HDPE SPEEDBIRD PLANT SAFETY REPORT

ATTACHMENT 13 - HAZOP & SIL RECOMMENDATIONS FOLLOW UP

PROCESS HAZOP 3443-SZ-RT-101 Attachment 13

Plant: 320 KT/Y HDPE Client: Basell Polyolefins Location: Münchsmünster Sheet 2 of 9 Issue 04

No. Action Ref. Node Reference Deviation Follow Up Notes P&ID Status Date
Provide double check valves instead of a single check valve 3.2 Reverse/ Misdirected 122A 121A
1 3 YES P&Id Updated Accordingly closed 26/10/2007
at 1" TEAL start-up line Flow 123A
Provide interlock to trip 2P1204 on loss of open condition for P&Id & Interlock Description Updated
2 4 4.1 No/ Less Flow YES 121B closed 26/10/2007
2HV-12110 Accordingly
Provide interlock to trip 2P1205 on loss of open condition for P&Id & Interlock Description Updated
3 6 6.1 No/ Less Flow YES 122B closed 26/10/2007
2HV-12210 Accordingly
Ensure correct labelling on site of the alignment valves and
7.1 Reverse/ Misdirected
4 reactor catalyst lines in order to avoid mis-alignment during 7 YES Instruction for labeling provided to site 111A closed 9/8/2008
Flow
changeover.
Operating procedure should highlight the consequence of 7.1 Reverse/ Misdirected
5 7 YES Operating manual updated accordingly 111A closed 9/8/2008
mis-direction of catalyst feeds. Flow
P&ID to include note indicating the requirement of elevating
6 the alignment valves relative to the upstream/downstream 7 7.2 Others YES P&Id Updated Accordingly from process part. 111A closed 26/11/2007
piping in order to avoid sedimentation inside the valves.
Provide interlock to trip 2P1302A/B on loss of open condition P&Id & Interlock Description Updated
7 10 10.1 No/ Less Flow YES 131 closed 26/10/2007
for 2HV-13103 Accordingly
Provide interlock to close each reactor outlet feed to 3rd flash
vessel on closed condition of 2HV-12310B depending on the P&Id & Interlock Description Updated 121B 122B
8 8 8.1 No/ Less Flow YES closed 26/10/2007
mode of operation. This can be implemented through Accordingly 123B
feedback from manual bypass valves at flash vessel inlet.
In case of 2PIC-12315 malfunctions to close
2PV-12315, the scenario is the same as
defined by Basell in the data sheet for 2PSV-
12303: "Discharge of 3000 kg/h of Ethylene
and 2500 kg/h of hexane in case of feeding
9 Verify 2PSV-12303-S is sized for 2PIC-12315 failure case. 8 9.4 High Pressure YES 123B closed 26/10/2007
C2 saturated hexane (12 barg, 85°C) to an
isolated vessel D1203 at safety valve set
pressure of 6 barg". 2PSV-12303 discharge
capacity of 28145 kg/hr covers this relief
case.
Provide interlock to trip 2P2101A/B on loss of open condition P&Id & Interlock Description Updated
10 14 14.1 No/ Less Flow YES 212 closed 26/10/2007
for 2HV-21204 Accordingly
Provide interlock to trip 2P3102A/B on loss of open condition P&Id & Interlock Description Updated
11 33 33.1 No/ Less Flow YES 311B closed 26/10/2007
for 2HV-31103 Accordingly
Interlock 2S-33303A is indicated on P&ID but this cause is not
20.6 Reverse/ Misdirected
12 included in the interlock description for 2S-33303A. Interlock 20 YES Interlock Description updated accordingly 331 333B 333D closed 30/11/2007
Flow
description to be revised.
Operating procedure to mention the requirement of
20.6 Reverse/ Misdirected
13 repeating the distillation step in case of accidental opening of 20 YES Operating manual updated accordingly 331 333B 333D closed 9/8/2008
Flow
2H/Y-33101/ 33102

