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324

H.J. HARWOOD

14. US Department of Agriculture, Foreign Agriculture Service. 18. US Department of Energy, Energy Information Administra-
Foreign Agriculture Circular: Oilseeds and Products, FOP 7-83 tion, 1982, Annual Energy Review, US GPO, Washington, DC,
(and other issues), 1983. 1983.
15. Stobaugh, R., and D. Yergin, (eds.), Energy Future, Random 19. US Department of Fmergy, Energy Information Administra-
Itouse, Inc., Ballantine Books Division, New York, 1980. tion, Energy Price and Expenditure Data Report, 1970-1980,
16. Deese, D.A., anti J.S. Nye, (eds.), Energy and Security, Bal- US GPO, Washington, DC, 1983.
linger Publishing Company, Cambridge, MA, 1981. 20. United Nations, Departxnent of International l:conomics and
17. Plummer, J.L., (cd.), Energy Vulnerability, Ballinger Publish- Social Affairs. Yearbook of World Energy Statistics, 1979,
ing Company, cambridge, MA, 1982. United Nations, New York, 1981.

Properties and Uses of Some Unsaturated Fatty Alcohols


and Their Derivatives
RICHARD R. EGAN, GARY W. EARL and JEANNENE ACKERMAN, Sherex Chemical
Company, Inc., 5200 Blazer Parkway, Dublin, OH 43017

ABSTRACT the double b o n d in these unsaturated alcohols, particularly


on the physical and p e r f o r m a n c e properties of s o m e of
A number of unsaturated fatty alcohols are known, but only those their derivatives, has been largely o v e r l o o k e d or ignored,
of the C~6 and Cla chain lengths are of much importance. In par- if recognized at all. Today, mainly because of changing
ticular, oleyl alcohol, 9,10-octadecenol-1, is by far the most impor- c o n s u m e r d e m a n d , environmental requirements, energy
tant. A variety of grades of oleyl alcohols is produced and used in
conservation needs and increasing p e t r o l e u m and e t h y l e n e
the USA ranging from high purity material having iodine values (IV)
of 90-95 to those having IV of 45-55, with the other components feedstock costs, this picture is beginning to change.
being primarily cetyl (hexadecanol-1) and stearyl (octadecanol-1)
alcohols. This paper takes a brief look at the various grades of
unsaturated alcohols used in the USA, methods of preparation, TYPES OF UNSATURATED ALCOHOLS
and the change in physical and chemical properties as the octade-
canol-1 content and IV decline. Uses of these alcohols industrially The major unsaturated alcohol is oleyl alcohol. The pure
and in cosmetic and pharmaceutical preparations are also discussed. c o m p o u n d has the physical and chemical properties shown
Unsaturated alcohols arc useful chemical intermediates since they in Table I.
have two reactive sites, the hydroxyl group and the carbon-carbon Pure octadecenol-1 is n o t available c o m m e r c i a l l y .
double bond. Particular attention is paid to the properties, uses and l{owever, in the U S A there are various grades o f unsatur-
potential uses of some of their sulfates, ether sulfates, ethylene ated fatty alcohols. T h e y are generally called oleyl alcohols
oxide adducts and ethylene/propylene oxide adducts as detergents if they contain at least 55% oleyl alcohol and have an
and emulsifiers for ultimate use in cosmetics and light-duty and iodine value (IV) of 65 or higher. These are classified as
heavy-duty systems. Current estimated consumption of unsaturated refined, technical or industrial grade oleyl alcohols. T h e y
alcohols in the USA is discussed. are characterized for specification purposes by h y d r o x y l
number, iodine value, acid number, saponification n u m b e r ,
INTRODUCTION cloud point, c o l o r and odor. Usually the h y d r o x y l value,
The best k n o w n of the unsaturated fatty alcohols is oleyl iodine value and cloud p o i n t data are the main factors
alcohol (9-octadecenol-1), although palmitoleyl (9-hexa- used to judge the quality of an oleyl alcohol.
decenol-1) and myristoleyl (9-tetradecenol-1) are also well Broadly, these classes of oleyl alcohols will c o m p a r e as
known. The latter two, however, are e n c o u n t e r e d in such shown in Table II. Slight variations may occur d e p e n d i n g
small quantities that t h e y are never isolated, and are usually on the producer.
viewed merely as other unsaturated alcohols in an alcohol In general, the higher the IV and the lower the cloud
mixture in which the major c o m p o n e n t is oleyl alcohol. p o i n t (usually b e l o w 5 C), the higher the oleyl alcohol
Reactions of the unsaturated fatty alcohols at the content. A rise in c l o u d p o i n t and decline in IV indicate
h y d r o x y l group are similar to those of the saturated alco- increased saturated alcohol c o n t e n t . These saturated alco-
hols. The double bond(s) in these alcohols, however, are hols are usually stearyl and cetyl alcohols. The cloud
o t h e r reactive sites. As a result, they are subject to side p o i n t is also increased if the ester c o n t e n t is increased to
reactions which are frequently undesirable and difficult above 1-2% or if C16-C18 h y d r o c a r b o n s are present in
to control. Derivatives which are dark in color and have
a bad o d o r m a y result when these c o m p o u n d s are subjected TABLE I
to a m m o n o l y s i s or esterification. If a t t e m p t s are m a d e to
sulfate these unsaturated alcohols, sulfation or sulfonation Properties of Oleyl Alcohol
tends to o c c u r at the double bond in addition to sulfation
at the h y d r o x y l group unless special precautions are taken. Structural formula CH 3 (Clt 2 )~ CH=CII(CH 2 )~ CII 2 Oil
In general, unsaturated alcohols are m o r e expensive than Molecular weight 268.47
saturated alcohols because of additional processing costs Iodine value 94.5
required to p r o t e c t the double bond. Hydroxyl value 209.0
For these reasons, uses of unsaturated alcohols have Melting point (C) -7.5 (1)
been restricted to specialized applications. The influence o f

