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Technological Choice

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Dense Phase Vacuum
Pneumatic Conveying
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CAPTION : CdiVeea^XVWaZ 9 Applicable

Vacuum Pressure Pressure


F Characteristics of the solutions dense phase dense phase dilute phase

Maximum Rates* 6 to 8 t./h. 100 t./h. 40 t./h.

Maximum conveying distance 70 m. 700 m. 200 m.


Convey velocity Low Low High
Convey rates Negative High Low
Piping abrasion Low Low High
Risk of damage of the mixing quality Low Low High
Amortization/Investment Medium High Medium
Energetic cost Low Medium High
Operating cost Low Low Low
Hygienic application 9
Multiple arrival points 9 9 9
Multiple start points 9 9
ATEX application 9 9 9
Integration of weighing device at the start 9 9 9
Integration of weighing device on arrival 9 9
C.I.P. (Clean In Place) 9

;adlgViZhVgZ^cY^XVi^kZVcYbVnkVgnYZeZcY^c\dcbViZg^VaineZ#

Dilute phase
conveying system

Dense phase vacuum


conveying system

Dense phase pressure


conveying system

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pneumatic-conveying
04 Download videos & layouts from our website 05
VFlow Range
AVAILABLE

® CUSTOM
MADE

DE:G6I>C<EG>C8>EA:
I 69K6CI6<:H I >9:6AHDAJI>DC
Dense phase vacuum conveying systems use high capacity vacuum pumps to . Flexibility of the system through time ;DG;::9>C</
convey materials from a feeding hopper or a silo to a receiving vessel (vacuum hop" . Purge of the line . EdlYZgbd^hiZcZgh
eZgl]ZgZi]ZV^gVcYegdYjXiVgZhZeVgViZYWnV[^aiZg#L]Zci]^hkZhhZa^h[jaa!i]Z . Clean In Place . B^mZgh
vacuum is isolated and the conveyed product is discharged. . Hygiene . Tanks
EVgi^XjaVgan VYVeiZY id Y^[[^Xjai egdYjXih! i]^h XnXadcZ can be easily set up in your . Loading of pressurized reactor . Reactors
environment with unlimited extension possibilities. Suction is performed from several . Easy operation #EgZhhjg^oZYgZVXidgh
feeding points and/or loading several points in your process. Coupled with weighing . All products (bulk, powder, granules...) . Dispersers loaded with solvents
systems, it allows controlled introduction by weight of raw materials (bulk powders, . All rates #;^aa^c\bVX]^cZh###
granules...). . No degradation of the conveyed material

I HNHI:BDK:GK>:L I 8N8ADC:HG6C<:

VF03
VF0
VF
V F003
F

VF01 VF02 VF03 VF04 VF05

Compressed air
Overall height Convey rate in
Models £E^e^c\ BViZg^VadjiaZi£ consumption in Tare weight (kg)
in mm. m³/h.*
m³/h.

K;adlœ%& 880 %id& HBH(-$*& 9C'%% %#'&id%#-* .*


K;adlœ%' &!&(( &id'#* HBH*&$+( 9C'%% %#)+id&#%+ &&*
Part n° Denomination Manufacturing Qty K;adlœ%( &!(&& '#*id) HBH+($,+ 9C'*% %#-%id&#'( &)*
& 7dYn HiV^caZhhhiZZa(%)A & K;adlœ%) &!),, )id+ HBH,+$--#. 9C(%% 0.63 to 0.92 &,%
2 Cover HiV^caZhhhiZZa(%)A & K;adlœ%* &!+)) *id- >HD--#.$&%) 9C(%% %#*,id%#.' &-*
3 Removable filtering cartridge =Z^\]i(*%bb"£('*bb & *Convey rates depend on the density of the conveyed material.
) 9C+*>caZiegdYjXikVakZ E^cX]kVakZ &
* 9C'*%DjiaZiegdYjXikVakZ 7jiiZg[ankVakZ"8Vhi^gdcWdYn"HiV^caZhhhiZZaY^hX &
6 JcXad\\^c\iVc` EV^ciZYhiZZaXna^cYZg"6ajb^c^jbhdaZcd^YkVakZ &
I G6I:H$9>HI6C8:HG6I>DH
7 JcXad\\^c\cdooaZ 67H &
8 9C+*KVakZ[dgkZci^c\ 7jiiZg[ankVakZ"8Vhi^gdcWdYn"HiV^caZhhhiZZaY^hX &
9 9C+*KVXjjbkVakZ 7jiiZg[ankVakZ"8Vhi^gdcWdYn"HiV^caZhhhiZZaY^hX & Convey rate in t./h.

&% =^\]aZkZaegdWZ Capacitive technology &


&& Spring clips for cover closing O^cXeaViZYhiZZa"7^"bViZg^VaeaVhi^X]VcYaZ )
&' Vacuum hose ;ddYfjVa^inedanjgZi]VcZijWZ &
&( EcZjbVi^XZfj^ebZcieaViZ HiV^caZhhhiZZa(%)A &
&) EcZjbVi^Xk^WgVidg Aluminium & <gVcjaZh! bZiVaa^X edlYZgh dg hi^X`n bViZ"
Convey distance in m. rials, the K;adl® range ensures the conveying
CdiZ/bViZg^VahVcYVXXZhhdg^ZhbVnY^[[ZgYZeZcY^c\dcndjgXdc[^\jgVi^dc d[bdgZi]Vc.*d[Zm^hi^c\edlYZgZYbViZ"
rials!
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/pneumatic-conveying
06 Plans downloadable on www.palamaticprocess.com Download videos & layouts from our website 07
VFlow®
VFlow 01 VFlow 02
AVAILABLE AVAILABLE

