D.

KANNAN

Mobile: +91 9500005575

Phone: +91 44 45563663

FAX: +91 44 43592438

E-mail: kannan@refratecksolutions.com

kanna.1421@yahoo.com

www.refratecksolutions.com
REFRATECK SOLUTIONS has been working since 2007 with successful acticvity in the cement

industry markets, both domestically and on a global scale. Backed by long years of combined

experience and proven engineers, RTS pledges our commitment to world class quality and

standards.

REFRATECK SOLUTIONS, a complete monolithic solutions manufacture a full range of superior

quality monolithic castables and anchor products for industries e.g Cement / Steel / Thermal

Power Plant / Petrochemicals / Incinerators / Lime / Foundries / Mineral Processing having

refractory applications.

RTS is a reputation for innovative and lasting results. With our consistent quality and best

customer relationship, we have covered a huge clientele all over India, Malaysia, Indonesia,

Philippines, UAE and exploring to other foreign countries.

We believe always customer is first. To retain our relationship, we deliver quality products and

services.

RTS Expertise team offer :

 Turnkey projects

 Inspection for refractory repairing

 Mixed Lining Solutions combining Bricks and Monolithics

 World class skilled teamwork

Turn key Projects including :

 Complete Monolithic Refractory Lining Solutions

 Dismantling and rebuild of refractory services

 Design and Consultant

Refractory Solutions to Fulill your Success

QUALITY ASSURANCE

It is our philosophy to never compromise on

quality. RTS has invested on laboratory testing
equipments and managed by qualified staff to
maintain strict and meticulous quality checks
for all its products.

Our customers are assured of high standard

quality control in every aspect of our production
process. Only products that meet all our
stringent quality checks are supplied to our
customers. Quality assurance is our
commitment to our clients.

The company’s commitment to maintaining

quality standards is part of our work culture.
In line with this, we have already established
and implemented a viable Quality
Management System (QMS) to ensure the
systematic management of our business
process. We are proud to inform that we have
been certified to ISO 9001:2008 that had
been accredited by both UKAS & Standards
Malaysia since October.
 ORGANIZATION CHART

Board of
Directors

Director

Marketing & Project

Administration
Sales Management

General Project
Accounts HR Purchase
Manager Manager

Accounts HR Purchase
Personnel Personnel Executive

Sales Engineer Sales Engineer

Site Engineer Site Engineer Site Engineer Site Engineer

 REFCAST LC60
 Aluminous Castables –  LC Grade

Chemical Analysis  :

 AL2O3 % 60
 SiO2 1 % 36
Fe2O3 % 1.5

Max. Service Temperature 1550°C

Installation Method Vibration Casting

Water Addition 5.0 – 6.0 %

Max. Grain Size 12 mm

Physical Properties (After firing)

Bulk Density  Maximum (kg/m 3 ) Typical Range (kg/m 3 )
Dried at 110°C 2500 2400 – 2500
Fired to 1000°C 2500 2400 – 2500
1550°C 2600 2500 – 2600

Cold Crushing Strength Maximum (kg/cm 2 ) Typical Range (kg/cm 2 )

Dried at 110°C 700 700 – 800
Fired to 1000°C 800 800 – 1000
1550°C 800 800 – 1000

Permanent Linear Change Maximum (%)

Fired to 1000 C - 0.20
1550 C - 1.50

Thermal Conductivity   W/mK

Mean Temp °C 400 1.40
600 1.38
800 1.35

Installation Yield (kg/m3 ) 2500 Standard Packaging 25 kgs/bag

 ASTM Classification Class C Storage under Dry condition 6 months

 All Physical Test Data Values are on Cast Samples The above data are typical results of laboratory testing. They are thus representative for
 guidance only and as such do not constitute a Specification or form part of a Contract.

www.refratecksolutions.com
 REFCAST LC 70
High Aluminous Castables –  LC Grade

Chemical Analysis  :

 AL2O3 % 72
 SiO2 2 % 23
Fe2O3 % 1.5

Max. Service Temperature 1700°C

Installation Method Vibration Casting

Water Addition 5.0 – 6.0 %

Max. Grain Size 9 mm

Physical Properties (After firing)

