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Overview
ORGANIZATION
The Electrical section of the 2003 & 2004 Medium Duty C Series Body Builder Manual is not split between Family 2 and Family 3 trucks. The
Electrical systems are common between the families. Any family specific requirements are called out in the attached documentation. This
document is organized as follows:
• Systems Operation – How it works.
• Component Locator – Where it is.
• Connectors & Pinouts – What it looks like, and finally,
• Subsystem Schematics – Detailed wiring and electrical schematic information.
• A Component Locator page has been included to show the location of major electronic modules on the truck.
• Upfitter Provision Subsystem – A dedicated Connector is provided for PTO applications requiring additional equipment installed
by the Upfitter.
• Body Builder Connector – A 128k - Pulse Per Mile speed signal has been added for easy interface to equipment requiring this
information.
• Detailed System Operation Instructions are provided for the Fast Idle (UF3) and Power Take Off (PTO) options. Note: These
instructions assume the option has been ordered with the vehicle and are not retrofit procedures.
• Connector Detail and Location Illustrations are provided for many interfaces. Terminal, Cable Seal, and mating connector
information have been added where appropriate.
• Detailed Electrical schematics are provided for many subsystems.
• New LLY 6.6L and LG4 7.8L engine information is added for diesel engines sold after 1/01/2004. (See LLY and LG4 ECM
Connectors and Location Drawings.) The new engines require new Engine Control Modules. The LLY ECM changes from a
2-way (on the LB7 ECM) to a 3-way connector, and the new LG4 ECM from a 5-way to a 2-way connector. Revised schematics
are included for Power and Ground Distribution, PTO Upfitter, Engine, and Transmission Controls.
• New subsystem schematics have been added for subsystems affected by the new Diesel engines. These subsystems include:
Fuel, Heated Fuel/Water in Fuel, Exhaust Brake/Restrictor, Starting & Charging, Cruise Control, Batteries, 2-speed Axle, Serial
data, and HVAC.
(continued on next page)
2003 & 2004 Medium Duty C Series Electrical — Revised 6/2004
2003 & 2004 MEDIUM DUTY C SERIES ELECTRICAL
(Overview — continued from previous page)
SPECIAL INTEREST TO UPFITTERS
Connectors have been provided to allow easy interface for upfitter equipment rather than splicing into existing harnesses. These
subsystems and connectors include:
• Upfitter Provision – PTO related functions
• Trailer Wiring – Class two and three vehicles
• Body Builder Connector – exterior lighting and signaling, power, and VSS
• A Ground Block located next to the Body Builder Connector for easy ground termination
Navigation
The Table of Contents and Index items are linked to the actual page. Click on the item of interest and you’ll go to the corresponding page.
You can return with the “previous page” arrow in the upper center of the screen. Other links embedded in the document are hi-lighted
in blue.
Viewing
The size (%) control is located in the lower left corner of the screen. Click the down arrow and select “fit in window” (62%) or “actual size”
(100%) for most viewing applications. You can zoom in schematic detail by selecting a larger percentage.
Printing
Specific pages can be printed out. Be careful to select a print range or “current page” or all 317 pages will try to print out.
Information provided is believed to be accurate at the time of publication. GM reserves the right to change the information at any time.
PAGE
i
Index
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Index (continued)
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Index (continued)
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iv
Index (continued)
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Index (continued)
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vi
Index (continued)
PAGE
A-1
System Operating Instructions
UF3 – Fast Idle Option – Electrical Requirements
OUTLINE
• Overview
• Engine/Transmission Variations
• Factory Installed Equipment
• Upfitter Installed Equipment
• Operation
• Appendix
Reprogramming the PCM / Using the Tech 2 Scan Tool – (Attachment 1)
Illustrations
IP Switch Panel (Figure 1)
Fast Idle Switch (Figure 2)
PAGE
A-2
OVERVIEW
The UF3 fast idle option allows the operator to push a switch and raise the engine speed to a predetermined Idle RPM value. This feature
can only be used when the vehicle is stationary. Examples of Fast Idle applications are battery charging, idle operation of High Electrical
Load vehicles, quick warm ups, and improved AC performance.
Scope
The GM (UF3) option described here is the necessary electrical and electronic content to control the engine idle speed. This is not a
description of how to install these features if not ordered as part of the option. Base factory settings and procedures to change the factory
settings are described here. Responsibility for proper and safe operation for any additional equipment remains with the Upfitter.
The (PTO) option allows for increased engine speed operation for increased power output to the PTO unit. The (UF3) fast idle option also
allows for increased engine speed but is used for quick warm up, A/C performance, or battery charging. The (PTO) Power Take Off and
(UF3) fast idle options are mutually exclusive on the same vehicle with the L18/LB7/LG4 engines.
ENGINE/TRANSMISSION VARIATIONS
The UF3 fast idle option includes the Fast Idle Switch, the Fast Idle Indicator Lamp and necessary wiring to the ECM for operation.
• Fast Idle Switch - Use to increase Engine speed to a preset value.
• Fast Idle Indicator Lamp – ECM turns on light to indicate operation in the Fast Idle Mode. This indicator is in the switch.
PAGE
A-3
UPFITTER INSTALLED EQUIPMENT
No upfitter installed equipment is required to operate the function. Responsibility for proper and safe operation for any additional equipment
remains with the Upfitter.
OPERATION
Description
Vehicles ordered with the UF3 (Fast Idle) option come with a dash mounted switch which allows the user to increase the engine idle speed
to a fixed value. The Fast Idle Switch is located to the right of the steering wheel as shown in the illustration (Figure 1). An indicator in the
switch lights to show Fast Idle mode is active.
How To Operate
PAGE
A-4
Engine Calibrations
The factory preset and minimum and maximum programmable speeds are shown in the table below for the L18/LB7/LG4 engines:
Base Fast Idle is set at the Factory to 1000 RPM. Fast Idle can be programmed from 700 to 2640 RPM.
The Above parameters can be reprogrammed with a GM Tech 2 Diagnostic scan tool for the L18/LB7/LG4 engines. The Tech 2 connects
to the Data Link Connector under the dash. Information regarding reprogramming with the Tech 2 tool can be found in the Appendix
(Attachment 1). Reprogramming the LG5 engine requires a Caterpillar electronic service tool.
APPENDIX
Illustrations
Location of Fast Idle Switch and Indicator – (Figure 1)
Switch Detail – (Figure 2)
PAGE
A-5
System Operating Instructions
PTO – Power Take Off Option – Electrical Requirements
OUTLINE
• Overview
• Engine/Transmission Variations
• Vocation/Modes
• Factory Installed Equipment
• Upfitter Installed Equipment
• Operation *
Stationary Preset Mode
Stationary Variable Mode
Mobile Variable Mode
PTO Engine Shutdown
Remote Operation
• Appendix
Reprogramming the PCM / Using the Tech 2 Scan Tool – (Attachment 1)
Illustrations
Location of PTO Switch and Indicator – (Figure 1)
PTO Switch Detail – (Figure 3)
Note: *Caterpillar has different programming capability. See your dealer for more information.
PAGE
A-6
OVERVIEW
A Power Take Off (PTO) is a gearbox or mechanical device used to transmit mechanical power from the powertrain, through gears or a
transmission, to another mechanical or hydraulic device. Examples of PTO applications are: salt spreaders, refuse equipment, plows,
pumps, drills, lifts, wrecker equipment, dump bodies, fire/rescue equipment, etc.
PTO Advantages
Scope
The PTO unit itself is installed by the Upfitter or Specialty Vehicle Assembler on the vehicle. The GM (PTO) option described here is the
necessary electrical and electronic content to control the PTO unit. Responsibility for proper and safe operation remains with the Upfitter.
Other PTO related RPO’s such as V66 (mechanical provisions for Front PTO) are not addressed here.
The (PTO) option allows for increased engine speed operation for increased power output to the PTO unit. The (UF3) fast idle option also
allows for increased engine speed but is used for quick warm up, A/C performance, or battery charging. The (PTO) Power Take Off and
(UF3) fast idle options are mutually exclusive on the same vehicle with the L18/LB7/LG4 engines.
PAGE
A-7
ENGINE/TRANSMISSION VARIATIONS
Many transmissions are available on the 2003 Medium Duty C Series. 13 manual and six automatics are available on Family 3 trucks alone.
The Caterpillar engine and some Allison transmissions have dedicated PTO connectors that interface with their control modules. The Engine
Controller and Transmission Controller communicate with each other on a high-speed serial data link. The PTO functions are interfaced to
the ECM on 2003 Medium Duty C Series to reduce variation in wiring and function. The LG5 Caterpillar engine requires different PTO wiring
from the other engine applications but functions in a similar manner. Specific wiring is supplied with the PTO option.
VOCATION/MODES
The primary difference in PTO operation is whether the vehicle is stationary or moving. Stationary operation can have either preset or
variable PTO speeds. Some examples of modes and vocations are:
• Stationary Preset – Three preset high idle speeds – Refuse & Wrecker equipment, Fire truck pumpers,
• Stationary Variable – Variable high idle speeds - Drills, Lifts,
• Mobile Variable – Allows variable PTO speeds while the vehicle is moving – Salt Spreaders, Plows, Street Cleaners.
Note: The ECM can be programmed to only one of these modes at any given time. Caterpillar has different programming capability. See
your dealer for more information.
PAGE
A-8
FACTORY INSTALLED EQUIPMENT
The PTO option includes the PTO Enable Switch, PTO Relay, K34 Cruise Control Switch, Upfitter Connector to allow optional Upfitter
installed switches, and necessary wiring.
• PTO Enable Switch – Located on Dash
• PTO Relay – Turned on by ECM, Provides power for Engage Switch and Load Solenoid.
• K34 Cruise Control Switch – Steering column mounted - use to adjust idle speeds under PTO operation.
• Upfitter Connector – allows interconnection of optional Upfitter installed switches.
Optional Upfitter installed equipment includes Remote PTO Up / Down Switches, PTO Load Engage Switch, PTO Load Solenoid, and
Remote Kill Switch. All of these devices interface with the Upfitter Connector.
• Remote PTO Up / Down Switches – Same function as Cruise Control Switches, allows operation outside of Cab for Stationary PTO
applications.
• PTO Load Engage Switch – Allows for positive action feedback to ECM for before idle speed is increased. A 5 sec (calibrated) delay
occurs without this feedback.
Note: The Caterpillar ECM does not provide a feedback for PTO operation.
• PTO Load Solenoid – Causes PTO engagement if so equipped.
• Remote Kill Switch – This Normally Closed Switch allows the operator to stop the engine for remote Applications.
PAGE
A-9
OPERATION
Description
The PTO RPO is an option that allows the user to raise the engine speed through the use of designated switches and ECM programming.
The ECM can be programmed to one of the following three PTO modes:
• Stationary Preset mode – Three preset high idle speeds. Vehicle must be stationary.
• Stationary Variable mode – Variable high idle speeds. Vehicle must be stationary.
• Mobile Variable mode – Allows variable PTO speeds while vehicle is moving.
These PTO modes are addressed separately and in detail in the following pages.
Please note the ECM can be programmed to only one of the three modes at any one time.
PTO Switches
Vehicles ordered with the PTO option come with a IP mounted switch which allows the user to enable the function. The PTO Switch is located
to the right of the steering wheel as shown in the illustration (Figure 1 & Figure 3). An indicator in the switch lights to show PTO mode is
active. The engine speed can then be changed with either the cruise control switches or upfitter installed remote PTO switches. Cruise
Control Switches come with the PTO option on the 2003 Medium Duty C Series. The following chart shows how the switches operate.
PAGE
A-10
Stationary Preset Mode
Description
The Stationary Preset Mode allows the user to select from three high idle speeds which are programmed in the ECM. The user can toggle
between three preset speeds using the SET or RES switches or the Remote PTO Switches.
How To Operate
Prior to enabling the Stationary PTO Mode, the following conditions must be met:
1. Engine must be running.
2. Transmission must be in Park or Neutral.
3. Vehicle speed must be less than 5 mph.
4. Brake or Clutch must not be depressed.
When the above conditions are met, the operator can activate the Stationary PTO by the following sequence:
1. Set the Park Brake.
2. Set the Cruise On/Off Switch to the On position – L18 only.
3. Set PTO Enable Switch to On position.
Upon Completion of the above steps, the PTO Stationary Preset Mode will be enabled and the engine speed will increase to the PTO Base
Idle Speed. Toggling the SET and RESume switches will cause the engine RPM to change from normal to either the PTO Preset #1 or PTO
Preset #2 speed depending on which switch is pressed first.
Note: LB7/LG4 – ECM enables PTO relay with switch activation. Once on, the ECM won’t turn the relay off until the switch is turned off.
Any changes in the above conditions, including depressing the brake or clutch pedals or shifting an automatic transmission in gear, will
disable the Stationary Preset Mode causing the engine to return to normal base idle.
Note: L18 - Using the Accelerator to raise the engine above the Maximum Fast Idle Speed will result in disabling the PTO Stationary
Preset Mode.
LB7/LG4 – Engine will be governed to PTO Max engine speed with throttle activation. Engine speed will return to pre-activation
value after the pedal is released.
PAGE
A-11
Engine Calibrations
The factory preset and minimum and maximum programmable speeds are shown in the table below for the L18/LB7/LG4 engines:
PTO Engine RPM Set Speed is factory set at 1200 rpm. PTO Engine RPM Set Speed can be programmed between 700 and 2640 rpm.
The Above parameters can be reprogrammed with a GM Tech 2 Diagnostic scan tool for the L18/LB7/LG4 engines. The Tech 2 connects
to the Data Link Connector under the dash. Information regarding reprogramming with the Tech 2 tool can be found in the Appendix
(Attachment 1). Reprogramming the LG5 engine requires a Caterpillar electronic service tool.
PAGE
A-12
Stationary Variable Mode
Description
The Stationary Variable Mode allows the user to retain the engine speed at a desired value through the use of the accelerator pedal and the
SET or RES switch. The engine speed must be greater than the PTO Base Fast Idle Speed and lower than the Maximum Fast Idle Speed.
How To Operate
Prior to enabling the Stationary Variable PTO Mode, the following conditions must be met:
1. Engine must be running
2. Transmission must be in Park or Neutral
3. Vehicle speed must be less than 5 mph
4. Brake or Clutch must not be depressed.
When the above conditions are met, the operator can activate the Stationary Variable PTO by the following sequence:
1. Set the Park Brake.
2. Set the Cruise On/Off Switch to the On position – L18 only.
3. Set PTO Enable Switch to On position.
4. Depress the Accelerator pedal to obtain the desired high idle speed.
5. Press the SET button to hold engine at the desired high idle speed.
The SET and RES switches can then be used to adjust the engine speed within the Maximum and Minimum RPM values shown in the Engine
calibration table (Table A). The adjustment increments are 25 RPM (L18/LG4), 100 RPM (LG7). This function with the remote switches as well
as the cruise control switches.
PAGE
A-13
PTO – STATIONARY VARIABLE MODE FUNCTION CHART
SWITCH SET RES
Engine speed will decrease by 25 RPM (L18/LG4), 100 RPM (LB7) Engine speed will increase by 25 RPM (L18/LG4), 100 RPM (LB7)
PRESSING decrements and will maintain the new engine speed value. Engine increments and will maintain the new engine speed value. Engine
ONCE speed can be decreased down to the engine base idle speed speed can increase up to the maximum fast idle speed value.
value. If engine speed is at this value, all SET inputs will be ignored. If engine speed is at this value, all RES inputs will be ignored.
HELD Decelerates engine down to the engine base idle speed value. Increases engine speed up to the maximum fast idle speed value.
Note: If the Stationary Variable Mode is disabled (i.e., brake depressed), it may be re-enabled by pressing the RES switch. This will cause
the engine to resume the speed it was prior to disabling.
The factory preset and minimum and maximum programmable speeds are shown in the table below for the L18/LB7/LG4 engines:
PTO Engine RPM Set Speed is factory set at 1200 rpm. PTO Engine RPM Set Speed can be programmed between 700 and 2640 rpm.
The PTO bump rate is 50 RPM.
PAGE
A-14
Adjusting the Factory Preset Engine Speed
The Above parameters can be reprogrammed with a GM Tech 2 Diagnostic scan tool for the L18/LB7/LG4 engines. The Tech 2 connects
to the Data Link Connector under the dash. Information regarding reprogramming with the Tech 2 tool can be found in the Appendix
(Attachment 1). Reprogramming the LG5 engine requires a Caterpillar electronic service tool.
Any changes in the above conditions, including depressing the brake or clutch pedals or shifting an automatic transmission in gear, will
disable the Stationary Variable Preset Mode causing the engine to return to normal base idle. Using the Accelerator to raise the engine
above the Maximum Fast Idle Speed will result in disabling the PTO Stationary Variable Mode.
Description
The PTO Mobile Mode allows the driver to maintain a desired engine speed (not vehicle speed) while the vehicle is moving. This feature is
available with both manual and automatic transmissions. The engine speed must be greater than the PTO Base Fast Idle Speed and lower
than the Maximum Fast Idle Speed. The Vehicle speed must be between the Minimum and Maximum Vehicle Speed Values.
How To Operate
To engage the PTO Mobile Variable Mode, the following conditions must be met in the following order:
1. Engine must be running
2. Transmission must be in gear.
3. Vehicle speed must be between the Minimum and Maximum Vehicle Speeds
4. Brake or Clutch must not be depressed.
5. PTO Enable Switch must be set to the On position
When the above conditions are met, the operator can activate the Mobile Variable mode by the following sequence:
7. Depress the Accelerator Pedal to obtain the desired engine speed.
8. Press the SET button to hold engine at the desired high idle speed.
The SET and RES switches can then be used to adjust the engine speed within the Maximum and Minimum RPM values shown in the Engine
calibration table (Table B). The adjustment increments are 25 RPM (L18/LG4), 100 RPM (LG7).
PAGE
A-15
PTO – MOBILE VARIABLE MODE FUNCTION CHART
SWITCH SET RES
Engine speed will decrease by 25 RPM (L18/LG4), 100 RPM (LB7) Engine speed will increase by 25 RPM (L18/LG4), 100 RPM (LB7)
decrements and will maintain the new engine speed value. Engine increments and will maintain the new engine speed value. Engine
PRESSING speed can be decreased down to the engine base idle speed value. speed can increase up to the maximum fast idle speed value. If
ONCE If engine speed is at this value, all SET inputs will be ignored. If the engine speed is at this value, all RES inputs will be ignored. If the
vehicle reaches the Minimum Vehicle Speed Value, PTO mode will vehicle reaches the Maximum Vehicle Speed Value, PTO mode will
be disengaged. be disengaged.
Decelerates engine down to the engine base idle speed. Increases engine speed up to the maximum fast idle speed value.
HELD If the vehicle reaches the Minimum Vehicle Speed Value, If the vehicle reaches the Maximum Vehicle Speed Value,
PTO mode will be disengaged. PTO mode will be disengaged.
Note: If the Stationary Variable Mode is disabled (i.e., brake depressed), it may be re-enabled by pressing the RES switch. This will cause
the engine to resume the speed it was prior to disabling.
The factory preset and minimum and maximum programmable speeds are shown in the table below for the L18/LB7/LG4 engines:
PAGE
A-16
Caterpillar LG5 Engine
PTO Engine RPM Set Speed is factory set at 1200 rpm. PTO Engine RPM Set Speed can be programmed between 700 and 2640 rpm. The
PTO bump rate is 50 RPM.
The Above parameters can be reprogrammed with a GM Tech 2 Diagnostic scan tool for the L18/LB7/LG4 engines. The Tech 2 connects
to the Data Link Connector under the dash. Information regarding reprogramming with the Tech 2 tool can be found in the Appendix
(Attachment 1). Reprogramming the LG5 engine requires a Caterpillar electronic service tool.
Description
The PTO option includes provisions for PTO engine fault shutdown. This feature allows the operator to stop the engine while in PTO mode
with an aftermarket installed switch. If the truck is not in PTO mode, pressing the switch will have no effect on engine operation. The
PTO Upfitter Connector (located on the right side of the engine compartment near the right wheel) Component legend has been provided
for installation of remote PTO controls. The upfitter can access the PTO engine fault shutdown circuits through this connector. The upfitter
must provide the mating connector, wiring, and remoter switches shown on the Upfitter (PTO) Connector. To install this feature see the
upfitter provisions schematics. Important. If the PTO engine shutdown feature is to be used, it must be turned on in the ECM. If this
feature is not turned on it will have no effect on the engine.
The Above parameters can be reprogrammed with a GM Tech 2 Diagnostic scan tool for the L18/LB7/LG4 engines. The Tech 2 connects
to the Data Link Connector under the dash. Information regarding reprogramming with the Tech 2 tool can be found in the Appendix
(Attachment 1). Reprogramming the LG5 engine requires a Caterpillar tool or see your Caterpillar Dealer.
Remote Operation
Description
The PTO Upfitter Connector (located on the right side of the engine compartment near the right wheel) Component legend has been
provided for installation of remote PTO idle controls. The upfitter can access the PTO high idle circuits through this connector. The upfitter
must provide the mating connector, wiring, and remoter switches shown on the Upfitter (PTO) Connector. Two momentary switched are
required to duplicate the operation of the SET and RESume switches in the cab. The schematics showing the switches can be found on the
Subsystem Electrical schematics under Upfitter Provisions. PTO UP switches duplicate the RES switch operation and the PTO Down switch
duplicates the SET switch operation. Please note that the PTO high idle must still be enabled from the Cruise On/Off and the PTO
enable switches in the cab.
PAGE
A-17
Separating Stop from Turn Signal Lamps (Amber Turn/Hazard Lamps)
The 2003 Medium Duty C trucks have single red tail lamp assemblies that function as stop/turn/hazard lamps. Many applications call for
separating the brake lamps from the Turn/Hazard function or adding additional Amber Turn / Hazard lamps.
The procedure for implementing Amber Turn /Hazard Lamps is outlined below.
1. Remove the CHMSL ISO relay (Page B6) to eliminate the brake function from the existing lights. Signaling lamps have only the
turn/hazard flasher capability. There are no stop lights on the vehicle when the Relay is removed.
2. Stop lights must be added back by wiring to the 1320 (Stop) circuit in the Body Builder or Bus Connectors (Page C1 & Page C3).
Existing Rear Tail Lamp assemblies may be utilized by directly wiring to them. See Exterior Lighting Subsystem Electrical
Schematic (Page D237).
3. Additional Turn lamps can be wired to 318 (Left Turn) and the 319 (Right Turn) circuits in the Body Builder or Bus Connector.
It is the responsibility of the upfitter to meet all FMVSS lighting requirements. The upfitter must also ensure that the combined current of
any additional lighting does not exceed the circuit fusing.
Note: This procedure eliminates the Brake Lamp function at the 7-way Family 2 Trailer Connector.
APPENDIX
Illustrations
Location Illustrations
IP Switch Panel (Figure 1)
PTO Enable Switch – See Component Locations – (Figure 3)
Upfitter PTO Connector is shown in the connector and pin-out illustrations
Connector Drawings
Upfitter Provisions Connector are shown in the connector and pin-out illustrations
Circuit Schematic References (Circuit Schematics are shown in the Subsystem Electrical Schematic portion of the Body Builders Manual)
Upfitter Provision Connector – L18/LB7/LG4
Upfitter Provision Connector – LG5
L18 Gas Engine
Duramax 6600 and 7.8L Diesel Engines
Caterpillar 7.2L Diesel Engine
PTO Operation w/Duramax 7.4L Diesel Engine
PAGE
A-18
ATTACHMENT 1
REPROGRAMMING THE PCM/ECM FOR FAST IDLE/PTO USING THE TECH 2 SCAN TOOL
The Tech 2 scan tool MUST be used to enable the Fast Idle and PTO options and adjust the factory preset parameters to desired settings.
The Tech 2 menu driven device is a hand held scan tool that plugs into the datalink connector located underneath the dash near the driver’s
seat. Once the Tech 2 is connected, the following chart will guide the user.
PAGE
A-19
Once the mode of operation is selected the CURRENT PTO SETTINGS menu will appear with the adjustable parameters for the current
mode.
This screen allows the user to increase or decrease engine RPM values using the INCREASE and DECREASE buttons. If the Engine Fault
Shutdown feature is selected, the YES or NO buttons will determine if this feature is enabled.
After all the settings are adjusted, the user will press the REPROGRAM button and the CURRENT PTO SETTINGS menu will appear with
the changes. The ignition must be turned off for ten seconds to ensure that the program values are stored in the PCM.
SERVICE CONSIDERATIONS
IMPORTANT: Please be aware that UF3 and PTO high idle settings must be reprogrammed in the event that the PCM is replaced. It may
be advisable to provide the PCM settings information to the customer in case the PCM requires servicing during some point
in the life of the vehicle.
PAGE
A-20
IP, Switch Trim Plate, Fast Idle and PTO Switch Location (Figure 1)
PAGE
A-21
Switch – Fast Idle (Figure 2)
PAGE
A-22
PTO Enable Switch (Figure 3)
PAGE
B-1
Electrical Component Legend
DATE ESCR L DESCRIPTION
19OC00 N/A A MAJOR MODULE LOCATIONS
LOCATION LEGEND
1 IP DISTRIBUTION/RELAY CTR.
2 IP DISTRIBUTION CTR.
3 UNDERHOOD DISTRIBUTION CTR.
4 MAXI FUSE CTR.
24 16 4 5 CHIME/RADIO
23 11 3 6 DRL
1 7 EBC AIR/TCS
2 8 EBC HYD./TCS
12
25 22 9 ECU CAT. LG5
h22m_ref_modules
REVISION
017
STAGE
X
VERSION
0
LAST CHANGED BY 9:06:20 am ORGANIZATION
2003 Medium Duty C Series CLASS-2 J1939 GM Proprietary FAMILY VALUES: M69/MM7/MPU/MSC/MSG/MT3 : MANUAL TRANS
MK8/MK9/MKO/MLO/MS9/MUT/MM8 : MANUAL TRANS FAMILY III X
HVAC - HVAC MODULE
IPC - INSTRUMENT PANEL CLUSTER
TTM - TELL TALE MODULE
WTEC - TCM FOR MD TRANS
Panel Set: 1 schematic sheet1 7 $IVEDWORK/h22m_ref_modules__017 Wednesday, July 18, 2001 LCT - LIGHT COMMERCIAL TRANS
PAGE
B-2
Ground Zones
03 560 000 JG PILOT B - INITIAL CREATION 21SE00 001
03 560 000 JG Stacked Gnd Block Conn with S2 21SE00 001
Ground Zones
BATT NEG
5
4B 10
S2
4A 12A
3A 3B 3C 3D
1A
1B S1
12B
8
11
2A 2B
6
7B
9
7A
REFERENCE ONLY
OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 4:14:11 pm ORGANIZATION
Ground Zones
2003 M. D. C Series 03 X h22009a 003 Pilot B 2003 Medium Duty C Series
Panel Set: 1 schematic sheet1 2 $IVEDWORK/h22009a__003 Thursday, September 21, 2000 Panel Set: 1
PAGE
B-3
Underhood Distribution Center
NOTE 1:
PCV Mini Relay: LG4
FUEL PUMP Micro Relay: L18/LB7
HEATED FUEL Micro Relay: LG5
RECEPTACLE COVER
Underhood Dist. Center
12146281 005
UPC FNA
A9 A7 A6 A4 A3 A1 CONN_J1
NOTE 1 IGN B STARTER
RELAY RELAY
B9 B8 B7 B6 B5 B4 B3 B2 B1
C6 C4 C3 C1
HORN IGN A
RELAY RELAY
D9 D7 D6 D5 D4 D3 D2 D1
PTO
RELAY
E9 E8 E7
1 2 3 4 5 6 7 8 9 10 11 12
F11 F9 F7 F5 F3 F1 F
30A 10A Note 10A
G 3 REVERSE
G12 G10 G8 G6 G4 G2 RELAY
RR DEFOG ENG 1 ENG 3 PCM-B
B R8 R7 B
H11 H9 H7 H5 H3 H1 H R
10A 15A 20A
J 30A 30A
J12 J10 J8 J6 J4 J2
ENG 4 ENG 2 HTD FUEL NEUTRAL
START P
A P8 P7 K11 K9 K7 K5 K3 K1 K RELAY A
15A 10A
L STUD A STUD B
L12 L10 L8 L6 L4 L2
O2A A/C COMP
1 2 3 4 5 6 7 8
N8 N7 N6 N5 N4 N3 N2 N1
N
40A 40A 40A 50A 40A 20A 20A
M
M8 M7 M6 M5 M4 M3 M2 M1
ABS 1 ABS 2 ABS 3 ENGINE E/A PUMP HORN NOTE 2
NOTE 2:
PAGE
B-4
Maxi Fuse Center
RECEPTACLE COVER
Maxi Fuse Center
B A 12110415 002
A1 B1 40A 1 UPC FNA
IGN 1 CONN_J1
A2 B2 50A 2
IGN 4
A3 B3 60A 3
IGN 3
A4 B4 60A 4
BATT/HAZ
A5 B5 40A 5
HEADLAMP
A6 B6 40A 6
LIGHTING
A7 B7 50A 7
HVAC
A8 B8 30A 8
NOTE
NOTE:
ELECTRIC BRAKE: FAM2
BRAKE LAMP: FAM3
REFERENCE ONLY
OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 3:19:52 pm ORGANIZATION
Power Distribution Centers
2003 M. D. C Series 03 X h22011a 004 Pilot B 2003 Medium Duty C Series
Panel Set: 2 schematic sheet1 62 $IVEDWORK/h22011a__004 Thursday, January 3, 2002 Panel Set: 2
PAGE
B-5
IP Distribution Center
IP Distribution Center
TERMINAL COMPONENT
IP Electrical Center
NUMBER CIRCUIT BREAKER 12110746 001
UPC FNA
1 STOP CONN_J1
2 CHMSL
1 2 3 4 5 6
M8 K8 H8 F8 D8 B8 3 PARK
A 4 PCM-I
20A 20A 20A 15A 15A 20A
N7 L7 J7 G7 E7 C7 A7 5 AUX WIRE RLY
7 8 9 10 11 12 6 HTR/AC
M6 K6 H6 F6 D6 B6 A6 7 HAZARD
25A 20A 10A 10A 10A 20A 8 PWR POST
N5 L5 J5 G5 E5 C5 9 COURTESY
13 14 15 16 17 18 10 GAUGES
M4 K4 H4 F4 D4 B4 11 START
B
20A 15A 15A 10A 10A 10A
N3 L3 J3 G3 E3 C3 A3 12 AXLE/4WD
13 TRLR TRN/HAZ
19 20 21 22 23 24
M2 K2 H2 F2 D2 B2 A2 14 RADIO/CHIME
20A 20A 20A 15A 10A 10A 15 DRL
N1 L1 J1 G1 E1 C1 16 SIR
17 ILLUM
18 BRAKE
19 PWR ACCY
20 IGN 4
21 MARKER LAMP
22 TURN/BACKUP
23 TRANS
24 CHASSIS
A SPARE
B SPARE
REFERENCE ONLY
OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 3:19:52 pm ORGANIZATION
Power Distribution Centers
2003 M. D. C Series 03 X h22011a 004 Pilot B 2003 Medium Duty C Series
Panel Set: 3 schematic sheet1 62 $IVEDWORK/h22011a__004 Thursday, January 3, 2002 Panel Set: 3
PAGE
B-6
IP Distribution/Relay Center
03 560 000 JG PILOT B - INITIAL CREATION 11OC00 001
03 560 803 JG Underhood Center Label Change 11OC00 001
IP Distribution/Relay Center
03 560 839 JG Headlamp Fuse Rating Change from 50A to 40A 20DE00 001
03 560 854 JG Add Air Heater Relay 17JA01 001
03 560 000 JG Updated UH Center 07MR01 001
03 560 981 JG Family 2 School Bus 03AP01 001
03 560 1056 LR Remove RPO LC8 17JL01 001
03 560 1118 JG Add SEO Content 16OC01 001
03 560 899 JG Merged 2003 & 2003i 19DE01 001
RECEPTACLE
IP Relay Center
12129833 003
30 85 30 85 30 85 30 85 30 85 30 85 30 85 30 85 30 85 UPC FNA
86 87 86 87 86 87 86 87 86 87 86 87 86 87 86 87 86 87
T8 T7 T6 T5 T4 T3 T2 T1
30 85 30 85 30 85 30 85 30 85
S7 S5 S3 S1
K 87A L 87A M 87A N 87A P 87A S8 S6 S4 S2
86 87 86 87 86 87 86 87 86 87 R8 R7 R6 R5 R4 R3 R2 R1
COVER
8 7 6 5 4 3 2 1
10A 10A 10A 25A R
BRAKE LAMP IGN 4 MARKER LP HTD FUEL AIR HTR RH PARK LP LH PARK LP RADIO U PWR WINDOW
RELAY RELAY RELAY RELAY RELAY 10A 10A S
BRAKE ISO SPARE L-RR TRUCK SPARE
15A 15A 10A T
SEO-B2 SEO-B1 R-RR TRUCK SPARE
ECU MAINTAIN DRL CHMSL ISO HTD MIRR R-TRN TLR L-TRN TLR SPARE SEO-2 SEO-1
RELAY RELAY RELAY RELAY RELAY RELAY RELAY RELAY RELAY
USAGES:
BRAKE LAMP RLY: RQ3/U86 (Family 3 Tractor/Trailer Wiring)
HEATED FUEL RELAY: LB7/LG4
ECU MAINTAIN RELAY: LG4
AIR HEATER RELAY: LG4
CHMSL ISO RELAY: -B3D (School Bus)
REFERENCE ONLY
OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 3:19:52 pm ORGANIZATION
Power Distribution Centers
2003 M. D. C Series 03 X h22011a 004 Pilot B 2003 Medium Duty C Series
Panel Set: 4 schematic sheet1 62 $IVEDWORK/h22011a__004 Thursday, January 3, 2002 Panel Set: 4
PAGE
B-7
Turn Signal Flasher
PAGE
C-1
12-Way Body Builder Connector
TRUCK SIDE BODY BUILDER SIDE
Connector Packard 280 Series
Typical connector 15326910 (F) 15326915 (M)
Typical terminal 15304719 15304731
Typical cable seal 12191221 12191232
Pin Wire Function
Ckt # Color
A 1827 YEL/BLK 128,000 Pulses/Mile*
B 2609 BRN/WHT Right Park Lamp
C 318 YEL Lt Stop/Turn (Fam2), Lt Turn (Fam3)
D 2509 BRN Lt Park Lamp
E 1320 BLU LT Stop
F 641 BRN IGN 3 15A
G 21 GRN DK Marker Lamp 20A
H 350 BLK GND Zone 3B
J TBD — Spare
K 319 GRN DK Rt Stop/Turn (Fam2), Rt Turn (Fam3)
L 24 GRN LT Back Up
M TBD — Spare
* 4000 ppm LG5 only
PAGE
C-2
Body Builder Connector Location
Family 2 Family 3
PAGE
C-3
10-Way Bus Connector (top) / 2-Way Bus Connector (bottom) – Family 2
TRUCK SIDE BODY BUILDER SIDE
Connector Packard GT 280 Series
Typical connector 15326935 (M) 15326931 (F)
Typical terminal 15304722 15304710
Pin Wire Function
Ckt # Color
A 24 GRN LT Back Up
B 2609 BRN/WHT Right Park
C 318 YEL Left Turn
D 2509 BRN Left Park
E 1320 BLU LT Stop
F — — Spare
G — — Spare
H 350 BLK Gnd Zone 3B
J — — Spare
K 319 GRN DK Right Turn
PAGE
C-4
Bus Connector Location – Family 2
PAGE
C-5
Bus Connector Location – Family 2
PAGE
C-6
(LG4 ’04i) ECE Engine Control Module (ECM) – Connector C-1
Connector 96-Way F Bosch (BK)
Typical connector 1928404781 (F)
Color BLK
Typical Terminal –––
Typical Cable Seal –––
Pin Wire Color Circuit No. Function
1 BK CU15 Ground
2 BK CU09 Ground
3 BK CU10 Ground
4 BK CU13 Ground
5 BK CU14 Ground
6 — — Not Used
7 BN CF13 Low Reference
8 VT CF16 Low Reference
9 RD CF19 Low Reference
10 BU/YE DF24 Low Reference
11 — — Not Used
12 BK/YE CF96 Low Reference
13 — — Not Used
14 GY OA19 Ground (Allison® LCT)
14 BK/YE DF41 Drain Wire (M/T)
15-16 — — Not Used
17 BU/WH CF36 CAN High
18 BN CF37 CAN Low
19 — — Not Used
20 GN CF34 ECM Class 2 Serial Data A
21 — — Not Used
22 PK DF55 Ignition 2 Voltage
23 PK CF10 Ignition 1 Voltage
24-25 — — Not Used
26 BK CU11 Ground
27 BK CU12 Ground
28 WH CF22 Engine Speed Signal
29-30 — — Not Used
PAGE
C-7
(LG4 ’04i) ECE Engine Control Module (ECM) – Connector C-1 (continued)
Pin Wire Color Circuit No. Function Pin Wire Color Circuit No. Function
31 BU CF12 APP Sensor 1 Signal 63 RD/BU DF45 Stop Lamp Switch Signal
32 L-GN CF15 APP Sensor 2 Signal 64 BK/OG CF29 CPP Switch Signal
33 GN CF18 APP Sensor 3 Signal 65 — — Not Used
34 BU/RD DF22 PTO Accel Switch Signal 66 RD/BU DF12 Diagnostic Clear Switch Signal
35-36 — — Not Used 67 WH CF32 Exhaust Brake Request Switch
37 VT CF97 Fuel Level Signal – Primary 68 GN CF24 High Idle Switch Signal
38 BU CF99 Fuel Level Signal – Secondary 69 — — Not Used
39 WH OA16 VSS High Signal (Allison® LCT) 70 L-GN DF61 Low Coolant Level Indicator Control
39 WH DF38 VSS High Signal (M/T) 71 L-GN BA03 Reverse Switch Signal
40 BK DF39 VSS Low Signal (M/T) 72-73 — — Not Used
41 RD/BK DF59 Generator Field Duty Cycle Signal 74 YE HB04 Glow Plug Relay Control
42 — — Not Used 75 VT WB05 PTO Control
43 RD/BU DF56 Shift – Signal 76 YE DF58 Starter Relay Coil Control
44-45 — — Not Used 77 VT DF44 Exhaust Brake Relay Control
46 RD/BK DF50 Cruise Control On Switch Signal 78 RD CF26 High Idle Indicator Control
47 RD DF48 Cruise Control Res/Acc Switch Signal 79 BU CF21 Wait to Start Indicator Control
48 BU DF47 Cruise Control Set/Coast Switch Signal 80 BK/WH CF20 MIL Control
49 BN CF04 Ignition 1 Voltage 81 GN WH CF23 Vehicle Speed Signal
50 BN CF05 Ignition 1 Voltage 82 WH/BK DF57 Vehicle Speed Signal
51 BU/OG CF08 Battery Positive Voltage 83-85 — — Not Used
52 WH CF06 ECM Power Enable Signal 86 WH/BK DF01 Brake/Clutch Switch Override Signal
53 WH CF07 ECM Power Enable Signal 87 — — Not Used
54 WH/BK CF11 5-Volt Reference 88 RD/BK DF02 PTO Disable Switch – Signal – Cab
55 BK/WH CF14 5-Volt Reference 89 BK/WH DF04 PTO Set Switch Signal A
56 YE/BK CF17 5-Volt Reference 90 GN/WH DF03 PTO Set Switch Signal B
57 — — Not Used 91 BK/YE DF05 PTO Set Switch Signal – Remote
58 BU/WH DF22 5-Volt Reference 92 WH/RD DF06 PTO Resume Switch Signal – Remote
59-60 — — Not Used 93 L-GN WB09 PTO On Switch – Signal
61 RD DF60 Charge Indicator Control 94 L-GN WB12 PTO Engine Kill Signal
62 WH DF43 Stop Lamp Switch Signal (JE3) 95 BU/RD WB11 PTO Status Signal
62 WH DF46 Stop Lamp Switch Signal (JE4) 96 YE CF35 PNP/Clutch Start Switch Signal
PAGE
C-8
(LG4 ’04i) ECE Engine Control Module (ECM) – Connector C-2
Connector 58-Way F Bosch (BK)
Typical connector 1928404752 (F)
Color BLK
Typical Terminal –––
Typical Cable Seal –––
Individual Cable Seal –––
Pin Wire Color Circuit No. Function
Turbocharger Vane Position Control
1 BK B1
Solenoid Valve High Control
2 — — Not Used
3 WH B3 Fuel Injector Supply Voltage 1
4 RD B4 Fuel Injector Supply Voltage 2
5 WH B5 Fuel Injector Supply Voltage 1
6 RD B6 Fuel Injector Supply Voltage 2
7 BK/WH B7 EGR Motor U Supply Voltage
8 GN B8 EGR Motor V Supply Voltage
9 RD/YE B9 EGR Motor W Supply Voltage
10 — — Not Used
11 BK B11 Not Used
12 BK B12A Low Reference
13 BK B13A Low Reference
14 BK/YE B14 Low Reference
15 GY B15A Low Reference
16 BK B16A Low Reference
17 WH/BK B17 Ground
18 BK B18A Drain Wire
19 GY B19 Drain Wire
20 RD B20 SCV Low Signal
21 RD B21 SCV Low Signal
22 — — Not Used
23 RD B23 Not Used
24 WH B24 MAP Sensor Signal
PAGE
C-9
(LG4 ’04i) ECE Engine Control Module (ECM) – Connector C-2 (continued)
Pin Wire Color Circuit No. Function Pin Wire Color Circuit No. Function
25 WH B25A Fuel Pressure Sensor Signal 41 YE B41 Fuel Temperature Sensor Signal
26 WH B26 Fuel Pressure Sensor Signal 42 RD B42 Low Reference
27 GY B27 Oil Pressure Sensor Signal 43 RD B43 Fuel Injector 6 Control
28 WH B28 MAF Sensor Signal 44 BK B44 Fuel Injector 4 Control
29 WH B29 Turbocharger Vane Position Signal 45 BK/RD B45 Fuel Injector 5 Control
30 WH B30 CMP Sensor Low 46 RD B46 5-Volt Reference
31 WH B31 CKP Sensor High 47 RD B47 5-Volt Reference
32 BK B32 CKP Sensor Low 48 WH B48 5-Volt Reference
33 WH B33 SCV High Signal 49 WH B49 5-Volt Reference
34 WH B34 SCV High Signal 50 RD B50 5-Volt Reference
35 BU/WH B35 ECT Sensor Signal 51 RD B51 5-Volt Reference
36 — — Not Used 52 GN B52 Oil Level Switch Signal
37 GN/WH B37 IAT Sensor Signal 53-55 — — Not Used
38 BU/RD B38 EGR Motor Position U Signal 56 WH B56 Fuel Injector 3 Control
39 WH/RD B39 EGR Motor Position V Signal 57 BU B57 Fuel Injector 2 Control
40 YE/RD B40 EGR Motor Position W Signal 58 YE B58 Fuel Injector 1 Control
PAGE
C-10
(LG4 ’04i) ECE Engine Control Module (ECM) Location
ECM
PAGE
C-11
(LLY) Engine Control Module (ECM) – Connector C-1
Connector 56-Way F Micro-Pack 64 Series (BU)
Typical connector 15357147 (F)
Color BLU
Typical Terminal –––
Typical Cable Seal –––
Pin Wire Color Circuit No. Function
1 YE 2361 SAE J1939 Serial Data Bus+
2 D-GN 2362 SAE J1939 Serial Data Bus–
3-4 — — Not Used
5 OG 440 Battery Positive Voltage
6 — — Not Used
7 OG/BK 1057 Low Reference
8 PK/BK 632 Low Reference
9 BK/WH 351 Ground
10 PK 439 Ignition 1 Voltage
11 — — Not Used
12 D-GN 534 High Idle Switch Signal
13 YE 492 MAF Sensor Signal
14 BN/WH 5763 EGR Sensor Signal
15 D-GN 1049 ECM Class 2 Serial Data
16 — — Not Used
17 TN 1274 5-Volt Reference
18 PK 1020 Ignition 0 Voltage
19 PK 439 Ignition 1 Voltage
20 OG 440 Battery Positive Voltage
21-22 — — Not Used
23 TN 5928 5-Volt Reference
24-25 — — Not Used
26 D-BU 507 Wait to Start Indicator Control
27 — — Not Used
28 L-BU 1162 APP Sensor 2 Signal
29 — — Not Used
PAGE
C-12
(LLY) Engine Control Module (ECM) – Connector C-1 (continued)
Pin Wire Color Circuit No. Function
30 PU 1589 Fuel Level Sensor Signal – Primary
31 WH/BK 2932 5-Volt Reference
32 WH/BK 1164 5-Volt Reference
33 TN 2917 5-Volt Reference
34 GY 2705 5-Volt Reference
35 — — Not Used
36 YE/BK 1275 5-Volt Reference
Fuel Pressure Regulator
37 YE 2834 Solenoid Control
38 — — Not Used
39 GY 597 5-Volt Reference
Fuel Pressure Regulator
40 PU/WH 2530
Solenoid Supply Voltage
41 GY 23 Generator Field Duty Cycle Signal
42 PK 339 Ignition 1 Voltage
43 D-BU 1936 Fuel Level Sensor Signal – Secondary
44 D-GN/WH 465 Fuel Pump Relay Control – Primary
Engine Exhaust Brake Restore
45 PU 2656 Request (w/o NPE)
46 YE/BK 1827 Vehicle Speed Signal
47 GY 2703 5-Volt Reference
48-49 — — Not Used
50 RD 631 12-Volt Reference
Fuel Pressure Regulator
51 YE 2834 Solenoid Control
52 GY 2219 IGN B Relay Control
53 D-GN/WH 817 Vehicle Speed Signal
Fuel Pressure Regulator
54 PU/WH 2530 Solenoid Supply Voltage
55 — — Not Used
56 PK 339 Ignition 1 Voltage
PAGE
C-13
(LLY) Engine Control Module (ECM) – Connector C-2
Connector 73-Way F Micro-Pack 64 Series (BK)
Typical connector 15357133 (F)
Color BLK
Typical Terminal –––
Typical Cable Seal –––
Pin Wire Color Circuit No. Function
1 — — Not Used
2 OG/BK 2919 Low Reference
3 — — Not Used
4 BN 25 Charge Indicator Control
5-7 — — Not Used
8 BK 2754 Low Reference
9-10 — — Not Used
Engine Exhaust Brake Switch
11 L-GN 2081
Control (K40)
12-13 — — Not Used
14 GY 720 Low Reference
15-16 — — Not Used
17 YE/BK 508 Water in Fuel Indicator Control
18 — — Not Used
19 D-BU 1161 APP Sensor 1 Signal
20-22 — — Not Used
23 L-GN 432 MAP Sensor Signal
24 D-GN 1163 APP Sensor 3 Signal
25 TN/WH 332 Oil Pressure Sensor Signal
26 BN 1174 Oil Level Switch Signal
27 YE 1578 Fuel Temperature Signal
28 L-GN 1867 12-Volt Reference
29 GY/BK 2931 Ground
30 OG/BK 469 Low Reference
Turbocharger Vane Position
31 YE 5947
Sensor Signal
PAGE
C-14
(LLY) Engine Control Module (ECM) – Connector C-2 (continued)
Pin Wire Color Circuit No. Function Pin Wire Color Circuit No. Function
32 — — Not Used 54 PU 1272 Low Reference
33 OG/BK 5764 EGR Valve High Control 55 L-GN/BK 5746 EGR Valve Low Control
34 D-GN 603 A/C Low Pressure Switch Signal 56 GY 1273 Low Reference
35 L-GN/BK 5746 EGR Valve Low Control 57 BN 2524 Generator 2 Turn On Signal (K65)
36 BK/WH 351 Ground 58 BK 552 Low Reference
37 — — Not Used 59 — — Not Used
38 L-GN 1478 Coolant Level Switch Signal 60 L-BU 1320 Stop Lamp Supply Voltage
39 BK 2755 Low Reference TCC Brake Switch/Cruise Control
61 PU 420
40 BN 1271 Low Reference Release Signal
41 — — Not Used 62 — — Not Used
42 YE 2918 FRP Sensor Signal 63 L-BU 2832 Engine Speed Signal
43 — — Not Used 64 BK 470 Low Reference
44 OG/BK 5929 Low Reference 65 L-GN/BK 1745 Fuel Injector 2 Control
45 — — Not Used 66 RD/BK 877 Fuel Injector 7 Control
46 GY/BK 433 Baro Sensor Signal 67 YE 410 ECT Sensor Signal
47-48 — — Not Used 68 D-BU/WH 878 Fuel Injector 8 Control
Turbocharger Vane Position Control 69 L-BU/BK 844 Fuel Injector 4 Control
49 D-BU 5930 Solenoid Valve Control Circuit 70 BK/WH 845 Fuel Injector 5 Control
50 WH 5931 Low Reference 71 YE/BK 846 Fuel Injector 6 Control
51 — — Not Used 72 BK 1744 Fuel Injector 1 Control
52 PK/BK 1746 Fuel Injector 3 Control 73 BK/WH 351 Ground
53 OG/BK 5764 EGR Valve High Control
PAGE
C-15
(LLY) Engine Control Module (ECM) – Connector C-3
Connector 56-Way F Micro-Pack 64 Series (GY)
Typical connector 15357148 (F)
Color GRY
Typical Terminal –––
Typical Cable Seal –––
Pin Wire Color Circuit No. Function
1 L-BU 494 Engine Shut Off Signal
2-5 — — Not Used
6 L-GN 488 PTO On Switch Signal
7 BK/WH 1962 Exhaust Brake Telltale Switch Signal (K40)
8-9 — — Not Used
10 PK 339 Ignition 1 Voltage
11 — — Not Used
12 D-BU 2221 VSS High Signal
13 — — Not Used
14 PK 339 Ignition 1 Voltage
15-16 — — Not Used
17 YE 2522 PTO Engage Signal
18 D-GN 1433 Clutch Start Switch Signal
19 D-BU 84 Cruise Control Set/Coast Switch Signal
20 D-GN/WH 762 A/C Request Signal
21 — — Not Used
Cruise Control Resume/Accel
22 GY/BK 87
Switch Signal
23 D-GN 2222 VSS Low Signal (M/T)
24 TN 472 IAT Sensor Signal
25-29 — — Not Used
30 GY 397 Cruise Control On Switch Signal
31 OG/BK 1786 Park/Neutral Signal (A/T)
32-34 — — Not Used
35 YE 447 Starter Relay Coil Control
36 — — Not Used
PAGE
C-16
(LLY) Engine Control Module (ECM) – Connector C-3 (continued)
Pin Wire Color Circuit No. Function
37 WH 121 Engine Speed Signal
38 — — Not Used
39 PU 2562 PTO Control
40 BN/WH 419 MIL Control
41 D-GN/WH 459 A/C Compressor Clutch Relay Control
42 — — Not Used
43 YE/BK 1868 Low Reference
44 BK/WH 351 Ground
45 L-GN 24 Backup Lamp Supply Voltage
46 — — Not Used
47 BN/WH 379 CPP Switch Signal (M/T)
48 BN 718 Low Reference
49-50 — — Not Used
51 BN/WH 633 CMP Sensor Signal
52 D-BU/WH 1869 CKP Sensor Signal
53-55 — — Not Used
56 RD 2013 High Idle Indicator Control
PAGE
C-17
(LLY) Engine Control Module (ECM) Location
PAGE
C-18
16-Way Serial Data Link Connector
Connector Packard 150 MP Series
Typical connector 12110256
Typical terminal 12040993
Pin Wire Function
Ckt # Color
1 — — Spare
2 1132 PPL Right Park
3 — — Left Turn
4 750 BLK Left Park
5 1451 BLK/WHT Stop
6 — — Spare
7 1921 TAN/BLK Spare
8 1455 BLK/WHT Gnd Zone 3B
9 — — Spare
10 — — Spare
11 — — Spare
12 — — Spare
13 — — Spare
14 — — Spare
15 1922 WHT/BLK DTC J1708 / J1587(-)
16 840 ORN DLC Power
PAGE
C-19
Serial Data Link Connector Location
PAGE
C-20
8-Way Tail Lamp Connector
TRUCK SIDE BODY BUILDER SIDE
Connector Packard 280 Series
Typical connector 15326906 (F) 15326655 (M)
Typical terminal 15304718 15304730
Typical cable seal 12191232 12191232
Pin Wire Function
Ckt # Color
A 618 YEL LR Stop/Turn
B 2609 BRN Lt Tail / License
C TBD — Spare
D 2609 BRN/WHT RT Tail
E 619 GRN DK RR Stop/Turn
F 24 GRN LT Back Up
G 350 BLK Gnd Zone 3B
H TBD — Spare
PAGE
C-21
Tail Lamp Connector Location
PAGE
C-22
7-Way Tractor Connector – Family 3
Connector Packard 280/630 Series
connector 12077629
terminal 15304720 3mm
seal 15366065 5mm
terminal 15326004 3mm
seal 12191235 5mm
Pin Wire Function
Ckt # Color
1 22 WHT Tractor Gnd Zone 7B
2 1412 BLK Marker Lamp
3 318 YEL Lt Turn/Hazard
4 1411 RED Brake (1)
5 319 GRN DK Rt Turn/Hazard
6 9 BRN Park Lamp
7 1413 BLU DK ABS Power & Multiplexed Signal
NOTES:
(1) 30A maxi fuse. See page B-4.
PAGE
C-23
Tractor Connector – Family 3 Location
PAGE
C-24
7-Way Trailer Connector – Family 2
Connector Packard 280/630 Series
connector 15354653
terminal 12119853 3mm
terminal 15317332 5mm
seal 12015323
Pin Wire Function
Ckt # Color
7 A 24 GRN LT Back Up
2 B 22 WHT Tractor Gnd Zone 12A
3 C 47 BLU DK Aux Elec Brake (1)
4 D 319 GRN DK Rt Turn/Hazard
5 E 642 RED Electric Brake Power (2)
6 F 9 BRN Park Lamp
1 G 318 YEL Lt Turn/Hazard
NOTES:
(1) Blunt cut end found under hood. See UI Bulletin #66.
(2) 30A maxi fuse. See page B-4.
PAGE
C-25
Trailer Connector – Family 2 Location
PAGE
C-26
7-Way Trailer Connector – Family 3
Connector Packard 280/630 Series
connector 12077629
terminal 15304720 3mm
seal 15366065 5mm
terminal 15326004 3mm
seal 12191235 5mm
Pin Wire Function
Ckt # Color
1 22 WHT Tractor Gnd Zone 12B
2 1412 BLK Marker Lamp
3 318 YEL Lt Turn/Hazard
4 1411 RED Brake (1)
5 319 GRN DK Rt Turn/Hazard
6 9 BRN Park Lamp
7 1413 BLU DK ABS Power & Multiplexed Signal
NOTES:
(1) 30A maxi fuse. See page B-4.
PAGE
C-27
Trailer Connector – Family 3 Location
PAGE
C-28
10-Way Transmission Optional Connector
TRUCK SIDE BODY BUILDER SIDE
Typical connector 12065425 (F) 12045808 (M)
Typical terminal 12048074 12177150
Typical cable seal 12048086 15324973
ALLISON LCT TRANS
Pin Wire Function
Ckt # Color
A 1146 PPL Range Indicator
B 1479 YEL Auto Neutral
C 2522 YEL PTO Status
D N/C — —
E N/C — —
F 1147 TAN Range Inhibit
G N/C — —
H 407 BLK Analog Gnd
J 476 BLK Digital Gnd
K 1480 BLU LT PTO Output
ALLISON MD TRANS
A 1146 PPL Range Indicator
B 1479 YEL Auto Neutral
C 915 YEL PTO Enable
D 1481 YEL Aux Hold
E 1148 GRA Sump Temp
F 1147 TAN Range Inhibit
G N/C — —
H 407 BLK Analog Gnd
J 476 BLK Digital Gnd
K 1480 BLU LT PTO Engage
PAGE
C-29
Transmission Optional Connector Location
PAGE
C-30
10-Way Upfitter PTO Connector
TRUCK SIDE BODY BUILDER SIDE
Typical connector 12177081 (F) 12045808 (M)
Typical terminal 15305038 12177150
Typical cable seal 15324976 15324976
L18/LB7/LG4
Pin Wire Function
Ckt # Color
A N/C — —
B 494 BLU LT PTO Kill
C 488 GRN LT PTO Enable
D 250 BLK GND
E 2663 PPL Tap Up
F 488 GRN LT PTO Enable
G 2522 YEL PTO Feedback
H 2561 WHT Engage
J 2664 TAN Tap Down
K N/C — —
LG5
A 250 BLK GND
B 494 BLU LT PTO Kill Switch
C 2664 TAN Tap Down
D 451 BLK/WHT Engine GND
E 451 BLK/WHT Engine GND
F 2663 PPL Tap Up
G 2522 YEL FEED BACK
H 2561 WHT Engage
J 451 BLK/WHT GND
K N/C — —
PAGE
C-31
Upfitter PTO Connector Location
PAGE
D-1
Power Distribution — (L18) 8.1L-Gas/NAPT
IGN1_MAXI IGN3_MAXI
STEERING COLUMN
26062266 PAGE 8A-
IGNSW 010-1 242 (Page 2)
CRUISE 034-1 (Page 2) 342.
HORN 040-1 RED
SIR 047-2 5.0 TXL
50
19
WIPER 091-1 IP
BEAMSW 100-1
TRNHZ 110-1 D5 D2
KEYMNDR 114-3
ACCESSORY
LOCK
OFF
RUN
START
EXTERIOR LIGHT
Head Lamp Sw C1 C5 D1 C6 D6
Page8A-110A - 5
300.
ORN
TXL
5.0 50 19
IP
44 DIMMER SA300
K4 K2 H4 K6 M4 K8 D2
A A A A
C TRANS C START C AUX WIRE RLY C IGN4
P F 12092079 P F 12092079 P F 12092078 P F 12092077
D C 12182112 D C 12182112 D C 12182113 D C 12182114
B 10A B 10A B 15A B 20A
A A A A A A A A A
C ILLUM C PCM-I C GAUGES C SIR C TURN/BACKUP C HTR/AC C AXLE/4WD C BRAKE C CHASSIS
P F 12092079 P F 12092078 P F 12092079 P F 12092079 P F 12092078 P F 12092077 P F 12092077 P F 12092079 P F 12092079
D C 12182112 D C 12182113 D 12182112
D C C 12182112 D C 12182113 D C 12182114 D C 12182114 D C 12182112 D C 12182112
B 10A B 15A B 10A B 10A B 15A B 20A B 20A B 10A B 10A
L3 L1 J7 J5 J3 J1 L5 N7 N5 N3 N1 L7 E1
ILLUM TRANS_P PCM-I_P GAUGES_P TURN_P START_P AXLE_P BRAKE_P CHASSIS_P AUX_WIRE_P IGN4_P
PAGE
D-2
Power Distribution — (L18) 8.1L-Gas/NAPT
STARTING & CHARGING CIRCUIT PROTECTION LEGEND
Battery
Page 8A- 30A/E/G - 2
= FAM 2
C CIRCUIT
Maxi Ring Term B 2 MAXICTR_P P
max_bat 002 A PROTECTION
D DEVICE
FNA UPC
12146366 = FAM 3
MAXBATT
12092231
IGN1_MAXI
(Page 1)
A1 A2 A3 A4 A5 A6 A7 A8
242. 242. 142. 1142. 1342.
RED RED RED RED RED
5.0 TXL
50
19 5.0 TXL
50
19 5.0 TXL
50
19 3.0 TXL
50
19 3.0 TXL
50
19
IP IP IP IP IP
IGN3_MAXI
TRLR
A A A A A A A A A A A
C STOP C HAZARD C TRN/HAZ PWR ACCY C RADIO/CHIME C PWR POST C CHMSL C DRL C MARKER LP C PARK C COURTESY
P F 12092077 P F 12092076 P F 12092077 C 12182114 P F 12092078 P F 12092077 P F 12092077 P F 12092078 P F 12092077 P F 12092077 P F 12092079
D C 12182114 D C 12182116 D C 12182114 B 20A D C 12182113 D C 12182114 D C 12182114 D C 12182113 D C 12182114 D C 12182114 D C 12182112
B 20A B 25A B 20A B 15A B 20A B 20A B 15A B 20A B 20A B 10A
12110746
C7 C5 C3 C1 E3 E5 E7 G3 G1 G7 G5
1140. 1740.
ORN ORN
ACCY_P 0.8 TXL 19 POST TXL
0.8 50 19
50
IP IP
540 840
140 BRK_SW_P 1040 HAZ_P 640 TRLR_HAZ_P (Page 7) (Page 8) CHMSL_ISO_P 340 DRL_BEAM_P 1340 MRK_LPS_P 240 PARK_P 40 DOME_P
SA1140
1140. 1140.
BRAKES EXTERIOR LIGHT EXTERIOR LIGHT ORN ORN EXTERIOR LIGHT DRL EXTERIOR LIGHT EXTERIOR LIGHT INTERIOR LIGHT
Brake Switch Turn Hazard Sw Trailer Rlys 0.8 TXL
50
19 0.8 TXL
50
19
Chmsl Iso Rly Drl Diode Marker Lp Rly Head Lamp Sw Dome Lamps
IP IP
Page 8A-44A/B/C -4 Page 8A-110A - 1 Page 8A-110A- 2 Page 8A-110A- 2 Page 8A- 102A - 1 Page 8A- 110A -4 Page 8A-110A- 5 Page 8A- 114A - 2
1140 RADIO_P IPC1_P CHIME_P
RPO LEGEND
RADIO IP CLUSTER CHIME MDL FAM2 - FAMILY 2
Radio Pwr Ipc (Batt) Chime Mdl RQ3 - TRACTOR
Page 8A-150A - 1 Page 8A-81A - 2 Page 8A-76A - 1 U86 - TRAILER WIRING
PAGE
D-3
Power Distribution — (L18) 8.1L-Gas/NAPT
BUSBAR_P BUSBAR2_P
2 2
UHDIST_P
(Page 4) (Page 4)
&FAM3
SEO_P 1642. 1642. 42. 442. 1042. 1042. 1840. 740. 740. 1640.
RED RED RED RED RED RED ORN ORN ORN ORN
3.0 TXL
50
19 3.0 TXL
50
19 3.0 TXL
50
19 3.0 TXL
50
19 5.0 TXL
50
19 5.0 TXL
50
19 3.0 TXL
50
19 1.0 TXL
50
19 TXL
1.0 50 19 2.0 TXL
50
19
ENG ENG ENG ENG ENG ENG ENG ENG ENG ENG
SEO - SCHWAN'S
Ip2 - Seo Fuses Loop Anchor Loop Anchor Loop Anchor Loop Anchor
Page 8A-155A - 1 Loop Anchor
15355479 15355479 LA1042 LA740 LB740 LA1640
30M GTMXD SLD 30M GTMXD SLD
D4 ENG
A2 A4 D4 ENG LB1042
IP A2 A4 R_CHASSIS
D4 30F GTMXD SLD D4 30F GTMXD SLD
15355480 15355480
1042. 1042.
&RQ3/U86 =&JE3 =&JE3
1642. 1642. 42. RED RED 740. 740. 1640.
RED RED RED 5.0 TXL
50
19 5.0 TXL
50
19
ORN ORN ORN
5.0 TXL 19 3.0 TXL 19 3.0 TXL 19 ENG ENG TXL
1.0 50 19 1.0 TXL 19 2.0 TXL 19
50 50 50 50 50
IP R_CHASSIS R_CHASSIS ENG ENG ENG
IGN_B_P
IGN_A_P
(Page 4)
ABS_TRLR_P HYD_EBC_P EBC2_P 442 EBC_P (Page 4) EAC_MTR_P HORN_P HORN_RLY_P FUEL_RLY_P
RPO LEGEND
JE3 - HYDRAULIC BRAKES
FAM2 - FAMILY 2 TRLR WRG HYDRO BRAKES HYDRO BRAKES BRAKES HYDRO BRAKES HORN HORN FUEL HAND & STOR
FAM3 - FAMILY 3 Trailer Wiring Ebc Ebc Ebc / Rly Elec Air Comp Horn Rly Horn Rly Fuel Pump Rly
RQ3 - TRACTOR Page 8A-119B/C - 1 Page8A-44A/B - 1 Page8A-44A/B -1 Page 8A-44A/B -1 Page 8A- 44A/B - 5 Page 8A- 40A - 1 Page 8A- 40A - 1 Page 8A-22A/C/E - 1
U86 - TRAILER WIRING 44C-2
PAGE
D-4
Power Distribution — (L18) 8.1L-Gas/NAPT
539. 339.
PNK PNK
0.8 TXL
50
19 0.8 TXL
50
19
ENG ENG
IGN_COIL1_P 539 INJ1_P 339 INJ2_P IGN_COIL2_P
Uh - Block Asm
560_fsblk_uh 001
UPC FNA
ENG-3 30 86 86 30
HTD FUEL L18/LG4/LG5 ENG-4 IGNA RLY IGNB RLY
A PCM-B A LB7/LG4/LG5 A A/C COMP A REAR DEFOG B 12092078 B ENG-2 B L18/LB7/LG4 B ENG-1
12092079 12092077 12092079 15092075 15A 12092078 12092079 12092079
12088567 12193604
B 10A B 20A B 10A B 30A A A 15A A 10A A 10A
LB7 87 85 85 87
12092076
25A
J1- 12146281
J2- 12110127
J3- 12110127
J1-G8 J1-J8 J1-L8 J1-G2 J1-F5 J1-H5 J1-F3 J1-H3 J1-D4 J1-D6 J1-B6 J1-B4
HVAC_RLYA_P DEFOG_P
PAGE
D-5
Power Distribution — (L18) 8.1L-Gas/NAPT
CIRCUIT PROTECTION LEGEND RPO LEGEND Loop Anchor
EXTERIOR LIGHTING EXTERIOR LIGHTING BODY BLDR/SCH BUS BODY BLDR/SCH BUS EXTERIOR LIGHTING EXTERIOR LIGHTING EXTERIOR LIGHT EXTERIOR LIGHT
Right Rear Parklamp Right Front Parklamp Right Park Left Park Left Front Parklamp Left Rear Parklamp Rh Turn Trailer Rly Rr Turn Lp
Page 8A- 110A - 3 Page 8A- 110A - 1 Page 8A-119D/E - 1 Page 8A-119D/E - 1 Page 8A- 110A -1 Page 8A- 110A - 3 Page 8A-110A - 2 Page 8A-110A -3
PAGE
D-6
Power Distribution — (L18) 8.1L-Gas/NAPT
AUX_WIRE_P GAUGES_P
(Page 1) (Page 1)
641. 39.
BRN PNK
0.8 TXL
50
19 0.5 TXL
50
7
IP IP
SA641 SA39
-T62
641. 641. 641. 641.
BRN BRN BRN BRN
0.8 TXL
50
19 0.8 TXL
50
19 TXL
0.8 50 19 0.8 TXL
50
19
&UXT -T62
IP IP IP IP 39. 39. 39. 39. 39. 39.
PNK PNK PNK PNK PNK PNK
15326762 15392708 0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7
30M GTMXD 40M GTMXD SLD IP IP IP IP IP IP
B10 B2 IP IPC_IGN1_P TELLTALE_P TEMP_GAGE_P DRL_RLY_P ILLUM_P
IP 15304908
B10 IP_EXTN H_MIR_RLY_P DRL_P 641 BAT_ISO_P B2 R_CHASSIS 30F GTMXD
30F GTMXD
40F GTMXD SLD A10 IP
15392710
15304908 XBDY
A10 30M GTMXD
=&DB6/DB8 =-B3D 15326762
641. 641.
BRN BRN IP CLUSTER TELL TALE TELL TALE DRL EXTERIOR LIGHT
0.8 TXL 19 POWER MIRRORS DRL STARTING & CHARGING TXL
0.8 50 19 Ipc Tt Module Trans Temp Gauge Drl Rly Head Lamp SW =&AU0
50 39.
IP_EXTN Htd Mirror Rly Drl Mdl Battery Isolator R_CHASSIS Page 8A-81A - 2 Page 8A-86A - 1 Page 8A-86A - 2 Page 8A-102A - 1 Page 8A-110A - 5 PNK
Page 8A-147B - 1 Page 8A-102A - 1 Page 8A- 30E - 2 0.5 TXL
50
7
XBDY
H_MIR_SW_P BB_P
RFA_IGN1_P
START_P
BRAKE_P
POWER MIRRORS BODY BUILDER
(Page 1)
Htd Mirror Sw Ign 3 (Page 1) KEYLESS ENTRY
Page 8A-147B - 1 Page 8A-119D -1 Rfa Mdl
806.