® CUSTOM
MADE ® CUSTOM
MADE

01 02
Model: K;adlœ%& Model: K;adlœ%'
Rate: %id&b$]# Rate: &id'#*b$]#
Overall height: 879 mm. Overall height: &!&)*bb#
Volume of the cyclone: &*a^iZgh Volume of the cyclone: '*a^iZgh
Manufacturing quality: GV1&#'id%#- Manufacturing quality: GV1&#'id%#-
Cyclone body manufacturing: (%)AhiV^caZhhhiZZa!(&+AhiV^caZhhhiZZa Cyclone body manufacturing: (%)AhiV^caZhhhiZZa!(&+AhiV^caZhhhiZZa
Dense phase vacuum Size of the particules transferred: from mm. to μm
Operating temperature: "&%•$ )%•
Dense phase vacuum Size of the particules transferred: from mm. to μm
Operating temperature: "&%•$ )%•
conveying: Vacuum pump technology: l^i]djiajWg^XVi^dc!l^i]YgneVYYaZhdgcdooaZh conveying: Vacuum pump technology: l^i]djiajWg^XVi^dc!l^i]YgneVYYaZhdgcdooaZh
powder pump Tare weight: .*`\
Maximum vacuum transfer: -%%Cb$]#
powder pump Tare weight: &&*`\
Maximum vacuum transfer: -%%Cb$]#
Air consumption*: %#'&id%#-*b$]# Air consumption*: %#)+id&#%+b$]#
;adlgViZViVibdhe]Zg^XegZhhjgZ!bVm^bjbVcYb^c^bjbgViZh ;adlgViZViVibdhe]Zg^XegZhhjgZ!bVm^bjbVcYb^c^bjbgViZh
Operating pressure: 6 bars Operating pressure: 6 bars
Filter manufacturing: edanZhiZg!EI;:XdViZY!hiV^caZhhhiZZaYZeadnZY^ch^YZ Filter manufacturing: edanZhiZg!EI;:XdViZY!hiV^caZhhhiZZaYZeadnZY^ch^YZ
Filtering area: 2.6 m² Filtering area:)#)b
Unclogging tank volume: +#*a^iZgh Unclogging tank volume: +#*a^iZgh
Level probe characteristics: XVeVX^i^kZdcgZfjZhiVXXdgY^c\idegdYjXi Level probe characteristics: XVeVX^i^kZdcgZfjZhiVXXdgY^c\idegdYjXi
Unloading valve technology: WjiiZg[an£9C'%% Unloading valve technology: WjiiZg[an£9C'%%
Valve body: XVhi^gdcdg(&+AhiV^caZhhhiZZa Valve body: XVhi^gdcdg(&+AhiV^caZhhhiZZa
Valve disc: (%)AhiV^caZhhhiZZa!(&+AhiV^caZhhhiZZa Valve disc: (%)AhiV^caZhhhiZZa!(&+AhiV^caZhhhiZZa
Product valve technology: pinch Product valve technology: pinch
Vacuum valve technology: butterfly with pneumatic actuator Vacuum valve technology: butterfly with pneumatic actuator
Air suction pipe Ø (mm): 9C)% Air suction pipe Ø (mm): 9C*%
Product suction pipe Ø (mm): (-"*& Product suction pipe Ø (mm): *&"+(
Piping type: rigid and flexible (reinforced piping with electrical spiral for metallic Piping type: rigid and flexible (reinforced piping with electrical spiral for
continuity) metallic continuity)
Connections: HBH!XaVbe![aVc\Z Connections: HBH!XaVbe![aVc\Z
Power required: '#'id(#(`L Power required: )`L
Inlet: 2 Inlet: 2
Outlet: * Outlet: *
ATEX compatibility: '%!'&!''VcY&!' ATEX compatibility: '%!'&!''VcY&!'
Pump flow rate m³/h.:&)% Pump flow rate m³/h.:'%%"'*%

874 OVERALL 923 OVERALL 976 OVERALL


879 OVERALL

1145 OVERALL

51
38

51
°

370
72

213

369

316
°
78
335 Discharging flange
1036 Overall

15° 328 A
335
15
°

340
15°

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/pneumatic-conveying/dense-phase-suction
08 Plans downloadable on www.palamaticprocess.com Download videos & layouts from our website 09
VFlow®
VFlow 03 VFlow 04
AVAILABLE AVAILABLE