Bulk Density  Maximum (kg/m 3 ) Typical Range (kg/m 3 )
Dried at 110°C 2700 2600 – 2700
Fired to 1000°C 2600 2500 – 2600
1700°C 2600 2500 – 2600

Cold Crushing Strength Maximum (kg/cm 2 ) Typical Range (kg/cm 2 )

Dried at 110°C 700 800 –900
Fired to 1000°C 800 900 –1000
1700°C 800 900 - 1000

Permanent Linear Change Maximum (%)

Fired to 1000 C - 0.10
1700 C - 0.50

Thermal Conductivity   W/mK

Mean Temp °C 400 2.13
600 2.10
800 2.05

Installation Yield (kg/m3 ) 2700 Standard Packaging 25 kgs/bag

 ASTM Classification Class F Storage under Dry condition 6 months

 All Physical Test Data Values are on Cast Samples The above data are typical results of laboratory testing. They are thus representative for
 guidance only and as such do not constitute a Specification or form part of a Contract.

www.refratecksolutions.com
 REFCAST LC 16
High Strength Abrasion Resistant –  LC Grade

Chemical Analysis  :

 AL2O3 % 53
 SiO2 3 % 41
Fe2O3 % 1.5
CaO % 1.5

Max. Service Temperature 1600°C

Installation Method Vibration Casting

Water Addition 6.0 – 7.0 %

Max. Grain Size 6 mm

Physical Properties (After firing)

Bulk Density  Maximum (kg/m 3 ) Typical Range (kg/m 3 )
Dried at 110°C 2500 2400 – 2500
Fired to 1000°C 2500 2400 – 2500

1600°C 2600 2500 – 2600

Cold Crushing Strength Maximum (kg/cm 2 ) Typical Range (kg/cm 2 )

Dried at 110°C 700 700 – 800
Fired to 1000°C 800 800 – 1000

1600°C 800 800 – 1000

Permanent Linear Change Maximum (%)

Fired to 1000 C - 0.20

1600 C - 1.50

Thermal Conductivity   W/mK

Mean Temp °C 400 1.40
600 1.38
800 1.35

Installation Yield (kg/m3 ) 2500 Standard Packaging 25 kgs/bag

 ASTM Classification Class F Storage under Dry condition 6 months

 All Physical Test Data Values are on Cast Samples The above data are typical results of laboratory testing. They are thus representative for
 guidance only and as such do not constitute a Specification or form part of a Contract.

www.refratecksolutions.com
 REFCAST LC 17
High Strength Abrasion Resistant –  LC Grade

Chemical Analysis  :

 AL2O3 % 80
 SiO2 4 % 15
Fe2O3 % 1.6

Max. Service Temperature 1700°C

Installation Method Vibration Casting

Water Addition 4.5 – 5.5 %

Max. Grain Size 12 mm

Physical Properties (After firing)

Bulk Density  Maximum (kg/m 3 ) Typical Range (kg/m 3 )
Dried at 110°C 3000 2900 – 3000
Fired to 1000°C 2850 2750 – 2850
1700°C 2900 2800 – 2900

Cold Crushing Strength Maximum (kg/cm 2 ) Typical Range (kg/cm 2 )

Dried at 110°C 700 800 –1000
Fired to 1000°C 1000 1000 –1100
1700°C 1000 1000 – 1100

Permanent Linear Change Maximum (%)

Fired to 1000 C - 0.04
1700 C - 0.50

Thermal Conductivity   W/mK

Mean Temp °C 400 2.13
600 2.08
800 2.04

Installation Yield (kg/m3 ) 3000 Standard Packaging 25 kgs/bag

 ASTM Classification Class F Storage under Dry condition 6 months

 All Physical Test Data Values are on Cast Samples The above data are typical results of laboratory testing. They are thus representative for
 guidance only and as such do not constitute a Specification or form part of a Contract.

www.refratecksolutions.com
 REFCAST LC 88
High Strength High Aluminous –  LC Grade

Chemical Analysis  :

 AL2O3 % 85
 SiO2 5 % 10
Fe2O3 % 1.0

Max. Service Temperature 1700°C

Installation Method Vibration Casting

Water Addition 4.0 – 5.0 %

Max. Grain Size 9 mm

Physical Properties (After firing)

