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395086062.xls/Stress/08/21/2018/rk Page1of80
Temperature Tensile Strength Yield Strength in Design Stress
(oC) in psi psi value in psi (-20 to
650oF)
950.00
980.00
1,210.00
-29 343 55,000.00 30,000.00 15,714.00
-29 343 55,000.00 30,000.00 15,714.00
-29 343 55,000.00 30,000.00 15,714.00
-29 343 60,000.00 32,000.00 17,143.00
-29 343 65,000.00 35,000.00 18,571.00
-29 343 70,000.00 38,000.00 20,000.00
-29 343 55,000.00 30,000.00 15,714.00
-29 343 60,000.00 32,000.00 17,143.00
-29 343 65,000.00 35,000.00 18,571.00
-29 343 70,000.00 38,000.00 20,000.00
-29 38 75,000.00 30,000.00 18,750.00
38 93 75,000.00 30,000.00 1,106.00
93 149 75,000.00 30,000.00 993.00
-29 38 1,106.00
38 93 944.00
93 149 845.00
-29 38 1,324.00
38 93 1,141.00
93 149 1,028.00
-29 38 1,106.00
38 93 937.00
93 149 838.00
395086062.xls/Stress/08/21/2018/rk Page2of80
Design Stress
value in Kg/cm2
1,105.00
1,105.00
1,105.00
1,205.00
1,306.00
1,406.00
1,105.00
1,205.00
1,306.00
1,406.00
1,318.00
78.00
70.00
78.00
66.00
59.00
93.00
80.00
72.00
78.00
66.00
59.00
395086062.xls/Stress/08/21/2018/rk Page3of80
VESSEL SIZING - DISHED ENDS
Capacity Actual Length of L/D D*1.2 Shell Height of Dish Dish
(Ltrs.) Diameter length Shell (mm) ratio capcity Dish End Volumn Volumn
(mm) rqd. (Actual) (mm) (One No.) (One No.)
(Ltrs.) (Ltrs.) (10% (Ltrs.)
Tori.) (Ellipsoidal)
50.00 400.00 398.00 500.00 1.25 480.00 63.00 77.00
100.00 500.00 509.00 550.00 1.10 600.00 108.00 97.00 10.50 16.50
200.00 600.00 707.00 750.00 1.25 720.00 212.00 116.00 18.30 28.36
250.00 650.00 753.00 800.00 1.23 780.00 265.00 126.00 23.30 36.06
300.00 700.00 780.00 800.00 1.14 840.00 308.00 135.00 29.00 45.00
400.00 750.00 905.00 1,000.00 1.33 900.00 442.00 145.00
500.00 800.00 995.00 1,100.00 1.38 960.00 553.00 155.00 43.00
600.00 900.00 943.00 1,100.00 1.22 ### 700.00 174.00
700.00 900.00 1,100.00 1,200.00 1.33 ### 763.00 174.00
800.00 950.00 1,129.00 1,250.00 1.32 ### 886.00 184.00
900.00 1,000.00 1,146.00 1,250.00 1.25 ### 982.00 193.00
1,000.00 1,000.00 1,273.00 1,300.00 1.30 ### 1,021.00 193.00 85.00 131.00
1,100.00 1,050.00 1,270.00 1,400.00 1.33 ### 1,212.00 203.00
1,200.00 1,100.00 1,263.00 1,400.00 1.27 ### 1,330.00 213.00
1,300.00 1,100.00 1,368.00 1,500.00 1.36 ### 1,425.00 213.00
1,400.00 1,150.00 1,348.00 1,500.00 1.30 ### 1,558.00 222.00
1,500.00 1,200.00 1,326.00 1,500.00 1.25 ### 1,696.00 232.00
1,600.00 1,200.00 1,415.00 1,550.00 1.29 ### 1,753.00 232.00
1,700.00 1,250.00 1,385.00 1,550.00 1.24 ### 1,902.00 242.00
1,800.00 1,250.00 1,467.00 1,600.00 1.28 ### 1,963.00 242.00
1,900.00 1,250.00 1,548.00 1,700.00 1.36 ### 2,086.00 242.00
2,000.00 1,250.00 1,630.00 1,650.00 1.32 ### 2,025.00 242.00 166.00 256.50
2,100.00 1,300.00 1,582.00 1,725.00 1.33 ### 2,290.00 251.00
2,200.00 1,350.00 1,537.00 1,700.00 1.26 ### 2,433.00 261.00
2,300.00 1,350.00 1,607.00 1,750.00 1.30 ### 2,505.00 261.00
2,400.00 1,400.00 1,559.00 1,700.00 1.21 ### 2,617.00 271.00
2,500.00 1,400.00 1,624.00 1,750.00 1.25 ### 2,694.00 271.00
3,000.00 1,500.00 1,698.00 1,750.00 1.17 ### 3,092.00 290.00
3,500.00 1,550.00 1,855.00 2,000.00 1.29 ### 3,774.00 300.00
4,000.00 1,650.00 1,871.00 2,000.00 1.21 ### 4,276.00 319.00
4,500.00 1,700.00 1,983.00 2,050.00 1.21 ### 4,653.00 329.00
5,000.00 1,750.00 2,079.00 2,100.00 1.20 ### 5,051.00 338.00 455.00 704.00
5,500.00 1,800.00 2,161.00 2,300.00 1.28 ### 5,853.00 348.00 495.00 766.00
6,000.00 1,850.00 2,232.00 2,450.00 1.32 ### 6,585.00 358.00 537.00 849.00
6,500.00 1,900.00 2,293.00 2,450.00 1.29 ### 6,946.00 367.00 582.00 900.00
7,000.00 1,950.00 2,344.00 2,500.00 1.28 ### 7,466.00 377.00
7,500.00 2,000.00 2,387.00 2,550.00 1.28 ### 8,011.00 387.00
8,000.00 2,050.00 2,424.00 2,600.00 1.27 ### 8,581.00 396.00
8,500.00 2,100.00 2,454.00 2,600.00 1.24 ### 9,005.00 406.00
9,000.00 2,150.00 2,479.00 2,650.00 1.23 ### 9,621.00 416.00
9,500.00 2,200.00 2,499.00 2,650.00 1.20 ### 10,073.00 425.00
10,000.00 2,200.00 2,631.00 2,650.00 1.20 ### 10,073.00 425.00 903.00 1,398.00
11,000.00 2,300.00 2,648.00 2,800.00 1.22 ### 11,633.00 445.00
12,000.00 2,350.00 2,767.00 2,950.00 1.26 ### 12,795.00 454.00
13,000.00 2,400.00 2,874.00 3,050.00 1.27 ### 13,797.00 464.00
14,000.00 2,450.00 2,970.00 3,150.00 1.29 ### 14,850.00 474.00
15,000.00 2,500.00 3,056.00 3,250.00 1.30 ### 15,953.00 484.00
16,000.00 2,600.00 3,014.00 3,250.00 1.25 ### 17,255.00 503.00
17,000.00 2,650.00 3,082.00 3,300.00 1.25 ### 18,200.00 513.00
18,000.00 2,700.00 3,144.00 3,350.00 1.24 ### 19,180.00 522.00
19,000.00 2,750.00 3,199.00 3,400.00 1.24 ### 20,194.00 532.00
