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Review
a
Instituto de Química, Universidade Estadual de Campinas, C.P. 6154,
13083-970 Campinas - SP, Brazil
b
Instituto de Química, Universidade Federal da Bahia, Campus de Ondina,
40170-290 Salvador - BA, Brazil
A transesterificação de óleos vegetais com metanol, bem como as principais aplicações de ésteres
metílicos de ácidos graxos, são revisadas. São descritos os aspectos gerais desse processo e a
aplicabilidade de diferentes tipos de catalisadores (ácidos, hidróxidos, alcóxidos e carbonatos de
metais alcalinos, enzimas e bases não-iônicas, como aminas, amidinas, guanidinas e
triamino(imino)fosforanos). Enfoque especial é dado às guanidinas, que podem ser facilmente
heterogeneizadas em polímeros orgânicos. No entanto, as bases ancoradas lixiviam dos polímeros.
Novas estratégias para a obtenção de guanidinas heterogeneizadas mais resistentes à lixiviação são
propostas. Finalmente, são descritas várias aplicações para ésteres de ácidos graxos, obtidos por
transesterificação de óleos vegetais.
The transesterification of vegetable oils with methanol as well as the main uses of the fatty acid
methyl esters are reviewed. The general aspects of this process and the applicability of different
types of catalysts (acids, alkaline metal hydroxides, alkoxides and carbonates, enzymes and
non-ionic bases, such as amines, amidines, guanidines and triamino(imino)phosphoranes) are
described. Special attention is given to guanidines, which can be easily heterogenized on organic
polymers. However, the anchored catalysts show leaching problems. New strategies to obtain
non-leaching guanidine-containing catalysts are proposed. Finally, several applications of fatty acid
esters, obtained by transesterification of vegetable oils, are described.
General Aspects of Transesterification base) accelerates considerably the adjustment of the equi-
librium. In order to achieve a high yield of the ester, the
Transesterification is the general term used to describe
alcohol has to be used in excess.
the important class of organic reactions where an ester is
The applicability of transesterification is not restricted
transformed into another through interchange of the alkoxy
to laboratory scale. Several relevant industrial processes
moiety. When the original ester is reacted with an alcohol,
use this reaction to produce different types of compounds1.
the transesterification process is called alcoholysis
An example is the production of PET (polyethylene tere-
(Scheme 1)1. In this review, the term transesterification will
phthalate), which involves a step where dimethylterephtha-
be used as synonymous for alcoholysis of carboxylic esters,
late is transesterified with ethylene glycol in the presence
in agreement with most publications in this field. The
of zinc acetate as catalyst (Scheme 2)2. Furthermore, a large
transesterification is an equilibrium reaction and the trans-
number of acrylic acid derivatives is produced by tran-
formation occurs essentially by mixing the reactants. How-
sesterification of methyl acrylate with different alcohols, in
ever, the presence of a catalyst (typically a strong acid or
the presence of acid catalysts3-6.
catalyst If the alcohol and the ester groups are present in the
RCOOR' + R"OH RCOOR" + R'OH same molecule simple lactones7,8 or macrocycles9-10 are
Scheme 1. General equation for a transesterification reaction. formed by an intramolecular transesterification, as shown
200 Schuchard et al. J. Braz. Chem. Soc.
O O HO - 2 CH3OH O O
+ 2 HO OH
O O OH O O
Scheme 2. Transesterification of dimethylterephthalate with ethylene glycol.
+
O +
OH OH
H
+
R' OR'' R' OR'' R' OR''
I II
OH OH + O
R + H - H / R''OH
+ O R' O
R' +
OR'' H R' OR
OR'' R
O III IV
R''
' = OH ; glyceride
OH
R' = carbon chain of the fatty acid
R = alkyl group of the alcohol
Scheme 5. Mechanism of the acid-catalyzed transesterification of vegetable oils.
