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Internal Use Only

Website http://biz.lgservice.com

SERVICE MANUAL DVD HOME THEATER SYSTEM


SERVICE MANUAL
MODEL: HT356SD (HT356SD, SH36SD-S/W)

MODEL: HT356SD
(HT356SD, SH36SD-S/W)
CAUTION
BEFORE SERVICING THE UNIT, READ THE “SAFETY PRECAUTIONS”
IN THIS MANUAL.

P/NO : AFN73951821 JANUARY, 2011

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[CONTENTS]
P SECTION 1. GENERAL
• SERVICING PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
• ESD PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
• SERVICE INFORMATION FOR EEPROM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
• HOW TO UPDATE DVD & AUDIO MICOM PROGRAMS. . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
• SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7

P SECTION 2. ELECTRICAL PART


• TROUBLESHOOTING GUIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
• DETAILS AND WAVEFORMS ON SYSTEM TEST AND DEBUGGING . . . . . . . . . . . . . . . 2-13
• WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-27
• OVERALL BLOCK DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-29
• CIRCUIT DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-31
• CIRCUIT VOLTAGE CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-41
• PRINTED CIRCUIT DIARGAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-45

P SECTION 3. EXPLODED VIEWS


• CABINET AND MAIN FRAME SECTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
• DECK MECHANISM EXPLODED VIEW (DP-15T) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
• PACKING ACCESSORY SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5

• SPEAKER SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6

P SECTION 4. MECHANISM (DP-15T) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

P SECTION 5. REPLACEMENT PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

1-1

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SECTION 1. GENERAL
SERVICING PRECAUTIONS
NOTES REGARDING HANDLING OF THE PICK-UP
1. Notes for transport and storage
1) The pick-up should always be left in its conductive bag until immediately prior to use.
2) The pick-up should never be subjected to external pressure or impact.

Storage in conductive bag Drop impact

2. Repair notes
1) The pick-up incorporates a strong magnet, and so should never be brought close to magnetic materials.
2) The pick-up should always be handled correctly and carefully, taking care to avoid external pressure and
impact. If it is subjected to strong pressure or impact, the result may be an operational malfunction and/or
damage to the printed-circuit board.
3) Each and every pick-up is already individually adjusted to a high degree of precision, and for that reason
the adjustment point and installation screws should absolutely never be touched.
4) Laser beams may damage the eyes!
Absolutely never permit laser beams to enter the eyes!
Also NEVER switch ON the power to the laser output part (lens, etc.) of the pick-up if it is damaged.

NEVER look directly at the laser beam, and don’t allow


contact with fingers or other exposed skin.

5) Cleaning the lens surface


If there is dust on the lens surface, the dust should be cleaned away by using an air bush (such as used
for camera lens). The lens is held by a delicate spring. When cleaning the lens surface, therefore, a cot-
ton swab should be used, taking care not to distort lens.

Pressure
Magnet
Pressure

How to hold the pick-up


Cotton swab

Conductive Sheet

6) Never attempt to disassemble the pick-up.


Spring has excess pressure. If the lens is extremely dirty, apply isopropyl alcohol to the cotton swab.
(Do not use any other liquid cleaners, because they will damage the lens.) Take care not to use too much
of this alcohol on the swab, and do not allow the alcohol to get inside the pick-up.

1-2

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NOTES REGARDING COMPACT DISC PLAYER REPAIRS
1. Preparations
1) Compact disc players incorporate a great many ICs as well as the pick-up (laser diode). These components
are sensitive to, and easily affected by, static electricity. If such static electricity is high voltage, components
can be damaged, and for that reason components should be handled with care.
2) The pick-up is composed of many optical components and other high-precision components. Care must be
taken, therefore, to avoid repair or storage where the temperature or humidity is high, where strong magne-
tism is present, or where there is excessive dust.
2. Notes for repair
1) Before replacing a component part, first disconnect the power supply lead wire from the unit
2) All equipment, measuring instruments and tools must be grounded.
3) The workbench should be covered with a conductive sheet and grounded.
When removing the laser pick-up from its conductive bag, do not place the pick-up on the bag. (This is
because there is the possibility of damage by static electricity.)
4) To prevent AC leakage, the metal part of the soldering iron should be grounded.
5) Workers should be grounded by an armband (1M Ω)
6) Care should be taken not to permit the laser pick-up to come in contact with clothing, in order to prevent
static electricity changes in the clothing to escape from the armband.
7) The laser beam from the pick-up should NEVER be directly facing the eyes or bare skin.

Armband

Resistor
(1 Mohm)
Resistor
Conductive
(1 Mohm)
Sheet

1-3

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ESD PRECAUTIONS
Electrostatically Sensitive Devices (ESD)
Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components
commonly are called Electrostatically Sensitive Devices (ESD). Examples of typical ESD devices are integrated
circuits and some field-effect transistors and semiconductor chip components. The following techniques should
be used to help reduce the incidence of component damage caused by static electricity.
1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off
any electrostatic charge on your body by touching a known earth ground. Alternatively, obtain and wear a
commercially available discharging wrist strap device, which should be removed for potential shock reasons
prior to applying power to the unit under test.
2. After removing an electrical assembly equipped with ESD devices, place the assembly on a conductive surface
such as aluminum foil, to prevent electrostatic charge buildup or exposure of the assembly.
3. Use only a grounded-tip soldering iron to solder or unsolder ESD devices.
4. Use only an anti-static solder removal device. Some solder removal devices not classified as "anti-static" can
generate electrical charges sufficient to damage ESD devices.
5. Do not use freon-propelled chemicals. These can generate electrical charges sufficient to damage ESD
devices.
6. Do not remove a replacement ESD device from its protective package until immediately before you are
ready to install it. (Most replacement ESD devices are packaged with leads electrically shorted together by
conductive foam, aluminum foil or comparable conductive materials).
7. Immediately before removing the protective material from the leads of a replacement ESD device, touch the
protective material to the chassis or circuit assembly into which the device will by installed.

CAUTION : BE SURE NO POWER IS APPLIED TO THE CHASSIS OR CIRCUIT, AND OBSERVE ALL OTHER
SAFETY PRECAUTIONS.

8. Minimize bodily motions when handing unpackaged replacement ESD devices. (Otherwise harmless motion
such as the brushing together of your clothes fabric or the lifting of your foot from a carpeted floor can generate
static electricity sufficient to damage an ESD device).

CAUTION. GRAPHIC SYMBOLS

THE LIGHTNING FLASH WITH APROWHEAD SYMBOL. WITHIN AN EQUILATERAL TRIANGLE, IS


INTENDED TO ALERT THE SERVICE PERSONNEL TO THE PRESENCE OF UNINSULATED
“DANGEROUS VOLTAGE” THAT MAY BE OF SUFFICIENT MAGNITUDE TO CONSTITUTE A RISK OF
ELECTRIC SHOCK.