HDPE SPEEDBIRD PLANT SAFETY REPORT

 ATTACHMENT 13 - HAZOP & SIL RECOMMENDATIONS FOLLOW UP

PROCESS HAZOP 3443-SZ-RT-101 Attachment 13

Plant: 320 KT/Y HDPE Client: Basell Polyolefins Location: Münchsmünster Sheet 3 of 9 Issue 04

No. Action Ref. Node Reference Deviation Follow Up Notes P&ID Status Date

Interlock 2S-33302 will prevent operational flexibilty of

draining the reactor when one of the distillation vessel is
under discharge mode (though other distillation vessel is
available to accept the reactor drain contents). To facilitate
the above operational flexibility, provide open/ close limit
20.6 Reverse/ Misdirected P&Id & Interlock Description Updated
14 switch for manual diversion valves in the reactor drain line 20 YES 333B 333D 336 closed 26/10/2007
Flow Accordingly
(or isolation valves at the reactor) to distillation vessels
2D3303A/B. Interlock can then be modified such that loss of
closed position of reactor drain line isolation or diversion
valve will prevent opening of the bottom discharge valve of
corresponding distillation vessel.

Provide independent level switch with interlock to close the

15 reactor drain line isolation valves 2HV-33601A/B and trip 20 20.11 High Level YES P&Id Updated Accordingly 333B 333D closed 26/10/2007
pump 2P3301A/B on high high level in distillation vessel.
Push button 2HS-33301A should be located at a safe distance
16 20 20.17 Others YES P&Id Updated Accordingly 333B 333D closed 26/10/2007
from big bag filling point.
In case an interlock is provided inside the recycle gas
compressor package to trip the compresor on high level in P&Id & Interlock Description Updated
17 9 9.1 High Level YES 123B 321A closed 26/10/2007
suction damper 2D3206, the interlock 2I-12312 can be Accordingly
deleted and a DCS alarm can be retained.
The decanters 2S2101A/B/C have been
provided with relief valves 2PSV-21117/18/19
Confirm this safeguard (High Pressure Safeguard 2.1.1) with
18 15 15.1 High Pressure YES set at 0.4 barg as a safeguard against 222 221A-C closed 15/06/2008
decanter vendor.
overpressurisation.
P&Id Updated Accordingly
19 P&ID to be updated to indicate the sight glass. 16 16.1 No/ Less Flow YES P&Id Updated Accordingly 223 closed 30/10/2007
16.3 Reverse/ Misdirected
20 Provide check valve downstream of 2FV-22304 16 YES P&Id Updated Accordingly 223 closed 30/10/2007
Flow
21 Locate pump start panel at a safe location from the pit. 22 21.1 Others YES P&Id Updated Accordingly 333C closed 26/10/2007
22 Provide hydrocarbon detectors inside the pump pit. 22 22.1 Others YES P&Id Updated Accordingly 333C closed 26/10/2007
Waste offgas compressor 2C3402 discharge design pressure 23.1 No/ Less Flow
Off-Gas header design pressure has been
23 is 6 barg and offgas header design pressure is 5 barg. Design 23 YES 001 341A 341B closed 08/02/2008
increased in the revised stream list
parameters to be reviewed to address this discrepancy 23.2 High Pressure
Confirmed.Highest flow rate possible through
2PV-41301A from Al-Alkyl Storage Tank
2D4103 entering into Motherliquor Tank
re-closed after
Confirm 2PSV-41102-B is sized for 2PV-41301A full open 2D4102 is fire case discharge of
24 24 24.1 High Pressure YES 411 413 PSI PSSR Sep-2009
case. 11750kg/hr . (Same sizing case is also for
<04>
relief valve 2PSV41301-S on 2D4103).
2PSV41002_B on Motherliquor Tank 2D4102
is designed for this case.
Note to be included in the P&ID to highlight the requirement
25 of locating check valve as close as possible to the tank 25 25.1 High Pressure YES P&Id Updated Accordingly 413 closed 26/10/2007
2D4103 nozzle.
Delete check valve in the waste offgas inlet to flare knockout
26 28 28.1 No/ Less Flow YES P&Id Updated Accordingly 341A closed 26/10/2007
drum 2D3402.
27 Provide high pressure alarm with 2PI-62106. 31 31.1 High Pressure YES P&Id Updated Accordingly 621 closed 26/10/2007