PPL 441. Page 8A-132A - 1
0.5 TXL 7 BRN
50 0.5 TXL 7
IP 50
IP
SA806 SA441
TURN_P
&JE3 (Page 1)
806. 806. 806. &MWW/MWX &JE4
PPL PPL PPL 441. 441. 441. 441. 441.
139. BRN BRN BRN BRN BRN
0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7
IP IP IP PNK 0.8 TXL
50
19 0.5 TXL
50
7 0.5 TXL
50
7 0.8 TXL
50
19 0.5 TXL
50
7
PAGE
D-7
Power Distribution — (L18) 8.1L-Gas/NAPT
PCM-B_P TRANS_P
IGN4_P
(Page 4) (Page 1)
ACCY_P (Page 1)
ORN IP
1.0 TXL
50
19
SA43
IP SA1020
SA540 SA440
&FAM3
43. 43. 43. 43. 440. 440. 440. &JE4
YEL YEL YEL YEL ORN ORN ORN 1020. 1020. 1020.
TXL 19
0.8
PNK PNK PNK
540. 540. 1.0 50 1.0 TXL
50
19 1.0 TXL
50
19 1.0 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19
IP IP IP IP ENG ENG ENG 0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7
ORN ORN IP IP IP
1.0 TXL
50
19 TXL
1.0 50 19
SDG_2_P IPC_IGN_P
IP IP IGN4_RLY 15355479 15355480
30M GTMXD SLD 30F GTMXD SLD
(Page 5) IGNSW_D2_P WASH_P WIPE_P ENG A2 PCM_BAT2_P PCM_BAT1_P 440 TCM_BAT_P
C4 IP
R_HVAC_P IP C4 ENG
30F GTMXD SLD
A2 30M GTMXD SLD
15355480 15355479
&JE4
SERIAL DATA IP CLUSTER
440. Sdg Mdl Ipc
IP CLUSTER WIPER/WASHER WIPER/WASHER ORN ENGINE CNTLS ENGINE CNTLS TRANSMISSION Page 8A-56A - 1 Page 8A-81A - 2
REAR HEATER Wiper Motor Wiper Switch 0.5 TXL 7
Ipc 50 Pcm Pcm Tcm
Rear Heater Rly 15304908 Page 8A-91A - 1 Page 8A-91A - 1
IP
Page 8A-81A - 2 Page 8A-20A - 6 Page 8A-20A - 6 Page 8A-27A - 1
Page 8A-66A - 1 A9 30F GTMXD
1020.
&M74/MX4/MTW
IP SDG_1_P
XBDY PNK
A9 0.8 TXL 19
30M GTMXD 50
15326762 ENG
&MWW/MWX
1020.
SB1020 PNK
TXL
0.8 50 19
SERIAL DATA
=&AU3/AU0 ENG
540. Sdg Mdl
ORN Page 8A-56A - 1
TXL
1.0 50 19
&M74/MX4/MTW &M74/MX4/MTW &M74/MX4/MTW
XBDY 1020. 1020. 1020.
SB540 PNK PNK PNK
=&DB6-AU3-AU0 0.8 TXL 19 0.8 TXL 19 0.8 TXL 19
540. 50 50 50
ORN ENG ENG ENG
1.0 TXL
50
19
XBDY
=&AU3/AU0 =&AU3 =&AU3 =&AU0
540. 540. 540. 540.
ORN ORN ORN ORN
1.0 TXL 19 1.0 TXL 19 1.0 TXL 19 1.0 TXL 19 LCT1_IGN0_P LCT_IGN0_P PCM_IGN0_P
50 50 50 50
XBDY XBDY XBDY XBDY
LK_RLY_P RFA_P
15317322 15317322
22M GTMXD 22M GTMXD
B11 XBDY B11 XBDY
LCT TRANSMISSION LCT TRANSMISSION ENGINE CNTLS
LDOOR RDOOR Tcm Tcm Pcm
B11 22F GTMXD
B11
22F GTMXD Page 8A-27A - 1 Page 8A-27A - 1 Page 8A-20A - 6
15317325 15317325 PWR DR LK KEYLESS ENTRY
Dr Lk Rly Rfa Mdl
Page 8A-130A - 1 Page 8A-132A - 1
ILLUM
=&DB6-AU3 =&AU3&DB6 =&AU3&DB5 =&AU3
540. 540. 540. 540.
ORN ORN ORN ORN (Page 1)
1.0 TXL
50
19 TXL
1.0 50 19 1.0 TXL
50
19 1.0 TXL
50
19
LDOOR LDOOR LDOOR RDOOR 8.
GRA
SC540 PASS_LK_P
0.5 TXL
50
7
IP
=&AU3&DB6 =&AU3&DB6
540. 540.
ORN ORN PWR DR LK
1.0 TXL 19 1.0 TXL 19 &UXT SA8 &JE4
50 50 Pass Dr Lck Sw 8. 8. 8. 8. 8. 8. 8.
LDOOR LDOOR GRA GRA GRA GRA GRA GRA GRA
Page 8A-130A - 1 7
0.5 TXL 7 0.5 TXL 7 0.5 TXL 7 0.5 TXL 7 0.5 TXL 7 0.5 TXL 7 TXL
0.5 50
IP
50
IP
50
IP
50
IP
50 50
IP IP
50
IP RPO LEGEND
AU3 - POWER DOOR LOCKS
R_HVAC_DIM GAUGE_DIM RADIO_DIM IPC_DIM PSIR_DIM HVAC_DIM GAUGE_DIM2 AU0 - KEYLESS ENTRY
MIR_SW_P DRV_LK_P
DB5 - MANUAL OSRVM
DB6 - HTD,LTD,PWR OSRVM
JE4 - AIR BRAKES
M74 - LCT 1000 AUTO TRANS
REAR HEATER TELL TALE RADIO IP CLUSTER SIR HVAC TELL TALE MX4 - LCT 2000 AUTO TRANS
POWER MIRRORS PWR DR LK MTW - LCT 2400 AUTO TRANS
Rear Heater Sw Trans Temp Gauge Illum Illumination Ip Cluster Defeat Sw Illum Hvac Switch Sys Air Press Gauge Illum
Mirror Switch Drv Dr Lck Sw
Page 8A-66A - 1 Page 8A-86A - 2 Page 8A-150A - 1 Page 8A-81A - 2 Page 8A-47A/B - 2 Page 8A-60/65A - 1 Page 8A-86A - 2 MWW/MWX - MANUAL TRANS
Page 8A-147B - 1 Page 8A-130A - 1 UXT - TRANS TEMP GAUGE
PAGE
D-8
Power Distribution — (L18) 8.1L-Gas/NAPT
03 560 000 JG PILOT B - INITIAL CREATION 11OC00 001 03 560 814 JG R. ABS to R. Chassis Inline Update 03NO00 001
POST 03 560 803 JG UNDERHOOD CENTER LABEL CHANGE 11OC00 001 03 560 818 JG Change UH Mini CB's to Fuses 20NO00 001
(Page 2) 03 560 805 JG REMOVE FAMILY 3 SCHOOL BUS CONTENT 27OC00 001 03 560 839 JG Fuse Block & Inline Updates 21DE00 001
03 560 981 JG Add Family 2 School Bus Content 03AP01 001
840. BRAKE_ISO 03 560 1062 JG Update Block Asm Hookup 25JL01 001
ORN 03 560 1118 JG Added SEO Content 04OC01 001
TXL
1.0 50 19 (Page 5)
CHASSIS_P
IP
SA840 1320. (Page 1) 541.
BLU LT BRN
0.5 TXL
50
7 0.5 TXL
50
7
IP IP
=&L18&JE4#&L18&M74/MX4/MTW SA1320
840. 840. 840. 840. 840. SD541
ORN ORN ORN ORN ORN
1.0 TXL
50
19 1.0 TXL
50
19 1.0 TXL
50
19 1.0 TXL
50
19 1.0 TXL
50
19
&RQ3/U86 &JE3
IP IP IP IP IP 1320. 1320. 1320. 541. 541. 541.
BLU LT BLU LT BLU LT BRN BRN BRN
0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7
15326952 DLC_P AUX1_P AUX2_P SERIAL_P IP IP IP IP IP IP
16F GT280
R IP
BRKLP_RLY_P 15392708 CHMSL_RLY_P 1320 BRK_NO_P EAC_RLY_P 541 AIR_DRY_P
BDY 40M GTMXD SLD 15326762
R 16M GT280 30M GTMXD
D3 IP B5 A12
15326956 R_CHASSIS IP
D3 40F GTMXD SLD IP_EXTN
DATA LINK CONN AUX POWER AUX POWER DTC B5 A12 30F GTMXD
15392710
Data Link Conn Aux Power #1 Aux Power #2 Batt + 15304908
Page 8A-50A - 1 Page 8A-19A - 1 Page 8A-19A - 1 Page 8A- 55B - 1 EXTERIOR LIGHT EXTERIOR LIGHT ELEC THROTTLE CNTRL HYDRO BRAKES AIR BRAKES
Brake Lp Rly Chmsl Iso Rly Etc Reservoir Air Press Sw Air Dryer =&NW9 =&JPZ
541. 541.
840 CIGAR_P Page 8A-110A - 2 1320 BB_STOP_P Page 8A-110A - 2 Page 8A-21A - 1 Page 8A- 44A/B - 5 Page 8A-44C -5 BRN BRN
AXLE_P ENG-1_P 0.5 TXL 7 0.5 TXL 7
50 50
IP_EXTN IP_EXTN
(Page 1) (Page 4)
PCM-I_P &FAM3
241.
AUX POWER BRN BODY BUILDER/SCHOOL BUS 239.
(Page 1) PNK TCS_SW_P AIR_SUSP_P
Cigar Lighter 2.0 TXL 19 Stop
50 0.8 TXL 19
Page 8A-19A - 1 IP Page 8A-119D/E - 1 50
ENG
15392708
40M GTMXD SLD
C6 IP
SA239
C6 R_CHASSIS BRAKES REAR AIR SUSP
40F GTMXD SLD Tcs Led Air Susp Sw
&JE3 15392710
439. 239. 239. 239. Page 8A-44A/B/C -2 Page 8A-52A - 1
PNK PNK PNK PNK
0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19
IP ENG ENG ENG
&JE4
SA439 439.
241.
=&JE3&FAM3
241.
=&JE4
L18_MAF_P
PNK ENG-4_P
TXL
0.8 50 19 BRN BRN 15355479
2.0 TXL 19 2.0 TXL 19 30M GTMXD SLD
439.
&JE3
439.
&JE3 IP 50 50
ENG B10 (Page 4)
R_CHASSIS R_CHASSIS
PNK PNK IP B10 639.
0.8 TXL 19 0.8 TXL 19 30F GTMXD SLD
50 50 15326655 15326667 15355480 PNK
IP IP 8M GT280 SLD 16M GT280 SLD ENGINE CNTLS 0.8 TXL 19
G R_CHASSIS R R_CHASSIS 50
Air Meter ENG
R_ABS R_ABS
G 8F GT280 SLD R 16F GT280 SLD
Page 8A-20A - 8 15355479
15326654 15326908 30M GTMXD SLD
15392708 15355480 239.
=&L18&FAM3#&L18&M74/MX4/MTW ENG A1
40M GTMXD SLD 30F GTMXD SLD =&JE3&FAM3 =&JE4 IP
A6 A4 IP 241. 241. PNK A1
IP 0.5 TXL 7 30F GTMXD SLD
R_CHASSIS ENG BRN BRN 50 15355480
A6 40F GTMXD SLD A4 2.0 TXL 19 TXL
2.0 50 19 IP
30M GTMXD SLD 50
15392710 15355479 R_ABS R_ABS 239 PTO1_RLY_P PURGE_P SC239
&FAM2&MWW/MWX 639.
239. PNK
=&JE3
439. 439. PNK
0.5 TXL 7
PNK PNK 0.5 TXL
50
7
IP
50
PAGE
D-9
Power Distribution — (LG4-’03-’04) 7.8L-Diesel/Duramax
STEERING COLUMN IGN1_MAXI IGN3_MAXI
26062266 PAGE 8A-
IGNSW 010-1
CRUISE 034-1 242 (Page 2)
HORN 040-1 (Page 2) 342.
SIR 047-2 RED
WIPER 091-1 TXL
5.0 50 19
BEAMSW 100-1 IP
TRNHZ 110-1
KEYMNDR 114-3
D5 D2
ACCESSORY
LOCK
OFF
RUN
START
EXTERIOR LIGHTING
Head Lamp Sw C1 C5 D1 C6 D6
Page 8A- 110A - 5
300.
ORN
5.0 TXL
50
19
IP
44 DIMMER SA300
K4 K2 H4 K6 M4 K8 D2
A A A A A A A A A
ILLUM PCM-I GAUGES SIR TURN/BACKUP HTR/AC AXLE/4WD BRAKE CHASSIS
12182112 12182113 12182112 12182112 12182113 12182114 12182114 12182112 12182112
B 10A B 15A B 10A B 10A B 15A B 20A B 20A B 10A B 10A
L3 L1 J7 J5 J3 J1 L5 N7 N5 N3 N1 L7 E1
ILLUM TRANS_P PCM-I_P GAUGES_P TURN_P START_P AXLE_P BRAKE_P CHASSIS_P AUX_WIRE_P IGN4_P
8 1020 439 39 139 806 241 441 541 641 43
(Page 7) (Page 7) (Page 8) (Page 6) (Page 6) (Page 6) (Page 8) (Page 6) (Page 8) (Page 6) (Page 7)
141.
BRN
1.0 TXL
50
19
1139 SDM_P IP
SA141
PAGE
D-10
Power Distribution — (LG4-’03-’04) 7.8L-Diesel/Duramax
STARTING & CHARGING
Battery
Page 8A- 30B -2
B A 2 MAXICTR_P
Maxi Ring Term
max_bat 002
UPC FNA
12146366
MAXBATT
12092231
IGN1_MAXI
(Page 1) A1 A2 A3 A4 A5 A6 A7 A8
242. 242. 142. 1142. 1342.
RED RED RED RED RED
5.0 TXL
50
19 5.0 TXL
50
19 5.0 TXL
50
19 3.0 TXL
50
19 3.0 TXL
50
19
1542.
&RQ3/U86
IP IP IP IP IP RED
IGN3_MAXI
2.0 TXL
50
19
342 IP
(Page 1) 542 HVAC_MTR_P TRLR_LP_P
TRLR
A A A A A A A A A A A
STOP HAZARD TRN/HAZ PWR ACCY RADIO/CHIME PWR POST CHMSL DRL MARKER LP PARK COURTESY
12182114 12182116 12182114 12182114 12182113 12182114 12182114 12182113 12182114 12182114 12182112
B 20A B 25A B B 20A 20A B 15A B 20A B 20A B 15A B 20A B 20A B 10A
12110746
C7 C5 C3 C1 E3 E5 E7 G3 G1 G7 G5
1140. 1740.
ORN ORN
ACCY_P 0.8 TXL 19 POST 0.8 TXL 19
50 50
IP IP
540 840
140 BRK_SW_P 1040 HAZ_P 640 TRLR_HAZ_P (Page 7) (Page 8) CHMSL_ISO_P 340 DRL_BEAM_P 1340 MRK_LPS_P 240 PARK_P 40 DOME_P
SA1140
1140. 1140.
BRAKES EXTERIOR LIGHT EXTERIOR LIGHT ORN ORN EXTERIOR LIGHT DRL EXTERIOR LIGHT EXTERIOR LIGHT INTERIOR LIGHT
Brake Switch Turn Hazard Sw Trailer Rlys 0.8 TXL
50
19 0.8 TXL
50
19
Chmsl Iso Rly Drl Diode Marker Lp Rly Head Lamp Sw Dome Lamps
IP IP
Page 8A- 44B/C - 4 Page 8A-110A -1 Page 8A-110A - 2 Page 8A- 110A - 2 Page 8A-102A - 1 Page 8A-110A -4 Page 8A-110A - 5 Page 8A-114A - 2
1140 RADIO_P IPC1_P CHIME_P
RPO LEGEND
RADIO IP CLUSTER CHIME MDL
RQ3 - TRACTOR Radio Pwr Ipc (Batt) Chime Mdl
U86 - TRAILER WIRING Page 8A-150A - 1 Page 8A-81A -2 Page 8A-76A - 1
PAGE
D-11
Power Distribution — (LG4-’03-’04) 7.8L-Diesel/Duramax
RPO LEGEND
K40 - EXHAUST BRAKE
NPE - EXHAUST RESTRICTOR
JE3 - HYDRAULIC BRAKES
RQ3 - TRACTOR WIRING
U86 - TRAILER WIRING
FAM3 - FAMILY 3
2 2
(Page 4) (Page 4)
Underhood Distribution Center UHDIST_P
12146281 PAGE 8A-
PTO RLY 18A-2
PCV RLY 20B-1
STARTER RLY 30B-1
REVERSE RLY 27B-2
NEUTRAL START RLY 27B-2
HORN RLY 40A-1 UHBATT J3-A J2-A
PAGE
D-12
Power Distribution — (LG4-’03-’04) 7.8L-Diesel/Duramax
J1-F7 J1-H7 J1-K7 J1-F1 J1-G6 J1-J6 J1-J4 J1-G4 J1-C6 J1-C4 J1-A4 J1-A6
Uh - Block Asm
560_fsblk_uh 001
UPC FNA
ENG-3 30 86 86 30
HTD FUEL L18/LG4/LG5 ENG-4 IGNA RLY IGNB RLY
A PCM-B A LB7/LG4/LG5 A A/C COMP A REAR DEFOG B 12092078 B ENG-2 B L18/LB7/LG4 B ENG-1
12092079 12092077 12092079 15092075 15A 12092078 12092079 12092079
15A 10A 10A
12088567 12193604
B 10A B 20A B 10A B 30A A LB7
A A A
87 85 85 87
12092076
25A
J1- 12146281
J2- 12110127
J3- 12110127
J1-G8 J1-J8 J1-L8 J1-G2 J1-F5 J1-H5 J1-F3 J1-H3 J1-D4 J1-D6 J1-B6 J1-B4
1240. 1093.
ORN PPL 250 IGNA_RLY_G 250 IGNB_RLY_G
0.8 TXL
50
19 2.0 TXL
50
19
ENG ENG
2000. 2000. 2000. 2000.
PPL PPL PPL PPL
5.0 TXL
50
19 5.0 TXL
50
19 5.0 TXL
50
19 TXL
5.0 50 19
ENG ENG ENG ENG
PCM-B_P GND DIST GND DIST
15392709 Gnd Zone #2B Gnd Zone #2B
440 40M GTMXD SLD LA2000 Page 8A-14B - 2 Page 8A-14B - 2
(Page 7) C6 ENG
IP
C6 40F GTMXD SLD
15392711
Loop Anchor
1093. LB2000
PPL
TXL
2.0 50 19
IP
Loop Anchor
RPO LEGEND
CREWCAB - CREW CAB
PAGE
D-13
Power Distribution — (LG4-’03-’04) 7.8L-Diesel/Duramax
RPO LEGEND Loop Anchor
MWF - MD AUTO TRANS
FAM3 - FAMILY 3 EXTERIOR LIGHT EXTERIOR LIGHT EXTERIOR LIGHT BRAKES
Head Lamp Sw LA755 Turn Haz Sw Turn Haz Sw Brake Switch
Page 8A-110A - 5 Page 8A-110A - 1 Page 8A-110A - 1 Page 8A- 44B/C - 4
450 IGN4_RLY_G
755.
755. BLK
9 PARK_LP_P BLK 5.0 TXL 19 18 LR_STOP_LP 19 RR_STOP_LP 17 BRAKE_ISO_P
50
5.0 TXL 19 IP
50
IP
GND DIST
Gnd Zone #4B
R5 R1 Page 8A-14B - 5 L86 L30 S3 T3 S7
IGN4_MAX
POWER WINDOW EXTERIOR LIGHT EXTERIOR LIGHT
Window Switch (Page 2) Lr Turn Lp Rr Turn Lp
Page 8A- 120A/B - 1 Page 8A-110A - 3 Page 8A-110A - 3
SA2609 SE2509
ENG-3_P
2609. 2609. 2509. 2509. 2509.
BRN/WHT BRN/WHT BRN BRN BRN (Page 4)
1.0 TXL
50
19 1.0 TXL
50
19 1.0 TXL
50
19 0.8 TXL
50
19 0.5 TXL
50
7
IP IP IP IP IP
MRK_RLY_P 15392708 2509 DOOR_SW_ILL SW_ILLUM ODDS_LP
40M GTMXD SLD 539.
B4 C12 IP PNK
R_CHASSIS 0.8 TXL 19
B4 C12 40F GTMXD SLD ENG
50
15392710
=&FAM3 =&FAM3
EXTERIOR LIGHTING 2609. 2509. INTERIOR LIGHTING INTERIOR LIGHTING LCT TRANSMISSION
BRN/WHT BRN Loop Anchor Loop Anchor
Marker Lamp Rly Door Switch Illum Switch Illum Overdrive Defeat Sw Illum
1.0 TXL
Page 8A- 110A - 4 R_CHASSIS 50
19 1.0 TXL
50
19
Page 8A-114A - 2 Page 8A-114A -1 Page 8A-27A -1
R_CHASSIS
LA539
SB2609 SH2509 LB539
&MWF &MWF
539. 539. 539.
PNK PNK PNK
0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19
ENG ENG ENG
PAGE
D-14
Power Distribution — (LG4-’03-’04) 7.8L-Diesel/Duramax
GAUGES_P AUX_WIRE_P
ENG-2_P
(Page 1) (Page 1)
(Page 4)
39. 641.
PNK BRN
TXL
0.5 50 7 0.8 TXL 19
50
IP IP
SA39
&K40
339.
PNK
SA641 0.8 TXL 19
50
-T62 ENG
641. 641. 641. 641.
-T62 &UXT BRN BRN BRN BRN -K40 SA339
39. 39. 39. 39. 39. 39. 0.8 TXL 19 0.8 TXL 19 0.8 TXL 19 0.8 TXL 19 339.
50 50 50 50
PNK PNK PNK PNK PNK PNK IP IP IP IP PNK
0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7 0.8 TXL
50
19
IP IP IP IP IP IP 15326762 15392708 ENG
&K40 &K40
IPC_IGN1_P DRL_RLY_P TELLTALE_P TEMP_GAGE_P ILLUM_P 15304908 30M GTMXD 40M GTMXD SLD 339. 339.
30F GTMXD B10 IP IP
B2 PNK PNK
A10 IP IP_EXTN R_CHASSIS B2 0.8 TXL 19 0.8 TXL 19
XBDY B10 30F GTMXD 40F GTMXD SLD ENG
50
ENG
50
A10 30M GTMXD 15304908 15392710
15326762
IP CLUSTER DRL TELL TALE TELL TALE EXTERIOR LIGHT =&DB6/DB8 =&FAM3 15336173 15326636
641. 641.
Ipc Drl Rly Tt Module Trans Temp Gauge Headlamp Sw =&AU0
BRN BRN 24M GTMXD SLD 6F GT280 SLD
39. C4 ENG
B ENG
Page 8A-81A - 2 Page 8A-102A - 1 Page 8A-86A - 1 Page 8A-86A - 2 Page 8A- 110A - 5 PNK 0.8 TXL 19 0.8 TXL 19
50 50 IP EXH_BRK
0.5 TXL
50
7 IP_EXTN R_CHASSIS C4 24F GTMXD SLD B 6M GT280 SLD
BRAKE_P XBDY 15366099 15326640
(Page 1) RFA_IGN1_P H_MIR_RLY_P
339.
H_MIR_SW_P DRL_P BB_P PNK
441.
BRN 0.8 TXL
50
19
EXTERIOR LIGHT MD TRANSMISSION LCT TRANSMISSION HYD BRAKES STARTING & CHARGING STARTING & CHARGING MD TRANSMISSION
Reverse Sw Reverse Rly Nsbu Rev Sw Ebc Starter Rly Nsbu-Start Sw Neutral Start Rly
Page 8A-110A - 6 Page 8A- 27B - 2 Page 8A- 27A - 3 Page 8A-44B -1 Page 8A-30B - 1 Page 8A-30B - 1 Page 8A-27B - 2
PAGE
D-15
Power Distribution — (LG4-’03-’04) 7.8L-Diesel/Duramax
IGN4_P IGN4_RLY ILLUM
R_HVAC_P
IP CLUSTER WIPER/WASHER WIPER/WASHER TELL TALE TELL TALE RADIO IP CLUSTER SIR HVAC MD TRANSMISSION REAR HEATER
Ipc Wiper Motor Wiper Switch Sys Air Press Gauge Illum Trans Temp Gauge Illum Illumination Ip Cluster Defeat Sw Illum Hvac Switch Elect Shift Selector Rear Heater Sw
Page 8A-81A - 2 Page 8A-91A - 1 Page 8A-91A - 1 Page 8A-86A - 2 Page 8A-86A - 2 Page 8A-150A - 1 Page 8A-81A - 2 Page 8A- 47A/B - 2 Page 8A-60A/65B - 1 Page 8A-27B -1 Page 8A-66A - 1
REAR HEATER
Rear Heater Rly 15304908
30F GTMXD
Page 8A-66A - 1 A9 IP
XBDY PCM-B_P
A9
30M GTMXD
15326762 (Page 4) TRANS_P
(Page 1)
=&AU3/AU0 1020.
540. PNK
&MWF/M74/MX4/MTW
ORN 440. 0.5 TXL 7
TXL
1.0 50 19 50
ORN IP
XBDY 0.8 TXL 19
50
=&DB6-AU3-AU0
SB540 ENG
540. SA1020
ORN &MWW/MWX SA440
1.0 TXL 19 440.
50
XBDY ORN
=&AU3/AU0 =&AU3 =&AU3 =&AU0 0.8 TXL 19
540. 540. 540. 540. 50 1020. 1020. 1020.
ORN ORN ORN ORN ENG PNK PNK PNK
1.0 TXL
50
19 1.0 TXL
50
19 TXL
1.0 50 19 1.0 TXL
50
19
440.
&MWF/M74/MX4/MTW 0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7
XBDY XBDY XBDY XBDY ORN &MWF IP IP IP
440.
LK_RLY_P RFA_P 0.8 TXL
50
19 ORN
ENG 15366099
0.8 TXL
50
19
24F GTMXD SLD
15317322 15317322
22M GTMXD
ENG IPC_IGN_P C2 IP
SDG_2_P
22M GTMXD
B11 XBDY B11 XBDY C2 ENG
LDOOR RDOOR 24M GTMXD SLD
B11 22F GTMXD
B11 MD_BAT_P 440 TCM_BAT_P
15336173
22F GTMXD
15317325 15317325 PWR DR LK KEYLESS ENTRY
Dr Lk Rly Rfa Mdl
IP CLUSTER SERIAL DATA
Page 8A-130A - 1 Page 8A-132A - 1 15336173
24M GTMXD SLD Ipc Sdg Mdl
ENG B2 Page 8A-81A -2 Page 8A-56A - 1
IP MD TRANSMISSION TRANSMISSION
540.
=&DB6-AU3
540.
=&AU3&DB6
540.
=&AU3&DB5
540.
=&AU3
24F GTMXD SLD
B2 1020 ECU_IGN0_P
Tcm Tcm
ORN ORN ORN ORN 15366099
Page 8A-27B - 1 Page 8A-27A/B - 1
1.0 TXL
50
19 1.0 TXL
50
19 1.0 TXL
50
19 1.0 TXL
50
19
440. 1020.
&M74/MX4/MTW
LDOOR LDOOR LDOOR RDOOR ORN PNK
SC540 PASS_LK_P 0.5 TXL
50
7 0.8 TXL
50
19
IP ENG
&MWF
ENGINE CNTLS
1020. Ecu
SB440 SB1020 PNK
TXL 19
Page 8A-20B - 5
=&AU3&DB6 =&AU3&DB6 0.8 50
540. 540. ENG
ORN ORN PWR DR LK &M74/MX4/MTW
1.0 TXL 19 1.0 TXL 19 1020. &M74/MX4/MTW
50 50 Pass Dr Lck Sw 440. 440. 440. PNK 1020.
LDOOR LDOOR ORN ORN ORN PNK
Page 8A-130A - 1 RPO LEGEND 0.8 TXL 19
0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7
ENG
50 0.8 TXL
50
19
AU3 - POWER DOOR LOCKS IP IP IP ENG
AU0 - KEYLESS ENTRY
DB5 - MANUAL OSRVM
MIR_SW_P DRV_LK_P SDG_1_P ECU_RLY1_P ECU_RLY2_P 440 ECU_BATT_P LCT_IGN0_P LCT1_IGN0_P MD_IGN0_P
DB6 - HTD,LTD,PWR OSRVM
JE4 - AIR BRAKES
MWF - MD AUTO TRANS
M74 - LCT 1000 AUTO TRANS
MX4 - LCT 2000 AUTO TRANS
POWER MIRRORS PWR DR LK MTW - LCT 2400 AUTO TRANS
SERIAL DATA ENGINE CNTLS ENGINE CNTLS ENGINE CNTLS LCT TRANSMISSION LCT TRANSMISSION MD TRANSMISSION
Mirror Switch Drv Dr Lck Sw Sdg Mdl Ecu Rly Ecu Rly Ecu Tcm Tcm Tcm
MWW/MWX - MANUAL TRANS
Page 8A-147B - 1 Page 8A-130A - 1 Page 8A-56A - 1 Page 8A-20B - 3 Page 8A-20B - 3 Page 8A-20B - 5 Page 8A-27A - 1 Page 8A-27A - 1 Page 8A-27B - 1
UXT - TRANS TEMP GAUGE
PAGE
D-16
Power Distribution — (LG4-’03-’04) 7.8L-Diesel/Duramax
03 560 000 TY PILOT B - INITIAL CREATION 10OC00 001
POST 03 560 799 LR REVISED HEATED FUEL AND WATER IN FUEL 10OC00 001
(Page 2) PCM-I_P 03 560 803 JG UNDERHOOD CENTER LABEL CHANGE 11OC00 001
03 560 805 JG REMOVE SCHOOL BUS CONTENT 27OC00 001
(Page 1) 03 560 814 JG R. ABS to R. Chassis Inline Update 03NO00 001
840.
ORN 03 560 839 JG Fuseblock & Inline Updates 21DE00 001
TXL
1.0 50 19 439. 03 560 873 JG Remove Radiator Shutter Content 29JA01 001
IP PNK
TXL
0.8 50 19 03 560 981 JG School Bus Update 04AP01 001
SA840 03 560 1012 JG UH Elec Center Pinout Update 02MY01 001
IP
03 560 1056 LR REMOVE RPO'S LC8 & C30 18JL01 001
SA439 03 560 1109 JG Double-Crimp Update 28SE01 001
ENG-1_P
840. 840. 840. 840. 840.
ORN ORN ORN ORN ORN &JE3 (Page 4)
439. 439.
1.0 TXL
50
19 1.0 TXL
50
19 TXL
1.0 50 19 1.0 TXL
50
19 1.0 TXL
50
19
PNK PNK 239.
IP IP IP IP IP 0.8 TXL 19 0.8 TXL 19
PNK
50 50
15326952 IP IP TXL
0.8 50 19
SERIAL_P AUX1_P AUX2_P DLC_P
16F GT280 ENG
R IP 15392708 15366099
BDY 40M GTMXD SLD
439 ECU_IGN1_P A6
24F GTMXD SLD SA239
R 16M GT280 IP A6 IP
15326956 R_CHASSIS ENG
40F GTMXD SLD
A6 A6 24M GTMXD SLD
DTC AUX POWER AUX POWER DATA LINK CONN 15392710 15336173 239. 239.
Batt + Aux Power #1 Aux Power #2 Data Link Conn PNK PNK
=&JE3&FAM3
Page 8A-55B - 1 Page 8A-19A - 1 Page 8A-19A - 1 Page 8A-50A - 1 439. 439. 0.8 TXL 19 0.8 TXL 19
AXLE_P ENGINE CNTLS 50 50
PNK PNK ENG ENG
840 CIGAR_P (Page 1) 0.8 TXL
50
19 Ecu 0.8 TXL
50
19
R_CHASSIS Page 8A-20B - 5 ENG 15336173
ENG-4_P
24M GTMXD SLD
241. EBC_IGN1_P
SB439 PCV_RLY2_P B6 ENG
(Page 4) BRN IP
639. 1.0 TXL
50
19 B6 24F GTMXD SLD
PNK IP 15366099
AUX POWER
Cigar Lighter 0.8 TXL
50
19
439. 439.
ENG 15392708 PNK PNK 239.
Page 8A-19A - 1 HYD BRAKES PNK
15392709 40M GTMXD SLD TXL
0.8 50 19 TXL
0.8 50 19 ENGINE CNTLS
40M GTMXD SLD C6 IP
Ebc TXL
0.8 50 19
D7 Page 8A-44B - 1
ENG ENG Pcv Rly IP
ENG C6 R_CHASSIS
40F GTMXD SLD Page 8A-20B - 1
IP
D7 15392710 IGNB_RLY_P SC239
40F GTMXD SLD
15392711
(Page 4)
IGNA_RLY_P
639.
PNK (Page 4) 239. 239. 239.
0.5 TXL
50
7
PNK PNK PNK
IP 0.5 TXL 7 0.5 TXL 7 0.5 TXL 7
50 50 50
IP IP IP
CHASSIS_P CRUISE_P =&JE3&FAM3 =&JE4 BRAKE_ISO
241. 241.
BRN BRN ODDS_LED_P 2SP_LED_P
(Page 1) (Page 5) 15326762
TXL
2.0 50 19 TXL
2.0 50 19
30M GTMXD
R_CHASSIS R_CHASSIS A8 IP
541. 1320. IP_EXTN
BRN BLU LT A8 30F GTMXD
CRUISE CONTROL 15326655 15326667
0.5 TXL
50
7
8M GT280 SLD 16M GT280 SLD 0.5 TXL
50
7 15304908
IP Cruise Cntl Sw G R_CHASSIS R R_CHASSIS IP LCT TRANSMISSION 2 SPEED REAR AXLE =
Page 8A-34B - 1 R_ABS R_ABS Overdrive Defeat Sw Led Elec 2Sp Sw 989.
SD541 G 8F GT280 SLD
R 16F GT280 SLD Page 8A-27A - 1 Page 8A-37A - 1 PNK
15326654 15326908 TXL
0.5 50 7
IP_EXTN
241.
=&JE3&FAM3
241.
=&JE4 SA1320
PTO_SW_P
&JE3
541. 541. 541. BRN BRN
BRN BRN BRN 2.0 TXL
50
19 2.0 TXL
50
19
PAGE
D-17
Power Distribution — (LG4-’04i) 7.8L-Diesel/Duramax
STEERING COLUMN IGN1_MAXI IGN3_MAXI
26062266 PAGE 8A-
IGNSW 010-1
CRUISE 034-1 242 (Page 2)
HORN 040-1 (Page 2) 342.
SIR 047-2 RED
WIPER 091-1 5.0
BEAMSW 100-1
TRNHZ 110-1
KEYMNDR 114-3
D5 D2
ACCESSORY
LOCK
OFF
RUN
START
INTERIOR LIGHTS C1 C5 D1 C6 D6
Head Lamp Sw
300.
ORN
5.0
SA300
44 DIMMER
K4 K2 H4 K6 M4 K8 D2
A A A A A A A A A
ILLUM PCM-I GAUGES SIR TURN/BACKUP HTR/AC AXLE/4WD BRAKE CHASSIS
12182112 12182113 12182112 12182112 12182113 12182114 12182114 12182112 12182112
B 10A 1 B 15A B 0A B 10A B 15A B 20A B 20A 1 B 0A B 10A
L3 L1 J7 J5 J3 J1 L5 N7 N5 N3 N1 L7 E1
TRANS_P PCM-I_P GAUGES_P SIR_P TURN_P START_P AXLE_P BRAKE_P CHASSIS_P AUX_WIRE_P IGN4_P
PAGE
D-18
Power Distribution — (LG4-’04i) 7.8L-Diesel/Duramax
BATTERIES
Battery Positive
B A 1 MAXICTR_P
Maxi Ring Term
MAXBATT
IGN1_MAXI
(Page 1) A1 A2 A3 A4 A5 A6 A7 A8
242. 242. 142. 1142. 542 HVAC_MTR_P
RED RED RED RED
5.0 5.0 5.0 3.0 1542.
IGN3_MAXI SEO01 RED
3.0
342 1342
(Page 1) (Page 9) HVAC
TRLR_LP_P
Blow Motor Rly
SA242 IGN4_MAX SA1142
SEO02
1242 SA142
(Page 5) 1342
242 STARTRLY_P 142. 142. 1142 HEADLAMP_P 1142. EXTERIOR LIGHT (Page 9)
RED RED RED Brake Lp Rly
STARTING & CHARGING 5.0 5.0 EXTERIOR LIGHT 3.0
Starter Rly Head Lamp Sw
B4 D6 F4 F8
TRLR
A A A A A A A A A A A
STOP HAZARD TRN/HAZ PWR ACCY RADIO/CHIME PWR POST CHMSL DRL MARKER LP PARK COURTESY
12182114 12182116 12182114 12182114 12182113 12182114 12182114 12182113 12182114 12182114 12182112
B 20A B 25A B B 20A 20A B 15A B 20A B 20A BB 15A B 20A 20A B 10A
C7 C5 C3 C1 E3 E5 E7 G3 G1 G7 G5
1340.
1140. 1740. ORN
ORN ORN
ACCY_P POST 1.0 COURTESY_P
0.8 0.8
540 840 40
140 BRK_SW_P 1040 HAZ_P 640 TRLR_HAZ_P (Page 7) (Page 8) CHMSL_ISO_P 340 DRL_BEAM_P MRK_LPS_P 240 PARK_P (Page 8)
SA1140
RPO LEGEND
RADIO IP CLUSTER CHIME MDL
RQ3 - TRACTOR Radio Pwr Ipc (Batt) Chime Mdl
U86 - TRAILER WIRING
PAGE
D-19
Power Distribution — (LG4-’04i) 7.8L-Diesel/Duramax
RPO LEGEND
K40 - EXHAUST BRAKE
NPE - EXHAUST RESTRICTOR
JE3 - HYDRAULIC BRAKES
RQ3 - TRACTOR WIRING
U86 - TRAILER WIRING
FAM3 - FAMILY 3
BATTERIES
Battery Positive
BUSBAR_P BUSBAR2_P
1 1
(Page 4) (Page 4)
UHDIST_P
Underhood Distribution Center
12146281 PAGE 8A-
PTO RLY 18A-2
FUEL PUMP RLY 22A/C-1
STARTER RLY 30A/E-1 J3-A J2-A
HORN RLY 40A-1 UHBATT
PAGE
D-20
Power Distribution — (LG4-’04i) 7.8L-Diesel/Duramax
IGNB_RLY_P
439
IGN_A_P IGNA_RLY_P IGN_B_P (Page 8)
1042 439 1042
(Page 3) (Page 8) (Page 3)
C6 C4 A4 A6
Uh - Ign Rlys
30 86 86 30
IGNA RLY IGNB RLY
12088567 12193604
87 85 85 87
D4 D6 B6 B4
2000. 2000.
BUSBAR2_P BUSBAR_P PPL PPL
5.0 5.0
(Page 3) (Page 3) 250 IGNA_RLY_G 250 IGNB_RLY_G
Loop Anchor
1. 1. Loop Anchor
RED RED
5.0 5.0 LB2000
LA2000
GND DIST GND DIST
2000. Gnd Zone #2B Gnd Zone #2B 2000.
PPL PPL
5.0 5.0
Uh - Block Asm
&L18/LLY/LG4 &L18
PCM-B ENG-3
L18/LLY/LG5 O2A L18/LG4/LG5
HTD FUEL ENG-4 12092078
A 12092079 A A A/C COMP A REAR DEFOG A A ENG-1 A L18 A ENG-2 A
LLY/LG4/LG5 L18/LLY/LG4 15A
10A 12092079 15092075 12092079 12092078 12092078
12092077 12092079
B B B 10A B 30A B B 10A B 15A B 15A B
LG4 20A 10A LLY
12092078 12092076
25A 25A
RPO LEGEND
CREWCAB - CREW CAB
PAGE
D-21
Power Distribution — (LG4-’04i) 7.8L-Diesel/Duramax
RPO LEGEND Loop Anchor
MWF - MD AUTO TRANS
FAM3 - FAMILY 3 EXTERIOR LIGHT EXTERIOR LIGHT EXTERIOR LIGHT BRAKES
Head Lamp Sw LA755 Turn Haz Sw Turn Haz Sw Brake Switch
I/P Distribution/Relay Center
12129833 PAGE 8A-
ECU CONTROL RLY 20B-3
HEATED FUEL RLY 23B-1
DRL RLY 102A-1 450 IGN4_RLY_G
BRAKE LAMP RLY 110A-2 TIMER_P
CHMSL RLY 110A-2 ONSTAR_BAT 755.
LH TURN TRAILER RLY 110A-2 (Page 9) 755. BLK
RH TURN TRAILER RLY 110A-2 (Page 5) 9 PARK_LP_P BLK 5.0 18 LR_STOP_LP 19 RR_STOP_LP 17 BRAKE_ISO_P
MARKER LAMP RLY 110A-4 1342. 1242.
HEATED MIRROR RLY 147B-1 5.0
RED RED
3.0 5.0 GND DIST
Gnd Zone #4B
T1 S5 R5 R1 L86 L30 S3 T3 S7
T2 S6 R8 R6 R2 R4 L85 L87 S4 T4 S8
640.
ORN 2609. 2509. 2040. 618. 619.
2140. BRN/WHT BRN ORN YEL GRN DK
2.0
ORN 1.0 1.0 0.8 1.0 1.0 BRAKE_ISO
0.8
1320
(Page 8)
SA2140 SA2609 IGN4_RLY
343 WIN_IGN4_P LR_TURN_P RR_TURN_P
Blunt Cut
43
BA2040 (Page 7)
2140. 2140. 2609.
ORN ORN BRN/WHT
0.8 0.8 1.0
POWER WINDOW EXTERIOR LIGHT EXTERIOR LIGHT
ONSTAR_P2 ONSTAR_P1 MRK_RLY_P Window Switch Lr Turn Lp Rr Turn Lp
SE2509
1242.
RED
SEO - Penski SEO - Penski SB2609 SH2509 5.0 539. 539.
Dome Lp Timer Dome Lp Timer PNK PNK
ONSTAR_BAT SA1242 1.0 1.0
1242
(Page 5) 1242. 1242.
2609. 2609. 2509. 2509. RED RED
BRN/WHT BRN/WHT BRN BRN 5.0 5.0
2.0 1.0 1.0 2.0 REV_P PTO_RLY_P
PAGE
D-22
Power Distribution — (LG4-’04i) 7.8L-Diesel/Duramax
GAUGES_P AUX_WIRE_P
ENG-2_P
(Page 1) (Page 1)
(Page 4)
39. 641.
PNK BRN
0.5 0.8
SA39
339. 339.
SA641 PNK PNK
0.8 0.8
641. 641. 641. 641.
BRN BRN BRN BRN
39. 39. 39. 39. 39. 39. 0.8 0.8 0.8 0.8 Loop Anchor SA339
PNK PNK PNK PNK PNK PNK
0.5 0.5 0.5 0.5 0.5 0.5 LA339
IPC_IGN1_P DRL_RLY_P TELLTALE_P TEMP_GAGE_P ILLUM_P 30M GTMXD 40M GTMXD SLD
30F GTMXD B10 B2 339. 339. 339.
A10 PNK PNK PNK
B10 30F GTMXD 40F GTMXD SLD
B2 0.8 0.8 0.8
A10 30M GTMXD
EXTERIOR LIGHT MD TRANSMISSION LCT TRANSMISSION HYD BRAKES STARTING & CHARGING STARTING & CHARGING MD TRANSMISSION
Reverse Sw Reverse Rly Nsbu Rev Sw Ebc Starter Rly Nsbu-Start Sw Neutral Start Rly
PAGE
D-23
Power Distribution — (LG4-’04i) 7.8L-Diesel/Duramax
IGN4_RLY IGN4_P
(Page 5) (Page 1)
ACCY_P
540. 540.
ORN ORN IGNSW_D2_P WASH_P WIPE_P
IGN_P1 IGN_P2
1.0 1.0
R_HVAC_P
1020.
PNK
540. 0.5
ORN ECU_RLY_1 ECU_RLY_2
440.
1.0 ORN 440. 440.
3.0 ORN ORN SA1020
SB540 3.0 1.0
540.
ORN
1.0 SA440
1020. 1020.
540. 540. 540. PNK PNK 1020.
540. ORN ORN ORN 0.5 0.5 PNK
ORN
1.0 1.0 1.0 0.5
1.0 440.
LK_RLY_P RFA_P ORN
1.0 30F GTMXD SLD
IPC_IGN_P SDG_2_P C4 IP
440. 440. C4 ENG
22M GTMXD 22M GTMXD ORN ORN 30M GTMXD SLD
B11 B11 1.0 1.0
B11 22F GTMXD B11 PWR DR LK KEYLESS ENTRY MD_BAT_P 440 TCM_BAT_P
22F GTMXD ECU_BATT_P
Dr Lk Rly Rfa Mdl IP CLUSTER SERIAL DATA
Ipc Sdg Mdl
1020.
30M GTMXD SLD PNK
ENG A2 0.8
IP MD TRANSMISSION TRANSMISSION ENGINE CNTLS
540. 540. 540. 540. 30F GTMXD SLD
A2
Tcm Tcm Ecu
ORN ORN ORN ORN
1.0 1.0 1.0 1.0
1020.
SC540 PASS_LK_P SB1020 PNK
RPO LEGEND 0.8
AU3 - POWER DOOR LOCKS
AU0 - KEYLESS ENTRY
DB5 - MANUAL OSRVM
540. 540.
ORN ORN DB6 - HTD,LTD,PWR OSRVM
PWR DR LK 440. 1020. 1020. 1020. 1020.
1.0 1.0 ORN JE4 - AIR BRAKES PNK PNK PNK PNK
Pass Dr Lck Sw MWF - MD AUTO TRANS
1.0 0.8 0.8 0.8 0.8
MX4/MTW - FAM 3 LCT
MWW/MWX - MANUAL TRANS
UXT - TRANS TEMP GAUGE
AK5 - DUAL SIR ECU_IGN0_P
MIR_SW_P DRV_LK_P SDG_1_P LCT_IGN0_P LCT1_IGN0_P MD_IGN0_P
PAGE
D-24
Power Distribution — (LG4-’04i) 7.8L-Diesel/Duramax
PCM-I_P
POST
(Page 1)
(Page 2)
840.
ORN
1.0
439.
SA840 PNK
0.8
439. SA439
PNK
0.8
840. 840. 840. 840. 840. 439. 439.
ORN ORN ORN ORN ORN PNK PNK
1.0 1.0 1.0 1.0 1.0 0.8 0.8
PAGE
D-25
Power Distribution — (LG4-’04i) 7.8L-Diesel/Duramax
SIR_P
(Page 1)
1139.
YEL
0.5
SB1139
1139. 1139.
YEL YEL
0.5 0.5
1342
(Page 2)
Dual SIR Driver only
1139.
YEL 1342.
SEO01 RED
0.5
3.0
1342
SA1139 (Page 2) COURTESY_P
1139.
YEL TIMER_P (Page 2)
0.5
1139. 1139. 1139. SA1342 1342
YEL YEL YEL (Page 5)
0.5 0.5 0.5 1342.
RED 40.
3.0 ORN
1342. 0.5
Driver only Dual SIR RED
3.0 16F GT280
C
SEO02
C 16M GT280
SDM_P SIR_OHM_P PSIR_P 1342
(Page 2) SEO02
1342
(Page 2)
40.
SA40
ORN
0.8
40. 40.
ORN ORN
0.8 0.8
DOME_P RR_DOME_P
PAGE
D-26
Power Distribution — (LG5) 7.2L-Diesel/CAT
IGN1_MAXI IGN3_MAXI
STEERING COLUMN
26062266 PAGE 8A-
IGNSW 010-1 242 (Page 2)
CRUISE 034-1 (Page 2) 342.
HORN 040-1 RED
SIR 047-2 TXL
5.0 50 19
WIPER 091-1 IP
BEAMSW 100-1
TRNHZ 110-1
KEYMNDR 114-3 D5 D2
ACCESSORY
LOCK
OFF
RUN
START
EXTERIOR LIGHTING
Head Lamp Sw C1 C5 D1 C6 D6
Page 8A- 110A - 5
300.
ORN
5.0 TXL
50
19
IP
44 DIMMER SA300
K4 K2 H4 K6 M4 K8 D2
A A A A A A A A A
ILLUM PCM-I GAUGES SIR TURN/BACKUP HTR/AC AXLE/4WD BRAKE CHASSIS
12182112 12182113 12182112 12182112 12182113 12182114 12182114 12182112 12182112
B 10A B 15A B 10A B 10A B 15A B 20A B 20A B 10A B 10A
L3 L1 J7 J5 J3 J1 L5 N7 N5 N3 N1 L7 E1
ILLUM TRANS_P PCM-I_P GAUGES_P TURN_P START_P AXLE_P BRAKE_P CHASSIS_P AUX_WIRE_P IGN4_P
PAGE
D-27
Power Distribution — (LG5) 7.2L-Diesel/CAT
STARTING & CHARGING
Battery
Page 8A- 30C -2
12092231
IGN1_MAXI
(Page 1) A1 A2 A3 A4 A5 A6 A7 A8
242. 242. 142. 1142. 1342.
RED RED RED RED RED
5.0 TXL
50
19 5.0 TXL
50
19 5.0 TXL
50
19 3.0 TXL
50
19 3.0 TXL
50
19
1542.
&RQ3/U86
IP IP IP IP IP RED
IGN3_MAXI
2.0 TXL
50
19
342 IP
(Page 1) 542 HVAC_MTR_P TRLR_LP_P
TRLR
A A A A A A A A A A A
STOP HAZARD TRN/HAZ PWR ACCY RADIO/CHIME PWR POST CHMSL DRL MARKER LP PARK COURTESY
12182114 12182116 12182114 12182114 12182113 12182114 12182114 12182113 12182114 12182114 12182112
B 20A B 25A B B 20A 20A B 15A B 20A B 20A B 15A B 20A B 20A B 10A
12110746
C7 C5 C3 C1 E3 E5 E7 G3 G1 G7 G5
1140. 1740.
ORN ORN
ACCY_P 0.8 TXL 19 POST TXL
0.8 50 19
50
IP IP
540 840
140 BRK_SW_P 1040 HAZ_P 640 TRLR_HAZ_P (Page 7) (Page 8) CHMSL_ISO_P 340 DRL_BEAM_P 1340 MRK_LPS_P 240 PARK_P 40 DOME_P
SA1140
1140. 1140.
BRAKES EXTERIOR LIGHT EXTERIOR LIGHT ORN ORN EXTERIOR LIGHT DRL EXTERIOR LIGHT EXTERIOR LIGHT INTERIOR LIGHT
Brake Switch Turn Hazard Sw Trailer Rlys 0.8 TXL
50
19 0.8 TXL
50
19
Chmsl Iso Rly Drl Diode Marker Lp Rly Head Lamp Sw Dome Lamps
IP IP
Page 8A- 44B/C - 4 Page 8A-110A -1 Page 8A-110A - 2 Page 8A- 110A - 2 Page 8A-102A - 1 Page 8A-110A -4 Page 8A-110A - 5 Page 8A-114A - 2
1140 RADIO_P IPC1_P CHIME_P
PAGE
D-28
Power Distribution — (LG5) 7.2L-Diesel/CAT
2 2
(Page 4) (Page 4)
Underhood Distribution Center UHDIST_P
12146281 PAGE 8A-
PTO RLY 18C-2
HEATED FUEL RLY 22C-1
STARTER RLY 30C-1
REVERSE RLY 23C-1
27C-2
NEUTRAL START RLY 27C-2
HORN RLY 40A-1 UHBATT J3-A J2-A
SA1642 SA1042
PAGE
D-29
Power Distribution — (LG5) 7.2L-Diesel/CAT
J1-F7 J1-H7 J1-K7 J1-F1 J1-G6 J1-J6 J1-J4 J1-G4 J1-C6 J1-C4 J1-A4 J1-A6
Uh - Block Asm
560_fsblk_uh 001
UPC FNA
ENG-3 30 86 86 30
HTD FUEL L18/LG4/LG5 ENG-4 IGNA RLY IGNB RLY
A PCM-B A LB7/LG4/LG5 A A/C COMP A REAR DEFOG B 12092078 B ENG-2 B L18/LB7/LG4 B ENG-1
12092079 12092077 12092079 15092075 15A 12092078 12092079 12092079
15A 10A 10A
12088567 12193604
B 10A B 20A B 10A B 30A A LB7
A A A
87 85 85 87
12092076
25A
J1- 12146281
J2- 12110127
J3- 12110127
J1-G8 J1-J8 J1-L8 J1-G2 J1-F5 J1-H5 J1-F3 J1-H3 J1-D4 J1-D6 J1-B6 J1-B4
HVAC_RLYB_P
HVAC
Enable Rly
Page 8A-65B - 2
OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 9:13:05 am ORGANIZATION
Power Dist (LG5)
2003 M. D. C Series 03 X &LG5 h22010c 006 Pilot B 2003 Medium Duty C Series
Panel Set: 4 schematic sheet1 32 $IVEDWORK/h22010c__006 Thursday, October 11, 2001 Panel Set: 4
PAGE
D-30
Power Distribution — (LG5) 7.2L-Diesel/CAT
RPO LEGEND Loop Anchor
FAM3 - FAMILY 3
EXTERIOR LIGHT EXTERIOR LIGHT EXTERIOR LIGHT BRAKES
Head Lamp Sw LA755 Turn Haz Sw Turn Haz Sw Brake Switch
Page 8A-110A - 5 Page 8A-110A - 1 Page 8A-110A - 1 Page 8A- 44B/C - 4
450 IGN4_RLY_G
755.
755. BLK
9 PARK_LP_P BLK 5.0 TXL 19 18 LR_STOP_LP 19 RR_STOP_LP 17 BRAKE_ISO_P
50
5.0 TXL 19 IP
50
IP
GND DIST
Gnd Zone #4B
R5 R1 Page 8A-14C -5 L86 L30 S3 T3 S7
43 LR_TURN_P RR_TURN_P
(Page 7)
POWER WINDOW Blunt Cut
Window Switch BA2040
IGN4_MAX
Page 8A- 120A/B - 1
(Page 2)
EXTERIOR LIGHT EXTERIOR LIGHT
Lr Turn Lp Rr Turn Lp
Page 8A-110A - 3 Page 8A-110A - 3
SA2609 SE2509
EXTERIOR LIGHTING EXTERIOR LIGHTING BODY BUILDER BODY BUILDER EXTERIOR LIGHTING EXTERIOR LIGHTING
Right Rear Parklamp Right Front Parklamp Right Park Left Park Left Front Parklamp Left Rear Parklamp
Page 8A-110A - 3 Page 8A- 110A - 1 Page 8A- 119D -1 Page 8A- 119D -1 Page 8A- 110A - 1 Page 8A- 110A - 3
PAGE
D-31
Power Distribution — (LG5) 7.2L-Diesel/CAT
GAUGES_P AUX_WIRE_P ENG-2_P
339. 339.
-T62 &UXT -T62
39. 39. 39. 39. 39. 39. 641. 641. 641. 641. PNK PNK
TXL
0.8 50 19 0.8 TXL 19
PNK PNK PNK PNK PNK PNK BRN BRN BRN BRN 50
0.5 TXL 7 0.5 TXL 7 TXL
0.5 50 7 0.5 TXL 7 TXL
0.5 50 7 0.5 TXL 7 TXL
0.8 50 19 TXL
0.8 50 19 TXL
0.8 50 19 0.8 TXL 19 ENG ENG
50 50 50 50 50
IP IP IP IP IP IP IP IP IP IP 15326636
6F GT280 SLD
B ENG
15304908 15326762 15392708
30F GTMXD EXH_BRK
IPC_IGN1_P DRL_RLY_P TELLTALE_P TEMP_GAGE_P ILLUM_P
A10
H_MIR_RLY_P 30M GTMXD DRL_P 40M GTMXD SLD B
IP B10 IP B2 IP 6M GT280 SLD
XBDY 15326640
B2 R_CHASSIS H_FUEL2_P
A10 30M GTMXD B10 IP_EXTN
40F GTMXD SLD
15326762 30F GTMXD 15392710
15304908
339.
IP CLUSTER DRL TELL TALE TELL TALE EXTERIOR LIGHT POWER MIRRORS DRL PNK
=&AU0 =&DB6/DB8 =&FAM3 0.8 TXL 19
Ipc Drl Rly Tt Module Trans Temp Gauge Headlamp Sw 39. Htd Mirror Rly 641. Drl Mdl 641. 50
PNK BRN BRN EXH_BRK
Page 8A-81A - 2 Page 8A-102A - 1 Page 8A-86A - 1 Page 8A-86A - 2 Page 8A-110A - 5 Page 8A-147B -1 Page 8A-102A -1 HEATED FUEL
0.5 TXL
50
7 0.8 TXL
50
19 0.8 TXL
50
19
Heated Fuel Rly
XBDY IP_EXTN R_CHASSIS
Page 8A-23C - 1
EXHBRAKE_P
RFA_IGN1_P H_MIR_SW_P BB_P
EXH BRAKE/RSTR
KEYLESS ENTRY POWER MIRRORS BODY BUILDER
Exhaust Brake/Rstr Sol
Rfa Mdl Htd Mirror Sw Ign 3
Page 8A-29A - 1
Page 8A-132A - 1 Page 8A-147B -1 Page 8A-119D - 1
BRAKE_P
(Page 1)
TURN_P
&JE4
441.
BRN (Page 1)
START_P
0.5 TXL
50
7
IP 139. (Page 1)
PNK
TXL
0.8 50 19
806.
IP PPL
SA139 TXL
0.5 50 7
SA441
IP
139 IGTRNHAZ_P
SA806
139.
&JE4 &JE4 PNK
441. 441. 0.8 TXL 19
50
BRN BRN IP &JE3
0.5 TXL 7 0.8 TXL 19
15355480
806. 806.
50 50
IP IP EXTERIOR LIGHT 30F GTMXD SLD PPL PPL
D3 IP 0.5 TXL 7 0.5 TXL 7
Turnhaz Sw IP
50 50
15392708 Page 8A-110A - 1 D3 ENG IP
40M GTMXD SLD 30M GTMXD SLD 15392708 15392711
A6 15355479 40M GTMXD SLD 40F GTMXD SLD 806 CRANK2_P
IP
C9 IP
D1 IP
A6 R_CHASSIS
40F GTMXD SLD C9 R_CHASSIS ENG
15392710 40F GTMXD SLD D1 40M GTMXD SLD
15392710 15392709
=&JE3&FAM3
=&JE4 806. STARTING & CHARGING
441. &MWW/MWX &MWF &M74/MX4/MTW
PPL
BRN 139. 139. 139. Clutch Sw
PNK PNK PNK 0.8 TXL 19
Page 8A-30C - 1
0.8 TXL
50
19
R_CHASSIS
50
806.
&MWF
R_CHASSIS 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19
ENG ENG ENG PPL
0.8 TXL 19
50
ENG RPO LEGEND
TCC_P EBC_IGN3_P BU_MAN3_P BU_MD_P BU_LCT_P EBC_CRANK_P 806 CRANK_C_P N_START_P
FAM3 - FAMILY 3
MWF - MD AUTO TRANS UXT - TRANS TEMP GAUGE
M74 - LCT 1000 AUTO TRANS JE3 - HYDRO BRAKES
MX4 - LCT 2000 AUTO TRANS JE4 - AIR BRAKES
MTW - LCT 2400 AUTO TRANS DB6 - HTD, LTD, PWR OSRVM
AIR BRAKES AIR BRAKES EXTERIOR LIGHT MD TRANSMISSION LCT TRANSMISSION HYD BRAKES STARTING & CHARGING MD TRANSMISSION MWW/MWX - MANUAL TRANS T62 - DRL DELETE
Brake Sw Brake Rly Reverse Sw Reverse Rly Nsbu Rev Sw Ebc Nsbu-Start Sw Neutral Start Rly DB8 - HEATED OSRVM
Page 8A- 44C - 4 Page 8A- 44C - 2 Page 8A-110A - 6 Page 8A- 27C - 2 Page 8A-27A - 3 Page 8A-44B -1 Page 8A-30C -1 Page 8A-27C -2 AU0 - REMOTE KEYLESS ENTRY
PAGE
D-32
Power Distribution — (LG5) 7.2L-Diesel/CAT
PCM-B_P
RPO LEGEND TRANS_P
(Page 4)
AU3 - POWER DOOR LOCKS
(Page 1)
AU0 - KEYLESS ENTRY
ACCY_P DB5 - MANUAL OSRVM
1020.
DB6 - HTD,LTD,PWR OSRVM PNK
(Page 2)
JE4 - AIR BRAKES 0.5 TXL 7
50
MWF - MD AUTO TRANS IP
&MWW/MWX &M74/MX4/MTW/MWF
540. 440. 440. M74 - LCT 1000 AUTO TRANS
ORN ORN ORN MX4 - LCT 2000 AUTO TRANS
1.0 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19
MTW - LCT 2400 AUTO TRANS
SA1020
IP ENG ENG
UXT - TRANS TEMP GAUGE
SA540 MWW/MWX - MANUAL TRANS 1020. 1020. 1020.
SA440 PNK PNK PNK
0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7
&M74/MX4/MTW/MWF &MWF IP IP IP
440. 440.
540. 540. ORN ORN IPC_IGN_P SDG_2_P
ORN ORN
0.8 TXL 19 0.8 TXL 19
1.0 TXL
50
19 1.0 TXL
50
19
ENG
50
ENG
50 15355480
IP IP 30F GTMXD SLD
IP
C4
ENG
R_HVAC_P 15355479 IP CLUSTER 30M GTMXD SLD
C4
30M GTMXD SLD SERIAL DATA
A2 15355479
ENG Ipc Sdg Mdl
IP MD_BAT_P 440 TCM_BAT_P Page 8A-81A - 2 Page 8A-56A - 1
30F GTMXD SLD
A2
15355480
REAR HEATER 15304908
Rear Heater Rly A9 30F GTMXD
440.
Page 8A-66A - 1 IP
XBDY ORN MD TRANSMISSION TRANSMISSION &M74/MX4/MTW
A9 TXL
0.5 50 7 1020.
30M GTMXD
IP
Tcm Tcm PNK
15326762 IGN4_P
Page 8A-27C - 1 Page 8A-27A/C - 1 0.8 TXL
50
19
SDG_1_P ENG
(Page 1) &MWF
SB1020 1020.
=&AU3/AU0 SERIAL DATA PNK
540. 43. TXL
0.8 50 19
ORN Sdg Mdl YEL ENG
1.0 TXL 19 Page 8A-56A - 1 1.0 TXL 19
50 50
XBDY IP &M74/MX4/MTW &M74/MX4/MTW
1020. 1020.
=&DB6-AU3-AU0
SB540 SA43 PNK PNK
540. 0.8 TXL 19 0.8 TXL 19
50 50
ORN ENG ENG
1.0 TXL
50
19
XBDY
=&AU3/AU0 =&AU3 =&AU3 =&AU0 43. 43. 43. 43.
540. 540. 540. 540. YEL YEL YEL YEL LCT_IGN0_P LCT1_IGN0_P MD_IGN0_P
ORN ORN ORN ORN
1.0 TXL 19 1.0 TXL 19 1.0 TXL 19 1.0 TXL 19
1.0 TXL
50
19 1.0 TXL
50
19 TXL
1.0 50 19 1.0 TXL
50
19
IP
50
IP
50
IP
50 50
IP
XBDY XBDY XBDY XBDY
IGN4_RLY IGNSW_D2_P WASH_P WIPE_P
LK_RLY_P RFA_P
15317322 15317322 (Page 5) LCT TRANSMISSION LCT TRANSMISSION MD TRANSMISSION
22M GTMXD 22M GTMXD Tcm Tcm Tcm
B11 XBDY B11 XBDY Page 8A-27A - 1 Page 8A-27A -1 Page 8A-27C - 1
LDOOR RDOOR
B11 22F GTMXD
B11
22F GTMXD IP CLUSTER WIPER/WASHER WIPER/WASHER
15317325 15317325 PWR DR LK KEYLESS ENTRY
Ipc Wiper Motor Wiper Switch
Dr Lk Rly Rfa Mdl
Page 8A-81A - 2 Page 8A-91A - 1 Page 8A-91A - 1
Page 8A-130A - 1 Page 8A-132A - 1
ILLUM
=&DB6-AU3 =&AU3&DB6 =&AU3&DB5 =&AU3
540. 540. 540. 540. (Page 1)
ORN ORN ORN ORN
TXL
1.0 50 19 TXL
1.0 50 19 1.0 TXL 19 1.0 TXL 19
50 50 8.
LDOOR LDOOR LDOOR RDOOR GRA
SC540 PASS_LK_P 0.5 TXL
50
7
IP
=&AU3&DB6 =&AU3&DB6
540. 540.
ORN ORN PWR DR LK
1.0 TXL 19 1.0 TXL 19 SA8
LDOOR
50
LDOOR
50 Pass Dr Lck Sw 8.
&JE4
8.
&UXT
8. 8. 8. 8. 8.
Page 8A-130A - 1 GRA GRA GRA GRA GRA GRA GRA
TXL
0.5 50 7 0.5 TXL
50
7 TXL
0.5 50 7 0.5 TXL
50
7 0.5 TXL
50
7 TXL
0.5 50 7 TXL
0.5 50 7
IP IP IP IP IP IP IP
MIR_SW_P DRV_LK_P GAUGE_DIM2 GAUGE_DIM RADIO_DIM IPC_DIM PSIR_DIM HVAC_DIM 8 SHIFT_DIM R_HVAC_DIM
POWER MIRRORS PWR DR LK TELL TALE TELL TALE RADIO IP CLUSTER SIR HVAC MD TRANSMISSION REAR HEATER
Mirror Switch Drv Dr Lck Sw Sys Air Press Gauge Illum Trans Temp Gauge Illum Illumination Ipc Defeat Sw Illum Hvac Switch Elect Shift Selector Rear Heater Sw
Page 8A-147B - 1 Page 8A-130A - 1 Page 8A-86A - 2 Page 8A-86A - 2 Page 8A- 150A - 1 Page 8A-81A - 2 Page 8A- 47A/B - 2 Page 8A-60A/65B -1 Page 8A-27C - 1 Page 8A-66A - 1
PAGE
D-33
Power Distribution — (LG5) 7.2L-Diesel/CAT
03 560 000 TY PILOT B - INITIAL CREATION 10OC00 001
POST 03 560 799 LR REVISED HEATED FUEL AND WATER IN FUEL 10OC00 001
BRAKE_ISO
(Page 2) 03 560 803 JG UNDERHOOD CENTER LABEL CHANGE 11OC00 001
(Page 5) 03 560 805 JG REMOVE SCHOOL BUS CONTENT 27OC00 001
840. 03 560 814 JG R. ABS to R. Chassis Inline Update 03NO00 001
ORN 03 560 818 JG Change UH Mini CB's to Fuses 20NO00 001
1.0 TXL
50
19
1320. 03 560 839 JG Fuseblock Update 19DE00 001
IP BLU LT 03 560 873 JG Remove Radiator Shutter Content 29JA01 001
SA840 0.5 TXL
50
7
03 560 981 JG School Bus Updates 04AP01 001
IP 03 560 1062 JG Update Block Asm Hookup 25JL01 001
SA1320
840. 840. 840. 840. 840.
