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GENERATOR DETAILS

1 OUT PUT 12000 KVA


2 STANDARD IEC 60034
3 NO.OF PHASES 3
4 NO OF POLES 4
5 VOLTAGE(AC) 11000 V
6 CURRENT(AC) 656 A
7 FREQUENCY 50 Hz
8 SPEED 1500 RPM
9 LIMITING SPEED 1800 RPM
10 PF 0.8
STAR
11 TYPE OF STATOR CONN.
12 EXC. VOLTAGE(DC) 169V
13 EXC. CURRENT(DC) 599A
14
GEN. PHASE SIDE CT
800/1A
15 RATIO
GEN. NEUTRAL SIDE CT
100/1A
16 RATIO
17 GEN. PT RATIO 11KV/110V

PROTECTION AGAINST GENERATOR FAULT

REG 630 RELAY PROTECTIONS

A CURRENT RELATED FAULT

1 CBFP (CIRCUIT BREAKER FAILURE


PROTECTION RELAY)
INST NAME 50 LBB
Operation ON
Base value sel phase Phase grp 1
Base value sel Res Residual grp 1
Measurement mode DFT
CB failure mode Breaker status
CB failure trip mode 1 out of 4
CB fail retrip mode OFF
Current value 0.10 pu
Current value Res 0.30pu
Retrip time 2.00 s
CB failure delay 2.00 s
CB fault delay 0.10s
Trip pulse time 0.20s
2 IDMT EARTH FAULT PROTECTION RELAY
INST NAME 51N
Operation ON
Base value sel Res Residual grp 1
Measurement mode DFT
Curve parameter A 28.2000
Curve parameter B 0.1217
Curve parameter C 2.00
Curve parameter D 29.10
Curve parameter E 1.0
Reset delay time 0.020s
Minimum operate time 0.040s
Start value 0.100 pu #
Start value mult 1.0 #
Time multiplier 1.00 #
Operating curve type IEC Norm. Inv. #
Type of reset curve immediate #
Operate delay time 1.00s #

3 NEGATIVE PHASE SEQUENCE PROTECTION


RELAY
INST NAME 46
Operation ON
Base value sel phase Phase grp 1
Reset delay time 0.020s
Start value 0.100 pu #
Opperating curve type Inv curve A #
Machine time multiplier 5.0 #
Operate delay time 3.00 s #
Maximum operate time 1000s #
Minium operatetime 0.10s #
Cooling time 50s #

4 STATOR EARTH FAULT RELAY


INST NAME 64R
Operation ON
Base value sel Res Residual grp. 3
Alm Reset delay time 0.02s
Reset delay time 0.02s
Alarm start value 0.150 pu #
operate start value 0.250 pu #
Alarm delay time 10.00s #
Operate delay time 10.00s #
INSTANTANEOUS/TIME DELAY OVER CURRENT
5 RELAY
INST NAME 50/51
Operation ON
Base value sel phase Phase grp 1
Measurement mode DFT
Num of start phases 1 out of 3
Curve parameter A 28.2000
Curve parameter B 0.1217
Curve parameter C 2.00
Curve parameter D 29.10
Curve parameter E 1.0
Reet delay time 0.020s
Minimum operate time 0.020s
Start value 0.90pu #
Start value mult 1.0 #
Time multiplier 1.00 #
Operating curve type IEC Def. Time #
Type of reset curve Immediate #
Operate delay time 10.00s #

6 INADVERTENT ENERGIZATION PROTECTION


RELAY
INST NAME 50/27
Operation ON
Base value sel phase Phase grp 1
Num of start phases 1 out of 3
Reset delay time 0.020s
Start value 0.100 pu #
Start value mult 1.0 #
Operate delay time 0.10s #
7 VOLTAGE CONTROLLED OVER CURRENT RELAY
INST NAME 51V
Operation ON
Base value sel phase Phase grp 1
Measurement mode DFT
Num of start phases 1 out of 3
Curve parameter A 28.2000
Curve parameter B 0.1217
Curve parameter C 2.00
Curve parameter D 29.10
Curve parameter E 1.0
Control mode Voltage control
Reset delay time 0.020s
Minium operate time 0.04s #
Start value 1.00pu #
Start value low 0.30pu #
Start value mult 0.8 #
Voltage high limit 0.72pu #
Voltage low limit 0.72pu #
Time multiplier 1 #
Operating curve type IEC Norm. Inv #
Type of reset curve Immediate #
Operate delay time 2.00s #