HDPE SPEEDBIRD PLANT SAFETY REPORT

ATTACHMENT 13 - HAZOP & SIL RECOMMENDATIONS FOLLOW UP
PROCESS HAZOP 3443-SZ-RT-101 Attachment 13
Plant: 320 KT/Y HDPE Client: Basell Polyolefins Location: Münchsmünster Sheet 4 of 9 Issue 04

No. Action Ref. Node Reference Deviation Follow Up Notes P&ID Status Date
Delete check valve in pump 2P6211 suction line as it will not
32.1 No/ Less Flow of soda
provide protection in case 2PSV-62203-R actuates (will
28 32 from IBCs to soda process YES P&Id Updated Accordingly 622 closed 26/10/2007
restrict relief of pressure since PSV is routed to pump suction
tank
and joins the section between check valve and pump)
Provide overflow line for soda process tank 2D6210 routed to 32.6 More Flow of DM
29 32 YES P&Id Updated Accordingly 622 closed 26/10/2007
safe location. water
Provide check valve in the caustic dosing line to distillation 32.7 Reverse/ Misdirected
30 32 YES P&Id Updated Accordingly 333B closed 26/10/2007
vessel 2D3303A. Flow
Check the possibility of reverse flow from membrane unit 32.7 Reverse/ Misdirected
31 32 YES P&Id Updated Accordingly 232 closed 26/10/2007
2PK2301 and provide protection measures if required. Flow
Provide high pressure alarm at pump 2P6210A/B discharge
32 32 32.8 High Pressure YES P&Id Updated Accordingly 622 closed 26/10/2007
independent from 2PIC-62201.
Temperature Gauge 2TI-62251 provided.
Installation at the selected location
downstream jacketed pipe was the envisaged
re-closed after
Provide a local temperature gauge in the caustic circulation solution during HAZOP meeting. Control
33 32 32.11 Low temperature YES 622 PSI PSSR Sep-2009
line upstream of 2PV-62201. valve 2PV-62201 was relocated later on due
<04>
to layout restrictions. For this reason the
description "upstream 2PV-62201" is
misleading.
Interlock 2I-62202 should also close DM water inlet to soda 32.6 More Flow of DM P&Id & Interlock Description Updated
34 32 YES 622 closed 26/10/2007
process tank 2D6210. water Accordingly
Provide suction strainer for pump 2P6211. Consider
35 relocating strainer provided upstream of 2HV-62201 to 32 32.18 Others YES P&Id Updated Accordingly 622 closed 26/10/2007
2P6211 suction.
Provide interlock to trip 2P3301A/B on loss of open condition P&Id & Interlock Description Updated
36 34 34.1 No/ Less Flow YES 311A 331 closed 26/10/2007
for 2HV-31101 Accordingly
Provide interlock to trip 2P3101A/B on loss of open condition P&Id & Interlock Description Updated
37 35 35.1 No/ Less Flow YES 311A closed 26/10/2007
for 2HV-31102 Accordingly
The function of control unit 2FV22304 is to
Consider control of 2PIC-22305 through pressure transmitter keep a constant discharge flow and is
38 located downstream of take-off point for 2FV-22304. To be 16 16.2 More Flow NO controlled by 2FT22304; hence 2FV22304 223 closed 15/06/2008
confirmed with conveying system vendor. cannot be controlled by a PIC. Low-pressure
alarm will be provided with 2PI22307
Provide interlock to trip 2P2201A/B on loss of open condition P&Id & Interlock Description Updated
39 39 39.1 No/ Less Flow YES 222 closed 26/10/2007
for 2HV-22201 Accordingly
 HDPE SPEEDBIRD PLANT SAFETY REPORT
ATTACHMENT 13 - HAZOP & SIL RECOMMENDATIONS FOLLOW UP