ORN ORN ORN ORN ORN
TXL
1.0 50 19 TXL
1.0 50 19 TXL
1.0 50 19 1.0 TXL 19 TXL
1.0 50 19 AXLE_P
50
IP IP IP IP IP &RQ3/U86
1320. 1320. 1320. (Page 1)
15326952 BLU LT BLU LT BLU LT 241.
SERIAL_P AUX1_P AUX2_P DLC_P BRN
16F GT280 0.5 TXL 7 0.5 TXL 7 0.5 TXL 7
R IP
50 50 50 TXL
1.0 50 19
IP IP IP
BDY IP
R 16M GT280 15392708
15326956 40M GTMXD SLD 15392708
CHMSL_RLY_P BRKLP_RLY_P D3 IP
1320 BRK_NO_P 40M GTMXD SLD
DTC AUX POWER AUX POWER DATA LINK CONN C6 IP
Aux Power #1 Aux Power #2 Data Link Conn D3 R_CHASSIS
Batt + 40F GTMXD SLD C6 R_CHASSIS
Page 8A-55B - 1 Page 8A-19A -1 Page 8A-19A - 1 Page 8A-50A - 1 15392710 40F GTMXD SLD
15392710
ENG-3_P
840 CIGAR_P
EXTERIOR LIGHT EXTERIOR LIGHT ENGINE CNTLS
(Page 4)
Chmsl Iso Rly Brake Lp Rly Ecu
Page 8A-110A - 2 Page 8A-110A - 2 Page 8A-20C - 8
539.
PNK PCM-I_P
AUX POWER 0.8 TXL
50
19
241.
=&JE3&FAM3
241.
=&JE4
ENG 1320 BB_STOP_P (Page 1) BRN BRN
Cigar Lighter
Page 8A-19A - 1 2.0 TXL
50
19 2.0 TXL
50
19
SA539 R_CHASSIS R_CHASSIS
15326655 15326667
8M GT280 SLD 16M GT280 SLD
&MWF BODY BUILDER G R_CHASSIS
R R_CHASSIS
539. 539. 539.
PNK PNK PNK Stop &JE3 R_ABS R_ABS
439. G R
0.8 TXL 19 0.8 TXL 19 0.8 TXL 19 Page 8A-119D - 1 PNK 8F GT280 SLD 16F GT280 SLD
50 50 50 15326654 15326908
ENG ENG ENG 0.8 TXL 19
50
IP =&JE3&FAM3 =&JE4
241. 241.
REV_P C_PTO_RLY_P HTR_RLY_P &JE4 BRN BRN
CHASSIS_P 439. SA439 2.0 TXL
50
19 TXL
2.0 50 19
PNK R_ABS R_ABS
(Page 1) TXL
0.8 50 19
ENG-1_P IP
541. &JE3 &JE3
BRN (Page 4) 439. 439.
MD TRANSMISSION UPFITER PROV ENGINE CNTLS PNK PNK
0.5 TXL
50
7
Reverse Rly 239.
IP Pto Rly Htd Air Rly 0.8 TXL
50
19 0.8 TXL
50
19
Page 8A-27C - 2 Page 8A-18C - 2 Page 8A- 20C - 1 PNK IP IP 12129565
0.8 TXL 19 4F MP280 SLD
SD541 50 B R_ABS
ENG
B 2SPD
4M MP280 SLD
15355479 15355480 15392708 12129600
30M GTMXD SLD 30F GTMXD SLD 40M GTMXD SLD
541. 541. 541.
&JE3 B10 ENG A4 IP A6 IP =&HPZ
BRN BRN BRN IP ENG R_CHASSIS 241.
B10 A4 A6 40F GTMXD SLD BRN
0.5 TXL 7 0.5 TXL 7 0.5 TXL 7 30F GTMXD SLD 30M GTMXD SLD
50 50 50 15355480 15355479 15392710 2.0 TXL 19
IP IP IP 50
2SPD
239.
15326762 PNK
30M GTMXD EAC_RLY_P 541 AIR_DRY_P =&JE3&FAM3 2SP_RLY_P
A12 B5 0.5 TXL 7 439. 439.
IP 50
PNK PNK
IP_EXTN IP
A12 B5 30F GTMXD 0.8 TXL
50
19 0.8 TXL
50
19
15304908 SC239 ENG R_CHASSIS
=&JPZ =&NW9
HYDRO BRAKES AIR BRAKES SB439 2 SPEED REAR AXLE
541. 541. Reservoir Air Press Sw Air Dryer 2Speed Rly
BRN BRN 239. 239. 239.
Page 8A- 44B - 5 Page 8A- 44C -5 PNK PNK PNK Page 8A-37C - 1
0.5 TXL 7 TXL
0.5 50 7 439. 439. 439.
IP_EXTN
50
IP_EXTN 0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7
PNK PNK PNK
IP IP IP TXL
0.8 50 19 0.8 TXL 19 TXL
0.8 50 19
50
AIR_SUSP_P TCS_SW_P ENG ENG ENG
RPO LEGEND
ODDS_LED_P PTO_LED_P 2SP_LED_P CAT_IGN1_P EBC_IGN1_P
JPZ - REAR AIR SUSPENSION
NW9 - ELECT TRAC CNTRL
IGNB_RLY_P JE3 - HYDRO BRAKES
JE4 - AIR BRAKES
REAR AIR SUSP BRAKES (Page 4)
HPZ - CONTROL RR AXLE
Air Susp Sw Tcs Led LCT TRANSMISSION UPFITTER PROV 2 SPEED REAR AXLE IGNA_RLY_P ENGINE CNTLS HYD BRAKES MWF - MD AUTO TRANS
Page 8A-52A - 1 Page 8A-44B/C -2 Overdrive Defeat Sw Led Pto Enable Sw Elec 2Sp Sw (Page 4)
Ecu Ebc RQ3 - TRACTOR
Page 8A-27A - 1 Page 8A-18C - 1 Page 8A-37C - 1 Page 8A-20C - 5 Page 8A-44B - 1
U86 - TRAILER WIRING
FAM3 - FAMILY 3
PAGE
D-34
Power Distribution — (LB7) 6.6L-Diesel/Duramax
STEERING COLUMN IGN1_MAXI IGN3_MAXI
26062266 PAGE 8A-
IGNSW 010-1
CRUISE 034-1 242 (Page 2)
HORN 040-1 (Page 2) 342.
SIR 047-2 RED
WIPER 091-1 TXL
5.0 50 19
BEAMSW 100-1 IP
TRNHZ 110-1
KEYMNDR 114-3
D5 D2
ACCESSORY
LOCK
OFF
RUN
START
EXTERIOR LIGHT
Head Lamp Sw C1 C5 D1 C6 D6
Page 8A-110A - 5
300.
ORN
5.0 TXL
50
19
IP
44 DIMMER SA300
K4 K2 H4 K6 M4 K8 D2
L3 L1 J7 J5 J3 J1 L5 N7 N5 N3 N1 L7 E1
ILLUM TRANS_P PCM-I_P GAUGES_P TURN_P START_P BRAKE_P CHASSIS_P AUX_WIRE_P IGN4_P
8 1020 439 39 139 806 441 541 641 43
(Page 7) (Page 7) (Page 8) (Page 6) (Page 6) (Page 6) 141. (Page 6) (Page 8) (Page 6) (Page 7)
BRN
1.0 TXL
50
19
IP
1139 SDM_P
SA141
PAGE
D-35
Power Distribution — (LB7) 6.6L-Diesel/Duramax
STARTING & CHARGING
Battery
Page 8A- 30D/F/H - 2
12092231
IGN1_MAXI
(Page 1) A1 A2 A3 A4 A5 A6 A7 A8
242. 242. 142. 1142. 1342.
RED RED RED RED RED
5.0 TXL 19 5.0 TXL 19 5.0 TXL 19 3.0 TXL 19 3.0 TXL 19 642.
50 50 50 50 50
IP IP IP IP IP RED
IGN3_MAXI 3.0 TXL 19
50
IP
342
(Page 1) 542 HVAC_MTR_P ABS_TRLR2_P
TRLR
A
A STOP A HAZARD A TRN/HAZ PWR ACCY A RADIO/CHIME A PWR POST A CHMSL A DRL A MARKER LP A PARK A COURTESY
12092077 12092076 12092077 12182114 12092078 12092077 12092077 12092078 12092077 12092077 12092079
B 20A B 25A B 20A B 20A B 15A B 20A B 20A B 15A B 20A B 20A B 10A
12110746
C7 C5 C3 C1 E3 E5 E7 G3 G1 G7 G5
1140. 1740.
ORN ORN
ACCY_P TXL
0.8 50 19 POST TXL
0.8 50 19
IP IP
540 840
140 BRK_SW_P 1040 HAZ_P 640 TRLR_HAZ_P (Page 7) (Page 8) CHMSL_ISO_P 340 DRL_BEAM_P 1340 MRK_LPS_P 240 PARK_P 40 DOME_P
SA1140
1140. 1140.
BRAKES EXTERIOR LIGHT EXTERIOR LIGHT ORN ORN EXTERIOR LIGHT DRL EXTERIOR LIGHT EXTERIOR LIGHT INTERIOR LIGHT
Brake Switch Turn Hazard Sw Trailer Rlys 0.8 TXL
50
19 0.8 TXL
50
19
Chmsl Iso Rly Drl Diode Marker Lp Rly Head Lamp Sw Dome Lamps
IP IP
Page 8A- 44A/B -4 Page 8A-110A - 1 Page 8A-110A - 2 Page 8A-110A - 2 Page 8A-102A - 1 Page 8A-110A - 4 Page 8A-110A - 5 Page 8A-114A - 2
1140 RADIO_P IPC1_P CHIME_P
PAGE
D-36
Power Distribution — (LB7) 6.6L-Diesel/Duramax
2 2
(Page 4) (Page 4)
UHDIST_P
Underhood Distribution Center
12146281 PAGE 8A-
PTO RLY 18A-2
FUEL PUMP RLY 22D-1
STARTER RLY 30D/F-1 J3-A J2-A
HORN RLY 40A-1 UHBATT
HYDRO BRAKES HYDRO BRAKES BRAKES HYDRO BRAKES HORN HORN FUEL HAND & STOR
Ebc Ebc Ebc / Rly Elec Air Comp Horn Rly Horn Rly Fuel Pump Rly
RPO LEGEND Page8A-44A/B -1 Page 8A-44A/B -1 Page 8A-44A/B -1 Page 8A- 44A/B - 5 Page 8A- 40A - 1 Page 8A- 40A - 1 Page 8A- 22D - 1
K40 - EXHAUST BRAKE
NPE - EXHAUST RESTRICTOR
FAM2 - FAMILY 2
PAGE
D-37
Power Distribution — (LB7) 6.6L-Diesel/Duramax
J1-F7 J1-H7 J1-K7 J1-F1 J1-G6 J1-J6 J1-J4 J1-G4 J1-C6 J1-C4 J1-A4 J1-A6
Uh - Block Asm
560_fsblk_uh 001
UPC FNA
ENG-3 30 86 86 30
HTD FUEL L18/LG4/LG5 ENG-4 IGNA RLY IGNB RLY
A PCM-B A LB7/LG4/LG5 A A/C COMP A REAR DEFOG B 12092078 B ENG-2 B L18/LB7/LG4 B ENG-1
12092079 12092077 12092079 15092075 15A 12092078 12092079 12092079
15A 10A 10A
12088567 12193604
B 10A B 20A B 10A B 30A A LB7
A A A
87 85 85 87
12092076
25A
J1- 12146281
J2- 12110127
J3- 12110127
J1-G8 J1-J8 J1-L8 J1-G2 J1-F5 J1-H5 J1-F3 J1-H3 J1-D4 J1-D6 J1-B6 J1-B4
PAGE
D-38
Power Distribution — (LB7) 6.6L-Diesel/Duramax
RPO LEGEND Loop Anchor
M74 - LCT 1000 AUTO TRANS
MX4 - LCT 2000 AUTO TRANS
EXTERIOR LIGHT EXTERIOR LIGHT EXTERIOR LIGHT BRAKES
MTW - LCT 2400 AUTO TRANS
Head Lamp Sw LA755 Turn Haz Sw Turn Haz Sw Brake Switch
FAM2 - FAMILY 2
Page 8A-110A -5 Page 8A-110A - 1 Page 8A-110A - 1 Page 8A- 44A/B - 4
B3D - SCHOOL BUS
450 IGN4_RLY_G
755.
755. BLK
9 PARK_LP_P BLK TXL
5.0 50 19 18 LR_STOP_LP 19 RR_STOP_LP 17 BRAKE_ISO_P
5.0 TXL 19 IP
50
IP
GND DIST
Gnd Zone #4B
R5 R1 Page 8A-14A - 5 L86 L30 S3 T3 S7
IGN4_MAX
POWER WINDOW (Page 2)
Window Switch
Page 8A-120A/B - 1 IGN4_RLY
Blunt Cut 43
BA2040 (Page 7)
SA2609 SE2509
EXTERIOR LIGHTING EXTERIOR LIGHTING BODY BLDR/SCH BUS BODY BLDR/SCH BUS EXTERIOR LIGHTING EXTERIOR LIGHTING EXTERIOR LIGHT EXTERIOR LIGHT EXTERIOR LIGHT EXTERIOR LIGHT
Right Rear Parklamp Right Front Parklamp Right Park Left Park Left Front Parklamp Left Rear Parklamp Lh Turn Trailer Rly Lr Turn Lp Rr Turn Lp Rh Turn Trailer Rly
Page 8A- 110A - 3 Page 8A- 110A - 1 Page 8A- 119D/E - 1 Page 8A- 119D/E - 1 Page 8A-110A - 1 Page 8A- 110A - 3 Page 8A-110A -2 Page 8A-110A - 3 Page 8A-110A - 3 Page 8A-110A - 2
PAGE
D-39
Power Distribution — (LB7) 6.6L-Diesel/Duramax
AUX_WIRE_P ENG-2_P GAUGES_P
SA641 SA39
RPCV_P
-T62
641. 641. 641. 641.
BRN BRN BRN BRN -T62 &UXT
0.8 TXL 19 TXL
0.8 50 19 TXL
0.8 50 19 TXL
0.8 50 19 39. 39. 39. 39. 39. 39.
50
IP IP IP IP PNK PNK PNK PNK PNK PNK
ENGINE CNTLS 0.5 TXL
50
7 TXL
0.5 50 7 0.5 TXL
50
7 0.5 TXL
50
7 TXL
0.5 50 7 TXL
0.5 50 7
806.
441. PPL
BRN 0.5 TXL 7 TURN_P
50
0.5 TXL 7 IP
50 (Page 1)
IP
SA441 SA806
139.
PNK
0.8 TXL
50
19
&MWW/MWX IP
441. 441. 441. 441.
BRN BRN BRN BRN 806. 806. 806. SA139
PPL PPL PPL
0.8 TXL
50
19 0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7
IP IP IP IP 0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7
IP IP IP 139 IGTRNHAZ_P
15366099 15392708 15355480 139.
15355480 15326762 15304908 24F GTMXD SLD 40M GTMXD SLD 30F GTMXD SLD
30F GTMXD SLD 30M GTMXD 30F GTMXD C8 IP C9 C5 IP
PNK
C2 IP
B2 IP
B10 IP
IP 0.8 TXL 19
ENG R_CHASSIS ENG 50
ENG IP_EXTN XBDY C8 24M GTMXD SLD
C9 40F GTMXD SLD
C5 30M GTMXD SLD IP
C2 30M GTMXD SLD B2 30F GTMXD B10 30M GTMXD 15336173 15392710 15355479 15355480
15355479 15304908 15326762 806 CRANK2_P EXTERIOR LIGHT 30F GTMXD SLD
TCC_P =&FAM2 Turnhaz Sw
D3 IP
806. 806. ENG
441. PPL PPL Page 8A-110A - 1 D3
BRN = = 30M GTMXD SLD
985. 981. 0.8 TXL 19 0.8 TXL 19 15355479
0.8 TXL
50
19
BRN BRN ENG
50
R_CHASSIS
50
ENG 0.5 TXL 7 0.5 TXL 7
IP_EXTN
50
XBDY
50 STARTING & CHARGING
15326835 BRAKES STARTRLY2_P EBC_CRANK_P 806 CRANK_P
Clutch Sw
8F GT150 SLD Brake Sw Page 8A- 30D/F/H -1
E ENG Page8A- 44A/B - 4 HIS_LED_P CR_CLU_P
&MWW/MWX &M74/MX4/MTW
AC 139. 139.
E 8M GT150 SLD PNK PNK
15326840
0.8 TXL
50
19 0.8 TXL
50
19
441. STARTING & CHARGING HYD BRAKES STARTING & CHARGING ENG ENG
BRN Starter Rly Ebc Start Neutral Sw RPO LEGEND
ENGINE CNTLS ENGINE CNTLS
0.8 TXL 19 Page 8A-30D/F/H - 1 Page 8A-44A/B -1 Page 8A-30D/F/H - 1 BU_MAN2_P BU_LCT_P M74 - LCT 1000 AUTO TRANS
AC
50 Hi Idle Lp Clutch Sw
Page 8A-20D - 5 Page 8A-20D - 4 MX4 - LCT 2000 AUTO TRANS
HVAC_R_P MTW - LCT 2400 AUTO TRANS
MWW/MWX - MANUAL TRANS
DB6 - HTD,LTD,PWR OSRVM
EXTERIOR LIGHT LCT TRANSMISSION DB8 - HEATED OSRVM
Reverse Sw Nsbu Rev Sw AU0 - KEYLESS ENTRY
HVAC Page 8A-110A - 6 Page 8A- 27A - 3 UXT - TRANS TEMP GAUGE
Ac Enable Rly T62 - DRL DELETE
Page 8A-65A -2 FAM2 - FAMILY 2
B3D - SCHOOL BUS
PAGE
D-40
Power Distribution — (LB7) 6.6L-Diesel/Duramax
IGN4_P
PCM-B_P TRANS_P
(Page 1)
ACCY_P (Page 4) (Page 1)
(Page 2) 43.
440. YEL 1020.
ORN 1.0 TXL 19 PNK
540. 0.8 TXL
50
19 50
IP 0.5 TXL
50
7
ORN ENG IP
1.0 TXL
50
19 SA43
IP SA440 SA1020
SA540
43. 43. 43. 43.
440. 440. YEL YEL YEL YEL
ORN ORN 1.0 TXL
50
19 1.0 TXL
50
19 1.0 TXL
50
19 1.0 TXL
50
19
1020. 1020.
540. 540. 0.8 TXL 19 0.8 TXL 19 IP IP IP IP PNK PNK
50 50
ORN ORN ENG ENG TXL
0.5 50 7 0.5 TXL 7
1.0 TXL
50
19 1.0 TXL
50
19
IP
50
IP
IP IP
IPC_IGN_P 15355480
IGNSW_D2_P WASH_P WIPE_P
30F GTMXD SLD
R_HVAC_P PCM_BAT2_P PCM_BAT1_P 440 TCM_BAT_P C4 IP
IGN4_RLY ENG
C4 30M GTMXD SLD
(Page 5) 15355479
IP CLUSTER
IP CLUSTER WIPER/WASHER WIPER/WASHER
TRANSMISSION Ip Cluster
REAR HEATER ENGINE CNTLS ENGINE CNTLS Ip Cluster Wiper Motor Wiper Switch
Tcm Page 8A-81A - 2
Rear Heater Rly 15304908 Pcm Pcm Page 8A-81A - 2 Page 8A-91A - 1 Page 8A-91A - 1
Page 8A-66A - 1 30F GTMXD Page 8A-20D - 6 Page 8A-20D -6 Page 8A-27A - 1
A9 IP &M74/MX4/MTW
XBDY 1020.
A9 PNK
30M GTMXD
15326762 0.8 TXL
50
19
ENG
&MWW/MWX
1020.
=&AU3/AU0 PNK
540. SB1020 TXL
0.8 50 19
ORN ENG
TXL
1.0 50 19
XBDY
&M74/MX4/MTW &M74/MX4/MTW &M74/MX4/MTW
=&DB6-AU3-AU0
SB540 1020. 1020. 1020.
540. PNK PNK PNK
TXL
0.8 50 19 0.8 TXL 19 TXL
0.8 50 19
ORN 50
1.0 TXL 19 ENG ENG ENG
50
XBDY
=&AU3/AU0 =&AU3 =&AU3 =&AU0
540. 540. 540. 540.
ORN ORN ORN ORN
1.0 TXL
50
19 1.0 TXL
50
19 1.0 TXL
50
19 1.0 TXL
50
19
XBDY XBDY XBDY XBDY LCT_IGN0_P LCT1_IGN0_P PCM_IGN0_P
LK_RLY_P RFA_P
15317322 15317322
22M GTMXD 22M GTMXD
B11 XBDY B11 XBDY
LDOOR RDOOR TRANSMISSION TRANSMISSION ENGINE CNTLS
B11 22F GTMXD
B11 Tcm Tcm Pcm
22F GTMXD
15317325 15317325 PWR DR LK KEYLESS ENTRY Page 8A-27A - 1 Page 8A-27A - 1 Page 8A-20D - 6
Dr Lk Rly Rfa Mdl
Page 8A-130A - 1 Page 8A-132A - 1
PAGE
D-41
Power Distribution — (LB7) 6.6L-Diesel/Duramax
03 560 000 JG PILOT B - INITIAL CREATION 11OC00 001
POST 03 560 803 JG UNDERHOOD CENTER LABEL CHANGE 11OC00 001
ENG-1_P 03 560 839 JG Fuseblock & Inline Updates 21DE00 001
(Page 2)
(Page 4) 03 560 873 JG Change gauge to MAF Sensor 0.8 to 0.5 06FE01 001
840. 03 560 981 JG Add Family 2 School Bus Content 03AP01 001
ORN 239.
1.0 TXL
50
19
PNK
IP 0.8 TXL 19 PCM-I_P
50
SA840 ENG
(Page 1)
439.
PNK
SA239 0.8 TXL
50
19
IP
&M74/MX4/MTW &K40
SA439
840. 840. 840. 840. 840. 239. 239. 239. 239. 239.
ORN ORN ORN ORN ORN PNK PNK PNK PNK PNK
1.0 TXL
50
19 1.0 TXL
50
19 1.0 TXL
50
19 TXL
1.0 50 19 TXL
1.0 50 19 0.8 TXL
50
19 TXL
0.8 50 19 TXL
0.8 50 19 0.5 TXL
50
7 0.8 TXL
50
19
IP IP IP IP IP ENG ENG ENG ENG ENG 439. 439.
PNK PNK
15326952 AUX1_P AUX2_P DLC_P SERIAL_P 239 PTO1_RLY_P HTR_RLY_D_P
16F GT280 0.8 TXL
50
19 0.8 TXL
50
19
IP
R 15355479 15326636
LB7_MAF_P IP IP
15355479
BDY 30M GTMXD SLD 6F GT280 SLD 30M GTMXD SLD
R B10 ENG B ENG A5 ENG 15392708 15355480
16M GT280
15326956 B10 IP EXH_BRK IP 40M GTMXD SLD 30F GTMXD SLD
30F GTMXD SLD B A5 A6 IP
A4 IP
6M GT280 SLD 30F GTMXD SLD
AUX POWER AUX POWER DATA LINK CONN DTC UPFITTER PROV 15355480 ENGINE CNTLS 15326640 15355480 R_CHASSIS A4 ENG
A6 40F GTMXD SLD
Aux Power #1 Aux Power #2 Data Link Conn Batt + Pto Rly Glow Plug Cntrl ENGINE CNTLS 30M GTMXD SLD
15392710 15355479
Page 8A-19A - 1 Page 8A-19A - 1 Page 8A-50A - 1 Page 8A-55B - 1 Page 8A-18A - 2 Page 8A-20D - 11 Maf Sense 239.
Page 8A-20D - 8 PNK
840 CIGAR_P 0.5 TXL
50
7
439.
=&FAM2
439.
IP PNK PNK
&M74/MX4/MTW 0.8 TXL
50
19 0.8 TXL
50
19
239. R_CHASSIS ENG
PNK 239 EXHBRAKE1_P H_FUEL1_P
0.5 TXL 7 EBC_IGN1_P
50
AUX POWER IP
&MWW/MWX
Cigar Lighter SC239 239.
Page 8A-19A - 1 PNK
0.5 TXL
50
7
IP EXH BRAKE/RSTR HEATED FUEL
239.
&M74/MX4/MTW
239.
&M74/MX4/MTW
Exhaust Brake/Rstr Sol
HYD BRAKES SB439
Heated Fuel Rly Ebc
PNK PNK Page 8A-29A - 1 Page 8A-23D - 1
0.5 TXL 7 0.5 TXL 7 Page 8A-44A/B - 1
50 50
IP IP
439. 439.
ODDS_LED_P PNK PNK
0.8 TXL
50
19 0.8 TXL
50
19
ENG ENG
BRAKE_ISO
15326762 IGNA_RLY_P
(Page 5) 30M GTMXD
A8 (Page 4) PCM_IGN1_P
LCT TRANSMISSION IP
1320. Overdrive Defeat Sw Led A8 IP_EXTN
BLU LT 30F GTMXD CHASSIS_P ENG-3_P
Page 8A-27A - 1
0.5 TXL 7 15304908
50 (Page 1) (Page 4)
IP =
989.
PNK 541. 539. ENGINE CNTLS
SA1320 0.5 TXL
50
7
BRN PNK Pcm
IP_EXTN TXL
0.5 50 7 TXL
2.0 50 19 Page 8A-20D - 6
IP ENG
PTO_SW_P
ENG-4_P
1320. 1320. SD541 SA539
BLU LT BLU LT (Page 4)
0.5 TXL
50
7 0.5 TXL
50
7
IP IP 639.
UPFITTER PROV 541. 541. 539. 539. PNK
15392708 Pto Enable Sw BRN BRN PNK PNK 0.8 TXL
50
19
40M GTMXD SLD 0.5 TXL 7 0.5 TXL 7 2.0 TXL 19 2.0 TXL 19 ENG
D3 IP Page 8A-18A - 1 50
IP IP
50
ENG
50
ENG
50
R_CHASSIS 15355479
D3 40F GTMXD SLD A1
30M GTMXD SLD
15392710 15326762 ENG
30M GTMXD EAC_RLY_P EDU1_P EDU2_P IP
B5 A1
IP 30F GTMXD SLD
IP_EXTN 15355480
B5
30F GTMXD
15304908 639.
=&NW9 PNK
541. HYDRO BRAKES ENGINE CNTLS ENGINE CNTLS 0.5 TXL 7
50
BRN Reservoir Air Press Sw Edu Edu IP
0.5 TXL
50
7
Page 8A- 44A/B - 5 Page 8A-20D - 4 Page 8A-20D - 4
IP_EXTN CRUISE_P
PAGE
D-42
Power Distribution — (LLY) 6.6L-Diesel/Duramax
STEERING COLUMN IGN1_MAXI IGN3_MAXI
26062266 PAGE 8A-
IGNSW 010-1
CRUISE 034-1 242 (Page 2)
HORN 040-1 (Page 2) 342. IP
SIR 047-2 RED
WIPER 091-1 5.0 TXL
50
19
BEAMSW 100-1
TRNHZ 110-1
KEYMNDR 114-3
D5 D2
ACCESSORY
LOCK
OFF
RUN
START
INTERIOR LIGHTS C1 C5 D1 C6 D6
Head Lamp Sw
300. IP
Page 8A-114A - 5 ORN
5.0 TXL
50
19
SA300
44 DIMMER
K4 K2 H4 K6 M4 K8 D2
L3 L1 J7 J5 J3 J1 L5 N7 N5 N3 N1 L7 E1
TRANS_P PCM-I_P GAUGES_P SIR_P TURN_P START_P BRAKE_P CHASSIS_P AUX_WIRE_P IGN4_P
SA141
&C49 &C36
141. IP 141. IP 141. IP 141. IP 141. IP
BRN BRN BRN BRN BRN
1.0 TXL
50
19 TXL
1.0 50 19 1.0 TXL
50
19 1.0 TXL
50
19 1.0 TXL
50
19
PAGE
D-43
Power Distribution — (LLY) 6.6L-Diesel/Duramax
BATTERIES
Battery Positive
Page 8A- 35D/F -1
12092231
IGN1_MAXI
(Page 1) A1 A2 A3 A4 A5 A6 A7 A8
242. IP 242. IP 142. IP 1142. IP 1342. IP
RED RED RED RED RED &U86
TXL
5.0 50 19 5.0 TXL 19 5.0 TXL 19 3.0 TXL 19 3.0 TXL 19 642. IP
50 50 50 50
RED
IGN3_MAXI 3.0 TXL 19
50
342
(Page 1) 542 HVAC_MTR_P ABS_TRLR2_P
TRLR
A
A STOP A HAZARD A TRN/HAZ PWR ACCY A RADIO/CHIME A PWR POST A CHMSL A DRL A MARKER LP A PARK A COURTESY
12092077 12092076 12092077 12182114 12092078 12092077 12092077 12092078 12092077 12092077 12092079
B 20A B 25A B 20A B 20A B 15A B 20A B 20A B 15A B 20A B 20A B 10A
12110746
C7 C5 C3 C1 E3 E5 E7 G3 G1 G7 G5
-KB5
1340. IP
1140. IP 1740. IP ORN
ORN ORN
ACCY_P POST 1.0 TXL 7
COURTESY_P
0.8 TXL
50
19 TXL
0.8 50 19 50
540 840 40
140 BRK_SW_P 1040 HAZ_P 640 TRLR_HAZ_P (Page 7) (Page 8) CHMSL_ISO_P 340 DRL_BEAM_P MRK_LPS_P 240 PARK_P (Page 8)
SA1140
&UXZ
1140. IP 1140. IP 1140. IP
BRAKES EXTERIOR LIGHT EXTERIOR LIGHT ORN ORN ORN EXTERIOR LIGHT DRL EXTERIOR LIGHT EXTERIOR LIGHT
Brake Switch Turn Hazard Sw Trailer Rlys 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19
Chmsl Iso Rly Drl Diode Marker Lp Rly Head Lamp Sw
Page 8A-44A/B - 4 Page 8A-110A -1 Page 8A-110A - 2 Page 8A-110A - 2 Page 8A-102A - 1 Page 8A-110A - 4 Page 8A-110A - 5
RADIO_P IPC1_P CHIME_P
PAGE
D-44
Power Distribution — (LLY) 6.6L-Diesel/Duramax
BATTERIES
Battery Positive
Page 8A- 35D/F -1
BUSBAR_P BUSBAR2_P
1 1
(Page 4) (Page 4)
UHDIST_P
Underhood Distribution Center
12146281 PAGE 8A-
PTO RLY 18A-2
FUEL PUMP RLY 22A/C-1
STARTER RLY 30A/E-1 J3-A J2-A
HORN RLY 40A-1 UHBATT
A B
J1-M2 J1-M3 J1-M1 J1-M4 J1-M5 J1-M6 J1-M7
SA1042
740. ENG 740. ENG 1640. ENG
ORN ORN ORN
1.0 TXL
50
19 1.0 TXL
50
19 TXL 19
2.0 50
1042. ENG
RED
5.0 TXL
50
19
1642. R_CHASSIS 42. R_CHASSIS (Page 4) 740. ENG 740. ENG 1640. ENG
RED RED IGNB_RLY_P ORN ORN ORN
3.0 TXL
50
19 TXL 19
3.0 50 1.0 TXL
50
19 TXL 19
1.0 50 2.0 TXL
50
19
(Page 4)
HYDRO BRAKES HYDRO BRAKES BRAKES HYDRO BRAKES HORN HORN FUEL HAND & STOR
Ebc Ebc Ebc / Rly Elec Air Comp Horn Rly Horn Rly Fuel Pump Rly
Page8A-44A/B - 1 Page 8A-44A/B -1 Page 8A-44A/B -1 Page 8A- 44A/B - 5 Page 8A- 40A - 1 Page 8A- 40A - 1 Page 8A- 22D - 1
RPO LEGEND
K40 - EXHAUST BRAKE
NPE - EXHAUST RESTRICTOR
FAM2 - FAMILY 2
PAGE
D-45
Power Distribution — (LLY) 6.6L-Diesel/Duramax
IGNB_RLY_P
1042
IGN_A_P (Page 3) IGNA_RLY_P IGN_B_P
Uh - Ign Rlys
560_fsblk_2000 001
UPC FNA
30 86 86 30
IGNA RLY IGNB RLY
12088567 12193604
87 85 85 87
12146281
D4 D6 B6 B4
2000. ENG 2000. ENG
BUSBAR2_P BUSBAR_P PPL PPL
(Page 3) (Page 3) 5.0 TXL
50
19 5.0 TXL
50
19
250 IGNA_RLY_G 2219 IGNB_P
Loop Anchor
Loop Anchor
LB2000
&C49
GND DIST ENG CNTLS
LA2000
1. ENG 1. ENG Gnd Zone #2B Pcm
RED RED 2000. ENG 2000. ENG
PPL Page 8A-14A - 2 Page 8A-20D - 2 PPL
5.0 TXL
50
19 5.0 TXL
50
19
5.0 TXL
50
19 5.0 TXL
50
19
Uh - Block Asm
560_fsblk_uh_04i 001
&L18/LLY/LG4 &L18
UPC FNA
PCM-B ENG-3
L18/LLY/LG5 O2A L18/LG4/LG5
HTD FUEL ENG-4 12092078
A 12092079 A A A/C COMP A REAR DEFOG A A ENG-1 A L18 A ENG-2 A
LLY/LG4/LG5 L18/LLY/LG4
10A 12092079 15092075 12092079 12092078 12092078 15A
12092077 12092079
B B B 10A B 30A B B 10A B 15A B 15A B
LG4 20A 10A LLY
12092078 12092076 12146281
15A 25A J2- 12110127
J3- 12110127
J1-G8 J1-J8 J1-L8 J1-G2 J1-J4 J1-G4 J1-L6 J1-J6 J1-G6
&C49
1440. ENG 1240. ENG 1093. ENG
ORN ORN PPL ENG-4_P ENG-1_P ENG-2_P ENG-3_P
1.0 TXL
50
19 0.8 TXL
50
19 2.0 TXL
50
19
639 239 339 539
(Page 8) (Page 8) (Page 6) (Page 8)
15336173 15336173
24M GTMXD SLD 24M GTMXD SLD
A4 C4
A4 24F GTMXD SLD C4 24F GTMXD SLD
PCM-B_P 15366099 15366099
440 &C49
(Page 7) 1440. IP 1093. IP
ORN PPL
1.0 TXL
50
19 2.0 TXL
50
19
PAGE
D-46
Power Distribution — (LLY) 6.6L-Diesel/Duramax
RPO LEGEND Loop Anchor
M74/MTX - FAM 2 LCT
FAM2 - FAMILY 2
EXTERIOR LIGHT EXTERIOR LIGHT EXTERIOR LIGHT BRAKES
B3D - SCHOOL BUS
Head Lamp Sw LA755 Turn Haz Sw Turn Haz Sw Brake Switch
ANC - SHUTTLE BUS
Page 8A-110A - 5 Page 8A-110A - 1 Page 8A-110A - 1 Page 8A- 44A/B - 4
450 IGN4_RLY_G
ONSTAR_BAT 755. IP
I/P Distribution/Relay Center 755. IP BLK
12129833 PAGE 8A- (Page 5) 9 PARK_LP_P BLK 5.0 TXL 19 18 LR_STOP_LP 19 RR_STOP_LP 17 BRAKE_ISO_P
&UE1 50
HEATED FUEL RLY 23D-1 1242. IP 5.0 TXL 19
DRL RLY 102A-1 50
RED
BRAKE LAMP RLY 110A-2 TXL 19 GND DIST
CHMSL RLY 110A-2 5.0 50
LH TURN TRAILER RLY 110A-2 Gnd Zone #4B
RH TURN TRAILER RLY 110A-2 S5 R5 R1 Page 8A-14A - 5 L86 L30 S3 T3 S7
MARKER LAMP RLY 110A-4
HEATED MIRROR RLY 147B-1
Ip2 - Block Asm
86 30 560_rly_ip2_d_04 001
A UPC FNA
A ONSTAR A RH PARKLAMP A LH PARKLAMP PWR WINDOW A RADIO U Ignition 4 A L-RR TRUCK A R-RR TRUCK A BRAKE ISO
12092078 12092079 12092079 12182116 12092079 12092079 12092079 12092079
B 15A B 10A B 10A B 25A B 10A 12193604 B 10A B 10A B 10A
85 87
12129833
S6 R8 R6 R2 R4 L85 L87 S4 T4 S8
2040. IP 618. IP 619. IP
2609. IP 2509. IP ORN YEL GRN DK
&UE1 BRN/WHT BRN 0.8 TXL 19 TXL 19 TXL 19
2140. 50 1.0 50 1.0 50
1.0 TXL
50
19 1.0 TXL
50
19
BRAKE_ISO
ORN 343 WIN_IGN4_P
TXL
0.8 50 19
1320
IP (Page 8)
IGN4_RLY SA619
SA2140 SA2609 43
(Page 7)
&UE1 &UE1 POWER WINDOW
2140. 2140. 2609. IP 619. IP
ORN ORN BRN/WHT Window Switch GRN DK
0.8 TXL 19 TXL
0.8 50 19 TXL 19
1.0 50 Page 8A-120A/B - 1 TXL
1.0 50 19
50
IP IP
Blunt Cut
ONSTAR_P2 ONSTAR_P1 MRK_RLY_P BA2040 RR_TURN_P 619 RTURN_RLY_P
IGN4_MAX
EXTERIOR LIGHTING EXTERIOR LIGHTING BODY BLDR/SCH BUS BODY BLDR/SCH BUS EXTERIOR LIGHTING EXTERIOR LIGHTING
Right Rear Parklamp Right Front Parklamp Right Park Left Park Left Front Parklamp Left Rear Parklamp (Page 2)
Page 8A- 110A - 3 Page 8A- 110A - 1 Page 8A- 119D/E - 1 Page 8A- 119D/E - 1 Page 8A- 110A -1 Page 8A- 110A - 3
PAGE
D-47
Power Distribution — (LLY) 6.6L-Diesel/Duramax
AUX_WIRE_P GAUGES_P
(Page 1) (Page 1)
641. IP 39. IP
BRN TURN_P PNK
0.8 TXL
50
19 TXL
0.5 50 7
(Page 1)
SA641 139. IP
SA39
PNK
0.8 TXL
50
19
&MWW/MWX &M74/MTX
139. ENG 139. ENG
PNK PNK
BATTERIES 0.8 TXL 19 0.8 TXL 19
50 50
Battery Isolator
Page 8A- 35D - 2
ENG-2_P
H_MIR_SW_P BB_P BU_MAN2_P BU_LCT_P RFA_IGN1_P
(Page 4)
BRAKE_P
PAGE
D-48
Power Distribution — (LLY) 6.6L-Diesel/Duramax
IGN4_P
PCM-B_P TRANS_P
(Page 1)
ACCY_P (Page 4) (Page 1)
(Page 2) 43. IP
440. ENG YEL 1020. IP
ORN 1.0 TXL 19 PNK
=&LLY&C36#&LLY&DB6#&LLY&AU3 0.8 TXL 19 50 0.5 TXL 7
540. IP 50 50
ORN
1.0 TXL
50
19 SA43
SA440 SA1020
SA540
43. IP 43. IP 43. IP 43. IP
440. ENG 440. ENG YEL YEL YEL YEL
&C36 =&LLY&DB6#&LLY&AU3 ORN ORN 1.0 TXL
50
19 1.0 TXL
50
19 1.0 TXL
50
19 1.0 TXL
50
19
1020. IP 1020. IP
540. IP 540. IP TXL 19
0.8 50 0.8 TXL 19
PNK PNK
50
ORN ORN 0.5 TXL 7 0.5 TXL 7
1.0 TXL
50
19 1.0 TXL
50
19 50 50
IPC_IGN_P 15355480
IGNSW_D2_P WASH_P WIPE_P
30F GTMXD SLD
R_HVAC_P LB7_BAT2_P LB7_BAT1_P 440 TCM_BAT_P C4 IP
IGN4_RLY ENG
C4 30M GTMXD SLD
(Page 5) 15450272
15304908 IP CLUSTER
IP CLUSTER WIPER/WASHER WIPER/WASHER
A9 30F GTMXD
TRANSMISSION Ip Cluster
REAR HEATER ENGINE CNTLS ENGINE CNTLS Ip Cluster Wiper Motor Wiper Switch
Tcm Page 8A-81A - 2
Rear Heater Rly A9 Pcm Pcm Page 8A-81A - 2 Page 8A-91A - 1 Page 8A-91A - 1
Page 8A-66A - 1 30M GTMXD Page 8A-20D - 2 Page 8A-20D - 2 Page 8A-27A - 1
15326762 &M74/MTX
1020. ENG
PNK
0.8 TXL
50
19
&MWW/MWX
1020. ENG
&AU3 PNK
540. XBDY SB1020 TXL 19
0.8 50
ORN
TXL 19
1.0 50
&M74/MTX &M74/MTX &M74/MTX
SB540 1020. ENG 1020. ENG 1020. ENG
&DB6-AU3
540. XBDY PNK PNK PNK
TXL 19
0.8 50 TXL 19
0.8 50 TXL 19
0.8 50
ORN
TXL 19
1.0 50
&AU3 &AU3 &AU3 &AU0
540. XBDY 540. XBDY 540. XBDY 540. XBDY
ORN ORN ORN ORN
1.0 TXL
50
19 TXL 19
1.0 50 1.0 TXL
50
19 1.0 TXL
50
19
LCT_IGN0_P LCT1_IGN0_P LB7_IGN0_P
LK_RLY_P RFA_P
15317322 15317322
22M GTMXD 22M GTMXD
B11 B11
TRANSMISSION TRANSMISSION ENGINE CNTLS
B11 22F GTMXD
B11 Tcm Tcm Pcm
22F GTMXD
15317325 15317325 PWR DR LK KEYLESS ENTRY Page 8A-27A - 1 Page 8A- 27A - 1 Page 8A-20D -2
Dr Lk Rly Rfa Mdl
Page 8A-130A - 1 Page 8A-132A - 1
SC540 PASS_LK_P
&AU3&DB6 &AU3&DB6
540. LDOOR 540. LDOOR
ORN ORN PWR DR LK
1.0 TXL
50
19 1.0 TXL
50
19
Pass Dr Lck Sw
Page 8A-130A - 1
RPO LEGEND
MIR_SW_P DRV_LK_P
AU3 - POWER DOOR LOCKS
AU0 - KEYLESS ENTRY
DB5 - MANUAL OSRVM
DB6 - HTD,LTD,PWR OSRVM
M74/MTX - FAM 2 LCT
POWER MIRRORS PWR DR LK MWW/MWX - MANUAL TRANS
Mirror Switch Drv Dr Lck Sw
Page 8A-147B -1 Page 8A-130A - 1 AK5 - DUAL SIR
PAGE
D-49
Power Distribution — (LLY) 6.6L-Diesel/Duramax
POST
ENG-1_P
(Page 2)
(Page 4)
BRAKE_ISO
840. IP
ORN 239. ENG (Page 5)
1.0 TXL
50
19
PNK
0.8 TXL
50
19
1320. IP
SA840 BLU LT
0.5 TXL
50
7
SA239
&M74/MTX &K40/NPE
SA1320
840. IP 840. IP 840. IP 840. IP 840. IP 239. ENG 239. ENG 239. ENG 239. ENG 239. ENG
ORN ORN ORN ORN ORN PNK PNK PNK PNK PNK
1.0 TXL
50
19 TXL
1.0 50 19 1.0 TXL
50
19 1.0 TXL
50
19 TXL
1.0 50 19 0.8 TXL
50
19 0.8 TXL
50
19 TXL 19
0.8 50 0.5 TXL
50
7 0.8 TXL
50
19
1320. IP 1320. IP
15326952 AUX1_P AUX2_P DLC_P SERIAL_P 239 PTO1_RLY_P HTR_RLY_D_P BLU LT BLU LT
16F GT280 0.5 TXL 7 0.5 TXL 7
R 15450272 15326636
LB7_MAF_P 50 50
30M GTMXD SLD 6F GT280 SLD 15450272
R B10 ENG B 30M GTMXD SLD
16M GT280
IP A5 ENG 15392708
15326956 B10 B IP 40M GTMXD SLD
30F GTMXD SLD 6M GT280 SLD A5 D3
AUX POWER AUX POWER DATA LINK CONN DTC UPFITTER PROV 15355480 ENGINE CNTLS 15326640 30F GTMXD SLD
Aux Power #1 Aux Power #2 Data Link Conn Batt + Pto Rly Glow Plug Cntrl ENGINE CNTLS 15355480 D3 40F GTMXD SLD
Page 8A-19A - 1 Page 8A-19A - 1 Page 8A-50A - 1 Page 8A- 55B - 1 Page 8A-18A - 2 Page 8A-20D - 10 Maf Sense 239. IP 15392710
Page 8A-20D - 8 PNK
840 CIGAR_P 0.5 TXL
50
7
&M74/MTX
239. IP
PNK 239 EXHBRAKE1_P HFUEL_R3_P CHMSL_RLY_P 1320 BB_STOP_P 1320 BRK_NO_P
TXL
0.5 50 7
AUX POWER &MWW/MWX
Cigar Lighter SC239 239. IP
Page 8A-19A - 1 PNK
TXL
0.5 50 7
PCM-I_P EXH BRAKE/RSTR HEATED FUEL EXTERIOR LIGHT BODY BLDR/SCH BUS ENGINE CNTLS
&M74/MTX &M74/MTX
239. IP 239. IP Exhaust Brake/Rstr Sol Heated Fuel Rly Chmsl Iso Rly Stop Pcm
(Page 1) PNK PNK
439. IP Page 8A-29A - 1 Page 8A-23D - 1 Page 8A-110A - 2 Page 8A-119D/E - 1 Page 8A-20D -4
TXL
0.5 50 7 0.5 TXL 7
PNK 50
0.8 TXL
50
19
SA439 ODDS_LED_P
PTO_SW_P
439. R_CHASSIS 439. ENG ENG-4_P
PNK PNK SD541 SA539
0.8 TXL 19 0.8 TXL 19 (Page 4)
50 50
639. ENG
EBC_IGN1_P UPFITTER PROV 541. IP 541. IP 539. ENG 539. ENG PNK
Pto Enable Sw BRN BRN PNK PNK 0.8 TXL
50
19
TXL
0.5 50 7 TXL
0.5 50 7 2.0 TXL 19 2.0 TXL 19
Page 8A-18A - 1 50 50
15450272
30M GTMXD SLD
15326762 A1 ENG
HYD BRAKES SB439 30M GTMXD EAC_RLY_P EDU1_P EDU2_P
A1
IP
Ebc B5 30F GTMXD SLD
Page 8A-44A/B - 1 15355480
B5
30F GTMXD
439. ENG 439. ENG 439. ENG 15304908 639. IP
PNK PNK PNK &NW9 PNK
0.8 TXL 19 0.8 TXL 19 0.8 TXL 19 541. IP_EXTN HYDRO BRAKES ENGINE CNTLS ENGINE CNTLS TXL
0.5 50 7
50 50 50
BRN Reservoir Air Press Sw Edu Edu
0.5 TXL
50
7
Page 8A- 44A/B - 5 Page 8A-20D - 4 Page 8A-20D - 4
IGNA_RLY_P CRUISE_P
(Page 4) LB7_IGN1_P LB7_IGN1_P2 TCS_SW_P
RPO LEGEND
NW9 - ELECT TRAC CNTRL
CRUISE CONTROL
K40 - EXHAUST BRAKE
Cruise Cntl Sw
ENGINE CNTLS ENGINE CNTLS FAM2 - FAMILY 2 BRAKES Page 8A-34A - 1
Pcm Pcm M74/MTX - FAM 2 LCT Tcs Led
Page 8A-20D - 2 Page 8A-20D - 2 MWW/MWX - MANUAL TRANS Page 8A- 44A/B -2
PAGE
D-50
Power Distribution — (LLY) 6.6L-Diesel/Duramax
04 560 000 TY BETA - INITIAL CREATION 18SE01 001
04 560 1149 JG TRANS RPO UPDATE 13DE01 001
04 560 1106 JG Update 900 ckts 08FE02 001
04i 560 1198 JG Changed LB7 to LLY 26MR02 001
03 560 1228 JG Added RPO ANC 07MY02 001
SIR_P
(Page 1)
&AJ3/AK5
1139. IP
YEL
TXL
0.5 50 7
COURTESY_P
(Page 2)
SB1139
40. IP
ORN
&AJ3/AK5 &AK5 0.5 TXL
50
7
1139. IP 1139. IP
YEL YEL 15326952
0.5 TXL 7 0.5 TXL 7 16F GT280
50 50 C
C 16M GT280
15326952 15326762
16F GT280 30M GTMXD 15326956
E B6
E 16M GT280 B6 30F GTMXD
15326956 15304908
&CREWCAB
40. BDY
ORN
Dual SIR Driver only 0.5 TXL
50
7
-CREWCAB SA40
40. BDY
&AJ3
1139. BDY ORN
YEL 0.8 TXL
50
19
RPO LEGEND
AJ3 - DRIVER SIR
AK5 - DUAL SIR
CREWCAB - CREW CAB
PAGE
D-51
Ground Distribution — (L18) 8.1L-Gas/NAPT — (LB7) 6.6L-Diesel/Duramax
TRANSMISSION
Nsbu Sw
Page 8A- 27A - 3
NSBU_G
=&L18&M74/MX4/MTW
251.
BLK/WHT
0.8 TXL
50
19
251.
=&LB7&M74/MX4/MTW
ENG BLK/WHT
0.8 TXL
50
19
ENG
2A_LB7
(Page 2)
GND ZONE #2A
2A_L18
(Page 2)
A Gz S1f Clip
&GNDSTRAP
50. B 08917180 002
BLK UPC FNA
50.0 BARE
50
1008
08917180
FRAME
M12
FRAME
A Gz S1e Clip
(Page 7)
B 08917180 002
UPC FNA
08917180
M12
ZONE_S1
RPO LEGEND
L18 - GMPT 8.1L V8 GAS ENG STUD
LB7 - DURAMAX 6600 DIESEL ENG
ENG GND
M74 - LCT 1000 AUTO TRANS
MX4 - LCT 2000 AUTO TRANS
P - LCT 2400 AUTO TRANS
MTW
PAGE
D-52
Ground Distribution — (L18) 8.1L-Gas/NAPT — (LB7) 6.6L-Diesel/Duramax
POWER DIST FUEL HAND & STOR L18 POWER DIST EXH BRAKE/RSTR UPFITTER PROVISIONS HVAC AIR BRAKES L18 ENG CNTLS 2SP AXLE L18 ENG CNTLS
Ign A Rly Fuel Pump Rly Ign B Rly Exhaust Brake/Rstr Sol Pto Kill Sw Ac Clutch/Lo Pr Sw Air Brake Rly Ign Coils - Even 2sp Axle Sw Ign Coils - Odd
Page 8A-10A/D - 4 Page 8A- 22A/C/D - 1 Page 8A- 10A - 4 Page 8A-29A - 1 Page 8A-18A - 1 Page 8A-65A - 2 Page 8A-44C - 2 Page 8A-20A -10 Page 8A-37A - 1 Page 8A-20A - 9
IGNA_RLY_G F_PMP_RLY_G IGNB_RLY_G EXH_SOL_G PTO_G CLUTCH_G AIR_BRK_G IGN_EVEN_G 250 2SP_SW_G IGN_ODD_G
(Page 2) CG
=&LB7 =&L18
250. 250.
BLK BLK
0.8 TXL
50
19 TXL
2.0 50 19
ENG ENG L18 ENG CNTLS
Low Oil Lvl Sw
Page 8A-20A - 8
SV250
LOW_OIL_G
=&L18 =&L18
250. 250.
BLK BLK
2.0 TXL
50
19 0.8 PTFE
50
19
ENG ENG
2A_LB7
=&LB7&M74/MX4/MTW =&LB7&MWW/MWX
250. 250.
251 BLK BLK
(Page 1) 2A_L18
2.0 TXL
50
19 TXL
2.0 50 19
ENG ENG
251
(Page 1)
A Gz 2 Term Lb7 A Gz 2 Term Lb7
12103501 003 12103505 002
B UPC FNA B UPC FNA A Gz 2 Term L18
12103501 12103505
M10 M10 15358896 002
B UPC FNA
15358896
M10
GND ZONE #2B
ZONE_2
RPO LEGEND
STUD Ground - Engine L18 - GMPT 8.1L V8 GAS ENGINE
560_gnd_eng 003 LB7 - DURAMAX 6600 DIESEL ENG
ENG GND UPC FNA JE4 - AIR BRAKES
K40 - EXHAUST BRAKE
FAM3 - FAMILY 3
PAGE
D-53
Ground Distribution — (L18) 8.1L-Gas/NAPT — (LB7) 6.6L-Diesel/Duramax
RPO LEGEND IP CLUSTER DTC EXTERIOR LIGHTS EXTERIOR LIGHTS DLC UPFITTER PROVISION EXH BRAKE/RSTR ENGINE CNTRLS 2 SPEED AXLE
UZA - MARKER LAMP DELETE Ipc Pwr Gnd Bat Rtn Turn/Haz/Flash Headlamp Sw Dlc Pwr Gnd Pto Enable Sw/Led Exhaust Brake Sw High Idle Sw Elec 2 Speed Sw
JE4 - AIR BRAKES Page 8A- 81A - 2 Page 8A-55B - 1 Page 8A- 110A - 1 Page 8A- 110A - 5 Page 8A- 50A - 1 Page 8A-18A -1 Page 8A- 29A - 1 Page 8A- 20A/D - 5 Page 8A- 37A - 1
K40 - EXHAUST BRAKE
T62 - DRL DELETE
ZONE7A
M74 - LCT 1000 AUTO TRANS
MX4 - LCT 2000 AUTO TRANS (Page 9)
MTW - LCT 2400 AUTO TRANS IP_PWR_G 750 SERIAL_G TRNHAZ_G HEADLPSW_G DATA1_G PTO_LED_G EXH_SW_G HIS_G 2SP_SW1_G
= =&K40 = = =
988. 983. 983. 983. 750.
BLK BLK BLK BLK BLK
0.5 TXL
50
7 TXL
0.5 50 7 0.5 TXL
50
7 0.5 TXL
50
7 2.0 TXL
50
19
IP_EXTN IP_EXTN IP_EXTN IP_EXTN IP_EXTN
SA983
=
983.
BLK
TXL
0.5 50 7
IP_EXTN 15304908
30F GTMXD
750. 750. 750. 750.
B12 B4 B7 IP_EXTN
BLK BLK BLK BLK IP
B12 B4 B7 30M GTMXD
1.0 TXL
50
19 1.0 TXL
50
19 0.8 TXL
50
19 0.5 TXL
50
7
15326762
IP IP IP IP
750. 750. 750.
BLK BLK BLK
0.5 TXL
50
7 0.5 TXL
50
7 2.0 TXL
50
19
IP IP IP
SY750
TELL TALE DRL WIPERS CHIME LCT TRANSMISSION LCT TRANSMISSION
AUXILLARY PWR EXTERIOR LIGHTS 750. Ttm - Exhaust Drl Mdl Wiper Mtr Chime Mdl Overdrive Defeat Sw Overdrive Defeat Sw Illum
Cigar Lighter Roof Marker Lps BLK Page 8A- 86A - 1 Page 8A-102A - 1 Page 8A-91A - 1 Page 8A- 76A - 1 Page 8A-27A - 1 Page 8A-27A - 1
Page 8A- 19A - 1 Page 8A- 110A - 4 3.0 TXL 19
50
IP
=-UZA =-UZA
750. 750.
BLK BLK SM750
1.0 TXL
50
19 1.0 TXL
50
19
BDY BDY
HORN PARK BRAKE WIPERS WIPERS TELL TALE
SC750 Park Brake Sw
750.
Horn Switch Washer Pump Low Wash Fluid Sw Diff Lk Sw BLK
Page 8A-40A - 1 Page 8A- 46A/B/C - 1 Page 8A-91A - 1 Page 8A- 91A - 1 Page 8A-86A - 1 TXL
3.0 50 19
IP
=&UZA =-UZA
750. 750.
BLK BLK
1.0 TXL
50
19 1.0 TXL
50
19 TRACTOR WIRING
BDY BDY Tractor Conn
HORN_SW_G 750 P_BRK_G WSHR_PMP_G LOW_WASH_G DIFF_LK_G
Page 8A- 119C - 1
&JE4
750. 750. 750. 750.
BLK BLK BLK BLK
0.5 TXL 7 1.0 TXL 19 0.5 TXL 7 0.5 TXL 7 750.
50 50 50 50
IP IP IP IP BLK
15326956 TXL 19 TRACTOR_G
16M GT280 3.0 50
B BDY
IP
IP
B 16F GT280 SN750 A Gz 7a Term
15326952
15326158 002
UPC FNA
750. GND ZONE #7A B
BLK 15326158
1.0 TXL
50
19
M6.3 GND ZONE #7B
IP
ZONE_7
STUD
BDY GND
PAGE
D-54
Ground Distribution — (L18) 8.1L-Gas/NAPT — (LB7) 6.6L-Diesel/Duramax
POWER WINDOWS
POWER WINDOWS POWER DOORS POWER MIRRORS POWER MIRRORS POWER MIRRORS INTERIOR LIGHTING POWER DOORS POWER MIRRORS POWER MIRRORS Pass Win Sw INTERIOR LIGHTING
Drv Window Sw Drv Dr Lck Sw Drv Htd Mir Head Lh Mirror Mrkr Lp Mirror Sw Drv Door Jamb Sw Pass Dr Lck Sw Pass Htd Mir Head Rh Mirror Mrkr Lp Page 8A- 120A-1 Pass Door Jamb Sw
Page 8A-120A/B - 1 Page 8A-130A - 1 Page 8A- 147B - 2 Page 8A- 147B - 2 Page 8A-147B - 1 Page 8A- 114A -3 Page 8A- 130A - 1 Page 8A- 147B - 2 Page 8A- 147B
2- , 120B-2 Page 8A- 114A - 3
550 DR_WIN_G DRV_LK_G L_H_MIR_G LH_MRK_G MIR_SW_G LDOORJAM_G PASS_LK_G R_H_MIR_G RH_MRK_G PASS_WIN_G RDOORJAM_G
SA550 SB550
15317325 15317325
22F GTMXD KEYLESS ENTRY 22F GTMXD
B8 LDOOR B8 RDOOR
XBDY
Rfa Mdl XBDY
POWER DOORS B8 22M GTMXD
ZONE5 Page 8A- 132A - 1 B8 22M GTMXD
Drv Door Rly 15317322 15317322
(Page 12)
Page 8A- 130A - 1
SC550
=&AU3/A31 =-AU3-A31
550. 550.
BLK BLK
3.0 TXL
50
19 1.0 TXL
50
19
XBDY XBDY RPO LEGEND
Gz 5 Term A A Gz 5 Term AU3 - POWER DOOR LOCKS
A31 - POWER WINDOWS
15326158 002 GND ZONE #5 15355522 002
AU0 - KEYLESS ENTRY
UPC FNA B B UPC FNA
DB5 - MANUAL OSRVM
15326158 15355522 DB6 - HTD, LTD, PWR OSRVM
M6.3 M6.3 DB7 - LIGHTED OSRVM
DB8 - HEATED OSRVM
ZONE_5 CREWCAB - CREW CAB
STUD
BDY GND
PAGE
D-55
Ground Distribution — (L18) 8.1L-Gas/NAPT — (LB7) 6.6L-Diesel/Duramax
HVAC AUX POWER AUX POWER EXTERIOR LIGHTS EXTERIOR LIGHTS REAR DEFOGGER TELL TALE POWER MIRRORS HVAC TELL TALE EXTERIOR LIGHTS
Temp Mtr Aux Outlets Aux Outlets Rh Trailer Rly Lh Trailer Rly Rear Defog Cntrl Sys Air Press Gauge Illum Htd Mirror Rly Hvac Head Trans Temp Gauge Illum Chmsl Rly
Page 8A- 60A-1 / 65A-1 Page 8A- 19A - 1 Page 8A- 19A - 1 Page 8A- 110A - 2 Page 8A- 110A - 2 Page 8A-61A - 1 Page 8A-86A - 2 Page 8A- 147B - 1 Page 8A-60A-1 / 65A-1 Page 8A-86A - 2 Page 8A-110A - 2
TEMP_CNTL_G AUX2_G AUX1_G RH_HAZ_G LH_HAZ_G HVAC_FOG_G PNEUTC_G H_MIR_RLY_G HVAC_G GAUGES_G CHMSL_RLY_G
SH450
SK450
HTD FUEL/WATER IN FUEL EXTERIOR LIGHTS HVAC POWER DIST SEO - SCHWAN'S SEO - SCHWAN'S
Heated Fuel Rly Brake Lp Rly Blower Mtr Ign4 Rly Seo Connector Seo Connector
Page 8A- 23D - 1 Page 8A- 110A - 2 Page 8A-60A-1 / 65A-1 Page 8A- 10A/D - 5 Page 8A- 155A - 1 Page 8A- 155A - 1
SIR
=&LB7 &RQ3/U86 &SWN&UJA &SWN&UJA Sdm
450. 450. 450. 450. 450. 450. 450. 450.
BLK BLK BLK BLK BLK BLK BLK BLK Page 8A- 47A/B - 1
TXL
0.5 50 7 0.5 TXL 7 TXL
1.0 50 19 5.0 TXL 19 TXL
0.8 50 19 2.0 TXL 19 0.8 TXL 19 TXL
0.8 50 19
50 50 50 50
IP IP IP IP IP IP IP IP
SDM_G
SJ450
=&AJ3/AK5
1751.
BLK/WHT
0.5 TXL
50
7
450. BDY
BLK 15326956
5.0 TXL 19 16M GT280
50 P BDY
IP
IP
P 16F GT280
15326952
A Gz 4b Term
15317690 001 1751.
UPC FNA ZONE4A BLK/WHT
B TXL 19
0.8 50
15317690 (Page 6) IP
M6.3
PARK BRAKE
GND ZONE #4B Foot Park Brake Sw
Page 8A- 46A - 1
A Gz 6 Term
15355522 002
FOOT_G
B UPC FNA
RPO LEGEND 15355522
JE4 - AIR BRAKES M6.3
LB7 - DURAMAX 6600 DIESEL ENG
RQ3 - TRACTOR
FOOT PARK BRAKE CASE GND
U86 - TRAILER WIRING
(Family 2) GND ZONE #6
CREWCAB - CREW CAB
UXT - TRANS TEMP GAUGE
AJ3 - DRIVER SIR
AK5 - DUAL SIR
ZONE_4 CASE_P ZONE_6
BDY GND
PAGE
D-56
Ground Distribution — (L18) 8.1L-Gas/NAPT — (LB7) 6.6L-Diesel/Duramax
RPO LEGEND
JE4 - AIR BRAKES
CREWCAB - CREW CAB
&JE4
1451. 1451. 1451. 1451.
BLK/WHT BLK/WHT BLK/WHT BLK/WHT
0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19
IP IP IP IP
1451.
BLK/WHT
1.0 TXL
50
19
=&GNDSTRAP
IP 50.
BLK
50.0 BARE
50
1008
CAB
A Gz 4a Term
12162100 002
B UPC FNA
12162100
M6.3
REAR DEFOGGER A Gz S2b Term A Gz S2f Term
Rear Defog Grid
B 08917180 002 B 08917180 002
Page 8A- 61A - 1 GND ZONE #4A UPC FNA UPC FNA
08917180 08917180
ZONE4A
M8 M12
RADIO
(Page 5) Antenna Shield
DEFOG_G
Page 8A- 150A - 1
=&CREWCAB
850.
BLK
TXL
2.0 50 19
DEFOG_GND
RDOANT_G
A GND ZONE #8
Gz 8 Term
15354753 003
B UPC FNA
15354753
M6.3
ZONE_S2
ZONE_8 CASE1_P ZONE_S2
STUD
STUD CASE STUD Ground-Body
560_gnd_bdy 003
BDY GND UPC FNA
PAGE
D-57
Ground Distribution — (L18) 8.1L-Gas/NAPT — (LB7) 6.6L-Diesel/Duramax
STARTING & CHARGING AIR BRAKES HYDRO BRAKES HYDRO BRAKES HYDRO BRAKES HYDRO BRAKES
Battery (Neg) Ebc Hydromax Sw Ebc Ebc Hydromax Mtr
Page 8A-30A/D/E/F/G/H - 2 Page 8A-44C - 2 Page 8A-44B - 2 Page 8A- 44A/B - 1 Page 8A- 44A/B - 1 Page 8A-44B - 2
FRAME
PAGE
D-58
Ground Distribution — (L18) 8.1L-Gas/NAPT — (LB7) 6.6L-Diesel/Duramax
2SPD AXLE
2spd Axle Mtr
Page 8A-37A - 1
2SP_MTR_G
=&HPZ
350.
BLK
REAR AIR SUSP 2.0 TXL
50
19
Rear Air Susp Sol 2SPD
Page 8A- 52A - 1 12129600
4M MP280 SLD
C 2SPD
R_ABS
C 4F MP280 SLD
12129565
SUSP_SOL_G
=&JPZ =&JPZ
350. 350.
BLK BLK
0.8 TXL
50
19 2.0 TXL
50
19
R_ABS R_ABS
=&FAM3-JPZ
FAM 3 FUEL HAND & STOR
SC350 350.
SCHOOL BUS UPFITTER EXTERIOR LIGHTS BLK
Fuel Pump/Tank Back Up Alarm Tail Lamps 2.0 TXL 19
50
Page 8A- 22C - 2 Page 8A-119E - 1 Page 8A-110A - 3 R_ABS
15326654 15326908
8F GT280 SLD 16F GT280 SLD
=&B3D =&FAM2-B3D =&FAM3
D R_ABS S R_ABS
350. 350. 350. R_CHASSIS R_CHASSIS
BLK BLK BLK D 8M GT280 SLD S 16M GT280 SLD
2.0 TXL
50
19 2.0 TXL
50
19 2.0 TXL
50
19 15326655 15326667
R_CHASSIS R_CHASSIS R_CHASSIS
=&JE3&FAM3 =&JE4
350. 350.
BLK BLK
ZONE3A 2.0 TXL
50
19 2.0 TXL
50
19
R_CHASSIS R_CHASSIS
351
(Page 10)
ZONE3B
350 SB350
(Page 11)
=&FAM3
350.
GND ZONE #3C BLK
5.0 TXL
50
19
R_CHASSIS
GND ZONE #3D
J1-A J2-A J3-A J4-A J5-A J6-A
Gnd Blk Connector Asm
ZONE ZONE ZONE ZONE UP UP 12066545 001
#3A #3B #3C #3D FITTER FITTER UPC FNA
A B C D E F J1- 12065172
J2- 12065172
J3- 12065172
J4- 12065172 RPO LEGEND
BATT GND
J5- 12065172
B3D - SCHOOL BUS
J6- 12065172 HPZ - ELECTRONIC 2 SPEED AXLE
J7- 12066545
FAM2 - FAMILY 2
J7-A
FAM3 - FAMILY 3
STD_CONN_G
JE3 - HYDRAULIC BRAKES
50 JE4 - AIR BRAKES
(Page 7) JPZ - REAR AIR SUSPENSION
PAGE
D-59
Ground Distribution — (L18) 8.1L-Gas/NAPT — (LB7) 6.6L-Diesel/Duramax
BRAKES REAR AIR SUSP REAR AIR SUSP POWER MIRRORS POWER MIRRORS EXHAUST BRAKE RPO LEGEND
Traction Cntrl Sw Air Susp Sw/Led Air Susp Sw/Illum Htd Mirr Sw/Illum Htd Mirr Sw/Led Exh Brk Sw/Illum NW9 - ELECTRONIC TRAC CNTRL
Page 8A- 44A/B/C - 2 Page 8A- 52A - 1 Page 8A- 52A - 1 Page 8A-147B - 1 Page 8A-147B - 1 Page 8A- 29A - 1 JPZ - REAR AIR SUSPENSION
AK5 - DRIVER AND PASSANGER SIR
DB6 - HTD, LTD, PWR OSRVM
DB8 - HEATED OSRVM
K40 - EXHAUST BRAKE
TCS_G SUSP_LED_G SUSP_ILL_G H_MIR_ILL_G H_MIR_LED_G EXH_ILL_G
SB750
=&NW9/JPZ/DB6/DB8/K40
750.
