Oil Condensing Boilers

UltraOil® 16-600 kW
Description 120
Technical Data and Dimensions 122
Accessories 142
Typical Hydraulic Schematics 155

Hoval reserve the right to make changes without prior notice August 2017 - Rev 00 119
UltraOil® 16-600kW
DESCRIPTION
Hoval UltraOil®
Economical
Patented aluFer®
heat exchanger
• Low heating costs
due to the latest condensing
boiler design with aluFer® heat
exchanger
• Improved electrical
consumption
due to large water content
Easy to use
Simple
maintenance
• Low maintenance due to
self-cleaning effect
• User-friendly touchscreen
controls with
TopTronic®E system
• Convenient remote monitoring
using TopTronic® online
120 August 2017 - Rev 00
We offer a range of exclusive service
contracts for our UltraOil boilers
Ecological
Low emissions
• Minimum sulphur emissions
due to the use of ultra low
sulphur heating oil
• Low CO2 emissions due to
minimal fuel consumption
• Clean and economical
due to fewer burner start-ups
Sophisticated
Versatile
operation
• Space-saving
due to compact design
• Time-saving installation
due to flexible connection
options
• Simple integration into existing
systems or new builds
Hoval reserve the right to make changes without prior notice
UltraOil® 16-600kW
DESCRIPTION
The Hoval UltraOil®, with output rates of 16 to 600 kW, has been
specially developed for operation with the latest generation of
low-sulphur heating oil. The latest condensing technology and
the patented aluFer® heat exchanger together allow the Hoval
UltraOil® to extract every last bit of heat from each drop of oil.
Hoval aluFer technology®
The internationally patented aluFer® tube is a Hoval innovation in
advanced heat transfer technology. It is constructed from an inner
aluminium finned surface, heat shrunk within an outer stainless
steel tube. The exceptional efficiency of the heat transfer is
attributed to the following factors:
• High heat conductivity of aluminium being ten times greater
than that of steel
• A ten times larger heat exchange surface due to the
internal finned surface of the aluminium tube
• Optimised turbulence and heat exchange efficiency
created by the multiple flow channels on the inner surface of
the tube
Ultra environmentally friendly:
The advanced Hoval UltraOil® should only be used with Ultra
Low Sulphur oil (<0.005% by weight or <50ppm sulphur
content) complying to BS2869 Class A2. The sulphur content
of this heating oil is equivalent to that of natural gas. Thus,
the sulphur emissions drop to almost zero, meaning there
are fewer deposits in the combustion chamber and a lower
environmental impact. Your heating system can therefore offer a
consistently high efficiency rate and less maintenance is required.
Standard kerosine gas oil to BS2869 Class C2 is not suitable.
Ultra economical and compact:
Due to the latest condensing technology, the Hoval UltraOil®
produces a significantly higher energy yield. With the patented
aluFer® heat exchanger, maximum heat is extracted from the
combustion flue gases and transmitted to the heating water,
resulting in a standard efficiency in excess of 104% net.
The Hoval UltraOil® combines a very high output
and ingenious technology with a compact design.
Ultra flexible:
The Hoval UltraOil® does not require a minimum water flow
rate1, a minimum water return temperature or a minimum
boiler temperature. It can therefore be integrated simply
and cost-effectively into your heating system. As the flue
gases are cool, an inexpensive plastic flue pipe is suitable.
1 See note 2 in Technical Data section
Hoval reserve the right to make changes without prior notice
Sophisticated management for your heating system,
the TopTronic ® E control is the brain of every Hoval system.
Innovative touchscreen technology ensures smooth and
continuously monitored operation.
Easy maintenance guaranteed:
Numerous, well thought out details ensure low operating
costs and high convenience of maintenance in the UltraOil®.
All the components are easily accessible, simple to
clean and can be rapidly replaced in the event of a fault.
Assembly and delivery:
The UltraOil® (16 - 50) boilers are supplied fully assembled, cased
and shrink wrapped on a pallet for ease of handling on site. The
burner is however supplied seperately for fitting by the installer.
The UltraOil® 80-600D are delivered with the casings, burner
and control panel packed seperately for fitting by the installer.
Twin return connections:
The Hoval UltraOil® is supplied with two separate return
connections and active water temperature stratification within
the boiler shell is encouraged. The Hoval UltraOil® can be
used with an intelligent heating system, where lower
temperature circuits with cooler system returns can be
connected directly to the boiler to promote condensation and
therefore improve operating efficiency. Higher temperature or
warmer circuits associated with more conventional system
returns are directed to a separate boiler connection. By
ensuring that the coldest return circuits are introduced into the
boiler without mixing with hotter water – even if in relatively
small quantities – the flue gases within the boiler can be
brought below their dew point to release as much condensation
as possible.
ErP labelling classification for boilers to 70kW.
This boiler should
only be operated
with low sulphur
heating oil (with
a sulphur content
of less than 50ppm)
complying to BS2869
Class A2
August 2017 - Rev 00 121
 UltraOil® (16-25)

TECHNICAL DATA

Type (16) (20) (25)

• Output at 80 / 60 °C kW 11-15 14-19 15-24
• Output at 40 / 30 °C kW 16 20 25
• Heat input kW 11.3 - 15.5 13.8 - 19.5 15.4 - 24.5
• Dimension Space requirements
• Maximum boiler operating temperature °C 90 90 90
• Minimum boiler operating temperature °C no min. limit
• Minimum return flow temperature °C no min. limit
• Safety temperature limiter setting (water side) °C 110 110 110
• Working / test pressure bar 3.0 / 4.5 3.0 / 4.5 3.0 / 4.5
• Boiler efficiency at full load and 80 / 60°C
(related to net / gross calorific value) % 98.3 / 92.7 98.5 / 92.9 98.2 / 92.6
• Boiler efficiency at full load and 40 / 30°C
(related to net / gross calorific value) % 103.5 / 97.6 103.9 / 98.0 103.8 / 97.9
• Efficiency at part load 30% and return 27°C (according to EN 303)
(related to net / gross calorific value) % 103.9 / 98.0 104.2 / 98.3 104.1 / 98.2
• Standing loss qB at 70 °C Watt 220 230 240
• Heating gas-side resistance with rated heating capacity,
12.5% CO2,500m over sear level (tolerance +/- 20%) mbar 0.30 0.29 0.29
• Condensate volume at 40 / 30 °C l/h 1.07 1.31 1.65
• Flow resistance of boiler 1 z value 3.5 3.5 3.5
• Water-side resistance at 10 K mbar 6.6 10.6 16.6
at 20 K mbar 1.7 2.6 4.2
• Water flow rate at 10 K m3/h 1.38 1.74 2.18
at 20 K m3/h 0.69 0.87 1.09
• Boiler water content litres 66 63 68
• Insulation thickness mm 80 80 80
• Weight (incl. casing, burner) kg 140 145 157
• Transport weight kg 134 139 151
• Max. electrical power consumption Watt 6/125 6/147 6/175
• Noise data with casings (sound power)
Normally ventilated
- Heating noise (EN 15036 part 1) dB(A) 61 62 66
Room sealed
-- Heating noise (EN 15036 part 1) dB(A) 53 54 57
• Flue gas mass flow at full output 12.5% CO2 Ultra Low Sulphur oil kg/h 24 31 38
• Flue gas temperature at nominal output 80/60 °C °C 75 75 75
• Flue gas temperature at nominal output 40/30 °C °C 58 53 56
• Delivery pressure at flue gas outlet Pa 50 50 50
• Maximum chimney draught Pa -20 -20 -20
1
Flow resistance boiler in mbar = Volume flow (m3/h)2 x z factor
2
Although generally the UltraOil® boilers do not require a minimum water flow, it does not mean that the pump and burner can be switched
off together when the unit is operating at full output. There should be a pump overrun to dissipate any residual heat within the boiler to avoid
nuisance high temperature lockouts.

122 August 2017 - Rev 00 Hoval reserve the right to make changes without prior notice
UltraOil® (35)

TECHNICAL DATA

Type (35)
• Output at 80 / 60°C kW 21 - 33
• Output at 40 / 30°C kW 22 - 35
• Heat input kW 20.9 - 33.8
• Maximum boiler operation temperature °C 90
• Minimum boiler working temperature °C no lower limit
• Minimum return flow temperature °C no lower limit
• Safety temperature limiter setting (water side) °C 110
• Working / test pressure bar 3.0 / 4.5
• Boiler efficiency at full load and 80 / 60°C
% 98.5 / 92.9
(related to net / gross calorific value)
• Boiler efficiency at full load and 40 / 30°C
% 103.6 / 97.7
(related to net / gross calorific value)
• Efficiency at partial load 30% and return 27°C (according to EN 303)
% 104.5 / 98.3
(related to net / gross calorific value)
• Standing loss qB at 70°C Watt 250
• Heating gas-side resistance with rated heating capacity, mbar 0.30
12.5% CO2, 500m over sea level (tolerance +/- 20%)
• Condensate volume at 40 / 30°C l/h 2.28
• Flow resistance of boiler 1 z-value 3.4
• Water-side resistance at 10K mbar 30.6
at 20K mbar 7.7
• Water flow rate at 10K m3/h 3.0
at 20K m3/h 1.50
• Boiler water content Litres 65
• Insulation thickness mm 80
• Weight (incl. casing, burner) kg 164
• Transport weight kg 158
• Max. electrical power consumption Watt 213
• Noise data with casings (sound power)
Normally ventilated
- Heating noise (EN 15036 part 1) dB(A) 63
Room sealed
- Heating noise (EN 15036 part 1) dB(A) 60
• Flue gas mass flow at full output 12.5% CO2 Ultra Low Sulphur oil kg/h 53
• Flue gas temperature at nominal output 40 / 30°C °C 57
• Flue gas temperature at nominal output 80 / 60°C °C 75
• Delivery pressure at flue gas outlet Pa 40
• Maximum chimney draught Pa 20
1
Flow resistance of boiler in mbar = flow rate (m3/h)2 x z-value

2
Although generally the UltraOil® boilers do not require a minimum water flow, it does not mean that the pump and burner can be
switched off together when the unit is operating at full output. There should be a pump overrun to dissipate any residual heat within the
boiler to avoid nuisance high temperature lockouts.

