 J2-52

VCC VCC IGN0

DEL REQ CLUTCH TCC CRUISE EXT BRTRV L TERM F TERM


TORQ TORQ SWITCH BRAKE ENGAGE MON MON
SWITCH
PCM

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 3:19:19 pm ORGANIZATION


Engine Controls (L18)
2003 M. D. C Series 03 X &L18 h22020a 010 Pilot B 2003 Medium Duty C Series
Panel Set: 4 schematic sheet1 70 $IVEDWORK/h22020a__010 Wednesday, June 6, 2001 Panel Set: 4

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-122
Engine Controls — (L18) 8.1L-Gas/NAPT
RPO LEGEND
B3D - SCHOOL BUS

INTERIOR LIGHTING POWER DIST IP CLUSTER


Headlamp Power Ip1 - Brake Speedometer (4KPPM)
Page 8A- 114A - 1 Page 8A-10A - 6 Page 8A-81A - 1

Family 2
10A
has Fuse

2509 HIS_LP 985 HIS_LED_P PRIM_PPM

B D A

GND LED GND High Idle Switch 983 HIS_G 750 HIS_ILL_G BB_PPM
15010255 001
6N2 3300A

GND DIST GND DIST BODY BUILDER


Gnd Zone #7A Gnd Zone #7A Sec Ppm
Page 8A-14A - 3 Page 8A-14A - 9 Page 8A-119D - 1
LAMP GND SW
12177195

E F C
= =
984. 534.
RED GRN DK
0.5 TXL
50
7 0.5 TXL
50
7
IP_EXTN IP_EXTN
IP CLUSTER IP CLUSTER STARTING AND CHARGING
Tachometer (2 Ppr) Mal Ind Lamp Starter Rly
15304908 Page 8A-81A - 1 Page 8A-81A - 1 Page 8A- 30A/E - 1
30F GTMXD
A2 A3 IP_EXTN
IP
A2 A3
30M GTMXD
15326762
TACH MAL_IND_LP PCM_START

=-B3D
2013. 534. 121. 419. 817. 1827. 447.
RED GRN DK WHT BRN/WHT GRN DK/WHT YEL/BLK YEL
0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7 TXL 7
0.5 50 0.8 TXL
50
19 0.8 TXL
50
19
IP IP IP IP IP R_CHASSIS ENG

15366099 15355480 15355480


24F GTMXD SLD 30F GTMXD SLD 30F GTMXD SLD
IP
C3 C2 B6 IP
B1 D1 C2 R_CHASSIS
ENG C3 C2 B6 ENG B1 D1 C2 ENG
24M GTMXD SLD 30M GTMXD SLD 30M GTMXD SLD
15336173 15355479 15355479

2013. 534. 121. 419. 817. 1827.


RED GRN DK WHT BRN/WHT GRN DK/WHT YEL/BLK
0.8 TXL
50
19 0.8 TXL
50
19 0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7 0.8 TXL
50
19
ENG ENG ENG ENG ENG ENG

J2-44 J1-31 J2-38 J2-10 J2-35 J1-38 J2-46 J2-50 J2-49 J1-39

IGN0 IGN0
TACH IGN0 IGN0

HI IDLE HI IDLE FUEL/OIL LOW OIL CHG OIL LP MALFUNCTION START SOL
LAMP SWITCH GAUGE PCM LAMP LIFT DIVE INDICATOR LP PRIMARY
PPM
SECONDARY
PPM
RLY (LSD)

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 3:19:19 pm ORGANIZATION


Engine Controls (L18)
2003 M. D. C Series 03 X &L18 h22020a 010 Pilot B 2003 Medium Duty C Series
Panel Set: 5 schematic sheet1 70 $IVEDWORK/h22020a__010 Wednesday, June 6, 2001 Panel Set: 5

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-123
Engine Controls — (L18) 8.1L-Gas/NAPT
RPO LEGEND
M74 - LCT 1000 AUTO TRANS
MX4 - LCT 2000 AUTO TRANS
MTW - LCT 2400 AUTO TRANS

LCT TRANS STARTING & CHARGING POWER DIST POWER DIST


Tcm Start Sw / Clutch Sw Ip1 - Trans Uh - PcmB
Page 8A-27A - 1 Page 8A- 30A/E - 1 Page 8A-10A - 7 Page 8A-10A - 7

Family 2
10A 10A
has Fuse

UNMAN_TORQ 1433 L18_CRANK 1020 PCM_IGN0_P 440 PCM_BAT2_P

POWER DIST POWER DIST


Ip1 - Pcm-I Uh - PcmB
Page 8A-10A - 8 Page 8A-10A -7

Family 2
&M74/MX4/MTW 15A 10A
2467. has Fuse
WHT
TXL
0.8 50 19
439 PCM_IGN1_P 440 PCM_BAT1_P
ENG

J2-48 J2-47 J2-2 J2-8 J2-59 J1-19 J1-75 J1-20 J1-57 J2-63 J1-17 J1-18 J2-51 J2-6

IGN0 IGN0 IGN0 VCC


BATTERY
FMTR1 FMTR1
LOW HI
A B C
VBATT A
SHF A SHF B
SKSHF LP
TCC
CTRL
PCM CRANK VIGN 1 VIGN 0
VBATT B PRESSURE SWITCH
TRAN OIL
TEMP
MANIFOLD

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 3:19:19 pm ORGANIZATION


Engine Controls (L18)
2003 M. D. C Series 03 X &L18 h22020a 010 Pilot B 2003 Medium Duty C Series
Panel Set: 6 schematic sheet1 70 $IVEDWORK/h22020a__010 Wednesday, June 6, 2001 Panel Set: 6

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-124
Engine Controls — (L18) 8.1L-Gas/NAPT

POST-OXYGEN SENSOR HEATED


(BANK 1 SENSOR 2)
POST-OXYGEN SENSOR HEATED
(BANK 2 SENSOR 2) PCM PRE-OXYGEN SENSOR HEATED
(BANK 2 SENSOR 1)
PRE-OXYGEN SENSOR HEATED
(BANK 1 SENSOR 1)
VREF RTN D
LOW HI LOW HI LOW HI O2 HTR HI O2 HTR LO HI LOW

J1-28 J1-68 J1-25 J1-65 J1-60 J1-26 J1-66 J2-74 J2-80 J1-69 J1-29

-NM2 -NM2 -NM2 -NM2 3212 -NM2 -NM2


413. 413. 1666. 3213. 1665. 413.
TAN TAN PPL GRN LT/WHT (Page 7) O2_LO PPL/WHT TAN
0.8 TXL
50
19 TXL
0.8 50 19 0.8 TXL
50
19 TXL 19
0.8 50 TXL 19
0.8 50 TXL
0.8 50 19
ENG ENG ENG ENG ENG ENG

SA3213

-NM2 -NM2
3213. 3213.
GRN LT/WHT GRN LT/WHT
0.8 TXL
50
19 0.8 TXL
50
19
ENG ENG

B D D B

+ HI
Oxy Sen Htd - Rh HI + Oxy Sen Htd - Lh
12563345 005 12563345_lh 001
12F 4496A 12F 4496A
- V LO
12092840 LO - V 12146046

A E E A
(Page 7) O2_LO

-NM2 -NM2 -NM2 -NM2 -NM2


413. 3212. 3212. 3212. 413.
TAN GRN LT GRN LT GRN LT TAN
0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19
ENG ENG ENG ENG ENG

SA3212

SA413

RPO LEGEND
NM2 - EXPORT EMISSION SYSTEM-LEADED FUEL

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 3:19:19 pm ORGANIZATION


Engine Controls (L18)
2003 M. D. C Series 03 X &L18 h22020a 010 Pilot B 2003 Medium Duty C Series
Panel Set: 7 schematic sheet1 70 $IVEDWORK/h22020a__010 Wednesday, June 6, 2001 Panel Set: 7

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-125
Engine Controls — (L18) 8.1L-Gas/NAPT

RIGHT HAND LEFT HAND DEDICATED


LOW OIL RES RES ELECTRONIC
SERIAL A
CLASS 2
SERIAL B
CLASS 2
LVL SWITCH
IGN0
KNOCK KNOCK
PCM IAT REF
VCC
IAT
VCC
MAF THROTTLE
CONTROL
LOW
ETC B ETC A

J1-58 J1-59 J1-70 J1-11 J1-51 J2-57 J2-25 J2-31 J1-15 J1-14

1049. 1174. 1876. 496. 472.


GRN DK BRN BLU LT BLU DK TAN POWER DIST
0.5 TXL 7 PTFE
0.8 50 19 0.8 PTFE 19 TXL
0.8 50 19 TXL
0.5 50 7 Uh - Eng1
50 50
ENG ENG ENG ENG ENG Page 8A-10A - 8

10A
552. 492.
BLK YEL 239 L18_MAF_P 774 ETC_B
0.5 TXL
50
7 0.5 TXL
50
7
ENG ENG
15355479
A 1
30M GTMXD SLD
C8 ENG Sw Asm - Low Oil Lvl
IP
Sensor - Knock Lh
C8 12555917 012 10456500 006 ELEC THROT CNTL
30F GTMXD SLD Normally Open 12J 4125A
15355480 Held Closed 6Y 3 0650A Etc Mdl
SERIAL DATA LINK at Normal Level
15324478 15355362 Page 8A-21A - 1
Star Connector
Page 8A-55A - 1 B CASE A B E D 1061 ETC_A

REF TEMP MAF IGN MAF Sense


LOW 25168491 008
1049. 6M 1 1770A
ENG_CL2 GRN DK ELEC THROT CNTL
0.5 TXL
50
7
GND Etc Mdl
IP 250 LOW_OIL_G ODD_KNK_G 15305555
Page 8A-21A - 1
C
GND DIST
Case Gnd
GND DIST Page 8A-14A - 9
Gnd Zone #2A
Page 8A-14A - 2

Sensor - Knock Rh
10456500 006
6Y 3 0650A
15355362
CASE

351 MAF_G

EVEN_KNK_G

GND DIST GND DIST


Case Gnd Gnd Zone #3A
Page 8A-14A - 9 Page 8A-14A - 10

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 3:19:19 pm ORGANIZATION


Engine Controls (L18)
2003 M. D. C Series 03 X &L18 h22020a 010 Pilot B 2003 Medium Duty C Series
Panel Set: 8 schematic sheet1 70 $IVEDWORK/h22020a__010 Wednesday, June 6, 2001 Panel Set: 8

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-126
Engine Controls — (L18) 8.1L-Gas/NAPT
POWER DIST
Uh - Eng3
Page 8A-10A - 4
FUEL PULL UP
FTPRESS
PCM 15A
FTPRESS (SEC)
FUEL IGN1
SENSOR (SEC) (SEC) EST RTN
(Page 10) 539 IGN_COIL1_P
RTN FUEL FUEL FUEL FUEL
LEVEL PUMP PUMP LEVEL EST C EST F EST H EST A
SEN RELAY RELAY SEN EST RTN A

J2-64 J1-5 J1-23 J2-73 J2-9 J2-3 J2-54 J2-60 J2-27 J2-68 J2-69 J2-26
465. 1465. 1589.
470. 1936. GRN DK/WHT TAN PPL 2129. 2127. 2125. 2123. 2121.
BLK BLU DK 0.8 TXL 19 TXL
0.5 50 7 TXL
0.8 50 19 BRN RED GRN DK BLU LT PPL
0.8 TXL
50
19 0.5 TXL
50
7
ENG
50
ENG ENG 0.8 TXL
50
19 0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7
ENG ENG ENG ENG ENG ENG ENG
12047938
7F MP150 SLD
ENG E B C F G H
IGN E B C F G H
7M MP150 SLD
12047933
FUEL_RLY2
2129. 2127. 2125. 2123. 2121.
BRN RED GRN DK BLU LT PPL 539.
0.8 TXL 19 0.8 TXL 19 TXL
0.8 50 19 TXL
0.8 50 19 0.8 TXL 19 PNK
50 50 50 1.0 TXL 19
IGN IGN IGN IGN IGN 50
IGN
SPLICE
FUEL HAND & STOR
Sec Fuel Pump Rly
Page 8A-22A/C - 2 539. 539. 539. 539.
PNK PNK PNK PNK
FUEL_RTN FUEL_RLY1 TXL
0.8 50 19 0.8 TXL 19 0.8 TXL 19 0.8 TXL 19
50 50 50
IGN IGN IGN IGN
C D C D C D C D

EST IGN EST IGN EST IGN EST IGN Odd Ignition Coil & Driver
FUEL HAND & STOR FUEL HAND & STOR 12558948 003
Fuel Tank Senders Fuel Pump Rly CYL_7 CYL_5 CYL_3 CYL_1 6Y4 2700A
Page 8A- 22A/C/E - 1 Page 8A- 22A/C/E - 1

SPARK SPARK SPARK SPARK


FUEL HAND & STOR FUEL HAND & STOR EST PLUG EST PLUG EST PLUG EST PLUG
Sec Fuel Sender Pri Fuel Sender LOW GND LOW GND LOW GND LOW GND
12162144
Page 8A-22A/C - 1 Page 8A- 22A/C/E - 1
B A S B A S B A S B A S

2129. 2129. 2129. 2129.


BRN BRN BRN BRN
FUEL_LVL2 FUEL_LVL1 TXL
0.8 50 19 0.8 TXL 19 0.8 TXL 19 TXL
0.8 50 19
50 50
IGN IGN IGN IGN
250. 250. 250. 250.
BLK BLK BLK BLK
0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 TXL
0.8 50 19
IGN IGN IGN IGN

SPLICE

SPLICE

Ign - Left Bank 250.


BLK A A A A
15320908 1.0 TXL
50
19
12F X0008 IGN Spark Plug
12047933
7M MP150 SLD 12158637 003
12047938 A IGN 6Y 4 0021A
A ENG
7F MP150 SLD
12047938
CASE CASE CASE CASE

250 IGN_ODD_G
CASE2
GND DIST Gnd Dist
Gnd Zone #2B Spark Plug Case
Page 8A-14A - 2 Page 8A-14B - 0

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 3:19:19 pm ORGANIZATION


Engine Controls (L18)
2003 M. D. C Series 03 X &L18 h22020a 010 Pilot B 2003 Medium Duty C Series
Panel Set: 9 schematic sheet1 70 $IVEDWORK/h22020a__010 Wednesday, June 6, 2001 Panel Set: 9

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-127
Engine Controls — (L18) 8.1L-Gas/NAPT
POWER DIST
Uh - Eng2
Page 8A-10A - 4

15A PCM
EST RTN
339 IGN_COIL2_P (Page 9)
CAM RTN CRANK CRANK CRANK RTN CRANK
EST D EST G EST E EST B CAM SUP CAM POS SUP POS 1 POS 2
EST RTN B

J2-67 J2-29 J2-28 J2-66 J2-61 J2-39 J1-73 J1-61 J1-2 J1-12 J1-21 J1-16
2122. 2124. 2126. 2128. 2130. 631. 632. 1867. 1868.
RED/WHT GRN DK/WHT BLU LT/WHT PPL/WHT BRN/WHT RED PNK/BLK GRN LT YEL/BLK
0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7 0.8 TXL
50
19 0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7
ENG ENG ENG ENG ENG ENG ENG ENG ENG
12047938
7F MP150 SLD
H B C F G E ENG 633. 1869.
IGN
BRN/WHT BLU DK/WHT
H B C F G E 0.5 TXL 7 0.5 TXL 7
7M MP150 SLD 50 50
12047933 ENG ENG
339. 2122. 2124. 2126. 2128. 2130.
PNK RED/WHT GRN DK/WHT BLU LT/WHT PPL/WHT BRN/WHT
1.0 TXL
50
19 TXL 19
0.8 50 TXL 19
0.8 50 TXL 19
0.8 50 0.8 TXL
50
19 TXL 19
0.8 50
IGN IGN IGN IGN IGN IGN
SPLICE

A C B A C B
339. 339. 339. 339.
PNK PNK PNK PNK
0.8 TXL 19 0.8 TXL 19 0.8 TXL 19 0.8 TXL 19 Cam Sensor Crank Sensor
50 50 50 50 HALL 12565716 002 HALL
ENG ENG ENG ENG EFFECT EFFECT
12556427 005
D C D C D C D C 6Y3 X0042 6Y3 X0044
CAM CRANK
SENSOR SENSOR
Even Ignition Coil & Driver IGN EST IGN EST IGN EST IGN EST
12129946 12059595
12558948 003
6Y4 2700A CYL_2 CYL_4 CYL_6 CYL_8

SPARK SPARK SPARK SPARK


PLUG EST PLUG EST PLUG EST PLUG EST
GND LOW GND LOW GND LOW GND LOW
12162144
S A B S AB S A B S A B

2130. 2130. 2130. 2130.


BRN/WHT BRN/WHT BRN/WHT BRN/WHT
0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19
IGN IGN IGN IGN

250. 250. 250. 250.


BLK BLK BLK BLK
TXL
0.8 50 19 TXL
0.8 50 19 0.8 TXL 19 0.8 TXL 19
50 50
IGN IGN IGN IGN

SPLICE

SPLICE
250.
A A A A BLK Ign - Right Bank
1.0 TXL
50
19
15320908
Spark Plug IGN
12047933 12F X0008
12158637 003 7M MP150 SLD
6Y 4 0021A A IGN 12047938
A ENG
7F MP150 SLD
12047938
CASE CASE CASE CASE

250 IGN_EVEN_G
CASE3
Gnd Dist GROUND DIST
Spark Plug Case Gnd Zone #2B
Page 8A-14B - 0 Page 8A-14A -2

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 3:19:19 pm ORGANIZATION


Engine Controls (L18)
2003 M. D. C Series 03 X &L18 h22020a 010 Pilot B 2003 Medium Duty C Series
Panel Set: 10 schematic sheet1 70 $IVEDWORK/h22020a__010 Wednesday, June 6, 2001 Panel Set: 10

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-128
Engine Controls — (L18) 8.1L-Gas/NAPT

PCM A/C
CLUTCH A/C A/C A/C CYC
TRANSFER CASE
(4WD HI-LO) SEC HI AC
PRNDL A PRNDL B PRNDL C PRNDL P A/C PRESS RELAY REQUEST STAT SWITCH SWITCH PRESS SWITCH
IGN0 IGN0 IGN0 IGN0 IGN0 IGN0 IGN0

VREF2 A

J1-32 J1-72 J2-62 J1-34 J1-45 J2-14 J2-43 J2-17 J2-18 J2-55 J2-16 J2-11

459. 762. 603.


GRN DK/WHT GRN DK/WHT GRN DK
0.5 TXL
50
7 0.8 TXL
50
19 0.5 TXL
50
7
ENG ENG ENG

SA762

762.
GRN DK/WHT
1.0 TXL
50
19
ENG

772 PRNDL_B 776 PRNDL_P PCM_HI_AC

TRANSMISSION TRANSMISSION HVAC


Nsbu - B Nsbu - P Hi Press Sw
Page 8A- 27A - 3 Page 8A- 27A - 3 Page 8A-65A - 2

771 PRNDL_A 773 PRNDL_C AC_ENABLE_A PCM_LO_AC

TRANSMISSION TRANSMISSION HVAC HVAC


Nsbu - A Nsbu - C Ac Enable Rly Low Press Sw
Page 8A- 27A -3 Page 8A- 27A -3 Page 8A-65A - 2 Page 8A-65A - 2

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 3:19:19 pm ORGANIZATION


Engine Controls (L18)
2003 M. D. C Series 03 X &L18 h22020a 010 Pilot B 2003 Medium Duty C Series
Panel Set: 11 schematic sheet1 70 $IVEDWORK/h22020a__010 Wednesday, June 6, 2001 Panel Set: 11

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-129
Engine Controls — (L18) 8.1L-Gas/NAPT
03 560 000 TY PILOT B - INITIAL CREATION 29AU00 001 03 560 839 JG Inline Update 21DE00 001
03 560 805 JG Connector Update 26OC00 001 03 560 873 JG Gauge Update 23FE01 001
03 560 818 JG Circuit Number Update 21NO00 001 03 560 981 JG Family 2 School Bus Update 03AP01 001

L18Pcm - J1=CA=Blu - J2=CA=Red


16220610db 012
PTO ENG PTO PTO
PTO
ENABLE
LOW
COOLANT 2 SPD AXLE PCM UPC FNA
KILL FEEDBACK ENGAGE SWITCH SWITCH SWITCH
IGN0 IGN0 MDL GND
IDLE AIR IDLE AIR
CONTROL A CONTROL B

LOW HI HI LOW A B C D
J1- 12191489
J2- 12191488

J1-71 J1-52 J1-78 J1-22 J1-30 J2-19 J2-78 J2-79 J2-76 J2-77 J1-1 J1-40 J2-1 J2-40
&HPZ/HR2
494. 2562. 488. 1478. 1467.
BLU LT PPL GRN LT GRN LT GRA/BLK
0.8 TXL
50
19 0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7 0.8 TXL
50
19
ENG ENG ENG ENG ENG

PTO_ENABLE 2SP_AXLE 351 L18_1_G 351 L18_3_G

UPFITTER PROV 2 SPEED AXLE GND DIST GND DIST


Pto Enable 2Spd Axle Rly Gnd Zone #3A Gnd Zone #3A
Page 8A-18A - 1 Page 8A-37A - 1 Page 8A-14A - 10 Page 8A-14A - 10
PTO_ENG_DIS PTO_ENGAGE
351 L18_2_G 351 L18_4_G

A
15355479 Low Coolant Sw
UPFITTER PROV UPFITTER PROV 30M GTMXD SLD low_clnt_sw 002
B3 ENG UPC FNA
GND DIST GND DIST
Pto Kill Pto Rly
B3 R_CHASSIS Gnd Zone #3A Gnd Zone #3A
Page 8A-18A - 1 Page 8A-18A - 2 12052641
30F GTMXD SLD
N.O. - HELD CLOSED Page 8A-14A - 10 Page 8A-14A - 10
15355480
TRANSMISSION B
Body Bldr Trans Conn
Page 8A- 27A - 3

BB_TRANS
=&FAM2 =&FAM3 =&FAM2 =&FAM3
1478. 1478. 451. 451.
GRN LT GRN LT BLK/WHT BLK/WHT
&M74/MX4/MTW 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19
2522. R_CHASSIS R_CHASSIS ENG_FAN ENG_FAN
YEL
0.8 TXL
50
19 15326640 15326915 15326636 15326910
ENG 6M GT280 SLD 12M GT280 SLD 6F GT280 SLD 12F GT280 SLD
F R_CHASSIS L R_CHASSIS E ENG_FAN J ENG_FAN
&M74/MX4/MTW ENG_FAN ENG_FAN R_CHASSIS R_CHASSIS
2522. F L E J
YEL 6F GT280 SLD 12F GT280 SLD 6M GT280 SLD 12M GT280 SLD
15326636 15326910 15326640 15326915
0.8 TXL
50
19
ENG
&MWW/MWX =&FAM2 =&FAM3 =&FAM2 =&FAM3
2522. 1478. 1478. 451. 451.
YEL GRN LT GRN LT BLK/WHT BLK/WHT
0.8 TXL 19 0.8 TXL 19 0.8 TXL 19 TXL 19
0.8 50 TXL 19
0.8 50
ENG
50 SA2522 ENG_FAN
50
ENG_FAN
50
R_CHASSIS R_CHASSIS

UPFITTER PROV 2522.


&M74/MX4/MTW
Pto Load YEL
Page 8A-18A - 1 0.8 TXL 19
50 2522 TCM_PTOSTAT 15355480
ENG
30F GTMXD SLD
B9 ENG
R_CHASSIS
B9 30M GTMXD SLD RPO LEGEND
PTO_FEDBACK 15355479 M74 - LCT 1000 AUTO TRANS
TRANSMISSION
MX4 - LCT 2000 AUTO TRANS
Tcm
351 LOW_COOL_G MTW - LCT 2400 AUTO TRANS
Page 8A- 27A - 3
MWW/MWX - MANUAL TRANS
GND DIST HPZ - ELECTRONIC 2 SPEED AXLE
Gnd Zone #3A HR2 - AIR 2 SPEED AXLE W/ MANUAL
Page 8A-14A - 10 FAM2 - FAMILY 2
FAM3 - FAMILY 3

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 3:19:19 pm ORGANIZATION


Engine Controls (L18)
2003 M. D. C Series 03 X &L18 h22020a 010 Pilot B 2003 Medium Duty C Series
Panel Set: 12 schematic sheet1 70 $IVEDWORK/h22020a__010 Wednesday, June 6, 2001 Panel Set: 12

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-130
Engine Controls — (L18) 8.1L-Gas/NAPT

J1 [F] CONNECTOR J2 [S] CONNECTOR


PCM CONNECTOR ASSY: 12191489 PCM CONNECTOR ASSY: 12191488
TPA (BLUE) 2 REQ'D: 12176408 TPA (RED) 2 REQ'D: 12176410
COVER: 12191108 COVER: 12191108

USAGE USAGE USAGE


CAVITY FUNCTION CIRCUIT/COLOR Y N N. C. CAVITY FUNCTION CIRCUIT/COLOR Y N N. C. CAVITY FUNCTION CIRCUIT/COLOR Y N N. C.

J1-01 PWR GRD A 151 BLK/WHT Y J1-41 VREF RTN A 719 PPL Y J2-01 PWR GRD C 151 BLK/WHT Y
J1-02 CRANK SENSOR SUPPLY 1867 GRN LT Y J1-42 FAN1 RELAY/ENG SHTDWN NC Y J2-02 TCC CONTROL SOL 2467 WHT N
J1-03 INJ H 1746 PNK/BLK Y J1-43 INJ C 877 RED/BLK Y J2-03 EHC COM/SEC F_PMP RLY 1465 TAN N
J1-04 INJ D 1745 GRN LT/BLK Y J1-44 INJ G 844 BLU LT/BLK Y J2-04 AIR SOL RELAY NC N
J1-05 FUEL TANK PRESS (SEC) NC N J1-45 VREF SUP 2 A NC N J2-05 DELIVERED TORQ 464 TAN/BLK N
J1-06 EHC CURRENT MONITOR NC N J1-46 VREF SUP 2 B NC N J2-06 FMTR 1 HI NC N
J1-07 VREF SUP 1 C 705 GRA Y J1-47 VREF SUP 1 A 596 GRA Y J2-07 LEGR 1 HI 1676 RED Y
J1-08 VREF SUP 1 D NC N J1-48 VREF SUP 1 B 597 GRA Y J2-08 FMTR 1 LO NC N
J1-09 FLAT ODD HI NC N J1-49 FLAT ODD LO (SHIELD) NC N J2-09 FUEL PUMP RELAY 465 GRN DK/WHT Y
J1-10 FLAT EVEN HI NC N J1-50 FLAT EVEN LO (SHIELD) NC N J2-10 TACH 121 WHT Y

J1-11 RES KNOCK 2 1876 BLU LT Y J1-51 RES KNOCK 1 496 BLU DK Y J2-11 SEC A/C HI PRESS SW NC Y
J1-12 CRANK 1 POS 1869 BLU DK/WHT Y J1-52 PTO STATUS 2522 YEL Y J2-12 LEGR 2 POS NC N
J1-13 REQUEST TORQ 463 ORN/BLK N J1-53 VREF RTN F NC N J2-13 CRUISE ENGAGED NC N
J1-14 ETC SDATA A 1061 ORN/BLK Y J1-54 VREF RTN B 469 ORN/BLK Y J2-14 A/C PRESS SEN NC N
J1-15 ETC SDATA B 774 BLU DK/WHT Y J1-55 LEGR 1 POS 1456 BRN Y J2-15 ALT L TERM 25 BRN Y
J1-16 CRANK 2 POS NC N J1-56 FUEL COMPOSITION SEN NC N J2-16 4WD LOW GEAR SW NC N
J1-17 TRANS PSM B NC N J1-57 BATT B 440 ORN Y J2-17 A/C REQUEST 762 GRN DK/WHT Y
J1-18 TRANS PSM C NC N J1-58 CLASS 2 SDATA A 1049 GRN DK Y J2-18 A/C STATUS NC N
J1-19 IGN 1 439 PNK Y J1-59 CLASS 2 SDATA B NC N J2-19 FRT AXLE SW 1467 GRA/BLK Y
J1-20 BATT A 440 ORN Y J1-60 VREF RTN D 413 TAN Y J2-20 TOSS LO 2222 GRN DK Y

J1-21 CRANK SEN RTN 1868 YEL/BLK Y J1-61 CAM SENSOR RTN 632 PNK/BLK Y J2-21 TOSS HI 2221 BLU LT Y
J1-22 PTO ENAB SW 488 GRN LT Y J1-62 EXTENDED BRAKE SW NC N J2-22 TISS HI NC N
J1-23 VREF RTN H 470 BLK N J1-63 VREF RTN C 407 BLK Y J2-23 TISS LO NC N
J1-24 O2 F LO NC N J1-64 O2 F HI NC N J2-24 TPS NC N
J1-25 O2 D LO NC N J1-65 O2 D HI NC N J2-25 INDUCTION AIR TEMP 472 TAN Y
J1-26 O2 B LO 413 TAN Y J1-66 O2 B HI 1666 PPL Y J2-26 EST A 2121 PPL Y
J1-27 O2 E LO NC N J1-67 O2 E HI NC N J2-27 EST C 2127 RED Y
J1-28 O2 C LO NC Y J1-68 O2 C HI NC Y J2-28 EST E 2126 BLU LT/WHT Y
J1-29 O2 A LO 413 TAN Y J1-69 O2 A HI 1665 PPL/WHT Y J2-29 EST G 2124 GRN DK/WHT Y
J1-30 LOW CLT SW/SIG 1478 GRN LT Y J1-70 LOW OIL SW 1174 BRN N J2-30 VATS NC N

J1-31 HI IDLE SW 534 GRN DK Y J1-71 PTO ENGINE KILL SW 494 BLU LT Y J2-31 MAF 492 YEL Y
J1-32 PRNDL A/CLUTCH SW 771 BLK/WHT N J1-72 PRNDL B 772 YEL N J2-32 MAP 432 GRN LT Y
J1-33 TCC BRAKE SW 420 PPL Y J1-73 CAM SEN POS 633 BRN/WHT Y J2-33 FAN 2/CK GA LP/ACREC NC Y
J1-34 PRNDL P/P-N SW 776 WHT Y J1-74 ENG CLT TEMP 410 YEL Y J2-34 CANISTER PURGE 428 GRN DK/WHT Y
J1-35 EXTENDED CLUTCH SW 379 BRN/WHT Y J1-75 IGN 0 1020 PNK N J2-35 LOW OIL LP NC N
J1-36 INJ A 1744 BLK Y J1-76 INJ F 845 BLK/WHT Y J2-36 AIR PUMP RELAY NC N
J1-37 INJ E 846 YEL/BLK Y J1-77 INJ B 878 BLU DK/WHT Y J2-37 SEE NOTES BELOW NC Y
J1-38 CHNG OIL LP/LIFT DIVE NC Y J1-78 PTO ENGAGE 2562 PPL N J2-38 FUEL/OIL PRESS GA NC Y
J1-39 START RELAY (LSD) 447 YEL Y J1-79 3/2 SHIFT/SKIP SHIFT NC N J2-39 CAM SEN SUP 631 RED Y
J1-40 PWR GRD B 151 BLK/WHT Y J1-80 VREF RTN E 720 GRA Y J2-40 PWR GRD D 151 BLK/WHT Y

J2-37 REDUCED ENGINE PWR LP/CRUISE INHIBIT

J2-47 SHIFT B/SHIP SHIFT LP/ENGOVSPD LP/UPSHIFT LP

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 3:19:19 pm ORGANIZATION


Engine Controls (L18)
2003 M. D. C Series 03 X &L18 h22020a 010 Pilot B 2003 Medium Duty C Series
Panel Set: 13 schematic sheet1 70 $IVEDWORK/h22020a__010 Wednesday, June 6, 2001 Panel Set: 13

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-131
Engine Controls — (L18) 8.1L-Gas/NAPT

NOTE # COMMENTS
Pcm 32w97 Pin Map
97pinmap_mark 005 1 OXYGEN SENSORS REQUIRE AIR REFERENCE, WHICH SHALL BE PROVIDED
USAGE THROUGH THE WIRES CONNECTING THE OXYGEN SENSOR TO THE PCM.
CAVITY FUNCTION CIRCUIT/COLOR Y N N. C.

J2-41 LEGR 1 LO 257 WHT Y


J2-42 TCC ENAB/TR MD RELAY NC Y 2 BRAKE SWITCHES SPECIFIC PRIORITIES AND DEPENDENCIES
J2-43 A/C CLUTCH RELAY 459 GRN DK/WHT Y
DESCRIPTION ORDER OF STATE CHANGE
J2-44 HI ID LP/REVLKOUT SOL 2013 RED Y
J2-45 FUEL TANK VENT NC N
CC/TCC 1
J2-46 MALF IND LAMP 419 BRN/WHT Y
BLS 2
J2-47 SEE NOTES BELOW NC Y
J2-48 SHIFT A NC N BTS1 3
J2-49 SECONDARY PPM 1827 YEL/BLK N
J2-50 PRIMARY PPM 817 GRN DK/WHT Y 3 LEGEND FOR "OBJECT ID"

J2-51 TRANS OIL TEMP NC N OBJECT ID = h22020a


J2-52 ALT F TERM 23 GRA Y
J2-53 TCS/SPK_RTD/MIL REQ NC N
J2-54 FUEL LEVEL SEN 1589 PPL Y
J2-55 A/C PRESS CYC SW 603 GRN DK Y
J2-56 EHC DIAGNOSTIC NC N
J2-57 VREF RTN G (IATREFLO) 552 BLK Y
J2-58 ENG OIL PRESS 332 TAN/WHT Y
J2-59 CRANK REQUEST 806 PPL Y
J2-60 EST RTN ODD 2129 BRN Y

J2-61 EST RTN EVEN 2130 BRN/WHT Y


J2-62 PRNDL C 773 GRA N
J2-63 TRANS PSM A NC N
J2-64 FUEL TANK PRESS NC N
J2-65 EHC VOLTAGE MONITOR NC N
J2-66 EST B 2128 PPL/WHT Y
J2-67 EST D 2122 RED/WHT Y
J2-68 EST F 2125 GRN DK Y
J2-69 EST H 2123 BLU LT Y
J2-70 CAN SDATA HI NC N 4 FIRING ORDER 1-8-7-2-6-5-4-3 FORWARD
J2-71 CAN SDATA LO NC N EST DRIVERS A-B-C-D-E-F-G-H
J2-72 FMTR 2 LO NC N (GEN III & MARK)
1
J2-73 FUEL LEVEL SEN (SEC) 1936 BLU DK N
J2-74 LEGR 2 HI 3213 GRN LT/WHT Y 2

J2-75 FMTR 2 HI NC N 3
J2-76 IAC B HI NC N 4
J2-77 IAC B LO NC N 5
J2-78 IAC A LO NC N
6
J2-79 IAC A HI NC N
7
J2-80 LEGR 2 LO 3212 GRN LT Y
8

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 3:19:19 pm ORGANIZATION


Engine Controls (L18)
2003 M. D. C Series 03 X &L18 h22020a 010 Pilot B 2003 Medium Duty C Series
Panel Set: 14 schematic sheet1 70 $IVEDWORK/h22020a__010 Wednesday, June 6, 2001 Panel Set: 14

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-132
Engine Controls — (LG4-’03-’04) 7.8L-Diesel/Duramax
POWER DIST POWER DIST
Uh - Pcv Uh - Eng1
20A Page 8A-10B - 3 10A Page 8A-10B - 8

1540 PCV_RLY_P 239 PCV_RLY2_P

B1 B3

Uh - Pcv Rly 2675.


PPL
87 85 560_fsblk_260 004 0.8 TXL 19
50
UPC FNA ENG
Pcv Relay
A
12193604
Diode
30 86 diode 002
UPC FNA
12146281
AED05021-100
A3 A1 B
260.
GRN LT
1.0 TXL 19 250 PCV_RLY_G
50
ENG
GND DIST
12065863 Gnd Zone #2B
2M MP480 SLD Page 8A- 14B - 2
A ENG
ISUZU
A 2F MP480 SLD
12052613 SPLICE SPLICE
260.
GRN LT
TXL
2.0 50 19
ISUZU
SPLICE
467. 467. 467. 467. 467. 468. 468. 468. 468. 468.
260. 260. BLU DK BLU DK BLU DK BLU DK BLU DK GRN DK GRN DK GRN DK GRN DK GRN DK
TXL
1.0 50 19 1.0 TXL 19 1.0 TXL 19 TXL
1.0 50 19 1.0 TXL 19 TXL 19
1.0 50 1.0 TXL 19 1.0 TXL 19 TXL 19 1.0
1.0 50 TXL 19
GRN LT GRN LT 50 50 50 50 50 50
2.0 TXL 19 2.0 TXL 19 ISUZU ISUZU ISUZU ISUZU ISUZU ISUZU ISUZU ISUZU ISUZU ISUZU
50 50
ISUZU ISUZU
B B B B B B
Cyl # 1 Cyl # 3 Cyl # 2 Cyl # 5 Cyl # 6 Cyl # 4
Fuel Injector A Fuel Injector C Fuel Injector E Fuel Injector B Fuel Injector D Fuel Injector F
Pcv Solenoid 1 Pcv Solenoid 2 17124607 002 17124607 002 17124607 002 17124607 002 17124607 002 17124607 002
pcv_solenoid 001 pcv_solenoid 001 6M6 X0036 6M6 X0036 6M6 X0036 6M6 X0036 6M6 X0036 6M6 X0036
UPC FNA UPC FNA
12052641 12052641 pe058332 pe058332 pe058332 pe058332 pe058332 pe058332

A A A A A A
887. 888. 1744. 1746. 845. 1745. 844. 846.
TAN BLU DK BLK PNK/BLK BLK/WHT GRN LT/BLK BLU LT/BLK YEL/BLK
1.0 TXL
50
19 1.0 TXL
50
19 TXL
1.0 50 19 1.0 TXL
50
19 1.0 TXL
50
19 1.0 TXL
50
19 1.0 TXL
50
19 1.0 TXL
50
19
ISUZU ISUZU ISUZU ISUZU ISUZU ISUZU ISUZU ISUZU

15366619
40M GTMXD SLD
C4 C5 A8 C8 A2 B2 A3 A7 A1 B6 D7 A6 ISUZU
C4 C5 A8 C8 A2 B2 A3 A7 A1 B6 D7 IP
A6 40F GTMXD SLD
15392710

887. 888. 1744. 467. 1746. 467. 845. 1745. 468. 844.
TAN BLU DK BLK BLU DK PNK/BLK BLU DK BLK/WHT GRN LT/BLK GRN DK BLU LT/BLK 468. 846.
GRN DK YEL/BLK
0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7 TXL
0.5 50 7 0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7
IP IP IP IP IP IP IP IP IP IP 0.5 TXL
50
7 TXL 7
0.5 50
IP IP

J5-1 J5-8 J1-7 J1-20 J1-5 J1-21 J1-3 J1-6 J1-30 J1-4 J1-31 J1-2

PCV1 PCV2 INJECTOR A INJ POWER 1 INJECTOR C INJ POWER 1 INJECTOR E INJECTOR B INJ POWER 2 INJECTOR D INJ POWER 2 INJECTOR F
CYL # 1 CYL # 3 CYL # 2 CYL # 5 CYL # 6 CYL # 4

ECU

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 3:13:45 pm ORGANIZATION


Engine Controls (LG4)
2003 M. D. C Series 03 X &LG4 h22020b 008 Pilot B 2003 Medium Duty C Series
Panel Set: 1 schematic sheet1 88 $IVEDWORK/h22020b__008 Monday, October 29, 2001 Panel Set: 1

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-133
Engine Controls — (LG4-’03-’04) 7.8L-Diesel/Duramax
STARTING & CHARGING
Uh Dist Center
Page 8A-30B - 2

FL
GLOW_COIL
2 GLO_RLY
1120
(Page 3)

87 85
Glow Plug Relay
15319851 003
UPC FNA
15336745
30 86
503. 505.
ORN YEL
TXL
5.0 50 19 TXL
0.8 50 19
ENG ENG

12065863 15392709
2M MP480 SLD 40M GTMXD SLD
B ENG C11 ENG
ISUZU IP
B C11
2F MP480 SLD 40F GTMXD SLD
12052613 15392711

503.
ORN
5.0 TXL
50
19
ISUZU

SPLICE

505.
503. 503. 503. 503. 503. 503. YEL
ORN ORN ORN ORN ORN ORN 0.5 TXL 7
FUSELINK
0.8 50 16 0.8 FUSELINK 16 FUSELINK
0.8 50 16 FUSELINK
0.8 50 16 0.8 FUSELINK 16 0.8 FUSELINK 16 50
50 50 50 IP
ISUZU ISUZU ISUZU ISUZU ISUZU ISUZU

A A A A A A

Glow Plug #1 Glow Plug #2 Glow Plug #3 Glow Plug #4 Glow Plug #5 Glow Plug #6
glow_plug 001 glow_plug 001 glow_plug 001 glow_plug 001 glow_plug 001 glow_plug 001
UPC FNA UPC FNA UPC FNA UPC FNA UPC FNA UPC FNA

12020227 12020227 12020227 12020227 12020227 12020227

J1-25

GLOW PLUG RLY

ECU

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 3:13:45 pm ORGANIZATION


Engine Controls (LG4)
2003 M. D. C Series 03 X &LG4 h22020b 008 Pilot B 2003 Medium Duty C Series
Panel Set: 2 schematic sheet1 88 $IVEDWORK/h22020b__008 Monday, October 29, 2001 Panel Set: 2

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-134
Engine Controls — (LG4-’03-’04) 7.8L-Diesel/Duramax
RPO LEGEND
POWER DIST
MWF - MD AUTO TRANSMISSION
Uh - Pcm-B
M74 - LCT 1000 AUTO TRANSMISSION
Page 8A-10B - 7
MX4 - LCT 2000 AUTO TRANSMISSION
MTW - LCT 2400 AUTO TRANSMISSION
BB_PPM
MWW/MWX - MANUAL TRANSMISSION 10A
FAM3 - FAMILY 3

440 ECU_RLY1_P
POWER DIST PTO_ENGAGE 494 PTO_ENG_DIS
BODY BUILDER
Uh - Pcm-B
Sec Ppm
Page 8A-10B - 7
Page 8A-119D - 1

10A
1827.
=&FAM3 UPFITTER PROV UPFITTER PROV
YEL/BLK Pto Rly Pto Kill Sw
440 ECU_RLY2_P 0.8 TXL 19 Page 8A-18A - 2 Page 8A-18A - 1
50
R_CHASSIS
J87 J85 IP CLUSTER
IP CLUSTER
Cluster Cluster UPFITTER PROV TRANSMISSION
Ip2 - Ecu Maintain Rly Page 8A-81A - 1 Page 8A-81A - 1 Pto Load Engage Sw Body Bldr Trans Conn
87 85 560_rly_1120 004 Page 8A-18A - 1 Page 8A- 27A-3
FNA UPC
ECU Maintain

12193604 TACH MAL_IND_LP


30 86 PTO_FEDBACK BB_TRANS

12129833
&M74/MX4/MTW
2522.
J30 J86 YEL
GLOW_COIL HTR_RLY IP CLUSTER 0.8 TXL
50
19
ENG
Cluster &M74/MX4/MTW
(Page 2) (Page 9) 2522.
Page 8A-81A - 1 YEL
HTR 0.8 TXL 19
50
15355480 ENG
1120. (Page 9)
BLK/WHT 30F GTMXD SLD &MWF/MWW/MWX
R_CHASSIS C2 2522.
0.8 TXL
50
19
ENG YEL
ENG C2 PRIM_PPM 0.8 TXL 19
30M GTMXD SLD 50 SA2522
15355479 ENG
15392709
40M GTMXD SLD 2522 TCM_PTOSTAT
ENG A1 2522.
&M74/MX4/MTW
IP 1827. 121. 817. 419. 494. 2562. YEL
40F GTMXD SLD
A1 TXL 19
YEL/BLK WHT GRN DK/WHT BRN/WHT BLU LT PPL 0.8 50
15392711 ENG
0.8 TXL
50
19 0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7 0.8 TXL
50
19 0.8 TXL
50
19
ENG IP IP IP ENG ENG
TRANSMISSION
1120.
BLK/WHT Tcm
0.8 TXL 19 Page 8A- 27A-3
50 15392709
IP 15392709
40M GTMXD SLD 40M GTMXD SLD
1120. 1120. 1120. 1121. ENG
B7 B6 C1 D1 ENG
BLK/WHT BLK/WHT BLK/WHT BLU LT IP IP
0.5 TXL 7 0.5 TXL 7 1.0 TXL 19 0.5 TXL 7 B7 B6 C1 D1
50 50 50 50 40F GTMXD SLD 40F GTMXD SLD
IP IP IP IP 15392711 15392711

SA1120 1827. 494. 2562. 2522.