PROCESS SIL CLASSIFICATION 3443-SZ-RT-101 Attachment 13

Plant: 320 KT/Y HDPE Client: Basell Polyolefins Location: Münchsmünster Sheet 5 of 9 Issue 04

No. Action Ref. SIF Reference Scenario Follow Up Notes P&ID Status Date
Check for protections inside the extruder package. In case No additional protections are present in
independent protections are provided inside the package, W2 To prevent very high
extruder package. W2 has been considered
1 can be reduced to W1 for extruder damage. However, W2 1 temperature in HP steam NO 621 CLOSED Jan-09
for both piping and extruder damage in the
can still be considered for piping damage. header;
SIL assignment of SIF N.1 (SIL 1)
Check if there is any other independent safeguards for plate Independent safeguard has been provided
heat exchanger for dryer 2D2201 inside the package and if To prevent very high with 2TAHH22113 closing steam supply valve
present, W2 can be reduced to W1. However, for piping temperature in LP steam 2XV22106 on high steam temperature (P&ID
2 damage W2 is still valid. 3 header (2TIC-62103 YES sheet 221A). W1 has been considered 621 CLOSED Jan-09
malfunctions to close 2TV- therefore for dryer damage and W2 for
62103) piping damage in the SIL assignment for SIF
3 (SIL 1)
As per HAZOP Recommendation 17, in case an interlock is
provided inside the recycle gas compressor package to trip Interlock 2IS32102 stops recycle gas
To prevent damage to
the compressor on high level in suction damper 2D3206, the compressor on high level in suction dampner
3 5 compressor 2C3201 due to YES 123B CLOSED Jan-09
interlock 2I-12312 can be deleted and a DCS alarm can be 2D3206. Interlock 2I-12312 has been
liquid carry over
retained. therefore deleted

Check if there is any other independent safeguards for plate
heat exchanger for dryer 2D2201 inside the package and if To prevent very high
present, W2 can be reduced to W1 for plate type heat temperature in LP steam
4 exchanger damage. However, for piping damage W2 is still 3 header (DM water supply YES
valid. failure due to condensate
pump 2P6201A/B trip)
Independent safeguard has been provided
with 2TAHH22113 closing steam supply valve
2XV22106 on high steam temperature (P&ID
sheet 221A). W1 has been considered 621 CLOSED Jan-09
therefore for dryer damage and W2 for
piping damage in the SIL assignment for SIF
3 (SIL 1)
 HDPE SPEEDBIRD PLANT SAFETY REPORT
ATTACHMENT 13 - HAZOP & SIL RECOMMENDATIONS FOLLOW UP

PACKAGES HAZOP 3443-SZ-RT-101 Attachment 13

Plant: 320 KT/Y HDPE Client: Basell Polyolefins Location: Münchsmünster Sheet 6 of 9 Issue 04