Hoval reserve the right to make changes without prior notice August 2017 - Rev 00 123
UltraOil® (16-35)

DIMENSIONS (MM)

1 Flow heating/safety valve R 1″

2 Low-temperature return R 1″
3 High-temperature return R 1″
4 Flue gas outlet DN 80
Type A B C D 5 Control panel
6 Condensate drain (left or right) incl. si-
UltraOil (16,20)
®
1550 805 486 1485
phon (DN 25) and 2 m PVC plastic tube
UltraOil® (25,35) 1690 945 626 1625 Ø inside 19 x 4 mm
7 Drain
8 Electrical connection
9 Acoustic hood
10 Heating pump set (option)

124 August 2017 - Rev 00 Hoval reserve the right to make changes without prior notice
UltraOil® (16-35)

SPACE REQUIREMENTS

≥ 50 mm
with flue gas silencer
Boiler door incl. burner swivels upwards and to the left or to the front
A = minimum 150 mm *
-- Burner service position in the front - boiler cleaning from the right
A = optimum 300 mm *
-- Burner service position left - boiler cleaning from the front
-- A minimum gap of 160 mm is required to the right of the boiler
* without heating pump set (option)
500 mm with heating pump set (option)

-- The cleaning aperture must be easily accessible.

-- Boiler rear side must be accessible.

Hoval reserve the right to make changes without prior notice August 2017 - Rev 00 125
 UltraOil® (50-80)

TECHNICAL DATA

Type (50) (80)

• Output at 80 / 60°C kW 28 - 48 58 - 77
• Output at 40 / 30°C kW 30 - 50 61 - 80
• Heat input kW 28.4 - 48.4 59 - 78
• Maximum boiler operation temperature °C 90 90
• Minimum boiler working temperature °C no lower limit
• Minimum return flow temperature °C no lower limit
• Safety temperature limiter setting (water side) °C 110 110
• Working / test pressure bar 3.0 / 4.5 3.0 / 4.5
• Boiler efficiency at full load and 80 / 60°C
% 98.7 / 93.1 98.4 / 92.6
(related to net / gross calorific value)
• Boiler efficiency at full load and 40 / 30°C
% 103.5 / 97.6 103.2 / 97.4
(related to net / gross calorific value)
• Efficiency at partial load 30% and return 27°C (according to EN 303)
% 104.7 / 98.8 104.2 / 98.3
(related to net / gross calorific value)
• Standing loss qB at 70°C Watt 290 480
• Heating gas-side resistance with rated heating capacity, mbar 0.75 0.26
12.5% CO2, 500m over sea level (tolerance +/- 20%)
• Condensate volume at 40 / 30°C l/h 3.52 5.0
• Flow resistance of boiler 1 z-value 1.50 1.5
• Water-side resistance at 10K mbar 27.70 71.4
at 20K mbar 6.90 17.9
• Water flow rate at 10K m3/h 4.29 6.9
at 20K m3/h 2.15 3.45
• Boiler water content Litres 115 135
• Insulation thickness mm 80 80
• Weight (incl. casing, burner) kg 276 360
• Transport weight kg 261 317
• Max. electrical power consumption Watt 250 260
• Noise data with casings (sound power)
Normally ventilated
- Heating noise (EN 15036 part 1) dB(A) 71 64
Room sealed
- Heating noise (EN 15036 part 1) dB(A) 67 -
• Flue gas mass flow at full output 12.5% CO2 Ultra Low Sulphur oil kg/h 76 126
• Flue gas temperature at nominal output 40 / 30°C °C 40 52
• Flue gas temperature at nominal output 80 / 60°C °C 75 75
• Delivery pressure at flue gas outlet Pa 30 50
• Maximum chimney draught Pa 20 20
1
Flow resistance of boiler in mbar = flow rate (m3/h)2 x z-value

2
Although generally the UltraOil® boilers do not require a minimum water flow, it does not mean that the pump and burner can be
switched off together when the unit is operating at full output. There should be a pump overrun to dissipate any residual heat within
the boiler to avoid nuisance high temperature lockouts.
3
With room control module.

126 August 2017 - Rev 00 Hoval reserve the right to make changes without prior notice
UltraOil® (50)

DIMENSIONS (MM()

1 Flow heating/safety valve R 1½″

2 Low-temperature return R 1½″
2a High-temperature return R 1½″
3 Lead-through for oil pipe on left or right side
4 LAS flue gas supply air connection C100/150
4a Flue gas connection at the back (option)
5 Control panel
6 Condensate drain (left or right) incl. syphon
(DN 25) and 2 m PVC plastic tube Ø inside
19 x 4 mm
7 Electrical connection on the left or right hand
side
8 Drain
9 Connection set (option)
10 Heating pump set (option)

Hoval reserve the right to make changes without prior notice August 2017 - Rev 00 127
UltraOil® (80)

DIMENSIONS (MM)

1 Safety valve R1½"

2 Flow R1½"
3 High temperature-return R1½"
4 Low temperature-return R1½"
5 Drain ½"
6 Flue gas connection, internal D155
7 Cleaning aperture D155
8 Condensate drain DN25 incl. syphon
9 Boiler controls
10 Electrical connection on the left or right hand side
11 Boiler feet 20-80mm adjustable
12 Cut-out for oil pipe on left or right hand side

128 August 2017 - Rev 00 Hoval reserve the right to make changes without prior notice
UltraOil® (80)

DELIVERY DIMENSIONS

Boiler without casing and insulation

UltraOil®80

Required minimum width of door and corridor for bringing

in the boiler
The following values are the calculated minimum values
K
T = Door width
L
B B K = Corridor width
K= xL T= xL B = Boiler width B
< 150
T K L = Maximum boiler length

Example calculation for the required corridor width

Door width T = 800

680
UltraOil® (80) K= x 1072 = Corridor width ≥ 912
800

Hoval reserve the right to make changes without prior notice August 2017 - Rev 00 129
 UltraOil® (50-80)

SPACE REQUIREMENTS (MM)

UltraOil® 50

Boiler door incl. burner swivels upwards and to the left or to the front * without heating pump set
A = minimum 150 mm * 500 mm with heating pump set
-- Burner service position in the front - boiler cleaning from the right (heating pump set is optional)
A = optimum 300 mm *
-- Burner service position left - boiler cleaning from the front

UltraOil® 80

-- It must be possible to swing open the hinged door of the boiler with the burner upward and rearward.
-- Boiler rear side must be accessible.
* The cleaning aperture must be easily accessible. As a result, a minimum distance of 500 mm must be maintained on the cleaning opening side.

130 August 2017 - Rev 00 Hoval reserve the right to make changes without prior notice
UltraOil® (110-160)

TECHNICAL DATA

Type (110) (130) (160)

• Output at 80 / 60°C kW 78 - 105 99 - 124 114 - 152
• Output at 40 / 30°C kW 83 - 110 104 - 130 119 - 160
• Heat input kW 80 - 105 100 - 125 115 - 154
• Maximum boiler operation temperature °C 90 90 90
• Minimum boiler working temperature °C no lower limit
• Minimum return flow temperature °C no lower limit
• Safety temperature limiter setting (water side) °C 110 110 110
• Working / test pressure bar 5.0 / 6.5 5.0 / 6.5 5.0 / 6.5
• Boiler efficiency at full load and 80 / 60°C
% 99.0 / 93.4 98.9 / 93.3 98.5 / 92.9
(related to net / gross calorific value)
• Boiler efficiency at full load and 40 / 30°C
% 104.0 / 98.1 103.8 / 97.9 103.5 / 97.6
(related to net / gross calorific value)
• Efficiency at partial load 30% and return 27°C (according to EN 303)
% 105.0 / 99.1 104.8 / 98.9 104.5 / 98.6
(related to net / gross calorific value)
• Standing loss qB at 70°C Watt 500 500 500
• Heating gas-side resistance with rated heating capacity, mbar 0.24 0.34 0.45
12.5% CO2, 500m over sea level (tolerance +/- 20%)
• Condensate volume at 40 / 30°C l/h 7.8 8.7 10.8
• Flow resistance of boiler 1 z-value 0.1 0.1 0.1
• Water-side resistance at 10K mbar 8.9 12.4 18.8
at 20K mbar 2.2 3.1 4.7
• Water flow rate at 10K m3/h 9.4 11.1 13.7
at 20K m3/h 4.7 5.6 6.9
• Boiler water content Litres 340 340 340
• Insulation thickness mm 80 80 80
• Weight (incl. casing, burner) kg 420 420 420
• Transport weight kg 370 370 370
• Max. electrical power consumption Watt 360 550 550
• Noise data with casings (sound power)
Normally ventilated
- Heating noise (EN 15036 part 1) dB(A) 65 67 67
• Flue gas mass flow at full output 12.5 % CO Ultra Low Sulphur oil kg/h 163.6 193.0 252.0
2
• Flue gas temperature at nominal output 40 / 30°C °C 40 42 48
• Flue gas temperature at nominal output 80 / 60°C °C 68 70 75
• Delivery pressure at flue gas outlet Pa 80 80 80
• Maximum chimney draught Pa 20 20 20

1
Flow resistance of boiler in mbar = flow rate (m3/h)2 x z-value

2
Although generally the UltraOil® boilers do not require a minimum water flow, it does not mean that the pump and burner can be
switched off
together when the unit is operating at full output. There should be a pump overrun to dissipate any residual heat within the boiler to
avoid
nuisance high temperature lockouts.