20,000.00 2,750.00 3,367.00 3,400.00 1.24 ### 20,194.00 532.00 1,764.00
21,000.00 2,850.00 3,292.00 3,550.00 1.25 ### 22,646.00 551.00
22,000.00 2,900.00 3,331.00 3,600.00 1.24 ### 23,778.00 561.00
23,000.00 2,950.00 3,365.00 3,650.00 1.24 ### 24,947.00 571.00
24,000.00 3,000.00 3,395.00 3,650.00 1.22 ### 25,800.00 580.00
25,000.00 3,000.00 3,537.00 3,800.00 1.27 ### 26,860.00 580.00
26,000.00 3,050.00 3,559.00 3,850.00 1.26 ### 28,128.00 590.00
27,000.00 3,100.00 3,577.00 3,850.00 1.24 ### 29,058.00 600.00
28,000.00 3,100.00 3,710.00 4,000.00 1.29 ### 30,190.00 600.00
29,000.00 3,150.00 3,721.00 4,000.00 1.27 ### 31,172.00 609.00
30,000.00 3,100.00 3,975.00 4,200.00 1.35 ### 31,699.00 600.00
40,000.00 3,500.00 4,158.00 4,500.00 1.29 ### 43,294.00 677.00
50,000.00 3,750.00 4,527.00 4,900.00 1.31 ### 54,117.00 725.00
60,000.00 4,000.00 4,775.00 5,100.00 1.28 ### 64,087.00 774.00
70,000.00 4,200.00 5,053.00 5,400.00 1.29 ### 74,812.00 812.00
80,000.00 4,400.00 5,261.00 5,700.00 1.30 ### 86,668.00 851.00
90,000.00 4,600.00 5,416.00 5,850.00 1.27 ### 97,218.00 890.00
100,000.00 4,800.00 5,526.00 6,000.00 1.25 ### 108,570.00 928.00
Gross Gross Overflow Excess Excess Limpet Insulation Insulation Hyd. Wt. Kg.
Volumn Volumn nozzle capacity in capacity in height (both height (both Outside (approx.)
(Ltrs.) (Tori. (Ltrs.) position litres % side) side) Diameter
Dish) (Ellipsoidal
Dish)
63.00 63.00 80.00 13.00 26.00 130.00 350.00 880.00 107.64
129.00 141.00 80.00 8.00 8.00 130.00 350.00 980.00 173.13
248.60 268.72 80.00 12.00 6.00 130.00 350.00 1,080.00 317.22
311.60 337.12 80.00 15.00 6.00 130.00 350.00 1,130.00 388.72
366.00 398.00 80.00 8.00 2.67 130.00 350.00 1,180.00 445.86
442.00 442.00 80.00 42.00 10.50 130.00 350.00 1,230.00 621.93
639.00 553.00 80.00 53.00 10.60 130.00 350.00 1,280.00 765.65
700.00 700.00 80.00 100.00 16.67 130.00 350.00 1,380.00 953.11
763.00 763.00 80.00 63.00 9.00 130.00 350.00 1,380.00 1,033.51
886.00 886.00 80.00 86.00 10.75 130.00 350.00 1,430.00 1,188.68
982.00 982.00 80.00 82.00 9.11 130.00 350.00 1,480.00 1,308.94
1,191.00 1,283.00 130.00 21.00 2.10 130.00 350.00 1,480.00 1,358.00
1,212.00 1,212.00 130.00 112.00 10.18 130.00 350.00 1,530.00 1,596.35
1,330.00 1,330.00 130.00 130.00 10.83 130.00 350.00 1,580.00 1,742.42
1,425.00 1,425.00 130.00 125.00 9.62 130.00 350.00 1,580.00 1,860.48
1,558.00 1,558.00 130.00 158.00 11.29 130.00 350.00 1,630.00 2,024.00
1,696.00 1,696.00 130.00 196.00 13.07 130.00 350.00 1,680.00 2,193.36
1,753.00 1,753.00 130.00 153.00 9.56 130.00 350.00 1,680.00 2,263.46
1,902.00 1,902.00 130.00 202.00 11.88 130.00 350.00 1,730.00 2,445.57
1,963.00 1,963.00 130.00 163.00 9.06 130.00 350.00 1,730.00 2,520.38
2,086.00 2,086.00 130.00 186.00 9.79 130.00 350.00 1,730.00 2,671.09
2,357.00 2,538.00 130.00 25.00 1.25 130.00 350.00 1,730.00 2,596.29
2,290.00 2,290.00 130.00 190.00 9.05 130.00 350.00 1,780.00 2,931.06
2,433.00 2,433.00 130.00 233.00 10.59 130.00 350.00 1,830.00 3,105.05
2,505.00 2,505.00 130.00 205.00 8.91 130.00 350.00 1,830.00 3,192.57
2,617.00 2,617.00 130.00 217.00 9.04 130.00 350.00 1,880.00 3,328.51
2,694.00 2,694.00 130.00 194.00 7.76 130.00 350.00 1,880.00 3,421.84
3,092.00 3,092.00 130.00 92.00 3.07 130.00 350.00 1,980.00 3,903.51
3,774.00 3,774.00 130.00 274.00 7.83 130.00 350.00 2,030.00 4,723.98
4,276.00 4,276.00 130.00 276.00 6.90 130.00 350.00 2,130.00 5,325.35
4,653.00 4,653.00 130.00 153.00 3.40 130.00 350.00 2,180.00 5,775.68
5,961.00 6,459.00 130.00 51.00 1.02 130.00 350.00 2,230.00 6,250.09
6,843.00 7,385.00 130.00 353.00 6.42 130.00 350.00 2,280.00 7,373.97
7,659.00 8,283.00 130.00 585.00 9.75 130.00 350.00 2,330.00 8,254.91
8,110.00 8,746.00 130.00 446.00 6.86 130.00 350.00 2,380.00 8,688.27
7,466.00 7,466.00 130.00 466.00 6.66 130.00 350.00 2,430.00 9,311.43
8,011.00 8,011.00 130.00 511.00 6.81 130.00 350.00 2,480.00 9,963.30
8,581.00 8,581.00 130.00 581.00 7.26 130.00 350.00 2,530.00 10,643.88
9,005.00 9,005.00 130.00 505.00 5.94 130.00 350.00 2,580.00 11,149.53
9,621.00 9,621.00 130.00 621.00 6.90 130.00 350.00 2,630.00 11,882.76
10,073.00 10,073.00 130.00 573.00 6.03 130.00 350.00 2,680.00 12,420.52
11,879.00 12,869.00 130.00 73.00 0.73 130.00 350.00 2,680.00 12,420.52
11,633.00 11,633.00 150.00 633.00 5.75 130.00 350.00 2,780.00 14,270.10
12,795.00 12,795.00 150.00 795.00 6.63 130.00 350.00 2,830.00 15,643.55
13,797.00 13,797.00 150.00 797.00 6.13 130.00 350.00 2,880.00 16,825.92
14,850.00 14,850.00 150.00 850.00 6.07 130.00 350.00 2,930.00 18,066.35
