DIESEL injector equipment

Diesel Tech The compact, economic and

Series complete solution for every workshop

to service diesel injection systems.

Automotive
Injection
Service
Solutions
 CTU-1100
MAIN UNIT
Adapters
u Spray Chamber
Illuminated (high intensity LED)
and fumes-clear spray chamber
for clear view of injected pattern.
Diagnosis of: incorrect spraying,
leaky or seized injectors
UAS-100
u Volumetric Tubes
Graduated tubes for efficient
diagnosis of uneven flow rates
for both sprayed and back leak
volumes. Automatic drainage
after each test
HUAS-100
Ultrasonic Device
u Embedded Control Panel
User friendly interface, guided
set-up, auto/manual modes,
injector protection function, auto
diagnosis for drive selection,
language localization, variable
and customizable test-plans
and upgradeable.
u application u features
UCB-100
B-100 DGiD-100
CRI - Piezo Capable
- Spray test
CRIN - Volume test
- Automatic function
PIEZO - Variable and
customizable
MDI test-plans
- Adaptability
EUI - Expandability
UI (Attachment units)
- On-display guide
EUP - Fast mounting
- User-friendly
UP - Language
localization
HEUI - Quality of robust

UAS-100: Unit Attachment System

Pneumatic attachment unit for EUI-EUP
systems activation/cam simulation.
Provides easy adaptability to all types and
makes. Features same testing and
diagnostic functions as the CTU-1100.

Universal Injector Driver

HUAS-100:
Hydraulic Unit Attachment System
Hydraulic attachment unit for HEUI
systems activation. Provides easy
adaptability to all types and makes.
Features same testing and diagnostic
functions as the CTU-1100.
u Attachment system with its own 5L oil
tank, 275 Bar pump, and motor functions
u Four preset pressure functions for quick
and precise pressure switching
u Manual pressure regulator for
specific non-preset pressures
u Self contained oil heater and cooler with
precise automatic temperature control.
Ultrasonic Device
Ultrasound waves interact through a
special fluid to provide safe & detailed
cleaning of fuel injector components.
u features
Sweep technology
Degas action
Automatic function
42 kHz frequency range
Portable Stand
u features
Compact
Lightweight
Accessories drawer
Universal Cam Box UCB-100 Packaged Dimensions 60x50x130 cm / Weight 95 Kg
The fastest and easiest Cambox with the capability to be mounted
on virtually any test bench with standard Bosch PE style mounts.
Along with the incorporation of pneumatics for instant loading and
unloading of injectors and the single DV7 comparative cam, the
Universal Cambox is truly at the top.
- Quick Injector Loading and u αpplications
Un-Loading (under 10 Seconds)
- Capability to be mounted on - Cummins Celect L10, M11,
virtually any test bench N14 (Phase 1, 2, & NE),
- LCD User Interface Display - Detroit Diesel Series 50 & 60 /
- DV7 Comparative Cam Series 92 & 71 DDEC
- Control Cabinet - CAT 3176 A & B, 3176 C
- Fuel Supply Pump (C10 & C12), 3406 E
- Heavy Duty Construction (C15 &C16), 3500 EUI and MUI
- Engine Cams for testing peak - Volvo Bosch & Delphi
pressure (optional) - John Deere Delphi
- Fuel Cooler (optional) - Scania / Yanmar
- Electronic Flow Meter - Mack Unit Pump
(optional) - Mercedes-Benz MBE900 &
- Operates with DGiD-100: MBE4000
Universal Injector Driver - Stanadyne IFS
DGiD-100: Universal Injector Driver
An advanced Engine Simulator
- Suitable for all Gasoline and Diesel Injectors
- Suitable for all types of Solenoid, Dual-Solenoid and Piezo injectors
- Preset and user Database available for all Makes
- User Friendly software and upgradable
- Multiple-Injection Capability (optional)
- Injector electrical resistance and inductance measurement
- Automatic and manual operation
- Variable and customizable test-plans
- PC-Link or Standalone unit(optional)
- Programmable I/O ports for various applications
- Applicable to all types of test benches and Cam box
- Language Localization.

Technical Specifications DGiD-100

Injector operating frequency (strokes in increments of 10) 30-10000
Injector pulse width (μs in 1 μs increments) 100-50000
Pulse dwell delay [multiple injections] (μs in 1 μs increments) 100-50000
Programmable Injector Driving Volts (V / 0.1 step) 1-150
Programmable Injector Driving Ampere function (A / 0.1 step) 1-35
Electronic Pump control and regulator with Digital indication (Bar) 0-9999
Input power (Volts) / Max Power Consumption (Watt) 100-240 / 320
Operating Frequency (Hz) 50 / 60
Packaged Dimensions WxDxH (cm) / Weight (Kg) 40x40x15 / 4
Dimensions and weight values are subject to change without notice