Hoval reserve the right to make changes without prior notice August 2017 - Rev 00 131
 UltraOil® (200-300)

TECHNICAL DATA

Type (200) (250) (300)

• Output at 80 / 60°C kW 147 - 190 180 - 238 215 - 286
• Output at 40 / 30°C kW 155 - 200 189 - 250 227 - 300
• Heat input kW 150 - 194 182 - 241 218 - 290
• Maximum boiler operation temperature °C 90 90 90
• Minimum boiler working temperature °C no lower limit
• Minimum return flow temperature °C no lower limit
• Safety temperature limiter setting (water side) °C 110 110 110
• Working / test pressure bar 5.0 / 6.5 5.0 / 6.5 5.0 / 6.5
• Boiler efficiency at full load and 80 / 60°C
% 98.0 / 92.5 98.9 / 93.3 98.6 / 93.0
(related to net / gross calorific value)
• Boiler efficiency at full load and 40 / 30°C
% 103.1 / 97.3 103.8 / 97.9 103.6 / 97.7
(related to net / gross calorific value)
• Efficiency at partial load 30% and return 27°C (according to EN 303)
% 104 / 98.1 104.9 / 99.0 104.6 / 98.7
(related to net / gross calorific value)
• Standing loss qB at 70°C Watt 520 600 600
• Heating gas-side resistance with rated heating capacity, mbar 0.67 0.49 0.61
12.5% CO2, 500m over sea level (tolerance +/- 20%)
• Condensate volume at 40 / 30°C l/h 13.5 16.9 20.2
• Flow resistance of boiler 1 z-value 0.1 0.1 0.1
• Water-side resistance at 10 K mbar 29.4 46.1 66.3
at 20 K mbar 7.3 11.5 16.6
• Water flow rate at 10 K m3/h 17.1 21.5 25.8
at 20 K m3/h 8.5 10.7 12.9
• Boiler water content Litres 360 295 295
• Insulation thickness mm 80 80 80
• Weight (incl. casing, burner) kg 450 634 634
• Transport weight kg 390 534 534
• Max. electrical power consumption Watt 550 830 830
• Noise data with casings (sound power)
Normally ventilated
- Heating noise (EN 15036 part 1) dB(A) 67 - -
• Flue gas mass flow at full output 12.5% CO Ultra Low Sulphur oil kg/h 315.0 393.7 472.5
2
• Flue gas temperature at nominal output 40 / 30°C °C 58 43 50
• Flue gas temperature at nominal output 80 / 60°C °C 80 67 71
• Delivery pressure at flue gas outlet Pa 50 50 50
• Maximum chimney draught Pa 20 20 20
1
Flow resistance of boiler in mbar = flow rate (m3/h)2 x z-value

2
Although generally the UltraOil® boilers do not require a minimum water flow, it does not mean that the pump and burner can be
switched off
together when the unit is operating at full output. There should be a pump overrun to dissipate any residual heat within the boiler to
avoid
nuisance high temperature lockouts.

132 August 2017 - Rev 00 Hoval reserve the right to make changes without prior notice
UltraOil® (320D-600D)

TECHNICAL DATA

Type (320D) (400D) (500D) (600D)

• Output at 80 / 60°C kW 114 - 303 147 - 380 180 - 476 215 - 568
• Output at 40 / 30°C kW 119 - 320 155 - 400 189 - 500 227 - 600
• Heat input kW 115 - 309 150 - 388 182 - 482 218 - 580
• Maximum boiler operation temperature °C 90 90 90 90
• Minimum boiler working temperature °C no lower limit
• Minimum return flow temperature °C no lower limit
• Safety temperature limiter setting (water side) °C 110 110 110 110
• Working / test pressure bar 5.0 / 6.5 5.0 / 6.5 5.0 / 6.5 5.0 / 6.5
• Boiler efficiency at full load and 80 / 60°C
% 98.7 / 93.1 98.2 / 92.6 99.0 / 93.4 98.8 / 93.2
(related to net / gross calorific value)
• Boiler efficiency at full load and 40 / 30°C
% 103.9 / 98.0 103.4 / 97.5 104.1 / 98.2 103.9 / 98.0
(related to net / gross calorific value)
• Efficiency at partial load 30% and return 27°C (according to EN 303)
% 104.5 / 98.6 104.0 / 98.1 104.9 / 99.0 104.6 / 98.7
(related to net / gross calorific value)
• Standing loss qB at 70°C Watt 1000 1040 1200 1200
• Heating gas-side resistance with rated heating capacity,
mbar 0.45 0.67 0.49 0.61
12.5% CO2, 500 m over sea level (tolerance +/- 20%)
• Condensate volume l/h 21.6 27.0 20.2 20.2
• Flow resistance of boiler 1 z-value 0.1 0.1 0.1 0.1
• Water resistance (per boiler) at 10K mbar 75.2 117.6 183.7 264.5
• Water resistance (per boiler) at 20K mbar 18.8 29.4 45.9 66.1
• Water flow rate (per boiler) at 10K m3/h 27.4 34.3 42.9 51.4
• Water flow rate (per boiler) at 10K m3/h 13.7 17.1 21.4 25.7
• Boiler water content litre 680 720 590 590
• Insulation thickness mm 80 80 80 80
• Weight (incl. casing, burner) kg 840 900 1268 1268
• Transport weight kg 740 780 1068 1068
• Max. electrical power consumption Watt 740 1000 1660 1660
• Noise data with casings (sound power)
Normally ventilated
- Heating noise (EN 15036 part 1) dB(A) 72 73 - -
• Flue gas mass flow at full output 12.5 % CO2 Ultra Low Sulphur oil kg/h 504 730 784 945
• Flue gas temperature at nominal output 40 / 30°C °C 48 58 43 50
• Flue gas temperature at nominal output 80 / 60°C °C 75 80 67 70
• Delivery pressure at flue gas outlet Pa 40 25 25 25
• Maximum chimney draft Pa 20 20 20 20
1
Flow resistance of boiler in mbar = flow rate (m3/h)2 x z-value

2
Although generally the UltraOil® boilers do not require a minimum water flow, it does not mean that the pump and burner can be
switched off together when the unit is operating at full output. There should be a pump overrun to dissipate any residual heat within the
boiler to avoid nuisance high temperature lockouts.

Note: Hoval UltraOil® 320-600D boilers require twin electrical supplies, twin flow and return connections (if the optional header set is not
ordered) and also twin fuel supplies.

August 2017 - Rev 00 Hoval reserve the right to make changes without prior notice 133
 UltraOil® (110-300)

DIMENSIONS (MM)

UltraOil® (110-300)

Return stool piece (optional) Flow stool piece (optional)

UltraOil® (110-200) UltraOil® (250,300)

1 Flow heating/safety valve DN 65/PN 6 DN 65/PN 6

2 Low temperature return DN 65/PN 6 DN 65/PN 6
3 High temperature return DN 65/PN 6 DN 65/PN 6
4 Flue gas outlet (plastic) D200 D250
5 Siphon DN 25 DN 25
and 2 m PVC passage D19x3 D19x3
6 Cleaning aperture D100 D100
7 Drain R 1″ R 1″
8 Electrical connection, optionally left or right
9 Boiler controller, optionally left or right
10 Condensate drain, optionally left or right R ¾″ R ¾″
11 Plinth rail
12 Maximum pressure limiter (option) Rp ¾″ Rp ¾″
13 Safety temperature limiter (option) Rp ½″ Rp ½″
14 Safety valve connection (option) Rp 1¼″ Rp 1¼″
15 Expansion (option) Rp 1″ Rp 1″
Type A B C D E F G H I J

UltraOil® (110-160) 1009 844 715 2200 243 1710 153 490 280 610
UltraOil® (200) 1009 844 715 2408 238 1918 137 490 277 800
UltraOil® (250,300) 1064 899 770 2706 228 2018 135 690 292 888

Type K L M N O P Q R S
UltraOil® (110-160) 680 1524 619 756 1412 1492 740 395 290
UltraOil® (200) 690 1722 619 756 1412 1492 701 356 251
UltraOil® (250,300) 690 1820 650 797 1483 1602 710 335 230

134 August 2017 - Rev 00 Hoval reserve the right to make changes without prior notice
 UltraOil® (320D - 600D)

DIMENSIONS (MM)

UltraOil® (320D - 600D)

1 Flow/safety valve DN 65/PN 6

1a Flow connection set (option) DN 80/PN 6
2 Low-temperature return DN 65/PN 6
2a Low-temperature return connection set (option) DN 80/PN 6
3 High-temperature return DN 65/PN 6
3a High-temperature return connection set (option) DN 80/PN 6
4 Flue gas outlet (320D,400D) Ø305/315
4 Flue gas outlet (500D,600D) Ø350/352
5 Condensate drain/siphon DN 25
6 Control panel
7 Electrical connection on the left or right hand side
8 Fitting pipe flow (option)
9 Fitting pipe return (option)
10 Expansion Rp 1″
11 Safety valve connection Rp 1¼″
12 Maximum pressure limiter (option) Rp ¾″
13 Safety temperature limiter (option) Rp ½″
14 Motor shut-off valve (option)

UltraOil® type A B C D E F G H I J K L M N O P Q R S
(320D) 2709 2200 252 770 610 680 1412 1492 1955 889 1907 844 106 1794 1009 2123 709 950 1305
(400D) 2901 2408 236 767 800 690 1412 1492 1955 889 1907 844 106 1794 1009 2123 709 950 1305
(500D, 600D) 3284 2708 398 982 888 690 1483 1600 2063 899 2015 899 51 1849 1064 2278 719 950 1449

Hoval reserve the right to make changes without prior notice August 2017 - Rev 00 135
 UltraOil® (110-300)

DELIVERY DIMENSIONS (MM)

Dimensions without thermal insulation and casing

UltraOil 110-300

A B C D E F

UltraOil® (110-160) 1524 1882 1362 1533 735 715

UltraOil® (200) 1722 2073 1362 1533 735 715
UltraOil® (250,300) 1820 2174 1434 1642 790 770

Required minimum width of door and corridor for bringing in the boiler
The following values are the calculated minimum values
K

B T Door width
B L
K= xL K Corridor width
T= xL B
T B Boiler width
K < 150
L Maximum boiler length

Vertical installation in case of space problems T

Dimensions without thermal insulation and casing

(Dimensions in mm)

Note: Boilers can be delivered

split down further if required.
Please consult Hoval Technical
for further information.

