Diagnostic Code Conversion Wire Description Component Location SENR9147-01 Harness And Wire Electrical Schematic Symbols

Code
Wire Wire
Description
Wire Wire
Description Component
Schematic
Location
Machine
Location Component
Schematic
Location
Machine
Location
February 2013
Number Color Number Color
Alarm - Action B-8 C Resistor - Panel Lamp Dimmer E-9 B
Symbols
Flashed CID - FMI Description Power Distribution Circuits Accessory Circuits
Alarm - Backup F-15 1 Sender - Articulation C-12 23
11 N/A No diagnostics active 101 RD Bat (+) 500 BR Wiper - Front (Park) Alternator (35A STD) D-14 2 Sender - Engine Coolant Temp A-14 24
12 N/A No logged diagnostic codes 102 BU Hd Lmp 501 GN Wiper - Front (Low) Arc - Suppressor E-14 3 Sender - Fuel Level A-13 25 T

21-28 641-648 Transmission Solenoid¹ open 103 YL Aux Ckt 502 OR Wiper - Front (HI) Battery C-14 5,6 Sensor - Engine Speed B-14 26 Pressure Temperature Level Flow Circuit Breaker
F05 circuit Beacon C-10 7 Sensor - Transmission Oil Temp E-15 27 Symbol
105 BR Key Sw 503 BR Wiper - Rear (Park) Symbol Symbol Symbol Symbol
31-38 641-648 Transmission Solenoid¹ short to Beacon A-12 7 Sensor - Transmission Speed D-15 28
F06 ground 107 WH Eng Shut 504 YL Wiper - Rear (Low)
41-48 641-648 Transmission Solenoid¹ short to 108 BU Aux Ckt 505 BU Wiper - Rear (HI)
Breaker - Alternator (35A) D-13 8 Solenoid - A/C Clutch A-13 22 Symbols and Definitions
Breaker - Convertor (15A) F-11 13 Solenoid - Centershift B-3 29
F03 battery 109 OR Alt Output (+) Term. 506 PU Washer - Front Breaker - Headlamp (15A) D-10 B Solenoid - Differential Unlock E-14 4 Fuse: A component in an electrical circuit that will open the circuit if too much current flows
52 637 F06 Backup alarm short to ground through it.
112 PU Main Power Rly Output 507 WH Washer - Rear Breaker - Lightbar (15A) D-10 B Solenoid - Dual Horsepower A-13 22
58 688 F06 VHP solenoid short to ground 113 OR Opr Mon Panel B+ Switched 508 PU Radio Speaker - Left Control - AIH Timer D-8 B Solenoid - Dual HP/Shutdown A-12 22
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
59 688 F03 VHP solenoid short to battery 114 GN Warning Horn (Forward) 509 WH Radio Speaker - Left (Common) Control - Engine Shutdown E-13 9 Solenoid - Engine Shutdown D-13 22
circle indicates that the component has screw terminals and a wire can be disconnected from it.
Control - Neutral Start A-6 10 Solenoid - Forward Horn F-3 10
61 688 F02 Shift lever input invalid 115 PK Aux Ckt 511 BR Radio Speaker - Right
Control - Supplement Steer E-13 9 Solenoid - Park Brake B-11 10
62 688 F03 Shift lever open circuit/short to 116 BR Aux Ckt 512 GN Radio Speaker - Right (Common) Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
Control - Transmission A-7 11 Solenoid - Start Aid A-13 25 No circle indicates that the wire cannot be disconnected from the component.
+battery 118 GY Aux Ckt 513 OR A/C CompresSor/Refrigerant Pressure SW
63 269 F00 Sensor supply voltage above Converter - Voltage F-8, F-10 12 Solenoids - Blade Cushion E-2 30
119 PK Aux Ckt 515 GY Blower Motor (HI) Converter - Voltage F-12 13 Solenoids - Transmission Valve (8) D-15, E-15 27 Ground (Wired): This indicates that the component is connected to a grounded wire. The
normal
64 269 F01 Sensor supply voltage below 122 BU Aux Ckt 516 GN Blower Motor (Medium) Flasher E-10 B Switch - A/C Refrigeration A-13 22 grounded wire is fastened to the machine.
normal 124 GN A/C 517 BU Blower Motor (Low) Fuses D-9 B Switch - Air Dryer F-14 31
65 701 F02 Transmission Output Speed Signal Fuses E-10 B Switch - Autoshift A-9 C Ground (Case): This indicates that the component does not have a wire connected to ground.
126 PK Xmsn Ctrl 521 YL A/C SW To Refrigerant SW It is grounded by being fastened to the machine.
(TOS) incorrect Fuses (10A) B-5 C Switch - Beacon B-5 C
129 BU Aux Ckt 522 WH A/C Clutch To Thermostat SW
68 168F01 System voltage below normal Gauge - Articulation F-5 A Switch - Beacon B-10 C
130 GN Aux Ckt 537 GN Turn Signal SW To Flasher Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
71 520 F02 Invalid transmission configuration Gauge - Engine Coolant Temperature F-5 A Switch - Blower (A/C) B-10 C
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
code 134 YL Aux Ckt 556 WH Differential Lock Gauge - Fuel Level E-5 A Switch - Blower (Heater) A-10 C
72
73
268 F02
764 F05
Check programmable parameters
Transmission indicator lamp open
135
136
BU
GN
Aux Ckt
Suppl Ster
570
575
BU
YL
Blade Cushion Sol
Wiper - Aux (Park)
Gauge - Speedometer
Gauge - System Air Pressure (Left)
F-5
E-5
A
A
Switch - Brake Air Pressure
Switch - Brake Air Pressure
A-2
A-2
11
11
12H, 140H And 160H Sender: A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
T
the gauge of the temperature or pressure.
74 764 F06
circuit
Transmission indicator lamp short
to ground
141
144
PK
GN
Aux Ckt
Aux Ckt
576
577
PK
PU
Wiper - Aux (Low)
Wiper - Aux (HI)
Gauge - System Air Pressure (Right)
Gauge - Tachometer
Lamp - AIH Indicator
E-5
E-5
D-5
A
A
A
Switch - Centershift Indicator
Switch - Centershift Pin
Switch - Cushion Blade
B-3
B-9
B-9
29
C
C
Motor Graders (NA Version) Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.
75 764 F03 Transmission indicator lamp short
to +battery
147
149
PU
PU
Aux Ckt
Aux Ckt
578
584
BU
YL
Washer - Aux
Wiper SW Jumper
Lamp - C Shift Pin
Lamp - Cold Temperature
E-5
E-5
A
A
Switch - Defroster (Front)
Switch - Defroster (Rear)
A-5
B-5
C
C
Electrical System It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.
76 177 F03 Transmission oil temperature 151 GN Aux Ckt 592 BU DC/DC Converter Power Output Lamp - Diff Unlock E-5 A Switch - Differential Unlock D-9 B
sender short to +battery or open Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
circuit
152 BU Aux Ckt 593 GN Condensor Fan Relay To Motors Lamp - High Beam Indicator D-6 A Switch - Disconnect C-14 6 12H: 140H: 160H: coil that makes an electromagnet when current flows through it. The electromagnet
Lamp - Master Action E-5 A Switch - Engine Coolant Temp (Monitor) B-14 24 can open or close a valve or move a piece of metal that can do work.
77 177 F04 Transmission oil temperature
sender short to ground
158 BR Aux Ckt 597 PU A/C HI Press. Coutout SW To Low Press. SW
Lamp - Transmission A/M D-6 A Switch - Engine Coolant Temp (Start Aid) A-14 24 4XM1396-UP 2ZK2392-UP 9EJ510-UP
160 PU Aux Ckt A503 PK Front Defroster Fan (Low)
81 868 F05 Auto/Manuallamp open circuit 165 YL Aux Ckt A504 GN Rear Defroster Fan (Low)
Lamp - Turn Indicator (Left) E-5 A Switch - Engine Oil Pressure C-13 32 8MN500-UP 9TN400-UP 3GM80-UP Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is
Lamp - Turn Indicator (Right) E-4 A Switch - Flood Lamps D-8 B activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
82 868 F06 Auto/Manual lamp short to ground 169 PK Aux Ckt A506 OR Front Defroster Fan (HI) Meter - Service E-10 B Switch - Forward Horn E-9 B 2WR642-UP 9ZN205-UP that make electromagnet when current flows through them. It also has an internal switch that places
83 868 F03 Auto/Manual lamp short to the latch coil circuit open at the time the coil latches.
173 YL Aux Ckt A507 YL Rear Defroster Fan (HI) Monitor - Electronic Monitoring System (EMS) E-6 A Switch - Fuel Pressure B-13 24
+battery Motor - Blower A-12 15 Switch - Head/Tail Lamp E-8 B
176 OR Aux Ckt A513 PK DC/DC Converter Memory Output
¹ The last digit in the CID number identifies the solenoid. Motor - Blower (A/C group) B-10 14 Switch - Headlamp Dimmer D-9 B
Harness and Wire Symbols
Ground Circuits Lighting Circuits
Motor - Blower (Heater group) A-10 E Switch - Hydraulic Oil Temperature B-11 33 Wire, Cable, or Harness Harness Identification Letter(s):
Solenoid 1 is Solenoid A, Solenoid 2 is Solenoid B, etc. 200 BK Main Chassis 600 BR Dash Lamp Basic Assembly Identification: Includes
Motor - Blower/Defroster E-4 15 Switch - Inching Pedal Pressure C-15 27 (A, B, C, ..., AA, AB, AC, ...)
201 BK Operator Monitor Return 601 GY Dash Lamp Hi Harness Identification Letters and
Motor - Starter C-13 19 Switch - Key Start B-9 C Harness Connector Serialization Code:
Harness Connector Serialization
The "C" stands for "Connector" and the
202 BK XMSN Ctrl 603 PK Rotary Beacon Motor - Supplemental Steer F-13 20 Switch - Light Bar Low Beam E-8 B Codes (see sample).
number indicates which connector in the
Related Electrical Service Manuals 276 BK XMSN Ctrl Ident Code 0 604 OR Stop Lamp Motor - Washer (Front Lower) F-6 16 Switch - Monitor (EMS) Test E-8 B AG-C4 L-C12 L-C12
harness (C1, C2, C3, ...).