SA1121 YEL/BLK BLU LT PPL YEL
0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7
IP IP IP IP
1120. 1120. 1121. 1121.
BLK/WHT BLK/WHT BLU LT BLU LT
EFC 1.0 TXL 19 1.0 TXL 19 0.5 TXL 7 0.5 TXL 7
50 50 50 50
IP IP IP IP
1120
(Page 4)

J2-4 J2-5 J1-27 J1-28 J3-11 J2-22 J3-10 J2-12 J3-8 J1-24 J3-13

ECM ECM ECM PWR ECM PWR 4KPPM 2X TACH SPEED (SES) MIL PTO KILL PTO ENGAGE PTO
POWER1 POWER2 ENABLE1 ENABLE2 4KPPM FEEDBACK

ECU

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 3:13:45 pm ORGANIZATION


Engine Controls (LG4)
2003 M. D. C Series 03 X &LG4 h22020b 008 Pilot B 2003 Medium Duty C Series
Panel Set: 3 schematic sheet1 88 $IVEDWORK/h22020b__008 Monday, October 29, 2001 Panel Set: 3

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-135
Engine Controls — (LG4-’03-’04) 7.8L-Diesel/Duramax
RPO LEGEND
FAM3 - FAMILY 3

Oil Pressure Sensor


oil_press_snsr 001 NOTE:
UPC FNA
Optional EFC Part Numbers
VRTN POS SIG VREF
12065287
15012383
A B C
15012384
407. 705.
BLK GRA F
0.5 TXL
50
7 0.5 TXL
50
7
ISUZU ISUZU
Elec Fan Cntl
332. CLUTCH COIL efc_module 004
TAN/WHT
UPC FNA
0.5 TXL
50
7
ISUZU
15366619 HALL SENSOR
40M GTMXD SLD
C10 B8 B9 ISUZU
C10 B8 IP FAN SPD 5V REF 5V RTN COIL GND
B9 40F GTMXD SLD 15326829
15392710
C B D A E
15392711
40F GTMXD SLD
POWER DIST IP
C8
Ip1 - Brake ENG C8
Page 8A-10B - 6 40M GTMXD SLD
15392709

10A =&FAM3 =&FAM3 =&FAM3 =&FAM3 =&FAM3


459. 2364. 2365. 719. 1120. 450.
GRN DK/WHT BLU DK GRA PPL BLK/WHT BLK
981 CR_CLU_P 1.0 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19
J1939 ENG ENG_FAN ENG_FAN ENG_FAN ENG_FAN ENG_FAN
J1939
AC_ENABLE_B
Page 8A-57A - 2
15326910
B C B D M E 12F GT280 SLD
ENG_FAN
Man Cltch Sw Top Of Trvl R_CHASSIS
C B D M E 12M GT280 SLD
22547838 003 HVAC 15326915
2361 ISU_ECU_J+
6N4 5835A Ac Enable Rly
12048272 Page 8A-65B - 2
J1939 2364.
=&FAM3
2365.
=&FAM3
719.
=&FAM3
1120.
=&FAM3
450.
=&FAM3
J1939 A BLU DK GRA PPL BLK/WHT BLK
Page 8A-57A - 2 0.8 TXL 19 0.8 TXL 19 0.8 TXL 19 0.8 TXL 19 0.8 TXL 19
50 50 50 50 50
TELL TALE R_CHASSIS R_CHASSIS R_CHASSIS R_CHASSIS R_CHASSIS
Ttm - Wait Intake Htr
Page 8A-86A - 1 15392710
=
379. 40F GTMXD SLD
2362 ISU_ECU_J- BRN/WHT B10 B9 B11 B8 B12 R_CHASSIS
0.5 TXL 7 IP
XBDY
50 B10 B9 B11 B8 B12 40M GTMXD SLD
15392708
INTAKE_HTR
15326762
30M GTMXD
A11 XBDY 407. 332. 705. 507. 459. 2364. 2365. 719. 1120. 450.
A11 IP BLK TAN/WHT GRA BLU DK GRN DK/WHT BLU DK GRA PPL BLK/WHT BLK
30F GTMXD 0.5 TXL 7 0.5 TXL 7 0.5 TXL 7 0.5 TXL 7 1.0 TXL 19 0.8 TXL 19 0.8 TXL 19 0.8 TXL 19 TXL 19
0.8 50 0.5 TXL 7
15304908 50 50 50 50 50 50 50 50 50
IP IP IP IP IP IP IP IP IP IP

379.
BRN/WHT EFC
TXL 7
0.5 50 (Page 3)
IP

J4-4 J4-13 J2-7 J2-21 J4-17 J5-17 J4-7 J3-2 J1-26 J1-8 J5-19 J4-9 J4-26 J1-29

HI LOW GND CLUTCH GND SIGNAL VCC 4 WHEEL GLOW AC REQ EFC FAN EFC 5V REF EFC 5V RTN EFC CLUTCH
SW DRIVE PLUG SPEED CONTROL
SWITCH WAIT
J1939
ECU

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 3:13:45 pm ORGANIZATION


Engine Controls (LG4)
2003 M. D. C Series 03 X &LG4 h22020b 008 Pilot B 2003 Medium Duty C Series
Panel Set: 4 schematic sheet1 88 $IVEDWORK/h22020b__008 Monday, October 29, 2001 Panel Set: 4

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-136
Engine Controls — (LG4-’03-’04) 7.8L-Diesel/Duramax

ECU
POWER POWER POWER POWER SENSOR SENSOR FIELD LAMP
BATT IGN 1 IGN 0 CRANK GND 1 GND 2 GND 3 GND 4 GND 1 GND 2 TERM TERM CRANK + CRANK - GND GOV + GOV - GND

J1-1 J1-9 J1-10 J2-15 J2-8 J2-9 J2-17 J2-18 J2-1 J2-3 J5-20 J3-1 J5-4 J5-10 J5-16 J4-10 J4-1 J4-20
23. 573. 574. 1251. 1475. 1476. 751.
GRA YEL PPL BLK/WHT BLU DK BRN BLK/WHT
0.5 TXL
50
7 0.5 TXL
50
7 TXL 7
0.5 50 0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL 7
50 0.5 TXL
50
7
IP IP IP IP IP IP IP

SA1251 SA751

1451 ECU_PWR1_G 1451 ECU_PWR3_G 1451 ECU_SNSR1_G

15392711 514. 701.


440. 439. 1020. 1433. 40F GTMXD SLD
B11 BARE BARE
ORN PNK PNK GRN DK IP 0.5 NONE 7 0.5 NONE 7
0.5 TXL
50
7 0.8 TXL 19 0.5
50
TXL 7 0.5
50
TXL 7
50 GND DIST GND DIST GND DIST
ENG B11 IP
50 50
IP
IP IP IP IP 40M GTMXD SLD
Gnd Zone #4A Gnd Zone #4A Gnd Zone #4A 15392709
Page 8A-14B - 6 Page 8A-14B - 6 Page 8A-14B - 6

1451 ECU_PWR2_G 1451 ECU_PWR4_G 1451 ECU_SNSR2_G


15366099
24F GTMXD SLD
C8 IP
ENG
C8 24M GTMXD SLD
15336173 GND DIST GND DIST GND DIST SB1251 SB751
Gnd Zone #4A Gnd Zone #4A Gnd Zone #4A
Page 8A-14B - 6 Page 8A-14B - 6 Page 8A-14B - 6

START & CHARGE/MD TRANS POWER DIST POWER DIST POWER DIST 1251. 751.
Start Sw / Clutch Sw/Neutral Sw Ip1 - Trans Ip1 - Pcm-I Uh - Pcm-B BLK/WHT BLK/WHT
Page 8A-30B-1 , 27B-2 Page 8A-10B - 7 Page 8A-10B - 8 Page 8A-10B - 7 0.5 TXL
50
7 0.5 TXL
50
7
IP IP

10A 15A 10A


15392710
40F GTMXD SLD
1433 ECU_CRANK ECU_IGN0_P ECU_IGN1_P ECU_BATT_P
C6 B1 C7 D3 C2 C3 IP
C6 B1 C7 D3 C2 C3 ISUZU
40M GTMXD SLD
15366619
23. 573. 574. 1251. 1475. 1476. 751.
GRA YEL PPL BLK/WHT BLU DK BRN BLK/WHT
0.8 TXL
50
19 0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL 7
50 0.5 TXL
50
7
ENG ISUZU ISUZU ISUZU ISUZU ISUZU ISUZU

SPLICE SPLICE

STARTING & CHARGING


Generator Asm
Page 8A-30B - 3
514. 701.
DRAIN WIRE DRAIN WIRE
0.5 NONE
50
7 0.5 NONE
50
7
ISUZU ISUZU

F_TERM_MON Blunt Cut Blunt Cut


A B
Engine RPM Sensor
eng_rpm_snsr 001
UPC FNA
A B
TBD Aux Eng RPM Sensor
eng_rpm_snsr 001
UPC FNA
TBD

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 3:13:45 pm ORGANIZATION


Engine Controls (LG4)
2003 M. D. C Series 03 X &LG4 h22020b 008 Pilot B 2003 Medium Duty C Series
Panel Set: 5 schematic sheet1 88 $IVEDWORK/h22020b__008 Monday, October 29, 2001 Panel Set: 5

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-137
Engine Controls — (LG4-’03-’04) 7.8L-Diesel/Duramax

ECU
GND SIGNAL VCC GND SIGNAL1 SIGNAL2 VCC GND 1 POS SIG 1 5V REF 1 GND 2 POS SIG 2 5V REF 2 GND 3 POS SIG 3 5V REF 3

J4-15 J4-27 J4-5 J4-16 J4-8 J4-19 J4-6 J5-22 J5-21 J5-7 J4-11 J4-21 J4-2 J4-12 J4-22 J4-3

2670. 2671.
GRN LT/BLK BLU DK/WHT
851. 1533. 726. 0.5 TXL 7 0.5 TXL 7
50 50
BLK/WHT WHT ORN/BLK IP IP
0.5 TXL 7 0.5 TXL 7 0.5 TXL 7 51. 2670.
50 50 50
IP IP IP BLK/WHT GRN LT/BLK
0.5 TXL
50
7 0.5 TXL
50
7
SA851 IP IP
SA51 SA2670
851.
BLK/WHT
0.5 TXL
50
7
51.
IP BLK/WHT 1271. 1161. 1164. 1272. 1162. 1274. 1273. 1163. 1275.
0.5 TXL
50
7
BRN BLU DK WHT/BLK PPL BLU LT TAN GRA GRN DK YEL/BLK
IP 0.5 TXL 7 0.5 TXL 7 0.5 TXL 7 TXL 7 0.5
0.5 50 TXL 7 0.5 TXL 7 0.5 TXL 7 TXL 7
0.5 50 0.5 TXL 7
SB851 SB51 50 50 50 50 50 50 50
IP IP IP IP IP IP IP IP IP

C K E D G H J F A B

NO PPS 1 PPS 1 PPS 1 PPS 2 PPS 2 PPS 2 PPS 3 PPS 3 PPS 3 Pedal Position Sensor
813. 814. CONNECTION RTN 5V REF RTN 5V REF RTN 5V REF 15010833a 004
BARE BARE 6N2 FNA
0.5 NONE
50
7 0.5 NONE
50
7
IP IP

SC851 SC51 15326842

2670.
851. 851. 51. 51. GRN LT/BLK
BLK/WHT BLK/WHT BLK/WHT BLK/WHT 0.5 TXL 50
7

0.5 TXL 7 0.5 TXL 7 0.5 TXL 7 0.5 TXL 7 IP


50 50 50 50
IP IP IP IP 15392710
40F GTMXD SLD
D2 B12 C9 B7 C1 C12 D1 C11 IP
D2 B12 C9 B7 C1 C12 D1 ISUZU
C11 40M GTMXD SLD
15366619
2670.
851. 851. 1533. 726. 51. 51. GRN LT/BLK
BLK/WHT BLK/WHT WHT ORN/BLK BLK/WHT BLK/WHT 0.5 TXL 7
0.5 TXL
50
7 0.5 TXL 7
50 0.5 TXL
50
7 0.5 TXL 7
50
TXL 7 0.5
0.5 50 TXL 7
50 ISUZU
50
2671.
ISUZU ISUZU ISUZU ISUZU ISUZU ISUZU BLU DK/WHT
0.5 TXL
50
7
ISUZU
SPLICE SPLICE

813. 814.
DRAIN WIRE DRAIN WIRE
0.5 NONE
50
7 0.5 NONE
50
7
ISUZU ISUZU

Blunt Cut
Blunt Cut A B C A B C

VRTN POS SIG VREF


Boost Pressure Sensor VRTN POS SIG VREF
Comm Rail Pressure Sensor
boost_prss_sen 002 comm_rail_snsr 001
UPC FNA UPC FNA

12103771 12103771

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 3:13:45 pm ORGANIZATION


Engine Controls (LG4)
2003 M. D. C Series 03 X &LG4 h22020b 008 Pilot B 2003 Medium Duty C Series
Panel Set: 6 schematic sheet1 88 $IVEDWORK/h22020b__008 Monday, October 29, 2001 Panel Set: 6

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-138
Engine Controls — (LG4-’03-’04) 7.8L-Diesel/Duramax

ECU
COMMON
FUEL SENSOR CRUISE RESUME/ SET/ PTO HI IDLE CASE
COOLANT TEMP MAT GND FUEL LVL1 FUEL LVL2 ON/OFF ACCEL COAST ENABLE HI IDLE LP SWITCH GND

J4-28 J4-23 J5-14 J4-24 J5-5 J5-6 J2-14 J2-10 J2-19 J3-14 J2-16 J2-24 J2-2

488. 2013. 534. 1451.


GRN LT RED GRN DK BLK/WHT
TXL
0.5 50 7 TXL 7
0.5 50 0.5 TXL 7 TXL 7
0.5 50
50
IP IP IP IP

1936 FUEL_LVL_2 15392711


40F GTMXD SLD
SA1782
B9 IP
36. 1578. 960. 470.
GRN LT YEL GRN DK/WHT BLK ENG
B9
0.5 TXL 7 0.5 TXL 7 0.5 TXL 7 0.5 TXL 7 40M GTMXD SLD
50 50 50 50 15392709
IP IP IP IP
FUEL HAND & STOR 488.
Sec Fuel Sender GRN LT 1782.
Page 8A-22B - 1 BARE
0.8 TXL
50
19
NONE 7
ENG 0.5 50
IP
CRUISE CNTL
1589 FUEL_LVL_1 Cruise Cntl Sw PTO_ENABLE
Page 8A-34B - 1
VSS_SH

(Page 8)

FUEL HAND & STOR UPFITTER PROV


Pri Fuel Sender 397 ON_OFF_B Pto Enable Sw 1451 ECU_G
Page 8A- 22B - 1 Page 8A-18A - 1
15326762
30M GTMXD
FUEL HAND & STOR CRUISE CNTL INTERIOR LIGHTING A2 A3 IP
Fuel Senders Cruise Cntl Sw Headlamp Power IP_EXTN GND DIST
A2 A3
Page 8A- 22B - 1 Page 8A-34B - 1 Page 8A-114A - 1 30F GTMXD Gnd Zone #4A
15304908
Page 8A-14B - 6

= =
984. 534.
470 FUEL_SEND 87 RES_ACCEL_B 2509 HIS_LP RED GRN DK
0.5 TXL
50
7 0.5 TXL
50
7
IP_EXTN IP_EXTN
SB470

CRUISE CNTL
E F C
15392710
40F GTMXD SLD Cruise Cntl Sw
IP
B10 B11 B4 LAMP GND SW High Idle Switch
470. Page 8A-34B - 1
ISUZU B11 B4 BLK 15010255 001
40M GTMXD SLD B10
15366619
0.8 TXL
50
19
6N2 3300A
IP

36. 1578. 960.


GRN LT YEL GRN DK/WHT 15392710 84 SET_COAST_B
TXL
0.5 50 7 0.5 TXL 7 0.5 TXL 7 40F GTMXD SLD
ISUZU ISUZU
50
ISUZU
50 D6 IP
ISUZU
B D6 40M GTMXD SLD GND LED GND
15366619 12177195
A A
Cool Temp Snsr TEMP B D A
25036898 002 Fuel Tmp Send MAT Sensor
12F 4000A fuel_sender 001 mat 001
REF UPC FNA UPC FNA
12162195 LOW
TBD 15335987
A B B POWER DIST
Ip1 - Brake
Page 8A-10B - 6
470. 470. 470. 470. 750 HIS_ILL_G 983 HIS_G
BLK BLK BLK BLK
TXL
0.5 50 7 0.5 TXL 7 TXL
0.5 50 7 TXL
0.5 50 7
ISUZU ISUZU
50
ISUZU ISUZU
10A

985 HIS_LED_P
SPLICE GND DIST GND DIST
Gnd Zone #7A Gnd Zone #7A
Page 8A-14B - 9 Page 8A-14B -3

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 3:13:45 pm ORGANIZATION


Engine Controls (LG4)
2003 M. D. C Series 03 X &LG4 h22020b 008 Pilot B 2003 Medium Duty C Series
Panel Set: 7 schematic sheet1 88 $IVEDWORK/h22020b__008 Monday, October 29, 2001 Panel Set: 7

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-139
Engine Controls — (LG4-’03-’04) 7.8L-Diesel/Duramax

ECU
BRAKE BRAKE EXHAUST LOW EXH BRK/ STARTER REP REP VSS
CL 2A LAMP TCC BRAKE SW OIL LVL COOLANT RES REQ ENABLE 2SP AXLE REV SW TOSS HI TOSS LOW SHIELD

J3-4 J3-16 J3-17 J3-9 J3-6 J3-7 J2-11 J1-13 J2-23 J2-6 J5-11 J5-12 J1-22
VSS_SH

1782
1049. 1320. 2081. 1174. 1478. 2656. 447. 1467. 24. 2221. 2222. (Page 7)
GRN DK BLU LT GRN LT BRN GRN LT PPL YEL GRA/BLK GRN LT BLU LT GRN DK
0.5 TXL
50
7 TXL
0.5 50 7 0.5 TXL
50
7 0.5 TXL
50
7 TXL
0.5 50 7 0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7 0.8 TXL
50
19 0.5 TXL
50
7 0.5 TXL
50
7
IP POWER DIST IP IP IP IP IP IP IP IP IP IP
Ip2 - Brake Iso 15392711
Page 8A-10B - 8 40F GTMXD SLD
D2 B5 IP
D2 ENG
10A B5 40M GTMXD SLD
15392709

BRK_NO_P &K40/NPE
ENG_CL2 EXH_BRK 1478. 2656.
GRN LT PPL
0.8 TXL
50
19 0.8 TXL
50
19
15392711
ENG ENG 40F GTMXD SLD
A8 A7 A5 B3 C12
BRAKES
EXH_REQ IP Blunt Cut
A8 A7 A5 B3 ENG BA1782
SERIAL DATA LINK Brake Switch EXH BRAKE/RSTR C12 40M GTMXD SLD
Page 8A-44B-4 ; 44C-5 15392709
Star Conn Exhaust Brake Sw
Page 8A-55A - 1 Page 8A- 29A - 1 447. 1467.
&HPZ/HR2

EXH BRAKE/RSTR YEL GRA/BLK &M74/MX4/MTW


0.8 TXL 19 TXL 19
0.8 50 2221. &MWW/MWX
Exht Brake/Rstr Rly 50
BLU LT 2221. &MWW/MWX
ENG ENG BLU LT 2222.
420 TCC_ECU
Page 8A- 29A - 1 0.8 TXL
50
19
TXL 19 GRN DK
ENG 0.8 50
ENG 0.8 TXL
50
19
2SP_AXLE ENG

15355479 -MWF &MWF


30M GTMXD SLD
15392710 ENG
B3 B9
40F GTMXD SLD R_CHASSIS
D8 IP B3 B9
30F GTMXD SLD 2SP AXLE
D8 ISUZU 15355480
40M GTMXD SLD
2sp Axle Sw
15366619 Page 8A-37A - 1 24.
-MWF
=&FAM3 =&FAM3
1478. 451. 351 LOW_COOL_G GRN LT
1174. GRN LT BLK/WHT EXTERIOR LIGHTING 0.8 TXL 19
50
BRN Reverse Sw ENG
0.8 TXL 19 0.8 TXL 19 15326640
0.8 TXL
50
19
R_CHASSIS
50
R_CHASSIS
50
Page 8A-110A - 6 6M GT280 SLD
ISUZU C B ENG
15326915 M_TRANS
12M GT280 SLD GND DIST C B 6F GT280 SLD
A R_CHASSIS
L J Gnd Zone #3A 15326636
ENG_FAN
Oil Level Snsr 12F GT280 SLD L J Page 8A-14B - 10 BACK_UP
15326910
UPC FNA
12162195 =&FAM3 =&FAM3
CASE 1478. 451.
N.O. - HELD CLOSED GRN LT BLK/WHT MD TRANSMISSION
TXL
0.8 50 19 0.8 TXL 19 Reverse Relay
50
ENG_FAN ENG_FAN Page 8A- 27B - 2

OIL_LVL_G
A
GND DIST Low Coolant Sw
=&MWW/MWX =&MWW/MWX
Case Gnd low_clnt_sw 002 24 BACK_UP_MD 2221. 2222.
Page 8A-14B - 0 UPC FNA BLU LT GRN DK
12052641 0.8 TXL
50
19 0.8 TXL
50
19
M_TRANS M_TRANS
N.O. - HELD CLOSED
START & CHARGING LCT TRANSMISSION 1 2
B Starter Relay Tcm
Page 8A-30B - 1 Page 8A-27A - 1
HI LO Trans Speed Snsr (Man)
trans_spd_snsr 002
UPC FNA
FAM3 - FAMILY 3 RPO LEGEND
M74 - LCT 1000 AUTO TRANSMISSION K40 - EXHAUST BRAKE
ECU_START REP_TOSS_HI
MX4 - LCT 2000 AUTO TRANSMISSION NPE - EXHAUST RESTRICTOR
MTW - LCT 2400 AUTO TRANSMISSION HPZ - ELECTRONIC 2 SPEED AXLE TOSS
MWW/MWX - MANUAL TRANSMISSION HR2 - AIR 2 SPEED AXLE
15336024
OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 3:13:45 pm ORGANIZATION
Engine Controls (LG4)
2003 M. D. C Series 03 X &LG4 h22020b 008 Pilot B 2003 Medium Duty C Series
Panel Set: 8 schematic sheet1 88 $IVEDWORK/h22020b__008 Monday, October 29, 2001 Panel Set: 8

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-140
Engine Controls — (LG4-’03-’04) 7.8L-Diesel/Duramax
03 560 000 JG PILOT B - INITIAL CREATION 27OC00 001
03 560 805 JG Remove School Bus 27OC00 001
03 560 839 JG Inline Update 21DE00 001
03 560 854 JG Add Air Heater Content 17JA01 001
HTR_RLY 03 560 992 JG Update Telltale Control 08MR01 001
1120 03 560 1055 LR Update RPO 18JL01 001
(Page 3)
HTR

1120
(Page 3)
Eng Cntl Unit (Diesel)
eng_ctl_unit 009
P87 P85
STARTING & CHARGING
Uh Dist Center
ECU UPC
J1-
FNA
15324547
Ip2 - Air Heater Rly J2- 15324546
Page 8A-20B - 2
87 85 560_rly_5481 001 J3- 15324545
AIR HEATER J4- 15316523
FNA UPC RELAY
FL Air Htr Rly J5- 15316524

12193604 J1-19
2 AIR_HTR_P
30 86
5347.
12129833 BRN
0.5 TXL
50
7
A P30 P86 IP
Air Heater Term
12146365 003
B UPC FNA 5481.
12146365 GRA
M8 0.5 TXL
50
7
IP

15392710
40F GTMXD SLD
B5 IP
B5 ISUZU
40M GTMXD SLD
15366619

5481.
GRA
0.8 TXL
50
19
ISUZU

SPLICE
5481. 5481.
GRA GRA
0.8 TXL
50
19 0.8 TXL
50
19
ISUZU ISUZU

AIR BATT AIR Intake Air Htr Cntrl


HEATER 2 HEATER 1 air_htr_cntl 001
ENABLE ENABLE
FNA UPC

AIR AIR
GND HEATER 2 HEATER 1 GND
TBD

Air Intake Heater 2 Air Intake Heater 1


air_htr 001 air_htr 001
UPC FNA UPC FNA

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 3:13:45 pm ORGANIZATION


Engine Controls (LG4)
2003 M. D. C Series 03 X &LG4 h22020b 008 Pilot B 2003 Medium Duty C Series
Panel Set: 9 schematic sheet1 88 $IVEDWORK/h22020b__008 Monday, October 29, 2001 Panel Set: 9

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-141
Engine Controls — (LG4-’04i) 7.8L-Diesel/Duramax

B B B B B B
Cyl # 1 Cyl # 3 Cyl # 2 Cyl # 5 Cyl # 6 Cyl # 4
Fuel Injector A Fuel Injector C Fuel Injector E Fuel Injector B Fuel Injector D Fuel Injector F
SCV
6M6 X0036 6M6 X0036 6M6 X0036 6M6 X0036 6M6 X0036 6M6 X0036

J2-33 J2-34 J2-20 J2-21 J2-58 J2-3 J2-56 J2-5 J2-57 J2-45 J2-4 J2-43 J2-6 J2-44

SCV SCV SCV SCV INJECTOR A INJ POWER 1 INJECTOR C INJ POWER 1 INJECTOR E INJECTOR B INJ POWER 2 INJECTOR D INJ POWER 2 INJECTOR F
HIGH HIGH LOW LOW CYL # 1 CYL # 3 CYL # 2 CYL # 5 CYL # 6 CYL # 4

ECU

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 3:04:27 pm ORGANIZATION


Engine Controls (LG4)
GMT560 04i X &LG4 h44020b 002 Beta 0 GMT560
Panel Set: 1 schematic sheet1 8 $IVEDWORK/h44020b__002 Thursday, February 19, 2004 Panel Set: 1

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-142
Engine Controls — (LG4-’04i) 7.8L-Diesel/Duramax
BATTERIES
Uh Dist Center (B+)
Page 8A-35B - 1

FL
GLOW_COIL
2 GLO_RLY
1120
(Page 3)

87 85
Glow Plug Relay
15319851 003
UPC FNA
15336745
30 86
503. ENG 505. ENG
ORN YEL
TXL 19
5.0 50 TXL 19
1.0 50

12124686
3M MP630
B
B ISUZU
3F MP630
12124685

503.
ORN
5.0 TXL
50
19
ISUZU

SPLICE

503. 503. 503. 503. 503. 503.


ORN ORN ORN ORN ORN ORN
FUSELINK
0.8 50 16 0.8 FUSELINK 16 0.8 FUSELINK 16 FUSELINK
0.8 50 16 FUSELINK
0.8 50 16 0.8 FUSELINK 16
50 50 50
ISUZU ISUZU ISUZU ISUZU ISUZU ISUZU

A A A A A A
Glow Plug #1 Glow Plug #2 Glow Plug #3 Glow Plug #4 Glow Plug #5 Glow Plug #6
glow_plug 001 glow_plug 001 glow_plug 001 glow_plug 001 glow_plug 001 glow_plug 001
UPC FNA UPC FNA UPC FNA UPC FNA UPC FNA UPC FNA

12020227 12020227 12020227 12020227 12020227 12020227

J1-74

GLOW PLUG RLY

ECU

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 3:04:27 pm ORGANIZATION


Engine Controls (LG4)
GMT560 04i X &LG4 h44020b 002 Beta 0 GMT560
Panel Set: 2 schematic sheet1 8 $IVEDWORK/h44020b__002 Thursday, February 19, 2004 Panel Set: 2

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-143
Engine Controls — (LG4-’04i) 7.8L-Diesel/Duramax
RPO LEGEND
MWF - MD AUTO TRANSMISSION
MX4 - LCT 2000 AUTO TRANSMISSION
MTW - LCT 2400 AUTO TRANSMISSION
MWW/MWX - MANUAL TRANSMISSION
MAF POWER DIST BB_PPM
FAM3 - FAMILY 3
Uh - Pcm-B
(Page 10)
Page 8A-10B - 7
AVNT

(Page 12)
25A BODY BUILDER
Sec Ppm
1120. 1120.
440 ECU_RLY_2 Page 8A-119D - 1
BLK/WHT BLK/WHT
0.5 TXL
50
7 0.5 TXL 7
50 POWER DIST
ISUZU ISUZU
Uh - Pcm-B
Page 8A-10B -7

SPLICE
25A IP CLUSTER IP CLUSTER
Cluster Cluster
Page 8A-81A - 1 Page 8A-81A -1
440 ECU_RLY_1

1120.
BLK/WHT PTO_ENGAGE_1 494 PTO_ENG_DIS
0.8 TXL
50
19
ISUZU
TACH MAL_IND_LP

12124685
3F MP630 UPFITTER PROV UPFITTER PROV
A ISUZU Pto Rly Pto Kill Sw
Page 8A-18A -2 Page 8A-18A - 1
A D9 D7
3M MP630
12124686 IP CLUSTER LCT TRANSMISSION
Cluster UPFITTER PROV
Uh - ECU Rly Pto Load Engage Sw Body Bldr Trans Conn
Page 8A-81A - 1
560_fsblk_2562 004 Page 8A-18A -1 Page 8A- 27A-3
30 86
UPC FNA
ECU MAINTAIN

12193604 PRIM_PPM
PTO_FEDBACK BB_TRANS
87 85
GLOW_COIL
12146281
(Page 2) &MX4/MTW
2522. ENG
1827. R_CHASSIS
121. IP 817. IP 419. IP YEL
E7 E9 YEL/BLK WHT GRN DK/WHT BRN/WHT TXL 19
0.8 50
0.8 TXL
50
19 0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7
&MX4/MTW
2522. ENG
YEL
TXL 19
0.8 50
1120. ENG 1120. ENG 1121. ENG 15355480 15392711 15355480 &MWF/MWW/MWX
1120. ENG BLK/WHT BLK/WHT BLU LT 30F GTMXD SLD 40F GTMXD SLD 30F GTMXD SLD 2522. ENG
BLK/WHT 1.0 TXL
50
19 3.0 TXL
50
19 1.0 TXL 19
50
C2 B8 D1 B1 YEL
TXL 19
1.0 50 0.8 TXL 19
30M GTMXD SLD C2 B8 40M GTMXD SLD D1 B1 30M GTMXD SLD
50 SA2522
15450272 15392709 15450272
2522 TCM_PTOSTAT
&MX4/MTW
2522. ENG
SB1120 SA1121 YEL
0.8 TXL
50
19

LCT TRANSMISSION
1120. ENG 1120. ENG 1121. ENG 1121. ENG 1827. ENG 121. ENG 817. ENG 419. ENG 494. ENG 2562. ENG Tcm
BLK/WHT BLK/WHT BLU LT BLU LT YEL/BLK WHT GRN DK/WHT BRN/WHT BLU LT PPL Page 8A- 27A-3
TXL 19 1.0
1.0 50 TXL 19 1.0 TXL 19 1.0 TXL 19 0.8 TXL 19 0.8 TXL 19 TXL 19
0.8 50 0.8 TXL 19 0.8 TXL 19 TXL 19
0.8 50
50 50 50 50 50 50 50

J1-49 J1-50 J1-52 J1-53 J1-82 J1-28 J1-81 J1-80 J1-94 J1-75 J1-95

ECM ECM ECM PWR ECM PWR 4KPPM 2X TACH SPEED (SES) MIL PTO KILL PTO ENGAGE PTO
POWER1 POWER2 ENABLE1 ENABLE2 4KPPM FEEDBACK

ECU

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 3:04:27 pm ORGANIZATION


Engine Controls (LG4)
GMT560 04i X &LG4 h44020b 002 Beta 0 GMT560
Panel Set: 3 schematic sheet1 8 $IVEDWORK/h44020b__002 Thursday, February 19, 2004 Panel Set: 3

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-144
Engine Controls — (LG4-’04i) 7.8L-Diesel/Duramax
RPO LEGEND NOTE:
FAM3 - FAMILY 3
Optional EFC Part Numbers
15012383
15012384

POWER DIST TELL TALE


Ip1 - Brake Ttm - Wait Intake Htr
Page 8A-10B - 6 Page 8A-86A -1

10A

441 CR_CLU_P INTAKE_HTR

B
Man Cltch Sw Top Of Trvl
22547838 003
6N4 5835A
12048272
A

&MWW/MWX
379. XBDY
BRN/WHT
0.5 TXL
50
7

15326762
J1939 30M GTMXD
A11
J1939
Page 8A-57A -4 A11
30F GTMXD
15304908

&MWW/MWX
379. IP 507. IP
2361 ISU_ECU_J+ BRN/WHT BLU DK
TXL 7
0.5 50 0.5 TXL 7
50
J1939 HVAC
J1939 A/C Status
Page 8A-57A - 4 Page 8A-65B - 2

2362 ISU_ECU_J- AC_ENABLE_B


15355480
30F GTMXD SLD
B6 A5
B6 A5 30M GTMXD SLD
15450272

&MWW/MWX
459. ENG 379. ENG 507. ENG
GRN DK/WHT BRN/WHT BLU DK
TXL 19
1.0 50 0.8 TXL 19 0.8 TXL 19
50 50

J1-17 J1-18 J1-16 J1-45 J1-44 J1-64 J1-79 J1-42 J1-57 J1-15 J1-25

HI LOW GND AC REQ 4 WHEEL CLUTCH GLOW EFC FAN FAN FAN EFC CLUTCH
DRIVE SW PLUG SPEED SPEED SPEED CONTROL
J1939 SWITCH WAIT 5V REF 5V RTN

ECU

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 3:04:27 pm ORGANIZATION


Engine Controls (LG4)
GMT560 04i X &LG4 h44020b 002 Beta 0 GMT560
Panel Set: 4 schematic sheet1 8 $IVEDWORK/h44020b__002 Thursday, February 19, 2004 Panel Set: 4

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-145
Engine Controls — (LG4-’04i) 7.8L-Diesel/Duramax

ECU
POWER POWER POWER POWER SENSOR SENSOR FIELD
BATT IGN 1 IGN 0 CRANK GND 1 GND 2 GND 3 GND 4 GND 1 GND 2 TERM

J1-51 J1-23 J1-22 J1-96 J1-2 J1-3 J1-26 J1-27 J1-4 J1-5 J1-41

351 ECU_PWR1_G 351 ECU_PWR3_G 351 ECU_SNSR1_G

GND DIST GND DIST GND DIST


Gnd Zone #3A Gnd Zone #3A Gnd Zone #3A
Page 8A-14B -13 Page 8A-14B -13 Page 8A-14B - 13

351 ECU_PWR2_G 351 ECU_PWR4_G 351 ECU_SNSR2_G

GND DIST GND DIST GND DIST


Gnd Zone #3A Gnd Zone #3A Gnd Zone #3A
Page 8A-14B - 13 Page 8A-14B - 13 Page 8A-14B - 13

START & CHARGE/MD TRANS POWER DIST POWER DIST POWER DIST
Start Sw / Clutch Sw/Neutral Sw Ip1 - Trans Ip1 - Pcm-I Uh - Pcm-B
Page 8A-30B-1 , 27B-2 Page 8A-10B - 7 Page 8A-10B -8 Page 8A-10B - 7

10A 15A 25A

1433 ECU_CRANK 1020 ECU_IGN0_P 439 ECU_IGN1_P 440 ECU_BATT_P

23. ENG
GRA
0.8 TXL
50
19

STARTING & CHARGING


Generator Asm
Page 8A-30B - 2

F_TERM_MON

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 3:04:27 pm ORGANIZATION


Engine Controls (LG4)
GMT560 04i X &LG4 h44020b 002 Beta 0 GMT560
Panel Set: 5 schematic sheet1 8 $IVEDWORK/h44020b__002 Thursday, February 19, 2004 Panel Set: 5

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-146
Engine Controls — (LG4-’04i) 7.8L-Diesel/Duramax

ECU
GND 1 POS SIG 1 5V REF 1 GND 2 POS SIG 2 5V REF 2 GND 3 POS SIG 3 5V REF 3

J1-7 J1-31 J1-54 J1-8 J1-32 J1-55 J1-9 J1-33 J1-56

1271. ENG 1161. ENG 1164. ENG 1272. ENG 1162. ENG 1274. ENG 1273. ENG 1163. ENG 1275. ENG
BRN BLU DK WHT/BLK PPL BLU LT TAN GRA GRN DK YEL/BLK
0.8 TXL
50
19 0.8 TXL 19 0.8
50
TXL 19 0.8
50
TXL 19 0.8
50
TXL 19 0.8
50
TXL 19 0.8
50
TXL 19 0.8
50
TXL 19 0.8
50
TXL 19
50

15392709
40M GTMXD SLD
D2 A8 B3 D3 D4 D5 D6 D8 D7
D2 A8 B3 D3 D4 D5 D6 D8 D7 40F GTMXD SLD
15392711

1271. IP 1161. IP 1164. IP 1272. IP 1162. IP 1274. IP 1273. IP 1163. IP 1275. IP


BRN BLU DK WHT/BLK PPL BLU LT TAN GRA GRN DK YEL/BLK
TXL 7 0.5
0.5 50 TXL 7 0.5 TXL 7 0.5 TXL 7 0.5 TXL 7 0.5 TXL 7 0.5 TXL 7 0.5 TXL 7 0.5 TXL 7
50 50 50 50 50 50 50 50

C K E D G H J F A B

NO PPS 1 PPS 1 PPS 1 PPS 2 PPS 2 PPS 2 PPS 3 PPS 3 PPS 3 Pedal Position Sensor
CONNECTION RTN 5V REF RTN 5V REF RTN 5V REF 15010833a 004
6N2 FNA

15326842

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 3:04:27 pm ORGANIZATION


Engine Controls (LG4)
GMT560 04i X &LG4 h44020b 002 Beta 0 GMT560
Panel Set: 6 schematic sheet1 8 $IVEDWORK/h44020b__002 Thursday, February 19, 2004 Panel Set: 6

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-147
Engine Controls — (LG4-’04i) 7.8L-Diesel/Duramax

ECU
COMMON
SENSOR CRUISE RESUME/ SET/ PTO HI IDLE CASE
GND FUEL LVL1 FUEL LVL2 ON/OFF ACCEL COAST ENABLE HI IDLE LP SWITCH GND

J1-12 J1-37 J1-38 J1-46 J1-47 J1-48 J1-93 J1-78 J1-68 J1-1

470. ENG 1589. ENG 1936. ENG


BLK PPL BLU DK 2013. ENG 534. ENG
RED GRN DK
0.8 TXL
50
19 TXL 19 0.8
0.8 50 TXL 19
50 0.8 TXL
50
19 0.8 TXL 19
50

FUEL_LVL2

15392709
40M GTMXD SLD
C5 C4

FUEL HAND & STOR 488. ENG C5 C4 40F GTMXD SLD


Sec Fuel Sender GRN LT 15392711
Page 8A-22B - 1 0.8 TXL
50
19

FUEL_LVL1 CRUISE CNTL 2013. IP 534. IP


Cruise Cntl Sw PTO_ENABLE RED GRN DK 351 ECU_G
TXL 7 0.5
0.5 50 TXL 7
Page 8A-34B - 1 50

FUEL HAND & STOR


Pri Fuel Sender UPFITTER PROV GND DIST
Page 8A- 22B -1 397 ON_OFF_B Pto Enable Sw Gnd Zone #3A
Page 8A-18A - 1 Page 8A-14B - 0
FUEL HAND & STOR 15326762
Fuel Senders 30M GTMXD
CRUISE CNTL INTERIOR LIGHTING A2 A3
Page 8A- 22B - 1
Cruise Cntl Sw Headlamp Power
A2 A3
Page 8A-34B - 1 Page 8A-114A - 1 30F GTMXD
15304908

FUEL_RTN
750. IP_EXTN
534. IP_EXTN
87 RES_ACCEL_B 2509 HIS_LP BLK GRN DK
0.5 TXL
50
7 0.5 TXL 7
50

E F C
CRUISE CNTL
Cruise Cntl Sw
Page 8A-34B - 1 LAMP GND SW High Idle Switch
15010255 001
6N2 3300A

84 SET_COAST_B

GND LED GND


12177195
B D A

POWER DIST
Ip1 - Brake
Page 8A-10B -6
750 HIS_ILL_G 750 HIS_G

10A

441 HIS_LED_P
GND DIST GND DIST
Gnd Zone #7A Gnd Zone #7A
Page 8A-14B -9 Page 8A-14B -3

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 3:04:27 pm ORGANIZATION


Engine Controls (LG4)
GMT560 04i X &LG4 h44020b 002 Beta 0 GMT560
Panel Set: 7 schematic sheet1 8 $IVEDWORK/h44020b__002 Thursday, February 19, 2004 Panel Set: 7

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-148
Engine Controls — (LG4-’04i) 7.8L-Diesel/Duramax

ECU
BRAKE BRAKE EXHAUST LOW EXH BRK/ STARTER REP TOSS HI (AUTO) VSS
CL 2A CL 2B LAMP TCC BRAKE SW COOLANT RES REQ ENABLE 2SP AXLE REV SW VSS + (MANUAL) VSS - SHIELD

J1-20 J1-21 J1-62 J1-63 J1-67 J1-70 J1-77 J1-76 J1-43 J1-71 J1-39 J1-40 J1-14

&K40 &K40/NPE &HPZ/HR2 &MX4/MTW &MWW/MWX


1049. ENG 1320. ENG 420. ENG 2081. ENG 1478. ENG 2656. ENG 447. ENG 1467. ENG 2221. ENG 2222. ENG
GRN DK BLU LT PPL GRN LT GRN LT PPL YEL GRA/BLK BLU LT GRN DK
0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL 19 0.8
50
TXL 19
50 0.8 TXL
50
19 TXL 19
0.8 50 TXL 19
0.8 50 0.8 TXL
50
19 TXL 19
0.8 50 TXL 19
0.8 50

&MWW/MWX
15450272 2221. ENG
30M GTMXD SLD BLU LT
C8 B7 C10 D5 0.8 TXL 19
50
C8 B7 C10 D5 30F GTMXD SLD
15355480

EXH_REQ 2SP_AXLE
1049. IP 1320. IP &K40
GRN DK BLU LT 2081. IP
GRN LT
0.5 TXL
50
7 0.5 TXL
50
7
TXL 7
0.5 50
ENG_CL2
EXH BRAKE/RSTR 2SP AXLE
Exht Brake/Rstr Rly 2sp Axle Sw
Page 8A- 29A - 1 Page 8A-37A - 1
-MWF &MWF

SERIAL DATA LINK


Star Conn 15450272
Page 8A-55A -1 30M GTMXD SLD
B3 B9
POWER DIST B3 B9 24. ENG
-MWF
30F GTMXD SLD
Ip2 - Brake Iso 15355480 GRN LT
Page 8A-10B - 8 EXTERIOR LIGHTING 0.8 TXL 19
50
Reverse Sw
1478. R_CHASSIS
451. R_CHASSIS 351 LOW_COOL_G Page 8A-110A - 6
10A GRN LT BLK/WHT
0.8 TXL
50
19 0.8 TXL
50
19 15326640
6M GT280 SLD
BRK_NO_P C B
EXH_BRK 15326915
12M GT280 SLD GND DIST BACK_UP C B 6F GT280 SLD
L J Gnd Zone #3A 15326636

BRAKES 12F GT280 SLD L J Page 8A-14B - 10


Brake Switch 15326910
EXH BRAKE/RSTR MD TRANSMISSION
Page 8A-44B-4 ;44C-5
Exhaust Brake Sw Reverse Relay
Page 8A- 29A - 1 1478. ENG_FAN 451. ENG_FAN Page 8A- 27B -2
GRN LT BLK/WHT
0.8 TXL
50
19 0.8 TXL
50
19

420 TCC_ECU
A 24 BACK_UP_MD
Low Coolant Sw
&MWW/MWX &MWW/MWX
low_clnt_sw 002 2221. M_TRANS 2222. M_TRANS
UPC FNA BLU LT GRN DK
TXL 19
0.8 50 0.8 TXL 19
12052641 START & CHARGING LCT TRANSMISSION 50
Starter Relay Tcm
B Page 8A-30B - 1 Page 8A-27A -1 1 2

HI LO Trans Speed Snsr (Man)


trans_spd_snsr 002
RPO LEGEND UPC FNA
ECU_START REP_TOSS_HI
FAM3 - FAMILY 3 K40 - EXHAUST BRAKE
MX4 - LCT 2000 AUTO TRANSMISSION NPE - EXHAUST RESTRICTOR
MTW - LCT 2400 AUTO TRANSMISSION HPZ - ELECTRONIC 2 SPEED AXLE TOSS
MWW/MWX - MANUAL TRANSMISSION HR2 - AIR 2 SPEED AXLE
15336024
OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 3:04:27 pm ORGANIZATION
Engine Controls (LG4)
GMT560 04i X &LG4 h44020b 002 Beta 0 GMT560
Panel Set: 8 schematic sheet1 8 $IVEDWORK/h44020b__002 Thursday, February 19, 2004 Panel Set: 8

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-149
Engine Controls — (LG4-’04i) 7.8L-Diesel/Duramax

ECU
AIR AIR
AIR HEATER HEATER 1 HEATER 2
RELAY FEEDBACK FEEDBACK

J2-55 J2-53 J2-54

120 VAC Pwr Cord


560_pwr_cord 001
UPC FNA

PHASE 1 COMMON GROUND


17757-1
A B C

3-18 HPN
PN 13125-2

SA900 SA901 SA902

901. BLOCK_HTR
BRN
TXL 7
0.5 50

900. BLOCK_HTR 902. BLOCK_HTR


BLK GRN/YEL
0.5 TXL
50
7 0.5 TXL
50
7

1 3 2
Engine Block Htr
560_block_htr 001
UPC FNA

RESISTOR

17446-3
CASE

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 3:04:27 pm ORGANIZATION


Engine Controls (LG4)
GMT560 04i X &LG4 h44020b 002 Beta 0 GMT560
Panel Set: 9 schematic sheet1 8 $IVEDWORK/h44020b__002 Thursday, February 19, 2004 Panel Set: 9

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-150
Engine Controls — (LG4-’04i) 7.8L-Diesel/Duramax

ECU
OIL INTAKE OIL OIL
PRESSURE COOLANT FUEL FUEL OIL AIR MAF MAF PRESSURE PRESSURE
GND TEMP TEMP 1 TEMP 2 TEMP TEMP SIGNAL GND SIGNAL VCC

J2-14 J2-35 J2-41 J2-42 J2-36 J2-37 J2-28 J2-15 J2-27 J2-48
XXX.
XXX
ISUZU

MAF

1120
(Page 3)
XXX. XXX. XXX. XXX. XXX.
XXX XXX SHIELD XXX XXX
ISUZU ISUZU ISUZU ISUZU ISUZU
XXX.
XXX
ISUZU
5V Oil Pressure Sensor
REF

OIL
XXX. XXX. XXX. XXX. PRESSURE
XXX XXX XXX XXX
REF
LOW
ISUZU ISUZU ISUZU ISUZU

TEMP IGN MAF Maf & Iat


Cool Temp Snsr Fuel Temp Snsr 1 Fuel Temp Snsr 2 Oil Temp
θ θ θ θ
REF LO GND

XXX. XXX. XXX. XXX. XXX. XXX. XXX.


XXX XXX XXX XXX XXX XXX XXX
ISUZU ISUZU ISUZU ISUZU ISUZU ISUZU ISUZU

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 3:04:27 pm ORGANIZATION


Engine Controls (LG4)
GMT560 04i X &LG4 h44020b 002 Beta 0 GMT560
Panel Set: 10 schematic sheet1 8 $IVEDWORK/h44020b__002 Thursday, February 19, 2004 Panel Set: 10

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-151
Engine Controls — (LG4-’04i) 7.8L-Diesel/Duramax

ECU
BOOST BOOST BOOST RAIL RAIL RAIL RAIL ENGINE CAM CAM LOW OIL
PRESSURE PRESSURE PRESSURE PRESSURE PRESSURE PRESSURE PRESSURE ENGINE ENGINE RPM ANGLE ANGLE CAM LEVEL
GND SIGNAL VCC GND SIGNAL SIGNAL VCC RPM + RPM - SHIELD GND VCC (5V) GND ANGLE SWITCH

J2-12 J2-24 J2-46 J2-13 J2-25 J2-26 J2-47 J2-31 J2-32 J2-19 J2-51 J2-18 J2-30 J2-52
XXX. XXX. XXX.
XXX. XXX. XXX XXX SHIELD
XXX XXX
XXX. XXX. XXX.
XXX XXX XXX ISUZU ISUZU ISUZU
ISUZU ISUZU
XXX. XXX.
ISUZU ISUZU ISUZU XXX XXX
ISUZU ISUZU

XXX. XXX.
XXX XXX XXX.
XXX
XXX. XXX.
SHIELD SHIELD ISUZU ISUZU
ISUZU

ISUZU ISUZU XXX.