Type A B C D E F

UltraOil® (110-160) 1230 1751 2000 2002 2027 735

UltraOil® (200) 1264 1951 2195 2182 2220 735
UltraOil® (250,300) 1372 2050 2299 2304 2317 790

136 August 2017 - Rev 00 Hoval reserve the right to make changes without prior notice
UltraOil® (320D - 600D)

DELIVERY DIMENSIONS (MM)

UltraOil 320D - 600D

A B C D E F Note: Two separate boiler shells are supplied with twin

UltraOil (320D)
®
1524 1882 1362 1533 735 715 D boilers.
UltraOil® (400D) 1722 2073 1362 1533 735 715
UltraOil® (500D,600D) 1820 2174 1434 1642 790 770

Required minimum width of door and corridor for bringing

in the boiler
The following values are the calculated minimum values

K
T = Door width
L
B K = Corridor width
T= xL B = Boiler width B
< 150
K L = Maximum boiler length

Example calculation for the required corridor width

Door width T = 800

735
UltraOil® (320D) K= x 1882 = Corridor width ≥ 1729 (per shell)
800

Note: Boilers can be delivered split down further if required. Please consult Hoval Technical for further information.

Hoval reserve the right to make changes without prior notice August 2017 - Rev 00 137
 UltraOil® (110-300)

SPACE REQUIREMENTS (MM)

UltraOil (110-300)
Space requirements
for fitting the side casing 400 mm.
The boiler can then be pushed to a position 100 mm away from the wall.

* Important: there must be 700 mm space on the left or right of the boiler so that the boiler door can be swivelled out with the burner.

Type A B C D E F
UltraOil® (110-160) 560 360 2353 1492 845 450
UltraOil® (200) 560 360 2545 1492 845 450
UltraOil® (250,300) 1000 480 2841 1602 900 550

138 August 2017 - Rev 00 Hoval reserve the right to make changes without prior notice
UltraOil® (320D-600D)

SPACE REQUIREMENTS (MM)

UltraOil (320D-600D)

UltraOil® type A B C
(320D) 2709 1492 1794
(400D) 2901 1492 1794
(500D, 600D) 3284 1600 1849

Detailed dimensions and dimensions for

installation
see single boiler UltraOil® (160-300)

Dimensions neutralisation unit

see single boiler UltraOil® (160-300)

Hoval reserve the right to make changes without prior notice August 2017 - Rev 00 139
 UltraOil® (16-600kW)
Use
– Optimum flue gas condensation and energy
saving can be achieved with the lowest
possible heating operating temperatures.
– With the lowest outside air temperature, the
heating return temperature should be 45°C
or less to guarantee best efficiency gain.
Regulations and guidelines
The following regulations and guidelines must
be observed:
– Hoval technical information and installation
instructions.
– Relevant British Standards and Guidelines.
– Hydraulic and technical control regulations.
Water quality
Heating water:
– European standard BSEN 14868: 2005
and VDI guideline 2035 must be observed.
Particular note must be taken of the
following regulations:
– Hoval boilers and water heaters are suitable
for heating systems without significant
oxygenation (system type 1 in accordance
below with BSEN 14868: 2005).
– Systems with
– Continuous oxygenation (e.g. floor
heating without diffusion-proof plastic
pipes) or
– Intermittent oxygenation (e.g. frequent
topping up required) must be fitted with a
system separator
– Treated heating water must be checked at
least once per year or more frequently as
specified by the inhibitor manufacturer.
– If, in the case of existing systems (e.g.
boiler replacement), the water quality of the
existing heating water complies with VDI
2035, it is not recommended that the system
be refilled. VDI 2035 also applies to top-up
water.
– Before filling new systems, or, if applicable,
existing systems, the heating system must
be professionally cleaned and flushed. The
heating system must be flushed before the
boiler is filled.
– Components of the boiler / heat exchanger
that come into contact with water are made
of ferrous materials and stainless steel.
Maximum filling quantity based on VDI 2035
Total hardness of filling water up to…
[mol/m3] 1 <0.1 0.5
f°H <1 5 10
d°H <0.56 2.8
e°H <0.71 3.6
~mg/l <10 50.0
Conductivity <20 100.0
Boiler size of
maximum filling quantity without demineralisation
individual boiler
up to 50 kW
50 to 300 kW 50 l/kW 20 l/kW 20 l/kW always demineralise
1
Total of alkaline earths
2
If the conductivity in µS/cm exceeds the value specified in the table a water analysis must be carried out
140 August 2017 - Rev 00
supplies.
– Due to the risk of stress corrosion cracking
in the stainless steel component of the – The burner electrical supply must be
boiler, the combined chloride, nitrate and connected to the boiler’s standard plug-type
sulphate content of the heating water must connection.
not exceed a total of 50mg/l. – The burner electrical supply cable must be
shortened to ensure that the plug has to
– Once the heating has been in operation for be disconnected in order to swing out the
6 – 12 weeks, the pH value of the heating burner.
water should be between 8.3 and 9.5.
Water for filling and topping up the system:
Noise Attenuation
The following steps can be taken to reduce
– Untreated drinking water is generally most
noise:
suitable for filling and topping up a system
with a Hoval boiler. However, the water
– Make the walls, ceiling and floor of the boiler
quality of the untreated drinking water must
plant room as solid as possible, fit sound
always comply with VDI 2035 or must be
absorbers in the air supply ducting, provide
demineralised and/or treated with inhibitors.
conduit supports and brackets with sound
The specifications of BSEN 14868: 2005
dampening fittings.
must be observed.
– If there are living quarters either above
or below the boiler plant room, fit rubber
– In order to maintain the boiler’s high
vibration dampers underneath the base
efficiency level and to avoid overheating of
channels of the boiler and connect conduits
the heating surfaces, the values in the table
flexibly with flexible connections.
below must not be exceeded. These values
– Connect circulating pumps to the network
are calculated in relation to the boiler output
with flexible connections.
(the smallest individual boiler in the case
– In order to dampen flame noise in the
of multiple boiler systems) and the water
flue, sound absorbers can be fitted in the
content of the system.
flue system (consider leaving space for
subsequent installation).
– The total quantity of water used to fill and
top up the system during the boiler’s life
must not exceed a value equivalent to three Flue system
– Flue systems must comply with current
times the water content of the system.
British Standard & Legislation.
Combustion air – The flue must be gastight, impervious to
moisture, non-corrosive, acid-proof and
– A suitable supply of combustion air must be
guaranteed. It must not be possible to close must be suitable for flue gas temperatures
up to 120°C.
the air supply aperture.
– Minimum free area for the air supply – The flue system must be suitable for
operation with excess pressure.
aperture at low level is 6 cm2 per 1kW boiler
input. – The flue must have an ascending fall in
order to ensure that the condensate which
– Minimum free area for the air supply
aperture at high level is 3cm2 per 1kW boiler forms in the flue system flows back into the
boiler where it can be neutralised before
input.
being discharged into the drainage system.
Oil burner installation – When using plastic flue pipes, a flue
gas safety temperature limiter should be
– The burner is supplied seperate for
mounting by the installer. provided. With the UltraOil® (50), this is
already fitted.
– The gap between the burner draught tube
and the boiler refractory must be filled with – A flue gas sampling point with a circular
internal diameter of 10-21mm must be fitted
the insulation material supplied.
in the flue pipe.
This should extend through the thermal
Boiler electrical connection
– Mains supply 1 x 230V, 50Hz, 10A. insulation if fitted.
(required for the UltraOil® 16-35, 80-600D.
– Note twin (UltraOil® D) boilers require two
For the UltraOil® 50 the concentric vertical
adaptor with sample points should be fitted
close to the boiler).
1 1.5 2 2.5 3 >3.0
15 20 25 30 >30
5.6 8.4 11.2 14.0 16.8 >16.8
7.1 10.7 14.2 17.8 21.3 >21.3
100.0 150.0 200.0 250.0 300.0 >300
200.0 300.0 400.0 500.0 600.0 >600
NO REQUIREMENT 20 l/kW
Hoval reserve the right to make changes without prior notice
UltraOil® (16-600kW)
Flue dimensions
See Flue system section
D • The flue gas is very cool and saturated
2xD
Flue gas
test point
Condensate drain - off
- Permission to run the flue gas condensate
into the drainage system must be obtained
from the relevant authority.
- The condensate from the flue system can be
run off via the boiler. A condensate trap in the – If the highest point of the oil level in the
flue pipe system is then no longer required.
- A siphon must be fitted at the condensate
outlet of the oil-fired condensing boiler
(supplied with the boiler). No isolating valve
should be fitted in this drainage pipework.
Information concerning heating
system replacement
If an existing oil-fired heating system is being
replaced by a Hoval UltraOil®, the following
points relating to the oil tank and its refilling
should be observed:
- The Hoval UltraOil® must only be operated
with ultra low sulphur heating oil with a
sulphur content < 50ppm (< 0.005%).
Complying to BS2869 Class A2
- It is beneficial if the oil tank is cleaned first.
- An existing residual quantity of heating oil
in the oil tank may be mixed with ultra low
sulphur heating oil provided that the residual
oil does not exceed the following proportions
of the total content.
Residual quantity heating oil
(sulphur content 2000ppm or 0.2%)
max 3% of the tank volume.
Residual quantity heating oil
(sulphur content 1000ppm or 0.1%)
max 5% of the tank volume.
Residual quantity heating oil
(sulphur content 500ppm or 0.05%)
max 10% of the tank volume.
- The tank must be filled completely (100%) in
order to achieve the permitted mixing ratio
with ultra low-sulphur heating oil, taking into
account the remaining residual quantity of
heating oil in the tank.
Oil distribution pipework
installation
– The UltraOil® (16-80) boilers can only be
used with a single pipe system. Max. suction
height without intermediate pump 2m,
Maximum length of pipework is 20m. Please
confirm any oil feed designs with Hoval
Technical before installation.
– The UltraOil® (110-600D) boilers can only be
used with a single pipe system. Max. suction
height without intermediate pump 3.5m,
Maximum length of pipework is 20m. Please
confirm any oil feed designs with Hoval
Technical before installation.
– The pipework / flexible connections must be
positioned in such a way that the burner lid /
burner can be swung out by 90°.
Hoval reserve the right to make changes without prior notice
– A shut-off device must be installed at the
< 2D end of the rigid oil pipe ie: before the flexible
connections.
– A fuel oil filter with return pipe connection
1D should be fitted in front of the burner. The
filter insert should be gauge 50-75μm.
(Please see Accessories).
D
– The highest point of the oil distribution
pipework is 3.5m above the lowest point of
the oil tank suction pipe.
– Pipework must be installed to avoid self
priming.
oil tank is higher than the lowest point of
the distribution pipework, a solenoid valve
must be fitted at the highest point of the oil
pipework, as close as possible to the oil
tank.
– In order to guarantee fault free burner
operation, a Tigerloop® automatic oil de-
aerator should be fitted between the burner
and the fuel oil filter. It is recommended that
this is fitted at burner height (please see
Accessories).
– The size and design of the oil distribution
pipework should comply with current
regulations.
– The recommended pipework size is Ø6mm
Head UltraOil
in m 110 130 160 200 250 300
0 30 30 30 26 21 17
1 30 30 26 20 15 12
2 28 25 18 14 10 8
Expansion vessel / expansion
– It is recommended that the system
expansion vessel is connected to the
heating system with a suitable connection
consisting of a lock shield valve and drain
cock as per BS 7074. This means that the
entire system will not need to be emptied in
order to carry out work on the vessel.
– In the case of open vented, the system
height must be such that the required
minimum operating pressure is maintained.
Safety valve & automatic air vent
– A safety valve and automatic air vent must
be fitted to all boilers.
– On the UltraOil® 16-50 and the UltraOil®
(110-600D) these should be fitted on the
flow pipework from the boiler, but before any
isolation valve.
– On the UltraOil® 80 the seperate safety
valve connection can be utilised for both
items (utilising a tee piece).
– A Hoval safety valve and automatic air vent
set (c/w pressure gauge) is available as an
accessory. (Please see Accessories).
Ventilation
Ventilation air requirements should comply
to BS5410-2: current edition.
Concentric Flue design UltraOil® 50
• An adapter with sample points must
be used (fitted to the boiler flue outlet
connection).
with moisture so there will be very little
or no buoyancy to pull the gases up the
chimney.
• The burner fan assists with the
evacuation of the flue gases so there
may be slight pressurisation of the flue.
• It is permissible for the condensate from
the flue system to drain back through the
boiler.
• Horizontal flue sections must be inclined
back to the boiler (3° minimum) to
prevent condensate remaining in the
flue.
• Flues must be designed to meet all
current regulations / standards.
• See Technical data section for flue gas
mass flow rates, temperatures and
usable fan overpressure.
• Please refer to the ventilation
requirements below.
Flue design UltraOil® 80-600D
• A minimum temperature class T120
flue can be used if fitted with an over
temperature device.
• The first two metres of flue must be the
same diameter as the boiler flue gas
connection.
• Single wall flues may be used as it is
not necessary to keep the flue gas
temperature high.
• The flue gas is very cool and saturated
with moisture so there will be very little
or no buoyancy to pull the gases up the
chimney.
• The burner fan assists with the
evacuation of the flue gases so there
may be slight pressurisation of the flue.
• Flues must be leak proof against
condensate and suitable for pressurised
flue gases.
• It is permissible for the condensate from
the flue system to drain back through the
boiler.
• Horizontal flue sections must be inclined
back to the boiler (3° minimum) to
prevent condensate remaining in the
flue.
• If combustion air ducting is used this
should be the same size as the flue.
• Flues must be designed to meet all
current regulations / standards.
• On installations with multiple boilers
into a single flue the flue system must
be designed to prevent any back
circulation of flue gases into the plant
room.
• See Technical data section for flue gas
mass flow rates, temperatures and
usable fan overpressure.
• Please refer to ventilation requirements
below.
August 2017 - Rev 00 141
 152
Ø100
102