B DIFFERENTIAL PROTECTION

1 GENERATOR DIFFERENTIAL PROTECTION


INST NAME 87G
Operation ON
Base value sel phase Phase grp 1
CT connection type Type 1
High operate value 200% #
Low operate value 10% #
Slop section 2 20.00% #
End section 1 10% #
End section 2 150% #
DC restrain enable Yes #

C FREQUENCY PROTECTION

1 RATE OF CHANGE OF FREQUENCY PROTECTION


RELAY
INST NAME 81R ( + VE)
Operation ON
Reset delay time 0.02s
Start value 0.50 Hz/s #
Operation delay time 1.00s #

RATE OF CHANGE OF FREQUENCY PROTECTION


2
RELAY
INST NAME 81R ( - VE)
Operation ON
Reset delay time 0.02s
Start value 0.50 Hz/s #
Operation delay time 1.00s #

3 OVER FREQUENCY PROTECTION RELAY


INST NAME 81 O
Operation ON
Reset delay time 0.02s
Start value 52.50 Hz #
Operation delay time 3.00s #

4 UNDER FREQUENCY PROTECTION RELAY


INST NAME 81 U
Operation ON
Reset delay time 0.02s
Start value 47.50 Hz #
Restore start value 49.1Hz #
Operation delay time 5.00s #
Restore delay time 0.00s #

D IMPEDANCE PROTECTION

1 LOSS OF EXCITATION PROTECTION RELAY


INST NAME 40
Operation ON
Base value sel phase Phase grp 1
Reset delay time 3.00s
External Los Det Ena Enable
Voltage reversal NO
Measurement mode Pos Seqn #
Phase sel for Z Cle A or AB #
Diameter 124 %Zb #
Offset -9 %Zb
Displacement 0 %Zb #
Opperate delay time 3.00s #

E POWER FUNCTION & PROTECTION

1 REVERSE ACTIVE POWER PROTECTION RELAY


INST NAME 32P
Operation ON
Base value sel phase Phase grp 1
Measurement mode Pos Seqn
Reset delay time 0.02s
Pol reversal NO
Directional mode Reverse #
Start value 0.03pu #
Power angle 0.00deg #
Opperate delay time 3.00s #

2 LOW FORWARD POWER PROTECTION RELAY


INST NAME 37
Operation ON
Base value sel phase Phase grp 1
Measurement mode Pos Seqn
Reset delay time 0.02s
Pol reversal NO
Start value 0.10pu #
Opperate delay time 0.00s #
Disable time 2.00s #
F VOLTAGE PROTECTION

1 OVER FLUXING PROTECTION RELAY


INST NAME 24
Operation ON
Base value sel phase Phase grp 1
Leakage React 0.0 %Zb
Restart Ena level 0%
Voltage Max cont 110 % UB
Reset delay time 0.10s
Maximum operate time 1000.00s
Minimum operate time 0.10s
Cooling time 600s
Constant delay 0.80s
Voltage selection pos seq #
Phase supervision A or AB #
Start value 105 %UB/f #
Time multiplier 3 #
Operating curve type IEC Def. Time #
Operate delay time 0.00s #

2 OVER VOLTAGE PROTECTION RELAY


INST NAME 59
Operation ON
Base value sel phase Phase grp 1
Voltage selection Phase-to-phase
Num of start phases 1 out of 3
Relative hysteresis 4.00%
Curve sat Relative 2.00%
Curve parameter A 1.000
Curve parameter B 1.00
Curve parameter C 0.0
Curve parameter D 0.000
Curve parameter E 1.000
Reset delay time 0.020s
Minimum operate time 0.040s
Start value 1.11pu #
Time multiplier 1.00 #
Operating curve type IEC Def. Time #
Type of reset curve Immediate #
Type of time reset Freeze op timer #
Operate delay time 3.00s #
3 UNDER VOLTAGE PROTECTION RELAY
INST NAME 27
Operation ON
Base value sel phase Phase grp 1
Voltage selection Phase-to-phase
Phase supervision All
Num of start phases 1 out of 3
Voltage block value 0.20pu
Relative hysteresis 4.00%
Curve sat Relative 2.00%
Curve parameter A 1.000
Curve parameter B 1.00
Curve parameter C 0.0
Curve parameter D 0.000
Curve parameter E 1.000
Minimum operate time 0.040s
Enable block value Yes
start value 0.80pu #
Time multiplier 1.00 #
Operating curve type IEC Def. Time #
Type of reset curve Immediate #
Type of time reset Freeze op timer #
Operate delay time 3.00s #

