Formulas

𝑁2 𝑑
1. = 𝑑1
𝑁1 2

2πNT
2. P = 60
𝑚
3. 𝜌 = 𝑉

4. T = (T1 − T2 ) × R
5. WT = T1 + T2 + W
𝑇
6. 2.3 log (𝑇1 ) = 𝜇. 𝜃
2

7. M = WT × L
8. Te = √(K m × M)2 + (K t × T)2
π
9. Te = × τ × d3
16
 CALCULATIONS
Speed of the motor = N1 = 2300 r.p.m
Driven Pulley speed = N2 = 1500 r.p.m
Assumed values
Slip = s1 = s2 = 1.2%
Diameter of motor pulley = d1 = 5 cm or 0.05 m
Diameter of driven pulley = d2 = ?
Formula
𝑁2 𝑑1
=
𝑁1 𝑑2
Finding d2
𝑁1 × 𝑑1 2300 × 0.05
𝑑2 = = = 0.076𝑚 → 7.6 𝑐𝑚 ≈ 8 𝑐𝑚
𝑁2 1500
Finding Torque in motor
2πNT
P=
60
→ P is assumed as 1.2 kW for output power for light motor.
1.2 × 103 × 60
T= = 7.63 N. m
2 × π × 1500

Volume = Area of disc × thickness

π × d2
V= × 0.05 = 1.57 × 10−3 m3
4
 𝑚
𝜌=
𝑉

Density of Aluminium = ρAl = 2700 kg/m3

m = ρ × V = 2700 × 1.57 × 10−3 = 4.239 kg

Weight (W) = m × g = 4.239 × 9.81 = 41.58 N ~ 42 N
Torque Transmitted
𝐷 20
T = (T1 − T2 ) × R ∴𝑅= = = 10 𝑐𝑚 𝑜𝑟 0.1 𝑚
2 2

7.63 = (T1 − T2 ) × 0.1

7.63
T1 − T2 = = 76.3 N. m Equation 1
0.1
Finding T1 and T2 by following equation,
𝑇1
2.3 log ( ) = 𝜇. 𝜃
𝑇2
Where μ is co − efficient of friction between belt and pulley and θ is lap angle
π
μ = 0.3, θ = 160° → Convert degree to Radians → 160° × = 2.8 radians
180
T1
2.3 log ( ) = 0.3 × 2.8
T2
T1 0.84
log ( ) =
T2 2.3
Taking Anti-log
T1
= 2.317
T2
T1 = 2.317 T2 Equation 2

Finding T2
Putting value of Equation 2 in Equation 1

2.317 T2 − T2 = 76.3
1.317 T2 = 76.3
T2 = 58 N. m
T1 = 2.317 × 58 = 134.4 N. m
Total Weight on the pulley
WT = T1 + T2 + W = 134.4 + 58 + 42 = 234.4 N
Bending Moment on the shaft
M = WT × L = 234.4 × 0.12 = 28.13 N. m
Equivalent Twisting Moment

Te = √(K m × M)2 + (K t × T)2 𝐊 𝐦 is Combined shock and fatigue factor for bending
𝐊 𝐭 is Combined shock and fatigue factor for torsion
Te = √(1.5 × 28.13)2 + (2 × 7.63)2
Te = 44.86 N. m
Finding Diameter of the shaft
π
Te = × τ × d3
16
τ is allowable shear stress and assumed value taken is 35 MPa
44.86 × 16
d3 = 𝜋 × 35×106 = 6.52 × 10−6 𝑚

Taking cubic root on both sides

3 3
√d3 = √6.52 × 10−6

d = 0.018 m or 18 mm