277 BK XMSN Ctrl Ident Code 1 605 YL Turn Lamp - Left Motor - Washer (Front Upper) F-6 16 Switch - Panel Lamp Dimmer E-9 B 111-7898 3E-5179 3E-5179
Title Form No.
Alternator (6N-9294 35A): STD Motor - Washer (Rear) F-6 16 Switch - Park Brake Pressure B-11 34 Part Number: for Connector Plug 1
278 BK XMSN Ctrl Ident Code 2 606 GY Turn Lamp - Right Part Number: for Connector Receptacle
Consist No. 3T-6352 SENR4978 Motor - Wiper (Front Lower) C-4 17 Switch - Primary Steer F-10 35
Basic Machine Circuits 608 GN Flood Lamp - Rear 2
Consist No. 7N-9720 SENR2082 Motor - Wiper (Front Upper) D-4 17 Switch - Start Aid/Monitor Test E-10 B
301 BU Starter No.1 Sol 609 YL Flood Lamp - Side
Consist No. 9G-4574 SENR4130 Motor - Wiper (Rear) B-11 18 Switch - Stoplamp Pressure A-2 11 Plug Receptacle
304 WH Starter Relay No.1 Output 611 PU Head Lamp Hi Motors - Condenser B-11 21 Switch - Supplemental Steer T est B-8 C Pin or Socket Number
Alternator (100-5047 50A): ATT SENR2082 5A
306 GN Starter Relay Coil To Neut Start SW Or Key SW 614 PU Park/Tail/Dash/Lamp Relay - Condenser C-10 21 Switch - Tail Lamp D-8 B Deutsch connector: Typical representation
Electronic Monitoring System SENR2945 1 Component
307 OR Key SW To Neut Start SW 619 GN Head Lamp Lo Relay - Main D-14 8 Switch - Transmission Direction & Speed A-8 C of a Deutsch connector. The plug contains all Fuse (5 Amps) 9X-1123 Part Number
Electronic Transmission Shift Control SENR9167 2 sockets and the receptacle contains all pins.
308 YL Main Power Relay Coil 629 PK Aux Head Lamp Relay - Start D-13 8 Switch -Turn Signal D-9 B
Relay - Supplemental Steer F-13 22 Switch - Wiper (Front Lower) A-4 C
325-AG135 PK-14
Starting And Charging Systems SENR2947 Control Circuits Sure-Seal connector: Typical representation
310 PU Start Aid SW To Start Aid Sol
Resistor - Blower Speed A-11 E Switch - Wiper (Front Upper) B-4 C
1 Harness identification code:
Starting Motor: (106-8555) of a Sure-Seal connector. The plug and receptacle This example indicates wire group 325, Wire Gauge
SENR3581
311 WH Start Aid Sol To Temp SW 727 GN Suppl Ster Motor Relay
Resistor - Blower Speed E-4 E Switch - Wiper (Rear) A-4 C
2 contain both pins and sockets. wire 135 in harness "AG". Wire Color
Consist No. 6V-5207
SENR3536 321 BR Bckp Alarm Lamp Travel Alarm 728 BU Suppl Ster Cont SW Resistor - Blower Speed (A/C) B-11 15 Thermostat (A/C) B-11 E
Consist No. 6V-5023
Consist No. 6V-5226 SENR4975 322 GY Warning Horn (Forward) 751 GN XMSN Shift Sol No.1 Or 3 Resistor - Blower Speed (Heater) A-11 E
326 PU Key SW "C" Term. 752 YL XMSN Shift Sol No.2 Machine locations are repeated for components located close together.
A = Operator's compartment (Dash). D = Operator's compartment (Headliner).
327 PK Shutdown Sol 754 BU XMSN Shift Sol No.3 Or 1
B = Operator's compartment (Steering console). E = Operator's compartment (Under seat).
© 2013 Caterpillar All Rights Reserved Printed in U.S.A.
334 BU Start Aid Sol #2 755 OR XMSN Shift Sol No.4 Or 5 C = Operator's compartment (Right side console).

Connector Location¹ 373 GN Start Aid Switch To Timer 795 YL Dual Hp Sol
Monitoring Circuits F769 BU AWD To Inch Pedal SW
Schematic Machine
Connector Number 403 GN Alternator (R) Term. F775 BU Centershift Solenoid
Location Location
404 YL Opr Mon Hyd Oil Temp 892 BR Start Mod Right (-) Port/CAT Data Link (-)
CONN 1 B-15 27²
405 GY Opr Mon Oil Press. (Low Setting) 893 GN Start Mod Right (+) Port/CAT Data Link (+)
CONN 2 C-15 27³
406 PU Opr Mon Coolant Temp F843 YL Inching Pedal
CONN 3 D-15 27
408 WH Opr Mon System Air Press. G858 OR AWD Agressiveness Cont Lever
CONN 4 D-15 27 Resistor, Sender and Solenoid Specifications
409 OR Opr Mon Neut 900 PU XMSN Shift Sol No.4
CONN 5 E-15 27 Component Part No. Resistance (Ohms)¹
410 WH Opr Mon Fault Alarm 901 WH XMSN Shift Sol No.6 Resistor - Panel Dimmer 3T-3123 25.0 ± 0.25
CONN 6 F-14 36
411 PK Opr Mon Master 902 BR XMSN Shift Sol No.7 Resistor - Power 7T-4003 10.0 ± 0.5
CONN 7 A-13 37
413 BR Opr Mon Fuel Press. 903 GY XMSN Shift Sol No.8 Resistor - Blower Speed 9G-1950 Overall 2.00 ± 0.1
CONN 8 B-13 37 Tap 1.00 ± .05
415 GN Opr Mon Test SW 921 WH XMSN Sol No 1 Or 3 Return
CONN 9 B-13 37 Senders: Engine Coolant Temp 54.4°C (130°F) - 560 to 716
417 GY Primary Ster SW 977 YL CST Autoshift- Auto/Manual SW 1 7N-8532
CONN10 D-13 37 Converter Temp 110°C (230°F) - 72 to 82
419 YL Opr Mon Parking Brake E937 PU MG MESH CNTL - Redundant Neutral Solenoid - A/C Clutch 3E-1906 17.6 ± 0.6
CONN 11 D-13 37
439 YL Lamp Indicator E938 OR MG MESH CNTL - First Gear Solenoid - Blade Cushion 7T-6517 32.6±1.6
CONN 12 B-12 10

(Dimensions: 39 inches x 24 inches)

441 OR Eng Coolant Temp Gage E939 WH MG MESH CNTL - Second Gear Solenoid - Centershift 8T-8808 34.3± 1.7
CONN 13 E-12 37 16
447 PK Fuel Level Gage E940 BU MG MESH CNTL - Third Gear 20 Solenoid - Dual HP 8T-8610 13.5± 1.35
CONN 14 E-12 37 12
13
15
6
449 BU Spdom Sender (Signal No.1) E941 YL MG MESH CNTL - Fourth Gear 31
D Solenoid - Differential Unlock 7T-9073 33.6± 1.0
CONN 15 A-10 38 36 27 4 3 26 32 9 14 35
39 Solenoid - Dual HP
CONN 16 C-10 33 450 YL Tach Sender(+) E942 GN MG MESH CNTL - Fifth Gear 3E-6424 4.2 ± 0.42
Push Coil
462 YL Suppl Ster Motor Indicator E943 BR MG MESH CNTL - Sixth Gear E 16.1 ± 1.61