RET 615 RELAY PROTECTIONS

1 STATOR EARTH FAULT PROTECTION RELAY


INST NAME 64
Operation ON

2 STATOR STAND BY EARTH FAULT PROTECTION


RELAY
INST NAME 51N
Operation ON

3 RESTRICTED EARTH FAULT RELAY


INST NAME 64R
Operation ON

REK 510 RELAY PROTECTIONS

1 ROTOR EARTH FAULT CURRENT INJECTION


DEVICE
INST NAME 64F
Operation ON
110 V AC, 50 Hz
Input voltage
Out put voltage 100 V AC ,50Hz
Rotor earth fault current 130mA
Maximum current to < 1.3A
protection relay REG 630
THERMAX LTD.
PLANT TRIP INTERLOCK CHECKING REPORT
BOP
O&M SITE:

Set actual RESULT REMARKS/ ANY RE- frequency of


DESCRIPTION UOM METHOD OF TESTING
value value EXPECTED SETTING checking

1 CT FAN
Operate the fan and reduce
level from Level switch Once the testing is
Lube oil level low mm .Ensure that level swich is Fan trips staisfied, normalize the half yearly
isolated from gear box oil level switch
sump
VIBRATION Hammer near the switch
Vibration high SWITCH
NA Fan trips as above
with a wooden piece

2 COAL HANDLING PLANT

Note: the belt sway


Operate the belts as per protection for the longest
sequence and operate belt can be checked by
Belt sway belt trips Every week
manually the belt sway operating the belt. Other
switch sway can be checked by
seq operation

Put one cover in front of


Zero speed Belt trips as above
Zero speed switch
Run the belt, operate local
local stop belt trips as above
stop PB
Rope switch
Run the belt, operate Rope belt trips as above
operation

Page 9 of 40
THERMAX LTD.
PLANT TRIP INTERLOCK CHECKING REPORT
BOP
Sequnce of Belt
Try to operte in reverse Belt does not operation- from farthest
Sequence check as above
sequence take start one to nearest of grzzly
hopper.
3 COMPRESSOR

Remove power fuse and


make compressor ready for
start by opening CW line
etc. and give on command.
See that compressor is not Annually
coming but on command is
there in DCS/ PLC or local
panel. Now do following
tsting one by one

Normalize the switch


Discharge Reduce the set point below
deg C 110 110 trip indication once protection is Anually
temperture high availabe discharge temp
satisfacorily checked

Gradually close CW out let Normalize the CW valve


CW flow low M3/hr valve for checking the low as above once protection is Anually
flow satisfacorily checked
gradually close inlet CW
CW pressure low Kg/cm2 as above as above Anually
valve
Increase pressure into the
Discharge
Kg/cm2 9 9 SW by injecting high as above Annually
pressure high
pressure

Page 10 of 40
THERMAX LTD.
PLANT TRIP INTERLOCK CHECKING REPORT
BOP

Normalize the CW valve


drain out the switch after
LO pressure low SW as above once protection is Annually
due isolating it
satisfacorily checked

Normalize the switch


High element Reduce the set point below
deg C as above once protection is Annually
temp availabe discharge temp
satisfacorily checked

drain out the switch after


Low LO level SW as above as above Annually
due isolating it
4 FIRE WATER PUMP

Keep the pump running and


increase pressure beyound
> 7 kg/cm2 and put on
Jockey Pump
auto. Now reduce pressure
( JP) starts at low Kg/cm2 4.2 4.2 Start quarterly
of the system by opening
pressure
any hydrant. See that at 7.0
kg/cm2 pr. Pump starts
automatically.