THE EXCLAMATION POINT WITHIN AN EQUILATERAL TRIANGLE IS INTENDED TO ALERT THE


SERVICE PERSONNEL TO THE PRESENCE OF IMPORTANT SAFETY INFORMATION IN SERVICE
LITERATURE.

1-4

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SERVICE INFORMATION FOR EEPROM
POWER ON

DETECT NEW EEPROM


DVD LOGO Status (NO Disk status) (OPTION EDIT SCREEN)

NAME HEX

Remote control OPT 1 F1


Pause key-->1-->4-->7-->2 in order. OPT 2 00
OPT 3 A0
OPT 4 DD
OPT 5 00
Press number 0~9, Press character OPT 6 11
A~F (1~6 for a while) OPT 7 A0
OPT 8 30
OPT 9 50
OPT A 0C
Use arrow key ( V ) to move
V
V
V

to appropriate position and make


changes

Press pause key once

Change will be applied when power


OFF-->ON.

1-5

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HOW TO UPDATE DVD & AUDIO MICOM PROGRAMS
1. The Whole Sequence
1) DVD program download.
2) Power cord out −> in.
3) Audio micom program download.
4) Remote control Pause key ‘\\’ + ‘1472’ for input options.
5) Enter into the system information for check the version, options and check sum.
6) Power off −> on.

Attention:
After DVD program download, never input options and check the version before power cord out.

2. How to enter into System Information


1) Enter into SETUP menu in NO Disc.
2) Put on cursor [Highlight] 16:9 wide option of TV aspect in SETUP menu.
3) Press follow key in continuous using remote control.
1 −> 3 −> 9 −> 7 −> 1 −> 3 −> 9 −> ENTER

3. How to update program


3-1. How to update MTK DVD program
1) Rename the filename to download as “LG_(MODEL NAME).ROM” in upper cases.
Ex.) HT356 : “LG_HT356.ROM”
2) Copy the file to the formatted USB, and burn it.
3) Move to the USB function, and insert the USB to the set.
The upgrade information will be shown on the screen.
4) Remove the USB, press PLAY key of the remote control.
5) Remove and reconnect the power cable when it changes to logo screen from upgrade information.
Then the upgrade process is completed.

3-2. How to update AUDIO MICOM program


1) Change the filename to download as “(MODEL NAME)_(Version).HEX”. Only upper cases are permitted.
Ex.) HT356 : HT356_0809262.HEX
2) Copy the file to the root folder of USB storage.
3) Put the USB into the SET, and move to the USB function.
Then the upgradeprocess will be started with the upgrade information.
4) If the upgrade process is complete, the set will be power off automatically with “Complete” message.

1-6

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SPECIFICATIONS
• GENERAL
Power requirements Refer to main label.
Power consumption Refer to main label.
Dimensions (W x H x D) Approx. 360 x 65 x 320 mm without foot
Net Weight (Approx.) 2.5 kg
Operating conditions Temperature 5 °C to 35 °C (41 °F to 95 °F)
Operating humidity 5 % to 90 %

• OUTPUTS
VIDEO OUT 1.0 V (p-p), 75 Ω, sync negative, RCA jack x 1
COMPONENT VIDEO OUT (Y) 1.0 V (p-p), 75 Ω, sync negative, RCA jack x 1
(Pb)/(Pr) 0.7 V (p-p), 75 Ω, RCA jack x 2
ANALOG AUDIO IN 2.0 Vrms (1 kHz, 0 dB), 600 Ω, RCA jack (L, R) x 1
PORT. IN 0.5 Vrms (3.5 mm stereo jack)

• SYSTEM
Laser Semiconductor laser, wavelength: 650 nm
Signal system Standard NTSC/PAL color TV system
Frequency response 20 Hz to 20 kHz (48 kHz, 96 kHz, 192 kHz sampling)
Signal-to-noise ratio More than 80 dB
Harmonic distortion 0.05 % at 1 W
Dynamic range More than 85 dB
Bus Power Supply (USB) DC 5 V 500 mA

• AMPLIFIER
Stereo mode 45 W + 45 W (4 Ω at 1 kHz)
Surround mode Front 45 W + 45 W (THD 1 %)
Center 45 W
Surround 45 W + 45 W (4 Ω at 1 kHz)
Subwoofer 75 W (8 Ω at 60 Hz)

• Tuner
FM Tuning Range 87.5 to 108.0 MHz or 87.50 to 108.00 MHz

1-7

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• SPEAKERS
Front Speaker
Type 1 Way 1 Speaker
Impedance Rated 4Ω
Input Power 45 W
Max. Input Power 90 W
Net Dimensions (W x H x D) 113 x 113 x 84 mm
Net Weight 0.34 kg

Rear Speaker
Type 1 Way 1 Speaker
Impedance Rated 4Ω
Input Power 45 W
Max. Input Power 90 W
Net Dimensions (W x H x D) 113 x 113 x 84 mm
Net Weight 0.38 kg

Center Speaker
Type 1 Way 1 Speaker
Impedance Rated 4Ω
Input Power 45 W
Max. Input Power 90 W
Net Dimensions (W x H x D) 113 x 113 x 84 mm
Net Weight 0.34 kg

Subwoofer
Type 1 Way 1 Speaker
Impedance Rated 8Ω
Input Power 75 W
Max. Input Power 150 W
Net Dimensions (W x H x D) 155 x 325 x 265 mm
Net Weight 3 kg

Note : Design and specifications are subject to change prior notice.

1-8

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SECTION 2. ELECTRICAL PART
TROUBLESHOOTING GUIDE
1. Power Supply Circuit

INSERT POWER CORD.

YES

Turn power on.

YES

NO
Is power on? Check power supply circuit.

YES

NO
Does it play? Check tracking servo circuit.

YES

Does it output NO
Check audio circuit.
audio?

YES

OK

2-1

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2. Front circuit (1/2)

POWER ON.

YES

Is the Digitron on NO Check if NO


correctly? PN301 is ok? Reconnect it.

YES YES

NO NO
Check if all Check if the front
buttons are ok? { power is ok?
Refer to SMPS part.

YES
YES

NO
Check if the remote
control is ok?
|

YES
Check if NO
Front B/D ok. Check pattern and resoldering
DIS301 is ok?

2-2

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3. Front circuit (2/2)

Check if the NO
power part of the Refer to power(SMPS).
front is ok?

YES

Check if NO
R346~R349, R352, R370 Replace R346~R349, R352, R370.
ok?

YES

Refer to MICOM circuit.

Check if the NO
power part of the front Refer to power(SMPS).
is ok?

YES

Check if the remote NO


control waveform of PN301 Refer to MICOM circuit.
pin5 is ok?

YES

Check if RC301 NO
voltage is ok(3.3V)? Check RM circuit

YES

Resolder or Replace RC301.

2-3

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4. System operation flow

POWER ON.

1. Initializes SERVO, DSP & RISC registers.


2. Write RISC code to SDRAM.
3. Reset RISC.

Show LOGO.