Bulk Density  Maximum (kg/m 3 ) Typical Range (kg/m 3 )
Dried at 110°C 3000 2900 – 3000
Fired to 1000°C 2900 2800 – 2900
1700°C 2900 2800 – 2900

Cold Crushing Strength Maximum (kg/cm 2 ) Typical Range (kg/cm 2 )

Dried at 110°C 700 1000 –1000
Fired to 1000°C 1100 1100 –1200
1700°C 1100 1100 – 1200

Permanent Linear Change Maximum (%)

Fired to 1000 C - 0.04
1700 C - 0.50

Thermal Conductivity   W/mK

Mean Temp °C 400 2.13
600 2.08
800 2.04

Installation Yield (kg/m3 ) 3000 Standard Packaging 25 kgs/bag

 ASTM Classification Class F Storage under Dry condition 6 months

 All Physical Test Data Values are on Cast Samples The above data are typical results of laboratory testing. They are thus representative for
 guidance only and as such do not constitute a Specification or form part of a Contract.

www.refratecksolutions.com
 REFCAST SiC 30
Silicon Carbide –  LC Grade

Chemical Analysis  :

 AL2O3 % 45
 SiO2 6 % 8
Fe2O3 % 0.5
 SiC % 30

Max. Service Temperature 1650°C

Installation Method Vibration Casting

Water Addition 5.0 – 6.0 %

Max. Grain Size 6 mm

Physical Properties (After firing)

Bulk Density  Maximum (kg/m 3 ) Typical Range (kg/m 3 )
Dried at 110°C 2750 2650 – 2750
Fired to 1000°C 2700 2600 – 2700

1650°C 2700 2600 – 2700

Cold Crushing Strength Maximum (kg/cm 2 ) Typical Range (kg/cm 2 )

Dried at 110°C 500 500 – 700
Fired to 800°C 600 600 – 800

1650°C 600 600 – 800

Permanent Linear Change Maximum (%)

Fired to 800 C - 0.20

1650 C - 0.50

Thermal Conductivity   W/mK

Mean Temp °C 500 3.30
800 3.58
1650 3.95

Installation Yield (kg/m3 ) 2750 Standard Packaging 25 kgs/bag

 ASTM Classification Class F Storage under Dry condition 6 months

 All Physical Test Data Values are on Cast Samples The above data are typical results of laboratory testing. They are thus representative for
 guidance only and as such do not constitute a Specification or form part of a Contract.

www.refratecksolutions.com
 REFCAST SiC 60
 Abrasion Resistant Silicon Carbide –  LC Grade

Chemical Analysis  :

 AL2O3 % 28 
 SiO2 7  % 8
Fe2O3 % 0.5
 SiC % 58

Max. Service Temperature 1650°C

Installation Method Vibration Casting

Water Addition 6.0 – 7.0 %

Max. Grain Size 6 mm

Physical Properties (After firing)

Bulk Density  Maximum (kg/m 3 ) Typical Range (kg/m 3 )
Dried at 110°C 2800 2650 – 2800
Fired to 800°C 2600 2500 – 2600

1650°C 2600 2500 – 2600

Cold Crushing Strength Maximum (kg/cm 2 ) Typical Range (kg/cm 2 )

Dried at 110°C 800 800 – 900
Fired to 800°C 900 900 – 1000

1650°C 900 900 – 1000

Permanent Linear Change Maximum (%)

Fired to 800 C - 0.20

1650 C - 0.50

Thermal Conductivity   W/mK

Mean Temp °C 400 3.90
600 4.30
800 4.95

Installation Yield (kg/m3 ) 2800 Standard Packaging 25 kgs/bag

 ASTM Classification Class F Storage under Dry condition 6 months

 All Physical Test Data Values are on Cast Samples The above data are typical results of laboratory testing. They are thus representative for
 guidance only and as such do not constitute a Specification or form part of a Contract.

www.refratecksolutions.com
 REFCAST 16G
High Aluminous Hydraulic Setting Castable - Dense Grade

Chemical Analysis  :

 AL2O3 % 60
 SiO2 8  % 27
Fe2O3 % 2.5

Max. Service Temperature 1550°C

Installation Method Casting/Trowelling

Water Addition 4.5 – 5.5 %

Max. Grain Size 0 – 3 mm

Physical Properties (After firing)