XXX
ISUZU
Oil Level Snsr
UPC FNA

N.O. - HELD CLOSED CASE

A B
Engine RPM Sensor OIL_LVL_G
eng_rpm_snsr 001 Cam Sensor
UPC FNA MAGNETIC 12565716 002
PICUP
GND DIST
6Y3 X0042 Case Gnd
CAM
SENSOR
Page 8A-14B - 0

VRTN POS SIG VREF Boost Pressure Sensor VRTN POS SIG VREF Comm Rail Pressure Sensor
boost_prss_sen 002 comm_rail_snsr 001
UPC FNA UPC FNA

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 3:04:27 pm ORGANIZATION


Engine Controls (LG4)
GMT560 04i X &LG4 h44020b 002 Beta 0 GMT560
Panel Set: 11 schematic sheet1 8 $IVEDWORK/h44020b__002 Thursday, February 19, 2004 Panel Set: 11

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-152
Engine Controls — (LG4-’04i) 7.8L-Diesel/Duramax
04 560 000 JG Beta - Initial Creation 27AU01 001 04 560 1167 JG For connector 15344628: pins A,B,C to 1,2,3 19FE02 001
04 560 1179 JG 3-way Isuzu to Engine inline change 04MR02 001
04i 560 1223 JG LG4 - Fuse Rating Update 26AU02 001

Eng Cntl Unit (Diesel)


eng_ctl_unit_04 002
UPC FNA

VNTPOS ECU
EGR EGR - W EGR - V EGR - U EGR J2 - 1928404780
AVNT POSITON EGR POSITION EGR POSITION EGR POSITION POSITION (58 PIN) BOSH
VCC SIGNAL GND DRIVE GND MOTOR W SIGNAL MOTOR V SIGNAL MOTOR U SIGNAL VCC
J1- 15438366
J2-50 J2-29 J2-16 J2-1 J2-17 J2-9 J2-40 J2-8 J2-39 J2-7 J2-38 J2-49

XXX. XXX. XXX.


XXX XXX XXX AVNT

1120
ISUZU ISUZU ISUZU (Page 3)
XXX. XXX. XXX. XXX. XXX. XXX. XXX. XXX. XXX.
XXX XXX XXX XXX XXX XXX XXX XXX XXX
ISUZU ISUZU ISUZU ISUZU ISUZU ISUZU ISUZU ISUZU ISUZU

GND VCC EGR Valve


POSITION W POSITION V POSITION U

VNTPOS ECU MAINTAIN RLY Avnt W U


VCC SIGNAL GND
AVNT
AVNT DRIVE

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 3:04:27 pm ORGANIZATION


Engine Controls (LG4)
GMT560 04i X &LG4 h44020b 002 Beta 0 GMT560
Panel Set: 12 schematic sheet1 8 $IVEDWORK/h44020b__002 Thursday, February 19, 2004 Panel Set: 12

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-153
Engine Controls — (LG5) 7.2L-Diesel/CAT
STARTING & CHARGING TELL TALE
FL Uh Dist Center Ttm - Wait Intake Heater
Page 8A- 30C - 2 Page 8A-86A - 1
POWER DIST
2 HTR_P Uh - Eng3 1998 HTR_RLY
Page 8A-10C - 8 15392711
40F GTMXD SLD
A C6 IP
Air Intake Term 15A ENG
12146366 002 C6
40M GTMXD SLD
B UPC FNA 15392709
539 HTR_RLY_P
12146366 1998.
M6 BLU LT
0.8 TXL
50
19
ENG
15326813
3M GT150 SLD
A B ENG
CAT
A B 3F GT150 SLD
15326808
C987.
RD
0.8 TXL 19
CAT
85
87
Heated Air Intake Rly
15319851 004 SPLICE SPLICE
UPC FNA
15336745
30 86
L983. L983. L984. L984.
WH WH OR OR
0.8 TXL 16 0.8 TXL 16 0.8 TXL 16 0.8 TXL 16
CAT CAT CAT CAT
XXX. G850. G850.
XXX BU BU
13.0 TXL 19 0.8 TXL 19 0.8 TXL 19 12 CAT
11 CAT
10 CAT
9 CAT
50
CAT CAT CAT INJ INJ INJ INJ
12 11 10 9
SPLICE
A
L983. L983. L984. L984.
Air Intake Heater WH WH OR OR
0.8 TXL 16 0.8 TXL 16 0.8 TXL 16 0.8 TXL 16
cat_in_htr 001 INJ INJ INJ INJ
UPC FNA
G850. A B B B B
BU
0.8 TXL 19
Injector #1 Injector #2 Injector #3 Injector #4
TBD CAT Inj Press Cntrl Valve
inj_pres_valve 001 injector 001 injector 001 injector 001 injector 001
CASE UPC FNA UPC FNA UPC FNA UPC FNA UPC FNA
TBD TBD TBD TBD
TBD
A A A A
IN_HTR_G
B
GND DIST A701. A702. A703. A704.
Unknown GY PU BR GN
0.8 TXL 16 0.8 TXL 16 0.8 TXL 16 0.8 TXL 16
Page 8A-14C - 0 INJ INJ INJ INJ

G855. G854. 1 INJ 2 INJ 3 INJ 4 INJ


PU PK CAT CAT CAT CAT
0.8 TXL
50
19 TXL
0.8 50 19 1 2 3 4
CAT CAT

A701. L983. A702. A703. L984. A704.


GY WH PU BR OR GN
0.8 TXL 16 0.8 TXL 16 0.8 TXL 16 0.8 TXL 16 0.8 TXL 16 0.8 TXL 16
CAT CAT CAT CAT CAT CAT

J2-8 J2-62 J2-61 J2-36 J2-44 J2-37 J2-38 J2-45 J2-39

AIR PWM PWM INJECTOR 1 INJECTOR 1&2 INJECTOR 2 INJECTOR 3 INJECTOR 3&4 INJECTOR 4
HEATER RTN RTN RTN
RELAY

CAT ECU

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 12:57:13 pm ORGANIZATION


Engine Controls (LG5)
2003 M. D. C Series 03 X &LG5 h22020c 006 Pilot B 2003 Medium Duty C Series
Panel Set: 1 schematic sheet1 70 $IVEDWORK/h22020c__006 Thursday, July 26, 2001 Panel Set: 1

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-154
Engine Controls — (LG5) 7.2L-Diesel/CAT
RPO LEGEND
M74 - LCT 1000 AUTO
Trans Speed Snsr (Man) MX4 - LCT 2000 AUTO
TOSS trans_spd_snsr 002 MTW - LCT 2400 AUTO
UPC FNA MWF - MD AUTO TRANS
MWW/MWX - MANUAL TRANS

LO HI
15336024
2 1

=&MWW/MWX =&MWW/MWX
2222. 2221.
GRN DK BLU LT
0.8 TXL
50
19 0.8 TXL
50
19
M_TRANS M_TRANS

SPLICE

L985. L985.
YL YL
0.8 TXL 16 0.8 TXL 16
CAT CAT 15326636
6F GT280 SLD
B C M_TRANS
8 CAT
7 CAT ENG
INJ INJ
B C 6M GT280 SLD
8 7 15326640

L985. L985.
YL YL
0.8 TXL 16 0.8 TXL 16
INJ INJ
B B
LCT TRANSMISSION MD TRANSMISSION
Injector #5 Injector #6 Tcm Tcm
injector 001 injector 001 1922 J1587- Page 8A- 27A - 1 Page 8A- 27C - 2
UPC FNA UPC FNA
TBD TBD

A A DLC REP_TOSS_HI REP_TOSS_MD


J1587-
A705. A706. Page 8A-50A - 2
BU GY
0.8 TXL 16 0.8 TXL 16
2222.
&MWW/MWX
2221.
&M74/MX4/MTW
2221.
&MWF
INJ INJ GRN DK BLU LT BLU LT
1921 J1587+ 0.8 TXL
50
19
&MWW/MWX 0.8 TXL
50
19 0.8 TXL
50
19
5 INJ 6 INJ ENG 2221. ENG ENG
CAT CAT BLU LT
5 6 TXL
0.8 50 19
ENG

A705. L985. A706. DLC


BU YL GY J1587+
0.8 TXL 16 0.8 TXL 16 0.8 TXL 16
Page 8A-50A - 2
CAT CAT CAT

J2-54 J2-46 J2-55 J1-8 J1-9 J1-47 J1-33 J1-32 J1-27

INJECTOR 5 INJECTOR 5&6 INJECTOR 6 + DIAGNOSTIC - IGNORE REP TOSS REP TOSS DUMMY
RTN DATA LINK BRAKE/CLUTCH LOW HIGH PIN
J1587 SWITCH

CAT ECU

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 12:57:13 pm ORGANIZATION


Engine Controls (LG5)
2003 M. D. C Series 03 X &LG5 h22020c 006 Pilot B 2003 Medium Duty C Series
Panel Set: 2 schematic sheet1 70 $IVEDWORK/h22020c__006 Thursday, July 26, 2001 Panel Set: 2

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-155
Engine Controls — (LG5) 7.2L-Diesel/CAT
RPO LEGEND
FAM3 - FAMILY 3

IP CLUSTER
Cluster
Page 8A-81A - 1

MAL_IND_LP

IP CLUSTER IP CLUSTER
Cluster Cluster
Page 8A-81A - 1 Page 8A-81A - 1
BB_PPM

TACH PRIM_PPM
BODY BUILDER
Sec Ppm
Page 8A-119D - 1

=&FAM3
121. 419. 817. 1827.
WHT BRN/WHT GRN DK/WHT YEL/BLK
0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7 0.8 TXL
50
19
IP IP IP R_CHASSIS

15392711 15355480 15355480


40F GTMXD SLD 30F GTMXD SLD 30F GTMXD SLD
IP B8 IP B1 D1 C2 R_CHASSIS
ENG B8 ENG B1 D1 ENG
40M GTMXD SLD 30M GTMXD SLD C2 30M GTMXD SLD
15392709 15355479 15355479
Oil Pressure Sensor
817. 817. oil_press_snsr 002
GRN DK/WHT GRN DK/WHT
UPC FNA
0.8 TXL
50
19 0.8 TXL
50
19
ENG ENG
VRTN POS SIG VREF
12065287
SA817
B C A

121. 419. 817. G827. 994. G826.


WHT BRN/WHT GRN DK/WHT BU GY BR
0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL 19 0.8 TXL 19 0.8 TXL 19
ENG ENG ENG CAT CAT CAT

J1-37 J1-38 J1-28 J1-36 J1-39 J2-42 J2-24 J2-41

4 KPPM 2X TACH (SES) SPEED TACH SENSOR OIL SENSOR


LOW HIGH MIL 4 KPPM LOW GND PRESSURE POWER
HIGH

CAT ECU

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 12:57:13 pm ORGANIZATION


Engine Controls (LG5)
2003 M. D. C Series 03 X &LG5 h22020c 006 Pilot B 2003 Medium Duty C Series
Panel Set: 3 schematic sheet1 70 $IVEDWORK/h22020c__006 Thursday, July 26, 2001 Panel Set: 3

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-156
Engine Controls — (LG5) 7.2L-Diesel/CAT
F
RPO LEGEND
MWW/MWX - MANUAL TRANS NOTE: Elec Fan Cntl
FAM3 - FAMILY 3 CLUTCH COIL efc_module 004
Optional EFC Part Numbers UPC FNA

15012383 HALL SENSOR

15012384
FAN SPD 5V REF 5V RTN COIL GND
15326829
C B D A E

CLUTCH3_PPS
450 ELEC_FAN_G
981
(Page 9)

=&FAM3 =&FAM3 =&FAM3 =&FAM3


2364. 2365. 719. 1120.
BLU DK GRA PPL BLK/WHT GND DIST
B 0.8 TXL 19 0.8 TXL 19 0.8 TXL 19 0.8 TXL 19
ENG_FAN
50
ENG_FAN
50
ENG_FAN
50
ENG_FAN
50 Gnd Zone #4B
Man Cltch Sw Top Of Trvl Page 8A-14C - 5
22547838 003
6N4 5835A 15326910
12F GT280 SLD
12048272 C B D M ENG_FAN
A R_CHASSIS
C B D M 12M GT280 SLD
15326915

=&FAM3 =&FAM3 =&FAM3 =&FAM3


2364. 2365. 719. 1120.
BLU DK GRA PPL BLK/WHT
= 0.8 TXL 19 0.8 TXL 19 0.8 TXL 19 0.8 TXL 19
379. 50 50 50 50
BRN/WHT R_CHASSIS R_CHASSIS R_CHASSIS R_CHASSIS
0.5 TXL
50
7
XBDY 15392710
40F GTMXD SLD
B10 B9 B11 B8 R_CHASSIS
15326762
30M GTMXD IP
J1939 A11 B10 B9 B11 B8 40M GTMXD SLD
XBDY
J1939 15392708
A11 IP
Page 8A-57A - 4 30F GTMXD
15304908
2364. 2365. 719. 1120.
379. BLU DK GRA PPL BLK/WHT
BRN/WHT 0.8 TXL
50
19 TXL
0.8 50 19 0.8 TXL
50
19 0.8 TXL
50
19

0.5 TXL 7 IP IP IP IP
2361 CAT_ECU_J+ 50
IP
15355480
J1939 30F GTMXD SLD
J1939 AC_ENABLE_B C2 C1 C3 C8 IP
Page 8A-57A - 4 ENG
C2 C1 C3 C8
30M GTMXD SLD
15355479
15355480
30F GTMXD SLD
B6 IP
HVAC 2364. 2365. 719. 1120.
2362 CAT_ECU_J- ENG Ac Enable Rly BLU DK GRA PPL BLK/WHT
B6 0.8 TXL 19 0.8 TXL 19 0.8 TXL 19 0.8 TXL 19
30M GTMXD SLD Page 8A-65B - 2 ENG
50
ENG
50
ENG
50
ENG
50
15355479
15326813
3M GT150 SLD
ENG C
&MWW/MWX
379. CAT
C
BRN/WHT 3F GT150 SLD
0.8 TXL 19 459. 15326808
50
ENG GRN DK/WHT
1.0 TXL
50
19
G883.
ENG GN
0.8 TXL 19
CAT
J1-50 J1-34 J1-42 J1-22 J1-62 J2-60 J1-2 J1-18 J1-11

HIGH LOW SHIELD CLUTCH AC EFC EFC EFC EFC


SWITCH ENABLE FAN SPEED 5V REF 5V RTN CLUTCH
RELAY CONTROL
J1939
CAT ECU

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 12:57:13 pm ORGANIZATION


Engine Controls (LG5)
2003 M. D. C Series 03 X &LG5 h22020c 006 Pilot B 2003 Medium Duty C Series
Panel Set: 4 schematic sheet1 70 $IVEDWORK/h22020c__006 Thursday, July 26, 2001 Panel Set: 4

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-157
Engine Controls — (LG5) 7.2L-Diesel/CAT

CAT ECU
ENGINE TIMING
ALT ETHER LOW CALIBRATION BOTTOM TOP
BATT A BATT B GND A GND B IGN 1 L TERM SOLENOID OIL SW + PROBE - + CAM - + CAM -

J1-52 J1-53 J1-65 J1-67 J1-70 J1-41 J1-10 J2-33 J2-22 J2-23 J2-58 J2-59 J2-48 J2-49

1997. G458. XXX. XXX. E965. E966. E963. E964.


TAN GY XXX XXX BU YL BK WH
0.8 TXL
50
19 0.8 TXL 19 0.8 TXL 19 0.8 TXL 19 0.8 TXL 19 0.8 TXL 19 0.8 TXL 19 0.8 TXL 19
ENG CAT CAT CAT CAT CAT CAT CAT

15355479
30M GTMXD SLD
C8 ENG
R_CHASSIS
C8 30F GTMXD SLD
15355480
251 CAT_A_G

=&FAM3
1997.
GND DIST TAN
0.8 TXL 19 A B
Gnd Zone #2A 50
A
R_CHASSIS
Page 8A-14C - 1 Oil Level Snsr Top Cam Snsr
251 CAT_B_G top_cam_snsr
15326915 UPC FNA
UPC FNA 001
12M GT280 SLD
K R_CHASSIS TBD TBD
ENG_FAN N.O. - Held Closed
K 12F GT280 SLD B
GND DIST 15326910 A B
Gnd Zone #2A
Page 8A-14C - 1 Bottom Cam Sensor
btm_cam_snsr 001
UPC FNA
=&FAM3
1997.
POWER DIST TAN G828. TBD
WH
Uh - Ecm-B 0.8 TXL
50
19
ENG_FAN 0.8 TXL 19
Page 8A-10C - 3 CAT
A B
20A
POS NEG Engine Timing Calibration Probe
etcp 001
1540 CAT_BATB_P UPC FNA
A
TBD
Ether Solenoid
ether_sol 002 OIL_LVL
UPC FNA (Page 6)

15326801
B

POWER DIST POWER DIST


Uh - Ecm-B Ip1 - PcmI
Page 8A-10C - 3 Page 8A-10C - 8
350 ETHER_G

20A 15A

1540 CAT_BATA_P 439 CAT_IGN1_P


GND DIST
Gnd Zone #3B
Page 8A-14C - 11

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 12:57:13 pm ORGANIZATION


Engine Controls (LG5)
2003 M. D. C Series 03 X &LG5 h22020c 006 Pilot B 2003 Medium Duty C Series
Panel Set: 5 schematic sheet1 70 $IVEDWORK/h22020c__006 Thursday, July 26, 2001 Panel Set: 5

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-158
Engine Controls — (LG5) 7.2L-Diesel/CAT

CAT ECU
BOOST SENSOR INJECTOR SENSOR ATM
PRESSURE GND ACTUATION POWER ACTUATION VREF POS SIG VRTN

J2-40 J2-3 J2-27 J2-2 J2-14 J1-4 J1-66 J1-5

PPS_RTN
451
(Page 9)
A746. G829. G849. G828.
PK GN BR WH
0.8 TXL 19 0.8 TXL 19 0.8 TXL 19 0.8 TXL 19
CAT CAT CAT CAT
OIL_LVL

G829
(Page 5) SPLICE
1164. 1161.
SPLICE WHT/BLK BLU DK
TXL 19 0.8
0.8 50 TXL 19
50
ENG ENG
G829. G828.
GN WH
0.8 TXL 19 0.8 TXL 19
CAT CAT
15392709
40M GTMXD SLD
ENG B3 A8
IP B3 A8
40F GTMXD SLD
G829. G828. 15392711
GN WH A B C
0.8 TXL 19 0.8 TXL 19
CAT CAT
VRTN POS SIG VREF
Inj Actuation Press Snsr
inj_actuate_sen 001 1164. 1161. PPS
UPC FNA WHT/BLK BLU DK
TXL 19 0.8
0.8 50 TXL 19 451
50 (Page 9)
IP IP
TBD
A B C
A C B
VRTN POS SIG VREF
Boost Pressure Sensor
boost_prss_sen 002 VREF POS SIG VRTN Pedal Position Sensor
UPC FNA 15010835a 001
6N2 FNA
12103771
12110293

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 12:57:13 pm ORGANIZATION


Engine Controls (LG5)
2003 M. D. C Series 03 X &LG5 h22020c 006 Pilot B 2003 Medium Duty C Series
Panel Set: 6 schematic sheet1 70 $IVEDWORK/h22020c__006 Thursday, July 26, 2001 Panel Set: 6

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-159
Engine Controls — (LG5) 7.2L-Diesel/CAT

CAT ECU
COMMON HIGH HIGH
INTAKE COMMON COOL FUEL PRIMARY SECONDARY ON/ RESUME/ SET/ IDLE IDLE
MAT GND TEMP RTN FUEL FUEL OFF ACCEL COAST LAMP SWITCH

J2-35 J2-18 J2-32 J1-3 J1-15 J1-26 J1-59 J1-44 J1-35 J1-21 J1-40

2013. 534.
RED GRN DK
0.8 TXL
50
19 0.8 TXL
50
19
ENG ENG
1936 FUEL_LVL_C2 397 ON_OFF_C 84 SET_COAST_C

15392709
40M GTMXD SLD
C5 C4 ENG
FUEL HAND & STOR CRUISE CNTRL CRUISE CNTRL C5 C4 IP
Sec Fuel Sender Cruise Cntrl Sw Cruise Cntrl Sw 40F GTMXD SLD
Page 8A-22B -1 Page 8A-34C - 1 Page 8A-34C - 1 15392711

1589 FUEL_LVL_C1 87 RES_ACCEL_C

C967. G833. 995. 2013. 534.


BU PK BU RED GRN DK
0.8 TXL 19 0.8 TXL 19 0.8 TXL 19 0.5 TXL
50
7 0.5 TXL
50
7
CAT CAT CAT FUEL HAND & STOR CRUISE CNTRL IP IP
Pri Fuel Sender Cruise Cntrl Sw
Page 8A- 22B - 1 Page 8A-34C - 1

1 1

Intake Mat Sensor TEMP Cool Temp Snsr


in_mat_sen 001 cool_tm_sen 001 15326762
12F 4000A 30M GTMXD
UPC FNA REF INTERIOR LIGHTING B2 A3 IP
TBD LOW TBD Headlamp Power
B2 A3 IP_EXTN
Page 8A-114A - 1 30F GTMXD
2 2 15304908

G833. G833.
= =
PK PK 985. 534.
0.8 TXL 19 0.8 TXL 19
2509 HIS_LP BRN GRN DK
CAT CAT 0.5 TXL 7 0.5 TXL 7
50 50
IP_EXTN IP_EXTN
SPLICE
E D C

LAMP LED SW Cat High Idle Switch


15010255 002
6N2 3300A
FUEL HAND & STOR
Fuel Senders
Page 8A- 22B - 1

GND GND GND


12177195
470 FUEL_SEND_C
B F A

HIS_PPS
983
750 HIS_ILL_G 984 HIS_LED_G (Page 9)

GND DIST GND DIST


Gnd Zone #7A Gnd Zone #7A
Page 8A-14C - 9 Page 8A-14C - 3

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 12:57:13 pm ORGANIZATION


Engine Controls (LG5)
2003 M. D. C Series 03 X &LG5 h22020c 006 Pilot B 2003 Medium Duty C Series
Panel Set: 7 schematic sheet1 70 $IVEDWORK/h22020c__006 Thursday, July 26, 2001 Panel Set: 7

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-160
Engine Controls — (LG5) 7.2L-Diesel/CAT

Eng Cntl Unit (Cat)


cat_ecu 005
UPC FNA

CAT ECU
BRAKE BRAKE PTO PTO EXHAUST EXHAUST
SWITCH SWITCH LOW LAMP SWITCH PTO PTO PTO PTO BRAKE BRAKE 2 SPEED STARTER J1- 12186584
N.O. N.C. COOLANT STATUS RES KILL SET ENGAGE ENABLE SWITCH CONTROL AXLE INHIBIT
J2- 15316505
J1-64 J1-45 J1-49 J1-30 J1-60 J1-7 J1-58 J1-19 J1-56 J1-16 J1-12 J1-6 J1-31

86 NC_CONT
&K40/NPE
1478. 32. 494. 488. 2656. 447.
GRN LT YEL BLU LT GRN LT PPL YEL
0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19
1467.
&HPZ/HR2 0.8 TXL
50
19
ENG ENG ENG ENG ENG GRA/BLK ENG
BRAKES 0.8 TXL
50
19
Brake Sw COOL_PPS ENG START & CHARGE
Page 8A- 44B/C - 4 451 Starter Rly
2664 TAP_DOWN 2663 TAP_UP PTO_ENABLE EXH_REQ
(Page 9) Page 8A-30C - 1

1320.
BLU LT
TXL
0.8 50 19
ENG 15355479 UPFITTER PROV UPFITTER PROV UPFITTER PROV EXH BRAKE/RSTR
30M GTMXD SLD START_CAT
B3 B9 ENG
Tap Down Sw Tap Up Sw Pto Enable Sw Exhaust Brake/Rstr Rly
15355479 15355479 Page 8A-18C -1 Page 8A-18C - 1 Page 8A-18C - 1
30M GTMXD SLD B3 B9 R_CHASSIS 30M GTMXD SLD
Page 8A-29A - 1
B7 ENG 30F GTMXD SLD C10 ENG
IP 15355480
B7 C10 IP
30F GTMXD SLD 30F GTMXD SLD
15355480 15355480 PTO_ENG_DIS 2665 ENGAGE_PTO 2SP_AXLE
=&FAM3
1320. 1478.
BLU LT GRN LT 32. 2081.
0.5 TXL 7 0.8 TXL 19 YEL GRN LT
50 50 TXL
0.5 50 7 TXL
0.8 50 19
IP R_CHASSIS
IP UPFITTER PROV UPFITTER PROV ENG
POWER DIST 2 SPD AXLE
Ip2 - Brake Iso =&FAM3 Pto Kill Sw Pto Rly 2 Spd Axle Sw
451.
Page 8A-10C - 8 BLK/WHT Page 8A-18C - 1 Page 8A-18C - 2 Page 8A-37C - 1
0.8 TXL
50
19
R_CHASSIS
10A
15326915 15326762 15355479
12M GT280 SLD 30M GTMXD 30M GTMXD SLD
L J R_CHASSIS B12 IP D5 ENG
BRK_NO_P
ENG_FAN B12 IP_EXTN D5 IP
L J 12F GT280 SLD 30F GTMXD 30F GTMXD SLD
15326910 15304908 15355480

=&FAM3
1478. =
GRN LT 988. 2081.
BLK GRN LT
0.8 TXL
50
19
ENG_FAN 0.5 TXL
50
7 TXL
0.5 50 7
IP_EXTN UPFITTER PROV IP
Pto Enable Led
=&FAM3 Page 8A-18C -1
451.
BLK/WHT
0.8 TXL
50
19
ENG_FAN

PTO_LED
A
Low Coolant Sw
low_clnt_sw 003
UPC FNA
12052641
N.O. - HELD CLOSED
B EXH_BRK

RPO LEGEND
K40 - EXHAUST BRAKE
EXH BRAKE/RSTR NPE - EXHAUST RESTRICTOR
Exhaust Brake Sw HPZ - ELECTRONIC 2 SPEED AXLE
Page 8A-29A - 1 HR2 - AIR 2 SPEED AXLE
FAM3 - FAMILY 3

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 12:57:13 pm ORGANIZATION


Engine Controls (LG5)
2003 M. D. C Series 03 X &LG5 h22020c 006 Pilot B 2003 Medium Duty C Series
Panel Set: 8 schematic sheet1 70 $IVEDWORK/h22020c__006 Thursday, July 26, 2001 Panel Set: 8

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-161
Engine Controls — (LG5) 7.2L-Diesel/CAT
03 560 000 JG PILOT B - INITIAL CREATION 06OC00 001
03 560 794 JG ECU - Pinout Change J1-68 to J1-19 09SE00 001
03 560 805 JG Remove School Bus 27OC00 001
03 560 992 JG Update Telltale Control 08MR01 001
03 560 1062 JG Update Ether Sol, Pin Label Update 25JL01 001
HIS_PPS
COOL_PPS
(Page 7)
(Page 8)

UPFITTER PROVISIONS UPFITTER PROVISIONS UPFITTER PROVISIONS 2 SPEED AXLE 2 SPEED AXLE UPFITTER PROVISIONS 2 SPEED AXLE EXH BRAKE/RSTR
Tap Down Sw Kill Sw Tap Up Sw 2 Spd Axle Sw 2 Spd Axle Sw Pto Sw 2 Spd Axle Sw Exhaust Brake Sw
Page 8A-18C - 1 Page 8A-18C - 1 Page 8A-18C - 1 Page 8A-37C - 1 Page 8A-37C - 2 Page 8A-18C - 1 Page 8A-37C - 1 Page 8A- 29A - 1

PTO_DN_PPS PTO_KIL_PPS PTO_UP_PPS 451 2SP_E_PPS 2SP_A_PPS PTO_SW_PPS 2SP_SW1_PPS EXH_SW_G

= =&K40 =
451. 451. 451. 451. 451. 983. 983. 983.
BLK/WHT BLK/WHT BLK/WHT BLK/WHT BLK/WHT BLK BLK BLK
TXL 19
0.8 50 TXL 19
0.8 50 0.8 TXL 19 0.8 TXL 19 0.8 TXL 19 TXL
0.5 50 7 0.5 TXL 7 TXL
0.5 50 7
50 50 50 50
ENG ENG ENG ENG ENG IP_EXTN IP_EXTN IP_EXTN

SA983
SD451

= =
451. 451. 989. 983.
BLK/WHT BLK/WHT PNK BLK
0.8 TXL
50
19 0.8 TXL
50
19 0.5 TXL
50
7 0.5 TXL
50
7
ENG ENG IP_EXTN IP_EXTN
BRAKES CRUISE CNTRL
PPS_RTN
Brake Sw Cruise Cntrl Sw
(Page 6) 15355479 Page 8A- 44B/C - 4 Page 8A-34C - 1 15304908
30M GTMXD SLD 30F GTMXD
C5 ENG IP_EXTN A8 B4
IP IP A8 B4
C5 30F GTMXD SLD 30M GTMXD
PPS 15355480 15326762
BR_SW_PPS CRUISE_PPS
(Page 6)

451. 451. 451. 451. 451. 451.


BLK/WHT BLK/WHT BLK/WHT BLK/WHT BLK/WHT BLK/WHT
0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 0.5 TXL
50
7 0.5 TXL
50
7
IP IP IP IP IP IP

SF451

451.
BLK/WHT
0.5 TXL
50
7
IP

15304908
30F GTMXD
IP
B10
XBDY
30M GTMXD B10
15326762

=
981.
BRN
0.5 TXL
50
7
XBDY

CLUTCH3_PPS
(Page 4)

RPO LEGEND
K40 - EXHAUST BRAKE

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 12:57:13 pm ORGANIZATION


Engine Controls (LG5)
2003 M. D. C Series 03 X &LG5 h22020c 006 Pilot B 2003 Medium Duty C Series
Panel Set: 9 schematic sheet1 70 $IVEDWORK/h22020c__006 Thursday, July 26, 2001 Panel Set: 9

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-162
Engine Controls — (LB7) 6.6L-Diesel/Duramax

5V Sensor - Oil Pressure


REF
OIL
12555535 003
PRESSURE UPC FNA

REF
LOW
6189-0099

C A
C
B
B 5V Sensor - Map
IC466. IC471. IC457.
REF 16249939 004 Sensor Asm-Fuel Temp
Sensor Asm-Cool Temp MAP
12F 5000A TEMP
TEMP TAN/WHT BLK GRA fuel_temp 002
25036898 003 0.85 TXL
50
16 0.85 TXL 16 0.85
50
TXL
50
16
UPC FNA
12F 4000A ISUZU2 ISUZU2 ISUZU2 LOW REF
REF REF
12129946
LOW 178392-6
LOW 12162193
ISUZU2 A
A ISUZU B A

IC41. IC47. IC92. IC94. IC93. IC44. IC43.


YEL GRA IC66. IC71. IC57. GRA GRN LT ORN/BLK BRN YEL
0.85 TXL 16 0.85 TXL 16 0.85 TXL 16 0.85 TXL 16 0.85 TXL 16 0.85 TXL 16 0.85 TXL 16
50 50 TAN/WHT BLK GRA 50 50 50 50 50
ISUZU ISUZU 0.8 TXL 16 0.8 TXL 16 0.8 TXL 16 ISUZU ISUZU ISUZU ISUZU ISUZU
50 50 50
ISUZU ISUZU ISUZU
15304900 15336174 15304900
38F GTMXD SLD 24F GTMXD SLD 38F GTMXD SLD
A7 A8 D6 D7 D8 ISUZU C6 C8 C7 ISUZU D2 D1 ISUZU
A7 A8 D6 D7 D8 ENG C6 C8 C7 ENG D2 D1 ENG
38M GTMXD SLD 24M GTMXD SLD 38M GTMXD SLD
15317380 15336173 15317380

410. 720. 332. 407. 705. 597. 432. 469. 718. 1578.
YEL GRA TAN/WHT BLK GRA GRA GRN LT ORN/BLK BRN YEL
0.5 TXL
50
7 0.5 TXL
50
7 0.8 TXL
50
19 0.8 TXL 19 0.8
50
TXL
50
19 0.5 TXL
50
7 0.5 TXL
50
7 TXL 7
0.5 50 0.5 TXL
50
7 0.5 TXL
50
7
ENG ENG ENG ENG ENG ENG ENG ENG ENG ENG

J1-74 J1-80 J1-5 J1-24 J1-8 J2-29 J2-14 J1-25 J2-60 J2-25

VCC VCC
5V OIL 5V MAP
COOLANT GND OIL PRESS MAP RTN FUEL TEMP
PRESS GND
GND
ECL EOPRESS MAP SENSE FUEL TEMP
TEMP
PCM

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 2:26:16 pm ORGANIZATION


Engine Controls (LB7)
2003 M. D. C Series 03 X &LB7 h22020d 009 Pilot B 2003 Medium Duty C Series
Panel Set: 1 schematic sheet1 94 $IVEDWORK/h22020d__009 Thursday, May 3, 2001 Panel Set: 1

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-163
Engine Controls — (LB7) 6.6L-Diesel/Duramax
RPO LEGEND
M74 - LCT 1000 AUTO TRANS
MX4 - LCT 2000 AUTO TRANS
MTW - LCT 2400 AUTO TRANS
MWW/MWX - MANUAL TRANS

Trans Speed Snsr (Man)


TOSS trans_spd_snsr 002
UPC FNA

EXTERIOR LIGHTING
Reverse Sw
Page 8A- 110A -6 LO HI
15336024
2 1

BACK_UP

TRANSMISSION
Tcm
Page 8A- 27A - 1

24.
GRN LT REP_TOSS_HI
0.8 TXL
50
19
ENG
&MWW/MWX &M74/MX4/MTW
2222. 2221.
GRN DK BLU LT
0.8 TXL
50
19
&MWW/MWX 0.8 TXL
50
19
ENG 2221. ENG
BLU LT
0.8 TXL
50
19
ENG

J1-62 J2-63 J2-20 J2-21

IGN0 LOW HI
REVERSE SW

4WD HI/LO SW
TOSS PCM

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 2:26:16 pm ORGANIZATION


Engine Controls (LB7)
2003 M. D. C Series 03 X &LB7 h22020d 009 Pilot B 2003 Medium Duty C Series
Panel Set: 2 schematic sheet1 94 $IVEDWORK/h22020d__009 Thursday, May 3, 2001 Panel Set: 2

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-164
Engine Controls — (LB7) 6.6L-Diesel/Duramax
Fuel Injector 1 Fuel Injector 4 Fuel Injector 6 Fuel Injector 7 Fuel Injector 2 Fuel Injector 3 Fuel Injector 5 Fuel Injector 8
17124607 003 17124607 003 17124607 003 17124607 003 17124607 003 17124607 003 17124607 003 17124607 003

B A B A B A B A B A B A B A B A
IC13. IC15. IC62. IC18. IC64. IC20. IC63. IC21. IC14. IC16. IC60. IC17. IC61. IC19. IC65. IC22.
ORN/BLK GRN LT/RED ORN/BLK GRN LT/WHT ORN/BLK GRN LT/PPL ORN/BLK GRN LT/ORN ORN/WHT GRN LT ORN/WHT GRN LT/BLK ORN/WHT GRN LT/RED ORN/WHTGRN LT/GRN DK
TXL 19
2.5 50 2.5 TXL 19 2.5 TXL 19 2.5 TXL 19 2.5 TXL 19 TXL 19
2.5 50 2.5 TXL 19 2.5 TXL 19 2.5 TXL 19 2.5 TXL 19 2.5 TXL 19 2.5 TXL 19 2.5 TXL 19 2.5 TXL 19 2.5 TXL 19 2.5 TXL 19
50 50 50 50 50 50 50 50 50 50 50 50 50 50
ISUZU ISUZU ISUZU ISUZU ISUZU ISUZU ISUZU ISUZU ISUZU ISUZU ISUZU ISUZU ISUZU ISUZU ISUZU ISUZU

JOINT A JOINT B JOINT A JOINT B

SPLICE SPLICE

IC13. IC20. IC520. IC21. IC521. IC60.


ORN/BLK GRN LT/PPL GRN LT/PPL GRN LT/ORN GRN LT/ORN ORN/WHT
2.5 TXL
50
19 0.75 TXL
50
16 0.75 TXL
50
16 0.75 TXL
50
16 0.75 TXL
50
16 2.5 TXL
50
19
ISUZU ISUZU ISUZU ISUZU ISUZU ISUZU
J1-3 J1-4 J1-1 J1-59 J1-60 J1-61 J1-62 J2-121 J2-118 J2-115 J2-116 J2-120

INJ HI1 INJ #1 INJ #4 INJ #6 INJ #6 INJ #7 INJ #7 INJ #2 INJ HI2 INJ #3 INJ #5 INJ #8

EDU
INJ #1 INJ #4 INJ #6 INJ #7 INJ #2 INJ #3 INJ #5 INJ #8

J1-66 J1-44 J1-64 J1-48 J1-67 J1-47 J1-45 J1-63

IC103. IC108. IC105. IC102. IC101. IC106. IC104. IC107.


BLK BLU LT/BLK YEL/BLK RED/BLK GRN LT/BLK PNK/BLK BLK/WHT BLU DK/WHT
TXL
0.75 50 16 0.75 TXL 16 0.75 TXL 16 0.75 TXL 16 TXL 16
0.75 50 TXL 16
0.75 50 0.75 TXL 16 0.75 TXL 16
50 50 50 50 50
ISUZU ISUZU ISUZU ISUZU ISUZU ISUZU ISUZU ISUZU
15304900
38F GTMXD SLD
C1 C12 B11 B2 B1 B12 C2 C11 ISUZU

C1 C12 B11 B2 B1 B12 C2 C11 ENG


38M GTMXD SLD
15317380

1744. 844. 846. 877. 1745. 1746. 845. 878.


BLK BLU LT/BLK YEL/BLK RED/BLK GRN LT/BLK PNK/BLK BLK/WHT BLU DK/WHT
0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7
ENG ENG ENG ENG ENG ENG ENG ENG

J1-3 J1-4 J1-76 J1-77 J1-36 J1-44 J1-37 J1-43

PCM
INJ #1 INJ #4 INJ #6 INJ #7 INJ #2 INJ #3 INJ #5 INJ #8

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 2:26:16 pm ORGANIZATION


Engine Controls (LB7)
2003 M. D. C Series 03 X &LB7 h22020d 009 Pilot B 2003 Medium Duty C Series
Panel Set: 3 schematic sheet1 94 $IVEDWORK/h22020d__009 Thursday, May 3, 2001 Panel Set: 3

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-165
Engine Controls — (LB7) 6.6L-Diesel/Duramax
J1939 J1939 POWER DIST POWER DIST RPO LEGEND
J1939 J1939 Uh - Eng3 Uh - Eng3 MWW/MWX - MANUAL TRANS
Page 8A- 57B - 1,2 Page 8A- 57B - 1,2 Page 8A-10D - 8 Page 8A-10D - 8

25A 25A

2361 EDU_J+ 2362 EDU_J- 539 EDU1_P 539 EDU2_P


POWER DIST
Ip1 - Brake
Page 8A-10D - 6
15336173
24M GTMXD SLD
ENG C1 B1 10A
ISUZU C1 B1
24F GTMXD SLD
15336174 15317380 981 CR_CLU_P
38M GTMXD SLD
A4 A5 ENG
A4 A5 ISUZU
38F GTMXD SLD
15304900

IZ20. IZ21.
PNK PNK B STARTING & CHARGING
IC109. IC110. 2.0 TXL 19 2.0 TXL 19 2nd Generator
50 50
YEL GRN DK ISUZU ISUZU Page 8A-30D/F/H - 3
0.75 TXL
50
7 0.75 TXL 7
50
Man Cltch Sw Top Of Trvl
ISUZU ISUZU 22547838 003
J2-91 J2-92 J1-5 J2-119 6N4 5835A
12048272
HIGH LOW SHIELD IGN1 IGN1 Edu - Isuzu A 2524 L2_TERM_LB7
edu 003 POWER DIST
UPC FNA Ip2 - Brake Iso
120 =
379. Page 8A-10D -8
BRN/WHT STARTING & CHARGING
J1939 EDU 0.5 TXL
XBDY
50
7
10A
1st Generator
Page 8A-30D/F/H -3

57X SIGNAL GND A GND B


J1- 1928403454
BRK_NO_P
J2- 1928403462 15326762
30M GTMXD
J2-94 J1-2 J2-114 XBDY A11
BRAKES 25 L_TERM_LB7
IP A11 Brake Sw
30F GTMXD
15304908 Page 8A- 44A/B-4
IZ17 EDU_A_G IZ18 EDU_B_G
J1939
J1939 &MWW/MWX
379. 1320.
Page 8A- 57B - 1 BRN/WHT BLU LT
IZ09 57X_SH IC301. 0.5 TXL
50
7 0.5 TXL
50
7
STARTING & CHARGING
BLU LT IP IP
GND DIST GND DIST 1st Generator
0.75 TXL 16 TCC_PCM
50 Engine Earth A Engine Earth B 15355480 15355480 Page 8A-30D/F/H - 3
ISUZU
Page 8A-14A - 1 Page 8A-14A - 1 30F GTMXD SLD 30F GTMXD SLD
2362 LB7_PCM_J- IP B6 B7 IP
ENG ENG
GND DIST J1939 B6 B7 30M GTMXD SLD
30M GTMXD SLD
Engine Earth A 15355479 15355479
J1939
Page 8A-14A - 12 F_TERM_MON
15304900 Page 8A- 57B -1
38F GTMXD SLD
C8 ISUZU 420.
&MWW/MWX
C8 ENG 379. PPL 1320. 23.
38M GTMXD SLD BRN/WHT 0.5 TXL
50
7
BLU LT GRA
15317380 0.5 TXL 7 ENG 0.5 TXL 7 0.8 TXL 19
2361 LB7_PCM_J+ 50 50 50
ENG ENG ENG
2832.
BLU LT
0.5 TXL
50
7
ENG
J2-76 J1-10 J1-9 J1-49 J1-35 J2-59 J2-18 J1-32 J2-15 J2-52

HIGH LOW SHIELD BRAKE IGN0 IGN0


2X OR 57X LAMP
SIGNAL OUTPUT SWITCH

120 CLUTCH TCC ALTL-2 L TERM F TERM


SWITCH BRAKE MON MON
SWITCH
J1939
PCM

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 2:26:16 pm ORGANIZATION


Engine Controls (LB7)
2003 M. D. C Series 03 X &LB7 h22020d 009 Pilot B 2003 Medium Duty C Series
Panel Set: 4 schematic sheet1 94 $IVEDWORK/h22020d__009 Thursday, May 3, 2001 Panel Set: 4

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-166
Engine Controls — (LB7) 6.6L-Diesel/Duramax
RPO LEGEND
FAM2 - FAMILY 2
B3D - SCHOOL BUS

INTERIOR LIGHTING POWER DIST


983 HIS_G 750 HIS_ILL_G
Headlamp Power Ip1 - Brake
Page 8A- 114A -1 Page 8A-10D - 6

10A
GND DIST GND DIST POWER DIST
Gnd Zone #7A Gnd Zone #7A Uh - Eng2
2509 HIS_LP 985 HIS_LED_P
Page 8A-14A - 3 Page 8A-14A - 9 Page 8A-10D - 6

15A
B D A
339 RPCV_P

GND LED GND High Idle Switch


15010255 001 IP CLUSTER
6N2 3300A Speedometer (4KPPM)
Page 8A-81A - 1 BB_PPM

PRIM_PPM BODY BUILDER Solenoid - Rpcv


LAMP GND SW
12177195 Sec Ppm rpcv 002
Page 8A-119D - 1 UPC FNA
E F C 1 928 403 874
= =
984. 534.
RED GRN DK STARTING & CHARGING POWER DIST B
0.5 TXL
50
7 0.5 TXL
50
7
Starter Rly Ign B Rly
IP_EXTN IP_EXTN
IP CLUSTER IP CLUSTER Page 8A-30D/F/H - 1 Page 8A-10D - 4 IC32. IC32.
Tachometer (2 Ppr) Mal Ind Lamp PPL/WHT YEL
Page 8A-81A - 1 Page 8A-81A - 1 0.85 TXL
50
16 0.85 TXL
50
16
ISUZU ISUZU
15304908
30F GTMXD
IP_EXTN
A2 A3 PCM_START IGNB_P
IP
30M GTMXD A2 A3 TACH MAL_IND_LP
15326762 IZ07 RPCV_SH

=&FAM2-B3D
2013. 534. 121. 419. 817. 1827.
RED GRN DK WHT BRN/WHT GRN DK/WHT YEL/BLK
0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7 0.8 TXL
50
19 GND DIST
IP IP IP IP IP R_CHASSIS Engine Earth B
Page 8A-14A - 12
15366099 15355480 15355480 447. 15304900
YEL 2219. 38F GTMXD SLD
24F GTMXD SLD 30F GTMXD SLD 30F GTMXD SLD GRA/BLK
IP C3 C2 B6 IP B1 D1 C2 R_CHASSIS 0.8 TXL
50
19
TXL 19
C10 C9 ISUZU
ENG 0.8 50
ENG ENG ENG C10 ENG
24M GTMXD SLD C3 C2 B6 30M GTMXD SLD B1 D1 C2 30M GTMXD SLD
ENG C9 38M GTMXD SLD
15336173 15355479 15355479 15317380

2530. 2834.
2013. 534. 121. 419. 817. 1827. PPL/WHT YEL
RED GRN DK WHT BRN/WHT GRN DK/WHT YEL/BLK 0.8 TXL
50
19 0.8 TXL
50
19

0.8 TXL 19 0.8 TXL 19 0.5 TXL 7 0.5 TXL 7 0.5 TXL 7 0.8 TXL 19 ENG ENG
50 50 50 50 50 50
ENG ENG ENG ENG ENG ENG

J2-38 J1-31 J2-10 J2-46 J2-50 J2-49 J2-4 J1-79 J2-44 J2-42 J2-77

HI IDLE HI IDLE TACH IGN0 IGN0 IGN0


EDU/RPCV RPCV
LAMP SWITCH RPCV
POWER SOLENOID
RLY SOLENOID LOW
HI
MALFUNCTION
INDICATOR LP PRIMARY
PPM
SECONDARY
PPM
START
SOL RLY PCM

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 2:26:16 pm ORGANIZATION


Engine Controls (LB7)
2003 M. D. C Series 03 X &LB7 h22020d 009 Pilot B 2003 Medium Duty C Series
Panel Set: 5 schematic sheet1 94 $IVEDWORK/h22020d__009 Thursday, May 3, 2001 Panel Set: 5

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-167
Engine Controls — (LB7) 6.6L-Diesel/Duramax

STARTING & CHARGING POWER DIST POWER DIST


Start Sw / Clutch Sw Ip1 - Trans Uh - PcmB
Page 8A- 30D/F/H - 1 Page 8A-10D - 7 Page 8A-10D - 7

10A 10A

1433 LB7_CRANK 1020 PCM_IGN0_P 440 PCM_BAT2_P

POWER DIST POWER DIST


Ip1 - Pcm-I Uh - PcmB
Page 8A-10D - 8 Page 8A-10D - 7

15A 10A

439 PCM_IGN1_P 440 PCM_BAT1_P

J1-33 J1-19 J1-75 J1-20 J1-57

BATTERY

CRANK VIGN 1 VIGN 0 VBATT A


REQUEST
VBATT B

PCM

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 2:26:16 pm ORGANIZATION


Engine Controls (LB7)
2003 M. D. C Series 03 X &LB7 h22020d 009 Pilot B 2003 Medium Duty C Series
Panel Set: 6 schematic sheet1 94 $IVEDWORK/h22020d__009 Thursday, May 3, 2001 Panel Set: 6

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-168
Engine Controls — (LB7) 6.6L-Diesel/Duramax

PCM
5V REF 1A 5V REF 1C
RESUME/ SET/
ON/OFF ACCEL COAST GND 1 POS SIG 1 GND 2 POS SIG 2 5V REF 2 GND 3 POS SIG 3

J2-16 J1-22 J1-18 J1-41 J2-24 J1-47 J1-54 J1-55 J1-45 J1-65 J2-12 J1-7

1271. 1161. 1164. 1272. 1162. 1274. 1273. 1163. 1275.