Accessories

110
Ø100

240
Ø100

115
Ø150

100/150PP FOR ULTRAOIL

Ø100 50 ONLY Ø152
Ø150
Ø102

152
Ø100 152
Ø1001135 102
152
Ø100 1095 102
Connection C100/150 to 2xE100PP 102

215
For separate routing of flue gases and

110 110
combustion air.

110
Ø100
Ø150

Ø100Ø100
Ø100

240
Ø150
240
Ø100
Recommendation:
115 240
Ø100 Ø100
Ø150
Ø100
115 115

Ø150
1000 / 500 / 250 If the air inlet is near a noise sensitive Ø100
Ø150
990 / 490 / 240 Ø150
place (window of bedroom, terrace etc). We
Ø100
recommend the use of a sound absorber on

155
Ø100 Ø152100
Ø150
Ø100
Ø150

Ø100 Ø152
the air inlet. 2015 244
102
152

Ø150 Ø102

10
45° Ø152
Ø102
Ø150
Ø102

95
Ø80

90
Ø124
1135

215 Ø102
Ø152
1135
500
1095
1135

215 215
4901095
1095

Wall terminal for horizontal discharge 015 072 100

Ø100
Ø150Ø150

Ø100
Ø150

Ø100
Ø150

102
152
Ø100

Ø150 Ø100
Ø150
Ø100 Ø100
Ø150
Ø100 Ø150 135
Ø100
Ø150125
1000 / 500 / 250 Ø100
Ø150
1000/ 490
990 / 500/ 240
/ 250
1000 / 500
990 / 250
/ 490 / 240
250/ 240
990 / 490 1000mm extension
10155 155

240 100
(including support bracket) 015 072 420
155

Ø152
Ø102
100
Ø100Ø100
Ø150Ø150

152102 102
152

100
10 10

45°
Ø100
Ø150

102
152

500mm extension 45°

°
93
152

45°
Ø100
Ø150

5 95
(including support
Ø80 bracket) 015 072 410
102

90 125
9150
95
90 0
9
Ø80
Ø124
250mm extension
Ø80
Ø124 015 072 405

Ø102Ø102
Ø152
Ø124

Ø102
Ø152
500

Ø152
500
490
500
490
490
Ø100Ø100
Ø150Ø150

102 102
152
Ø100
Ø150

102
152

152
152

102 135
152

Ø150
135
125
102 135
125
680

1290

125
1230

250
Vertical terminal (black) with cap
110

1180

250
240
250

Ø152Ø152
Ø102Ø102
110

240
(including support bracket) 015 072 000
Ø152
Ø102
240
°9 93°

Ø100
3°
Ø100Ø100
Ø150Ø150

102 102
152

125
Ø100
Ø150

150 150

93

Ø100Ø150
102
152

16
125
150

0
152

125

Ø150
Ø100
Ø150
Ø152
Ø102
Ø152
22°

Ø102
200

1220 max
- 45

152
°

102 140
Ø150Ø150
Ø150
11801180680215
680 680

12901290

93 degree Wall
Vertical adaptor
1290
12301230

bend
215

terminal
1230
110

Complete with 2 sample points 015 072 400

1180

Ø160
150 Ø100
100
195

Ø150
Ø100
430

Ø100
40

Ø150 Wall Wall 16

Ø150 plate plate 106
Vertical 0
155

16
165

adaptor
Ø100 0
Ø100
155

80/125 to 100/150 Ø150

Ø100 100
Ø150
Ø152
adaptor Ø150
155
10

45° Ø102
100
390
22° 22° - 4

200 200
10

45°
22-°45 5°
95

200

Ø80 1220 max

90

1220 max
- 4° 5

124
95

1220 max
Ø102
Ø152

140
90

140 45 degree elbow 015 072 600

Ø102
Ø152

140
215

93 degree Wall
93 degree
bend Wall
terminal
93bend
degree Wall
terminal
bend terminal
Ø160
Ø160
150 Ø100 Ø160
155 155195 195

100 135
430 430

195

Ø150 125
40 40

Wall
430

Wall
40

135 Wall
plate Wall
plate
125 Vertical Wall
plate Wall
plate
Vertical
165 165
155

adaptor plate
Vertical plate
165

adaptor
80/125 to 100/150 adaptor
155

Ø152

100
Ø102

80/125 to 100/150
adaptor
80/125 to 100/150
adaptor
10

45°
Ø152
Ø102
°

adaptor
93

390
390
93 degree elbow 015 072 500
°
90125
1505

390
93
9

80
124
125
150

Ø102
Ø152
Ø150

135
125
Ø150

Support bracket 015 072 900

Ø152
Ø102
°
93

142 August 2017 - Rev 00 16 Hoval reserve the right to make changes without prior notice
125
150

0
16
0
 52
02

9
Ø80

90
93
Ø124

Ø102
Ø152
125
150
500
490

Accessories

Ø100
Ø150

102
Ø150 152
135
125

Ø150
250
240

Ø152
Ø102
100/150PP CONCENTRIC FLUE PARTS FOR ULTRAOIL 50 ONLY

°
93
16
Ø100
Ø150

102
152
0

125
.