YES
Tray closed?

NO

Tray close to closed position.

YES
SLED at inner
side?

NO

SLED moves to inner position.

1. Judge whether have disc and disc type.


2. Jump to related disc reading procedure.
YES

Recieve YES
OPEN/ CLOSE
Key?
NO
1. Execute Pressed Key & IR Key.
2. System operation routine loop.

1. Stop Playback & Open Tray.


2. Display tray open message & LOGO.
YES

Receive YES
NO CLOSE Key?

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5. Test & debug flow

TEST.

YES

Check the NO
AC voltage Power PCBA (110V Check the POWER PART.
or 220V).

YES

Switch on the Power PCBA.

YES

Are the NO
DC Voltage outputs OK? (12V, Check the POWER PART.
3.3V, 5V, 7V, 34V).

YES

Are 3.3V and NO


5V DC outputs normal on main Check the regulators or diode.
PCBA?

YES
1. Check 27MHz system clock.
NO 2. Check system reset circuit.
Update
3. Check FLASH R/W enable signal PRD,
FLASH successfully?
RWR.
4. Check FLASH Memory related circuit.
YES
NO

Replace FLASH.

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A

YES

Power On.

YES

Check connection lines


NO Flash NO between FLASH & MT1389L
Show LOGO? Memory operates
and the FLASH access time
properly?
whether is suitable or not.

YES
YES
Check connection lines
SDRAM NO between SDRAM(IC503) &
works properly? MT1389L and the SDRAM
is damaged.
YES

MT1389L NO Check the related circuit of


VIDEO outputs MT1389L IC501 Pins99, 102,
properly? 103, 104.

YES
Check AV cable
connection to TV set.

Does Tray Normal


move inside when it NO OPEN_SW, NO Check the load OPEN &
is not at closed CLOSE_SW CLOSE switch.
position? signal?

YES
YES
Normal NO Check the Tray control IO pins
TROPEN & TRCLOSE on MT1389L.
signal?

YES

Normal NO Check the Tray control MOTOR


LOAD+ & LOAD-
& SERVO circuit IC400.
signal?

YES
Check AV cable connection
B between main PCBA and
loader. (MECHA)

2-6

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B

YES

Does Motor
the SLED move to inner NO NO Check the connection line of
Driver M_STBY
side when it is at outer M_STBY.
position? pin is high?

YES
YES
Motor
NO Check the related circuit of
Driver M_STBY
pin is High? SLD.

YES

SLED+ and NO
SLED- output Check the AMP circuit on
properly? motor driver.

YES
Do not put in disc Check the cable connection
and close tray. with MECHA.

Optical Lens Proper


NO NO Check Focus connection on
has movements for Focus outputs
searching Focus? to motor driver? MT1389L and motor driver.

YES
YES

Proper F+ & F- NO Check the AMP circuit on


outputs? motor driver.

YES

Check cable connection with


pick-up head.

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C

YES

Laser DVDLD or Check the laser power circuit


NO NO on MT1389L and
turns on when CDLD output
reading disc? property? connecting to power
transistor(Q403, Q405).
YES
YES
Collector
NO Check the related circuit on
voltage of power transistor
is OK?(Q403, Q405) laser power transistor.

YES
Check cable connection
between transistor output and
pick-up head.

NO
Put disc in? Laser off.

YES

NO Proper NO Check the related circuit on


Disc ID is correct? RF signal on
MT1389L RF signal.
MT1389L.

YES YES

Check the RF connection


between AM5890 and MT1389L.

Proper
NO NO Check the SPINDLE related
Does spindle rotate? SPINDLE signal on
circuit on MT1389L.
MT1389L.

YES
YES
SPNP NO
SPNN output Check the spindle control AMP
properly? circuit of motor driver.

YES
Check the cable connection
between spindle and main
D
PCB.

2-8

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D

YES

Proper
NO NO Check connections between
Focus on ok? signals on A, B, C,
D of MT1389L. MT1389L and pick-up head.

YES
YES
Proper
NO Check the related circuit on
CD_DVDCT signal on
MT1389L. MT1389L CD_DVDCT.

YES
Check CD_DVDCT connection
between AM5890 and
MT1389L.

Proper
NO NO Check the related circuit on
Track On OK? CD_DVDCT signal on
MT1389L. MT1389L.

YES YES

Proper
NO Check the TRACK connection
TRACK signal
on MT1389L. on MT1389L and motor driver.

YES

NO Check the tracking control AMP


T+ & T- output
properly? circuit on motor driver.

YES

Check cable connection


on pick-up head.

NO
Disc Playback? Check RF signal waveform.

YES

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E

YES

Normal Audio NO PWM IC NO Check connection between


output when disc received correct data
IC602 BCK, LRCK, ADATA0.
playback? stream?

YES
YES

Normal NO Check the related circuit of


PWM IC out?(IC602). PWM.(Check Audio out
Pins28, 31, 33, 34, 37, 39, 42).

YES

Check Digital AMP circuit


TEST END. (IC701, IC702).

2-10

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6. AMP Protection

"PROTECTION" appears on the FLD.

YES

After unplug power cord, connect again.

YES

Power on.

YES

"PROTECTION" NO
appears continuously on the FLD. OK.

YES

Is the IC101 pin54 NO


"LOW" signal(0V)? Replace IC101.

YES

Is the Q701 and NO


Replace the Q701 and Q702.
Q702 normal?

YES

Replace TI AMP IC(IC701, IC702)

2-11

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7. AUDIO μ-COM Circuit(DVD & AMP)

Power On.

YES

Does NO Does Aux, YES


CD/DVD appear at Scart, opt and FM 87.5 OK
FLD? appear at FLD.

YES NO

Does Does
NO NO
Reading appear it appear DVD Error
at FLD? at FLD?

YES YES

Does Check NO
NO
no Disc or Time power part of Main Refer to SMPS.
appear at B/D.
FLD?
YES YES

Check Check NO
if DVD and AUDIO oscillator of
CD insert is Refer to oscillator circuit.
OK. X101.

YES

NO Check NO Check IC101 reset


Check Power. if IC101 Pin5
waveform.
is high.

YES YES

Check NO
Check DVD Module. if IC101 Pin9,36,59 are Check 3.3V line.
high(3.3V).

YES

Check NO
if IC101 Pin49 Check power section
Check SMPS.
is high. circuit.

YES

Replace IC101.