As above, once pressure


JP stops at high
Kg/cm2 8 8 increases >8.0 kg/cm2, it pump stops quarterly
pressure
shoud stop
Reduce the pressure of
JP Stops when AC hydrant below 7 kg/cm2
driven fire pump and sart JP manually. JP stops quarterly
starts Subsequently start AC
pump

Page 11 of 40
THERMAX LTD.
PLANT TRIP INTERLOCK CHECKING REPORT
BOP
Put AC driven pump on
auto by ensuring that
AC driven pump hydrant pressure is above 7
AC pump
starts at low Kg/cm2 3 3 kg/cm2.Take JP on manual quarterly
starts
pressure mode.Reduce the pressure
of hydrant below 6.5
kg/cm2

Put AC driven pump & JP


on Manual ensuring that
Diesel pump hydrant pressure is above 7
Diesel pump
starts at very low Kg/cm2 2 2 kg/cm2. Put Diesel pump quarterly
starts
pressure on auto.Reduce the
pressure of hydrant below
4.5 kg/cm2

4 DM TRANSFER

run one pump and put other


Discharge stand by
on auto. Gradually
pressure low, Kg/cm2 pump put on Annually
decrease header pressure
stand by start auto, starts
by closing discharge valve

Run one pump and


Gradually decrease level
through level trans mitter/ Running
Tank level low % 20 Annually
LSW, ensuring that pump stops
transmitter/ SW are isolated
from tank.

Checked by Witnessed by

Page 12 of 40
THERMAX LTD.
PLANT TRIP INTERLOCK CHECKING REPORT
BOP
Date date

Page 13 of 40
Interlock in
Tested date Due date service

YES

YES

NA

NA

NA

NA

Page 14 of 40
NA

13.06.2018 YES

NA

NA

YES

Page 15 of 40
NA

NA

NA

YES

YES

YES

Page 16 of 40
YES

YES

NA

NA

Page 17 of 40
Page 18 of 40
THERMAX LTD.
PLANT TRIP INTERLOCK CHECKING REPORT
BOILER-1
SITE:
REMARKS/
Set actual RESULT frequency
SNO DESCRIPTION UOM METHOD OF TESTING ANY RE-
value value EXPECTED of checking
SETTING
Put STG on turning gear ,by
HAND TRIP TEST BY Turbine trip & Every
1 Trip pass vacuum protection, reset
MANUALTRIP ESV close opportunity
STG
REMOTE TRIP TEST BY PB ON
2 Trip as above as above as above
GOVERNER PANEL

Operate the turbine at


working speed and do the OS
testing through woodward. It every 3
is advised to test the electrical month
3 OVER SPEED TRIP ( ELET) RPM 105% 7933 TURBINE TRIP
OS at operating speed by /available
resetting OS electrical at opportunity.
operating speed. After testing
normalize the set value

Operate the turbine at


working speed and do the OS
testing through woodward. It Atlease once
4 OVER SPEED TRIP ( MECH) RPM 110% 8300 TURBINE TRIP
is advised to set electrical OS in year year.
beyond mechanical OS value
as back up protection.

1ST EXTRACTION STEAM


5 kg/cm2 TURBINE TRIP yearly
PRESS HIGH

Page 19 of 40
THERMAX LTD.
PLANT TRIP INTERLOCK CHECKING REPORT
BOILER-1
SITE:
Put STG on turning gear
,normalize pass vacuum
protection, try to reset STG.
STG will not get
Otherwise, pull some vacuum
EXHAUST STEAM PRESS reset. In the
6 kg/cm2 -0.5 -0.5 above trip value and reset the yearly
HIGH second case
STG. Now reduce vacuum by
turbine must trip
controlling ejector steam
pressuure to trip value. Note
the trip value