SENR9147-01
25 17 30 29 Pull Coil
CONN 17 D-10 39 21 B A
1 28 24 18
467 WH System Fault (Xmsn) E944 GY MG MESH CNTL - Seventh Gear 7 Solenoid - Engine Shutdown
CONN 18 D-10 39 22
3E-7985 1.55 ± 0.15
2 8 19 34 Start (Latch) Coil
485 YL Opr Mon Panel AWD Fault E945 PU MG MESH CNTL - Eighth Gear 37 23 10.3 ± 1.03
CONN 19 D-10 39 11 Stop (Unlatch) Coil
5 10 C
CONN 20 A-9 C 488 WH Air SW To Air SW Jumper E946 OR MG MESH CNTL - Forward Direct 40 Solenoid - Forward Horn/Park 7T-9074 74.0 ± 7.4
498 WH Diff. Lock Indicator E947 WH MG MESH CNTL - Reverse Direct Brake
CONN 21 B-9 38 Solenoid - Start Aid 9G-4365 6.0
CONN 22 B-9 38 A429 YL Articulation Indicator E948 BU MG MESH CNTL - Park
Solenoid - Transmission 9W-2739 31 ± 3
CONN 23 E-9 39 G434 BU AWD Hydraulic Temp Sensor (was B426) E949 YL MG MESH CNTL - Neutral
¹ At room temperature.
CONN 24 Service Tool A-8 C G460 GN Transmission Temperature SW E975 PU MESH Lamp

CONN 25 B-8 38 M917 PK TOS Sensor +

M918 GN TOS Sensor -
CONN 26 D-6 39
M998 OR Transmission Autoshift Mode
CONN 27 D-6 39
CONN 28 D-6 39 7
CONN 29 D-6 39 21 40
14 D
18
CONN 30 A-7 30 15
13
CONN 31 A-7 31 Off Machine Switch Specification
E
CONN 32 B-7 10 B A Part No. Function Actuate Deactuate Contact Position
CONN 33 B-7 38 9 107.0± 3.0 °C 93.00 °C Normally Closed
Failure Mode Identifiers (FMI)¹ C 3E-2028 Engine Coolant Temperature (224.6 ± 5.4 °F) (199.4 °F)
CONN 34 B-7 38 24 17 30
FMI No. Failure Description 25 33 640 kPa MAX 530 ± 40 kPa Normally Open
CONN 35 F-7 20 19 26
0 Data valid but above normal operational range. 32 22 37
29 3E-2033 Brake/Park Brake Air Pressure (92.0 psi MAX) (77.0 ± 6.0 psi)
16 38
CONN 36 F-7 20 2 11 39 38 ± 3°C 27 °C MIN Normally Closed
1 Data valid but below normal operational range. 1
12 35
CONN 37 A-6 40
8 3 5 6 3E-6425 Coolant Temperature (Start Aid) (100.4° ± 5.4°F) (80.6°F MIN)

20 Page,
2 Data erratic, intermittent, or incorrect. 31 10 1206 kPa MAX 700 ± 103 kPa 1-2 NO
27
CONN 38 C-6 17 36 23
8T -8640 Steering Press (175 psi MAX) (101.5±15psi) 1-3 NC
3 Voltage above normal or shorted high. 34 20
4
CONN 39 C-6 17 28 62.0 kPa MAX 38 ± 20.8 kPa Normally Open
4 Voltage below normal or shorted low.
CONN 40 C-6 17 9X-0378 Engine Oil Pressure (9.0 psi MAX) (5.5 ± 3.0 psi)
5 Current below normal or open circuit.
CONN 41 D-6 17 93 ± 21 kPa 69 ± 21 kPa Normally Closed
6 Current above normal or grounded circuit. 107-0616 Fuel Pressure (EMS) (13.5 ± 3.0 psi) (10.0± 3.0 psi)
CONN 42 E-6 17 Normally Open
7 Mechanical system not responding properly. 75.0 kPa MAX 50.0 kPa MIN
CONN 43 E-6 17 111-7088 Inching Pedal Pressure (10.9 psi MAX) (7.3 psi MIN)
8 Abnormal frequency, pulse width, or period.
CONN 44 E-6 17 Low 275 kPa MAX 170 ± 55 kPa
9 Abnormal update.
CONN 45 C-5 40 Machine Harness Connector and Component Locations (40 psi MAX) (24.6 ± 8 psi)
10 Abnormal rate of change.
CONN 46 C-5 40 2800 ± 140 kPa 1750 ± 200 kPa Normally Open²
11 Failure mode not identifiable. High
114-5334 Refrigerant Pressure (A/C) (406 ± 20.3 psi) (253.8 ± 29 psi)
CONN 47 C-5 40
12 Bad device or component. 83 kPa MAX 48 ± 20 kPa
CONN 48 F-3 17 Normally Open
13 Out of calibration. 125-9352 Stop Lamp Pressure (12 psi MAX) (7 ± 3 psi)
CONN 49 F-3 17
102 ± 3°C 90°C MIN Normally Closed
CONN 50 C-6 17 ¹The FMI is a diagnostic code that indicates what type of failure has occurred.
131-4135 Hydrualic Oil Temperature (215.6 ± 5°F) (194.0°F MIN)
¹The connectors shown in this chart are for harness to harness connectors. ¹ A hysteresis band exists: with increasing pressure the closed condition can be maintained up to 2800 kpa (405 psi), with decreasing
Connectors that join a harness to a component are generally located at or near the pressure the closed condition can be maintained down to 170 kpa (25psi).
component. See the Component Location Chart. ² Contact postion at the contacts of the harness connector.
² 120 ES machine ONLY.
³143 and 163 series machines ONLY.
 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
A A A
3 BU GROUND 3 200-BK GROUND 3 200-BK A A
BACKUP 24V IN 176-OR-14 EE K 728-BU 2 RD + BATTERY 2 113-OR 200-BK + BATTERY 2 147-RD REAR MOTOR 507-WH 200-BK
EE EE L32 L32 - +
A A WASHER
ALARM
123-6449
GROUND 200-BK-10 176-OR-14
25A CONVERTER
15A
1
2
101-RD-14
113-OR
200-BK 1 BK GROUND (RADIO)
+12V RADIO
6
5
200-BK
592-BU
200-BK
200-BK
GROUND (RADIO)
+12V RADIO
6
5
200-BK
135-BU FRONT LOWER MOTOR FRONT UPPER MOTOR 7T-8891
200-BK 200-BK
200-BK
200-BK
200-BK
L10 L10 COLOR ABBREVIATIONS
LOCALIZED (NOTE E) PRIMARY 24 TO 12 VOLT L66 24 TO 12 VOLT WASHER A - + A WASHER + -
122-BU-14 12V OUT BREAKER STEER SW +24V IN 1 102-RD +24V IN 1 147-RD 200-BK
CCC SUPPLEMENTAL GROUND CONVERTER CONVERTER 7T-8891 7T-8891
BK 1 321-BR
200-BK
STEERING STUD
IGNITION
EE
113-OR 3T-2662
101-RD-14
8T-8640 119-1733
+12V MEMORY 4 A513-PK
3E-8645
+12V MEMORY 4
200-BK
507-WH
506-PU
200-BK
200-BK L32 ABBREV COLOR
RELAY 24V TO 12V CONVERTER L21 L21
BK 2 921-WH CCC E K 200-BK 578-BU
321-BR 5 3E-0154 3E-8646 12V RADIO B+ MEMORY YL 5 A513-PK RD RED
CCC 921-WH 7 WW YY YY XX 135-5946 B+ RD 6 592-BU L32 L32 CONN 49A P
TURN LAMP RD 1 605-YL 605-YL 1 REAR FLOOD RD-0 RD-0 MOTOR BK-0 ANTENNA GROUND BK 3 200-BK L13 L13 L13
L13
606-GY 1 606-GY 629-PK WH WHITE
7X-6066 L51 LAMP AAA 9W-3072 L13 L16
BK 2 200-BK 604-OR 2 + LH SPEAKER WH 2 508-PU L16 L16 L16 L16 605-YL 2 605-YL EEE
L12
OR ORANGE

619-GN
614-PU 3 9X-6775 XX CABLE AS. - LH SPEAKER WH/BK 1 509-WH L12 611-PU LO BEAM
AAA AAA L65 L12 L12 3 611-PU 629-PK
606-GY 4 9W-3073 + RH SPEAKER GY 8 511-BR L65 619-GN 4 619-GN 200-BK HEADLAMP
L65 L65 200-BK
CCC 200-BK 6 JJJ HH SUPPLEMENTAL - RH SPEAKER GY/BK 7 512-GN
L75
L75 L75 L75 L11 L11
L11
114-RD 5 200-BK EEE 9X-7169 YL YELLOW
F L35 L35
F

L11
STOP/TAIL S RD 1 604-OR 608-GN 1 608-GN STEERING PP ANTENNA 4 113-OR L35 L35 322-GY 200-BK
L69
LAMP T WH 3 614-PU CONN 6 200-BK 2 200-BK MOTOR 135-BU WITH SUPPLEMENTAL
L13 L11
629-PK 1 629-PK 619-GN PK PINK
130-3452 G BK 2 200-BK 117-3915 200-BK 201-BK STEERING SWITCH CONN'S 609-YL 2 200-BK P LO BEAM
404-YL 36, 35 CONN 36 L10
CONN 48 A EEE 619-GN HEADLAMP BK BLACK