150
16
0

22°

200
- 45 22
Lead pitched roof flashing
°

200
(to suit roof angle 25-45 degrees) 015 07 270
°-4

Ø150
5°
680

1290
1230

1180

Ø160
40

Ø160
16
0
165
40

Ø100 Aluminium flat roof flashing 015 072 800

Ø150
165

390

22°

200
1220 max

- 45
390

°
140

93 degree Wall
bend terminal
Wall terminal kit (for horizontal discharge)
Comprises of vertical adaptor, 93 degreeØ160
elbow and 2 wall plates. Max dimension can
195
430

40
Vertical
Wall
plate
Wall
plate
be extended by use of extension pieces. 015 072 100
155

165
adaptor

80/125 to 100/150
adaptor

390
All items finished white RAL 9016.

Horizontal flue gas connection E100PP 6016 933

for UltraOil® (50)
for the conversion of the vertical
flue gas connection (series delivery)
to a horizontal to rear routed
flue gas connection.

Connection seal 2029 956

for UltraOil® (80)
with clamping flanges Ø 150 mm
(e.g. in connection with the Hoval
flue gas sound absorber)
on Hoval flue gas pipe systems already
included in the scope of delivery;

Flue gas sound absorber

to reduce the flue gas in-duct sound emissions.
Mounting position: vertical up to 45°
for Hoval UltraOil® Connection
type on both sides

(16-25) E80 6017 246

(35) E100 (incl. transition E80-E100) 6031 571
(50) integrated
(80) E150 6017 245

Boiler plinth 6025 418

for UltraOil® (16-35)
to elevate the condensate drainage
made of steel
height 150 mm
painted anthracite painted

Hoval reserve the right to make changes without prior notice August 2017 - Rev 00 143
Accessories

ACCESSORIES

TopTronic® E module expansions

for TopTronic® E basic module heat generator

TopTronic® E module expansion heating 6034 576

circuit TTE-FE HK
Expansion to the inputs and outputs of the basic
module heat generator or the heating circuit/do-
mestic hot water module for implementing the
following functions:
-- 1 heating circuit without mixer or
-- 1 heating circuit with mixer

incl. fitting accessories

1x contact sensor ALF/2P/4/T L = 4.0 m

+ OR
ODER Can be installed in:
Boiler control, wall housing, control panel

Note
The supplementary plug set may have to be
ordered to implement functions differing from
the standard!

TopTronic® E module expansion 6037 062

heat accounting TTE-FE WMZ/EBZ
Expansion to the inputs and outputs for
the basic module heat generator for
implementing the following functions:
-- Calculating total energy consumption
-- Calculating the heat generator energy for
heating
-- Calculating the heat generator energy for
hot water

incl. fitting accessories

3x contact sensor ALF/2P/4/T L = 4.0 m

Can be installed in:

Boiler control, wall housing, control panel

Note
The flow rate sensor set must be provided as
well.

Flow rate sensor sets (for models 16-80 only)

Size Connection Flow rate
l/min
DN 8 G ¾″ 0.9-15 6038 526
DN 10 G ¾″ 1.8-32 6038 507
DN 15 G 1″ 3.5-50 6038 508
DN 20 G 1¼″ 5-85 6038 509
DN 25 G 1½″ 9-150 6038 510

Note
For models 110-300 the flow rate sensors
must be provided by the installer.

TopTronic® E module expansion Universal 6034 575

TTE-FE UNI
Expansion to the inputs and outputs of a con-
troller module (basic module heat generator,
heating circuit/domestic hot water module, solar
module, buffer module) for implementing vari-
ous functions

incl. fitting accessories

Can be installed in:

Boiler control panel, wall housing, control panel

144 August 2017 - Rev 00 Hoval reserve the right to make changes without prior notice
Accessories

ACCESSORIES

Accessories for TopTronic® E

Supplementary plug set

for basic module heat generator (TTE-WEZ) 6034 499
for controller modules and module expansion TTE-FE 6034 503
HK

TopTronic® E controller modules

TTE-HK/WW TopTronic® E heating circuit/ 6034 571
hot water module
TTE-SOL TopTronic® E solar module 6037 058
TTE-PS TopTronic® E buffer module 6037 057
TTE-MWA TopTronic® E measuring module 6034 574

TopTronic® E room control modules

TTE-RBM TopTronic® E room control modules
easy white 6037 071
comfort white 6037 069
comfort black 6037 070

Enhanced language package TopTronic® E 6039 253

one SD card required per control module
Consisting of the following languages:
HU, CS, SK, RO, PL, TR, ES, HR, SR, PT,
NL, DA

TopTronic® E remote connection

TTE-GW TopTronic® E online LAN 6037 079
TTE-GW TopTronic® E online WLAN 6037 078
SMS remote control unit 6018 867
System component SMS remote
con- 6022 797
trol unit

TopTronic® E interface modules

GLT module 0-10 V 6034 578
Gateway module ModBus
TCP/ 6034 579
RS485
Gateway module KNX 6034 581

TopTronic® E wall casing

WG-190 Wall casing small 6035 563
WG-360 Wall casing medium 6035 564
WG-360 BM Wall casing medium with 6035 565
control module cut-out
WG-510 Wall casing large 6035 566
WG-510 BM Wall casing large with 6038 533
control module cut-out

TopTronic® E sensors
AF/2P/K Outdoor sensor 2055 889
TF/2P/5/6T Immersion sensor, L = 5.0 m 2055 888
ALF/2P/4/T Contact sensor, L = 4.0 m 2056 775
TF/1.1P/2.5S/6T Collector sensor, L = 2.5 m 2056 776

System housing
System housing 182 mm 6038 551
System housing 254 mm 6038 552

Bivalent switch 2061 826

Hoval reserve the right to make changes without prior notice August 2017 - Rev 00 145
Accessories

ACCESSORIES

Flow temperature guard

for underfloor heating system (1 guard per he-
ating circuit) 15-95 °C, differential gap 6 K, ca-
pillary tube max. 700 mm setting (visible from
the outside) inside the housing cover

Clamp-on thermostat RAK-TW1000.S 242 902

Thermostat with strap, without cable and plug

Kit Clamp-on thermostat RAK-TW1000.S 6015 000

Thermostat with strap, enclosed cable (4 m)
and plug
Immersion thermostat RAK-TW1000.S SB 6010 082
150
Thermostat with pocket ½″ - depth of immersi-
on 150 mm, brass nickel-plated
CO monitor 2056 861
For safety shut-off of the
boiler on leakage of
carbon monoxide
incl. connection cable
Condensate drainage for
Hoval UltraOil® (16-35)
Condensate pump 6034 771
for transporting condensation water
into a higher drainage duct.
Including connection line,
completely wired,
cable and plug for connection
to the boiler controller
max. transport height: 3.5 m
Delivery rate up to 120 l/h
combinable with neutralisation box
can be mounted in boiler socket
Neutralisation box 6024 764
for transporting condensation water into
a lower lying drainage duct
incl. condensate neutralisation
incl. neutralisation granulate 3 kg
combinable with condensate pump
can be mounted in boiler socket
Neutralisation granulate 2028 906
for neutralisation box
Refill set volume 3 kg
Life time of one filling:
approx. 2-4 years; depending on amount
of condensate
Condensate drainage for
Hoval UltraOil® (50)
Condensate pump 6034 772
for UltraOil® (50)
for transporting condensation water
into a higher drainage duct
Including connection line
completely wired
cable and plug for connection
to the boiler controller
Max. transport height: 3.5 m
combinable with neutralisation box
can be mounted in boiler socket

Neutralisation box 6012 553

for UltraOil® 50
for transporting condensation water into
a lower lying drainage duct incl.
neutralisation granulate 6 kg.
Combinable with condensate pump;
can be mounted in boiler socket
146 August 2017 - Rev 00 Hoval reserve the right to make changes without prior notice
Accessories

ACCESSORIES

Neutralisation granulate 2028 906

for neutralisation box
Refill set volume 3 kg
Life time of one filling:
approx. 2-4 years; depending on amount
of condensate
Condensate drainage for
Hoval UltraOil® (80-600D)
Condensate box KB 22 6033 767
for UltraOil® (80-300), (320D-600D)
For condensate drainage into higher
situated drain pipe with delivery pump.
Max. delivery height 3.5 m, from
1200 kW two delivery pumps necessary.
Delivery rate 120 l/h
incl. liquid level switch, silicone hose
9/13 mm, 4 m long, electrical cable
1.5 m with plug
Neutralisation box KB 23 6001 917
for UltraOil® (80-300), (320D-600D)
Condensate drainage into lower situated
drain pipe without condensate
delivery pump
with neutralisation
12 kg neutralisation granulate
Placed under the boiler
Use one box for each boiler.
Neutralisation box KB 24 6033 764
for UltraOil® (80-300), (320D-600D)
for transporting condensation water into
a higher lying drainage duct,
max. delivery height 3.5 m, from
1200 kW two delivery pumps necessary.
Delivery rate 120 l/h
incl. liquid level switch, silicone hose
9/13 mm, 4 m long, electrical cable
1.5 m with plug
12 kg granulate
Neutralisation granulate 2028 906
for neutralisation box
Refill set volume 3 kg
Life time of one filling:
approx. 2-4 years; depending on amount
of condensate
Boiler connection sets
for mounting a heating armature group to the boiler
Hoval UltraOil® (16-50).
Suitable for left or right connection.
Low/high temperature version

Delivery
• Connection set in assembly units, completely
packed.
Connection set AS25-S/NT/HT 6017 055
for mounting a heating armature
group HA25
for UltraOil® (16,20)
Suitable for left or right connection
Low/high temperature
Connection set, fully thermally insulated
Rigid flow pipe and flexible
return flow pipe
For mounting an armature group HA20
adapter set DN20 - DN25 necessary.
Delivery:
Connection set in assembly units,
completely packed.