Put STG on turning gear ,by


7 INLET STEAM TEMP HIGH deg C 540 540 pass vacuum protection, reset TURBINE TRIP yearly
STG, simulate through DCS

8 INLET STEAM TEMP LOW deg C 400 400 as above TURBINE TRIP yearly
TURBINE EXHAUST STEAM
9 deg C 130 130 as above TURBINE TRIP yearly
TEMP HIGH
TURBINE THRUST BRG NON
10 deg C 110 110 as above TURBINE TRIP yearly
ACTIVE TOP TEMP HIGH
TURBINE THRUST BRG
11 deg C 115 115 as above TURBINE TRIP yearly
ACTIVE TOP TEMP HIGH
TURBINE ROTOR FORE
12 deg C 110 110 as above TURBINE TRIP yearly
BRG.TEMP HIGH
TURBINE ROTOR AFTER
13 deg C 110 110 as above TURBINE TRIP yearly
BRG.TEMP HIGH
GEAR WHEEL PINION FORE
14 deg C 110 110 as above TURBINE TRIP yearly
BRG TEMP HIGH
GEAR WHEEL PINION AFTER
15 deg C 110 110 as above TURBINE TRIP yearly
BRG TEMP HIGH
GEAR WHEEL FORE BRG
16 deg C 100 100 as above TURBINE TRIP yearly
TEMP HIGH
GEAR WHEEL AFTER BRG
17 deg C 100 100 as above TURBINE TRIP yearly
TEMP HIGH

Page 20 of 40
THERMAX LTD.
PLANT TRIP INTERLOCK CHECKING REPORT
BOILER-1
SITE:
ALTERNATOR DE END
18 deg C 90 90 as above TURBINE TRIP yearly
BEARING TEMP HIGH
ALTERNATOR NDE END
19 deg C 90 90 as above TURBINE TRIP yearly
BEARING TEMP HIGH
TURBINE AXIAL MOVEMENT -
20 Mils 24 24 as above TURBINE TRIP yearly
BOTTOM PROXIMITOR HIGH
TURBINE AXIAL MOVEMENT -
21 Mils 24 24 as above TURBINE TRIP yearly
TOP PROXIMITOR HIGH
TURBINE ROTOR FORE
22 BEARING VIBRATION , X-AXIS Mils 5 5 as above TURBINE TRIP yearly
PROXIMITOR HIGH
TURBINE ROTOR FORE
23 BEARING VIBRATION , Y-AXIS Mils 5 5 as above TURBINE TRIP yearly
PROXIMITOR HIGH
TURBINE ROTOR AFTER
24 BEARING VIBRATION , Y-AXIS Mils 4.5 4.5 as above TURBINE TRIP yearly
PROXIMITOR HIGH
TURBINE ROTOR AFTER
25 BEARING VIBRATION , X-AXIS Mils 4.5 4.5 as above TURBINE TRIP yearly
PROXIMITOR HIGH
TURBINE PINION FORE
26 BEARING VIBRATION , X-AXIS Mils 4.5 4.5 as above TURBINE TRIP yearly
PROXIMITOR HIGH
TURBINE PINION FORE
27 BEARING VIBRATION , Y-AXIS Mils 4.5 4.5 as above TURBINE TRIP yearly
PROXIMITOR HIGH
TURBINE PINION AFTER
BEARING VIBRATION , Y-AXIS Mils 4.5 4.5 as above TURBINE TRIP yearly
PROXIMITOR HIGH
TURBINE PINION AFTER
BEARING VIBRATION , X-AXIS Mils 4.5 4.5 as above TURBINE TRIP yearly
PROXIMITOR HIGH

Page 21 of 40
THERMAX LTD.
PLANT TRIP INTERLOCK CHECKING REPORT
BOILER-1
SITE:
28 HOTWELL LEVEL HIGH-HIGH % 90 90 as above TURBINE TRIP yearly
29 GOVERNER HEAVY FAULT as above TURBINE TRIP yearly
Reduce control oil pressure every 3
CONTROL OIL PRESSURE by switching off the pump or month
30 kg/cm2 10.5 10.5 TURBINE TRIP
LOW LOW by draining the transmitter/ /available
switch opportunity.
every 3
Reduce LO pressure by by
LUB OIL HEADER PRESSURE month
31 kg/cm2 1.3 1.3 draining the transmitter/ TURBINE TRIP
LOW LOW /available
switch
opportunity.
32 TG GOVERNER HEAVY FALT TURBINE TRIP yearly