BRN BLU DK WHT/BLK PPL BLU LT TAN GRA GRN DK YEL/BLK
0.5 TXL
50
7 0.5 TXL
50
7 TXL 7
0.5 50 TXL 7 0.5
0.5 50 TXL 7
50
TXL 7 0.5
0.5 50 TXL 7
50 0.5 TXL
50
7 0.5 TXL
50
7
ENG ENG ENG ENG ENG ENG ENG ENG ENG

15336173
24M GTMXD SLD
B2 A8 B1 A2 A3 A6 A1 B3 A7 ENG
IP
CRUISE CNTL B2 A8 B1 A2 A3 A6 A1 B3 A7 24F GTMXD SLD
Cruise Cntl Sw 15366099
Page 8A-34A - 1

397 ON_OFF_D

1271. 1161. 1164. 1272. 1162. 1274


. . 1273 1163. 1275.
BRN BLU DK WHT/BLK PPL BLU LT TAN GRA GRN DK YEL/BLK
TXL 7
0.5 50 TXL 7
0.5 50 0.5 TXL 7 0.5 TXL 7 0.5 TXL 7 TXL 7 0.5
0.5 50 TXL 7 TXL 7
0.5 50 0.5 TXL 7
CRUISE CNTL 50 50 50 50 50
IP IP IP IP IP IP IP IP IP
Cruise Cntl Sw
Page 8A-34A - 1
C K E D G H J F A B

Pedal Position Sensor NO PPS 1 PPS 1 PPS 1 PPS 2 PPS 2 PPS 2 PPS 3 PPS 3 PPS 3
15010833a 004 CONNECTION RTN 5V REF RTN 5V REF RTN 5V REF
87 RES_ACCEL_D 6N2 FNA

CRUISE CNTL
15326842
Cruise Cntl Sw
Page 8A-34A - 1

84 SET_COAST_D

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 2:26:16 pm ORGANIZATION


Engine Controls (LB7)
2003 M. D. C Series 03 X &LB7 h22020d 009 Pilot B 2003 Medium Duty C Series
Panel Set: 7 schematic sheet1 94 $IVEDWORK/h22020d__009 Thursday, May 3, 2001 Panel Set: 7

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-169
Engine Controls — (LB7) 6.6L-Diesel/Duramax

PCM LOW
SERIAL A SERIAL B COOLANT OIL LVL IAT MAF
CLASS 2 CLASS 2 IGN0 IGN0 VCC VCC
MAF IAT REF
EXHAUST GND LOW
EXHAUST BRAKE/RESTR
BRAKE SW REQUEST

J1-58 J1-59 J1-72 J2-7 J1-30 J1-70 J2-41 J1-64 J2-51 J2-65

&K40/NPE
2656.
PPL
1049. 0.8 TXL
50
19
1478. 1174. 2931. 472.
GRN DK ENG GRN LT BRN GRA/BLK TAN POWER DIST
TXL
0.5 50 7 TXL
0.5 50 7 0.5 TXL 7 0.5 TXL 7 0.5 TXL 7
50 50 50 Uh - Eng1
ENG ENG ENG ENG ENG
EXH_REQ Page 8A-10D - 8

10A
SERIAL DATA LINK 552. 492.
Star Connector 15355479 EXH BRAKE/RSTR BLK YEL 239 LB7_MAF_P
30M GTMXD SLD TXL
0.5 50 7 0.5 TXL 7
Page 8A-55A - 1 C8 ENG
Exhaust Brake/Rstr Rly 50
ENG ENG
C8 IP Page 8A-29A - 1
30F GTMXD SLD
15355480
15355479
ENG_CL2 1049. 2081. 30M GTMXD SLD 15317380
GRN DK GRN LT B9 B3 ENG 38M GTMXD SLD
0.5 TXL 7 TXL
0.8 50 19 R_CHASSIS A6 ENG
50 B9 B3 1 2 5 3
IP ENG 30F GTMXD SLD ISUZU
15355480 A6 38F GTMXD SLD
15304900 MAF Sense
REF TEMP MAF IGN
451.
=&FAM2
1478.
=&FAM2
IC68. LOW maf 002
15355479
BLK/WHT GRN LT BRN UPC FNA
30M GTMXD SLD
D5 ENG 0.8 TXL 19 0.8 TXL 19 0.85 TXL 16
50 50 50
IP R_CHASSIS R_CHASSIS ISUZU GND
D5 15324447
30F GTMXD SLD
15355480 15326640
6M GT280 SLD 4
E F R_CHASSIS
ISUZU
ISUZU2
ENG_FAN
E F 6F GT280 SLD
15326636
351 LOW_COOL_G IC468.
BRN
=&FAM2 =&FAM2 TXL
0.85 50 16
451. 1478.
BLK/WHT GRN LT ISUZU2
0.8 TXL
50
19 0.8 TXL
50
19
ENG_FAN ENG_FAN
2081. GND DIST
GRN LT Gnd Zone #3A
0.5 TXL
50
7
Page 8A-14A - 10 A
IP A
Low Coolant Sw
low_clnt_sw 002 Oil Level Snsr
UPC FNA UPC FNA
12052641 12129140
N.O. - Held Closed
N.O. - Held Closed
EXH_BRK B B

IC469 LOW_OIL_G

EXH BRAKE/RSTR
Exhaust Brake Sw
Page 8A-29A - 1
GND DIST
Engine Earth C
Page 8A-14A - 12

RPO LEGEND
K40 - EXHAUST BRAKE
NPE - EXHAUST RESTRICTOR
FAM2 - FAMILY 2

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 2:26:16 pm ORGANIZATION


Engine Controls (LB7)
2003 M. D. C Series 03 X &LB7 h22020d 009 Pilot B 2003 Medium Duty C Series
Panel Set: 8 schematic sheet1 94 $IVEDWORK/h22020d__009 Thursday, May 3, 2001 Panel Set: 8

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-170
Engine Controls — (LB7) 6.6L-Diesel/Duramax
FUEL PULL UP
PCM
FUEL
SENSOR (SEC)
RTN FUEL FUEL FUEL
LEVEL PUMP LEVEL
RELAY SEN1 GLOW PLUG WAIT
SEN2

J2-57 J2-73 J2-9 J2-54 J2-36

TELL TALE
507.
Ttm - Wait Intake Heater BLU DK
Page 8A-86A - 1 0.5 TXL 7
470. 1936. 465. 1589. 50
BLK BLU DK GRN DK/WHT PPL ENG
0.5 TXL
50
7 0.5 TXL
50
7 0.8 TXL
50
19 TXL
0.8 50 19 15355479
ENG ENG ENG ENG 30M GTMXD SLD
C3 ENG
INTAKE_HTR IP
C3 30F GTMXD SLD
15355480

507.
FUEL_RTN FUEL_RLY1 BLU DK
0.5 TXL
50
7
IP

FUEL HAND & STOR FUEL HAND & STOR


Fuel Senders Fuel Pump Rly
Page 8A-22D/E - 1 Page 8A-22D - 1

FUEL HAND & STOR FUEL HAND & STOR


Sec Fuel Sender Pri Fuel Sender
Page 8A-22D - 1 Page 8A-22D/E - 1

FUEL_LVL2 FUEL_LVL1

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 2:26:16 pm ORGANIZATION


Engine Controls (LB7)
2003 M. D. C Series 03 X &LB7 h22020d 009 Pilot B 2003 Medium Duty C Series
Panel Set: 9 schematic sheet1 94 $IVEDWORK/h22020d__009 Thursday, May 3, 2001 Panel Set: 9

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-171
Engine Controls — (LB7) 6.6L-Diesel/Duramax

PCM
CAM RTN CRANK RTN
CRANK CRANK GLOW PLUG
CAM SUP CAM POS SUP POS 1 ON/OFF GLOW DIAG

J2-39 J1-61 J1-73 J1-2 J1-21 J1-12 J2-6 STARTING & CHARGING J1-52
Uh Dist Center
FL
Page 8A-30D/F/H - 2

631. 633. 1867. 1869. 505. 2 GLO_CNTL 506.


RED BRN/WHT GRN LT BLU DK/WHT YEL BLU LT
0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7 0.8 TXL
50
19
ENG ENG ENG ENG ENG ENG
632. 1868. A Glow Plug Term
PNK/BLK YEL/BLK
0.5 TXL
50
7 0.5 TXL
50
7 glo_plg_term 002
ENG ENG B UPC FNA
15317380
12146365 38M GTMXD SLD
B3 B5 B4 B10 B8 B9 A2 A3 ENG
B3 B5 B4 B10 B8 B9 A2 A3 ISUZU
38F GTMXD SLD
HB01. 15304900
IC26. IC27. IC23. IC24. YEL HB20.
RED BRN/WHT GRN LT BLU DK/WHT BLU LT
0.85 TXL 16
0.85 TXL
50
16 TXL 16
0.85 50 TXL
0.85 50 16 TXL 16
0.85 50 ISUZU
50 TXL
0.85 50 16
ISUZU ISUZU ISUZU ISUZU ISUZU
IC28. IC25.
PNK/BLK YEL/BLK SPLICE
TXL 16
0.85 50 0.85 TXL 16
50
ISUZU ISUZU
GLOW BATT
PLUG
ENABLE

IZ06 CAM_SH IZ05 CRANK_SH

GLOW
GLOW PLUG HB20.
GND PLUGS DIAGNOSTIC BLU LT
GND DIST GND DIST 0.35 FUSELINK
50
7
ISUZU
Engine Earth B Engine Earth A
Page 8A-14A - 12 Page 8A-14A - 12
A B C A B C
HB03 GLO_CNTL_G
Cam Sensor Crank Sensor B
HALL h22_hall 003 HALL h22_hall 003 Ring Terminal
EFFECT UPC FNA EFFECT UPC FNA
A
CAM CRANK
SENSOR SENSOR
12129945 12129945 GND DIST
Engine Earth C
Page 8A-14A - 12

503. 509.
ORN ORN/BLK
8.0 TXL 19 TXL 19
8.0 50
50
ISUZU ISUZU
SPLICE SPLICE

503. 503. 503. 503. 509. 509. 509. 509.


ORN ORN ORN ORN ORN/BLK ORN/BLK ORN/BLK ORN/BLK
8.0 TXL 19 TXL
8.0 50 19 8.0 TXL 19 TXL
8.0 50 19 TXL 19
8.0 50 8.0 TXL 19 8.0 TXL 19 8.0 TXL 19
50 50 50 50 50
ISUZU ISUZU ISUZU ISUZU ISUZU ISUZU ISUZU ISUZU

A A A A A A A A

Glow Plug #8 Glow Plug #6 Glow Plug #4 Glow Plug #2 Glow Plug #1 Glow Plug #3 Glow Plug #5 Glow Plug #7
glow_plug 001 glow_plug 001 glow_plug 001 glow_plug 001 glow_plug 001 glow_plug 001 glow_plug 001 glow_plug 001
UPC FNA UPC FNA UPC FNA UPC FNA UPC FNA UPC FNA UPC FNA UPC FNA

12020227 12020227 12020227 12020227 12020227 12020227 12020227 12020227

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 2:26:16 pm ORGANIZATION


Engine Controls (LB7)
2003 M. D. C Series 03 X &LB7 h22020d 009 Pilot B 2003 Medium Duty C Series
Panel Set: 10 schematic sheet1 94 $IVEDWORK/h22020d__009 Thursday, May 3, 2001 Panel Set: 10

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-172
Engine Controls — (LB7) 6.6L-Diesel/Duramax

PCM A/C
CLUTCH A/C A/C LOW PRESS
PRNDL P RELAY REQUEST SWITCH
IGN0 IGN0
INTAKE INTAKE
INTAKE HEATER HEATER
HEATER DIAG 1 DIAG 2

J1-78 J1-29 J2-62 J1-34 J2-34 J2-17 J2-55

5347. 5349. 5349.


POWER DIST BRN PNK PNK
Uh - Eng 1 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19
ENG ENG ENG
Page 8A-10D - 8
15336173 &M74/MX4/MTW
1786. 459. 762. 603.
10A A4 A5 C5
24M GTMXD SLD
ORN/BLK GRN DK/WHT GRN DK/WHT GRN DK
ENG
0.5 TXL
50
7 TXL 7
0.5 50 0.8 TXL
50
19 0.5 TXL
50
7
A4 A5 C5 ISUZU ENG ENG ENG ENG
239 HTR_RLY_D_P 24F GTMXD SLD
15336174
5349. 5349.
PNK PNK
0.8 TXL
50
19 0.8 TXL
50
19
15317380 ISUZU ISUZU
38M GTMXD SLD
ENG A1 SPLICE
ISUZU A1
38F GTMXD SLD 5349.
15304900 PNK
TXL
0.8 50 19
239. 5347.
PNK BRN ISUZU
0.8 TXL
50
16 TXL
0.8 50 16
SPLICE
ISUZU ISUZU

5349.
PNK
FUSELINK
0.35 50 7
ISUZU

PRNDL_PN AC_ENABLE_A PCM_HI_AC PCM_LO_AC

IGN 1 INTAKE INTAKE Glow Plug Control


HEATER HEATER glow_plug_cntl 003
ENABLE DIAGNOSTIC TRANSMISSION HVAC HVAC HVAC
FNA UPC
Nsbu - Pn Sw Ac Enable Rly Hi Press Sw Low Press Sw
Page 8A- 27A - 3 Page 8A-65A - 2 Page 8A-65A - 2 Page 8A-65A - 2

INTAKE
HEATER
TBD

Ring Terminal
B

XXX.
XXX
8.0 TXL
50
37
ISUZU

Air Intake Heater


cat_in_htr 001
UPC FNA

TBD RPO LEGEND


M74 - LCT 1000 AUTO TRANS
CASE
MX4 - LCT 2000 AUTO TRANS
MTW - LCT 2400 AUTO TRANS

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 2:26:16 pm ORGANIZATION


Engine Controls (LB7)
2003 M. D. C Series 03 X &LB7 h22020d 009 Pilot B 2003 Medium Duty C Series
Panel Set: 11 schematic sheet1 94 $IVEDWORK/h22020d__009 Thursday, May 3, 2001 Panel Set: 11

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-173
Engine Controls — (LB7) 6.6L-Diesel/Duramax
03 560 000 TY PILOT B - INITIAL CREATION 29AU00 001 03 560 439 JG Inline Update 21DE00 001
03 560 805 JG Connector Updates . 26OC00 001 03 560 873 JG Gauge Update 23FE01 001
03 560 000 TY Added Terminating Resistor Graphics 16NO00 001 03 560 981 JG Family 2 School Bus Update 03AP01 001

Lb7Pcm - J1=CA=Blu - J2=CA=Clr


16220610db_lb7 008
PTO ENG
KILL
PTO
FEEDBACK
PTO
ENGAGE
PTO
ENABLE
SWITCH BARO
PCM RAIL
PRESSURE
12F FNA

IGN0 MDL
RTN RTN
5V REF 5V REF J1- 12191489
A B C D
J2- 12191488
J2-56 J2-13 J2-37 J1-71 J2-64 J2-78 J1-46 J1-48 J2-23 J2-58 J1-1 J2-40 J1-40 J2-1

2562. 488. 433. 1057. 2932. 2917. 2919. 2918.


PPL GRN LT GRA/BLK ORN/BLK WHT/BLK TAN ORN/BLK YEL
TXL
0.5 50 7 0.5 TXL 7 TXL 7
0.5 50 TXL 7
0.5 50 0.5 TXL 7 0.5 TXL 7 TXL 7
0.5 50 TXL
0.5 50 7
50 50 50
ENG ENG ENG ENG ENG ENG ENG ENG

494.
BLU LT PTO_ENGAGE
0.8 TXL
50
19
351 LB7_1_G 351 LB7_3_G
ENG

PTO_ENG_DIS UPFITTER PROV


Pto Rly PTO_ENABLE GND DIST GND DIST
Page 8A-18A - 2 Gnd Zone #3A Gnd Zone #3A
Page 8A-14A - 10 Page 8A-14A - 10

351 LB7_2_G 351 LB7_4_G


UPFITTER PROV
UPFITTER PROV
Pto Kill
Pto Enable
Page 8A-18A - 1
Page 8A-18A - 1

TRANSMISSION GND DIST GND DIST


Body Bldr Trans Conn Gnd Zone #3A Gnd Zone #3A
Page 8A- 27A - 3 Page 8A-14A - 10 Page 8A-14A - 10
15336173 15317380
24M GTMXD SLD 38M GTMXD SLD
ENG A8 A7 A6 C3 C4 C5 ENG
ISUZU A8 A7 A6 C3 C4 C5 ISUZU
BB_TRANS 24F GTMXD SLD 38F GTMXD SLD
15336174 15304900

&M74/MX4/MTW &M74/MX4/MTW
2522. 2522.
YEL YEL
0.8 TXL
50
19 0.8 TXL
50
19
ENG ENG
IC56. IC73. IC70.
&MWW/MWX
GRA BLK ORN/BLK WHT/BLK IZ08 RAIL_SH
2522.
TXL 16 0.85
0.85 50 TXL 16 0.85 TXL 16
YEL 50 50
0.8 TXL 19 ISUZU ISUZU ISUZU
ENG
50 SA2522

2522.
&M74/MX4/MTW GND DIST
YEL IC37. IC46. IC40. Engine Earth A
TAN ORN/BLK YEL Page 8A-14A - 12
0.8 TXL
50
19
2522 TCM_PTOSTAT
ENG 0.85 TXL
50
16 0.85 TXL 16 0.85
50
TXL
50
16
ISUZU ISUZU ISUZU

B A A B
TRANSMISSION
Tcm Sensor - Baro Sensor - Rail Pressure
REF REF
Page 8A- 27A - 3 vac_snsr 001 LOW LOW rail_snsr 001
UPC FNA UPC FNA
BAR RAIL

UPFITTER PROV REF REF


5V 5V
Pto Load 12129946 1 928 403 968
Page 8A-18A - 1
C C

RPO LEGEND
PTO_FEDBACK M74 - LCT 1000 AUTO TRANS
MX4 - LCT 2000 AUTO TRANS
MTW - LCT 2400 AUTO TRANS
MWW/MWX - MANUAL TRANS

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 2:26:16 pm ORGANIZATION


Engine Controls (LB7)
2003 M. D. C Series 03 X &LB7 h22020d 009 Pilot B 2003 Medium Duty C Series
Panel Set: 12 schematic sheet1 94 $IVEDWORK/h22020d__009 Thursday, May 3, 2001 Panel Set: 12

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-174
Engine Controls — (LB7) 6.6L-Diesel/Duramax

GMTG/ISUZU INLINE CHART

I1 15317380 GMTG (MALE) 15336173 GMTG (MALE)


I2 Ring Terminal - 12146365
15304900 ISUZU (FEMALE) 15336174 ISUZU (FEMALE)

CAVITY FUNCTION CIRCUIT NO. CAVITY FUNCTION CIRCUIT NO. FUNCTION CIRCUIT NO.

A1 INTAKE HEATER RELAY IGN 1 239 A1 n/c n/c GLOW PLUG FEED 2
A2 GLOW ON 505 A2 CAN LINK ISOLATION XXX
A3 GLOW DIAG 506 A3 RESERVED (SWIRL CNRTL) n/c
A4 FUEL INJECTOR FEED (EDU) 539 A4 INTAKE HEATER ENABLE 5347
A5 FUEL INJECTOR FEED (EDU) 539 A5 INTAKE HEATER DIAG 1 5349
A6 LOW OIL SENSOR - SIGNAL 1174 A6 BARO - 5V 2932
A7 COOLANT TEMP SNSR - SIG 410 A7 BARO - RTN 1057
A8 COOLANT TEMP - 5V RTN 720 A8 BARO - SIGNAL 433
B1 INJECTOR #2 1745 B1 CAN LINK LO (EDU) 2362
B2 INJECTOR #7 877 B2 CAN LINK ISOLATION XXX
B3 VDEPSB - CAM 631 B3 RESERVED (Q-WARM) n/c
B4 CAM - SIGNAL 633 B4 n/c n/c
B5 DEPSGNDB - CAM 632 B5 n/c n/c
B6 n/c n/c B6 n/c n/c
B7 n/c n/c B7 n/c n/c
B8 VDEPSGNDA - CRANK 1868 B8 n/c n/c
B9 CRANK - SIGNAL 1869 C1 CAN LINK HI (EDU) 2361
B10 VDEPSA - CRANK 1867 C2 CAN LINK ISOLATION XXX
B11 INJECTOR #6 846 C3 RESERVED (WASTEGATE) n/c
B12 INJECTOR #3 1746 C4 n/c n/c
C1 INJECTOR #1 1744 C5 INTAKE HEATER DIAG 2 5349
C2 INJECTOR #5 845 C6 MAP - 5V 597
C3 RAIL PRESSURE - 5V 2917 C7 MAP - RTN 469
C4 RAIL PRESSURE - RTN 2919 C8 MAP - SIGNAL 432
C5 RAIL PRESSURE - SIGNAL 2918
C6: See page h22023d C6 FUEL HEATER - FEED 2677
C7 n/c n/c
C8 57X OUT 2832
C9 RPCV - LO 2834
C10 RPCV - HI 2530
C11 INJECTOR #8 878
C12 INJECTOR #4 844
D1 FUEL TEMPERATURE 1578
D2 FUEL TEMP - GROUND 718
D3: See page h22023d D3 WIF SENSOR 508
D6 OIL PRESSURE 332
D7 OIL PRESSURE - RTN 407
D8 OIL PRESSURE 5V - REF 705

NOTE: XXX = Physical isolation for Can link


n/c = No connection

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 2:26:16 pm ORGANIZATION


Engine Controls (LB7)
2003 M. D. C Series 03 X &LB7 h22020d 009 Pilot B 2003 Medium Duty C Series
Panel Set: 13 schematic sheet1 94 $IVEDWORK/h22020d__009 Thursday, May 3, 2001 Panel Set: 13

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-175
Engine Controls — (LLY) 6.6L-Diesel/Duramax

5V Sensor - Oil Pressure


REF
OIL
12555535 003
PRESSURE UPC FNA

REF
LOW
6189-0099

C A
C

B B
5V Sensor - Map
IC466. IC471. IC457.
REF 16249939 004 Sensor Asm-Fuel Temp
Sensor Asm-Cool Temp 12F 5000A TEMP
TAN/WHT BLK GRA MAP
TEMP fuel_temp 002
25036898 003 0.85 TXL
50
16 0.85 TXL 16 0.85
50
TXL
50
16
UPC FNA
12F 4000A ISUZU2 ISUZU2 ISUZU2 LOW REF
REF REF
12129946
LOW 178392-6
LOW 12162193
ISUZU2 A
A ISUZU B A

IC41. IC47. IC92. IC94. IC93. IC44. IC43.


YEL GRA IC66. IC71. IC57. GRA GRN LT ORN/BLK BRN YEL
0.85 TXL
50
16 0.85 TXL
50
16
TAN/WHT BLK GRA 0.85 TXL
50
16 0.85 TXL
50
16 0.85 TXL
50
16 0.85 TXL
50
16 0.85 TXL
50
16
ISUZU ISUZU 0.8 TXL 16 0.8 TXL 16 0.8 TXL 16 ISUZU ISUZU ISUZU ISUZU ISUZU
50 50 50
ISUZU ISUZU ISUZU
15304900 15336174 15304900
38F GTMXD SLD 24F GTMXD SLD 38F GTMXD SLD
A7 A8 D6 D7 D8 ISUZU C6 C8 C7 ISUZU D2 D1 ISUZU
A7 A8 D6 D7 D8 C6 C8 C7 D2 D1
38M GTMXD SLD 24M GTMXD SLD 38M GTMXD SLD
15317380 15336173 15317380

410. ENG 720. ENG 332. ENG 2755. ENG 2705. ENG 597. ENG 432. ENG 469. ENG 718. ENG 1578. ENG
YEL GRA TAN/WHT BLK GRA GRA GRN LT ORN/BLK BRN YEL
0.5 TXL
50
7 TXL 7
0.5 50 TXL 19 0.8
0.8 50 TXL 19 0.8
50
TXL 19
50 0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7

J2-67 J2-14 J2-25 J2-39 J1-34 J1-39 J2-23 J2-30 J3-48 J2-27

VCC VCC
5V OIL 5V MAP
COOLANT GND OIL PRESS MAP RTN FUEL TEMP
PRESS GND
GND
ECL EOPRESS MAP SENSE FUEL TEMP
TEMP
PCM

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 7:07:59 am ORGANIZATION


Engine Controls (LLY)
GMT560 04i X &LLY h44020d 002 Beta 0 GMT560
Panel Set: 1 schematic sheet1 1 $IVEDWORK/h44020d__002 Wednesday, October 8, 2003 Panel Set: 1

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-176
Engine Controls — (LLY) 6.6L-Diesel/Duramax
RPO LEGEND
M74 - LCT 1000 AUTO TRANS
MX4 - LCT 2000 AUTO TRANS
MTW - LCT 2400 AUTO TRANS
MWW/MWX - MANUAL TRANS

STARTING & CHARGING


Start Sw / Clutch Sw
Page 8A- 30D - 1

1433 LB7_CRANK

POWER DIST
Trans Speed Snsr (Man) Ip1 - Pcm-I
TOSS trans_spd_snsr 002 Page 8A-10D - 8
UPC FNA

15A

439 LB7_IGN1_P
LO HI
15336024
2 1

EXTERIOR LIGHTING STARTING & CHARGING POWER DIST POWER DIST


Reverse Sw Starter Rly Ip1 - Pcm-I Uh - PcmB
Page 8A- 110A - 6 Page 8A- 30D - 1 Page 8A-10D - 8 Page 8A-10D - 7

15A 10A

BACK_UP PCM_START 439 LB7_IGN1_P2 440 LB7_BAT1_P

TRANSMISSION POWER DIST POWER DIST POWER DIST


Tcm Ip1 - Trans Uh - PcmB Ign B Rly
Page 8A- 27A - 1 Page 8A-10D - 7 Page 8A-10D - 7 Page 8A-10D - 4

10A 10A

24. ENG
GRN LT REP_TOSS_HI 1020 LB7_IGN0_P 440 LB7_BAT2_P IGNB_P
TXL 19
0.8 50

&MWW/MWX &M74/MTX
2222. ENG 2221. ENG 2219. ENG
GRN DK BLU LT GRA/BLK
0.8 TXL
50
19
&MWW/MWX 0.8
TXL 19
50 0.8 TXL
50
19
2221. ENG 447. ENG
BLU LT YEL
TXL 19
0.8 50 0.8 TXL 19
50

J3-45 J2-7 J3-23 J3-12 J3-35 J3-18 J1-19 J1-10 J1-18 J1-20 J1-5 J1-52

IGN0 LOW HI BATTERY


REVERSE SW EDU/RPCV
POWER
RLY
4WD HI/LO SW
TOSS PCM START
SOL RLY
CRANK
REQUEST
VIGN 1/MON VIGN 1 VIGN 0 VBATT A

VBATT B

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 7:07:59 am ORGANIZATION


Engine Controls (LLY)
GMT560 04i X &LLY h44020d 002 Beta 0 GMT560
Panel Set: 2 schematic sheet1 1 $IVEDWORK/h44020d__002 Wednesday, October 8, 2003 Panel Set: 2

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-177
Engine Controls — (LLY) 6.6L-Diesel/Duramax
Fuel Injector 1 Fuel Injector 4 Fuel Injector 6 Fuel Injector 7 Fuel Injector 2 Fuel Injector 3 Fuel Injector 5 Fuel Injector 8
17124607 003 17124607 003 17124607 003 17124607 003 17124607 003 17124607 003 17124607 003 17124607 003

2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1
IC13. IC15. IC62. IC18. IC64. IC20. IC63. IC21. IC14. IC16. IC60. IC17. IC61. IC19. IC65. IC22.
ORN/BLK GRN LT/RED ORN/BLK GRN LT/WHT ORN/BLK BLU DK/WHT ORN/BLK WHT/RED RED/WHT WHT/YEL RED/WHT WHT/BLU DK RED/WHT GRN LT/RED RED/WHT WHT/GRN
TXL 19
2.5 50 TXL 19 2.5
2.5 50 TXL 19 TXL 19 2.5
2.5 50 TXL 19 2.5 TXL 19 2.5 TXL 19 TXL 19
2.5 50 2.5 TXL 19 2.5 TXL 19 2.5 TXL 19 2.5 TXL 19 2.5 TXL 19 2.5 TXL 19 2.5 TXL 19 2.5 TXL 19
50 50 50 50 50 50 50 50 50 50 50 50
ISUZU ISUZU ISUZU ISUZU ISUZU ISUZU ISUZU ISUZU ISUZU ISUZU ISUZU ISUZU ISUZU ISUZU ISUZU ISUZU

JOINT A JOINT B JOINT A JOINT B

SPLICE SPLICE

IC13. IC20. IC520. IC21. IC521. IC60.


ORN/BLK BLU DK/WHT BLU DK/WHT WHT/RED WHT/RED RED/WHT
TXL 19
2.5 50 TXL 16
0.75 50 0.75 TXL 16 0.75 TXL 16 0.75 TXL 16 2.5 TXL 19
50 50 50 50
ISUZU ISUZU ISUZU ISUZU ISUZU ISUZU
J1-3 J1-4 J1-1 J1-59 J1-60 J1-61 J1-62 J2-121 J2-118 J2-115 J2-116 J2-120

INJ HI1 INJ #1 INJ #4 INJ #6 INJ #6 INJ #7 INJ #7 INJ #2 INJ HI2 INJ #3 INJ #5 INJ #8

EDU
NOTE: ALL INJECTORS DELAYED 90 DEG BY EDU PROCESSING.

INJ #2 INJ #5 INJ #3 INJ #8 INJ #7 INJ #1 INJ #6 INJ #4

J1-67 J1-45 J1-47 J1-63 J1-48 J1-66 J1-64 J1-44

IC101. IC104. IC106. IC107. IC102. IC103. IC105. IC108.


GRN LT/BLK BLK/WHT PNK/BLK BLU DK/WHT RED/BLK BLK YEL/BLK BLU LT/BLK
0.75 TXL
50
16 TXL 16
0.75 50 0.75 TXL
50
16 0.75 0.75 TXL
50
16 0.75 TXL
50
16 TXL 16
0.75 50 0.75 TXL
50
16
ISUZU ISUZU ISUZU ISUZU ISUZU ISUZU ISUZU ISUZU
15304900
38F GTMXD SLD
B1 C2 B12 C11 B2 C1 B11 C12 ISUZU
B1 C2 B12 C11 B2 C1 B11 C12
38M GTMXD SLD
15317380

1745. ENG 845. ENG 1746. ENG 878. ENG 877. ENG 1744. ENG 846. ENG 844. ENG
GRN LT/BLK BLK/WHT PNK/BLK BLU DK/WHT RED/BLK BLK YEL/BLK BLU LT/BLK
0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7

J2-65 J2-70 J2-52 J2-68 J2-66 J2-72 J2-71 J2-69

PCM
INJ #1 INJ #4 INJ #6 INJ #7 INJ #2 INJ #3 INJ #5 INJ #8

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 7:07:59 am ORGANIZATION


Engine Controls (LLY)
GMT560 04i X &LLY h44020d 002 Beta 0 GMT560
Panel Set: 3 schematic sheet1 1 $IVEDWORK/h44020d__002 Wednesday, October 8, 2003 Panel Set: 3

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-178
Engine Controls — (LLY) 6.6L-Diesel/Duramax
POWER DIST POWER DIST
Uh - Eng3 Uh - Eng3 RPO LEGEND
Page 8A-10D - 8 Page 8A-10D - 8 MWW/MWX - MANUAL TRANS

25A 25A

539 EDU1_P 539 EDU2_P

POWER DIST
15317380
38M GTMXD SLD Ip1 - Brake
A4 A5 Page 8A-10D - 6
A4 A5 ISUZU
J1939 J1939 38F GTMXD SLD 10A
15304900
J1939 J1939
Page 8A- 57B - 2 Page 8A- 57B - 2
441 CR_CLU_P

2361 EDU_J+ 2362 EDU_J-

IZ20. IZ21.
PNK PNK B STARTING & CHARGING
2.0 TXL 19 2.0 TXL 19 2nd Generator
50 50
ISUZU ISUZU Page 8A- 30D - 3
Man Cltch Sw Top Of Trvl
22547838 003
J2-91 J2-92 J1-5 J2-119 6N4 5835A
12048272
HIGH LOW SHIELD IGN1 IGN1 Edu - Isuzu A 2524 L2_TERM_LB7
edu 003 POWER DIST
UPC FNA Ip2 - Brake Iso
120 Ω &MWW/MWX
379. XBDY Page 8A-10D - 8
BRN/WHT STARTING & CHARGING
J1939 EDU 0.5 TXL
50
7
10A
1st Generator
Page 8A- 30D -3

57X SIGNAL GND A GND B


J1- 1928403454
BRK_NO_P
J2- 1928403462 15326762
30M GTMXD
J2-94 J1-2 J2-114 A11
BRAKES 25 L_TERM_LB7
A11 Brake Sw
30F GTMXD
15304908 Page 8A- 44A/B-4
IZ17 EDU_A_G IZ18 EDU_B_G
J1939
J1939 &MWW/MWX
379. IP 1320. IP
Page 8A- 57B -1 BRN/WHT BLU LT
IZ09 57X_SH IC301. 0.5 TXL
50
7 0.5 TXL
50
7
STARTING & CHARGING
BLU LT GND DIST GND DIST 1st Generator
0.75 TXL 16 TCC_PCM
50 Engine Earth A Engine Earth B 15355480 15355480 Page 8A- 30D - 3
ISUZU
Page 8A-14A - 1 Page 8A-14A - 1 30F GTMXD SLD 30F GTMXD SLD
2362 LB7_PCM_J- B6 B7
GND DIST J1939 B6 B7 30M GTMXD SLD
30M GTMXD SLD
Engine Earth A 15450272 15450272
J1939
Page 8A-14A - 12 F_TERM_MON
15304900 Page 8A- 57B - 1
38F GTMXD SLD
C8 ISUZU 420. ENG
&MWW/MWX
C8 379. ENG PPL 1320. ENG 23. ENG
38M GTMXD SLD BRN/WHT 0.5 TXL
50
7
BLU LT GRA
15317380 0.5 TXL 7 0.5 TXL 7 0.8 TXL 19
2361 LB7_PCM_J+ 50 50 50
2832. ENG
BLU LT
0.5 TXL
50
7

J2-63 J1-1 J1-2 J1-49 J3-47 J2-61 J2-60 J2-57 J2-4 J1-41

HIGH LOW SHIELD BRAKE IGN0 IGN0


2X OR 57X LAMP
SIGNAL OUTPUT SWITCH

120 Ω CLUTCH TCC ALTL-2 L TERM F TERM


SWITCH BRAKE MON MON
SWITCH
J1939
PCM

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 7:07:59 am ORGANIZATION


Engine Controls (LLY)
GMT560 04i X &LLY h44020d 002 Beta 0 GMT560
Panel Set: 4 schematic sheet1 1 $IVEDWORK/h44020d__002 Wednesday, October 8, 2003 Panel Set: 4

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-179
Engine Controls — (LLY) 6.6L-Diesel/Duramax
RPO LEGEND
FAM2 - FAMILY 2
B3D - SCHOOL BUS
ANC - SHUTTLE BUS

INTERIOR LIGHTING POWER DIST


750 HIS_G 750 HIS_ILL_G
Headlamp Power Ip1 - Brake
Page 8A-114A - 1 Page 8A-10D - 6

10A
GND DIST GND DIST
Gnd Zone #7A Gnd Zone #7A
2509 HIS_LP 441 HIS_LED_P
Page 8A-14A - 3 Page 8A-14A -9

B D A Solenoid - Rpcv
rpcv 002
UPC FNA
GND LED GND High Idle Switch
1 928 403 874
15010255 001 IP CLUSTER POWER DIST
6N2 3300A Speedometer (4KPPM) Uh - Eng2 B
Page 8A-81A - 1 BB_PPM Page 8A-10D - 6
IC32. IC32.
15A PPL/WHT YEL
0.85 TXL
50
16 0.85 TXL
50
16
ISUZU ISUZU
PRIM_PPM BODY BUILDER 339 EGRDCMTR_P2
LAMP GND SW 12177195 Sec Ppm
Page 8A-119D - 1
E F C
IZ07 RPCV_SH
750. IP_EXTN
534. IP_EXTN
BLK GRN DK
0.5 TXL
50
7 0.5 TXL 7
50
IP CLUSTER IP CLUSTER
POWER DIST POWER DIST
Tachometer (2 Ppr) Mal Ind Lamp
Uh - Eng2 Uh - Eng2 GND DIST
Page 8A-81A - 1 Page 8A-81A - 1
Page 8A-10D - 6 Page 8A-10D - 6 Engine Earth B
15304908 Page 8A-14A - 12
30F GTMXD 15304900
A2 A3 15A 15A 38F GTMXD SLD
C10 C9 ISUZU
30M GTMXD A2 A3 TACH MAL_IND_LP
15326762 339 EGRDCMTR_P 339 RPCV_P C10 C9 38M GTMXD SLD
15317380
POWER DIST
-B3D-ANC Uh - Eng2 2834. ENG
2013. IP 534. IP 121. IP 419. IP 817. IP 1827. R_CHASSIS
YEL
RED GRN DK WHT BRN/WHT GRN DK/WHT YEL/BLK Page 8A-10D - 6
TXL 19
0.8 50
0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7 0.8 TXL
50
19
2530. ENG
15A PPL/WHT
0.8 TXL
50
19

15366099 15355480 15355480


24F GTMXD SLD 30F GTMXD SLD 30F GTMXD SLD 339 RPCV_P2 SA2834
C3 C2 B6 B1 D1 C2
24M GTMXD SLD C3 C2 B6 30M GTMXD SLD B1 D1 C2 30M GTMXD SLD SA2530
15336173 15450272 15450272

2530. ENG 2530. ENG 2834. ENG 2834. ENG


2013. ENG 534. ENG 121. ENG 419. ENG 817. ENG 1827. ENG PPL/WHT PPL/WHT YEL YEL
RED GRN DK WHT BRN/WHT GRN DK/WHT YEL/BLK 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 TXL 19
0.8 50
0.8 TXL
50
19 0.8 TXL 19
50 0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7 TXL 19
0.8 50

J3-56 J1-12 J3-37 J3-40 J1-53 J1-46 J3-10 J3-14 J1-42 J1-56 J1-40 J1-54 J1-37 J1-51

HI IDLE HI IDLE TACH IGN0 IGN0 IGN0


LAMP SWITCH EGR EGR RPCV RPCV
DCMTR DCMTR RPCV RPCV RPCV RPCV SOLENOID SOLENOID
BATT A BATT B BATT A BATT B SOLENOID SOLENOID LOW B LOW A
HI A HI B
MALFUNCTION
INDICATOR LP PRIMARY
PPM
SECONDARY
PPM
PCM

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 7:07:59 am ORGANIZATION


Engine Controls (LLY)
GMT560 04i X &LLY h44020d 002 Beta 0 GMT560
Panel Set: 5 schematic sheet1 1 $IVEDWORK/h44020d__002 Wednesday, October 8, 2003 Panel Set: 5

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-180
Engine Controls — (LLY) 6.6L-Diesel/Duramax

4 1 C 1

EGR V DC Mtr_Sens-EGR 5V
Sensor - VNT Pos SOL VNT Sol
HI REF egrdcmtr 001 REF varinozpos 001 HI vntsol 001
VNT UPC FNA
UPC FNA UPC FNA
M
EGR EGR EGR LOW SOL
LO POS RET REF LO
TBD TBD TBD
6 3 2 A B 2

15336174
24F GTMXD SLD
C4 C5 A3 B3 C3 B6 B7 B8 B4 B5 ISUZU
C4 C5 A3 B3 C3 B6 B7 B8 B4 B5
24M GTMXD SLD
15336173

5764. ENG 5746. ENG


OG/BK L-GN/BK
0.5 TXL
50
7 0.5 TXL
50
7

SA5764 SA5746

5764. ENG 5746. ENG 2754. ENG 5947. ENG 5931. ENG
OG/BK L-GN/BK BLK YE WH
0.5 TXL
50
7 0.5 TXL
50
7 0.35 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7

5764. ENG 5746. ENG 5763. ENG 2703. ENG 5928. ENG 5929. ENG 5930. ENG
OG/BK L-GN/BK BN/WH GRA TN OG/BK D-BU
TXL 7
0.5 50 TXL 7
0.5 50 0.35 TXL 7 TXL 7
0.35 50 0.5 TXL 7 0.5 TXL 7 0.5 TXL 7
50 50 50 50

J2-33 J2-53 J2-35 J2-55 J1-14 J2-8 J1-47 J1-23 J2-44 J2-31 J2-49 J2-50

VREF 1 A VREF 1 A
IGN IGN LEGR1 LO LEGR1 LO VREF RTN A VREF RTN A IGN LEGR1 LO

LEGR1 HI LEGR1 HI LEGR1 POS LEGR1 POS LEGR1 HI

PCM

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 7:07:59 am ORGANIZATION


Engine Controls (LLY)
GMT560 04i X &LLY h44020d 002 Beta 0 GMT560
Panel Set: 6 schematic sheet1 1 $IVEDWORK/h44020d__002 Wednesday, October 8, 2003 Panel Set: 6

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-181
Engine Controls — (LLY) 6.6L-Diesel/Duramax

PCM
5V REF 1A 5V REF 1C
RESUME/ SET/
ON/OFF ACCEL COAST GND 1 POS SIG 1 GND 2 POS SIG 2 5V REF 2 GND 3 POS SIG 3

J3-30 J3-22 J3-19 J2-40 J2-19 J1-32 J2-54 J1-28 J1-17 J2-56 J2-24 J1-36

1271. ENG 1161. ENG 1164. ENG 1272. ENG 1162. ENG 1274. ENG 1273. ENG 1163. ENG 1275. ENG
BRN BLU DK WHT/BLK PPL BLU LT TAN GRA GRN DK YEL/BLK
0.5 TXL
50
7 TXL 7
0.5 50 0.5 TXL
50
7 0.5 TXL 7 0.5
50
TXL 7
50
TXL 7 0.5
0.5 50 TXL 7 0.5
50
TXL 7 0.5
50
TXL 7
50

15336173
24M GTMXD SLD
B2 A8 B1 A2 A3 A6 A1 B3 A7

CRUISE CNTL B2 A8 B1 A2 A3 A6 A1 B3 A7 24F GTMXD SLD


Cruise Cntl Sw 15366099
Page 8A-34A - 1

397 ON_OFF_D

1271. IP 1161. IP 1164. IP 1272. IP 1162. IP 1274. IP 1273. IP 1163. IP 1275. IP


BRN BLU DK WHT/BLK PPL BLU LT TAN GRA GRN DK YEL/BLK
TXL 7
0.5 50 0.5 TXL 7 0.5 TXL 7 0.5 TXL 7 0.5 TXL 7 0.5 TXL 7 0.5 TXL 7 0.5 TXL 7 0.5 TXL 7
CRUISE CNTL 50 50 50 50 50 50 50 50
Cruise Cntl Sw
Page 8A-34A -1
C K E D G H J F A B

Pedal Position Sensor NO PPS 1 PPS 1 PPS 1 PPS 2 PPS 2 PPS 2 PPS 3 PPS 3 PPS 3
15010833a 004 CONNECTION RTN 5V REF RTN 5V REF RTN 5V REF
87 RES_ACCEL_D 6N2 FNA

CRUISE CNTL
15326842
Cruise Cntl Sw
Page 8A-34A - 1

84 SET_COAST_D

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 7:07:59 am ORGANIZATION


Engine Controls (LLY)
GMT560 04i X &LLY h44020d 002 Beta 0 GMT560
Panel Set: 7 schematic sheet1 1 $IVEDWORK/h44020d__002 Wednesday, October 8, 2003 Panel Set: 7

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-182
Engine Controls — (LLY) 6.6L-Diesel/Duramax

PCM
LOW
SERIAL A SERIAL B COOLANT OIL LVL IAT MAF
CLASS 2 CLASS 2 IGN0 IGN0 VCC VCC
MAF IAT REF
EXHAUST GND LOW
EXHAUST BRAKE/RESTR
BRAKE SW REQUEST

J1-15 J1-16 J2-11 J1-45 J2-38 J2-26 J2-29 J2-58 J3-24 J1-13

&K40
2656. ENG
PPL
1049. ENG 0.8 TXL
50
19
1478. ENG 1174. ENG 2931. ENG 472. ENG
GRN DK GRN LT BRN GRA/BLK TAN POWER DIST
0.5 TXL
50
7 0.5 TXL
50
7 TXL 7
0.5 50 0.5 TXL
50
7 0.5 TXL
50
7
Uh - Eng1
EXH_REQ Page 8A-10D - 8

10A
SERIAL DATA LINK 552. ENG 492. ENG
Star Connector 15450272 EXH BRAKE/RSTR BLK YEL 239 LB7_MAF_P
30M GTMXD SLD TXL 7
0.5 50 TXL 7
0.5 50
Page 8A-55A - 1 C8 Exhaust Brake/Rstr Rly
C8 Page 8A-29A - 1
30F GTMXD SLD
15355480

&K40 15450272
ENG_CL2 1049. IP 2081. ENG 30M GTMXD SLD 15317380
GRN DK GRN LT B9 B3 38M GTMXD SLD
TXL
0.5 50 7 0.8 TXL 19 A6
50 B9 B3 1 2 5 3
30F GTMXD SLD ISUZU
15355480 A6
38F GTMXD SLD
15304900
REF TEMP MAF IGN
MAF Sense
451. R_CHASSIS
1478. R_CHASSIS IC68. LOW maf 002
15450272
BLK/WHT GRN LT BRN UPC FNA
30M GTMXD SLD
D5 0.8 TXL
50
19 0.8 TXL
50
19 0.85 TXL
50
16
ISUZU GND
D5 15324447
30F GTMXD SLD
15355480 15326640
6M GT280 SLD 4
E F ISUZU
ISUZU2
E F 6F GT280 SLD
15326636
351 LOW_COOL IC468.
BRN
451. ENG_FAN 1478. ENG_FAN 0.85 TXL
50
16

BLK/WHT GRN LT ISUZU2


0.8 TXL
50
19 0.8 TXL
50
19
&K40
2081. IP GND DIST
GRN LT Gnd Zone #3A
0.5 TXL
50
7
Page 8A-14A -10 A
A
Low Coolant Sw
low_clnt_sw 002 Oil Level Snsr
UPC FNA UPC FNA
12052641 12129140
N.O. - Held Closed
EXH_BRK B B

IC469 LOW_OIL_G

EXH BRAKE/RSTR
Exhaust Brake Sw
Page 8A-29A - 1
GND DIST
Engine Earth C
Page 8A-14A - 12

RPO LEGEND
K40 - EXHAUST BRAKE
NPE - EXHAUST RESTRICTOR
FAM2 - FAMILY 2

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 7:07:59 am ORGANIZATION


Engine Controls (LLY)
GMT560 04i X &LLY h44020d 002 Beta 0 GMT560
Panel Set: 8 schematic sheet1 1 $IVEDWORK/h44020d__002 Wednesday, October 8, 2003 Panel Set: 8

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-183
Engine Controls — (LLY) 6.6L-Diesel/Duramax
FUEL PULL UP
PCM
FUEL
SENSOR (SEC)
RTN FUEL FUEL FUEL FUEL FILTER FUEL CAM RTN CRANK RTN
CRANK CRANK
LEVEL PUMP LEVEL PRESSURE SENSOR CAM SUP CAM POS SUP POS 1
SEN2 RELAY SEN1 SW WIF

J2-64 J1-43 J1-44 J1-30 J3-5 J2-17 J1-50 J1-8 J3-51 J2-28 J3-43 J3-52

508 LB7_WIF
631. ENG 633. ENG 1867. ENG 1869. ENG
RED BRN/WHT GRN LT BLU DK/WHT
0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7
470. ENG 1936. ENG 465. ENG 1589. ENG
BLK BLU DK GRN DK/WHT PPL 632. ENG 1868. ENG
TXL 7
0.5 50 0.5 TXL 7 TXL 19
0.8 50 TXL 19
0.8 50
50 HEATED FUEL PNK/BLK YEL/BLK
TXL 7
0.5 50 0.5 TXL 7
Wif 50
Page 8A-23D - 1 15317380
38M GTMXD SLD
B3 B5 B4 B10 B8 B9
B3 B5 B4 B10 B8 B9 ISUZU
FUEL_RLY1 38F GTMXD SLD
15304900
IC26. IC27. IC23. IC24.
RED BRN/WHT GRN LT BLU DK/WHT
0.85 TXL
50
16 TXL 16
0.85 50 0.85 TXL
50
16 0.85 TXL
50
16
ISUZU ISUZU ISUZU ISUZU
IC28. IC25.
FUEL HAND & STOR PNK/BLK YEL/BLK
Fuel Pump Rly 0.85 TXL
50
16 0.85 TXL
50
16
Page 8A-22D - 1 ISUZU ISUZU

FUEL_LVL2 FUEL_LVL1
IZ06 CAM_SH IZ05 CRANK_SH

FUEL HAND & STOR FUEL HAND & STOR


Sec Fuel Sender Pri Fuel Sender
GND DIST GND DIST
Page 8A- 22D - 1 Page 8A-22D -1
Engine Earth B Engine Earth A
Page 8A-14A - 12 Page 8A-14A - 12
FUEL HAND & STOR
A B C A B C
Fuel Tank Senders
Page 8A-22D - 1
Cam Sensor Crank Sensor
HALL h22_hall 003 HALL h22_hall 003
EFFECT UPC FNA EFFECT UPC FNA
CAM CRANK
SENSOR SENSOR
12129945 12129945
FUEL_RTN

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 7:07:59 am ORGANIZATION


Engine Controls (LLY)
GMT560 04i X &LLY h44020d 002 Beta 0 GMT560
Panel Set: 9 schematic sheet1 1 $IVEDWORK/h44020d__002 Wednesday, October 8, 2003 Panel Set: 9

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-184
Engine Controls — (LLY) 6.6L-Diesel/Duramax

PCM

GLOW ON
GLOW PLUG WAIT

J1-26 J3-54

TELL TALE BATTERIES POWER DIST


Ttm - Wait Intake Heater Uh Dist Center (B+) Uh - Eng 1
Page 8A-86A - 1 Page 8A- 35D/F -1 Page 8A-10D - 8
507. ENG
BLU DK
0.5 TXL
50
7
FL 10A
15450272
30M GTMXD SLD INTAKE_HTR 2 GLO_CNTL 239 HTR_RLY_D_P
C3
15317380
38M GTMXD SLD
C3 30F GTMXD SLD A1 A2
15355480
SN2 J1939 J1939 A1 A2 ISUZU
507. IP 38F GTMXD SLD
BLU DK J1939 J1939 HB01. 15304900
Page 8A- 57B - 1,2 Page 8A- 57B - 1,2 YEL
0.5 TXL 7
TXL 16
50 0.85 50
ISUZU

2. ENG
RED GLOW_J- GLOW_J+
8.0 FUSELINK
50
37

J2-1 J1-12 TBD


J1-6 J1-5
GLOW LOW HIGH IGN1 GLOW Glow Plug Control
PLUG PLUG glow_plug_cntl 005
BATT J1939 ON
FNA UPC

ELECTRONICS

GLOW GLOW GLOW GLOW GLOW GLOW GLOW GLOW


PLUG PLUG PLUG PLUG PLUG PLUG PLUG PLUG
J2- 15422994
J1-11 J1-1 J1-2 J1-3 J1-4 J1-7 J1-8 J1-9 J1-10

Case Gnd

503. 503. 503. 503. 509. . 509. 509 509.