JAOCS, vol. 61, no. 2 (February 1984)


325
PROPERTIES AND USES OF UNSATURATED FATTY ALCOHOLS

TABLE II TABLE III

Commercial Classes of Oleyl Alcohols Wet Analyses of Two Commercial Oleyl Alcohols

Type of Hydroxyl AOCS cloud point Sample 1 Sample 2


oleyl alcohol value Iodine value (C)
Property by wet analyses
Iodine value 95.0 86.5
Refined 205-215 85-95 < 10 Hydroxyl value 210.9 208.1
Acid value 0.9 0.1
Technical 205-220 80-90 < 15 Saponification value 1.2 0.6
Industrial 205-225 65-75 < 28 Cloud point (C) 1.34 -1.0

appreciable quantities such as greater than 1-2%. This is Unsaturated Weight, %


why, in the refined oleyl alcohols, the saponification num- alcohols Sample 1 Sample 2
ber will be no more than 1.5 but frequently below that.
The quality of an oleyl alcohol can be frequently judged Compositions by GLC
by its wet chemical analysis. It is important to note, how- C14-1 0.74 0.43
ever, that a high IV is n o t a true measure of the oleyl Cx6-1 9.14 7.94
C18-1 65.05 77.72
alcohol content in a product and its composition can only Cls-2 12.78 --
be determined by gas liquid chromatography (GLC). C20-1 0.49 2.68
As an example, two essentially odorless and colorless Saturated alcohols 11.80 11.23
refined oleyl alcohols were checked by wet chemical analyses
in the Sherex laboratories, as shown in the top half of Table
III. Based on these data, one would conclude that both
TABLE IV
products were of excellent quality and suitable for cosmetic
use. When used in typical cosmetic formulations for creams Composition of Tallow Alcohol
and lotions, no performance differences were detected.
From these analyses one would also tend to conclude that Alcohol Weight, %
there were only small differences between these two
samples and that their compositions were similar. c12 1
When these same samples were analyzed by GLC, C14 4
however, the compositions shown in the bottom half of C16 23
Table III were obtained. Note that sample 1 has a lower Cl6-1 4
C18 23
oleyl alcohol content but contains a significant amount of C~_t 41
linoleyl alcohol, whereas sample 2 contains a higher con- C1s -2 3
centration of oleyl alcohol, no polyunsaturated alcohols, C2o i
and a somewhat higher C20-a level. The total amount of
unsaturated alcohols in both samples is approximately
the same. The carbon chain lengths of saturated alcohols
The oleyl alcohols are made from oleic acid or one of
range from C~4 to C20 and the overall distributions are its esters, usually the methyl ester (2).
similar, except that sample 2 contains 2.44% C20 alcohols The oleic acid is usually derived from tallow, which
whereas sample 1 contains only 0.14%. All of the mono- contains 43-45% oleic acid and 1-5% linoleic acid, and
unsaturated alcohols are of the cis variety and the linoleyl olive oil which contains 61-63% oleic acid and 16-20%
alcohol is the C9 cis, C12 cis species. This information linoleic acid. Of more recent interest in the USA as a
indicates that the raw material source is critical to the source of oleic acid is canola oil from Canada. This oil
composition of the finished alcohol. Processing techniques contains ca. 60% oleic acid, 20% linoleic acid and 10%
may also be a factor. linolenic acid (3). Palm oil may also be used since it con-
One other alcohol that contains a significant amount tains 38-42% oleic and 10-12% linoleic acid. Tall oil con-
of oleyl alcohol, although by the earlier definitions would taining ca. 60% oleic acid and 38% linoleic acid may also be
not be classified as an oleyl alcohol, is tallow alcohol. used.
It has the typical composition shown in Table IV. The
typical wet chemical analysis shows tallow alcohol to have
PREPARATION OF OLEYL ALCOHOL
an acid value of 1.0, a hydroxyl value of 215, iodine value
of 52, saponification value of 2.0 and a cloud point of 35 If the product is to be made from the methyl ester of
C. Tallow alcohol is produced from tallow acids or their oleic acid, the simplified reaction may be represented as:
methyl esters. Sherex believes that this type of fatty alco-
hol, particularly its alkoxylates, is going to become of RCOOCtt3 + 4 [H] 7- RCH2Olt+CH3OH
significant industrial importance during the next decade.
The reaction will be run at 3500-4200 psi at 300-350 C
using suitable catalysts (4).
RAW MATERIAL SOURCES FOR OLEYL ALCOHOLS
When the product is made under similar reaction condi-
Until 1973, in the USA and throughout most of the world, tions from oleic acid, the reaction may be represented
the primary source of oleyl alcohol was sperm oil. In that simply as:
year, the US federal government declared the sperm whale
to be a member of an endangered species and sperm oil or RCOOH+4 [H] ~ RCH2OH+ H20
its derivatives could no longer be processed or used in the
USA. Since then, many nations have followed suit, so that The reaction from oleic acid is somewhat more complicated
today in the USA and Western Europe these unsaturated than as represented above, intermediate oleyl oleate forms
fatty alcohols are derived from other natural fats and oils. and is eventually reduced to oleyl alcohol and water (5).

JAOCS, vol. 61, no. 2 (February 1984)


326
R.R. EGAN, G.W. EARL AND J. ACKERMAN

USES OF O L E Y L A L C O H O L S to the touch. They are reported to be particularly useful


