Documente Academic
Documente Profesional
Documente Cultură
B DIFFERENTIAL PROTECTION
C FREQUENCY PROTECTION
D IMPEDANCE PROTECTION
1 CT FAN
Operate the fan and reduce
level from Level switch Once the testing is
Lube oil level low mm .Ensure that level swich is Fan trips staisfied, normalize the half yearly
isolated from gear box oil level switch
sump
VIBRATION Hammer near the switch
Vibration high SWITCH
NA Fan trips as above
with a wooden piece
Page 9 of 40
THERMAX LTD.
PLANT TRIP INTERLOCK CHECKING REPORT
BOP
Sequnce of Belt
Try to operte in reverse Belt does not operation- from farthest
Sequence check as above
sequence take start one to nearest of grzzly
hopper.
3 COMPRESSOR
Page 10 of 40
THERMAX LTD.
PLANT TRIP INTERLOCK CHECKING REPORT
BOP
Page 11 of 40
THERMAX LTD.
PLANT TRIP INTERLOCK CHECKING REPORT
BOP
Put AC driven pump on
auto by ensuring that
AC driven pump hydrant pressure is above 7
AC pump
starts at low Kg/cm2 3 3 kg/cm2.Take JP on manual quarterly
starts
pressure mode.Reduce the pressure
of hydrant below 6.5
kg/cm2
4 DM TRANSFER
Checked by Witnessed by
Page 12 of 40
THERMAX LTD.
PLANT TRIP INTERLOCK CHECKING REPORT
BOP
Date date
Page 13 of 40
Interlock in
Tested date Due date service
YES
YES
NA
NA
NA
NA
Page 14 of 40
NA
13.06.2018 YES
NA
NA
YES
Page 15 of 40
NA
NA
NA
YES
YES
YES
Page 16 of 40
YES
YES
NA
NA
Page 17 of 40
Page 18 of 40
THERMAX LTD.
PLANT TRIP INTERLOCK CHECKING REPORT
BOILER-1
SITE:
REMARKS/
Set actual RESULT frequency
SNO DESCRIPTION UOM METHOD OF TESTING ANY RE-
value value EXPECTED of checking
SETTING
Put STG on turning gear ,by
HAND TRIP TEST BY Turbine trip & Every
1 Trip pass vacuum protection, reset
MANUALTRIP ESV close opportunity
STG
REMOTE TRIP TEST BY PB ON
2 Trip as above as above as above
GOVERNER PANEL
Page 19 of 40
THERMAX LTD.
PLANT TRIP INTERLOCK CHECKING REPORT
BOILER-1
SITE:
Put STG on turning gear
,normalize pass vacuum
protection, try to reset STG.
STG will not get
Otherwise, pull some vacuum
EXHAUST STEAM PRESS reset. In the
6 kg/cm2 -0.5 -0.5 above trip value and reset the yearly
HIGH second case
STG. Now reduce vacuum by
turbine must trip
controlling ejector steam
pressuure to trip value. Note
the trip value
8 INLET STEAM TEMP LOW deg C 400 400 as above TURBINE TRIP yearly
TURBINE EXHAUST STEAM
9 deg C 130 130 as above TURBINE TRIP yearly
TEMP HIGH
TURBINE THRUST BRG NON
10 deg C 110 110 as above TURBINE TRIP yearly
ACTIVE TOP TEMP HIGH
TURBINE THRUST BRG
11 deg C 115 115 as above TURBINE TRIP yearly
ACTIVE TOP TEMP HIGH
TURBINE ROTOR FORE
12 deg C 110 110 as above TURBINE TRIP yearly
BRG.TEMP HIGH
TURBINE ROTOR AFTER
13 deg C 110 110 as above TURBINE TRIP yearly
BRG.TEMP HIGH
GEAR WHEEL PINION FORE
14 deg C 110 110 as above TURBINE TRIP yearly
BRG TEMP HIGH
GEAR WHEEL PINION AFTER
15 deg C 110 110 as above TURBINE TRIP yearly
BRG TEMP HIGH
GEAR WHEEL FORE BRG
16 deg C 100 100 as above TURBINE TRIP yearly
TEMP HIGH
GEAR WHEEL AFTER BRG
17 deg C 100 100 as above TURBINE TRIP yearly
TEMP HIGH
Page 20 of 40
THERMAX LTD.
PLANT TRIP INTERLOCK CHECKING REPORT
BOILER-1
SITE:
ALTERNATOR DE END
18 deg C 90 90 as above TURBINE TRIP yearly
BEARING TEMP HIGH
ALTERNATOR NDE END
19 deg C 90 90 as above TURBINE TRIP yearly
BEARING TEMP HIGH
TURBINE AXIAL MOVEMENT -
20 Mils 24 24 as above TURBINE TRIP yearly
BOTTOM PROXIMITOR HIGH
TURBINE AXIAL MOVEMENT -
21 Mils 24 24 as above TURBINE TRIP yearly
TOP PROXIMITOR HIGH
TURBINE ROTOR FORE
22 BEARING VIBRATION , X-AXIS Mils 5 5 as above TURBINE TRIP yearly
PROXIMITOR HIGH
TURBINE ROTOR FORE
23 BEARING VIBRATION , Y-AXIS Mils 5 5 as above TURBINE TRIP yearly
PROXIMITOR HIGH
TURBINE ROTOR AFTER
24 BEARING VIBRATION , Y-AXIS Mils 4.5 4.5 as above TURBINE TRIP yearly
PROXIMITOR HIGH
TURBINE ROTOR AFTER
25 BEARING VIBRATION , X-AXIS Mils 4.5 4.5 as above TURBINE TRIP yearly
PROXIMITOR HIGH
TURBINE PINION FORE
26 BEARING VIBRATION , X-AXIS Mils 4.5 4.5 as above TURBINE TRIP yearly
PROXIMITOR HIGH
TURBINE PINION FORE
27 BEARING VIBRATION , Y-AXIS Mils 4.5 4.5 as above TURBINE TRIP yearly
PROXIMITOR HIGH
TURBINE PINION AFTER
BEARING VIBRATION , Y-AXIS Mils 4.5 4.5 as above TURBINE TRIP yearly
PROXIMITOR HIGH
TURBINE PINION AFTER
BEARING VIBRATION , X-AXIS Mils 4.5 4.5 as above TURBINE TRIP yearly
PROXIMITOR HIGH
Page 21 of 40
THERMAX LTD.