-
ROH + B RO + BH+ (1)
to this reason, together with the fact that the alkaline molecule of the alcohol, starting another catalytic cycle.
catalysts are less corrosives than acidic compounds, indus- Diglycerides and monoglycerides are converted by the
trial processes usually favor base catalysts, such as alkaline same mechanism to a mixture of alkyl esters and glycerol.
metal alkoxides26,30,32 and hydroxides29,33-36 as well as so- Alkaline metal alkoxides (as CH3ONa for the
dium or potassium carbonates37-39. methanolysis) are the most active catalysts, since they give
The mechanism of the base-catalyzed transesterifica- very high yields (> 98%) in short reaction times (30 min)
tion of vegetable oils is shown in Scheme 6. The first step even if they are applied at low molar concentrations (0.5
(Eq. 1) is the reaction of the base with the alcohol, produc- mol%). However, they require the absence of water which
ing an alkoxide and the protonated catalyst. The nucleo- makes them inappropriate for typical industrial proc-
philic attack of the alkoxide at the carbonyl group of the esses30. Alkaline metal hydroxides (KOH and NaOH) are
triglyceride generates a tetrahedral intermediate (Eq. cheaper than metal alkoxides, but less active. Nevertheless,
2)11,40, from which the alkyl ester and the corresponding they are a good alternative since they can give the same
anion of the diglyceride are formed (Eq. 3). The latter high conversions of vegetable oils just by increasing the
deprotonates the catalyst, thus regenerating the active spe- catalyst concentration to 1 or 2 mol%. However, even if a
cies (Eq. 4), which is now able to react with a second water-free alcohol/oil mixture is used, some water is pro-
202 Schuchard et al. J. Braz. Chem. Soc.
duced in the system by the reaction of the hydroxide with peridine49,51, pyridine49,50,51, 2,6-di-tert-butylpyridine49,51
the alcohol. The presence of water gives rise to hydrolysis and 4-dimethyl-aminopyridine1,52 (DMAP); amidines such
of some of the produced ester, with consequent soap for- as 1,8-diazabicyclo[5.4.0]undec-7-ene1,49,50,51 (DBU) and
mation (Scheme 7). This undesirable saponification reac- 1,5-diazabicyclo[4.3.0]non-5-ene49,51,53 (DBN); guanidi-
tion reduces the ester yields and considerably difficults the nes such as 1,5,7-triazabicyclo[4.4.0]dec-5-ene50,54 (TBD),
recovery of the glycerol due to the formation of emul- 1,1,3,3-tetramethylguanidine55,56,57 (TMG), 1,1,2,3,3-pen-
sions30. tabutylguanidine58 (PBG), 1,3-diphenylguanidine59, 1,2,3-
Potassium carbonate, used in a concentration of 2 or 3 triphenylguanidine60,61 and amino- and nitroguanidines62;
mol% gives high yields of fatty acid alkyl esters and triamino(imino)phosphoranes such as tert-butylimino-2-
reduces the soap formation38. This can be explained by the diethylamino-1,3-dimethyl-perhydro-1,3,2- diazaphos-
formation of bicarbonate instead of water (Scheme 8), phorane51 (BEMP) and tris(dimethylamino)methylimino-
which does not hydrolyse the esters. phosphorane51 (Me7P), shown in Scheme 9, are frequently
used in organic synthesis.
Lipase-Catalyzed Processes The activity and efficiency of such non-ionic bases as
Due to their ready availability and the ease with which catalysts for the transesterification of vegetable oils were
they can be handled, hydrolytic enzymes have been widely studied. In a first series of studies, the catalytic activity of
applied in organic synthesis. They do not require any some guanidines was compared to that observed using
coenzymes, are reasonably stable, and often tolerate or- other bases such as the amidines DBU and DBN, and the
ganic solvents. Their potential for regioselective and espe- triamino(imino)phosphoranes BEMP and Me7P63. It was
cially for enantioselective synthesis makes them valuable observed that TBD, even if applied at only 1 mol%, pro-
tools41. duces more than 90% of methyl esters after 1 h. Using the
Although the enzyme-catalyzed transesterification other bases, under the same experimental conditions, the
processes are not yet commercially developed, new results yields were not higher than 66% (Table 1). The order of the
have been reported in recent articles and patents42-48. The catalytic activity is not directly related to the relative
common aspects of these studies consist in optimizing the basicity of these compounds, since BEMP and Me7P should
reaction conditions (solvent, temperature, pH, type of mi- be the more efficient catalysts, followed by TBD. However,
croorganism which generates the enzyme, etc) in order to the guanidines are more active catalysts and the activity
establish suitable characteristics for an industrial applica- follows their relative basicity.
