Name: Kanawade Bhushan QUESTION:-Design Shell a

Bhausaheb to 100 ⁰F ha i g i osity

Roll No: 36
pro ess at ⁰F. Cooli
Gr No: 162048
Batch No: 2
side, dirt factor 0.004 for

Crude Oil in
T 358 F
ΔP 10 psi SATHE
m1 64000 lb/ hr
8.063858 Kg/sec

Water out
T 120 F
Mean Temp
TfT 382.5944 F
TfS 313.7056 F

Properties Crude oil Water

Cp 1990 J/Kg.K 4067.2 J/Kg.K
872 Kg/m^3 991.6 Kg/m^3
K 0.141 W/m.K 0.63314 W/m.K
μ 0.141 kg/m.s 0.00062889 kg/m.s

Q= * p *Δ
Q= 2300081
1) Assumed U
2) ΔT
ΔT
3) ΔTl
4) R=
5) S=
6) From gra
Ft=
7) Q=
Q=
8) Q=
 9) AT=
10) Nt=

TUBE SIDE
C/S Area= 0.000359 m^2 no of passes 25
m= V*a* *Nt
V= 0.061928 m/s .for si gle pass
V= 1.548194 m/s r ultiple passes

Re= D*v* /μ
204.8974

Pr= Cp*μ/K
1990

Nu= (0.023*(Re^0.8)*(Pr*0.4))
33.92332

hi= Nu*k/di
223.5134 w/m^2.k
NP 30
f 0.078*(Re)^-0.25
0.020616
ΔP= N 8f L/di + .5 * u^ /
962153.2 pa
139.587 psi
9.619158 bar

Trangular pitch

De= 1.10/Do*(Pt^2-0.917*Do^2)
0.018035 m
Re= 45802.76
from graph
jH 0.007

Nu 510.6381
hi= Nu*K/Di
15107.73

fr 0.15

ΔP 8fr Ds/De * L/L * v^ /

ΔP 1565113 pa
227063 psi
2.27007 bar

kw 0.85 w/mK

Overall heat transfer coefficient

1/U= 1/hi*Do/Di+1/hs*Do/De+(Do*ln(Do/Di))/2*kw+Rd
0.002022
U 494.6586 w/m^2.C
nd tube Heat exchanger for cooling a crude oil with 33.5⁰ API ha g i osi
Cp . l /hr of oil lea es distillatio olu at ⁰F a d is to e i ill e a
g hie ed y ater fro to ⁰F. The pressure drop allo ed
both sides. Use tube of 1 inch OD, 12 feet long.

Water In
T 90 F
m2 33.93117 Kg/sec

Crude oil out

T 100 F

ID (m) OD(inch) OD (m) L1(Ft) L1 (m)

0.0214 1 0.0254 12 3.6576

Temperature
Crude in 358 F 181.1111 C 454.2611 K
Water in 90 F 32.22222 C 305.3722 K
Crude out 100 F 37.77778 C 310.9278 K
Water out 120 F 48.88889 C 322.0389 K

T = * p *ΔT2

500 W/m^2.K
132.2222222 K
5.555555556 K
39.96190267 K
ΔTh/ΔT 8.6
ΔT /ΔT ax 0.962687
ph
0.95
* p*ΔT
2300081.033 W
U*ATΔTl *FT
 121.172305 m^2
At/( DoL
415.3782918

Shell Side
1) s=Vs*As*
As (((Pt-do)*Ds)*(Lb))/Pt
Pt= 1.25*Do
0.03175

Ds= 1.1*Db
Db= Do(Nt/K1)^(1/n1) n1 2.275
0.662529 k1 0.249

Ds= 0.728782

Lb= Ds/5
0.145756

As 0.021245

Vs= s/As* m/s

1.610672 m/s

Nu= jH*Re*Pr^(1/3)

Pr= Cp*μ/K
4.039899

Square pitch

De= 1.27/Do*(Pt^2-0.785*Do^2)
0.025081
Re= 63695.22
from graph
jH 0.006

Nu 608.6696
hi= Nu*K/Di
18008.09

fr 0.007

ΔP 52521.52 pa
7619.702 psi
0.076178 bar

Overall heat transfer coefficient

1/U= (1/hi*Di)*Do+1/hs*Do/De+(Do*ln(Do/Di))/2*kw+Rd
0.080886
U 12.36309 w/m^2.C
ty Cp at ⁰F
a sorptio
as psi o oth