CK40 Manual

Note
1. This manual contains description of the following machine.
□ CK40 horizontal CNC lathe
□ CK50 horizontal CNC lathe

2. The ticked box is the machine you bought.
3. This is the second edition published in August of 2006.
4. This manual is for reference only. Information in it is subject to
minor changes without notice.
Max. swing over bed mm
Max. turning length mm
Manufacturing No.
CK40/50 Horizontal CNC Lathe Instructions
Table of contents
1 Introduction .................................................................................................................................................. 1-1

1.1 Features of machine....................................................................................................................................... 1-1
2 General ......................................................................................................................................................... 2-1
2.1 Features of machine....................................................................................................................................... 2-1
2.2 Composition of machine................................................................................................................................ 2-1
2.3 External dimensions of machine.................................................................................................................... 2-2
3 Specification ................................................................................................................................................. 3-4
3.1 Machine specification.................................................................................................................................... 3-4
3.2 Figures .......................................................................................................................................................... 3-6
3.3 Tooling system............................................................................................................................................ 3-13
3.4 Spindle nose................................................................................................................................................ 3-14
3.5 Soft Jaw ...................................................................................................................................................... 3-15
3.6 Speed-Power-Torque diagram .................................................................................................................... 3-16
4 Transportation and installation ..................................................................................................................... 4-1
4.1 Transportation............................................................................................................................................... 4-1
4.2 Foundation and installation .......................................................................................................................... 4-1
4.3 Leveling the machine ................................................................................................................................... 4-5
4.4 Cleaning and Oiling...................................................................................................................................... 4-5
5 Preparation of machine for operation ........................................................................................................... 5-1
5.1 Cutting the soft jaws..................................................................................................................................... 5-1
5.2 Tool offset..................................................................................................................................................... 5-3
5.3 Setting the start position ............................................................................................................................... 5-4
5.4 Caution before machining with automation ................................................................................................. 5-5
6 Adjustment and Maintenance ....................................................................................................................... 6-1
6.1 Lubrication ................................................................................................................................................... 6-1
6.2 Coolant ......................................................................................................................................................... 6-3
6.3 Adjustment of turret indexing....................................................................................................................... 6-5
6.4 Adjustment of gibs and gib strips ................................................................................................................. 6-5
6.5 Alignment of headstock and tailstock........................................................................................................... 6-7
6.6 Tensioning the V-belt.................................................................................................................................... 6-7
6.7 Hydraulic system .......................................................................................................................................... 6-9
6.8 Hydraulic power unit.................................................................................................................................. 6-10
6.9 Pressure switch ........................................................................................................................................... 6-11
6.10 Hydraulic power chuck............................................................................................................................... 6-11
1
1 Introduction and safety caution
1.1 Features of machine

This manual contains concise information on the installation, set up, operation, maintenance, troubleshooting
and safety precaution of Model CK series CNC lathes.
To make the most of its outstanding performance over a long period, the machine should be properly
installed, and operation and maintenance procedure, instructions in safety precaution must be clearly understood
and carefully followed.
It is important to observe with care the precautions in this manual and on the caution plates attached to the
machine for operator's safety and preventing damage of machine against accident.
Before programming, in addition to this manual, users are requested to read the programming manual and
operator’s manual for NC controller.
1.2 Safety caution