BLK
2.0 TXL
50
19
IP_EXTN
INTERIOR LIGHTS EXTERIOR LIGHTS EXTERIOR LIGHTS ENGINE CNTRLS UPFITTER PROVISION SIR 2 SPEED AXLE 2 SPEED AXLE
Tandem Axle/Diff Lk Sw Illum Mkr Lmp Sw Mkr Lmp Sw/Illum Hi Idle Sw Illum Pto Enable Sw/Illum Psir Defeat Sw Elec 2 Speed Sw Air 2 Speed Sw
Page 8A- 114A - 1 Page 8A-110A - 4 Page 8A-110A - 4 Page 8A- 20A/D - 5 Page 8A-18A - 1 Page 8A-47A/B - 2 Page 8A-37A - 1 Page 8A-37A - 2
SA750
ZONE7A
To: GND ZONE #7A 750
(Page 3)
L18 ENG CNTLS L18 ENG CNTLS STARTING & CHARGING STARTING & CHARGING STARTING & CHARGING
Even Knock Sensor Odd Knock Sensor Starter Motor 2nd Generator Gnd Generator Gnd
Page 8A-20A - 8 Page 8A-20A - 8 Page 8A- 30A/D/E/F/G/H - 1 Page 8A- 30A/D/E/F/G/H - 3 Page 8A-30A/D/E/F/G/H - 3
Ground-Engine Case
560_gnd_case 002
ENGINE CASE GND UPC FNA
PAGE
D-60
Ground Distribution — (L18) 8.1L-Gas/NAPT — (LB7) 6.6L-Diesel/Duramax
ELEC THROT CNTRL TRANSMISSION TRANSMISSION L18 ENG CNTLS ENG CNTLS
Etc Tcm Tcm Maf Sense Low Coolant Sw L18 ENG CNTLS L18 ENG CNTLS L18 ENG CNTLS L18 ENG CNTLS
Pcm Gnd 1 Pcm Gnd 1 Pcm Gnd 1 Pcm Gnd 1
Page 8A-21A - 1 Page 8A- 27A-1 Page 8A- 27A-1 Page 8A-20A - 8 Page 8A- 20A-12 / 20D-8
Page 8A- 20A - 12 Page 8A- 20A - 12 Page 8A- 20A - 12 Page 8A- 20A - 12
SA351
LB7 ENG CNTLS LB7 ENG CNTLS LB7 ENG CNTLS LB7 ENG CNTLS
Pcm Gnd 1 Pcm Gnd 1 Pcm Gnd 1 Pcm Gnd 1
Page 8A- 20D - 12 Page 8A- 20D - 12 Page 8A- 20D - 12 Page 8A- 20D - 12
=&L18
351.
BLK/WHT
0.8 TXL
50
19
ENG LB7_1_G LB7_2_G LB7_3_G LB7_4_G
FLS_G TEMP_SNSR_G
=
351. 351.
BLK/WHT =&FAM2 =&FAM3 BLK/WHT
0.8 TXL 19 351. 351. 1.0 TXL 19 A A
50 BLK/WHT BLK/WHT 50 Primary Tank Term Secondary Tank Term
HYD_BST ENG
0.8 TXL
50
19 0.8 TXL
50
19 12015907 001 12015907 001
15326907 ENG_FAN ENG_FAN
15355479 B UPC FNA B UPC FNA
PAGE
D-61
Ground Distribution — (L18) 8.1L-Gas/NAPT — (LB7) 6.6L-Diesel/Duramax
HORNS HVAC AIR BRAKES IP CLUSTER IP CLUSTER HEADLAMPS HEADLAMPS EXTERIOR LIGHTS HEADLAMPS HEADLAMPS EXTERIOR LIGHTS
Horns Vacuum Pmp Air Dryer Low Air Press Sw - Prim Low Air Press Sw - Sec Left Headlamp Left High Beams Lf Turn/Park Lmps Right Headlamp Right High Beams Rf Turn/Park Lmps
Page 8A-40A - 1 Page 8A-60A-1 / 65A-1 Page 8A- 44C - 5 Page 8A-81A-1 Page 8A-81A-1 Page 8A- 100A/B -1 Page 8A- 100B - 1 Page 8A- 110A - 1 Page 8A- 100A/B - 1 Page 8A- 100B - 1 Page 8A- 110A- 1
HORN_A_G VAC_PUMP_G AIR_DRY_G AIR_PR_SW_G AIR_SW_G 350 BEAM_G HI_BEAM_G LTRNPRK_G 350 BEAM_G HI_BEAM_G RTRNPRK_G
15326636 15326910
6F GT280 SLD 12F GT280 SLD = =&JE3 =
A ENG_FAN A ENG_FAN 350. 350. 350.
R_CHASSIS R_CHASSIS
BLK BLK BLK
A 6M GT280 SLD A 12M GT280 SLD 2.0 TXL
50
19 3.0 TXL
50
19 2.0 TXL
50
19
=&JE3-B3D
350.
BLK
3.0 TXL
50
19
R_CHASSIS
SE350
=
350.
BLK
5.0 TXL
50
19
R_CHASSIS
ZONE3B
(Page 8)
RPO LEGEND
GND ZONE #3B B3D - SCHOOL BUS
JE3 - HYDRAULIC BRAKES
JE4 - AIR BRAKES
HPR - QUAD HEADLAMPS
PAGE
D-62
Ground Distribution — (L18) 8.1L-Gas/NAPT — (LB7) 6.6L-Diesel/Duramax
HEATED FUEL ENGINE CNTLS ENGINE CNTLS ENGINE CNTLS ENGINE CNTLS ENGINE CNTLS ENGINE CNTLS ENGINE CNTLS HEATED FUEL ENGINE CNTLS ENGINE CNTLS
Heated Fuel Htr Edu Crank Snsr Shield Edu 57x Shield Rail Press Snsr Shield Edu Cam Snsr Shield Rpcv Shield Water In Fuel Snsr Glow Plug Cntls Oil Level Sw
Page 8A-23D - 1 Page 8A-20D - 4 Page 8A-20D - 10 Page 8A-20D - 4 Page 8A-20D - 12 Page 8A-20D - 4 Page 8A-20D - 10 Page 8A-20D - 5 Page 8A-23D - 1 Page 8A-20D - 10 Page 8A-20D - 8
HFUEL_SW_G EDU_A_G CRANK_SH 57X_SH RAIL_SH EDU_B_G CAM_SH RPCV_SH WIF_G GLO_CNTL_G LOW_OIL_G
=&LB7 =&LB7 =&LB7 =&LB7 =&LB7 =&LB7 =&LB7 =&LB7 =&LB7 =&LB7
IC96. IZ17. IZ05. IZ09. IZ08. IZ18. IZ06. IZ07. IC91. HB03.
BLK BLK/YEL BARE BARE BARE BLK/GRN DK BARE BARE YEL PNK/YEL
1.25 TXL
50
19 2.5 TXL
50
19 NONE
50
NONE
50
NONE
50 2.5 TXL
50
19 NONE
50
NONE
50 0.85 TXL
50
16 0.85 TXL
50
16
ISUZU ISUZU ISUZU ISUZU ISUZU ISUZU ISUZU ISUZU ISUZU ISUZU
ISUZU
SPLICE SPLICE ISUZU2
15326018 15326018
12M GT280 12M GT280
K REAR_LDOOR
Same as left K REAR_RDOOR
BDY BDY
K 12F GT280 K
12F GT280
15326021 15326021
=&CREWCAB =&CREWCAB
550. 550.
BLK BLK
1.0 TXL
50
19 1.0 TXL
50
19
BDY BDY
SF550
=&CREWCAB
550.
BLK
1.0 TXL
50
19
BDY
15326935
10M GT280
J BDY RPO LEGEND
XBDY
ZONE5 J 10F GT280 C35 - REAR HEATER
15326931 LB7 - DURAMAX 6600 DIESEL ENG
550
(Page 4) To: GND ZONE #5 A31 - POWER WINDOWS
CREWCAB - CREW CAB
PAGE
D-63
Ground Distribution — (L18) 8.1L-Gas/NAPT — (LLY) 6.6L-Diesel/Duramax
ENGINE CNTLS ENGINE CNTLS TRANSMISSION
Pcm (O2 Snsr Gnd) Pcm (O2 Snsr Gnd) Nsbu Sw
Page 8A- 20A -7 Page 8A- 20A - 7 Page 8A- 27A - 3
L18 L18
=&L18&M74/MX4/MTX/MTW&NM2
251. ENG
BLK/WHT
SB251 0.8 TXL
50
19
2A_LB7
=&L18-NM2
251. ENG
BLK/WHT (Page 2)
0.8 TXL
50
19
2A_L18
(Page 2)
A
&GNDSTRAP
Gz S1f Clip
50. FRAME B 08917180 002
BLK UPC FNA
50.0 BARE
50
1008
08917180
M12
FRAME
A
Gz S1e Clip
(Page 7)
B 08917180 002
UPC FNA
08917180
M12
ZONE_S1
RPO LEGEND
L18 - GMPT 8.1L V8 GAS ENG STUD
LLY - DURAMAX 6600 DIESEL ENG
ENG GND
M74 - LCT 1000 AUTO TRANS
MX4 - LCT 2000 AUTO TRANS
MTW - LCT 2400 AUTO TRANS
PAGE
D-64
Ground Distribution — (L18) 8.1L-Gas/NAPT — (LLY) 6.6L-Diesel/Duramax
POWER DIST FUEL HAND & STOR POWER DIST EXH BRAKE/RSTR UPFITTER PROVISIONS HVAC AIR BRAKES ENGINE CNTLS 2SP AXLE ENGINE CNTLS
Ign A Rly Fuel Pump Rly Ign B Rly Exhaust Brake/Rstr Sol Pto Kill Sw Ac Clutch/Lo Pr Sw Air Brake Rly Ign Coils - Even 2sp Axle Sw Ign Coils - Odd
Page 8A-10A/D - 4 Page 8A-22A/C/D - 1 Page 8A- 10A - 4 Page 8A-29A - 1 Page 8A-18A - 1 Page 8A-65A - 2 Page 8A-44C - 2 Page 8A-20A - 10 Page 8A-37A - 1 Page 8A-20A -9
IGNA_RLY_G F_PMP_RLY_G IGNB_RLY_G EXH_SOL_G PTO_G CLUTCH_G AIR_BRK_G IGN_EVEN_G 250 2SP_SW_G IGN_ODD_G
15326840
8M GT150 SLD
15326640 G
6M GT280 SLD 15355480
A 8F GT150 SLD
G 30F GTMXD SLD
15326835
B5
6F GT280 SLD
A
15326636
B5 30M GTMXD SLD
15450272
(Page 2)
250 CG
SS250
(Page 2) CG
=&LLY =&L18
250. ENG 250. ENG
BLK BLK
TXL 19
0.8 50 TXL 19
2.0 50
ENGINE CNTLS
Low Oil Lvl Sw
Page 8A-20A - 8
SV250
L18
LOW_OIL_G
=&L18 =&L18
250. ENG 250. ENG
BLK BLK
TXL 19
2.0 50 0.8 PTFE 19
50
2A_LB7
=&LLY&M74/MTX =&LLY&MWW/MWX
250. ENG 250. ENG
251 BLK BLK
(Page 1) 2A_L18
2.0 TXL
50
19 TXL 19
2.0 50
251
(Page 1)
A A
Gz 2 Term Lb7 Gz 2 Term Lb7
12103501 003 12103505 002
B UPC FNA B UPC FNA A
12103501 12103505 Gz 2 Term L18
M10 M10 15358896 002
B UPC FNA
15358896
M10
GND ZONE #2B
ZONE_2
RPO LEGEND
STUD Ground - Engine L18 - GMPT 8.1L V8 GAS ENGINE
560_gnd_eng 003 LLY - DURAMAX 6600 DIESEL ENG
ENG GND UPC FNA JE4 - AIR BRAKES
K40 - EXHAUST BRAKE
FAM3 - FAMILY 3
PAGE
D-65
Ground Distribution — (L18) 8.1L-Gas/NAPT — (LLY) 6.6L-Diesel/Duramax
RPO LEGEND IP CLUSTER DTC EXTERIOR LIGHTS INTERIOR LIGHTS DLC UPFITTER PROVISION EXH BRAKE/RSTR ENGINE CNTRLS 2 SPEED AXLE SEO VERIZON
UZA - MARKER LAMP DELETE Ipc Pwr Gnd Bat Rtn Turn/Haz/Flash Headlamp Sw Dlc Pwr Gnd Pto Enable Sw/Led Exhaust Brake Sw High Idle Sw Elec 2 Speed Sw Seo Sw
JE4 - AIR BRAKES Page 8A- 81A - 2 Page 8A-55B - 1 Page 8A- 110A - 1 Page 8A-114A - 5 Page 8A- 50A - 1 Page 8A-18A - 1 Page 8A- 29A - 1 Page 8A- 20A/D - 5 Page 8A- 37A - 1 Page 8A-155f - 1
K40 - EXHAUST BRAKE
T62 - DRL DELETE
M74 - LCT 1000 AUTO TRANS
MX4 - LCT 2000 AUTO TRANS
MTW - LCT 2400 AUTO TRANS IP_PWR_G 750 SERIAL_G TRNHAZ_G HEADLPSW_G DATA1_G PTO_LED_G EXH_SW_G HIS_G 2SP_SW1_G 750 SEO_SW_3
&K40
750. IP_EXTN 750. IP_EXTN 750. IP_EXTN 750. IP_EXTN
BLK BLK BLK BLK
0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7
SD750
750. IP_EXTN
BLK ZONE7A
0.5 TXL
50
7
(Page 9)
750. IP_EXTN
B12 B4 BLK
750. IP 750. IP 750. IP 750. IP
BLK BLK BLK BLK B12 B4 2.0 TXL
50
19
1.0 TXL
50
19 1.0 TXL
50
19 0.8 TXL
50
19 0.5 TXL
50
7
15304908
750. IP 750. IP 30F GTMXD
BLK BLK B7
0.5 TXL
50
7 0.5 TXL
50
7
B7 30M GTMXD
15326762
750. IP
SY750 BLK
TELL TALE DRL WIPERS 2.0 TXL 19
AUXILLARY PWR EXTERIOR LIGHTS 750. IP Ttm - Exhaust Drl Mdl Wiper Mtr
50
Cigar Lighter Roof Marker Lps BLK Page 8A- 86A - 1 Page 8A- 102A - 1 Page 8A-91A - 1
Page 8A-19A - 1 Page 8A- 110A - 4 3.0 TXL 19 CHIME LCT TRANSMISSION LCT TRANSMISSION
50
Chime Mdl Overdrive Defeat Sw Overdrive Defeat Sw Illum
Page 8A- 76A - 1 Page 8A-27A - 1 Page 8A-27A - 1
-UZA -UZA
750. BDY 750. BDY
BLK BLK SM750
1.0 TXL
50
19 1.0 TXL
50
19
ZONE_7
STUD
BDY GND
PAGE
D-66
Ground Distribution — (L18) 8.1L-Gas/NAPT — (LLY) 6.6L-Diesel/Duramax
POWER WINDOWS
POWER WINDOWS POWER DOORS POWER MIRRORS POWER MIRRORS POWER MIRRORS INTERIOR LIGHTING POWER DOORS POWER MIRRORS POWER MIRRORS Pass Win Sw INTERIOR LIGHTING
Drv Window Sw Drv Dr Lck Sw Drv Htd Mir Head Lh Mirror Mrkr Lp Mirror Sw Drv Door Jamb Sw Pass Dr Lck Sw Pass Htd Mir Head Rh Mirror Mrkr Lp Page 8A- 120A-1 Pass Door Jamb Sw
Page 8A-120A/B - 1 Page 8A-130A - 1 Page 8A-147B - 2 Page 8A- 147B - 2 Page 8A-147B - 1 Page 8A- 114A - 3 Page 8A-130A - 1 Page 8A- 147B - 2 Page 8A- 147B
2- , 120B-2 Page 8A- 114A - 3
550 DR_WIN_G DRV_LK_G L_H_MIR_G LH_MRK_G MIR_SW_G LDOORJAM_G PASS_LK_G R_H_MIR_G RH_MRK_G PASS_WIN_G RDOORJAM_G
SA550 SB550
15317325 15317325
22F GTMXD KEYLESS ENTRY 22F GTMXD
B8 B8
Rfa Mdl
POWER DOORS B8 22M GTMXD
ZONE5 Page 8A- 132A - 1 B8 22M GTMXD
Drv Door Rly 15317322 15317322
(Page 12)
Page 8A- 130A -1
SC550
=&AU3/A31 =-AU3-A31
550. XBDY 550. XBDY
BLK BLK
3.0 TXL
50
19 1.0 TXL
50
19
RPO LEGEND
Gz 5 Term A A Gz 5 Term AU3 - POWER DOOR LOCKS
A31 - POWER WINDOWS
15326158 002 GND ZONE #5 15355522 002
AU0 - KEYLESS ENTRY
UPC FNA B B UPC FNA
DB5 - MANUAL OSRVM
15326158 15355522
DB6 - HTD, LTD, PWR OSRVM
M6.3 M6.3
DB7 - LIGHTED OSRVM
DB8 - HEATED OSRVM
ZONE_5 CREWCAB - CREW CAB
STUD
BDY GND
PAGE
D-67
Ground Distribution — (L18) 8.1L-Gas/NAPT — (LLY) 6.6L-Diesel/Duramax
HVAC AUX POWER AUX POWER EXTERIOR LIGHTS EXTERIOR LIGHTS REAR DEFOGGER TELL TALE POWER MIRRORS HVAC TELL TALE EXTERIOR LIGHTS
Temp Mtr Aux Outlets Aux Outlets Rh Trailer Rly Lh Trailer Rly Rear Defog Cntrl Sys Air Press Gauge Illum Htd Mirror Rly Hvac Head Trans Temp Gauge Illum Chmsl Rly
Page 8A- 60A-1 / 65A-1 Page 8A- 19A - 1 Page 8A- 19A - 1 Page 8A- 110A - 2 Page 8A- 110A - 2 Page 8A-61A - 1 Page 8A-86A - 2 Page 8A-147B - 1 Page 8A- 60A-1 / 65A-1 Page 8A-86A - 2 Page 8A-110A - 2
TEMP_CNTL_G AUX2_G AUX1_G RH_HAZ_G LH_HAZ_G HVAC_FOG_G PNEUTC_G H_MIR_RLY_G HVAC_G GAUGES_G CHMSL_RLY_G
450. IP 450. IP 450. IP 450. IP 450. IP &C49 &JE4 &DB6/DB8 &UXT 450. IP
BLK BLK BLK BLK BLK 450. IP 450. IP 450. IP 450. IP 450. IP BLK
BLK BLK BLK BLK BLK
0.8 TXL
50
19 1.0 TXL
50
19 1.0 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19
TXL 19 TXL 7 0.5 TXL 7
1.0 50 0.5 50 0.8 TXL
50
19 TXL
1.0 50 19 0.5 TXL
50
7 50
SH450
SK450
HTD FUEL/WATER IN FUEL EXTERIOR LIGHTS SEO - UHAUL HVAC POWER DIST SEO - SCHWAN’S SEO - SCHWAN’S
Heated Fuel Rly Brake Lp Rly SEO Connector Blower Mtr Ign4 Rly Seo Connector Seo Connector
Page 8A- 23D - 1 Page 8A- 110A - 2 Page 8A- 155C - 1 Page 8A-60A-1 / 65A-1 Page 8A-10A/D - 5 Page 8A- 155A - 1 Page 8A- 155A - 1
SIR
=&LLY &FAM3&RQ3/U86 &UHAUL &SWN&UJA &SWN&UJA Sdm
450. IP 450. IP 450. IP 450. IP 450. IP 450. IP 450. IP 450. IP 450. IP
BLK BLK BLK BLK BLK BLK BLK BLK BLK Page 8A- 47A -1
TXL
0.5 50 7 0.5 TXL 7 TXL
0.8 50 19 1.0 TXL 19 5.0 TXL 19 0.8 TXL 19 2.0 TXL 19 TXL
0.8 50 19 TXL
0.8 50 19
50 50 50 50 50
SJ450 SDM_G
&AJ3/AK5
1751. BDY
BLK/WHT
0.5 TXL
50
7
450. IP
BLK 15326956
5.0 TXL 19 16M GT280
50 P
P 16F GT280
15326952
A Gz 4b Term &AJ3/AK5
15317690 001 1751. IP
UPC FNA ZONE4A BLK/WHT
B 0.8 TXL
50
19
15317690 (Page 6)
M6.3
PARK BRAKE
GND ZONE #4B Foot Park Brake Sw
Page 8A-46A - 1
A Gz 6 Term
15355522 002
FOOT_G
B UPC FNA
RPO LEGEND 15355522
JE4 - AIR BRAKES M6.3
LLY - DURAMAX 6600 DIESEL ENG
RQ3 - TRACTOR FOOT PARK BRAKE CASE GND
U86 - TRAILER WIRING
(Family 2) GND ZONE #6
CREWCAB - CREW CAB
UXT - TRANS TEMP GAUGE
AJ3 - DRIVER SIR
ZONE_4 CASE_P ZONE_6
AK5 - DUAL SIR
BDY GND
PAGE
D-68
Ground Distribution — (L18) 8.1L-Gas/NAPT — (LLY) 6.6L-Diesel/Duramax
RPO LEGEND
JE4 - AIR BRAKES
CREWCAB - CREW CAB
IP CLUSTER DATA LINK CONN ONSTAR ONSTAR RADIO/CHIME SERIAL DATA GATEWAY
Ip Signal Gnd Dlc Sig Gnd OnStar Mdl OnStar Mdl Radio/Chime Module Sdg
Page 8A-81A - 1 Page 8A-50A - 1 Page 8A- 85A - 1 Page 8A- 85A - 1 Page 8A-76A-1/150A-1 Page 8A- 56A - 1
SB1451
BODY TO FRAME GND
1451. IP GND ZONE #S2
BLK/WHT
REAR DEFOGGER 1.0 TXL
50
19
DEFOG_G
12162100 Antenna Shield
M6.3 Page 8A-150A - 1
&C49
GND ZONE #4A
850. DEFOG_GND
BLK
TXL 19
2.0 50
RDOANT_G
ZONE4A
A Gz S2b Term A Gz S2f Term
A
Gz 8 Term
GND ZONE #8 B 08917180 002 B 08917180 002
(Page 5)
UPC FNA UPC FNA
15354753 003 08917180 08917180
B UPC FNA
M8 M12
15354753
M6.3
ZONE_S2
ZONE_8 CASE1_P ZONE_S2
STUD
STUD CASE STUD Ground-Body
560_gnd_bdy 003
BDY GND UPC FNA
PAGE
D-69
Ground Distribution — (L18) 8.1L-Gas/NAPT — (LLY) 6.6L-Diesel/Duramax
BATTERIES AIR BRAKES HYDRO BRAKES HYDRO BRAKES HYDRO BRAKES HYDRO BRAKES
Battery (Neg) Ebc Hydromax Sw Ebc Ebc Hydromax Mtr
Page 8A- 35A/D/E/F/G - 1 Page 8A-44C - 2 Page 8A-44B - 2 Page 8A- 44A/B - 1 Page 8A- 44A/B - 1 Page 8A-44B - 2
ZONE_B
350 FUEL_PMP_G
ZONE_B2 SD151 SB151
&JE3 &JE3
151. R_CHASSIS 151. R_CHASSIS
Left Frame Term BLK/WHT BLK/WHT
B 02977548 001 8.0 TXL
50
19 TXL 19
8.0 50
A
UPC FNA Fuel Gnd Term
02977548 B 15359065 001 SA151
A E 1/2 UPC FNA
15359065
&B3D/ANC
M12
50. BATNEG_EXTN
&JE3
BLK 151. R_CHASSIS
103.0 CPE
50
342
A BLK/WHT
Gz 1a Term 13.0 STX
50
75
15355302 002
B UPC FNA
A Right Frame Term 15355302 A Gz 1a Term A Gz 1b Term
02977548 001 M12 15336763 001 15355302 002
UPC FNA B
B UPC FNA B UPC FNA
02977548 15336763 15355302
E 1/2 TRAILER WIRING
GND ZONE #1A M12 M12
Trailer Conn
Page 8A-119A/B - 1
STD_CONN_G GND ZONE #1B
(Page 8)
FRAME
PAGE
D-70
Ground Distribution — (L18) 8.1L-Gas/NAPT — (LLY) 6.6L-Diesel/Duramax
2SPD AXLE
2spd Axle Mtr
Page 8A-37A - 1
2SP_MTR_G
ZONE3A
&HPZ
350. 2SPD
351 BLK
(Page 10) BUS UPFITTER EXTERIOR LIGHTS REAR AIR SUSP
Back Up Alarm Tail Lamps Rear Air Susp Sol 2.0 TXL
50
19
IP CLUSTER
With Rear Air Susp Without Rear Air Susp
Low Air Press Sw - Sec
Page 8A-81A-1
FUEL HAND & STOR
Fuel Pump/Tank
&G40/GSJ/G45-JVA &HPZ&G40/GSJ/G45-JVA
Page 8A- 22C - 2 350. R_ABS 350. R_ABS
BLK BLK
0.8 TXL
50
19 TXL 19
2.0 50 AIR_SW_G
FAM 3
&HPZ&JE4-G40-GSJ-G45-JVA
SC350 350. R_ABS
&JE4
350 FUEL_SEND_G BLK 350. R_CHASSIS
2.0 TXL
50
19
BLK
0.8 TXL
50
19
Hydro Brakes Air Brakes
&G40/GSJ/G45&JVA &JE3&HPZ&G40/GSJ/G45
350. R_CHASSIS 350. R_ABS
&JE4&HPZ&G40/GSJ/G45-JVA &JE4&HPZ&JVA
BLK BLK 350. R_ABS 350. R_CHASSIS
0.8 TXL
50
19 TXL 19
2.0 50 BLK BLK
2.0 TXL
50
19 2.0 TXL
50
19
15326654 15326908
8F GT280 SLD 16F GT280 SLD
D S
D 8M GT280 SLD S 16M GT280 SLD BODY BUILDER BUS UPFITTER
GND ZONE #3C 15326655 15326667 Gnd Gnd
&B3D/ANC &FAM2-B3D-ANC &FAM3
350. R_CHASSIS 350. R_CHASSIS 350. R_CHASSIS &JE3&FAM3 &JE4-JVA Page 8A- 119D - 1 Page 8A- 119E - 1
BLK BLK BLK 350. R_CHASSIS 350. R_CHASSIS
2.0 TXL
50
19 2.0 TXL
50
19 2.0 TXL
50
19
BLK BLK
2.0 TXL
50
19 2.0 TXL
50
19
BB_G SB_G
A B C D E F
12065172
J2- 12065172
J3- 12065172
J4- 12065172
BATT GND
J5- 12065172 RPO LEGEND
J6- 12065172
B3D - SCHOOL BUS
J7- 12066545 HPZ - ELECTRONIC 2 SPEED AXLE
J7-A
FAM2 - FAMILY 2
STD_CONN_G
FAM3 - FAMILY 3
50 JE3 - HYDRAULIC BRAKES
(Page 7) JE4 - AIR BRAKES
G40/GSJ/G45 - REAR AIR SUSPENSION
ANC - SCHOOL BUS
PAGE
D-71
Ground Distribution — (L18) 8.1L-Gas/NAPT — (LLY) 6.6L-Diesel/Duramax
BRAKES REAR AIR SUSP REAR AIR SUSP POWER MIRRORS POWER MIRRORS EXHAUST BRAKE RPO LEGEND
Traction Cntrl Sw Air Susp Sw/Led Air Susp Sw/Illum Htd Mirr Sw/Illum Htd Mirr Sw/Led Exh Brk Sw/Illum NW9 - ELECTRONIC TRAC CNTRL
Page 8A- 44A/B/C - 2 Page 8A- 52A - 1 Page 8A- 52A - 1 Page 8A-147B - 1 Page 8A-147B - 1 Page 8A- 29A - 1 G40/GJS/G45 - REAR AIR SUSPENSION
AK5 - DRIVER AND PASSANGER SIR
DB6 - HTD, LTD, PWR OSRVM
DB8 - HEATED OSRVM
K40 - EXHAUST BRAKE
TCS_G SUSP_LED_G SUSP_ILL_G H_MIR_ILL_G H_MIR_LED_G EXH_ILL_G
SB750
=&NW9#&G40/GSJ/G45#&DB6/DB8#&K40
750. IP_EXTN
BLK
2.0 TXL
50
19
INTERIOR LIGHTS EXTERIOR LIGHTS EXTERIOR LIGHTS ENGINE CNTRLS UPFITTER PROVISION SIR 2 SPEED AXLE
Pneumatic Sw Illum Mkr Lmp Sw Mkr Lmp Sw/Illum Hi Idle Sw Illum Pto Enable Sw/Illum PSIR Defeat Sw Elec 2 Speed Sw
Page 8A- 114A - 1 Page 8A- 110A - 4 Page 8A- 110A - 4 Page 8A- 20A/D - 5 Page 8A-18A - 1 Page 8A- 47A - 2 Page 8A-37A - 1
= = = = = =&AK5 =
750. IP_EXTN 750. IP_EXTN 750. IP_EXTN 750. IP_EXTN 750. IP_EXTN 750. IP_EXTN 750. IP_EXTN
BLK BLK BLK BLK BLK BLK BLK
0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7 0.8 TXL
50
19 0.5 TXL
50
7
SA750
ZONE7A
To: GND ZONE #7A 750
(Page 3)
L18 ENG CNTLS L18 ENG CNTLS STARTING & CHARGING STARTING & CHARGING STARTING & CHARGING
Even Knock Sensor Odd Knock Sensor Starter Motor 2nd Generator Gnd Generator Gnd
Page 8A-20A - 8 Page 8A-20A - 8 Page 8A- 30A/D - 1 Page 8A- 30A/D - 3 Page 8A- 30A/D - 3
Ground-Engine Case
560_gnd_case 002
ENGINE CASE GND UPC FNA
PAGE
D-72
Ground Distribution — (L18) 8.1L-Gas/NAPT — (LLY) 6.6L-Diesel/Duramax
L18
L18 L18 L18 L18 L18
SA351
=&L18
351. ENG LLY LLY LLY LLY
BLK/WHT
0.8 TXL
50
19
LB7_1_G LB7_2_G LB7_3_G LB7_4_G
FLS_G TEMP_SNSR_G
351. ENG
&JE3 &FAM2 &FAM3 BLK/WHT
351. R_CHASSIS 351. ENG_FAN 351. ENG_FAN 1.0 TXL
50
19 A Primary Tank Term A Secondary Tank Term
BLK/WHT BLK/WHT BLK/WHT
0.8 TXL 19 0.8 TXL 19 0.8 TXL 19 12015907 001 12015907 001
50 50 50
15450272 B UPC FNA B UPC FNA
30M GTMXD SLD 12015907 12015907
15326636 15326910 C1
6F GT280 SLD 12F GT280 SLD
M8 M8
C G C1
30F GTMXD SLD
15355480
C 6M GT280 SLD G 12M GT280 SLD GND ZONE #11 (MID TANKS)
15326640 15326915
351. R_CHASSIS
BLK/WHT
GND ZONE #10 (SIDE TANKS) GND ZONE #9 (SIDE TANKS)
&FAM2 &FAM3
351. R_CHASSIS 351. R_CHASSIS TXL 19
1.0 50
BLK/WHT BLK/WHT
0.8 TXL
50
19 0.8 TXL
50
19
SC351 TANK_P TANK_S
PAGE
D-73
Ground Distribution — (L18) 8.1L-Gas/NAPT — (LLY) 6.6L-Diesel/Duramax
HORNS HVAC AIR BRAKES IP CLUSTER HEADLAMPS HEADLAMPS EXTERIOR LIGHTS HEADLAMPS HEADLAMPS EXTERIOR LIGHTS
Horns Vacuum Pmp Air Dryer Low Air Press Sw - Prim Left Headlamp Left High Beams Lf Turn/Park Lmps Right Headlamp Right High Beams Rf Turn/Park Lmps
Page 8A-40A - 1 Page 8A-60A-1 / 65A-1 Page 8A- 44C - 5 Page 8A-81A-1 Page 8A-100A/B - 1 Page 8A- 100B - 1 Page 8A- 110A - 1 Page 8A- 100A/B - 1 Page 8A- 100B - 1 Page 8A-110A- 1
HORN_A_G VAC_PUMP_G AIR_DRY_G AIR_PR_SW_G 350 BEAM_G HI_BEAM_G LTRNPRK_G 350 BEAM_G HI_BEAM_G RTRNPRK_G
15409273 15409273
SD350 C
5M GT280 SLD
C
5M GT280 SLD
SAME AS LEFT
R_FWDLP
BB_G EAC_G
C 5F GT280 SLD
C
5F GT280 SLD
15326642 15326642
&FAM2 &FAM3
350. ENG_FAN 350. ENG_FAN
BLK BLK &FAM2-B3D-ANC
1.0 TXL 19 1.0 TXL 19 350. R_CHASSIS
50 50
BLK
0.8 TXL
50
19 &JE3-B3D-ANC
350. AIR_COMP 350. R_CHASSIS 350. R_CHASSIS
15326636 15326910 BLK BLK BLK
6F GT280 SLD 12F GT280 SLD 3.0 TXL 19 2.0 TXL 19 2.0 TXL 19
A A 50 50 50
&JE3-B3D-ANC
350. R_CHASSIS
BLK
3.0 TXL
50
19
SE350
350. R_CHASSIS
BLK
5.0 TXL
50
19
ZONE3B
(Page 8)
RPO LEGEND
B3D - SCHOOL BUS
GND ZONE #3B JE3 - HYDRAULIC BRAKES
JE4 - AIR BRAKES
HPR - QUAD HEADLAMPS
ANC - SHUTTLE BUS
PAGE
D-74
Ground Distribution — (L18) 8.1L-Gas/NAPT — (LLY) 6.6L-Diesel/Duramax
HEATED FUEL ENGINE CNTLS ENGINE CNTLS ENGINE CNTLS ENGINE CNTLS ENGINE CNTLS ENGINE CNTLS ENGINE CNTLS HEATED FUEL ENGINE CNTLS ENGINE CNTLS
Heated Fuel Htr Edu Crank Snsr Shield Edu 57x Shield Rail Press Snsr Shield Edu Cam Snsr Shield Rpcv Shield Water In Fuel Snsr Glow Plug Cntls Oil Level Sw
Page 8A-23D - 1 Page 8A-20D - 4 Page 8A-20D - 10 Page 8A-20D - 4 Page 8A-20D - 12 Page 8A-20D - 4 Page 8A-20D - 10 Page 8A-20D - 5 Page 8A-23D - 1 Page 8A-20D - 10 Page 8A-20D - 8
HFUEL_SW_G EDU_A_G CRANK_SH 57X_SH RAIL_SH EDU_B_G CAM_SH RPCV_SH WIF_G GLO_CNTL_G LOW_OIL_G
=&LB7 =&LB7 =&LB7 =&LB7 =&LB7 =&LB7 =&LB7 =&LB7 =&LB7 =&LB7
IC96. IZ17. IZ05. IZ09. IZ08. IZ18. IZ06. IZ07. IC91. HB03.
BLK BLK/YEL BARE BARE BARE BLK/GRN DK BARE BARE YEL PNK/YEL
TXL
1.25 50 19 2.5 TXL 19 NONE NONE NONE TXL 19
2.5 50 NONE NONE 0.85 TXL 16 0.85 TXL 16
50 50 50 50 50 50 50 50
ISUZU ISUZU ISUZU ISUZU ISUZU ISUZU ISUZU ISUZU ISUZU ISUZU
ISUZU
SPLICE SPLICE ISUZU2
=&A31&CREWCAB =&A31&CREWCAB
550. REAR_DOOR 550.
BLK BLK
1.0 TXL
50
19 1.0 TXL
50
19
REAR_DOOR
15326018 15326018
12M GT280 12M GT280
K Same as left K REAR_RDOOR
K 12F GT280 K
12F GT280
15355586 15355586
=&CREWCAB =&CREWCAB
550. BDY 550. BDY
BLK BLK
TXL 19
1.0 50 TXL 19
1.0 50
SF550
=&CREWCAB
550. BDY
BLK
1.0 TXL
50
19
15326935
10M GT280
J
RPO LEGEND
ZONE5 J 10F GT280 C35 - REAR HEATER
15326931 LB7 - DURAMAX 6600 DIESEL ENG
550
(Page 4) To: GND ZONE #5 A31 - POWER WINDOWS
CREWCAB - CREW CAB
PAGE
D-75
Ground Distribution — (LG4-’03-’04) 7.8L-Diesel/Duramax
LCT TRANSMISSION
Nsbu Sw
Page 8A-27A - 3
NSBU_G
&M74/MX4/MTW
251.
BLK/WHT
0.8 TXL
50
19
ENG
GZ_2A
(Page 2)
GND ZONE #2A
ENGINE TO FRAME GND
GND ZONE #S1
A Gz S1f Clip
&GNDSTRAP
50. B 08917180 002
BLK UPC FNA
50.0 BARE
50
1008
08917180
FRAME
M12
FRAME
A Gz S1e Clip
(Page 7)
B 08917180 002
UPC FNA
08917180
M12
ZONE_S1
STUD
RPO LEGEND
M74 - LCT 1000 AUTO TRANS
ENG GND
MX4 - LCT 2000 AUTO TRANS
P - LCT 2400 AUTO TRANS
MTW
PAGE
D-76
Ground Distribution — (LG4-’03-’04) 7.8L-Diesel/Duramax
MD TRANSMISSION AIR BRAKES POWER DIST POWER DIST ENG CNTLS EXH BRAKE/RSTR 2SP AXLE 2 SP AXLE HVAC
Neutral Start Rly Air Brake Rly Ign A Rly Ign B Rly Pcv Rly Exhaust Brake/Rstr Sol 2sp Psi Sw 2sp Axle Sw Ac Clutch
Page 8A-27B - 2 Page 8A-44C - 2 Page 8A-10B - 4 Page 8A-10B - 4 Page 8A-20B - 1 Page 8A- 29A - 1 Page 8A-37A - 2 Page 8A-37A - 1 Page 8A-65B - 2
N_START_G AIR_BRK_G IGNA_RLY_G IGNB_RLY_G PCV_RLY_G EXH_SOL_G 2SP_PSI_G 250 2SP_SW_G CLUTCH_G
=&JE4
250. 250. 250. 250. 250. 250. 250.
&MWF
250. BLK BLK BLK BLK BLK BLK BLK
BLK 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19
0.8 TXL 19 R_CHASSIS ENG ENG ENG EXH_BRK ENG AC
50
ENG 15355480 15326640 15326820
30F GTMXD SLD 6M GT280 SLD 4M GT150 SLD
B5 R_CHASSIS
A EXH_BRK C AC
ENG ENG ENG
B5 A C
30M GTMXD SLD 6F GT280 SLD 4F GT150 SLD
15355479 15326636 15326815
&K40
250.
250. BLK 250.
BLK 0.8 TXL
50
19
BLK
0.8 TXL 19 ENG 0.8 TXL 19
50 50
ENG ENG
SS250
250.
BLK
0.8 TXL
50
19
ENG
SV250
&M74/MX4/MTW &MWF/MWW/MWX
GZ_2A 250. 250.
BLK BLK GND ZONE #2B
251 2.0 TXL 19 2.0 TXL 19
50 50
(Page 1) ENG ENG
A Gz 2 Term A Gz 2 Term
15358896 002 15355130 003
B UPC FNA B UPC FNA
15358896 15355130
M10 M10
RPO LEGEND
ZONE_2 MWF - MD AUTO TRANS
MWW/MWX - MANUAL TRANS
STUD Ground - Engine M74 - LCT 1000 AUTO TRANS
560_gnd_eng 003 MX4 - LCT 2000 AUTO TRANS
ENG GND UPC FNA MTW - LCT 2400 AUTO TRANS
K40 - EXHAUST BRAKE
JE4 - AIR BRAKES
PAGE
D-77
Ground Distribution — (LG4-’03-’04) 7.8L-Diesel/Duramax
UPFITTER PROVISION EXH BRAKE/RSTR ENGINE CNTRLS 2 SPEED AXLE
IP CLUSTER DTC EXTERIOR LIGHTS EXTERIOR LIGHTS DLC Pto Enable Sw/Led Exhaust Brake Sw High Idle Sw Elec 2 Speed Sw
Ipc Pwr Gnd Bat Rtn Turn/Haz/Flash Headlamp Sw Dlc Pwr Gnd Page 8A-18A - 1 Page 8A- 29A -1 Page 8A- 20B - 7 Page 8A- 37A - 1
Page 8A- 81A - 2 Page 8A-55B - 1 Page 8A- 110A - 1 Page 8A- 110A - 5 Page 8A- 50A - 1
ZONE7A
(Page 9)
PTO_LED_G EXH_SW_G HIS_G 2SP_SW1_G
IP_PWR_G 750 SERIAL_G TRNHAZ_G HEADLPSW_G DATA1_G
= =&K40 = = =
988. 983. 983. 983. 750.
BLK BLK BLK BLK BLK
0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7 TXL
0.5 50 7 2.0 TXL
50
19
IP_EXTN IP_EXTN IP_EXTN IP_EXTN IP_EXTN
SA983
=
983.
BLK
0.5 TXL
50
7
IP_EXTN 15304908
30F GTMXD
B12 B4 B7 IP_EXTN
750. 750. 750. 750. IP
BLK BLK BLK BLK B12 B4 B7 30M GTMXD
1.0 TXL 19 1.0 TXL 19 0.8 TXL 19 TXL
0.5 50 7 15326762
50 50 50
IP IP IP IP 750. 750. 750.
BLK BLK BLK
0.5 TXL
50
7 TXL
0.5 50 7 TXL
2.0 50 19
IP IP IP
SY750
TELL TALE DRL WIPERS CHIME LCT TRANSMISSION LCT TRANSMISSION
AUXILLARY PWR EXTERIOR LIGHTS 750. Ttm - Exhaust Drl Mdl Wiper Mtr Chime Mdl Overdrive Defeat Sw Overdrive Defeat Sw Illum
Cigar Lighter Roof Marker Lps BLK Page 8A- 86A - 1 Page 8A-102A - 1 Page 8A-91A - 1 Page 8A- 76A - 1 Page 8A-27A - 1 Page 8A-27A - 1
Page 8A-19A - 1 Page 8A- 110A - 4 3.0 TXL 19
50
IP
=-UZA =-UZA
750. 750.
BLK BLK
1.0 TXL
50
19 1.0 TXL
50
19
SM750
BDY BDY
HORN PARK BRAKE WIPERS WIPERS TELL TALE
SC750 Park Brake Sw
750.
Horn Switch Washer Pump Low Wash Fluid Sw Diff Lk Sw BLK
Page 8A-40A - 1 Page 8A-46A/B/C - 1 Page 8A-91A - 1 Page 8A- 91A - 1 Page 8A-86A - 1 TXL
3.0 50 19
IP
=&UZA =-UZA
750. 750.
BLK BLK
TXL
1.0 50 19 TXL
1.0 50 19
BDY BDY
TRACTOR WIRING
HORN_SW_G 750 P_BRK_G WSHR_PMP_G LOW_WASH_G DIFF_LK_G Tractor Conn
Page 8A- 119C - 1
&JE4
750. 750. 750. 750.
BLK BLK BLK BLK
0.5 TXL
50
7 1.0 TXL
50
19 0.5 TXL
50
7 0.5 TXL
50
7
15326956 IP IP IP IP
16M GT280 TRACTOR_G
B BDY 750.
IP BLK
B 16F GT280 SN750
15326952 3.0 TXL
50
19
IP
750. GND ZONE #7A A Gz 7a Term
BLK
1.0 TXL
50
19 15326158 002
IP UPC FNA
B
15326158
M6.3 GND ZONE #7B
ZONE_7
RPO LEGEND
UZA - MARKER LAMP DEFEAT STUD
JE4 - AIR BRAKES
K40 - EXHAUST BRAKE BDY GND
T62 - DRL DELETE
PAGE
D-78
Ground Distribution — (LG4-’03-’04) 7.8L-Diesel/Duramax
POWER WINDOWS
POWER WINDOWS POWER DOORS POWER MIRRORS POWER MIRRORS POWER MIRRORS INTERIOR LIGHTING POWER DOORS POWER MIRRORS POWER MIRRORS Pass Win Sw INTERIOR LIGHTING
Drv Window Sw Drv Dr Lck Sw Drv Htd Mir Head Lh Mirror Mrkr Lp Mirror Sw Drv Door Jamb Sw Pass Dr Lck Sw Pass Htd Mir Head Rh Mirror Mrkr Lp Page 8A- 120A-1 Pass Door Jamb Sw
Page 8A-120A/B - 1 Page 8A-130A - 1 Page 8A- 147B - 2 Page 8A- 147B - 2 Page 8A-147B - 1 Page 8A- 114A -3 Page 8A- 130A - 1 Page 8A- 147B - 2 Page 8A- 147B - 2 , 120B-2 Page 8A- 114A - 3
550 DR_WIN_G DRV_LK_G L_H_MIR_G LH_MRK_G MIR_SW_G LDOORJAM_G PASS_LK_G R_H_MIR_G RH_MRK_G PASS_WIN_G RDOORJAM_G
SA550 SB550
15317325 15317325
22F GTMXD KEYLESS ENTRY 22F GTMXD
B8 LDOOR B8 RDOOR
XBDY
Rfa Mdl XBDY
POWER DOORS B8 22M GTMXD
ZONE5 Page 8A- 132A - 1 B8 22M GTMXD
Drv Door Rly 15317322 15317322
(Page 12)
Page 8A- 130A - 1
SC550
=&AU3/A31 =-AU3-A31
550. 550.
BLK BLK
3.0 TXL
50
19 1.0 TXL
50
19
XBDY XBDY
A A RPO LEGEND
Gz 5 Term Gz 5 Term AU3 - POWER DOOR LOCKS
15326158 002 GND ZONE #5 15355522 002
A31 - POWER WINDOWS
UPC FNA B B UPC FNA
AU0 - KEYLESS ENTRY
15326158 15355522 DB5 - MANUAL OSRVM
M6.3 M6.3 DB6 - HTD, LTD, PWR OSRVM
DB7 - LIGHTED OSRVM
DB8 - HEATED OSRVM
ZONE_5 CREWCAB - CREW CAB
STUD
BDY GND
PAGE
D-79
Ground Distribution — (LG4-’03-’04) 7.8L-Diesel/Duramax
HVAC AUX PWR AUX PWR EXTERIOR LIGHTS EXTERIOR LIGHTS REAR DEFOG TELL TALE POWER MIRRORS HVAC TELL TALE EXTERIOR LIGHT
Temp Mtr Auxilary Outlets Auxilary Outlets Rh Trailer Rly Lh Trailer Rly Rear Defog Ctrl Sys Air Press Gauge Illum Htd Mirror Rly Hvac Head Trans Temp Gauge Illum Chmsl Rly
Page 8A- 60A-1 / 65B-1 Page 8A- 19A -1 Page 8A- 19A - 1 Page 8A- 110A -2 Page 8A- 110A - 2 Page 8A-61A - 1 Page 8A-86A - 2 Page 8A-147B - 1 Page 8A-60A-1 / 65B-1 Page 8A-86A - 2 Page 8A-110A - 2
TEMP_CNTL_G AUX2_G AUX1_G RH_HAZ_G LH_HAZ_G HVAC_FOG_G PNEUTC_G H_MIR_RLY_G HVAC_G GAUGES_G CHMSL_RLY_G
&JE4 &UXT
450. 450. 450. 450. 450. 450. 450. 450. 450. 450. 450.
BLK BLK BLK BLK BLK BLK BLK BLK BLK BLK BLK
0.8 TXL
50
19 TXL
1.0 50 19 1.0 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 1.0 TXL
50
19 0.5 TXL
50
7 TXL
0.8 50 19 1.0 TXL
50
19 TXL
0.5 50 7 TXL
0.5 50 7
IP IP IP IP IP IP IP IP IP IP IP
SK450
SH450
&RQ3/U86
450. 450. 450. 450. 450. 450. 450.
BLK BLK BLK BLK BLK BLK BLK
TXL
0.5 50 7 0.5 TXL 7 0.5 TXL 7 1.0 TXL 19 5.0 TXL 19 0.8 TXL 19 2.0 TXL 19
50 50 50 50 50 50
IP IP IP IP IP IP IP SIR
Sdm
Page 8A- 47A/B - 1
SDM_G
=&AJ3/AK5
1751.
BLK/WHT
SJ450 TXL 7
0.5 50
BDY
15326956
16M GT280
P BDY
IP
P 16F GT280
450. 15326952
BLK
5.0 TXL
50
19
1751.
IP BLK/WHT
0.8 TXL
50
19
IP
A Gz 4b Term
15317690 001
UPC FNA ZONE4A
B
15317690 (Page 6)
M6.3
A Gz 6 Term
15355522 002
GND ZONE #4B B UPC FNA
RPO LEGEND 15355522
JE4 - AIR BRAKES
M6.3
CREWCAB - CREW CAB
UXT - TRANS TEMP GAUGE
AJ3 - DRIVER SIR
AK5 - DUAL SIR
GND ZONE #6
FAM3 - FAMILY 3
RQ3 - TRACTOR
U86 - TRAILER WIRING
ZONE_4 CASE_P ZONE_6
BDY GND
PAGE
D-80
Ground Distribution — (LG4-’03-’04) 7.8L-Diesel/Duramax
RPO LEGEND
IP CLUSTER DATA LINK CONNECTOR RADIO SERIAL DATA GATEWAY CREWCAB - CREW CAB
Ip Signal Gnd Dlc Signal Gnd Radio Signal Gnd Sdg
Page 8A-81A - 1 Page 8A-50A - 1 Page 8A- 150A - 1 Page 8A- 56A - 1
SB1451
ENGINE CNTLS ENGINE CNTLS ENGINE CNTLS ENGINE CNTLS ENGINE CNTLS ENGINE CNTLS ENGINE CNTLS
Ecu Ecu Ecu Ecu Ecu Ecu Ecu
Page 8A-20B - 5 Page 8A-20B - 5 Page 8A-20B -5 Page 8A-20B - 7 Page 8A-20B - 5 Page 8A-20B - 5 Page 8A-20B - 5
SL1451 SA1451
=&GNDSTRAP
1451. 1451. 50.
BLK/WHT BLK/WHT BLK
1.0 TXL
50
19 1.0 TXL
50
19 50.0 BARE
50
1008
IP IP CAB
A
Gz 4a Term A A
REAR DEFOGGER 12103511 003 Gz S2b Term Gz S2f Term
Rear Defog Grid B UPC FNA B 08917180 002 B 08917180 002
Page 8A- 61A - 1 12103511 UPC FNA UPC FNA
M6.3 08917180 08917180
M8 M12
RADIO
ZONE4A GND ZONE #4A Antenna Shield
DEFOG_G Page 8A-150A - 1
(Page 5)
=&CREWCAB
850.
BLK
2.0 TXL
50
19
DEFOG_GND RDOANT_G
A Gz 8 Term
GND ZONE #8
15354753 003
B UPC FNA
15354753
M6.3
ZONE_S2
ZONE_8 CASE1_P ZONE_S2
STUD
PAGE
D-81
Ground Distribution — (LG4-’03-’04) 7.8L-Diesel/Duramax
RPO LEGEND AIR BRAKES HYDRO BRAKES HYDRO BRAKES HYDRO BRAKES HYDRO BRAKES
HYDROMAX - HYDROMAX Ebc Hydromax Sw Ebc Ebc Hydromax Mtr
JE3 - HYDRAULIC BRAKES Page 8A-44C - 2 Page 8A-44B - 2 Page 8A- 44A/B -1 Page 8A- 44A/B - 1 Page 8A- 44B - 2
JE4 - AIR BRAKES
FAM3 - FAMILY 3
=&HYDROMAX =&HYDROMAX
151. 150.
BLK/WHT BLK
0.8 TXL
50
19 5.0 TXL
50
19
HYD_BST HYD_BST
15326907 12110666
10F GT280 SLD 2M MP630 SLD
G HYD_BST B HYD_BST
R_CHASSIS R_CHASSIS
G 10M GT280 SLD B 2F MP630 SLD
15326661 12085030
SD151 SB151
=&JE3&FAM3 =&JE3&FAM3
151. 151.
BLK/WHT BLK/WHT
8.0 TXL
50
19 TXL 19
8.0 50
R_CHASSIS R_CHASSIS
STARTING & CHARGING TRAILER WIRING
Battery (Neg) Fam 3 Trailer Conn SA151
Page 8A-30B - 2 Page 8A- 119B - 1
A Gz 1a Term
15355302 002
B UPC FNA
151.
=&JE3&FAM3
15355302 BLK/WHT
50 BATTNEG_G TRAILER_G M12 13.0 STX
50
75
R_CHASSIS
A Gz 1a Term A Gz 1b Term
12176671 001 15355302 002
UPC FNA B
B UPC FNA
12176671 15355302
GND ZONE #1A M12 M12
A Gz B Term
05291571 001
STD_CONN_G GND ZONE #1B
B UPC FNA (Page 8)
05291571 50.
=&FAM3
M12 BLK
13.0 STX
50
75
GND ZONE #B GND ZONE #12B R_CHASSIS
FRAME
(Page 1)
A Gnd Stud Conn Term
15336763 001
B UPC FNA
15336763
M12
PAGE
D-82
Ground Distribution — (LG4-’03-’04) 7.8L-Diesel/Duramax
2SPD AXLE
2spd Axle Mtr
Page 8A-37A - 1
2SP_MTR_G
=&HPZ
350.
BLK
REAR AIR SUSP TXL
2.0 50 19
Rear Air Susp Sol 2SPD
Page 8A- 52A - 1 12129600
4M MP280 SLD
C 2SPD
R_ABS
C 4F MP280 SLD
12129565
SUSP_SOL_G
=&JPZ =&JPZ
350. 350.
BLK BLK
0.8 TXL
50
19 2.0 TXL
50
19
R_ABS R_ABS
=&FAM3-JPZ
SC350 350.
BLK
TXL
2.0 50 19
R_ABS
=&JE3&JPZ =&JE4&JPZ
350. 350.
BLK BLK
2.0 TXL
50
19 2.0 TXL
50
19
R_ABS R_ABS
ZONE3B
350 SB350
(Page 11)
=&FAM3
350.
BLK
GND ZONE #3C 5.0 TXL
50
19
R_CHASSIS
A B C D E F
J1- 12065172
J2- 12065172
J3- 12065172
J4- 12065172
J5- 12065172
BATT GND
J6- 12065172
J7- 12066545 RPO LEGEND
J7-A
HPZ - ELECTRONIC 2 SPEED AXLE
STD_CONN_G FAM3 - FAMILY 3
JE3 - HYDRAULIC BRAKES
50
(Page 7) JE4 - AIR BRAKES
JPZ - REAR AIR SUSPENSION
PAGE
D-83
Ground Distribution — (LG4-’03-’04) 7.8L-Diesel/Duramax
BRAKES REAR AIR SUSP REAR AIR SUSP POWER MIRRORS POWER MIRRORS EXHAUST BRAKE RPO LEGEND
Traction Cntrl Sw Air Susp Sw/Led Air Susp Sw/Illum Htd Mirr Sw/Illum Htd Mirr Sw/Led Exh Brk Sw/Illum NW9 - ELECTRONIC TRAC CNTRL
Page 8A- 44B/C - 2 Page 8A- 52A - 1 Page 8A- 52A - 1 Page 8A-147B - 1 Page 8A-147B - 1 Page 8A- 29A - 1 JPZ - REAR AIR SUSPENSION
AK5 - DRIVER AND PASSANGER SIR
DB6 - HTD, LTD, PWR OSRVM
DB8 - HEATED OSRVM
K40 - EXHAUST BRAKE
TCS_G SUSP_LED_G SUSP_ILL_G H_MIR_ILL_G H_MIR_LED_G EXH_ILL_G
SB750
=&NW9/JPZ/DB6/DB8/K40
750.
BLK
2.0 TXL
50
19
IP_EXTN
INTERIOR LIGHTS EXTERIOR LIGHTS EXTERIOR LIGHTS ENGINE CNTRLS UPFITTER PROVISION SIR 2 SPEED AXLE 2 SPEED AXLE
Tandem Axle/Diff Lk Sw Illum Mkr Lmp Sw Mkr Lmp Sw/Illum Hi Idle Sw Illum Pto Enable Sw/Illum Psir Defeat Sw Elec 2 Speed Sw Air 2 Speed Sw
Page 8A- 114A - 1 Page 8A- 110A - 4 Page 8A-110A - 4 Page 8A- 20B -7 Page 8A-18A - 1 Page 8A-47A/B - 2 Page 8A-37A - 1 Page 8A-37A -2
SA750
ZONE7A
To: GND ZONE #7A 750
(Page 3) STARTING & CHARGING STARTING & CHARGING
Starter Motor Generator Gnd
Page 8A-30B - 1 Page 8A-30B - 3
STARTER_G GEN_G
Ground-Engine Case
560_gnd_case 002
ENGINE CASE GND UPC FNA
PAGE
D-84
Ground Distribution — (LG4-’03-’04) 7.8L-Diesel/Duramax
HTD FUEL/WATER IN FUEL TELL TALE MD TRANSMISSION TRANSMISSION MD TRANSMISSION LCT TRANSMISSION ENG CNTLS HYDRO BRAKES
Wif Snsr Trans Temp Snsr Elec Shift Select Tcm Tcm Tcm Low Coolant Sw Fluid Lvl Sw
Page 8A-23B - 1 Page 8A-86A - 2 Page 8A-27B - 1 Page 8A- 27A-1 / 27B-2 Page 8A- 27B - 2 Page 8A- 27A - 1 Page 8A- 20B - 8 Page 8A- 44B - 1
Loop Anchor
SB351
LA351
&MWF/M74/MX4/MTW =
351. 351.
&MWW/MWX
BLK/WHT 351. BLK/WHT
0.8 TXL
50
19
BLK/WHT 0.8 TXL
50
19
ENG 0.8 TXL 19 HYD_BST
50
ENG
15326910 15392708 15326907
12F GT280 SLD 40M GTMXD SLD 10F GT280 SLD
G ENG_FAN
D2 IP
A HYD_BST
R_CHASSIS R_CHASSIS R_CHASSIS
G 12M GT280 SLD
D2 40F GTMXD SLD A 10M GT280 SLD
15326915 15392710 15355479 15326661
30M GTMXD SLD
C1 ENG
R_CHASSIS
C1
30F GTMXD SLD
15355480
=&FAM3
FUEL HAND & STOR FUEL HAND & STOR
351. Pri Tank Static Gnd Sec Tank Static Gnd
BLK/WHT Page 8A- 22B - 1 Page 8A-22B - 1
2.0 TXL
50
19
R_CHASSIS
ZONE3A
(Page 8)
TANK_P TANK_S
PAGE
D-85
Ground Distribution — (LG4-’03-’04) 7.8L-Diesel/Duramax
HORNS HVAC AIR BRAKES IP CLUSTER IP CLUSTER HEADLAMPS EXTERIOR LIGHTS HEADLAMPS EXTERIOR LIGHTS
Horns Vacuum Pmp Air Dryer Low Air Press Sw - Prim Low Air Press Sw - Sec Left Headlamp Lf Turn/Park Lmps Right Headlamp Rf Turn/Park Lmps
Page 8A-40A - 1 Page 8A-60A-1 / 65B-1 Page 8A- 44C -5 Page 8A-81A-1 Page 8A-81A-1 Page 8A- 100A - 1 Page 8A- 110A - 1 Page 8A- 100A - 1 Page 8A-110A- 1
HORN_A_G VAC_PUMP_G AIR_DRY_G AIR_PR_SW_G AIR_SW_G 350 BEAM_G LTRNPRK_G 350 BEAM_G RTRNPRK_G
Splice for Ether Injector
See: 14C-11 =&FAM3 =&FAM3
350. 350.
=&FAM3
350. BLK BLK
BLK 1.0 TXL
50
19 1.0 TXL
50
19
=&JE3&FAM3
350.
BLK
3.0 TXL
50
19
15326910 AIR_COMP
12F GT280 SLD
A ENG_FAN
R_CHASSIS 15300003
A 12M GT280 SLD 3M MP280 SLD
15326915 C AIR_COMP
R_CHASSIS
C 3F MP280 SLD
12040977
SE350
=&FAM3
350.
BLK
5.0 TXL
50
19
R_CHASSIS
ZONE3B
(Page 8)
RPO LEGEND
JE3 - HYDRAULIC BRAKES
JE4 - AIR BRAKES
FAM3 - FAMILY 3
PAGE
D-86
Ground Distribution — (LG4-’03-’04) 7.8L-Diesel/Duramax
03 560 000 JG PILOT - INITIAL CREATION 09FE00 001
03 560 682 LR REVISED PILOT MECH RELEASE REV A 15MY00 001
03 560 805 JG Misc. Updates 30OC00 001
03 560 814 JG R_ABS to R_CHASSIS inline update 02NO00 001
03 560 818 JG Various Grounding Updates 28NO00 001
03 560 839 JG Gz 6 Updates (Ring Term & Gauge) 19DE00 001
03 560 873 JG Remove V04; Inline Update, Gauge Update 06FE01 001
03 560 983 JG Engine Ground Strap Update 10AP01 001
03 560 1012 JG Ground Zone 2 Ring Terminal Update 02MY01 001
03 560 1056 LR REMOVE LC8 18JL01 001
03 560 1058 JG Ground Block Ring Terminal Update 20JL01 001
03 560 1096 JG Ground Zone #5 Ring Term Update 11SE01 001
Rear Heater Rear Heater Rear Heater Rear Heater POWER WINDOWS INTERIOR LIGHTS POWER WINDOWS INTERIOR LIGHTS
Rear Heater Relay Rear Heater Motor Water Valve Solenoid Rear Htr Sw Ill L R Win Sw Illum L R Door Jamb Sw R R Win Sw Illum R R Door Jamb Sw
Page 8A-66A -1 Page 8A-66A - 1 Page 8A-66A -1 Page 8A-66A - 1 Page 8A- 120B - 2 Page 8A- 114A - 4 Page 8A- 120B - 2 Page 8A- 114A - 4
=&A31&CREWCAB =&A31&CREWCAB
550. 550.
BLK BLK
1.0 TXL
50
19 1.0 TXL
50
19
REAR_DOOR REAR_DOOR
15326018 15326018
12M GT280 12M GT280
K REAR_LDOOR Same as left K REAR_RDOOR
BDY BDY
K 12F GT280 K
12F GT280
15326021 15326021
=&CREWCAB =&CREWCAB
550. 550.
BLK BLK
TXL
1.0 50 19 1.0 TXL 19
50
BDY BDY
SF550
=&CREWCAB
550.
BLK
TXL
1.0 50 19
BDY
15326935
10M GT280
J BDY
XBDY
ZONE5 J 10F GT280
15326931
550
(Page 4) To: GND ZONE #5
RPO LEGEND
A31 - POWER WINDOWS
C35 - REAR HEATER
CREWCAB - CREW CAB
PAGE
D-87
Ground Distribution — (LG4-’04i) 7.8L-Diesel/Duramax
LCT TRANSMISSION
Nsbu Sw
NSBU_G
251.
BLK/WHT
0.8
GZ_2A
(Page 2)
GND ZONE #2A
ENGINE TO FRAME GND
GND ZONE #S1
A
Gz S1f Clip
50. B
BLK
50.0
M12
FRAME
A Gz S1e Clip
(Page 7)
B
M12
ZONE_S1
STUD
RPO LEGEND
M74 - LCT 1000 AUTO TRANS
ENG GND
MX4 - LCT 2000 AUTO TRANS
MTW - LCT 2400 AUTO TRANS
PAGE
D-88
Ground Distribution — (LG4-’04i) 7.8L-Diesel/Duramax
MD TRANSMISSION AIR BRAKES POWER DIST POWER DIST HEATED FUEL EXH BRAKE/RSTR 2SP AXLE 2 SP AXLE HVAC
Neutral Start Rly Air Brake Rly Ign A Rly Ign B Rly Heated Fuel Rly Exhaust Brake/Rstr Sol 2sp Psi Sw 2sp Axle Sw Ac Clutch
N_START_G AIR_BRK_G IGNA_RLY_G IGNB_RLY_G HFUEL_R1_G EXH_SOL_G 2SP_PSI_G 250 2SP_SW_G CLUTCH_G
250.
250. BLK 250.
BLK 0.8 BLK
0.8 0.8
SS250
UPFITTER PROVISIONS
Pto Kill Sw 250.
BLK
2.0
PTO_G
250.
BLK
0.8
SV250
A A
Gz 2 Term Gz 2 Term
B B
M10 M10
RPO LEGEND
ZONE_2 MWF - MD AUTO TRANS
MWW/MWX - MANUAL TRANS
STUD Ground - Engine M74 - LCT 1000 AUTO TRANS
MX4 - LCT 2000 AUTO TRANS
ENG GND MTW - LCT 2400 AUTO TRANS
K40 - EXHAUST BRAKE
JE4 - AIR BRAKES
PAGE
D-89
Ground Distribution — (LG4-’04i) 7.8L-Diesel/Duramax
INTERIOR LIGHTS UPFITTER PROVISION EXH BRAKE/RSTR ENGINE CNTRLS 2 SPEED AXLE
IP CLUSTER DTC EXTERIOR LIGHTS DLC Pto Enable Sw/Led Exhaust Brake Sw High Idle Sw Elec 2 Speed Sw
Ipc Pwr Gnd Bat Rtn Turn/Haz/Flash Headlamp Sw Dlc Pwr Gnd
ZONE7A
(Page 9)
PTO_LED_G EXH_SW_G HIS_G 2SP_SW1_G
IP_PWR_G 750 SERIAL_G TRNHAZ_G HEADLPSW_G DATA1_G
SD750
750.
BLK
0.5
30F GTMXD
B12 B4 B7
750. 750. 750. 750.
BLK BLK BLK BLK B12 B4 B7 30M GTMXD
1.0 1.0 0.8 0.5
750. 750. 750.
BLK BLK BLK
0.5 0.5 2.0
SY750
TELL TALE DRL WIPERS
AUXILLARY PWR EXTERIOR LIGHTS 750. Ttm - Exhaust Drl Mdl Wiper Mtr CHIME LCT TRANSMISSION LCT TRANSMISSION
Cigar Lighter Roof Marker Lps BLK Chime Mdl Overdrive Defeat Sw Overdrive Defeat Sw Illum
3.0
750. 750.
BLK BLK
1.0 1.0 SM750
HORN PARK BRAKE WIPERS WIPERS TELL TALE
SC750 750.
Horn Switch Park Brake Sw Washer Pump Low Wash Fluid Sw Diff Lk Sw BLK
3.0
750. 750.
BLK BLK
1.0 1.0 TRACTOR WIRING
HORN_SW_G 750 P_BRK_G WSHR_PMP_G LOW_WASH_G DIFF_LK_G Tractor Conn
ZONE_7
RPO LEGEND
UZA - MARKER LAMP DEFEAT STUD
JE4 - AIR BRAKES
K40 - EXHAUST BRAKE BDY GND
T62 - DRL DELETE
PAGE
D-90
Ground Distribution — (LG4-’04i) 7.8L-Diesel/Duramax
POWER WINDOWS
POWER WINDOWS POWER DOORS POWER MIRRORS POWER MIRRORS POWER MIRRORS INTERIOR LIGHTING POWER DOORS POWER MIRRORS POWER MIRRORS Pass Win Sw INTERIOR LIGHTING
Drv Window Sw Drv Dr Lck Sw Drv Htd Mir Head Lh Mirror Mrkr Lp Mirror Sw Drv Door Jamb Sw Pass Dr Lck Sw Pass Htd Mir Head Rh Mirror Mrkr Lp Pass Door Jamb Sw
Page 8A- 147B - 2 Page 8A- 147B - 2
550 DR_WIN_G DRV_LK_G L_H_MIR_G LH_MRK_G MIR_SW_G LDOORJAM_G PASS_LK_G R_H_MIR_G RH_MRK_G PASS_WIN_G RDOORJAM_G
=&DB6/DB8 =&DB6/DB7
550. 550. 550. 550. 550. 550. 550. 550.
BLK BLK BLK BLK BLK BLK BLK BLK
0.5 0.8 0.8 0.8 0.5 0.8 TXL
50
19 0.8 TXL
50
19 0.5
OSRVM OSRVM
12065398
8F MP150 550. 8F MP150 550.
A B BLK A SAME AS LEFT B OSRVM BLK
A B 0.5 A B 0.5
8M MP150 8M MP150
SA550 SB550
RFA_G
550. 550. 550. 550. 550.
BLK BLK BLK BLK BLK
LK_RLY_G 3.0 1.0 1.0 550. 3.0 1.0
BLK
550. 1.0
BLK
1.0
SC550
550. 550.