200-BK
200-BK 12V POWER 1 135-BU 619-GN 417-GY 1 SPEEDOMETER L10 200-BK 9X-7169

101-RD-14
PORT 110-2338 A FORWARD P GY GRAY

200-BK
200-BK
200-BK
727-GN 2 200-BK 611-PU 2
200-BK
200-BK

L69

A513-PK
L69

L16
L48 117-2311 L72 A COOLANT ARTICULATION M LAMP HORN P

135-BU
200-BK
113-OR

200-BK
512-GN
511-BR
592-BU

509-WH
508-PU
604-OR 462-YL WH 3 606-GY 114-RD 1 TURN
PP K CONN 35
614-PU L51
160-PU
L75 DOME LAMP
YL 1 108-RD 606-GY 606-GY
L30
TEMP
M
GRD 8D-1429
LEFT SPEAKER L10
322-GY 2 SOLENOID
7T-9074
605-YL 1 RD SIGNAL PU PURPLE
606-GY L60 334-BU BK 2 200-BK 605-YL 605-YL L30 417-GY 1 201-BK 449-BU SEND 200-BK 2 BK 7X-6066
AIR DRYER 8C-9678 L30 6T-7695 L10

450-YL
BR BROWN
200-BK
200-BK
556-WH

200-BK 200-BK K 605-YL 2 GAUGE K

L35
8W-3087 L60 L75 L37 L37 A A IGN IGN M

611-PU
200-BK 462-YL 614-PU 614-PU CLUSTER IGN 508-PU + 200-BK 200-BK

200-BK
200-BK
E L1

200-BK
200-BK

614-PU
727-GN 556-WH 124-0384 509-WH - K CAB LO BEAM P HI BEAM 200-BK GN GREEN

L35
GGG M SEND SEND M
BK 1 122-BU-14 GGG A 462-YL 608-GN 608-GN K 619-GN HEADLAMP 200-BK 200-BK
L35 L66 L66 L14 L14 HEADLAMP
T ° BK 2 200-BK MOTOR RELAY GN-18 1 727-GN 6 727-GN
417-GY
727-GN
L45
310-PU 310-PU 113-OR 1
8
WH
RD
(24 V)
(12 V)
GRD GRD 113-OR 200-BK
K 133-3037 611-PU
P
9X-7170 BU BLUE
OPR PANEL GY-18 2 417-GY 7 308-YL 601-GY
L45 6 OR TACHOMETER
200-BK
606-GY
614-PU
604-OR

611-PU
200-BK

1 136-GN 441-OR DEFROSTER

DIFFERENTIAL + BATTERY WH-18 1 136-GN 4 728-BU 614-PU 4 PU (24 V) 110-8468 9X-9657
M
UNLOCK SOLENOID KEY SW YL-18 2 308-YL 2 308-YL A 200-BK 3 GN (12 V) LAMP K SYMBOL DESCRIPTION

10
1
2
3
4
5
6
7
8
9
7T-9073 L76 GRD 8D-1429 BLOWER CAB HI BEAM
9 GY

200-BK
629-PK

619-GN
611-PU
606-GY
PK-18 9 3 200-BK 308-YL A429-YL M 611-PU HEADLAMP
E 403-GN J 7 PK K 9X-0343

113-OR
BR-18 6 5 403-GN 447-PK 450-YL SIG 200-BK CIRCUIT CONNECTED
CONN 23 133-3035

556-WH
308-YL
322-GY
114-RD
605-YL
606-GY
614-PU
611-PU
619-GN
601-GY
L55
556-WH 1 GN GROUND BK-18 8 200-BK 403-GN 608-GN NN J 404-YL G434-BU 5 YL A506-OR 1 RD MOTOR K
L72
200-BK 2 GN BU-18 4 200-BK CONN 14 L55 608-GN 405-GY
1
2 601-GY 201-BK 200-BK 2 BK IGN
IGN M 200-BK 2 BK
L50

EMS TEST SW CIRCUIT NOT CONNECTED

200-BK
200-BK
STEER SW PU-18 5 728-BU 447-PK 403-GN 1 322-GY 601-GY LAMP K
L50 2 106-2477 SEND M CAB TURN
OR-18 3 405-GY 403-GN 200-BK 201-BK 200-BK 8M-6176 113-OR 200-BK 2 BK
E MUR440 ALTERNATOR GN-18 7 403-GN L54 413-BR 413-BR L65
3
4
J J HORN SW
8X-9440 J
NOTE F 417-GY 403-GN CONN 44 GRD 605-YL 1 RD
SIGNAL
7X-6066
619-GN L2 L2
ELECTRICAL CONNECTION TO
L54
TRANSMISSION
OIL TEMP SENSOR
CONN 5 556-WH 1
SUPPLEMENTAL
GGG 201-BK 447-PK
5
403-GN R - 200-BK 308-YL J 201-BK 403-GN A M A506-OR 611-PU MACHINE STRUCTURE

614-PU
614-PU
200-BK 2 441-OR 201-BK + 310-PU A429-YL 403-GN 1 113-OR 605-YL INTERNAL ELECTRICAL CONNECTION
3E-8700 NNN NNN STEERING 6 SERVICE 4 K
F 406-PU 441-OR J 5 201-BK 450-YL 113-OR 8 113-OR FUEL
ARC SUPPRESSOR 3E-5184 METER M RESISTOR L10 TO SURFACE OF COMPONENT
V+ OR-18 A 126-PK A 126-PK 450-YL 406-PU 601-GY J 415-GN 403-GN 441-OR 6 LEVEL

601-GY
601-GY

L65
GROUND BK-18 B 202-BK B 202-BK 106-8704 3T-3964 450-YL 3E-9359 601-GY PANEL LAMP 419-YL 447-PK 4 403-GN 3 ALTERNATOR 7T-4003
J L65 CONNECTOR

200-BK
200-BK
DIMMER SW

609-YL
SIGNAL YL-18 C G460-GN C G460-GN A429-YL 101-RD 200-BK 601-GY 405-GY 415-GN 10 415-GN 15 TEST 200-BK

L11
419-YL START AID J 2 3E-9318 200-BK 406-PU 405-GY 2 405-GY 5 ENG OIL PRESS 200-BK K
M917-PK AND M918-GN ARE TWISTED PAIR L61 EMS TEST SW 1 J H#
201-BK 614-PU 600-BR 200-BK 200-BK 413-BR 406-PU 7 406-PU 6 COOLANT TEMP 200-BK 200-BK 200-BK CIRCUIT GROUPING DESIGNATION
9X-9628 3 BLADE

A506-OR
A503-PK
601-GY 447-PK 413-BR 3 413-BR 13 FUEL PRESS 200-BK 200-BK 200-BK A CC
E N
L46
CONN 13
L46
NOTE F 200-BK
J LIGHT BAR
201-BK 201-BK 5 20 UNUSED 200-BK 200-BK 200-BK 200-BK 609-YL 1 609-YL FLOOD
LAMP ATCH WIRE, CABLE, COMPONENT E

147-RD
135-BU

611-PU
608-GN

629-PK
609-YL

570-BU
1 751-GN 200-BK 601-GY 441-OR 439-YL 9 16 UNUSED 200-BK 200-BK 200-BK 200-BK 2 200-BK
L48 L48 LOW BEAM
CONN 43 9X-6775

609-YL
SOL 1 2 921-WH 200-BK 200-BK 201-BK A M 467-WH 4 SHIFT FAULT 200-BK T
FUSE BLOCK 9X-9631 L/S R/S SYSTEM

570-BU
9W-2739 L60 + BATTERY RD-18 1 107-RD 1 107-RD J 2 403-GN A429-YL 5 417-GY 12 PRIM STEER 570-BU 1 GN CIRCUIT CONNECTED
N 9G-0747 DIFF MASTER SYSTEM AIR PRESS BLADE

200-BK
L60 GROUND BK-18 2 200-BK 2 200-BK 103-RD 467-WH 10 113-OR 1 + BATTERY 200-BK 2 GN
J 3 J L27 UNLOCK ACTION AIR GAUGE CUSHION

L62
1 752-YL ENG SOL BU-18 3 327-PK 3 327-PK 10A KEY SW 105-RD 601-GY 614-PU 409-OR 410-WH 6 410-WH 10 ALARM

619-GN
J LAMP LAMP M M BLADE, SPADE, RING OR SCREW
SOL 2 2 921-WH 4 4 10A J HORN 114-RD J 201-BK 9 485-YL 17 UNUSED PRESS M M 1W-3306 A T T SOLENOIDS
RESISTOR J 5 7N-5876 9W-2111 GAUGE LAMP 7T-6517 TERMINAL

614-PU
200-BK

614-PU
200-BK
9W-2739 202-BK 202-BK RESET YL-18 5 306-GN 5 306-GN 10A SUPP STEER 134-RD 1 601-GY 115-RD 606-GY 419-YL 2 419-YL 19 BRAKE ON 570-BU 1 570-BU 570-BU 1 GN
6 J

L75
N J 3T-3123 L30 NOTE B NOTE B 1W-3306 7N-5876 RIGHT
G460-GN 311-WH OFF (KEY) WH-18 6 326-RD 6 326-RD 10A CONVERTER 147-RD 2 600-BR 629-PK 605-YL 404-YL 3 404-YL 7 HYD TEMP C'SHIFT 200-BK 2 200-BK 200-BK 2 GN
J LAMP TURN SPLICE
1 754-BU 126-PK OFF OR-18 7 7 10A TURN SIGNALS 173-RD 201-BK 408-WH 1 408-WH 8 BK AIR PRESS PIN
J J 7N-5876 LAMP
SOL 3

