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1 energy.te.com
TE Connectivity Raychem Screened, Separable Connection System RSTI-68, 800 A up to 42 kV
2 Inner screen
A conductive inner layer, as a Faraday
7 cage around the compression or
mechanical lug, prevents corona at
rated voltage.
8
3 Compression or mechanical lugs
Specially designed DIN and deep indent
9 compression lugs, as well as tinned,
mechanical lugs with shear bolts for
connecting either aluminium or copper
3 conductor cables.
5
1
4 Stress cone adapter
Relieves electrical stress at the point
where the cable screen is cut. The
insulated section, extending beyond the
wire shielding, provides a convenient
2 point for over sheath testing.
6 Threaded pin
A threaded pin together with a spring
4 washer (wave type) and hex nut ensure
a high performance electrical and
mechanical contact with the bushing.
8 Test point
The test point is used to determine
whether the circuit is energised;
alternatively it can be used for phasing.
Note:
All applications as shown in the
brochure need to have a mechanical
support, based on the requirements
for dynamic short circuit.
energy.te.com 2
TE Connectivity Raychem Screened, Separable Connection System RSTI-68, 800 A up to 42 kV
Technical data
Selection table
Screened separable connection system 36 kV and 42 kV with DIN compression lugs
Kits with deep indent compression lugs on request. Contact your local sales representative.
Screened separable connection system 36 kV and 42 kV with mechanical lugs and shear bolts
Kits for 3-core applications on request. Contact your local sales representative
© 2013 Tyco Electronics Raychem GmbH EPP 1714 4/13
While TE Connectivity (TE) has made every reasonable effort to ensure the accuracy of the information in this catalog, TE does not guarantee that it is error-free, nor does TE make any other
representation, warranty or guarantee that the information is accurate, correct, reliable or current. TE reserves the right to make any adjustments to the information contained herein at any
time without notice. TE expressly disclaims all implied warranties regarding the information contained herein, including, but not limited to, any implied warranties of merchantability or fitness
for a particular purpose. The dimensions in this catalog are for reference purposes only and are subject to change without notice. Specifications are subject to change without notice. Consult
TE for the latest dimensions and design specifications. Raychem, TE Connectivity and TE connectivity (logo) are trademarks.
TE Energy – innovative and economical solutions for the electrical power industry: cable accessories, connectors & fittings,
insulators & insulation, surge arresters, switching equipment, street lighting, power measurement and control.
Phone: +49-89-6089-0
Fax: +49-89-6096345
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,
Installation Instruction
EPP 0227 12/94
20
clean
250 mm
Remove the oversheath according Slide the outer sleeve over the cable. Spread the armour wires as shown in
to the dimension given in the appropri- Disassemble the clamping rings. Slide the drawing and screw the other
ate Raychem Terminations Installation one clamping ring lug-downwards over clamping ring loosely to the lugged
Instruction, plus dimension a shown the cable. clamping ring.
below.
Remove the armour according to
dimension a shown in the drawing.
Clean the end of the oversheath for a
length of 250 mm.
16-20 80
21-50 120
51-67 150
Install the termination in accordance With a small overlap and slight tension Bend the armour wires back and bind
with the appropriate Raychem Termi- wrap two layers of sealant tape (red) the ends to the oversheath with a wire
nations Installation Instruction. round the oversheath for a length of binder or plastic tape.
Pass the end of the earth lead down 50 mm, just below the armour wire Note: All sharp wire ends must be
through the clamping rings and ends. Wrap two layers of sealant tape covered with plastic tape.
connect it to one lug of the clamping round the earth conductor so that it will
ring. Tighten the clamping rings. be just below the armour wire ends.
Attach the earth conductor to the other
lug of the clamping ring.
With a slight tension and small overlap Position the top end of the outer sleeve Installation of earthing assembly com-
wrap two layers of sealant tape (red) level with the top of the sealant tape. plete.
over the lower end of the termination Shrink it into place starting at the cen-
,,,
for a length of 50 mm. tre. Shrink the lower end first and work
towards the upper end.