BLK BLK
3.0 1.0
A A RPO LEGEND
Gz 5 Term Gz 5 Term AU3 - POWER DOOR LOCKS
GND ZONE #5 A31 - POWER WINDOWS
B B AU0 - KEYLESS ENTRY
DB5 - MANUAL OSRVM
M6.3 M6.3
DB6 - HTD, LTD, PWR OSRVM
DB7 - LIGHTED OSRVM
DB8 - HEATED OSRVM
ZONE_5
CREWCAB - CREW CAB
STUD
BDY GND
PAGE
D-91
Ground Distribution — (LG4-’04i) 7.8L-Diesel/Duramax
HVAC AUX PWR AUX PWR EXTERIOR LIGHTS EXTERIOR LIGHTS
Temp Mtr Auxilary Outlets Auxilary Outlets Rh Trailer Rly Lh Trailer Rly
REAR DEFOG TELL TALE POWER MIRRORS HVAC TELL TALE EXTERIOR LIGHT
Rear Defog Ctrl Sys Air Press Gauge Illum Htd Mirror Rly Hvac Head Trans Temp Gauge Illum Chmsl Rly
TEMP_CNTL_G AUX2_G AUX1_G RH_HAZ_G LH_HAZ_G
SJ450 SIR
Sdm
450.
BLK SDM_G
5.0
1751.
BLK/WHT
0.5
A Gz 4b Term
16M GT280
P
ZONE4A
B P
(Page 6) 16F GT280
M6.3
1751.
BLK/WHT
0.8
GND ZONE #4B A
RPO LEGEND Gz 6 Term
JE4 - AIR BRAKES
CREWCAB - CREW CAB B
UXT - TRANS TEMP GAUGE
AJ3 - DRIVER SIR M6.3
AK5 - DUAL SIR
FAM3 - FAMILY 3 GND ZONE #6
RQ3 - TRACTOR
ZONE_4 CASE_P ZONE_6
U86 - TRAILER WIRING
BDY GND
PAGE
D-92
Ground Distribution — (LG4-’04i) 7.8L-Diesel/Duramax
RPO LEGEND
CREWCAB - CREW CAB
IP CLUSTER DATA LINK CONN ONSTAR ONSTAR RADIO/CHIME SERIAL DATA GATEWAY
Ip Signal Gnd Dlc Sig Gnd OnStar Mdl OnStar Mdl Radio/Chime Module Sdg
DEFOG_G M6.3
GND ZONE #4A
850. RADIO
BLK Antenna Shield
2.0 Page 8A-150A - 1
A A
ZONE4A Gz S2b Term Gz S2f Term
B B
A (Page 5)
Gz 8 Term
RDOANT_G
B M8 M12
M6.3
GND ZONE #8
ZONE_S2
ZONE_8 CASE1_P ZONE_S2
STUD
STUD CASE STUD Ground-Body
BDY GND
PAGE
D-93
Ground Distribution — (LG4-’04i) 7.8L-Diesel/Duramax
RPO LEGEND AIR BRAKES HYDRO BRAKES HYDRO BRAKES HYDRO BRAKES HYDRO BRAKES
HYDROMAX - HYDROMAX Ebc Hydromax Sw Ebc Ebc Hydromax Mtr
JE3 - HYDRAULIC BRAKES
JE4 - AIR BRAKES
FAM3 - FAMILY 3
151.
BLK/WHT
0.8
SD151 SB151
151. 151.
BLK/WHT BLK/WHT
8.0 8.0
B 151.
BLK/WHT
50 BATTNEG_G TRAILER_G M12 13.0
A Gz 1a Term A
Gz 1b Term
B
B
GND ZONE #1A M12 M12
A
Gz B Term STD_CONN_G GND ZONE #1B
B (Page 8)
50.
M12 BLK
13.0
GND ZONE #B GND ZONE #12B
FRAME
(Page 1)
A
Gnd Stud Conn Term
B
M12
PAGE
D-94
Ground Distribution — (LG4-’04i) 7.8L-Diesel/Duramax
2SPD AXLE
2spd Axle Mtr
2SP_MTR_G
350.
REAR AIR SUSP BLK
Rear Air Susp Sol 2.0
4M MP280 SLD
C
C 4F MP280 SLD
SUSP_SOL_G
With ABS ABS Delete
350. 350.
BLK BLK
ZONE3A 0.8 2.0
351
(Page 10) SC350 350.
BLK
ZONE3B 2.0
BODY BLDR IP CLUSTER
350 Hydro Brakes Air Brakes
(Page 11)
Gnd Low Air Press Sw - Se
EXTERIOR LIGHTS
Tail Lamps 350. 350.
350 FUEL_SEND_G
8F GT280 SLD 16F GT280 SLD BLK BLK
D S
0.8 0.8
D 8M GT280 SLD S 16M GT280 SLD
TAIL_LP_G
350. 350.
BLK BLK
2.0 2.0
350.
BLK
2.0
GND ZONE #3C
A B C D E F
BATT GND
J6- 12065172
J7- 12066545 RPO LEGEND
J7-A
HPZ - ELECTRONIC 2 SPEED AXLE
STD_CONN_G FAM3 - FAMILY 3
JE3 - HYDRAULIC BRAKES
50
(Page 7) JE4 - AIR BRAKES
G40/GSJ/G45 - REAR AIR SUSPENSION
PAGE
D-95
Ground Distribution — (LG4-’04i) 7.8L-Diesel/Duramax
BRAKES REAR AIR SUSP REAR AIR SUSP POWER MIRRORS POWER MIRRORS EXHAUST BRAKE RPO LEGEND
Traction Cntrl Sw Air Susp Sw/Led Air Susp Sw/Illum Htd Mirr Sw/Illum Htd Mirr Sw/Led Exh Brk Sw/Illum NW9 - ELECTRONIC TRAC CNTRL
G40/GSJ/G45 - REAR AIR SUSPENSION
AK5 - DRIVER AND PASSANGER SIR
DB6 - HTD, LTD, PWR OSRVM
DB8 - HEATED OSRVM
K40 - EXHAUST BRAKE
TCS_G SUSP_LED_G SUSP_ILL_G H_MIR_ILL_G H_MIR_LED_G EXH_ILL_G
SB750
750.
BLK
2.0
INTERIOR LIGHTS EXTERIOR LIGHTS EXTERIOR LIGHTS ENGINE CNTRLS UPFITTER PROVISION SIR 2 SPEED AXLE
Pneumatic Sw Illum Mkr Lmp Sw Mkr Lmp Sw/Illum Hi Idle Sw Illum Pto Enable Sw/Illum PSIR Defeat Sw Elec 2 Speed Sw
SA750
ZONE7A
To: GND ZONE #7A 750
(Page 3) STARTING & CHARGING STARTING & CHARGING
Starter Motor Generator Gnd
STARTER_G GEN_G
Ground-Engine Case
ENGINE CASE GND
PAGE
D-96
Ground Distribution — (LG4-’04i) 7.8L-Diesel/Duramax
HTD FUEL/WATER IN FUEL TELL TALE MD TRANSMISSION HYDRO BRAKES
Wif Snsr Trans Temp Snsr Elec Shift Select Fluid Lvl Sw
351. 351.
BLK/WHT BLK/WHT
0.8 0.8
3A_ENG
351
12F GT280 SLD 40M GTMXD SLD (Page 13)
G D2
G 12M GT280 SLD
D2 40F GTMXD SLD
30M GTMXD SLD
C1
C1
30F GTMXD SLD
SC351
ZONE3A
(Page 8)
B B
M8 M8
TANK_P TANK_S
PAGE
D-97
Ground Distribution — (LG4-’04i) 7.8L-Diesel/Duramax
HORNS HVAC AIR BRAKES EXH BRAKE/RSTR IP CLUSTER HEADLAMPS EXTERIOR LIGHTS HEADLAMPS EXTERIOR LIGHTS
Horns Vacuum Pmp Air Dryer Exhaust Brake/Rstr Rly Low Air Press Sw - Prim Left Headlamp Lf Turn/Park Lmps Right Headlamp Rf Turn/Park Lmps
Page 8A- 100A - 1 Page 8A-110A- 1
HORN_A_G VAC_PUMP_G AIR_DRY_G 350 ABS_DEL_G AIR_PR_SW_G 350 BEAM_G LTRNPRK_G 350 BEAM_G RTRNPRK_G
Splice for Ether Injector
See: 14C-11
350. 350. 350.
350. BLK BLK BLK
BLK 0.8 1.0 1.0 TXL
50
19
1.0 FWDLP
SF350 SF350
SD350
HYDRO BRAKES
350. 350.
BLK Elec Air Comp BLK
350. 350. 350.
2.0 TXL
2.0 50 19
BLK BLK BLK
1.0 1.0 0.8 FWDLP
15409273
5M GT280 SLD 5M GT280 SLD
C C R_FWDLP SAME AS LEFT
C 5F GT280 SLD
EAC_G C
5F GT280 SLD
350.
BLK
3.0
12F GT280 SLD
A
A 12M GT280 SLD 3M MP280 SLD
C
C 3F MP280 SLD
350.
BLK
1.0
350. 350. 350.
BLK BLK BLK
2.0 3.0 2.0
SE350
350.
BLK
5.0
ZONE3B
(Page 8)
RPO LEGEND
JE3 - HYDRAULIC BRAKES
JE4 - AIR BRAKES
FAM3 - FAMILY 3
PAGE
D-98
Ground Distribution — (LG4-’04i) 7.8L-Diesel/Duramax
Rear Heater Rear Heater Rear Heater Rear Heater POWER WINDOWS INTERIOR LIGHTS POWER WINDOWS INTERIOR LIGHTS
Rear Heater Relay Rear Heater Motor Water Valve Solenoid Rear Htr Sw Ill L R Win Sw Illum L R Door Jamb Sw R R Win Sw Illum R R Door Jamb Sw
Page 8A- 120B - 2 Page 8A- 114A - 4
=&A31&CREWCAB =&A31&CREWCAB
550. 550. 550. 550. 550. 550. 550. 550.
BLK BLK BLK BLK BLK BLK BLK BLK
1.0 1.0 1.0 0.5 1.0 0.8 1.0 TXL
50
19 0.8 TXL
50
19
=&CREWCAB-A31
550. REAR_DOOR REAR_DOOR 550.
SD550 BLK SD550 BLK
0.8 TXL
0.8 50 19
REAR_DOOR
=&A31&CREWCAB
550. 550.
BLK BLK
1.0 1.0 TXL
50
19
REAR_DOOR
15326018
12M GT280 12M GT280
K Same as left K REAR_RDOOR
K 12F GT280 K
12F GT280
550. 550.
BLK BLK
1.0 1.0
SF550
550.
BLK
1.0
10M GT280
J
ZONE5 J 10F GT280
550
(Page 4) To: GND ZONE #5
RPO LEGEND
A31 - POWER WINDOWS
C35 - REAR HEATER
CREWCAB - CREW CAB
PAGE
D-99
Ground Distribution — (LG4-’04i) 7.8L-Diesel/Duramax
04 560 000 TY BETA - INITIAL CREATION 18SE01
04 560 1115 LR REMOVE 2SPD AIR CKT. 08OC01
04 560 1136 JG Pneumatic Switch Update 15NO01
04 560 1149 JG TRANS RPO UPDATE 13DE01
03 560 1151 LR REMOVE HYD_BST JMPR 14DE01
04 560 1106 JG Update 900 ckts 08FE02
04 560 000 JG Obsolete Connector Update 13FE02
04 560 1228 JG Delete R_ABS Harness with ABS Delete 02MY02
SB351
351.
BLK/WHT
0.8
ENGINE CNTLS ENGINE CNTLS ENGINE CNTLS ENGINE CNTLS ENGINE CNTLS ENGINE CNTLS ENGINE CNTLS
Ecu Ecu Ecu Ecu Ecu Ecu Ecu
SD351 SE351
351. 351.
BLK/WHT BLK/WHT
1.0 1.0
SF351
351.
BLK/WHT
1.0
3A_ENG
(Page 10)
PAGE
D-100
Ground Distribution — (LG5) 7.2L-Diesel/CAT
ENG CNTLS LCT TRANSMISSION ENG CNTLS
Ecu Nsbu Sw Ecu
Page 8A-20C - 5 Page 8A-27A - 3 Page 8A-20C - 5
SA251
A Gz 2a Term
12004483 001 Start Gnd Term
B
UPC FNA GND ZONE #2A 05291571 001 START_G
12004483 B UPC FNA (Page 2)
E 1/2 05291571
A M12 GND ZONE #2C
ENGINE TO FRAME GND
GND ZONE #S1
A Gz S1f Clip
&GNDSTRAP
50. B 08917180 002
BLK UPC FNA
50.0 BARE
50
1008
08917180
FRAME 50.
M12 BLK
CPE 266
62.0 50
STARTER
A FRAME A Gz 2b Term
Gz S1e Clip 05291571 001
(Page 7)
B 08917180 002
UPC FNA
B UPC FNA
08917180 05291571
M12
M12
GND ZONE #2B
ZONE_S1 ZONE_2B
RPO LEGEND
M74 - LCT 1000 AUTO TRANS STUD STUD Ground - Engine
cat_gnd_eng 002
MX4 - LCT 2000 AUTO TRANS ENG GND UPC FNA
MTW - LCT 2400 AUTO TRANS
MWF - MD AUTO TRANS
P
MWW/MWX - MANUAL TRANS
PAGE
D-101
Ground Distribution — (LG5) 7.2L-Diesel/CAT
MD TRANSMISSION AIR BRAKES POWER DIST POWER DIST EXH BRAKE/RSTR HVAC
Neutral Start Rly Air Brake Rly Ign A Rly Ign B Rly Exhaust Brake/Rstr Sol Ac Clutch
Page 8A-27C - 2 Page 8A-44C - 2 Page 8A-10C - 4 Page 8A-10C - 4 Page 8A-29A - 1 Page 8A-65B - 2
&MWF =&JE4
250. 250. 250. 250. 250.
BLK BLK BLK BLK BLK 250.
0.8 TXL 19 0.8 TXL 19 0.8 TXL 19 0.8 TXL 19 0.8 TXL 19 BLK
50 50 50 50 50 0.8 TXL 19
ENG R_CHASSIS ENG ENG EXH_BRK 50
AC
250.
BLK
2.0 TXL
50
19
ENG
SV250
250.
BLK
2.0 TXL
50
19
ENG
A Gz 2c Term
12004483 001
START_G B UPC FNA
(Page 1) 12004483
E 1/2 GND ZONE #2C
RPO LEGEND
JE4 - AIR BRAKES
PAGE
D-102
Ground Distribution — (LG5) 7.2L-Diesel/CAT
DLC IP CLUSTER DTC EXTERIOR LIGHTS EXTERIOR LIGHTS
Dlc Pwr Gnd Ipc Pwr Gnd Bat Rtn Turn/Haz/Flash Headlamp Sw
Page 8A- 50A - 1 Page 8A- 81A - 2 Page 8A-55B - 1 Page 8A- 110A - 1 Page 8A-110A - 5
ENGINE CNTRLS
Hi Idle Sw Illum
Page 8A- 20C - 7
DATA1_G IP_PWR_G 750 SERIAL_G TRNHAZ_G HEADLPSW_G ZONE7A
(Page 9)
HIS_LED_G
750. 750. 750. 750.
BLK BLK BLK BLK
0.5 TXL
50
7 1.0 TXL
50
19 1.0 TXL
50
19 0.8 TXL
50
19
= =
IP IP IP IP 984. 750.
RED BLK
TXL
0.5 50 7 TXL
2.0 50 19
LCT TRANSMISSION LCT TRANSMISSION DRL WIPERS IP_EXTN IP_EXTN CHIME TELL TALE
Overdrive Defeat Sw Illum Overdrive Defeat Sw Drl Mdl Wiper Mtr Chime Mdl Ttm - Exhaust
Page 8A-27A - 1 Page 8A-27A - 1 Page 8A- 102A - 1 Page 8A-91A - 1 Page 8A- 76A - 1 Page 8A- 86A - 1
15304908
30F GTMXD
A2 B7 IP_EXTN
IP
A2 B7 30M GTMXD
15326762
ODDS_ILL_G ODDS_SW_G DRL_G WPR_MTR_G CHIME_G EXH_TT_G
SY750
-T62
AUXILLARY PWR EXTERIOR LIGHTS 750. 750. 750. 750. 750. 750. 750. 750. 750.
Cigar Lighter Roof Marker Lps BLK BLK BLK BLK BLK BLK BLK BLK BLK
Page 8A- 19A - 1 Page 8A- 110A - 4 3.0 TXL
50
19 0.5 TXL
50
7 0.5 TXL
50
7 0.8 TXL
50
19 1.0 TXL
50
19 0.5 TXL
50
7 2.0 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19
IP IP IP IP IP IP IP IP IP
SM750
CIGAR_G MARKERS_G
TRACTOR WIRING
Tractor Conn
15326956 Page 8A- 119C - 1
16M GT280 750.
B BDY BLK
B IP 3.0 TXL
50
19
16F GT280 IP
15326952
TRACTOR_G
750.
BLK A Gz 7a Term
1.0 TXL 19
15326158 002
50
IP GND ZONE #7B B
UPC FNA
GND ZONE #7A 15326158
M6.3
ZONE_7
PAGE
D-103
Ground Distribution — (LG5) 7.2L-Diesel/CAT
POWER WINDOWS
POWER WINDOWS POWER DOORS POWER MIRRORS POWER MIRRORS POWER MIRRORS INTERIOR LIGHTING POWER DOORS POWER MIRRORS POWER MIRRORS Pass Win Sw INTERIOR LIGHTING
Drv Window Sw Drv Dr Lck Sw Drv Htd Mir Head Lh Mirror Mrkr Lp Mirror Sw Drv Door Jamb Sw Pass Dr Lck Sw Pass Htd Mir Head Rh Mirror Mrkr Lp Page 8A- 120A-1 Pass Door Jamb Sw
Page 8A-120A/B - 1 Page 8A-130A - 1 Page 8A- 147B - 2 Page 8A- 147B - 2 Page 8A-147B - 1 Page 8A- 114A -3 Page 8A- 130A - 1 Page 8A- 147B - 2 Page 8A- 147B - 2 , 120B-2 Page 8A- 114A - 3
550 DR_WIN_G DRV_LK_G L_H_MIR_G LH_MRK_G MIR_SW_G LDOORJAM_G PASS_LK_G R_H_MIR_G RH_MRK_G PASS_WIN_G RDOORJAM_G
SA550 SB550
15317325 15317325
22F GTMXD KEYLESS ENTRY 22F GTMXD
B8 LDOOR B8 RDOOR
XBDY
Rfa Mdl XBDY
POWER DOORS B8 22M GTMXD
ZONE5 Page 8A- 132A - 1 B8 22M GTMXD
Drv Door Rly 15317322 15317322
(Page 12)
Page 8A- 130A - 1
SC550
=&AU3/A31 =-AU3-A31
550. 550.
BLK BLK
3.0 TXL
50
19 1.0 TXL
50
19
XBDY XBDY RPO LEGEND
Gz 5 Term A A Gz 5 Term AU3 - POWER DOOR LOCKS
A31 - POWER WINDOWS
15326158 002 GND ZONE #5 15355522 002
AU0 - KEYLESS ENTRY
UPC FNA B B UPC FNA
DB5 - MANUAL OSRVM
15326158 15355522 DB6 - HTD, LTD, PWR OSRVM
M6.3 M6.3 DB7 - LIGHTED OSRVM
DB8 - HEATED OSRVM
ZONE_5 CREWCAB - CREW CAB
STUD
BDY GND
PAGE
D-104
Ground Distribution — (LG5) 7.2L-Diesel/CAT
HVAC AUX PWR AUX PWR EXTERIOR LIGHTS EXTERIOR LIGHTS ENG CNTLS REAR DEFOGGER TELL TALE POWER MIRRORS HVAC TELL TALE EXTERIOR LIGHTS
Temp Mtr Auxilary Outlets Auxilary Outlets Rh Trailer Rly Lh Trailer Rly Elec Fan Rear Defog Cntl Sys Air Press Gauge Illum Htd Mirror Rly Hvac Head Trans Temp Gauge Illum Chmsl Rly
Page 8A- 60A-1 / 65B-1 Page 8A- 19A -1 Page 8A- 19A - 1 Page 8A- 110A - 2 Page 8A- 110A - 2 Page 8A-20C - 4 Page 8A-61A - 1 Page 8A-86A - 2 Page 8A-147B - 1 Page 8A-60A-1 / 65B-1 Page 8A-86A - 2 Page 8A-110A - 2
TEMP_CNTL_G AUX2_G AUX1_G RH_HAZ_G LH_HAZ_G ELEC_FAN_G HVAC_FOG_G PNEUTC_G H_MIR_RLY_G HVAC_G GAUGES_G CHMSL_RLY_G
15326910 SK450
12F GT280 SLD
E ENG_FAN
SH450 R_CHASSIS
E 12M GT280 SLD
15326915
MD TRANSMISSION =&FAM3
Elec Shift Sel 450.
Page 8A- 27C - 1 BLK
0.8 TXL
50
19
R_CHASSIS
15392710
40F GTMXD SLD
SHIFT_LP_G
B12 R_CHASSIS
IP
B12 40M GTMXD SLD
15392708
450.
POWER DIST EXTERIOR LIGHTS HVAC BLK
Ign4 Rly Brake Lp Rly Blower Mtr 2.0 TXL 19
50
Page 8A-10C - 5 Page 8A- 110A - 2 Page 8A- 60A-1 / 65B-1 IP SIR
Sdm
Page 8A- 47A/B - 1
&RQ3/U86 SDM_G
450. 450. 450. 450. 450. 450.
BLK BLK BLK BLK BLK BLK
0.5 TXL
50
7 0.8 TXL
50
19 0.5 TXL
50
7 1.0 TXL
50
19 5.0 TXL
50
19 TXL
0.8 50 19
1751.
=&AJ3/AK5
IP IP IP IP IP IP BLK/WHT
TXL 7
0.5 50
BDY
15326956
16M GT280
P BDY
IP
P 16F GT280
SJ450 15326952
450.
BLK 1751.
TXL
5.0 50 19
BLK/WHT
IP 0.8 TXL 19
50
IP
A Gz 4b Term
15317690 001
UPC FNA ZONE4A
B A Gz 6 Term
RPO LEGEND 15317690 (Page 6)
15355522 002
M6.3
JE4 - AIR BRAKES B UPC FNA
CREWCAB - CREW CAB GND ZONE #4B 15355522
UXT - TRANS TEMP GAUGE M6.3
AJ3 - DRIVER SIR
AK5 - DUAL SIR GND ZONE #6
FAM3 - FAMILY 3
RQ3 - TRACTOR
U86 - TRAILER WIRING
ZONE_4 CASE_P ZONE_6
BDY GND
PAGE
D-105
Ground Distribution — (LG5) 7.2L-Diesel/CAT
RPO LEGEND
CREWCAB - CREW CAB IP CLUSTER DATA LINK CONNECTOR RADIO SERIAL DATA GATEWAY
Ip Signal Gnd Dlc Signal Gnd Radio Signal Gnd Sdg
Page 8A-81A -1 Page 8A-50A - 1 Page 8A- 150A - 1 Page 8A- 56A - 1
SB1451
1451.
BLK/WHT
1.0 TXL
50
19
IP
ZONE4A
(Page 5)
A Gz S2b Term A Gz S2f Term
REAR DEFOGGER B 08917180 002 B 08917180 002
Rear Defog Grid UPC FNA UPC FNA
Page 8A- 61A - 1 08917180 08917180
M8 M12
RADIO
Antenna Shield
DEFOG_G
Page 8A-150A - 1
=&CREWCAB
850.
BLK
TXL
2.0 50 19
DEFOG_GND
RDOANT_G
A
Gz 8 Term
15354753 003
B UPC FNA
15354753
M6.3
ZONE_S2
ZONE_8 CASE1_P ZONE_S2
STUD
STUD CASE STUD Ground-Body
560_gnd_bdy 003
BDY GND UPC FNA
PAGE
D-106
Ground Distribution — (LG5) 7.2L-Diesel/CAT
RPO LEGEND AIR BRAKES HYDRO BRAKES HYDRO BRAKES HYDRO BRAKES HYDRO BRAKES
Ebc Hydromax Sw Ebc Ebc Hydromax Mtr
JE3 - HYDRAULIC BRAKES
Page 8A-44C - 2 Page 8A-44B - 2 Page 8A- 44A/B - 1 Page 8A- 44A/B - 1 Page 8A- 44B - 2
JE4 - AIR BRAKES
HYDROMAX - HYDROMAX
FAM3 - FAMILY 3
=&HYDROMAX =&HYDROMAX
151. 150.
BLK/WHT BLK
TXL 19
0.8 50 TXL
5.0 50 19
HYD_BST HYD_BST
15326907 12110666
10F GT280 SLD 2M MP630 SLD
G HYD_BST B HYD_BST
R_CHASSIS R_CHASSIS
G 10M GT280 SLD
B 2F MP630 SLD
15326661 12085030
SD151 SB151
TRAILER WIRING
Fam 3 Trailer Conn
Page 8A- 119B - 1 =&JE3&FAM3 =&JE3&FAM3
151. 151.
BLK/WHT BLK/WHT
8.0 TXL
50
19 8.0 TXL
50
19
R_CHASSIS R_CHASSIS
A Gz B Term STD_CONN_G
GND ZONE #1B
05291571 001
(Page 8)
B UPC FNA
05291571 50.
=&FAM3
M12 BLK
13.0 STX
50
75
GND ZONE #B GND ZONE #12B R_CHASSIS
FRAME
(Page 1)
A Gnd Stud Conn Term
15336763 001
B UPC FNA
15336763
M12
PAGE
D-107
Ground Distribution — (LG5) 7.2L-Diesel/CAT
2SPD AXLE
2spd Axle Mtr
Page 8A-37C - 1
2SP_MTR_G
=&HPZ
350.
BLK
REAR AIR SUSP 2.0 TXL
50
19
Rear Air Susp Sol 2SPD
Page 8A- 52A - 1 12129600
4M MP280 SLD
C 2SPD
R_ABS
C 4F MP280 SLD
12129565
SUSP_SOL_G
=&JPZ =&JPZ
350. 350.
BLK BLK
0.8 TXL
50
19 2.0 TXL
50
19
R_ABS R_ABS
=&FAM3-JPZ
SC350 350.
BLK
2.0 TXL
50
19
R_ABS
=&JE3&JPZ =&JE4&JPZ
350. 350.
BLK BLK
2.0 TXL
50
19 2.0 TXL
50
19
R_ABS R_ABS
=&JE3&FAM3 =&JE4
350 FUEL_SEND_G 350. 350.
TAIL_LP_G BLK BLK
2.0 TXL
50
19 2.0 TXL
50
19
R_CHASSIS R_CHASSIS
ZONE3A
=&FAM3
350.
351 BLK
(Page 10) 2.0 TXL 19
50
R_CHASSIS
ZONE3B
350 SB350
(Page 11)
=&FAM3
350.
GND ZONE #3C BLK
5.0 TXL
50
19
R_CHASSIS
GND ZONE #3D
J1-A J2-A J3-A J4-A J5-A J6-A
Gnd Blk Connector Asm
ZONE ZONE ZONE ZONE UP UP 12066545 001
#3A #3B #3C #3D FITTER FITTER UPC FNA
A B C D E F
J1- 12065172
J2- 12065172
J3- 12065172
J4- 12065172
BATT GND
J5- 12065172
J6- 12065172
J7- 12066545 RPO LEGEND
J7-A HPZ - ELECTRONIC 2 SPEED AXLE
FAM3 - FAMILY 3
STD_CONN_G
JE3 - HYDRAULIC BRAKES
50 JE4 - AIR BRAKES
(Page 7) JPZ - REAR AIR SUSPENSION
PAGE
D-108
Ground Distribution — (LG5) 7.2L-Diesel/CAT
BRAKES REAR AIR SUSP REAR AIR SUSP POWER MIRRORS POWER MIRRORS EXHAUST BRAKE RPO LEGEND
Traction Cntrl Sw Air Susp Sw/Led Air Susp Sw/Illum Htd Mirr Sw/Illum Htd Mirr Sw/Led Exh Brk Sw/Illum
NW9 - ELECTRONIC TRAC CNTRL
Page 8A- 44B/C - 2 Page 8A- 52A - 1 Page 8A- 52A - 1 Page 8A-147B - 1 Page 8A-147B - 1 Page 8A- 29A - 1
JPZ - REAR AIR SUSPENSION
AK5 - DRIVER AND PASSANGER SIR
DB6 - HTD, LTD, PWR OSRVM
DB8 - HEATED OSRVM
K40 - EXHAUST BRAKE
TCS_G SUSP_LED_G SUSP_ILL_G H_MIR_ILL_G H_MIR_LED_G EXH_ILL_G
SB750
=&NW9/JPZ/DB6/DB8/K40
750.
BLK
2.0 TXL
50
19
IP_EXTN
INTERIOR LIGHTS EXTERIOR LIGHTS EXTERIOR LIGHTS ENGINE CNTRLS UPFITTER PROVISION SIR 2 SPEED AXLE 2 SPEED AXLE
Tandem Axle/Diff Lk Sw Illum Mkr Lmp Sw Mkr Lmp Sw/Illum Hi Idle Sw Illum Pto Enable Sw/Illum Psir Defeat Sw Elec 2 Speed Sw Air 2 Speed Sw
Page 8A- 114A -1 Page 8A- 110A - 4 Page 8A-110A - 4 Page 8A- 20C - 7 Page 8A-18C - 1 Page 8A-47A/B - 2 Page 8A-37C - 1 Page 8A-37C - 2
= = = = = =&AK5 = =
750. 750. 750. 750. 750. 750. 750. 750.
BLK BLK BLK BLK BLK BLK BLK BLK
TXL
0.5 50 7 TXL
0.5 50 7 TXL
0.5 50 7 TXL
0.5 50 7 0.5 TXL 7 TXL
0.8 50 19 TXL
0.5 50 7 0.5 TXL 7
50 50
IP_EXTN IP_EXTN IP_EXTN IP_EXTN IP_EXTN IP_EXTN IP_EXTN IP_EXTN
SA750
ZONE7A
To: GND ZONE #7A 750
STARTING & CHARGING
(Page 3) Generator Gnd
Page 8A-30C - 3
GEN_G
Ground-Engine Case
560_gnd_case 002
ENGINE CASE GND UPC FNA
PAGE
D-109
Ground Distribution — (LG5) 7.2L-Diesel/CAT
HTD FUEL/WATER IN FUEL TELL TALE MD TRANSMISSION TRANSMISSION MD TRANSMISSION LCT TRANSMISSION HYDRO BRAKES
Wif Snsr Trans Temp Snsr Elec Shift Select Tcm Tcm Tcm Fluid Lvl Sw
Page 8A-23C - 1 Page 8A-86A - 2 Page 8A-27C - 1 Page 8A-27A-1 / 27C-2 Page 8A- 27C - 2 Page 8A- 27A - 1 Page 8A-44B - 1
SB351
&MWF/M74/MX4/MTW
351.
BLK/WHT
0.8 TXL
50
19
ENG
15326910 15392708 15355479 15326907
12F GT280 SLD 40M GTMXD SLD 30M GTMXD SLD 10F GT280 SLD
G ENG_FAN
D2 IP
C1 ENG
A HYD_BST
R_CHASSIS R_CHASSIS C1 R_CHASSIS R_CHASSIS
G 12M GT280 SLD D2 40F GTMXD SLD 30F GTMXD SLD A 10M GT280 SLD
15326915 15392710 15355480 15326661
=&FAM3 =&FAM3 =&FAM3 =&FAM3 =&JE3
351. 351. 351. 351. 351.
BLK/WHT BLK/WHT BLK/WHT BLK/WHT BLK/WHT
0.8 TXL
50
19 TXL 19
0.8 50 0.8 TXL
50
19 TXL 19
1.0 50 TXL 19
0.8 50
R_CHASSIS R_CHASSIS R_CHASSIS R_CHASSIS R_CHASSIS
SC351
=&FAM3
351.
BLK/WHT
2.0 TXL
50
19
FUEL HAND & STOR FUEL HAND & STOR
R_CHASSIS
Pri Tank Static Gnd Sec Tank Static Gnd
Page 8A-22B - 1 Page 8A-22B - 1
ZONE3A
(Page 8)
350 PFTANK_G 350 SFTANK_G
TANK_P TANK_S
PAGE
D-110
Ground Distribution — (LG5) 7.2L-Diesel/CAT
HORNS HVAC ENG CNTLS AIR BRAKES IP CLUSTER IP CLUSTER HEADLAMPS EXTERIOR LIGHTS HEADLAMPS EXTERIOR LIGHTS
Horns Vacuum Pmp Ether Sol Air Dryer Low Air Press Sw - Prim Low Air Press Sw - Sec Left Headlamp Lf Turn/Park Lmps Right Headlamp Rf Turn/Park Lmps
Page 8A-40A -1 Page 8A-60A-1 / 65B-1 Page 8A-20C -5 Page 8A- 44C - 5 Page 8A-81A-1 Page 8A-81A-1 Page 8A- 100A - 1 Page 8A- 110A - 1 Page 8A- 100A - 1 Page 8A- 110A- 1
HORN_A_G VAC_PUMP_G ETHER_G AIR_DRY_G AIR_PR_SW_G AIR_SW_G 350 BEAM_G LTRNPRK_G 350 BEAM_G RTRNPRK_G
=&FAM3 =&FAM3
350. 350.
BLK BLK
1.0 TXL
50
19 1.0 TXL
50
19
FWDLP FWDLP
=&FAM3 =&FAM3
350. 350.
BLK BLK SF350 SF350
TXL
1.0 50 19 0.8 TXL 19
50
ENG_FAN ENG_FAN
=&FAM3 =&FAM3
350. 350.
BLK BLK
2.0 TXL
50
19 2.0 TXL
50
19
SD350 FWDLP FWDLP
BODY BLDR 15409273 HYDRO BRAKES 15409273
5M GT280 SLD 5M GT280 SLD
Gnd C L_FWDLP Elec Air Comp C R_FWDLP SAME AS LEFT
Page 8A- 119D -1 R_CHASSIS Page 8A- 44B - 5 R_CHASSIS
C 5F GT280 SLD
C
5F GT280 SLD
15326642 15326642
=&FAM3 =&FAM3 =&JE4 =&JE4 =&JE4
350. 350. 350. 350. 350.
BLK BLK BLK BLK BLK
1.0 TXL
50
19 1.0 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19
350 BB_G EAC_G
R_CHASSIS ENG_FAN R_CHASSIS R_CHASSIS R_CHASSIS
=&JE3&FAM3
350.
BLK
3.0 TXL
50
19
AIR_COMP
15300003
3M MP280 SLD
15326910 C AIR_COMP
12F GT280 SLD
A ENG_FAN C R_CHASSIS
R_CHASSIS 3F MP280 SLD
A 12M GT280 SLD 12040977
15326915
SE350
=&FAM3
350.
BLK
5.0 TXL
50
19
R_CHASSIS
ZONE3B
PAGE
D-111
Ground Distribution — (LG5) 7.2L-Diesel/CAT
03 560 000 TY PILOT B - INITIAL CREATION 10OC00 001
03 560 799 LR Revised Heated Fuel and Water In Fuel 10OC00 001
03 560 805 JG Misc. Updates 30OC00 001
03 560 814 JG R_ABS to R_CHASSIS inline update 02NO00 001
03 560 818 JG Various Grounding Updates 28NO00 001
03 560 839 JG Gz 6 Updates (Ring Term & Gauge) 19DE00 001
03 560 873 JG Remove V04, Gauge & Connector Update 06FE01 001
03 560 959 JG Starter Ground Update 28MR01 001
03 560 1012 JG Ground Zone 2A Ring Terminal Update 26AP01 001
03 560 1058 JG Ground Block Ring Terminal Update 20JL01 001
03 560 1062 JG Update Ether Injector Ground 25JL01 001
03 560 1096 JG Ground Zone #5 Ring Term Update 11SE01 001
Rear Heater Rear Heater Rear Heater Rear Heater POWER WINDOWS INTERIOR LIGHTS POWER WINDOWS INTERIOR LIGHTS
Rear Heater Relay Rear Heater Motor Water Valve Solenoid Rear Htr Sw Ill L R Win Sw Illum L R Door Jamb Sw R R Win Sw Illum R R Door Jamb Sw
Page 8A-66A - 1 Page 8A-66A - 1 Page 8A-66A - 1 Page 8A-66A -1 Page 8A- 120B - 2 Page 8A- 114A - 4 Page 8A- 120B - 2 Page 8A- 114A - 4
=&A31&CREWCAB =&A31&CREWCAB
550. 550.
BLK BLK
1.0 TXL
50
19 1.0 TXL
50
19
REAR_DOOR REAR_DOOR
15326018 15326018
12M GT280 12M GT280
K REAR_LDOOR Same as left K REAR_RDOOR
BDY BDY
K 12F GT280 K
12F GT280
15326021 15326021
=&CREWCAB =&CREWCAB
550. 550.
BLK BLK
TXL
1.0 50 19 1.0 TXL 19
50
BDY BDY
SF550
=&CREWCAB
550.
BLK
TXL
1.0 50 19
BDY
15326935
10M GT280
J BDY
XBDY
ZONE5 J 10F GT280
15326931
550
(Page 4) To: GND ZONE #5
RPO LEGEND
A31 - POWER WINDOWS
C35 - REAR HEATER
CREWCAB - CREW CAB
PAGE
D-112
Upfitter Provision-’04i — (L18) 8.1L-Gas/NAPT — (LB7) 6.6L-Diesel/Duramax — (LG4) 7.8L-Diesel/Duramax
ENGINE CNTLS ENGINE CNTLS
Pcm/Ecu Pcm/Ecu
Page 8A- 20A/D-12 , 20B-7 Page 8A- 20A/D-12 , 20B-3
SA488
2522 PTO_FEDBACK
=&LG4 =&L18/LB7
488. 488.
GRN LT GRN LT
0.8 TXL 19 0.8 TXL 19 488. 488. 488.
50 50
ENG ENG GRN LT GRN LT GRN LT ENGINE CNTLS
0.8 TXL 19 0.8 TXL 19 TXL
0.8 50 19
ENG
50
ENG
50
ENG
Pcm/Ecu
15336173 15336173
24M GTMXD SLD 24M GTMXD SLD
Page 8A- 20A/D-12 , 20B-3
C1 ENG
C1 ENG
ENBL_RLY
IP IP
C1 24F GTMXD SLD C1 24F GTMXD SLD
(Page 2)
12177081
15366099 15366099 10F MP150 SLD
F C B G ENG
=&LG4 =&L18/LB7 F C B G PTO_UPFIT
488. 488. 10M MP150 SLD
GRN LT GRN LT 12129589
0.5 TXL 7 0.5 TXL 7 494.
50 50
IP IP BLU LT
0.8 TXL 19 2522.
INTERIOR LIGHTING 50
YEL
PTO_UPFIT
Headlamp Illum 0.8 TXL 19
50
Page 8A- 114A -1 A PTO_UPFIT
SPLICE
Pto Kill Sw
488. 488. pto_kill 001
GRN LT GRN LT 2522. 2522.
UPC FNA
0.8 TXL
50
19 0.8 TXL
50
19
YEL YEL
2509 PTO_LP SB488 PTO_UPFIT PTO_UPFIT TBD TXL
0.8 50 19 0.8 TXL 19
50
PTO_UPFIT PTO_UPFIT
B
A A A
488. 488. Tap Down Switch Pto Load
GRN LT GRN LT Tap Up Switch 250. Load Engage Switch
0.5 TXL 7 0.5 TXL 7 tap_up_sw 001 tap_dn_sw 001 BLK pto_solenoid 001 ld_engage_sw 001
50 50 UPC FNA UPC FNA TXL
0.8 50 19 UPC FNA
IP IP UPC FNA
TBD TBD PTO_UPFIT TBD TBD
15326762
A14 A1 30M GTMXD SPLICE
IP B B B
A14 A1 IP_EXTN 2561.
250. WHT
30F GTMXD 250. BLK
2663. 2664. TXL 19
= = 15304908 BLK
0.8 TXL 19 0.8 50
987. 488. PPL TAN
TXL 19 0.8 TXL 19
PTO_UPFIT
50 PTO_UPFIT
GRN DK GRN LT 0.8 50 0.8 TXL
50
19
PTO_UPFIT
50
0.5 TXL 7 0.5 TXL 7 PTO_UPFIT PTO_UPFIT
50 50 12129589
IP_EXTN IP_EXTN 10M MP150 SLD
E J D H PTO_UPFIT
B D C
E J D H ENG
10F MP150 SLD
ILLUM Pto Enable Switch 12177081
15010304 002
14H FNA 2663. 2664. 2561.
PPL TAN WHT
0.8 TXL
50
19 TXL
0.8 50 19 0.8 TXL
50
19
ENG ENG ENG
GND GND IGN
12177196
E F A ENGAGE
(Page 2)
POWER DIST
Uh - Eng1
750 PTO_ILL_G 988 PTO_LED_G RES_ACCEL SET_COAST 250 PTO_G
Page 8A-10A/B/D - 8
10A
RPO LEGEND
GND DIST GND DIST CRUISE CNTL CRUISE CNTL GND DIST L18 - GMPT 8.1L V8 GAS ENG
989 PTO_SW_P
Gnd Zone #7A Gnd Zone #7A Cruise Cntl Sw Cruise Cntl Sw Gnd Zone #2B LB7 - DURAMAX 6600 DIESEL ENG
Page 8A-14A/B -9 Page 8A-14A/B - 3 Page 8A-34A/B - 1 Page 8A-34A/B - 1 Page 8A-14A/B - 2 LC8 - DURAMAX 7200 DIESEL ENG
LG4 - DURAMAX 7800 DIESEL ENG
PAGE
D-113
Upfitter Provision-’04i — (L18) 8.1L-Gas/NAPT — (LB7) 6.6L-Diesel/Duramax — (LG4) 7.8L-Diesel/Duramax
03 560 000 TY PILOT B - INITIAL CREATION 27NO00 001
ENBL_RLY 03 560 818 JG REPLACED CBs WITH MINI-FUSES. 27NO00 001
488 03 560 839 JG Inline Update 21DE00 001
(Page 1) 03 560 1056 LR REMOVE LC8 18JL01 001
03 560 1109 JG Double-Crimp Update 28SE01 001
10A 15A
=&L18/LB7
239.
PNK
0.8 TXL
50
19
ENG
Note:
Double-Crimp &LG4&MWF
D9 D7
Uh - Pto Rly
30 86 560_fsblk_2562 004
UPC FNA
PTO Relay
12193604
87 85
12146281
E7 E9
ENGINE CNTLS
ENGAGE Pcm/Ecu
2561
Page 8A- 20A/D-12 , 20B-3
(Page 1)
2562 PTO_ENGAGE
RPO LEGEND
L18 - GMPT 8.1L V8 GAS ENG
LB7 - DURAMAX 6600 DIESEL ENG
LC8 - DURAMAX 7200 DIESEL ENG
LG4 - DURAMAX 7800 DIESEL ENG
PAGE
D-114
Upfitter Provision-’03-’04 — (L18) 8.1L-Gas/NAPT — (LLY) 6.6L-Diesel/Duramax — (LG4) 7.8L-Diesel/Duramax
ENGINE CNTLS ENGINE CNTLS
Pcm/Ecu Pcm/Ecu
Page 8A- 20A/D-12 , 20B-7 Page 8A- 20A/D-12 , 20B-3
SA488
&LG4
488. ENG 2522 PTO_FEDBACK
GRN LT
TXL 19
=&LG4 =&L18/LLY -LG4 1.0 50
488. ENG 488. ENG 488. ENG
GRN LT GRN LT GRN LT
TXL 19
0.8 50 TXL 19
0.8 50 488. ENG 488. ENG 1.0 TXL 19 RLY2
50
GRN LT GRN LT ENGINE CNTLS
TXL 19
0.8 50 0.8 TXL 19 (Page 2)
50 Pcm/Ecu
15392709 15336173 Page 8A- 20A/D-12 , 20B-3
40M GTMXD SLD 24M GTMXD SLD
C3 C1 ENBL_RLY
E F A
POWER DIST
Uh - Eng1
750 PTO_ILL_G 750 PTO_LED_G RES_ACCEL SET_COAST 250 PTO_G
Page 8A-10A/B/D - 8
10A
RPO LEGEND
GND DIST GND DIST CRUISE CNTL CRUISE CNTL GND DIST L18 - GMPT 8.1L V8 GAS ENG
239 PTO_SW_P
Gnd Zone #7A Gnd Zone #7A Cruise Cntl Sw Cruise Cntl Sw Gnd Zone #2B LLY - DURAMAX 6600 DIESEL ENG
Page 8A-14A/B - 9 Page 8A-14A/B - 3 Page 8A-34A/B - 1 Page 8A-34A/B - 1 Page 8A-14A/B - 2 LC8 - DURAMAX 7200 DIESEL ENG
LG4 - DURAMAX 7800 DIESEL ENG
PAGE
D-115
Upfitter Provision-’03-’04 — (L18) 8.1L-Gas/NAPT — (LLY) 6.6L-Diesel/Duramax — (LG4) 7.8L-Diesel/Duramax
ENBL_RLY
488 RLY2
(Page 1)
488
(Page 1)
POWER DIST
Uh - Eng 3
Page 8A-10B - 5
15A
539 PTO_RLY_P
POWER DIST
Uh - Eng1 15392709
Page 8A- 10A/D- 8 40M GTMXD SLD
B10 B1
10A B10 B1 40F GTMXD SLD
15392711
PTO1_RLY_P
&LG4
488. IP
GRN LT
-LG4 0.8 TXL 19
239. ENG 50
PNK &LG4
0.8 TXL 19 539. IP
50
PNK
1.0 TXL
50
19
D9 D7 J87 J85
12193604 12193604
87 85 30 86
12146281 12129833
E7 E9 J30 J86
2561. ENG
-LG4 ENGINE CNTLS 2561. IP
&LG4
2562 PTO_ENGAGE_1
ENGAGE
2561
(Page 1)
RPO LEGEND
L18 - GMPT 8.1L V8 GAS ENG
LLY - DURAMAX 6600 DIESEL ENG
LC8 - DURAMAX 7200 DIESEL ENG
LG4 - DURAMAX 7800 DIESEL ENG
PAGE
D-116
Upfitter Provision — (LG5) 7.2L-Diesel/CAT
POWER DIST ENGINE CNTLS ENGINE CNTLS ENGINE CNTLS ENGINE CNTLS TRANSMISSION
Uh - Eng1 Ecu Ecu Ecu Ecu Body Bldr Trans Conn
Page 8A-10C - 8 Page 8A-20C - 8 Page 8A-20C - 8 Page 8A-20C - 8 Page 8A-20C - 8 Page 8A- 27A-3
10A
&M74/MX4/MTW
2522.
SA488 YEL
0.8 TXL
50
19
ENG
SA2522
2561.
WHT
0.8 TXL
50
19
ENG
ENGAGE
(Page 2)
PAGE
D-117
Upfitter Provision — (LG5) 7.2L-Diesel/CAT
03 560 000 TY PILOT B - INITIAL CREATION 27NO00 001
03 560 818 JG REPLACED CBs WITH MINI-FUSES. 27NO00 001
03 560 1055 LR Update RPO 18JL01 001
15A
ENGAGE
2561
(Page 1)
2665.
D9 D7
GRN DK/WHT
0.8 TXL
50
19 Uh - Pto Rly
ENG 560_fsblk_2562 004
30 86
UPC FNA
PTO Relay
12193604
87 85
12146281
E7 E9
ENBL_RLY
488
(Page 1)
PAGE
D-118
Engine Controls — (L18) 8.1L-Gas/NAPT
RPO LEGEND
NM2 - EXPORT EMISSION SYSTEM-LEADED FUEL
J1-74 J1-80 J1-48 J2-32 J1-54 J2-24 J1-8 J2-58 J1-63 J1-7 J1-41 J1-55 J2-41 J2-7 J1-47
VCC
VREF 1 B VREF 1 D VREF 1 C VREF 1 A
VREF RTN E VREF RTN B VREF RTN C VREF RTN A LEGR1 LO IGN
PAGE
D-119
Engine Controls — (L18) 8.1L-Gas/NAPT
Trans Speed Snsr (Man) RPO LEGEND
trans_spd_snsr 002 M74 - LCT 1000 AUTO TRANS
TOSS
MX4 - LCT 2000 AUTO TRANS
UPC FNA
MTW - LCT 2400 AUTO TRANS
MWW/MWX - MANUAL TRANS
FAM2 - FAMILY 2
FAM3 - FAMILY3
LO HI
15336024
2 1
(Page 2) (Page 2)
=&FAM3&MWW/MWX =&FAM3&MWW/MWX
2222. 2222 FAM2- 2221 FAM2+ 2221.
GRN DK BLU LT
0.8 TXL
50
19 0.8 TXL
50
19
M_TRANS M_TRANS
15326636
6F GT280 SLD
B C M_TRANS
ENG
POWER DIST B C 6M GT280 SLD
Uh - Eng1 15326640
Page 8A-10A - 8
10A
239 PURGE_P
&FAM2&MWW/MWX &FAM3&MWW/MWX
2222. 2221. &M74/MX4/MTW
GRN DK BLU LT 2221.
0.8 TXL 19 0.8 TXL 19 BLU LT
50 50 0.8 TXL 19
428. ENG ENG 50
GRN DK/WHT ENG
0.8 TXL
50
19
&FAM3&MWW/MWX &FAM2&MWW/MWX
ENG 2222. 2221.
GRN DK BLU LT
0.8 TXL
50
19 0.8 TXL
50
19
ENG ENG
J2-45 J2-34 J2-4 J2-36 J2-23 J2-22 J2-20 J2-21 J2-42 J1-79
LOW HI LOW HI
FUEL TANK
VENT SOLENOID
CANISTER PURGE
SOLENOID
AIR
SOLENOID
AIR PUMP
RELAY TISS
PCM TOSS TCCEN 3-2 SHIFT
RELAY TRANS MOD SKIP SHIFT
RELAY
PAGE
D-120
Engine Controls — (L18) 8.1L-Gas/NAPT
POWER DIST POWER DIST
Uh - Eng3 Uh - Eng2
Page 8A-10A - 4 Page 8A-10A - 4
15A 15A
INJ1_P INJ2_P
539. 339.
PNK PNK
TXL
0.8 50 19 0.8 TXL 19
50
ENG ENG
12065425
10F MP150 SLD
J K ENG
J INJ
K 10M MP150 SLD
12045808
539. 339.
PNK PNK
1.0 TXL
50
19 1.0 TXL
50
19
INJ INJ
SPLICE SPLICE
B B B B
A A B B A A B B
A A A A
1744. 1746. 845. 877. 1745. 844. 846. 878.
BLK PNK/BLK BLK/WHT RED/BLK GRN LT/BLK BLU LT/BLK YEL/BLK BLU DK/WHT
Rail Asm - Inkn Fuel 0.8 TXL 19 0.8 TXL 19 0.8 TXL 19 0.8 TXL 19 0.8 TXL 19 0.8 TXL 19 TXL 19
0.8 50 0.8 TXL 19
50 50 50 50 50 50 50
17200041 INJ INJ INJ INJ INJ INJ INJ INJ
6M8 0100A 12045808
10M MP150 SLD
12065425 A D F G H C E B INJ
A D F C G H E B ENG
10F MP150 SLD
12065425
1744. 1746. 845. 877. 1745. 844. 846. 878.
BLK PNK/BLK BLK/WHT RED/BLK GRN LT/BLK BLU LT/BLK YEL/BLK BLU DK/WHT
0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7
ENG ENG ENG ENG ENG ENG ENG ENG
J1-53 J1-36 J1-3 J1-76 J1-43 J1-4 J1-44 J1-37 J1-77
VREF RTN F
PAGE
D-121
Engine Controls — (L18) 8.1L-Gas/NAPT
RPO LEGEND
M74 - LCT 1000 AUTO TRANS
MX4 - LCT 2000 AUTO TRANS
MTW - LCT 2400 AUTO TRANS
MWW/MWX - MANUAL TRANS
POWER DIST
Ip1 - Brake
Page 8A-10A - 6
Family 2
10A
has Fuse
981 CR_CLU_P
=
379.
BRN/WHT
0.5 TXL 7 BRAKES
50
TRANSMISSION XBDY Brake Sw STARTING & CHARGING
Tcm Page 8A- 44A/B-4 Generator Assembly
Page 8A-27A - 2 44C-5 Page 8A- 30A/E - 3
15326762
30M GTMXD
A11 XBDY
IP
A11 30F GTMXD
REQ_TORQ 15304908 TCC_PCM 25 L_TERM_L18
&MWW/MWX
379.
TRANSMISSION BRN/WHT STARTING & CHARGING
Tcm 0.5 TXL
50
7
Generator Assembly
IP
Page 8A-27A - 2 Page 8A- 30A/E - 3
15355480
30F GTMXD SLD
B6 IP 420.
ENG PPL
B6 0.5 TXL 7
30M GTMXD SLD 50
DEL_TORQ 15355479 ENG F_TERM_MON
&M74/MX4/MTW
464.
&M74/MX4/MTW &MWW/MWX
TAN/BLK 463. 379. 23.
0.8 TXL
50
19
ORN/BLK BRN/WHT GRA
ENG 0.8 TXL 19 0.5 TXL 7 0.8 TXL 19
50 50 50
ENG ENG ENG
PAGE
D-122
Engine Controls — (L18) 8.1L-Gas/NAPT
RPO LEGEND
B3D - SCHOOL BUS
Family 2
10A
has Fuse
B D A
GND LED GND High Idle Switch 983 HIS_G 750 HIS_ILL_G BB_PPM
15010255 001
6N2 3300A
E F C
= =
984. 534.
RED GRN DK
0.5 TXL
50
7 0.5 TXL
50
7
IP_EXTN IP_EXTN
IP CLUSTER IP CLUSTER STARTING AND CHARGING
Tachometer (2 Ppr) Mal Ind Lamp Starter Rly
15304908 Page 8A-81A - 1 Page 8A-81A - 1 Page 8A- 30A/E - 1
30F GTMXD
A2 A3 IP_EXTN
IP
A2 A3
30M GTMXD
15326762
TACH MAL_IND_LP PCM_START
=-B3D
2013. 534. 121. 419. 817. 1827. 447.
RED GRN DK WHT BRN/WHT GRN DK/WHT YEL/BLK YEL
0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7 TXL 7
0.5 50 0.8 TXL
50
19 0.8 TXL
50
19
IP IP IP IP IP R_CHASSIS ENG
J2-44 J1-31 J2-38 J2-10 J2-35 J1-38 J2-46 J2-50 J2-49 J1-39
IGN0 IGN0
TACH IGN0 IGN0
HI IDLE HI IDLE FUEL/OIL LOW OIL CHG OIL LP MALFUNCTION START SOL
LAMP SWITCH GAUGE PCM LAMP LIFT DIVE INDICATOR LP PRIMARY
PPM
SECONDARY
PPM
RLY (LSD)
PAGE
D-123
Engine Controls — (L18) 8.1L-Gas/NAPT
RPO LEGEND
M74 - LCT 1000 AUTO TRANS
MX4 - LCT 2000 AUTO TRANS
MTW - LCT 2400 AUTO TRANS
Family 2
10A 10A
has Fuse
Family 2
&M74/MX4/MTW 15A 10A
2467. has Fuse
WHT
TXL
0.8 50 19
439 PCM_IGN1_P 440 PCM_BAT1_P
ENG
J2-48 J2-47 J2-2 J2-8 J2-59 J1-19 J1-75 J1-20 J1-57 J2-63 J1-17 J1-18 J2-51 J2-6
PAGE
D-124
Engine Controls — (L18) 8.1L-Gas/NAPT
J1-28 J1-68 J1-25 J1-65 J1-60 J1-26 J1-66 J2-74 J2-80 J1-69 J1-29
SA3213
-NM2 -NM2
3213. 3213.
GRN LT/WHT GRN LT/WHT
0.8 TXL
50
19 0.8 TXL
50
19
ENG ENG
B D D B
+ HI
Oxy Sen Htd - Rh HI + Oxy Sen Htd - Lh
12563345 005 12563345_lh 001
12F 4496A 12F 4496A
- V LO
12092840 LO - V 12146046
A E E A
(Page 7) O2_LO
SA3212
SA413
RPO LEGEND
NM2 - EXPORT EMISSION SYSTEM-LEADED FUEL
PAGE
D-125
Engine Controls — (L18) 8.1L-Gas/NAPT
J1-58 J1-59 J1-70 J1-11 J1-51 J2-57 J2-25 J2-31 J1-15 J1-14
10A
552. 492.
BLK YEL 239 L18_MAF_P 774 ETC_B
0.5 TXL
50
7 0.5 TXL
50
7
ENG ENG
15355479
A 1
30M GTMXD SLD
C8 ENG Sw Asm - Low Oil Lvl
IP
Sensor - Knock Lh
C8 12555917 012 10456500 006 ELEC THROT CNTL
30F GTMXD SLD Normally Open 12J 4125A
15355480 Held Closed 6Y 3 0650A Etc Mdl
SERIAL DATA LINK at Normal Level
15324478 15355362 Page 8A-21A - 1
Star Connector
Page 8A-55A - 1 B CASE A B E D 1061 ETC_A
Sensor - Knock Rh
10456500 006
6Y 3 0650A
15355362
CASE
351 MAF_G
EVEN_KNK_G
PAGE
D-126
Engine Controls — (L18) 8.1L-Gas/NAPT
POWER DIST
Uh - Eng3
Page 8A-10A - 4
FUEL PULL UP
FTPRESS
PCM 15A
FTPRESS (SEC)
FUEL IGN1
SENSOR (SEC) (SEC) EST RTN
(Page 10) 539 IGN_COIL1_P
RTN FUEL FUEL FUEL FUEL
LEVEL PUMP PUMP LEVEL EST C EST F EST H EST A
SEN RELAY RELAY SEN EST RTN A
J2-64 J1-5 J1-23 J2-73 J2-9 J2-3 J2-54 J2-60 J2-27 J2-68 J2-69 J2-26
465. 1465. 1589.
470. 1936. GRN DK/WHT TAN PPL 2129. 2127. 2125. 2123. 2121.
BLK BLU DK 0.8 TXL 19 TXL
0.5 50 7 TXL
0.8 50 19 BRN RED GRN DK BLU LT PPL
0.8 TXL
50
19 0.5 TXL
50
7
ENG
50
ENG ENG 0.8 TXL
50
19 0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7
ENG ENG ENG ENG ENG ENG ENG
12047938
7F MP150 SLD
ENG E B C F G H
IGN E B C F G H
7M MP150 SLD
12047933
FUEL_RLY2
2129. 2127. 2125. 2123. 2121.
BRN RED GRN DK BLU LT PPL 539.
0.8 TXL 19 0.8 TXL 19 TXL
0.8 50 19 TXL
0.8 50 19 0.8 TXL 19 PNK
50 50 50 1.0 TXL 19
IGN IGN IGN IGN IGN 50
IGN
SPLICE
FUEL HAND & STOR
Sec Fuel Pump Rly
Page 8A-22A/C - 2 539. 539. 539. 539.
PNK PNK PNK PNK
FUEL_RTN FUEL_RLY1 TXL
0.8 50 19 0.8 TXL 19 0.8 TXL 19 0.8 TXL 19
50 50 50
IGN IGN IGN IGN
C D C D C D C D
EST IGN EST IGN EST IGN EST IGN Odd Ignition Coil & Driver
FUEL HAND & STOR FUEL HAND & STOR 12558948 003
Fuel Tank Senders Fuel Pump Rly CYL_7 CYL_5 CYL_3 CYL_1 6Y4 2700A
Page 8A- 22A/C/E - 1 Page 8A- 22A/C/E - 1
SPLICE
SPLICE
250 IGN_ODD_G
CASE2
GND DIST Gnd Dist
Gnd Zone #2B Spark Plug Case
Page 8A-14A - 2 Page 8A-14B - 0
PAGE
D-127
Engine Controls — (L18) 8.1L-Gas/NAPT
POWER DIST
Uh - Eng2
Page 8A-10A - 4
15A PCM
EST RTN
339 IGN_COIL2_P (Page 9)
CAM RTN CRANK CRANK CRANK RTN CRANK
EST D EST G EST E EST B CAM SUP CAM POS SUP POS 1 POS 2
EST RTN B
J2-67 J2-29 J2-28 J2-66 J2-61 J2-39 J1-73 J1-61 J1-2 J1-12 J1-21 J1-16
2122. 2124. 2126. 2128. 2130. 631. 632. 1867. 1868.
RED/WHT GRN DK/WHT BLU LT/WHT PPL/WHT BRN/WHT RED PNK/BLK GRN LT YEL/BLK
0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7 0.8 TXL
50
19 0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7
ENG ENG ENG ENG ENG ENG ENG ENG ENG
12047938
7F MP150 SLD
H B C F G E ENG 633. 1869.
IGN
BRN/WHT BLU DK/WHT
H B C F G E 0.5 TXL 7 0.5 TXL 7
7M MP150 SLD 50 50
12047933 ENG ENG
339. 2122. 2124. 2126. 2128. 2130.
PNK RED/WHT GRN DK/WHT BLU LT/WHT PPL/WHT BRN/WHT
1.0 TXL
50
19 TXL 19
0.8 50 TXL 19
0.8 50 TXL 19
0.8 50 0.8 TXL
50
19 TXL 19
0.8 50
IGN IGN IGN IGN IGN IGN
SPLICE
A C B A C B
339. 339. 339. 339.
PNK PNK PNK PNK
0.8 TXL 19 0.8 TXL 19 0.8 TXL 19 0.8 TXL 19 Cam Sensor Crank Sensor
50 50 50 50 HALL 12565716 002 HALL
ENG ENG ENG ENG EFFECT EFFECT
12556427 005
D C D C D C D C 6Y3 X0042 6Y3 X0044
CAM CRANK
SENSOR SENSOR
Even Ignition Coil & Driver IGN EST IGN EST IGN EST IGN EST
12129946 12059595
12558948 003
6Y4 2700A CYL_2 CYL_4 CYL_6 CYL_8
SPLICE
SPLICE
250.
A A A A BLK Ign - Right Bank
1.0 TXL
50
19
15320908
Spark Plug IGN
12047933 12F X0008
12158637 003 7M MP150 SLD
6Y 4 0021A A IGN 12047938
A ENG
7F MP150 SLD
12047938
CASE CASE CASE CASE
250 IGN_EVEN_G
CASE3
Gnd Dist GROUND DIST
Spark Plug Case Gnd Zone #2B
Page 8A-14B - 0 Page 8A-14A -2
PAGE
D-128
Engine Controls — (L18) 8.1L-Gas/NAPT
PCM A/C
CLUTCH A/C A/C A/C CYC
TRANSFER CASE
(4WD HI-LO) SEC HI AC
PRNDL A PRNDL B PRNDL C PRNDL P A/C PRESS RELAY REQUEST STAT SWITCH SWITCH PRESS SWITCH
IGN0 IGN0 IGN0 IGN0 IGN0 IGN0 IGN0
VREF2 A
J1-32 J1-72 J2-62 J1-34 J1-45 J2-14 J2-43 J2-17 J2-18 J2-55 J2-16 J2-11
SA762
762.
GRN DK/WHT
1.0 TXL
50
19
ENG
PAGE
D-129
Engine Controls — (L18) 8.1L-Gas/NAPT
03 560 000 TY PILOT B - INITIAL CREATION 29AU00 001 03 560 839 JG Inline Update 21DE00 001
03 560 805 JG Connector Update 26OC00 001 03 560 873 JG Gauge Update 23FE01 001
03 560 818 JG Circuit Number Update 21NO00 001 03 560 981 JG Family 2 School Bus Update 03AP01 001
LOW HI HI LOW A B C D
J1- 12191489
J2- 12191488
J1-71 J1-52 J1-78 J1-22 J1-30 J2-19 J2-78 J2-79 J2-76 J2-77 J1-1 J1-40 J2-1 J2-40
&HPZ/HR2
494. 2562. 488. 1478. 1467.
BLU LT PPL GRN LT GRN LT GRA/BLK
0.8 TXL
50
19 0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7 0.8 TXL
50
19
ENG ENG ENG ENG ENG
A
15355479 Low Coolant Sw
UPFITTER PROV UPFITTER PROV 30M GTMXD SLD low_clnt_sw 002
B3 ENG UPC FNA
GND DIST GND DIST
Pto Kill Pto Rly
B3 R_CHASSIS Gnd Zone #3A Gnd Zone #3A
Page 8A-18A - 1 Page 8A-18A - 2 12052641
30F GTMXD SLD
N.O. - HELD CLOSED Page 8A-14A - 10 Page 8A-14A - 10
15355480
TRANSMISSION B
Body Bldr Trans Conn
Page 8A- 27A - 3
BB_TRANS
=&FAM2 =&FAM3 =&FAM2 =&FAM3
1478. 1478. 451. 451.
GRN LT GRN LT BLK/WHT BLK/WHT
&M74/MX4/MTW 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19
2522. R_CHASSIS R_CHASSIS ENG_FAN ENG_FAN
YEL
0.8 TXL
50
19 15326640 15326915 15326636 15326910
ENG 6M GT280 SLD 12M GT280 SLD 6F GT280 SLD 12F GT280 SLD
F R_CHASSIS L R_CHASSIS E ENG_FAN J ENG_FAN
&M74/MX4/MTW ENG_FAN ENG_FAN R_CHASSIS R_CHASSIS
2522. F L E J
YEL 6F GT280 SLD 12F GT280 SLD 6M GT280 SLD 12M GT280 SLD
15326636 15326910 15326640 15326915
0.8 TXL
50
19
ENG
&MWW/MWX =&FAM2 =&FAM3 =&FAM2 =&FAM3
2522. 1478. 1478. 451. 451.
