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EAT! CAT320B
KO’s Komatsu PC
EX200-5 VS. CAT320B / PC200-6
Super EX-V
HISTORY OF HYD. EXCAVATORS
(20 TON CLASS ONLY)
Japanese Domestic Market
1992 1993 1994 1995 1996
HITACHI Jan. Jan.
EX200 EX200-3 EX200-5
KOMATSU Mar. Jan. Aug.
PC200 PC200-6 PC200-6 m/c PC200-6 m/c
CAT Mar. Apr. Jun.
320 320A 320A m/c 320B
KOBELCO Sep. Nov.
SK200 SK200-3 SK200-3 m/c
SUMITOMO Jun. (?)
SH200 SH200 SH200 m/c
4. Simplified Maintenance
• HN Bushing Lengthens Lubricating Intervals of
Front Pins
• Easy Cleaning of Radiator
1. Improved Controllability /
Productivity
• Added Active-Power Function
• Swing-back Prevention Valve
3. Improved Maintainability
• New Hybrid Filter Element
• Hinged Oil Cooler
• New Self-diagnostic Monitor
Super EX-V
APPEARANCE
EX200-5 PC200-6
CAT 320B
Super EX-V
ROUNDED SHAPE
EX200-5 PC200-6
CAT 320B
BUCKET CAPACITY m3 0 .8 0 .8 0 .8
99 (135)
RATED ENGINE OUTPUT kw(ps) 99.4 (135) 95.6 (130)
1 0 7 (1 4 5 )
PC200-6 : Under the Active Mode with One Touch Power-Up SW. ON,
engine horsepower increases by ONLY 5 PS.
EX200-5 : When Power Boost SW. is ON, main relief setting pressure
increases to 370 kgf/cm2 for 8 seconds.
PC200-6 : Under the Active Mode with One Touch Power-Up SW. ON,
main relief setting pressure increases to 355 kgf/cm2 as well
as increasing engine speed for 8.5 seconds.
This system is applied ONLY UNDER THE ACTIVE MODE.
CAT 320B : The main relief pressure setting increases to 350 kgf/cm2
from 320 kgf/cm2 of 320A.
There is NO SYSTEM to increase main relief setting pressure.
Super EX-V
Digging Force Unit: kgf
EX200-5 PC200-6 CAT 320B CAT 320A
9,500 9,300
A rm 10,400 9,200
(10,100) *1 (10,200) *2
13,000 12,800
Bucket 14,500 11,700
(13,700) *1 (14,000) *2
Condition : Arm length 2.9 m, Bucket capacity 0.8 m3
*1: Power Boost ON
*2: One Touch Power-Up ON
Digging force is one of the important factors in evaluating the
machine performance.
In fact 320B’s digging force is highest among EX-5/PC-6.
In order to increase the digging force, 320B provides
• Increased main relief pressure
• Increased machine weight
(Heavier front attachment, But Lighter counterweight)
PC200-6 : Even under the Active Mode, the speed is not so different
with the Heavy Excavation Mode. Only boom lowering speed
under the Active Mode is faster than that of EX200-5.
CAT 320B : All of the front speeds are VERY SLOW, especially Arm-In
and Bucket-In.
Super EX-V
CONTROLLABILIT
Y
CAT 320A had bad a reputation regarding it’s controllability,
therefore a lot of modification, especially control valve and pilot valve
were applied on 320B.
On the contrary;
• The digging speed (cycle time) became slower, especially Arm
and Bucket speed
The control lever is TOO LONG and therefore operator feel discomfort.
Forward
F o r w a r d // R
Reverse
everse Left Right
Left / R ight
Stroke Force Stroke Force
All of the operator seats can tilt and slide forward and backward
independently or together with the console.
ONLY THE EX200-5 CAN ADJUST THE LEVER HEIGHT.
Super EX-V
MONITOR
EX200-5 PC200-6
CAT 320B
PC200 and 320B employ a liquid crystal
display.
It looks good, but it is VERY DIFFICULT
TO READ when fine dust covers the
display, and in light reflection.
Super EX-V
AIR CONDITIONER
Although the air conditioner on new PC200-6 has been improved by 30%
compare to previous PC200-6, EX200-5’s is still MORE POWERFUL
than that of PC’s.
CAT 320B
VERSATILITY
POWER MODE
EX200-5
• Normal Mode :
Just rotate the engine control dial, this mode
can be matched to almost all job applications.
• HP Mode :
When power is needed, select the HP mode.
This automatically boosts engine output by
10 PS and increases digging speed for increased
productivity in heavy-duty operations.
SERVICE /MAINTAINABILITY
MAINTENANCE INTERVAL
Unit : Hours
ON Position
OFF Position
Super EX-V
PILOT SHUT OFF LEVER
CAT 320B
• Engine does not START, if the pilot shut off
lever is in OFF position.
REAR WINDOW
CAT 320B
The rear window can be opened to escape
from the cab.
Super EX-V
EMERGENCY BOOM LOWERING
EX200-5 :
1) Stop the engine
2) Remove control valve cover
3) Loosen the screw on Boom Anti-Drift
Valve, and then boom is lowered slowly
PC200-6 :
In case of emergency, push boom lever to
boom lowering position, and then boom
is lowered by accumulated pilot pressure.