1.2.1 Caution for unpacking
1. For a safe transportation, special measures have been taken. Tailstock is connected with carriage by the
drawing bar and then fixed on machine bed by its clamping plate and bolts. For a programmable tailstock,
carriage is fixed by anti rotation device at right end of leadscrew. The movable door is fixed to the guard by
means of a setting plate and screws prior to shipment. So after unpacking, care should be taken as following:
① Remove the setting plate and refasten screws as usual.
② Take the drawing bar out (For a programmable tailstock, remove the red anti rotation device at
right end of leadscrew. See the diagram below.)
③ Remove anti-rust agents and other substances from all parts of machine prior to moving the
carriage back and forth.
Carriage
Leadscrew
Fixing device
Bed
1.2.2. Other cautions.
Prior to operating, read the manual carefully especially the precautions in installation, setting, operation and
maintenance. That will help protect the operators against accident as well as to protect the machine against
damage.
A General precautions
The general precautions cited here are helpful in providing safe working conditions and improving
productivity.
(1) Always be sure to wear safety goggles during operation. Also be sure to wear safety shoes during
operation. Wear a safety hat, and keep the sleeves and the edges of the work uniform tight.
1-1
(2) Before shipment from the plant, the machine is tested strictly. Emission level of whole machine is not
high than 85dB. It is recommended that user wear protection articles such as hearing protection to reduce the
risk of induced hearing loss.
(3) Do not operate the machine wearing gloves.
(4) Provide adequate light around the machine, and keep the perimeter around the machine dry, clean and
in good order. In addition, do not place anything near the machine; otherwise it becomes an obstacle during
operation.
(5) Those that haven’t been trained for safety operation are not allowed to operate the machine.
(6) Operators should avoid as much as possible changing jigs, fixtures or any other auxiliaries. They should
bear all responsibility for their action.
(7) Operators should bear responsibility for any risk or danger during operation, adjusting, maintenance,
installation and storing of machine caused by their improper behavior not in accordance with the manual.
(8) All jig and fixtures to be set on the machine must have sufficient rigidity and proper steps should be
taken so that their surface will be slip-free.
(9) Do not place tools, work pieces, or other items on the machine, especially on the moving parts.
(10) Avoid as much as possible using compressed air to remove dust and chips etc. deposited on the
machine, switchboard, NC control unit etc.
(11) Recommend to use rust preventive coolant. Important: Coolant must be used in correct ways. Care not
to spill it into eyes or onto skin. If do without intention, wash them with plenty of water and go to see a doctor at
once.
(12) When removing chips caught around the tooling system or which have dropped into the chip flow
section, avoid taking them out by hand. It is dangerous. Be sure to stop the machine when removing chips from
the machine.
(13) Do not get direct access to the work light when it is on. That may cause being scalded.
(14) Follow the starting procedures given in this manual to start the machine.
(15) Do not get access to or touch the moving parts of the machine during operation.
(16) Always keep children away from the machine. Operating personal must be at least 18 years of age.
B Precautions for machine operation
Prior to starting test operation, carefully read this manual so as to be familiar with this machine. If possible,
conduct test operations in the presence of a service engineer from this company.
----Maintenance----
WARNING! DO NOT EXPOSE THE MACHINE TO RAIN OR IN DAMP LOCATIONS.
(1) Both operators and the maintenance men should pay special attention to the description on the caution
plate attached to the machine. They should observe the precautions on this plate during their work.
(2) Keep all doors and covers of the machine closed except during adjustment and take special care with the
doors of the NC controller and the distribution board.
(3) Do not dismount or modify any of the safety devices, such as the dogs set at individual stroke ends, the
1-2
limit witches for the interlocking mechanism on the electronic circuitry.
(4) Use standard spanners and wrenches for adjustment and repair.
(5) During operation and maintenance, care should be used so that this caution plate is not dirtied or
damaged.
(6) Be sure that the machine is disconnected from the power when adjusting, maintenance and repair the
machine periodically.
(7) Recommend to use refined petrolatum per ISO VG46 (GB/T3141 N46) lubricating the guide ways, say
L-G68 in GB/T7632-1987. Recommend using refined petrolatum per ISO VG32 (GB/T3141 N32) for hydraulic
system, say L-HM32 in GB/T7632-1987.
(8) Do not operate the machine in flammable, explosive and damp environment.
Contact this company if for some reason the manual should become unreadable.
---Operation---
(1) Memorize where the emergency stop push button is so that it can be depressed without delay in case of
an emergency.
(2) Concentrate your attention on your work. Do not operate the machine when you are tired, drunk or you
have taken some medicine.
(3) Keep yourself away from the moving parts of the machine during operation.
(4) Be sure to stop the machine when removing chips from it. When removing chips caught around the turret
or deposited on machine, take them out with a tool instead of hand, because your hand may be injured.
(5) Stop the machine before adjusting the position of the coolant nozzles.
(6) Never cut flammable materials (like magnesium bar).
(7) Irregular-shaped workpieces should be cut at a low speed and in balanced state.
---Tool set up---
(1) When setting up a tool, stop the spindle and the feed in each axis.
(2) A tool should be set properly so that it protrudes from tool disk within a specified length. See Fig.
3-2/3-3. Be careful of the tools when setting. Also, be careful when indexing the turret head. Otherwise, tool tips
may sometimes collide with the bed, carriage, cover, tailstock, etc.
(3) Use special tools to install turning tool.
(4) Do not use the cutter that is damaged or deformed or unsharp.
(5) Hand tools are not allowed to use on the machine.
---Workpiece chucking---
(1) When chucking the workpiece, be careful of its balance; do not run the spindle if the workpiece is
unbalanced.
(2) Use standard chuck jaws. T nuts must be kept within the outside diameter of the chuck when they are
used to fix the chuck.
1-3
(3) Set the chucking cylinder pressure so that the centrifugal force available when the spindle is rotating
does not exceed the chucking force. See Fig. 6-18.
(4) When forming the jaws, take note of the grip position and shape of jaws. After forming, check whether
or not the jaws chuck the workpiece properly with an adequate chucking pressure.
(5) When chucking and centering a center workpiece, take special note of the weight of workpiece, the size
and shape of the center hole, and thrust force applied to the center hole.
(6) If a large load is applied to the center holding very heavy workpieces that have been centered using a
small center hole, the tip of the center may sometimes be damaged, allowing the workpieces to fly off. So pay
any attention to the size of the center hole so that excessively large loads are not applied to the tip of the center.
(7) Long and slender shaft-type work should be turned using a steady rest or tailstock center so that the work
won’t get off from the chuck.
---Completion of operation---
(1) When operations are over, turn off the power supply to the machine according to the given procedures.
Clean the machine and each section including slideways. Then apply rust preventive oil to the sideways and the
individual sections.
(2) Store idle tools. When not in use, tools should be stored in a dry locked-up place, out of reach of
children.
Clean the machine carefully, especially when using water-soluble coolant.
C Notes on handling electrical apparatus and the NC controller
AC power supply with grounding must be applied. Grounding resistance should be 100 Ω or less (Grade 3
grounding). When operating the machine or performing check and maintenance, observe the following notes.
(1) Be careful not to touch and jolt the NC controller and the electric circuits.
(2) Be sure to use a wire or cable of proper length for connecting power supply to the machine. When the
power wire or cable inevitably runs across the floor, take adequate measures to protect it against damage from
chips etc.
(3) During the test operation in the presence of a service engineer from the company, confirm that the
parameters of the NC controller are proper. Do not change the parameters except when adjusting the backlash.
(4) Do not change the value of current, which has been set with the thermal relay on the distribution board,
or other values set previously to various volumes.
(5) Do not apply excessively large forces to the connector sections of the cannon plugs, flexible tubes,
cabtyre cords, etc.
(6) Before checking and maintaining the electrical apparatus, turn off the power switch of the control panel,
and the main switch of the distribution board. In addition, turn off the power switch supplying power from the
plant to the machine. Proceed with checks and maintenance only upon confirmation that the power has indeed
been cut off. If possible, the power supply should be locked in the off-position during checks and maintenance,
or else signs should be posted warning that the maintenance is being performed and no operation is permitted.
(7) Handle the electrical apparatus of machine with cautions and pay attention to their water proofness.
(8) Be sure to use parts specified by this company for inside the distribution board. In particular, it is
essential to use the fuses specified by this company. Avoid using fuses with a capacity for the machine. Never
use a copper wire in place of a fuse.
1-4
(9) Do not open the doors of the controller. Otherwise, the direct sunshine or the flash of camera may
damage the components of it.
(10) Rated input voltage with fluctuation: 380V±10%
(11) Rated input frequency: 50Hz±1 Hz
(12) Phase: 3-phase AC, grounding
(13) Ambient temperature and humidity should be controlled as steady as possible so that there is no
violent change.
(14) Do not expose the machine as well as the electric unit to environment where corrosive gas or liquid
exist such as acid, alkali and salt.
(15) Do not expose the machine as well as the electric unit to dusty environment. Avoid dust accumulating
on any parts of machine.
(16) Do not expose the machine as well as the electric unit to magnetic or electrostatic environment.
(17) Keep the cord away from heat, oil and sharp edges.
(18) This machine must be grounded while in use to protect the operator from electric shock.
D Limitations on ambient conditions
The machine is designed for operating on the site:
-The height above sea level doesn’t exceed 1000m;
-The temperature range of air doesn’t exceed 5℃~ 40℃
-The relative humidity doesn’t exceed 50% at a maximum temperature of +40℃and 90% at a
maximum temperature of 20℃.
-Transportation and storage temperature range is -25℃~+55℃.
E Safety precaution signs on machine
ELECTRIC SHOCK DANGER

Never touch the parts of machine attached with this sign.
WARNING AND CAUTION

Proper precautions should be taken.
External power cable should be correctly connected to terminals marked by this

sign.
1-5
2 General
CK series high productivity CNC lathe is designed for machining shaft and chuck work. It covers specifications
of CK40 and CK50.
2.1 Features of machine
(1) A cartridge type main spindle rotates without vibration.