Reference Follow
Package Action Ref. Node Notes P&ID Status Date
Deviation Up
2PSV22114 and 2PSV22115 on expansion vessel 2D2207A/B
are sized adequately for inadvertant opening of 2PCV22126 re-closed
1.Provide a relief valve on each expansion vessel 2D2207A/B
Dryer 1 4. High Pressure YES or 2PCV22127 (N2 fully open case is 50 kg/hr). PSV 221,221A after PSI Dec-2009
sized for N2 fully open case.
datasheets for 2PSV22114 and 2PSV22115 are showing also PSSR <04>
Cv of 2PCV22126 or 2PCV22127.
P&ID Updated Accordingly - RPI RV-069. PSV areadequate for
re-closed
2.Provide a relief valve at the hot water inlet of each set of the sizing case: 100% closed panels with pump full flowrate of
Dryer 1 4. High Pressure YES 221,221A after PSI Sep-2009
dryer panel sized for pump flow case and set at 6barg. 325000kg/hr. PSV22122 and PSV 22123 sized is for
PSSR <04>
434321kg/hr.
Relief valves 2PSV -22113-S and 2PSV22114-S are adequately
sized for Demineralized Water full open case. This can be
demonstrated by a pressure drop calculation on the DM water re-closed
3.2PSV-22113S/ 22114S should be sized for DM water full
Dryer 1 4. High Pressure YES supply lines to the Hot Water Expansion Vessels 2D 2207A/B. 221,221A after PSI Dec-2009
open case.
The maximum flow possible at PSV set pressure (17972 kg/hr) PSSR <04>
is well covered by the discharge capacity of the relief valves
(27145 kg/hr).
Nitrogen blanketing line is sized 1". Line length approx. 30
meters. For nitrogen at 8.8bar(g) and 10°C the critical flow at re-closed
Off Gas 1. Consider sizing 2PSV-34104S on separator 2D-3404 for N2
1 1. High Pressure YES PSV set pressure (6 barg) is reached at approx. 850kg/hr. 341A,341B after PSI Sep-2009
Compresor valve full open case.
2PSV-34104 on 2D3404 is sized for 860kg/hr and has a relief PSSR <04>
capacity of 1362 kg/hr. P&ID Updated Accordingly by Vendor
DM water make-up flow to offgas compressor package
2PK3402 is controlled by 2FV34102 (Cv=0.32). In case of
2. Consider providing a PSV on the DM water make up line
valve full opening the maximum flow is approx. 480kg/hr of re-closed
Off Gas (inside package battery limit and downstream of isolation
1 2. High Level YES water. 341A,341B after PSI Dec-2009
Compresor valve), sized for DM water valve full open case and set at
The safety valve 2PSV34120-S (orifice diameter 10mm) is PSSR <04>
6barg.
adequately sized for this case. The relief capacity at set
pressure of 6 barg is 3600kg/hr of water.

1. Consider tripping the pellet rotary feeder 2RF-5104 on

very high level in deodorizer feeding hopper instead of
P&ID and Interlock description Updated Accordingly - RPI RV-
Deodorization tripping entire pneumatic transport package. This will give 1 1. No/Less Flow YES 581,582,513 closed Apr-08
069
operator flexibility to take a decision whether divert it to
homogenizer/ recycle bin or trip pneumatic transport.
2. Consider only tripping rotary feeder 2RF-5801/ 5803 and
not very low pressure steam on very high level in pellet P&ID and Interlock description Updated Accordingly - RPI RV-
Deodorization 1 1. No/Less Flow YES 581,582,513 closed Apr-08
deodorizer 2D-5801. However, tripping of steam on very high 069
pressure is still to be retained
3. Provide a low temp alarm with 2TI-58102/ 58103 on pellet
Deodorization 1 1. No/Less Flow YES P&ID Updated Accordingly - RPI RV-069 581,582,513 closed Apr-08
deodorizer
5. Consider relocating the check valve from present location
Check valve not relocated. Reverse flow prevented with
Deodorization i.e. on the 16" waste gas line from pellet deodorizer to the 4" 1 1. No/Less Flow YES 581,582,513 closed Jun-08
another solution
waste gas line from deodorizer condenser
8. High Level
4. Consider providing a temp indication with high temp alarm
Deodorization 1 YES P&ID Updated Accordingly - RPI RV-069 581,582,513 closed Apr-08
on the waste gas outlet of deodorizer condenser 2E-5801 14.
Utility Failure
Deodorization 6. Provide a low flow alarm on 2FIC-58103 1 9. Low Level YES P&ID Updated Accordingly - RPI RV-069 581,582,513 closed Apr-08
7. Consider tripping the pellet water conveying pumps 2P-
Deodorization 5802A/B in case of loss of open condition of both bottom HVs 2 1. No/Less Flow YES P&ID Updated Accordingly - RPI RV-069 582 closed Apr-08
of pellet conveying pick up vessel
 Reference Follow
Package Action Ref. Node Notes P&ID Status Date
Deviation Up
8. Verify there is an interlock to trip rotary feeder 2RF-5802
on very high level in deodorizer pellet receiver 2D-5806. The
P&ID and Interlock description Updated Accordingly - RPI RV-
Deodorization set point of very high level trip should be such that 2 1. No/Less Flow YES 582 closed Apr-08
069
deodorizer pellet receiver can receive the pellet content of
pellet conveying pick up vessel
 Reference Follow
Package Action Ref. Node Notes P&ID Status Date
Deviation Up