YEL GRN LT GRN LT BLK/WHT BLK/WHT
0.8 TXL 19 0.8 TXL 19 0.8 TXL 19 TXL 19
0.8 50 TXL 19
0.8 50
ENG
50 SA2522 ENG_FAN
50
ENG_FAN
50
R_CHASSIS R_CHASSIS
PAGE
D-130
Engine Controls — (L18) 8.1L-Gas/NAPT
J1-01 PWR GRD A 151 BLK/WHT Y J1-41 VREF RTN A 719 PPL Y J2-01 PWR GRD C 151 BLK/WHT Y
J1-02 CRANK SENSOR SUPPLY 1867 GRN LT Y J1-42 FAN1 RELAY/ENG SHTDWN NC Y J2-02 TCC CONTROL SOL 2467 WHT N
J1-03 INJ H 1746 PNK/BLK Y J1-43 INJ C 877 RED/BLK Y J2-03 EHC COM/SEC F_PMP RLY 1465 TAN N
J1-04 INJ D 1745 GRN LT/BLK Y J1-44 INJ G 844 BLU LT/BLK Y J2-04 AIR SOL RELAY NC N
J1-05 FUEL TANK PRESS (SEC) NC N J1-45 VREF SUP 2 A NC N J2-05 DELIVERED TORQ 464 TAN/BLK N
J1-06 EHC CURRENT MONITOR NC N J1-46 VREF SUP 2 B NC N J2-06 FMTR 1 HI NC N
J1-07 VREF SUP 1 C 705 GRA Y J1-47 VREF SUP 1 A 596 GRA Y J2-07 LEGR 1 HI 1676 RED Y
J1-08 VREF SUP 1 D NC N J1-48 VREF SUP 1 B 597 GRA Y J2-08 FMTR 1 LO NC N
J1-09 FLAT ODD HI NC N J1-49 FLAT ODD LO (SHIELD) NC N J2-09 FUEL PUMP RELAY 465 GRN DK/WHT Y
J1-10 FLAT EVEN HI NC N J1-50 FLAT EVEN LO (SHIELD) NC N J2-10 TACH 121 WHT Y
J1-11 RES KNOCK 2 1876 BLU LT Y J1-51 RES KNOCK 1 496 BLU DK Y J2-11 SEC A/C HI PRESS SW NC Y
J1-12 CRANK 1 POS 1869 BLU DK/WHT Y J1-52 PTO STATUS 2522 YEL Y J2-12 LEGR 2 POS NC N
J1-13 REQUEST TORQ 463 ORN/BLK N J1-53 VREF RTN F NC N J2-13 CRUISE ENGAGED NC N
J1-14 ETC SDATA A 1061 ORN/BLK Y J1-54 VREF RTN B 469 ORN/BLK Y J2-14 A/C PRESS SEN NC N
J1-15 ETC SDATA B 774 BLU DK/WHT Y J1-55 LEGR 1 POS 1456 BRN Y J2-15 ALT L TERM 25 BRN Y
J1-16 CRANK 2 POS NC N J1-56 FUEL COMPOSITION SEN NC N J2-16 4WD LOW GEAR SW NC N
J1-17 TRANS PSM B NC N J1-57 BATT B 440 ORN Y J2-17 A/C REQUEST 762 GRN DK/WHT Y
J1-18 TRANS PSM C NC N J1-58 CLASS 2 SDATA A 1049 GRN DK Y J2-18 A/C STATUS NC N
J1-19 IGN 1 439 PNK Y J1-59 CLASS 2 SDATA B NC N J2-19 FRT AXLE SW 1467 GRA/BLK Y
J1-20 BATT A 440 ORN Y J1-60 VREF RTN D 413 TAN Y J2-20 TOSS LO 2222 GRN DK Y
J1-21 CRANK SEN RTN 1868 YEL/BLK Y J1-61 CAM SENSOR RTN 632 PNK/BLK Y J2-21 TOSS HI 2221 BLU LT Y
J1-22 PTO ENAB SW 488 GRN LT Y J1-62 EXTENDED BRAKE SW NC N J2-22 TISS HI NC N
J1-23 VREF RTN H 470 BLK N J1-63 VREF RTN C 407 BLK Y J2-23 TISS LO NC N
J1-24 O2 F LO NC N J1-64 O2 F HI NC N J2-24 TPS NC N
J1-25 O2 D LO NC N J1-65 O2 D HI NC N J2-25 INDUCTION AIR TEMP 472 TAN Y
J1-26 O2 B LO 413 TAN Y J1-66 O2 B HI 1666 PPL Y J2-26 EST A 2121 PPL Y
J1-27 O2 E LO NC N J1-67 O2 E HI NC N J2-27 EST C 2127 RED Y
J1-28 O2 C LO NC Y J1-68 O2 C HI NC Y J2-28 EST E 2126 BLU LT/WHT Y
J1-29 O2 A LO 413 TAN Y J1-69 O2 A HI 1665 PPL/WHT Y J2-29 EST G 2124 GRN DK/WHT Y
J1-30 LOW CLT SW/SIG 1478 GRN LT Y J1-70 LOW OIL SW 1174 BRN N J2-30 VATS NC N
J1-31 HI IDLE SW 534 GRN DK Y J1-71 PTO ENGINE KILL SW 494 BLU LT Y J2-31 MAF 492 YEL Y
J1-32 PRNDL A/CLUTCH SW 771 BLK/WHT N J1-72 PRNDL B 772 YEL N J2-32 MAP 432 GRN LT Y
J1-33 TCC BRAKE SW 420 PPL Y J1-73 CAM SEN POS 633 BRN/WHT Y J2-33 FAN 2/CK GA LP/ACREC NC Y
J1-34 PRNDL P/P-N SW 776 WHT Y J1-74 ENG CLT TEMP 410 YEL Y J2-34 CANISTER PURGE 428 GRN DK/WHT Y
J1-35 EXTENDED CLUTCH SW 379 BRN/WHT Y J1-75 IGN 0 1020 PNK N J2-35 LOW OIL LP NC N
J1-36 INJ A 1744 BLK Y J1-76 INJ F 845 BLK/WHT Y J2-36 AIR PUMP RELAY NC N
J1-37 INJ E 846 YEL/BLK Y J1-77 INJ B 878 BLU DK/WHT Y J2-37 SEE NOTES BELOW NC Y
J1-38 CHNG OIL LP/LIFT DIVE NC Y J1-78 PTO ENGAGE 2562 PPL N J2-38 FUEL/OIL PRESS GA NC Y
J1-39 START RELAY (LSD) 447 YEL Y J1-79 3/2 SHIFT/SKIP SHIFT NC N J2-39 CAM SEN SUP 631 RED Y
J1-40 PWR GRD B 151 BLK/WHT Y J1-80 VREF RTN E 720 GRA Y J2-40 PWR GRD D 151 BLK/WHT Y
PAGE
D-131
Engine Controls — (L18) 8.1L-Gas/NAPT
NOTE # COMMENTS
Pcm 32w97 Pin Map
97pinmap_mark 005 1 OXYGEN SENSORS REQUIRE AIR REFERENCE, WHICH SHALL BE PROVIDED
USAGE THROUGH THE WIRES CONNECTING THE OXYGEN SENSOR TO THE PCM.
CAVITY FUNCTION CIRCUIT/COLOR Y N N. C.
J2-75 FMTR 2 HI NC N 3
J2-76 IAC B HI NC N 4
J2-77 IAC B LO NC N 5
J2-78 IAC A LO NC N
6
J2-79 IAC A HI NC N
7
J2-80 LEGR 2 LO 3212 GRN LT Y
8
PAGE
D-132
Engine Controls — (LG4-’03-’04) 7.8L-Diesel/Duramax
POWER DIST POWER DIST
Uh - Pcv Uh - Eng1
20A Page 8A-10B - 3 10A Page 8A-10B - 8
B1 B3
A A A A A A
887. 888. 1744. 1746. 845. 1745. 844. 846.
TAN BLU DK BLK PNK/BLK BLK/WHT GRN LT/BLK BLU LT/BLK YEL/BLK
1.0 TXL
50
19 1.0 TXL
50
19 TXL
1.0 50 19 1.0 TXL
50
19 1.0 TXL
50
19 1.0 TXL
50
19 1.0 TXL
50
19 1.0 TXL
50
19
ISUZU ISUZU ISUZU ISUZU ISUZU ISUZU ISUZU ISUZU
15366619
40M GTMXD SLD
C4 C5 A8 C8 A2 B2 A3 A7 A1 B6 D7 A6 ISUZU
C4 C5 A8 C8 A2 B2 A3 A7 A1 B6 D7 IP
A6 40F GTMXD SLD
15392710
887. 888. 1744. 467. 1746. 467. 845. 1745. 468. 844.
TAN BLU DK BLK BLU DK PNK/BLK BLU DK BLK/WHT GRN LT/BLK GRN DK BLU LT/BLK 468. 846.
GRN DK YEL/BLK
0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7 TXL
0.5 50 7 0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7
IP IP IP IP IP IP IP IP IP IP 0.5 TXL
50
7 TXL 7
0.5 50
IP IP
J5-1 J5-8 J1-7 J1-20 J1-5 J1-21 J1-3 J1-6 J1-30 J1-4 J1-31 J1-2
PCV1 PCV2 INJECTOR A INJ POWER 1 INJECTOR C INJ POWER 1 INJECTOR E INJECTOR B INJ POWER 2 INJECTOR D INJ POWER 2 INJECTOR F
CYL # 1 CYL # 3 CYL # 2 CYL # 5 CYL # 6 CYL # 4
ECU
PAGE
D-133
Engine Controls — (LG4-’03-’04) 7.8L-Diesel/Duramax
STARTING & CHARGING
Uh Dist Center
Page 8A-30B - 2
FL
GLOW_COIL
2 GLO_RLY
1120
(Page 3)
87 85
Glow Plug Relay
15319851 003
UPC FNA
15336745
30 86
503. 505.
ORN YEL
TXL
5.0 50 19 TXL
0.8 50 19
ENG ENG
12065863 15392709
2M MP480 SLD 40M GTMXD SLD
B ENG C11 ENG
ISUZU IP
B C11
2F MP480 SLD 40F GTMXD SLD
12052613 15392711
503.
ORN
5.0 TXL
50
19
ISUZU
SPLICE
505.
503. 503. 503. 503. 503. 503. YEL
ORN ORN ORN ORN ORN ORN 0.5 TXL 7
FUSELINK
0.8 50 16 0.8 FUSELINK 16 FUSELINK
0.8 50 16 FUSELINK
0.8 50 16 0.8 FUSELINK 16 0.8 FUSELINK 16 50
50 50 50 IP
ISUZU ISUZU ISUZU ISUZU ISUZU ISUZU
A A A A A A
Glow Plug #1 Glow Plug #2 Glow Plug #3 Glow Plug #4 Glow Plug #5 Glow Plug #6
glow_plug 001 glow_plug 001 glow_plug 001 glow_plug 001 glow_plug 001 glow_plug 001
UPC FNA UPC FNA UPC FNA UPC FNA UPC FNA UPC FNA
J1-25
ECU
PAGE
D-134
Engine Controls — (LG4-’03-’04) 7.8L-Diesel/Duramax
RPO LEGEND
POWER DIST
MWF - MD AUTO TRANSMISSION
Uh - Pcm-B
M74 - LCT 1000 AUTO TRANSMISSION
Page 8A-10B - 7
MX4 - LCT 2000 AUTO TRANSMISSION
MTW - LCT 2400 AUTO TRANSMISSION
BB_PPM
MWW/MWX - MANUAL TRANSMISSION 10A
FAM3 - FAMILY 3
440 ECU_RLY1_P
POWER DIST PTO_ENGAGE 494 PTO_ENG_DIS
BODY BUILDER
Uh - Pcm-B
Sec Ppm
Page 8A-10B - 7
Page 8A-119D - 1
10A
1827.
=&FAM3 UPFITTER PROV UPFITTER PROV
YEL/BLK Pto Rly Pto Kill Sw
440 ECU_RLY2_P 0.8 TXL 19 Page 8A-18A - 2 Page 8A-18A - 1
50
R_CHASSIS
J87 J85 IP CLUSTER
IP CLUSTER
Cluster Cluster UPFITTER PROV TRANSMISSION
Ip2 - Ecu Maintain Rly Page 8A-81A - 1 Page 8A-81A - 1 Pto Load Engage Sw Body Bldr Trans Conn
87 85 560_rly_1120 004 Page 8A-18A - 1 Page 8A- 27A-3
FNA UPC
ECU Maintain
12129833
&M74/MX4/MTW
2522.
J30 J86 YEL
GLOW_COIL HTR_RLY IP CLUSTER 0.8 TXL
50
19
ENG
Cluster &M74/MX4/MTW
(Page 2) (Page 9) 2522.
Page 8A-81A - 1 YEL
HTR 0.8 TXL 19
50
15355480 ENG
1120. (Page 9)
BLK/WHT 30F GTMXD SLD &MWF/MWW/MWX
R_CHASSIS C2 2522.
0.8 TXL
50
19
ENG YEL
ENG C2 PRIM_PPM 0.8 TXL 19
30M GTMXD SLD 50 SA2522
15355479 ENG
15392709
40M GTMXD SLD 2522 TCM_PTOSTAT
ENG A1 2522.
&M74/MX4/MTW
IP 1827. 121. 817. 419. 494. 2562. YEL
40F GTMXD SLD
A1 TXL 19
YEL/BLK WHT GRN DK/WHT BRN/WHT BLU LT PPL 0.8 50
15392711 ENG
0.8 TXL
50
19 0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7 0.8 TXL
50
19 0.8 TXL
50
19
ENG IP IP IP ENG ENG
TRANSMISSION
1120.
BLK/WHT Tcm
0.8 TXL 19 Page 8A- 27A-3
50 15392709
IP 15392709
40M GTMXD SLD 40M GTMXD SLD
1120. 1120. 1120. 1121. ENG
B7 B6 C1 D1 ENG
BLK/WHT BLK/WHT BLK/WHT BLU LT IP IP
0.5 TXL 7 0.5 TXL 7 1.0 TXL 19 0.5 TXL 7 B7 B6 C1 D1
50 50 50 50 40F GTMXD SLD 40F GTMXD SLD
IP IP IP IP 15392711 15392711
J2-4 J2-5 J1-27 J1-28 J3-11 J2-22 J3-10 J2-12 J3-8 J1-24 J3-13
ECM ECM ECM PWR ECM PWR 4KPPM 2X TACH SPEED (SES) MIL PTO KILL PTO ENGAGE PTO
POWER1 POWER2 ENABLE1 ENABLE2 4KPPM FEEDBACK
ECU
PAGE
D-135
Engine Controls — (LG4-’03-’04) 7.8L-Diesel/Duramax
RPO LEGEND
FAM3 - FAMILY 3
379.
BRN/WHT EFC
TXL 7
0.5 50 (Page 3)
IP
J4-4 J4-13 J2-7 J2-21 J4-17 J5-17 J4-7 J3-2 J1-26 J1-8 J5-19 J4-9 J4-26 J1-29
HI LOW GND CLUTCH GND SIGNAL VCC 4 WHEEL GLOW AC REQ EFC FAN EFC 5V REF EFC 5V RTN EFC CLUTCH
SW DRIVE PLUG SPEED CONTROL
SWITCH WAIT
J1939
ECU
PAGE
D-136
Engine Controls — (LG4-’03-’04) 7.8L-Diesel/Duramax
ECU
POWER POWER POWER POWER SENSOR SENSOR FIELD LAMP
BATT IGN 1 IGN 0 CRANK GND 1 GND 2 GND 3 GND 4 GND 1 GND 2 TERM TERM CRANK + CRANK - GND GOV + GOV - GND
J1-1 J1-9 J1-10 J2-15 J2-8 J2-9 J2-17 J2-18 J2-1 J2-3 J5-20 J3-1 J5-4 J5-10 J5-16 J4-10 J4-1 J4-20
23. 573. 574. 1251. 1475. 1476. 751.
GRA YEL PPL BLK/WHT BLU DK BRN BLK/WHT
0.5 TXL
50
7 0.5 TXL
50
7 TXL 7
0.5 50 0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL 7
50 0.5 TXL
50
7
IP IP IP IP IP IP IP
SA1251 SA751
START & CHARGE/MD TRANS POWER DIST POWER DIST POWER DIST 1251. 751.
Start Sw / Clutch Sw/Neutral Sw Ip1 - Trans Ip1 - Pcm-I Uh - Pcm-B BLK/WHT BLK/WHT
Page 8A-30B-1 , 27B-2 Page 8A-10B - 7 Page 8A-10B - 8 Page 8A-10B - 7 0.5 TXL
50
7 0.5 TXL
50
7
IP IP
SPLICE SPLICE
PAGE
D-137
Engine Controls — (LG4-’03-’04) 7.8L-Diesel/Duramax
ECU
GND SIGNAL VCC GND SIGNAL1 SIGNAL2 VCC GND 1 POS SIG 1 5V REF 1 GND 2 POS SIG 2 5V REF 2 GND 3 POS SIG 3 5V REF 3
J4-15 J4-27 J4-5 J4-16 J4-8 J4-19 J4-6 J5-22 J5-21 J5-7 J4-11 J4-21 J4-2 J4-12 J4-22 J4-3
2670. 2671.
GRN LT/BLK BLU DK/WHT
851. 1533. 726. 0.5 TXL 7 0.5 TXL 7
50 50
BLK/WHT WHT ORN/BLK IP IP
0.5 TXL 7 0.5 TXL 7 0.5 TXL 7 51. 2670.
50 50 50
IP IP IP BLK/WHT GRN LT/BLK
0.5 TXL
50
7 0.5 TXL
50
7
SA851 IP IP
SA51 SA2670
851.
BLK/WHT
0.5 TXL
50
7
51.
IP BLK/WHT 1271. 1161. 1164. 1272. 1162. 1274. 1273. 1163. 1275.
0.5 TXL
50
7
BRN BLU DK WHT/BLK PPL BLU LT TAN GRA GRN DK YEL/BLK
IP 0.5 TXL 7 0.5 TXL 7 0.5 TXL 7 TXL 7 0.5
0.5 50 TXL 7 0.5 TXL 7 0.5 TXL 7 TXL 7
0.5 50 0.5 TXL 7
SB851 SB51 50 50 50 50 50 50 50
IP IP IP IP IP IP IP IP IP
C K E D G H J F A B
NO PPS 1 PPS 1 PPS 1 PPS 2 PPS 2 PPS 2 PPS 3 PPS 3 PPS 3 Pedal Position Sensor
813. 814. CONNECTION RTN 5V REF RTN 5V REF RTN 5V REF 15010833a 004
BARE BARE 6N2 FNA
0.5 NONE
50
7 0.5 NONE
50
7
IP IP
2670.
851. 851. 51. 51. GRN LT/BLK
BLK/WHT BLK/WHT BLK/WHT BLK/WHT 0.5 TXL 50
7
813. 814.
DRAIN WIRE DRAIN WIRE
0.5 NONE
50
7 0.5 NONE
50
7
ISUZU ISUZU
Blunt Cut
Blunt Cut A B C A B C
12103771 12103771
PAGE
D-138
Engine Controls — (LG4-’03-’04) 7.8L-Diesel/Duramax
ECU
COMMON
FUEL SENSOR CRUISE RESUME/ SET/ PTO HI IDLE CASE
COOLANT TEMP MAT GND FUEL LVL1 FUEL LVL2 ON/OFF ACCEL COAST ENABLE HI IDLE LP SWITCH GND
J4-28 J4-23 J5-14 J4-24 J5-5 J5-6 J2-14 J2-10 J2-19 J3-14 J2-16 J2-24 J2-2
(Page 8)
= =
984. 534.
470 FUEL_SEND 87 RES_ACCEL_B 2509 HIS_LP RED GRN DK
0.5 TXL
50
7 0.5 TXL
50
7
IP_EXTN IP_EXTN
SB470
CRUISE CNTL
E F C
15392710
40F GTMXD SLD Cruise Cntl Sw
IP
B10 B11 B4 LAMP GND SW High Idle Switch
470. Page 8A-34B - 1
ISUZU B11 B4 BLK 15010255 001
40M GTMXD SLD B10
15366619
0.8 TXL
50
19
6N2 3300A
IP
985 HIS_LED_P
SPLICE GND DIST GND DIST
Gnd Zone #7A Gnd Zone #7A
Page 8A-14B - 9 Page 8A-14B -3
PAGE
D-139
Engine Controls — (LG4-’03-’04) 7.8L-Diesel/Duramax
ECU
BRAKE BRAKE EXHAUST LOW EXH BRK/ STARTER REP REP VSS
CL 2A LAMP TCC BRAKE SW OIL LVL COOLANT RES REQ ENABLE 2SP AXLE REV SW TOSS HI TOSS LOW SHIELD
J3-4 J3-16 J3-17 J3-9 J3-6 J3-7 J2-11 J1-13 J2-23 J2-6 J5-11 J5-12 J1-22
VSS_SH
1782
1049. 1320. 2081. 1174. 1478. 2656. 447. 1467. 24. 2221. 2222. (Page 7)
GRN DK BLU LT GRN LT BRN GRN LT PPL YEL GRA/BLK GRN LT BLU LT GRN DK
0.5 TXL
50
7 TXL
0.5 50 7 0.5 TXL
50
7 0.5 TXL
50
7 TXL
0.5 50 7 0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7 0.8 TXL
50
19 0.5 TXL
50
7 0.5 TXL
50
7
IP POWER DIST IP IP IP IP IP IP IP IP IP IP
Ip2 - Brake Iso 15392711
Page 8A-10B - 8 40F GTMXD SLD
D2 B5 IP
D2 ENG
10A B5 40M GTMXD SLD
15392709
BRK_NO_P &K40/NPE
ENG_CL2 EXH_BRK 1478. 2656.
GRN LT PPL
0.8 TXL
50
19 0.8 TXL
50
19
15392711
ENG ENG 40F GTMXD SLD
A8 A7 A5 B3 C12
BRAKES
EXH_REQ IP Blunt Cut
A8 A7 A5 B3 ENG BA1782
SERIAL DATA LINK Brake Switch EXH BRAKE/RSTR C12 40M GTMXD SLD
Page 8A-44B-4 ; 44C-5 15392709
Star Conn Exhaust Brake Sw
Page 8A-55A - 1 Page 8A- 29A - 1 447. 1467.
&HPZ/HR2
OIL_LVL_G
A
GND DIST Low Coolant Sw
=&MWW/MWX =&MWW/MWX
Case Gnd low_clnt_sw 002 24 BACK_UP_MD 2221. 2222.
Page 8A-14B - 0 UPC FNA BLU LT GRN DK
12052641 0.8 TXL
50
19 0.8 TXL
50
19
M_TRANS M_TRANS
N.O. - HELD CLOSED
START & CHARGING LCT TRANSMISSION 1 2
B Starter Relay Tcm
Page 8A-30B - 1 Page 8A-27A - 1
HI LO Trans Speed Snsr (Man)
trans_spd_snsr 002
UPC FNA
FAM3 - FAMILY 3 RPO LEGEND
M74 - LCT 1000 AUTO TRANSMISSION K40 - EXHAUST BRAKE
ECU_START REP_TOSS_HI
MX4 - LCT 2000 AUTO TRANSMISSION NPE - EXHAUST RESTRICTOR
MTW - LCT 2400 AUTO TRANSMISSION HPZ - ELECTRONIC 2 SPEED AXLE TOSS
MWW/MWX - MANUAL TRANSMISSION HR2 - AIR 2 SPEED AXLE
15336024
OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 3:13:45 pm ORGANIZATION
Engine Controls (LG4)
2003 M. D. C Series 03 X &LG4 h22020b 008 Pilot B 2003 Medium Duty C Series
Panel Set: 8 schematic sheet1 88 $IVEDWORK/h22020b__008 Monday, October 29, 2001 Panel Set: 8
PAGE
D-140
Engine Controls — (LG4-’03-’04) 7.8L-Diesel/Duramax
03 560 000 JG PILOT B - INITIAL CREATION 27OC00 001
03 560 805 JG Remove School Bus 27OC00 001
03 560 839 JG Inline Update 21DE00 001
03 560 854 JG Add Air Heater Content 17JA01 001
HTR_RLY 03 560 992 JG Update Telltale Control 08MR01 001
1120 03 560 1055 LR Update RPO 18JL01 001
(Page 3)
HTR
1120
(Page 3)
Eng Cntl Unit (Diesel)
eng_ctl_unit 009
P87 P85
STARTING & CHARGING
Uh Dist Center
ECU UPC
J1-
FNA
15324547
Ip2 - Air Heater Rly J2- 15324546
Page 8A-20B - 2
87 85 560_rly_5481 001 J3- 15324545
AIR HEATER J4- 15316523
FNA UPC RELAY
FL Air Htr Rly J5- 15316524
12193604 J1-19
2 AIR_HTR_P
30 86
5347.
12129833 BRN
0.5 TXL
50
7
A P30 P86 IP
Air Heater Term
12146365 003
B UPC FNA 5481.
12146365 GRA
M8 0.5 TXL
50
7
IP
15392710
40F GTMXD SLD
B5 IP
B5 ISUZU
40M GTMXD SLD
15366619
5481.
GRA
0.8 TXL
50
19
ISUZU
SPLICE
5481. 5481.
GRA GRA
0.8 TXL
50
19 0.8 TXL
50
19
ISUZU ISUZU
AIR AIR
GND HEATER 2 HEATER 1 GND
TBD
PAGE
D-141
Engine Controls — (LG4-’04i) 7.8L-Diesel/Duramax
B B B B B B
Cyl # 1 Cyl # 3 Cyl # 2 Cyl # 5 Cyl # 6 Cyl # 4
Fuel Injector A Fuel Injector C Fuel Injector E Fuel Injector B Fuel Injector D Fuel Injector F
SCV
6M6 X0036 6M6 X0036 6M6 X0036 6M6 X0036 6M6 X0036 6M6 X0036
J2-33 J2-34 J2-20 J2-21 J2-58 J2-3 J2-56 J2-5 J2-57 J2-45 J2-4 J2-43 J2-6 J2-44
SCV SCV SCV SCV INJECTOR A INJ POWER 1 INJECTOR C INJ POWER 1 INJECTOR E INJECTOR B INJ POWER 2 INJECTOR D INJ POWER 2 INJECTOR F
HIGH HIGH LOW LOW CYL # 1 CYL # 3 CYL # 2 CYL # 5 CYL # 6 CYL # 4
ECU
PAGE
D-142
Engine Controls — (LG4-’04i) 7.8L-Diesel/Duramax
BATTERIES
Uh Dist Center (B+)
Page 8A-35B - 1
FL
GLOW_COIL
2 GLO_RLY
1120
(Page 3)
87 85
Glow Plug Relay
15319851 003
UPC FNA
15336745
30 86
503. ENG 505. ENG
ORN YEL
TXL 19
5.0 50 TXL 19
1.0 50
12124686
3M MP630
B
B ISUZU
3F MP630
12124685
503.
ORN
5.0 TXL
50
19
ISUZU
SPLICE
A A A A A A
Glow Plug #1 Glow Plug #2 Glow Plug #3 Glow Plug #4 Glow Plug #5 Glow Plug #6
glow_plug 001 glow_plug 001 glow_plug 001 glow_plug 001 glow_plug 001 glow_plug 001
UPC FNA UPC FNA UPC FNA UPC FNA UPC FNA UPC FNA
J1-74
ECU
PAGE
D-143
Engine Controls — (LG4-’04i) 7.8L-Diesel/Duramax
RPO LEGEND
MWF - MD AUTO TRANSMISSION
MX4 - LCT 2000 AUTO TRANSMISSION
MTW - LCT 2400 AUTO TRANSMISSION
MWW/MWX - MANUAL TRANSMISSION
MAF POWER DIST BB_PPM
FAM3 - FAMILY 3
Uh - Pcm-B
(Page 10)
Page 8A-10B - 7
AVNT
(Page 12)
25A BODY BUILDER
Sec Ppm
1120. 1120.
440 ECU_RLY_2 Page 8A-119D - 1
BLK/WHT BLK/WHT
0.5 TXL
50
7 0.5 TXL 7
50 POWER DIST
ISUZU ISUZU
Uh - Pcm-B
Page 8A-10B -7
SPLICE
25A IP CLUSTER IP CLUSTER
Cluster Cluster
Page 8A-81A - 1 Page 8A-81A -1
440 ECU_RLY_1
1120.
BLK/WHT PTO_ENGAGE_1 494 PTO_ENG_DIS
0.8 TXL
50
19
ISUZU
TACH MAL_IND_LP
12124685
3F MP630 UPFITTER PROV UPFITTER PROV
A ISUZU Pto Rly Pto Kill Sw
Page 8A-18A -2 Page 8A-18A - 1
A D9 D7
3M MP630
12124686 IP CLUSTER LCT TRANSMISSION
Cluster UPFITTER PROV
Uh - ECU Rly Pto Load Engage Sw Body Bldr Trans Conn
Page 8A-81A - 1
560_fsblk_2562 004 Page 8A-18A -1 Page 8A- 27A-3
30 86
UPC FNA
ECU MAINTAIN
12193604 PRIM_PPM
PTO_FEDBACK BB_TRANS
87 85
GLOW_COIL
12146281
(Page 2) &MX4/MTW
2522. ENG
1827. R_CHASSIS
121. IP 817. IP 419. IP YEL
E7 E9 YEL/BLK WHT GRN DK/WHT BRN/WHT TXL 19
0.8 50
0.8 TXL
50
19 0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7
&MX4/MTW
2522. ENG
YEL
TXL 19
0.8 50
1120. ENG 1120. ENG 1121. ENG 15355480 15392711 15355480 &MWF/MWW/MWX
1120. ENG BLK/WHT BLK/WHT BLU LT 30F GTMXD SLD 40F GTMXD SLD 30F GTMXD SLD 2522. ENG
BLK/WHT 1.0 TXL
50
19 3.0 TXL
50
19 1.0 TXL 19
50
C2 B8 D1 B1 YEL
TXL 19
1.0 50 0.8 TXL 19
30M GTMXD SLD C2 B8 40M GTMXD SLD D1 B1 30M GTMXD SLD
50 SA2522
15450272 15392709 15450272
2522 TCM_PTOSTAT
&MX4/MTW
2522. ENG
SB1120 SA1121 YEL
0.8 TXL
50
19
LCT TRANSMISSION
1120. ENG 1120. ENG 1121. ENG 1121. ENG 1827. ENG 121. ENG 817. ENG 419. ENG 494. ENG 2562. ENG Tcm
BLK/WHT BLK/WHT BLU LT BLU LT YEL/BLK WHT GRN DK/WHT BRN/WHT BLU LT PPL Page 8A- 27A-3
TXL 19 1.0
1.0 50 TXL 19 1.0 TXL 19 1.0 TXL 19 0.8 TXL 19 0.8 TXL 19 TXL 19
0.8 50 0.8 TXL 19 0.8 TXL 19 TXL 19
0.8 50
50 50 50 50 50 50 50
J1-49 J1-50 J1-52 J1-53 J1-82 J1-28 J1-81 J1-80 J1-94 J1-75 J1-95
ECM ECM ECM PWR ECM PWR 4KPPM 2X TACH SPEED (SES) MIL PTO KILL PTO ENGAGE PTO
POWER1 POWER2 ENABLE1 ENABLE2 4KPPM FEEDBACK
ECU
PAGE
D-144
Engine Controls — (LG4-’04i) 7.8L-Diesel/Duramax
RPO LEGEND NOTE:
FAM3 - FAMILY 3
Optional EFC Part Numbers
15012383
15012384
10A
B
Man Cltch Sw Top Of Trvl
22547838 003
6N4 5835A
12048272
A
&MWW/MWX
379. XBDY
BRN/WHT
0.5 TXL
50
7
15326762
J1939 30M GTMXD
A11
J1939
Page 8A-57A -4 A11
30F GTMXD
15304908
&MWW/MWX
379. IP 507. IP
2361 ISU_ECU_J+ BRN/WHT BLU DK
TXL 7
0.5 50 0.5 TXL 7
50
J1939 HVAC
J1939 A/C Status
Page 8A-57A - 4 Page 8A-65B - 2
&MWW/MWX
459. ENG 379. ENG 507. ENG
GRN DK/WHT BRN/WHT BLU DK
TXL 19
1.0 50 0.8 TXL 19 0.8 TXL 19
50 50
J1-17 J1-18 J1-16 J1-45 J1-44 J1-64 J1-79 J1-42 J1-57 J1-15 J1-25
HI LOW GND AC REQ 4 WHEEL CLUTCH GLOW EFC FAN FAN FAN EFC CLUTCH
DRIVE SW PLUG SPEED SPEED SPEED CONTROL
J1939 SWITCH WAIT 5V REF 5V RTN
ECU
PAGE
D-145
Engine Controls — (LG4-’04i) 7.8L-Diesel/Duramax
ECU
POWER POWER POWER POWER SENSOR SENSOR FIELD
BATT IGN 1 IGN 0 CRANK GND 1 GND 2 GND 3 GND 4 GND 1 GND 2 TERM
J1-51 J1-23 J1-22 J1-96 J1-2 J1-3 J1-26 J1-27 J1-4 J1-5 J1-41
START & CHARGE/MD TRANS POWER DIST POWER DIST POWER DIST
Start Sw / Clutch Sw/Neutral Sw Ip1 - Trans Ip1 - Pcm-I Uh - Pcm-B
Page 8A-30B-1 , 27B-2 Page 8A-10B - 7 Page 8A-10B -8 Page 8A-10B - 7
23. ENG
GRA
0.8 TXL
50
19
F_TERM_MON
PAGE
D-146
Engine Controls — (LG4-’04i) 7.8L-Diesel/Duramax
ECU
GND 1 POS SIG 1 5V REF 1 GND 2 POS SIG 2 5V REF 2 GND 3 POS SIG 3 5V REF 3
1271. ENG 1161. ENG 1164. ENG 1272. ENG 1162. ENG 1274. ENG 1273. ENG 1163. ENG 1275. ENG
BRN BLU DK WHT/BLK PPL BLU LT TAN GRA GRN DK YEL/BLK
0.8 TXL
50
19 0.8 TXL 19 0.8
50
TXL 19 0.8
50
TXL 19 0.8
50
TXL 19 0.8
50
TXL 19 0.8
50
TXL 19 0.8
50
TXL 19 0.8
50
TXL 19
50
15392709
40M GTMXD SLD
D2 A8 B3 D3 D4 D5 D6 D8 D7
D2 A8 B3 D3 D4 D5 D6 D8 D7 40F GTMXD SLD
15392711
C K E D G H J F A B
NO PPS 1 PPS 1 PPS 1 PPS 2 PPS 2 PPS 2 PPS 3 PPS 3 PPS 3 Pedal Position Sensor
CONNECTION RTN 5V REF RTN 5V REF RTN 5V REF 15010833a 004
6N2 FNA
15326842
PAGE
D-147
Engine Controls — (LG4-’04i) 7.8L-Diesel/Duramax
ECU
COMMON
SENSOR CRUISE RESUME/ SET/ PTO HI IDLE CASE
GND FUEL LVL1 FUEL LVL2 ON/OFF ACCEL COAST ENABLE HI IDLE LP SWITCH GND
J1-12 J1-37 J1-38 J1-46 J1-47 J1-48 J1-93 J1-78 J1-68 J1-1
FUEL_LVL2
15392709
40M GTMXD SLD
C5 C4
FUEL_RTN
750. IP_EXTN
534. IP_EXTN
87 RES_ACCEL_B 2509 HIS_LP BLK GRN DK
0.5 TXL
50
7 0.5 TXL 7
50
E F C
CRUISE CNTL
Cruise Cntl Sw
Page 8A-34B - 1 LAMP GND SW High Idle Switch
15010255 001
6N2 3300A
84 SET_COAST_B
POWER DIST
Ip1 - Brake
Page 8A-10B -6
750 HIS_ILL_G 750 HIS_G
10A
441 HIS_LED_P
GND DIST GND DIST
Gnd Zone #7A Gnd Zone #7A
Page 8A-14B -9 Page 8A-14B -3
PAGE
D-148
Engine Controls — (LG4-’04i) 7.8L-Diesel/Duramax
ECU
BRAKE BRAKE EXHAUST LOW EXH BRK/ STARTER REP TOSS HI (AUTO) VSS
CL 2A CL 2B LAMP TCC BRAKE SW COOLANT RES REQ ENABLE 2SP AXLE REV SW VSS + (MANUAL) VSS - SHIELD
J1-20 J1-21 J1-62 J1-63 J1-67 J1-70 J1-77 J1-76 J1-43 J1-71 J1-39 J1-40 J1-14
&MWW/MWX
15450272 2221. ENG
30M GTMXD SLD BLU LT
C8 B7 C10 D5 0.8 TXL 19
50
C8 B7 C10 D5 30F GTMXD SLD
15355480
EXH_REQ 2SP_AXLE
1049. IP 1320. IP &K40
GRN DK BLU LT 2081. IP
GRN LT
0.5 TXL
50
7 0.5 TXL
50
7
TXL 7
0.5 50
ENG_CL2
EXH BRAKE/RSTR 2SP AXLE
Exht Brake/Rstr Rly 2sp Axle Sw
Page 8A- 29A - 1 Page 8A-37A - 1
-MWF &MWF
420 TCC_ECU
A 24 BACK_UP_MD
Low Coolant Sw
&MWW/MWX &MWW/MWX
low_clnt_sw 002 2221. M_TRANS 2222. M_TRANS
UPC FNA BLU LT GRN DK
TXL 19
0.8 50 0.8 TXL 19
12052641 START & CHARGING LCT TRANSMISSION 50
Starter Relay Tcm
B Page 8A-30B - 1 Page 8A-27A -1 1 2
PAGE
D-149
Engine Controls — (LG4-’04i) 7.8L-Diesel/Duramax
ECU
AIR AIR
AIR HEATER HEATER 1 HEATER 2
RELAY FEEDBACK FEEDBACK
3-18 HPN
PN 13125-2
901. BLOCK_HTR
BRN
TXL 7
0.5 50
1 3 2
Engine Block Htr
560_block_htr 001
UPC FNA
RESISTOR
17446-3
CASE
PAGE
D-150
Engine Controls — (LG4-’04i) 7.8L-Diesel/Duramax
ECU
OIL INTAKE OIL OIL
PRESSURE COOLANT FUEL FUEL OIL AIR MAF MAF PRESSURE PRESSURE
GND TEMP TEMP 1 TEMP 2 TEMP TEMP SIGNAL GND SIGNAL VCC
J2-14 J2-35 J2-41 J2-42 J2-36 J2-37 J2-28 J2-15 J2-27 J2-48
XXX.
XXX
ISUZU
MAF
1120
(Page 3)
XXX. XXX. XXX. XXX. XXX.
XXX XXX SHIELD XXX XXX
ISUZU ISUZU ISUZU ISUZU ISUZU
XXX.
XXX
ISUZU
5V Oil Pressure Sensor
REF
OIL
XXX. XXX. XXX. XXX. PRESSURE
XXX XXX XXX XXX
REF
LOW
ISUZU ISUZU ISUZU ISUZU
PAGE
D-151
Engine Controls — (LG4-’04i) 7.8L-Diesel/Duramax
ECU
BOOST BOOST BOOST RAIL RAIL RAIL RAIL ENGINE CAM CAM LOW OIL
PRESSURE PRESSURE PRESSURE PRESSURE PRESSURE PRESSURE PRESSURE ENGINE ENGINE RPM ANGLE ANGLE CAM LEVEL
GND SIGNAL VCC GND SIGNAL SIGNAL VCC RPM + RPM - SHIELD GND VCC (5V) GND ANGLE SWITCH
J2-12 J2-24 J2-46 J2-13 J2-25 J2-26 J2-47 J2-31 J2-32 J2-19 J2-51 J2-18 J2-30 J2-52
XXX. XXX. XXX.
XXX. XXX. XXX XXX SHIELD
XXX XXX
XXX. XXX. XXX.
XXX XXX XXX ISUZU ISUZU ISUZU
ISUZU ISUZU
XXX. XXX.
ISUZU ISUZU ISUZU XXX XXX
ISUZU ISUZU
XXX. XXX.
XXX XXX XXX.
XXX
XXX. XXX.
SHIELD SHIELD ISUZU ISUZU
ISUZU
A B
Engine RPM Sensor OIL_LVL_G
eng_rpm_snsr 001 Cam Sensor
UPC FNA MAGNETIC 12565716 002
PICUP
GND DIST
6Y3 X0042 Case Gnd
CAM
SENSOR
Page 8A-14B - 0
VRTN POS SIG VREF Boost Pressure Sensor VRTN POS SIG VREF Comm Rail Pressure Sensor
boost_prss_sen 002 comm_rail_snsr 001
UPC FNA UPC FNA
PAGE
D-152
Engine Controls — (LG4-’04i) 7.8L-Diesel/Duramax
04 560 000 JG Beta - Initial Creation 27AU01 001 04 560 1167 JG For connector 15344628: pins A,B,C to 1,2,3 19FE02 001
04 560 1179 JG 3-way Isuzu to Engine inline change 04MR02 001
04i 560 1223 JG LG4 - Fuse Rating Update 26AU02 001
VNTPOS ECU
EGR EGR - W EGR - V EGR - U EGR J2 - 1928404780
AVNT POSITON EGR POSITION EGR POSITION EGR POSITION POSITION (58 PIN) BOSH
VCC SIGNAL GND DRIVE GND MOTOR W SIGNAL MOTOR V SIGNAL MOTOR U SIGNAL VCC
J1- 15438366
J2-50 J2-29 J2-16 J2-1 J2-17 J2-9 J2-40 J2-8 J2-39 J2-7 J2-38 J2-49
1120
ISUZU ISUZU ISUZU (Page 3)
XXX. XXX. XXX. XXX. XXX. XXX. XXX. XXX. XXX.
XXX XXX XXX XXX XXX XXX XXX XXX XXX
ISUZU ISUZU ISUZU ISUZU ISUZU ISUZU ISUZU ISUZU ISUZU
PAGE
D-153
Engine Controls — (LG5) 7.2L-Diesel/CAT
STARTING & CHARGING TELL TALE
FL Uh Dist Center Ttm - Wait Intake Heater
Page 8A- 30C - 2 Page 8A-86A - 1
POWER DIST
2 HTR_P Uh - Eng3 1998 HTR_RLY
Page 8A-10C - 8 15392711
40F GTMXD SLD
A C6 IP
Air Intake Term 15A ENG
12146366 002 C6
40M GTMXD SLD
B UPC FNA 15392709
539 HTR_RLY_P
12146366 1998.
M6 BLU LT
0.8 TXL
50
19
ENG
15326813
3M GT150 SLD
A B ENG
CAT
A B 3F GT150 SLD
15326808
C987.
RD
0.8 TXL 19
CAT
85
87
Heated Air Intake Rly
15319851 004 SPLICE SPLICE
UPC FNA
15336745
30 86
L983. L983. L984. L984.
WH WH OR OR
0.8 TXL 16 0.8 TXL 16 0.8 TXL 16 0.8 TXL 16
CAT CAT CAT CAT
XXX. G850. G850.
XXX BU BU
13.0 TXL 19 0.8 TXL 19 0.8 TXL 19 12 CAT
11 CAT
10 CAT
9 CAT
50
CAT CAT CAT INJ INJ INJ INJ
12 11 10 9
SPLICE
A
L983. L983. L984. L984.
Air Intake Heater WH WH OR OR
0.8 TXL 16 0.8 TXL 16 0.8 TXL 16 0.8 TXL 16
cat_in_htr 001 INJ INJ INJ INJ
UPC FNA
G850. A B B B B
BU
0.8 TXL 19
Injector #1 Injector #2 Injector #3 Injector #4
TBD CAT Inj Press Cntrl Valve
inj_pres_valve 001 injector 001 injector 001 injector 001 injector 001
CASE UPC FNA UPC FNA UPC FNA UPC FNA UPC FNA
TBD TBD TBD TBD
TBD
A A A A
IN_HTR_G
B
GND DIST A701. A702. A703. A704.
Unknown GY PU BR GN
0.8 TXL 16 0.8 TXL 16 0.8 TXL 16 0.8 TXL 16
Page 8A-14C - 0 INJ INJ INJ INJ
AIR PWM PWM INJECTOR 1 INJECTOR 1&2 INJECTOR 2 INJECTOR 3 INJECTOR 3&4 INJECTOR 4
HEATER RTN RTN RTN
RELAY
CAT ECU
PAGE
D-154
Engine Controls — (LG5) 7.2L-Diesel/CAT
RPO LEGEND
M74 - LCT 1000 AUTO
Trans Speed Snsr (Man) MX4 - LCT 2000 AUTO
TOSS trans_spd_snsr 002 MTW - LCT 2400 AUTO
UPC FNA MWF - MD AUTO TRANS
MWW/MWX - MANUAL TRANS
LO HI
15336024
2 1
=&MWW/MWX =&MWW/MWX
2222. 2221.
GRN DK BLU LT
0.8 TXL
50
19 0.8 TXL
50
19
M_TRANS M_TRANS
SPLICE
L985. L985.
YL YL
0.8 TXL 16 0.8 TXL 16
CAT CAT 15326636
6F GT280 SLD
B C M_TRANS
8 CAT
7 CAT ENG
INJ INJ
B C 6M GT280 SLD
8 7 15326640
L985. L985.
YL YL
0.8 TXL 16 0.8 TXL 16
INJ INJ
B B
LCT TRANSMISSION MD TRANSMISSION
Injector #5 Injector #6 Tcm Tcm
injector 001 injector 001 1922 J1587- Page 8A- 27A - 1 Page 8A- 27C - 2
UPC FNA UPC FNA
TBD TBD
INJECTOR 5 INJECTOR 5&6 INJECTOR 6 + DIAGNOSTIC - IGNORE REP TOSS REP TOSS DUMMY
RTN DATA LINK BRAKE/CLUTCH LOW HIGH PIN
J1587 SWITCH
CAT ECU
PAGE
D-155
Engine Controls — (LG5) 7.2L-Diesel/CAT
RPO LEGEND
FAM3 - FAMILY 3
IP CLUSTER
Cluster
Page 8A-81A - 1
MAL_IND_LP
IP CLUSTER IP CLUSTER
Cluster Cluster
Page 8A-81A - 1 Page 8A-81A - 1
BB_PPM
TACH PRIM_PPM
BODY BUILDER
Sec Ppm
Page 8A-119D - 1
=&FAM3
121. 419. 817. 1827.
WHT BRN/WHT GRN DK/WHT YEL/BLK
0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7 0.8 TXL
50
19
IP IP IP R_CHASSIS
CAT ECU
PAGE
D-156
Engine Controls — (LG5) 7.2L-Diesel/CAT
F
RPO LEGEND
MWW/MWX - MANUAL TRANS NOTE: Elec Fan Cntl
FAM3 - FAMILY 3 CLUTCH COIL efc_module 004
Optional EFC Part Numbers UPC FNA
15012384
FAN SPD 5V REF 5V RTN COIL GND
15326829
C B D A E
CLUTCH3_PPS
450 ELEC_FAN_G
981
(Page 9)
0.5 TXL 7 IP IP IP IP
2361 CAT_ECU_J+ 50
IP
15355480
J1939 30F GTMXD SLD
J1939 AC_ENABLE_B C2 C1 C3 C8 IP
Page 8A-57A - 4 ENG
C2 C1 C3 C8
30M GTMXD SLD
15355479
15355480
30F GTMXD SLD
B6 IP
HVAC 2364. 2365. 719. 1120.
2362 CAT_ECU_J- ENG Ac Enable Rly BLU DK GRA PPL BLK/WHT
B6 0.8 TXL 19 0.8 TXL 19 0.8 TXL 19 0.8 TXL 19
30M GTMXD SLD Page 8A-65B - 2 ENG
50
ENG
50
ENG
50
ENG
50
15355479
15326813
3M GT150 SLD
ENG C
&MWW/MWX
379. CAT
C
BRN/WHT 3F GT150 SLD
0.8 TXL 19 459. 15326808
50
ENG GRN DK/WHT
1.0 TXL
50
19
G883.
ENG GN
0.8 TXL 19
CAT
J1-50 J1-34 J1-42 J1-22 J1-62 J2-60 J1-2 J1-18 J1-11
PAGE
D-157
Engine Controls — (LG5) 7.2L-Diesel/CAT
CAT ECU
ENGINE TIMING
ALT ETHER LOW CALIBRATION BOTTOM TOP
BATT A BATT B GND A GND B IGN 1 L TERM SOLENOID OIL SW + PROBE - + CAM - + CAM -
J1-52 J1-53 J1-65 J1-67 J1-70 J1-41 J1-10 J2-33 J2-22 J2-23 J2-58 J2-59 J2-48 J2-49
15355479
30M GTMXD SLD
C8 ENG
R_CHASSIS
C8 30F GTMXD SLD
15355480
251 CAT_A_G
=&FAM3
1997.
GND DIST TAN
0.8 TXL 19 A B
Gnd Zone #2A 50
A
R_CHASSIS
Page 8A-14C - 1 Oil Level Snsr Top Cam Snsr
251 CAT_B_G top_cam_snsr
15326915 UPC FNA
UPC FNA 001
12M GT280 SLD
K R_CHASSIS TBD TBD
ENG_FAN N.O. - Held Closed
K 12F GT280 SLD B
GND DIST 15326910 A B
Gnd Zone #2A
Page 8A-14C - 1 Bottom Cam Sensor
btm_cam_snsr 001
UPC FNA
=&FAM3
1997.
POWER DIST TAN G828. TBD
WH
Uh - Ecm-B 0.8 TXL
50
19
ENG_FAN 0.8 TXL 19
Page 8A-10C - 3 CAT
A B
20A
POS NEG Engine Timing Calibration Probe
etcp 001
1540 CAT_BATB_P UPC FNA
A
TBD
Ether Solenoid
ether_sol 002 OIL_LVL
UPC FNA (Page 6)
15326801
B
20A 15A
PAGE
D-158
Engine Controls — (LG5) 7.2L-Diesel/CAT
CAT ECU
BOOST SENSOR INJECTOR SENSOR ATM
PRESSURE GND ACTUATION POWER ACTUATION VREF POS SIG VRTN
PPS_RTN
451
(Page 9)
A746. G829. G849. G828.
PK GN BR WH
0.8 TXL 19 0.8 TXL 19 0.8 TXL 19 0.8 TXL 19
CAT CAT CAT CAT
OIL_LVL
G829
(Page 5) SPLICE
1164. 1161.
SPLICE WHT/BLK BLU DK
TXL 19 0.8
0.8 50 TXL 19
50
ENG ENG
G829. G828.
GN WH
0.8 TXL 19 0.8 TXL 19
CAT CAT
15392709
40M GTMXD SLD
ENG B3 A8
IP B3 A8
40F GTMXD SLD
G829. G828. 15392711
GN WH A B C
0.8 TXL 19 0.8 TXL 19
CAT CAT
VRTN POS SIG VREF
Inj Actuation Press Snsr
inj_actuate_sen 001 1164. 1161. PPS
UPC FNA WHT/BLK BLU DK
TXL 19 0.8
0.8 50 TXL 19 451
50 (Page 9)
IP IP
TBD
A B C
A C B
VRTN POS SIG VREF
Boost Pressure Sensor
boost_prss_sen 002 VREF POS SIG VRTN Pedal Position Sensor
UPC FNA 15010835a 001
6N2 FNA
12103771
12110293
PAGE
D-159
Engine Controls — (LG5) 7.2L-Diesel/CAT
CAT ECU
COMMON HIGH HIGH
INTAKE COMMON COOL FUEL PRIMARY SECONDARY ON/ RESUME/ SET/ IDLE IDLE
MAT GND TEMP RTN FUEL FUEL OFF ACCEL COAST LAMP SWITCH
J2-35 J2-18 J2-32 J1-3 J1-15 J1-26 J1-59 J1-44 J1-35 J1-21 J1-40
2013. 534.
RED GRN DK
0.8 TXL
50
19 0.8 TXL
50
19
ENG ENG
1936 FUEL_LVL_C2 397 ON_OFF_C 84 SET_COAST_C
15392709
40M GTMXD SLD
C5 C4 ENG
FUEL HAND & STOR CRUISE CNTRL CRUISE CNTRL C5 C4 IP
Sec Fuel Sender Cruise Cntrl Sw Cruise Cntrl Sw 40F GTMXD SLD
Page 8A-22B -1 Page 8A-34C - 1 Page 8A-34C - 1 15392711
1 1
G833. G833.
= =
PK PK 985. 534.
0.8 TXL 19 0.8 TXL 19
2509 HIS_LP BRN GRN DK
CAT CAT 0.5 TXL 7 0.5 TXL 7
50 50
IP_EXTN IP_EXTN
SPLICE
E D C
HIS_PPS
983
750 HIS_ILL_G 984 HIS_LED_G (Page 9)
PAGE
D-160
Engine Controls — (LG5) 7.2L-Diesel/CAT
CAT ECU
BRAKE BRAKE PTO PTO EXHAUST EXHAUST
SWITCH SWITCH LOW LAMP SWITCH PTO PTO PTO PTO BRAKE BRAKE 2 SPEED STARTER J1- 12186584
N.O. N.C. COOLANT STATUS RES KILL SET ENGAGE ENABLE SWITCH CONTROL AXLE INHIBIT
J2- 15316505
J1-64 J1-45 J1-49 J1-30 J1-60 J1-7 J1-58 J1-19 J1-56 J1-16 J1-12 J1-6 J1-31
86 NC_CONT
&K40/NPE
1478. 32. 494. 488. 2656. 447.
GRN LT YEL BLU LT GRN LT PPL YEL
0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19
1467.
&HPZ/HR2 0.8 TXL
50
19
ENG ENG ENG ENG ENG GRA/BLK ENG
BRAKES 0.8 TXL
50
19
Brake Sw COOL_PPS ENG START & CHARGE
Page 8A- 44B/C - 4 451 Starter Rly
2664 TAP_DOWN 2663 TAP_UP PTO_ENABLE EXH_REQ
(Page 9) Page 8A-30C - 1
1320.
BLU LT
TXL
0.8 50 19
ENG 15355479 UPFITTER PROV UPFITTER PROV UPFITTER PROV EXH BRAKE/RSTR
30M GTMXD SLD START_CAT
B3 B9 ENG
Tap Down Sw Tap Up Sw Pto Enable Sw Exhaust Brake/Rstr Rly
15355479 15355479 Page 8A-18C -1 Page 8A-18C - 1 Page 8A-18C - 1
30M GTMXD SLD B3 B9 R_CHASSIS 30M GTMXD SLD
Page 8A-29A - 1
B7 ENG 30F GTMXD SLD C10 ENG
IP 15355480
B7 C10 IP
30F GTMXD SLD 30F GTMXD SLD
15355480 15355480 PTO_ENG_DIS 2665 ENGAGE_PTO 2SP_AXLE
=&FAM3
1320. 1478.
BLU LT GRN LT 32. 2081.
0.5 TXL 7 0.8 TXL 19 YEL GRN LT
50 50 TXL
0.5 50 7 TXL
0.8 50 19
IP R_CHASSIS
IP UPFITTER PROV UPFITTER PROV ENG
POWER DIST 2 SPD AXLE
Ip2 - Brake Iso =&FAM3 Pto Kill Sw Pto Rly 2 Spd Axle Sw
451.
Page 8A-10C - 8 BLK/WHT Page 8A-18C - 1 Page 8A-18C - 2 Page 8A-37C - 1
0.8 TXL
50
19
R_CHASSIS
10A
15326915 15326762 15355479
12M GT280 SLD 30M GTMXD 30M GTMXD SLD
L J R_CHASSIS B12 IP D5 ENG
BRK_NO_P
ENG_FAN B12 IP_EXTN D5 IP
L J 12F GT280 SLD 30F GTMXD 30F GTMXD SLD
15326910 15304908 15355480
=&FAM3
1478. =
GRN LT 988. 2081.
BLK GRN LT
0.8 TXL
50
19
ENG_FAN 0.5 TXL
50
7 TXL
0.5 50 7
IP_EXTN UPFITTER PROV IP
Pto Enable Led
=&FAM3 Page 8A-18C -1
451.
BLK/WHT
0.8 TXL
50
19
ENG_FAN
PTO_LED
A
Low Coolant Sw
low_clnt_sw 003
UPC FNA
12052641
N.O. - HELD CLOSED
B EXH_BRK
RPO LEGEND
K40 - EXHAUST BRAKE
EXH BRAKE/RSTR NPE - EXHAUST RESTRICTOR
Exhaust Brake Sw HPZ - ELECTRONIC 2 SPEED AXLE
Page 8A-29A - 1 HR2 - AIR 2 SPEED AXLE
FAM3 - FAMILY 3
PAGE
D-161
Engine Controls — (LG5) 7.2L-Diesel/CAT
03 560 000 JG PILOT B - INITIAL CREATION 06OC00 001
03 560 794 JG ECU - Pinout Change J1-68 to J1-19 09SE00 001
03 560 805 JG Remove School Bus 27OC00 001
03 560 992 JG Update Telltale Control 08MR01 001
03 560 1062 JG Update Ether Sol, Pin Label Update 25JL01 001
HIS_PPS
COOL_PPS
(Page 7)
(Page 8)
UPFITTER PROVISIONS UPFITTER PROVISIONS UPFITTER PROVISIONS 2 SPEED AXLE 2 SPEED AXLE UPFITTER PROVISIONS 2 SPEED AXLE EXH BRAKE/RSTR
Tap Down Sw Kill Sw Tap Up Sw 2 Spd Axle Sw 2 Spd Axle Sw Pto Sw 2 Spd Axle Sw Exhaust Brake Sw
Page 8A-18C - 1 Page 8A-18C - 1 Page 8A-18C - 1 Page 8A-37C - 1 Page 8A-37C - 2 Page 8A-18C - 1 Page 8A-37C - 1 Page 8A- 29A - 1
= =&K40 =
451. 451. 451. 451. 451. 983. 983. 983.
BLK/WHT BLK/WHT BLK/WHT BLK/WHT BLK/WHT BLK BLK BLK
TXL 19
0.8 50 TXL 19
0.8 50 0.8 TXL 19 0.8 TXL 19 0.8 TXL 19 TXL
0.5 50 7 0.5 TXL 7 TXL
0.5 50 7
50 50 50 50
ENG ENG ENG ENG ENG IP_EXTN IP_EXTN IP_EXTN
SA983
SD451
= =
451. 451. 989. 983.
BLK/WHT BLK/WHT PNK BLK
0.8 TXL
50
19 0.8 TXL
50
19 0.5 TXL
50
7 0.5 TXL
50
7
ENG ENG IP_EXTN IP_EXTN
BRAKES CRUISE CNTRL
PPS_RTN
Brake Sw Cruise Cntrl Sw
(Page 6) 15355479 Page 8A- 44B/C - 4 Page 8A-34C - 1 15304908
30M GTMXD SLD 30F GTMXD
C5 ENG IP_EXTN A8 B4
IP IP A8 B4
C5 30F GTMXD SLD 30M GTMXD
PPS 15355480 15326762
BR_SW_PPS CRUISE_PPS
(Page 6)
SF451
451.
BLK/WHT
0.5 TXL
50
7
IP
15304908
30F GTMXD
IP
B10
XBDY
30M GTMXD B10
15326762
=
981.
BRN
0.5 TXL
50
7
XBDY
CLUTCH3_PPS
(Page 4)
RPO LEGEND
K40 - EXHAUST BRAKE
PAGE
D-162
Engine Controls — (LB7) 6.6L-Diesel/Duramax
REF
LOW
6189-0099
C A
C
B
B 5V Sensor - Map
IC466. IC471. IC457.
REF 16249939 004 Sensor Asm-Fuel Temp
Sensor Asm-Cool Temp MAP
12F 5000A TEMP
TEMP TAN/WHT BLK GRA fuel_temp 002
25036898 003 0.85 TXL
50
16 0.85 TXL 16 0.85
50
TXL
50
16
UPC FNA
12F 4000A ISUZU2 ISUZU2 ISUZU2 LOW REF
REF REF
12129946
LOW 178392-6
LOW 12162193
ISUZU2 A
A ISUZU B A
410. 720. 332. 407. 705. 597. 432. 469. 718. 1578.
YEL GRA TAN/WHT BLK GRA GRA GRN LT ORN/BLK BRN YEL
0.5 TXL
50
7 0.5 TXL
50
7 0.8 TXL
50
19 0.8 TXL 19 0.8
50
TXL
50
19 0.5 TXL
50
7 0.5 TXL
50
7 TXL 7
0.5 50 0.5 TXL
50
7 0.5 TXL
50
7
ENG ENG ENG ENG ENG ENG ENG ENG ENG ENG
J1-74 J1-80 J1-5 J1-24 J1-8 J2-29 J2-14 J1-25 J2-60 J2-25
VCC VCC
5V OIL 5V MAP
COOLANT GND OIL PRESS MAP RTN FUEL TEMP
PRESS GND
GND
ECL EOPRESS MAP SENSE FUEL TEMP
TEMP
PCM
PAGE
D-163
Engine Controls — (LB7) 6.6L-Diesel/Duramax
RPO LEGEND
M74 - LCT 1000 AUTO TRANS
MX4 - LCT 2000 AUTO TRANS
MTW - LCT 2400 AUTO TRANS
MWW/MWX - MANUAL TRANS
EXTERIOR LIGHTING
Reverse Sw
Page 8A- 110A -6 LO HI
15336024
2 1
BACK_UP
TRANSMISSION
Tcm
Page 8A- 27A - 1
24.
GRN LT REP_TOSS_HI
0.8 TXL
50
19
ENG
&MWW/MWX &M74/MX4/MTW
2222. 2221.
GRN DK BLU LT
0.8 TXL
50
19
&MWW/MWX 0.8 TXL
50
19
ENG 2221. ENG
BLU LT
0.8 TXL
50
19
ENG
IGN0 LOW HI
REVERSE SW
4WD HI/LO SW
TOSS PCM
PAGE
D-164
Engine Controls — (LB7) 6.6L-Diesel/Duramax
Fuel Injector 1 Fuel Injector 4 Fuel Injector 6 Fuel Injector 7 Fuel Injector 2 Fuel Injector 3 Fuel Injector 5 Fuel Injector 8
17124607 003 17124607 003 17124607 003 17124607 003 17124607 003 17124607 003 17124607 003 17124607 003
B A B A B A B A B A B A B A B A
IC13. IC15. IC62. IC18. IC64. IC20. IC63. IC21. IC14. IC16. IC60. IC17. IC61. IC19. IC65. IC22.
ORN/BLK GRN LT/RED ORN/BLK GRN LT/WHT ORN/BLK GRN LT/PPL ORN/BLK GRN LT/ORN ORN/WHT GRN LT ORN/WHT GRN LT/BLK ORN/WHT GRN LT/RED ORN/WHTGRN LT/GRN DK
TXL 19
2.5 50 2.5 TXL 19 2.5 TXL 19 2.5 TXL 19 2.5 TXL 19 TXL 19
2.5 50 2.5 TXL 19 2.5 TXL 19 2.5 TXL 19 2.5 TXL 19 2.5 TXL 19 2.5 TXL 19 2.5 TXL 19 2.5 TXL 19 2.5 TXL 19 2.5 TXL 19
50 50 50 50 50 50 50 50 50 50 50 50 50 50
ISUZU ISUZU ISUZU ISUZU ISUZU ISUZU ISUZU ISUZU ISUZU ISUZU ISUZU ISUZU ISUZU ISUZU ISUZU ISUZU
SPLICE SPLICE
INJ HI1 INJ #1 INJ #4 INJ #6 INJ #6 INJ #7 INJ #7 INJ #2 INJ HI2 INJ #3 INJ #5 INJ #8
EDU
INJ #1 INJ #4 INJ #6 INJ #7 INJ #2 INJ #3 INJ #5 INJ #8
PCM
INJ #1 INJ #4 INJ #6 INJ #7 INJ #2 INJ #3 INJ #5 INJ #8
PAGE
D-165
Engine Controls — (LB7) 6.6L-Diesel/Duramax
J1939 J1939 POWER DIST POWER DIST RPO LEGEND
J1939 J1939 Uh - Eng3 Uh - Eng3 MWW/MWX - MANUAL TRANS
Page 8A- 57B - 1,2 Page 8A- 57B - 1,2 Page 8A-10D - 8 Page 8A-10D - 8
25A 25A
IZ20. IZ21.
PNK PNK B STARTING & CHARGING
IC109. IC110. 2.0 TXL 19 2.0 TXL 19 2nd Generator
50 50
YEL GRN DK ISUZU ISUZU Page 8A-30D/F/H - 3
0.75 TXL
50
7 0.75 TXL 7
50
Man Cltch Sw Top Of Trvl
ISUZU ISUZU 22547838 003
J2-91 J2-92 J1-5 J2-119 6N4 5835A
12048272
HIGH LOW SHIELD IGN1 IGN1 Edu - Isuzu A 2524 L2_TERM_LB7
edu 003 POWER DIST
UPC FNA Ip2 - Brake Iso
120 =
379. Page 8A-10D -8
BRN/WHT STARTING & CHARGING
J1939 EDU 0.5 TXL
XBDY
50
7
10A
1st Generator
Page 8A-30D/F/H -3
PAGE
D-166
Engine Controls — (LB7) 6.6L-Diesel/Duramax
RPO LEGEND
FAM2 - FAMILY 2
B3D - SCHOOL BUS
10A
GND DIST GND DIST POWER DIST
Gnd Zone #7A Gnd Zone #7A Uh - Eng2
2509 HIS_LP 985 HIS_LED_P
Page 8A-14A - 3 Page 8A-14A - 9 Page 8A-10D - 6
15A
B D A
339 RPCV_P
=&FAM2-B3D
2013. 534. 121. 419. 817. 1827.
RED GRN DK WHT BRN/WHT GRN DK/WHT YEL/BLK
0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7 0.8 TXL
50
19 GND DIST
IP IP IP IP IP R_CHASSIS Engine Earth B
Page 8A-14A - 12
15366099 15355480 15355480 447. 15304900
YEL 2219. 38F GTMXD SLD
24F GTMXD SLD 30F GTMXD SLD 30F GTMXD SLD GRA/BLK
IP C3 C2 B6 IP B1 D1 C2 R_CHASSIS 0.8 TXL
50
19
TXL 19
C10 C9 ISUZU
ENG 0.8 50
ENG ENG ENG C10 ENG
24M GTMXD SLD C3 C2 B6 30M GTMXD SLD B1 D1 C2 30M GTMXD SLD
ENG C9 38M GTMXD SLD
15336173 15355479 15355479 15317380
2530. 2834.
2013. 534. 121. 419. 817. 1827. PPL/WHT YEL
RED GRN DK WHT BRN/WHT GRN DK/WHT YEL/BLK 0.8 TXL
50
19 0.8 TXL
50
19
0.8 TXL 19 0.8 TXL 19 0.5 TXL 7 0.5 TXL 7 0.5 TXL 7 0.8 TXL 19 ENG ENG
50 50 50 50 50 50
ENG ENG ENG ENG ENG ENG
J2-38 J1-31 J2-10 J2-46 J2-50 J2-49 J2-4 J1-79 J2-44 J2-42 J2-77
PAGE
D-167
Engine Controls — (LB7) 6.6L-Diesel/Duramax
10A 10A
15A 10A
BATTERY
PCM
PAGE
D-168
Engine Controls — (LB7) 6.6L-Diesel/Duramax
PCM
5V REF 1A 5V REF 1C
RESUME/ SET/
ON/OFF ACCEL COAST GND 1 POS SIG 1 GND 2 POS SIG 2 5V REF 2 GND 3 POS SIG 3
J2-16 J1-22 J1-18 J1-41 J2-24 J1-47 J1-54 J1-55 J1-45 J1-65 J2-12 J1-7
15336173
24M GTMXD SLD
B2 A8 B1 A2 A3 A6 A1 B3 A7 ENG
IP
CRUISE CNTL B2 A8 B1 A2 A3 A6 A1 B3 A7 24F GTMXD SLD
Cruise Cntl Sw 15366099
Page 8A-34A - 1
397 ON_OFF_D
Pedal Position Sensor NO PPS 1 PPS 1 PPS 1 PPS 2 PPS 2 PPS 2 PPS 3 PPS 3 PPS 3
15010833a 004 CONNECTION RTN 5V REF RTN 5V REF RTN 5V REF
87 RES_ACCEL_D 6N2 FNA
CRUISE CNTL
15326842
Cruise Cntl Sw
Page 8A-34A - 1
84 SET_COAST_D
PAGE
D-169
Engine Controls — (LB7) 6.6L-Diesel/Duramax
PCM LOW
SERIAL A SERIAL B COOLANT OIL LVL IAT MAF
CLASS 2 CLASS 2 IGN0 IGN0 VCC VCC
MAF IAT REF
EXHAUST GND LOW
EXHAUST BRAKE/RESTR
BRAKE SW REQUEST
J1-58 J1-59 J1-72 J2-7 J1-30 J1-70 J2-41 J1-64 J2-51 J2-65
&K40/NPE
2656.
PPL
1049. 0.8 TXL
50
19
1478. 1174. 2931. 472.
GRN DK ENG GRN LT BRN GRA/BLK TAN POWER DIST
TXL
0.5 50 7 TXL
0.5 50 7 0.5 TXL 7 0.5 TXL 7 0.5 TXL 7
50 50 50 Uh - Eng1
ENG ENG ENG ENG ENG
EXH_REQ Page 8A-10D - 8
10A
SERIAL DATA LINK 552. 492.
Star Connector 15355479 EXH BRAKE/RSTR BLK YEL 239 LB7_MAF_P
30M GTMXD SLD TXL
0.5 50 7 0.5 TXL 7
Page 8A-55A - 1 C8 ENG
Exhaust Brake/Rstr Rly 50
ENG ENG
C8 IP Page 8A-29A - 1
30F GTMXD SLD
15355480
15355479
ENG_CL2 1049. 2081. 30M GTMXD SLD 15317380
GRN DK GRN LT B9 B3 ENG 38M GTMXD SLD
0.5 TXL 7 TXL
0.8 50 19 R_CHASSIS A6 ENG
50 B9 B3 1 2 5 3
IP ENG 30F GTMXD SLD ISUZU
15355480 A6 38F GTMXD SLD
15304900 MAF Sense
REF TEMP MAF IGN
451.
=&FAM2
1478.
=&FAM2
IC68. LOW maf 002
15355479
BLK/WHT GRN LT BRN UPC FNA
30M GTMXD SLD
D5 ENG 0.8 TXL 19 0.8 TXL 19 0.85 TXL 16
50 50 50
IP R_CHASSIS R_CHASSIS ISUZU GND
D5 15324447
30F GTMXD SLD
15355480 15326640
6M GT280 SLD 4
E F R_CHASSIS
ISUZU
ISUZU2
ENG_FAN
E F 6F GT280 SLD
15326636
351 LOW_COOL_G IC468.
BRN
=&FAM2 =&FAM2 TXL
0.85 50 16
451. 1478.
BLK/WHT GRN LT ISUZU2
0.8 TXL
50
19 0.8 TXL
50
19
ENG_FAN ENG_FAN
2081. GND DIST
GRN LT Gnd Zone #3A
0.5 TXL
50
7
Page 8A-14A - 10 A
IP A
Low Coolant Sw
low_clnt_sw 002 Oil Level Snsr
UPC FNA UPC FNA
12052641 12129140
N.O. - Held Closed
N.O. - Held Closed
EXH_BRK B B
IC469 LOW_OIL_G
EXH BRAKE/RSTR
Exhaust Brake Sw
Page 8A-29A - 1
GND DIST
Engine Earth C
Page 8A-14A - 12
RPO LEGEND
K40 - EXHAUST BRAKE
NPE - EXHAUST RESTRICTOR
FAM2 - FAMILY 2
PAGE
D-170
Engine Controls — (LB7) 6.6L-Diesel/Duramax
FUEL PULL UP
PCM
FUEL
SENSOR (SEC)
RTN FUEL FUEL FUEL
LEVEL PUMP LEVEL
RELAY SEN1 GLOW PLUG WAIT
SEN2
TELL TALE
507.