(2) The high-grade cast iron bed designed to damp vibration and assures high accuracy.
(3) Centralized machine operator’s console makes operation an ease.
(4) 45 degree slant bed type structure provides more convenient chip disposal and handling of the work piece.
(5) Standard 8-station turret (optional 12-station) ensures rapid and precision machining.
2.2 Composition of machine
(1) Headstock (7) Hydraulic power unit
(2) Tailstock (8) Coolant pump unit
(3) Bed (9) Lubrication unit
(4) Carriage (10) Cover and guard
(5) Feed mechanism (11) Electric equipment
(6) Turret
2-1
2.3 External dimensions of machine
1520
1662
1000
715 450 760 610 110
2535 485 855 70
chip conveyer retracted 930

conbveyer stretched 2380
475
415
415
495
563
700
1899
447
255
58
conveyer length 2480

415
610 100
Fig. 2-1a External dimensions of CK40 (without patrol light)
2-2
233 800 900 772 220
1850
130 500 1900

3055
chip conveyer
retracted 850
stretched 2500
1390 480
0
R54
30
415
440
618
1805
480
1110
3000
497
250
00
R6
Length of chip
conveyer 2680
Max. 6000
Fig. 2-1b External dimensions of CK50 (without patrol light)
2-3
3 Specification
3.1 Machine specification
Table3-1a Technical data of CK40
Items Unit Data
Max. swing over bed mm Dia. 400
Max. swing over slide mm Dia. 260

Capacity Rec.turning dia./length mm Dia. 165/400
Max. turning dia. mm Dia. 285
Max. bar dia mm Dia. 42
Hydraulic chuck dia. mm Dia. 165
Spindle nose A2-5 (GB/T5900.1)
Spindle thru-hole mm Dia. 57

Spindle
Spindle bearing dia.(front/rear) mm Dia. 90/Φ80
Spindle speed r/min 70-3000
Main motor(cont./30min) kW 7.5
Quill dia./travel mm Dia. 70/80

Tailstock Taper of centre of standard/live spindle
structure MT No. 4/2
Slant angle DEG 45°
X/Z-axis travel mm 165/410
Carriage X/Z-axis rapid traverse m/min 12/16
X/Z-axis servo motor torque Nm 11/20
X/Z-axis ball screw dia. mm Dia. 28/40
Number of stations 8/12

Turret
Tool size(turning/boring) mm 20×20/Dia. 32
Power source kVA 35
Others Dimensions(L×W×H) cm 254× 152×167
Gross weight kg 3000
3-4
Table3-1b Technical data of CK50
Items Unit Data

Max. swing over bed mm Dia. 500
Max. swing over slide mm Dia. 320
Capacity Rec.turning dia./length mm Dia. 200/530
Max. turning dia. mm Dia. 370
Max. bar dia mm Dia. 51
Hydraulic chuck dia. mm Dia. 210
Spindle nose A2-6 (GB/T5900.1)
Spindle thru-hole mm Dia. 62
Spindle
Spindle bearing dia.(front/rear) mm Dia. 100/Dia. 90
Spindle speed r/min 60--2250
Main motor(cont./30min) kW 15
Quill dia./travel mm Dia. 90/100
Tailstock Taper of centre of standard/live spindle
MT No. 5/4
structure
Slant angle DEG 45°
X/Z-axis travel mm 210/550
Carriage X/Z-axis rapid traverse m/min 12/16
X/Z-axis servo motor torque Nm 11/20
X/Z-axis ball screw dia. mm Dia. 28/40
Number of stations 8/12
Turret
Tool size(turning/boring) mm 25×25/Dia. 40
Power source kVA 35
Others Dimensions(L×W×H) cm 306×181×185
Gross weight kg 4500
* Standard accessories:
Hyd. Power station 1 set Hyd. Solic chuck 1 set
Facing tool holder 1 set Cooling system 1 set
Boring tool holder 1 set Varialble diameter sleeve(boring 1 set)
Variable diameter sleeve (drilling) 1 set Tools and tool kit 1 set
Leveling bolt and mount pad 1 set Testing record 1 copy
Work light 1 set Operator’s manual 1 set
3-5
3.2 Figures
3.2.1 Stroke limit switches
20 travel 410
17
310(290)
316(296)
travel 165
240
(40)
20
(46)
26
400
430
433
Fig. 3-1a Setting of limit switch on CK40 lathe with 8-station (12-station) turret
20 travel 550
17 402(376)
396(370)
travel 210
330
(50)
(56)
24
30
540
570
573
Fig. 3-1b Setting of limit switch on CK50 lathe with 8-station (12-station) turret
Note:
(1) X-axis limit switch is set with center of boring tool as a datum point. Value shown in the
diagram is diameter value.
(2) Z-axis limit switch is set with tip of O.D tool as a datum point.
(3) Dash and double dot line shows the position of limit switches.
3-6
3.2.2 The movable range of tool
-OT 410 +OT

EMG.
EMG. 3 3
5 30 20×20
20 5
Max.130 60
Max.31 5
EMG.
30
28
3
25
+OT
153(143)
130(120)
165
-OT (20)
10
3
EMG.
80
400
460
20×20
No Name Qty
48
2 1 Boring tool holder 4

2 Facing tool holder 2
5
30
Fig. 3-2a Travel of tool on CK40 lathe with 8-station (12-station) turret (sketch)
3-7
Stroke 550 +OT

EMG.
3 3
EMG. -OT
7 30 25×25
20 7
Max.150
Max.30 6
EMG.
32
32
3
20
+OT
198(185)
Stroke 210
Datum point
coordinates
178(165)
X-axis
-OT
(25)
12
3
EMG.
540 Z-axis coordinates 100
670
No Name Qty
25×25
2
60
1 Boring tool holder 4