tion. However, the reaction yields as well as the reaction According to the observed results and to the mechanism
times are still unfavorable compared to the base-catalyzed of the base-catalyzed transesterification (Scheme 6), it
reaction systems. seems that the good performance of TBD, when compared
to BEMP and Me7P, is related to its kinetic activity. The
Non-Ionic Base-Catalyzed Processes
catalytic site (unshared electron pair of the sp2 N) of TBD
In order to obtain milder reaction conditions and to is practically unhindered (Scheme 10), allowing an easy
simplify manipulations, a great number of organic bases access of the methanol for proton transfer, while the steric
has been developed and used as catalyst or reactant for
organic syntheses. Among these bases, amines such as Table 1. Comparison of the catalytic activity of some guanidines, ami-
triethylamine49,50, piperidine49, 1,2,2,6,6-pentamethylpi- dines and triamino(imimo)phosphoranes in the transesterification of rape-
seed oil with methanol.
O O
+ H2O + ROH Catalyst Relative pKa Yield (%)
R' OR R' OH
basicity51 (CH3CN)49 after 1 h a
O O TBD 150 25.9 91
+ NaOH + H2O
R' OH R' ONa BEMP 6873 not available 66
Me7P 4762 27.52 63
R' = carbon chain of the fatty acid
R = alkyl group of the alcohol MTBD 43.65 25.43 47
N N N N N
P
N N N N
N N
H
N N N H H
P N N N N
N N H H
N N H17C8
CH3 N N
H H
H
H
H :
N H H N
: H
H H N H
: P N
N N H P N
N N N
H N
H
TBD BEMP Me7P
hindrance shown by the triamino(imino)phosphoranes is so Table 2. Comparison between TBD and the conventional inorganic
significant that they are practically inert to alkylating catalysts.
agents, such as isopropyl bromide, as well as extremely
resistant to react with thionyl chloride and thiophosgene51.
Catalyst Yield (%) after 1 ha
Other bases such as DMAP, pyridine and triethylamine NaOH (1 mol%) 98.7
were also tested. However, even at 5 mol%, these amines K2CO3 (1 mol%) 84.0
did not give satisfactory yields. DMAP was the most active
within this series, producing only 20% of methyl esters K2CO3 (2 mol%) 90.3
after 1 h. K2CO3 (3 mol%) 92.4
In a second series of studies, the catalytic activity of TBD (1 mol%) 89.0
TBD was compared to that observed for typical industrial
catalysts (e.g. NaOH and K2CO3)37-39. The results of this TBD (2 mol%) 91.4
study63 are shown in Table 2. The reaction yields obtained TBD (3 mol%) 93.0
with TBD were close to those observed with NaOH and no
undesirable by-products such as soaps (easily formed when a: 8.00 g (27.2 mmol) of rapeseed oil, 2.00 g (62.5 mmol) of methanol,
1 h, 70 °C.