2-12

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DETAILS AND WAVEFORMS ON SYSTEM TEST AND DEBUGGING
1. SYSTEM 27MHz CLOCK,RESET,FLASH R/W SIGNAL

1) MT1389L main clock is at 27MHz(X500)

19
20
1
12 21

38 40
39
FIG 1-1

2) MT1389L reset is high active.


w –žŒ™G–•
2

YWW” š

yŒšŒ›G›”•Ž
ZUZ} 3 2
XU_}
4
k} kylzl{

FIG 1-2

24 4

16 26 13
33
10 11 29

30 31
18 28
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3) Flash R/W enable signal during download(Downloading)

SF_DI
5

5
SF_DO
6 6

FIG 1-3

2. SDRAM CLOCK

1) MT1389L main clock is at 27MHz(X500)


DCLK = 93MHz, Vp-p=2.2, Vmax=2.7V

SDCLK

7 7

FIG 2-1

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3. TRAY OPEN/CLOSE SIGNAL

1) Tray open/close waveform 2) Tray close waveform

OPENSW OPENSW
8 8

CLOSESW CLOSESW

9 9
OPEN OPEN
10 10

CLOSE CLOSE
11 11

FIG 3-1 FIG 3-2

3) Tray open waveform


10 11
8
OPENSW
18 28 17 22 27
CLOSESW

9
OPEN 8 9
10 14
CLOSE 15

11

FIG 3-3

24
16 26
33
10 11

30
18 28 17 22 27 34
35

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4. SLED CONTROL RELATED SIGNAL (NO DISC CONDITION)
1
SLD
12 19
M-STBY
13 20
SL+
12 21
14

SL- 38 40
15
39

FIG 4-1

24
16 26 13
33
10 11 29

30 31
18 28

33
10 11

30
18 28 17 22 27 34
35

8 9
14 15

2-16

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5. LENS CONTROL RELATED SIGNAL(NO DISC CONDITION)
3
FOD
16
24

F+ 16 26
17 33
10 11

30
F- 18 28 34
18 17 22 27
3

FIG 5-1
8 9

6. LASER POWER CONTROL RELATED SIGNAL(NO DISC CONDITION)


1

19
MDI1 20
19
DVDLD
20 12 21

CDLD 38
21 40
39

FIG 6-1

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7. DISC TYPE JUDGEMENT WAVEFORMS
24
F+
22 16 26
33
10 11

PU_DET
23 30
18 28 17 22 27 34
35
24
8 9
RF
14 15
FIG 7-1 (DVD)

23 : This signal can see using special debug program

F+ 39
22

PU_DET 37
23 36
23 25 32

RF
24
FIG 7-2 (DVD)

24
16 26
33
10 11

30

2-18

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24
F+
22 16 26
33
10 11

PU_DET
23 30
18 28 17 22 27 34
35
24
RF 8 9
14 15
FIG 7-3 (CD)

23 : This signal can see using special debug program

F+ 22 39

PU_DET 37
23 36
23 25 32

RF
24

FIG 7-4 (CD)

24
16 26
33
10 11

30

2-19

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8. FOCUS ON WAVEFORMS

25 : This signal can see using special debug program


39

PU_DET
25
37
FOD 36
26 23 25 32
F+
27

F-
28

FIG 8-1 (DVD)

PU_DET
25

FOD 26
F+ 3
27
24
F-
28 16 26
33
10 11
FIG 8-2 (CD)
30
18 28 17 22 27 34
3

8 9
14 15

2-20

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9. SPINDLE CONTROL WAVEFORMS (NO DISC CONDITION)

SPIND
29
SP-
30

SP+
31

FIG 9-1

24
16 26 13
33
10 11 29

30 31
18 28 17 22 27 34
35

8 9
14 15

2-21

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10. TRACKING CONTROL RELATED SIGNAL(System checking)

32 : This signal can see using special debug program

PU_DET 39
32
TRO
33
37
T- 36
34 23 25 32
T+
35

FIG 10-1(DVD)

PU_DET
32
TRO
33
T-
34
T+
35

FIG 10-2(CD)

24
16 26 13
33
10 11 29

30 31
18 28 17 22 27 34
35

2-22

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11. MT1389L VIDEO OUTPUT WAVEFORMS

1) Full colorbar signal(COMPOSIT)


39
CVBS

36

37
36
23 25 32

FIG 11-1

2) Y
39

Y_G

37
37 36
23 25 32

FIG 11-2

2-23

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12. AUDIO OUTPUT FROM MT1389L

1) Audio related Signal

ASDATA3
ADATA0
12 21
38
BCK 38 40
39
39
LRCK

40
37
36
23 25 32
FIG 12-1

2-24

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13. DVD & AMP WAVEFORMS MT1389L

1) 2)

41 42

• FL+ : R640 • RL+ : R641

3) 4)

43 44

• WF- : R642 • C+ : R644


or
WF+ : R643

5) 6)

45 46

• FR+ : R645 • RR+ : R646

46
45
44
43

42

41

2-25

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2-26

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WIRING DIAGRAM

JK202 JK201 TU100 JK701

COMPONENT SCART SPK TERMINAL

Tun er
CVBS
AUX

CN402 CN401
9PIN 18PIN CN103
23PIN

MAIN+AMP PCB

CN202
12 PIN
14 PIN

MD
SMPS PCB

VOLUME
VFD

CN303 FRONT PCB

USB/MIC PCB
PN202 PORT.IN USB MIC 1,2

WIRING DIAGRAM
2009.11.24

2-27 2-28

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OVERALL BLOCK DIAGRAM

Portable IN ST_IND
AUX_IN
V-JACK(4) SCART TUNER_CL
(2)
TUNER_DAT AMP IC+OPAMP
Tuner RDS_CLK
R/G/B TAS5342DDV
CVBS RDS_DAT

Y/Pb/Pr

AMP_SD
AMP_PDN

AMP_PROTECT
MM1692

27MHZ
Y/G,PB/B,PR/R ADC
CVBS
ADDATA CS5346 ADC_RST
SERIAL ADC_CLK
FLASH MCLK, LRCK, ADC_DAT
BCK
DVD_CLK PWM_RST
SANYO PS9850
DVD_DI PWMT_CLK
SF_CS, SF_DI, MPEG LC87F564A
DVD_DO PWM_DAT
SF_DO,SF_CLK MT1389L
(128PIN) DVD_RST
LRCK,BCK,ADATA[0,2] DVD_CE
To PWM From MPEG
OPEN/CLOSE
DSCK#,CKE,
FOCUS/SLED
CS0#,RAS0#
1/12 SPINDLE/TRACKIN
AMP_STBY
IOA,VRCD,VRDVD
CD/DVDMDI
LDO1,LDO2
A,B,C,D,E,F,RF

SDRAM MIC_L,R MOTOR


DRIVE
Play-back ripping IC
: 128MBit(16MByte) USBP, (AM5890)
USBN
KEY
6965_STB
6965_CLK
P_SENSE