15,953.00 15,953.00 150.00 953.00 6.35 130.00 350.00 2,980.00 19,363.72
17,255.00 17,255.00 200.00 1,255.00 7.84 130.00 350.00 3,080.00 20,892.98
18,200.00 18,200.00 200.00 1,200.00 7.06 130.00 350.00 3,130.00 22,001.32
19,180.00 19,180.00 200.00 1,180.00 6.56 130.00 350.00 3,180.00 23,149.38
20,194.00 20,194.00 200.00 1,194.00 6.28 130.00 350.00 3,230.00 24,336.04
23,722.00 20,194.00 200.00 194.00 0.97 130.00 350.00 3,230.00 24,336.04
22,646.00 22,646.00 250.00 1,646.00 7.84 130.00 350.00 3,330.00 27,200.48
23,778.00 23,778.00 250.00 1,778.00 8.08 130.00 350.00 3,380.00 28,520.94
24,947.00 24,947.00 250.00 1,947.00 8.47 130.00 350.00 3,430.00 29,883.31
25,800.00 25,800.00 250.00 1,800.00 7.50 130.00 350.00 3,480.00 30,877.10
26,860.00 26,860.00 250.00 1,860.00 7.44 130.00 350.00 3,480.00 32,109.68
28,128.00 28,128.00 250.00 2,128.00 8.18 130.00 350.00 3,530.00 33,584.12
29,058.00 29,058.00 250.00 2,058.00 7.62 130.00 350.00 3,580.00 34,665.03
30,190.00 30,190.00 250.00 2,190.00 7.82 130.00 350.00 3,580.00 35,979.03
31,172.00 31,172.00 250.00 2,172.00 7.49 130.00 350.00 3,630.00 37,118.72
31,699.00 31,699.00 250.00 1,699.00 5.66 130.00 350.00 3,580.00 37,730.67
43,294.00 43,294.00 300.00 3,294.00 8.24 130.00 350.00 3,980.00 52,260.87
54,117.00 54,117.00 300.00 4,117.00 8.23 130.00 350.00 4,230.00 64,907.06
64,087.00 64,087.00 300.00 4,087.00 6.81 130.00 350.00 4,480.00 76,511.75
74,812.00 74,812.00 300.00 4,812.00 6.87 130.00 350.00 4,680.00 88,960.53
86,668.00 86,668.00 400.00 6,668.00 8.34 130.00 350.00 4,880.00 102,686.79
97,218.00 97,218.00 400.00 7,218.00 8.02 130.00 350.00 5,080.00 114,873.70
108,570.00 108,570.00 400.00 8,570.00 8.57 130.00 350.00 5,280.00 127,964.36
thk. Of Bottom roof
shell plate plate
plate
5 5 5
5 5 5
5 5 5
5 5 5
5 5 5
5 5 5
5 5 5
5 5 5
5 5 5
5 5 5
5 5 5
5 5 5
5 5 5
5 5 5
5 5 5
5 5 5
5 5 5
5 5 5
5 5 5
5 5 5
5 5 5
5 5 5
5 6 5
5 6 5
5 6 5
5 6 5
5 6 5
5 6 5
5 6 5
5 6 5
5 6 5
5 6 5
6 8 6
6 8 6
6 8 6
6 8 6
6 8 6
6 8 6
6 8 6
6 8 6
6 8 6
6 8 6
6 8 6
6 8 6
6 8 6
6 8 6
6 8 6
6 8 6
6 8 6
6 8 6
6 8 6
6 8 6
6 8 6
6 8 6
6 8 6
6 8 6
6 8 6
6 8 6
6 8 6
6 8 6
6 8 6
6 8 6
8 10 8
8 10 8
8 10 8
8 10 8
8 10 8
8 10 8
8 10 8
VESSEL SIZING - DISHED ENDS
Capacity Actual Length of L/D Shell Height of Height of Dish Gross
(Ltrs.) Diameter length Shell (mm) ratio capcity Dish End Conical End Volumn Volumn
(mm) rqd. (Actual) (mm) (mm) (Ltrs.) (10% (Ltrs.) (Tori.
(Ltrs.) Tori.) Dish)
50.00 400.00 398.00 450.00 1.13 57.00 77.00 115.00 5.37 67.74
100.00 500.00 509.00 550.00 1.10 108.00 97.00 144.00 10.58 129.15
200.00 600.00 707.00 750.00 1.25 212.00 116.00 173.00 18.22 248.43
250.00 650.00 753.00 800.00 1.23 265.00 126.00 188.00 23.24 311.47
300.00 700.00 780.00 800.00 1.14 308.00 135.00 202.00 28.86 365.72
400.00 750.00 905.00 1,000.00 1.33 442.00 145.00 217.00 35.60 513.21
500.00 800.00 995.00 1,100.00 1.38 553.00 155.00 231.00 43.29 639.57
600.00 900.00 943.00 1,100.00 1.22 700.00 174.00 260.00 61.51 823.01
700.00 900.00 1,100.00 1,200.00 1.33 763.00 174.00 260.00 61.51 886.01
800.00 950.00 1,129.00 1,250.00 1.32 886.00 184.00 274.00 72.44 1,030.89
900.00 1,000.00 1,146.00 1,250.00 1.25 982.00 193.00 289.00 84.23 1,150.46
1,000.00 1,000.00 1,273.00 1,300.00 1.30 1,021.00 193.00 289.00 84.23 1,189.46
1,100.00 1,050.00 1,270.00 1,400.00 1.33 1,212.00 203.00 303.00 97.65 1,407.30
1,200.00 1,100.00 1,263.00 1,400.00 1.27 1,330.00 213.00 318.00 112.49 1,554.98
1,300.00 1,100.00 1,368.00 1,500.00 1.36 1,425.00 213.00 318.00 112.49 1,649.98
1,400.00 1,150.00 1,348.00 1,500.00 1.30 1,558.00 222.00 332.00 128.11 1,814.21
1,500.00 1,200.00 1,326.00 1,500.00 1.25 1,696.00 232.00 346.00 145.74 1,987.47
1,600.00 1,200.00 1,415.00 1,550.00 1.29 1,753.00 232.00 346.00 145.74 2,044.47
1,700.00 1,250.00 1,385.00 1,550.00 1.24 1,902.00 242.00 361.00 165.00 2,232.01
1,800.00 1,250.00 1,467.00 1,600.00 1.28 1,963.00 242.00 361.00 165.00 2,293.01
1,900.00 1,250.00 1,548.00 1,700.00 1.36 2,086.00 242.00 361.00 165.00 2,416.01
2,000.00 1,250.00 1,630.00 1,650.00 1.32 2,025.00 242.00 361.00 165.00 2,355.01
2,100.00 1,300.00 1,582.00 1,725.00 1.33 2,290.00 251.00 375.00 185.06 2,660.12
2,200.00 1,350.00 1,537.00 1,700.00 1.26 2,433.00 261.00 390.00 207.58 2,848.17
2,300.00 1,350.00 1,607.00 1,750.00 1.30 2,505.00 261.00 390.00 207.58 2,920.17
2,400.00 1,400.00 1,559.00 1,700.00 1.21 2,617.00 271.00 404.00 231.75 3,080.49
2,500.00 1,400.00 1,624.00 1,750.00 1.25 2,694.00 271.00 404.00 231.75 3,157.49
3,000.00 1,500.00 1,698.00 1,850.00 1.23 3,269.00 290.00 433.00 284.71 3,838.41
3,500.00 1,550.00 1,855.00 2,000.00 1.29 3,774.00 300.00 447.00 314.42 4,402.85