® CUSTOM
MADE ® CUSTOM
MADE

03 04
Model: K;adlœ%( Model: K;adlœ%)
Rate: '#*id)b$]# Rate: )id+b$]#
Overall height: &!(*,bb# Overall height: &!)'%bb#
Volume of the cyclone: )%a^iZgh Volume of the cyclone: **a^iZgh
Manufacturing quality: GV1&#'id%#- Manufacturing quality: GV1&#'id%#-
Cyclone body manufacturing: (%)AhiV^caZhhhiZZa!(&+AhiV^caZhhhiZZa Cyclone body manufacturing: (%)AhiV^caZhhhiZZa!(&+AhiV^caZhhhiZZa
Dense phase vacuum Size of the particules transferred: from mm. to μm
Operating temperature: "&%•$ )%• Dense phase vacuum
Size of the particules transferred: from mm. to μm
Operating temperature: "&%•$ )%•
conveying: Vacuum pump technology: l^i]djiajWg^XVi^dc!l^i]YgneVYYaZhdgcdooaZh conveying: Vacuum pump technology: l^i]djiajWg^XVi^dc!l^i]YgneVYYaZhdgcdooaZh
powder pump Tare weight: &)*`\
Maximum vacuum transfer: -%%Cb$]# powder pump Tare weight: &,%`\
Maximum vacuum transfer: -%%Cb$]#
Air consumption*: %#-%id&#'(b$]# Air consumption*: 0.63 to 0.92 m³/h.
;adlgViZViVibdhe]Zg^XegZhhjgZ!bVm^bjbVcYb^c^bjbgViZh ;adlgViZViVibdhe]Zg^XegZhhjgZ!bVm^bjbVcYb^c^bjbgViZh
Operating pressure: 6 bars Operating pressure: 6 bars
Filter manufacturing: edanZhiZg!EI;:XdViZY!hiV^caZhhhiZZaYZeadnZY^ch^YZ Filter manufacturing: edanZhiZg!EI;:XdViZY!hiV^caZhhhiZZaYZeadnZY^ch^YZ
Filtering area: 2.8 m² Filtering area: 7.8 m²
Unclogging tank volume: +#*a^iZgh Unclogging tank volume: +#*a^iZgh
Level probe characteristics: XVeVX^i^kZdcgZfjZhiVXXdgY^c\idegdYjXi Level probe characteristics: XVeVX^i^kZdcgZfjZhiVXXdgY^c\idegdYjXi
Unloading valve technology: WjiiZg[an£9C'*% Unloading valve technology: WjiiZg[an£9C'*%
Valve body: XVhi^gdcdg(&+AhiV^caZhhhiZZa Valve body: XVhi^gdcdg(&+AhiV^caZhhhiZZa
Valve disc: (%)AhiV^caZhhhiZZa!(&+AhiV^caZhhhiZZa Valve disc: (%)AhiV^caZhhhiZZa!(&+AhiV^caZhhhiZZa
Product valve technology: pinch Product valve technology: pinch
Vacuum valve technology: butterfly with pneumatic actuator Vacuum valve technology: butterfly with pneumatic actuator
Air suction pipe Ø (mm): 9C+* Air suction pipe Ø (mm): 9C-%
Product suction pipe Ø (mm): +(",+ Product suction pipe Ø (mm): ,+"--#.
Piping type: rigid and flexible (reinforced piping with electrical spiral for Piping type: rigid and flexible (reinforced piping with electrical spiral for
metallic continuity) metallic continuity)
Connections: HBH!XaVbe![aVc\Z Connections: HBH!XaVbe![aVc\Z
Power required: *#*id&&`L Power required: &&id&*`L
Inlet: 2 Inlet: 2
Outlet: * Outlet: *
ATEX compatibility: '%!'&!''VcY&!' ATEX compatibility: '%!'&!''VcY&!'
Pump flow rate m³/h.:(*% Pump flow rate m³/h.:)%%

1082 OVERALL
1045 OVERALL
991 OVERALL 1051 OVERALL

1420 OVERALL

76,1
1357 OVERALL

63,5
76,1
63,5

685

571
507

471

°
°

80
80

348
A 348

360
360

15°
15°

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/pneumatic-conveying/dense-phase-suction
10 Plans downloadable on www.palamaticprocess.com Download videos & layouts from our website 11
VFlow®
®
VFlow 05 VFlow
AVAILABLE AVAILABLE

® CUSTOM CUSTOM

Custom made
MADE MADE

05
Model: K;adlœ%*
Rate: *id&%b$]#
Dense phase vacuum
Overall height: &!--(bb# conveying:
Volume of the cyclone: 70 liters
Manufacturing quality: GV1&#'id%#-
powder pump
Cyclone body manufacturing: (%)AhiV^caZhhhiZZa!(&+AhiV^caZhhhiZZa
Dense phase vacuu
vacuum Size of the particules transferred: from mm to 3 μm
Operating temperature: "&%•$ )%•
conveying: Vacuum pump technology: l^i]djiajWg^XVi^dc!l^i]YgneVYYaZhdgcdooaZh
powder pump Tare weight: &-*`\
Maximum vacuum transfer: -%%Cb$]#
Air consumption*: %#*,|%#.'b$]#
;adlgViZViVibdhe]Zg^XegZhhjgZ!bVm^bjbVcYb^c^bjbgViZh I EDHH>7A:;:6IJG:H
Operating pressure: 6 bars
Filter manufacturing: edanZhiZg!EI;:XdViZY!hiV^caZhhhiZZaYZeadnZY^ch^YZ ™Specific and reduced dimensions
Filtering area:.#*b ™Applications for toxic materials
Unclogging tank volume: +#*a^iZgh ™Specific industry as nuclear, petrochemistry
Level probe characteristics: XVeVX^i^kZdcgZfjZhiVXXdgY^c\idegdYjXi
Unloading valve technology: WjiiZg[an£9C(%%
™Manufacturing materials adapted to the conveyed mate-
Valve body: XVhi^gdcdg(&+AhiV^caZhhhiZZa rial and the working environment: steel, stainless steel,
Valve disc: (%)AhiV^caZhhhiZZa!(&+AhiV^caZhhhiZZa Hastelloy, Uranus B6, Viton, Perbutan, Nitrile…
Product valve technology: pinch ™Surface treatments adapted to powders: electropolished,,
Vacuum valve technology: butterfly with pneumatic actuator
Air suction pipe Ø (mm): 9C&%%"9C'%%
mirror polished, vulcanizing, teflon
Product suction pipe Ø (mm): --#."&%) ™Process functionalities integration: dosing, screening,
Piping type: rigid and flexible (reinforced piping with electrical spiral for grinding, granulation, anti-bridging device, mechanical
metallic continuity) transfer
Connections: HBH!XaVbe![aVc\Z
Power required: &*id(%`L
™ATEX 0-20
Inlet: 2
Outlet: *
See all our options on pages 22-23
ATEX compatibility: '%!'&!''VcY&!'
Pump flow rate m³/h.:*%%