Technical Specifications CTU-1100s CTU-1100e UAS-100
ò standard ö optional V not applicable
Diesel Injector Testing Spray Pattern / Atomization ò ò
Diesel Injector Testing Discharge volume ò ò
Diesel Injector Testing Return volume ò ò
Chemical cleaning and injector treatment for all types ò ò
Diesel Injector Piezo driver ò ò
Injector Driving characteristics for Bosch, Delphi, Denso and Siemens CR ò ò
EUI Injector Driving characteristics for Cummins, CAT, Detroit Diesel, John Deere ö ò
EUI Injector Driving characteristics for Scania, Volvo, Iveco, VW ö ò
EUP Injector Driving characteristics for Mercedes Actros / Atego / Mack ö ò
HEUI Injector Driving characteristics for CAT ö ò
Injector Heating up to 85 degrees Celsius (Automatically regulated) ò ò
Heat protection cover and injector (EUI / EUP) protection cover ò ò
Digital indication of High Pressure ò ò
Electronic Pump control and regulator ò ò
Spray tube Fumes Extractor (vacuum clearing) ò ò
Fumes Extractor Filtered exhaust to the Environment ò ò
High intensity Led lighting ò ò
Automatic / Manual functions (testing programs) ò ò
User-programmable sector ò ò
Common Rail Multiple Injections activation - Programmable (Pre-Main-Post) ö ö
Step-by-step instructions (LCD) ò ò
Future updates and upgrades ö ò
Automatic draining of volumetric tubes ò ò
Electric coil condition and (Ω) Ohm testing ò ò
Operating pressure (Bar / 1 Bar=10Kpa) 0-1000 0-1000
Automatic adjustment of Pressure to system tested V V
Injector operating frequency (strokes in increments of 10) 30-6000 30-6000
Injector pulse width (ms in 0.1ms increments) 0.2-200 0.2-200
Operating time (Adjustable 5seconds - 60minutes) ò ò
Injector Dynamic and Static tests ò ò
Volumetric measurement in graduated glass tubes (ml with 2% tol.) 1-130 1-130
Language localization ö ò
Diagnose Injector Uneven flow rates/ bad spray pattern / electrical failures ò/ò/ò ò/ò/ò
Diagnose Weak or defective injector nozzle springs / leaky or seized injectors ò/ò ò /ò
Standard Adapters CRI / DI / CRIN (All Makes*) ò/ò/ö ò/ò/ö
EUI / EUP / UI / UP and HEUI Adapters available (All Makes*) V V
UB15e Ultrasonic bath exclusive (Automatic, Sweep tech 31-42kHz, Degas, Heat control) ö ò
UB15s Ultrasonic bath Standard (Semi-Auto,42Khz, Heat control) ò ö
Compressed (Purified) Air Supply Input (Bar) / Consumption (Lt/min) 3-10 / 350 3-10 / 350
Unit Max Operating temperature (Celsius) 45o 45o
Testing Oil Tank / Cleaning detergent Oil Tank (L) 4/4 4/4
Testing Oil Tank / Cleaning detergent Oil Tank Filtering (μm) 2/8 2/8
Tightening torque for HP lines (Nm) 26-32 26-32
Flexible HP / LP Hose (Burst pressure / Operating pressure) (Bar) 3500 / 2000 3500 / 2000
Adjustable Injector Clamp for 14-22 / 23-35mm ò/ö ò /ö
HP injector connection M12 and M14 ò ò
Input power (Volts) / Power Consumption (Watt) 100-240 / 320 100-240 / 320
Operating Frequency (Hz) 50 / 60 50/60
Packaged Dimensions WxDxH (cm) / Weight (Kg) 68x44x73 / 50 68x44x73 / 50
Consumable Fluids (testing & cleaning) ò ò
Injector Accessories Kit ö ö
Equipment Accessories UB15s UB15e
Application / Machine CTU-1100 CTU-1100
Packaged Dimensions WxDxH (cm) / Weight (Kg) 21x20x25 / 2.5 23x29x28 / 3
Input power (Volts) / Total Power Consumption (Watt) 100-240 / 350 100-240 / 250
* Some makes are subject to availability within normal delivery periods.
Dimensions and weight values are subject to change without notice
Automotive CARBON ZAPP
Injection 8 Alimou Ave., Alimos tel +30 210 9928304 info@CarbonZapp.com
Service 17455 - Athens, Greece fax +30 210 9928655 www.CarbonZapp.com
Solutions
*
HUAS-100
ò ò
ò ò
ò ò
ò ò
ò ò
V V
ò V
ò V
ò V
ò ò
V V
ò V
V V
ò ò
ò ò
ò ò
ò ò
V V
ò ò
V V
ò ò
ò ò
ò ò
ò ò
0-12 0-250
V ò
30-500 30-1000
0.2-200 0.2-200
ò ò
V V
1-130 1-130
ò ò
ò/ò/ò ò/ò/ò
ò/ò ò/ò
V V
ö ö
V V
V V
6-10 / 500 V
55o 45o
CTU 5/5
CTU 2/8
26-32 26-32
15 / 10 800 / 450
V V
V V
- 240 / 960
- 50 / 60
46x62x50 / 31 51x37x88 / 105
ò ò
V V
SMALL LARGE
PORTABLE STAND PORTABLE STAND
CTU-1100 CTU-1100 / UAS
47x42x83 / 33 67x53x83 / 40