4,000.00 1,650.00 1,871.00 2,000.00 1.21 4,276.00 319.00 476.00 378.90 5,033.79
4,500.00 1,700.00 1,983.00 2,050.00 1.21 4,653.00 329.00 491.00 414.91 5,482.83
5,000.00 1,600.00 2,487.00 2,450.00 1.53 4,926.00 309.00 462.00 345.18 5,616.35
5,500.00 1,800.00 2,161.00 2,300.00 1.28 5,853.00 348.00 520.00 492.05 6,837.09
6,000.00 1,850.00 2,232.00 2,300.00 1.24 6,182.00 358.00 534.00 534.61 7,251.22
6,500.00 1,900.00 2,293.00 2,450.00 1.29 6,946.00 367.00 548.00 577.98 8,101.97
7,000.00 1,950.00 2,344.00 2,500.00 1.28 7,466.00 377.00 563.00 625.52 8,717.04
7,500.00 2,000.00 2,387.00 2,550.00 1.28 8,011.00 387.00 577.00 675.36 9,361.72
8,000.00 2,050.00 2,424.00 2,600.00 1.27 8,581.00 396.00 592.00 726.19 10,033.39
8,500.00 2,100.00 2,454.00 2,600.00 1.24 9,005.00 406.00 606.00 781.18 10,567.36
9,000.00 2,150.00 2,479.00 2,650.00 1.23 9,621.00 416.00 621.00 839.15 11,299.29
9,500.00 2,200.00 2,499.00 2,650.00 1.20 10,073.00 425.00 635.00 897.51 11,868.03
10,000.00 2,200.00 2,631.00 2,650.00 1.20 10,073.00 425.00 635.00 897.51 11,868.03
11,000.00 2,300.00 2,648.00 2,800.00 1.22 11,633.00 445.00 664.00 1,027.17 13,687.33
12,000.00 2,350.00 2,767.00 2,950.00 1.26 12,795.00 454.00 678.00 1,093.86 14,982.71
13,000.00 2,400.00 2,874.00 3,050.00 1.27 13,797.00 464.00 693.00 1,166.22 16,129.44
14,000.00 2,450.00 2,970.00 3,150.00 1.29 14,850.00 474.00 707.00 1,241.36 17,332.72
15,000.00 2,500.00 3,056.00 3,250.00 1.30 15,953.00 484.00 722.00 1,320.02 18,593.05
16,000.00 2,600.00 3,014.00 3,250.00 1.25 17,255.00 503.00 751.00 1,483.83 20,222.66
17,000.00 2,650.00 3,082.00 3,300.00 1.25 18,200.00 513.00 765.00 1,571.91 21,343.83
18,000.00 2,700.00 3,144.00 3,350.00 1.24 19,180.00 522.00 779.00 1,660.23 22,500.47
19,000.00 2,750.00 3,199.00 3,400.00 1.24 20,194.00 532.00 794.00 1,755.54 23,705.08
20,000.00 2,750.00 3,367.00 3,400.00 1.24 20,194.00 532.00 794.00 1,755.54 23,705.08
21,000.00 2,850.00 3,292.00 3,550.00 1.25 22,646.00 551.00 823.00 1,952.94 26,551.88
22,000.00 2,900.00 3,331.00 3,600.00 1.24 23,778.00 561.00 837.00 2,058.55 27,895.09
23,000.00 2,950.00 3,365.00 3,650.00 1.24 24,947.00 571.00 852.00 2,168.40 29,283.81
24,000.00 3,000.00 3,395.00 3,650.00 1.22 25,800.00 580.00 866.00 2,277.65 30,355.29
25,000.00 2,450.00 5,303.00 5,300.00 2.16 24,985.00 474.00 707.00 1,241.36 27,467.72
26,000.00 3,050.00 3,559.00 3,850.00 1.26 28,128.00 590.00 880.00 2,394.55 32,917.11
27,000.00 3,100.00 3,577.00 3,850.00 1.24 29,058.00 600.00 895.00 2,515.96 34,089.92
28,000.00 3,100.00 3,710.00 4,000.00 1.29 30,190.00 600.00 895.00 2,515.96 35,221.92
29,000.00 3,150.00 3,721.00 4,000.00 1.27 31,172.00 609.00 909.00 2,636.49 36,444.97
30,000.00 3,100.00 3,975.00 4,200.00 1.35 31,699.00 600.00 895.00 2,515.96 36,730.92
40,000.00 3,500.00 4,158.00 4,500.00 1.29 43,294.00 677.00 1,010.00 3,618.36 50,530.72
50,000.00 3,750.00 4,527.00 4,900.00 1.31 54,117.00 725.00 1,083.00 4,448.94 63,014.88
60,000.00 4,000.00 4,775.00 5,100.00 1.28 64,087.00 774.00 1,155.00 5,403.83 74,894.66
70,000.00 4,200.00 5,053.00 5,400.00 1.29 74,812.00 812.00 1,212.00 6,249.45 87,310.90
80,000.00 4,400.00 5,261.00 5,700.00 1.30 86,668.00 851.00 1,270.00 7,188.56 101,045.11
90,000.00 4,600.00 5,416.00 5,850.00 1.27 97,218.00 890.00 1,328.00 8,217.32 113,652.64
100,000.00 4,800.00 5,526.00 6,000.00 1.25 108,570.00 928.00 1,386.00 9,329.78 127,229.56
Excess Excess Hyd. Wt. Kg. thk. Of Bottom roof
capacity in capacity in (approx.) shell plate plate
litres % plate
SHELL
Thickness (Excl. CA) t mm 0.43 inch 0.02
Total Thickness (t+CA) mm 2.03 inch 0.08
Thickness Considered (Final) mm 6.00 inch 0.24
TORISPHERICAL HEAD
Thickness (Excl. CA) t mm 0.17 inch 0.01
Total Thickness (t+CA+TA) mm 1.98 inch 0.07
Thickness Considered (Final) mm 7.00 inch 0.28
SHELL
Length of Vessel Section L mm 2,051.00 inch 80.76
L /Do 3.66 3.66
Do / t 112.00 111.99
Factor A (from graph) 0.0002800 0.0002800 Refer Page-38
Factor B (from graph) 274.20 3,900.00 Refer Page-39-43
1. M.A.W.P. Pa Kg/cm2 3.2643 psi 46.43
2. M.A.W.P.L Pa Kg/cm2 3.0350 psi 43.17
Thickness Considered (Final) mm 6.00 mm 0.24
TORISPHERICAL (10%)
Factor A 0.001023 0.001023
Factor B (from graph) 548.41 7,800.00 Refer Page-39-43
1. M.A.W.P. Pa Kg/cm2 4.49 psi 63.84
2. M.A.W.P.L Pa Kg/cm2 7.62 psi 108.44
Thickness (Excl. CA) t mm 5.00 mm 0.20
Total Thickness (t+CA+TA(0.5)) mm 5.50 mm 0.22
Thickness Considered (Final) mm 6.00 mm 0.24
Maximum Allowable Working Pressure ('A' factor falling left side of the applicable temp.) (M.A.W.P.L)
Shell 2*A*E/(3*(Do/t))