If Situation is Emergency !
To lower the boom ground safely, TOO MUCH
PREPARATION is required.
It takes almost 30 Min.
Super EX-V
RELIABILITY/ DURABILITY
HEAT BALANCE
Unit : C
Water Temperature
Hyd. Oil Temperature
Super EX-V
CONTROLLER
CAT 320B
In addition,
Floor mat edge height was increased to 70mm.
it is easy to clean cab floor using water and not
creating trouble with electrical parts.
Super EX-V
CONTROLLER BACK UP
CAT 320B
If the controller malfunctions, machine can be
operated by controller back up switches, from
within operator compartment as a temporary
solution.
CAT 320B
Electronic Power Unit Control (Controller) has diagnostic capabilities
for CAT dealer’s use.
Although there is no detail of this “Service Mode”, the failure codes may be
displayed on the monitor panel to do something.
Diagnostic instrument such as Hitachi Dr. EX may not available.
Super EX-V
Super EX-V
GREASING INTERVAL
Filter Cover
Filter Case
Filter
Cartridge
Relief Valve
Super EX-V
CAPSULE FILTER
1) Remove the upper cover 3) Remove the cover and release air
from filter case
2) Remove the plug for air release 4) Turn filter and pull it out.
Super EX-V
GROUND LEVEL MAINTENANCE
Air Filter
EX200-5 PC200-6 CAT 320B
EX200-5
• E Mode :
In light-duty operation, when the E mode is
selected, engine speed is reduced for fuel savings.
This enhances fuel-efficient operation.
• Power Boost :
The Power Boost yields a boost of power when
needed to increase digging force.
PC200-6
• Active Mode :
Even though Komatsu states that Operating
speed is boosted for light loads in all kinds
of operation to greatly shorten cycle time,
there is No Difference between Heavy Exca-
vation Mode and Active Mode !
B o o m R a is e 3 .4 / 3 .3 2 .7
Boom Lower 2 .8 / 2 .3 2 .4
A r m R o ll- I n 3 .6 / 3 .5 3 .3
A r m R o ll- O u t 2 .9 / 2 .8 2 .1
B u c k e t R o ll- In 2 .8 / 2 .8 2 .9
B u c k e t R o ll- O u t 2 .1 / 2 .1 2 .0
Super EX-V
POWER MODE
PC200-6
• One Touch Power Up :
Temporarily increases attachment force for added
power in tough situations. Under the this mode, the
relief valve setting increases for 8.5 seconds.
Although the arm digging force is larger, the arm roll-in speed is Extremely
Slow and therefore it feels Not So Powerful !
Super EX-V
WORK MODE
EX200-5
2- Grading Mode :
The arm rolls in slowly and powerfully, and
rolls out quickly for efficient grading.
3- Precision Mode :
This mode is ideal for the fine finishing work.
In this mode, boom and arm movements
remain stable and slow, even when the control
lever is pulled to its maximum range.
Also, increased hydraulic pressure yields more
power.
Super EX-V
4- Attachment Mode :
The attachment mode is designed to be used with the front attachment
such as a hydraulic breaker.
Maximum oil flow can be adjusted to the attachment in use.
200
180
160
CAT 320B has the following three sub modes which can selected under
the “User Mode”
• Tamping Mode
• Hammer Mode
• Customer Mode
TAMPING MODE
The tamping /ground compacting operation could not be performed well on
CAT 320 A, and therefore added “Tamping Mode” on CAT 320B.
What’s Changed is ;
• One pump flow for boom up
• One pump flow is restricted for boom down
EX-5 can perform this without a special mode such as “Tamping Mode”.
CUSTOMER MODE
Operator can adjust/change the following settings;
• Auto Idle setting Time/ Engine Speed
• Maximum Engine Speed
• Maximum Pump Flow Rate
• Power-Up Mode On/Off
EX-5 can adjust engine speed by mode. CAT can only adjust maximum
engine speed.
In c r e m e n t a l
Adjustable M o de Applic able M a c h in e Adjustable Range
Speed
L o w Idle EX200-5 / EX220-5
0 t o 1 2 0 r pm 10 RPM
Speed EX270-5
E Mode EX200-5 / EX220-5
- 1 2 0 t o 1 2 0 r pm 10 RPM
Speed EX270-5
F u ll T h r o t t le EX200-5 / EX220-5
- 1 2 0 t o 1 2 0 r pm 10 RPM
Speed EX270-5
A u t o - Idle
EX200-5 - 1 2 0 t o 1 2 0 r pm 10 RPM
Speed
EX220-5 / EX270-5 - 1 2 0 t o 1 0 0 r pm 10 RPM
Super EX-V
LOWER WINDSHIELD
EX200-5
The lower windshield on EX200-5 can
be removed/re-installed easily and stored
in back of the operator seat.
PC200-6
PC’s lower windshield can be stored in
front of the rear window.
In case of emergency, the operator can
not escape through the rear window.
Super EX-V
LOWER WINDSHIELD
CAT 320B
PC200-6
• PC also has fluid filled
mounts, but there are
ONLY FOUR.
Rubber
Silicon Oil
Rubber
Silicon Oil
Silicon Oil
Rubber