ORN ORN ORN ORN ORN/BLK ORN/BLK ORN/BLK ORN/BLK
8.0 TXL
50
19 8.0 TXL
50
19 8.0 TXL
50
19 8.0 TXL
50
19 8.0 TXL
50
19 TXL 19
8.0 50 8.0 TXL
50
19 8.0 TXL
50
19
ISUZU ISUZU ISUZU ISUZU ISUZU ISUZU ISUZU ISUZU

A A A A A A A A

Glow Plug #1 Glow Plug #2 Glow Plug #3 Glow Plug #4 Glow Plug #5 Glow Plug #6 Glow Plug #7 Glow Plug #8
glow_plug 001 glow_plug 001 glow_plug 001 glow_plug 001 glow_plug 001 glow_plug 001 glow_plug 001 glow_plug 001
UPC FNA UPC FNA UPC FNA UPC FNA UPC FNA UPC FNA UPC FNA UPC FNA

12020227 12020227 12020227 12020227 12020227 12020227 12020227 12020227

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 7:07:59 am ORGANIZATION


Engine Controls (LLY)
GMT560 04i X &LLY h44020d 002 Beta 0 GMT560
Panel Set: 10 schematic sheet1 1 $IVEDWORK/h44020d__002 Wednesday, October 8, 2003 Panel Set: 10

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-185
Engine Controls — (LLY) 6.6L-Diesel/Duramax

PCM A/C
CLUTCH A/C A/C LOW PRESS
PRNDL P RELAY REQUEST SWITCH
IGN0 IGN0

EPR/EXHAUST BRAKE
TELLTALE

J3-7 J3-31 J3-41 J3-20 J2-34

&M74/MTX
1786. ENG 459. ENG 762. ENG 603. ENG
ORN/BLK GRN DK/WHT GRN DK/WHT GRN DK
TXL 7
0.5 50 TXL 7
0.5 50 0.8 TXL 19 0.5 TXL 7
50 50
1962 EXH_TEL 120 VAC Pwr Cord
560_pwr_cord 001
UPC FNA

PHASE 1 COMMON GROUND PRNDL_PN PCM_LO_AC


EXH BRAKE/RSTR 17757-1
EPR/Exhaust Brake Telltale
Page 8A-29A - 1 A B C

TRANSMISSION HVAC
Nsbu - Pn Sw Low Press Sw
3-18 HPN Page 8A- 27A - 3 Page 8A-65A -2
PN 13125-2

HVAC HVAC
Ac Enable Rly High Press Sw
Page 8A- 65A - 2 Page 8A- 65A - 2

SA900 SA901 SA902

AC_ENABLE_A PCM_HI_AC

901. BLOCK_HTR
BRN
0.5 TXL
50
7

900. BLOCK_HTR 902. BLOCK_HTR


BLK GRN/YEL
0.5 TXL
50
7 0.5 TXL
50
7

1 3 2

Engine Block Htr


560_block_htr 001
UPC FNA

RESISTOR

17446-3
CASE

RPO LEGEND
M74 - LCT 1000 AUTO TRANS
MX4 - LCT 2000 AUTO TRANS
MTW - LCT 2400 AUTO TRANS

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 7:07:59 am ORGANIZATION


Engine Controls (LLY)
GMT560 04i X &LLY h44020d 002 Beta 0 GMT560
Panel Set: 11 schematic sheet1 1 $IVEDWORK/h44020d__002 Wednesday, October 8, 2003 Panel Set: 11

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-186
Engine Controls — (LLY) 6.6L-Diesel/Duramax

Powertrain Controller
16220610_lly 002
PTO ENG PTO PTO
PTO
ENABLE PCM RAIL
12F FNA
KILL FEEDBACK ENGAGE SWITCH BARO PRESSURE
IGN0 MDL
RTN RTN J1- 15357147
5V REF 5V REF A B C D
J2- 15357131
J3- 15357148
J3-1 J3-17 J3-39 J3-6 J2-46 J1-7 J1-31 J1-33 J2-2 J2-42 J2-73 J1-9 J2-36 J3-44

2562. ENG 488. ENG 433. ENG 1057. ENG 2932. ENG 2917. ENG 2919. ENG 2918. ENG
PPL GRN LT GRA/BLK ORN/BLK WHT/BLK TAN ORN/BLK YEL
0.5 TXL
50
7 TXL 7
0.5 50 TXL 7
0.5 50 TXL 7 0.5
0.5 50 TXL 7
50 0.5 TXL
50
7 TXL 7 0.5
0.5 50 TXL 7
50

494. ENG
BLU LT PTO_ENGAGE
0.8 TXL
50
19
351 LB7_1_G 351 LB7_3_G

PTO_ENG_DIS
UPFITTER PROV
Pto Rly PTO_ENABLE GND DIST GND DIST
Page 8A-18A - 2 Gnd Zone #3A Gnd Zone #3A
Page 8A-14A - 10 Page 8A-14A - 10

351 LB7_2_G 351 LB7_4_G


UPFITTER PROV
UPFITTER PROV
Pto Kill
Pto Enable
Page 8A-18A - 1
Page 8A-18A - 1

TRANSMISSION GND DIST GND DIST


Body Bldr Trans Conn Gnd Zone #3A Gnd Zone #3A
Page 8A-14A -10 Page 8A-14A - 10
Page 8A- 27A - 3
15336173 15317380
24M GTMXD SLD 38M GTMXD SLD
A8 A7 A6 C3 C4 C5
ISUZU A8 A7 A6 C3 C4 C5 ISUZU
BB_TRANS 24F GTMXD SLD 38F GTMXD SLD
15336174 15304900

&M74/MTX &M74/MTX
2522. ENG 2522. ENG
YEL YEL
0.8 TXL
50
19 0.8 TXL
50
19

IC56. IC73. IC70.


&MWW/MWX
GRA BLK ORN/BLK WHT/BLK IZ08 RAIL_SH
2522. ENG
YEL 0.85 TXL
50
16 0.85 TXL 16 0.85
50
TXL 16
50
TXL 19
0.8 50 ISUZU ISUZU ISUZU
SA2522

2522. ENG
&M74/MTX GND DIST
YEL IC37. IC46. IC40. Engine Earth A
TAN ORN/BLK YEL Page 8A-14A - 12
0.8 TXL
50
19
2522 TCM_PTOSTAT 0.85 TXL
50
16 0.85 TXL 16 0.85
50
TXL
50
16
ISUZU ISUZU ISUZU

B A A B
TRANSMISSION
Tcm Sensor - Baro Sensor - Rail Pressure
REF REF
Page 8A- 27A - 3 vac_snsr 001 LOW LOW rail_snsr 001
UPC FNA UPC FNA
BAR RAIL

UPFITTER PROV REF REF


5V 5V
Pto Load 12129946 1 928 403 968
Page 8A-18A - 1
C C

RPO LEGEND
PTO_FEDBACK M74 - LCT 1000 AUTO TRANS
MX4 - LCT 2000 AUTO TRANS
MTW - LCT 2400 AUTO TRANS
MWW/MWX - MANUAL TRANS

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 7:07:59 am ORGANIZATION


Engine Controls (LLY)
GMT560 04i X &LLY h44020d 002 Beta 0 GMT560
Panel Set: 12 schematic sheet1 1 $IVEDWORK/h44020d__002 Wednesday, October 8, 2003 Panel Set: 12

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-187
Engine Controls — (LLY) 6.6L-Diesel/Duramax
04 560 000 TY INITIAL CREATION 10SE01 001
04 560 1149 JG TRANS RPO UPDATE 13DE01 001
04i 560 1198 JG Changed LB7 to LLY 27MR02 001
03 560 1228 JG Added RPO ANC 07MY02 001
04i 560 1230 JG Insert Fusible Link into Glow Plug 2 ckt 09MY02 001

GMTG/ISUZU INLINE CHART

I1 15317380 GMTG (MALE) 15336173 GMTG (MALE)


I2 I3 15422994 GMTG
15304900 ISUZU (FEMALE) 15336174 ISUZU (FEMALE)

CAVITY FUNCTION CIRCUIT NO. CAVITY FUNCTION CIRCUIT NO. FUNCTION CIRCUIT NO.

A1 INTAKE HEATER RELAY IGN 1 239 A1 n/c n/c GLOW BATT CNTL 2
A2 GLOW ON 505 A2 n/c n/c
A3 n/c n/c A3 EGR POSITION F/B 5763
A4 FUEL INJECTOR FEED (EDU) 539 A4 n/c n/c
A5 FUEL INJECTOR FEED (EDU) 539 A5 n/c n/c
A6 LOW OIL SENSOR - SIGNAL 1174 A6 BARO - 5V 2932
A7 COOLANT TEMP SNSR - SIG 410 A7 BARO - RTN 1057
A8 COOLANT TEMP - 5V RTN 720 A8 BARO - SIGNAL 433
B1 INJECTOR #2 1745 B1 CAN LINK LO (EDU) 2362 B1: See page 057b
B2 INJECTOR #7 877 B2 n/c n/c
B3 VDEPSB - CAM 631 B3 EGR POSITION RTN 2754
B4 CAM - SIGNAL 633 B4 VNT SOLENOID HI 5774
B5 DEPSGNDB - CAM 632 B5 VNT SOLENOID LO 5773
B6 n/c n/c B6 VNT POSITION 5V 5776
B7 n/c n/c B7 VNT POSITION RTN 5777
B8 VDEPSGNDA - CRANK 1868 B8 VNT POSITION F/B 5775
B9 CRANK - SIGNAL 1869 C1 CAN LINK HI (EDU) 2361 C1: See page 057b
B10 VDEPSA - CRANK 1867 C2 FUEL FILTER PRESSURE SW 5765
B11 INJECTOR #6 846 C3 EGR POSITION 5V 2703
B12 INJECTOR #3 1746 C4 EGR DC MOTOR HI 5764
C1 INJECTOR #1 1744 C5 EGR DC MOTOR LO 5746
C2 INJECTOR #5 845 C6 MAP - 5V 597
C3 RAIL PRESSURE - 5V 2917 C7 MAP - RTN 469
C4 RAIL PRESSURE - RTN 2919 C8 MAP - SIGNAL 432
C5 RAIL PRESSURE - SIGNAL 2918
C6: See page 023d C6 FUEL HEATER - FEED 2677
C7 n/c n/c
C8 57X OUT 2832
C9 RPCV - LO 2834
C10 RPCV - HI 2530
C11 INJECTOR #8 878
C12 INJECTOR #4 844
D1 FUEL TEMPERATURE 1578
D2 FUEL TEMP - GROUND 718
D3: See page 023d D3 WIF SENSOR 508
D6 OIL PRESSURE 332
D7 OIL PRESSURE - RTN 407
D8 OIL PRESSURE 5V - REF 705

NOTE: XXX = Physical isolation for Can link


n/c = No connection

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 7:07:59 am ORGANIZATION


Engine Controls (LLY)
GMT560 04i X &LLY h44020d 002 Beta 0 GMT560
Panel Set: 13 schematic sheet1 1 $IVEDWORK/h44020d__002 Wednesday, October 8, 2003 Panel Set: 13

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-188
Fuel — (LG4-’04i) 7.8L-Diesel/Duramax
ENGINE CNTLS ENGINE CNTLS
Ecu Ecu

1589 FUEL_LVL1 1936 FUEL_LVL2

30M GTMXD SLD


B7 B6
B7 B6 30F GTMXD SLD

1589. 1936.
PPL BLU DK
0.8 0.8

6M GT280 SLD
C D
C D 6F GT280 SLD

1589. 1936.
PPL BLU DK
0.8 0.8
SA350
4 4

Primary Tank Fuel Sender Secondary Tank Fuel Sender

350. 350. 350.


BLK BLK BLK
1.0 1.0 1.0

2 2
Single Tank Dual Tanks
PFTANK_G SFTANK_G FUEL_SEND_G

470. 470. Static Ground: Static Ground:


BLK BLK Primary Tank Secondary Tank
0.8 0.8
GND DIST GND DIST GND DIST
SA470 Gnd Zone #10 Gnd Zone #9 Gnd Zone #3C
470.
BLK
0.8 470.
BLK
0.8

6F GT280 SLD
B
B 6M GT280 SLD

470.
BLK
0.8

30F GTMXD SLD


C4
C4 30M GTMXD SLD RPO LEGEND
LC8 - DURAMAX 7200 DIESEL ENG
470 FUEL_RTN LG4 - DURAMAX 7800 DIESEL ENG
LG5 - CAT 7.2L L6 ENG
ENGINE CNTLS NJ2/NNV/NPQ/NNW - FAMILY 3 SINGLE TANK
Ecu NG7/NNQ/NPW - FAMILY 3 DUAL TANKS
FAM3 - FAMILY 3

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 7:27:51 am ORGANIZATION


Fuel (LG4/LG5)
GMT560 04i X h44022b 001 Prod 0 GMT560
Panel Set: 1 schematic sheet1 1 $IVEDWORK/h44022b__001 Thursday, June 19, 2003 Panel Set: 1

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-189
Fuel — (LLY) 6.6L-Diesel/Duramax
04i 560 1198 JG Initial Creation - Changed LB7 to LLY 27MR02 001
ENGINE CNTLS ENGINE CNTLS 03 560 1228 JG Added RPO ANC 07MY02 001
Pcm Pcm
Page 8A- 20D - 9 Page 8A- 20D - 9

1589 FUEL_LVL1 1936 FUEL_LVL2

15450272 POWER DIST ENGINE CNTLS


30M GTMXD SLD Uh - Fuel Pcm
B7 B6 20A
Page 8A- 10D - 3 Page 8A- 20D - 9
B7 B6
30F GTMXD SLD
15355480 1640 FUEL_RLY_P 465 FUEL_RLY1
-ANC/B3D
1589. R_CHASSIS 1936. R_CHASSIS
PPL BLU DK
0.8 TXL
50
19 0.8 TXL
50
19 A3 A1
15326655
8M GT280 SLD Uh - Fuel Pump Rly (Secondary)
C D 560_fsblk_120 003
30 86
C D UPC FNA
8F GT280 SLD Fuel Pump Rly
15326654

1589. FUEL 1936. FUEL


&NG6 12088567
PPL BLU DK 87 85
0.8 TXL
50
19 0.8 TXL
50
19
12146281

4 4 B1 B3

Primary Tank Fuel Sender Secondary Tank Fuel Sender 120. ENG
sec_fuel_sndr 002 GRA
pri_fuel_sndr 006 2.0 TXL 19
FNA UPC 50
UPC FNA
15450272
30M GTMXD SLD 250 F_PMP_RLY_G
D1
D1
30F GTMXD SLD
15324862 15324862 15355480

120. R_CHASSIS GROUND DIST


2 2 GRA
TXL 19
Ground Zone #2B
Single Tank Dual Tanks 2.0 50 Page 8A-14A - 2
15326655
8M GT280 SLD
F
&NG6 &NG6
470. FUEL 470. FUEL F
BLK BLK 8F GT280 SLD
15326654
0.8 TXL
50
19 0.8 TXL
50
19

SC470 &NG6
120. FUEL
&NJ9/NN4/N23/NK1/NJ2
470. FUEL GRA
BLK 2.0 TXL
50
19
0.8 TXL
50
19 &NG6
470. FUEL
BLK
0.8 TXL
50
19

B
Splice required for L18
Secondary Fuel Tank Transfer Pump
bal_fuel_pmp 004 M
15326654 UPC FNA
8F GT280 SLD
B 15326677
B 8M GT280 SLD A
15326655 SJ350

470. R_CHASSIS
BLK &NG6 &NJ9/NN4/N23 &NJ9/NN4/N23
0.8 TXL 19 350. FUEL 350. FUEL 350. FUEL
50
BLK BLK BLK
TXL 19
2.0 50 1.0 TXL 19 1.0 TXL 19
50 50
15355480
30F GTMXD SLD
C4
C4 Dual Tanks Single Metal Tank Static Ground:
30M GTMXD SLD
15450272 RPO LEGEND Single Metal Tank

470 FUEL_RTN NJ9/NN4/N23 - FAMILY 2 SINGLE REAR METAL FUEL TANK FUEL_PMP_G PFTANK_G
NK1/NJ2 - FAMILY 2 SINGLE MID-SHIP PLASTIC FUEL TANK
ENGINE CNTLS NG6 - FAMILY 2 DUAL FUEL TANKS GND DIST GND DIST
Pcm FAM2 - FAMILY 2 Ground Zone #12A Gnd Zone #11
Page 8A- 20D - 9 B3D - SCHOOL BUS Page 8A-14A - 7 Page 8A-14A - 10

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 7:25:47 am ORGANIZATION


Fuel (LLY)
GMT560 04i X &LLY h44022d 001 Beta 0 GMT560
Panel Set: 1 schematic sheet1 12 $IVEDWORK/h44022d__001 Thursday, June 19, 2003 Panel Set: 1

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-190
Heated Fuel/Water in Fuel — (LG4-’04i) 7.8L-Diesel/Duramax
04 560 000 JG Beta - Initial Creation 02JA02
04 560 000 JG Moved Rly to UH Center 04JA02
POWER DIST POWER DIST 04 560 1167 JG For connector 15344628: pins A,B,C to 1,2,3 19FE02
Uh - Eng 2 Uh - Htd Fuel 04 560 1179 JG 3-way Isuzu to Engine inline change 04MR02

15A 20A

339 HFUEL_R1_P 1440 HFUEL_1_P


TELL TALE
Ttm - Water In Fuel
A1 A3

Uh - Heated Fuel Rly


86 30
Heated Fuel WIF

12088567
85 87

B3 B1

2677.
PNK
1.0
508.
YEL/BLK
0.8

40M GTMXD SLD


A4
A4 40F GTMXD SLD
250 HFUEL_R1_G
3M MP630
C
C ISUZU
3F MP630 508.
12124685 YEL/BLK
GND DIST 0.8
Gnd Zone #2B

2677.
PNK
TXL
1.0 50 19
ISUZU

Water In Fuel Snsr

Heated Fuel
lg4_htd_fuel 001
UPC FNA
B

150 WATTS
o o
CLOSES FROM -40 C TO 60 C
351 WIF_G

GND DIST
Gnd Zone #3A
NWB/KUK
RPO LEGEND
NWB - WATER AND FUEL SEPARATOR
KUK - WATER IN FUEL

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 7:58:53 am ORGANIZATION


Heated Fuel/WIF (LG4)
GMT560 04i X h44023b 001 Beta 0 GMT560
Panel Set: 1 schematic sheet1 16 $IVEDWORK/h44023b__001 Thursday, August 15, 2002 Panel Set: 1

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-191
Heated Fuel/Water in Fuel — (LLY) 6.6L-Diesel/Duramax
04 560 000 JG Beta - Initial Creation 04JA02 001
04i 560 1198 JG Changed LB7 to LLY 27MR02 001
POWER DIST POWER DIST TELL TALE LB7 ENG CNTLS
Uh - Eng 1 Uh - Htd Fuel Ttm - Water In Fuel Pcm Wif
Page 8A- 10D -8 Page 8A- 10D - 4 Page 8A-86A - 1 Page 8A- 20D - 9

10A 20A

239 HFUEL_R3_P 1440 HFUEL_3_P WIF LB7_WIF

N85 N87

Ip2 - Heated Fuel Rly


85 87 560_rly_978 002
FNA UPC
Heated Fuel

12088567
86 30
12129833
N86 N30

2677. IP 508. IP
PNK YEL/BLK
1.0 TXL
50
19 0.8 TXL 19
50

15366099
24F GTMXD SLD
A5 B8
450 HFUEL_R3_G
A5 B8 24M GTMXD SLD
15336173
508. ENG 508. ENG
YEL/BLK YEL/BLK
0.8 TXL
50
19 0.8 TXL
50
19
GND DIST
Gnd Zone #4B
Page 8A- 14A - 5
SB508
2677. ENG 508. ENG
PNK YEL/BLK
TXL 19 0.8
1.0 50 TXL 19
50

15317380
38M GTMXD SLD
C6 D3
C6 D3 ISUZU
38F GTMXD SLD
15304900

IC95. IC90.
PNK YEL/BLK
1.25 TXL
50
19 0.85 TXL 16
50
ISUZU ISUZU
A X1

HTD FUEL WIF Heated/Water In Fuel


htd_wif 001
UPC FNA

150 WATTS
o o GND GND
CLOSES FROM -40 C TO 60 C 15300027
B X2
IC96 HFUEL_SW_G IC91 WIF_G

GND DIST GND DIST


Engine Earth A Engine Earth B
Page 8A-14A - 12 Page 8A-14A - 12

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 7:59:56 am ORGANIZATION


Heated Fuel/WIF (LLY)
GMT560 04i X &LLY h44023d 001 Beta 0 GMT560
Panel Set: 1 schematic sheet1 9 $IVEDWORK/h44023d__001 Thursday, August 15, 2002 Panel Set: 1

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-192
Electronic Throttle Control — (L18) 8.1L-Gas/NAPT
POWER DIST POWER DIST ENGINE CNTLS ENGINE CNTLS
Ip1 - Pcm I Ip2 - Brake Iso Pcm Pcm
Page 8A-10A - 8 Page 8A-10A - 8 Page 8A-20A - 8 Page 8A-20A - 8

Family 2 Family 2
15A has Fuse
10A has Fuse

439 ETC_P BRK_NO_P ETC_A ETC_B

1320.
BLU LT
0.5 TXL
50
7
IP

15355480
30F GTMXD SLD
B7 IP
ENG
B7 30M GTMXD SLD
15355479

1320. 1061. 774.


BLU LT ORN/BLK BLU DK/WHT
0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7
ENG ENG ENG

J1-7 J1-6 J1-12 J1-13

IGN1 BRAKE 2 UART A UART B

Throttle Actuator Control Module

TPS1 TPS1 TPS2 TPS2


GND MOTOR 1 MOTOR 2 5V REF TPS1 RTN 5V REF TPS2 RTN

J1-15 J1-16 J1-8 J1-2 J1-1 J1-3 J1-9 J1-11 J1-10

581. 416. 452. 486.


YEL GRA BLK PPL
TXL
0.8 50 19 0.5 TXL 7 TXL
0.5 50 7 TXL
0.5 50 7
50
ENG ENG ENG ENG
351 ETC_G

582. 485. 1688. 1704.


BRN GRN DK BLU LT/BLK BLK/WHT
0.8 TXL
50
19 TXL
0.5 50 7 0.5 TXL
50
7 0.5 TXL
50
7
ENG ENG ENG ENG
GND DIST
Gnd Zone #3A
Page 8A-14A - 10

J1-B J1-A J2-A J2-C J2-B J2-D J2-F J2-E

MTR MTR TPS1 TPS1 TPS1 TPS2 TPS2 TPS2 Throttle Actuator Cntrl Body
1 2 5V REF RTN 5V REF RTN tps_actuator 001
UPC FNA
M
Throttle
Actuator Throttle Position Sensor J1- 12077900
J2- 12162260

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 2:46:27 pm ORGANIZATION


Etc (L18)
2003 M. D. C Series 03 X &L18 h22021a 009 Pilot B 2003 Medium Duty C Series
Panel Set: 1 schematic sheet1 20 $IVEDWORK/h22021a__009 Wednesday, December 6, 2000 Panel Set: 1

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-193
Electronic Throttle Control — (L18) 8.1L-Gas/NAPT
03 560 000 JG PILOT B - INITIAL CREATION 20NO00 001

CRUISE CNTL CRUISE CNTL CRUISE CNTL


Resume/Accel Set Coast On/Off
Page 8A-34A - 1 Page 8A-34A - 1 Page 8A-34A - 1

87 RES_ACCEL_A 84 SET_COAST_A 397 ON_OFF_A

J1-5 J1-4 J1-14

RESUME/ SET ON/OFF Throttle Actuator Cntrl Mdl


ACCEL COAST 25311787 002
6M1 1770A

Throttle Actuator Control Module

PPS 1 PPS 1 PPS 2 PPS 2 PPS 3 PPS 3 J1- 12191065


RTN PPS 1 5V REF RTN PPS 2 5V REF RTN PPS 3 5V REF
J2- 12065425
J2-A J2-F J2-G J2-B J2-C J2-D J2-J J2-K J2-E

1271. 1164. 1162. 1273. 1275.


BRN WHT/BLK BLU LT GRA YEL/BLK
TXL
0.5 50 7 0.5 TXL 7 TXL
0.5 50 7 0.5 TXL 7 TXL 7
0.5 50
50 50
IP IP IP IP IP

1161. 1272. 1274. 1163.


BLU DK PPL TAN GRN DK
0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7
IP IP IP IP

C K E D GF H J A B

NO PPS 1 PPS 1 PPS 1 PPS 2 PPS 2 PPS 2 PPS 3 PPS 3 PPS 3 Pedal Position Sensor
CONNECTION RTN 5V REF RTN 5V REF RTN 5V REF 15010833a 004
6N2 FNA

15326842

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 2:46:27 pm ORGANIZATION


Etc (L18)
2003 M. D. C Series 03 X &L18 h22021a 009 Pilot B 2003 Medium Duty C Series
Panel Set: 2 schematic sheet1 20 $IVEDWORK/h22021a__009 Wednesday, December 6, 2000 Panel Set: 2

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-194
Automatic Transmission — TCM (LCT-’03-’04)
POWER DIST Eng Speed Snsr (Tiss) Turbine Spd Snsr Trans Output Spd Snsr
SPEED SENSOR SPEED SENSOR SPEED SENSOR
Ip1 - Trans tiss 003 turs 002 toss 003
TRANS INPUT TURBINE TRANS OUTPUT
Page 8A-10A/B/C/D - 7
UPC FNA UPC FNA UPC FNA

Family 2
10A
has Fuse

1020 LCT1_IGN0_P LO TISS HI LO TURS HI LO TOSS HI


15336024 15336024 15336024

POWER DIST POWER DIST 2 1 2 1 2 1


Uh - Pcm B Ip1 - Trans
Page 8A-10A/B/C/D - 7 1230. 1983. 821.
Page 8A-10A/B/C/D - 7 RED/BLK ORN PPL/WHT
0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19
Family 2 ENG ENG ENG
10A 10A
has Fuse

TCM_BAT_P 1020 LCT_IGN0_P

440.
ORN
TXL
0.8 50 19
ENG

1231. 1984. 822.


BLU DK/WHT BLU LT GRN LT/BLK
0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19
ENG ENG ENG
J1-3 J1-2 J1-4 J2-18 J2-17 J1-7 J2-14 J2-13 J1-13 J2-16 J2-15

IGN0 IGN0
BATT LO HI SERV BRK LO HI ABS LO HI
TRANS INPUT SPEED STATUS TURB SPEED ACTIVE TRANS OUTPUT SPEED

V12A V12B IGN_FM


LCT TCM REP TOSS
OVERDRIVE UNMANAGED ZERO
DEFEAT GPI9 TORQUE CLASS 2 CROSSING
LOW GND GND

J1-10 J1-14 J1-9 J1-30 J1-18 J1-27 J1-1 J1-5

POWER DIST
10A Uh - Eng1
Page 8A- 10A/B/C/D - 8 2467 UNMAN_TORQ 2470 LCT_CL2 2221 REP_TOSS_HI 351 LCT_G
351.
239 ODDS_LED_P BLK/WHT
0.8 TXL
50
19
POWER DIST ENG
Ip2 - Lh Parklamp
L18 ENGINE CNTLS SERIAL DATA LINK ENGINE CNTLS GND DIST
Page 8A-10A/B/C/D - 5 750 ODDS_SW_G
Pcm Class 2 Pcm/Ecu Gnd Zone #3A
Page 8A-20A - 6 Page 8A- 55A -1 Page 8A-20A/C/D-2 , 20B-8 Page 8A- 14A/B/C - 10
Family 2
10A has Fuse
&LG5 &LG4 &L18/LB7
2678. 2678. 2678. TCM1_G
2509 ODDS_LP GND DIST TAN/WHT TAN/WHT TAN/WHT
Gnd Zone #7A 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19
ENG ENG ENG
E D A Page 8A- 14A/B/C - 3
15392709 15392709 15336173
Overdrive Defeat Sw C12 40M GTMXD SLD 40M GTMXD SLD 24M GTMXD SLD GND DIST
ILLUM IGN1 GND ENG B10 ENG C5 ENG
overdrive_def 001 Gnd Zone #3A
IP IP IP
UPC FNA C12 40F GTMXD SLD B10 40F GTMXD SLD C5 24F GTMXD SLD
Page 8A- 14A/B/C - 10
15392711 15392711 15366099

&LG5 &LG4 &L18/LB7


GND 2678. 2678. 2678.
12064762 TAN/WHT TAN/WHT TAN/WHT
TXL 7
0.5 50 0.5 TXL 7 TXL 7
0.5 50
50
B F C IP IP IP

2678. 2678.
TAN/WHT TAN/WHT
0.5 TXL
50
7 TXL 7
0.5 50
IP IP
SA2678 RPO LEGEND
750 ODDS_ILL_G
L18 - GMPT 8.1L V8 GAS ENGINE
GND DIST LB7 - DURAMAX 6600 DIESEL ENG
LC8 - DURAMAX 7200 DIESEL ENG
Gnd Zone #7A
LG4 - DURAMAX 7800 DIESEL ENG
Page 8A- 14A/B/C - 3
LG5 - CAT 7.2L L6 DIESEL ENGINE

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 10:10:53 am ORGANIZATION


LCT Trans
2003 M. D. C Series 03 X &M74/MX4/MTW h22027a 009 Pilot B 2003 Medium Duty C Series
Panel Set: 1 schematic sheet1 61 $IVEDWORK/h22027a__009 Thursday, July 19, 2001 Panel Set: 1

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-195
Automatic Transmission — TCM (LCT-’03-’04)
FORCE MOTOR 2 SUMP TEMP FORCE MOTOR 1 Allison Trans
SOL B SOL C SOL D SOL E LOCKUP SOL F SOL G SENSOR lct_trans 002
SOL A
PRESSURE SWITCH MANIFOLD UPC FNA

C D E REV

TRANS I.D.
12186609
N P C A B W J U S D F E K G H T L M

2469. 898. 2527. 1224. 1226. 1227. 1228.


BRN/WHT PPL ORN/WHT PNK RED YEL/BLK RED/BLK
0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 TXL 19
0.8 50
ENG ENG ENG ENG ENG ENG ENG

2468. 323. 2879. 1994. 2528. 1225. 2529. 2762. 2471. 1229.
PNK/BLK BRN YEL/BLK WHT GRN DK/WHT BLU DK GRN LT/BLK BLK PPL BLU LT/WHT
0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19
ENG ENG ENG ENG ENG ENG ENG ENG ENG ENG

J2-24 J2-25 J2-31 J2-26 J2-27 J2-28 J2-29 J2-30 J2-32 J2-1 J2-2 J2-3 J2-4 J2-10 J2-20 J2-11 J2-21 J2-22 J2-23

IGN_FM FM B FM B V12A C SW D SW E SW F SW G SW V12B ANALOG IGN_FM FM A FM A


HI LO GND GND GND GND GND PSM C PSM D PSM E PSM SUMP GND RETARD TRANS HI LO
REV TEMP TEMP I.D.

J1939
LCT TCM
MANAGED
TORQUE PTO REQ RANGE CHECK GPI4 GPO1 LO HI
OUTPUT GPO2 TORQ IND GPO5 GPO6 TRANS TT SHIELD

J1-16 J1-19 J1-20 J1-22 J1-21 J1-23 J1-24 J1-25 J2-9 J2-19 J1-15 J1-17 J1-31 J1-32 J1-29

PTO_O RANGE
J1939 J1939
1480 1146
(Page 3) (Page 3) J1939 J1939
Page 8A- 57A-4 , 57B-2 Page 8A- 57A-4 , 57B-2

&LG5 &LG4 &L18/LB7


1234. 1234. 1234. 2361 LCT_J+ 2362 LCT_J-
GRA GRA GRA
TXL 19 TXL 19 TXL 19
0.8 50 0.8 50 0.8 50
ENG ENG ENG
464 DEL_TORQ 463 REQ_TORQ
15392709 15336173 15336173
40M GTMXD SLD 24M GTMXD SLD 24M GTMXD SLD
B9 ENG
B7 ENG
B7 ENG
IP IP IP
B9 40F GTMXD SLD B7 24F GTMXD SLD B7 24F GTMXD SLD
L18 ENG CNTLS L18 ENG CNTLS 15392711 15366099 15366099
Pcm Pcm
Page 8A-20A - 4 Page 8A-20A - 4 1234.
&LG5
1234.
&LG4
1234.
&L18/LB7

GRA GRA GRA


TXL 7 7 7
0.5 50 0.5 TXL
50
TXL
0.5 50
IP IP IP

TELL TALE
Ttm - Check Trans
Page 8A-86A - 1
RPO LEGEND
L18 - GMPT 8.1L V8 GAS ENGINE
LB7 - DURAMAX 6600 DIESEL ENG
LC8 - DURAMAX 7200 DIESEL ENG
CHECK_T
LG4 - DURAMAX 7800 DIESEL ENG
LG5 - CAT 7.2L L6 DIESEL ENGINE

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 10:10:53 am ORGANIZATION


LCT Trans
2003 M. D. C Series 03 X &M74/MX4/MTW h22027a 009 Pilot B 2003 Medium Duty C Series
Panel Set: 2 schematic sheet1 61 $IVEDWORK/h22027a__009 Thursday, July 19, 2001 Panel Set: 2

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-196
Automatic Transmission — TCM (LCT-’03-’04)
03 560 000 TY PILOT - INITIAL CREATION 25AU00 001
03 560 760 LR Remove 420 & 2657 Signals to TCM 25AU00 001
Transmission Optional Connector 03 560 814 JG TCM Pinout Update 01NO00 001
ENG 03 560 839 TY CONNECTOR UPDATE 21DE00 001
F K B A H C 10F MP150 SLD 03 560 1056 LR REMOVE LC8 18JL01 001
12065425

2522 BB_TRANS

ENGINE CNTLS/PTO
Pto Status
Page 8A- 20A/D-12 , 20B-3,18C-1
1147. 1480. 1479. 1146. 407.
TAN BLU LT YEL PPL BLK
0.8 TXL
50
19 TXL
0.8 50 19 0.8 TXL
50
19 TXL
0.8 50 19 0.8 TXL
50
19 ENGINE CNTLS/PTO
ENG ENG ENG ENG ENG Pto Status
Page 8A- 20A/D-12 , 20B-3,18C-1

PTO_O RANGE TCM_PTOSTAT

(Page 2) (Page 2)
2522.
PTO RANGE YEL
OUTPUT INDICATOR 0.8 TXL
50
19
ENG

J1-11 J1-8 J1-28 J1-6

ANALOG Tcm - Lct - J1=CA=Gray


RANGE PTO GND PTO lct_tcm 003
INHIBIT AUTO NTRL STATUS UPC FNA

LCT TCM
PRNDL A PRNDL B PRNDL C PRNDL P J1-15305371
J2- 15305371
J2-5 J2-6 J2-7 J2-8
L18 ENGINE CNTLS L18 ENGINE CNTLS L18 ENGINE CNTLS L18 ENGINE CNTLS
Pcm Pcm Pcm Pcm
Page 8A-20A - 11 Page 8A-20A - 11 Page 8A-20A - 11 Page 8A- 20A - 11

PRNDL_A PRNDL_B PRNDL_C PRNDL_P

&L18 &L18 &L18 &L18 &L18 &L18 &L18 &L18


771. 771. 772. 772. 773. 773. 776. 776.
BLK/WHT BLK/WHT YEL YEL GRA GRA WHT WHT
0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 TXL
0.8 50 19 TXL
0.8 50 19 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19
ENG ENG ENG ENG ENG ENG ENG ENG
-L18 -L18 -L18 -L18
771. SA771 772. SA772 773. SA773 776. SA776
POWER DIST LB7 ENG CNTLS BLK/WHT YEL GRA WHT
Ip1 - Turn/Backup Pcm 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19
ENG ENG ENG ENG
Page 8A-10A/B/C/D - 6 Page 8A-20D - 11
&L18 &L18 &L18 &L18
771. 772. 773. 776.
Family 2 BLK/WHT YEL GRA WHT
15A has Fuse 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19
ENG ENG ENG ENG
139 BU_LCT_P 1786 PRNDL_PN

J2-C J2-A J1-A J1-D J1-B J1-C

IGN1
NSBU Sw Asm - NSBU Sw
NSBU SWITCH
nsbu_sw 008
TBD PAGE 8A- 7A 9115A
NSBU/REVERSE 27A-3 P/N A B C P
START 030-1 REVERSE J1- 15324591
J2- 12129840
J2-F J2-D
24 BU_LCT 251 NSBU_G

EXTERIOR LIGHTS GND DIST


Back Up Lamps Gnd Zone #2A RPO LEGEND
Page 8A-110A - 6 Page 8A- 14A/B/C - 1
L18 - GMPT 8.1L V8 GAS ENG

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 10:10:53 am ORGANIZATION


LCT Trans
2003 M. D. C Series 03 X &M74/MX4/MTW h22027a 009 Pilot B 2003 Medium Duty C Series
Panel Set: 3 schematic sheet1 61 $IVEDWORK/h22027a__009 Thursday, July 19, 2001 Panel Set: 3

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-197
Automatic Transmission — TCM (LCT-’04i)
POWER DIST Eng Speed Snsr (Tiss) Turbine Spd Snsr Trans Output Spd Snsr
POWER DIST SPEED SENSOR SPEED SENSOR SPEED SENSOR
Ip1 - Trans
Uh - Pcm B TRANS INPUT TURBINE TRANS OUTPUT

Family 2
L18/LLY/LG5: 10A 10A
has Fuse

1020 LCT1_IGN0_P LO TISS HI LO TURS HI LO TOSS HI


TCM_BAT_P

POWER DIST 2 1 2 1 2 1
440.
ORN POWER DIST Ip1 - Trans
1230. 1983. 821.
0.8 Uh - Pcm B RED/BLK ORN PPL/WHT
0.8 0.8 0.8
Family 2
10A
LG4: 25A has Fuse

1020 LCT_IGN0_P
TCM_BAT_P
440.
ORN
1.0

1231. 1984. 822.


BLU DK/WHT BLU LT GRN LT/BLK
0.8 0.8 0.8

J1-3 J1-2 J1-4 J2-18 J2-17 J1-7 J2-14 J2-13 J1-13 J2-16 J2-15

IGN0 IGN0
BATT LO HI SERV BRK LO HI ABS LO HI
TRANS INPUT SPEED STATUS TURB SPEED ACTIVE TRANS OUTPUT SPEED

V12A V12B IGN_FM


LCT TCM
OVERDRIVE UNMANAGED ZERO NON ZERO
DEFEAT GPI9 TORQUE CLASS 2 CROSSING CROSSING
GND GND

POWER DIST J1-10 J1-14 J1-9 J1-30 J1-27 J1-26 J1-1 J1-5
Ip2 - Lh Parklamp

POWER DIST
Family 2 Uh - Eng1 2221 REP_TOSS_HI2
10A 10A 2467 UNMAN_TORQ 2470 LCT_CL2 351 LCT_G
has Fuse

2509 ODDS_LP 239 ODDS_LED_P L18


2678.
TAN/WHT SERIAL DATA LINK ENGINE CNTLS
ENGINE CNTLS GND DIST
0.5 Class 2 Pcm/Ecu
Pcm Gnd Zone #3A

E C D
2678. 2678. 2678. 351 TCM1_G
Overdrive Defeat Sw TAN/WHT TAN/WHT TAN/WHT 2221 REP_TOSS_HI
ILLUM IGN1
0.8 0.8 0.8

40M GTMXD SLD 40M GTMXD SLD 24M GTMXD SLD GND DIST
C12 C12 C5 ENGINE CNTLS
GND GND Gnd Zone #3A
Pcm/Ecu
C12 40F GTMXD SLD C12 40F GTMXD SLD C5 24F GTMXD SLD
B A F
750 ODDS_SW_G
2678. 2678. 2678.
TAN/WHT TAN/WHT TAN/WHT
2678. 0.5 0.5 0.5
TAN/WHT
0.5
GND DIST
Gnd Zone #7A

SA2678 Family 2 RPO LEGEND


750 ODDS_ILL_G
M74 - LCT 1000
L18 - GMPT 8.1L V8 GAS ENGINE
GND DIST MTX - LCT 2200
LB7 - DURAMAX 6600 DIESEL ENG
Gnd Zone #7A Family 3 LG4 - DURAMAX 7800 DIESEL ENG
MX4 - LCT 2000 LG5 - CAT 7.2L L6 DIESEL ENGINE
MTW - LCT 2400

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 11:24:06 am ORGANIZATION


LCT Trans
GMT560 04i X h44027a 001 Beta 0 GMT560
Panel Set: 1 schematic sheet1 36 $IVEDWORK/h44027a__001 Wednesday, December 3, 2003 Panel Set: 1

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-198
Automatic Transmission — TCM (LCT-’04i)
MAIN PRESS Allison Trans
FORCE MOTOR 2 LOCKUP MODULATION SUMP TEMP FORCE MOTOR 1
SOL B SOL C SOL D SOL E SOL F SOL G (PWM) PRESSURE SWITCH MANIFOLD SENSOR SOL A

C D E REV

TRANS I.D.

N P C A B W J R S D F E K G H T L M

2469. 898. 2527. 1530. 1224. 1226. 1227. 1228.


BRN/WHT PPL ORN/WHT BLU DK PNK RED YEL/BLK RED/BLK
0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8

2468. 323. 2879. 1994. 2528. 1225. 2529. 2762. 2471. 1229.
PNK/BLK BRN YEL/BLK WHT GRN DK/WHT BLU DK GRN LT/BLK BLK PPL BLU LT/WHT
0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8

J2-24 J2-25 J2-31 J2-26 J2-27 J2-28 J2-29 J2-30 J2-32 J2-1 J2-2 J2-3 J2-4 J2-10 J2-20 J2-11 J2-21 J2-22 J2-23

IGN_FM FM B FM B V12A
C SW D SW E SW F SW V12B
ANALOG IGN_FM FM A FM A
HI LO GND GND GND GND PSM C PSM D PSM E PSM SUMP GND RETARD TRANS HI LO
MAIN REV TEMP TEMP I.D.
PRESSURE
J1939
MODULATION
LCT TCM
MANAGED
TORQUE REQ CHECK GPI4 GPO1 LO HI
TORQ GPO2 GPO5 GPO6 TRANS TT SHIELD

J1-16 J1-22 J1-20 J1-23 J1-24 J1-25 J2-9 J2-19 J1-15 J1-17 J1-31 J1-32 J1-29

J1939 J1939
J1939 J1939

1234. 1234. 1234. 2361 LCT_J+ 2362 LCT_J-


GRA GRA GRA
0.8 0.8 0.8
464 DEL_TORQ 463 REQ_TORQ

40M GTMXD SLD 40M GTMXD SLD 24M GTMXD SLD


L18 L18 B9 B9 B7
B9 40F GTMXD SLD B9 40F GTMXD SLD B7 24F GTMXD SLD
ENGINE CNTLS ENGINE CNTLS
Pcm Pcm
1234. 1234. 1234.
GRA GRA GRA
0.5 0.5 0.5

TELL TALE
Ttm - Check Trans

Family 2 RPO LEGEND


M74 - LCT 1000
L18 - GMPT 8.1L V8 GAS ENGINE
MTX - LCT 2200
LB7 - DURAMAX 6600 DIESEL ENG
Family 3 LG4 - DURAMAX 7800 DIESEL ENG
CHECK_T
MX4 - LCT 2000 LG5 - CAT 7.2L L6 DIESEL ENGINE
MTW - LCT 2400

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 11:24:06 am ORGANIZATION


LCT Trans
GMT560 04i X h44027a 001 Beta 0 GMT560
Panel Set: 2 schematic sheet1 36 $IVEDWORK/h44027a__001 Wednesday, December 3, 2003 Panel Set: 2

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-199
Automatic Transmission — TCM (LCT-’04i)
04 560 000 JG Beta - Initial Creation 02JA02
04 560 000 JG Updated NSBU 03JA02
Transmission Optional Connector 04 560 1167 JG Add 1530 ckt between Trans & TCM 20FE02
04i 560 1223 JG LG4 - Fuse Rating Update 26AU02
F K B A H C 10F MP150 SLD

2522 BB_TRANS

ENGINE CNTLS/PTO
Pto Status
1147. 1480. 1479. 1146. 407.
TAN BLU LT YEL PPL BLK
0.8 0.8 0.8 0.8 0.8 ENGINE CNTLS/PTO
Pto Status

TCM_PTOSTAT

2522.
YEL
0.8

J1-11 J1-19 J1-8 J1-21 J1-28 J1-6 J1-12

ANALOG Tcm - Lct - J1=CA=Gray


RANGE PTO PTO RANGE GND PTO 4WD
INHIBIT OUTPUT AUTO NTRL INDICATOR STATUS SWITCH INPUT

LCT TCM
PRNDL A PRNDL B PRNDL C PRNDL P

J2-5 J2-6 J2-7 J2-8


ENGINE CNTLS ENGINE CNTLS ENGINE CNTLS ENGINE CNTLS
Pcm Pcm Pcm Pcm

L18 L18 L18 L18

PRNDL_A PRNDL_B PRNDL_C PRNDL_P

771. 771. 772. 772. 773. 773. 776. 776.


BLK/WHT BLK/WHT YEL YEL GRA GRA WHT WHT
0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8

771. SA771 772. SA772 773. SA773 776. SA776


POWER DIST ENGINE CNTLS BLK/WHT YEL GRA WHT
Ip1 - Turn/Backup Pcm 0.8 0.8 0.8 0.8

771. 772. 773. 776.