1084 HORS TOUT 1220 HORS TOUT

Dense phase vacuum conveying


I]ZK;adlœVaadlhVecZjbVi^Xvacuum dense conveying and prevents the deterioration of the material in a continuously
and contained manner in your manufacturing processes.

EVgi^XjaVganVYVeiZYidY^[[^XjaiegdYjXiheddg[adl![gV\^a^in!VWgVh^kZcZhhdgZmeadh^kZcZhhd[i]ZbViZg^Va!i]^hXnXadcZ
1587 HORS TOUT

can be easily set up in your environment with unlimited extension possibilities.


104

Suction is performed from multiple feeding points and/or loading several points in your process.
104
752

>iVahdVaadlhi]Z[ZZY^c\d[i]ZegZhhjg^hZYgZVXidgVcY[ZZY^c\d[i]ZbViZg^Val^i]djiVcnVYY^i^dcd[V^g#
535

495
°
80

348
A
420

20°

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/pneumatic-conveying/dense-phase-suction-customized
12 Plans downloadable on www.palamaticprocess.com Download videos & layouts from our website 13
C.I.P. Clean In Place Examples of Installations
F ADHH">C"L:><=I6C99:9>86I:9A>C:
Customer: Dairy, yogurt manufacturing
I 8#>#E;:6IJG:H;DGEC:JB6I>88DCK:N>C<
Treated product: Sugar
Objectives: ;ZZY^c\d[VedlYZgY^heZghZg[gdb'lZ^\]ZY;>78
™HZid[lVh]^c\cdooaZh unloading units; ;adlgViZ/*i#$]#0>ciZ\gViZYejg\Zd[i]Za^cZid
™6XXZaZgVidgejbeYZeZcY^c\dcXdc[^\jgVi^dc ZchjgZYdh^c\VXXjgVXnVcYcdXgdhh"XdciVb^cVi^dc
™8dcYZchViZhZeVgVidg
™8nXadcZVcYijW^c\XaZVcZYWne^X`a^c\
™E^eZXaZVcZYWnhXgVe^c\ F 8#>#E#heZX^[^XYZh^\cbVX]^cZ

;^aaZi

F DCA>C:H>;I>C<
F LVh]^c\eaVci Customer: Spices manufacturer

Treated product: ;ddYb^mijgZ


I L6H=>C<CDOOA:HBD9:AH Objectives: Dca^cZb^mijgZh^[i^c\VcY[ZZY^c\d[V;>78eVX`^c\
jc^i0;adlgViZ/)i#$]#
STATIC FREE ROTATION CONTROLLED ROTATION Advantages/VXXZhh^W^a^inidZfj^ebZci[dg^cheZXi^dcVcYXaZV"
ning

F IG6CH;:GD;8D6I>C<<:A6I>C;DG
Pressure/&#*id(WVg Pressure: 2 to 3 bar Pressure/(id*WVg
Consumption/ &) id )+% Consumption: 8 to 639 Consumption: '* id &.(
86EHJA:H
liters/min. liters/min. liters/min. Customer: E]VgbVX^hi

Treated product: Virgin gelatine


I L6H=>C<8N8A:H Objectives: :chjgZi]Z[ZZY^c\d[i]ZbZaiZgl^i]k^g\^c\ZaVi^cZ
(separation of fine and grain) and maximum hygiene
F Cycle example Advantages: the pneumatic conveying system provides multiple
Type A cleaning process: Type B cleaning process: [jcXi^dchl]^X]]Zaeidb^c^b^oZVcjbWZgd[^beaVciZYYZk^XZh
&#G^chZhdaji^dc-%•8l^i]lViZg The same as the type A but with an air
'#LViZgl^i]hdYV-%•8!hdYVVi'$( blowing between each step and the use
3. Rinsing operation with water d[VL;>lViZg
)#&d[c^ig^XVX^YVi+%•8
*#G^ch^c\deZgVi^dcl^i]lViZg Cleaning fluid transfer is about 0 to 300