alkaline metal hydroxides are used) were observed. When
compared to potassium carbonate, TBD was always more Due to the excellent performance of TBD in the tran-
active, even at low molar concentrations. Although TBD is sesterification of vegetable oils, the catalytic activity of
less active than sodium methoxide (at only 0.5%, CH3ONa other alkylguanidines was also investigated, in order to
produces more than 98% of methyl esters after 30 min), its establish and understand all factors that may affect their
use does not require any special condition. catalytic properties. In a third series of studies, the catalytic
204 Schuchard et al. J. Braz. Chem. Soc.
activity of several alkylguanidines was compared64. biguanidine (PCBG) is even more active than TCG, as a
TBD was always the most active, however, 1,3-dicy- 82% yield of methyl esters is obtained with PCBG after 1 h,
clohexyl-2-n-octylguanidine (DCOG), 1,1,2,3,3- compared to 69% with TCG under the same conditions66.
pentamethylguanidine (PMG), 7-methyl-1,5,7-triaz-
abicyclo[4.4.0]dec-5-ene (MTBD) and 1,2,3-tricyclo- Heterogeneously Catalyzed Processes
hexylguanidine (TCG), also showed a good catalytic The advantage of using guanidines in the transesterifi-
performance64. The activity order of the catalysts cation of vegetable oils is the possibility to heterogenize
TBD > TCG > DCOG > MTBD > PMG (Table 3) them on organic polymers. Schuchardt et al. tested princi-
corresponds to their relative base strength, which is
pally cellulose and poly(styrene/divinylbenzene), but also
increased by structural factors such as number and
polyuretanes and other organic polymers allow the suitable
type of substituents (cyclic or acyclic chain) 51. The
incorporation of guanidines. The heterogenization of
excellent performance of DCOG and TCG is also as-
guanidines on organic polymers and their use in the tran-
signed to the high symmetry of their guanidinium
cations, as observed earlier for the symmetric 1,2,3- sesterification of vegetable oils were described in a pat-
trimethylguanidine 65. ent67.
Results obtained in the transesterification of soybean The heterogenization of unsubstituted guanidines can
oil with methanol show that 1,2,3,4,5-pentacyclohexyl- be achieved by their reaction with microcrystalline cellu-
lose activated by cyanuric chloride at the C-6 position
Table 3. Transesterification of rapeseed oil with methanol using the most (Scheme 11). After deprotonation of the guanidinium salt
active alkylguanidines as catalysts. formed, the guanidine-containing cellulose shows a
slightly reduced activity, compared to guanidine in homo-
Yields (%) after 1 ha
geneous phase, giving a conversion of 30% after 1 h, when
Catalyst 1 mol% 2 mol% 3 mol% used at 5 mol%68. This guanidine-containing cellulose was
TBD 90 91 93 used in a continuous reactor containing 100 g of the cata-
lyst. An alcohol/oil mixture of 2:1 was pumped at 60 °C
DCOG 74 80 92 with a rate of 0.48 L/h. In the first hour the methyl esters
TCG 64 91 92 were obtained with high yields and the phase separation
MTBD was quick69. After this, however, the reaction was incom-
47 74 -
plete and the phase separation difficult. This could be due
PMG 49 67 90 either to leaching of the catalyst or to its irreversible
a: conditions: 8.00 g (27.2 mmol) of rapeseed oil, 2.00 g (62.5 mmol) of protonation. As no leaching tests were performed, no defi-
methanol, 1 mol% of catalyst, 70 °C. nite reason can be given at this point.
H Cl
CH2OH
O H
O N N
HO +
H O
H OH Cl N Cl
H
- HCl
Cl Cl
N N N N
H H
H H
N Cl N
N N Cl-
CH2O CH2O C NH2
O H H2N NH2 O H +
HO O O NH2
HO
H O H O
H OH H OH
H H
The catalytic performance of some alkylguanidines het- polymer II and polymer III was even less active than
erogenized on different substituted polystyrenes was inves- polymer I70.