Bulk Density  Maximum (kg/m 3 ) Typical Range (kg/m 3 )
Dried at 110°C 2200 2100 – 2200
Fired to 1000°C 2100 2000 – 2100
1550°C 2200 2100 – 2200

Cold Crushing Strength Maximum (kg/cm 2 ) Typical Range (kg/cm 2 )

Dried at 110°C 352 350 – 450
Fired to 1000°C 250 250 – 350
1550°C 300 300 – 450

Permanent Linear Change Maximum (%)

Fired to 1000 C - 0.50
1550 C - 1.00

Thermal Conductivity   W/mK

Mean Temp °C 400 0.72
600 0.75
800 0.82

Installation Yield (kg/m3 ) 2750 Standard Packaging 25 kgs/bag

 ASTM Classification Class F Storage under Dry condition 9 months

 All Physical Test Data Values are on Cast Samples The above data are typical results of laboratory testing. They are thus representative for
 guidance only and as such do not constitute a Specification or form part of a Contract.

www.refratecksolutions.com
 PREHEATER AREA MATERIAL

NO AREA SEVERITY PROPOSED MATERIAL OTHER 

High Refcast LC 14 Refgun C 15

1 Preheater Top Cyclone,C5 and Cyclone, C4
Low Refcast LC 14 Refgun C 14
High Refcast LC 14 Refgun C 16
2 Preheater Cyclone,C3
Low Refcast LC 16 Refgun C 15
Preheater Cyclone,C2 and bottom stage High Refcast LC 16
3
Cyclone,C1 Low Refcast LC 17
High Refcast LC 17
4 Preheater Calciner 
Low Refcast LC 88
High Refcast SiC 30
5 Preheater Inlet Slope & Riser Duct
Low Refcast LC 17
High Refcast LC 17
6 Material Down Pipes,C5 Till C2
Low Refcast LC 16
High Refcast SiC 30
7 Material Down Pipes,C1 to Kiln Inlet
Low Refcast LC 17

KILN & TERTIARY DUCT

PROPOSED
NO AREA SEVERITY MATERIAL OTHER 

High Refcast LC 88
1 Klin Inlet Cone
Low Refcast LC 17
High Refcast LC 88
2 Kiln Outlet**
Low Refcast LC 88
High Refcast LC 17 Refgun C 16
3 Tertiary Duct After Cooler Take Off Section
Low Refcast LC 16 Refgun C 15
High Refcast LC 17 Refgun C 16
4 Tertiary Duct Precyclone / Prededuster 
Low Refcast LC 16 Refgun C 15
High Refcast LC 16 Refgun C 16
5 Tertiary Duct Hot Section (Cooler Side)
Low Refcast LC 14 Refgun C 15
High Refcast LC 14 Refgun C 16
6 Tertiary Duct Cold Section (Preheater Si de)
Low Refcast LC 14 Refgun C 15
High Refcast LC 17
7 Tertiary Damper 
Low Refcast LC 16
High Refcast LC 16 Refgun C 16
8 Tertiary Duct Connecting Preheater 
Low Refcast LC 14 Refgun C 15
High Refcast LC 88
9 Kiln Burner ( Tip-at least first 2 meters)**
Low Refcast LC 88
 COOLER AREA MATERIAL

NO AREA SEVERITY PROPOSED MATERIAL OTHER 

High Refcast LC 88
1 Klin Hood
Low Refcast LC 17
High Refcast LC 88
2 Klin Throat
Low Refcast LC 17
High Refcast LC 88
3 Cooler Drop Zone (Clinker Drop Side)
Low Refcast LC 17
High Refcast LC 17
4 Cooler Drop Zone (off-Clinker Drop Side)
Low Refcast LC 17
High Refcast LC 88
5 Horse Shoe
Low Refcast LC 17
High Refcast LC 88
6 Cooler Side Wall ( 1st Grate)
Low Refcast LC 17
High Refcast LC 88
7 Cooler Bull Nose
Low Refcast LC 17
High Refcast LC 88
8 Cooler Roof (1st Grate )
Low Refcast LC 17
High Refcast LC 17
9 Tertiary Take Off 
Low Refcast LC 16
High Refcast LC 17
10 Cooler Side Wall (2nd Grate)
Low Refcast LC 16
High Refcast LC 16
11 Cooler Roof (2nd Grate )
Low Refcast LC 16
High Refcast LC 14
12 Cooler Side Wall (3rd Grate)
Low Refcast LC 14
High Refcast LC 14
13 Cooler Roof (3rd Grate )
Low Refcast LC 14
High Refcast LC 14 Refgun C 15
14 Cooler Exhaust Take Off 
Low Refcast LC 14 Refgun C 15
 3 3
Product Bulk Density kg/m CCS kg/cm PLC % Chemical Analysis Thermal To install