Family 2 BLK/WHT YEL GRA WHT
15A LLY 0.8 0.8 0.8 0.8
has Fuse

139 BU_LCT_P 1786 PRNDL_PN

11 3 5 4 6 8

IGN1 Nsbu - Backup/Decoder


NSBU SWITCH
TBD PAGE 8A-
NSBU/REVERSE 27A-3 P/N A B C P
START 030-1
PARK/ACCY REVERSE

9 10 7
Family 2 RPO LEGEND
24 BU_LCT 251 NSBU_G M74 - LCT 1000
L18 - GMPT 8.1L V8 GAS ENGINE
MTX - LCT 2200
EXTERIOR LIGHTS GND DIST
Family 3
Back Up Lamps Gnd Zone #2A
MX4 - LCT 2000
MTW - LCT 2400

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 11:24:06 am ORGANIZATION


LCT Trans
GMT560 04i X h44027a 001 Beta 0 GMT560
Panel Set: 3 schematic sheet1 36 $IVEDWORK/h44027a__001 Wednesday, December 3, 2003 Panel Set: 3

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-200
Automatic Transmission — TCM MD Trans (LG4-’03-’04) 7.8L-Diesel/Duramax
POWER DIST POWER DIST
Ip1 - Trans Uh - Pcm B Transmission Optional Connector
Page 8A- 10B - 7 Page 8A- 10B - 7
C K J B A D E H ENG SUMP TEMP OIL LEVEL
F 10F MP150 SLD
SOL F
SENSOR
10A 10A 12065425

915. 476. 1146. 1148. 1147.


1020 MD_IGN0_P TCM_BAT_P YEL BLK PPL GRA TAN
0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19
ENG ENG ENG ENG ENG TEMP ANALOG OIL LVL SEN F
SIG GND SIG PWR FEED LO
1480. 1479. 1481. 407.
BLU LT YEL YEL BLK
POWER DIST TXL
0.8 50 19 0.8 TXL 19 0.8 TXL 19 0.8 TXL 19 14 13 23 4 5 6
50 50 50
Uh - Pcm B ENG ENG ENG ENG
Page 8A- 10B -7
1227. 1971. 1531.
YEL/BLK WHT GRN DK
10A 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19
ENG ENG ENG
440 MD_BAT_P SB407 AN_G
407
(Page 1) 407. 1313. 1994.
BLK GRN DK WHT
0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19
ENG ENG ENG
407.
440. BLK
ORN AN_G
TXL
0.8 50 19
0.8 TXL
50
19
ENG (Page 1)
ENG

J2-26 J2-16 J2-1 J2-13 J2-22 J2-31 J2-30 J2-2 J2-12 J2-19 J3-25 J2-11 J3-27 J3-26 J3-9 J3-3 J3-22

IGN0 BATT BATT PTO PTO DIGITAL AUTO RANGE AUX SUMP ANALOG RANGE SUMP TEMP OIL LVL SIGNAL F SOL F SOL
ENABLE ENGAGE GND NEUTRAL INDICATOR HOLD TEMP GND INHIBIT SIGNAL SIGNAL POWER SUPPLY LO
(INPUT) (OUTPUT)

MD TCM (WTEC)
SHIFT SHIFT SHIFT SHIFT SHIFT SHIFT SHIFT
TCM SELECTOR SELECTOR PARITY DATA DATA DATA DATA
RTN BATT 5 VDC MODE DISPLAY BIT BIT 8 BIT 4 BIT 2 BIT 1

POWER DIST DTC J1-32 J1-16 J1-3 J1-10 J1-14 J1-9 J1-8 J1-7 J1-6 J1-5
Ip1 - Illum Oem Use
Page 8A-10B -7 Page 8A-55B - 1
553. 1940. 598. 1373. 1378. 776. 2654. 1371. 772. 771.
BLU LT ORN GRA GRN DK BLU DK WHT TAN GRN LT YEL BLK/WHT
19 19
10A 0.8 TXL
50
TXL
0.8 50 19 0.8 TXL
50
19 TXL
0.8 50 19 0.8 TXL
50
TXL
0.8 50 19 0.8 TXL
50
19 TXL
0.8 50 19 0.8 TXL
50
19 0.8 TXL
50
19
ENG ENG ENG ENG ENG ENG ENG ENG ENG ENG
15392709
SHIFT_DIM MD_RTN 40M GTMXD SLD
A3 B2 D3 A6 C7 B8 C10 D6 D8 C9 ENG
IP
A3 B2 D3 A6 C7 B8 C10 D6 D8 C9 40F GTMXD SLD
8. 553. 553. 15392711
GRA BLU LT BLU LT
0.5 TXL
50
7 0.8 TXL
50
19 0.8 TXL
50
19
IP IP IP
SA553

553. 1940. 598. 1373. 1378. 776. 2654. 1371. 772. 771.
BLU LT ORN GRA GRN DK BLU DK WHT TAN GRN LT YEL BLK/WHT
0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19
IP IP IP IP IP IP IP IP IP IP

5 2 1 3 9 7 14 13 12 11 10

DIM B POWER V BAT 5 VDC MODE DISPLAY SHIFT SHIFT SHIFT SHIFT SHIFT Electr Shift Sel
GND (WAKE UP) PARITY DATA DATA DATA DATA md_shift_sel 004
BIT BIT 8 BIT 4 BIT 2 BIT 1 UPC FNA

DIM NO ELECTRONIC SHIFT SELECTOR


GND CONNECT DIM A
15383243
8 6 4

450 SHIFT_LP_G 351 SHIFT_G

GND DIST GND DIST


Gnd Zone #4B Gnd Zone #3A
Page 8A-14B - 5 Page 8A-14B - 10

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 8:31:28 am ORGANIZATION


MD Trans (LG4)
2003 M. D. C Series 03 X &MWF&LG4 h22027b 008 Pilot B 2003 Medium Duty C Series
Panel Set: 1 schematic sheet1 54 $IVEDWORK/h22027b__008 Friday, September 28, 2001 Panel Set: 1

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-201
Automatic Transmission — TCM MD Trans (LG4-’03-’04) 7.8L-Diesel/Duramax
J1939
Allison Md Trans J1939
TURBINE SPEED SENSOR md_trans 004 Page 8A-57A - 4
SOL B SOL E SOL A SOL D SOL J SOL C SOL G PRESS SW
UPC FNA

B,E A,D,J C,G 2362 MD_J-


FEED LO LO FEED LO LO LO FEED LO LO C3 TRANS ID LO HI
29511365
J1939
8 9 10 1 7 12 16 11 2 3 22 21 19 20 J1939
Page 8A-57A - 4

1992. 1525. 2879. 898. 1226. 1984. 1983.


PPL RED YEL/BLK PPL RED BLU LT ORN 2361 MD_J+
0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19
ENG ENG ENG ENG ENG ENG ENG

1526. 2527. 1991. 1527. 2880 . 2471.


WHT ORN/WHT ORN GRN LT WHT PPL
0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19
ENG ENG ENG ENG ENG ENG

J3-2 J3-20 J3-6 J3-1 J3-4 J3-21 J3-8 J3-17 J3-5 J3-7 J3-12 J3-13 J3-31 J3-15 J1-13 J1-29 J1-12

B,E SOL B SOL E SOL A,D,J SOL A SOL D SOL J SOL C,G SOL C SOL G SOL C3 PRESS TRANS TURSS TURSS HI LO SHIELD
SUPPLY LO LO SUPPLY LO LO LO SUPPLY LO LO SWITCH ID LO HI
J1939
MD TCM (WTEC)
SERVICE
ABS IGN TBD NEUTRAL REVERSE SERVICE TRANS TRANS REP CHECK
ACTIVE SENSE SENSOR START WARNING FILTER SOON TOSS HI TRANS GND GND

J2-27 J1-4 J1-X2 J2-6 J2-4 J1-X1 J1-18 J2-20 J1-31 J2-32 J2-17
POWER DIST POWER DIST
10A Ip1 - Start 1479. 1524. 15A Ip1 - Turn/Backup
Page 8A-10B -6 YEL GRA Page 8A-10B - 6
19
2655. 0.8 TXL
50 0.8 TXL
50
19
1234. 351.
YEL 806 N_START_P ENG ENG 139 BU_MD_P GRA BLK/WHT
19 19 19
0.8 TXL
50 0.8 TXL
50 0.8 TXL
50
ENG ENG ENG
L12 J12 F11 H11

Uh - Neutral Start Rly Uh - Reverse Rly 15336173


560_fsblk_1433 001 30 86 86 30 560_fsblk_24 001 B7 24M GTMXD SLD
15392709 ENG
UPC FNA FNA UPC
40M GTMXD SLD Neutral Start Reverse IP
ENG
C3 B7 24F GTMXD SLD
IP 15366099
40F GTMXD SLD C3 12088567 12088567
15392711 85 87
87 85 1234.
GRA
12146281 12146281 0.5 TXL
50
7
IP
J10 L10 H9 F9

2655. 1433. 24.


YEL GRN DK GRN LT TELL TALE
19
0.5 TXL
50
7 TXL
0.8 50 0.8 TXL
50
19
Ttm - Check Trans
IP ENG ENG
POWER DIST Page 8A-86A - 1
Uh - Eng 3
351 MD_G TCM1_G
Page 8A-10B - 5
MD_CL2 ECU_CRANK 250 N_START_G 24 BU_MD BACK_UP_MD

15A
CHECK_T

GND DIST GND DIST


539 REV_P
Gnd Zone #3A Gnd Zone #3A
DTC ENGINE CNTLS GND DIST EXTERIOR LIGHTING ENGINE CNTLS
Ignition Sense Ecu Gnd Zone #2B Back Up Lamps Ecu Page 8A- 14B - 10 Page 8A- 14B - 10
Page 8A-55B - 1 Page 8A- 20B - 5 Page 8A-14B - 2 Page 8A- 110A - 6 Page 8A- 20B - 8
OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 8:31:28 am ORGANIZATION
MD Trans (LG4)
2003 M. D. C Series 03 X &MWF&LG4 h22027b 008 Pilot B 2003 Medium Duty C Series
Panel Set: 2 schematic sheet1 54 $IVEDWORK/h22027b__008 Friday, September 28, 2001 Panel Set: 2

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-202
Automatic Transmission — TCM MD Trans (LG4-’03-’04) 7.8L-Diesel/Duramax
03 560 000 TY PILOT - INITIAL CREATION 25AU00 001
03 560 760 LR Remove 420 & 2657 Signals to TCM 25AU00 001
03 560 839 TY CONNECTOR UPDATE 21DE00 001
03 560 1055 LR PTO Update 18JL01 001
03 560 1109 JG Double Crimp Update 28SE01 001

SPEED SENSOR Eng Speed Snsr (Tiss) SPEED SENSOR Trans Output Spd Snsr
TRANS INPUT tiss 003 TRANS OUTPUT toss 003
UPC FNA UPC FNA

LO TISS HI LO TOSS HI
15336024 15336024
2 1 2 1

401. 400.
1231. 1230. PPL YEL
BLU DK/WHT RED/BLK 0.8 TXL
50
19 0.8 TXL
50
19

0.8 TXL 19 TXL 19


0.8 50 ENG ENG
50
ENG ENG

J3-30 J3-14 J3-32 J3-16

TISS TISS TOSS TOSS Tcm - Md - J1=CA=Blk - J2=CB=Gra


LO HI LO HI md_tcm 006
UPC FNA

MD TCM (WTEC) J1- 15305371


J2- 15305371
J1708- J1708+
J3- 15305371
J1-17 J1-1

1922 1708-

DATA LINK CONN


Dlc
Page 8A-50A - 2

1921 1708+

DATA LINK CONN


Dlc
Page 8A-50A - 2

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 8:31:28 am ORGANIZATION


MD Trans (LG4)
2003 M. D. C Series 03 X &MWF&LG4 h22027b 008 Pilot B 2003 Medium Duty C Series
Panel Set: 3 schematic sheet1 54 $IVEDWORK/h22027b__008 Friday, September 28, 2001 Panel Set: 3

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-203
Automatic Transmission — TCM MD Trans (LG4-’04i) 7.8L-Diesel/Duramax
POWER DIST POWER DIST
Ip1 - Trans Uh - Pcm B Transmission Optional Connector
Page 8A- 10B - 7 Page 8A- 10B - 7
C K J B A D E H F SUMP TEMP OIL LEVEL SOL F
10F MP150 SLD SENSOR
10A 25A 12065425

915. ENG 476. ENG 1146. ENG 1148. ENG 1147. ENG
1020 MD_IGN0_P TCM_BAT_P YEL BLK PPL GRA TAN
TXL 19
0.8 50 TXL 19
0.8 50 TXL 19
0.8 50 TXL 19
0.8 50 0.8 TXL 19
50 TEMP ANALOG OIL LVL SEN F
SIG GND SIG PWR FEED LO
1480. ENG 1479. ENG 1481. ENG 407. ENG
BLU LT YEL YEL BLK
POWER DIST TXL 19
0.8 50 0.8 TXL 19 0.8 TXL 19 TXL 19
0.8 50
14 13 23 4 5 6
50 50
Uh - Pcm B
Page 8A- 10B - 7
1227. ENG 1971. ENG 1531. ENG
YEL/BLK WHT GRN DK
15A TXL 19
0.8 50 0.8 TXL 19 0.8 TXL 19
50 50

440 MD_BAT_P SB407 AN_G


407
(Page 1) 407. ENG 1313. ENG 1994. ENG
BLK GRN DK WHT
TXL 19
0.8 50 0.8 TXL 19 TXL 19
0.8 50
50
407. ENG
440. ENG BLK
ORN AN_G
0.8 TXL 19
1.0 TXL
50
19 50
(Page 1)

J2-26 J2-16 J2-1 J2-13 J2-22 J2-31 J2-30 J2-2 J2-12 J2-19 J3-25 J2-11 J3-27 J3-26 J3-9 J3-3 J3-22

IGN0 BATT BATT PTO PTO DIGITAL AUTO RANGE AUX SUMP ANALOG RANGE SUMP TEMP OIL LVL SIGNAL F SOL F SOL
ENABLE ENGAGE GND NEUTRAL INDICATOR HOLD TEMP GND INHIBIT SIGNAL SIGNAL POWER SUPPLY LO
(INPUT) (OUTPUT)

MD TCM (WTEC)
SHIFT SHIFT SHIFT SHIFT SHIFT SHIFT SHIFT
TCM SELECTOR SELECTOR PARITY DATA DATA DATA DATA
RTN BATT 5 VDC MODE DISPLAY BIT BIT 8 BIT 4 BIT 2 BIT 1

INTERIOR LIGHTING DTC J1-32 J1-16 J1-3 J1-10 J1-14 J1-9 J1-8 J1-7 J1-6 J1-5
Dimmer Signal Dist Oem Use
Page 8A- 114A - 1 Page 8A-55B - 1
553. ENG 1940. ENG 598. ENG 1373. ENG 1378. ENG 776. ENG 2654. ENG 1371. ENG 772. ENG 771. ENG
BLU LT ORN GRA GRN DK BLU DK WHT TAN GRN LT YEL BLK/WHT
TXL 19
0.8 50 0.8 TXL 19 TXL 19
0.8 50 TXL 19
0.8 50 0.8 TXL 19 TXL 19
0.8 50 TXL 19
0.8 50 0.8 TXL 19 TXL 19
0.8 50 TXL 19
0.8 50
10A 50 50 50

15392709
SHIFT_DIM MD_RTN 40M GTMXD SLD
A6 A2 A3 A5 A4 A1 A7 B7 B6 B4
A6 A2 A3 A5 A4 A1 A7 B7 B6 B4 40F GTMXD SLD
8. IP 553. IP 553. IP 15392711
GRA BLU LT BLU LT
0.5 TXL
50
7 0.8 TXL
50
19 TXL
0.8 50 19

SA553

553. IP 1940. IP 598. IP 1373. IP 1378. IP 776. IP 2654. IP 1371. IP 772. IP 771. IP
BLU LT ORN GRA GRN DK BLU DK WHT TAN GRN LT YEL BLK/WHT
0.8 TXL
50
19 TXL
0.8 50 19 0.8 TXL
50
19 TXL
0.8 50 19 0.8 TXL
50
19 TXL
0.8 50 19 0.8 TXL
50
19 TXL
0.8 50 19 0.8 TXL
50
19 0.8 TXL
50
19

5 2 1 3 9 7 14 13 12 11 10

DIM B POWER V BAT 5 VDC MODE DISPLAY SHIFT SHIFT SHIFT SHIFT SHIFT Electr Shift Sel
GND (WAKE UP) PARITY DATA DATA DATA DATA md_shift_sel 004
BIT BIT 8 BIT 4 BIT 2 BIT 1 UPC FNA

DIM NO
ELECTRONIC SHIFT SELECTOR
GND CONNECT DIM A
15383243
8 6 4

450 SHIFT_LP_G 351 SHIFT_G

GND DIST GND DIST


Gnd Zone #4B Gnd Zone #3A
Page 8A-14B - 5 Page 8A-14B - 10

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 1:24:01 pm ORGANIZATION


MD Trans (LG4)
GMT560 04i X &MWF&LG4 h44027b 001 Beta 0 GMT560
Panel Set: 1 schematic sheet1 18 $IVEDWORK/h44027b__001 Wednesday, December 3, 2003 Panel Set: 1

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-204
Automatic Transmission — TCM MD Trans (LG4-’04i) 7.8L-Diesel/Duramax
J1939
Allison Md Trans J1939
TURBINE SPEED SENSOR md_trans 004 Page 8A-57A - 4
SOL B SOL E SOL A SOL D SOL J SOL C SOL G PRESS SW
UPC FNA

B,E A,D,J C,G 2362 MD_J-


FEED LO LO FEED LO LO LO FEED LO LO C3 TRANS ID LO HI
29511365
J1939
8 9 10 1 7 12 16 11 2 3 22 21 19 20 J1939
Page 8A-57A - 4

1992. ENG 1525. ENG 2879. ENG 898. ENG 1226. ENG 1984. ENG 1983. ENG
PPL RED YEL/BLK PPL RED BLU LT ORN 2361 MD_J+
TXL 19
0.8 50 TXL 19
0.8 50 0.8 TXL 19 TXL 19
0.8 50 0.8 TXL 19 0.8 TXL 19 0.8 TXL 19
50 50 50 50

1526. ENG 2527. ENG 1991. ENG 1527. ENG 2880 . ENG 2471. ENG
WHT ORN/WHT ORN GRN LT WHT PPL
0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19

J3-2 J3-20 J3-6 J3-1 J3-4 J3-21 J3-8 J3-17 J3-5 J3-7 J3-12 J3-13 J3-31 J3-15 J1-13 J1-29 J1-12

B,E SOL B SOL E SOL A,D,J SOL A SOL D SOL J SOL C,G SOL C SOL G SOL C3 PRESS TRANS TURSS TURSS HI LO SHIELD
SUPPLY LO LO SUPPLY LO LO LO SUPPLY LO LO SWITCH ID LO HI
J1939
MD TCM (WTEC)
SERVICE
ABS IGN TBD NEUTRAL REVERSE SERVICE TRANS TRANS REP CHECK
ACTIVE SENSE SENSOR START WARNING FILTER SOON TOSS HI TRANS GND GND

J2-27 J1-4 J1-X2 J2-6 J2-4 J1-X1 J1-18 J2-20 J1-31 J2-32 J2-17
POWER DIST POWER DIST
10A Ip1 - Start 1479. ENG 1524. ENG 15A Ip1 - Turn/Backup
Page 8A-10B -6 YEL GRA Page 8A-10B - 6
19
2655. ENG 0.8 TXL
50 0.8 TXL
50
19
1234. ENG
YEL 806 N_START_P 139 BU_MD_P GRA
TXL 19
0.8 50 TXL 19
0.8 50
L12 J12 F11 H11

Uh - Neutral Start Rly Uh - Reverse Rly


15392709
560_fsblk_1433 001 30 86 86 30 560_fsblk_24 001 40M GTMXD SLD
B9
UPC FNA FNA UPC
Neutral Start Reverse B9 40F GTMXD SLD
15392709 15392711
40M GTMXD SLD 12088567 12088567
B5
87 85 85 87 1234. IP
B5 40F GTMXD SLD GRA
15392711 12146281 12146281 TXL
0.5 50 7

J10 L10 H9 F9

2655. IP 1433. ENG 24. ENG


YEL GRN DK GRN LT TELL TALE
0.5 TXL 7 TXL 19
0.8 50 TXL 19
0.8 50
50 Ttm - Check Trans
POWER DIST Page 8A-86A - 1
Uh - Eng 3
351 MD_G 351 TCM2_G
Page 8A-10B -5
MD_CL2 ECU_CRANK 250 N_START_G 24 BU_MD BACK_UP_MD

15A
CHECK_T

GND DIST GND DIST


539 REV_P
DTC ENGINE CNTLS GND DIST EXTERIOR LIGHTING ENGINE CNTLS Gnd Zone #3A Gnd Zone #3A
Ignition Sense Ecu Gnd Zone #2B Back Up Lamps Ecu Page 8A- 14B - 10 Page 8A- 14B - 13
Page 8A-55B -1 Page 8A- 20B - 5 Page 8A-14B - 2 Page 8A- 110A -6 Page 8A-20B - 8
OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 1:24:01 pm ORGANIZATION
MD Trans (LG4)
GMT560 04i X &MWF&LG4 h44027b 001 Beta 0 GMT560
Panel Set: 2 schematic sheet1 18 $IVEDWORK/h44027b__001 Wednesday, December 3, 2003 Panel Set: 2

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-205
Automatic Transmission — TCM MD Trans (LG4-’04i) 7.8L-Diesel/Duramax
04 560 000 JG Beta - Initial Creation 02JA02 001
04i 560 1223 JG LG4 - Fuse Rating Update 26AU02 001

SPEED SENSOR Eng Speed Snsr (Tiss) SPEED SENSOR Trans Output Spd Snsr
TRANS INPUT tiss 003 TRANS OUTPUT toss 003
UPC FNA UPC FNA

LO TISS HI LO TOSS HI
15336024 15336024
2 1 2 1

401. ENG 400. ENG


1231. ENG 1230. ENG PPL YEL
BLU DK/WHT RED/BLK 0.8 TXL
50
19 0.8 TXL
50
19
0.8 TXL
50
19 TXL 19
0.8 50

J3-30 J3-14 J3-32 J3-16

TISS TISS TOSS TOSS Tcm - Md - J1=CA=Blk - J2=CB=Gra


LO HI LO HI md_tcm 006
UPC FNA

MD TCM (WTEC) 15305371


J2- 15305371
J1708- J1708+
J3- 15305371
J1-17 J1-1

1922 1708-

DATA LINK CONN


Dlc
Page 8A-50A - 2

1921 1708+

DATA LINK CONN


Dlc
Page 8A-50A - 2

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 1:24:01 pm ORGANIZATION


MD Trans (LG4)
GMT560 04i X &MWF&LG4 h44027b 001 Beta 0 GMT560
Panel Set: 3 schematic sheet1 18 $IVEDWORK/h44027b__001 Wednesday, December 3, 2003 Panel Set: 3

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-206
Automatic Transmission — TCM MD Trans (LG5) 7.2L-Diesel/CAT
POWER DIST POWER DIST
Ip1 - Trans Uh - Pcm B Transmission Optional Connector
Page 8A- 10C - 7 Page 8A- 10C - 7
C K J B A D E H ENG SUMP TEMP OIL LEVEL
F 10F MP150 SLD
SOL F
SENSOR
10A 10A 12065425

915. 476. 1146. 1148. 1147.


1020 MD_IGN0_P TCM_BAT_P YEL BLK PPL GRA TAN
0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19
ENG ENG ENG ENG ENG TEMP ANALOG OIL LVL SEN F
SIG GND SIG PWR FEED LO
1480. 1479. 1481. 407.
BLU LT YEL YEL BLK
POWER DIST TXL
0.8 50 19 0.8 TXL 19 0.8 TXL 19 0.8 TXL 19 14 13 23 4 5 6
50 50 50
Uh - Pcm B ENG ENG ENG ENG
Page 8A- 10C -7
1227. 1971. 1531.
YEL/BLK WHT GRN DK
10A 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19
ENG ENG ENG
440 MD_BAT_P SB407 AN_G
407
(Page 1) 407. 1313. 1994.
BLK GRN DK WHT
0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19
ENG ENG ENG
440. 407.
ORN BLK
0.8 TXL 19 0.8 TXL 19 AN_G
50 50
ENG ENG
(Page 1)

J2-26 J2-16 J2-1 J2-13 J2-22 J2-31 J2-30 J2-2 J2-12 J2-19 J3-25 J2-11 J3-27 J3-26 J3-9 J3-3 J3-22

IGN0 BATT BATT PTO PTO DIGITAL AUTO RANGE AUX SUMP ANALOG RANGE SUMP TEMP OIL LVL SIGNAL F SOL F SOL
ENABLE ENGAGE GND NEUTRAL INDICATOR HOLD TEMP GND INHIBIT SIGNAL SIGNAL POWER SUPPLY LO
(INPUT) (OUTPUT)

MD TCM (WTEC)
SHIFT SHIFT SHIFT SHIFT SHIFT SHIFT SHIFT
TCM SELECTOR SELECTOR PARITY DATA DATA DATA DATA
RTN BATT 5 VDC MODE DISPLAY BIT BIT 8 BIT 4 BIT 2 BIT 1

POWER DIST DTC J1-32 J1-16 J1-3 J1-10 J1-14 J1-9 J1-8 J1-7 J1-6 J1-5
Ip1 - Illum Oem Use
Page 8A- 10C -7 Page 8A-55B - 1
553. 1940. 598. 1373. 1378. 776. 2654. 1371. 772. 771.
BLU LT ORN GRA GRN DK BLU DK WHT TAN GRN LT YEL BLK/WHT
TXL 19 TXL 19
10A 0.8 50 0.8 50 0.8 TXL
50
19 TXL
0.8 50 19 TXL
0.8 50 19 TXL
0.8 50 19 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19
ENG ENG ENG ENG ENG ENG ENG ENG ENG ENG
15392709
SHIFT_DIM MD_RTN 40M GTMXD SLD
A6 A2 A3 A5 A4 A1 A7 B7 B6 B4 ENG
IP
A6 A2 A3 A5 A4 A1 A7 B7 B6 B4 40F GTMXD SLD
8. 553. 553. 15392711
GRA BLU LT BLU LT
0.5 TXL
50
7 0.8 TXL
50
19 0.8 TXL
50
19
IP IP IP
SA553

553. 1940. 598. 1373. 1378. 776. 2654. 1371. 772. 771.
BLU LT ORN GRA GRN DK BLU DK WHT TAN GRN LT YEL BLK/WHT
0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19
IP IP IP IP IP IP IP IP IP IP

5 2 1 3 9 7 14 13 12 11 10

DIM B POWER V BAT 5 VDC MODE DISPLAY SHIFT SHIFT SHIFT SHIFT SHIFT Electr Shift Sel
GND (WAKE UP) PARITY DATA DATA DATA DATA md_shift_sel 004
BIT BIT 8 BIT 4 BIT 2 BIT 1 UPC FNA

DIM NO
ELECTRONIC SHIFT SELECTOR
GND CONNECT DIM A
15383243
8 6 4

450 SHIFT_LP_G 351 SHIFT_G

GND DIST GND DIST


Gnd Zone #4B Gnd Zone #3A
Page 8A-14C - 5 Page 8A-14C - 10

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 9:11:20 am ORGANIZATION


MD Trans (LG5)
2003 M. D. C Series 03 X &MWF&LG5 h22027c 006 Pilot B 2003 Medium Duty C Series
Panel Set: 1 schematic sheet1 49 $IVEDWORK/h22027c__006 Thursday, July 19, 2001 Panel Set: 1

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-207
Automatic Transmission — TCM MD Trans (LG5) 7.2L-Diesel/CAT
J1939
Allison Md Trans J1939
TURBINE SPEED SENSOR md_trans 004 Page 8A-57A - 4
SOL B SOL E SOL A SOL D SOL J SOL C SOL G PRESS SW
UPC FNA

B,E A,D,J C,G 2362 MD_J-


FEED LO LO FEED LO LO LO FEED LO LO C3 TRANS ID LO HI
29511365
J1939
8 9 10 1 7 12 16 11 2 3 22 21 19 20 J1939
Page 8A-57A - 4

1992. 1525. 2879. 898. 1226. 1984. 1983.


PPL RED YEL/BLK PPL RED BLU LT ORN 2361 MD_J+
0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19
ENG ENG ENG ENG ENG ENG ENG

1526. 2527. 1991. 1527. 2880 . 2471.


WHT ORN/WHT ORN GRN LT WHT PPL
0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19
ENG ENG ENG ENG ENG ENG

J3-2 J3-20 J3-6 J3-1 J3-4 J3-21 J3-8 J3-17 J3-5 J3-7 J3-12 J3-13 J3-31 J3-15 J1-13 J1-29 J1-12

B,E SOL B SOL E SOL A,D,J SOL A SOL D SOL J SOL C,G SOL C SOL G SOL C3 PRESS TRANS TURSS TURSS HI LO SHIELD
SUPPLY LO LO SUPPLY LO LO LO SUPPLY LO LO SWITCH ID LO HI
J1939
MD TCM (WTEC)
SERVICE
ABS IGN TBD NEUTRAL REVERSE SERVICE TRANS TRANS REP CHECK
ACTIVE SENSE SENSOR START WARNING FILTER SOON TOSS HI TRANS GND GND

J2-27 J1-4 J1-X2 J2-6 J2-4 J1-X1 J1-18 J2-20 J1-31 J2-32 J2-17
POWER DIST POWER DIST
Ip1 - Start Ip1 - Turn/Backup
Page 8A- 10C - 6 Page 8A- 10C - 6
2655. 1234. 351.
YEL 1479. 1524. GRA BLK/WHT
0.8 TXL
50
19 10A YEL GRA 15A 0.8 TXL
50
19
0.8 TXL
50
19
ENG 19 ENG ENG
0.8 TXL
50 0.8 TXL
50
19
ENG ENG
806 N_START_P 139 BU_MD_P
15392709
40M GTMXD SLD 15392709
ENG B5 40M GTMXD SLD
IP L12 J12 F11 H11 B9 ENG
40F GTMXD SLD B5 IP
15392711 B9 40F GTMXD SLD
Uh - Neutral Start Rly Uh - Reverse Rly
15392711
560_fsblk_1433 001 30 86 86 30 560_fsblk_24 001
2655. UPC FNA FNA UPC
Neutral Start Reverse 2221 REP_TOSS_MD
YEL
0.5 TXL
50
7
IP 12088567 12088567
87 85 85 87
12146281 12146281 ENGINE CNTLS
Ecu
J10 L10 H9 F9 Page 8A- 20C-2 1234.
GRA
TXL 7
0.5 50
IP
POWER DIST TELL TALE
Uh - Eng 3 Ttm - Check Trans
MD_CL2 351 MD_G TCM1_G
Page 8A-10C - 8 Page 8A-86A - 1
1433 START_C_RLY 250 N_START_G 24 BU_MD

15A

DTC CHECK_T
GND DIST GND DIST
539 REV_P
Gnd Zone #3A Gnd Zone #3A
Ignition Sense STARTING & CHARGING GND DIST EXTERIOR LIGHTING
Page 8A-55B - 1 Starter Rly Gnd Zone #2C Back Up Lamps Page 8A- 14C - 10 Page 8A- 14C - 10
Page 8A- 30C - 1 Page 8A-14C - 2 Page 8A- 110A - 6
OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 9:11:20 am ORGANIZATION
MD Trans (LG5)
2003 M. D. C Series 03 X &MWF&LG5 h22027c 006 Pilot B 2003 Medium Duty C Series
Panel Set: 2 schematic sheet1 49 $IVEDWORK/h22027c__006 Thursday, July 19, 2001 Panel Set: 2

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-208
Automatic Transmission — TCM MD Trans (LG5) 7.2L-Diesel/CAT
03 560 000 TY PILOT - INITIAL CREATION 25AU00 001
03 560 760 LR Remove 420 & 2657 Signals to TCM 25AU00 001
03 560 1055 LR PTO Update 18JL01 001

SPEED SENSOR Eng Speed Snsr (Tiss) SPEED SENSOR Trans Output Spd Snsr
TRANS INPUT tiss 003 TRANS OUTPUT toss 003
UPC FNA UPC FNA

LO TISS HI LO TOSS HI
15336024 15336024
2 1 2 1

401. 400.
1231. 1230. PPL YEL
BLU DK/WHT RED/BLK 0.8 TXL
50
19 0.8 TXL
50
19

0.8 TXL 19 0.8 TXL 19 ENG ENG


50 50
ENG ENG

J3-30 J3-14 J3-32 J3-16

TISS TISS TOSS TOSS Tcm - Md - J1=CA=Blk - J2=CB=Gra


LO HI LO HI md_tcm 006
UPC FNA

MD TCM (WTEC) J1- 15305371


J2- 15305371
J1708- J1708+
J3- 15305371
J1-17 J1-1

1922 1708-

DATA LINK CONN


Dlc
Page 8A-50A - 2

1921 1708+

DATA LINK CONN


Dlc
Page 8A-50A - 2

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 9:11:20 am ORGANIZATION


MD Trans (LG5)
2003 M. D. C Series 03 X &MWF&LG5 h22027c 006 Pilot 0 2003 Medium Duty C Series
Panel Set: 3 schematic sheet1 49 $IVEDWORK/h22027c__006 Thursday, July 19, 2001 Panel Set: 3

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-209
Exhaust Brake/Restrictor (Diesel) — (LLY) 6.6L-Duramax — (LG4) 7.8L-Duramax — (LG5) 7.2L CAT
04 560 000 JG Beta - Initial Creation 02JA02 001
POWER DIST POWER DIST 04 560 1106 JG 900 Circuit Number Updates 08FE02 001
Uh - Eng1 Uh - Eng2
Page 8A-10D -8 Page 8A- 10B/C - 6

10A 15A

EXHBRAKE1_P 339 EXHBRAKE_P

&LLY
239. EXH_BRK INTERIOR LIGHTING ENGINE CNTLS
PNK Headlamp Illum Ecu/Pcm
0.8 TXL
50
19
Page 8A- 114A -1 Page 8A- 20B/C/D - 8
&LG5/LG4
1962. EXH_BRK
BLK/WHT
0.8 TXL
50
19
LLY LG4/LG5
2509 EXH_BRK_LP 2081 EXH_BRK

15326640
6M GT280 SLD
E
E 6F GT280 SLD
15326636 2657. EXH_BRK
BLK
0.8 TXL
50
19

ENGINE CNTLS 15326640


Ecu 6M GT280 SLD 15326762
Page 8A-20D - 11 30 86 D 30M GTMXD
B3
D 6F GT280 SLD
Exht Brake/Rstr Rly 15326636 B3 30F GTMXD
12193603 001 15304908
UPC FNA 2657. ENG
BLK
EXH_TEL 12129716 TXL 19
0.8 50
=&LLY&K40/EPR &LG5 &LG4 87 85 15450272
1962. ENG 1962. ENG 1962. ENG =&K40
BLK/WHT BLK/WHT BLK/WHT 30M GTMXD SLD 2081. IP_EXTN
C3 GRN LT
0.8 TXL
50
19 TXL 19
0.8 50 0.8 TXL
50
19
&LG5/LG4
1962. 2656. EXH_BRK 0.5 TXL 7
EXH_BRK C3 30F GTMXD SLD
50
BLK/WHT PPL
15355480
15450272 15450272 15450272 0.8 TXL
50
19 0.8 TXL
50
19
30M GTMXD SLD 30M GTMXD SLD 30M GTMXD SLD With ABS ABS Delete
C7 C7 C7
SA1962 &LLY
1962. EXH_BRK
E D C
C7 30F GTMXD SLD C7 30F GTMXD SLD C7 30F GTMXD SLD BLK/WHT
15355480 15355480 15355480
0.8 TXL
50
1
15326640 &JVA ILLUM LED SW Exhaust Brake Sw
350. R_CHASSIS 15010301 003
6M GT280 SLD BLK
1962. IP
=&LLY&K40/EPR
1962. IP
&LG5
1962. IP
&LG4
&LG5/LG4
C TXL 19 6N4 FNA
1962. EXH_BRK 0.8 50
BLK/WHT BLK/WHT BLK/WHT C
BLK/WHT 6F GT280 SLD
0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19
0.8 TXL
50
19 15326636
2657 EXH_BRK_RLY ABS_DEL_G

A
GND GND GND
Exht Brake/Rstr Solenoid 12177195
exht_brk_sol 002 BRAKES GND DIST
UPC FNA
B F A
EBC - ABS Active Gnd Zone #3B
15300027 Page 8A- 44B/C - 3 Page 8A- 14B/C - 11
B

EXH_TT 250 EXH_SOL_G ENGINE CNTLS 750 EXH_ILL_G 750 EXH_SW_G


Ecu/Pcm
Page 8A- 20B/C/D - 8

TELL TALE GND DIST GND DIST GND DIST/CAT ENG CNTLS
Ttm - Exhaust Gnd Zone #2B/C Gnd Zone #7A Gnd Zone #7A/Ecu
Page 8A- 86A - 1 Page 8A- 14A/B/C - 2 2656 EXH_REQ Page 8A- 14A/B/C - 9 Page 8A-14A/B-3 , 20C-9

RPO LEGEND
K40 - EXHAUST BRAKE LLY - DURAMAX 6600 DIESEL ENG LG4 - DURAMAX 7800 DIESEL ENG
NPE - EXHAUST RESTRICTOR LG5 - CAT 7.2L L6 DIESEL ENG JVA - ABS DELETE

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 8:33:59 am ORGANIZATION


Exhaust Brake/Rstr (Diesel)
GMT560 04i X &K40/NPE h44029a 002 Beta 0 GMT560
Panel Set: 1 schematic sheet1 22 $IVEDWORK/h44029a__002 Friday, June 20, 2003 Panel Set: 1

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-210
Starting & Charging — (LG4-’04i) 7.8L-Diesel/Duramax
POWER DIST POWER DIST POWER DIST POWER DIST
10A Ip1 - Start 10A Ip1 - Start Ip1 - Start Maxi - Ign1

CRANK_B_P CRANK2_P
10A 40A

806 STARTRLY2_P STARTRLY_P


806.
PPL
0.5 242.
RED
30F GTMXD 5.0
B12
B12 30M GTMXD
30F GTMXD SLD
A3
806. A3
PPL 30M GTMXD SLD
806.
PPL 0.5
0.8
242.
A RED
5.0
Man Cltch Sw Btm Of Trvl

12
B
Nsbu - Start Sw A7 A9
NSBU SWITCH
TBD PAGE 8A- 1433. Uh - Starter Rly
NSBU/REVERSE 27A-3 GRN DK
START 030-1 86 30
0.5
Starter Rly
1 30M GTMXD
B9 12193604
B9 85 87
30F GTMXD
BATTERIES
Battery Positive
B9 B7
1433.
GRN DK 6.
PPL
0.5
5.0
START
30F GTMXD SLD
B2
A
Start Ring Term 1
B2 30M GTMXD SLD
B
447 ECU_START
1433. 1433.
M5
GRN DK GRN DK
0.8 0.8
START

ENGINE CNTLS S B (Page 2)


Ecu
Motor Starter Isuzu

S_CASE
M

B_CASE

ECU_CRANK

STARTER_G

GND DIST
RPO LEGEND Case Gnd
ENGINE CNTLS
MX4/MTW - FAM3 LCT AUTO TRANS Ecu
MWW/MWX - MANUAL TRANS

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 2:46:13 pm ORGANIZATION


Starting & Charging (LG4)
GMT560 04i X h44030b 001 Beta 0 GMT560
Panel Set: 1 schematic sheet1 22 $IVEDWORK/h44030b__001 Monday, June 16, 2003 Panel Set: 1

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-211
Starting & Charging — (LG4-’04i) 7.8L-Diesel/Duramax
04i 560 000 JG Beta - Initial Creation 06MR02

2. 2.
RED RED
1.0 19.0

SF2 SC2
NOTE:
Optional Generators:
A
Gen Ring Term

B 15015180 - K60; 100 amps


15015181 - KW1; 160 amps
2. 2. M10
RED RED 15015182 - KG8; 130 amps
0.5 8.0
A D
BAT
PHASE Generator Asm
TURN
ON INPUT
DC SENSE

STATOR LAMP
AC SENSE DRIVER

TELLTALE
Ttm - Battery

G
3~

FIELD (ROTOR) L_TERM_TTM


FIELD CS130

CASE C B
25.
A Start Ring Term 3 BRN
0.5
B
30F GTMXD SLD
M10 B8
B8 30M GTMXD SLD
GEN_G

START 25.
GND DIST BRN
(Page 1) Case Gnd 0.8

23 F_TERM_MON

ENG CNTLS
Ecu

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 2:46:13 pm ORGANIZATION


Starting & Charging (LG4)
GMT560 04i X h44030b 001 Beta 0 GMT560
Panel Set: 2 schematic sheet1 22 $IVEDWORK/h44030b__001 Monday, June 16, 2003 Panel Set: 2

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-212
Starting & Charging — (LLY) 6.6L-Diesel/Duramax
POWER DIST POWER DIST POWER DIST
10A Ip1 - Start 10A Ip1 - Start 40A Maxi - Ign1
Page 8A-10D - 6 Page 8A-10D - 6 Page 8A-10D - 2

CRANK_P CRANK2_P STARTRLY_P

242. IP
RED
5.0 TXL
50
19

POWER DIST
Ip1 - Start 15355480
&MWW/MWX 30F GTMXD SLD
806. IP Page 8A-10D - 6 A3
PPL
0.5 TXL
50
7 A3 30M GTMXD SLD
10A 15450272
15304908
30F GTMXD
B12
806 STARTRLY2_P
B12 30M GTMXD
15326762
&M74/MTX &MWW/MWX
806. ENG 806. XBDY
PPL PPL
0.8 TXL
50
19 0.5 TXL
50
7
242. ENG
RED
A TXL 19
5.0 50
Man Cltch Sw Btm Of Trvl
14094368 002 A7 A9
7B1B 0430A
12 12033711 Uh - Starter Rly
86 30 560_fsblk_6 004
Nsbu - Start Sw B UPC FNA
Starter Rly
PAGE 8A- nsbu_start 002 &MWW/MWX
27A-3 7A 9115A
1433. XBDY
030-1 GRN DK 12193604
0.5 TXL
50
7
15411266 85 87
15326762 12146281
1 30M GTMXD BATTERIES
B9 B9 B7 Battery Positive
B9 Page 8A- 39D/F - 1
30F GTMXD 6. ENG
15304908 PPL
5.0 TXL
50
19

&MWW/MWX
1433. IP A
GRN DK Start Ring Term 1 START
0.5 TXL
50
7
str_b_term 002
FNA UPC
15355480 12103517 B START

B2
30F GTMXD SLD M5 S B (Page 2)

B2 30M GTMXD SLD Motor Starter V8


15450272 01113296 005
6Y 2 0050A
&M74/MTX &MWW/MWX
1433. ENG 1433. ENG
GRN DK GRN DK
TXL 19
0.8 50 0.8 TXL 19
50 S_CASE
M

B_CASE

LB7_CRANK 447 PCM_START

STARTER_G
RPO LEGEND
ENGINE CNTLS ENGINE CNTLS GND DIST
Pcm Pcm Case Gnd M74/MTX - FAM 2 LCT AUTO TRANS
Page 8A-20D - 2 Page 8A-20D - 2 Page 8A- 14A - 9 MWW/MWX - MANUAL TRANS

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 2:47:47 pm ORGANIZATION


Starting & Charging (LLY)
GMT560 04i X &LLY h44030d 001 Prod 0 GMT560
Panel Set: 1 schematic sheet1 25 $IVEDWORK/h44030d__001 Monday, June 16, 2003 Panel Set: 1

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-213
Starting & Charging — (LLY) 6.6L-Diesel/Duramax

SENSE

(Page 3)

GEN_1

(Page 3)

GEN_2

(Page 3)

Secondary Primary Primary Secondary Primary


Generator Generator Generator Generator Generator Generator Generator Generator
Output Output Sense Output Sense Output Output Sense

-K65-VNF &K65-VNF &K65-VNF


2. ENG 2. ENG 2. ENG
RED RED RED
19.0 STX
50
113 STX 113
19.0 50 19.0 STX
50
113

SC2 SA2 SC2

&K65&VNF &VNF &VNF -K65-VNF -K65-VNF &K65-VNF &K65-VNF &K65-VNF


2. ENG 2. ENG 2. ENG 2. ENG 2. ENG 2. ENG 2. ENG 2. ENG
RED RED RED RED RED RED RED RED
19.0 STX 113 19.0 STX 113 0.5 FUSELINK 19 FUSELINK
8.0 50 37 0.5 FUSELINK 19 8.0 FUSELINK 37 8.0 FUSELINK 37 0.5 FUSELINK 19
50 50 50 50 50 50 50

A Iso Term Jct 3 A Iso Term Jct 2 A Start Ring Term 3 A Start Ring Term 3 A Start Ring Term 3
12146745 002 12146745 002 12103508 003 12160991 002 12146469 003
UPC FNA B
B UPC FNA B UPC FNA B UPC FNA B UPC FNA
12146745 12146745 12103508 12160991 12146469
M10 M10 M8 M8 M8

With Isolator Single Generator Dual Generators

ISO_POST

VNF
START

BATTERIES (Page 1)
Isolator Post
Page 8A- 35D -2

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 2:47:47 pm ORGANIZATION


Starting & Charging (LLY)
GMT560 04i X &LLY h44030d 001 Prod 0 GMT560
Panel Set: 2 schematic sheet1 25 $IVEDWORK/h44030d__001 Monday, June 16, 2003 Panel Set: 2

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-214
Starting & Charging — (LLY) 6.6L-Diesel/Duramax
04i 560 000 JG Beta - Initial Creation 06MR02 001

SENSE SF2
2
(Page 2)

GEN_1 GEN_2

2 2
(Page 2) (Page 2)

&K65
2. ENG 2. ENG
RED RED
1.0 TXL
50
19 1.0 TXL
50
19

Gen Ring Term A Dual G Ring Term A


gen_ring_term 002 gen_ring_term 002
FNA UPC B FNA UPC B
12146366 12146366
A D A D
BAT BAT
PHASE Generator Asm PHASE 2nd Generator Asm
generator 004 generator 004
TURN 6Y 1 0050A TURN 6Y 1 0050A
ON INPUT ON INPUT
DC SENSE DC SENSE

STATOR LAMP STATOR LAMP


AC SENSE DRIVER AC SENSE DRIVER

G G
3~ 3~

FIELD (ROTOR) FIELD (ROTOR)


FIELD CS130 FIELD CS130
12186684 12186684
CASE C B CASE C B

25. ENG
NOTE: &K65
2524. ENG
BRN Optional Generators: BRN
TXL 19
0.8 50 0.8 TXL 19
50

15744912 - K65; 95 amps


23 F_TERM_MON
15744912 - K68; 105 amps
TBD - KG4; 150 amps

ENGINE CNTLS L_TERM_LB7 L2_TERM_LB7


Pcm
GEN_G Page 8A-20D - 4 2ND_GEN_G

ENGINE CNTLS ENGINE CNTLS


GND DIST Pcm GND DIST Pcm
Case Gnd Case Gnd
Page 8A- 14A -9 Page 8A-20D - 4 Page 8A- 14A - 9 Page 8A-20D - 4

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 2:47:47 pm ORGANIZATION


Starting & Charging (LLY)
GMT560 04i X &LLY h44030d 001 Prod 0 GMT560
Panel Set: 3 schematic sheet1 25 $IVEDWORK/h44030d__001 Monday, June 16, 2003 Panel Set: 3

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-215
Cruise Control — (L18) 8.1L-Gas/NAPT — (LLY) 6.6L-Diesel/Duramax
03 560 000 TY PILOT B - INITIAL CREATION 27NO00 001
03 560 818 JG REPLACED CBs WITH MINI-FUSES. 27NO00 001

POWER DIST
Uh - Eng 4
Page 8A- 10A/D - 8

10A

639 CRUISE_P

A13

IGN1 Str Col Asm - Cruise Cntl Sw


cruise_cntl_sw 004
UPC FNA
STEERING COLUMN
26062266 PAGE 8A-
IGNSW 010-1
CRUISE 034-1
HORN

SET/COAST
NEUTRAL

RESUME/ACCEL

ON
OFF
040-1
SIR 047-2
WIPER 091-1

ON/OFF
BEAMSW 100-1
TRNHZ 110-1
KEYMNDR 114-3

CRUISE ENABLE
12077822

A14 A15 A12


UPFITTER PROV UPFITTER PROV
Tap Down Sw Tap Up Sw
Page 8A-18A - 1 84. IP Page 8A-18A - 1 87. IP 397. IP
BLU DK GRA/BLK GRA
TXL
0.5 50 7 0.5 TXL 7 0.5 TXL 7
50 50

2664 SET_COAST 15355480 2663 RES_ACCEL 15355480


30F GTMXD SLD 30F GTMXD SLD
B4 B5 B9
A A
B4 B5 B9
Diode 30M GTMXD SLD Diode 30M GTMXD SLD
15450272 15450272
diode 002 diode 002
UPC FNA UPC FNA
AED05021 -100 AED05021 -100
B B
84. ENG 84. ENG 87. ENG 87. ENG
BLU DK BLU DK GRA/BLK GRA/BLK
TXL 19
0.8 50 0.8 TXL 19 TXL 19
0.8 50 0.8 TXL 19
50 50

SA84 SA87

=&LLY =&L18 =&LLY =&L18 =&LLY =&L18


84. ENG 84. ENG 87. ENG 87. ENG 397. ENG 397. ENG
BLU DK BLU DK GRA/BLK GRA/BLK GRA GRA
TXL 7
0.5 50 0.5 TXL 7 0.5 TXL 7 TXL 7
0.5 50 TXL 7
0.5 50 TXL 7
0.5 50
50 50

SET_COAST_D SET_COAST_A RES_ACCEL_D RES_ACCEL_A ON_OFF_D ON_OFF_A

LLY L18 LLY L18 LLY L18


RPO LEGEND
ENGINE CNTLS ELEC THROTTLE CNTL ENGINE CNTLS ELEC THROTTLE CNTL ENGINE CNTLS ELEC THROTTLE CNTL LB7 - DURAMAX 6600 DIESEL ENG
Pcm Set/Coast Pcm Resume/Accel Pcm On/Off L18 - GMPT 8.1L V8 GAS ENG
Page 8A- 20D - 7 Page 8A-21A - 2 Page 8A- 20D - 7 Page 8A-21A - 2 Page 8A- 20D - 7 Page 8A-21A - 2
OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 2:32:59 pm ORGANIZATION
Cruise Control (L18/LLY)
GMT560 03 X &L18/LLY h44034a 001 Pilot B GMT560
Panel Set: 1 schematic sheet1 7 $IVEDWORK/h44034a__001 Tuesday, June 17, 2003 Panel Set: 1

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-216
Cruise Control — (LG4-’04i) 7.8L-Diesel/Duramax
04 560 000 JG BETA - INITIAL CREATION 26AU01

POWER DIST
Uh - Eng4

10A

639 CRUISE_P

A13

IGN1 Str Col Asm - Cruise Cntl Sw

STEERING COLUMN
26062266 PAGE 8A-
IGNSW 010-1
CRUISE 034-1
HORN 040-1

SET/COAST

NEUTRAL

RESUME/ACCEL
ON

OFF
SIR 047-2
WIPER 091-1

ON/OFF
BEAMSW 100-1
TRNHZ 110-1
KEYMNDR 114-3

CRUISE ENABLE

A14 A15 A12


UPFITTER PROV UPFITTER PROV
Tap Down Sw Tap Up Sw
84. 87. 397.
BLU DK GRA/BLK GRA
0.5 0.5 0.5

2664 SET_COAST 2663 RES_ACCEL


30F GTMXD SLD 30F GTMXD SLD
B4 B5 B9
A A
B4 B5 B9
Diode 30M GTMXD SLD Diode 30M GTMXD SLD

-100 -100
B B
84. 84. 87. 87.
BLU DK BLU DK GRA/BLK GRA/BLK
0.8 0.8 0.8 0.8

SA84 SA87

84. 87. 397.