MIC_DET

6965_DO

S4308
P/UP
RCU_IN

DBGP0
RESET

DBGP2
DBGP
3.7V

5V

M
LED
USB MIC Clock KEY RMC D/L CNT
DECK POWER
CON I/F Driver
BLOCK DIAGRAM MECHANISM I/F
2009.11.24

2-29 2-30

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CIRCUIT DIAGRAMS IMPORTANT SAFETY NOTICE
WHEN SERVICING THIS CHASSIS, UNDER NO
COMPONENTS ARE SHADED ON THE SCHEMATIC
FOR EASY IDENTIFICATION.
THIS CIRCUIT DIAGRAM MAY OCCASIONALLY DIFFER
NOTE :
1. Shaded( ) parts are critical for safety. Replace only
with specified part number.
1. SMPS(POWER) CIRCUIT DIAGRAM CIRCUMSTANCES SHOULD THE ORIGINAL DESIGN BE
MODIFIED OR ALTERED WITHOUT PERMISSION
FROM THE ACTUAL CIRCUIT USED. THIS WAY,
IMPLEMENTATION OF THE LATEST SAFETY AND
2. Voltages are DC-measured with a digital voltmeter
during Play mode.
FROM THE LG CORPORATION. ALL COMPONENTS PERFORMANCE IMPROVEMENT CHANGES INTO
SHOULD BE REPLACED ONLY WITH TYPES IDENTICAL THE SET IS NOT DELAYED UNTIL THE NEW SERVICE
TO THOSE IN THE ORIGINAL CIRCUIT. SPECIAL LITERATURE IS PRINTED.

12

11

10

NOTE) Warning
NOTE)
NOTE)
Parts that are shaded are critical
With respect to risk of fire or SMPS
1 CAUTION: NOTE) electricial shock.
Danger if fuse is incorrectly replaced.
NOTES) Symbol denotes AC ground.
EBY60688101 REV 4.3
Replace only with the type identical to fuse rating
and(or) model name described in main label. NOTES) Symbol denotes DC chassis ground. 2010. 12. 15
A B C D E F G H I J K L M N O P Q R S T

2-31 2-32

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2. MAIN & AMP - 1 CIRCUIT DIAGRAM

12
1

5 19
11 20
6
12 21

10
38 40
39
9
7

37
8 36
23 25 32

5 24
16 26 13
33
10 11 29
4

30 31
18 28 17 22 27 34
35
3

8 9
14 15
2

MAIN&AMP
1
WAVEFORM EBY60708001(#01) REV 2.8
2010. 12. 15
A B C D E F G H I J K L M N O P Q R S T

2-33 2-34

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3. MAIN & AMP - 2 CIRCUIT DIAGRAM

12

11

10

4
8

46
45
44
43
5

42

4 41

MAIN&AMP
1
WAVEFORM EBY60708001(#02) REV 2.8
2010. 12. 15
A B C D E F G H I J K L M N O P Q R S T

2-35 2-36

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4. FRONT CIRCUIT DIAGRAM

12

11

10

1
FRONT
EBY60687401 REV 2.2
2009.11.24
A B C D E F G H I J K L M N O P Q R S T

2-37 2-38

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5. FRONT JACK CIRCUIT DIAGRAM

12

11

10

1
FRONT JACK
EBY60687501 REV 2.4
2009.12.22
A B C D E F G H I J K L M N O P Q R S T

2-39 2-40

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CIRCUIT VOLTAGE CHART
1. ICs ON MAIN AND AMP BOARD
Playback Playback
Location Pin No. Spec. EE Mode(V) Margin Margin Location Pin No. Spec. EE Mode(V) Margin Margin
Mode(V) Mode(V)

IC101 MICOM (LC87F5M64A) IC602 PWM (PS9850)


9(VDD2) 2.8~5.5 3.4 0.6 3.4 0.6 16(VDD_IO) - 3.24 - 3.24 -
36(VDD3) 2.8~5.6 3.4 0.6 3.4 0.6 24(VDD_IO) - 3.24 - 3.24 -
59(VDD1) 2.8~5.7 3.4 0.6 3.4 0.6 29(VDD_IO) - 3.24 - 3.24 -
IC201 ADC 32(VDD_IO) - 3.24 - 3.24 -
5(VLC) 3.1~5.0~5.25 4.95 0.3 4.97 0.28 35(VDD_IO) - 3.24 - 3.24 -
14(VA) 3.1~5.0~5.25 4.94 0.31 4.93 0.32 40(VDD_IO) - 3.24 - 3.24 -
36(VLS) 3.1~3.3~5.25 3.34 1.91 3.34 1.91 48(VDD_IO) - 3.24 - 3.24 -
46(VD) 3.1~3.3~5.25 3.34 1.91 3.34 1.91 61(VDD_VIN2) - 3.24 - 3.24 -
IC204 SCART IC 64(VDD_VIN1) - 3.24 - 3.24 -
1(VCC) 4.5~5.5 4.93 0.43 4.92 0.42 IC701 AMP
IC400 MOTOR 1(GVDD) 10.8~13.2 12.11 1.09 12.11 1.09
8(VCC1) 4.3~13.2 4.95 0.65 4.91 0.61 21(VDD) 10.8~13.2 12.11 1.09 12.11 1.09
19(VCC2) 4.3~VCC 4.95 0.65 4.9 0.6 22(GVDD) 10.8~13.2 12.11 1.09 12.11 1.09
IC501 MPEG (MT1389L) 23(GVDD) 10.8~13.2 12.11 1.09 12.11 1.09
7 (AVDD18_2) 1.7~2.0 1.86 0.14 1.9 0.1 26(PVDD_D) 0~31.5~34 33.8 0.2 33.8 0.2
8 (AVDD33_1) 3.0~3.6 3.19 0.19 3.21 0.21 27(PVDD_D) 0~31.5~34 33.8 0.2 33.8 0.2
19 (AVDD33_2) 3.0~3.6 3.19 0.19 3.21 0.21 32(PVDD_C) 0~31.5~34 33.8 0.2 33.8 0.2
29 (VDD33_USB) 3.0~3.6 3.21 0.21 3.19 0.19 35(PVDD_B) 0~31.5~34 33.8 0.2 33.8 0.2
32 (VDD18_USB) 1.7~2.0 1.84 0.14 1.9 0.1 40(PVDD_A) 0~31.5~34 33.8 0.2 33.8 0.2
50 (DVDD33) 3.0~3.6 3.21 0.21 3.19 0.19 41(PVDD_A) 0~31.5~34 33.8 0.2 33.8 0.2
54 (DVDD18) 1.7~2.0 1.86 0.14 1.9 0.1 IC702 AMP
68(DVDD33) 3.0~3.6 3.21 0.21 3.19 0.19 1(GVDD) 10.8~13.2 12.11 1.09 12.11 1.09
84 (DVDD33) 3.0~3.6 3.21 0.21 3.19 0.19 21(VDD) 10.8~13.2 12.11 1.09 12.11 1.09
90 (DVDD18) 1.7~2.0 1.86 0.14 1.9 0.1 22(GVDD) 10.8~13.2 12.11 1.09 12.11 1.09
95(DACVDDC) 3.0~3.6 3.19 0.19 3.18 0.18 23(GVDD) 10.8~13.2 12.11 1.09 12.11 1.09
100(DACVDDB) 3.0~3.6 3.19 0.19 3.18 0.18 26(PVDD_D) 0~31.5~34 33.8 0.2 33.8 0.2
101(DACVDDA) 3.0~3.6 3.19 0.19 3.18 0.18 27(PVDD_D) 0~31.5~34 33.8 0.2 33.8 0.2
109(AADVDD) 3.0~3.6 3.16 0.16 3.16 0.16 32(PVDD_C) 0~31.5~34 33.8 0.2 33.8 0.2
110(APLLVDD) 3.0~3.6 3.17 0.17 3.16 0.16 35(PVDD_B) 0~31.5~34 33.8 0.2 33.8 0.2
121(ADACVDD1) 3.0~3.6 3.22 0.22 3.22 0.22 40(PVDD_A) 0~31.5~34 33.8 0.2 33.8 0.2
122(ADACVDD2) 3.0~3.6 3.22 0.22 3.22 0.22 41(PVDD_A) 0~31.5~34 33.8 0.2 33.8 0.2
123(AVDD18_1) 1.7~2.0 1.86 0.14 1.91 0.09
IC502 FLASH
8(VDD) 2.3~3.6 3.21 0.39 3.19 0.41
IC503 SDRAM
1(VDD1) 3.0~3.6 3.21 0.39 3.19 0.41
3(VDDQ3) 3.0~3.6 3.21 0.39 3.31 0.29
9(VDDQ9) 3.0~3.6 3.21 0.39 3.31 0.29 2. ICs ON FRONT BOARD
14(VDD14) 3.0~3.6 3.21 0.39 3.31 0.29
27(VDD27) 3.0~3.6 3.21 0.39 3.31 0.29 Playback
Location Pin No. Spec. EE Mode(V) Margin Margin
Mode(V)
43(VDDQ43) 3.0~3.6 3.21 0.39 3.31 0.29
49(VDDQ49) 3.0~3.6 3.21 0.39 3.31 0.29 IC301 VFD IC
IC504 EEPROM 13(VDD) 4.5~5.5 3.42 -1.08 3.41 -1.09
1.8~5.5(Read) 30(VEE) VDD-35 -20.6 10.98 -20.4 11.19
8(VCC) 3.41 2.09 3.4 2.1
2.7~5.5(write) 43(VDD) 4.5~5.6 3.42 -1.08 3.41 -1.09