tigated70. The guanidine-containing polymers (Scheme 12) Despite less active than their homogeneous analogues,
were used in the transesterification of soybean oil with all polymer-containing guanidines could be reused in sev-
methanol in several consecutive catalytic cycles. The eral consecutive reaction cycles70. However, a loss of ac-
guanidines heterogenized on gel-type poly(sty- tivity was observed, mainly due to leaching of the anchored
rene/divinylbenzene) with 1 meq Cl/g (polymers I and II)
base from the polymers, as mentioned above. Polymers I
showed a slightly lower activity than their homogeneous
and II have the guanidine moiety bound to the benzylic CH2
analogues but allowed the same high conversions after
group of the polystyrene. After the protonation of the base,
prolonged reaction times. However, they slowly leached
from the polymers, allowing only nine catalytic cycles. The the electrophilic character of the methylene group is in-
guanidines heterogenized on linear polystyrene with the
Table 4. Total turnover numbers and turnover frequencies (after 1 h)
use of a ‘spacer-arm’ (polymers III, IV), were less active.
observed with guanidine-containing polymers in the transesterification of
Polymer V, which is symmetrically substituted showed an soybean oil with methanol.
activity as high as polymer I. When another methyl group
was introduced (polymer VI) its activity was slightly re- Catalyst total turnover turnover frequency
duced. Furthermore, all polymers with a ‘spacer-arm’ suf- numbera,b (h-1)c
fered substitution reactions during the recycling (number of cycles)
experiments to form inactive hexasubstituted guanidinium I 124 (9) 15
compounds. A summary of the catalytic performance of
these polymers is shown in Table 4. II 118 (9) 12
The lower activity of the guanidine-containing poly- III 36 (5) 13
mers I and II, when compared to their homogeneous ana-
logues, is probably due to the hydrophobicity of the IV 30 (4) 12
polymer chain which reduces the concentration of the V 84 (6) 15
methanol at the active sites. However, at prolonged reaction
VI 42 (7) 14
times, the efficiency of the anchored catalysts is practically
the same. The use of a ‘spacer-arm’ (polymers III-VI) was a: turnover number: mol of products/ mol of catalyst.
expected to improve the performance of the heterogenized b: conditions: 1 eq. of soybean oil, 6.9 eq. of methanol, 5 mol% of base,
catalyst. However, polymer IV showed the same activity as 70 °C. c: turnover frequency: turnover number/ reaction time.
N(CH3)2
P CH2 N P (CH2)5CH2 N
N N(CH3)2
N IV
I
N(CH3)2 N
P CH2 N P (CH2)5CH2 N
N(CH3)2 H N H
II V
N
P (CH2)5CH2 N P (CH2)5CH2 N
N CH3 N H
N
III VI
P = polymer chain
creased, thus becoming more susceptible to nucleophilic Fatty Acid Alkyl Esters as Feedstocks for In-
attack by methoxide ions present in the reaction medium.
dustry
This attack results in the removal of the guanidine moiety
from the polymer as shown in Scheme 13. The leaching of Fatty acid methyl esters can be transformed into a lot of
the guanidines from the other polymers follows a similar useful chemicals, and raw materials for further synthesis73,
mechanism. as shown in Scheme 15. The alkanolamides, whose produc-
For the polymers containing a ‘spacer-arm’, there is tion consumes the major part of the methyl esters produced
an additional factor that accelerates the deactivation of in the world, have a direct application as non-ionic surfac-
the supported catalysts. The anchored bases can react tants, emulsifying, thickening and plastifying agents, etc73.
with electrophilic functional groups which are further The fatty alcohols are applied as pharmaceutical and cos-
away on the polymer chain, producing inactive hexasub- metics additives (C16-C18)73, as well as lubricants and
stituted guanidinium compounds64, as shown in Scheme
plastifying agents (C6-C12), depending on the length of
14. However, it is possible to deprotonate these hexasub-
their carbon chain. The isopropyl esters are also applied as
stituted guanidinium compounds, which should give
plastifying agents and emollients. However, they can not
doubly anchored active guanidines whose leaching is
less probable. be produced in a convenient way by esterification of fatty
acids, as an azeotrope formed by water and isopropanol
In order to circumvent the leaching of the guanidines
avoids the recycling of the alcohol. The fatty acid methyl
from the polymers, Schuchardt et al. encapsulate TCG by
the reaction of dicyclohexylcarbodiimide and cyclohexy- esters are further used in the manufacture of carbohydrate
lamine in the supercages of a hydrophobic Y zeolite. The fatty acid esters (sucrose polyesters), which can be applied
encapsulated guanidine showed a good catalytic activity in as non-ionic surfactants or edible non-calorific oils74-77,
the addition reaction of benzaldehyde to acetone71. How- and can be used as an alternative fuel substitute for diesel
ever, its activity in the transesterification of vegetable oils engines (biodiesel)28-30, 78-80. These two applications will
is low (14% conversion after 5 h72), as the diffusion of the be discussed separately.