200-BK
2 921-WH JJ JJ A 10A TAIL LAMPS 103-RD 601-GY 415-GN 409-OR 7 409-OR 9 NEUTRAL LAMP
9W-2739 N F AAA ENGINE SHUTDOWN J HEADLAMP/ M M M M 7N-5876
200-BK
200-BK
200-BK

200-BK 10A STOP LAMPS 130-RD 601-GY 439-YL 467-WH 8 201-BK 2 GROUND
1
2

7N-5876

614-PU

614-PU
L28

614-PU
J TAIL SW

334-BU
160-PU
N 1 751-GN CONTROL 10A SHUTDOWN CNTRL 200-BK 113-OR 417-GY 4 201-BK 14 UNUSED LEFT TURN NOTE B
NOTE B

L16
L J 537-GN J 1 3E-9317

498-WH
200-BK

411-PK
201-BK
1 755-OR 9 921-WH Y 9G-9287 10A SPARE B 200-BK J 2 404-YL CONN 42 A M 201-BK 18 UNUSED COLD INDICATOR

OPERATOR STATION
1 4
311-WH
202-BK

SOL 4 2 921-WH 2 752-YL J 101-RD-10 J 102-RD 200-BK 2 411-PK 11 LAMP TEMP M M LAMP

107-RD
3 J
L46

9W-2739 3 754-BU FLASHER 619-GN 614-PU 614-PU 3 LAMP 7N-5876 M M M M

619-GN
L14

E975-PU
4 M

200-BK
200-BK
N 108-0358 7N-5876 NOTE B M

200-BK
4 755-OR J 5 614-PU 200-BK 605-YL 4 OPERATOR MONITOR 9X-7801
LIGHTBAR IDENT PART NO. CHG LOC NOTE

605-YL
200-BK

439-YL
200-BK

200-BK
606-GY

108-RD
200-BK
601-GY
1 900-PU 5 900-PU 103-RD 160-PU 606-GY 1

601-GY
601-GY
601-GY
601-GY
SOL 5 HEADLAMP LOW BEAM TURN SIGNAL 6
2 921-WH 10 921-WH 308-YL J 614-PU 408-WH 449-BU 5 449-BU

L76
9W-2739 6 901-WH BREAKER BREAKER SW 601-GY J J A CONN 29 450-YL 6 450-YL

5
6

2
3
N 3T-2662 9G-5589 HARNESS AS.

306-GN
7 902-BR 3T-2662 200-BK 7 403-GN 403-GN E975-PU 7 E975-PU

101-RD-14
J J J
1 901-WH 8 903-GY 605-YL 3 310-PU 449-BU CONN 41 A M A 133-9666 02 (PLATFORM)

A513-PK
AAA 139-0269 01 (ENGINE)

200-BK
200-BK
511-BR
512-GN

113-OR
135-BU
592-BU
SOL 6 2 921-WH 606-GY J 2 201-BK E975-PU 498-WH 4
CONN 4
326-RD

308-YL
200-BK
9W-2739 308-YL 308-YL 601-GY TAIL 4 415-GN M998-OR M998-OR 5 606-GY CCC 138-9086 00 (RADIATOR GRILL)

15A

15A
N 200-BK 308-YL 200-BK LAMP SW 5 629-PK 498-WH 202-BK 2 E 138-9083 00 (R FRAME)
L56 L45 L45
1 902-BR 310-PU 3E9319 1 200-BK 611-PU 3 F 143-3433 01 (R FRAME-TRANS)
Y L62 J 2 TRANS G 138-9089 00 (XSMN CONSOLE)
SOL 7 2 921-WH 202-BK 308-YL 306-GN 103-RD 6 169-PK 202-BK 160-PU 1 200-BK
1
2

AA HHH HEADLAMP DIMMER SW 3 J M A/M H 101-8161 02 (CAB-REAR)

L15
9W-2739 306-GN 306-GN 326-RD 326-RD 614-PU 611-PU 201-BK M998-OR HI BEAM 200-BK

1
2

200-BK
200-BK
L66
N FUSE BLOCK 1 103-5678 J A 7N-5876 M INDICATOR J 138-9724 00 (STEERING CONSOLE)

1
2
L57 795-YL 410-WH 201-BK 202-BK 200-BK 614-PU 614-PU
Y L57 J J 9G-0747 B M NOTE B 7N-5876 M AIH LAMP K 139-3506 00 (CAB-FRONT)
1 903-GY 597-PU 619-GN 3 609-YL 201-BK 201-BK 611-PU 200-BK 614-PU 614-PU
2
1

NOTE B

102-RD
101-RD

101-RD
115-RD
L54 J 2 J FLOOD M 7N-5876 L 115-9433 00 (SW PANEL)
SOL 8 2 921-WH Y START 522-WH 611-PU 1 608-GN 201-BK 160-PU 614-PU 614-PU
LAMPS M NOTE B M 138-9725 00 (GAUGE CONSOLE)
109-RD-4

308-YL
795-YL
326-RD
306-GN
112-PU-4 921-WH 601-GY 4 147-RD 201-BK

A513-PK
9W-2739 M917-PK AND RELAY J
Y 10A BLADE CNTRL 169-PK 200-BK 9X-9632 5 498-WH 201-BK 201-BK L21 L21 N 137-1120 02 (TRANSMISSION)

592-BU

102-RD
M918-GN ARE MAIN 3E-7279 J 1 J P 101-8205 02 (HEADLIGHTS-BAR) ATCH
TWISTED PAIR 10A BLADE FLOODS 149-PU J 2 609-YL 2 165-YL 201-BK 201-BK
109-RD-4

V V F RELAY J EEE 101-8194 02 (LOW BEAMS) ATCH

109-RD-10 304-WH-10 10A REAR FLOODS 116-BR 149-PU 6 334-BU 201-BK
D BK-18 1 M918-GN 1 M918-GN 101-7740 Y Y L62 L62
CONN 19
10A
J
J
DIFF LOCK 165-YL
3
4
609-YL 7 373-GN 200-BK 200-BK FFF 101-8181 04 (CAB FUSE PANEL) D
WH-18 2 M917-PK 4 M917-PK
Y A
CONN 11 L38 A J
10A
J
XSMN CNTRL 126-PK J 5
J
608-GN
CONN 28
200-BK 200-BK T
U
101-8188
139-0073
02
01
(BLADE CUSHION)
(XSMN CONSOLE-SWITCHES)
3 449-BU 10A SUPP STEER 136-GN 116-BR 135-BU 200-BK
TRANS SPD SENDER J 6 V 143-5374 01 (TRANS SPEED SENDER

165-YL
165-YL
112-PU-4

308-YL
200-BK
334-BU
373-GN
M917-PK AND 2 202-BK 112-PU-4 112-PU-10 1 101-RD-10 10A GAGES 113-OR J
104-6387 A J J A L6 W 142-1249 00 (BEACON-OPEN ROPS) ATCH
M918-GN ARE J 15A AIR CNDTR 124-GN 601-GY 200-BK-6
CONN 10

200-BK-14
CONN3 J J
TWISTED PAIR Y Y A 112-PU-8 1 112-PU-8 10A AIR DRYER 122-BU-14 200-BK 2 200-BK 202-BK 201-BK 4 200-BK-8 X 124-1429 00 (CONDITIONER GP-B) ATCH
L62
CONN 18 L62

200-BK
V 109-RD-4 101-RD-4 101-RD-4 101-RD-4 A J NOTE J 200-BK 1 200-BK FRONT 200-BK Y 138-9116 01 (FUEL TANK)
Y 60A J J FRAME A MMM MMM K GGG 101-8185 01 (SUPPLEMENTAL STEERING) ATCH
WH-18 2 449-BU 112-PU 3 102-RD 601-GY 200-BK 200-BK
ALTERNATOR SHUTDOWN 1 2 4 3 CONN 27 L6 AA

112-PU-10
101-RD-10
BK-18 1 202-BK 1 105-RD 601-GY 165-YL 408-WH 200-BK 115-9446 00 (HEADLAMP BREAKER)

F775-BU
101-RD-4

101-RD-4

A513-PK

201-BK
408-WH

200-BK
200-BK
200-BK
ALT Y BREAKER SOL 8 134-RD 3K8782 FUSE (10A) 200-BK F775-BU FRONT CAB 200-BK HHH 139-0248 00 (LOW BEAM BREAKER-BAR) ATCH
Y

592-BU

130-RD

G858-OR
TRANS SPD SENDER 9S-0174 STD 80A 3E-7985 8M8948 FUSE (15A) 1 J 498-WH FRAME GROUND FRONT UPPER CC 101-8190 02 (BLADE FLOOD LAMP) ATCH

RD-18
BK-18
YL-18
GN-18

165-YL
202-BK
403-GN R 109-RD-4 5 130-RD 200-BK 200-BK

165-YL
+ AAA STOP J2 J
(SPEEDOMETER) 9S-4693 ATCH 326-RD 9 126-PK 8M0456 FUSE (20A) DIFFERENTIAL 165-YL 556-WH 202-BK WIPER JJJ 101-8192 01 (REAR FLOOD LAMP) ATCH
3 LO
104-6387 F843-YL ALTERNATOR 7 136-GN UNLOCK SW 9X-3392 EE 112-0829 02 (2-WAY RADIO CONVERTER) ATCH