3
Name Cond W/mK Kgs/m

Fired Fired Fired Fired Fired

Dried Fired Service Dried 815/ Service 815/ Service
110°C 815/1000°C Temp 110°C 1000°C Temp 1000°C Limit Al2O3 SiO2 Fe2O3

Casting
Refcast
2000Kgs/m3
1400
1950-2000 1850-1950 1950-2000 200-250 170-250 250-300 -0.12 0.50 38 50 2.5   0.67

Casting
Refcast
2300Kgs/m3
1500
2200-2300 2000-2100 2200-2300 250-350 150-250 300-400 -0.1 -0.5 55 36 2.5   1.1

Casting
Refcast
2200Kgs/m3
1600
2150-2250 2050-2150 2200-2300 460-540 230-310 420-500 -0.18 -1.2 48 38 2.5   0.89

Casting
Refcast
2950Kgs/m3
1800
2850-2950 2800-2900 2800-2900 760-840 420-500 570-650 -0.13 -0.4 90 1 1  1.6

REFLITE
VLW Casting/Gunning
550-650 450-550 500-600 5-10 5-10 1000°C -0.50 -1.50 36 38 2.5 0.14 600Kgs/m3

Casting/Gunning
REFLITE
800Kgs/m3
080

720-800 630-680 630-670 7-15 10-15 1100°C -0.50 -1.00 36 48 2.5 0.18

Casting/Gunning
REFLITE
1050Kgs/m3
LW 10
1050-1150 950-1050 950-1050 35-45 20-30 1100°C -0.50 -1.50 36 40 2.5 0.25
Casting/Gunning
1200Kgs/m3
REFLITE
LW 12
1100-1200 1050-1150 1080-1180 40-60 35-40 1250°C -0.50 -1.50 40 40 2.5 0.32
Casting/Gunning
1300Kgs/m3
REFLITE
MW 23
1200-1300 1150-1250 1150-1250 60-70 40-50 1300°C -0.50 -1.50 40 43 2.5 0.39
Casting/Gunning
1400Kgs/m3
REFLITE
MW 23HS
1420-1520 1300-1400 1350-1450 120-170 70-100   1300°C -0.50 -1.50 40 42 3.0 0.44
Gunning/Trowellin
g
Refgun
2300Kgs/m3
14 G
1950-2050 1850-1950 1950-2050 250-300 170-200 200-250 -0.20 0.50 42 44 2.5   0.67
Gunning/Trowellin
g
Refgun
2300Kgs/m3
15 G
2100-2200 2000-2100 2100-2200 300-450 230-300 300-450 -0.70 -1.50 52 35 1.75   0.82
Gunning/Trowellin
g
Refgun
2300Kgs/m3
C 16
2200-2400 2100-2300 2100-2300 300-400 250-350 300-400 -0.70 -1.50 65 20 2.5   0.82
Gunning/Trowellin
g
Refgun
2300Kgs/m3
LC 16
2100-2200 2000-2200 2200-2300 550-650 450-550 550-650 Nil  -1.00 60 35 1.5   1.4
Gunning/Trowellin
g
Refgun
2300Kgs/m3
LC 17
2400-2500 2300-2400 2400-2500 500-600 400-500 500-600 Nil  -1.00 78 16 1.25   1.34

Casting
Refcast 1
2800Kgs/m3
SiC 30
2700-2800 2500-2600 2500-2600 800-900 900-1000 900-1000 -0.2 -0.5 36 8 SiC 50 4.95