2-41 2-42

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3. CAPACITORS ON MAIN AND AMP BOARD
Capacitor Voltage EE Mode Playback Capacitor Voltage EE Mode Playback
No. No.
Value(uF) Spec. (+) (-) Gap Margin (+) (-) Gap Margin Value(uF) Spec. (+) (-) Gap Margin (+) (-) Gap Margin
C106 220 10 V 3.41 V 0V 3.41 V 6.59 V 3.4 V 0V 3.4 V 6.6 V C753 10 16 V 12.07 V -0.03 V 12.1 V 3.9 V 12.08 V -0.03 V 12.11 V 3.89 V
C114 100 16 V 3.4 V 0V 3.4 V 12.6 V 3.4 V 0V 3.4 V 12.6 V C768 470 50 V 33.8 V 16.8 V 17 V 33 V 33.8 V 16.8 V 17 V 33 V
C122 220 10 V 3.69 V 0V 3.69 V 6.31 V 3.69 V 0V 3.69 V 6.31 V C770 470 50 V 16.8 V 0V 16.8 V 33.2 V 16.8 V 0V 16.8 V 33.2 V
C124 47 16 V 4.96 V 0V 4.96 V 11.04 V 4.95 V 0V 4.95 V 11.05 V C782 470 50 V 33.8 V 16.8 V 17 V 33 V 33.8 V 16.8 V 17 V 33 V
C127 47 16 V 12.11 V 0V 12.11 V 3.89 V 12.12 V -0.01 V 12.13 V 3.87 V C784 470 50 V 16.8 V 0V 16.8 V 33.2 V 16.8 V 0V 16.8 V 33.2 V
C133 47 16 V 3.4 V 0V 3.4 V 12.6 V 3.4 V 0V 3.4 V 12.6 V C785 470 50 V 33.8 V 16.8 V 17 V 33 V 33.8 V 16.8 V 17 V 33 V
C145 10 16 V 3.4 V 0V 3.4 V 12.6 V 3.39 V 0V 3.39 V 12.61 V C7A7 470 50 V 33.8 V 0V 33.8 V 16.2 V 33.8 V 0V 33.8 V 16.2 V
C146 100 16 V 3.24 V 0V 3.24 V 12.76 V 3.24 V 0V 3.24 V 12.76 V C7A8 470 50 V 33.8 V 0V 33.8 V 16.2 V 33.8 V 0V 33.8 V 16.2 V
C241 22 50 V 2.47 V 0V 2.47 V 47.53 V 2.46 V 0V 2.46 V 47.54 V C800 10 16 V 1.22 V 1.15 V 0.07 V 15.93 V 1.31 V 2.03 V -0.72 V 16.72 V
C243 47 16 V 4.93 V 0V 4.93 V 11.07 V 4.92 V 0V 4.92 V 11.08 V
C264 10 16 V 4.94 V 0V 4.94 V 11.06 V 4.93 V 0V 4.93 V 11.07 V
C265 10 16 V 3.24 V 0V 3.24 V 12.76 V 3.24 V 0V 3.24 V 12.76 V
C267 47 16 V 4.92 V 0V 4.92 V 11.08 V 4.92 V 0V 4.92 V 11.08 V
C268 10 16 V 2.46 V 0V 2.46 V 13.54 V 2.46 V 0V 2.46 V 13.54 V
C274 470 10 V 1.57 V 1.4 V 0.17 V 9.83 V 2.13 V 1.93 V 0.2 V 9.8 V
4. CAPACITORS ON FRONT BOARD
C275 470 10 V 2.29 V 2.21 V 0.08 V 9.92 V 2.29 V 2.09 V 0.2 V 9.8 V Capacitor Voltage EE Mode Playback
No.
C276 470 10 V 2.28 V 2.14 V 0.14 V 9.86 V 2.28 V 2.11 V 0.17 V 9.83 V Value(uF) Spec. (+) (-) Gap Margin (+) (-) Gap Margin
C282 470 10 V 1.56 V 0.89 V 0.67 V 9.33 V 2.1 V 1.41 V 0.69 V 9.31 V C229 100 16 V 11.5 V 0V 11.5 V 4.5 V 11.49 V 0V - -
C417 47 16 V 3.21 V 3.2 V 0.01 V 15.99 V 3.19 V 2.28 V 0.91 V 15.09 V C2A3 220 16 V 2V 0V 2V 14 V 2V 0V - -
C418 47 16 V 3.21 3.2 V 0.01 V 15.99 V 3.19 V 3.02 V 0.17 V 15.83 V C2A7 1 50 V 0V 0V 0V 50 V 0V 0V - -
C420 47 16 V 4.95 V 0V 4.95 V 11.05 V 4.9 V 0.04 V 4.86 V 11.14 V C2D1 220 6.3 V 4.97 V 0.04 V 4.93 V 1.37 V 4.95 V 0V - -
C421 47 16 V 4.95 V 0V 4.95 V 11.05 V 4.91 V 0.04 V 4.87 V 11.13 V C2D3 4.7 50 V 0.56 V 0.18 V 0.38 V 49.62 V 0.5 V 0.05 V - -
C423 100 16 V 4.94 0V 4.94 V 11.06 V 4.93 V 0V 4.93 V 11.07 V C2D4 4.7 50 V 0.9 V 0.5 V 0.4 V 49.6 V 0.82 V 0.37 V - -
C426 47 16 V 2.02 V 0V 2.02 V 13.98 V 2.03 V 0V 2.03 V 13.97 V C309 220 6.3 V 3.33 V 0V 3.33 V 2.97 V 3.32 V 0V - -
C427 47 16 V 1.41 V 0V 1.41 V 14.59 V 1.41 V 0.04 V 1.37 V 14.63 V C332 47 35 V 18.12 V 0V 18.12 V 16.88 V 17.9 V 0V - -
C451 47 16 V 1.89 V 0V 1.89 V 14.11 V 1.94 V 0.04 V 1.9 V 14.1 V C333 47 35 V 0V 0V 0V 35 V 0V 0V - -
C506 47 16 V 3.21 V 0V 3.21 V 12.79 V 3.19 V 0V 3.19 V 12.81 V C3A1 47 16 V 3.42 V 0V 3.42 V 12.58 V 3.4 V 0V - -
C508 47 16 V 1.84 0V 1.84 V 14.16 V 1.9 V 0V 1.9 V 14.1 V C3A2 47 35 V 0V -20.6 V 20.6 V 14.4 V 0V -20.4 V - -
C516 47 16 V 3.19 0 3.19 V 12.81 V 3.18 V 0V 3.18 V 12.82 V
C520 47 16 V 1.34 V 0V 1.34 V 14.66 V 1.34 0.02 1.32 V 14.68 V
C523 220 10 V 3.16 V 0V 3.16 V 6.84 V 3.16 0 3.16 V 6.84 V
C532 100 10 V 3.17 V 0V 3.17 V 6.83 V 3.16 V 0V 3.16 V 6.84 V
C538 10 16 V 1.47 V 0V 1.47 V 14.53 V 1.58 V 0V 1.58 V 14.42 V
C549 220 10 V 3.22 V 0V 3.22 V 6.78 V 3.22 V 0V 3.22 V 6.78 V
C563 10 16 V 3.21 V 0V 3.21 V 12.79 V 3.19 V 0V 3.19 V 12.81 V
C565 10 16 V 3.21 V 0V 3.21 V 12.79 V 3.2 V 0V 3.2 V 12.8 V
C613 10 16 V 1.24 V 0V 1.24 V 14.76 V 1.24 V 0V 1.24 V 14.76 V
C648 10 16 V -0.02 V -0.06 V 0.04 V 15.96 V -0.01 V -0.03 V 0.02 V 15.98 V
C702 47 50 V 12.11 V -0.04 V 12.15 V 37.85 V 12.11 V -0.02 V 12.13 V 37.87 V
C708 10 16 V 12 V 0.01 V 11.99 V 4.01 V 12.08 V -0.03 V 12.11 V 3.89 V
C723 470 50 V 33.8 V 0V 33.8 V 16.2 V 33.8 V 0V 33.8 V 16.2 V
C729 470 50 V 33.8 V 16.8 V 17 V 33 V 33.8 V 16.8 V 17 V 33 V
C730 470 50 V 16.8 V 0V 16.8 V 33.2 V 16.8 V 0V 16.8 V 33.2 V
C731 470 50 V 16.8 V 0V 16.8 V 33.2 V 16.8 V 0V 16.8 V 33.2 V
C732 470 50 V 33.8 V 16.8 V 17 V 33 V 33.8 V 16.8 V 17 V 33 V
C746 470 50 V 33.8 V 0V 33.8 V 16.2 V 33.8 V 0V 33.8 V 16.2 V