BLU DK GRA/BLK GRA
0.8 0.8 0.8

SET_COAST_B RES_ACCEL_B ON_OFF_B

L6 ENGINE CNTLS L6 ENGINE CNTLS L6 ENGINE CNTLS


Ecu Ecu Ecu

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 2:48:42 pm ORGANIZATION


Cruise Control (LG4)
GMT560 04i X h44034b 001 Beta 0 GMT560
Panel Set: 1 schematic sheet1 11 $IVEDWORK/h44034b__001 Monday, June 16, 2003 Panel Set: 1

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-217
Batteries — (LG4-’04i) 7.8L-Diesel/Duramax

2653.
BLK
A 50.0
Pos Term 1

A B

Pos Term 3
B
2653. 2653. A
BLK BLK Bat Jct1 Term
62.0 62.0
B
Pos Term 2
A Start Ring Term 2 &TNR/TPL
A B
JCT1

B POS POS POS


Batt Pos Jct Post
M10 Prim Batt 3 Prim Batt 2 Prim Batt 1
+ + +
JCT2
Uh2 Ring Term

B
START
A M6
- - -
Bat Jct3 Term
NEG NEG NEG
Bat Jct2 Term

STARTING B B
Starter (Generator)
&TNR/TPL A M10 A M10 2.
RED
2.0

SE2
1. 1.
RED RED
19.0 32.0
Neg Term 1 2. 2.
B RED RED
NOTE: 5.0 2.0
Optional Batteries: A
A Uh Ring Term 30M GTMXD SLD
D2 SB2
15761789 - TNN/TNR B
D2 30F GTMXD SLD
15761790 - TNL/TPL
50. M6
BLK 2. 2.
62.0 RED RED
5.0 5.0

BATTNEG_G MAXICTR_P UHDIST_P


HYMAX_P GLO_RLY

GND DIST POWER DIST POWER DIST


Maxi - Pwr Bus Uh - Pwr Bus HYDRO BRAKES ENG CNTLS
Gnd Zone #B Hydromax Rly Glow Plug Rly

RPO LEGEND
TNN/TNL - DUAL BATTERIES TOP POST
TNR/TPL - TRIPLE BATTERIES TOP POST
JE3 - HYDRAULIC BRAKES
HYDROMAX - HYDROMAX

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 2:52:58 pm ORGANIZATION


Batteries (LG4)
GMT560 04i X h44035b 001 Prod 0 GMT560
Panel Set: 1 schematic sheet1 1 $IVEDWORK/h44035b__001 Monday, June 16, 2003 Panel Set: 1

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-218
Batteries — (LLY) 6.6L-Diesel/Duramax

A
Pos Term 3
12004781 001 B
ISO_AUX
FNA UPC
2 12004781
(Page 2)
2. BAT_HARN
RED
A A 50.0 SGX
50
299
Iso Pos Term A Pos Term 1
iso_bat1_term 001 12004796 001
Iso Pos Term P B
B UPC FNA UPC FNA
12004797 001 12176402 12004796
FNA UPC
12004796 12176400 12176402 A
ISO_PRIME 2. BAT_HARN
RED Bat Jct1 Term
&TNR A 2 62.0 CPE 266 12103010 001
B (Page 2) 50
B UPC FNA
Pos Term 2 12103010
12176401 001
Isolator No Isolator No Isolator Isolator UPC FNA
A JCT1
B 12176401
POS POS POS
Batt Pos Jct Post
15355512 001
+
Prim Batt 3 (-VNF) +
Prim Batt 2 +
Prim Batt 1 UPC FNA
Aux Batt (&VNF) battery 003 battery 003 JCT2
12A 0050A 12A 0050A Uh2 Ring Term
battery 003 12146366 002
12A 0050A
B UPC FNA
12146366
A M6
- - -
Bat Jct3 Term
12146362 002 Bat Jct2 Term
NEG NEG NEG
B B 12146360 002
UPC FNA UPC FNA
12004796 12176400 12146362 12146360 =&LLY =&LLY
A M10 A 2. ENG 2. ENG
M10 RED RED
&TNR#&TNN&VNF
2.0 FUSELINK 19 FUSELINK 37
8.0 50
50
12004796 12176400
=&LLY =&LLY SE2 SB2
1. IP 1. ENG
2. BAT_HARN RED RED
19.0 STX 113 32.0 SGX 192
RED
62.0 CPE 266 NOTE: 50 50 =&LLY
2. ENG
=&LLY
2. ENG
50 Neg Term 1 RED RED
Optional Batteries: 12084825 001 5.0 TXL 19 STX 113
19.0 50
B 50
UPC FNA
A Start Ring Term 2 15761789 - TNN/TNR 12084825 A 15450272
A Uh Ring Term 30M GTMXD SLD
15358800 002 12146425 001 D2
UPC FNA UPC FNA
B B D2 30F GTMXD SLD
15358800 12146425 15355480
M8 50. BAT_HARN
M6 =&JE3&HYDROMAX
BLK 2. R_CHASSIS
RED
62.0 CPE
50
266
5.0 TXL
50
19

START BATTNEG_G MAXICTR_P UHDIST_P HYMAX_P GLO_CNTL

RPO LEGEND
TNN - DUAL BATT TYPE 1150 1250CCA
TNR - TRIPLE BATTERIES
STARTING GND DIST POWER DIST POWER DIST HYDRO BRAKES LB7 ENG CNTLS
TNN&VNF - DUAL BATT TYPE 1150 1250CCA WITH ISOLATED AUXILLARY BATTERY
Starter (Generator) Gnd Zone #B Maxi - Pwr Bus Uh - Pwr Bus Hydro Rly Glow Plug Cntrl
B3D - SCHOOL BUS
Page 8A-30D - 1 JE3 - HYDRAULIC BRAKES Page 8A- 14A - 7 Page 8A-10D - 2 Page 8A-10D - 3 Page 8A- 44B - 2 Page 8A-20D -10
HYDROMAX - HYDROMAX

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 2:58:12 pm ORGANIZATION


Batteries (LLY)
GMT560 03 X &LLY-B3D-ANC h44035d 001 Prod 0 GMT560
Panel Set: 1 schematic sheet1 7 $IVEDWORK/h44035d__001 Monday, June 16, 2003 Panel Set: 1

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-219
Batteries — (LLY) 6.6L-Diesel/Duramax
03 560 000 TY PILOT B - INITIAL CREATION 27NO00 001
POWER DIST 03 560 981 JG Add Family 2 School Bus Content 03AP01 001
15A Ip1 - Aux Wire Rly 03 560 1142 JG Battery Cable Updates 30NO01 001
Page 8A- 10D - 6 03 560 000 JG Production - Split from h22030 22FE02 001
03 560 1228 JG Added RPO ANC 07MY02 001
BAT_ISO_P
=&LLY
641. IP CHARGING
BRN Generators
1.0 TXL
50
19
Page 8A- 30D - 2
15355480
30F GTMXD SLD
C10
C10 30M GTMXD SLD ISO_POST
15450272
Isolator Jct Post
=&LLY&VNF jct_post 001
641. ENG
POST
BRN FNA UPC
TXL
1.0 50 19

15326678
A 2M GT280 SLD Iso Term Jct 1
B 12146744 001
A UPC FNA
2F GT280 SLD
15326679 12146744
A M10
=&VNF
641. ISOLATOR
=&VNF
BRN 2653. ISOLATOR
1.0 TXL
50
19
BLK
SGX 192
32.0 50

Iso Term E A A Iso Term A


12015907 001 12146429 001
UPC FNA B B UPC FNA
12015907 12146429
M8
E A
Battery Isolator
15032501 004
12A 3150A

ABAT PBAT

Iso Term Abat Iso Term Pbat


12146365 003 12146365 003
FNA UPC
B B UPC FNA
12146365 12146365
M8 A A M8
=&VNF =&VNF
2. ISOLATOR 2. ISOLATOR
RED RED
19.0 STX
50
113 19.0 STX
50
113

SG2 SD2

=&VNF =&VNF
2. ISOLATOR 2. ISOLATOR
RED RED
8.0 FUSELINK 37 8.0 FUSELINK 37
50 50

SJ2 SH2

=&VNF =&VNF
2. ISOLATOR 2 . ISOLATOR
RED RED
19.0 STX
50
113 19.0 STX
50
113

ISO_AUX ISO_PRIME

(Page 1) (Page 1)

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 2:58:12 pm ORGANIZATION


Batteries (LLY)
GMT560 03 X &LLY-B3D-ANC h44035d 001 X 0 GMT560
Panel Set: 2 schematic sheet1 7 $IVEDWORK/h44035d__001 Monday, June 16, 2003 Panel Set: 2

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-220
Batteries Bus — (LLY) 6.6L-Diesel/Duramax
03 560 000 TY PILOT B - INITIAL CREATION 27NO00 001
03 560 981 JG Add Family 2 School Bus Content 03AP01 001
03 560 1142 JG Battery Cable Updates 30NO01 001
03 560 000 JG Production - Split from h22030 22FE02 001
03 560 1228 JG Added RPO ANC 07MY02 001

A
Pos Term 3
12004781 001 B
1. BATPOS
RED FNA UPC
50.0 SGX
50
299 12004781 A Pos Term 1
&TNN
12176402 001
Pos Term 4 B UPC FNA
12176400 001 12176402
UPC FNA
12004796 12176400
A 12176400 1. BATPOS
Bat Jct1 Term RED
&TNR 62.0 CPE 266
12103010 001 A 50
B UPC FNA
B
12103010 Pos Term 2
12176401 001
UPC FNA
JCT1 &TNR
A
B 12176401
Batt Pos Jct Post POS POS POS
15355512 001
UPC FNA +
Prim Batt 3 +
Prim Batt 2 +
Prim Batt 1
JCT2 battery 003 battery 003 battery 003
12A 0050A 12A 0050A 12A 0050A
Uh2 Ring Term
12146366 002
B UPC FNA
12146366
A M6 - - -

Bat Jct3 Term NEG NEG NEG


12146362 002 Bat Jct2 Term
B B 12146360 002 12004796 12176400
UPC FNA UPC FNA
12146362 12146360 =&LLY =&LLY &TNR
A M10 A 2. ENG 2. ENG
M10 RED RED
2.0 FUSELINK 19 8.0 FUSELINK 37 12004796 12176400
50 50
1. AUX_BATPOS
=&LLY =&LLY SE2 SB2 RED 1. BATPOS
1. IP 1. ENG STX 113
19.0 50 RED
RED RED
Neg Term 1 62.0 CPE 266
19.0 STX
50
113 32.0 SGX
50
192
=&LLY =&LLY
50
2. 2. 12084825 001
RED
ENG ENG
RED NOTE: B UPC FNA
SM2
5.0 TXL
50
19 19.0 STX
50
113
Optional Batteries: 12084825 A Start Ring Term 2
A 15358800 002
A 15450272
Uh Ring Term 30M GTMXD SLD 15761789 - TNN/TNR 2. AUX_BATPOS UPC FNA
12146425 001 D2 RED B
UPC FNA 8.0 FUSELINK 37 15358800
B D2 50
12146425 30F GTMXD SLD
50. BATNEG M8
15355480
M6 BLK
=&JE3&HYDROMAX 62.0 CPE 266
2. R_CHASSIS 50 SL2
RED
TXL 19
5.0 50

BATTNEG_G 2 SCHOOL_P START


MAXICTR_P UHDIST_P HYMAX_P GLO_CNTL

RPO LEGEND
TNN - DUAL BATT TYPE 1150 1250CCA
TNR - TRIPLE BATTERIES GND DIST SCHOOLBUS UPFIT STARTING
POWER DIST POWER DIST B3D - SCHOOL BUS Gnd Zone #B School Bus Fuse Starter (Generator)
HYDRO BRAKES LB7 ENG CNTLS
Maxi - Pwr Bus Uh - Pwr Bus JE3 - HYDRAULIC BRAKES Page 8A- 14A - 7 Page 8A-119E - 1 Page 8A-30D - 1
Hydro Rly Glow Plug Cntrl
Page 8A-10D - 2 Page 8A-10D - 3 Page 8A- 44B -2 Page 8A-20D - 10 HYDROMAX - HYDROMAX

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 2:57:15 pm ORGANIZATION


Batteries (LLY Bus)
GMT560 03 X &LLY&B3D/ANC h44035f 001 Prod 0 GMT560
Panel Set: 1 schematic sheet1 11 $IVEDWORK/h44035f__001 Monday, June 16, 2003 Panel Set: 1

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-221
2-Speed Axle — (L18) 8.1L-Gas/NAPT — (LG4-’04i) 7.8L-Diesel/Duramax
ENG CNTLS POWER DIST
Pcm/Ecu Ip1 - Axle/4wd
Page 8A- 20A-12 , 20B-8 Page 8A- 10A/B - 8

20A
=&L18&HPZ&MX4/MTW
1467. ENG
GRA/BLK =&LG4&HPZ&MWF/MX4/MTW 1467 2SP_AXLE 241 2SP_RLY_P
1467. ENG
0.8 TXL 19
GRA/BLK &HPZ&MWF/MX4/MTW
50
TXL 19
0.8 50
SA1467 SC241
15450272 15392709
30M GTMXD SLD 40M GTMXD SLD
C1 B12
C1 30F GTMXD SLD
B12 40F GTMXD SLD &HPZ&MWW/MWX &HPZ/HR1/HR2
&HPZ
241. 2SPD 241. 2SPD
&HPZ

15355480 15392711 1467. ENG BRN BRN


GRA/BLK TXL 19 2.0 TXL 19
=&L18&HPZ&MX4/MTW =&LG4&HPZ&MWF/MX4/MTW 2.0 50
1467. IP 1467. IP 0.8 TXL
50
19 50

GRA/BLK GRA/BLK
0.5 TXL
50
7 0.5 TXL
50
7
1467. ENG
&HPZ&MWW/MWX

GRA/BLK 86 30
15450272
0.8 TXL
50
19
30M GTMXD SLD
B8 2 Speed Axle Rly
12193601 002
B8 30F GTMXD SLD UPC FNA
15326762 15326640
30M GTMXD 6M GT280 SLD 15355480 12110539
B14 D
85 87 87A
B14 30F GTMXD D 6F GT280 SLD
INTERIOR LIGHTING 15304908 15326636
Sw Illum
&HPZ&MWF/MX4/MTW
Page 8A- 114A - 1 1467. IP_EXTN &HPZ&MWW/MWX
GRA/BLK 1467. M_TRANS &JE3&HPZ/HR1/HR2 &JE4&HPZ/HR1/HR2&JVA &JE4&HPZ/HR1/HR2-JVA
GRA/BLK 1467. R_CHASSIS 1467. R_CHASSIS 1467. R_CHASSIS
0.5 TXL
50
7
TXL 19 GRA/BLK GRA/BLK GRA/BLK 1469. 2SPD
&HPZ
0.8 50
0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19
BLU LT
SB1467 2.0 TXL
50
19

2509 2SP_LP 15326655 15326667 &HPZ


&HPZ&MWF/MX4/MTW
A A 8M GT280 SLD
P 16M GT280 SLD 1466. 2SPD
1467. IP_EXTN GRN LT
GRA/BLK 2 Speed Axle Sw 2.0 TXL 19
A 8F GT280 SLD P 16F GT280 SLD
50
0.5 TXL
50
7
&HPZ&MWF/MX4/MTW
1467. IP_EXTN 15566048 002 15326654 15326908
GRA/BLK 4A1 FNA &JE3&HPZ/HR1/HR2 &JE4&HPZ/HR1/HR2-JVA
TXL 7
0.5 50 1467. R_ABS 1467. R_ABS
OPEN=LOW 12047662 GRA/BLK GRA/BLK A C
0.8 TXL
50
19 0.8 TXL
50
19
E F C B 2 Speed Axle Motor
2sp_axle_mtr 003
LAMP GND SW 2 Spd Elec Auto Sw UPC FNA
15010256 001
&HPZ&MWW/MWX
6N4 FNA 250. M_TRANS 12129565
BLK 4F MP280 SLD
0.8 TXL 19 A
50
A 4M MP280 SLD
M
12129600

&HR1/HR2 &HPZ
GND LED GND DYN BRAKE
12177194 15326636
6F GT280 SLD
B D A F
F 12020737
6M GT280 SLD
POWER DIST 15326640 &HPZ
750 2SP_LP_G 750 2SP_SW1_G 1467. 2SPD
Uh - Eng 1 GRA/BLK B
Page 8A-10A/B - 8 &HPZ&MWW/MWX 0.8 TXL 19
250. ENG 50
BLK 350 2SP_MTR_G

10A 0.8 TXL


50
19
GND DIST
GND DIST GND DIST Gnd Zone #3D
Gnd Zone #7A Gnd Zone #7A 239 2SP_LED_P Page 8A-14A/B - 8
Page 8A-14A/B - 9 Page 8A-14A/B - 3 1467. 2SPD
&HR1/HR2

15326762
GRA/BLK
&HPZ&MWF/MX4/MTW 30M GTMXD 2SP_SW_G 0.8 TXL
50
19
239. IP_EXTN B15
PNK RPO LEGEND
0.5 TXL 7 B15 AIR L18 - GMPT 8.1L V8 GAS ENG
50 30F GTMXD
15304908 MX4/MTW - FAM 3 LCT LC8 - DURAMAX 7200 DIESEL ENG
(Page 2)
MWF - MD AUTO TRANS LG4 - DURAMAX 7800 DIESEL ENG
GND DIST MWW/MWX - MANUAL TRANS HR1 - AIR 2 SPD AXLE WITH AUTO TRANS
Gnd Zone #2B JE3 - HYDRAULIC BRAKES HR2 - AIR 2 SPD AXLE WITH MANUAL TRANS
Page 8A-14A/B - 2 JE4 - AIR BRAKES HPZ - ELECTRONIC 2 SPEED AXLE

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 2:58:56 pm ORGANIZATION


2 Speed Axle (L18/LG4)
GMT560 04i X &L18/LG4 h44037a 001 Beta 0 GMT560
Panel Set: 1 schematic sheet1 12 $IVEDWORK/h44037a__001 Monday, June 16, 2003 Panel Set: 1

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-222
2-Speed Axle — (L18) 8.1L-Gas/NAPT — (LG4-’04i) 7.8L-Diesel/Duramax
04 560 000 JG Beta - Initial Creation 02JA02 001
04 560 1106 JG 900 Circuit Number Updates 08FE02 001
04 560 1228 JG Add ABS delete option 03MY02 001

AIR

1467
(Page 1)

C
2 Spd Axle PSI Sw
OPEN = LOW 15679434 001
CLOSES ABOVE 5 PSI 4A1 3099A
12065402
D
&HR1/HR2
250. 2SPD
BLK
TXL 19
0.8 50

12129600
4M MP280 SLD
D
D 4F MP280 SLD
12129565

&JE3&HR1/HR2 &JE4&HR1/HR2-JVA
250. R_ABS 250. R_ABS
BLK BLK
TXL 19
0.8 50 0.8 TXL 19
50

15326654 15326908
8F GT280 SLD 16F GT280 SLD
F F
F 8M GT280 SLD F 16M GT280 SLD
15326655 15326667
&JE3&HR1/HR2 &JE4&HR1/HR2&JVA &JE4&HR1/HR2-JVA
250. R_CHASSIS 250. R_CHASSIS 250. R_CHASSIS
BLK BLK BLK
TXL
0.8 50 19 0.8 TXL 19 TXL
0.8 50 19
50

15355480
30F GTMXD SLD
C10
C10 30M GTMXD SLD
15450272

250 2SP_PSI_G

LG4 GND DIST


Gnd Zone #2B
Page 8A- 14B - 2
RPO LEGEND
HR1 - AIR 2 SPD AXLE WITH AUTO TRANS
HR2 - AIR 2 SPD AXLE WITH MANUAL TRANS
HPZ - ELECTRONIC 2 SPEED AXLE
JE3 - HYDRAULIC BRAKES
JE4 - AIR BRAKES

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 2:58:56 pm ORGANIZATION


2 Speed Axle (L18/LG4)
GMT560 04i X &L18/LG4 h44037a 001 Beta 0 GMT560
Panel Set: 2 schematic sheet1 12 $IVEDWORK/h44037a__001 Monday, June 16, 2003 Panel Set: 2

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-223
Serial Data — Diagnostic Tool Connector-’03-’04

AIR BRAKES AIR BRAKES DTC DTC


J1587-B J1587-A J1708- J1708+
Page 8A-44C - 2 Page 8A-44C - 2 Page 8A-55B - 1 Page 8A-55B - 1

SERIAL_2 SERIAL_1 DATA_LOW DATA_HI

750 DATA1_G 1451 DATA2_G

GND DIST GND DIST


CAT_MD-
Gnd Zone #7A Gnd Zone #4A x2
Page 8A-14A/B/C - 3 Page 8A-14A/B/C - 6 1922
(Page 2)
DLC+
1921
(Page 1)

STARR CONNECTOR RKE &JE4 &JE4 =&LG5#&JE4#&MWF =&LG5#&JE4#&MWF


1922. 1921. 1922. 1921.
Class 2 Rfa Module WHT/BLK TAN/BLK WHT/BLK TAN/BLK
Page 8A-55A - 1 Page 8A- 132A - 1 0.8 TXL 19 TXL 19
0.8 50 TXL 7
0.5 50 TXL 7
0.5 50
50
R_CHASSIS R_CHASSIS IP IP
15392710
40F GTMXD SLD
C5 C8 R_CHASSIS
SA1922 SA1921 CAT_MD+
IP x2
1132 DLC_CL2 1455 KEYLESS C5 C8 1921
40M GTMXD SLD (Page 2)
15392708

1 2 3 4 5 6 7 8 &JE4 &JE4
1922. 1921.
16f M/P 150 Data Link Conn. WHT/BLK TAN/BLK
12110250 008 0.5 TXL
50
7 0.5 TXL
50
7
IP IP
UPC FNA

15317575 AIR+ AIR+


1921 (Page 1)
9 10 11 12 13 14 15 16 (Page 1)

POWER DIST
Ip1 - Pwr Post
Page 8A-10A/B/C/D - 8
=&LG5#&JE4#&MWF =&LG5#&JE4#&MWF
Family 2 1922. 1921.
20A has Fuse WHT/BLK TAN/BLK
0.5 TXL
50
7 0.5 TXL
50
7
IP IP
840 DLC_P

DLC+
(Page 1)

RPO LEGEND
LG5 - CAT 7.2L L6 DIESEL ENGINE
MWF - MD AUTO TRANS
JE4 - AIR BRAKES

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 10:18:30 am ORGANIZATION


Data Link Connector
2003 M. D. C Series 03 X h22050a 009 Pilot B 2003 Medium Duty C Series
Panel Set: 1 schematic sheet1 128 $IVEDWORK/h22050a__009 Tuesday, October 30, 2001 Panel Set: 1

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-224
Serial Data — Diagnostic Tool Connector-’03-’04
03 560 000 TY PILOT B - INITIAL CREATION 27NO00 001
MD TRANSMISSION MD TRANSMISSION CAT ENGINE CNTLS 03 560 000 TY ADDED FAM2 NOTE. 27NO00 001
J1708- J1708+ Ecu 03 560 873 JG Graphical Pinout Update on DLC 07FE01 001
Page 8A- 27C - 3 Page 8A-27C - 3 Page 8A-20C -2 03 560 1056 LR REMOVE LC8 18JL01 001
CAT ENGINE CNTLS
Ecu
Page 8A-20C - 2

1708- 1708+ J1587+ J1587-

BOTH- BOTH+ &LG5&MWF &LG5&MWF


1921. 1922.
1922 1921 TAN/BLK WHT/BLK
19 19
(Page 2) (Page 2) 0.8 TXL
50 0.8 TXL
50
ENG ENG
&LG5&MWF &LG5&MWF
1922. 1921.
WHT/BLK TAN/BLK
19 19
0.8 TXL
50 0.8 TXL
50 MD TRANSMISSION MD TRANSMISSION
CAT- ENG ENG
J1708- J1708+
1922 Page 8A- 27B - 3 Page 8A- 27B - 3
(Page 2) SB1922 SB1921
&LG5&MWF &LG5&MWF &LG5-MWF &LG5-MWF
1922. 1921. 1921. 1922.
WHT/BLK TAN/BLK TAN/BLK WHT/BLK
19 19 19 19
0.8 TXL
50 0.8 TXL
50 0.8 TXL
50 0.8 TXL
50 1708- 1708+
ENG ENG ENG ENG

BOTH+ BOTH- CAT- &LG4&MWF &LG4&MWF


1922. 1921.
(Page 2) (Page 2) (Page 2) WHT/BLK TAN/BLK
19 19
0.8 TXL
50 0.8 TXL
50
ENG ENG

15392709
15392709 40M GTMXD SLD
B4 A4 ENG
40M GTMXD SLD
C2 B2 ENG IP
IP
B4 A4 40F GTMXD SLD
C2 15392711
B2 40F GTMXD SLD
15392711
&LG4
1922.
&LG5
1922. WHT/BLK
7
WHT/BLK 0.5 TXL
50 1921.
&LG4
TXL 7
0.5 50 &LG5 IP
1921. TAN/BLK
IP 7
TAN/BLK 0.5 TXL
50
TXL 7
0.5 50 IP
IP

CAT_MD-
CAT_MD-
RPO LEGEND (Page 1)
(Page 1)
LC8 - DURAMAX 7200 DIESEL ENG
CAT_MD+
LG4 - DURAMAX 7800 DIESEL ENG
CAT_MD+
LG5 - CAT 7.2L L6 DIESEL ENGINE (Page 1)
MWF - MD AUTO TRANS (Page 1)

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 10:18:30 am ORGANIZATION


Data Link Connector
2003 M. D. C Series 03 X h22050a 009 Pilot B 2003 Medium Duty C Series
Panel Set: 2 schematic sheet1 128 $IVEDWORK/h22050a__009 Tuesday, October 30, 2001 Panel Set: 2

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-225
Serial Data — J1939 — (L18) 8.1L-Gas/NAPT — (LG4-’04i) 7.8L-Diesel/Duramax — (LG5) 7.2L CAT

DTC-
2362
(Page 1)

V8_IP_ENG- V8_IP_ENG+
DTC-
(Page 3) (Page 3)
(Page 1)
SDG- SDG+
2362. 2361.
GRN DK (Page 2) YEL (Page 2)
0.5 0.5
2362. 2361.
GRN DK YEL
0.5 0.5
2362. 2361.
GRN DK YEL
0.8 0.8

SB2362 SB2361

B A

J1939 Terminator 2362.


GRN DK
0.5 2361.
YEL
0.5

RPO LEGEND
DTC_J- DTC_J+ JE3- HYDRAULIC BRAKES
JE4 - AIR BRAKES
L18 - GMPT 8.1L V8 GAS ENGINE
LG5 - CAT 7.2L L6 DIESEL ENG
MWF - MD AUTO TRANS
DTC DTC M74 - LCT 1000 AUTO TRANS (FAM 2)
Dtc Dtc MX4 - LCT 2000 AUTO TRANS (FAM 3)
MTX - LCT 2200 AUTO TRANS (FAM 2)
MTW - LCT 2400 AUTO TRANS (FAM 3)
MWW/MWX - MANUAL TRANS
FAM3 - FAMILY 3

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 1:56:23 pm ORGANIZATION


J1939 (l18/Lg4/Lg5)
GMT560 04i X h44057a 001 Beta 0 GMT560
Panel Set: 1 schematic sheet1 16 $IVEDWORK/h44057a__001 Wednesday, June 18, 2003 Panel Set: 1

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-226
Serial Data — J1939 — (L18) 8.1L-Gas/NAPT — (LG4-’04i) 7.8L-Diesel/Duramax — (LG5) 7.2L CAT

SDG+
2361
(Page 1)
SDG-
2362
(Page 1)

C_IP_ENG- C_IP_ENG+
(Page 3) (Page 3)

V8_IP_ENG- V8_IP_ENG+
2362. 2361.
GRN DK (Page 3) YEL (Page 3)
0.5 0.5
L6_IP_ENG- L6_IP_ENG+
2362. 2361.
GRN DK (Page 3) YEL (Page 3)
0.5 0.5
2362. 2361.
GRN DK YEL
0.5 0.5

SD2362 SD2361

2362. 2361.
GRN DK YEL
0.5 0.5

SDG_J- SDG_J+
RPO LEGEND
L18 - GMPT 8.1L V8 GAS ENGINE SDG SDG
LG4 - DURAMAX 7800 DIESEL ENG Sdg Sdg
LG5 - CAT 7.2L L6 DIESEL ENG
JE4 - AIR BRAKES
MWF - MD AUTO TRANS

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 1:56:23 pm ORGANIZATION


J1939 (l18/Lg4/Lg5)
GMT560 04i X h44057a 001 Beta 0 GMT560
Panel Set: 2 schematic sheet1 16 $IVEDWORK/h44057a__001 Wednesday, June 18, 2003 Panel Set: 2

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-227
Serial Data — J1939 — (L18) 8.1L-Gas/NAPT — (LG4-’04i) 7.8L-Diesel/Duramax — (LG5) 7.2L CAT
RPO LEGEND
V8_IP_ENG+
LG4 - DURAMAX 7800 DIESEL ENG FAM3 - FAMILY 3
2361 LG5 - CAT 7.2L L6 DIESEL ENG M74/MTX - FAM 2 LCT
(Page 2) L6_IP_ENG+
MWW/MWX - MANUAL TRANS MX4/MTW - FAM 3 LCT
2361 L18 - GMPT 8.1L V8 GAS ENGINE MWF - MD AUTO TRANS
V8_IP_ENG- (Page 2)
2362
(Page 2) L6_IP_ENG-
C_IP_ENG+
2362
(Page 2) 2361
(Page 2)

C_IP_ENG-
2362
(Page 2)

TCM+
(Page 4)

2361.
YEL
0.8
BRAKE+
24F GTMXD SLD
C7 C6 (Page 5)

C7 C6 24M GTMXD SLD 2361.


YEL
0.8
40F GTMXD SLD
C9 C8
C9 C8 40M GTMXD SLD

40F GTMXD SLD


C9 C8
C9 C8 40M GTMXD SLD

TCM-
(Page 4)

2362.
GRN DK
0.8
BRAKE-
(Page 5)
ECU+ ECU+

2362. (Page 4) (Page 4)


GRN DK
0.8 2361. 2361.
YEL YEL
0.8 ECU- 0.8 ECU-
(Page 4) (Page 4)

2362. 2362.
GRN DK GRN DK
0.8 0.8

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 1:56:23 pm ORGANIZATION


J1939 (l18/Lg4/Lg5)
GMT560 04i X h44057a 001 Beta 0 GMT560
Panel Set: 3 schematic sheet1 16 $IVEDWORK/h44057a__001 Wednesday, June 18, 2003 Panel Set: 3

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-228
Serial Data — J1939 — (L18) 8.1L-Gas/NAPT — (LG4-’04i) 7.8L-Diesel/Duramax — (LG5) 7.2L CAT
RPO LEGEND
TCM+
LG5 - CAT 7.2L L6 DIESEL ENG x3
2361
MWF - MD AUTO TRANS (Page 3,4)
M74/MTX - FAM 2 LCT
MX4/MTW - FAM 3 LCT TCM-
MWW/MWX - MANUAL TRANS x3
2362
(Page 3,4)

ECU+
x2
2361
(Page 3) TERMINATE- TERMINATE+
(Page 6) (Page 6)
ECU-
x2 BRAKE- BRAKE+
2362 2362. 2361.
(Page 3) GRN DK (Page 5) YEL (Page 5)
0.8 0.8
TCM- TCM+
2362. 2361.
(Page 4) (Page 4) GRN DK YEL
0.8 0.8
2362. 2361.
GRN DK YEL
0.8 0.8
BRAKE- BRAKE+
(Page 5) (Page 5)
SM2362 SM2361
2362. 2361.
GRN DK YEL
0.8 0.8

SK2362 SK2361

2362. 2362. 2361. 2361. 2362. 2362. 2361. 2361.


GRN DK GRN DK YEL YEL GRN DK GRN DK YEL YEL
0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8

LCT_J- MD_J- MD_J+ LCT_J+

ISU_ECU_J- CAT_ECU_J- CAT_ECU_J+ ISU_ECU_J+

LCT TRANSMISSION MD TRANSMISSION MD TRANSMISSION LCT TRANSMISSION


Tcm Tcm Tcm Tcm
LG4 ENGINE CNTLS LG5 ENGINE CNTLS LG5 ENGINE CNTLS LG4 ENGINE CNTLS
Ecu Ecu Ecu Ecu

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 1:56:23 pm ORGANIZATION


J1939 (l18/Lg4/Lg5)
GMT560 04i X h44057a 001 Beta 0 GMT560
Panel Set: 4 schematic sheet1 16 $IVEDWORK/h44057a__001 Wednesday, June 18, 2003 Panel Set: 4

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-229
Serial Data — J1939 — (L18) 8.1L-Gas/NAPT — (LG4-’04i) 7.8L-Diesel/Duramax — (LG5) 7.2L CAT

BRAKE+
x4
2361
(Page 3,4)

BRAKE-
x4
2362
(Page 3,4)

TERMINATE+
30M GTMXD SLD
C6 C5 (Page 6)

C6 C5 2361. AIR+
30F GTMXD SLD YEL
0.8 (Page 6)

2361.
YEL
0.8

TERMINATE-
(Page 6)

2362. AIR-
GRN DK
0.8 (Page 6)

2362.
GRN DK
0.8

RPO LEGEND
JE3 - HYDRAULIC BRAKES
JE4 - AIR BRAKES
JVA - ABS DELETE

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 1:56:23 pm ORGANIZATION


J1939 (l18/Lg4/Lg5)
GMT560 04i X h44057a 001 Beta 0 GMT560
Panel Set: 5 schematic sheet1 16 $IVEDWORK/h44057a__001 Wednesday, June 18, 2003 Panel Set: 5

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-230
Serial Data — J1939 — (L18) 8.1L-Gas/NAPT — (LG4-’04i) 7.8L-Diesel/Duramax — (LG5) 7.2L CAT
04 560 000 JG Beta - Initial Creation 21AU01
03 560 1149 JG MTX replaces MTW (Fam 2) 12DE01

AIR+
2361
(Page 5)

AIR-
2362
(Page 5)

TERMINATE+
x3
2361
(Page 4,5,6)

TERMINATE-
x3
2362
TERMINATE- TERMINATE+ (Page 4,5,6)
(Page 6) (Page 6)

2362. 2361.
GRN DK YEL
0.8 0.8

SU2362 SU2361

2362. 2361.
GRN DK YEL
0.8 0.8

B A

J1939 Terminator

AIR_J- AIR_J+

AIR BRAKES AIR BRAKES


Ebc Ebc

RPO LEGEND
JE4 - AIR BRAKES
JVA - ABS DELETE

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 1:56:23 pm ORGANIZATION


J1939 (l18/Lg4/Lg5)
GMT560 04i X h44057a 001 Beta 0 GMT560
Panel Set: 6 schematic sheet1 16 $IVEDWORK/h44057a__001 Wednesday, June 18, 2003 Panel Set: 6

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-231
Serial Data — J1939 — (LLY) 6.6L-Diesel/Duramax

DTC- DTC-
(Page 1) 2362
(Page 1)

TCM- TCM+
(Page 2) (Page 2)

&M74/MTX &M74/MTX
2362. ENG 2361. ENG
GRN DK YEL
TXL 19
0.8 50 0.8 TXL 19
50

SP2362 SP2361

&M74/MTX ISUZU-
2362. ENG &M74/MTX ISUZU+
GRN DK (Page 2)
2361. ENG
YEL (Page 2)
0.8 TXL
50
19
0.8 TXL
50
19
&M74/MTX &M74/MTX
&MWW/MWX 2362. ENG 2361. ENG
2362. ENG &MWW/MWX
GRN DK YEL
GRN DK 2361. ENG
TXL 19 YEL 0.8 TXL
50
19 0.8 TXL
50
19
0.8 50
0.8 TXL
50
19

15336173
24M GTMXD SLD
C7 C6
C7 C6 24F GTMXD SLD
15366099

&M74/MTX &M74/MTX
LB7_PCM_J- 2362. IP 2361. IP
LB7_PCM_J+ GRN DK YEL
0.5 TXL
50
7 0.5 TXL
50
7

ENGINE CNTLS
ENGINE CNTLS
Pcm
Pcm
Page 8A-20D - 4
Page 8A-20D - 4

DTC_J- DTC_J+

RPO LEGEND
M74 - LCT 1000 AUTO TRANS
DTC DTC
MTX - LCT 2200 AUTO TRANS
Dtc Dtc
MWW/MWX - MANUAL TRANS
Page 8A-55B - 1 Page 8A-55B - 1
OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 7:20:39 am ORGANIZATION
J1939 (lly)
GMT560 04i X &LLY h44057b 001 Beta 0 GMT560
Panel Set: 1 schematic sheet1 12 $IVEDWORK/h44057b__001 Thursday, August 15, 2002 Panel Set: 1

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-232
Serial Data — J1939 — (LLY) 6.6L-Diesel/Duramax
04 560 000 JG Beta - Initial Creation 21AU01 001
03 560 1149 JG MTX replaces MTW (Fam 2) 12DE01 001

ISUZU+
x2
2361
TCM+ (Page 1)
2361
(Page 1) ISUZU-
x2
2362
TCM- (Page 1)
2362
(Page 1)

15336173
ISUZU- ISUZU+ 24M GTMXD SLD
B1 C1
(Page 2) (Page 2)
B1 C1 ISUZU
24F GTMXD SLD
&M74/MTX &M74/MTX 15336174
2362. ENG 2361. ENG
GRN DK YEL
0.8 TXL
50
19 0.8 TXL
50
19

GRN DK YEL
TXL
0.75 50 19 0.75 TXL 19
50
ISUZU ISUZU
EDU-
(Page 2)
SM2362 SM2361
EDU-
GRN DK YEL
TXL
0.75 50 19 0.75 TXL 19 2362
50 (Page 2)
ISUZU ISUZU

SPLICE SPLICE

&M74/MTX &M74/MTX
2362. ENG 2361. ENG
GRN DK YEL
0.8 TXL
50
19 0.8 TXL
50
19

GRN DK YEL
0.75 TXL
50
19 0.75 TXL
50
19
ISUZU ISUZU
LCT_J- LCT_J+
GLOW_J- GLOW_J+ EDU_J- EDU_J+

LCT TRANSMISSION LCT TRANSMISSION


Tcm Tcm ENGINE CNTLS ENGINE CNTLS ENGINE CNTLS ENGINE CNTLS
Page 8A- 27A - 2 Page 8A- 27A - 2 Glow Plug Cntls Glow Plug Cntls Edu Edu
Page 8A-20D - 0 Page 8A-20D - 0 Page 8A-20D - 4 Page 8A-20D - 4

Isuzu Supplied
RPO LEGEND
M74 - LCT 1000 AUTO TRANS
MTX - LCT 2200 AUTO TRANS

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 7:20:39 am ORGANIZATION


J1939 (lly)
GMT560 04i X &LLY h44057b 001 Beta 0 GMT560
Panel Set: 2 schematic sheet1 12 $IVEDWORK/h44057b__001 Thursday, August 15, 2002 Panel Set: 2

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-233
HVAC — Active — (L18) 8.1L-Gas/NAPT — (LLY) 6.6L-Diesel/Duramax

POWER DIST INTERIOR LIGHTING POWER DIST POWER DIST


Ip1 - Htr/Ac Dimmer Signal Dist Ip1 - Htr/Ac Ip1 - Htr/Ac
Page 8A-10A/D - 1 Page 8A- 114A - 1 Page 8A-10A/D - 1 Page 8A-10A/D - 1

Family 2 Family 2 Family 2 Family 2


20A has Fuse
10A has Fuse
20A has Fuse
20A has Fuse

141 HVAC_P 8 HVAC_DIM 141 TEMP_CNTL_P 141 VAC_PUMP_P

15392708
40M GTMXD SLD
B5
J2-E J1-C B5 40F GTMXD SLD
15392710
IGN3 ILLUM Hvac - Ac
16238445 003
1A2J 0225A
OFF SWITCH
MODE

&FAM2 &FAM3
141. R_CHASSIS 141. R_CHASSIS
BRN BRN
MAX
NORM
B/L
VENT
HEAT
BLEND
DEF

OFF
MAX
NORM
B/L
VENT
HEAT
BLEND
DEF

FAN 1.0 TXL


50
19 1.0 TXL
50
19

SPEED

J1- 12129489 15326640 15326915


AC REQ LOW M1 M2 HI TEMP GND
J2- 12064998 6M GT280 SLD 12M GT280 SLD
B F
J2-H J1-A J2-G J2-A J2-B J2-C J2-D J2-F J1-B B F
6F GT280 SLD 12F GT280 SLD
15326636 15326910

450 HVAC_G
&FAM2 &FAM3
POWER DIST 141. ENG_FAN 141. ENG_FAN
Maxi - Hvac BRN BRN
119. IP 60. IP 63. IP 72. IP 52. IP 733. IP TXL 19
1.0 50 1.0 TXL 19
Page 8A- 10A/D -2 WHT YEL TAN BLU LT ORN BLU LT 50
TXL
1.0 50 19 1.0 TXL 19 1.0 TXL 19 TXL
1.0 50 19 1.0 TXL 19 0.8 TXL 19
50 50 50 50
GND DIST
50A Gnd Zone #4B
Page 8A-14A - 5
8 10
HVAC_MTR_P
AC_REQ Temperature Motor
INPUT IGN
66 temp_mtr 003
542. IP (Page 2) SERVO AMP UPC FNA B
RED
TXL
5.0 50 19
Vacuum Pump
M M 15751278 001
1A2J FNA
GND
A E D F B 12040953 12052641
7 A
Blower Motor Relay BATT LOW M1 M2 HI
blower_mtr_rly 003
UPC FNA

THERMAL LIMITERS
M
GND
12160746
C

450 BLWR_RLY_G 450 TEMP_CNTL_G 350 VAC_PUMP_G

GND DIST GND DIST GND DIST


Gnd Zone #4B Gnd Zone #4B Gnd Zone #3B
Page 8A-14A - 5 Page 8A- 14A - 5 Page 8A- 14A - 11

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 2:27:51 pm ORGANIZATION


HVAC (Active L18/LLY)
GMT560 03 X &L18/LLY h44065a 001 Prod 0 GMT560
Panel Set: 1 schematic sheet1 7 $IVEDWORK/h44065a__001 Tuesday, June 17, 2003 Panel Set: 1

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-234
HVAC — Active — (L18) 8.1L-Gas/NAPT — (LLY) 6.6L-Diesel/Duramax
03 560 000 TY PILOT B - INITIAL CREATION 20OC00 001
03 560 805 JG Low Pressure Sw Connector Update 20OC00 001
ENGINE CNTLS POWER DIST POWER DIST 03 560 805 JG Connector/RPO Updates 27OC00 001
Pcm Ip1 - Brake Uh - A/C Comp 03 560 818 JG Connector Update 22NO00 001
AC_REQ 03 560 873 JG Gauge Update 23FE01 001
Page 8A- 20A/D - 11 Page 8A-10A/D - 6 Page 8A-10A/D - 4
(Page 1)
Family 2
10A has Fuse
10A

603 PCM_LO_AC 441 HVAC_R_P 1240 HVAC_RLYA_P


66. IP
GRN LT
0.8 TXL
50
19

15355480
30F GTMXD SLD 15326835
B3
8F GT150 SLD
B
B3 30M GTMXD SLD
15450272 B 8M GT150 SLD
15326840
1240. AC
66. ENG ORN
GRN LT TXL 19
0.8 50
0.8 TXL
50
19

86 30
15326835
8F GT150 SLD Ac Enable Rly
F C 12193603 001
UPC FNA
F C 8M GT150 SLD
15326840 12129716
85 87

459. AC 59. AC
GRN DK/WHT GRN DK
TXL 19
0.8 50 TXL
0.8 50 19

15326840 SA59
66. AC 603. AC 8M GT150 SLD
GRN LT GRN DK H
TXL
0.8 50 19 0.8 TXL 19
50 H 8F GT150 SLD
15326835

459 AC_ENABLE_A
B
&FAM3 &FAM2
59. AC 59. AC 59. AC
High Pressure Sw GRN DK GRN DK GRN DK
TXL
0.8 50 19 TXL
0.8 50 19 TXL
0.8 50 19
NORMAL = CLOSED
OPENS AT 430 (+/-20) PSI hi_press_sw 003
CLOSES AT 200 (+/-50) PSI
UPC FNA ENGINE CNTLS
12162443 Pcm
B B B B
A Page 8A- 20A/D - 11

Low Pressure Sw Ac Clutch - Fam 3 Ac Clutch - Fam 2 Diode


Normal = Open
Closes at 22-32 PSI
52466358 005 ac_clutch_f3 002 ac_clutch_f2 002 diode 002
Opens at 2-9 PSI UPC FNA UPC FNA UPC FNA
UPC FNA
12052644 AED05021-100
12052643 12162017
A A
A A
250. AC &FAM3 &FAM2
762. AC BLK 250. AC 250. AC 250. AC
GRN DK/WHT TXL 19 BLK BLK BLK
0.8 50
0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 TXL
0.8 50 19

15326840
8M GT150 SLD
A
A SD250
8F GT150 SLD
15326835

762 PCM_HI_AC 250 CLUTCH_G

ENGINE CNTLS GND DIST


Pcm Gnd Zone #2B
Page 8A- 20A/D - 11 Page 8A-14A - 2
RPO LEGEND
FAM2 - FAMILY 2
FAM3 - FAMILY 3

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 2:27:51 pm ORGANIZATION


HVAC (Active L18/LLY)
GMT560 03 X &L18/LLY h44065a 001 Prod 0 GMT560
Panel Set: 2 schematic sheet1 7 $IVEDWORK/h44065a__001 Tuesday, June 17, 2003 Panel Set: 2

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-235
HVAC — Active — (LG4-’04i) 7.8L-Diesel/Duramax — (LG5) 7.2L CAT

POWER DIST INTERIOR LIGHTING POWER DIST POWER DIST


Ip1 - Htr/Ac Dimmer Signal Dist Ip1 - Htr/Ac Ip1 - Htr/Ac

20A 10A 20A 20A

141 HVAC_P 8 HVAC_DIM 141 TEMP_CNTL_P 141 VAC_PUMP_P

40M GTMXD SLD


B5
J2-E J1-C B5 40F GTMXD SLD

IGN3 ILLUM Hvac - Ac


141.
BRN
OFF SWITCH

1.0
MODE

MAX
NORM
B/L
VENT
HEAT
BLEND
DEF

OFF
MAX
NORM
B/L
VENT
HEAT
BLEND
DEF

FAN
SPEED 12M GT280 SLD
F
AC REQ LOW M1 M2 HI TEMP GND F 12F GT280 SLD

J2-H J1-A J2-G J2-A J2-B J2-C J2-D J2-F J1-B

450 HVAC_G
POWER DIST
Maxi - Hvac
119. 60. 63. 72. 52. 733. 141.
WHT YEL TAN BLU LT ORN BLU LT BRN
1.0 1.0 1.0 1.0 1.0 0.8 1.0
GND DIST
50A Gnd Zone #4B
8 10
HVAC_MTR_P
AC_REQ Temperature Motor
INPUT IGN
66
542. (Page 2) B
RED SERVO AMP
5.0 Vacuum Pump
M M
GND
A E D F B
7 A
Blower Motor Relay BATT LOW M1 M2 HI

THERMAL LIMITERS
M
GND

450 BLWR_RLY_G 450 TEMP_CNTL_G 350 VAC_PUMP_G

GND DIST GND DIST GND DIST


Gnd Zone #4B Gnd Zone #4B Gnd Zone #3B

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 2:28:31 pm ORGANIZATION


HVAC (Passive LG4/LG5)
GMT560 04i X h44065b 001 Beta 0 GMT560
Panel Set: 1 schematic sheet1 12 $IVEDWORK/h44065b__001 Tuesday, June 17, 2003 Panel Set: 1

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-236
HVAC — Active — (LG4-’04i) 7.8L-Diesel/Duramax — (LG5) 7.2L CAT
04 560 000 JG Beta - Initial Creation 02JA02
AC_REQ
POWER DIST
(Page 1) Uh - Ac Comp

10A

66. 66. 1240 HVAC_RLYB_P


GRN LT GRN LT
0.8 0.8

30F GTMXD SLD 30F GTMXD SLD 4F GT150 SLD


B3 B3 B

30M GTMXD SLD B3 B3 30M GTMXD SLD B 4M GT150 SLD

66. 66. 1240.