200-BK
F775-BU
Y Y J L21 K GND

570-BU
100-5047 50A ATCH 139-2119 HI FF 8X-9091 03 (CONDENSER GP-CAB) ATCH

165-YL
169-PK
202-BK 6 113-OR 601-GY L18 200-BK BK
L55

NOTE K
3E-7577 75A ATCH L55 AIH J L64 MOTOR GG 123-8330 02 (CONDENSER GP-ROOFTOP) ATCH

202-BK
202-BK
202-BK
200-BK
200-BK
200-BK
200-BK
F769-BU 200-BK-4 AAA 4 124-GN 200-BK 498-WH K

A
B
C
202-BK 6N-9294 35A STD AAA 200-BK-10
GND L56 L56
L63
2 122-BU-14 165-YL 147-RD TIMER L18 CONN 40 501-GN 1 GN T °
B+
HH 101-8193 03 (REAR FLOOD LMP-FUEL TNK)
301-BU-10 10 107-RD 147-RD 165-YL 4Y-7948 A K 101-RD-14 118-GY 3 GY PARK JJ 115-9447 01 (ENGINE SHUTDOWN CNTRL)
AAA START L19 L19 KK 4E-8715 00 (CONDENSER JUMPER)
CONN 26 135-BU 1 135-BU 500-BR 4 BR
L37 L37
CONN 17
L60

L51

L39
L69

L48

F 113-OR 2 502-OR 2 OR PP 139-3507 00 (POWER PORT)

BK 1 301-BU-10 ART L63 L25 L63 K 200-BK NNN 145-9535 00 (TRANS TEMP SENSOR)
F843-YL A
STARTER SENDER L63 L39
BK 2 202-BK 304-WH-10 113-OR 7 592-BU 200-BK
106-8555 G S AAA 3E-5383 A 439-YL 439-YL 605-YL 1 113-OR 200-BK-8 200-BK
L28 L28 L23 L23 WIRE AS.
101-RD-4 1 A429-YL 113-OR 113-OR 606-GY 2 A513-PK 200-BK
INCHING PEDAL MTR BAT A 2 200-BK 113-OR 113-OR 611-PU 3 605-YL 200-BK LL 9F-4337 07 (START MTR TO ENGINE)
AAA WW L63
PRESSURE SW RD-0 L71 619-GN 4 606-GY MM 6T-6962 00 (CONDENSER FAN JUMPER) ATCH
(TRANSMISSION) L71 L22 L22 NN 8X-9440 03 (HORN SWITCH)
MOTOR RD-00 126-PK 126-PK 126-PK 601-GY 5 611-PU
111-7088 KKK L46 L46 101-RD 6 619-GN GGGG 139-0071 00 (FUSE TO CIGAR LIGHTER)

OPERATOR STATION
L46

101-RD-10
112-PU-10
L37

CONN 39 A K

101-RD-4
200-BK L25 601-GY LO

A513-PK
L37 L25 CABLE AS.

592-BU

101-RD
A

130-RD

200-BK
200-BK 306-GN 795-YL 152-BU 3 507-WH
L38 L38 L26 L26 GND HI KKK 116-9981 00 (POS BAT TO START MTR)
200-BK L7 L38 795-YL 306-GN 576-PK 1 578-BU 200-BK BK
L7 L18 MOTOR RR 145-8713 00 (NEG BAT/DISCONNECT SW)
200-BK L7 326-RD 577-PU 2 506-PU
L36 L43
200-BK-10

DISCONNECT SW UU L36 308-YL 575-YL 4 152-BU 576-PK 1 GN T ° LLL 5C-6793 00 (DISCONNECT SW TO GND)
L18 L18
L36

F 7N-0718 921-WH 507-WH 6 576-PK 152-BU 3 GY B+ PARK TT 139-0250 00 (NEG BAT TO POS BAT)
200-BK

L21

L35
TT 115-9457 00 (NEG BAT TO POS BAT) ATCH
C CONN 2 1 522-WH 578-BU 7 577-PU 575-YL 4 BR
C
BK-6

F769-BU
KK A UU 061-7661 03 (START MTR TO FRAME GND)
200-BK-4

601-GY
2 202-BK RD-00 BK-00 597-PU 506-PU 5 575-YL 577-PU 2 OR

M998-OR
E975-PU
RR LLL 3 1 FF FF L35 VV 7G-1060

449-BU
GG 00 (GND-R FRAME TO F FRAME)

921-WH
1 122-BU-14 592-BU 8 101-RD A
BK-00

TT RR AAA L71 FRONT LOWER VV 8X-9618 01 (GND-R FRAME TO F FRAME) ATCH

200-BK 158-BR-14 1 BK 2 521-YL A513-PK 9
BK-00

LL AAA L71 WIPER WW 115-5322 00 (START MTR/STR RELAY) ATCH

POS NEG 200-BK 200-BK 200-BK 521-YL 2 BK 3 597-PU 101-RD-14 10 101-RD-14
L43 L43 L7 L62 L19 L7
12V BATTERY 4 5 9X-3392 XX 101-8204 01 (STEERING MTR TO GND) ATCH
3T-5760 STD Y
200-BK 200-BK 597-PU 3 4 200-BK-14 L64 A K
CONN 38 YY ATCH
LLL ENGINE 200-BK 200-BK 200-BK-14 4 CONN 16 112-PU-10 101-8203 01 (STR RELAY TO STR MTR)
200-BK

L7
593-GN-14
200-BK-14

593-GN-14
200-BK-14

RD-00 9X-9721 ATCH UU 200-BK 200-BK L25 CONDENSER 601-GY MMM 1S-2342 02 (GND-F FRAME TO CAB)
WITH 103-8519 ROOFTOP K K
200-BK

RELAY L7 CONN 50

200-BK
REAR 202-BK CONDENSER GP., REMOVE

10
7
8
6
4
3
5
9
1
2
521-YL-14
597-PU-14

1
5
4
6
3
2
7
TT KKK L7

L71
3E-5239 JUMPER KK AND MATE 307-OR 112-PU-10 112-PU-10
FRAME L
12V BATTERY NEG POS 921-WH L
HARNESS FF TO FFF K
CONN 46 CONN 47

101-RD
507-WH
578-BU
506-PU
118-GY
501-GN
500-BR
502-OR
601-GY
200-BK
3T-5760 STD

A503-PK
A506-OR
604-OR
HARNESS A
CONN 45

108-RD

152-BU
576-PK
575-YL
577-PU
9X-9721 ATCH GG GG 321-BR THIS SCHEMATIC IS FOR THE 12H NA, 140H NA
1
2

1
2

CONDENSER CONDENSER L36 L36

619-GN AND 160H NA MOTOR GRADER (146-9688 CHG 00).

112-PU
112-PU
112-PU
112-PU
112-PU
200-BK 619-GN L23
MOTOR MOTOR GG L39 4K-5122 HOLDER AS.
611-PU 611-PU
1
2

L43
WH/RD-14

WH/RD-14

7X-6279 7X-6279 BEACON 606-GY 606-GY L23 3K-8782 FUSE

200-BK
AAA ENGINE MM 128-6983 L46 L46

CONN 22
BK-14 605-YL 605-YL FFF COMPONENTS ARE SHOWN INSTALLED ON A FULLY
OIL SW HYD OIL L
201-BK 2 BK 4 BK-14 122-BU-14 10A UPPER WIPER/WASHER 118-GY 118-GY OPERABLE MACHINE WITH THE KEY AND ENGINE OFF

F775-BU

L27
9X-0378 VV VV TEMP SW L35 AND XMSN SHIFTER IN NEUTRAL

105-RD
307-OR
326-RD
308-YL
134-RD

165-YL
570-BU
169-PK
101-RD
405-GY 1 BK 118-GY
1
2

L37 FFF L
131-4135 10A LOWER WIPER/WASHER 152-BU 200-BK
REAR W U U
A UNLESS OTHERWISE SPECIFIED: ALL WIRES IN A SPLICE

977-YL
202-BK
373-GN
462-YL
727-GN

201-BK
410-WH
MOTOR MOTOR 200-BK

F843-YL
CONN 34

M917-PK

M918-GN
F769-BU

G460-GN
FRAME FFF L7

E975-PU
M998-OR
L48 L
603-PK
200-BK

CONN 25

921-WH
921-WH
921-WH

900-PU
902-BR
901-WH
903-GY

751-GN
752-YL
754-BU
755-OR
921-WH
202-BK
202-BK
202-BK

126-PK
449-BU
202-BK
921-WH
ARE THE SAME IDENT. NUMBER, COLOR, AND 16 GAUGE

202-BK
306-GN
307-OR
126-PK
449-BU

795-YL
977-YL
321-BR
409-OR
467-WH
CONN 8 404-YL 1 BK 10A REAR WIPER/WASHER 119-PK 200-BK

CONN 33
A

152-BU
152-BU
A STRAP U

112-PU
521-YL

124-GN
522-WH

200-BK
601-GY

601-GY
200-BK
310-PU Y 201-BK 2 WH T ° BEACON SW ACTION ALARM 1 FFF L 200-BK

10
1
2
3
4
5
6
7
8
9
L56

L56

4 GA STD PANEL LAMP UNLESS OTHERWISE SPECIFIED: ALL WIRE IS 16 GAUGE

118-GY
118-GY
7 310-PU CONDENSER GP-ROOFTOP 103-8519 9X-9639 9G-9813 RD 1 410-WH 10A FRONT DEFROSTER 141-PK
L62 1/0 ATCH E A U (SHIFT LEVER) A NOTE A: NORMALLY OPEN BEFORE REFRIGERANT CHARGE
6 308-YL BK 2 201-BK