in liquid household detergents.
The refined oleyl alcohols are used primarily in cosmetic
The industrial grades of oleyl alcohol and their deriva-
and pharmaceutical preparations where advantage is taken
tives are widely used in lubricants and as petroleum ad-
of their light color, low odor and fluidity. They are used as
ditives. When the oleyl alcohols are sulfurized at the double
the free alcohol in creams and lotions in which they func-
tion as emollients and emulsion stabilizers. The concentra- bond, they become extreme pressure additives for lubri-
tions used in such emulsions are low, usually 1.0-4.0% by cating oils and cutting oils. The esters of oleyl alcohol
weight of the finished product. The oleyl alcohol imparts a such as oleyl oteate have properties similar to sperm oil.
smooth, silky feel to the skin. It shows a primary skin Oleyl esters of dicarboxylic acids such as maleic and suc-
irritation index of 1.33 and has an LD50 above 25 g/kg cinic acid have been used as lubricants and plasticizers.
and is therefore considered nonirritating to the skin and The oleyl alcohols are used as cosolvents and plasticizers
in printing inks. They are also used in the textile industry
nontoxic (6).
The technical grade of oleyl alcohol is also sometimes as fiber lubricants and modifiers for fiber lubricant systems.
used in cosmetic emulsions since it also has good color and They are also used as defoaming agents.
low odor. It is most likely to be used as a chemical inter-
mediate for the preparation of surface-active agents such V O L U M E S OF U N S A T U R A T E D F A T T Y ALCOHOLS
as ethoxylates, sulfates and esters.
The 2-, 10- and 20-mole ethoxylates have long been There are no published figures for the annual volumes of
used by the cosmetic industry. The 2-mole adduct is used the C16-C1s unsaturated alcohols produced and sold.
primarily as an emollient and emulsion stabilizer in creams It is our judgement that US and Western Europe consump-
and lotions, whereas the 10-mole adduct is mainly used as tion combined is probably under 50 million lb/year with
an emulsifier and the 20-mole adduct functions as a solubi- Western Europe using considerably more than the USA.
lizer and humectant. The major portion is used for industrial applications.
The direct sulfation of oleyl alcohol using conventional Energy conservation and economic trends, as far as raw
9 sulfating reagents such as SO3 or CISO3H without attack material costs and changing finished product performance
of the double bond is difficult and the resulting products requirements for formulated detergent products will have
are usually dark in color. Sulfation with SO3 dioxane a significant effect on raw material feedstocks for surfac-
complexes, SOs pyridine complexes and sulfamic acid tants in the USA and Canada during the next decade. The
have been reported, but removal of pyridine and dioxane nature of these trends and changing finished product
is difficult and costly. The sulfamic system is slow and requirements are what causes Sherex to view the future for
reaction time long, because when the reaction is run in the C16-Ct8 fatty alcohols from fats and oils optimistically,
absence of a solvent, the viscosity of the reaction mass is and to anticipate increasing importance for unsaturated
high and difficult to control. alcohols usch as tallow alcohol described earlier.
A Japanese patent (7), describes an interesting method Vogel has pointed out that synthetic alcohol processes