PLANT TRIP INTERLOCK CHECKING REPORT
BOILER-1
SITE:
28 HOTWELL LEVEL HIGH-HIGH % 90 90 as above TURBINE TRIP yearly
29 GOVERNER HEAVY FAULT as above TURBINE TRIP yearly
Reduce control oil pressure every 3
CONTROL OIL PRESSURE by switching off the pump or month
30 kg/cm2 10.5 10.5 TURBINE TRIP
LOW LOW by draining the transmitter/ /available
switch opportunity.
every 3
Reduce LO pressure by by
LUB OIL HEADER PRESSURE month
31 kg/cm2 1.3 1.3 draining the transmitter/ TURBINE TRIP
LOW LOW /available
switch
opportunity.
32 TG GOVERNER HEAVY FALT TURBINE TRIP yearly
Checked by Witnessed by
Date date
Page 22 of 40
Interloc
k in
Tested date Due date service
YES
YES
YES
YES
NA
Page 23 of 40
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
Page 24 of 40
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
Page 25 of 40
YES
YES
YES
YES
YES
YES
YES
YES
YES
NA
YES
Page 26 of 40
THERMAX LTD.
PLANT TRIP INTERLOCK CHECKING REPORT
BOILER-1
SITE:
frequency
sl no Equipment interlock/ Permissive UOM set value Method of checking Actual value Remarks of
checking
Page 27 of 40
THERMAX LTD.
PLANT TRIP INTERLOCK CHECKING REPORT
BOILER-1
SITE:
Now put other pump on auto
mode keeping the first pump
on condition. Ensure breaker
interlock
of stand by is racked out.
Check the following interlock
one by one.
Page 28 of 40
THERMAX LTD.
PLANT TRIP INTERLOCK CHECKING REPORT
BOILER-1
SITE:
Close suction valve partly so
Suction valve open As above
that lt. sw . Gets disengaged
Suction DP Ok kg/cm2 Drain DP switch As above
Now put other pump on auto
mode keeping the first pump
on condition. Ensure power
interlock
fuse of stand by is taken out.
Check the following interlock
one by one.
Page 29 of 40
THERMAX LTD.
PLANT TRIP INTERLOCK CHECKING REPORT
BOILER-1
SITE:
Stop indication should
Discharge valve come, once the checking is
lt. SW Open the discharge valve
close satisfied, normalize the
switch
Cold well level low mm Drain level transmitter As above
Now put other pump on auto
mode keeping the first pump
on condition. Ensure power
interlock Annually
fuse/ breaker of stand by is
out. Check the following
interlock one by one.
Page 30 of 40
THERMAX LTD.
PLANT TRIP INTERLOCK CHECKING REPORT
BOILER-1
SITE:
Stop indication should
Discharge valve come, once the checking is
lt. SW Open the discharge valve
close satisfied, normalize the
switch
Cold well level low mm Drain level transmitter As above
Now put other pump on auto
mode keeping the first pump
on condition. Ensure power
interlock Annually
fuse/ breaker of stand by is
out. Check the following
interlock one by one.
Page 31 of 40
Interlock in
Tested date Due date service
NA
YES
YES
YES
YES
NA
NA
YES
Page 32 of 40
YES
NA
YES
Page 33 of 40
NA
NA
YES
Page 34 of 40
NA
NA
NA
Page 35 of 40
NA
NA
NA
Page 36 of 40
THERMAX LTD.
PLANT TRIP INTERLOCK CHECKING REPORT
BOILER-1
SITE:
EXPECTED ACTUAL
SNO TAG NO DESCRIPTION METHOD OF TESTING REMARKS
RESULT STATUS
Rack out FD fan breaker & power
fuse for ID , PA & coal feeder/
DCF.Normalize drum level and start
ID, FD , PA & DCF/ CF as per
sequence. Check the following
interlock/ protection as per the below
process.
Page 37 of 40
THERMAX LTD.
PLANT TRIP INTERLOCK CHECKING REPORT
BOILER-1
PA FAN , Coal
feeder TRIP
5 FD FAN TRIP Stop command for FD fan from DCS
indication in
DCS
Checked
Witnessed by
by
Date date
Page 38 of 40
Frequency of Interlock in
checking Tested date Due date service
half yearly/ on
YES
opportunity
as above YES
as above NA
as above NA
Page 39 of 40
as above NA
as above NA
as above NA
as above NA
Page 40 of 40