1
2
3
4
FFF

200-BK
200-BK
A

7
6
L

8
5
7N-5876 A NOTE B: SHELL 8T-9722
5 306-GN 614-PU 5 611-PU 10A REAR DEFROSTER 151-GN

2
4

3
7
6
2
3
4
1
5
7
8
9
6
A
L55

U
L55

1 403-GN 606-GY 4 619-GN 2 W OPEN ROPS BEACON ATCH SPRING 7V-8390

6
5
4
3
1
2
144-RD L L
L36

W 3 F F
200-BK 4 608-GN 556-WH 7 605-YL 101-RD 10A DOME LAMP 108-RD L7 BUSHING 6D-4162

795-YL
977-YL

E975-PU
L7

321-BR
L61

449-BU
892-BR
893-GN
202-BK
306-GN
307-OR

F769-BU
L51 L51

126-PK

409-OR
467-WH
W

921-WH
U J2 J1

M998-OR
3 447-PK 605-YL 6 606-GY CONDITIONER GP-B 8C9788 601-GY L CONTACT 6D-4161
L36 L L
200-BK 2 200-BK 122-BU-14 8 122-BU-14 200-BK F843-YL 11 INCH PEDAL SOL RTN 7 921-WH 101-RD 10A BEACON 144-RD L H NOTE C: TRANSMISSION SHIFT LEVER LOGIC TABLE:
B B
311-WH
310-PU

604-OR 2 604-OR W 200-BK 900-PU 7 SOLENOID 5 SOLENOID 1 10 751-GN 502-OR

(Dimensions: 39 inches x 24 inches)

601-GY 601-GY A
AAA A CONN 8 321-BR
921-WH
1
9
321-BR
921-WH 601-GY 601-GY
902-BR 8
901-WH 1
SOLENOID 7
SOLENOID 6
SOLENOID 2
SOLENOID 3
4
17
752-YL
754-BU L71 439-YL 2
L71
200-BK
200-BK

1 2
200-BK

2 413-BR 200-BK 3 200-BK RESISTOR 903-GY 2 SOLENOID 8 SOLENOID 4 11 755-OR 113-OR 1 WH-18 WH-18 Gear Solenoids
200-BK

601-GY
601-GY
601-GY
BEACON FUSE

L60 1 U 4 3
CUSHION

200-BK
200-BK
200-BK
326-RD 1 405-GY 200-BK 9G-1950 124-GN 601-GY 921-WH 3 SOL RTN UNUSED 28 4 WH-18 WH-18
B B
L54

2 L L
L54

CONN 21
L63

ENGINE SPEED BLADE SW BEACON SW

SENSOR
327-PK 3 201-BK CONN 12 521-YL
5 L42
200-BK
9X-9629 U M917-PK 29 TOS + INP UNUSED 33
L 2 9X-9639
501-GN P W 3
8-F (1), (8), (5)

308-YL
405-GY 4 441-OR 515-GY 601-GY G460-GN 18 TRANS TEMP UNUSED 36 144-RD
3E-7886 4 BLOWER SW U 2 SUPP STER 3 L L CENTERSHIFT
334-BU

462-YL

202-BK
200-BK

160-PU

727-GN

311-WH

727-GN 5 406-PU 516-GN 200-BK 169-PK 200-BK M918-GN 23 TOS - INP UNUSED 15 603-PK
AAA
L48
L48 462-YL 6 450-YL 517-BU
3 6P-3236 3 U
570-BU
U 2
TEST SW 467-WH 28 EMS OUT UNUSED 16 202-BK 601-GY
L
500-BR INDICATOR SW 7-F (1), (8), (4)
WH 2 450-YL 450-YL 8 327-PK 134-RD 9X-9633 F769-BU 409-OR 40 NEUTRAL UNUSED 27 449-BU 200-BK 506-PU 3E-9367
BLOWER W 3 U L FRONT UPPER A CC BLADE 6-F (2), (8), (4)
A

604-OR
130-RD
BK 1 202-BK 202-BK 7 202-BK 308-YL U 727-GN 921-WH 321-BR 37 BU ALARM UNUSED 14 126-PK
9X-9363 WIPER SW FLOOD
10A

419-YL 1 BK-18 200-BK 462-YL 202-BK 12 UNUSED +BATTERY 40 126-PK 1 609-YL

200-BK
200-BK
406-PU
L61 X KEY START SW 3T-6655 LAMP 5-F (1), (8), (6)
308-YL
326-RD
307-OR
105-RD
202-BK 413-BR 201-BK 2 BK-18 200-BK 200-BK 202-BK 202-BK 10 UNUSED +BATTERY 1 126-PK 2 200-BK
FUEL 441-OR CONN 7 3 X 9G-7641 202-BK E975-PU 19 UNUSED +BATTERY 6 126-PK REAR 9X-6775
SENR9147-01

COOLANT TEMP 200-BK

W
SW AAA A PARK BRAKE DEFROST SW 4-F (1), (5), (7)
334-BU

200-BK
200-BK
200-BK
200-BK

L2
597-PU 5 515-GY 1 WH/RD-14 202-BK M998-OR 20 UNUSED GROUND 2 202-BK 152-BU
201-BK

SWITCH L49 L
L57

107-0616 522-WH 3 795-YL PRESS SW CONN. B 1 200-BK 2 BK-14 977-YL 25 UNUSED GROUND 5 202-BK 9X-9638 152-BU A CENTERSHIFT
3 101-RD

MOTOR 601-GY
2 200-BK
1 601-GY

3E-2028 R U

L5
AAA AAA L49 795-YL 5 597-PU 3E-2033 4
U CENTERSHIFT AIR INLET
795-YL 4 UNUSED START SW. 34 307-OR 200-BK
1 L L F775-BU 1 GN SOLENOID
8T-8808
L2 3-F (2), (5), (7)

202-BK
BK 1 406-PU 413-BR 1 BU 201-BK 4 522-WH 2 601-GY 202-BK 5 UNUSED A/M LAMP 12 M998-OR L 2 L H 200-BK 2 GN
A THERMOSTAT PANEL LAMP OFF C U PIN SW U HEATER SW. B B K
BK 2 201-BK 201-BK 2 BK 921-WH 1 921-WH 200-BK 601-GY
CONN 32 F F 6 UNUSED VHP SOL 8 795-YL 577-PU
2-F (2), (4), (7)

605-YL
619-GN
611-PU
3 L
2
1

W ON S U 9X-9634 CAB TURN

SW 8D-1429 200-BK U 115-1969

200-BK
200-BK
T ° 2 326-RD 126-PK 1 RD ST B U U 1 202-BK 17 UNUSED TRANS LAMP 18 E975-PU 584-YL 606-GY 1 RD
3E-5464 BASE 2 NOTE K 4 SIGNAL

200-BK
629-PK

611-PU
606-GY
619-GN
COOLANT TEMP
8
7 462-YL
200-BK 2 RD 200-BK
614-PU 7G-9730
165-YL
F775-BU
3 U
F775-BU 308-YL U
2
202-BK
202-BK
2 276-BK
3 277-BK
9
22
UNUSED
UNUSED
A/M SWTCH
DIA CODE 1
32
21
977-YL
277-BK
L 5 L
A504-GN 200-BK 2 BK 7X-6066 1-F (1), (6), (7)
CONN 1 T ° U CONN 20 3 U 6

202-BK
SENDER 201-BK 6 727-GN PARK BRAKE 373-GN 202-BK 4 278-BK 15 UNUSED DIA CODE 0 22 276-BK A507-YL 200-BK
AAA 7N-8532 H SOLENOID U 1 601-GY 373-GN U
U
202-BK 202-BK 24 UNUSED DIA CODE 2 38 278-BK 576-PK
L L
PW 605-YL N (8), (5)
441-OR 447-PK 1 GN-18 2 200-BK 7T-9074 3 124-GN 2 200-BK 200-BK 202-BK 202-BK 26 UNUSED CAT LINK - 3 892-BR 584-YL 606-GY
P (8), (5)
L42

FUEL LEVEL L L22

T° 200-BK 2 BK-18 1 603-PK 5 521-YL 3 101-RD U 202-BK 202-BK 27 UNUSED CAT LINK + 9 893-GN 151-GN 619-GN K
L42 AUTOSHIFT SW.