Put STG on turning gear ,by


GENERATOR REAR BRG TEMP
33 deg C 105 105 pass vacuum protection, reset TURBINE TRIP
HIGH
STG, simulate through DCS
yearly
GENERATOR FRONT BRG
34 deg C 105 105 as above TURBINE TRIP
TEMP HIGH yearly
GENERATOR FRONT BRG RET
35 deg C 70 70 as above TURBINE TRIP
OIL TEMP HIGH yearly
GENERATOR REAR BRG RET
36 deg C 70 70 as above TURBINE TRIP
OIL TEMP HIGH yearly
37 MOT TANK LEVEL LOW LOW mm drain Switch TURBINE TRIP yearly
every 3
Stop Turning gear and AOP
month
38 LO pressure low, AOP start kg/cm2 1.6 1.6 and put AOP on manual. AOP starts
/available
Now put AOP on auto
opportunity.

Checked by Witnessed by

Date date

Page 22 of 40
Interloc
k in
Tested date Due date service

YES

YES

YES

YES

NA

Page 23 of 40
YES

YES

YES
YES

YES

YES

YES

YES

YES

YES

YES

YES

Page 24 of 40
YES

YES

YES

YES

YES

YES

YES

YES

YES

YES

YES

YES

Page 25 of 40
YES
YES

YES

YES

YES

YES

YES

YES

YES
NA

YES

Page 26 of 40
THERMAX LTD.
PLANT TRIP INTERLOCK CHECKING REPORT
BOILER-1
SITE:
frequency
sl no Equipment interlock/ Permissive UOM set value Method of checking Actual value Remarks of
checking

Make the BFP ready for start


with all the stated permiisives
are healthy.Rack out the
breaker and give start
command. See that actually
pump does not start but start
1 BFP NO- Permissive Annually
indication is there. The above
condition is common for
checking all the
permissives.Now check all the
permissive one by one by
following below processes.

Reduce suction pressure low Stop indication should


by draining the low suction come, once the checking is
Suction pressure Ok kg/cm2
pressure Switch/ transmitter to satisfied, normalize the
trip set value. switch
Discharge valve
Open the discharge valve As above
close
deareator level low % 20 Drain level transmitter As above
Close suction valve partly so
Suction valve open As above
that lt. sw . Gets disengaged
bearing temp Ok deg C 75 Simulate through DCS As above
Motor winding temp-
deg C as above as above
OK
Motor bearing temp
deg C as above As above
ok
Suction DP Ok MMWC 2000 Drain DP switch As above

Page 27 of 40
THERMAX LTD.
PLANT TRIP INTERLOCK CHECKING REPORT
BOILER-1
SITE:
Now put other pump on auto
mode keeping the first pump
on condition. Ensure breaker
interlock
of stand by is racked out.
Check the following interlock
one by one.

Pump put on auto should


start showing start
drain transmitter/ switch to set
Dicharge pr low kg/cm2 75 indication.Once interlock
value
check is satisfied normalize
the switch/ transmitter.

Running pump Off Switch off running pump as above

Make the CEP ready for start


with all the stated permiisives
are healthy.Remove power
fuse and give start command.
See that actually pump does
2 CEP Permissive not start but start indication is Annually
there. The above condition is
common for checking all the
permissives.Now check all the
permissive one by one by
following below processes.

Stop indication should


Discharge valve come, once the checking is
Open the discharge valve
close satisfied, normalize the
switch
Hotwell level level
% 20 Drain level transmitter As above
low

Page 28 of 40
THERMAX LTD.
PLANT TRIP INTERLOCK CHECKING REPORT
BOILER-1
SITE:
Close suction valve partly so
Suction valve open As above
that lt. sw . Gets disengaged
Suction DP Ok kg/cm2 Drain DP switch As above
Now put other pump on auto
mode keeping the first pump
on condition. Ensure power
interlock
fuse of stand by is taken out.
Check the following interlock
one by one.

Pump put on auto should


start showing start
drain transmitter/ switch to set
Dicharge pr low kg/cm2 7 indication.Once interlock
value
check is satisfied normalize
the switch/ transmitter.

Running pump Off Switch off running pump as above

Make the MCWP ready for


start with all the stated
permiisives are
healthy.Remove power fuse/
rack out breaker and give start
command. See that actually
3 MCWP Permissive pump does not start but start Annually
indication is there. The above
condition is common for
checking all the
permissives.Now check all the
permissive one by one by
following below processes.