F LVh]^c\]ZVY^beaZbZciVi^dc
6. Second and final water rinsing
,#LVgbV^gWadl^c\Vi&(%•8
seconds F 9:BDJCI67>A>IND;:FJ>EB:CI
Customer: >cYjhig^VaX]dXdaViZ[VXidgn
9:I:G<:CIINE: L6H=>C<L6I:G 9GN>C<HDAJI>DCH Treated product: 8dXdV!]VoZacjiedlYZg!kVc^aaVedlYZg
G:8DK:G>C< ™CVijgVaYgn^c\/
Objectives: Compact design for easy disassembly and cleaning;
Control of the detergent titrant concen"
™LViZgYgV^cV\Zdjh]^[iWVX`idi]ZXZc" ™CVijgVaZkVedgVi^dc 6I:MHZXjg^in0 Special design for greasy material with poor flowing
tration and recovering of washing waters.
Detergent examples: tral through recirculation pump ™JhZd[egdYjXiYZlViZg^c\
™6a`Va^cZ ™ GZXanX^c\ d[ g^chZ lViZgh [dg i]Z egZ" ™LVgbV^ghZcY^c\/
™9^h^c[ZXiVci washing of the following cycle ™LVgbV^ghiVi^dc
™9ZlVi^c\/hdaji^dcZcVWa^c\i]ZVXXZaZ" ™GZegZhh^dcd[kVXjjbejbe
ration of the installation drying
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www.
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icprocess
cess.com/
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/powder-
/powdder mach
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hine/
ine/conv
/conveyin
eying
i g-sy
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t
/pneumatic-conveying/dense-phase-suction
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Detached Filter
®
VFlow Detached Filter
AVAILABLE
CUSTOM
MADE

I DE:G6I>C<BD9: I I:8=C>86AHE:8>;>86I>DCH
A separating cyclone (offset filter) is coupled with a pneumatic conveying cyclone. Particle sizes/*Ã((b
I]ZhZeVgVi^c\XnXadcZ^h[^iiZYl^i]VgZ^cigdYjXi^dccdooaZ[dgXdaaZXi^c\Vhe^gV" Average level of vacuum/*%%bWVgVWhdajiZ
ted fines continuously and for using them again in the process. Cyclonic efficiency/3..!*
;gdbV[adlgViZed^cid[k^Zl!i]Z^cigdYjXi^dcd[VhZeVgVi^c\[^aiZgVaadlhidZa^" Manufacturing materials/(%)AhiV^caZhhhiZZa!(&+AhiV^caZhhhiZZa
b^cViZ[^aiZgXaZVc^c\XnXaZh&%d[VXnXaZi^bZdcVkZgV\Z# Available finishes: outside microblasting, inside electropolishing, inside mirror polishing
Filtering media/EI;:!Vci^hiVi^XEI;:!;96XZgi^[^ZY
ATEX certification/odcZ>>&!'!(<9aZhhi]Vc(b?:B>#

B6>C;JC8I>DCH Advantages
Options
3 1. Cyclonic: air/product separation

2. Storage: product recovery, conservation of expan"


sion volume

1 3. Finishes: separation and protection of the vacuum F No product loss: reintro" F Implementation in harsh F High rate process: optimi" F Difficult product conveying :
element duction of the powders into the environments: loading of sation of the cyclonic efficiency, protection of the filtering system,
=deeZgl^i]gVl process gZVXidgh^c]VoVgYdjhVgZVh/ reduction of pressure losses, no clogging in the filter
materials protection of the filter against continuous unloading
4. Reintroduction into the process line or fines reco"
emanation of vapors, gas and
4 very in the dedicated hopper YjhiVgZV6I:MXZgi^[^XVi^dc
2
;ZZY^c\

I 8N8AD;>AI:G I H:E6G6I>C<8N8ADC: I G6C<:D;8N8AD;>AI:GH


AVndjid[i]ZK;9:E%+

Cyclonic
Filtering Cyclone Cyclone
separating Models
Rate in Piping Ø
surface outlet Ø height in
m³/h. in mm
level in m² in mm. mm.

K;9:E%' 2 *% * &%% 600


JcXad\\^c\hZi/
iVc` hZfjZcXZg K;9:E%) ) +* 8 &*% 780

K;9:E%+ 6 80 &' &*% &!)(&

K;9:E%- 8 &%% &- 200 &!-*%

K;9:E&% &% &'* 26 '*% 2,200

Storage level with


capacitive level
Available options
sensing probe
Cyclofilter to F 8#>#E#/8aZVc>cEaVXZ
separate the F A SAS for reactor feeding
fines F JcadVY^c\kVakZl^i]^c[aVi^c\Xj[[^c]Vgh]
environments: emanation of vapors
F ;ZZY^c\l^i]C^igd\Zc
:migVXi^dcgdiVgnkVakZ
by a continuous and
=deeZgkZgh^dc regulated feeding
to reintroduce (butterfly valve version
fines available)

www.palamaticprocess.com/powder-machine/conveying-system
/pneumatic-conveying/dense-phase-suction
16 Download videos & layouts from our website 17
Detached Filter
VFlow
AVAILABLE

®
ATEX
CUSTOM

Detached Filter MADE

6I:MH:8JG>IN/HE:8>;>86I>DCH6C969K6CI6<:H

I :M6BEA:HD;>CHI6AA6I>DCH
F BJAI>EA:9>H8=6G<:ED>CIH
Customer: Catalyst manufacturing for the petrochemical industry

Products: resins, polymers, talc, silica


Objectives:
"BdkZi]ZdeZgVidgVlVn[gdbi]Z]VoVgYdjhVgZV
"6kd^YXgdhhXdciVb^cVi^dc
":chjgZlZ^\]^c\-

I]Zjc^fjZiZX]cdad\nd[E6A6B6I>8EGD8:HHgZbdiZ[^aiZg
egdk^YZhi]Zhdaji^dc[dgX]Vg\^c\egZhhjg^oZYgZVXidghadVYZY
with solvents.