HDPE SPEEDBIRD PLANT SAFETY REPORT

ATTACHMENT 13 - HAZOP & SIL RECOMMENDATIONS FOLLOW UP

PACKAGES HAZOP 3443-SZ-RT-101 Attachment 13

Plant: 320 KT/Y HDPE Client: Basell Polyolefins Location: Münchsmünster Sheet 7 of 9 Issue 04

Reference Follow
Package Action Ref. Node Notes P&ID Status Date
Deviation Up

9. Check the requirement of designing steam ejector

downstream piping and pellet conveying pick up vessel for LP
Deodorization steam condition. Consideration may be given to fact that this 2 6. High Temperature YES Vendor confirmation of system reliability 582 closed Aug-08
operation is required only during startup and pellet
conveying pick up vessel is open to atmosphere

10. Check the suitability of the type of level instrument used

for tripping the conveying water pump considering there will
Deodorization be pellet level in the vessel which may affect the level 2 9. Low Level YES Vendor confirmation of system reliability 582 closed Aug-08
measurement and thus intended purpose of interlock may
not served.
Polybutene 1. Confirm that 2FICA-51112 provides alarm in case of high 2. No/Less Flow of
1 YES P&ID Updated Accordingly - RPI RV-069 511C closed Apr-08
feeding or low flow polybutene pellets
Confirmed. 3443-VZ-SG-301-IS06 including pressure drop re-closed
1. Check maximum back pressure for all flaring scenarios to
Flare 1 2. More Flow YES calculations for other flaring scenarios officially issued to 681 after PSI Dec-2009
be within design pressure drop of 45mbar
Basell PSSR <04>
 HDPE SPEEDBIRD PLANT SAFETY REPORT
ATTACHMENT 13 - HAZOP & SIL RECOMMENDATIONS FOLLOW UP

MANAGEMENT OF CHANGES HAZOP 3443-SZ-RT-101 Attachment 13

Plant: 320 KT/Y HDPE Client: Basell Polyolefins Location: Münchsmünster Sheet 8 of 9 Issue 04