triglycerides through the channels of the Y zeolite is slow The glycerol also has important applications, in cosmet-
due to steric hindrance. ics, toothpastes, pharmaceuticals, food, lacquers, plastics,
CH2 OCH3
CH3O-
H
CH2 N N(CH3)2
+
+
N(CH3)2 NH
H3C CH3
N N
H3C CH3
Scheme 13. Leaching of the guanidine moiety from the polymers.
Br
Br-
N N N N
R R R R
N N
R H R H
Scheme 14. Reaction of the heterogenized guanidines III-VI with unreacted 6-bromohexyl substituents.
Vol. 9, No. 1, 1998 Transesterification of Vegetable Oils 207
HN(CH2CH2OH)2 HOCH(CH3)2
RCOOCH3
fatty acid
methyl
esters
H2 /CuCr2O4 sucrose
OR
OR
R = carbon chain
of the fatty acid
Scheme 15. Some fatty acid methyl esters applications.
alkyl resins, tobacco, explosives, cellulose processing, • dilution of 25 parts of vegetable oil with 75 parts of
etc81. diesel fuel32;
• microemulsions with short chain alcohols (e.g. etha-
Fatty Acid Alkyl Esters as Biodiesel nol or methanol)32;
With exception of hydroelectricity and nuclear energy, • thermal decomposition, which produces alkanes,
the major part of all energy consumed worldwide comes alkenes, carboxylic acids and aromatic com-
from petroleum, charcoal and natural gas. However, these pounds87;
sources are limited, and will be exhausted by the end of the • catalytic cracking, which produces alkanes, cycloal-
next century33. Thus, looking for alternative sources of kanes and alkylbenzenes84, and
energy is of vital importance. • transesterification with ethanol or methanol88,89.
Vegetable oils are a renewable and potentially inex- Among all these alternatives, the transesterification
haustible source of energy with an energetic content close seems to be the best choice, as the physical characteristics
to diesel fuel82. Historically, it is believed that Rudolf of fatty acid esters (biodiesel) are very close to those of
Diesel himself82 started research with respect to the use of diesel fuel32 and the process is relatively simple. Further-
vegetable oils as fuel for diesel engines. In the following more, the methyl or ethyl esters of fatty acids can be burned
decades, the studies became more systematic and, nowa- directly in unmodified diesel engines, with very low de-
days, much is known about its use as fuel. Despite energeti- posit formation37,38,79,80,82.
cally favorable, the direct use of vegetable oils in fuel Several types of vegetable oils, with a diversified com-
engines is problematic. Due to their high viscosity (about position in fatty acids, can be used for the preparation of
11 to 17 times higher than diesel fuel) and low volatility, biodiesel. Soybean26,30,32,84, rapeseed38,78,79, sunflower28
they do not burn completely and form deposits in the fuel and palm29,37 oils are the most studied. However, there are
injector of diesel engines. Furthermore, acrolein (a highly no technical restrictions to the use of other types of vege-
toxic substance) is formed through thermal decomposition table oils. Considering the type of the alcohol, the use of
of glycerol32, 83-87. Different ways have been considered to methanol is advantageous as it allows the simultaneous
reduce the high viscosity of vegetable oils: separation of glycerol. The same reaction using ethanol is
208 Schuchard et al. J. Braz. Chem. Soc.
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