6-Speed Direct Shift Gearbox (DSG/02E) - Ross-Tech Wiki Page 1 of 5

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6-Speed Direct Shift Gearbox (DSG/02E)

From Ross-Tech Wiki

General Information about this Transmission can be found in the Wikipedia entry
(http://en.wikipedia.org/wiki/Direct-Shift_Gearbox) . Additional information can be found in the
Official Factory Repair Information and sources such as Bentley Publisher's SSP (Self-Study
Program) (http://www.bentleypublishers.com//volkswagen/technical-training/vw-02e-direct-shift-
gearbox-ssp.html) .

Contents
◾ 1 Coding
◾ 2 Basic Setting
◾ 2.1 Transmission Tolerances (Engaged Calibration)
◾ 2.2 Transmission Tolerances (Synch. Point. Measurement)
◾ 2.3 Clutch Adaptation
◾ 2.4 Reset Values (Clutch Safety Function)
◾ 2.5 Reset Values (Pressure Adaptation)
◾ 2.6 Reset Values (Steering Wheel Paddle Installation)
◾ 2.7 Reset Values (ESP & Tip Cruise Control Installation)
◾ 3 Special Procedures
◾ 3.1 Defined Test Drive
◾ 3.1.1 Special Notes
◾ 4 Replacement

Coding
◾ When replacing this Mechatronic unit, simply copy the coding from the original Auto-Scan
and paste it into the New Coding section of the replacement followed by clicking [Do it!
(http://www.ross-tech.com/vcds/tour/recode_screen.html) ].
◾ If the original Coding is unknown, coding information can be found in the pop-up balloon
within the VCDS [Coding-07 (http://www.ross-tech.com/vcds/tour/recode_screen.html) ]
function.

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Basic Setting
Prerequisites:

◾ Fluid Temperature 30...100 °C (86...210 °F), see Measuring Blocks, Group 019.
◾ Selector Lever in P
◾ Ignition ON
◾ Engine ON (Idling) for one minute or more
◾ Brake Pedal operated (hold for the whole procedure)
◾ Throttle Pedal not operated

NOTE: Be sure to perform the following steps in the sequence shown, followed by the defined test
drive.

[Select]
[02 - Transmission]
[Basic Settings - 04]

Transmission Tolerances (Engaged Calibration)

Group 061
[Go!]

◾ When you go to Basic Settings 061 and click GO the screen may look like this: Basic Settings
061 (http://wiki.ross-tech.com/wiki/images/3/35/02-04-061_start.png)
◾ Wait until the numbers quit moving and the trans will quit making noises. Basic Settings
switches to On when finished: Basic Settings 061 (http://wiki.ross-
tech.com/wiki/images/1/1e/02-04-061_end.png)

Wait until Basic Settings has switched to ON and all numbers have stopped moving. This may take
one minute.

Transmission Tolerances (Synch. Point. Measurement)

Group 060
[Go!]

◾ When you go to Basic Settings 060 and click GO the screen may look like this: Basic Settings
060 (http://wiki.ross-tech.com/wiki/images/a/a8/02-04-060_start.png)
◾ Wait until the numbers quit moving and the trans will quit making noises. Basic Settings
switches to On when finished: Basic Settings 060 (http://wiki.ross-
tech.com/wiki/images/3/3e/02-04-060_end.png)

Wait until Basic Settings has switched to ON and all numbers have stopped moving.

Clutch Adaptation

Control Module Software Version < 0800:

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Group 062
[Go!]
Activate the Basic Setting.
[ON/OFF/Next]

Special notes.

◾ When found in the early software level (0627/0628) (8N) Audi TT:
◾ Basic Settings group 062 may take several minutes to complete. The final values may
report: [18 | 18 | .285 | .24] and Basic Settings will report ON when finished.
◾ If Basic Settings group 062 reports ERROR:| Group 062| Not | Available try test
driving the vehicle and repeating at normal operating temp.

Internal Ref: ST?ID=66725 and E?ID=309867

Control Module Software Version >= 0800 :

Group 067
[Go!]
Activate the Basic Setting.
[ON/OFF/Next]

Reset Values (Clutch Safety Function)

Group 068
[Go!]
Activate the Basic Setting.
[ON/OFF/Next]

Reset Values (Pressure Adaptation)

Group 065
[Go!]
Activate the Basic Setting.
[ON/OFF/Next]

Reset Values (Steering Wheel Paddle Installation)

Group 063
[Go!]
Activate the Basic Setting.
[ON/OFF/Next]

Reset Values (ESP & Tip Cruise Control Installation)

Group 069
[Go!]
Activate the Basic Setting.
[ON/OFF/Next]

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[Done, Go Back]
Switch off Ignition, wait 10 Seconds and switch it back on.
[Fault Codes - 02]
Check and clear fault codes after successful test.
[Close Controller, Go Back - 06]
Perform the Defined Test Drive.

Special Procedures
Defined Test Drive

Suggested test drive after replacing the mechatronic or successful basic setting.

Prerequisites:

◾ Fluid Temperature 30...100 °C (86...210 °F), see Measuring Blocks, Group 019.
◾ Do Not use Cruise Control.

Drive in Tiptronic Mode from stand still up to 6th Gear.

While doing that make sure to drive in Gears 3 or 5 for approx. 5 minutes and also in 4 or 6 for
approx. 5 minutes.
The engine speed window for all gears is 1200 - 3500 RPM (for clutch calibration).
Perform one sharp braking followed by a full throttle acceleration (oil return check) while in Drive,
Not Tiptronic Mode.
Evaluate creep and starting-off points.
Check for leaks.

NOTE: If the test drive cannot be performed in the recommended way or the necessary time, any
remaining adaptations will be performed automatically during normal driving.

Special Notes

◾ Some modules do not require the use if the [ON/OFF/Next] button. If an Error is displayed
after clicking the button, or the Basic Settings status does not switch to On, let the selected
group and procedure finish on its own.

◾ It is normal for the transmission to make noise while the tolerances are adapting. Do not exit
or abort the Basic Settings sequence prematurely if you hear clacking noises.

◾ Customers with TDI's have reported that an RPM range of 2000-2500 rpm is sufficient.

Replacement

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◾ Run and save a complete Auto-Scan and save it prior to Mechatronic unit removal. See the
Online Manual Auto-Scan (http://www.ross-tech.com/vcds/tour/autoscan.html) .
◾ Enter the original Coding into the New Coding section of the replacement controller.
◾ Complete Basic Settings
◾ Complete the Defined Test Drive

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Category: Transmissions

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