for the manufacture of sulfuric acid esters of aliphatic require 8 times as much energy to produce a pound of
unsaturated alcohols. The process essentially involves fatty alcohol than that required to produce a pound of
continuously contacting a thin film stream of the un- natural alcohol from triglycerides. Ethylene prices in the
saturated alcohol with a gas stream of SO3 diluted with an USA are expected to increase as natural gas deregulation
inert gas, such as nitrogen or air, in which the concentration is completed by 1986. These prices could increase by as
of the SOs is 2-15% volume of the gas stream. The SO3/ much as 20% per year through 1986; and 70% of the
alcohol molar ratio is maintained at 0.95-1.15 and the ethylene used in the USA comes from natural gas.
reaction temperature is between 70 and 150 C. The reac- Based on the base model, it is apparent that the cost-
tion temperatures appear to be high when compared to index projection for synthetic alcohol processes will be
those normally used for batch sulfation. However the higher than those of linear a!kylbenzene sulfonates (LAS)
contact time, although none was reported, would be and natural alcohol economics through 1992. Vogel also
short, and the intermediate sulfuric acid ester was imme- points out that the Conoco affiliate, Condea, has produced
diately stripped of gases and immediately neutralized with a detergent range alcohol from triglycerides, and that Conoco
slight excess of 10% NaOH solution. completed the engineering study for a natural alcohol
In one series, the authors report that the molar ratio plant based on fatty acids.
of SO3 to oleyl alcohol was held at 1.05. The starting A similar message comes from Buchold (5) who points
alcohol had a h y d r o x y l value of 210 and an IV of 83. They out the better economics in producing fatty alcohols from
report the results shown in Table V. The percentkge con- triglycerides and emphasizes that the triglycerides are a
version was calculated from the unreacted alcohol. The renewable raw material source.
percentage of double bonds remaining was determined We concur with these observations and further believe
from the IV of the sulfated material compared with the the C16-Cls alcohols, both saturated and unsaturated,
theoretical value, had no double bond attack occurred. derived from tallow will show the least cost increase and
The authors report that sulfates with high IV have good become more and more competitive with the coco range
solubility in water and are light in color. They are re- alcohols, in part because of price fluctuations for coconut
ported to have good detergency for clothes washing and oil and because of increasing costs of synthetic alcohols.
are easily rinsed and make the washed fabric feel pleasant An energy-saving trend which has become very pro-
nounced in the USA is the lowering of the washing and
rinsing temperatures for laundering clothes. Fifteen to 20
TABLE V years ago, it was standard practice to wash clothes at 60 C
or higher. All detergency tests in laboratories for the
Sulfation of Oleyl Alcohol evaluation of surfactants were conducted at this tempera-
ture. The rinse water was n o t much cooler. As the energy
Sulfation temperature (C) 90 120 150 crisis struck, machine designs for new washers were changed
Alcohol sulfated (%) 92 93 91
Double bonds remainiflg (%) 95 97 92 so that the warmest water used is 50 C, with the ability
to change the temperature setting on the machine so that