The entire risk regarding the transfer, draining and recovery


F G:68IDG;::9>C< cycles of the transfer is completely eliminated by the integra"
i^dcd[hZchdghVcYVYY^i^dcVaZfj^ebZci#
Customer: Shampoo manufacturer
Our many current applications are strong evidence of our
expertise in the field of pneumatic conveying.
Product: wax
Objectives:[ZZY^c\d[)]^\]iZbeZgVijgZgZVXidghadVYZYl^i]lVm#
I]ZYdh^c\^hZchjgZYl^i]i]Zadhh"^c"lZ^\]id[i]Z;>78jcadVY^c\jc^ih#

9dh^c\VXXjgVXn/*%%\g#
;adlgViZ/)i#$]# I I=:ATEXG:<JA6I>DCH/6J9>I6C9
8DBEA>6C8:
>ci]Z^gegdYjXi^dcegdXZhhZh!djgXjhidbZghVgZkZgn[gZfjZcian[VXZYl^i]i]ZZm"
eadh^kZcVijgZd[hZkZgVabViZg^VahjhZYedlYZg!\Vh!a^fj^Y#=j\ZVXX^YZcihegdkZ
i]ZXdchZfjZcXZhi]ViVcZmeadh^dcbVn]VkZ#L]Zci]ZVibdhe]ZgZ^hZmeadh^kZ!
a small spark (e.g. that of an electric switch or from the mechanical heating of a
F 9DH>C<L>I=BJAI>"ED>CI9>H8=6G<:/ eVgid[i]ZbVX]^cZ^hZcdj\]idXVjhZVcVXX^YZcidgVY^hVhiZg#;dgbVcnnZVgh!
8DCI>CJDJH8DCK:N>C<L>I=DJIEGD9J8I authorities and industries have worked on developing safety rules governing work
conditions in dangerous environments: explosive atmospheres.
LOSS E6A6B6I>8EGD8:HHd[[Zghndj^ihZmeZgi^hZidXaVhh^[nVgZVh^c]VoVgYdjhadXV"
i^dchYZeZcY^c\dci]ZcVijgZdgYjgVi^dcd[i]ZegZhZcXZd[i]Z6I:MVibdhe]ZgZ#
Customer: manufacturer of seals for automobiles
IdYVn!E6A6B6I>8EGD8:HHYZa^kZghid^ihXjhidbZgh6I:M[VX^a^i^ZhXZgi^[^ZYWn
Product: carbon black i]Zcdi^[^ZYWdY^Zh>c‚g^h!A8>:###
Objectives: the detached filter allows a floor layout of the filtering cyclo" E6A6B6I>8EGD8:HH]VhYZkZadeZYhiVcYVgYZfj^ebZcibZZi^c\i]Z6I:M%"'%$
F Reactor feeding airlock for barrier
[^aiZg#BV^ciZcVcXZdeZgVi^dchVgZ[VX^a^iViZYVcYXZcigVa^oZYdcVh^c\aZ &"'&$'"'' regulations.
VcYC^igd\Zc\Vhh^c\
device. 6ahd!djgheZX^Va^hihZc\^cZZghXdcYjXiodc^c\VcYi]ZYgV[i^c\d[g^h`VcVanhZhdc
Di]ZgXnXadcZhVgZadXViZY^c]Z^\]iVcYgZfj^gZcdbV^ciZcVcXZ# cZlZfj^ebZciVcYcZl[VX^a^i^Zh#
E6A6B6I>8EGD8:HHZchjgZhi]ZhV[Zind[deZgVi^dcVcY[jaaXdbea^VcXZl^i]i]Z
standards.

WWWPALAMATICPROCESSCOMENGINEERING DESIGN OFßCEATEX


18 Download videos & layouts from our website 19
Included Weighing
VFlow
AVAILABLE

® CUSTOM

Included Weighing
MADE

I I:8=C>86AHE:8>;>86I>DCH I EDHH>7A:IG>6AH
This option provides transfer and dosing Rate from 1 to 10 m³/h. Our test station offers you the opportunity to observe,
combination. The integrated weigh system Conveying distance: [gdb&id&%%b# in real conditions, the behavior of your products during
allows to control the dosing in masked time Conveying speed: 1*b#$h# i]ZigVch[ZgegdXZhh#I]^hZfj^ebZciZmeZg^bZciVaadlh
and to prepare the batch. Products: powders, grains, granules... technical validation beforehand to secure your invest"
ment.

More information on our website:


lll#eVaVbVi^XegdXZhh#Xdb$Zc\^cZZg^c\"YZh^\c"
d[[^XZ$iZhi"eaVci

1 2
The vacuum dense phase conveying technology allows the F ADHH">C"L:><=I
integration of weighing solutions.

I ILDEDHH>7A:HDAJI>DCH/

1- Loss-in-weight
Adhh"^c"lZ^\]ihdaji^dcXdch^hih^clZ^\]^c\i]ZºhiVgi^c\ed^ci»d[i]Z
powder process (sack dumping unit, fibc unloading unit, drum emp" A controlled feeding Direct feeding: the dosing
tying station...). 1 2 thanks to a screw is stopped by a weighing
conveying or a rotary kVakZ!VXXjgVXn1id*`\
The automaton controls the vacuum through the purge system in order kVakZ#Jh^c\d[[gZfjZcXn
to stop the transfer. converter to get a very
Load cells egZX^hZYdh^c\1id&`\
To achieve higher accuracy, a metering element (valve, screw conveyor,
rotary valve) can be implemented.
I]Zadhh"^c"lZ^\]id[i]ZhiVgi^c\ed^cihXdbW^cZYl^i]a^cZejg\^c\egdk^YZhXdbeaZiZYdh^c\[dgXdcYjXi^c\i]ZegZb^m#

2- Weight gain F L:><=I<6>C


The solution for weight gain involves implanting the cyclone on load
cells.
DcXZi]ZVhe^gViZYfjVci^inXd^cX^YZl^i]i]ZhZied^ci!i]ZXdcigdaaZg
stops the transfer, the dose is ready to be inserted.