2 Facing tool holder 1
7
40
Fig. 3-2bTravel of tool on CK50 lathe with 8-station (12-station) turret (sketch)
3-8
3.2.3 Working envelope
0
31
10
165
6
15 8.0
165 53 22
30
325
33
27
245.
2 8
2.
264
25
337.
34
389
.33
325
Fig. 3-3a Working envelope of 8-station turret on CK40 lathe
3-9
20
0
29
.68
165
153
30
.26
357
150
8
408.6
93
2.
15 2
7 .9
16
.26
325
.29
175
349.23
15
0
244
48
325
165
43
Fig. 3-3b Working envelope of 12-station turret on CK40 lathe
3-10
40
行
程
21
340
0
270.06
32
301.29
5
293.7
7
55
466
40
2
170
402
行程 402
32
270.0
32
Stroke
15
0.
06 6
31
210
行程210
Stroke
Spindle
主轴中心线 center
420
10
Fig. 3-3c Working envelope of 8-station turret on CK50 lathe
3-11
370
.
Max
25
travel 210
402
185
6
18
15
32
25
395
516
435
185
185
424
203
55
457
25 7
28 32
402
Max. 495
15
5
tra
21
vel
1
55021
310
Fig. 3-3d Working envelope of 12-station turret on CK50 lathe
3-12
3.3 Tooling system
Face tool holder
Hole tool holder
Taper-shank
tool sleeve
MT NO.1
MT NO.2
MT NO.3
MT NO.4
Straight-shank
tool sleeve
12mm
16mm
20mm
25mm
32mm
Note: This diagram is applicable to CK40 and CK50 horizontal CNC lathes.
Tools for different lathes
Model Drill (taper-shank tool sleeve) Reamer(straight-shank tool sleeve)
MT NO.1 Dia. 10mm Dia. 20mm
CK40 MT NO.2 Dia. 12mm Dia. 25mm
MT NO.3 Dia. 16mm
MT NO.2 Dia. 12mm Dia. 25mm
CK50 MT NO.3 Dia. 16mm Dia. 32mm
MT NO.4 Dia. 20mm
Fig. 3-4 Tooling system of CK series lathe
3-13
3.4 Spindle nose
15.90
30
30
82.563
30
63.348
MT No.6
104.80
133
110
30
1:4
30 11-M10 depth 22
15
28 13
30
Fig.3-5a Spindle nose A2-5 of CK40
19.05
30
30
30
106.375
110
133.4
165
68
1:20
30
1:4
30 11-M12
30 26 14
Fig.3-5b Spindle nose A2-6 of CK50
3-14
3.5 Soft Jaw
2- 11
15 20 Counter sinking 18
6
12H8
26
29 51
Pitch 1.5 66
Fig.3-6a Soft jaw of CK40
24 25 2- 13.5
6 Counter sinking 20
14H8
35
38 70
Pitch 1.5 95
Fig.3-6b Soft jaw of CK50
3-15
3.6 Speed-Power-Torque diagram
125
HP
kW
100
99.4 N.m 15 20
Power
75 7.5 kW
Torque
7.5 10
50 5 7
25 3.7 5
N.m
0
500
0
50
0
750
300
200
100
转速（r/min）
Fig.3-7a Speed-Power-Torque diagram of CK40
HP
kW
196 N.m
200 20 25
15 kW 20
150 15
Torque
15
Power
100 10
10
50 5
2
N.m
45 125 500 1000 2000 2500

Speed（r/min） 2250
Fig.3-7b Speed-Power-Torque diagram of CK50
3-16
4 Transportation and installation

4.1 Transportation
This lathe is comprised of three major parts: the machine, the electric control cabinet and hydraulic power
unit. They are incorporated into a single solid base so that it can be easily moved to any desired location without
separating the entire machine.
There are two methods for moving the machine to any location:
(1) By an overhead crane using lifting hooks
(2) By a forklift truck
。
，
Splash guard
和
Fig. 4-1
4.1.1 Lifting by an overhead crane
(1) As the weight of CK40 lathe is approximately 3000kg and that of CK50 is approximately 4500kg, use
the wire ropes with a diameter larger than 12mm (1/2inch).
(2) As the left side of machine is heavier than the right due to electric control cabinet, move the carriage
and the tailstock to the extreme right side.
(3) Remove the cover located in the upper side of headstock, and open the splash guard to the right
extremely. Hang the wire ropes prepared on the lifting hooks. See Fig. 4-1.
(4) When lifting, wind up slowly and stop lifting once when the wire ropes tighten and confirm that the
wire ropes are attached properly.
(5) During transporting keep the machine as steady as possible so as to avoid violent bump.
(6) On arrival at the installation location, use extra care to lower the machine gently on the floor and it
should not be lowered abruptly so as not to hit the floor.
4.1.2 Lifting by a forklift truck

(1) Use the forklift truck with a sufficient capacity.
(2) Put the forks of the truck into the recesses located in the bottom of the machine base.
(3) Lift the machine slowly, keeping it as horizontal as possible.
(4) Move the machine successfully to the installation location.
(5) When placing the machine on the floor, care to lower it gently so as not to hit floor.
4.2 Foundation and installation
(1) As installation of the machine has serious influence on the working accuracy and on the fact whether its
4-1
initial accuracy can be maintained for a long time or not, full attention has to be paid for proper installation.
When the place where this machine is to be installed has a concrete floor with a thickness of over 300mm, the
machine can be installed on the floor. In this case, steel plates with dimensions of 200mm (8") ×100mm (4")
×20mm (0.8") are to be placed underneath the leveling jack screws.
(2) For long maintained accuracy a new concrete foundation should be set up in accordance with the
foundation plan attached to this manual. See Fig. 4-2.
(3) Procedure for installation
A. When foundation bolts are not used
1) Place 6 steel plates at position shown on the installation drawing so that leveling bolts will be placed on
them (fix the plates by mortar).
2) Place the machine with built-in leveling bolts on the sheet plates. The bottom surface of the machine
should come to the height about 5mm from the upper surface of sheet plates. Make temporary leveling.
B. When foundation bolts are used
1) Place 6 sheet plates at position shown on the installation drawing.
2) Place the machine with built-in leveling jack screw extruded approximately 5mm down from the base of
bed, on the sheet plates and level the machine using wedges.
3) After temporary leveling has been completed, insert the anchor bolts and secure with nuts washers.
4) Pour mortar into the foundation holes. Bank up mortar until the sides of the base plates are covered with
mortar.
5) After mortar has completely hardened remove the wedges. Check the level and then tighten the anchor
bolts.
4-2
563 675
100
610
300
415
300
140
200
415
454
760
75 1374
774 300 Front
150
1810
250
2535
400
450
533 143
150
300
650
715
195
275
230 170
40 700 255
Power inlet 1450
Mortar
120
50
600
Concrete
Appr 5
800
Stones
200
* Power inlet cable should be 200mm

high above floor.
Fig. 4-2a Foundation plan of CK40 lathe
4-3
528 474 Contour of machine

100
725
300
140
200
1100
75
Front
2200
150
250
400
500
360
150
300
730
750
195
300 874 300
275
1474
40 power inlet 393
Mortar
120
50
800
Concrete
Appr.5
1000
Stones
200
Note:Power inlet should be 200mm high above floor.
Fig. 4-2b Foundation plan of CK50 lathe
4-4
4.3 Leveling the machine
The machine must be carefully leveled up because the accuracy of the level at the initial installation will greatly
affect the working accuracy and the service life of the machine.
A precision level should be place on the turret as shown below. Readings are taken on both longitudinal
and transverse directions while both the leveling jack screws and foundation-bolt nuts are tightened firmly.
Tolerance: 0.04mm/1000mm
Accuracy of level: 1 grad. =0.02mm
Level inspection plate Level
Tool disk
Level inspection plate
Fig. 4-3 Methods of leveling the machine