JAOCS, vol. 61, no. 2 (February 1984)


327
PROPERTIES AND USES OF UNSATURATED FATTY ALCOHOLS

the wash water is 40, 30 or even 20 C. Laboratory deter- TABLE VII


gency tests have been modified accordingly. This develop-
Solidification Points of Four Tallow Alcohol Adducts
m e n t has also led to the development of the so-called
cold-water detergents.
Hydrogenated
Another recent development in the USA is the popu- Tallow alcohol tallow alcohol
larity of the heavy-duty liquid detergents. Today they
14 EO/PO 16 EO/PO 14 EO/PO 16 EO/PO
hold 22-25% of the US consumer heavy-duty laundry
detergent market and are growing in popularity. These
Solidification
products usually contain 30-40% surfactant and the sur- point (C) 4-6 2-4 16-18 18-20
factant system comprises nonionic and anionic surfactants. Surface tension,
The ratio of nonionic to anionic is usually 3 : 1 (Table VI). 25 C 34.4 35.4 35.5 36.00
The most c o m m o n nonionics used are made from Interfacial tension
(Nujol), 25 C 7.3 7.2 8.0 7.90
saturated coco range fatty alcohols containing ca. 60%
ethylene oxide. The most commonly found anionic is the
sodium salt of linear alkylbenzene sulfonic acid, although
in some cases a coco ether sulfate or tallow ether sulfate These adducts are moderate to low foamers showing
may be found. Ross-Miles foam heights or 50-75 min at the 0.025%
These heavy-duty liquids must be clear and uniform concentration in water at 25 C. Their foaming is n o t signi-
at room temperature and remain so on the store shelf. ficantly lowered by hard water showing declines in foam
They must have low cloud points, at least down to 5 C or heights of only 3-5 min even in 300 ppm hard water.
lower, and remain fluid at this temperature. If frozen, These ethylene oxide/propylene oxide adducts will disperse
they must return to their original form, clarity and ap- readily in cold water with minimal agitation. An out-
pearance by simply standing at room temperature without standing feature of those derived from tallow alcohol is
agitation. that they do not gel when they are dispersed in cold water,
In 1968, a patent (9) was issued that showed that it is regardless of the concentration. Those derived from hydro-
possible to make liquid nonionic detergent from saturated genated tallow alcohol give fluid dispersions until the con-
or unsaturated fatty alcohols which are mixed alkoxides centration in water reaches the 50% level. At concentra-
of ethylene oxide and propylene oxide, providing the two tions above this, gels tend to form until the concentration
oxides are uniformly mixed together prior to the alkoxyla- goes well above 90%.
tion. Under these conditions the two oxides are randomly Because of these properties, it is obvious that the ethyl-
added to the alcohol, resulting in products that are liquid at ene oxide/propylene oxide adducts derived from tallow
20 C or lower providing the molar ratio of ethylene oxide alcohol offer a number of economic advantages. They are
to propylene oxide was between 2:1 and 4.5:1. liquids at room temperature and are therefore easy to
If comparisons are made between four adducts (Table handle and do not require heating before formulation.
VII) made from tallow alcohol and hydrogenated tallow They disperse readily in cold water and no energy input is
alcohol, significant differences are seen in the physical required for their solution. The fact that they do n o t form
properties. Adducts were made containing a total of 14 gels in water at any concentration allows for the prepara-
and 16 moles of alkoxides in which the molar ratio of tion of highly concentrated liquid detergents, thus saving
ethylene oxide to propylene oxide was held constant at on packaging, transportation and formulation costs. The
3 : 1. The carbon chain length distribution for both alcohols relatively minor change in freezing point in using technical
was the same, except that the hydrogenated tallow alcohol oleyl alcohols as the hydrophobe, instead of tallow alcohol,
contained essentially no unsaturation having an IV of less is not worth the cost.
than 0.5. Ethylene oxide (EO)/propylene oxide (PO) adducts of
If straight ethylene oxide adducts are made from both tallow alcohol were prepared in which the molar ratio of
alcohols having 14 and 16 moles of ethylene oxide, waxy EO to PO was held constant at 3:1. The products made
solids result, with freezing points in the 33-40 C range. contained 10.5, 13.0 and 14.0 total moles of alkoxide.
When similar adducts are made from technical oleyl alcohol Also prepared were the 9-, 11-, and 14-mole ethylene
with IV of ca. 80, the freezing point is ca. -5 C. The surface oxide adducts of tallow alcohol. All showed similar surface
and interfacial tensions at 0.025% concentration in water activity and foaming properties to the four EO/PO adducts
were determined in dyne/cm by the ASTM D-1331-56 previously described. These adducts were evaluated in a
standard method. The results are also shown in Table VII. standard heavy-duty liquid detergent formulation shown in
The surface tension of water at 25 C is 72 dyne/cm. The Table VIII.
interfacial tension of water against Nujol (refined mineral For comparison, the same formulation was made in
oil) at 25 C is 32 dyne/cm. which the nonionic was Neodol 25-7 which is a 7omole
ethylene oxide adduct of Neodol 25 which is a saturated
C12-C15 alcohol with ca. 25% methyl branching.
TABLE VI
Formulation for 30% Active Heavy-Duty Liquid Detergent TABLE VIII