Advantages

* * *
*Direct feeding or by a metering unit depending on the accuracy desired

F Precision 1&`\VcY F Line venting F Dedicated line: no cross F Display I]ZXdckZn^c\hnhiZbZchjgZhi]Zºejbe^c\»d[i]ZegdYjXiidgZVX]i]ZiVg\ZilZ^\]i#9jg^c\jcadVY^c\!gZijgcidºoZgd»


1*%$&%%\g#l^i]VbZiZgZY contamination ZchjgZhidiVa^cigdYjXi^dcd[bViZg^Va^cidYdlchigZVbZfj^ebZci#
feeding

www.palamaticprocess.com/powder-machine/conveying-system
/pneumatic-conveying/dense-phase-suction
20 Download videos & layouts from our website 21
VFlow® Included Weighing OPTIONS Pneumatic Conveying

I :M6BEA:HD;>CHI6AA6I>DCH F HJ8I>DCE>E:
Effortless suction of the product
=VcYdeZgViZYYZk^XZidVaadli]ZhjXi^dcd[i]ZegdYjXi#I]ZhjXi^dce^eZ^hi]Z^YZVahdaji^dc[dgYgjbh!
sacks, octabins or buckets unloading.

F 6I:M'%!'&:I''
The ATEX zoning conditions the design of the pneumatic transfer system.
9ZeZcY^c\ dc ndjg 6I:M odc^c\! i]Z ecZjbVi^X igVch[Zg hnhiZb ^h XdbedhZY d[ 6I:M Zfj^ebZci! c^igd\Zc
Cyclone transfer system with dosing Bjai^"a^cZ[dgi]Z[ZZY^c\d[i]ZlZ^\]ZY Vacuum pneumatic conveying with inte" jcXad\\^c\!8D96EbVcj[VXijg^c\###
device cyclone; allows the production of the pre" grated «weight gain» scale.
mix during the transfer phase This pattern is specially designed for the
hjXi^dcd[bjai^"XdbedcZcih

Customer: eaVci[dgegZeVgVi^dcd[gZVYn"id"Xdd`Y^h]Zh
F 9:I68=:9;>AI:G
Products: wheat flour, rice flour It provides air/material separation at 99.5% in the separating cyclone located
Objectives: suck a specific batch of flour with respect of the doses of the premix in directly on the tanks and reactors (compatibility with the environment not favo-
masked time. rable).
I]ZXnXad[^aiZg^hi]ZcYZedgiZYidi]Z\gdjcYl^i]i]Zedhh^W^a^ind[gZ"^cigdYjXi^dcd[[^cZh^ci]ZegdXZhh[dg
Characteristics: the buffer capacity of the cyclone permits the storage of 800 kg for a products with high added value.
«snapshot» feeding of the mixer located downstream.

Customer: food cooking breaded meat


F HL>I8=
Products: starch, carbonates It ensures the flexibility of pneumatic conveying, with multiple arrivals and depar-
Objectives: premix production in masked time with respect of the recipes. ture points.
The weighed cyclone operates in technical roof spaces to create production space in It can be manual or automatic.
clean area.
Flow rates:)i#$]#

Customer: yogurt manufacturing plant


F 6CI>"G>H>C<96BEH6H
Products: sugar and proteins The introduction of the powders comes with a flow of air, compressed air or ni-
Objectives: buffer storage of raw materials in hoppers. The K;adl® %) pneumatic trogen in order to ensure the downward flow of the material and to block the
XdckZn^c\Y^gZXianhjX`hi]ZgVlbViZg^Vah#I]Zadhh"^c"lZ^\]iYZk^XZXdcigdahhjXi^dc rising of vapors or solvents.
to ensure the conveying of the desired doses.

www.palamaticprocess.com/powder-machine/conveying-system
/pneumatic-conveying/dense-phase-suction
22 Download videos & layouts from our website 23
OPTIONS Pneumatic Conveying

F A>C:EJG<>C<HNHI:B F K:GI>86A8DC8:EI>DC
It ensures finishing of the transfer cycle with a clean line thanks to a vacuum A specific conception for materials that tend to stick to the walls.
blast.

F 8A:6C>CEA68:8>E F K>7G6I>C<7>C6:G6IDGH
Suction of the cleaning fluid by means of the transfer system. They facilitate the flow and emptying of stored materials.
A liquid separator can be added ahead the vacuum group. These vibrators allow the introduction of air or nitrogen to facilitate the product flow.

F L:><=I8:AAHDC8N8ADC: F 7J;;:G=DEE:G
Weighing of the cyclone provides control of the transfer to monitor the amount of Intermediate storage after transfer phase and before material introduction.
powder sucked or the amount of powder to be drained.

F R:">CIGD9J8I>DCD;;>C:H F EC:JB6I>8K>7G6IDGH
When operating remote cyclofilter, the fines from the filtering cyclone are auto- They facilitate the flow and emptying of stored materials.
matically re-introduced into the process by the same transfer system. These vibrators generate multidirectional vibrations.
They are used for emptying silos or chutes leading.