Nozzle D mm 80.00 100.00 125.00 150.00 200.00 250.00 300.00 350.00 400.00 450.00 500.00
OD of hole nozzle 89.00 114.00 141.00 168.00 219.00 273.00 324.00 356.00 407.00 457.00 508.00
Blank Dia Di mm 91.00 116.00 143.00 170.00 221.00 275.00 326.00 358.00 409.00 459.00 510.00
Blank Area Ai mm2 6,504.0000 10,568.0000 16,061.0000 22,698.0000 38,360.0000 59,396.0000 83,469.0000 100,660.0000 131,382.0000 165,468.0000 204,282.0000
RF pad ID RFI mm 93.00 118.00 145.00 172.00 223.00 277.00 328.00 360.00 411.00 461.00 512.00
RF pad OD required RFO mm 130.12 165.47 203.65 241.84 313.96 390.33 462.45 507.71 579.83 650.54 722.67
width of pad mm 20.56 25.73 31.33 36.92 47.48 58.66 69.23 75.85 86.42 96.77 107.33
Provided width mm 20.50 26.00 32.00 37.00 48.00 59.00 70.00 76.00 87.00 97.00 108.00
RF pad OD mm 130.00 166.00 205.00 242.00 315.00 391.00 464.00 508.00 581.00 651.00 724.00
RF pad OD provided RFO mm 130.00 166.00 205.00 242.00 315.00 391.00 464.00 508.00 581.00 651.00 724.00
150.00 168.00 187.50 206.00 242.50 280.50 317.00 339.00 375.50 410.50 447.00
150.00 170.00 190.00 210.00 250.00 280.00 320.00 340.00 375.00 410.00 450.00
Base Plate
t Sqrt(6 * Mb / (6-f8F6)
Nozzle D mm
OD of hole nozzle
Blank Dia Di mm
Blank Area Ai mm2
RF pad ID RFI mm
RF pad OD required RFO mm
width of pad mm
Provided width mm
RF pad OD mm
RF pad OD provided RFO mm 724.00
Item Reactor
Part Jacket Shell
Design Code ASME Section VIII, Divn. I
Design Base Internal Pressure
Diameter of Shell mm 1,800.00 inch 70.87
Length of Shell mm 2,400.00 inch 94.49
Capacity m 3
6.00 CUF 211.68
Material SS 304L SS 304L
SHELL
Thickness (Excl. CA) t mm 9.31 inch 0.37
Total Thickness (t+CA) mm 9.31 inch 0.37
Thickness Considered (Final) mm 10.00 inch 0.40
TORISPHERICAL (10%)
Thickness (Excl. CA) t mm 12.13 inch 0.48
Total Thickness (t+CA) mm 12.13 inch 0.48
Thickness Considered (Final) mm 14.00 inch 0.60
395086062.xls/Jacket-6kl-ip/08/21/2018/rk Page26of80
Item Reactor
Part Shell
Design Code ASME Section VIII, Divn. I
Design Base Internal Pressure
Diameter of Shell mm 1,800.00 inch 70.87
Length of Shell mm 2,400.00 inch 94.49
Capacity m 3
6.00 CUF 211.68
Material SS 316L SS 316L
SHELL
Thickness (Excl. CA) t mm 4.53 inch 0.18
Total Thickness (t+CA) mm 4.53 inch 0.18
Thickness Considered (Final) mm 5.00 inch 0.20
TORISPHERICAL (10%)
Thickness (Excl. CA) t mm 5.92 inch 0.23
Total Thickness (t+CA) mm 5.92 inch 0.23
Thickness Considered (Final) mm 6.00 inch 0.20
395086062.xls/Reactor-6kl-ip/08/21/2018/rk Page27of80
Item Reactor
Part Shell
Design Code ASME Section VIII, Divn. I
Design Base External Pressure
Diameter of Shell mm 1,800.00 inch 70.87
Length of Shell mm 2,400.00 inch 94.49
Capacity m3
6.00 CUF 211.68
Material SS 316L SS 316L
SHELL
Thickness (Excl. CA) t mm 9.09 inch 0.36
Total Thickness (t+CA) mm 9.09 inch 0.36
Thickness Considered (Final) mm 10.00 inch 0.40
TORISPHERICAL (10%)
Thickness (Excl. CA) t mm 11.84 inch 0.47
Total Thickness (t+CA) mm 11.84 inch 0.47
Thickness Considered (Final) mm 12.00 inch 0.50
395086062.xls/Reactor-6kl-ep/08/21/2018/rk Page28of80
180
395086062.xls/Reactor-6kl-ep/08/21/2018/rk Page29of80
Item
Part
Design Code
Design Base Internal Pressure
Diameter of Shell mm 2,500.00
Length of Shell mm 4,000.00
Capacity m3 19.00
Material A 516 Gr. 70
SHELL
Thickness (Excl. CA) t mm 22.56
Total Thickness (t+CA) mm 24.06
Thickness Considered (Final) mm 25.00
TORISPHERICAL (10%)
Thickness (Excl. CA) t mm 34.44
Total Thickness (t+CA) mm 35.94
Thickness Considered (Final) mm 38.00
395086062.xls/Vessel/08/21/2018/rk Page30of80
Pressure Vessel
Shell
ASME Section VIII, Divn. I
inch 98.43
inch 157.48
CUF 670.32
A 516 Gr. 70
psi 71.12
Kg/cm2 312.91
Kg/cm2 469.36
o
F 104.00
o
F 122.00
mm 98.43
mm 49.22
1.00
1.00
psi 17,522.74
mm 0.06
1.54
mm 0.89
mm 0.95
mm 1.00
mm 0.44
mm 0.50
mm 0.60
mm 0.88
mm 0.94
mm 1.00
mm 1.36
mm 1.42
mm 1.50
(Pd * R) / (S * E - 0.6*Pd)
(Pd * R) / (2S * E - 0.2*Pd)
(Pd * Di) / (2S * E - 0.2*Pd)
(PLM) / (2S * E - 0.2*Pd)
395086062.xls/Vessel/08/21/2018/rk Page31of80
EQUIPMENT DATA
Item REACTOR - 5000 Liters
Inside diameter of Shell mm 550.00
Length of Shell (TL to TL) mm 700.00
Length / Diameter L/D 1.27
Capacity m3 15.000
Shell Volume m3 0.166
Dish Volume m3 0.455
Gross Equipment Volume m3 1.076
Material SA 240 316L
Type of vessel Vertical / 10% Torispherical
AGITATOR DETAILS
Formula
Shell Dia 550.00
Impeller Diameter 183.33
Baffle Height 550.00
Baffle Width 45.83
Gap bet. Bottom of vessel to centre of agitator 183.33
Width of agitator Blade 45.83
Height of Agitator Blade 36.67
MOTOR HP CALCULATION
Viscosity m cp 1
Specific Gravity Sg 1.20