Hoval reserve the right to make changes without prior notice August 2017 - Rev 00 147
Accessories

ACCESSORIES

AS25-S2/NT/HT Low/high temperature 6024 985

for UltraOil® (25,35)
Connection set, fully thermally insulated
Rigid flow pipe and flexible return
flow pipe.
Suitable for left or right connection
of an armature group HA25.
For mounting an armature group HA20
an adapter set DN20 - DN25 is necessary.
Delivery:
Connection set in assembly units,
completely packed.
Connection set AS 25-LG 6034 818
for UltraOil® (16-35)
for mounting a
compact charging group LG-2
Suitable for left or right connection,
low-temperature return
connection set in assemblies,
with complete thermal insulation
consisting of flexible tubes
Holding plate 2022 446
for the installation of a loading group
LG25-2/unmixed HA group HA25-2
Suited to Hoval boiler connection set
AS25
Dimension between axes A = 125 mm,
installation height H = 60 mm
Connection set AS32-25-S/NT/HT 6024 455
for installing an
armature group HA32
for UltraOil® (35)
connection set, completely heat insulated
Rigid flow pipe and flexible return
flow pipe.
Suitable for left or
right connection
Low/high temperature
fastening material
incl. reduction set 1¼″AG - 1″IG
for boiler connection
Adapter screw connection
DN 25 - DN 32 necessary
Delivery:
Connection set in assembly units,
completely packed.
Connection set AS40-S/NT/HT 6014 848
for mounting a heating armature group
HA40
for UltraOil® (50)
Connection set fully thermally insulated
Rigid flow pipe and flexible return flow
pipe with threaded flange R1½″
Suitable for left or right connection
Low/high temperature
Adapter set DN32 - DN40 necessary.
Delivery
Connection set in assembly units,
complete packet.

Adapter set DN20-DN25 6013 693

for the installation of the HA group
DN20 to a wall distributor DN25 or
a connection set DN25.
Installation height 120 mm

148 August 2017 - Rev 00 Hoval reserve the right to make changes without prior notice
Accessories

ACCESSORIES

Adapter set DN32-DN25 6007 191

for the installation of the HA group
DN32 to a connection set DN25.

Adapter fitting DN32-DN40 6014 863

for the installation of the HA group
DN32 to a wall distributor DN40 or a
connection set AS40-S/NT/ HT.

Hoval heating armature groups

Heating armature group HA-3BM-R

with 3-way motorised mixing valve and heat-in-
sulating box. Installation right (flow left).
HA group - type Pump - type

DN 20 (¾″)
Pump with stepless speed control
HA20-3BM-R/AX 12-4 AX12-4 6020 519
HA20-3BM-R/AX 13-4 AX13-4 6020 659

DN 25 (1″)
Pump with stepless speed control
HA25-3BM-R/AX 12-1 AX12-1 6020 520
HA25-3BM-R/AX 13-1 AX13-1 6020 521

HA25-3BM-R without pump 6023 300

Pumps for HA25-3BM-R
for heating armature group HA25-3BM-R wi-
thout pump.
A12-1 230 V 2030 392
A13-1 230 V 2030 393

DN 32 (1¼″)
Pump with stepless speed control
HA32-3BM-R/AX 13-2 AX13-2 6020 522
HA32-3BM-R/A 15-2 A15-2 6023 297
HA32-3BM-R without pump 6023 301
Pumps for HA32-3BM-R
for heating armature group HA32-3BM-R wi-
thout pump.
A13-2 230 V 2030 397
A14-2 230 V 2030 398

DN 40 (1½″)
HA40-3M-R without pump 6014 867
Pumps for HA40-3M
for heating armature group HA40-3M without
pump. Transition pieces and threaded flang­es
must be ordered separately if necessary.
A14-2 230 V 2030 398
Transition piece Z17 2004 408
Threaded flange Z29 2029 652
A15-2 230 V 2030 399
Transition piece Z17 2004 408
Threaded flange Z29 2029 652
A401-1 230 V 2030 407
ModulA 40-12 250 PN6-16 230 V 2053 966

Hoval reserve the right to make changes without prior notice August 2017 - Rev 00 149
Accessories

ACCESSORIES

Heating armature group HA-3BM-L

with 3-way motorised mixing valve and heat-in-
sulating box. Installation left (flow right)

HA group - type Pump - type

DN 20 (¾″)
Pump with stepless speed control
HA20-3BM-L/AX 12-4 AX12-4 6020 523
HA20-3BM-L/AX 13-4 AX13-4 6025 429
DN 25 (1″)
Pump with stepless speed control
HA25-3BM-L/AX 12-1 AX12-1 6020 524
HA25-3BM-L/AX 13-1 AX13-1 6020 525
HA25-3BM-L without pump 6023 327
Pumps for HA25-3BM-L
for heating armature group HA25-3BM-L wi-
thout pump.
A12-1 230 V 2030 392
A13-1 230 V 2030 393
DN 32 (1¼″)
Pump with stepless speed control
HA32-3BM-L/AX 13-2 AX13-2 6020 526
HA32-3BM-L/A 15-2 A15-2 6023 298
HA32-3BM-L without pump 6023 328
Pumps for HA32-3BM-L
for heating armature group HA32-3BM-L wi-
thout pump.
A13-2 230 V 2030 397
A14-2 230 V
Loading group LG-2
Heating armature group HA-2
For the connection of a side calorifier or
as heating circuit without mixer, with heat-
insulating box. Installation right (flow left).
LG/HA group type Pump type

DN 20 (¾″)
Pump with stepless speed control
LG/ HA20-2/AX12-4 AX12-4 6020 527
DN 25 (1″)
Pump with stepless speed control
LG/ HA25-2/AX 12-1 AX12-1 6020 528
LG/ HA25-2/AX 13-1 AX13-1 6020 529
LG/ HA25-2 without pump 6023 324
Pumps for LG/ HA25-2
for heating armature group LG/ HA25-2 without
pump.
A12-1 230 V 2030 392
A13-1 230 V 2030 393
Intermediate piece Z17 2004 408
Threaded flange Z29 2029 652

DN 32 (1¼″)
Pump with stepless speed control
LG/ HA32-2/AX 13-2 AX13-2 6020 530
LG/ HA32-2 without pump 6023 325
Pumps for LG/ HA32-2
for heating armature group LG/ HA32-2 without
pump.
A13-2 230 V 2030 397

150 August 2017 - Rev 00 Hoval reserve the right to make changes without prior notice
Accessories

ACCESSORIES

Wall bracket
for the installation of a Hoval armature group
on the wall.

Dim. between Connection Wall dist.

Type centre lines mm Top Bottom mm
DN 20 90 Rp 1″ R 1″ 70,85,100 6019 209
DN 25 125 Rp 1½″ R 1″ 87-162 6019 210
DN 32 125 Rp 2″ R 1½″ 142,167 6025 295

Bypass valve DN 20 (½″) 6013 684

for the installation in a HA group
DN 20
Pressure range 0.1 to 0.6 bar
RPM-regulated pumps must be set to
a constant speed!
Bypass valve DN 20 (½″) 6006 989
for the installation in a HA group
DN 25/32
Pressure range 0.1 to 0.6 bar
RPM-regulated pumps must be set to
a constant speed!
Bypass valve DN 32 (1 ¼″) 6014 849
for the installation in a HA group DN 32
Setting range from 0.6 to 1.5 bar
Max. flow rate: 1.5 m3/h
with self-sealing screw connection for
mounting between flow and return
ball valve
RPM-regulated pumps must be set to
a constant speed!
Actuator NR230-20B 245 209
for three-way valve B3G460
2-wire control
Operating voltage 230 V/50 Hz
Torque 10 Nm
Actuation time 140 s
manual/automatic positioning
reversible scale for
position indicator 0...10.
Complete with installation material.

Actuator NR230-20S 245 212

for three-way valve B3G460
with limit switch
2-wire control
Operating voltage 230 V/50 Hz
Torque 10 Nm
Actuation time 140 s
manual/automatic positioning
reversible scale for
position indicator 0...10

Three-way tap B3G460, PN10 with internal

thread connection, brass
for manual operation or with actuator NR...,
housing, cover, shaft and segment made of
brass, maintenance-free O-ring seal.
Left and right-hand installation possible.
Operating pressure 10 bar.
Max. operating temperature + 110 °C.

Operating
Screw pressure
Type DN connection kvs bar

B3G460 15 Rp ½″ 2.5 10 2039 167

B3G460 20 Rp ¾″ 6.0 10 2039 168
B3G460 25 Rp 1″ 12.0 10 2039 169
B3G460 32 Rp 1¼″ 18.0 10 2039 170

Hoval reserve the right to make changes without prior notice August 2017 - Rev 00 151
Accessories

ACCESSORIES

Safety set SG15-1″ 641 184

Suitable up to max. 50 kW
complete with safety valve (3 bar)
Pressure gauge and automatic air vent
with cut off valve
Connection: 1″ internal thread
Installation example
Safety set SG20-1″ 6014 390
Range of application to 100 kW
complete with safety valve (3 bar)
Pressure gauge and autom.
aspirator with shut-off valve.
Connection: DN20 1″ internal thread

152 August 2017 - Rev 00 Hoval reserve the right to make changes without prior notice
Accessories

ACCESSORIES

Oil filter 2004 128

with automatic air vent TOC Duo
for operation in one pipe systems
with return flow feed
Incl. wall mounting set and
shut-down valve
Connections:
tank side internal thread R ⅜″,
burner side external thread R ⅜″
with internal cone for pipe connection
Operating temperature: max. 40 °C
Ambient temperature: max. 60 °C
Nozzle output: max. 120 l/h Diesel oil
Filter inset made of sinter plastic:
Fineness 50-75 µm
Usage of the filter: < 40 kW