4.4 Cleaning and Oiling
Dust are liable to get into the anticorrosive pain during transportation, so that the carriage and tailstock should
never be moved along the bed until the lathe has been thoroughly cleaned, properly lubricated and preliminary
leveling operations are performed.
(1) Remove packing materials completely away from the machine. Especially check carefully so that no
packing material is left within operating ranges of moving parts of the machine.
(2) The moisture condensation on the whole machine surface must be wiped off thoroughly.
(3) The anticorrosive paint applied on the guide ways should be rinsed away with kerosene using rags, and
thereafter L-G68 machine oil should be applied thinly.
(4) Confirm that the coolant tank is cleaned up.
4-5
5 Preparation of machine for operation

5.1 Cutting the soft jaws
5.1.1 Adjustment of chuck pressure
The chuck pressure is adjusted by the adjustment knob located on the left of operation panel.
z Turning the knob clockwise gives an increase in pressure.
z Check the chuck pressure gauge. (The chuck pressure is not allowed beyond 2.5 Mpa.)
20
2
MC
10 30
1 3
MPa bar
0 4
0 40
Knob
Pressure gauge
Fig. 5-1 Fig. 5-2

5.1.2 Forming of soft jaw
To guarantee turning ability of machine it is desirable to mount the optimum soft jaw that meets exact
requirements for shape, dimension and material. The chuck pressure for forming should be the same as that for
practical cutting work. Form the soft jaws according to the following procedure.
(1) Remove the soft jaws and cover, and insert the plug at the position.
(2) Clamp the plug and mount the soft jaws to be cut. Gripping position might be half or less than half of
stroke of jaws. Produce the internal surface having the same diameter as the work-piece to be turned. If
the length of the workpiece is short enough, clamp the plug with the soft jaws directly and cut out to
necessary depth and diameter.
(3) Detach the soft jaws and unclamp to remove the plug.
(4) Mount the soft jaws again.

Master jaw Soft jaw
P Dia.of plug
Cutter
d Dia.of work
Plug
Fig. 5-3
Note: Where T-nut goes beyond the peripheral surface of the body, only one bolt is applied to secure the
corresponding jaws so that very dangerous condition may be caused. Always locate the nuts within the
periphery of the body.
5-1
Master jaw T nut Soft jaw Master jaw T nut Soft jaw
Not correct Correct
Fig. 5-4
z Whenever the soft jaws are changed, clean the fitting parts of T-nut and serration.
z Don’t strike the workpiece clamped in chuck by the hammer or any similar thing, because it may
cause damage of precision and function.
(5) Preparation of tool
Prepare a proper boring tool for forming of soft jaws. Mount the tool by using an I.D. tool holder.
(6) Forming of soft jaws
z By manual operation, select the adequate spindle speed and bring the tool to a position near the soft
jaws by means of jog feed or handle feed.
z Then, change over for handle feed and let the tool tip contact the end face (Z-axis) and inner surface
(X-axis) of the soft jaws and reset the corresponding display unit to zero at the position where the
tool tip contacts the soft jaws.
z When the tool contacts the inner surface, reset the display for X-axis on the position display unit to
zero.
z When the tool contacts the end face, reset the display for Z-axis on the position display unit to zero.
z Move the tool away from the soft jaw. Then, observing the numerical values displayed by the
position display unit, cut the soft jaws by jog feed and handle feed giving an adequate depth of cut
according to the shape, diameter, etc. of the work piece blank.
z Finish the soft jaws so that as far as possible recessing is formed at the corner as shown in figure
below.
Soft jaw
Relief
Fig. 5-5
Note: When the work piece has special shape, it is recommended to form the soft jaws by automatic
operation.
(7) Chucking diameter
As for chucking diameter of soft jaws the desirable range of tolerance is about ±0.1mm in respect to the
5-2
diameter of the work piece to be chucked. In practice, however, it is difficult to form them to this tolerance and,
therefore, users generally do not stick to this tolerance. When, however, the work piece surface to be chucked is
already finished, it is recommended to form the soft jaws so that their chucking diameter becomes somewhat
larger than the workpiece diameter, when the workpiece is to be chucked by the outer surface and, smaller when
the workpiece is not finished.
5.2 Tool offset
The reference dimension or the datum position of individual cutting tools and holders have been
determined as Fig. 5-6.
Tools and holders will be often mounted in positions different from these datum positions. When setting the
tools in the turret, it is time-consuming to set the cutting point of each tool to the exact datum position. And
during operation, the tool point will wear, resulting in over sized parts. On the other hand, the NC program is
prepared on the assumption that all cutting tools to be used are set exactly to datum positions.
Tool point
( 46) Cutting tool
Standard tool
23
20 Datum position
X-axis: +46mm
Z-axis: -20mm
Fig. 5-6
(1) Setting of offset
z When the end of the tool is in the following coordinate position with respect of the required
setting or datum point. These differences are usually measured by the tool presetting gauge. Now
the tool offset values for the tool when it is set at the position in the following illustration are
+46.0mm in X axis and -20.0mm in Z axis.
z The tool offset values for the tool when it is set at the exact datum position are 0 in both axes.
z If the end point of the tool is moved without any correction made for the differences, it would
create a path indicated by the dotted line in the sketch of following figure. Tool offset values are
X=0 and Z=0.
20
23
Tool point path for tool offset X=0.0 Z=0.0