Density r Kg/m3 1200
Gravitational Acceleration g m/s2 9.81
RPM N rpm 500
Impeller Type Pitched Blade Turbine
Impeller Diameter D mm 185.000
D inch 7.283
Reynolds No. Nre 342,292
Power No. Pn 5.75
Power Required P HP 1.161
Factor for 2nd Impeller Pr 0.675
Total power reqd. for 2 impellers HP 1.944
Transmission loss
Power loss at gland 10% HP 0.194
Power loss at gear box/ Vbelt 20% HP 0.389
Total HP 2.528
Cosidered HP HP 20.00
Page32of80
REACTOR - 8000 Liters
ft 1.80 mm 2,000.00
inch 2.30 mm 2,900.00
1.27 1.45
cuf 529.200 m3 8.000
cuf 5.870 m3 9.111
cuf 16.050 m3 0.680
cuf 37.970 m3 10.471
SA 240 316L SA 240 316L
Vertical / 10% Torispherical
Cosidered Formula
550.00 2,000.00
185.00 0.625
550.00 2.00
45.00 166.67
185.00 0.63
45.00 0.16
38.00 0.13
ft 0.607 Da m 0.625
inch 0.025
Nre 342,629 NRe 3,580,729.167
5.75 Np 6.100
inch 1.162 P HP 503.325
#VALUE! 503.325
#VALUE! HP 50.333
#VALUE! HP 100.665
psi #VALUE! HP 654.323
Hp 20.00 HP 25.00
Page33of80
EQUIPMENT DATA
Item REACTOR - 8000 Liters
Inside diameter of Shell mm 700.00
Length of Shell (TL to TL) mm 850.00
Length / Diameter L/D 1.21
Capacity m3 8.000
Shell Volume m3 0.327
Dish Volume m3 0.680
Gross Equipment Volume m3 1.687
Material SA 240 316L
Type of vessel Vertical / 10% Torispherical
MOTOR HP CALCULATION
Viscosity m cp 10
Specific Gravity Sg 1.10
Density r Kg/m3 1100
Gravitational Acceleration g m/s2 9.81
RPM N rpm 144
Impeller Type Pitched Blade Turbine
Impeller Diameter D mm 625.000
D inch 24.606
Reynolds No. Nre 103,138
Power No. Pn 5.75
Power Required P HP 11.186
Factor for 2nd Impeller Pr 0.675
Total power reqd. for 2 impellers HP 18.737
Transmission loss
Power loss at gland 10% HP 1.874
Power loss at gear box/ Vbelt 20% HP 3.747
Total HP 24.358
Cosidered HP HP 25.00
Page34of80
EQUIPMENT DATA
Item REACTOR - 8000 Liters
Diameter of Shell mm 1,850.00 ft 6.07
Length of Shell mm 2,450.00 inch 8.04
Length / Diameter L/D 1.32 1.32
Capacity m3 6.000 cuf 211.680
Shell Volume m3 6.586 cuf 232.350
Dish Volume m3 0.537 cuf 18.950
Gross Equipment Volume m3
7.660 cuf 270.240
Material SA 240 316 SA 240 316
Type of vessel Vertical / 10% Torispherical
AGITATOR DETAILS
Formula Cosidered
Shell Dia 1,850.00 1,850.00
Impeller Diameter 616.67 1,750.00
Baffle Height 1,850.00 1,850.00
Baffle Width 154.17 150.00
Gap bet. Bottom of vessel to centre of agitator 616.67 1,750.00
Width of agitator Blade 154.17 150.00
Height of Agitator Blade 123.33 120.00
MOTOR HP CALCULATION
Viscosity m cp 1 lb/ft-s 0.00067
Specific Gravity Sg 0.84 1.10
Density r Kg/m3 845 lb/ft3 52.81
g m/s2 9.81 ft/s2 32.18
RPM n rpm 48 rps 0.80
Impeller Diameter - Pitch Blade Do mm 1,750.000 ft 5.741
Do inch 68.898
Reynolds No. Nre 2,058,255 Nre 2,072,543
Power No. Pn 3.00 3.00
Power Required P HP 28.408 inch 28.598
Power Required for 2 Impellers 0.675 47.584 47.902
Transmission loss
Power loss at gland 10% HP 4.758 4.790
Power loss at gear box/ Vbelt 20% HP 9.517 9.580
Total HP 61.859 psi 62.272
Standard Motors Kw Kw
0.37 0.50
0.55 0.75
0.75 1.00
1.10 1.50
1.50 2.00
2.20 3.00
3.70 5.00
5.50 7.50
7.50 10.00
9.30 12.50
11.00 15.00
15.00 20.00
18.50 25.00
22.00 30.00
30.00 40.00
37.00 50.00
45.00 60.00
55.00 75.00
75.00 100.00
90.00 125.00
110.00 150.00
132.00 180.00
160.00 215.00
200.00 270.00
250.00 335.00
Formula
2,000.00
0.625
2.00
166.67
0.63
0.16
0.13
HP 0.045
HP 0.089
HP 0.579
HP 25.00
HP 25.00
rpm 0.8
24.606 in
12.303 in
153.54 in
9.843 in
11.3 Ton / in2
1.25
8 Ton / in2
4.88 Ton-in
6.11 Ton-in
0.66 Ton
101.60 Ton-in
101.74 Ton-in
4.51 in
114.54 mm
1 Shell Side TM o
C 600.00 o
C
2 Tube side tM o
C o
C
Data
Shell side fluid temperature Ts o
C 600.00 o
C
Tube side fluid temperature Tt o
C 200.00 o
C
Tube side heat transfer co-efficient hT
Shell side heat transfer co-efficient hS
Tube sheet metal conductivity K
h
Tube sheet thickness L mm 30.00 mm
for Trianglar pitch A 1,196.91
a 439.45
for Square pitch A 2,393.82
a 1,093.31
tube ID d mm 25.40 mm
Pitch p mm 40.00 mm
metal conductivity of tube sheet K W/moC 40.70 Btu/Hr.Ft.oF
Page40of80
MEAN METAL TEMPERATURE
Page41of80
Formula
1,112.00 =Ts
752.00 =(Tt+Ts)/2
1,112.00 =Tt+(Ts-Tt)x((h-F)/(A/a)x(1+(hr/hs)))
1,112.00
392.00
=Sqrt of ((A*hT*L)/(a*12*K))
='(A/[a*K])*([1+[A/(a*K)]*tanh(K)]/[[A/(a*K)]+(tanh(K)]
30.00
1,196.91 =p*d*L/2
439.45 =0.433*p*p-(p*d*d/8)
2,393.82 =p*d*L
1,093.31 =p*p-(p*d*d/4)
25.40
40.00
19.00
Page42of80
Page43of80
MEAN METAL TEMPERATURE
1 TR = 3.52 kW
Page44of80
HEAT TRANSFER AREA CALCULATION FOR VACUUM SYSTEM
8 U kcl/hr m2 oC 976.00
9 CHW Inlet Temperature Sti o
C 5.00
10 CHW outlet Temperature Sto o
C 10.00