119-PK
SENDER BEACON 1 200-BK 601-GY 307-OR 14 UNUSED RED NEUTR 26 E937-PU 575-YL 611-PU 611-PU CAB HI BEAM
Y
120-9588 128-6983 4 522-WH MATE WITH BEACON 200-BK 102-9861 307-OR 21 UNUSED FIRST 30 E938-OR L
FRONT 578-BU 200-BK 200-BK HEADLAMP 200-BK
L1 L1 1-R (3), (6), (7)
L51

HEATER GP 8C-9787 2 601-GY HARNESS "W" SERVICE 306-GN 30 UNUSED SECOND 24 E939-WH 601-GY DEFROST SW FRONT LOWER K 133-3035 200-BK
U 2
2-R (3), (4), (7)

D
E
A
B
C
F
G
H
J
BULB 977-YL TOOL 449-BU 31 UNUSED THIRD 20 E940-BU 200-BK 9X-9638 WIPER SW 200-BK
L63 CONN 15 3 U
200-BK

1
L63

L51 REAR WIPER 202-BK CONNECTOR G 126-PK 32 UNUSED FOURTH 29 E941-YL 3T-6655
9X-7849 L 2 K

893-GN
892-BR
126-PK
202-BK
608-GN
HH Y
1 608-GN
CONNECT CONN. A TO
CONN. B WHEN USING
9X-3392 112-PU 9W-1951
CONN 24 126-PK
126-PK
33
34
UNUSED
UNUSED
FIFTH
SIXTH
35
23
E942-GN
E943-BR
3 L
584-YL
200-BK
619-GN
CAB LO BEAM
HEADLAMP 611-PU
P HI BEAM 3-R (3), (5), (7)
LO 4 K HEADLAMP
L69 STARTING/CHARGING H RESISTOR 133-3037
200-BK 2 200-BK
Y CONN. A ANALYZER WITHOUT DUAL HORSEPOWER
200-BK 200-BK BK
GND HI 9G-1950 124-GN
1
126-PK
126-PK
35
36
UNUSED
UNUSED
SEVENTH
EIGHTH
19
13
E944-GY
E945-PU
L 5 L
A503-PK
119-PK
200-BK
P 9X-7170 4-R (3), (8), (6)
COOLANT SW START AID SOLENOID H MOTOR 2 WITH 8C-9788 COND. GP., 6
G F 119-PK 119-PK
3E-6425
200-BK 1
ATTACHMENT 8T-8610 AAA T °
521-YL
5 CONN 15 MATES TO CONN. B
202-BK 892-BR 13 UNUSED FORWARD 39 E946-OR A506-OR
5-R (3), (8), (4)
200-BK

200-BK 2 504-YL 1 GN 515-GY U GGGG 4 202-BK 893-GN 38 UNUSED REVERSE 31 E947-WH 119-PK
NOTE H B+ PARK 4 BLOWER SW WITH 8C-9787 HEATER GP., 24V CIGAR P
200-BK AAA 2 200-BK 119-PK 3 GY 516-GN 112-PU 10A CIGAR LIGHTER 129-BU 5 126-PK 39 UNUSED PARK 25 E948-BU L
Y CONN. B START AID L41 3 6P-3236 CONN 15 MATES TO CONN. C LIGHTER H L
L TURN 6-R (3), (8), (5)

119-PK
200-BK 311-WH 1 BK AAA 1 327-PK 503-BR 4 BR 517-BU 200-BK 6 892-BR 16 UNUSED NEUTRAL 37 E949-YL 584-YL 606-GY 1 RD
L63
A L50 L50 606-GY
614-PU
REAR FLOOD
LAMP
200-BK 2 BK 311-WH 1
310-PU 2
BK-18
BK-18
SOLENOID
9G-4365
921-WH
795-YL
2
1
BK
BK
505-BU 2 OR
BLOWER
U 9W-0335
CONN 31 7
1
893-GN
E947-WH
F
TRANSMISSION CONTROL
F
E948-BU
2
7
200-BK
A507-YL
141-PK 505-BU
L H B B 200-BK 2 BK
SIGNAL
7X-6066 A
T °

E937-PU
E938-OR
E939-WH
E940-BU
E941-YL
E942-GN
E943-BR
E944-GY
E945-PU
E946-OR
E947-WH
E948-BU
E949-YL

L15
NOTE F 9X-9363 132-2148 A

202-BK
604-OR 2 E948-BU E949-YL 5 A504-GN
200-BK

9X-6775 L20 L15 L6 L6

JJJ HH BLOWER X 3 E949-YL 307-OR 3 603-PK 408-WH 408-WH 1 BK-18 BRAKE AIR SW NOTE D: BATTERIES 9X-9721 MUST BE USED WITH
L49 P LO BEAM
CCC 608-GN 1 L49 9X-0343 3 X G F 202-BK 306-GN 6 119-PK 201-BK 488-WH 2 BK-18 3E-2033 619-GN SUPPLEMENTAL STEERING CONTROL
RESISTOR NEUTRAL L L HEADLAMP
STOP/TAIL S RD 1 604-OR 200-BK 2 795-YL H 5 515-GY 1 WH/RD-14 1 E937-PU 306-GN 1 505-BU 504-YL 200-BK NOTE E: POWER LEADS FOR 2-WAY FM COMMUNICATION
DUAL HORSEPOWER/SHUTDOWN MOTOR 7T-4003 CONN. C G START PW RIGHT SPEAKER P
9X-7169
LAMP T WH 3 614-PU BK 2 200-BK H 1 200-BK 2 BK-14 MOTOR 2 E938-OR 8 503-BR K RADIO SHOULD BE SIZE 10 AWG
24
23
22
21
20
19
18
17
16
15

10
11
12
13
14
SOLENOID H
1
3
4
5
6
7
8
9

2
130-3452 G BK 2 200-BK AAA RD 1 A507-YL A504-GN 4 CONN 30 3 E939-WH CONTROL 4 504-YL L REAR 511-BR 6T-7695 A BRAKE AIR SW
L49 3E-6424 + NOTE F: USE 9X-9628 SWITCH WITH START
AIR CONDITIONER AAA 117-9364 F WIPER SW L15 - 3E-2033
522-WH 2 GN NOTE G 2 4 E940-BU
CONN 37 503-BR 512-GN 488-WH 1 BK-18 EEE LO BEAM AID ATTACHMENT.

PARK
FIRST

THIRD

FIFTH
SIXTH
CLUTCH SOL A/C REFRIGERANT SW DEFROSTER PANEL LAMP TRANSMISSION DIRECTION

EIGHTH
RED NEUT

513-OR 1 GN BK 2 A507-YL 5 E941-YL BAT + 1 307-OR 507-WH 3T-6655 201-BK 2 BK-18 629-PK
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED

SECOND

FOURTH

SEVENTH

REVERSE

NEUTRAL
K NOTE G: USE 3E-6424 DUAL HORSEPOWER/SHUTDOWN SOLENOID

GROUND
FORWARD
3E-1906 114-5334 9X-9657 8D-1429 AND SPEED SW. HEADLAMP
AAA BK 1 6 E942-GN GROUND 2 202-BK 200-BK WITH FUEL AIR RATIO CONTROL
CCC AAA NOTE A BASE 8C-5337 EEE 9X-7169
MUR440 2 BK 200-BK 200-BK 7 E943-BR SOL 1 OUTPUT 3 306-GN NOTE H: 140HNA ONLY
RD 1 606-GY 513-OR 1 ARC SUPPRESSOR AAA 1 BK 504-YL 614-PU 7G-9730 8 E944-GY SW 2 INPUT 4 E949-YL NOTE J: USE 20A FUSE WHEN ATTACHMENT AIR CONDITIONER
TURN LAMP L41
BK 2 200-BK 522-WH 2 106-8704 513-OR 1 BK H 119-PK 9 E945-PU SW 1 INPUT 5 E948-BU A (HEATS AND COOLS) WITH ROOF TOP CONDENSER
7X-6066
597-PU 2 BK 503-BR 10 E946-OR SOL 2 OUTPUT 6 306-GN 130-RD 1 BK-18 STOP LAMP IS PRESENT
L L5 L5 SW
505-BU SHIFT CONSOLE 604-OR 2 BK-18 NOTE K: AIR INLET HEATER IS NOT AVAILABLE ON THESE
L20 L20 125-9352
597-PU 603-PK L20 MODELS
D97432

15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

WIRE GROUP COLOR DESCRIPTIONS THIS SCHEMATIC IS FOR THE 140H AND 160H NA MOTOR GRADERS
GROUND CIRCUIT ELECTRICAL SYSTEM
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF
MEDIA NUMBER: SENR9147-01
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON
20 Page,

STARTING CIRCUIT SCHEMATIC PART NUMBER: 146-9688, CHANGE: 00, VERSION: -

START AID CIRCUIT Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
TRANSMISSION CONTROL CIRCUIT in neutral and with parking brake set.
MONITOR CIRCUIT
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
PANEL LAMP CIRCUIT
TURN SIGNAL CIRCUIT
GAUGE CIRCUIT
ENGINE CONTROL CIRCUIT
HEATER AND AIR CONDITIONER CIRCUIT
WIPER/WASHER CIRCUIT

OTHER COLOR DESCRIPTIONS

HIGHWAYS