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PRINTED CIRCUIT BOARD DIAGRAMS
1. MAIN P.C. BOARD DIAGRAM (TOP VIEW)

2-45 2-46

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MAIN P.C. BOARD DIAGRAM (BOTTOM VIEW)

2-47 2-48

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2. SMPS P.C. BOARD DIAGRAM

NOTE: Warning
Parts that are shaded are critical With
respect to risk of fire or electrical shock.

2-49 2-50

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3. FRONT P.C BOARD DIAGRAM (TOP VIEW) 4. FRONT JACK P.C. BOARD DIAGRAM (TOP VIEW)

FRONT P.C BOARD DIAGRAM (BOTTOM VIEW) FRONT JACK P.C. BOARD DIAGRAM (BOTTOM VIEW)

2-51 2-52

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2-53 2-54

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SECTION 3. EXPLODED VIEWS
• CABINET AND MAIN FRAME SECTION 462
NOTES) THE EXCLAMATION POINT WITHIN AN
EQUILATERAL TRIANGLE IS INTENDED
TO ALERT THE SERVICE PERSONNEL
463 TO THE PRESENCE OF IMPORTANT
SAFETY INFORMATION IN SERVICE
LITERATURE.
A

B
250

463
463
C

CABLE1
463
A43
D

463
MAIN

284 A50
PN202 A
E
283 B
D A46 SMPS

471 300

C
282 A47
FRONT
284 JACK E
A41 465
279
A44

262

263

261

260 261

3-1 3-2

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• DECK MECHANISM EXPLODED VIEW (DP-15T)

001

A02 002 A01

439 003
018

013

014
020

017

435
016
015B

015
015A

440
026
010

442
012A
012

A03

037

012 442
019

3-3 3-4

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• PACKING ACCESSORY SECTION

811 Video Cable 825 FM Antenna

808 Battery 801 Owner’s Manual

900 Remote Control

803 Packing

804 Bag

803A Speaker Packing

803B Speaker Packing

803C Speaker Packing

802 Box

3-5

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• SPEAKER SECTION
1. FRONT/REAR/CENTER SPEAKER (SH36SD-S)

A800 Front Left SPK


A810 Front Right SPK
A600 Rear Left SPK
A610 Rear Right SPK
A700 Center SPK

854
852

850A 851
850B

853

855F Front, Center SPK Wire (3M)


855R Rear SPK Wire (7M)

3-6

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2. PASSIVE SUBWOOFER (SH36SD-W)

A900 951
950

952

3-7

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3-8

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SECTION 4. MECHANISM (DP-15T)

[CONTENTS]
DECK MECHANISM PARTS LOCATIONS
• Top View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
• Top View(without Tray Disc) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
• Bottom View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