11 Logarithmic Mean temperature Difference LMTD o
C (22.50)
12
13 Area of Heat Transfer Required A m2 1.37
14
15 Area Considered A m2 2.50
Page45of80
=((Sti-Ti)+(Sto-To))/2
=(m x cp x dt)
Page46of80
HEAT TRANSFER AREA CALCULATION
8 U kcl/hr m2 oC 976.00
9 Steam Inlet Temperature Sti o
C 130.00
10 Steam outlet Temperature Sto o
C 130.00
11 Logarithmic Mean temperature Difference LMTD o
C 45.00
12
13 Area of Heat Transfer Required A m2 17.08
14
15 Area Considered A m2 25.00
Page47of80
=((Sti-Ti)+(Sto-To))/2
Page48of80
TUBE SHEET THICKNESS CALCULATION
TYPE: FIXED TUBE SHEET WITHOUT EXPANSION JOINT
Bending
Shell Side
(Ps1-Pd)/2 13.08
Ps1 71.16
PBs 21.81
(Ps1-Pd-PBs)/2 2.18
Ps1-PBs 49.36
(PBs+Pd)/2 33.41
Peff 71.12
T1 0.7674
Shell Side
(Pt1+PBt+Pd)/2 47.13
Page49of80
TUBE SHEET THICKNESS CALCULATION
TYPE: FIXED TUBE SHEET WITHOUT EXPANSION JOINT
Pt1+PBt 49.26
(Pt1-Ps1+PBt+Pd)/2 11.55
Pt1-Ps1+PBt (21.90)
Peff 49.26
T2 0.63872
Shear
Peff / S 0.003556
1.6*sqrt((1-(do/p)) 0.72
Shear will not control if Peff/S<1.6*sqrt((1-(do/p))
Page50of80
Brine Chilling Unit Water Chilling Unit
450 6050 1 0.962243803 450 6050 2 1.924487606
19.05 6050 254 0.438009744 19.05 6050 520 0.896712862
0.524234059 1.027774744
2.383962063 1.526180208
30 Litrs
TUBE SHEET ANALYSIS
kg/cm2
kg/cm2
mm
mm
mm
kg/cm2
C
kg/cm2
kg/cm2
mm
mm
mm
mm
mm
mm
mm
C
kg/cm2
kg/cm2
C
C
C
C
C
mm
kg/cm2
kg/cm2
kg/cm2
mm
mm
mm
mm
mm
mm
mm
Item Brine & Water Chiller
Design Code ASME Section VIII, Divn. I, 2001, LA
Design Base Internal Pressure
Diameter of Shell mm 600.00 inch
Length of Shell mm 2,000.00 inch
Length / Diameter L/D 3.33
Capacity m3 1.750 cuf
Shell Volume m3 0.566 cuf
Dish Volume m3 0.029 cuf
Gross Equipment Volume m 3
0.624 cuf
Material SA516-70
Type of vessel Horizontal / Ellipsoidal Dish
SHELL
Thickness (Excl. CA) t mm 0.13 inch
Total Thickness (t+CA) mm 1.73 inch
Thickness Considered (Final) mm 4.00 inch
TORISPHERICAL HEAD
Thickness (Excl. CA) t mm 0.17 inch
Total Thickness (t+CA+TA) mm 1.98 inch
Thickness Considered (Final) mm 4.00 inch
61.74
19.95
1.02
22.00
SA516-70
lipsoidal Dish
0.20
7.11
9.96
122.00
212.00
23.62
11.81
0.85
1.00
20,000.00
0.06
24.02
2.40
10.01
1.54
0.00
0.06
0.16
0.01
0.07
0.16
Standard Motors Kw HP
0.37 0.50
0.55 0.75
0.75 1.00
1.10 1.50
1.50 2.00
2.20 3.00
3.70 5.00
5.50 7.50
7.50 10.00
9.30 12.50
11.00 15.00
15.00 20.00
18.50 25.00
22.00 30.00
30.00 40.00
37.00 50.00
45.00 60.00
55.00 75.00
75.00 100.00
90.00 125.00
110.00 150.00
132.00 180.00
160.00 215.00
180.00 240.00
200.00 270.00
250.00 335.00
Hydraulic Weight
Shell Thickness mm 8.00
Bottom Plate Thickness mm 10.00
Cone Thickness mm 8.00
Weight of Shell Kg. 2,399.08
Weight of Base Plate Kg. 671.41
Weight of Cone Plate Kg. 963.10
Total Weight of Eqpt. Kg. 4,033.59
+ accessories weight 20% Kg. 806.72
Nett Equipment Weight Kg. 4,840.31
Specific Gravity 1.00
Hydraulic weight 38,182.82
Considered weight 15,500.00
Costing
Material Weight Kg. 4,840.31
Wastage 30% Kg. 1,452.09
Total weight for Estimation Kg. 6,292.40
Material IS 2062
Material Unit Rate / Kg Rs. 35.00
Labour Unit Rate / Kg Rs. 25.00
Material Cost Rs. 220,233.89
Labour Cost Rs. 157,309.92
Nett Equipment Cost Rs. 377,543.82
Material Labour
IS 2062 35 18.00
IS 2002 2A 40 25.00
IS 2002 2B 45 25.00
SS 304 160 80.00
SS 316 182 100.00
SS 316L 220 110.00
395086062.xls/Costing-Tank/08/21/2018/rk Page63of80
395086062.xls/Costing-Tank/08/21/2018/rk Page64of80
Item CYLINDERICA SHEL, 10% TORISPHERICAL DISHED ENDS
Diameter of Shell mm 1,400.00
Length of Shell mm 3,000.00
Dished End Blank Diameter mm 1,516.20
Dished End Height mm 271.00
Capacity m3 4,000.000
Shell Volume m3 4.618
Dished End Volume m3 0.219
Gross Volume 4.837
Hydraulic Weight
Shell Thickness mm 10.00
Dished End - Bottom Thickness mm 12.00
Dished End - Top Thickness mm 12.00
Weight of Shell Kg. 1,035.79
Weight of Dished End Kg. 170.08
Weight of Dished End Kg. 170.08
Total Weight of Eqpt. Kg. 1,375.95
+ accessories weight 20% Kg. 275.19
Nett Equipment Weight Kg. 1,651.14
Specific Gravity 1.00
Hydraulic weight 6,488.30
Considered weight
Area Calculation
Shell m2 13.19
Bottom Plate m2 1.81
Cone m2 1.81
Total Area m2 20.42
Others 10% m2 2.04
Total Area m2 22.46
395086062.xls/Costing-Reciver/08/21/2018/rk Page66of80
SHED ENDS
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Item CYLINDERICA SHEL, 10% TORISPHERICAL DISHED ENDS
Diameter of Shell mm
Length of Shell mm
Bonnet Length mm
Dished End Blank Diameter mm
Dished End Height mm
Capacity m3
Shell Volume m3
Bonnet Volume m3
Dished End Volume m3
Gross Volume
Diameter of Tube mm
No. of Tubes Nos.