Tool point path for tool offset X=46.0 Z=20.0
Fig. 5-7
5-3
z After tool offset values being input, the tool point follows the correct programmed path shown
by the solid line. The operator will enter the necessary amount of correction on each axis for the
cutting tool on the turret, and correct compensation is adjusted automatically as the turret face is
indexed to the cutting position. Measuring and entry of tool offset values is performed by the
methods in operator’s manual of CONTROLLER.
z Checking tool offset after initial tool offsets have been entered into the controller, take the first
cut and then measure the finished part dimensions. If any errors are found, re-adjust the offsets to
correct for the setting errors. In case of dimension errors due to tool wear, the amount of error
should be checked by measuring the actual size of turned workpieces and added to the offset
value as above.
5.3 Setting the start position
5.3.1 Setting the start position for the first time
Generally, the dead time can be reduced when the starting position of the tool post is changed according to the
workpiece. Therefore, when the working process changes, it is necessary to change the setting of the starting
position in respect to a fixed reference position for X-axis.
(1) The procedure for setting the starting position for X-axis is as follows.
z As shown in Fig.5-8, cut the workpiece blank by manual operation by using the reference tool.
z Without moving the tool in direction of X-axis, move the tool away from the workpiece in
direction Z-axis and measure the cut portion by using a micrometer. Let us suppose that
dimension measured at that time is dia = 75.860mm.
z Turn the machine lock switch on and change the display to 75.860* on the position display unit.
Turn the machine lock switch off and move the tool to the position where the display on the
position display unit becomes equal to the value for the starting position of program. (G50 value)
75.860
Fig. 5-8 Setting of the start position
(2) The procedure for setting the starting position for Z-axis is as follows.
z Let the reference tool slightly contact the face of the workpiece (at that time keep the spindle
rotating).
z At the position where the tool contacts the end face of the workpiece reset the display for Z-axis
on the position display unit to 0.
z When the cutting removal for the end face is about 2mm, move the tool 200-2=198(If G50 Z
value is 200mm) from that position in (+Z) direction by observing the position display, and this
is the starting point for Z-axis.
5-4
5.3.2 Setting of starting position after power failure
To prepare for such case that the power source is unexpectedly disconnected during operation or power failure
occurs, it is recommended to check and record the relation between the zero position and starting position.
When setting of zero position for X and Z-axes is completed, follow the procedure described below.
(1) Return the tool to zero position for X and Z-axes.
(2) Record the numerical values for X and Z-axes which are displayed on the position display unit at that
time.
(3) Return the tool to the starting position for X and Z-axes and continue the machining operation.
(4) Suppose that the power source is disconnected or power failure occurs.
(5) Turn the power source on.
(6) Return the tool to zero position for X and Z-axes.
(7) Rest the display on the position display unit to 0 for both of X and Z axes.
(8) Move the tool in (-) direction for both X and Z-axes until the values displayed as above recorded.
Note: When, however, time elapses after power failure, machining dimensions may become different
because of thermal displacement etc. of the machine.
5.4 Caution before machining with automation
When tool setting of starting position check are all completed, automatic operation is to be started by setting
program on the numerical control unit. Prior to automatic operation, however, be sure to check for the following
points.
(1) Check the set value of feedrate. Override switch, normally, is recommended to set to 100%.
(2) Check the set value of spindle speed override switch. Normally, it is recommended to set to 100%.
(3) Check the dry run toggle switch is off.
(4) Set the machine lock toggle to OFF position.
(5) Check whether that the operational block skip toggle switch is set to ON position or OFF position.
Usually, set this switch to OFF when cutting the first workpiece and keep it on when cutting the second and
subsequent workpieces.
(6) Check whether that the operational block stop toggle switch is set to ON position or OFF position.
Usually, set this switch to ON when cutting the first workpiece and keep it turn off when cutting the second and
subsequent workpieces.
5-5
6 Adjustment and Maintenance
6.1 Lubrication
In order to maintain good operation and reduce wear, the machine should be completely and correctly lubricated
in strict adherence with the direction in the Lubrication Chart. See Fig. 6-1.
(1) Use of improper lubricants may lead to poor performance and malfunctioning of the machine.
(2) The lubricating oil used for the machine should be checked for cleanliness from time to time.
(3) Cleanliness of hydraulic fluid is also critical to ensure proper performance of the hydraulic system.
(4) If the oil is dirty, change should be made more frequently than specified in the Lubrication Chart.
(5) Prior to shipment of the machine from our plant, the oil and coolant tanks are flushed out and must
therefore be filled during the initial installation of the machine.
1 2
Fig. 6-1 Lubrication Chart

No Lubrication point Recommended oil Replenishment Clean & Replacement
1 Hyd. unit GB/T7632-1987L-HM32 1000 hr
2 Lubrication station GB/T7632-1987 L-G68 120 hr
3 Hyd. chuck Grease 8 hr
6.1.1 Main spindle bearings
Individual spindle bearings are packed with extra-high grade grease and sealed for life. Re-filling will not be
required over a considerable period of service.
6-1
6.1.2 Guideway lubrication system

Recommended type of lubricant GB/T7632-1987 L-G68
Quantity required 2 litres
Frequency of service Re-filling every 120 hours
All the guideways, bed, saddle, cross slide, X & Z ball screws and tailstock are lubricated by automatic
intermittent lubrication pump. Lubrication oil is vanished after about 120 hours use.
Check the discharge condition of lubricant by observing the guide ways of bed and saddle, when every
guide way is always kept covered with lubricant film, lubrication is performed properly.
Fig. 6-2 Lubricating diagram
z Periodical automatic cycle lubrication is carried out by power lubrication pump model
AMO-Ⅱ-150S/1.8ⅡPM that is controlled by PC program and started every interval time supplying
oil.
6-2
z Float switch is designed to check oil level and gives alarm in case of low oil level.
z A filter (F-3D, code 209308) is connected at output port with filtering accuracy of 40μ. Filter core
should be changed every year.
Model Data
AMO-Ⅱ Viscosity at
Max.filling Theoretic Filtering Motor Tank Model of metering
operating
-150S/1.8 pressure flow accuracy power capacity part
temperature
ⅡPM 2.0 MPa 150ml/min 40 μ 20W 1.8 L 68-1800cst M0-0.1/0.2
Oil filling
Filter
Fig. 6-3 Filter structure Fig. 6-4 Chuck structure

6.1.3 Lubrication of power chuck
Fig. 6-4 is chuck structure diagram. Chuck should be correctly lubricated according to the following table.
To use the power chuck in the best condition over a long period of time, lubrication is important. Inadequate
lubrication presumably causes the following troubles:
z Malfunction at low pressure
z Reduction of gripping force
z Aggravation of gripping accuracy
z Abnormal wear and seizure
(1) Apply grease to the periphery end of each master jaw with a grease gun. Upon completion of the
grease application is sure to clean the chuck body.
(2) Remove the chuck from the spindle once per 6 months for overhaul cleaning.
Recommended type of lubricant Lithium soap grease

Quantity required As required
Frequency of service Once a day
6.2 Coolant
6.2.1 Coolant pump
6-3
Fig. 6-5 shows coolant system of machine. The coolant pump is the motor driven pump of single unit. It
can hold the long life owning to mechanical seal for the shaft seal in structure, and using a shielded ball bearing
in which grease is inserted.
See the following table for specification of the pump.