Filter inset made of sinter plastic Siku 2005 275

Fineness: 50-75 µm
Output range: up to 40 kW

Oil filter 6012 935

with automatic air vent TOC Duo
for operation in one pipe systems
with return flow feed
Incl. wall mounting set and
shut-down valve
Connections:
tank side internal thread R ⅜″,
burner side external thread R ⅜″
with internal cone for pipe connection
Operating temperature: max. 40 °C
Ambient temperature: max. 60 °C
Nozzle output: max. 120 l/h Diesel oil
Filter inset made of sinter plastic:
Fineness 100-150 µm
Usage of the filter: < 40 kW

Filter inset made of sinter plastic Siku 2005 276

Fineness: 100-150 µm
Output range: up to 40 kW

Clamping ring screw joint KVS/6 560 724

for TOC Duo
made of brass for oil pipe Ø 6 mm

Clamping ring screw joint KVS/8 560 725

for TOC Duo
made of brass for oil pipe Ø 8 mm

Clamping ring screw joint KVS/10 2010 185

for TOC Duo
made of brass for oil pipe Ø 10 mm

Clamping ring screw joint KVS/12 2010 186

for TOC Duo
made of brass
for oil pipe Ø 12 mm

Hoval reserve the right to make changes without prior notice August 2017 - Rev 00 153
Accessories

ACCESSORIES

Flow and return stool pieces

for assembly on flow and high or low temperature return of the Hoval
UltraOil® (110-600D) boiler.
Complete with gasket, nuts and bolts for connection of
- safety valve 1¼″
- an additional safety temperature limiter and
a maximum pressure limiter set on the flow
- an expansion vessel on the return (not by Hoval)
Two sets required per UltraOil ‘D’ twin boiler
Part no. 6025 358 below also required

Flow stool piece

Dimension Suitable for UltraOil® Connection

Return stool piece DN 65 (110-300 & 320D-600D) flow 6032 993

DN 65 (110-300 & 320D-600D) return 6023 108

Further information see “Dimensions”

Flow/return, pipework headers, DN 65 / PN 6

for UltraOil® (320D-600D)
Hydraulic connection set for double boiler incl. 6038 472
motorised shut-off butterfly valves.
Stool pieces must also be ordered with this hy-
draulic connection set (flow/return).

High-temperature return

High-temperature return DN 65 / PN 6 6001 926

for UltraOil® (320D-600D)
Pipework header set for double boiler
(e.g. for return from calorifier charging circuit).

Hydraulic motorised shut-off butterfly valves 6002 660

PN 6
for UltraOil® (320D-600D)
for direct mounting in flow and/or return. As option
if no flow/return set will be ordered. Complete with
cabling.
1 piece DN 65
Two sets required per UltraOil ‘D’ twin boiler

Maximum pressure limiter set 6025 358

suitable for use with the above flow and return
stool pieces
to meet the safety requirements
of EN 12828 > 300 kW (single boiler)
or SWKI 93-1 > 70 kW.
Consisting of:
- adjustable maximum pressure limiter
- safety temperature limiter RAK-ST.131
and cock
Two sets required per UltraOil 'D’ twin boiler

154 August 2017 - Rev 00 Hoval reserve the right to make changes without prior notice
 Typical Hydraulic Schematics
TYPICAL HYDRAULIC SCHEMATICS
2 UltraOil®
3 boiler with
4 Direct Heating
5 Circuit
AF
015 Verbindungshinweise /
Notice / Nota / Remarque:
dwg
2 3
Notes :
- This hydraulic schematic just shows
the basic principle. The installation
must be in accordance with local regu-
lations.
- With underfloor heating an over
temperature thermostat has to be
installed.
- Anti thermal siphon dip has to be
installed.
- up to eight boilers can be linked
together to provide sequence control
(option)
- Oil supply pipework is not shown
Hoval reserve the right to make changes without prior notice
6 7 8 9
RBM
TTE-GW
B
TTE-WEZ
B1
C
SV AAV T T
P
DKP
D
UltraOil
HT
NT E
TD ATS
F
Achtung ! Für die Installation muss das anlagenbezogene Schema verwendet werden!
Attention! This is just a schematic. For installation please use the detail-plan!
Attenzione! Per la messa in opera, utilizzare le schema dettagliato!
Attention! Pour la réalisation pratique de l'installation, il faut utiliser le schéma détaillé!
4 5 6 7 8 9
RBM Control module ATS Anti-thermal siphon dip to prevent
AF Outdoor sensor gravity circulation
VF1 Flow sensor 1 TPV Temperature and pressure relief
VF2 Flow sensor 2 valve
SF Calorifier sensor TD Tundish to drain
B1 Flow temperature thermostat SV Safety Valve
(series connection with pump) AAV Automatic air vent
MK1 Pump mixed circuit 1 STB Safety temperature limiter
MK2 Pump mixed circuit 2 Pmax Pressure limiter
SLP Calorifier loading pump TTE-GW Gateway
YK1 Actuator mixer 1 TTE-WEZ Base module heat generator
YK2 Actuator mixer 2 TTE-FEHK Extension module
HT High temperature return
NT Low temperature return
August 2017 - Rev 00 155
 Typical Hydraulic Schematics

TYPICAL HYDRAULIC SCHEMATICS

UltraOil® boiler with

- Free standing calorifier
- Direct heating circuit
- 1 or 2 mixed heating circuits
1 2 3 4 5 6 7 8

AF

RBM

TTE-GW
B

TTE-WEZ

TTE-FE
HK
VF1 B1.1 VF2 B1.2
C B1

T T T T T T

SV AAV
DKP MK1 MK2
P
T
D YK1 YK2

UltraOil

HT
SF

NT
E
SLP

TPV
TD ATS

Notes : RBM Control module ATS Anti-thermal siphon dip to prevent

Hydr. - This hydraulic
Datum: schematic
19.03.2015 just shows AF /
Verbindungshinweise Outdoor sensor Achtung ! Für die Installation
gravity muss
circulation
das anlagenbezogene Schema verwendet werden!
BEBE030
the basic principle.
Name: ... The installation
Notice / Nota / Remarque:
VF1 Flow sensor 1 Attention!
TPV This is justTemperature
a schematic. Forandinstallation
pressure please use the detail-plan!
relief
must be inVersion:
accordance
4.1 with local regu- VF2 Flow sensor 2 Attenzione! Per la messa
valvein opera, utilizzare le schema dettagliato!
Blatt: 1 lations. Datei: BEBE030.dwg SF Calorifier sensor Attention!
TD Pour la réalisation
Tundishpratique
to drain de l'installation, il faut utiliser le schéma détaillé!
1- With underfloor heating2 an over 3
B1 Flow temperature4 thermostat 5SV 6
Safety Valve 7 8
temperature thermostat has to be (series connection with pump) AAV Automatic air vent
installed. MK1 Pump mixed circuit 1 STB Safety temperature limiter
- Anti thermal siphon dip has to be MK2 Pump mixed circuit 2 Pmax Pressure limiter
installed. SLP Calorifier loading pump TTE-GW Gateway
- up to eight boilers can be linked YK1 Actuator mixer 1 TTE-WEZ Base module heat generator
together to provide sequence control YK2 Actuator mixer 2 TTE-FEHK Extension module
(option) HT High temperature return
- Oil supply pipework is not shown NT Low temperature return

156 August 2017 - Rev 00 Hoval reserve the right to make changes without prior notice
 Typical Hydraulic Schematics

TYPICAL HYDRAULIC SCHEMATICS

UltraOil® (320D - 600D) boiler with

- Free standing calorifier
- Direct heating circuit
- 1 or 2 mixed heating circuits

1 2 3 4 5 6 7 8 9

AF

RBM
A

TTE-GW

TTE-WEZ SB-Y4 TTE-WEZ SB-Y4

OFA200 OFA200

VF1 B1.1 VF2 B1.2

T T T T T T

DKP MK1 MK2 C

SV AAV SV AAV
Y10.1 P P Y10.2
YK1 YK2

D
UltraOil UltraOil

HT HT SF

NT NT
SLP

T
E

TD TD

ATS
DETAILS:
+ siehe Kesselfolgeschaltungen-Systeme
+ look cascade-systems F
+ vedi cascata-sistemi
+ voir cascade-système

RBM Control module ATS Anti-thermal siphon dip to prevent

. BEDE010 Datum: 16.11.2015 Verbindungshinweise / Achtung ! Für die Installation muss das anlagenbezogene Schema verwendet werden!
(KAE010) Name: . . .
Notice / Nota / Remarque:AF Outdoor
Attention! Thissensor
is just a schematic. For installation please use the detail-plan!gravity circulation
Notes : VF1 Flow sensor
Attenzione! 1 in opera, utilizzare le schemaTPV
Per la messa dettagliato! Temperature and pressure relief
Version: 4.1
1 Datei: - BEDE010.dwg
This hydraulic schematic just shows the VF2 Flow sensor
Attention! 2
Pour la réalisation valve
pratique de l'installation, il faut utiliser le schéma détaillé!
1 basic 2 principle. The installation
3 must be
4 SF 5
Calorifier sensor 6 TD 7 Tundish 8to drain 9
in accordance with local regulations. B1 Flow temperature thermostat SV Safety Valve
- With underfloor heating an over (series connection with pump) AAV Automatic air vent
temperature thermostat has to be installed. MK1 Pump mixed circuit 1 STB Safety temperature limiter
MK2 Pump mixed circuit 2 Pmax Pressure limiter
- Anti thermal siphon dip has to be installed. SLP Calorifier loading pump TTE-GW Gateway
- up to eight boilers can be linked together to YK1 Actuator mixer 1 TTE-WEZ Base module heat generator
provide sequence control. (option) YK2 Actuator mixer 2 SB-Y4 OFA 200 Flue damper control relay
- Oil supply pipework is not shown. HT High temperature return RBM Room Station
NT Low temperature return

Hoval reserve the right to make changes without prior notice August 2017 - Rev 00 157
Hoval at Titanic Belfast
August 2017 - Rev 00