Page 29 of 40
THERMAX LTD.
PLANT TRIP INTERLOCK CHECKING REPORT
BOILER-1
SITE:
Stop indication should
Discharge valve come, once the checking is
lt. SW Open the discharge valve
close satisfied, normalize the
switch
Cold well level low mm Drain level transmitter As above
Now put other pump on auto
mode keeping the first pump
on condition. Ensure power
interlock Annually
fuse/ breaker of stand by is
out. Check the following
interlock one by one.

Pump put on auto should


start showing start
drain transmitter/ switch to set
Dicharge pr low kg/cm2 indication.Once interlock
value
check is satisfied normalize
the switch/ transmitter.

Running pump Off Switch off running pump as above

Make the ACWP ready for


start with all the stated
permiisives are
healthy.Remove power fuse
and give start command. See
that actually pump does not
4 ACWP Permissive Annually
start but start indication is
there. The above condition is
common for checking all the
permissives.Now check all the
permissive one by one by
following below processes.

Page 30 of 40
THERMAX LTD.
PLANT TRIP INTERLOCK CHECKING REPORT
BOILER-1
SITE:
Stop indication should
Discharge valve come, once the checking is
lt. SW Open the discharge valve
close satisfied, normalize the
switch
Cold well level low mm Drain level transmitter As above
Now put other pump on auto
mode keeping the first pump
on condition. Ensure power
interlock Annually
fuse/ breaker of stand by is
out. Check the following
interlock one by one.

Pump put on auto should


start showing start
drain transmitter/ switch to set
Dicharge pr low kg/cm2 indication.Once interlock Annually
value
check is satisfied normalize
the switch/ transmitter.

Running pump Off Switch off running pump as above Annually


Annually
Annually
Checked
Witnessed by Annually
by
Date date Annually

Page 31 of 40
Interlock in
Tested date Due date service

NA

YES
YES
YES
YES
NA

NA
YES

Page 32 of 40
YES

NA

YES

Page 33 of 40
NA
NA

YES

Page 34 of 40
NA

NA

NA

Page 35 of 40
NA

NA

NA

Page 36 of 40
THERMAX LTD.
PLANT TRIP INTERLOCK CHECKING REPORT
BOILER-1
SITE:
EXPECTED ACTUAL
SNO TAG NO DESCRIPTION METHOD OF TESTING REMARKS
RESULT STATUS
Rack out FD fan breaker & power
fuse for ID , PA & coal feeder/
DCF.Normalize drum level and start
ID, FD , PA & DCF/ CF as per
sequence. Check the following
interlock/ protection as per the below
process.

Once the checking


Reduce drum level through level BOILER TRIP.
STEAM DRUM LEVEL is satisfactory,
1 transmitter(s) . Ensure that Trip Indication
LOW LOW normalize the level
transmitter(s) are isolated from drum of ID.
transmitter (s)

STEAM DRUM LEVEL


2 Increase drum level by actual filling TURBINE TRIP
HIGH HIGH

Increase the FCE pressure by Once the checking


FURNACE PRESSURE injecting air in the transmitter.One air is satisfactory,
3 As above
HIGH HIGH filter regulator/ LP calibrator can be normalize the level
used for the purpose. transmitter (s)

Decrease FCE pressure creating


FURNACE PRESSURE vacuum in the transmitter. LP
4 As above
LOW LOW calibrator can be used for the
purpose.

Page 37 of 40
THERMAX LTD.
PLANT TRIP INTERLOCK CHECKING REPORT
BOILER-1
PA FAN , Coal
feeder TRIP
5 FD FAN TRIP Stop command for FD fan from DCS
indication in
DCS

6 PA FAN TRIP Stop command for PA fan ALL DCF TRIP

7 BED TEMP HIGH HIGH Simulate through DCS DCF TRIP


BOILER TRIP.
Trip indication
8 BOTH ID FAN TRIP Stop command for ID fan for FD, PA &
Coal feeder in
DCS

Checked
Witnessed by
by
Date date

Page 38 of 40
Frequency of Interlock in
checking Tested date Due date service

half yearly/ on
YES
opportunity

as above YES

as above NA

as above NA

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as above NA

as above NA

as above NA

as above NA

Page 40 of 40

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