Ttm - Wait Intake Heater BLU DK
Page 8A-86A - 1 0.5 TXL 7
470. 1936. 465. 1589. 50
BLK BLU DK GRN DK/WHT PPL ENG
0.5 TXL
50
7 0.5 TXL
50
7 0.8 TXL
50
19 TXL
0.8 50 19 15355479
ENG ENG ENG ENG 30M GTMXD SLD
C3 ENG
INTAKE_HTR IP
C3 30F GTMXD SLD
15355480
507.
FUEL_RTN FUEL_RLY1 BLU DK
0.5 TXL
50
7
IP
FUEL_LVL2 FUEL_LVL1
PAGE
D-171
Engine Controls — (LB7) 6.6L-Diesel/Duramax
PCM
CAM RTN CRANK RTN
CRANK CRANK GLOW PLUG
CAM SUP CAM POS SUP POS 1 ON/OFF GLOW DIAG
J2-39 J1-61 J1-73 J1-2 J1-21 J1-12 J2-6 STARTING & CHARGING J1-52
Uh Dist Center
FL
Page 8A-30D/F/H - 2
GLOW
GLOW PLUG HB20.
GND PLUGS DIAGNOSTIC BLU LT
GND DIST GND DIST 0.35 FUSELINK
50
7
ISUZU
Engine Earth B Engine Earth A
Page 8A-14A - 12 Page 8A-14A - 12
A B C A B C
HB03 GLO_CNTL_G
Cam Sensor Crank Sensor B
HALL h22_hall 003 HALL h22_hall 003 Ring Terminal
EFFECT UPC FNA EFFECT UPC FNA
A
CAM CRANK
SENSOR SENSOR
12129945 12129945 GND DIST
Engine Earth C
Page 8A-14A - 12
503. 509.
ORN ORN/BLK
8.0 TXL 19 TXL 19
8.0 50
50
ISUZU ISUZU
SPLICE SPLICE
A A A A A A A A
Glow Plug #8 Glow Plug #6 Glow Plug #4 Glow Plug #2 Glow Plug #1 Glow Plug #3 Glow Plug #5 Glow Plug #7
glow_plug 001 glow_plug 001 glow_plug 001 glow_plug 001 glow_plug 001 glow_plug 001 glow_plug 001 glow_plug 001
UPC FNA UPC FNA UPC FNA UPC FNA UPC FNA UPC FNA UPC FNA UPC FNA
PAGE
D-172
Engine Controls — (LB7) 6.6L-Diesel/Duramax
PCM A/C
CLUTCH A/C A/C LOW PRESS
PRNDL P RELAY REQUEST SWITCH
IGN0 IGN0
INTAKE INTAKE
INTAKE HEATER HEATER
HEATER DIAG 1 DIAG 2
5349.
PNK
FUSELINK
0.35 50 7
ISUZU
INTAKE
HEATER
TBD
Ring Terminal
B
XXX.
XXX
8.0 TXL
50
37
ISUZU
PAGE
D-173
Engine Controls — (LB7) 6.6L-Diesel/Duramax
03 560 000 TY PILOT B - INITIAL CREATION 29AU00 001 03 560 439 JG Inline Update 21DE00 001
03 560 805 JG Connector Updates . 26OC00 001 03 560 873 JG Gauge Update 23FE01 001
03 560 000 TY Added Terminating Resistor Graphics 16NO00 001 03 560 981 JG Family 2 School Bus Update 03AP01 001
IGN0 MDL
RTN RTN
5V REF 5V REF J1- 12191489
A B C D
J2- 12191488
J2-56 J2-13 J2-37 J1-71 J2-64 J2-78 J1-46 J1-48 J2-23 J2-58 J1-1 J2-40 J1-40 J2-1
494.
BLU LT PTO_ENGAGE
0.8 TXL
50
19
351 LB7_1_G 351 LB7_3_G
ENG
&M74/MX4/MTW &M74/MX4/MTW
2522. 2522.
YEL YEL
0.8 TXL
50
19 0.8 TXL
50
19
ENG ENG
IC56. IC73. IC70.
&MWW/MWX
GRA BLK ORN/BLK WHT/BLK IZ08 RAIL_SH
2522.
TXL 16 0.85
0.85 50 TXL 16 0.85 TXL 16
YEL 50 50
0.8 TXL 19 ISUZU ISUZU ISUZU
ENG
50 SA2522
2522.
&M74/MX4/MTW GND DIST
YEL IC37. IC46. IC40. Engine Earth A
TAN ORN/BLK YEL Page 8A-14A - 12
0.8 TXL
50
19
2522 TCM_PTOSTAT
ENG 0.85 TXL
50
16 0.85 TXL 16 0.85
50
TXL
50
16
ISUZU ISUZU ISUZU
B A A B
TRANSMISSION
Tcm Sensor - Baro Sensor - Rail Pressure
REF REF
Page 8A- 27A - 3 vac_snsr 001 LOW LOW rail_snsr 001
UPC FNA UPC FNA
BAR RAIL
RPO LEGEND
PTO_FEDBACK M74 - LCT 1000 AUTO TRANS
MX4 - LCT 2000 AUTO TRANS
MTW - LCT 2400 AUTO TRANS
MWW/MWX - MANUAL TRANS
PAGE
D-174
Engine Controls — (LB7) 6.6L-Diesel/Duramax
CAVITY FUNCTION CIRCUIT NO. CAVITY FUNCTION CIRCUIT NO. FUNCTION CIRCUIT NO.
A1 INTAKE HEATER RELAY IGN 1 239 A1 n/c n/c GLOW PLUG FEED 2
A2 GLOW ON 505 A2 CAN LINK ISOLATION XXX
A3 GLOW DIAG 506 A3 RESERVED (SWIRL CNRTL) n/c
A4 FUEL INJECTOR FEED (EDU) 539 A4 INTAKE HEATER ENABLE 5347
A5 FUEL INJECTOR FEED (EDU) 539 A5 INTAKE HEATER DIAG 1 5349
A6 LOW OIL SENSOR - SIGNAL 1174 A6 BARO - 5V 2932
A7 COOLANT TEMP SNSR - SIG 410 A7 BARO - RTN 1057
A8 COOLANT TEMP - 5V RTN 720 A8 BARO - SIGNAL 433
B1 INJECTOR #2 1745 B1 CAN LINK LO (EDU) 2362
B2 INJECTOR #7 877 B2 CAN LINK ISOLATION XXX
B3 VDEPSB - CAM 631 B3 RESERVED (Q-WARM) n/c
B4 CAM - SIGNAL 633 B4 n/c n/c
B5 DEPSGNDB - CAM 632 B5 n/c n/c
B6 n/c n/c B6 n/c n/c
B7 n/c n/c B7 n/c n/c
B8 VDEPSGNDA - CRANK 1868 B8 n/c n/c
B9 CRANK - SIGNAL 1869 C1 CAN LINK HI (EDU) 2361
B10 VDEPSA - CRANK 1867 C2 CAN LINK ISOLATION XXX
B11 INJECTOR #6 846 C3 RESERVED (WASTEGATE) n/c
B12 INJECTOR #3 1746 C4 n/c n/c
C1 INJECTOR #1 1744 C5 INTAKE HEATER DIAG 2 5349
C2 INJECTOR #5 845 C6 MAP - 5V 597
C3 RAIL PRESSURE - 5V 2917 C7 MAP - RTN 469
C4 RAIL PRESSURE - RTN 2919 C8 MAP - SIGNAL 432
C5 RAIL PRESSURE - SIGNAL 2918
C6: See page h22023d C6 FUEL HEATER - FEED 2677
C7 n/c n/c
C8 57X OUT 2832
C9 RPCV - LO 2834
C10 RPCV - HI 2530
C11 INJECTOR #8 878
C12 INJECTOR #4 844
D1 FUEL TEMPERATURE 1578
D2 FUEL TEMP - GROUND 718
D3: See page h22023d D3 WIF SENSOR 508
D6 OIL PRESSURE 332
D7 OIL PRESSURE - RTN 407
D8 OIL PRESSURE 5V - REF 705
PAGE
D-175
Engine Controls — (LLY) 6.6L-Diesel/Duramax
REF
LOW
6189-0099
C A
C
B B
5V Sensor - Map
IC466. IC471. IC457.
REF 16249939 004 Sensor Asm-Fuel Temp
Sensor Asm-Cool Temp 12F 5000A TEMP
TAN/WHT BLK GRA MAP
TEMP fuel_temp 002
25036898 003 0.85 TXL
50
16 0.85 TXL 16 0.85
50
TXL
50
16
UPC FNA
12F 4000A ISUZU2 ISUZU2 ISUZU2 LOW REF
REF REF
12129946
LOW 178392-6
LOW 12162193
ISUZU2 A
A ISUZU B A
410. ENG 720. ENG 332. ENG 2755. ENG 2705. ENG 597. ENG 432. ENG 469. ENG 718. ENG 1578. ENG
YEL GRA TAN/WHT BLK GRA GRA GRN LT ORN/BLK BRN YEL
0.5 TXL
50
7 TXL 7
0.5 50 TXL 19 0.8
0.8 50 TXL 19 0.8
50
TXL 19
50 0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7
J2-67 J2-14 J2-25 J2-39 J1-34 J1-39 J2-23 J2-30 J3-48 J2-27
VCC VCC
5V OIL 5V MAP
COOLANT GND OIL PRESS MAP RTN FUEL TEMP
PRESS GND
GND
ECL EOPRESS MAP SENSE FUEL TEMP
TEMP
PCM
PAGE
D-176
Engine Controls — (LLY) 6.6L-Diesel/Duramax
RPO LEGEND
M74 - LCT 1000 AUTO TRANS
MX4 - LCT 2000 AUTO TRANS
MTW - LCT 2400 AUTO TRANS
MWW/MWX - MANUAL TRANS
1433 LB7_CRANK
POWER DIST
Trans Speed Snsr (Man) Ip1 - Pcm-I
TOSS trans_spd_snsr 002 Page 8A-10D - 8
UPC FNA
15A
439 LB7_IGN1_P
LO HI
15336024
2 1
15A 10A
10A 10A
24. ENG
GRN LT REP_TOSS_HI 1020 LB7_IGN0_P 440 LB7_BAT2_P IGNB_P
TXL 19
0.8 50
&MWW/MWX &M74/MTX
2222. ENG 2221. ENG 2219. ENG
GRN DK BLU LT GRA/BLK
0.8 TXL
50
19
&MWW/MWX 0.8
TXL 19
50 0.8 TXL
50
19
2221. ENG 447. ENG
BLU LT YEL
TXL 19
0.8 50 0.8 TXL 19
50
J3-45 J2-7 J3-23 J3-12 J3-35 J3-18 J1-19 J1-10 J1-18 J1-20 J1-5 J1-52
VBATT B
PAGE
D-177
Engine Controls — (LLY) 6.6L-Diesel/Duramax
Fuel Injector 1 Fuel Injector 4 Fuel Injector 6 Fuel Injector 7 Fuel Injector 2 Fuel Injector 3 Fuel Injector 5 Fuel Injector 8
17124607 003 17124607 003 17124607 003 17124607 003 17124607 003 17124607 003 17124607 003 17124607 003
2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1
IC13. IC15. IC62. IC18. IC64. IC20. IC63. IC21. IC14. IC16. IC60. IC17. IC61. IC19. IC65. IC22.
ORN/BLK GRN LT/RED ORN/BLK GRN LT/WHT ORN/BLK BLU DK/WHT ORN/BLK WHT/RED RED/WHT WHT/YEL RED/WHT WHT/BLU DK RED/WHT GRN LT/RED RED/WHT WHT/GRN
TXL 19
2.5 50 TXL 19 2.5
2.5 50 TXL 19 TXL 19 2.5
2.5 50 TXL 19 2.5 TXL 19 2.5 TXL 19 TXL 19
2.5 50 2.5 TXL 19 2.5 TXL 19 2.5 TXL 19 2.5 TXL 19 2.5 TXL 19 2.5 TXL 19 2.5 TXL 19 2.5 TXL 19
50 50 50 50 50 50 50 50 50 50 50 50
ISUZU ISUZU ISUZU ISUZU ISUZU ISUZU ISUZU ISUZU ISUZU ISUZU ISUZU ISUZU ISUZU ISUZU ISUZU ISUZU
SPLICE SPLICE
INJ HI1 INJ #1 INJ #4 INJ #6 INJ #6 INJ #7 INJ #7 INJ #2 INJ HI2 INJ #3 INJ #5 INJ #8
EDU
NOTE: ALL INJECTORS DELAYED 90 DEG BY EDU PROCESSING.
1745. ENG 845. ENG 1746. ENG 878. ENG 877. ENG 1744. ENG 846. ENG 844. ENG
GRN LT/BLK BLK/WHT PNK/BLK BLU DK/WHT RED/BLK BLK YEL/BLK BLU LT/BLK
0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7
PCM
INJ #1 INJ #4 INJ #6 INJ #7 INJ #2 INJ #3 INJ #5 INJ #8
PAGE
D-178
Engine Controls — (LLY) 6.6L-Diesel/Duramax
POWER DIST POWER DIST
Uh - Eng3 Uh - Eng3 RPO LEGEND
Page 8A-10D - 8 Page 8A-10D - 8 MWW/MWX - MANUAL TRANS
25A 25A
POWER DIST
15317380
38M GTMXD SLD Ip1 - Brake
A4 A5 Page 8A-10D - 6
A4 A5 ISUZU
J1939 J1939 38F GTMXD SLD 10A
15304900
J1939 J1939
Page 8A- 57B - 2 Page 8A- 57B - 2
441 CR_CLU_P
IZ20. IZ21.
PNK PNK B STARTING & CHARGING
2.0 TXL 19 2.0 TXL 19 2nd Generator
50 50
ISUZU ISUZU Page 8A- 30D - 3
Man Cltch Sw Top Of Trvl
22547838 003
J2-91 J2-92 J1-5 J2-119 6N4 5835A
12048272
HIGH LOW SHIELD IGN1 IGN1 Edu - Isuzu A 2524 L2_TERM_LB7
edu 003 POWER DIST
UPC FNA Ip2 - Brake Iso
120 Ω &MWW/MWX
379. XBDY Page 8A-10D - 8
BRN/WHT STARTING & CHARGING
J1939 EDU 0.5 TXL
50
7
10A
1st Generator
Page 8A- 30D -3
J2-63 J1-1 J1-2 J1-49 J3-47 J2-61 J2-60 J2-57 J2-4 J1-41
PAGE
D-179
Engine Controls — (LLY) 6.6L-Diesel/Duramax
RPO LEGEND
FAM2 - FAMILY 2
B3D - SCHOOL BUS
ANC - SHUTTLE BUS
10A
GND DIST GND DIST
Gnd Zone #7A Gnd Zone #7A
2509 HIS_LP 441 HIS_LED_P
Page 8A-14A - 3 Page 8A-14A -9
B D A Solenoid - Rpcv
rpcv 002
UPC FNA
GND LED GND High Idle Switch
1 928 403 874
15010255 001 IP CLUSTER POWER DIST
6N2 3300A Speedometer (4KPPM) Uh - Eng2 B
Page 8A-81A - 1 BB_PPM Page 8A-10D - 6
IC32. IC32.
15A PPL/WHT YEL
0.85 TXL
50
16 0.85 TXL
50
16
ISUZU ISUZU
PRIM_PPM BODY BUILDER 339 EGRDCMTR_P2
LAMP GND SW 12177195 Sec Ppm
Page 8A-119D - 1
E F C
IZ07 RPCV_SH
750. IP_EXTN
534. IP_EXTN
BLK GRN DK
0.5 TXL
50
7 0.5 TXL 7
50
IP CLUSTER IP CLUSTER
POWER DIST POWER DIST
Tachometer (2 Ppr) Mal Ind Lamp
Uh - Eng2 Uh - Eng2 GND DIST
Page 8A-81A - 1 Page 8A-81A - 1
Page 8A-10D - 6 Page 8A-10D - 6 Engine Earth B
15304908 Page 8A-14A - 12
30F GTMXD 15304900
A2 A3 15A 15A 38F GTMXD SLD
C10 C9 ISUZU
30M GTMXD A2 A3 TACH MAL_IND_LP
15326762 339 EGRDCMTR_P 339 RPCV_P C10 C9 38M GTMXD SLD
15317380
POWER DIST
-B3D-ANC Uh - Eng2 2834. ENG
2013. IP 534. IP 121. IP 419. IP 817. IP 1827. R_CHASSIS
YEL
RED GRN DK WHT BRN/WHT GRN DK/WHT YEL/BLK Page 8A-10D - 6
TXL 19
0.8 50
0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7 0.8 TXL
50
19
2530. ENG
15A PPL/WHT
0.8 TXL
50
19
J3-56 J1-12 J3-37 J3-40 J1-53 J1-46 J3-10 J3-14 J1-42 J1-56 J1-40 J1-54 J1-37 J1-51
PAGE
D-180
Engine Controls — (LLY) 6.6L-Diesel/Duramax
4 1 C 1
EGR V DC Mtr_Sens-EGR 5V
Sensor - VNT Pos SOL VNT Sol
HI REF egrdcmtr 001 REF varinozpos 001 HI vntsol 001
VNT UPC FNA
UPC FNA UPC FNA
M
EGR EGR EGR LOW SOL
LO POS RET REF LO
TBD TBD TBD
6 3 2 A B 2
15336174
24F GTMXD SLD
C4 C5 A3 B3 C3 B6 B7 B8 B4 B5 ISUZU
C4 C5 A3 B3 C3 B6 B7 B8 B4 B5
24M GTMXD SLD
15336173
SA5764 SA5746
5764. ENG 5746. ENG 2754. ENG 5947. ENG 5931. ENG
OG/BK L-GN/BK BLK YE WH
0.5 TXL
50
7 0.5 TXL
50
7 0.35 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7
5764. ENG 5746. ENG 5763. ENG 2703. ENG 5928. ENG 5929. ENG 5930. ENG
OG/BK L-GN/BK BN/WH GRA TN OG/BK D-BU
TXL 7
0.5 50 TXL 7
0.5 50 0.35 TXL 7 TXL 7
0.35 50 0.5 TXL 7 0.5 TXL 7 0.5 TXL 7
50 50 50 50
J2-33 J2-53 J2-35 J2-55 J1-14 J2-8 J1-47 J1-23 J2-44 J2-31 J2-49 J2-50
VREF 1 A VREF 1 A
IGN IGN LEGR1 LO LEGR1 LO VREF RTN A VREF RTN A IGN LEGR1 LO
PCM
PAGE
D-181
Engine Controls — (LLY) 6.6L-Diesel/Duramax
PCM
5V REF 1A 5V REF 1C
RESUME/ SET/
ON/OFF ACCEL COAST GND 1 POS SIG 1 GND 2 POS SIG 2 5V REF 2 GND 3 POS SIG 3
J3-30 J3-22 J3-19 J2-40 J2-19 J1-32 J2-54 J1-28 J1-17 J2-56 J2-24 J1-36
1271. ENG 1161. ENG 1164. ENG 1272. ENG 1162. ENG 1274. ENG 1273. ENG 1163. ENG 1275. ENG
BRN BLU DK WHT/BLK PPL BLU LT TAN GRA GRN DK YEL/BLK
0.5 TXL
50
7 TXL 7
0.5 50 0.5 TXL
50
7 0.5 TXL 7 0.5
50
TXL 7
50
TXL 7 0.5
0.5 50 TXL 7 0.5
50
TXL 7 0.5
50
TXL 7
50
15336173
24M GTMXD SLD
B2 A8 B1 A2 A3 A6 A1 B3 A7
397 ON_OFF_D
Pedal Position Sensor NO PPS 1 PPS 1 PPS 1 PPS 2 PPS 2 PPS 2 PPS 3 PPS 3 PPS 3
15010833a 004 CONNECTION RTN 5V REF RTN 5V REF RTN 5V REF
87 RES_ACCEL_D 6N2 FNA
CRUISE CNTL
15326842
Cruise Cntl Sw
Page 8A-34A - 1
84 SET_COAST_D
PAGE
D-182
Engine Controls — (LLY) 6.6L-Diesel/Duramax
PCM
LOW
SERIAL A SERIAL B COOLANT OIL LVL IAT MAF
CLASS 2 CLASS 2 IGN0 IGN0 VCC VCC
MAF IAT REF
EXHAUST GND LOW
EXHAUST BRAKE/RESTR
BRAKE SW REQUEST
J1-15 J1-16 J2-11 J1-45 J2-38 J2-26 J2-29 J2-58 J3-24 J1-13
&K40
2656. ENG
PPL
1049. ENG 0.8 TXL
50
19
1478. ENG 1174. ENG 2931. ENG 472. ENG
GRN DK GRN LT BRN GRA/BLK TAN POWER DIST
0.5 TXL
50
7 0.5 TXL
50
7 TXL 7
0.5 50 0.5 TXL
50
7 0.5 TXL
50
7
Uh - Eng1
EXH_REQ Page 8A-10D - 8
10A
SERIAL DATA LINK 552. ENG 492. ENG
Star Connector 15450272 EXH BRAKE/RSTR BLK YEL 239 LB7_MAF_P
30M GTMXD SLD TXL 7
0.5 50 TXL 7
0.5 50
Page 8A-55A - 1 C8 Exhaust Brake/Rstr Rly
C8 Page 8A-29A - 1
30F GTMXD SLD
15355480
&K40 15450272
ENG_CL2 1049. IP 2081. ENG 30M GTMXD SLD 15317380
GRN DK GRN LT B9 B3 38M GTMXD SLD
TXL
0.5 50 7 0.8 TXL 19 A6
50 B9 B3 1 2 5 3
30F GTMXD SLD ISUZU
15355480 A6
38F GTMXD SLD
15304900
REF TEMP MAF IGN
MAF Sense
451. R_CHASSIS
1478. R_CHASSIS IC68. LOW maf 002
15450272
BLK/WHT GRN LT BRN UPC FNA
30M GTMXD SLD
D5 0.8 TXL
50
19 0.8 TXL
50
19 0.85 TXL
50
16
ISUZU GND
D5 15324447
30F GTMXD SLD
15355480 15326640
6M GT280 SLD 4
E F ISUZU
ISUZU2
E F 6F GT280 SLD
15326636
351 LOW_COOL IC468.
BRN
451. ENG_FAN 1478. ENG_FAN 0.85 TXL
50
16
IC469 LOW_OIL_G
EXH BRAKE/RSTR
Exhaust Brake Sw
Page 8A-29A - 1
GND DIST
Engine Earth C
Page 8A-14A - 12
RPO LEGEND
K40 - EXHAUST BRAKE
NPE - EXHAUST RESTRICTOR
FAM2 - FAMILY 2
PAGE
D-183
Engine Controls — (LLY) 6.6L-Diesel/Duramax
FUEL PULL UP
PCM
FUEL
SENSOR (SEC)
RTN FUEL FUEL FUEL FUEL FILTER FUEL CAM RTN CRANK RTN
CRANK CRANK
LEVEL PUMP LEVEL PRESSURE SENSOR CAM SUP CAM POS SUP POS 1
SEN2 RELAY SEN1 SW WIF
J2-64 J1-43 J1-44 J1-30 J3-5 J2-17 J1-50 J1-8 J3-51 J2-28 J3-43 J3-52
508 LB7_WIF
631. ENG 633. ENG 1867. ENG 1869. ENG
RED BRN/WHT GRN LT BLU DK/WHT
0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7
470. ENG 1936. ENG 465. ENG 1589. ENG
BLK BLU DK GRN DK/WHT PPL 632. ENG 1868. ENG
TXL 7
0.5 50 0.5 TXL 7 TXL 19
0.8 50 TXL 19
0.8 50
50 HEATED FUEL PNK/BLK YEL/BLK
TXL 7
0.5 50 0.5 TXL 7
Wif 50
Page 8A-23D - 1 15317380
38M GTMXD SLD
B3 B5 B4 B10 B8 B9
B3 B5 B4 B10 B8 B9 ISUZU
FUEL_RLY1 38F GTMXD SLD
15304900
IC26. IC27. IC23. IC24.
RED BRN/WHT GRN LT BLU DK/WHT
0.85 TXL
50
16 TXL 16
0.85 50 0.85 TXL
50
16 0.85 TXL
50
16
ISUZU ISUZU ISUZU ISUZU
IC28. IC25.
FUEL HAND & STOR PNK/BLK YEL/BLK
Fuel Pump Rly 0.85 TXL
50
16 0.85 TXL
50
16
Page 8A-22D - 1 ISUZU ISUZU
FUEL_LVL2 FUEL_LVL1
IZ06 CAM_SH IZ05 CRANK_SH
PAGE
D-184
Engine Controls — (LLY) 6.6L-Diesel/Duramax
PCM
GLOW ON
GLOW PLUG WAIT
J1-26 J3-54
2. ENG
RED GLOW_J- GLOW_J+
8.0 FUSELINK
50
37
ELECTRONICS
Case Gnd
A A A A A A A A
Glow Plug #1 Glow Plug #2 Glow Plug #3 Glow Plug #4 Glow Plug #5 Glow Plug #6 Glow Plug #7 Glow Plug #8
glow_plug 001 glow_plug 001 glow_plug 001 glow_plug 001 glow_plug 001 glow_plug 001 glow_plug 001 glow_plug 001
UPC FNA UPC FNA UPC FNA UPC FNA UPC FNA UPC FNA UPC FNA UPC FNA
PAGE
D-185
Engine Controls — (LLY) 6.6L-Diesel/Duramax
PCM A/C
CLUTCH A/C A/C LOW PRESS
PRNDL P RELAY REQUEST SWITCH
IGN0 IGN0
EPR/EXHAUST BRAKE
TELLTALE
&M74/MTX
1786. ENG 459. ENG 762. ENG 603. ENG
ORN/BLK GRN DK/WHT GRN DK/WHT GRN DK
TXL 7
0.5 50 TXL 7
0.5 50 0.8 TXL 19 0.5 TXL 7
50 50
1962 EXH_TEL 120 VAC Pwr Cord
560_pwr_cord 001
UPC FNA
TRANSMISSION HVAC
Nsbu - Pn Sw Low Press Sw
3-18 HPN Page 8A- 27A - 3 Page 8A-65A -2
PN 13125-2
HVAC HVAC
Ac Enable Rly High Press Sw
Page 8A- 65A - 2 Page 8A- 65A - 2
AC_ENABLE_A PCM_HI_AC
901. BLOCK_HTR
BRN
0.5 TXL
50
7
1 3 2
RESISTOR
17446-3
CASE
RPO LEGEND
M74 - LCT 1000 AUTO TRANS
MX4 - LCT 2000 AUTO TRANS
MTW - LCT 2400 AUTO TRANS
PAGE
D-186
Engine Controls — (LLY) 6.6L-Diesel/Duramax
Powertrain Controller
16220610_lly 002
PTO ENG PTO PTO
PTO
ENABLE PCM RAIL
12F FNA
KILL FEEDBACK ENGAGE SWITCH BARO PRESSURE
IGN0 MDL
RTN RTN J1- 15357147
5V REF 5V REF A B C D
J2- 15357131
J3- 15357148
J3-1 J3-17 J3-39 J3-6 J2-46 J1-7 J1-31 J1-33 J2-2 J2-42 J2-73 J1-9 J2-36 J3-44
2562. ENG 488. ENG 433. ENG 1057. ENG 2932. ENG 2917. ENG 2919. ENG 2918. ENG
PPL GRN LT GRA/BLK ORN/BLK WHT/BLK TAN ORN/BLK YEL
0.5 TXL
50
7 TXL 7
0.5 50 TXL 7
0.5 50 TXL 7 0.5
0.5 50 TXL 7
50 0.5 TXL
50
7 TXL 7 0.5
0.5 50 TXL 7
50
494. ENG
BLU LT PTO_ENGAGE
0.8 TXL
50
19
351 LB7_1_G 351 LB7_3_G
PTO_ENG_DIS
UPFITTER PROV
Pto Rly PTO_ENABLE GND DIST GND DIST
Page 8A-18A - 2 Gnd Zone #3A Gnd Zone #3A
Page 8A-14A - 10 Page 8A-14A - 10
&M74/MTX &M74/MTX
2522. ENG 2522. ENG
YEL YEL
0.8 TXL
50
19 0.8 TXL
50
19
2522. ENG
&M74/MTX GND DIST
YEL IC37. IC46. IC40. Engine Earth A
TAN ORN/BLK YEL Page 8A-14A - 12
0.8 TXL
50
19
2522 TCM_PTOSTAT 0.85 TXL
50
16 0.85 TXL 16 0.85
50
TXL
50
16
ISUZU ISUZU ISUZU
B A A B
TRANSMISSION
Tcm Sensor - Baro Sensor - Rail Pressure
REF REF
Page 8A- 27A - 3 vac_snsr 001 LOW LOW rail_snsr 001
UPC FNA UPC FNA
BAR RAIL
RPO LEGEND
PTO_FEDBACK M74 - LCT 1000 AUTO TRANS
MX4 - LCT 2000 AUTO TRANS
MTW - LCT 2400 AUTO TRANS
MWW/MWX - MANUAL TRANS
PAGE
D-187
Engine Controls — (LLY) 6.6L-Diesel/Duramax
04 560 000 TY INITIAL CREATION 10SE01 001
04 560 1149 JG TRANS RPO UPDATE 13DE01 001
04i 560 1198 JG Changed LB7 to LLY 27MR02 001
03 560 1228 JG Added RPO ANC 07MY02 001
04i 560 1230 JG Insert Fusible Link into Glow Plug 2 ckt 09MY02 001
CAVITY FUNCTION CIRCUIT NO. CAVITY FUNCTION CIRCUIT NO. FUNCTION CIRCUIT NO.
A1 INTAKE HEATER RELAY IGN 1 239 A1 n/c n/c GLOW BATT CNTL 2
A2 GLOW ON 505 A2 n/c n/c
A3 n/c n/c A3 EGR POSITION F/B 5763
A4 FUEL INJECTOR FEED (EDU) 539 A4 n/c n/c
A5 FUEL INJECTOR FEED (EDU) 539 A5 n/c n/c
A6 LOW OIL SENSOR - SIGNAL 1174 A6 BARO - 5V 2932
A7 COOLANT TEMP SNSR - SIG 410 A7 BARO - RTN 1057
A8 COOLANT TEMP - 5V RTN 720 A8 BARO - SIGNAL 433
B1 INJECTOR #2 1745 B1 CAN LINK LO (EDU) 2362 B1: See page 057b
B2 INJECTOR #7 877 B2 n/c n/c
B3 VDEPSB - CAM 631 B3 EGR POSITION RTN 2754
B4 CAM - SIGNAL 633 B4 VNT SOLENOID HI 5774
B5 DEPSGNDB - CAM 632 B5 VNT SOLENOID LO 5773
B6 n/c n/c B6 VNT POSITION 5V 5776
B7 n/c n/c B7 VNT POSITION RTN 5777
B8 VDEPSGNDA - CRANK 1868 B8 VNT POSITION F/B 5775
B9 CRANK - SIGNAL 1869 C1 CAN LINK HI (EDU) 2361 C1: See page 057b
B10 VDEPSA - CRANK 1867 C2 FUEL FILTER PRESSURE SW 5765
B11 INJECTOR #6 846 C3 EGR POSITION 5V 2703
B12 INJECTOR #3 1746 C4 EGR DC MOTOR HI 5764
C1 INJECTOR #1 1744 C5 EGR DC MOTOR LO 5746
C2 INJECTOR #5 845 C6 MAP - 5V 597
C3 RAIL PRESSURE - 5V 2917 C7 MAP - RTN 469
C4 RAIL PRESSURE - RTN 2919 C8 MAP - SIGNAL 432
C5 RAIL PRESSURE - SIGNAL 2918
C6: See page 023d C6 FUEL HEATER - FEED 2677
C7 n/c n/c
C8 57X OUT 2832
C9 RPCV - LO 2834
C10 RPCV - HI 2530
C11 INJECTOR #8 878
C12 INJECTOR #4 844
D1 FUEL TEMPERATURE 1578
D2 FUEL TEMP - GROUND 718
D3: See page 023d D3 WIF SENSOR 508
D6 OIL PRESSURE 332
D7 OIL PRESSURE - RTN 407
D8 OIL PRESSURE 5V - REF 705
PAGE
D-188
Fuel — (LG4-’04i) 7.8L-Diesel/Duramax
ENGINE CNTLS ENGINE CNTLS
Ecu Ecu
1589. 1936.
PPL BLU DK
0.8 0.8
6M GT280 SLD
C D
C D 6F GT280 SLD
1589. 1936.
PPL BLU DK
0.8 0.8
SA350
4 4
2 2
Single Tank Dual Tanks
PFTANK_G SFTANK_G FUEL_SEND_G
6F GT280 SLD
B
B 6M GT280 SLD
470.
BLK
0.8
PAGE
D-189
Fuel — (LLY) 6.6L-Diesel/Duramax
04i 560 1198 JG Initial Creation - Changed LB7 to LLY 27MR02 001
ENGINE CNTLS ENGINE CNTLS 03 560 1228 JG Added RPO ANC 07MY02 001
Pcm Pcm
Page 8A- 20D - 9 Page 8A- 20D - 9
4 4 B1 B3
Primary Tank Fuel Sender Secondary Tank Fuel Sender 120. ENG
sec_fuel_sndr 002 GRA
pri_fuel_sndr 006 2.0 TXL 19
FNA UPC 50
UPC FNA
15450272
30M GTMXD SLD 250 F_PMP_RLY_G
D1
D1
30F GTMXD SLD
15324862 15324862 15355480
SC470 &NG6
120. FUEL
&NJ9/NN4/N23/NK1/NJ2
470. FUEL GRA
BLK 2.0 TXL
50
19
0.8 TXL
50
19 &NG6
470. FUEL
BLK
0.8 TXL
50
19
B
Splice required for L18
Secondary Fuel Tank Transfer Pump
bal_fuel_pmp 004 M
15326654 UPC FNA
8F GT280 SLD
B 15326677
B 8M GT280 SLD A
15326655 SJ350
470. R_CHASSIS
BLK &NG6 &NJ9/NN4/N23 &NJ9/NN4/N23
0.8 TXL 19 350. FUEL 350. FUEL 350. FUEL
50
BLK BLK BLK
TXL 19
2.0 50 1.0 TXL 19 1.0 TXL 19
50 50
15355480
30F GTMXD SLD
C4
C4 Dual Tanks Single Metal Tank Static Ground:
30M GTMXD SLD
15450272 RPO LEGEND Single Metal Tank
470 FUEL_RTN NJ9/NN4/N23 - FAMILY 2 SINGLE REAR METAL FUEL TANK FUEL_PMP_G PFTANK_G
NK1/NJ2 - FAMILY 2 SINGLE MID-SHIP PLASTIC FUEL TANK
ENGINE CNTLS NG6 - FAMILY 2 DUAL FUEL TANKS GND DIST GND DIST
Pcm FAM2 - FAMILY 2 Ground Zone #12A Gnd Zone #11
Page 8A- 20D - 9 B3D - SCHOOL BUS Page 8A-14A - 7 Page 8A-14A - 10
PAGE
D-190
Heated Fuel/Water in Fuel — (LG4-’04i) 7.8L-Diesel/Duramax
04 560 000 JG Beta - Initial Creation 02JA02
04 560 000 JG Moved Rly to UH Center 04JA02
POWER DIST POWER DIST 04 560 1167 JG For connector 15344628: pins A,B,C to 1,2,3 19FE02
Uh - Eng 2 Uh - Htd Fuel 04 560 1179 JG 3-way Isuzu to Engine inline change 04MR02
15A 20A
12088567
85 87
B3 B1
2677.
PNK
1.0
508.
YEL/BLK
0.8
2677.
PNK
TXL
1.0 50 19
ISUZU
Heated Fuel
lg4_htd_fuel 001
UPC FNA
B
150 WATTS
o o
CLOSES FROM -40 C TO 60 C
351 WIF_G
GND DIST
Gnd Zone #3A
NWB/KUK
RPO LEGEND
NWB - WATER AND FUEL SEPARATOR
KUK - WATER IN FUEL
PAGE
D-191
Heated Fuel/Water in Fuel — (LLY) 6.6L-Diesel/Duramax
04 560 000 JG Beta - Initial Creation 04JA02 001
04i 560 1198 JG Changed LB7 to LLY 27MR02 001
POWER DIST POWER DIST TELL TALE LB7 ENG CNTLS
Uh - Eng 1 Uh - Htd Fuel Ttm - Water In Fuel Pcm Wif
Page 8A- 10D -8 Page 8A- 10D - 4 Page 8A-86A - 1 Page 8A- 20D - 9
10A 20A
N85 N87
12088567
86 30
12129833
N86 N30
2677. IP 508. IP
PNK YEL/BLK
1.0 TXL
50
19 0.8 TXL 19
50
15366099
24F GTMXD SLD
A5 B8
450 HFUEL_R3_G
A5 B8 24M GTMXD SLD
15336173
508. ENG 508. ENG
YEL/BLK YEL/BLK
0.8 TXL
50
19 0.8 TXL
50
19
GND DIST
Gnd Zone #4B
Page 8A- 14A - 5
SB508
2677. ENG 508. ENG
PNK YEL/BLK
TXL 19 0.8
1.0 50 TXL 19
50
15317380
38M GTMXD SLD
C6 D3
C6 D3 ISUZU
38F GTMXD SLD
15304900
IC95. IC90.
PNK YEL/BLK
1.25 TXL
50
19 0.85 TXL 16
50
ISUZU ISUZU
A X1
150 WATTS
o o GND GND
CLOSES FROM -40 C TO 60 C 15300027
B X2
IC96 HFUEL_SW_G IC91 WIF_G
PAGE
D-192
Electronic Throttle Control — (L18) 8.1L-Gas/NAPT
POWER DIST POWER DIST ENGINE CNTLS ENGINE CNTLS
Ip1 - Pcm I Ip2 - Brake Iso Pcm Pcm
Page 8A-10A - 8 Page 8A-10A - 8 Page 8A-20A - 8 Page 8A-20A - 8
Family 2 Family 2
15A has Fuse
10A has Fuse
1320.
BLU LT
0.5 TXL
50
7
IP
15355480
30F GTMXD SLD
B7 IP
ENG
B7 30M GTMXD SLD
15355479
MTR MTR TPS1 TPS1 TPS1 TPS2 TPS2 TPS2 Throttle Actuator Cntrl Body
1 2 5V REF RTN 5V REF RTN tps_actuator 001
UPC FNA
M
Throttle
Actuator Throttle Position Sensor J1- 12077900
J2- 12162260
PAGE
D-193
Electronic Throttle Control — (L18) 8.1L-Gas/NAPT
03 560 000 JG PILOT B - INITIAL CREATION 20NO00 001
C K E D GF H J A B
NO PPS 1 PPS 1 PPS 1 PPS 2 PPS 2 PPS 2 PPS 3 PPS 3 PPS 3 Pedal Position Sensor
CONNECTION RTN 5V REF RTN 5V REF RTN 5V REF 15010833a 004
6N2 FNA
15326842
PAGE
D-194
Automatic Transmission — TCM (LCT-’03-’04)
POWER DIST Eng Speed Snsr (Tiss) Turbine Spd Snsr Trans Output Spd Snsr
SPEED SENSOR SPEED SENSOR SPEED SENSOR
Ip1 - Trans tiss 003 turs 002 toss 003
TRANS INPUT TURBINE TRANS OUTPUT
Page 8A-10A/B/C/D - 7
UPC FNA UPC FNA UPC FNA
Family 2
10A
has Fuse
440.
ORN
TXL
0.8 50 19
ENG
IGN0 IGN0
BATT LO HI SERV BRK LO HI ABS LO HI
TRANS INPUT SPEED STATUS TURB SPEED ACTIVE TRANS OUTPUT SPEED
POWER DIST
10A Uh - Eng1
Page 8A- 10A/B/C/D - 8 2467 UNMAN_TORQ 2470 LCT_CL2 2221 REP_TOSS_HI 351 LCT_G
351.
239 ODDS_LED_P BLK/WHT
0.8 TXL
50
19
POWER DIST ENG
Ip2 - Lh Parklamp
L18 ENGINE CNTLS SERIAL DATA LINK ENGINE CNTLS GND DIST
Page 8A-10A/B/C/D - 5 750 ODDS_SW_G
Pcm Class 2 Pcm/Ecu Gnd Zone #3A
Page 8A-20A - 6 Page 8A- 55A -1 Page 8A-20A/C/D-2 , 20B-8 Page 8A- 14A/B/C - 10
Family 2
10A has Fuse
&LG5 &LG4 &L18/LB7
2678. 2678. 2678. TCM1_G
2509 ODDS_LP GND DIST TAN/WHT TAN/WHT TAN/WHT
Gnd Zone #7A 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19
ENG ENG ENG
E D A Page 8A- 14A/B/C - 3
15392709 15392709 15336173
Overdrive Defeat Sw C12 40M GTMXD SLD 40M GTMXD SLD 24M GTMXD SLD GND DIST
ILLUM IGN1 GND ENG B10 ENG C5 ENG
overdrive_def 001 Gnd Zone #3A
IP IP IP
UPC FNA C12 40F GTMXD SLD B10 40F GTMXD SLD C5 24F GTMXD SLD
Page 8A- 14A/B/C - 10
15392711 15392711 15366099
2678. 2678.
TAN/WHT TAN/WHT
0.5 TXL
50
7 TXL 7
0.5 50
IP IP
SA2678 RPO LEGEND
750 ODDS_ILL_G
L18 - GMPT 8.1L V8 GAS ENGINE
GND DIST LB7 - DURAMAX 6600 DIESEL ENG
LC8 - DURAMAX 7200 DIESEL ENG
Gnd Zone #7A
LG4 - DURAMAX 7800 DIESEL ENG
Page 8A- 14A/B/C - 3
LG5 - CAT 7.2L L6 DIESEL ENGINE
PAGE
D-195
Automatic Transmission — TCM (LCT-’03-’04)
FORCE MOTOR 2 SUMP TEMP FORCE MOTOR 1 Allison Trans
SOL B SOL C SOL D SOL E LOCKUP SOL F SOL G SENSOR lct_trans 002
SOL A
PRESSURE SWITCH MANIFOLD UPC FNA
C D E REV
TRANS I.D.
12186609
N P C A B W J U S D F E K G H T L M
2468. 323. 2879. 1994. 2528. 1225. 2529. 2762. 2471. 1229.
PNK/BLK BRN YEL/BLK WHT GRN DK/WHT BLU DK GRN LT/BLK BLK PPL BLU LT/WHT
0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19
ENG ENG ENG ENG ENG ENG ENG ENG ENG ENG
J2-24 J2-25 J2-31 J2-26 J2-27 J2-28 J2-29 J2-30 J2-32 J2-1 J2-2 J2-3 J2-4 J2-10 J2-20 J2-11 J2-21 J2-22 J2-23
J1939
LCT TCM
MANAGED
TORQUE PTO REQ RANGE CHECK GPI4 GPO1 LO HI
OUTPUT GPO2 TORQ IND GPO5 GPO6 TRANS TT SHIELD
J1-16 J1-19 J1-20 J1-22 J1-21 J1-23 J1-24 J1-25 J2-9 J2-19 J1-15 J1-17 J1-31 J1-32 J1-29
PTO_O RANGE
J1939 J1939
1480 1146
(Page 3) (Page 3) J1939 J1939
Page 8A- 57A-4 , 57B-2 Page 8A- 57A-4 , 57B-2
TELL TALE
Ttm - Check Trans
Page 8A-86A - 1
RPO LEGEND
L18 - GMPT 8.1L V8 GAS ENGINE
LB7 - DURAMAX 6600 DIESEL ENG
LC8 - DURAMAX 7200 DIESEL ENG
CHECK_T
LG4 - DURAMAX 7800 DIESEL ENG
LG5 - CAT 7.2L L6 DIESEL ENGINE
PAGE
D-196
Automatic Transmission — TCM (LCT-’03-’04)
03 560 000 TY PILOT - INITIAL CREATION 25AU00 001
03 560 760 LR Remove 420 & 2657 Signals to TCM 25AU00 001
Transmission Optional Connector 03 560 814 JG TCM Pinout Update 01NO00 001
ENG 03 560 839 TY CONNECTOR UPDATE 21DE00 001
F K B A H C 10F MP150 SLD 03 560 1056 LR REMOVE LC8 18JL01 001
12065425
2522 BB_TRANS
ENGINE CNTLS/PTO
Pto Status
Page 8A- 20A/D-12 , 20B-3,18C-1
1147. 1480. 1479. 1146. 407.
TAN BLU LT YEL PPL BLK
0.8 TXL
50
19 TXL
0.8 50 19 0.8 TXL
50
19 TXL
0.8 50 19 0.8 TXL
50
19 ENGINE CNTLS/PTO
ENG ENG ENG ENG ENG Pto Status
Page 8A- 20A/D-12 , 20B-3,18C-1
(Page 2) (Page 2)
2522.
PTO RANGE YEL
OUTPUT INDICATOR 0.8 TXL
50
19
ENG
LCT TCM
PRNDL A PRNDL B PRNDL C PRNDL P J1-15305371
J2- 15305371
J2-5 J2-6 J2-7 J2-8
L18 ENGINE CNTLS L18 ENGINE CNTLS L18 ENGINE CNTLS L18 ENGINE CNTLS
Pcm Pcm Pcm Pcm
Page 8A-20A - 11 Page 8A-20A - 11 Page 8A-20A - 11 Page 8A- 20A - 11
IGN1
NSBU Sw Asm - NSBU Sw
NSBU SWITCH
nsbu_sw 008
TBD PAGE 8A- 7A 9115A
NSBU/REVERSE 27A-3 P/N A B C P
START 030-1 REVERSE J1- 15324591
J2- 12129840
J2-F J2-D
24 BU_LCT 251 NSBU_G
PAGE
D-197
Automatic Transmission — TCM (LCT-’04i)
POWER DIST Eng Speed Snsr (Tiss) Turbine Spd Snsr Trans Output Spd Snsr
POWER DIST SPEED SENSOR SPEED SENSOR SPEED SENSOR
Ip1 - Trans
Uh - Pcm B TRANS INPUT TURBINE TRANS OUTPUT
Family 2
L18/LLY/LG5: 10A 10A
has Fuse
POWER DIST 2 1 2 1 2 1
440.
ORN POWER DIST Ip1 - Trans
1230. 1983. 821.
0.8 Uh - Pcm B RED/BLK ORN PPL/WHT
0.8 0.8 0.8
Family 2
10A
LG4: 25A has Fuse
1020 LCT_IGN0_P
TCM_BAT_P
440.
ORN
1.0
J1-3 J1-2 J1-4 J2-18 J2-17 J1-7 J2-14 J2-13 J1-13 J2-16 J2-15
IGN0 IGN0
BATT LO HI SERV BRK LO HI ABS LO HI
TRANS INPUT SPEED STATUS TURB SPEED ACTIVE TRANS OUTPUT SPEED
POWER DIST J1-10 J1-14 J1-9 J1-30 J1-27 J1-26 J1-1 J1-5
Ip2 - Lh Parklamp
POWER DIST
Family 2 Uh - Eng1 2221 REP_TOSS_HI2
10A 10A 2467 UNMAN_TORQ 2470 LCT_CL2 351 LCT_G
has Fuse
E C D
2678. 2678. 2678. 351 TCM1_G
Overdrive Defeat Sw TAN/WHT TAN/WHT TAN/WHT 2221 REP_TOSS_HI
ILLUM IGN1
0.8 0.8 0.8
40M GTMXD SLD 40M GTMXD SLD 24M GTMXD SLD GND DIST
C12 C12 C5 ENGINE CNTLS
GND GND Gnd Zone #3A
Pcm/Ecu
C12 40F GTMXD SLD C12 40F GTMXD SLD C5 24F GTMXD SLD
B A F
750 ODDS_SW_G
2678. 2678. 2678.
TAN/WHT TAN/WHT TAN/WHT
2678. 0.5 0.5 0.5
TAN/WHT
0.5
GND DIST
Gnd Zone #7A
PAGE
D-198
Automatic Transmission — TCM (LCT-’04i)
MAIN PRESS Allison Trans
FORCE MOTOR 2 LOCKUP MODULATION SUMP TEMP FORCE MOTOR 1
SOL B SOL C SOL D SOL E SOL F SOL G (PWM) PRESSURE SWITCH MANIFOLD SENSOR SOL A
C D E REV
TRANS I.D.
N P C A B W J R S D F E K G H T L M
2468. 323. 2879. 1994. 2528. 1225. 2529. 2762. 2471. 1229.
PNK/BLK BRN YEL/BLK WHT GRN DK/WHT BLU DK GRN LT/BLK BLK PPL BLU LT/WHT
0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8
J2-24 J2-25 J2-31 J2-26 J2-27 J2-28 J2-29 J2-30 J2-32 J2-1 J2-2 J2-3 J2-4 J2-10 J2-20 J2-11 J2-21 J2-22 J2-23
IGN_FM FM B FM B V12A
C SW D SW E SW F SW V12B
ANALOG IGN_FM FM A FM A
HI LO GND GND GND GND PSM C PSM D PSM E PSM SUMP GND RETARD TRANS HI LO
MAIN REV TEMP TEMP I.D.
PRESSURE
J1939
MODULATION
LCT TCM
MANAGED
TORQUE REQ CHECK GPI4 GPO1 LO HI
TORQ GPO2 GPO5 GPO6 TRANS TT SHIELD
J1-16 J1-22 J1-20 J1-23 J1-24 J1-25 J2-9 J2-19 J1-15 J1-17 J1-31 J1-32 J1-29
J1939 J1939
J1939 J1939
TELL TALE
Ttm - Check Trans
PAGE
D-199
Automatic Transmission — TCM (LCT-’04i)
04 560 000 JG Beta - Initial Creation 02JA02
04 560 000 JG Updated NSBU 03JA02
Transmission Optional Connector 04 560 1167 JG Add 1530 ckt between Trans & TCM 20FE02
04i 560 1223 JG LG4 - Fuse Rating Update 26AU02
F K B A H C 10F MP150 SLD
2522 BB_TRANS
ENGINE CNTLS/PTO
Pto Status
1147. 1480. 1479. 1146. 407.
TAN BLU LT YEL PPL BLK
0.8 0.8 0.8 0.8 0.8 ENGINE CNTLS/PTO
Pto Status
TCM_PTOSTAT
2522.
YEL
0.8
LCT TCM
PRNDL A PRNDL B PRNDL C PRNDL P
11 3 5 4 6 8
9 10 7
Family 2 RPO LEGEND
24 BU_LCT 251 NSBU_G M74 - LCT 1000
L18 - GMPT 8.1L V8 GAS ENGINE
MTX - LCT 2200
EXTERIOR LIGHTS GND DIST
Family 3
Back Up Lamps Gnd Zone #2A
MX4 - LCT 2000
MTW - LCT 2400
PAGE
D-200
Automatic Transmission — TCM MD Trans (LG4-’03-’04) 7.8L-Diesel/Duramax
POWER DIST POWER DIST
Ip1 - Trans Uh - Pcm B Transmission Optional Connector
Page 8A- 10B - 7 Page 8A- 10B - 7
C K J B A D E H ENG SUMP TEMP OIL LEVEL
F 10F MP150 SLD
SOL F
SENSOR
10A 10A 12065425
J2-26 J2-16 J2-1 J2-13 J2-22 J2-31 J2-30 J2-2 J2-12 J2-19 J3-25 J2-11 J3-27 J3-26 J3-9 J3-3 J3-22
IGN0 BATT BATT PTO PTO DIGITAL AUTO RANGE AUX SUMP ANALOG RANGE SUMP TEMP OIL LVL SIGNAL F SOL F SOL
ENABLE ENGAGE GND NEUTRAL INDICATOR HOLD TEMP GND INHIBIT SIGNAL SIGNAL POWER SUPPLY LO
(INPUT) (OUTPUT)
MD TCM (WTEC)
SHIFT SHIFT SHIFT SHIFT SHIFT SHIFT SHIFT
TCM SELECTOR SELECTOR PARITY DATA DATA DATA DATA
RTN BATT 5 VDC MODE DISPLAY BIT BIT 8 BIT 4 BIT 2 BIT 1
POWER DIST DTC J1-32 J1-16 J1-3 J1-10 J1-14 J1-9 J1-8 J1-7 J1-6 J1-5
Ip1 - Illum Oem Use
Page 8A-10B -7 Page 8A-55B - 1
553. 1940. 598. 1373. 1378. 776. 2654. 1371. 772. 771.
BLU LT ORN GRA GRN DK BLU DK WHT TAN GRN LT YEL BLK/WHT
19 19
10A 0.8 TXL
50
TXL
0.8 50 19 0.8 TXL
50
19 TXL
0.8 50 19 0.8 TXL
50
TXL
0.8 50 19 0.8 TXL
50
19 TXL
0.8 50 19 0.8 TXL
50
19 0.8 TXL
50
19
ENG ENG ENG ENG ENG ENG ENG ENG ENG ENG
15392709
SHIFT_DIM MD_RTN 40M GTMXD SLD
A3 B2 D3 A6 C7 B8 C10 D6 D8 C9 ENG
IP
A3 B2 D3 A6 C7 B8 C10 D6 D8 C9 40F GTMXD SLD
8. 553. 553. 15392711
GRA BLU LT BLU LT
0.5 TXL
50
7 0.8 TXL
50
19 0.8 TXL
50
19
IP IP IP
SA553
553. 1940. 598. 1373. 1378. 776. 2654. 1371. 772. 771.
BLU LT ORN GRA GRN DK BLU DK WHT TAN GRN LT YEL BLK/WHT
0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19
IP IP IP IP IP IP IP IP IP IP
5 2 1 3 9 7 14 13 12 11 10
DIM B POWER V BAT 5 VDC MODE DISPLAY SHIFT SHIFT SHIFT SHIFT SHIFT Electr Shift Sel
GND (WAKE UP) PARITY DATA DATA DATA DATA md_shift_sel 004
BIT BIT 8 BIT 4 BIT 2 BIT 1 UPC FNA
PAGE
D-201
Automatic Transmission — TCM MD Trans (LG4-’03-’04) 7.8L-Diesel/Duramax
J1939
Allison Md Trans J1939
TURBINE SPEED SENSOR md_trans 004 Page 8A-57A - 4
SOL B SOL E SOL A SOL D SOL J SOL C SOL G PRESS SW
UPC FNA
J3-2 J3-20 J3-6 J3-1 J3-4 J3-21 J3-8 J3-17 J3-5 J3-7 J3-12 J3-13 J3-31 J3-15 J1-13 J1-29 J1-12
B,E SOL B SOL E SOL A,D,J SOL A SOL D SOL J SOL C,G SOL C SOL G SOL C3 PRESS TRANS TURSS TURSS HI LO SHIELD
SUPPLY LO LO SUPPLY LO LO LO SUPPLY LO LO SWITCH ID LO HI
J1939
MD TCM (WTEC)
SERVICE
ABS IGN TBD NEUTRAL REVERSE SERVICE TRANS TRANS REP CHECK
ACTIVE SENSE SENSOR START WARNING FILTER SOON TOSS HI TRANS GND GND
J2-27 J1-4 J1-X2 J2-6 J2-4 J1-X1 J1-18 J2-20 J1-31 J2-32 J2-17
POWER DIST POWER DIST
10A Ip1 - Start 1479. 1524. 15A Ip1 - Turn/Backup
Page 8A-10B -6 YEL GRA Page 8A-10B - 6
19
2655. 0.8 TXL
50 0.8 TXL
50
19
1234. 351.
YEL 806 N_START_P ENG ENG 139 BU_MD_P GRA BLK/WHT
19 19 19
0.8 TXL
50 0.8 TXL
50 0.8 TXL
50
ENG ENG ENG
L12 J12 F11 H11
15A
CHECK_T
PAGE
D-202
Automatic Transmission — TCM MD Trans (LG4-’03-’04) 7.8L-Diesel/Duramax
03 560 000 TY PILOT - INITIAL CREATION 25AU00 001
03 560 760 LR Remove 420 & 2657 Signals to TCM 25AU00 001
03 560 839 TY CONNECTOR UPDATE 21DE00 001
03 560 1055 LR PTO Update 18JL01 001
03 560 1109 JG Double Crimp Update 28SE01 001
SPEED SENSOR Eng Speed Snsr (Tiss) SPEED SENSOR Trans Output Spd Snsr
TRANS INPUT tiss 003 TRANS OUTPUT toss 003
UPC FNA UPC FNA
LO TISS HI LO TOSS HI
15336024 15336024
2 1 2 1
401. 400.
1231. 1230. PPL YEL
BLU DK/WHT RED/BLK 0.8 TXL
50
19 0.8 TXL
50
19
1922 1708-
1921 1708+
PAGE
D-203
Automatic Transmission — TCM MD Trans (LG4-’04i) 7.8L-Diesel/Duramax
POWER DIST POWER DIST
Ip1 - Trans Uh - Pcm B Transmission Optional Connector
Page 8A- 10B - 7 Page 8A- 10B - 7
C K J B A D E H F SUMP TEMP OIL LEVEL SOL F
10F MP150 SLD SENSOR
10A 25A 12065425
915. ENG 476. ENG 1146. ENG 1148. ENG 1147. ENG
1020 MD_IGN0_P TCM_BAT_P YEL BLK PPL GRA TAN
TXL 19
0.8 50 TXL 19
0.8 50 TXL 19
0.8 50 TXL 19
0.8 50 0.8 TXL 19
50 TEMP ANALOG OIL LVL SEN F
SIG GND SIG PWR FEED LO
1480. ENG 1479. ENG 1481. ENG 407. ENG
BLU LT YEL YEL BLK
POWER DIST TXL 19
0.8 50 0.8 TXL 19 0.8 TXL 19 TXL 19
0.8 50
14 13 23 4 5 6
50 50
Uh - Pcm B
Page 8A- 10B - 7
1227. ENG 1971. ENG 1531. ENG
YEL/BLK WHT GRN DK
15A TXL 19
0.8 50 0.8 TXL 19 0.8 TXL 19
50 50
J2-26 J2-16 J2-1 J2-13 J2-22 J2-31 J2-30 J2-2 J2-12 J2-19 J3-25 J2-11 J3-27 J3-26 J3-9 J3-3 J3-22
IGN0 BATT BATT PTO PTO DIGITAL AUTO RANGE AUX SUMP ANALOG RANGE SUMP TEMP OIL LVL SIGNAL F SOL F SOL
ENABLE ENGAGE GND NEUTRAL INDICATOR HOLD TEMP GND INHIBIT SIGNAL SIGNAL POWER SUPPLY LO
(INPUT) (OUTPUT)
MD TCM (WTEC)
SHIFT SHIFT SHIFT SHIFT SHIFT SHIFT SHIFT
TCM SELECTOR SELECTOR PARITY DATA DATA DATA DATA
RTN BATT 5 VDC MODE DISPLAY BIT BIT 8 BIT 4 BIT 2 BIT 1
INTERIOR LIGHTING DTC J1-32 J1-16 J1-3 J1-10 J1-14 J1-9 J1-8 J1-7 J1-6 J1-5
Dimmer Signal Dist Oem Use
Page 8A- 114A - 1 Page 8A-55B - 1
553. ENG 1940. ENG 598. ENG 1373. ENG 1378. ENG 776. ENG 2654. ENG 1371. ENG 772. ENG 771. ENG
BLU LT ORN GRA GRN DK BLU DK WHT TAN GRN LT YEL BLK/WHT
TXL 19
0.8 50 0.8 TXL 19 TXL 19
0.8 50 TXL 19
0.8 50 0.8 TXL 19 TXL 19
0.8 50 TXL 19
0.8 50 0.8 TXL 19 TXL 19
0.8 50 TXL 19
0.8 50
10A 50 50 50
15392709
SHIFT_DIM MD_RTN 40M GTMXD SLD
A6 A2 A3 A5 A4 A1 A7 B7 B6 B4
A6 A2 A3 A5 A4 A1 A7 B7 B6 B4 40F GTMXD SLD
8. IP 553. IP 553. IP 15392711
GRA BLU LT BLU LT
0.5 TXL
50
7 0.8 TXL
50
19 TXL
0.8 50 19
SA553
553. IP 1940. IP 598. IP 1373. IP 1378. IP 776. IP 2654. IP 1371. IP 772. IP 771. IP
BLU LT ORN GRA GRN DK BLU DK WHT TAN GRN LT YEL BLK/WHT
0.8 TXL
50
19 TXL
0.8 50 19 0.8 TXL
50
19 TXL
0.8 50 19 0.8 TXL
50
19 TXL
0.8 50 19 0.8 TXL
50
19 TXL
0.8 50 19 0.8 TXL
50
19 0.8 TXL
50
19
5 2 1 3 9 7 14 13 12 11 10
DIM B POWER V BAT 5 VDC MODE DISPLAY SHIFT SHIFT SHIFT SHIFT SHIFT Electr Shift Sel
GND (WAKE UP) PARITY DATA DATA DATA DATA md_shift_sel 004
BIT BIT 8 BIT 4 BIT 2 BIT 1 UPC FNA
DIM NO
ELECTRONIC SHIFT SELECTOR
GND CONNECT DIM A
15383243
8 6 4
PAGE
D-204
Automatic Transmission — TCM MD Trans (LG4-’04i) 7.8L-Diesel/Duramax
J1939
Allison Md Trans J1939
TURBINE SPEED SENSOR md_trans 004 Page 8A-57A - 4
SOL B SOL E SOL A SOL D SOL J SOL C SOL G PRESS SW
UPC FNA
1992. ENG 1525. ENG 2879. ENG 898. ENG 1226. ENG 1984. ENG 1983. ENG
PPL RED YEL/BLK PPL RED BLU LT ORN 2361 MD_J+
TXL 19
0.8 50 TXL 19
0.8 50 0.8 TXL 19 TXL 19
0.8 50 0.8 TXL 19 0.8 TXL 19 0.8 TXL 19
50 50 50 50
1526. ENG 2527. ENG 1991. ENG 1527. ENG 2880 . ENG 2471. ENG
WHT ORN/WHT ORN GRN LT WHT PPL
0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19
J3-2 J3-20 J3-6 J3-1 J3-4 J3-21 J3-8 J3-17 J3-5 J3-7 J3-12 J3-13 J3-31 J3-15 J1-13 J1-29 J1-12
B,E SOL B SOL E SOL A,D,J SOL A SOL D SOL J SOL C,G SOL C SOL G SOL C3 PRESS TRANS TURSS TURSS HI LO SHIELD
SUPPLY LO LO SUPPLY LO LO LO SUPPLY LO LO SWITCH ID LO HI
J1939
MD TCM (WTEC)
SERVICE
ABS IGN TBD NEUTRAL REVERSE SERVICE TRANS TRANS REP CHECK
ACTIVE SENSE SENSOR START WARNING FILTER SOON TOSS HI TRANS GND GND
J2-27 J1-4 J1-X2 J2-6 J2-4 J1-X1 J1-18 J2-20 J1-31 J2-32 J2-17
POWER DIST POWER DIST
10A Ip1 - Start 1479. ENG 1524. ENG 15A Ip1 - Turn/Backup
Page 8A-10B -6 YEL GRA Page 8A-10B - 6
19
2655. ENG 0.8 TXL
50 0.8 TXL
50
19
1234. ENG
YEL 806 N_START_P 139 BU_MD_P GRA
TXL 19
0.8 50 TXL 19
0.8 50
L12 J12 F11 H11
J10 L10 H9 F9
15A
CHECK_T
PAGE
D-205
Automatic Transmission — TCM MD Trans (LG4-’04i) 7.8L-Diesel/Duramax
04 560 000 JG Beta - Initial Creation 02JA02 001
04i 560 1223 JG LG4 - Fuse Rating Update 26AU02 001
SPEED SENSOR Eng Speed Snsr (Tiss) SPEED SENSOR Trans Output Spd Snsr
TRANS INPUT tiss 003 TRANS OUTPUT toss 003
UPC FNA UPC FNA
LO TISS HI LO TOSS HI
15336024 15336024
2 1 2 1
1922 1708-
1921 1708+
PAGE
D-206
Automatic Transmission — TCM MD Trans (LG5) 7.2L-Diesel/CAT
POWER DIST POWER DIST
Ip1 - Trans Uh - Pcm B Transmission Optional Connector
Page 8A- 10C - 7 Page 8A- 10C - 7
C K J B A D E H ENG SUMP TEMP OIL LEVEL
F 10F MP150 SLD
SOL F
SENSOR
10A 10A 12065425
J2-26 J2-16 J2-1 J2-13 J2-22 J2-31 J2-30 J2-2 J2-12 J2-19 J3-25 J2-11 J3-27 J3-26 J3-9 J3-3 J3-22
IGN0 BATT BATT PTO PTO DIGITAL AUTO RANGE AUX SUMP ANALOG RANGE SUMP TEMP OIL LVL SIGNAL F SOL F SOL
ENABLE ENGAGE GND NEUTRAL INDICATOR HOLD TEMP GND INHIBIT SIGNAL SIGNAL POWER SUPPLY LO
(INPUT) (OUTPUT)
MD TCM (WTEC)
SHIFT SHIFT SHIFT SHIFT SHIFT SHIFT SHIFT
TCM SELECTOR SELECTOR PARITY DATA DATA DATA DATA
RTN BATT 5 VDC MODE DISPLAY BIT BIT 8 BIT 4 BIT 2 BIT 1
POWER DIST DTC J1-32 J1-16 J1-3 J1-10 J1-14 J1-9 J1-8 J1-7 J1-6 J1-5
Ip1 - Illum Oem Use
Page 8A- 10C -7 Page 8A-55B - 1
553. 1940. 598. 1373. 1378. 776. 2654. 1371. 772. 771.
BLU LT ORN GRA GRN DK BLU DK WHT TAN GRN LT YEL BLK/WHT
TXL 19 TXL 19
10A 0.8 50 0.8 50 0.8 TXL
50
19 TXL
0.8 50 19 TXL
0.8 50 19 TXL
0.8 50 19 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19
ENG ENG ENG ENG ENG ENG ENG ENG ENG ENG
15392709
SHIFT_DIM MD_RTN 40M GTMXD SLD
A6 A2 A3 A5 A4 A1 A7 B7 B6 B4 ENG
IP
A6 A2 A3 A5 A4 A1 A7 B7 B6 B4 40F GTMXD SLD
8. 553. 553. 15392711
GRA BLU LT BLU LT
0.5 TXL
50
7 0.8 TXL
50
19 0.8 TXL
50
19
IP IP IP
SA553
553. 1940. 598. 1373. 1378. 776. 2654. 1371. 772. 771.
BLU LT ORN GRA GRN DK BLU DK WHT TAN GRN LT YEL BLK/WHT
0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19
IP IP IP IP IP IP IP IP IP IP
5 2 1 3 9 7 14 13 12 11 10
DIM B POWER V BAT 5 VDC MODE DISPLAY SHIFT SHIFT SHIFT SHIFT SHIFT Electr Shift Sel
GND (WAKE UP) PARITY DATA DATA DATA DATA md_shift_sel 004
BIT BIT 8 BIT 4 BIT 2 BIT 1 UPC FNA
DIM NO
ELECTRONIC SHIFT SELECTOR
GND CONNECT DIM A
15383243
8 6 4
PAGE
D-207
Automatic Transmission — TCM MD Trans (LG5) 7.2L-Diesel/CAT
J1939
Allison Md Trans J1939
TURBINE SPEED SENSOR md_trans 004 Page 8A-57A - 4
SOL B SOL E SOL A SOL D SOL J SOL C SOL G PRESS SW
UPC FNA
J3-2 J3-20 J3-6 J3-1 J3-4 J3-21 J3-8 J3-17 J3-5 J3-7 J3-12 J3-13 J3-31 J3-15 J1-13 J1-29 J1-12
B,E SOL B SOL E SOL A,D,J SOL A SOL D SOL J SOL C,G SOL C SOL G SOL C3 PRESS TRANS TURSS TURSS HI LO SHIELD
SUPPLY LO LO SUPPLY LO LO LO SUPPLY LO LO SWITCH ID LO HI
J1939
MD TCM (WTEC)
SERVICE
ABS IGN TBD NEUTRAL REVERSE SERVICE TRANS TRANS REP CHECK
ACTIVE SENSE SENSOR START WARNING FILTER SOON TOSS HI TRANS GND GND
J2-27 J1-4 J1-X2 J2-6 J2-4 J1-X1 J1-18 J2-20 J1-31 J2-32 J2-17
POWER DIST POWER DIST
Ip1 - Start Ip1 - Turn/Backup
Page 8A- 10C - 6 Page 8A- 10C - 6
2655. 1234. 351.