Percentage Standard Heavy-Duty Liquid Detergent Formulation

Nonionic 22.5 Component Weight, %


NaLAS 7.5
Triethanolamine 2-6 Nonionic 22.5
Ethanol 2-6 NaLAS 7.5
Inorganic salts 2-4 Triethanolamine 2.0
Water Balance Ethanol 5.0
Color, perfume, KC1 2.0
optical brightener To suit Water 61.0

JAOCS, vol. 61, no. 2 (February 1984)


328
R.R. EGAN, G.W. EARL AND J. ACKERMAN

The 4 systems were all clear and fluid at room tempera- tallow alcohol adduct having 10.5 total moles of ethylene
ture, and all remained clear and fluid at 4.4 C. It is interest- oxide and propylene oxide. In the third of this series, the
ing to note that when similar systems were made using NaLAS was replaced with an equal a m o u n t of Na-hydro-
nonionics from the same tallow alcohol but containing genated tallow alcohol ether sulfate in which the tallow
9, 11 and 14 moles of ethylene oxide only, all systems were alcohol was first ethoxylated with 6 moles of ethylene
gels at 4.4 C and became cloudy at ca. 10 C. The straight oxide and formulated with the 10.5-mole adduct of tallow
tallow alcohol ethylene oxide adducts also tend to form alcohol. The same detergency tests under the same con-
gels when added to water, and therefore require some ditions were run. The results are also shown in Table IX.
heating as well as stirring for rapid dispersion. These pro- Obvious good reproduction of the results were obtained
perties of the straight ethoxylates of tallow alcohol make when the first two systems were rechecked. A distinct
them somewhat less suitable for heavy-duty liquid deter- improvement in detergency resulted, however, when the
gents unless more coupling agent, such as ethanol, is used. hydrogenated tallow ether sulfate was used with the 10.5-
This is certainly not true from a detergency standpoint, mole adduct of tallow alcohol instead of NaLAS.
as will be observed in the detergency data. Even though the straight ethylene oxide adducts of
The procedure for detergency evaluation employed the tallow alcohol were somewhat disappointing when used
Terg-O-Tometer made by the United States Testing Com- in the base formulation in that they clouded at ca. 50 C
pany, Inc., of Hoboken, New Jersey. Twelve 3 in. by 4 in. and gelled at 4.4 C, their detergent properties were eval-
swatches, six of each fabric used, were washed in 1,000 mL uated. Again the same base formulation was used as in the
of water to which had been added 1.0 g of formulated first series and the same detergency test used for evaluation.
product so that the active detergent concentration was These results on series 3 in Table IX indicate that more
0.03%. The fabrics and soil used were 50% permanent than 9.0 moles of ethylene oxide on tallow alcohol are
press cotton polyester, 35% cotton, with Spangler soil needed and that the 11.0- or perhaps the 12.0-mole adduct
(synthetic sebum and air conditioner dust made by Scienti- may be optimum for these washing conditions. Although
fic Services of Oakland, New Jersey), and 50% permanent some formulation problems may exist for the liquid sys-
press polyester, 50% cotton with carbon black, mineral tems, these products are certainly suitable for powdered
oil and vegetable oil made by the United States Testing detergents.
Company, Inc., of Hoboken, New Jersey. The swatches It is also interesting to note that no change in per-
were washed for I 0 rain at 29 C in 140 ppm hard water formance of the l l - m o l e ethylene oxide adduct was ob-
at 100 rpm agitator speed. They were rinsed for 5 min served when Na tallow ether sulfate was substituted for
at the same temperature and agitation speed in water of the LAS and the detergency tests repeated using the l l
the same hardness. The dried fabric was evaluated using a mole EO adduct of tallow alcohol. The results from this
Photo-Volt reflection and glossmeter 670 using the y fourth series are also shown in Table IX. Important here is
search unit with tristimulus filter and the average per- the fact that systems containing the 11-mole tallow alcohol
centage, soil removal calculated from these data. (The ethylene oxide adduct are now giving better detergency
Photo-Volt unit is made by Photo-Volt, Inc., of New York.) than those based on the Neodol 25-7.
The data from the first series are shown in Table IX. A series of 50% active detergent formulations was pre-
None of the tallow alcohol alkoxides performed quite pared and studied for their clarity and gel properties at
as well by this test at this washing temperature. It appears low temperatures. The nonionics used were Neodol 25-7
that 13.0 or 14.0 moles of ethylene oxide and propylene and the 10.5-, 13.0- and 14-mole ethylene oxide/propylene
oxide are too much for this type of system and it is sug- oxide adducts of tallow alcohol. The basic formulation used
gested that even 10.5 total moles is too much. is shown in Table X. All systems were clear and fluid below
In a second series, the test was repeated using the same 4.4 C.
standard formulation for two of the three using as the Another series of 30% detergents was made in which no
anionic NaLAS and Neodol 25-7 and NaLAS with the ethanol was used as a coupling solvent or hydrotrope.