Length of tubes mm
Thickness of tube mm
Heat Transfer Area m2
Hydraulic Weight
Shell Thickness mm
Bonnet Thickness mm
Dished End - Bottom Thickness mm
Dished End - Top Thickness mm
Weight of Shell Kg.
Weight of Bonnet Kg.
Weight of Bottom Dished End Kg.
Weight of Top Dished End Kg.
Weight of tubes Kg.
Total Weight of Eqpt. Kg.
+ accessories weight 20% Kg.
Nett Equipment Weight Kg.
Specific Gravity
Hydraulic weight
Considered weight
Area Calculation
Shell m2
Sub Total (A) m2
Bonnet m2
Dished End - Left Side m2
Dished End - Right Side m2
Sub Total (B) m2
Total Area m2
Others 10% m2
Total Area m2
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Tube Side Insulation Area m2
Considered Tube SIde Insulation Area m2
Costing
Material
Tube Unit Rate Rate / meter Rs.
Material Unit Rate / Kg Rs.
Labour Unit Rate / Kg Rs.
Material Cost Rs.
Labour Cost Rs.
Nett Equipment Cost Rs.
Material
IS 2062 35
IS 2002 2A 40
IS 2002 2B 45
SS 304 160
SS 316 182
SS 316L 220
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LINDERICA SHEL, 10% TORISPHERICAL DISHED ENDS
200.00
1,500.00
200.00
216.60
39.00
0.047
0.006
0.001
0.054
19.050
28.000
1,500
1.65
2.51
8.00
8.00
8.00
8.00
59.19
7.89
2.31
2.31
32.54
112.14
22.43
134.57
1.00
188.87
0.94
0.94
0.25
0.04
0.04
0.33
1.27
0.13
1.39
70.00
1.60
1.60
0.43
0.08
0.08
0.75
2.35
0.24
2.59
5.00
1.76
2.50
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0.85
2.50
SS 316
600.00
35.00
36.00
29,909.88
4,844.45
34,754.32
Labour
36.00
50.00
50.00
160.00
200.00
220.00
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SA 106 4oF
SA 333 # 1 4oF to 20oF
SA 333 # 6 -20oF to -50oF
Chilling Plant
* - MeOH+Water
1. Normally used upto -25 Deg C
2. Flamable
* - PEG+Water
1. Normally used upto --- Deg C
2. Normally used in Food Plants
Flow of Air
SCFM to CFM
SCFM 200
CFM 222.222222222 (SCFM/0.9)
M3/H to NM3/H
M3/Hr 200
NM3/Hr 166.666666667 (M3/Hr/1.2)
FOUNDATION BOLT CACULATION
Length of Bolt
1 Development mm 450.00 =0.5xASxd/(4xtbh)
2 height of base plate mm 300.00
3 height for nuts + locknut + washer mm 144.00
4 Total height mm 894.00
5 Provided length mm 1,341.00
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CHIMNEY HEIGHT CALCULATION FOR BOILER
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CHIMNEY HEIGHT CALCULATION FOR HOT OIL SYSTEM
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Sr. No. Pipe Size OD of Pipe Thickness Weight of Specific gravity of
pipe/meter liquid
15 15 21.30 2.80 1.28 1.00
20 20 26.70 3.90 2.19 1.00
25 25 33.40 4.50 3.21 1.00
40 40 48.30 3.70 4.07 1.00
50 50 60.30 3.90 5.42 1.00
80 80 88.90 5.50 11.31 1.00
100 100 114.30 6.00 16.03 1.00
125 125 141.30 6.60 21.93 1.00
150 150 168.30 7.10 28.23 1.00
200 200 219.10 8.20 42.65 1.00
250 250 273.00 9.30 60.48 1.00
300 300 323.90 9.50 73.66 1.00
350 350 355.60 9.50 81.09 1.00
400 400 406.40 9.50 92.99 1.00
450 450 457.00 9.50 104.85 1.00
500 500 508.00 9.50 116.79 1.00
2.c Evaporating cooler(Details given by Mr. Puri) (will be operated only in Summer & continuesly)
Cooler Nos. 01 to 04 05
Size of tapping NB 25 25
Velocity m/s 2 2
No. of tapping Nos. 4 1
Flow rate m3/hr. 0.35 0.35
Sub total flow m3/hr. 1.4 0.35
Diversity % 100% 100%
Total m3/hr. 1.4 0.35
Header ID mm 15.734477334 7.867238667
Header Size NB 25 25
Total make up m3/hr. 1.75
Pressure Drop
Size (NB) Length of pipe (meter) Length of pipe Flow rate Flow rate Pressure Total
(meter) (M3/hr) (cu.ft/sec) Drop/100 ft Pressure
(PSI) Drop(PSI)
50 80.00 112.00 8 0.0784 1.76 6.47
80 100.00 140.00 26 0.2548 2.01 9.23
Total Address 15.70
Considering the pressure to be maintained in the system as 3.5 kg/cm2