Type Voltage Motor power Displacement Total lift
AYB-100 380V/220V 0.37kW 100 l/min 4m
Coolant Drain Chip

pump plug box Strainer Oil level gauge
Fig. 6-5 Coolant system diagram
Note: Since mechanical seal is used, when it is operated over 30 seconds without oil, mechanical seal will
be over worn and destroyed.
6.2.2 Replacement of Coolant
There are two different types of coolant available: one is water-soluble and the other is non-water soluble. Use
of non-water soluble coolant is recommended since the water soluble coolant may cause the rust of guideway
surface and other major machine elements.
Recommended Type of Coolant WELCUT B30 (JIS) or its equivalent

Quantity 85 lit
Frequency of Service Replenish or change as required
6.2.3 Notes on using the water-soluble coolant
(1) When use of water-soluble coolant is unavoidable, select one prepared with due consideration for
lubrication, wetting characteristics, rust properties, oil separability, and stability.
(2) When operations are over, be sure to wipe off the water-soluble coolant from the bed guide ways and
swivel section of tool post. Thereafter, apply a little lubrication oil for rust prevention.
6-4
(3) Replace water-soluble coolant immediately when discolored and smelled abnormally.
(4) When using water-soluble coolant, it is advisable to apply a little rust preventive oil to products while
they are wetted with the coolant. Otherwise, they may rust when the coolant dries up.
(5) Water soluble coolant is alkaline; they therefore have strong degreasing properties. Should the coolant
be splashed on the skin, the operator is liable to suffer from inflamed skin, it is essential to know how to handle
the coolant with regard to health.
(6) The methods for diluting water-soluble coolant with water differ with the kind for coolant. Follow the
instructions of the coolant maker.
6.2.4 Cleanliness of coolant tank

The coolant tank should be cleaned out periodically.
(1) Remove the strainer plate and clean it.
(2) Remove the drain plug and flush out the tank.
(3) Wipe off the coolant remained in the tank.
(4) Remove the strainer from the coolant pumping motor and clean it.
(5) Re-assemble and refill the coolant tank.
* Clean the strainer and plate periodically to remove the coolant sludge.
6.3 Adjustment of turret indexing
6.3.1 Adjustment of turret indexing

The turret should be adjusted according to operator’s manual for turret.
6.3.2 Resetting of tool disk
When the tool disk is offset it needs to be restored to its original position by using the reset pin
(accessory). Before resetting, the tool disk should be released by loosening the set screws of it. After
completion, the tool disk should be tightened again and the reset pin must be removed.
6.4 Adjustment of gibs and gib strips
6.4.1 Carriage gib adjustment
When the gib adjustment is inadequate, it will have great adverse affect not only toward the lost motion,
pulse response, positioning, etc., but also toward the cylindrical cutting surface mechanically, so re-adjust it so
that the side deviation of carriage is within 0.01 mm toward the bed slide surface. See Fig. 6-6.
Adjustment procedure
(1) Remove the wipers from both side of saddle.
(2) Loose the fastening screw A slightly.
(3) Tighten the fastening screw B.
(4) Repeat (2) and (3) procedure until the gap may be eliminated.
(5) Mount the wipers.
6-5
A B
Gib
Cross
slide
gib
Gib
Fig. 6-6 Carriage gib adjustment

6.4.2 Cross slide gib adjustment
The taper gib is provided to the cross slide, and it has been well adjusted in advance before the machine is
shipped from the factory. However, it may be requested to re-adjust due to abrasion after a long years of use.
Adjustment procedure
(1) Remove the wiper front of cross slide
(2) Loosen lock nut.
(3) Tighten the adjusting bolt until the gap may be eliminated.
(4) After eliminating the gap, tighten the lock nut.
(5) Mount the wipers.
Locking bolt 1
Rotate in A direction
Adjusting Gib
screw Locking bolt 2
Fig. 6-7 Cross slide gib adjustment Fig. 6-8 Alignment of headstock
6-6
6.5 Alignment of headstock and tailstock
6.5.1 Alignment of headstock
After some years of operation, re-adjustment is required in order to get machining property and
machining precision. Such adjustment should be done following the manner specified below. See Fig. 6-8.
(1) Loosen the 6 locking bolts 1.
(2) Headstock can be adjusted by two adjusting bolts 2 at the front of headstock.
(3) Tighten the 6 locking bolts securely.
(4) After tightening the set bolts, check the parallelism once again.
6.5.2 Alignment of tailstock
When center lines of main spindle and tailstock spindle are not in accordance with in vertical plain,
loosen the 4 locking bolts 1 tightening the tailstock body to the tail base and adjust the two adjusting
screws 2. See Fig. 6-9.
See Fig.6-10 for tailstock accuracy requirements.
(1) Parallelism of tailstock spindle to bed ways in secondary plain must be less than 0.03/300mm. The
tailstock spindle must never be slant downward.
(2) Parallelism of tailstock spindle to bed ways in primary plain must be less than 0.03/300mm. The
tailstock spindle must never be slant to negative direction.
Turret head
Secondary plain
1
Tailstock
2
Primary plain 300
Fig. 6-9 Alignment of tailstock Fig. 6-10 Accuracy of tailstock
6.6 Tensioning the V-belt
When the V-belts are worn or loosen after using for a long period, it is advisable to tension them or
replace them with new ones.
Tensioning the belts must be performed 3 months after installation, thereafter every 6 months.
z Loosen the locking set screw of the motor base.
z Pull down the motor base by tightening the tension bolt.
z Check the deflection of new v-belt at the center.
It is the best tension the deflection of V-belt is about 12.2mm at 4.03 kg load.
6-7
Deflection A direction
A 向
变形
Load
载荷
A
Fig. 6-11 Tensioning the V-belts
6-8
6.7 Hydraulic system
Manual tailstock Main spindle chuck
4 4
5 5
2MPa
8
4 4
7 3
P1' T1'
P T
2
4MPa
9
9
4P 1.5kW
6.3MPa, 26 l/min
Fig. 6-11 Hydraulic circuit diagram
6-9
Hydraulic components list
No Name Specification 1 (Taiwan Yuken) Specification 2 (Yuci Yuken)

1 Hydraulic power station
2 Gage block
3 Gage block
4 Press. Reducing valve MRP-01-A-10T-208 MRP-01-B-30
5 Pressure gage YN60-Ⅲ (0-6MPa) YN60-Ⅲ (0-4MPa)
3-position 4-way reversing
6 solenoid valve DSG-01-3C2-D24-N1-50-50HZ DSG-01-3C2-A240-N1-50
7 Gage block
8 Return orifice check valve MSW-01-Y-10T MSW-01-Y-30
9 Check valve CIT-04A1(2-NPT1/2)
6.8 Hydraulic power unit
Hydraulic power unit with variable volume pump provides dependable, portable sources of pressure to
hydraulic chuck, tailstock and etc.
Tank capacity: 50 lit Pump delivery: 26 l/min Setting pressure: 6.3Mpa
Pump Motor
Pressure gage
Pressure
switch
Air filter
Drain
pipe
Oil
suc-
tion Oil return
filter pipe
Oil tank
Drain
plug
Oil level gauge
(with thermometer)
Fig. 6-13 Hydraulic power unit
6.8.1 Servicing hydraulic unit
Hydraulic oil for hydraulic power unit is supplied by hydraulic oil tank. In order to guarantee normal
operation of hydraulic system oil must be clean. Pay attention to the following points.
(1) The oil tank should be flushed out and cleaned each time the hydraulic fluid is replaced.
(2) Inspect and clean suction screen regularly.
6-10
(3) The frequency will depend on contaminating elements in the oil and atmosphere. However the filter
should be cleaned minimum twice a year.
(4) Remove the drain plug and flush out the tank. Clean the inside of the oil tank.
a. The top plate on which the pump, motor and other components are mounted, serves as an access plate
for cleaning the tank. After removing the four bolts at the corners and lift it up straightly in order for
washing tank and replacing filter element.
b. Remove the cover of tank and wash the inside with petroleum or benzene.
(5) To fill hydraulic oil, take off the cap of the oil inlet hole and fill oil up to the middle of the oil level
gauge on the side face of the oil tank. Recommended type of hydraulic fluid is ISO VG32, say L-HM32 in
GB/T7632-1987. Generally oil level should be observed from time to time to ensure correct level at any time.
6.9 Pressure switch
Pressure switch is used to ensure equipment and operator’s safety and prevent accident caused by failure in
or pressure drop of hydraulic system. It is set to 2.8MPa. When pressure goes lower than this value, alarm is
generated and the machine will stop. In this case the operator should check and shoot the trouble referring to
relevant chapter in OPERATOR’S MANUAL --- ELECTRICAL PART.
6.10 Hydraulic power chuck
6.10.1 Construction of hydraulic power chuck
See Fig. 6-15 for construction of hydraulic power chuck.
Fig. 6-15 Construction of hydraulic power chuck