YEL 1479. 1524. GRA BLK/WHT
0.8 TXL
50
19 10A YEL GRA 15A 0.8 TXL
50
19
0.8 TXL
50
19
ENG 19 ENG ENG
0.8 TXL
50 0.8 TXL
50
19
ENG ENG
806 N_START_P 139 BU_MD_P
15392709
40M GTMXD SLD 15392709
ENG B5 40M GTMXD SLD
IP L12 J12 F11 H11 B9 ENG
40F GTMXD SLD B5 IP
15392711 B9 40F GTMXD SLD
Uh - Neutral Start Rly Uh - Reverse Rly
15392711
560_fsblk_1433 001 30 86 86 30 560_fsblk_24 001
2655. UPC FNA FNA UPC
Neutral Start Reverse 2221 REP_TOSS_MD
YEL
0.5 TXL
50
7
IP 12088567 12088567
87 85 85 87
12146281 12146281 ENGINE CNTLS
Ecu
J10 L10 H9 F9 Page 8A- 20C-2 1234.
GRA
TXL 7
0.5 50
IP
POWER DIST TELL TALE
Uh - Eng 3 Ttm - Check Trans
MD_CL2 351 MD_G TCM1_G
Page 8A-10C - 8 Page 8A-86A - 1
1433 START_C_RLY 250 N_START_G 24 BU_MD
15A
DTC CHECK_T
GND DIST GND DIST
539 REV_P
Gnd Zone #3A Gnd Zone #3A
Ignition Sense STARTING & CHARGING GND DIST EXTERIOR LIGHTING
Page 8A-55B - 1 Starter Rly Gnd Zone #2C Back Up Lamps Page 8A- 14C - 10 Page 8A- 14C - 10
Page 8A- 30C - 1 Page 8A-14C - 2 Page 8A- 110A - 6
OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 9:11:20 am ORGANIZATION
MD Trans (LG5)
2003 M. D. C Series 03 X &MWF&LG5 h22027c 006 Pilot B 2003 Medium Duty C Series
Panel Set: 2 schematic sheet1 49 $IVEDWORK/h22027c__006 Thursday, July 19, 2001 Panel Set: 2
PAGE
D-208
Automatic Transmission — TCM MD Trans (LG5) 7.2L-Diesel/CAT
03 560 000 TY PILOT - INITIAL CREATION 25AU00 001
03 560 760 LR Remove 420 & 2657 Signals to TCM 25AU00 001
03 560 1055 LR PTO Update 18JL01 001
SPEED SENSOR Eng Speed Snsr (Tiss) SPEED SENSOR Trans Output Spd Snsr
TRANS INPUT tiss 003 TRANS OUTPUT toss 003
UPC FNA UPC FNA
LO TISS HI LO TOSS HI
15336024 15336024
2 1 2 1
401. 400.
1231. 1230. PPL YEL
BLU DK/WHT RED/BLK 0.8 TXL
50
19 0.8 TXL
50
19
1922 1708-
1921 1708+
PAGE
D-209
Exhaust Brake/Restrictor (Diesel) — (LLY) 6.6L-Duramax — (LG4) 7.8L-Duramax — (LG5) 7.2L CAT
04 560 000 JG Beta - Initial Creation 02JA02 001
POWER DIST POWER DIST 04 560 1106 JG 900 Circuit Number Updates 08FE02 001
Uh - Eng1 Uh - Eng2
Page 8A-10D -8 Page 8A- 10B/C - 6
10A 15A
&LLY
239. EXH_BRK INTERIOR LIGHTING ENGINE CNTLS
PNK Headlamp Illum Ecu/Pcm
0.8 TXL
50
19
Page 8A- 114A -1 Page 8A- 20B/C/D - 8
&LG5/LG4
1962. EXH_BRK
BLK/WHT
0.8 TXL
50
19
LLY LG4/LG5
2509 EXH_BRK_LP 2081 EXH_BRK
15326640
6M GT280 SLD
E
E 6F GT280 SLD
15326636 2657. EXH_BRK
BLK
0.8 TXL
50
19
A
GND GND GND
Exht Brake/Rstr Solenoid 12177195
exht_brk_sol 002 BRAKES GND DIST
UPC FNA
B F A
EBC - ABS Active Gnd Zone #3B
15300027 Page 8A- 44B/C - 3 Page 8A- 14B/C - 11
B
TELL TALE GND DIST GND DIST GND DIST/CAT ENG CNTLS
Ttm - Exhaust Gnd Zone #2B/C Gnd Zone #7A Gnd Zone #7A/Ecu
Page 8A- 86A - 1 Page 8A- 14A/B/C - 2 2656 EXH_REQ Page 8A- 14A/B/C - 9 Page 8A-14A/B-3 , 20C-9
RPO LEGEND
K40 - EXHAUST BRAKE LLY - DURAMAX 6600 DIESEL ENG LG4 - DURAMAX 7800 DIESEL ENG
NPE - EXHAUST RESTRICTOR LG5 - CAT 7.2L L6 DIESEL ENG JVA - ABS DELETE
PAGE
D-210
Starting & Charging — (LG4-’04i) 7.8L-Diesel/Duramax
POWER DIST POWER DIST POWER DIST POWER DIST
10A Ip1 - Start 10A Ip1 - Start Ip1 - Start Maxi - Ign1
CRANK_B_P CRANK2_P
10A 40A
12
B
Nsbu - Start Sw A7 A9
NSBU SWITCH
TBD PAGE 8A- 1433. Uh - Starter Rly
NSBU/REVERSE 27A-3 GRN DK
START 030-1 86 30
0.5
Starter Rly
1 30M GTMXD
B9 12193604
B9 85 87
30F GTMXD
BATTERIES
Battery Positive
B9 B7
1433.
GRN DK 6.
PPL
0.5
5.0
START
30F GTMXD SLD
B2
A
Start Ring Term 1
B2 30M GTMXD SLD
B
447 ECU_START
1433. 1433.
M5
GRN DK GRN DK
0.8 0.8
START
S_CASE
M
B_CASE
ECU_CRANK
STARTER_G
GND DIST
RPO LEGEND Case Gnd
ENGINE CNTLS
MX4/MTW - FAM3 LCT AUTO TRANS Ecu
MWW/MWX - MANUAL TRANS
PAGE
D-211
Starting & Charging — (LG4-’04i) 7.8L-Diesel/Duramax
04i 560 000 JG Beta - Initial Creation 06MR02
2. 2.
RED RED
1.0 19.0
SF2 SC2
NOTE:
Optional Generators:
A
Gen Ring Term
STATOR LAMP
AC SENSE DRIVER
TELLTALE
Ttm - Battery
G
3~
CASE C B
25.
A Start Ring Term 3 BRN
0.5
B
30F GTMXD SLD
M10 B8
B8 30M GTMXD SLD
GEN_G
START 25.
GND DIST BRN
(Page 1) Case Gnd 0.8
23 F_TERM_MON
ENG CNTLS
Ecu
PAGE
D-212
Starting & Charging — (LLY) 6.6L-Diesel/Duramax
POWER DIST POWER DIST POWER DIST
10A Ip1 - Start 10A Ip1 - Start 40A Maxi - Ign1
Page 8A-10D - 6 Page 8A-10D - 6 Page 8A-10D - 2
242. IP
RED
5.0 TXL
50
19
POWER DIST
Ip1 - Start 15355480
&MWW/MWX 30F GTMXD SLD
806. IP Page 8A-10D - 6 A3
PPL
0.5 TXL
50
7 A3 30M GTMXD SLD
10A 15450272
15304908
30F GTMXD
B12
806 STARTRLY2_P
B12 30M GTMXD
15326762
&M74/MTX &MWW/MWX
806. ENG 806. XBDY
PPL PPL
0.8 TXL
50
19 0.5 TXL
50
7
242. ENG
RED
A TXL 19
5.0 50
Man Cltch Sw Btm Of Trvl
14094368 002 A7 A9
7B1B 0430A
12 12033711 Uh - Starter Rly
86 30 560_fsblk_6 004
Nsbu - Start Sw B UPC FNA
Starter Rly
PAGE 8A- nsbu_start 002 &MWW/MWX
27A-3 7A 9115A
1433. XBDY
030-1 GRN DK 12193604
0.5 TXL
50
7
15411266 85 87
15326762 12146281
1 30M GTMXD BATTERIES
B9 B9 B7 Battery Positive
B9 Page 8A- 39D/F - 1
30F GTMXD 6. ENG
15304908 PPL
5.0 TXL
50
19
&MWW/MWX
1433. IP A
GRN DK Start Ring Term 1 START
0.5 TXL
50
7
str_b_term 002
FNA UPC
15355480 12103517 B START
B2
30F GTMXD SLD M5 S B (Page 2)
B_CASE
STARTER_G
RPO LEGEND
ENGINE CNTLS ENGINE CNTLS GND DIST
Pcm Pcm Case Gnd M74/MTX - FAM 2 LCT AUTO TRANS
Page 8A-20D - 2 Page 8A-20D - 2 Page 8A- 14A - 9 MWW/MWX - MANUAL TRANS
PAGE
D-213
Starting & Charging — (LLY) 6.6L-Diesel/Duramax
SENSE
(Page 3)
GEN_1
(Page 3)
GEN_2
(Page 3)
A Iso Term Jct 3 A Iso Term Jct 2 A Start Ring Term 3 A Start Ring Term 3 A Start Ring Term 3
12146745 002 12146745 002 12103508 003 12160991 002 12146469 003
UPC FNA B
B UPC FNA B UPC FNA B UPC FNA B UPC FNA
12146745 12146745 12103508 12160991 12146469
M10 M10 M8 M8 M8
ISO_POST
VNF
START
BATTERIES (Page 1)
Isolator Post
Page 8A- 35D -2
PAGE
D-214
Starting & Charging — (LLY) 6.6L-Diesel/Duramax
04i 560 000 JG Beta - Initial Creation 06MR02 001
SENSE SF2
2
(Page 2)
GEN_1 GEN_2
2 2
(Page 2) (Page 2)
&K65
2. ENG 2. ENG
RED RED
1.0 TXL
50
19 1.0 TXL
50
19
G G
3~ 3~
25. ENG
NOTE: &K65
2524. ENG
BRN Optional Generators: BRN
TXL 19
0.8 50 0.8 TXL 19
50
PAGE
D-215
Cruise Control — (L18) 8.1L-Gas/NAPT — (LLY) 6.6L-Diesel/Duramax
03 560 000 TY PILOT B - INITIAL CREATION 27NO00 001
03 560 818 JG REPLACED CBs WITH MINI-FUSES. 27NO00 001
POWER DIST
Uh - Eng 4
Page 8A- 10A/D - 8
10A
639 CRUISE_P
A13
SET/COAST
NEUTRAL
RESUME/ACCEL
ON
OFF
040-1
SIR 047-2
WIPER 091-1
ON/OFF
BEAMSW 100-1
TRNHZ 110-1
KEYMNDR 114-3
CRUISE ENABLE
12077822
SA84 SA87
PAGE
D-216
Cruise Control — (LG4-’04i) 7.8L-Diesel/Duramax
04 560 000 JG BETA - INITIAL CREATION 26AU01
POWER DIST
Uh - Eng4
10A
639 CRUISE_P
A13
STEERING COLUMN
26062266 PAGE 8A-
IGNSW 010-1
CRUISE 034-1
HORN 040-1
SET/COAST
NEUTRAL
RESUME/ACCEL
ON
OFF
SIR 047-2
WIPER 091-1
ON/OFF
BEAMSW 100-1
TRNHZ 110-1
KEYMNDR 114-3
CRUISE ENABLE
-100 -100
B B
84. 84. 87. 87.
BLU DK BLU DK GRA/BLK GRA/BLK
0.8 0.8 0.8 0.8
SA84 SA87
PAGE
D-217
Batteries — (LG4-’04i) 7.8L-Diesel/Duramax
2653.
BLK
A 50.0
Pos Term 1
A B
Pos Term 3
B
2653. 2653. A
BLK BLK Bat Jct1 Term
62.0 62.0
B
Pos Term 2
A Start Ring Term 2 &TNR/TPL
A B
JCT1
B
START
A M6
- - -
Bat Jct3 Term
NEG NEG NEG
Bat Jct2 Term
STARTING B B
Starter (Generator)
&TNR/TPL A M10 A M10 2.
RED
2.0
SE2
1. 1.
RED RED
19.0 32.0
Neg Term 1 2. 2.
B RED RED
NOTE: 5.0 2.0
Optional Batteries: A
A Uh Ring Term 30M GTMXD SLD
D2 SB2
15761789 - TNN/TNR B
D2 30F GTMXD SLD
15761790 - TNL/TPL
50. M6
BLK 2. 2.
62.0 RED RED
5.0 5.0
RPO LEGEND
TNN/TNL - DUAL BATTERIES TOP POST
TNR/TPL - TRIPLE BATTERIES TOP POST
JE3 - HYDRAULIC BRAKES
HYDROMAX - HYDROMAX
PAGE
D-218
Batteries — (LLY) 6.6L-Diesel/Duramax
A
Pos Term 3
12004781 001 B
ISO_AUX
FNA UPC
2 12004781
(Page 2)
2. BAT_HARN
RED
A A 50.0 SGX
50
299
Iso Pos Term A Pos Term 1
iso_bat1_term 001 12004796 001
Iso Pos Term P B
B UPC FNA UPC FNA
12004797 001 12176402 12004796
FNA UPC
12004796 12176400 12176402 A
ISO_PRIME 2. BAT_HARN
RED Bat Jct1 Term
&TNR A 2 62.0 CPE 266 12103010 001
B (Page 2) 50
B UPC FNA
Pos Term 2 12103010
12176401 001
Isolator No Isolator No Isolator Isolator UPC FNA
A JCT1
B 12176401
POS POS POS
Batt Pos Jct Post
15355512 001
+
Prim Batt 3 (-VNF) +
Prim Batt 2 +
Prim Batt 1 UPC FNA
Aux Batt (&VNF) battery 003 battery 003 JCT2
12A 0050A 12A 0050A Uh2 Ring Term
battery 003 12146366 002
12A 0050A
B UPC FNA
12146366
A M6
- - -
Bat Jct3 Term
12146362 002 Bat Jct2 Term
NEG NEG NEG
B B 12146360 002
UPC FNA UPC FNA
12004796 12176400 12146362 12146360 =&LLY =&LLY
A M10 A 2. ENG 2. ENG
M10 RED RED
&TNR#&TNN&VNF
2.0 FUSELINK 19 FUSELINK 37
8.0 50
50
12004796 12176400
=&LLY =&LLY SE2 SB2
1. IP 1. ENG
2. BAT_HARN RED RED
19.0 STX 113 32.0 SGX 192
RED
62.0 CPE 266 NOTE: 50 50 =&LLY
2. ENG
=&LLY
2. ENG
50 Neg Term 1 RED RED
Optional Batteries: 12084825 001 5.0 TXL 19 STX 113
19.0 50
B 50
UPC FNA
A Start Ring Term 2 15761789 - TNN/TNR 12084825 A 15450272
A Uh Ring Term 30M GTMXD SLD
15358800 002 12146425 001 D2
UPC FNA UPC FNA
B B D2 30F GTMXD SLD
15358800 12146425 15355480
M8 50. BAT_HARN
M6 =&JE3&HYDROMAX
BLK 2. R_CHASSIS
RED
62.0 CPE
50
266
5.0 TXL
50
19
RPO LEGEND
TNN - DUAL BATT TYPE 1150 1250CCA
TNR - TRIPLE BATTERIES
STARTING GND DIST POWER DIST POWER DIST HYDRO BRAKES LB7 ENG CNTLS
TNN&VNF - DUAL BATT TYPE 1150 1250CCA WITH ISOLATED AUXILLARY BATTERY
Starter (Generator) Gnd Zone #B Maxi - Pwr Bus Uh - Pwr Bus Hydro Rly Glow Plug Cntrl
B3D - SCHOOL BUS
Page 8A-30D - 1 JE3 - HYDRAULIC BRAKES Page 8A- 14A - 7 Page 8A-10D - 2 Page 8A-10D - 3 Page 8A- 44B - 2 Page 8A-20D -10
HYDROMAX - HYDROMAX
PAGE
D-219
Batteries — (LLY) 6.6L-Diesel/Duramax
03 560 000 TY PILOT B - INITIAL CREATION 27NO00 001
POWER DIST 03 560 981 JG Add Family 2 School Bus Content 03AP01 001
15A Ip1 - Aux Wire Rly 03 560 1142 JG Battery Cable Updates 30NO01 001
Page 8A- 10D - 6 03 560 000 JG Production - Split from h22030 22FE02 001
03 560 1228 JG Added RPO ANC 07MY02 001
BAT_ISO_P
=&LLY
641. IP CHARGING
BRN Generators
1.0 TXL
50
19
Page 8A- 30D - 2
15355480
30F GTMXD SLD
C10
C10 30M GTMXD SLD ISO_POST
15450272
Isolator Jct Post
=&LLY&VNF jct_post 001
641. ENG
POST
BRN FNA UPC
TXL
1.0 50 19
15326678
A 2M GT280 SLD Iso Term Jct 1
B 12146744 001
A UPC FNA
2F GT280 SLD
15326679 12146744
A M10
=&VNF
641. ISOLATOR
=&VNF
BRN 2653. ISOLATOR
1.0 TXL
50
19
BLK
SGX 192
32.0 50
ABAT PBAT
SG2 SD2
=&VNF =&VNF
2. ISOLATOR 2. ISOLATOR
RED RED
8.0 FUSELINK 37 8.0 FUSELINK 37
50 50
SJ2 SH2
=&VNF =&VNF
2. ISOLATOR 2 . ISOLATOR
RED RED
19.0 STX
50
113 19.0 STX
50
113
ISO_AUX ISO_PRIME
(Page 1) (Page 1)
PAGE
D-220
Batteries Bus — (LLY) 6.6L-Diesel/Duramax
03 560 000 TY PILOT B - INITIAL CREATION 27NO00 001
03 560 981 JG Add Family 2 School Bus Content 03AP01 001
03 560 1142 JG Battery Cable Updates 30NO01 001
03 560 000 JG Production - Split from h22030 22FE02 001
03 560 1228 JG Added RPO ANC 07MY02 001
A
Pos Term 3
12004781 001 B
1. BATPOS
RED FNA UPC
50.0 SGX
50
299 12004781 A Pos Term 1
&TNN
12176402 001
Pos Term 4 B UPC FNA
12176400 001 12176402
UPC FNA
12004796 12176400
A 12176400 1. BATPOS
Bat Jct1 Term RED
&TNR 62.0 CPE 266
12103010 001 A 50
B UPC FNA
B
12103010 Pos Term 2
12176401 001
UPC FNA
JCT1 &TNR
A
B 12176401
Batt Pos Jct Post POS POS POS
15355512 001
UPC FNA +
Prim Batt 3 +
Prim Batt 2 +
Prim Batt 1
JCT2 battery 003 battery 003 battery 003
12A 0050A 12A 0050A 12A 0050A
Uh2 Ring Term
12146366 002
B UPC FNA
12146366
A M6 - - -
RPO LEGEND
TNN - DUAL BATT TYPE 1150 1250CCA
TNR - TRIPLE BATTERIES GND DIST SCHOOLBUS UPFIT STARTING
POWER DIST POWER DIST B3D - SCHOOL BUS Gnd Zone #B School Bus Fuse Starter (Generator)
HYDRO BRAKES LB7 ENG CNTLS
Maxi - Pwr Bus Uh - Pwr Bus JE3 - HYDRAULIC BRAKES Page 8A- 14A - 7 Page 8A-119E - 1 Page 8A-30D - 1
Hydro Rly Glow Plug Cntrl
Page 8A-10D - 2 Page 8A-10D - 3 Page 8A- 44B -2 Page 8A-20D - 10 HYDROMAX - HYDROMAX
PAGE
D-221
2-Speed Axle — (L18) 8.1L-Gas/NAPT — (LG4-’04i) 7.8L-Diesel/Duramax
ENG CNTLS POWER DIST
Pcm/Ecu Ip1 - Axle/4wd
Page 8A- 20A-12 , 20B-8 Page 8A- 10A/B - 8
20A
=&L18&HPZ&MX4/MTW
1467. ENG
GRA/BLK =&LG4&HPZ&MWF/MX4/MTW 1467 2SP_AXLE 241 2SP_RLY_P
1467. ENG
0.8 TXL 19
GRA/BLK &HPZ&MWF/MX4/MTW
50
TXL 19
0.8 50
SA1467 SC241
15450272 15392709
30M GTMXD SLD 40M GTMXD SLD
C1 B12
C1 30F GTMXD SLD
B12 40F GTMXD SLD &HPZ&MWW/MWX &HPZ/HR1/HR2
&HPZ
241. 2SPD 241. 2SPD
&HPZ
GRA/BLK GRA/BLK
0.5 TXL
50
7 0.5 TXL
50
7
1467. ENG
&HPZ&MWW/MWX
GRA/BLK 86 30
15450272
0.8 TXL
50
19
30M GTMXD SLD
B8 2 Speed Axle Rly
12193601 002
B8 30F GTMXD SLD UPC FNA
15326762 15326640
30M GTMXD 6M GT280 SLD 15355480 12110539
B14 D
85 87 87A
B14 30F GTMXD D 6F GT280 SLD
INTERIOR LIGHTING 15304908 15326636
Sw Illum
&HPZ&MWF/MX4/MTW
Page 8A- 114A - 1 1467. IP_EXTN &HPZ&MWW/MWX
GRA/BLK 1467. M_TRANS &JE3&HPZ/HR1/HR2 &JE4&HPZ/HR1/HR2&JVA &JE4&HPZ/HR1/HR2-JVA
GRA/BLK 1467. R_CHASSIS 1467. R_CHASSIS 1467. R_CHASSIS
0.5 TXL
50
7
TXL 19 GRA/BLK GRA/BLK GRA/BLK 1469. 2SPD
&HPZ
0.8 50
0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19
BLU LT
SB1467 2.0 TXL
50
19
&HR1/HR2 &HPZ
GND LED GND DYN BRAKE
12177194 15326636
6F GT280 SLD
B D A F
F 12020737
6M GT280 SLD
POWER DIST 15326640 &HPZ
750 2SP_LP_G 750 2SP_SW1_G 1467. 2SPD
Uh - Eng 1 GRA/BLK B
Page 8A-10A/B - 8 &HPZ&MWW/MWX 0.8 TXL 19
250. ENG 50
BLK 350 2SP_MTR_G
15326762
GRA/BLK
&HPZ&MWF/MX4/MTW 30M GTMXD 2SP_SW_G 0.8 TXL
50
19
239. IP_EXTN B15
PNK RPO LEGEND
0.5 TXL 7 B15 AIR L18 - GMPT 8.1L V8 GAS ENG
50 30F GTMXD
15304908 MX4/MTW - FAM 3 LCT LC8 - DURAMAX 7200 DIESEL ENG
(Page 2)
MWF - MD AUTO TRANS LG4 - DURAMAX 7800 DIESEL ENG
GND DIST MWW/MWX - MANUAL TRANS HR1 - AIR 2 SPD AXLE WITH AUTO TRANS
Gnd Zone #2B JE3 - HYDRAULIC BRAKES HR2 - AIR 2 SPD AXLE WITH MANUAL TRANS
Page 8A-14A/B - 2 JE4 - AIR BRAKES HPZ - ELECTRONIC 2 SPEED AXLE
PAGE
D-222
2-Speed Axle — (L18) 8.1L-Gas/NAPT — (LG4-’04i) 7.8L-Diesel/Duramax
04 560 000 JG Beta - Initial Creation 02JA02 001
04 560 1106 JG 900 Circuit Number Updates 08FE02 001
04 560 1228 JG Add ABS delete option 03MY02 001
AIR
1467
(Page 1)
C
2 Spd Axle PSI Sw
OPEN = LOW 15679434 001
CLOSES ABOVE 5 PSI 4A1 3099A
12065402
D
&HR1/HR2
250. 2SPD
BLK
TXL 19
0.8 50
12129600
4M MP280 SLD
D
D 4F MP280 SLD
12129565
&JE3&HR1/HR2 &JE4&HR1/HR2-JVA
250. R_ABS 250. R_ABS
BLK BLK
TXL 19
0.8 50 0.8 TXL 19
50
15326654 15326908
8F GT280 SLD 16F GT280 SLD
F F
F 8M GT280 SLD F 16M GT280 SLD
15326655 15326667
&JE3&HR1/HR2 &JE4&HR1/HR2&JVA &JE4&HR1/HR2-JVA
250. R_CHASSIS 250. R_CHASSIS 250. R_CHASSIS
BLK BLK BLK
TXL
0.8 50 19 0.8 TXL 19 TXL
0.8 50 19
50
15355480
30F GTMXD SLD
C10
C10 30M GTMXD SLD
15450272
250 2SP_PSI_G
PAGE
D-223
Serial Data — Diagnostic Tool Connector-’03-’04
1 2 3 4 5 6 7 8 &JE4 &JE4
1922. 1921.
16f M/P 150 Data Link Conn. WHT/BLK TAN/BLK
12110250 008 0.5 TXL
50
7 0.5 TXL
50
7
IP IP
UPC FNA
POWER DIST
Ip1 - Pwr Post
Page 8A-10A/B/C/D - 8
=&LG5#&JE4#&MWF =&LG5#&JE4#&MWF
Family 2 1922. 1921.
20A has Fuse WHT/BLK TAN/BLK
0.5 TXL
50
7 0.5 TXL
50
7
IP IP
840 DLC_P
DLC+
(Page 1)
RPO LEGEND
LG5 - CAT 7.2L L6 DIESEL ENGINE
MWF - MD AUTO TRANS
JE4 - AIR BRAKES
PAGE
D-224
Serial Data — Diagnostic Tool Connector-’03-’04
03 560 000 TY PILOT B - INITIAL CREATION 27NO00 001
MD TRANSMISSION MD TRANSMISSION CAT ENGINE CNTLS 03 560 000 TY ADDED FAM2 NOTE. 27NO00 001
J1708- J1708+ Ecu 03 560 873 JG Graphical Pinout Update on DLC 07FE01 001
Page 8A- 27C - 3 Page 8A-27C - 3 Page 8A-20C -2 03 560 1056 LR REMOVE LC8 18JL01 001
CAT ENGINE CNTLS
Ecu
Page 8A-20C - 2
15392709
15392709 40M GTMXD SLD
B4 A4 ENG
40M GTMXD SLD
C2 B2 ENG IP
IP
B4 A4 40F GTMXD SLD
C2 15392711
B2 40F GTMXD SLD
15392711
&LG4
1922.
&LG5
1922. WHT/BLK
7
WHT/BLK 0.5 TXL
50 1921.
&LG4
TXL 7
0.5 50 &LG5 IP
1921. TAN/BLK
IP 7
TAN/BLK 0.5 TXL
50
TXL 7
0.5 50 IP
IP
CAT_MD-
CAT_MD-
RPO LEGEND (Page 1)
(Page 1)
LC8 - DURAMAX 7200 DIESEL ENG
CAT_MD+
LG4 - DURAMAX 7800 DIESEL ENG
CAT_MD+
LG5 - CAT 7.2L L6 DIESEL ENGINE (Page 1)
MWF - MD AUTO TRANS (Page 1)
PAGE
D-225
Serial Data — J1939 — (L18) 8.1L-Gas/NAPT — (LG4-’04i) 7.8L-Diesel/Duramax — (LG5) 7.2L CAT
DTC-
2362
(Page 1)
V8_IP_ENG- V8_IP_ENG+
DTC-
(Page 3) (Page 3)
(Page 1)
SDG- SDG+
2362. 2361.
GRN DK (Page 2) YEL (Page 2)
0.5 0.5
2362. 2361.
GRN DK YEL
0.5 0.5
2362. 2361.
GRN DK YEL
0.8 0.8
SB2362 SB2361
B A
RPO LEGEND
DTC_J- DTC_J+ JE3- HYDRAULIC BRAKES
JE4 - AIR BRAKES
L18 - GMPT 8.1L V8 GAS ENGINE
LG5 - CAT 7.2L L6 DIESEL ENG
MWF - MD AUTO TRANS
DTC DTC M74 - LCT 1000 AUTO TRANS (FAM 2)
Dtc Dtc MX4 - LCT 2000 AUTO TRANS (FAM 3)
MTX - LCT 2200 AUTO TRANS (FAM 2)
MTW - LCT 2400 AUTO TRANS (FAM 3)
MWW/MWX - MANUAL TRANS
FAM3 - FAMILY 3
PAGE
D-226
Serial Data — J1939 — (L18) 8.1L-Gas/NAPT — (LG4-’04i) 7.8L-Diesel/Duramax — (LG5) 7.2L CAT
SDG+
2361
(Page 1)
SDG-
2362
(Page 1)
C_IP_ENG- C_IP_ENG+
(Page 3) (Page 3)
V8_IP_ENG- V8_IP_ENG+
2362. 2361.
GRN DK (Page 3) YEL (Page 3)
0.5 0.5
L6_IP_ENG- L6_IP_ENG+
2362. 2361.
GRN DK (Page 3) YEL (Page 3)
0.5 0.5
2362. 2361.
GRN DK YEL
0.5 0.5
SD2362 SD2361
2362. 2361.
GRN DK YEL
0.5 0.5
SDG_J- SDG_J+
RPO LEGEND
L18 - GMPT 8.1L V8 GAS ENGINE SDG SDG
LG4 - DURAMAX 7800 DIESEL ENG Sdg Sdg
LG5 - CAT 7.2L L6 DIESEL ENG
JE4 - AIR BRAKES
MWF - MD AUTO TRANS
PAGE
D-227
Serial Data — J1939 — (L18) 8.1L-Gas/NAPT — (LG4-’04i) 7.8L-Diesel/Duramax — (LG5) 7.2L CAT
RPO LEGEND
V8_IP_ENG+
LG4 - DURAMAX 7800 DIESEL ENG FAM3 - FAMILY 3
2361 LG5 - CAT 7.2L L6 DIESEL ENG M74/MTX - FAM 2 LCT
(Page 2) L6_IP_ENG+
MWW/MWX - MANUAL TRANS MX4/MTW - FAM 3 LCT
2361 L18 - GMPT 8.1L V8 GAS ENGINE MWF - MD AUTO TRANS
V8_IP_ENG- (Page 2)
2362
(Page 2) L6_IP_ENG-
C_IP_ENG+
2362
(Page 2) 2361
(Page 2)
C_IP_ENG-
2362
(Page 2)
TCM+
(Page 4)
2361.
YEL
0.8
BRAKE+
24F GTMXD SLD
C7 C6 (Page 5)
TCM-
(Page 4)
2362.
GRN DK
0.8
BRAKE-
(Page 5)
ECU+ ECU+
2362. 2362.
GRN DK GRN DK
0.8 0.8
PAGE
D-228
Serial Data — J1939 — (L18) 8.1L-Gas/NAPT — (LG4-’04i) 7.8L-Diesel/Duramax — (LG5) 7.2L CAT
RPO LEGEND
TCM+
LG5 - CAT 7.2L L6 DIESEL ENG x3
2361
MWF - MD AUTO TRANS (Page 3,4)
M74/MTX - FAM 2 LCT
MX4/MTW - FAM 3 LCT TCM-
MWW/MWX - MANUAL TRANS x3
2362
(Page 3,4)
ECU+
x2
2361
(Page 3) TERMINATE- TERMINATE+
(Page 6) (Page 6)
ECU-
x2 BRAKE- BRAKE+
2362 2362. 2361.
(Page 3) GRN DK (Page 5) YEL (Page 5)
0.8 0.8
TCM- TCM+
2362. 2361.
(Page 4) (Page 4) GRN DK YEL
0.8 0.8
2362. 2361.
GRN DK YEL
0.8 0.8
BRAKE- BRAKE+
(Page 5) (Page 5)
SM2362 SM2361
2362. 2361.
GRN DK YEL
0.8 0.8
SK2362 SK2361
PAGE
D-229
Serial Data — J1939 — (L18) 8.1L-Gas/NAPT — (LG4-’04i) 7.8L-Diesel/Duramax — (LG5) 7.2L CAT
BRAKE+
x4
2361
(Page 3,4)
BRAKE-
x4
2362
(Page 3,4)
TERMINATE+
30M GTMXD SLD
C6 C5 (Page 6)
C6 C5 2361. AIR+
30F GTMXD SLD YEL
0.8 (Page 6)
2361.
YEL
0.8
TERMINATE-
(Page 6)
2362. AIR-
GRN DK
0.8 (Page 6)
2362.
GRN DK
0.8
RPO LEGEND
JE3 - HYDRAULIC BRAKES
JE4 - AIR BRAKES
JVA - ABS DELETE
PAGE
D-230
Serial Data — J1939 — (L18) 8.1L-Gas/NAPT — (LG4-’04i) 7.8L-Diesel/Duramax — (LG5) 7.2L CAT
04 560 000 JG Beta - Initial Creation 21AU01
03 560 1149 JG MTX replaces MTW (Fam 2) 12DE01
AIR+
2361
(Page 5)
AIR-
2362
(Page 5)
TERMINATE+
x3
2361
(Page 4,5,6)
TERMINATE-
x3
2362
TERMINATE- TERMINATE+ (Page 4,5,6)
(Page 6) (Page 6)
2362. 2361.
GRN DK YEL
0.8 0.8
SU2362 SU2361
2362. 2361.
GRN DK YEL
0.8 0.8
B A
J1939 Terminator
AIR_J- AIR_J+
RPO LEGEND
JE4 - AIR BRAKES
JVA - ABS DELETE
PAGE
D-231
Serial Data — J1939 — (LLY) 6.6L-Diesel/Duramax
DTC- DTC-
(Page 1) 2362
(Page 1)
TCM- TCM+
(Page 2) (Page 2)
&M74/MTX &M74/MTX
2362. ENG 2361. ENG
GRN DK YEL
TXL 19
0.8 50 0.8 TXL 19
50
SP2362 SP2361
&M74/MTX ISUZU-
2362. ENG &M74/MTX ISUZU+
GRN DK (Page 2)
2361. ENG
YEL (Page 2)
0.8 TXL
50
19
0.8 TXL
50
19
&M74/MTX &M74/MTX
&MWW/MWX 2362. ENG 2361. ENG
2362. ENG &MWW/MWX
GRN DK YEL
GRN DK 2361. ENG
TXL 19 YEL 0.8 TXL
50
19 0.8 TXL
50
19
0.8 50
0.8 TXL
50
19
15336173
24M GTMXD SLD
C7 C6
C7 C6 24F GTMXD SLD
15366099
&M74/MTX &M74/MTX
LB7_PCM_J- 2362. IP 2361. IP
LB7_PCM_J+ GRN DK YEL
0.5 TXL
50
7 0.5 TXL
50
7
ENGINE CNTLS
ENGINE CNTLS
Pcm
Pcm
Page 8A-20D - 4
Page 8A-20D - 4
DTC_J- DTC_J+
RPO LEGEND
M74 - LCT 1000 AUTO TRANS
DTC DTC
MTX - LCT 2200 AUTO TRANS
Dtc Dtc
MWW/MWX - MANUAL TRANS
Page 8A-55B - 1 Page 8A-55B - 1
OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 7:20:39 am ORGANIZATION
J1939 (lly)
GMT560 04i X &LLY h44057b 001 Beta 0 GMT560
Panel Set: 1 schematic sheet1 12 $IVEDWORK/h44057b__001 Thursday, August 15, 2002 Panel Set: 1
PAGE
D-232
Serial Data — J1939 — (LLY) 6.6L-Diesel/Duramax
04 560 000 JG Beta - Initial Creation 21AU01 001
03 560 1149 JG MTX replaces MTW (Fam 2) 12DE01 001
ISUZU+
x2
2361
TCM+ (Page 1)
2361
(Page 1) ISUZU-
x2
2362
TCM- (Page 1)
2362
(Page 1)
15336173
ISUZU- ISUZU+ 24M GTMXD SLD
B1 C1
(Page 2) (Page 2)
B1 C1 ISUZU
24F GTMXD SLD
&M74/MTX &M74/MTX 15336174
2362. ENG 2361. ENG
GRN DK YEL
0.8 TXL
50
19 0.8 TXL
50
19
GRN DK YEL
TXL
0.75 50 19 0.75 TXL 19
50
ISUZU ISUZU
EDU-
(Page 2)
SM2362 SM2361
EDU-
GRN DK YEL
TXL
0.75 50 19 0.75 TXL 19 2362
50 (Page 2)
ISUZU ISUZU
SPLICE SPLICE
&M74/MTX &M74/MTX
2362. ENG 2361. ENG
GRN DK YEL
0.8 TXL
50
19 0.8 TXL
50
19
GRN DK YEL
0.75 TXL
50
19 0.75 TXL
50
19
ISUZU ISUZU
LCT_J- LCT_J+
GLOW_J- GLOW_J+ EDU_J- EDU_J+
Isuzu Supplied
RPO LEGEND
M74 - LCT 1000 AUTO TRANS
MTX - LCT 2200 AUTO TRANS
PAGE
D-233
HVAC — Active — (L18) 8.1L-Gas/NAPT — (LLY) 6.6L-Diesel/Duramax
15392708
40M GTMXD SLD
B5
J2-E J1-C B5 40F GTMXD SLD
15392710
IGN3 ILLUM Hvac - Ac
16238445 003
1A2J 0225A
OFF SWITCH
MODE
&FAM2 &FAM3
141. R_CHASSIS 141. R_CHASSIS
BRN BRN
MAX
NORM
B/L
VENT
HEAT
BLEND
DEF
OFF
MAX
NORM
B/L
VENT
HEAT
BLEND
DEF
SPEED
450 HVAC_G
&FAM2 &FAM3
POWER DIST 141. ENG_FAN 141. ENG_FAN
Maxi - Hvac BRN BRN
119. IP 60. IP 63. IP 72. IP 52. IP 733. IP TXL 19
1.0 50 1.0 TXL 19
Page 8A- 10A/D -2 WHT YEL TAN BLU LT ORN BLU LT 50
TXL
1.0 50 19 1.0 TXL 19 1.0 TXL 19 TXL
1.0 50 19 1.0 TXL 19 0.8 TXL 19
50 50 50 50
GND DIST
50A Gnd Zone #4B
Page 8A-14A - 5
8 10
HVAC_MTR_P
AC_REQ Temperature Motor
INPUT IGN
66 temp_mtr 003
542. IP (Page 2) SERVO AMP UPC FNA B
RED
TXL
5.0 50 19
Vacuum Pump
M M 15751278 001
1A2J FNA
GND
A E D F B 12040953 12052641
7 A
Blower Motor Relay BATT LOW M1 M2 HI
blower_mtr_rly 003
UPC FNA
THERMAL LIMITERS
M
GND
12160746
C
PAGE
D-234
HVAC — Active — (L18) 8.1L-Gas/NAPT — (LLY) 6.6L-Diesel/Duramax
03 560 000 TY PILOT B - INITIAL CREATION 20OC00 001
03 560 805 JG Low Pressure Sw Connector Update 20OC00 001
ENGINE CNTLS POWER DIST POWER DIST 03 560 805 JG Connector/RPO Updates 27OC00 001
Pcm Ip1 - Brake Uh - A/C Comp 03 560 818 JG Connector Update 22NO00 001
AC_REQ 03 560 873 JG Gauge Update 23FE01 001
Page 8A- 20A/D - 11 Page 8A-10A/D - 6 Page 8A-10A/D - 4
(Page 1)
Family 2
10A has Fuse
10A
15355480
30F GTMXD SLD 15326835
B3
8F GT150 SLD
B
B3 30M GTMXD SLD
15450272 B 8M GT150 SLD
15326840
1240. AC
66. ENG ORN
GRN LT TXL 19
0.8 50
0.8 TXL
50
19
86 30
15326835
8F GT150 SLD Ac Enable Rly
F C 12193603 001
UPC FNA
F C 8M GT150 SLD
15326840 12129716
85 87
459. AC 59. AC
GRN DK/WHT GRN DK
TXL 19
0.8 50 TXL
0.8 50 19
15326840 SA59
66. AC 603. AC 8M GT150 SLD
GRN LT GRN DK H
TXL
0.8 50 19 0.8 TXL 19
50 H 8F GT150 SLD
15326835
459 AC_ENABLE_A
B
&FAM3 &FAM2
59. AC 59. AC 59. AC
High Pressure Sw GRN DK GRN DK GRN DK
TXL
0.8 50 19 TXL
0.8 50 19 TXL
0.8 50 19
NORMAL = CLOSED
OPENS AT 430 (+/-20) PSI hi_press_sw 003
CLOSES AT 200 (+/-50) PSI
UPC FNA ENGINE CNTLS
12162443 Pcm
B B B B
A Page 8A- 20A/D - 11
15326840
8M GT150 SLD
A
A SD250
8F GT150 SLD
15326835
PAGE
D-235
HVAC — Active — (LG4-’04i) 7.8L-Diesel/Duramax — (LG5) 7.2L CAT
1.0
MODE
MAX
NORM
B/L
VENT
HEAT
BLEND
DEF
OFF
MAX
NORM
B/L
VENT
HEAT
BLEND
DEF
FAN
SPEED 12M GT280 SLD
F
AC REQ LOW M1 M2 HI TEMP GND F 12F GT280 SLD
450 HVAC_G
POWER DIST
Maxi - Hvac
119. 60. 63. 72. 52. 733. 141.
WHT YEL TAN BLU LT ORN BLU LT BRN
1.0 1.0 1.0 1.0 1.0 0.8 1.0
GND DIST
50A Gnd Zone #4B
8 10
HVAC_MTR_P
AC_REQ Temperature Motor
INPUT IGN
66
542. (Page 2) B
RED SERVO AMP
5.0 Vacuum Pump
M M
GND
A E D F B
7 A
Blower Motor Relay BATT LOW M1 M2 HI
THERMAL LIMITERS
M
GND
PAGE
D-236
HVAC — Active — (LG4-’04i) 7.8L-Diesel/Duramax — (LG5) 7.2L CAT
04 560 000 JG Beta - Initial Creation 02JA02
AC_REQ
POWER DIST
(Page 1) Uh - Ac Comp
10A
4F GT150 SLD
A
A 4M GT150 SLD
86 30
66.
GRN LT AC Enable Rly
0.8
A 85 87
High Pressure Sw
NORMAL = CLOSED 59.
OPENS AT 430 (+/-20) PSI
CLOSES AT 200 (+/-50) PSI
GRN DK
0.8
B SA59
B
SA459 NORMAL = OPEN
CUT OUT AT TBD PSI A B
CUT IN AT TBD PSI
RPO LEGEND
ENGINE CNTLS GND DIST LC8 - DURAMAX 7200 DIESEL ENG
Ecu Gnd Zone #2B/C LG4 - DURAMAX 7800 DIESEL ENG
LG5 - CAT 7.2L L6 DIESEL ENG
PAGE
D-237
Exterior Lighting
Family 2 has Fuse Family 2 has Fuse SA1696 TURN_HAZ
POWER DIST POWER DIST 1696
25A Ip1 - Hazard 15A Ip1 - Turn/Backup (Page 1)
Page 8A-10A/B/C/D - 2 Page 8A- 10A/B/C/D - 6 1696. 4
GRA CHMSL
HAZ_P IGTRNHAZ_P TXL
1.0 50 19
(Page 2) Turn / Hazard Flasher
IP
1040. 139. 1696. 895. 1697. 11515961 002
ORN PNK GRA YEL PPL
2.0 TXL 19 0.8 TXL 19 1.0 TXL 19 1.0 TXL 19 1.0 TXL 19 UPC FNA
50 50 50 50 50 TURN_HAZ
IP IP IP IP IP
(Page 1)
E8 A2 A3 E1 E2 E9
ELECTRONICS
BATT IGN1 HAZARD SW FLASHER FLASHER STOP SW FLASHER Str Col Asm - Turn Hazard
FOR
HAZARD
FOR
TURN
TURN
POWER
HAZARD
POWER
BRAKE
PRIORITY
OUTPUT
turnhazsw 006 12103751
1696. (Assembly #)
UPC FNA
STEERING COLUMN GRA 2 5
26062266 PAGE 8A- 1.0 TXL
50
19
IGNSW 010-1 IP
CRUISE 034-1 750 TRNHAZ_G
HORN 040-1
SIR 047-2 TURN SW
WIPER 091-1
BEAMSW 100-1
TRNHZ 110-1
KEYMNDR 114-3
GND DIST
Gnd Zone #7A
Page 8A-14A/B/C - 3
STOP SW
HAZARD RIGHT RIGHT LEFT LEFT
PRIORITY TURN STOP/TURN TURN STOP/TURN
12077822
A1 A6 E6 A7 E7
15. 19. 14.
BLU DK GRN DK BLU LT
1.0 TXL
50
19 TXL
1.0 50 19 1.0 TXL
50
19
IP IP IP L_T_RLY
(Page 2) 14
SA15 R_T_RLY
RR_STOP_LP
SA14
15
(Page 2)
15. 15. 14. 14. 18.
BLU DK BLU DK BLU LT BLU LT YEL
1.0 TXL
50
19 1.0 TXL
50
19
POWER DIST 1.0 TXL
50
19 1.0 TXL
50
19 1.0 TXL
50
19
IP IP IP IP IP
POWER DIST Ip2 - R-Rr Truck 15392708 POWER DIST
Ip2 - Rh Parklamp Page 8A- 10A/B/C/D - 5 40M GTMXD SLD Ip2 - Lh Parklamp
Page 8A- 10A/B/C/D -5
D8 D7 IP Page 8A-10A/B/C/D - 5
RT_TURN_HAZ R_CHASSIS LT_TURN_HAZ LR_STOP_LP
D8 D7 40F GTMXD SLD
Family 2 15392710 Family 2
10A has Fuse
10A has Fuse
15. 14.
BLU DK BLU LT
2609 RFR_PARK_P 1.0 TXL 19 1.0 TXL 19 2509 LFR_PARK_P
IP CLUSTER R_CHASSIS
50
R_CHASSIS
50 IP CLUSTER POWER DIST
Rt Turn Hazard Lt Turn Hazard Ip2 - L-Rr Truck
15326642 15326642
Page 8A-81A - 2 5F GT280 SLD 5F GT280 SLD Page 8A-81A - 2 Page 8A- 10A/B/C/D - 5
E D R_CHASSIS D E R_CHASSIS
R_FWDLP L_FWDLP
E D 5M GT280 SLD
D E 5M GT280 SLD
15409273 15409273
2509. 14. 14. 2509.
BRN BLU LT BLU LT BRN
1.0 TXL
50
19 1.0 TXL
50
19 1.0 TXL
50
19 1.0 TXL
50
19
FWDLP FWDLP FWDLP FWDLP
C A A C
PARK
TURN
TURN
B B
350 LTRNPRK_G
350 RTRNPRK_G
GND DIST
GND DIST Gnd Zone #3B
P Gnd Zone #3B Page 8A-14A/B/C - 11
Page 8A- 14A/B/C - 11
SAME AS LEFT
12:27:45 pm
Exterior Lighting OBJECT ID REVISION STAGE VERSION LAST CHANGED BY ORGANIZATION
PAGE
D-238
Exterior Lighting
L_T_RLY Family 2 has Fuse Family 2 has Fuse
POWER DIST POWER DIST POWER DIST
(Page 1)
Ip1 - Trir Turn/Haz Ip2 - Brake Iso Ip1 - Chmsl
POWER DIST Page 8A- 10A/B/C/D - 2 POWER DIST 10A 20A
Ip2 - L Rr Truck Ip2 - R Rr Truck Page 8A-10A/B/C/D - 8 Page 8A- 10A/B/C/D - 2
Page 8A- 10A/D - 2 Page 8A- 10A/D - 2
Family 2 1320 CHMSL_RLY_P 1740 CHMSL_ISO_P
20A
has Fuse R_T_RLY
10A 10A
(Page 1)
TRLR_HAZ_P
G86 G30
LTURN_RLY_P 640. RTURN_RLY_P
ORN
618.
&FAM2
14.
&FAM3 1.0 TXL
50
19
619.
&FAM2
15.
&FAM3 Ip2 - Chmsl Rly
YEL BLU LT IP GRN DK BLU DK
SA640 86 30 560_rly_895 002
1.0 TXL
50
19 1.0 TXL
50
19 1.0 TXL
50
19 1.0 TXL
50
19
FNA UPC
IP IP IP IP CHMSL
12193604
640. 640.
ORN ORN 85 87
1.0 TXL
50
19 1.0 TXL
50
19
IP IP 12129833
D85 D87 E85 E87
G85 G87
Ip2 - Lh Trailer Rly Ip2 - Rh Trailer Rly
450 CHMSL_RLY_G
85 87 560_rly_318 001 85 87 560_rly_319 002
FNA UPC FNA UPC
Lh Turn Trailer Rh Turn Trailer CHMSL
895 POWER DIST
12088567 12088567 (Page 1)
GND DIST Maxi - Brake Lamp
86 30 86 30 Gnd Zone #4B Page 8A-10A/B/C - 2
12129833 12129833 Page 8A- 14A/B/C - 5
POWER DIST 30A
D86 D30 E86 E30 Ip2 - Brake Iso
Page 8A- 10A/B/C - 8
1542 TRLR_LP_P
10A
-RQ3-U86 &RQ3/U86 -RQ3-U86 &RQ3/U86
450 LH_HAZ_G 318. 318. 450 RH_HAZ_G 319. 319.
YEL YEL GRN DK GRN DK 1320 BRKLP_RLY_P
1.0 TXL
50
19 1.0 TXL
50
19 1.0 TXL
50
19 TXL
1.0 50 19
IP IP IP IP K85 K87
SA318 SA319
GND DIST GND DIST Ip2 - Brake Lp Rly
&RQ3/U86 &RQ3/U86
Gnd Zone #4B 318. Gnd Zone #4B 319. 85 87 560_rly_1411 003
Page 8A-14A/B/C -5 YEL Page 8A-14A/B/C - 5 GRN DK FNA UPC
1.0 TXL
50
19 1.0 TXL
50
19 Brake Lamp
IP IP
12193604
318 LH_HAZ 319 RH_HAZ 86 30
15392708 15392708
40M GTMXD SLD 40M GTMXD SLD 12129833
C10 IP D1 IP
R_CHASSIS R_CHASSIS K86 K30
C10 40F GTMXD SLD D1 40F GTMXD SLD
15392710 FAM 3 TRAILER WIRING 15392710 FAM 3 TRAILER WIRING
Trailer Lt Turn Trailer Rt Turn
Page 8A- 119B/C - 1 Page 8A- 119B/C - 1
PAGE
D-239
Exterior Lighting
BU_SW
24
(Page 6) POWER DIST POWER DIST
Ip2 - L Rr Truck Ip2 - R Rr Truck
Page 8A-10A/B/C/D - 5 Page 8A-10A/B/C/D - 5
Family 2 Family 2
10A has Fuse
10A has Fuse
24.
&B3D
24.
&B3D
24.
-B3D
24.
-B3D
618.
-B3D GND DIST 619.
-B3D
SCHOOL BUS UPFITTER SCHOOL BUS UPFITTER BODY BUILDER FAM 2 TRAILER WIRING &UZF &UZF
Back Up Alarm Back Up Back Up Back Up 24. 350.
GRN LT BLK
Page 8A-119E - 1 Page 8A- 119E
1 - Page 8A-119D - 1 Page 8A- 119A - 1 TXL
2.0 50 19 2.0 TXL 19
50
BACKUP BACKUP
SD24 BU SH350 BU
BU_ALARM
24 (Page 3)
(Page 3) (Page 3)
BACK STOP/ TAIL/ GND Left Tail Lamps GND TAIL STOP/ BACK Right Tail Lamps
A B UP TURN LICENSE 15148689 003 TURN UP 15148690 003
12E 0050A 12E 0050A
Back Up Alarm Siren
RPO LEGEND 15740328 001
UPC FNA
FAM2 - FAMILY 2
FAM3 - FAMILY 3 1400 Hz Tone
15300027
UZF - BACKUP ALARM: 97dB 12065862 12065862
B3D - SCHOOL BUS
PAGE
D-240
Exterior Lighting
POWER DIST
Ip1 - Marker Lamp
Page 8A- 10A/B/C/D - 2
21.
GRN DK Family 2
1.0 TXL 19 20A
50 has Fuse
IP
MRK_LPS_P
15304908 SC21
30F GTMXD
A7 IP POWER DIST
XBDY Ip2 - Rh Parklamp
A7 30M GTMXD 21. 21.
15326762 GRN DK GRN DK Page 8A- 10A/B/C/D - 5
TXL 19
1.0 50 TXL
1.0 50 19
IP IP Family 2
&DB6/DB7/DB8 10A
21. 1340. has Fuse
GRN DK 15326952 15392708 ORN
TXL
1.0 50 19 16F GT280 40M GTMXD SLD 1.0 TXL 19
A IP A2 IP 50 2609 MRK_RLY_P
XBDY IP
BDY R_CHASSIS
A 16M GT280 A2 40F GTMXD SLD
SA21 15326956 15392710
M30 M86
PAGE
D-241
Exterior Lighting
RPO LEGEND
AK5 - DRIVER AND PASSANGER SIR POWER DIST
T62 - DRL DELETE Ip1 - Park
Page 8A- 10A/B/C/D - 2
Family 2
20A
has Fuse
PARK_P
KEYLESS ENTRY POWER DIST POWER DIST
Rfa Module Ip1 - Gauges Maxi - Headlamp
Page 8A- 132A - 1 Page 8A- 10A/B/C/D -6 Page 8A- 10A/B/C/D - 2
Family 2
10A 40A
has Fuse
240. 1142.
ORN RED
TXL
1.0 50 19 3.0 TXL 19
50
IP IP
B C D H
NOTE:
DIM
Optional Part #'s:
ILLUM
17.1 AMPS
PARKLAMPS
HEADLAMPS
Domestic: 15013005
PARADE
Export: 15013006
MODE
DOME
LAMP
328 DOORDOME
12146952
L N M R E S G
INTERIOR LIGHTING
Door Jamb Sw 1382.
Page 8A-114A -3 PPL/WHT
1.0 TXL
50
19
IP
SA1382
44.
1382. GRN DK 9. -T62
PPL/WHT BRN 10.
0.8 TXL
50
19
YEL
1.0 TXL 19
IP 1.0 TXL 19
IP
50
IP
50 1.0 TXL
50
19
INTERIOR LIGHTING
SA9 IP
15326762 Dome/Read Lp &T62
30M GTMXD 10. SA10
B8 IP Page 8A- 114A -2 YEL
B8 IP_EXTN 1.0 TXL
50
19
30F GTMXD IP
15304908 -T62 -T62
10. 10.
YEL YEL
&AK5 156 DOME_DEF 1.0 TXL 19 1.0 TXL 19
1382. 1382. 1382. 156. 9. 9. 50 50
PPL/WHT PPL/WHT PPL/WHT WHT BRN BRN IP IP
1.0 TXL
50
19 1.0 TXL
50
19 1.0 TXL
50
19 0.5 TXL
50
7 1.0 TXL
50
19 1.0 TXL
50
19
IP IP_EXTN IP IP IP IP
PARADE STEP_DIM R_PARADE RFA_DOME DIMMER 750 HEADLPSW_G PARK_LP_P PARK_LAMP 9 PARK_LP BEAM_SW DRL_HEAD_LP
IP CLUSTER SIR RADIO KEYLESS ENTRY POWER DIST GND DIST POWER DIST IP CLUSTER TRAILER WIRING HEADLAMPS DRL
Parade Mode Illum Step Dimmer Radio Rfa Mdl Ip1 - Illum Gnd Zone #7A Lt/Rt Park Lp Park Lamps Park Lp Beam Select Sw Drl Module
Page 8A-81A - 2 Page 8A-47A/B - 2 Page 8A- 150A -1 Page 8A-132A - 1 Page 8A- 10A/B/C/D -1 Page 8A-14A/B/C - 3 Page 8A-10A/B/C/D - 5 Page 8A-81A - 2 Page 8A- 119A/B/C - 1 Page 8A- 100A/B - 1 Page 8A- 102A - 1
PAGE
D-242
Exterior Lighting
03 560 000 JG PILOT B - INITIAL CREATION 27OC00 001
MD TRANSMISSION LCT TRANSMISSION POWER DIST POWER DIST 03 560 805 JG Remove Family 3 School Bus Content 27OC00 001
Reverse Relay Nsbu Reverse Sw Ip1 - Turn/Backup Ip1 - Turn/Backup 03 560 814 JG Gauge Downsizing 01NO00 001
Page 8A-27B/C - 2 Page 8A- 27A - 3 Page 8A- 10A/D - 6 Page 8A- 10A/B/C - 6 03 560 000 JG Clarify Ports 21NO00 001
03 560 839 JG Connector and Gauge Updates 19DE00 001
03 560 841 JG Front Turn/Park Lamp Connector Update 12JA01 001
15A 15A 03 560 873 JG Inline Connector Update 06FE01 001
03 560 981 JG Add Family 2 School Bus Content 03AP01 001
BU_MD BU_LCT 139 BU_MAN2_P 139 BU_MAN3_P 03 560 1056 LR REMOVE LC8 18JL01 001
03 560 1109 JG Double-Crimp Update 28SE01 001
MD Trans LCT &L18/LG5 LCT &LB7/LG4 Fam 2 Manual Trans Fam 3 Manual Trans
15326640
6M GT280 SLD
E ENG
M_TRANS
24.
&LB7/LG4&M74/MX4/MTW E 6F GT280 SLD
GRN LT 15326636
0.8 TXL
50
19
ENG &FAM3&MWW/MWX
139.
PNK
&MWF &L18/LG5&M74/MX4/MTW TXL
0.8 50 19
24. 24. SA24
GRN LT GRN LT M_TRANS
0.8 TXL
50
19 0.8 TXL
50
19
24 BACK_UP
ENG ENG
&LB7/LG4&M74/MX4/MTW
24.
GRN LT A
0.8 TXL
50
19
ENG ISUZU ENG CNTLS
Ecu/Pcm
Reverse Sw
Page 8A- 20B-8 / 20D-2
15566155 003
UPC FNA
12052644
B
&FAM3&MWW/MWX
24.
GRN LT
0.8 TXL
50
19
M_TRANS
15326636
6F GT280 SLD
A M_TRANS
ENG
A 6M GT280 SLD
15326640
&LB7&MWW/MWX &LG4&MWW/MWX
24. 24.
GRN LT GRN LT
0.8 TXL
50
19 0.8 TXL
50
19
ENG ENG
&L18&FAM2&MWW/MWX &L18/LG5&FAM3&MWW/MWX
24. 24.
GRN LT GRN LT
0.8 TXL
50
19 TXL
0.8 50 19
ENG ENG
SA24
24 BACK_UP
&LB7/LG4&MWW/MWX
24.
GRN LT
0.8 TXL
50
19
ISUZU ENG CNTLS ENG
Ecu/Pcm
BU_SW
Page 8A-20B-8 / 20D-2 RPO LEGEND
M74 - LCT 1000 AUTO TRANS
(Page 3)
FAM2 - FAMILY 2 MX4 - LCT 2000 AUTO TRANS
L18 - GMPT 8.1L V8 GAS ENG MTW - LCT 2400 AUTO TRANS
LB7 - DURAMAX 6600 DIESEL ENG MWW/MWX - MANUAL TRANS
LG4 - DURAMAX 7800 DIESEL ENG FAM3 - FAMILY 3
PAGE
D-243
Trailer Wiring Family 2 — Truck Trailer Wiring
03 560 000 JG PILOT B - INITIAL CREATION 03AP01 001
03 560 981 JG Add Family 2 School Bus Content 03AP01 001
POWER DIST EXTERIOR LIGHTING EXTERIOR LIGHTING EXTERIOR LIGHTING EXTERIOR LIGHTING AUX ELECT BRAKE
Maxi - Elec Brk Headlamp Sw Rh Turn/Haz Trlr Rly Back Up Lh Turn/Haz Trlr Rly
Page 8A- 10A/D -2 Page 8A-110A - 5 Page 8A-110A - 2 Page 8A-110A - 3 Page 8A-110A - 2
Blunt Cut
BA47
30A
=&FAM2 =&FAM2
9. 47.
BRN BLU DK
3.0 TXL
50
19 3.0 TXL
50
19
IP IP
15392708
15392708 40M GTMXD SLD
A5 C6 40M GTMXD SLD A4 IP
IP R_CHASSIS
R_CHASSIS A4
A5 C6 40F GTMXD SLD
40F GTMXD SLD
15392710
15392710
642.
RED
3.0 TXL
50
19
R_CHASSIS
SA642
A Trailer Gnd Term
15355302 002
B UPC FNA
15355302
M12
642. 9. 319. 24. 318. 47. 22.
RED BRN GRN DK GRN LT YEL BLU DK WHT
5.0 TXL
50
19 TXL
3.0 50 19 3.0 TXL
50
19 TXL
3.0 50 19 3.0 TXL
50
19 3.0 TXL
50
19 5.0 TXL
50
19
R_CHASSIS R_CHASSIS R_CHASSIS R_CHASSIS R_CHASSIS R_CHASSIS R_CHASSIS
TRAILER_G
GND DIST
Gnd Zone #12A
Page 8A- 14A - 7
15354653
7F MP280
E F
D A G C B CHASSIS
PAGE
D-244
Trailer Wiring Family 3 — Truck Trailer Wiring
POWER DIST EXTERIOR LIGHTING EXTERIOR LIGHTING EXTERIOR LIGHTING EXTERIOR LIGHTING EXTERIOR LIGHTING
Uh - Abs2 Headlamp Sw Rh Turn/Haz Trlr Rly Brake Lp Rly Lh Turn/Haz Trlr Rly Marker Lp Rly
Page 8A- 10A/B/C - 3 Page 8A-110A - 5 Page 8A-110A -2 Page 8A-110A - 2 Page 8A-110A - 2 Page 8A-110A - 4
40A
12064998
8F MP280
A B C D E F IP
FTRAILER
A B C D E F 8M MP280
12066195
15317327
7M MPMXD SLD
A G C D E F FTRAILER
RTRAILER
A G C D E F 7F MPMXD SLD
15354653
TRAILER_G
1413. 9. 319. 1411. 318. 1412. 22.
BLU DK BRN GRN DK RED YEL BLK WHT
5.0 TXL
50
19 3.0 TXL
50
19 3.0 TXL
50
19 5.0 TXL
50
19 3.0 TXL
50
19 3.0 TXL
50
19 5.0 TXL
50
19
RTRAILER RTRAILER RTRAILER RTRAILER RTRAILER RTRAILER RTRAILER
GND DIST
Gnd Zone #12B
Page 8A-14A/B/C - 7
12077629
7F MP280
7 6 5 4 3 2 1 RTRAILER
7 6 5 4 3 2 1 TRAILER CONNECTOR
22.
WHT
5.0 TXL
50
19
TRLR_ABS_P TRAILER TRLR_ABS_G
1413 (Page 2)
(Page 2)
PAGE
D-245
Trailer Wiring Family 3 — Truck Trailer Wiring
03 560 000 JG PILOT - INITIAL CREATION 09FE00 001
(Page 1)
1413.
BLU DK
TXL
5.0 50 19
TRAILER
TRLR_ABS_G SPLICE
22
(Page 1) 22. 22.
WHT WHT
TXL
5.0 50 19 TXL
5.0 50 19
TRAILER TRAILER
PAGE
D-246
Trailer Wiring Family 3 — Tractor Wiring
POWER DIST EXTERIOR LIGHTING EXTERIOR LIGHTING EXTERIOR LIGHTING EXTERIOR LIGHTING EXTERIOR LIGHTING
Uh - Abs2 Headlamp Sw Rh Turn/Haz Trlr Rly Brake Lp Rly Lh Turn/Haz Trlr Rly Marker Lp Rly
Page 8A- 10A/B/C - 3 Page 8A-110A - 5 Page 8A-110A - 2 Page 8A-110A - 2 Page 8A-110A - 2 Page 8A-110A - 4
40A
12064998 A
A B C D E F 8F MP280 Tractor Gnd Term
IP 12103512 003
FTRAILER
A B C D E F 8M MP280
B UPC FNA
12066195 12103512
M6.3
TRACTOR_G
12077629
7F MP280
7 6 5 4 3 2 1 FTRAILER
7 6 5 4 3 2 1 TRACTOR CONNECTOR
22.
WHT
TXL
5.0 50 19
TRLR_ABS_P TRACTOR TRLR_ABS_G
1413 (Page 2)
(Page 2)
TRAILER SUPPLIER ONLY
RPO LEGEND
RQ3 - TRACTOR
PAGE
D-247
Trailer Wiring Family 3 — Tractor Wiring
03 560 000 JG PILOT - INITIAL CREATION 09FE00 001
(Page 1)
1413.
BLU DK
5.0 TXL
50
19
TRACTOR
TRLR_ABS_G SPLICE
22
(Page 1) 22. 22.
WHT WHT
5.0 TXL
50
19 5.0 TXL
50
19
TRACTOR TRACTOR
PAGE
D-248
Body Builder Connector
03 560 000 TY PILOT B - INITIAL CREATION 27OC00 001
03 560 805 JG REMOVE SCHOOLBUS 27OC00 001
03 560 000 TY ADDED FAM2 NOTE. 27NO00 001
03 560 981 JG Family 2 School Bus Update 03AP01 001
ENGINE CNTLS EXTERIOR LIGHTS POWER DIST POWER DIST EXTERIOR LIGHTS
Secondary Ppm Marker Lamp Rly Ip1 - Aux Wire Rly Ip2 - Brake Iso Back Up Sw
Page 8A- 20A/D-5 , 20B/C-3 Page 8A- 110A - 4 Page 8A-10A/B/C/D -6 Page 8A-10A/B/C/D -8 Page 8A- 110A - 3
Family 2 Family 2
15A has Fuse
10A has Fuse
1320.
BLU LT
0.8 TXL
50
19
R_CHASSIS
15326910
12F GT280 SLD
A G F E L R_CHASSIS
A G F E L BDY_BLDR
12M GT280 SLD
15326915
Family 2 Family 2
10A has Fuse
10A has Fuse
PAGE
D-249
School Bus Upfitter
03 560 981 JG PILOT - INITIAL CREATION 02AP01 001
POWER DIST EXTERIOR LIGHTS EXTERIOR LIGHTS POWER DIST POWER DIST EXTERIOR LIGHTS
Ip2 - Brake Iso Lh Turn Trailer Rly Rh Turn Trailer Rly Ip2 - Lh Parklamp Ip2 - Rh Parklamp Back Up Sw
Page 8A- 10A/D - 8 Page 8A- 110A - 2 Page 8A- 110A - 2 Page 8A- 10A/D - 5 Page 8A- 10A/D - 5 Page 8A- 110A - 3
FL
BB_G
1320. 2509. 2609. 350.
SCHOOL_P BLU LT BRN BRN/WHT BLK
0.8 TXL
50
19 1.0 TXL
50
19 TXL 19
1.0 50 3.0 TXL
50
19
R_CHASSIS R_CHASSIS R_CHASSIS R_CHASSIS
2. GND DIST
RED Gnd Zone #3B
STX
19.0 50 113
AUX_BATPOS
Page 8A-14A/B/C - 11
15326931
10F GT280
E C K D B A H R_CHASSIS
A E C K D B A H SCHOOLBUS
Littelfuse Term 1 10M GT280
12146365 003 15326935
B UPC FNA
12146365 STOP LEFT TURN RIGHT TURN LEFT PARK RIGHT PARK BACK UP GROUND
M8
JCT1
SCHOOL BUS SUPPLIED
JCT2
EXTERIOR LIGHTS
Back Up Sw
Page 8A- 110A - 3
GND DIST
Gnd Zone #3D
Page 8A- 14A/B/C -8
15300027
2F MP280 SLD
A B R_CHASSIS
B BACKUP
A 2M MP280 SLD
15300032
24. 350.
GRN LT BLK
3.0 TXL
50
19 3.0 TXL
50
19
BACKUP BACKUP
A B
Back Up Alarm
1400 Hz Tone