F 6>G<JC F A:K:AEGD7:
The air jet operated by the air gun has the effect of instantly release a large An extra level sensor may be added to the cyclone to have an additional level.
amount of compressed air which facilitates the flow of product.

www.palamaticprocess.com/powder-machine/conveying-system
/URENGINEERINGOFßCEISATYOURDISPOSALFORANYSPECIßCOPTIONS /pneumatic-conveying/dense-phase-suction
24 Download videos & layouts from our website 25
Automation
AUTOMATION Pal’Touch® Technology
G:BDI:688:HH"I:A:B6>CI:C6C8:
I]Z gZbdiZ bV^ciZcVcXZ hZgk^XZ Vaadlh E6A6B6I>8 EGD8:HH iZVbh id ZVh^an
H:GKD"8DCIGDA!8DCIGDA!IG68:67>A>IN and instantly work on the system without the need to move geographically.

Our automation design office designs and manufactures all of the control cabinet 7gZV`YdlcVhh^hiVcXZegdk^YZh/
to offer maximum functionality and ergonomics. . Securing the process
. Reducing stopping time
I]ZEgd\gVbbVWaZAd\^XXdbZh[gdbeVgicZgh]^ehl^i]aZVY^c\bVg`ZieaVnZgh . Significant reduction in the cost of interventions
hjX]VhHX]cZ^YZg:aZXig^X!H^ZbZch!Dbgdc!6aaZc7gVYaZn# . Reduced intervention time

The connectivity of our facilities guarantees: I]^hbV^ciZcVcXZhZgk^XZd[ndjgVjidbVi^dcZfj^ebZci^hVYVeiVWaZdkZgi^bZ


. Service and evolution continuity depending on customer needs.
#EZg[ZXi^ciZ\gVi^dc^cidndjgZm^hi^c\egdXZhh
#;aZm^W^a^inVcYXdci^cjdjhdeZgVi^dci]Vc`hiddjggZbdiZbV^ciZcVcXZhZgk^XZ The implementation of this technical assistance is very simple. All you need is
an internet connection, either wired or wireless.

www.palamaticprocess.com/powder-machine/automation-and-control-plc-pal-touch
26 Download videos & layouts from our website 27
Test Plant
Dense Phase Pressure
Pneumatic Conveying

I]ZE6A6B6I>8EGD8:HHaVWdgVidgn[dgedlYZghlVhWj^ai[dgi]ZViiZci^dcd[Vaadjg^cYjhig^VaXjhidbZghl]dl^h]idhZije
production machines to meet their expectations.

Our test center is made up of the latest machinery in the powder handling sector. Specialist engineers are there to advise you
dci]Z^cYjhig^VaegdXZhhZhWZhihj^iZYidndjggZfj^gZbZcihVcYid\j^YZndjViZkZgnhiV\Zd[i]ZYZX^h^dcidYZh^\ci]Zbdhi
efficient installation.

I3 HI:EHIDK6A>96I:NDJGEGD8:HH

Step1 - Before Test Step 2 - During Test Step 3 - After Test


™ Select the likely optimal machine confi" ™ EgdXZhhkVa^YVi^dc[dgegdYjXiiZhi^c\ ™ Analysis of machine test data and samples
\jgVi^dc WVhZY dc ndjg iZX]c^XVa gZfj^" ™ EZg[dgbiZhi^c\VcYhVbeaZXdaaZXi^dc ™ Lg^iZVhjbbVgngZedgi
rements (powders, flow rate, dosing) ™ Discussion on results after the test with ™ Collaborate on the optimal solution for
™ 9gV[iiZhiegdedhVaWndjghVaZh"Zc\^cZZgh machines (phase diagram, degradation ndjggZfj^gZbZcih
representatives tests, fines content) ™ HjWb^iVfjdiVi^dc

I I=:7:C:;>IHD;B:8=6C>86AI:HI>C< I Come with your materials

I EVgi^X^eViZ^chZaZXi^c\i]ZiZhi
F >cY^k^YjVaXdchjaiVi^dcVcYdc"\d^c\hjeedgid[djgG9Zc\^cZZgh
F Confirmation of the appropriate machines to conduct a test with your product machines

F Tests at various operating conditions to define the most efficient process according I BVm^b^oZndjgegdYjXi^k^in
idndjg^cYjhig^VagZfj^gZbZcih
F :kVajVi^dcd[i]Zegd[^iVW^a^ind[Zfj^ebZciXdc[^\jgVi^dc
F Edhh^W^a^inidiZhiVYY^i^dcVadei^dchjh^c\E6A6B6I>8EGD8:HHÈgVc\Zd[egdYjXih
F BVm^b^oZi]ZgZijgcd[ndjg^ckZhibZci
F BVm^b^oZi]Zdei^bjbhZaZXi^dcd[i]ZegdeZgbVX]^cZ
F 8Ve^iVa^oZdci]Zl^YZZmeZg^ZcXZd[djgZmeZgih ™ i]Vc300 process configurations
™2,400hf#[ZZid[hjg[VXZYZY^XViZYidi]ZiZhi

300
™35 industrial machines
™35 feet of ceiling
™ Test with all types of products
™ 2 support engineers
™ ATEX configurations
+ than 300 configurations
fi www.palamaticprocess.com/powder-machine/conveying-system
/pneumatic-conveying/dense-phase-pressure
28 Download videos & layouts from our website 29
23

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