6.10.2 Mounting
(1) Remove the soft jaws and the cover from the chuck.
(2) Connect the draw pipe with piston rod in the cylinder and screw the draw pipe.
(3) Turn the draw nut with a wrench in the center part of chuck, so that the draw pipe can be connected
with chuck.
(4) Turn the wrench so that the setting bolts are fitted to the spindle of machine.
(5) The clearance between the chuck body and the wedge plunger should be adjusted from 0.5 to 1mm.
6-11
Fig.6-16 Hyd.cylinder Fig. 6-17 Mounting of chuck
6.10.3 Details for the gripping force reduction
The following table shows reduction of gripping force at high rotation, the relation of plunger thrust and
gripping force, hydraulic pressure and cylinder thrust. Please refer to below when determining the cutting
condition.
6-12
V-206A5
120
Total gripping force （kN）
100
80
60
40
20
0 1000 2000 3000 4000 5000 6000 Speed

（r/min）
Relation of gripping force and speed
Total gripping force (kN）
Cylinder thrust（kN）
60
60
V-206A5 50
50
40
40
30
30 MH1000
20 20
10 10
0 1 2 3 4
0 10 20 30
Hyd. pressure MPa
Wedge plunger thrust kN
Relation of operating force Relation of oil pressure
and gripping force and cylinder thrust
Fig.6-18a Relation of spindle speed, hyd. Pressure

and chucking force of CK40
6-13
120
Total gripping force（kN）

100
V-208A6
80
60
40
20
Speed
0 1000 2000 3000 4000 5000 (r/min)
Relation of gripping force and speed
120 120
110 110
100 100
thrust（kN）
Total gripping force（kN）
90 90
Cylinder thrust(kN)
80 80
V-208A6 70
70
60 60
Cyoinder
MS125
50 50
40 40
30 30
20 20
10 10
0 10 20 30 40 50 60 0 1 2 3 4
Wedge plunger thrust kN Hyd.pressure MPa
Relation of operating force Relation of oil pressure

and gripping force and cylinder force
Fig.6-18b Relation of spindle speed, hyd. Pressure and chucking force of CK50
6.10.4 Precautions
(1) Whenever the soft jaws are changed, clean the fitting parts of T-nut and serrations.
(2) Adjust the oil pressure so as to match with the material and shape of the workpieces.
(3) Striking the workpiece clamped in chuck by hammer or any similar thing may cause damage of
precision and function.
(4) When larger soft jaws than standard ones are prepared by customer and used with the chuck, keep it in
mind that developing centrifugal force and decreasing efficiency may reduce the actual gripping force.
(5) When jaw nut goes beyond the peripheral surface of the body, only one bolt is applied to secure jaws
so that a very dangerous condition is caused. Always locate the jaw nuts within the periphery of the
body.
(6) Before starting the spindle rotation, be sure to place the front splashguard door in position.
6-14

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Note

1. This manual contains description of the following machine.

□ CK40 horizontal CNC lathe

□ CK50 horizontal CNC lathe

Max. swing over bed mm

Max. turning length mm

1 Introduction .................................................................................................................................................. 1-1

1 Introduction and safety caution

1.1 Features of machine

1.2 Safety caution

1.2.2. Other cautions.

(3) Do not operate the machine wearing gloves.

B Precautions for machine operation

WARNING! DO NOT EXPOSE THE MACHINE TO RAIN OR IN DAMP LOCATIONS.

limit witches for the interlocking mechanism on the electronic circuitry.

(6) Never cut flammable materials (like magnesium bar).

---Tool set up---

(3) Use special tools to install turning tool.

(4) Do not use the cutter that is damaged or deformed or unsharp.

(5) Hand tools are not allowed to use on the machine.

Clean the machine carefully, especially when using water-soluble coolant.

C Notes on handling electrical apparatus and the NC controller

(10) Rated input voltage with fluctuation: 380V±10%

(11) Rated input frequency: 50Hz±1 Hz

(12) Phase: 3-phase AC, grounding

D Limitations on ambient conditions

The machine is designed for operating on the site:

-The height above sea level doesn’t exceed 1000m;

-The temperature range of air doesn’t exceed 5℃~ 40℃

-Transportation and storage temperature range is -25℃~+55℃.

E Safety precaution signs on machine

ELECTRIC SHOCK DANGER

WARNING AND CAUTION

External power cable should be correctly connected to terminals marked by this

2.1 Features of machine

(1) A cartridge type main spindle rotates without vibration.

2.3 External dimensions of machine

chip conveyer retracted 930

conveyer length 2480

Fig. 2-1a External dimensions of CK40 (without patrol light)

233 800 900 772 220

130 500 1900

Table3-1a Technical data of CK40

Items Unit Data

Max. swing over bed mm Dia. 400

Max. swing over slide mm Dia. 260

Max. turning dia. mm Dia. 285

Max. bar dia mm Dia. 42

Hydraulic chuck dia. mm Dia. 165

Spindle nose A2-5 (GB/T5900.1)

Spindle thru-hole mm Dia. 57

Spindle speed r/min 70-3000

Main motor(cont./30min) kW 7.5

Quill dia./travel mm Dia. 70/80

Slant angle DEG 45°

X/Z-axis travel mm 165/410

Carriage X/Z-axis rapid traverse m/min 12/16

X/Z-axis servo motor torque Nm 11/20

X/Z-axis ball screw dia. mm Dia. 28/40

Number of stations 8/12

Power source kVA 35

Others Dimensions(L×W×H) cm 254× 152×167

Gross weight kg 3000

Table3-1b Technical data of CK50