GRN LT GRN LT ORN
0.8 0.8 0.8

4F GT150 SLD
A
A 4M GT150 SLD

86 30
66.
GRN LT AC Enable Rly
0.8

A 85 87
High Pressure Sw
NORMAL = CLOSED 59.
OPENS AT 430 (+/-20) PSI
CLOSES AT 200 (+/-50) PSI
GRN DK
0.8

B SA59

459. 459. 603. 59. 59.


GRN DK/WHT GRN DK/WHT GRN DK GRN DK GRN DK
0.8 1.0 0.8 0.8 0.8

B
SA459 NORMAL = OPEN
CUT OUT AT TBD PSI A B
CUT IN AT TBD PSI

Low Pressure Sw Ac Clutch - Fam 3 Diode


459.
GRN DK/WHT
1.0 -100
B A
A
250. 250. 250.
4M GT150 SLD BLK BLK BLK
D 0.8 0.8 0.8
D 4F GT150 SLD
SD250

459 AC_ENABLE_B 250 CLUTCH_G

RPO LEGEND
ENGINE CNTLS GND DIST LC8 - DURAMAX 7200 DIESEL ENG
Ecu Gnd Zone #2B/C LG4 - DURAMAX 7800 DIESEL ENG
LG5 - CAT 7.2L L6 DIESEL ENG

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 2:28:31 pm ORGANIZATION


HVAC (Passive LG4/LG5)
GMT560 04i X h44065b 001 Beta 0 GMT560
Panel Set: 2 schematic sheet1 12 $IVEDWORK/h44065b__001 Tuesday, June 17, 2003 Panel Set: 2

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-237
Exterior Lighting
Family 2 has Fuse Family 2 has Fuse SA1696 TURN_HAZ
POWER DIST POWER DIST 1696
25A Ip1 - Hazard 15A Ip1 - Turn/Backup (Page 1)
Page 8A-10A/B/C/D - 2 Page 8A- 10A/B/C/D - 6 1696. 4
GRA CHMSL
HAZ_P IGTRNHAZ_P TXL
1.0 50 19
(Page 2) Turn / Hazard Flasher
IP
1040. 139. 1696. 895. 1697. 11515961 002
ORN PNK GRA YEL PPL
2.0 TXL 19 0.8 TXL 19 1.0 TXL 19 1.0 TXL 19 1.0 TXL 19 UPC FNA
50 50 50 50 50 TURN_HAZ
IP IP IP IP IP
(Page 1)
E8 A2 A3 E1 E2 E9

ELECTRONICS
BATT IGN1 HAZARD SW FLASHER FLASHER STOP SW FLASHER Str Col Asm - Turn Hazard
FOR
HAZARD
FOR
TURN
TURN
POWER
HAZARD
POWER
BRAKE
PRIORITY
OUTPUT
turnhazsw 006 12103751
1696. (Assembly #)
UPC FNA
STEERING COLUMN GRA 2 5
26062266 PAGE 8A- 1.0 TXL
50
19
IGNSW 010-1 IP
CRUISE 034-1 750 TRNHAZ_G
HORN 040-1
SIR 047-2 TURN SW
WIPER 091-1
BEAMSW 100-1
TRNHZ 110-1
KEYMNDR 114-3
GND DIST
Gnd Zone #7A
Page 8A-14A/B/C - 3
STOP SW
HAZARD RIGHT RIGHT LEFT LEFT
PRIORITY TURN STOP/TURN TURN STOP/TURN
12077822

A1 A6 E6 A7 E7
15. 19. 14.
BLU DK GRN DK BLU LT
1.0 TXL
50
19 TXL
1.0 50 19 1.0 TXL
50
19
IP IP IP L_T_RLY

(Page 2) 14
SA15 R_T_RLY
RR_STOP_LP
SA14
15
(Page 2)
15. 15. 14. 14. 18.
BLU DK BLU DK BLU LT BLU LT YEL
1.0 TXL
50
19 1.0 TXL
50
19
POWER DIST 1.0 TXL
50
19 1.0 TXL
50
19 1.0 TXL
50
19
IP IP IP IP IP
POWER DIST Ip2 - R-Rr Truck 15392708 POWER DIST
Ip2 - Rh Parklamp Page 8A- 10A/B/C/D - 5 40M GTMXD SLD Ip2 - Lh Parklamp
Page 8A- 10A/B/C/D -5
D8 D7 IP Page 8A-10A/B/C/D - 5
RT_TURN_HAZ R_CHASSIS LT_TURN_HAZ LR_STOP_LP
D8 D7 40F GTMXD SLD
Family 2 15392710 Family 2
10A has Fuse
10A has Fuse
15. 14.
BLU DK BLU LT
2609 RFR_PARK_P 1.0 TXL 19 1.0 TXL 19 2509 LFR_PARK_P
IP CLUSTER R_CHASSIS
50
R_CHASSIS
50 IP CLUSTER POWER DIST
Rt Turn Hazard Lt Turn Hazard Ip2 - L-Rr Truck
15326642 15326642
Page 8A-81A - 2 5F GT280 SLD 5F GT280 SLD Page 8A-81A - 2 Page 8A- 10A/B/C/D - 5
E D R_CHASSIS D E R_CHASSIS
R_FWDLP L_FWDLP
E D 5M GT280 SLD
D E 5M GT280 SLD
15409273 15409273
2509. 14. 14. 2509.
BRN BLU LT BLU LT BRN
1.0 TXL
50
19 1.0 TXL
50
19 1.0 TXL
50
19 1.0 TXL
50
19
FWDLP FWDLP FWDLP FWDLP

C A A C

R-Fr Turn & Park L-Fr Turn & Park


15148648 001 15148648 001
PARK

PARK
TURN

TURN

12C 8160A 12C 8160A


12162182 12162182

B B
350 LTRNPRK_G
350 RTRNPRK_G

GND DIST
GND DIST Gnd Zone #3B
P Gnd Zone #3B Page 8A-14A/B/C - 11
Page 8A- 14A/B/C - 11
SAME AS LEFT

12:27:45 pm
Exterior Lighting OBJECT ID REVISION STAGE VERSION LAST CHANGED BY ORGANIZATION

2003 M. D. C Series 03 X h22110a 008 Pilot B 2003 Medium Duty C Series


Panel Set: 1 schematic sheet1 76 $IVEDWORK/h22110a__008 Friday, September 28, 2001 Panel Set: 1

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-238
Exterior Lighting
L_T_RLY Family 2 has Fuse Family 2 has Fuse
POWER DIST POWER DIST POWER DIST
(Page 1)
Ip1 - Trir Turn/Haz Ip2 - Brake Iso Ip1 - Chmsl
POWER DIST Page 8A- 10A/B/C/D - 2 POWER DIST 10A 20A
Ip2 - L Rr Truck Ip2 - R Rr Truck Page 8A-10A/B/C/D - 8 Page 8A- 10A/B/C/D - 2
Page 8A- 10A/D - 2 Page 8A- 10A/D - 2
Family 2 1320 CHMSL_RLY_P 1740 CHMSL_ISO_P
20A
has Fuse R_T_RLY
10A 10A
(Page 1)
TRLR_HAZ_P
G86 G30
LTURN_RLY_P 640. RTURN_RLY_P
ORN
618.
&FAM2
14.
&FAM3 1.0 TXL
50
19
619.
&FAM2
15.
&FAM3 Ip2 - Chmsl Rly
YEL BLU LT IP GRN DK BLU DK
SA640 86 30 560_rly_895 002
1.0 TXL
50
19 1.0 TXL
50
19 1.0 TXL
50
19 1.0 TXL
50
19
FNA UPC
IP IP IP IP CHMSL

12193604
640. 640.
ORN ORN 85 87
1.0 TXL
50
19 1.0 TXL
50
19
IP IP 12129833
D85 D87 E85 E87
G85 G87
Ip2 - Lh Trailer Rly Ip2 - Rh Trailer Rly
450 CHMSL_RLY_G
85 87 560_rly_318 001 85 87 560_rly_319 002
FNA UPC FNA UPC
Lh Turn Trailer Rh Turn Trailer CHMSL
895 POWER DIST
12088567 12088567 (Page 1)
GND DIST Maxi - Brake Lamp
86 30 86 30 Gnd Zone #4B Page 8A-10A/B/C - 2
12129833 12129833 Page 8A- 14A/B/C - 5
POWER DIST 30A
D86 D30 E86 E30 Ip2 - Brake Iso
Page 8A- 10A/B/C - 8
1542 TRLR_LP_P

10A
-RQ3-U86 &RQ3/U86 -RQ3-U86 &RQ3/U86
450 LH_HAZ_G 318. 318. 450 RH_HAZ_G 319. 319.
YEL YEL GRN DK GRN DK 1320 BRKLP_RLY_P
1.0 TXL
50
19 1.0 TXL
50
19 1.0 TXL
50
19 TXL
1.0 50 19
IP IP IP IP K85 K87
SA318 SA319
GND DIST GND DIST Ip2 - Brake Lp Rly
&RQ3/U86 &RQ3/U86
Gnd Zone #4B 318. Gnd Zone #4B 319. 85 87 560_rly_1411 003
Page 8A-14A/B/C -5 YEL Page 8A-14A/B/C - 5 GRN DK FNA UPC
1.0 TXL
50
19 1.0 TXL
50
19 Brake Lamp
IP IP
12193604
318 LH_HAZ 319 RH_HAZ 86 30
15392708 15392708
40M GTMXD SLD 40M GTMXD SLD 12129833
C10 IP D1 IP
R_CHASSIS R_CHASSIS K86 K30
C10 40F GTMXD SLD D1 40F GTMXD SLD
15392710 FAM 3 TRAILER WIRING 15392710 FAM 3 TRAILER WIRING
Trailer Lt Turn Trailer Rt Turn
Page 8A- 119B/C - 1 Page 8A- 119B/C - 1

&B3D &FAM2-B3D &B3D &FAM2-B3D


318. 318. 319. 319.
YEL YEL GRN DK GRN DK
1.0 TXL
50
19 1.0 TXL
50
19 TXL
1.0 50 19 1.0 TXL
50
19
R_CHASSIS R_CHASSIS R_CHASSIS R_CHASSIS 1411 BRAKE_LP
SB318 SB319
&FAM3 &FAM3
318. 319.
YEL &FAM2-B3D GRN DK &FAM2-B3D
1.0 TXL 19 318. 318 LH_HAZ2 1.0 TXL 19 319. 319 RH_HAZ2
TRAILER WIRING
50 YEL 50 GRN DK
R_CHASSIS R_CHASSIS Brake Lp
1.0 TXL
50
19 1.0 TXL
50
19
R_CHASSIS R_CHASSIS Page 8A- 119B/C -1

SB_L_TURN SB_R_TURN 450 BRKLP_RLY_G


FAM 2 TRAILER WIRING FAM 2 TRAILER WIRING
Trailer Lt Turn Trailer Rt Turn RPO LEGEND
BB_L_TURN Page 8A- 119A - 1 BB_R_TURN Page 8A- 119A - 1 FAM2 - FAMILY 2
FAM3 - FAMILY 3
BODY BUILDER BODY BUILDER
SCHOOL BUS UPFITTER SCHOOL BUS UPFITTER GND DIST RQ3 - TRACTOR
Left Turn Right Turn
School Bus Lt Turn School Bus Rt Turn Gnd Zone #4B U86 - TRAILER WIRING
Page 8A-119D - 1 Page 8A- 119D - 1
Page 8A- 119E - 1 Page 8A- 119E -1 Page 8A-14A/B/C - 5 B3D - SCHOOL BUS

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 12:27:45 pm ORGANIZATION


Exterior Lighting
2003 M. D. C Series 03 X h22110a 008 Pilot B 2003 Medium Duty C Series
Panel Set: 2 schematic sheet1 76 $IVEDWORK/h22110a__008 Friday, September 28, 2001 Panel Set: 2

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-239
Exterior Lighting
BU_SW

24
(Page 6) POWER DIST POWER DIST
Ip2 - L Rr Truck Ip2 - R Rr Truck
Page 8A-10A/B/C/D - 5 Page 8A-10A/B/C/D - 5

Family 2 Family 2
10A has Fuse
10A has Fuse

15355479 618 LR_TURN_P 619 RR_TURN_P


30M GTMXD SLD
A1 ENG
R_CHASSIS POWER DIST POWER DIST
A1 30F GTMXD SLD Ip2 - Lh Parklamp Ip2 - Rh Parklamp
15355480 Page 8A- 10A/B/C/D - 5 Page 8A-10A/B/C/D - 5

24. Family 2 Family 2


GRN LT 10A has Fuse
10A has Fuse
TXL
2.0 50 19
R_CHASSIS
15392708 2509 L_TAIL_P 2609 R_TAIL_P
40M GTMXD SLD 350 TAIL_LP_G 15392708
D4 40M GTMXD SLD
SC24
IP D5 IP
R_CHASSIS
40F GTMXD SLD D4 D5 R_CHASSIS
15392710 40F GTMXD SLD
15392710

24.
&B3D
24.
&B3D
24.
-B3D
24.
-B3D
618.
-B3D GND DIST 619.
-B3D

GRN LT GRN LT GRN LT GRN LT YEL Gnd Zone #3D GRN DK


2.0 TXL 19 2.0 TXL 19 2.0 TXL 19 2.0 TXL 19 2.0 TXL 19 Page 8A-14A/B/C -8 2.0 TXL 19
50 50 50 50 50 50
R_CHASSIS R_CHASSIS R_CHASSIS R_CHASSIS R_CHASSIS R_CHASSIS
15326655
SB_BU_ALARM SB_BACK_UP BB_BACK_UP 24 TRLR_BACK 8M GT280 SLD
F A B G D E R_CHASSIS
BACKUP
F A B G D E 8F GT280 SLD
15326906

SCHOOL BUS UPFITTER SCHOOL BUS UPFITTER BODY BUILDER FAM 2 TRAILER WIRING &UZF &UZF
Back Up Alarm Back Up Back Up Back Up 24. 350.
GRN LT BLK
Page 8A-119E - 1 Page 8A- 119E
1 - Page 8A-119D - 1 Page 8A- 119A - 1 TXL
2.0 50 19 2.0 TXL 19
50
BACKUP BACKUP

SB24 BU_ALARM SU350


350
(Page 3)

&UZF &UZF &UZF &UZF &UZF &UZF &UZF


24. 24. 618. 2509. 350. 2609. 619.
GRN LT GRN LT YEL BRN BLK BRN/WHT GRN DK
2.0 TXL
50
19 2.0 TXL
50
19 TXL
2.0 50 19 2.0 TXL
50
19 2.0 TXL
50
19 2.0 TXL
50
19 2.0 TXL
50
19
BACKUP BACKUP BACKUP BACKUP BACKUP BACKUP BACKUP
15326655
8M GT280 SLD
F A B G D E BACKUP
TAIL
F A B G D E 8F GT280 SLD
15326906
24. 350.
GRN LT BLK
TXL
2.0 50 19 2.0 TXL 19
50
TAIL TAIL

SD24 BU SH350 BU
BU_ALARM
24 (Page 3)
(Page 3) (Page 3)

&UZF 24. 618. 2509. 350. 350. 2609. 619. 24.


350. GRN LT YEL BRN BLK BLK BRN/WHT GRN DK GRN LT
BLK
2.0 TXL 19 TXL
2.0 50 19 2.0 TXL 19 TXL
2.0 50 19 2.0 TXL 19 TXL 19
2.0 50 TXL
2.0 50 19 TXL
2.0 50 19
2.0 TXL
50
19
TAIL
50
TAIL TAIL
50
TAIL TAIL
50
TAIL TAIL TAIL
BACKUP
A C B E E B C A

BACK STOP/ TAIL/ GND Left Tail Lamps GND TAIL STOP/ BACK Right Tail Lamps
A B UP TURN LICENSE 15148689 003 TURN UP 15148690 003
12E 0050A 12E 0050A
Back Up Alarm Siren
RPO LEGEND 15740328 001
UPC FNA
FAM2 - FAMILY 2
FAM3 - FAMILY 3 1400 Hz Tone
15300027
UZF - BACKUP ALARM: 97dB 12065862 12065862
B3D - SCHOOL BUS

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 12:27:45 pm ORGANIZATION


Exterior Lighting
2003 M. D. C Series 03 X h22110a 008 Pilot B 2003 Medium Duty C Series
Panel Set: 3 schematic sheet1 76 $IVEDWORK/h22110a__008 Friday, September 28, 2001 Panel Set: 3

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-240
Exterior Lighting
POWER DIST
Ip1 - Marker Lamp
Page 8A- 10A/B/C/D - 2
21.
GRN DK Family 2
1.0 TXL 19 20A
50 has Fuse
IP
MRK_LPS_P
15304908 SC21
30F GTMXD
A7 IP POWER DIST
XBDY Ip2 - Rh Parklamp
A7 30M GTMXD 21. 21.
15326762 GRN DK GRN DK Page 8A- 10A/B/C/D - 5
TXL 19
1.0 50 TXL
1.0 50 19
IP IP Family 2
&DB6/DB7/DB8 10A
21. 1340. has Fuse
GRN DK 15326952 15392708 ORN
TXL
1.0 50 19 16F GT280 40M GTMXD SLD 1.0 TXL 19
A IP A2 IP 50 2609 MRK_RLY_P
XBDY IP
BDY R_CHASSIS
A 16M GT280 A2 40F GTMXD SLD
SA21 15326956 15392710
M30 M86

&DB6/DB7/DB8 &DB6/DB7/DB8 Ip2 - Marker Lamp Rly


21. 21.
GRN DK GRN DK -UZA -B3D 30 86 560_rly_2409 004
21. 21.
0.8 TXL 19 0.8 TXL 19 GRN DK GRN DK FNA UPC
50 50 Marker Lp Rly
XBDY XBDY 1.0 TXL 19 1.0 TXL 19
50 50
15317322 15317322 BDY R_CHASSIS
22M GTMXD 22M GTMXD 12193602
A4 XBDY A4 XBDY 87A 87 85
A4 RDOOR LDOOR
22F GTMXD A4 22F GTMXD 12129833
15317325 15317325 21 MKR_LMP BB_MRKR_LP
M87A M87 M85
&DB6/DB7/DB8 &DB6/DB7/DB8
21. 21.
GRN DK GRN DK 21. 2666.
0.8 TXL
50
19 0.8 TXL
50
19 GRN DK ORN/BLK
RDOOR LDOOR 1.0 TXL 19 0.5 TXL 7
FAM 3 TRAILER WIRING BODY BUILDER 50 50
IP IP
Marker Lamp Marker Lamps INTERIOR LIGHTING
Page 8A- 119B/C - 1 Page 8A-119D - 1 Headlamp Illum
15326762 Page 8A-114A - 1
30M GTMXD
RH_MRK LH_MRK IP A13
IP_EXTN
30F GTMXD A13
15304908
2509 MKR_LP_LP
2666.
POWER MIRRORS POWER MIRRORS ORN/BLK
Right Mirror Marker Left Mirror Marker 0.5 TXL
50
7
IP_EXTN
Page 8A-147B - 2 Page 8A-147B - 2 -UZA -UZA -UZA -UZA
21. 21. 21. 21. C E
GRN DK GRN DK GRN DK GRN DK
0.8 TXL 19 0.8 TXL 19 0.8 TXL 19 0.8 TXL 19
BDY
50
BDY
50
BDY
50
BDY
50
RLY ILLUM Mkr Lp Defeat Sw
15010299 002
A A A A A 12K FNA
MOMENTARY
Roof Mkr #5 Roof Mkr #4 Roof Mkr #3 Roof Mkr #2 Roof Mkr #1 FLASH
15599040 001 15599040 001 15599040 001 15599040 001 15599040 001
12K 0050A 12K 0050A 12K 0050A 12K 0050A 12K 0050A GND GND
12177194
06294702 06294702 06294702 06294702 06294702
B B B B B A B
-UZA -UZA -UZA -UZA
750. 750. 750. 750.
BLK BLK BLK BLK
0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19
BDY BDY BDY BDY

750 MARKERS_G 750 MRKR_SW_G 750 MRKR2_SW_G

GND DIST GND DIST GND DIST


RPO LEGEND Gnd Zone #7A Gnd Zone #7A Gnd Zone #7A
DB7 - LIGHTED OSRVM
Page 8A-14A/B/C - 3 Page 8A-14A/B/C - 9 Page 8A-14A/B/C -9
DB8 - HEATED OSRVM
DB6 - HTD, LTD, PWR OSRVM
UZA - MARKER LAMP DELETE
B3D - SCHOOL BUS

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 12:27:45 pm ORGANIZATION


Exterior Lighting
2003 M. D. C Series 03 X h22110a 008 Pilot B 2003 Medium Duty C Series
Panel Set: 4 schematic sheet1 76 $IVEDWORK/h22110a__008 Friday, September 28, 2001 Panel Set: 4

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-241
Exterior Lighting
RPO LEGEND
AK5 - DRIVER AND PASSANGER SIR POWER DIST
T62 - DRL DELETE Ip1 - Park
Page 8A- 10A/B/C/D - 2

Family 2
20A
has Fuse

PARK_P
KEYLESS ENTRY POWER DIST POWER DIST
Rfa Module Ip1 - Gauges Maxi - Headlamp
Page 8A- 132A - 1 Page 8A- 10A/B/C/D -6 Page 8A- 10A/B/C/D - 2

Family 2
10A 40A
has Fuse

157 KEY_DOME 39 ILLUM_P HEADLAMP_P

240. 1142.
ORN RED
TXL
1.0 50 19 3.0 TXL 19
50
IP IP

B C D H

Head Lamp Switch


DOME DEFEAT headlamp_sw 001
12C FNA

NOTE:

DIM
Optional Part #'s:

ILLUM

17.1 AMPS
PARKLAMPS

HEADLAMPS
Domestic: 15013005
PARADE

Export: 15013006
MODE

DOME
LAMP
328 DOORDOME
12146952
L N M R E S G

INTERIOR LIGHTING
Door Jamb Sw 1382.
Page 8A-114A -3 PPL/WHT
1.0 TXL
50
19
IP

SA1382

44.
1382. GRN DK 9. -T62
PPL/WHT BRN 10.
0.8 TXL
50
19
YEL
1.0 TXL 19
IP 1.0 TXL 19
IP
50
IP
50 1.0 TXL
50
19

INTERIOR LIGHTING
SA9 IP
15326762 Dome/Read Lp &T62
30M GTMXD 10. SA10
B8 IP Page 8A- 114A -2 YEL
B8 IP_EXTN 1.0 TXL
50
19
30F GTMXD IP
15304908 -T62 -T62
10. 10.
YEL YEL
&AK5 156 DOME_DEF 1.0 TXL 19 1.0 TXL 19
1382. 1382. 1382. 156. 9. 9. 50 50
PPL/WHT PPL/WHT PPL/WHT WHT BRN BRN IP IP
1.0 TXL
50
19 1.0 TXL
50
19 1.0 TXL
50
19 0.5 TXL
50
7 1.0 TXL
50
19 1.0 TXL
50
19
IP IP_EXTN IP IP IP IP

PARADE STEP_DIM R_PARADE RFA_DOME DIMMER 750 HEADLPSW_G PARK_LP_P PARK_LAMP 9 PARK_LP BEAM_SW DRL_HEAD_LP

IP CLUSTER SIR RADIO KEYLESS ENTRY POWER DIST GND DIST POWER DIST IP CLUSTER TRAILER WIRING HEADLAMPS DRL
Parade Mode Illum Step Dimmer Radio Rfa Mdl Ip1 - Illum Gnd Zone #7A Lt/Rt Park Lp Park Lamps Park Lp Beam Select Sw Drl Module
Page 8A-81A - 2 Page 8A-47A/B - 2 Page 8A- 150A -1 Page 8A-132A - 1 Page 8A- 10A/B/C/D -1 Page 8A-14A/B/C - 3 Page 8A-10A/B/C/D - 5 Page 8A-81A - 2 Page 8A- 119A/B/C - 1 Page 8A- 100A/B - 1 Page 8A- 102A - 1

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 12:27:45 pm ORGANIZATION


Exterior Lighting
2003 M. D. C Series 03 X h22110a 008 Pilot B 2003 Medium Duty C Series
Panel Set: 5 schematic sheet1 76 $IVEDWORK/h22110a__008 Friday, September 28, 2001 Panel Set: 5

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-242
Exterior Lighting
03 560 000 JG PILOT B - INITIAL CREATION 27OC00 001
MD TRANSMISSION LCT TRANSMISSION POWER DIST POWER DIST 03 560 805 JG Remove Family 3 School Bus Content 27OC00 001
Reverse Relay Nsbu Reverse Sw Ip1 - Turn/Backup Ip1 - Turn/Backup 03 560 814 JG Gauge Downsizing 01NO00 001
Page 8A-27B/C - 2 Page 8A- 27A - 3 Page 8A- 10A/D - 6 Page 8A- 10A/B/C - 6 03 560 000 JG Clarify Ports 21NO00 001
03 560 839 JG Connector and Gauge Updates 19DE00 001
03 560 841 JG Front Turn/Park Lamp Connector Update 12JA01 001
15A 15A 03 560 873 JG Inline Connector Update 06FE01 001
03 560 981 JG Add Family 2 School Bus Content 03AP01 001
BU_MD BU_LCT 139 BU_MAN2_P 139 BU_MAN3_P 03 560 1056 LR REMOVE LC8 18JL01 001
03 560 1109 JG Double-Crimp Update 28SE01 001
MD Trans LCT &L18/LG5 LCT &LB7/LG4 Fam 2 Manual Trans Fam 3 Manual Trans

15326640
6M GT280 SLD
E ENG
M_TRANS
24.
&LB7/LG4&M74/MX4/MTW E 6F GT280 SLD
GRN LT 15326636
0.8 TXL
50
19
ENG &FAM3&MWW/MWX
139.
PNK
&MWF &L18/LG5&M74/MX4/MTW TXL
0.8 50 19
24. 24. SA24
GRN LT GRN LT M_TRANS
0.8 TXL
50
19 0.8 TXL
50
19
24 BACK_UP
ENG ENG
&LB7/LG4&M74/MX4/MTW
24.
GRN LT A
0.8 TXL
50
19
ENG ISUZU ENG CNTLS
Ecu/Pcm
Reverse Sw
Page 8A- 20B-8 / 20D-2
15566155 003
UPC FNA
12052644
B

&FAM3&MWW/MWX
24.
GRN LT
0.8 TXL
50
19
M_TRANS
15326636
6F GT280 SLD
A M_TRANS
ENG
A 6M GT280 SLD
15326640

&L18&FAM2 &LB7 &LG4 &L18/LG5&FAM3

&LB7&MWW/MWX &LG4&MWW/MWX
24. 24.
GRN LT GRN LT
0.8 TXL
50
19 0.8 TXL
50
19
ENG ENG

&L18&FAM2&MWW/MWX &L18/LG5&FAM3&MWW/MWX
24. 24.
GRN LT GRN LT
0.8 TXL
50
19 TXL
0.8 50 19
ENG ENG
SA24

24 BACK_UP

&LB7/LG4&MWW/MWX
24.
GRN LT
0.8 TXL
50
19
ISUZU ENG CNTLS ENG
Ecu/Pcm
BU_SW
Page 8A-20B-8 / 20D-2 RPO LEGEND
M74 - LCT 1000 AUTO TRANS
(Page 3)
FAM2 - FAMILY 2 MX4 - LCT 2000 AUTO TRANS
L18 - GMPT 8.1L V8 GAS ENG MTW - LCT 2400 AUTO TRANS
LB7 - DURAMAX 6600 DIESEL ENG MWW/MWX - MANUAL TRANS
LG4 - DURAMAX 7800 DIESEL ENG FAM3 - FAMILY 3

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 12:27:45 pm ORGANIZATION


Exterior Lighting
2003 M. D. C Series 03 X h22110a 008 Pilot B 2003 Medium Duty C Series
Panel Set: 6 schematic sheet1 76 $IVEDWORK/h22110a__008 Friday, September 28, 2001 Panel Set: 6

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-243
Trailer Wiring Family 2 — Truck Trailer Wiring
03 560 000 JG PILOT B - INITIAL CREATION 03AP01 001
03 560 981 JG Add Family 2 School Bus Content 03AP01 001

POWER DIST EXTERIOR LIGHTING EXTERIOR LIGHTING EXTERIOR LIGHTING EXTERIOR LIGHTING AUX ELECT BRAKE
Maxi - Elec Brk Headlamp Sw Rh Turn/Haz Trlr Rly Back Up Lh Turn/Haz Trlr Rly
Page 8A- 10A/D -2 Page 8A-110A - 5 Page 8A-110A - 2 Page 8A-110A - 3 Page 8A-110A - 2
Blunt Cut
BA47
30A

642 ABS_TRLR2_P PARK_LP RH_HAZ2 TRLR_BACK LH_HAZ2

=&FAM2 =&FAM2
9. 47.
BRN BLU DK
3.0 TXL
50
19 3.0 TXL
50
19
IP IP

15392708
15392708 40M GTMXD SLD
A5 C6 40M GTMXD SLD A4 IP
IP R_CHASSIS
R_CHASSIS A4
A5 C6 40F GTMXD SLD
40F GTMXD SLD
15392710
15392710

642.
RED
3.0 TXL
50
19
R_CHASSIS

SA642
A Trailer Gnd Term
15355302 002
B UPC FNA
15355302
M12
642. 9. 319. 24. 318. 47. 22.
RED BRN GRN DK GRN LT YEL BLU DK WHT
5.0 TXL
50
19 TXL
3.0 50 19 3.0 TXL
50
19 TXL
3.0 50 19 3.0 TXL
50
19 3.0 TXL
50
19 5.0 TXL
50
19
R_CHASSIS R_CHASSIS R_CHASSIS R_CHASSIS R_CHASSIS R_CHASSIS R_CHASSIS
TRAILER_G

GND DIST
Gnd Zone #12A
Page 8A- 14A - 7

15354653
7F MP280
E F
D A G C B CHASSIS

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 9:17:35 am ORGANIZATION


Truck Trailer Wiring (Fam 2)
2003 M. D. C Series 03 X &FAM2-B3D h22119a 008 Pilot B 2003 Medium Duty C Series
Panel Set: 1 schematic sheet1 18 $IVEDWORK/h22119a__008 Thursday, October 11, 2001 Panel Set: 1

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-244
Trailer Wiring Family 3 — Truck Trailer Wiring
POWER DIST EXTERIOR LIGHTING EXTERIOR LIGHTING EXTERIOR LIGHTING EXTERIOR LIGHTING EXTERIOR LIGHTING
Uh - Abs2 Headlamp Sw Rh Turn/Haz Trlr Rly Brake Lp Rly Lh Turn/Haz Trlr Rly Marker Lp Rly
Page 8A- 10A/B/C - 3 Page 8A-110A - 5 Page 8A-110A -2 Page 8A-110A - 2 Page 8A-110A - 2 Page 8A-110A - 4

40A

1642 ABS_TRLR_P PARK_LP RH_HAZ BRAKE_LP LH_HAZ MKR_LMP

9. 319. 1411. 318. 21.


BRN GRN DK RED YEL GRN DK
3.0 TXL
50
19 3.0 TXL
50
19 5.0 TXL
50
19 3.0 TXL
50
19 3.0 TXL
50
19
IP IP IP IP IP

12064998
8F MP280
A B C D E F IP
FTRAILER
A B C D E F 8M MP280
12066195

1413. 9. 319. 1411. 318. 1412.


BLU DK BRN GRN DK RED YEL BLK
5.0 TXL
50
19 3.0 TXL
50
19 3.0 TXL
50
19 5.0 TXL
50
19 3.0 TXL
50
19 3.0 TXL
50
19
FTRAILER FTRAILER FTRAILER FTRAILER FTRAILER FTRAILER

15317327
7M MPMXD SLD
A G C D E F FTRAILER
RTRAILER
A G C D E F 7F MPMXD SLD
15354653

A Trailer Gnd Term


15355302 002
B UPC FNA
15355302
M12

TRAILER_G
1413. 9. 319. 1411. 318. 1412. 22.
BLU DK BRN GRN DK RED YEL BLK WHT
5.0 TXL
50
19 3.0 TXL
50
19 3.0 TXL
50
19 5.0 TXL
50
19 3.0 TXL
50
19 3.0 TXL
50
19 5.0 TXL
50
19
RTRAILER RTRAILER RTRAILER RTRAILER RTRAILER RTRAILER RTRAILER

GND DIST
Gnd Zone #12B
Page 8A-14A/B/C - 7
12077629
7F MP280
7 6 5 4 3 2 1 RTRAILER
7 6 5 4 3 2 1 TRAILER CONNECTOR

22.
WHT
5.0 TXL
50
19
TRLR_ABS_P TRAILER TRLR_ABS_G

1413 (Page 2)
(Page 2)

TRAILER SUPPLIER ONLY RPO LEGEND


U86 - 7 WIRE FULL TRAILER WIRING

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 3:40:56 pm ORGANIZATION


Truck Trailer Wiring (Fam 3)
2003 M. D. C Series 03 X &U86 h22119b 009 Pilot B 2003 Medium Duty C Series
Panel Set: 1 schematic sheet1 10 $IVEDWORK/h22119b__009 Wednesday, December 6, 2000 Panel Set: 1

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-245
Trailer Wiring Family 3 — Truck Trailer Wiring
03 560 000 JG PILOT - INITIAL CREATION 09FE00 001

TRLR_ABS_P ABS POWER & MULTIPLEXED SIGNAL

(Page 1)

1413.
BLU DK
TXL
5.0 50 19
TRAILER
TRLR_ABS_G SPLICE
22
(Page 1) 22. 22.
WHT WHT
TXL
5.0 50 19 TXL
5.0 50 19
TRAILER TRAILER

TRAILER P485 ENHANCEMENT


TRAILER ABS EBC MULTIPLEXED SIGNAL

RF Wheel LF Wheel RR Wheel LR Wheel


Speed Sensor Speed Sensor Speed Sensor Speed Sensor

TRAILER SUPPLIER ONLY

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 3:40:56 pm ORGANIZATION


Truck Trailer Wiring (Fam 3)
2003 M. D. C Series 03 X &U86 h22119b 009 Pilot B 2003 Medium Duty C Series
Panel Set: 2 schematic sheet1 10 $IVEDWORK/h22119b__009 Wednesday, December 6, 2000 Panel Set: 2

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-246
Trailer Wiring Family 3 — Tractor Wiring

POWER DIST EXTERIOR LIGHTING EXTERIOR LIGHTING EXTERIOR LIGHTING EXTERIOR LIGHTING EXTERIOR LIGHTING
Uh - Abs2 Headlamp Sw Rh Turn/Haz Trlr Rly Brake Lp Rly Lh Turn/Haz Trlr Rly Marker Lp Rly
Page 8A- 10A/B/C - 3 Page 8A-110A - 5 Page 8A-110A - 2 Page 8A-110A - 2 Page 8A-110A - 2 Page 8A-110A - 4

40A

1642 ABS_TRLR_P PARK_LP RH_HAZ BRAKE_LP LH_HAZ MKR_LMP

9. 319. 1411. 318. 21.


BRN GRN DK RED YEL GRN DK
3.0 TXL
50
19 3.0 TXL
50
19 5.0 TXL
50
19 3.0 TXL
50
19 3.0 TXL
50
19
IP IP IP IP IP

12064998 A
A B C D E F 8F MP280 Tractor Gnd Term
IP 12103512 003
FTRAILER
A B C D E F 8M MP280
B UPC FNA
12066195 12103512
M6.3

TRACTOR_G

1413. 9. 319. 1411. 318. 1412. 22.


BLU DK BRN GRN DK RED YEL BLK WHT
5.0 TXL
50
19 TXL
3.0 50 19 3.0 TXL
50
19 TXL
5.0 50 19 3.0 TXL
50
19 TXL
3.0 50 19 TXL
5.0 50 19
FTRAILER FTRAILER FTRAILER FTRAILER FTRAILER FTRAILER FTRAILER
GND DIST
Gnd Zone #7B
Page 8A-14A/B/C - 3

12077629
7F MP280
7 6 5 4 3 2 1 FTRAILER
7 6 5 4 3 2 1 TRACTOR CONNECTOR

22.
WHT
TXL
5.0 50 19
TRLR_ABS_P TRACTOR TRLR_ABS_G

1413 (Page 2)
(Page 2)
TRAILER SUPPLIER ONLY

RPO LEGEND
RQ3 - TRACTOR

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 9:35:13 am ORGANIZATION


Tractor Wrg ( Fam 3)
2003 M. D. C Series 03 X &RQ3 h22119c 008 Pilot B 2003 Medium Duty C Series
Panel Set: 1 schematic sheet1 17 $IVEDWORK/h22119c__008 Monday, August 6, 2001 Panel Set: 1

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-247
Trailer Wiring Family 3 — Tractor Wiring
03 560 000 JG PILOT - INITIAL CREATION 09FE00 001

TRLR_ABS_P ABS POWER & MULTIPLEXED SIGNAL

(Page 1)

1413.
BLU DK
5.0 TXL
50
19
TRACTOR
TRLR_ABS_G SPLICE
22
(Page 1) 22. 22.
WHT WHT
5.0 TXL
50
19 5.0 TXL
50
19
TRACTOR TRACTOR

TRAILER P485 ENHANCEMENT


TRAILER ABS EBC MULTIPLEXED SIGNAL

RF Wheel LF Wheel RR Wheel LR Wheel


Speed Sensor Speed Sensor Speed Sensor Speed Sensor

TRAILER SUPPLIER ONLY

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 9:35:13 am ORGANIZATION


Tractor Wrg ( Fam 3)
2003 M. D. C Series 03 X &RQ3 h22119c 008 Pilot B 2003 Medium Duty C Series
Panel Set: 2 schematic sheet1 17 $IVEDWORK/h22119c__008 Monday, August 6, 2001 Panel Set: 2

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-248
Body Builder Connector
03 560 000 TY PILOT B - INITIAL CREATION 27OC00 001
03 560 805 JG REMOVE SCHOOLBUS 27OC00 001
03 560 000 TY ADDED FAM2 NOTE. 27NO00 001
03 560 981 JG Family 2 School Bus Update 03AP01 001

ENGINE CNTLS EXTERIOR LIGHTS POWER DIST POWER DIST EXTERIOR LIGHTS
Secondary Ppm Marker Lamp Rly Ip1 - Aux Wire Rly Ip2 - Brake Iso Back Up Sw
Page 8A- 20A/D-5 , 20B/C-3 Page 8A- 110A - 4 Page 8A-10A/B/C/D -6 Page 8A-10A/B/C/D -8 Page 8A- 110A - 3

Family 2 Family 2
15A has Fuse
10A has Fuse

1827 BB_PPM 21 BB_MRKR_LP 641 BB_P BB_STOP_P 24 BB_BACK_UP

1320.
BLU LT
0.8 TXL
50
19
R_CHASSIS

15326910
12F GT280 SLD
A G F E L R_CHASSIS
A G F E L BDY_BLDR
12M GT280 SLD
15326915

SECONDARY PPM MARKER LAMP IGN 3 STOP BACK UP

EXTERIOR LIGHTS EXTERIOR LIGHTS POWER DIST POWER DIST


Lh Turn Trailer Rly Rh Turn Trailer Rly Ip2 - Lh Parklamp Ip2 - Rh Parklamp
Page 8A- 110A - 2 Page 8A- 110A - 2 Page 8A-10A/B/C/D - 5 Page 8A- 10A/B/C/D -5

Family 2 Family 2
10A has Fuse
10A has Fuse

318 BB_L_TURN 319 BB_R_TURN BB_L_PARK BB_R_PARK


BB_G

2509. 2609. 350.


BRN BRN/WHT BLK
1.0 TXL
50
19 1.0 TXL
50
19 0.8 TXL
50
19
R_CHASSIS R_CHASSIS R_CHASSIS GND DIST
Gnd Zone #3B
Page 8A-14A/B/C - 11
15326910
12F GT280 SLD
C K D B H R_CHASSIS
C K D B H BDY_BLDR
12M GT280 SLD
15326915
LEFT STOP/TURN (&FAM2) RIGHT STOP/TURN (&FAM2)
LEFT TURN (&FAM3) RIGHT TURN (&FAM3) LEFT PARK RIGHT PARK GND

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 4:19:30 pm ORGANIZATION


Body Builder Connector
2003 M. D. C Series 03 X -B3D h22119d 006 Pilot B 2003 Medium Duty C Series
Panel Set: 1 schematic sheet1 52 $IVEDWORK/h22119d__006 Tuesday, April 3, 2001 Panel Set: 1

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004


2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-249
School Bus Upfitter
03 560 981 JG PILOT - INITIAL CREATION 02AP01 001

POWER DIST EXTERIOR LIGHTS EXTERIOR LIGHTS POWER DIST POWER DIST EXTERIOR LIGHTS
Ip2 - Brake Iso Lh Turn Trailer Rly Rh Turn Trailer Rly Ip2 - Lh Parklamp Ip2 - Rh Parklamp Back Up Sw
Page 8A- 10A/D - 8 Page 8A- 110A - 2 Page 8A- 110A - 2 Page 8A- 10A/D - 5 Page 8A- 10A/D - 5 Page 8A- 110A - 3

10A 10A 10A

BB_STOP_P 318 SB_L_TURN 319 SB_R_TURN BB_L_PARK BB_R_PARK 24 SB_BACK_UP

STARTING & CHARGING


Primary Battery Pos
Page 8A- 30D/G - 2

FL
BB_G
1320. 2509. 2609. 350.
SCHOOL_P BLU LT BRN BRN/WHT BLK
0.8 TXL
50
19 1.0 TXL
50
19 TXL 19
1.0 50 3.0 TXL
50
19
R_CHASSIS R_CHASSIS R_CHASSIS R_CHASSIS

2. GND DIST
RED Gnd Zone #3B
STX
19.0 50 113
AUX_BATPOS
Page 8A-14A/B/C - 11
15326931
10F GT280
E C K D B A H R_CHASSIS
A E C K D B A H SCHOOLBUS
Littelfuse Term 1 10M GT280
12146365 003 15326935
B UPC FNA
12146365 STOP LEFT TURN RIGHT TURN LEFT PARK RIGHT PARK BACK UP GROUND
M8
JCT1
SCHOOL BUS SUPPLIED

Littelfuse 100A Mega


littelfuse 001
UPC FNA

JCT2

EXTERIOR LIGHTS
Back Up Sw
Page 8A- 110A - 3

24 SB_BU_ALARM 350 BU_G

GND DIST
Gnd Zone #3D
Page 8A- 14A/B/C -8
15300027
2F MP280 SLD
A B R_CHASSIS
B BACKUP
A 2M MP280 SLD
15300032

24. 350.
GRN LT BLK
3.0 TXL
50
19 3.0 TXL
50
19
BACKUP BACKUP
A B

Back Up Alarm

1400 Hz Tone

SCHOOL BUS SUPPLIED

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 12:52:05 pm ORGANIZATION


School Bus Upfitter
2003 M. D. C Series 03 X &B3D h22119e 002 Pilot B 2003 Medium Duty C Series
Panel Set: 1 schematic sheet1 36 $IVEDWORK/h22119e__002 Friday, April 20, 2001 Panel Set: 1

2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004

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