N Action Ref. Node Ref. MOC Form. Reference Deviation Follow Up Notes P&ID Status Date
1. Consider closing the 2HV-12104 on close condition of 2HV- P&ID Updated Accordingly - RPI 121A,122A,
1 1 3443-T-MF-0045 1. No/Less Flow YES closed Apr-08
12106 (through 2S-12107) RV-069 123A
2. Consider an interlock/ permissive to inhibit starting of
P&ID Updated Accordingly - RPI
2 hexane unloading pump 2P-4104 on loss of open 2 3443-T-MF-0051 1. No/Less Flow YES 38,411,412 closed Apr-08
RV-069
condition of 2XV-41201
3. Check that design pressure of pump seal pot is equal Design pressure of seal pot of
or more than design pressure of N2 system (8.5barg). If existing unloading pump 2P4104 is
3 2 3443-T-MF-0051 4. High Pressure YES 38,411,412 closed Feb-09
not pressure protection system like a relief valve, need about 32 barg. No Further
to be provided for pump seal pot protection are necessary.
4. Confirm hexane truck tank is designed for full vacuum P&ID Updated Accordingly - RPI
4 2 3443-T-MF-0051 5. Low Pressure YES 38,411,412 closed May-08
condition RV-069 and letter E-BM-TM-01086
5. Provide a selector switch for selecting the 2HV-41103/
P&ID Updated Accordingly with RPI
41105 in line that will trip the mother liquid feed pump
RV-069 - Interlock description
5 2P-4102A/B on loss of open condition. This is required 3 3443-T-MF-0052 1. No Flow YES 111A closed Jun-08
updated accordingly with Issue 03
considering only one of the HVs will be in open condition
of 3443-VZ-SG-221
at a time
6. Provide a selector switch for selecting the 2HV-41102/
P&ID Updated Accordingly with RPI
41104 in line that will trip the distilled hexane feed pump
RV-069 - Interlock description
6 2P-4101A/B on loss of open condition. This is required 3 3443-T-MF-0052 1. No Flow YES 111A closed Jun-08
updated accordingly with Issue 03
considering only one of the HVs will be in open condition
of 3443-VZ-SG-221
at a time
7. Consider tripping the hexane feed pumps and flushing
P&ID Updated Accordingly with RPI
hexane pump 2P-1104A/B and 2P-1105 also on loss of
RV-069 - Interlock description
7 open condition of 2HV-41102/ 41104. Also provide a 3 3443-T-MF-0052 1. No Flow YES 111A closed Jun-08
updated accordingly with Issue 03
selector switch for selecting the 2HV-41102/ 41104 in
of 3443-VZ-SG-221
line that will trip the pumps
8. Provide a note on P&ID (3443-XZ-DM-001_241) to P&ID Updated Accordingly - RPI
8 4 3443-T-MF-0053 1. Others YES 241 closed Apr-08
route the outlet of 2PSV-24101 to safe location RV-069
 HDPE SPEEDBIRD PLANT SAFETY REPORT
ATTACHMENT 13 - HAZOP & SIL RECOMMENDATIONS FOLLOW UP

CLOSE OUT HAZOP 3443-SZ-RT-101 Attachment 13

Plant: 320 KT/Y HDPE Client: Basell Polyolefins Location: Münchsmünster Sheet 9 of 9 Issue 04

HDPE SPEEDBIRD - CLOSE OUT HAZOP ACTIONS FOLLOW-UP TRACKING

N Action Ref. Node Ref. MOC Form. Reference Deviation Follow Up Notes P&ID Status Date
Coperion confirmed that Vent Line shall be
connected to the vessel and not to the seal pot,
Check with Coperion if it is correct to vent directly
because connecting the vent line to the seal pot
from 2D5804 or if the vent shall be relocated to the
1 2 3443-T-MF-0100 1. No/Less Flow YES will cause bubbling of Nitrogen on the water 582 CLOSED Mar-09
seal pot, in order to maintain the blanketing
seal surface. A self regulating valve has been
function.
provided on the vent line to preserve the
blanketing function. P&ID updated accordingly

Independent temperature transmitter with low

level alarm has been added, providing a double
Install an independent low temperature alarm on
2 2 3443-T-MF-0100 7. Low Temperature YES thermocouple with redundant connection on the 582 CLOSED Mar-09
2D5804
line from nozzle K3 of 2D5804; P&ID Updated
accordingly

Note of P&ID to ensure provision of grounding

Consider to provide Grounding on the bottom of on the bottom of discharge pipe to be
3 3 3443-T-MF-0088 10. Hazard Requirements YES 511C CLOSED Mar-09
discharge pipe to be connected to the truck. connected to the Polybutene Truck has been
added.