TABLE IX TABLE X

Detergency Tests with Heavy-Duty Liquid Detergents Formulation of 50% Active Detergents

Soil removal (%) Component Weight, %

Nonionic used in series 1 Nonionic 37.5


Neodol 25-7 70.0 NaLAS 12.5
Tallow alcohol + 10.5 EO/PO 68.0 Triethanolamine 5.0
Tallow alcohol + 13.0 EO/PO 63.0 Ethanol 6.0
Tallow alcohol + 14.0 EO/PO 63.7 KC1 1.0
Water 38.0
Anionic-nonionicused in series 2
NaLAS Neodol 25-7 70.7
NaLAS Tallow alcohol + 10.5 EO/PO 68.0
NaTES Tallow alcohol + 10.5 EO/PO 70.0
TABLE Xl
Nonionic used in series 3
Neodol 25-7 70.0 Formulation for 30% Detergents without Ethanol
Tallow alcohol + 9 EO 68.5
Tallow alcohol + 11 EO 73.0
Tallow alcohol + 14 EO 71.0 Component Weight, %

Anionic-Nonionic used in series 4 Nonionic 22.5


NaLAS Neodol 25-7 68.0 NaLAS 7.5
NaLAS Tallow alcohol + 11 EO 73.0 Triethanolamine 2.0
NaTES Tallow alcohol + 11 EO 73.0 Water 68.0

JAOCS, vol. 61, no. 2 (February 1984)