,
7 8 9
,,,
,
,,
2931/2a 2932/2 2932/2
Raychem
Solderless Earth
Connection for Metal
Tape Shielded Plastic
and Rubber Insulated
Cable Terminations
7.2 kV to 36 kV
Refer to the kit label and the title of the installation instruction.
Components or working steps may have been improved since you last installed this product.
General Instructions
Use a propane (preferred) or butane gas torch.
Adjust the torch to obtain a soft blue flame with a yellow tip.
Keep the torch aimed in the shrink direction to preheat the material.
Clean and degrease all parts that will come into contact with adhesive.
Tubing should be cut smoothly with a sharp knife leaving no jagged edges.
Ensure that the tubing is shrunk smoothly all around before continuing along the cable.
Tubing should be smooth and wrinkle free with inner components clearly defined.
The Information contained in these installation instructions is for use only by installers trained to make
electrical power installations and is intended to describe the correct method of installation for this product.
However, Tyco Electronics has no control over the field conditions which influence product installation.
It is the user's responsibility to determine the suitability of the installation method in the user's field conditions.
Tyco Electronics' only obligations are those in Tyco Electronics' standard Conditions of Sale for this product
and in no case will Tyco Electronics be liable for any other incidental, indirect or consequential damages
arising from the use or misuse of the products.
Raychem, TE Logo and Tyco Electronics are trademarks.
oversheath 2426/1
Raychem
Screened Separable
Connector 800 A for Bushing
Profile “C”
in Accordance to EN 50181,
and Single Core Polymeric
Insulated Cable up to
36 (42) kV
Typ: RSTI-68xx
Safety Warning:
It is essential to observe the
applicable safety regulations
for working with high voltage
equipment.
For precise safety information
please contact the responsible
authority.
Kit Content
4 8 13
1 5 9 Assembly
Lubricant 14
6 10 15
2
7 11 16
3 12 17
1 3 x Connector body 4 3 x Covering cap 8 3 x Threaded pin M16 13 3 x Screen cable lug
2 3 x Back plug 5 3 x Stress cone 9 1 x Assembly lubricant 14 3 x Wave type washer
3 3 x Gloves 6 3 x Main cable lug 10 1 x PVC tape 15 3 x Nut M16
7 1 x Binding wire 11 3 x Cable lug (16 + 25) 16 3 x Protective bag
12 1 x String 17 3 x Sealing tape (grey)
Table 1
Cross Section Ø Core Insulation Reference No.
36 (42) kV
mm2 min max Al Cu
50 RSTI-6811 RSTI-6821
70 RSTI-6812 RSTI-6822
22.4 - 35.5
95 RSTI-6813 RSTI-6823
120 RSTI-6814 RSTI-6824
150 RSTI-6815 RSTI-6825
185 RSTI-6816 RSTI-6826
28.9 - 42.0
240 RSTI-6817 RSTI-6827
300 RSTI-6818 RSTI-6828
35 - 95 RSTI-6851
22.4 - 35.5
95 - 150 RSTI-6852
120 - 240 RSTI-6853
28.9 - 42.0
185 - 300 RSTI-6855
The Information contained in these installation instructions is for use only by installers trained to make electrical power installations and is intended
to describe the correct method of installation for this product. However, Tyco Electronics has no control over the field conditions which influence
product installation.
It is the user’s responsibility to determine the suitability of the installation method in the user’s field conditions. Tyco Electronics’ only obligations are
those in Tyco Electronics’ standard Conditions of Sale for this product and in no case will Tyco Electronics be liable for any other incidental, indirect
or consequential damages arising from the use or misuse of the products.
Raychem, TE Logo and Tyco Electronics are trademarks.