DECK MECHANISM DISASSEMBLY


1. Main Base . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
1-1. Clamp Assembly Disc . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
1-1-1. Plate Clamp. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
1-1-2. Magnet Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
1-1-3. Clamp Upper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
2. Tray Disc . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3

3. Base Assembly Sled . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4


3-1. Gear Feed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
3-2. Gear Middle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
3-3. Gear Rack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4

4. Rubber Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4


5. Frame Assembly Up/Down . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
6. Belt Loading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
7. Gear Pulley . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
8. Gear Loading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
9. Guide Up/Down . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
10. PWB Assembly Loading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
11. Base Main . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5

EXPLODED VIEW
1. DECK MECHANISM EXPLODED VIEW (DP-15T) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6

4-1

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DECK MECHANISM PARTS LOCATIONS
• Top View Procedure Disass Fig-
Parts Fixing Type
Starting No. embly ure

1 Main Base 4-1

1 2 Clamp Assembly 4-1


Disc
1, 2 3 Plate Clamp 4-1
1, 2, 3 4 Magnet Clamp 4-1
1, 2, 3, 4 5 Clamp Upper 4-1
1 6 Tray Disc 4-2
1, 6 7 Base Assembly Sled 4-3
1, 2, 6 8 Gear Feed 4 Screws, 4-3
1 Connector
1 Locking Tabs
1, 2, 6, 8 9 Gear Middle 4-3

• Top View(without Tray Disc)


1, 2, 6, 8, 9 10 Gear Rack 1 Screw 4-3

1, 2, 7 11 Rubber Rear 4-3


1, 2, 7 12 Frame Assembly 1 Screw Bottom 4-4
Up/Down
1, 2 13 Belt Loading 1 Locking Tab 4-4
1, 2 ,13 14 Gear Pulley 4-4
1, 2, 13, 14 15 Gear Loading 1 Locking Tab 4-4
1, 2, 7, 12, 16 Guide Up/Down 4-4
13, 14
1, 2, 13 17 PWB Assembly 1 Locking Tab Bottom 4-4
Loading 1 Hook
2 Screw
1, 2, 7, 12, 13, 18 Base Main 2 Locking Tabs 4-4
14, 15, 16, 17

• Bottom View

Note
When reassembling, perform the procedure in
reverse order.
The “Bottom” on Disassembly column of above
Table indicates the part should be disassembled
at the Bottom side.

4-2

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DECK MECHANISM DISASSEMBLY

TRAY DISC
MAIN BASE

DISC CLAMP ASSEMBLY


PLATE CLAMP

MAGNET CLAMP

CLAMP UPPER

(Fig. A) BASE MAIN


HOLDER

LEVER

BASE MAIN
BASE MAIN

BOTTOM SIDE VIEW

Fig. 4-1 Fig. 4-2

1. Main Base (Fig. 4-1) 2. Tray Disc (Fig. 4-2)


1-1. Clamp Assembly Disc 1) Insert and push a Driver in the emergency eject
1) Place the Clamp Assembly Disc as Fig. (A) hole(A) at the right side, or put the Driver on the
2) Lift up the Clamp Assembly Disc in direction of Lever(B) of the Gear Emergency and pull the
arrow(A). Lever(B) in direction of arrow so that the Tray
3) Separate the Clamp Assembly Disc from the Disc is ejected about 15~20mm.
Holder Clamp. 2) Pull the Tray Disc until it is separated from the
1-1-1. Plate Clamp Base Main completely.
1) Turn the Plate Clamp to counterclockwise
direction and then lift up the Plate Clamp.
1-1-2. Magnet Clamp
1-1-3. Clamp Upper

4-3

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RUBBER DAMPER
Distinguish upper and
lower sides
(Assemble with care)

RUBBER DAMPER
Distinguish upper and
RUBBER DAMPER lower sides
(Assemble with care)

BASE PU

(S2)
(S2)

RUBBER DAMPER

GENERAL PICK UP ASSEMBLY

GEAR RACK

SPINDLE MOTOR ASSEMBLY

Fig. 4-3

3. Base Assembly Sled (Fig. 4-3) 4. Rubber Rear (Fig. 4-3)


1) Release 4 Screw(S2).
2) Disconnect the FFC Connector(C1)
3-1. Gear Feed
3-2. Gear Middle
3-3. Gear Rack

4-4

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GUIDE UP/DOWN

GEAR LOADING

GEAR PULLEY
(L6)

SCREW INSERTION (L6)


TORGUE CONTROL
(800gf DOWN)
(L4) BASE MAIN

BELT LOADING

(H1)
(C2)
PWB ASSEMBLY LOADING

(S5)
(S4)

BASE MAIN
(S4)

(A) (A)

UP/DOWN FRAME ASSEMBLY


(A)
(L5) (B)
GUIDE UP/DOWN
FIG. (A) (B)
FIG. (B)
(C) GUIDE UP/DOWN
(B)

GUIDE UP/DOWN
FIG. (C)
Fig. 4-4

5. Frame Assembly Up/Down (Fig. 4-4) 8. Gear Loading (Fig. 4-4)


Note 9. Guide Up/Down (Fig. 4-4)
Put the Base Main face down(Bottom Side) 1) Move the Guide Up/Down in direction of arrow(A) as
1) Release the screw(S4) Fig.(A)
2) Unlock the Locking Tab(L3) in direction of arrow 2) Push the Locking Tab(L5) down and then lift up the
and then lift up the Frame Assembly Up/Down to Guide Up/Down to separate it from the Base Main.
separate it from the Base Main. Note
Note When reassembling place the Guide Up/Down as Fig.(C)
• When reassembling move the Guide Up/Down and move it in direction arrow(B) until it is locked by the
in direction of arrow(C) until it is positioned as Locking Tab(L5). And confirm the Guide Up/Down as Fig.(A)
Fig.(C). 10. PWB Assembly Loading
• When reassembling insert (A) portion of the Frame (Fig. 4-4)
Assembly Up/Down in the (B) portion of the Guide Note
Up/Down as Fig.(B) Put the Base Main face down(Bottom Side)
6. Belt Loading(Fig. 4-4) 1) Release 1 Screws(S5)
Note 2) Unlock the Loading Motor (C2) from the Hook (H1) on
Put the Base Main on original position(Top Side) the Base Main.
7. Gear pulley (Fig. 4-4) 3) Unlock 2 Locking Tabs(L6) and separate the PWB
1) Unlock the Locking Tab(L4) in direction of arrow(B) and Assembly Loading from the Base Main.
then separate the Gear Pulley from the Base Main. 11. Base Main(Fig. 4-4)
4-5

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DECK MECHANISM EXPLODED VIEW (DP-15T)

001

A02 002 A01

439 003
018

013

014
020

017

435
016
015B

015
015A

440
026
010

442
012A
012

A03

037

012 442
019

4-6

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