329
PROPERTIES AND USES OF UNSATURATED FATTY ALCOHOLS

Again the Neodol 25-7 and the 10.5-, 13- and 14-mole 25% active system resulted after neutralization and final
ethylene oxide/propylene oxide adducts of tallow alcohol pit adjustment to 7.5.
were used as the nonionics. The basic formulation is shown The resulting product was a heavy paste at room tem-
in Table XI. The one based on Neodol 25-7 was clear at 4.4 perature with a Gardner color between 5 and 6. Eighty-
C but gelled. The system containing the 10.5-mole adduct three to 85% of the alcohol was converted and less than
of tallow alcohol was fluid at 4.4 C but developed a faint 50% of the double bonds remained in the finished product.
haze at 5.0 C whereas the 13.0-mole adduct provided a Double bond attack obviously took place, but no further
system that was clear and fluid at 4.4 C. The 14-mole identification of the resulting product was done since
adduct was clear at 4.4 C but gelled at 3.9 C. These data batch sulfation of tallow alcohol in this manner does n o t
certainly suggest that suitable 30% active formulations can appear suitable or promising. The product did have decent
be prepared using little or no ethanol with these ethylene surface activity showing a surface tension of 30.9 dyne/cm
oxide/propylene oxide adducts of tallow alcohol. and an interfacial tension of 7.0 dyne/cm at the 0.025%
Another series was prepared in which no ethanol was active level at 23 C. By the Ross-Miles foam test the pro-
used but a small amount of sodium xylene sulfonate was duct gave 155 m m foam height in deionized water at 25 C
incorporated as a hydrotrope. Two nonionics were used, but only 11 mm in 150 ppm hard water. The data indicate
the Neodol 25-7 and the 10.5-mole ethylene oxide/pro- that tallow alcohol should be sulfated continuously and
pylene oxide adduct of tallow alcohol (Table XlI). The that in all likelihood sulfur trioxide should be the sulfating
system which contained the Neodol 25-7 became hazy at agent.
18 C and gelled at 4.4 C. That which contained the 10.5
mole ethylene oxide/propylene oxide adduct of tallow A LOOK AHEAD
alcohol was clear and fluid at 4.4 C.
It is expected that during the next decade the use of C16-18
fatty alcohols derived from triglycerides, particularly those
TABLE XII
containing 40-50% oleyl alcohol such as tallow alcohol, are
Basic F o r m u l a t i o n for 30% Detergent going to become increasingly important, especially in the
Using Sodium Xylene Sulfonate US market. This increase will come about because of an
abundant raw material supply and because of more stable
Component Weight, % and lower feedstock prices and much lower energy require-
ments for the production of these alcohols than those for
Nonionic 22.5 synthetic saturated fatty alcohols from petroleum and
NaLAS 7.5 naturaL gas feedstocks. Coconut fatty alcohols from trigly-
Triethanolamine 2.0 cerides will also remain important but will tend to have
NaXS 0.8
Water 67.2 fluctuating and higher prices than those from tallow.
Proper design of nonionic detergent molecules and
proper formulation in heavy-duty liquid detergent systems
will significantly spur the use of these Cl6-1s fatty alcohols,
SULFATION OF TALLOW ALCOHOL both saturated and unsaturated, with the greatest increases
An attempt was made to sulfate tallow alcohol in the coming in the use of such alcohols with an IV of 45-55.
Sherex laboratories. Since we are not equipped for con-
tinuous sulfation, batch sulfation was tried, using chloro-
REFERENCES
sulfonic acid. Equivalent quantities of alcohol and chloro-
sulfonic acid were used. The sulfation temperature was 1. Condensed Chemical Dictionary, lOth edn., Van Nostrand
50-55 C with continuous agitation. The reaction mass was Reinhold Co., p. 758.
swept with dry nitrogen during the sulfation to remove 2. Ploog and Uwe, Seifen Oele Fette Wasche 109: No. 8 (1983).
3. Mag, T.K., JAOCS 60:380 (1983).
byproduct tIC1. The reaction time was ca. 30 rain. Nitrogen 4. Klonowski, R.S., T.W. Findley, C.M. Josefson and A.J. Stirton,
sweeping was continued for 10 rain after all of the chloro- JAOCS 47:326 (1970).
sulfonic acid was added. The intermediate sulfuric acid 5. Buchold, H., Chem. Eng. 90: No. 4 (1983).
ester was then neutralized with a slight excess of 10% 6. Buchold, H., Ibid. 90: No. 2 (1983).
7. Jpn. Patent SHO 36908 (1982).
aqueous sodium hydroxide. The aqueous media was kept 8. Vogel, W.J.B., Soap Cosmet. Chem. Spec., March (1983).
on the alkaline side throughout the neutralization. A ca. 9. Ashland Oil & Refining Co., U.S. Patent 3,382,285 (1968).

JAOCS, vol. 61, no. 2 (February 1984)

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