600
a
1 metre
255
1 2 3
Clean and degrease the end of the Cable with wire shield Wrap one turn of sealant tape (grey)
oversheath for a length of 1 metre with Position the cable with sufficient with no overlap and slight tension
solvent wipe. overlap to the bushing centre. around the end of the oversheath.
Mark the oversheath 255 mm below the
Cut the tape and push ends together.
bushing centre.
Cut the cable 600 mm above the mark Bend the shielding wires back onto the
and remove the oversheath over this oversheath.
distance. Cut off Cu-spiral screening
Avoid crossing the individual wires.
tape flush with end of outer sheath.
Temporarily secure the wires with a
Edges projecting beyond the outer
tape or wire binder.
sheath must be avoided, so that the
stress cone can not be damaged during
push on procedure.
Cut the core according to the dimension
given in the drawing. Remove the core
screen with appropriate screen cutting
tool according to the drawing. The
Cut back the insulation according to
surface of the insulation should be free
dimension K given in drawing details.
from all traces of conductive material. Recommendation for large cross
A. Hexagonal and deep indent
Compare the diameter over insulation sections
compression lugs
with application range as shown in
Dimension K must not exceed 60 mm. Convenient push on process of the
Table 1 as well as with marking of
B. Mechanical lugs stress cone requires chamfering of the
supplied stress cone.
Dimension K is identical to depth of insulation for cross section 240 mm²
Application Check! bore. Barrel butts against insulation! and above. See drawing!
4 5 6
≥ 240 mm2
aaaa
aaaa
210
5 Chamfer
40
Lug
BLMC-185/300-16-800A
BLMC-95/240-16-800A
BLMC-25/95-16-800A
Type
Cross
Section
(Stranded
mm2 (RM)
35 YES -
50 YES -
70 NO -
95 NO YES -
120 - YES -
150 - YES -
7 8
185 - NO YES Slide the small protective bag Apply onto the inner surface of the
240 - NO YES (assembly aid) over the exposed stress cone at the bottom end a 3 cm
conductor and tie it down with a PVC long sausage of assembly lubricant and
300 - - NO
tape as shown in the drawing. spread it evenly over the inner surface.
Gently lubricate the outer surface of the Use assembly lubricant without sponge
protective bag and the core insulation top. Push the stress cone in one
with a thin layer of assembly lubricant sequence with a twisting movement
Apply the lubricant layer with the over the assembly aid completely onto
sponge top as shown. the insulation until the inner collar of the
stress cone stops at the oversheath cut
back of the cable.
Note: The arrow on the stress cone
B. Mechanical lugs with inserts should point onto the cable sheath.
The insert has to be used as noted in Remove the assembly aid from the
Table 2. conductor.
A. Compression lugs
Ensure that the retention of the insert
Install the cable lug with the appropriate is locked into the appropriate slot in the
die and compression tool. barrel.
Note: Install the cable lug using a lug fixture.
Remove any sharp edges. Tighten the bolt set alternately in
Clean and degrease the lug and several equal steps until the heads Apply a thin layer of lubricant onto the
insulation from any excessive shear off. outer surface of the stress cone with
compression grease. Remove any sharp edges. the sponge top.
9a 9b 10
11a
11b 12
a. Abrade and clean the contact ring Clean the conical surface of the
of the bushing thread from residuals bushing and lubricate it with the
such as resin or varnish if any. assembly lubricant as shown.
b. Insert the threaded stud into the
bushing and tighten it up with an
Allen key (8 mm). Maximum torque:
35 Nm.
13 14 15
16 17 18b
Insert the spring washer and hex nut. Clean the inner surface of connector a. Place a string into the rear entry of
Tighten the hex nut onto the stud with a back end and apply a thin layer of the connector as shown.
spanner (24 mm) at a torque of 30 Nm. assembly lubricant. Do the same with
b. Insert the back plug and screw it
the conical interface of the back plug as
into place using a spanner (19 mm)
shown.
at a torque of 30 Nm.
Remove the string prior to the last two
turns.
19 a.
20 21
b.